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Turbo-V 70 PCB Controller

1. cov Technical Information 87 900 871 01 B 1A 120V 8 8 8 8888
2. H Varian N ex 1 Turbo V 70 PCB O Turbo V 70 PCB O
3. 20 C 70 C O 95 TIPOETOIMAZIA ITA THN ETKATAZTAZH O eivat P Z 2 o 85 399
4. SYSTEM OVERRIDE H KAL To START i AV Varian START iva SE aio CONTROLLER FAILURE Varian 44 87 900 871 01 GENERAL I
5. amd 2HMEIO2H O N C 40 C O 95 87 900 871 01 avr
6. 4 2 va 2 16 Hand Held Terminal 49 ME Y Avauua TO TO START pin pin 1 6 Tov P1 av Hand Held Terminal START START pin
7. O 0 00 o oO 06000 Forbindelseskabel mellem styreenhed og transformator INSTALLATION ADVARSEL Spaending mellem styreenheden og transformatoren samt mellem transformatoren og elnettet kan n h je v rdier og for rsage stor skade og d dsfald forbindelse med permanent installation skal styreenheden og transformatoren p egnet m de beskyttes mod utilsigtet tilslutning AN ADVARSEL Speending frembragt i styreenheden kan n hoje v rdier og forarsage stor skade og d dsfald Frakobl altid str mkablet inden der udf res installations eller vedligeholdelsesarbejde p styreenheden Temperaturen frembragt i styreenheden kan n h je v rdier og for rsage stor skade forbindelse med permanent installation skal styreenheden og transformatoren p egnet m de beskyttes mod utilsigtet tilslutning BEM RK Styreenheden skal anbringes p en s dan m de at luft kan cirkulerer frit omkring apparatet Install r og anvend ikke styreenheden i milj er der uds ttes for p virkninger fra atmosf ren regn sne is damp aggressive gasser og ligeledes ikke i eksplosivt eller brandfarligt milj F lgende krav til omgivelsesforholdene g lder veddrift e temperatur fra 0 C til 40 C e relativ luftfugtighed O 95 ikke kondenserende 87 900 871 01 B ANVENDELSE Dette afsnit beskriver de vigtigste
8. terminal Ta n 2HMEIO2H av Hand Held i KOL OTL PUMP WAITING INTERLOCK interlock i Bpiokete P1 i interlock pin Tov pin 8 J1 TOU TO 3 8 Jl N interloc
9. A A noodsignaal afstandscontact pomp is stilgelegd door afkomstig van een een Sluit de voedingskabel weer aan en bedien i twee maal de START knop om de pomp weer op te starten Koppel de voedingskabel van de controller af en elimineer de oorzaak van de noodstop A IG IS LL ala CS EN il i ai i i EE ES ISI is een storing opgetreden heeft een stoorsignaal in de voedingssectie van de controller of de i controller ontvangen Bedien twee maal de START knop om de pomp weer op te starten Als de melding weer verschijnt zich voor onderhoud tot Varian i wenden en CONTROLLER FAILURE Doorgebrande zekering hoofdstroomkring 24 in secondaire Zich tot Varian voor het onderhoud wenden 87 900 871 01 B GENEREL INFORMATION Dette materiel er beregnet til professionel anvendelse Brugeren b r l se denne brugsanvisning og anden yderligere information fra Varian for udstyret anvendes Varian tager ikke ansvar for skader helt eller delvis som f lge af tilsides ttelse af disse instruktioner fejlagtig brug af personer uden tilstr kkelig kendskab ukorrekt anvendelse af udstyret eller h ndtering der strider imod g ldende lokale regler Styreenheden i Turbo V 70 PCB serien er en mikroprocessorstyret frekvens omformer der best r af ko
10. Turbo V 70 PCB TO Tpoxevod TA O O dev va va m Hand Held Termin
11. 85 A temperatuur van het pomplager bedraagt meer dan 60 bovenste drempelwaarde is gezakt Bedien twee maal de START knop om de pomp weer op te starten Wacht tot de temperatuur weer onder de FAULT CONTROLLER OVERTEMPERATURE De temperatuur van de transformator van de controller bedraagt meer dan 90 Wacht tot de temperatuur weer onder de i drempelwaarde is gezakt i Bedien twee maal de START knop om de i pomp weer op te starten Tijdens normale werking na startfase ligt de door de pomp geabsorbeerde stroom hoger dan de geprogrammeerde waarde Controleer of de pomprotor vrij kan draaien Bedien twee maal de START knop om de pomp weer op te starten II PPM Tijdens normale werking na startfase is i de uitgangsverbinding in kortsluiting uitgangsstroom groter dan 2 2 A Controleer de verbindingen tussen pomp en controller i Bedien twee maal de START knop om de pomp weer op te starten
12. n 2 3 dop LOW SPEED START STOP RESET Av va va cycle number cycle time kai pump life pump current pump temperature pump power rotational speed
13. 1 6 P1 N Hand Held Terminal STOP Turbo V 70 PCB va Varian Varian advance exchange service va KI NAYNO2 o 87 900 871 01 MYNHMATA
14. MT 45 TEGHNIGAL INF R MAT LO een 49 TURBO V 70 PCB CONTROLLER DESCRIPTION u u u u y u ads 49 CONTROLLER SPECIFICATIONS ame nn u 50 CONTROLLER OUTEIN Bonos een 50 GE NE RAE aaa arl 51 POWER INTERCONNECTIONS sage 51 Controller to Power Connection 51 Connection P6 24 Vdc Connector sise 52 LOGIC INTERCONNECTHONS NE 52 Connection P1 Logic Input Interconnections ss 52 Connection J2 Logic Output Interconnections 53 Gontroller 106 Pump Conector ee 54 C R ALES enges 55 SG POR ent ENA en here 55 FRONT REMOTE ae 56 Monitor Helay Progr amribigas c u uy area aaa 57 Reed ee 59 SAT NE PIP rene 59 Operating EPP ae 60 Low Speed OperatioN ii 61 PP SINN 62 Power FAG Vee NN 62 Remote Control Mode Operation sienne 62 ERROR NE S NESS 63 CONTROLLER TEST Se 64 POWE TES ae 64 TEST WI D mmy Load RS 65 Pump over Temperature Test a KRK KKR RR RK nn nns 65 FUNCIONA TOS a ad 65 ACCESSORIES AND SPARE PARTS PS 66 de 66 INFORMAZIONI GENERALI Questa apparecchiatura e destinata ad uso professionale L utilizzatore deve leggere attentamente il presente manuale di i
15. e 2 e e e e e Verbundkabel zwischen Controller und Transformator INSTALLATION N emm Die Spannungen auf dem Controler und dem zugeh rigen Transformator sowie zwischen dem Transformator und dem Versorgungsnetz sind bei Ber hrung gef hrlich Sch tzen Sie den Controller und den Speisungs transformator bei ihrer definitiven Installation vor zuf lligen Ber hrungen ZN Im Innern des Controllers bilden sich hohe Spannungen die schwere Sch den bis hin zum Tod verursachen k nnen Vor jedem Installations oder Wartungseingriff den Controller von der Stromversorgung trennen Im Innern des Controllers bilden sich erh hte Temperaturen die schwere Sch den verursachen k nnen Sch tzen Sie den Controller bei seiner definitiven Installation vor zufalligen Beruhrungen ANMERKUNG Der im definitiven System installierte Controller muB so positioniert sein daB die Kuhlungsluft frei um das Ger t zirkulieren kann Der Controller darf nicht in Umgebungen installiert wo benutzt werden die Witterungseinfl ssen Regen Frost Schnee Staub und aggressiven Gasen ausgesetzt sind und in denen Explosions und erh hte Brandgefahr besteht Beim Betrieb m ssen folgende Umgebungs bedingungen eingehalten werden e Temperatur von C bis 40 C e Relative Luftfeuchtigkeit 0 95 nicht kondensierend 87 900 871 01 B GEBRAUCH In diesem Kapite
16. 111 1 Since no operation can be carried out contact VARIAN TECHNICAL INFORMATION CONTROLLER TEST a Eguipment reguired Digital voltmeter DVM true RMS Dummy load 3 x 480 50 W each or 3 x 780 50 W each Potentiometer 50 1 4 W minimum b Test set up Remove the power cable Disconnect the Turbo V controller Remove the cover from the Turbo V controller Set potentiometer to 30KQ and connect it as directed in the following figure Check the line voltage selector and connect the power cable to the appropriate socket Dummy load connections Power Supply Test a DC voltage test Check the DC voltages referring to test points indicated in the following figure The meter should read 5Vdc 5 12 Vdc 5 Ground reference case of On the hand held terminal push the START pushbutton and check 54 Vdc 10 between TP3 and TP5 24 Vdc 15 on the fan connector b AC three phase output voltage test On the pump connector connect the DVM in turn between pins B and C B and D C and D The meter should read 44 Vac 15 a different value of 0 4 Vac is tolerable between phase and phase c Front panel check On the hand held terminal press the CURRENT pushbutton and check Current 0 00 A Power 0 00 W Speed 75 KRPM Temperature 25 C 2 C Press STOP and remove the power cable 87 900 871 01 B TECHNICAL
17. 61 y 81 cu TWNINHAL 2 HHH QNVH se Si or e ed E sei 5 Y 5 6 2 LINDYID 21011 er ai WLIDIG Z e W INdLNO si 26 099 0 5 oe ar e e LL u 0 2 6 S f L 8 zor L or 1 dl gt er a ser e e 2 2302 2501 ver 1InOHIO LINOHIO kd e DOTVNY SOTVNV v s 6 5 68099 60 129099 0 Na 1HVIS Tavis 0 61 HS y S I e 2 I er er er er 5 INdLNO ASVHd E Bi IHL ONV IHL AlddNS I 69 28099 0 N a HS 87 900 871 01 B of 67 ef al VARIAN SK Request for Return 9001 1 Return Authorization Number RA WILL NOT be issued until this Request for Return is completely filled out signed and returned to Varian Customer Service 2 Return shipments shall be made in compliance with local and international Shipping Regulations IATA DOT UN 3 The customer is expected to take the following actions to ensure the Safety of workers at Varian a Drain any oils or other liguids b Purge or flush all gasses c Wipe off any excess residues in or on the eguipment d Package the eguipment to prevent shipping damage for Advance Exchanges please use packing material from replacement unit 4 Make sure the sh
18. Xoo Hand Held Terminal puo TIG AN KI NAYNO2 va Y OTL o Hand Held Terminal CYCLE NUMBER PUMP CURRENT CYCLE TIME MID lt D TEMPERATURE PUMP LIFE POWER Tov LOW SPEED
19. Trykknap til at hente cycle number cycle time og pump lift frem p displayet Trykknap til at hente pump current pump temperature pump power og rotational speed frem p displayet Trykknappen fungerer altid uanset den valgte styretype N r trykknapperne 3 og 4 holdes trykket ind samtidigt i mindst 2 sekunder starter et program der tillader at programmere visse driftparametre LCD display med tal og bogstaver punktmatrice 2 rader med 16 tegn Frontpanelet p Hand held terminalen 27 BRUGSANVISNING INSTRUKTION Start af styreenheden Styreenheden startes ved at s tte str mkablet veegudtaget Start af pumpen Pumpen startes ved at give START signal til stifterne p styreenhedens indgangskonnektor stift 1 6 p P1 eller trykke p START trykknappen hvis hand held terminalen er installeret Stop af pumpen Pumpen stopper ved at frakoble START signalet fra stifterne pa styreenhedens indgangskonnektor stift 1 6 pa P1 eller trykke p STOP trykknappen hvis hand held terminalen er installeret VEDLIGEHOLDELSE Styreenhederne i Turbo V 70 PCB serien beh ver ikke nogen vedligeholdelse Ethvert indgreb pa pumpen skal foretages af autoriseret personale Hvis pumpen gar stykker kan man benytte sig af Varians reparations service eller Varian udvekslingsservice hvor man kan fa en repareret pumpe i bytte for den der er gaet i stykker AN ADVARSEL Inden der foretages noget som helst in
20. Your business is very important to us Please take the time and let us know how we can improve Aincerely 00 nT f Sergio PIRAS Vice President and General Manager VARIAN Vacuum Technologies Note Fax or mail the Customer Request for Action see backside page to VARIAN Vacuum Technologies Torino Quality Assurance or to your nearest VARIAN representative for onward transmission lo the same address CUSTOMER REQUEST FOR CORRECTIVE PREVENTIVE IMPROVEMENT ACTION TO VARIAN VACUUM TECHNOLOGIES TORINO QUALITY ASSURANCE FAX N XXXX 011 9979350 ADDRESS VARIAN S p A Via F lli Varian 54 10040 Lein Torino Italy E MAIL marco marzio varianinc com COMPANY FUNCTION ADDRESS TEL E MAIL PROBLEM SUGGESTION REFERENCE INFORMATION model n serial n ordering information time to failure after installation etc by VARIAN VTT XXXX Code for dialing Italy from your country es 01159 from USA 00139 from Japan etc 4 VARIAN gt lt STR PRERE USO Li cca 1 GEBRAVCHSANEENUNG ui u i l a 5 MODE DEM BO PR 9 STRUGGIONES DE UDO L u u dada ad 13 ISTRUGOES PARA DISC s pM D ML D ME ML EE 17 GEBRUIRSAANWIIJZINGEN a teta 21 BRUGSANVISNING sense ARA 25 BRUK NG 29 BRUKERVEILEDNING gela 33 RR 37 lee 41 INSTRUCTIONS FOR USE
21. n k ytt k pumppua mik li sis ntulon laippaa ei ole kytketty j rjestelm n tai mik li sit ei ole suljettu laippasulkijalla Seuraavassa on esitelty k sin pidett v n p tteen valvontapaneeli CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER LOW SPEED moodin valintaan k ytett v painonappi Se aktivoituu vain silloin kun etupaneelin toiminta moodi on valittu Yhden kerran painettaessa pumppu kiert noin 2 3 uudelleen painettaessa disaktivoituu K YNNISTYKSEN PYS YTYKSEN JA UUDELLEN ASETUKSEN k skyjen painonappi Se aktivoituu vain silloin kun etupaneelin toiminta moodi on valittu Yhden kerran painettaessa k ynnistysvaihe aktioituu Uudelleen painettaessa pumppu pys htyy Mik li pumppu on toimintah iri n vuoksi pys htynyt automaattisesti painakaa painonappia yhden kerran jolloin valvoja saadaan asetettua uudelleen Toisen kerran painonappia painettaessa pumppu k ynnistyy Painonappi jonka avulla n ytt n saadaan kiertonumero kiertoaika ja pumpun toiminta Painonappi jonka avulla n ytt n saadaan pumpun s hk virran pumpun l mp tilan pumpun tehon ja kiertonopeuden parametrit on aina aktiivi riippumatta valitusta toimintamoodista Painamalla painonappeja 3 ja 4 v hint n kahden sekunnin ajan aktivoituu ohjelma jonka avulla on mahdollista ohjelmoida joitakin toimintaparametrej Kirjainnumerolli
22. ION PUMPS CONTROLLERS VALVES COMPONENTS L Bad feedthrough Poor vacuum Main seal leak Bellows leak L Vacuum leak High voltage problem Solenoid failure LC Damaged flange Error code on display L Other L Damaged sealing area L Other Customer application Customer application LEAK DETECTORS INSTRUMENTS _ Cannot calibrate No zero high backround Gauge tube not working Display problem Vacuum system unstable Cannot reach test mode Communication failure Degas not working Failed to start Other Error code on display Other Customer application Customer application PRIMARY PUMPS DIFFUSION PUMPS Pump doesn t start Noisy pump describe Heater failure Electrical problem Doesn t reach vacuum Over temperature Doesn t reach vacuum L Cooling coil damage L Pump seized Other 1 Vacuum leak Other Customer application Customer application FAILURE DESCRIPTION Please describe in detail the nature of the malfunction to assist us in performing failure analysis NOTA Su richiesta guesto documento disponibile anche in Tedesco Italiano e Francese REMARQUE Sur demande ce document est galement disponible en allemand italien et francais HINWEIS Auf Aufrage ist diese Unterlage auch auf Deutsch Italienisch und Franzosisch erh ltlich Argentina Varian Argentina Ltd Sucursal Argentina Av Ricardo Balbin 2316 1428 Buenos
23. Varian Vacuum Technologies Via F Ili Varian 54 10040 Leini Torino ltaly Tel 39 011 997 9111 Fax 39 011 997 9350 Japan Varian Vacuum Technologies Sumitomo Shibaura Building 8th Floor 4 16 36 Shibaura Minato ku Tokyo 108 Japan Tel 81 3 5232 1253 Fax 81 3 5232 1263 Korea Varian Technologies Korea Ltd Shinsa 2nd Bldg 2F 966 5 Daechi dong Kangnam gu Seoul Korea 135 280 Tel 82 2 3452 2452 Fax 82 2 3452 2451 Mexico Varian S A Concepcion Beistegui No 109 Col Del Valle C P 03100 Mexico D F Tel 52 5 523 9465 Fax 52 5 523 9472 Taiwan Varian Technologies Asia Ltd 18F 13 No 79 Hsin Tai Wu Road Sec 1 Hsi Chih Taipei Hsien Taiwan R O C Tel 886 2 2698 9555 Fax 886 2 2698 9678 UK and Ireland Varian Ltd 28 Manor Road Walton On Thames Surrey KT 12 2QF England Tel 44 1932 89 8000 Fax 44 1932 22 8769 United States Varian Vacuum Technologies 121 Hartwell Avenue Lexington MA 02421 USA Tel 781 861 7200 Fax 781 860 5437 Toll Free 800 882 7426 Other Countries Varian Vacuum Technologies Via F lli Varian 54 10040 Leini Torino ltaly Tel 39 011 997 9111 Fax 39 011 997 9350 Internet Users Customer Service amp Technical Support vit customer service varianinc com Worldwide Web Site www varianinc com vacuum Order On line www evarian com Representatives in most countries ap AR VARIAN
24. der START Taste neustarten von 15 Minuten nicht erreicht X kann 0 9 _Uberwundenen Schritt an sein und zeigt den Sicherstellen nicht Den Kurzschlu zwischen Pin und Pin 8 des Verbinders J1 r cksetzen oder das externe Interlock Signal schlieBen oder wegen der Offnung des externen da das System keine Leckagen aufweist Die Pumpe durch zweimalige Betatigung Die Temperatur des oberen Lagers bzw der Pumpe hat 60 berschritten Warten bis die Temperatur unter den Schwellenwert gesunken ist Die Pumpe durch zweimalige Bet tigung der neustarten START Taste M FAULT CONTROLLER OVERTEMPERATURE Die Temperatur des Controller Trafos hat 90 C berschritten Warten bis die Temperatur unter den i Schwellenwert gesunken ist Die Pumpe durch W hrend des Normalbetriebs nach der Startphase ist die Pumpen stromaufnahme gr er als die vorgesehene 1 5 A S
25. syntyy ylikuumenemista joka voi aiheuttaa vakavia vammoja Suojatkaa valvoja ja muuntaja tahattomalta kosketukselta kun ne ovat jo asennetut HUOM Valvojan sis ll syntyy korkeaj nnitett joka voi aiheuttaa vakavia vammoja tai jopa kuoleman Ennen mink tahansa valvojan huolto tai asennustoimenpiteen suorittamista irroittakaa valvoja s hk verkosta Valvojan sis ll syntyy ylikuumenemista joka voi aiheuttaa vakavia vammoja Suojatkaa valvoja ja muuntaja tahattomalta kosketukselta kun ne ovat jo asennetut Toiminnan aikana tulee noudattaa seuraavia ymp rist noloja koskevia s nt j e l mp tila O C ja 40 C v lill e suhteellinen kosteus 0 95 v lill ilman lauhdetta 87 900 871 01 B K YTT T h n kappaleeseen on kirjattu t rkeimm t k ytt toimen piteet Tarkempia lis tietoja sek kytkent j ett valinnaisia lis laitteita koskevien toimenpiteiden suorittamista k sitt vi tietoja l yd tte kappaleesta K ytt joka on Tekniset tiedot kappaleen liitteen Jotkin seuraavista ohjeista ovat mahdollisia valvojalle vain mik li se on kytkettyn K sin Pidett v P te lis laitteeseen Ennen valvojan k ytt suorittaakaa kaikki s hk kytkenn t seuraten kytkett v n pumpun k ytt ohjeita AN VAARA Mik li pumppu on asetettu p yd lle varmistakaa ett se on vakaassa asennossa N in v ltyt n vammoilta ihmisille sek itse koneelle Alk my sk
26. 0009 AN KI NAYNO2 PWULOTN KAL oe enad pact AN KI NAYNO2 KAL
27. are always active even when the operating mode selected is REMOTE 59 TECHNICAL INFORMATION e Press the START push button or use the remote start signal the display shows 5 8 jois CYCLE NUMBER PUMP CURRENT CYCLE TIME 0 pgs TEMPERATURE PUMP LIFE START LOW SPEED n STOP RESET Where the sign minus become a square Z when the pump finish the ramp up step The active step is indicated by a flashing square e As the ten steps are fully covered the pump will reach the Normal operation If during the Soft Start mode the current drawn by the pump exceed 1 4 A the speed of the pump is decreased to maintain the maximum power allowable 1 4 A If within each step of the Soft Start mode the rotational speed of the pump do not rech the planned value within 15 minutes the display shows BHDUOBUBEEBEENEEEENE n KEDEDE where X the step number from 0 to 9 indicating the step number not passed When this message is displayed the pump is stopped Reset the controller by pressing twice the STOP push button to start the pump 87 900 871 01 B e If the Soft Start mode has been deselected the display will change and shows ejujmje sirjajairj juja 11 where 1 2 contrast inverted identifies the set point condition 1 is displayed when relay R1 is de energized and the related output is zero voltage 2is displayed when relay
28. 2 e 2 2 2 e 2 e e J10 and J8 Connectors Interconnection 87 900 871 01 B Connection P6 24 Vdc Connector This is a dedicated 24 Vdc 100 mA maximum output for the optional Turbo V 70 PCB pump cooling fan The mating connector and cable are provided assembled with the air cooling kit HIGH 24 Vdc 100 mA max LOW Fan Connector LOGIC INTERCONNECTIONS Connection P1 Logic Input Interconnections P1 logic input connector All the logic input to the controller must be connected at Ji mating connector With the provided J1 mating connector shipped with pin 3 and pin 8 shorted make the connections with AWG 24 0 24 mm or smaller wire to the pins indicated in the following figure to obtain the desired capability 52 TECHNICAL INFORMATION DESCRIPTION Remote START STOP optically isolated from the internal circuit requires a permanently closed contact relay contact transistor etc When the contact closes the turbopump starts and when the contact opens the _turbopump is stopped i Remote LOW SPEED optically isolated from the internal circuit requires permanently i closed contact relay contact transistor etc i When the contact closes the turbopump runs at low speed and when the contact opens the _turbopump reverts to high speed mode INTERLOCK optically isolated from internal circuit this signal can be used to delay the starting of the
29. 24 V 60 mA optically isolated output pin 11 positive pin 4 negative The output voltage will be present when the i rotational speed of the pump is higher than the selected speed threshold Default value 67 KRPM LOW SPEED signal 24 V 60 mA optically isolated output pin 12 positive pin 5 i negative The output voltage will be present when the low speed mode is selected START signal 24 V 60 mA optically isolated output pin 13 positive pin 6 negative The output voltage will be present when the remote start is present until NORMAL operation is reached TECHNICAL INFORMATION DESCRIPTION R2 signal 24 V 60 mA optically isolated output pin 14 positive pin 7 negative i The output Voltage will be present upon the i programmed condition delay YES or delay NO see the cycle diagram in the following pages If YES is selected R2 is off and the output is zero over all run up time then a If running speed gt speed threshold R2 OFF b If running speed lt speed threshold R2 ON If NO is selected a Ifrunning speed gt speed threshold R2 OFF b If running speed lt speed threshold FAULT signal 24 V 60 mA optically isolated output pin 15 positive pin 8 negative i The output Voltage will be present when a fault condition is detected The following figure shows a typical logic output connection relay coil but any other device may be
30. C Qu O SS Forbindelseskabel mellom styreenhet og transformator INSTALLASJON AN ADVARSEL Spenningen mellom styreenheten og transformatoren samt mellom transformatoren og elnettet kan n hoye verdier og kan fore til alvorlige skader og dodstall Kople alltid stramkabelen fra stromnettet for alle installasjons eller vedlikeholdsarbeider som utfores p styreenheten forbindelse med permanent installasjon skal styreenhet og transformator beskyttes mot utilsiktet kontakt p en passende m te AN ADVARSEL Spenningen inne i styreenheten kan n hoye verdier og kan fore til alvorlige skader og d dsfall Kople alltid str mkabelen fra str mnettet f r alle installasjons eller vedlikeholds arbeider som utf res p styreenheten Temperaturen inne i styreenheten kan n h ye verdier og kan fore til alvorlige skader forbindelse med permanent installasjon skal styreenhet 0g transformator beskyttes mot utilsiktet kontakt p en passende m te MERK Styreenheten skal installeres p slik mate at kjoleluften kan sirkulere fritt rundt apparatet Ikke installer eller bruk styreenheten i miljoer som utsettes for regn sno eller is stov aggressive gasser eksplosjonsfarlige milj er eller i milj er med stor brannfare Under bruk m folgende forhold respekteres e temperatur fra 0 C til 40 C e relativ fuktighet O 95 uten kondens 87 900 871 01 B BRUK Dette avsnittet beskriver de vik
31. Dette g r opm rksom p vigtig information i teksten BRUGSANVISNING OPBEVARING F lgende krav til omgivelsesforholdene g lder ved transport og opbevaring af styreenheden e temperatur fra 20 C til 70 C e relativ luftfugtighed O 95 ikke kondenserende FORBEREDELSER F R INSTALLATION Styreenheden leveres i en speciel beskyttende emballage Kontakt den lokale forhandler hvis emballagen viser tegn p skader der kan v re opst et under transporten Styreenhedens emballage S rg for at styreenheden ikke tabes eller uds ttes for st d ved udpakningen Smid ikke emballagen ud Materialet kan genbruges 100 og opfylder EU direktiv 85 399 om milj beskyttelse Inden styreenheden installeres skal man klarg re de n dvendige forbindelseskabler d v s forbindelseskabler til str mforsyning og pumpe samt kabler til logiske signaler F lgende billeder viser de n dvendige forbindelser mellem styreenhed og pumpe samt mellem styreenhed og str mkilde For yderligere information om forbindelser og str mkilde ekstra tilbeh r henvises til bilag Technical Information 87 900 871 01 B BRUGSANVISNING Forbindelseskabel mellem styreenhed og pump 1A 120V O
32. R2 is energized XX KRPM indicates the actual theoretical rotational speed of the pump as a function of the controller output frequency range 9 to 75 KRPM e After START command frequency output will be at the maximum level then the frequency will decrease to a value proportional to the pump rotational speed about 9 KRPM if the pump is completely stopped The pump will accelerate to its normal rotational speed and when this speed is reached the display will be as follows even if any previous display selection was made and the normal condition has been reached oleleirlaltl loln LIL where XX indicates the rotational speed 75 KRPM for high speed or 50 KRPM for low speed During acceleration of the pump or during any operating condition it is always possible to select the other parameters to be displayed PUMP CURRENT or CYCLE NUMBER push buttons If this is the case when the pump reaches the normal speed the display reverts to the previous figure 60 TECHNICAL INFORMATION Operating the Pump After the starting period if the system has a vacuum leak or the pressure in the pump chamber is high from 1 mbar to atmosphere the pump continues to operate indefinitely If the gas load at the turbopump inlet flange continues to stay high the power drawn by the turbopump increases up to the maximum value Than the Turbo V pump is slowed down in proportion to the gas load at leas
33. St rung mu diese Taste ein erstes Mal zur Controller R cksetzung und dann ein zweites Mal zum Neustarten der Pumpe gedr ckt werden Taste f r die Anzeige der Parameter cycle number cycle time und pump life Taste f r die Anzeige der Parameter pump current pump temperature pump power und rational speed Sie ist immer aktiv unabh ngig vom gew hlten Betriebsmodus Bei gemeinsamer mindestens 2 Sekunden langer Bet tigung der Tasten 3 und 4 wird ein Programm aktiviert mit dem einige Betriebsparamter programmiert werden k nnen Alphanumerisches Flussigkristall Display Punkt matrix 2 Zeilen mit 16 Stellen Frontpaneel des Hand Held Terminals GEBRAUCHSANLEITUNG BEDIENUNG Einschalten des Controllers Zum Einschalten des Controllers gen gt es das Netzkabel an die Steckdose anzuschlie en Pumpenstart Zum Starten der Pumpe mu der START Befehl an die entsprechenden Pins des Eingangsverbinders des Controllers Pin 1 6 von P1 gesandt werden sollte der hand held terminal als Optional vorhanden sein dr cken Sie die START Taste Pumpenstopp Zum Stoppen der Pumpe mu der STOPP Befehl an die entsprechenden Pins des Eingangsverbinders des Controllers Pin 1 6 von P1 gesandt werden sollte der hand held terminal als Optional vorhanden sein dr cken Sie die STOPP Taste WARTUNG Die Controller der Serie Turbo V 70 PCB sind wartungsfrei Eventuell erforderliche Eingriffe m
34. YLEISI TIETOJA T m laite on tarkoitettu ammattimaiseen k ytt n Ennen laitteen k ytt nottoa k ytt j n tulee lukea huolellisesti mukana seuraava k ytt ohje sek kaikki muut Varianin toimittamat lis tiedot Varian ei vastaa seurauksista jotka johtuvat laitteen k ytt ohjeiden t ydellisest tai osittaisesta laiminly misest ammattitaidottomien henkil iden suorittamasta laitteen virheellisest k yt st valtuuttamattomista toimenpiteist tai maakohtaisten s d sten ja normien vastaisesta k yt st Sarjan Turbo V 70 PCB valvoja on mikroprosessorin valvoma kiinteist materiaaleista tehtyj taajuudenmuuntimia jotka kykenev t itsem rittelyyn ja itsesuojaukseen Valvoja ajaa Turbo V 70 PCB sarjan pumppuja kymmenportaisessa j rjestelm ss k ynnistysvaiheessa valvoen j nnitett ja s hk virtaa suhteessa pumpun saavuttamaan nopeuteen Ne yhdist v t kaikki s hk piirit jotka ovat v ltt m tt mi Turbo V 70 PCB sarjan pumpun automaattiselle toiminnalle Apuliittimi k ytt en on mahdollista k ytt kauko ohjattua pumpun k ynnistyst ja pys hdyst signaaleja jotka ilmaisevat pumpun toimintatilan esityhjennyspumpun k ynnistys ja pys hdyss timi veden virtauksen s telykatkaisijaa jne Valvojan tulee saada s hk ulkopuoliselta muuuntajalta t m ei tule valvojan kanssa Yhdist k valvoja ulko virtal hteseen muuntajan avulla muuntaja ostettava erikseen K sin Pid
35. connected e g a LED a computer etc and the related simplified circuit of the controller CONTROLLER Typical output connection 87 900 871 01 B TECHNICAL INFORMATION Controller to Pump Connection To connect the controller to the pump an appropriate interconnection cable must be prepared to connect the J9 terminal board of the controller with the pump connector The following figure shows the pump output connector configuration where pins e Pins A F pump temperature sensor e Pins B C D 54 Vac 3 phase output to pump motor stator e Pin E ground Controller to pump cable 54 87 900 871 01 B USE General Make all vacuum manifold and electrical connections and refer to Turbo V pump instruction manual before to operating the Turbo V controller AN WARNING To avoid injury to personnel and damage to the eguipment if the pump is laying on a table make sure it is steady Never operate the Turbo V pump if the pump inlet is not connected to the system or blanked off NOTE The input signal P1 connector should be left in position including the shipping links if no external connections are made The forepump and the Turbo V pump can be switched on at the same time NOTE When the Turbo V 70 pump is baked by a membrane pump the Soft Start mode should be deselected The controller operates completely automatically after the rem
36. controller e a non sottoporlo ad urti Non disperdere l imballo nell ambiente II materiale completamente riciclabile e risponde alla direttiva CEE 85 399 per la tutela dell ambiente Prima di installare il controller occorre preparare alcuni cavi di interconnessione quali ad esempio i cavi per le interconnessioni con l alimentazione quelli per le interconnessioni logiche e quello per il collegamento con la pompa Nelle figure seguenti sono schematizzati collegamenti da effettuare tra il controller e la pompa e tra il controller ed il trasformatore di alimentazione Per ulteriori dettagli sulle suddette interconnessioni e le caratteristiche tecniche del trasformatore disponibile come opzione vedere l appendice Technical Information 87 900 871 01 B ISTRUZIONI PER L USO Cavo di Interconnessione tra il Controller e la Pompa 1A 120V O Y SI P VEN Interconnessioni tra il Controller ed il Trasformatore INSTALLAZIONE AN PERICOLO Le tensioni presenti tra il controller ed il relativo trasformatore e tra il trasformatore e la rete di alimentazione sono tali da costituire pericolo per chi ne venisse a contatto Proteggere adeguatamente il controller ed il trasformatore di alim
37. de bijlage Technical information Deze handleiding hanteert de volgende symbolen N maan Bij dit symbool staat tekst die de aandacht van de operator vestigt op een speciale procedure of methode die indien niet correct uitgevoerd ernstig lichamelijk letsel kan veroorzaken gt ATTENTIE Bij dit symbool staat tekst met procedures die indien niet opgevolgd schade aan apparatuur kunnen veroorzaken OPMERKING De opmerkingen bevatten belangrijke informatie die uit de tekst is gelicht GEBRUIKSAANWIJZINGEN OPSLAG Tijdens het transport en de opslag van de controllers moeten de volgende omgevingscondities aanwezig zijn e temperatuur van 20 C tot 70 relatieve vochtigheid 0 95 niet condenserend VOORBEREIDING VOOR INSTALLATIE De controller wordt in een speciale beschermende verpakking geleverd als er schade wordt geconstateerd die tijdens het transport veroorzaakt zou kunnen zijn meteen contact opnemen met het plaatselijke verkoopkantoor Verpakking van de controller Zorg er bij het uitpakken voor dat de controller niet kan vallen of stoten te verduren krijgt Laat de verpakking niet ergens buiten achter Het verpakkingsmateriaal is volledig recyclebaar en voldoet aan de EEG milieurichtlijn 85 399 Alvorens de controller te installeren moeten enkele verbindingskabels worden voorbereid zoals bijvoorbeeld kab
38. driftsprocedurer For en detaljeret beskrivelse samt procedurer der involverer tilslutninger eller tilbeh r henvises til afsnittet USE i bilag Technical Information Visse procedurer der beskrives nedenst ende kan kun udf res p styreenheden n r den er udstyret med tilbeh ret Hand held terminal Inden styreenheden anvendes b r samtlige elektriske og pneumatiske tilslutninger udf res L s brugsanvisningen f r pumpen tilsluttes AN ADVARSEL S rg for at pumpen st r fast hvis den er installeret p et bord Dette er for at forebygge skader p apparatet og personer Start aldrig pumpen hvis pumpetill bet ikke er tilsluttet systemet eller er blokeret F lgende beskriver hand held terminalen man vrepanelet til CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Trykknap til installering af LOW SPEED driftvalg Trykknappen fungerer kun n r der veelges fra frontpanelet Tryk p knappen en gang for at f pumpen til at rotere med 2 3 af nominel hastighed Tryk p knappen igen for at g ud af LOW SPEED driften Trykknap til overf ring af START STOP eller RESET Trykknappen fungerer kun n r der v lges fra frontpanelet Tryk p knappen en gang for at starte pumpen tryk p knappen igen for at standse pumpen Hvis pumpen standser automatisk ved en fejl tryk p denne knap en gang for at tilbagestille styreenheden og yderligere en gang for at starte pumpen igen
39. entr e du contr leur pin 1 6 de P1 ou bien si l option hand held terminal est pr sente presser l interrupteur STOP ENTRETIEN Les contr leurs de la s rie Turbo V 70 PCB n exigent aucun entretien Toute op ration doit tre effectu e par un personnel agr En cas de panne il est possible de s adresser au Service de r paration Varian ou bien au Varian advance exchange service qui permet d obtenir un contr ler r g n r la place du contr leur d traqu Avant d effectuer toute operation sur le contr leur debrancher le c ble d alimentation En cas de panne il est possible de s adresser au Service de reparation Varian ou bien au Varian advance exchange service gui permet d obtenir un contr ler r g n r la place du contr leur d traqu 87 900 871 01 B MESSAGES D ERREUR Dans certains cas de panne d autodiagnostic du contr leur presente certains messages d erreur indigues dans le tableau ci dessous MESSAGE CHECK CONNECTION TO PUMP WAITING INTERLOCK FAULT CONTROLLER OVERTEMPERATURE CONTROLLER FAILURE ile connecteur P1 est actif cause de la coupure du court circuit entre le pin et le pin 8 du connecteur J1 ou cause de l ouverture du signal d interlock ext rieur Pendant la mise en marche de la pompe dans le mode soft start la pompe n a pas atteint la vitesse pr vue chaque pas dans les 15 minutes X peut valoir de 0 _9 et
40. fuites Presser deux fois l interrupteur START pour remettre la pompe en marche Attendre que la temperature retourne au Presser deux fois START pour remettre la deux fois remettre la Presser START pour S assurer que le rotor de la pompe a la possibilit de tourner librement Presser deux fois l interrupteur START pour remettre la pompe en marche Verifier les connexions entre la pompe et le contr leur Presser deux fois l interrupteur START pour remettre la pompe en marche D brancher le c ble d alimentation du i contr leur et corriger la cause de l alerte Reconnecter presser deux fois l interrupteur START pour remettre la pompe en marche Il s est produit une panne de la section d alimentation du contr leur ou bien le i contr leur a re u un faux signal le c ble d alimentation et Presser deux fois l interrupteur START pour remettre la pompe en marche Si le message se pr sente nouveau S adresser a Varian pour l entretien Interruption du fusible sur le secondaire de puissance Contacter Varian pour l entretien 87 900 871 01 B INFORMACION GENERAL Este equipo se ha concebido para un uso profesional EI usuario deber leer atentamente el presente manual de instrucciones y cualquier otra informacion suplementaria facilitada por Varian antes de utilizar el equipo Varian se considera libre de cualquier responsabilidad debida al incumplimiento total o parcial
41. nacionales espec ficas 87 900 871 01 B MENSAJES DE ERROR En algunos casos de averia los circuitos de autodiagnosis del controler presenta algunos mensajes de error detallados en la tabla siguiente MENSAJE DESCRIPCION INSTRUCCIONES DE USO NOTA Los mensajes de error se presentan s lo si se instala la opci n hand held terminal ACCION CORRECTIVA CHECK CONNECTION TO PUMP Mal funcionamiento en la conexi n entre la bomba y el Controler Comprobar que el cable de conexi n entra en i la bomba y el controler est bien fijado por ambos extremos y no est interrumpido i Apretar dos veces el pulsador START para volver a poner en marcha la bomba PUMP WAITING INTERLOCK en el Est activa la se al de interlock presente a causa de la interrupci n del cortocircuito entre el pin y el pin 8 del conector J1 o a causa de la apertura de la se al de interlock externo conector P1 Eliminar el cortocircuito entre el pin 3 y el pin 8 del conector J1 o cerrar la se al de interlock exterior NI RR Durante la puesta en marcha de la bomba el modo soft start la bomba no ha alcanzado la velocidad prevista a cada paso antes de 15 minutos X puede valer ide 0 a 9 e indica el paso no superado Comprobar que el sistema no presenta perdidas Apretar dos veces el pulsador START para volver a poner en marcha la bomba La tem
42. o do curto circuito entre o pin 3 e o pin 8 do conector J1 ou devido abertura do i sinal de interlock externo Restabelecer o curto circuito entre o pin 3 0 pin 8 do conector J1 ou fechar o sinal de interlock externo II MP Durante o accionamento da bomba no i modo soft start a bomba n o atingiu a i velocidade prevista a cada passo em 15 i minutos X pode valer de 0 a 9 e indica _O passo n o superado Verificar se o sistema n o apresenta i perdas Premer duas vezes botao START para reactivar a bomba temperatura do rolamento superior bomba superou os 60 C i Aguardar at que a temperatura volte ao limite estabelecido Premer duas vezes o bot o START para reactivar a bomba A A A FAULT CONTROLLER OVERTEMPERATURE JA temperatura do transformador do controller superou os 90 Aguardar at que a temperatura volte ao i limite estabelecido Premer duas vezes o bot o START para reactivar a bomba EE tt Durante o funcionamento normal ap s a fase de accionamento a corrente i absorvida pela bomba maior do que a programada 1 5 A Verificar se o rotor da bomba pode rodar livremente Premer duas vezes o botao START para reactivar a bomba Durante o funcionamento normal ap s fase de accionamento a conex o de i sa da est em curto cir
43. s detallada se facilita en el Suplemento Technical Information Este manual utiliza los s mbolos convencionales siguientes N PELIGRO Los mensajes de peligro atraen la atenci n del operador sobre un procedimiento o una operaci n espec fica que al no realizarse correctamente podr a provocar graves lesiones personales HS ATENCI N Los mensajes de atenci n se visualizan antes de procedimientos que al no respetarse podr an provocar da os al equipo NOTA Las notas contienen informaci n importante extra da del texto 13 INSTRUCCIONES DE USO ALMACENAMIENTO Durante el transporte y el almacenamiento de los controlers se deber cumplir con las condiciones ambientales siguientes e temperatura de 20 a 70 e humedad relativa 0 95 no condensadora PREPARACI N PARA LA INSTALACI N EI controler se suministra en un embalaje de protecci n especial si se observan se ales de da os que podr an haberse producido durante el transporte ponerse en contacto con la oficina de venta m s cercana Embalaje del Controler Durante la operaci n de desembalaje prestar una atenci n especial a no dejar caer el controler y evitarle golpes No dispersar el embalaje en el medio ambiente El material es totalmente reciclable y cumple con la directiva CEE 85 399 para la preservaci n del medio a
44. sekund ra effektkretslopet 36 kopling mellom pumpe og pumpe og styreenhet er skikkelig montert samt at kabelen ikke er skadet Trykk to ganger p knappen START for starte blitt styreenhetens i terskelverdien Trykk to ganger p knappen START for Starte pumpen BRUKERVEILEDNING MERK Feilmeldingene vises kun dersom ekstrautstyret Hand Held Terminal er installert FORHOLDSREGEL Kontroller at tilkoplingskabelen mellom Tilbakestill kortslutningen mellom stift 3 og stift 8 p kontakt J1 det eksterne eller steng det eksterne l sesignalet Kontroller om systemet lekker Trykk to ganger p knappen START for starte pumpen Vent til temperaturen _terskelverdien Trykk to ganger p knappen START for a starte pumpen Vent til temperaturen Kontroller om pumpens rotor kan rotere i fritt Trykk to ganger p knappen START for starte pumpen Kontroller tilkoplingene mellom pumpe og i styreenhet Trykk to ganger p knappen START for a starte pumpen Kople fra styreenhetens str mkabel og finn i frem til rsaken til n dstoppen Kople deretter maskinen til str mnettet igjen Trykk to ganger p knappen START i for starte pumpen Trykk to ganger p knappen START for starte pumpen igjen Vises feilmeldingen igjen m du ta kontakt med Varian for i n dvendig vedlikehold Kontakt Varian for vedlikehold 87 900 871 01 B
45. serien med en titrinnsprosess ved oppstart Spenning og str mstyrke justeres i forhold til pumpens oppn dde hastighet Styreenheten omfatter alle kretser som er n dvendige for automatisk drift av pumpene i Turbo V 70 PCB serien Hjelpekontakter gir muligheter for fjernstyrt start og stopp av pumpen signaler for pumpens tilstand kontroller for start og stopp av forvakuum pumpen blokkeringssignaler for trykksensorer kontrollbrytere for vannstr m osv Styreenheten skal forsynes gjennom en ekstern transformator som leveres ikke styreenheten Et spesielt apparat Hand Held Terminal kan bestilles som ekstrautstyr for kontrollere styreenhetens funksjoner og vise dets tilstand Dette apparatet omfatter et styretastatur og en bildeskjerm De folgende avsnittene inneholder all informasjon som er n dvendig for sikre brukeren n r utstyret er i bruk For mer detaljert bruk vises det til tillegget Technical Information Denne veiledningen bruker f lgende standard protokoll ADVARSEL Disse meldingene skal tiltrekke seg brukerens oppmerksomhet til en spesiell fremgangsm te eller praksis som hvis den ikke f lges kan medf re alvorlige skader gt FORSIKTIG Denne advarselen vises foran fremgangsm ter som dersom de ikke f lges kan fore til at utstyret skades MERK Merknadene inneholder viktig informasjon som er hentet fra teksten BRUKERVEILEDNING LAGRING N r styreenhetene transporteres eller
46. ssen von dazu befugtem Fachpersonal ausgef hrt werden Bei einem Defekt kann der Varian Reparaturdienst bzw der Varian advanced exchange service in Anspruch genommen werden der f r die Erneuerung des defekten Controllers sorgt Vor jedem Eingriff am Controller mu der Netzstecker gezogen werden Eine eventuelle Verschrottung mu unter Einhaltung der spezifischen landes blichen Vorschriften erfolgen 87 900 871 01 B FEHLERMELDUNGEN In einigen St rungsf llen zeigt das des Controllers die in der zusammengefa ten Meldungen an MELDUNG nach stehenden Tabelle Selbst diagnosessystem BESCHREIBUNG GEBRAUCHSANLEITUNG ANMERKUNG Die St rungsmeldungen werden nur angezeigt wenn das Zubeh r handheld terminal installiert ist BEHEBUNG CHECK CONNECTION TO PUMP Fehlfunktion der Pumpen Controller Ver bindung Sicherstellen da das Verbindungs kabel zwischen Pumpe und Controller an beiden Seiten korrekt befestigt ist und keine i Unterbrechung vorliegt Die Pumpe durch zweimalige Bet tigung der START Taste neustarten NO se PUMP WAITING INTERLOCK Das Interlock Signal auf dem Verbinder P1 ist wegen der KurzschluBunterbrechung i zwischen Pin 3 und Pin 8 des Verbinders K1 Interlock Signals aktiv AREA eee een FAULT OVERTIME SX Beim Punpenstart im Modus soft start hat die Pumpe die bei jedem Schritt vorgesehene Geschwindigkeit inner halb
47. the front panel operation has been selected By pressing once the starting phase begins if pressed again it stops the pump If the pump has been stopped automatically by a fault this push button must be pressed once to reset the controller and a second time to restart the pump Keyboard push button to recall on the display the cycle number cycle time and pumplife Keyboard push button to recall on the display the pump current pump temperature pump power and rotational speed It is always active regardless of the operating mode selected Push buttons 3 and 4 if pressed together for at least 2 seconds put the controller in a routine where it is possible to program some operation parameters LCD back lighted alphanumeric display dot matrix 2 lines x 16 characters Hand Held Terminal Control Panel 47 INSTRUCTIONS FOR USE USE PROCEDURE Controller Startup To startup the controller plug the power cable into a suitable power source Starting the pump To start the pump send the START command to related pins of the input connector pin 1 6 of P1 connector or when the hand held terminal is available press the START pushbutton Pump Shutdown To shutdown the pump remove the START command from the related pins of the input connector pin 1 6 of P1 connector or when the hand held terminal is available press the STOP pushbutton MAINTENANCE The Turbo V 70 PCB series controller does not reguire any mainte
48. the speed to the low speed value and the display shows A Pje rjojajojuji uja ile ALA PA LOA 61 TECHNICAL INFORMATION If the Soft Start has been deselected the display shows jajejajojv ejujsin PEPA DULL EN where LS means low speed mode is selected After starting a LS appears on the right bottom corner of the following displays 5 ran ol L Diels ejujuje a mera jer E RIA LION With normal LOW SPEED operation the pump will run at about 2 3 of its nominal speed and achieves a base pressure somewhat higher than the standard specifications If the gas load becomes higher the controller output freguency and voltage start to decrease automatically and the Turbo V pump is slowed down in proportion to the gas load until it reaches about 9 KRPM If the LOW SPEED mode is selected after normal operating condition is reached the display shows A ejejajojajejujiluje sis LL while approaching the low speed value When the low speed mode is deselected the pump starts to accelerate to its rotational speed The display shows jojejejaja t ijoju 1111 111 87 900 871 01 Pump Shutdown Press the front panel STOP pushbutton or remove the remote signal the power from the turbopump will be removed and the pump will begin to slow down An emergency stop
49. transformer Frequency 47 to 63 Hz Power 350 VA maximum aa E CONTROLLER OUTLINE Voltage 54 Vac nominal 10 The outline dimensions for the Turbo V 70 PCB 3 phase controller are shown in the following figure Frequency 1250 Hz 2 150 W maximum a EEE 0 5 kg 1 1 Ibs temperature Storage temperature 20 C to 70 C 42 1 653 237 5 9 351 5 1 10 25 199 4 7 85 33 1131 38 10153 97 8 106 7 3 85 4 2 20 0 78 18 0 7 103 4 05 89 3 5 210 8 8 3 14 0 552 N DIMENSIONS mm inches Controller outline 50 87 900 871 01 B GENERAL Inspect the controller for any shipping damage Before installing the controller you must prepare some interconnection cables i e the power interconnections the logic interconnections and the pump connection In the following paragraph are detailed the above mentioned connections NOTE The PCB installed into the customer system must be positioned so that cold air forced or natural convection can flow through the PCB components 1A 120V O TECHNICAL INFORMATION POWER INTERCONNECTIONS Controller to Power Connection The power supply from the external transformer must be connected to J10 and J8 connectors See the following figure for interconnections detail e
50. turbopump It i requires a permanent closed contact before starting the turbopump SYSTEM OVERRIDE optically isolated from the internal circuit this signal is used to stop the pump in emergency condition requires a i closed contact When the contact is closed the turbopump _and the interconnected devices are stopped NOTE Pin 3 8 must be shorted to allow the Turbo V 70 PCB pump to start if no interlock contact is connected If after starting the pump the interlock contact opens has no effect on the operation and the pump continues fo turn The following figure shows a typical contact logic input connection and the related simplified circuit of the controller Typical logic input connection 87 900 871 01 B Connection J2 Logic Output Interconnections FAULT R2 START LOW SPEED R1 FAULT 24 V R2 24 V START 24 V LOW SPEED 24 V R1 24 V PUMP CURRENT MONITOR 2 Vdc 1A PUMP CURRENT MONITOR COM Logic output connector the logic output from the controller must be connected at P2 mating connector With the optional P2 mating connector make the connection with AWG 24 0 25 mm or smaller wire to the pins indicated in the figure to obtain the desired capability The following table describes the signals available on the connector DESCRIPTION Analog output Voltage of DC current drawn by the turbopump pin 2 positive pin 1 negative 2Vdc 1A signal
51. 90 the pump is shut off and the display will be as shown in the following figure F aju L T jojo n t ajojuitjeja UL The message will stay on until the temperature decreases below threshold value Press the STOP RESET pushbutton twice to start the pump NOTE If in normal operation after the starting phase the current drawn by the pump is higher than programmed 1 5 A the pump and the inter connected devices are switched off and the display will be as shown in the following figure eum 1 TT TT PSN Check that pump rotor is free to rotate then press the STOP RESET pushbutton twice to start the pump 87 900 871 01 B After the starting phase if the output connection is shorted output current higher than 2 2 A the display will be as shown in the following figure TT AA puse Check connections and shortages between pump and controller then press the STOP RESET pushbutton twice to start the pump NOTE If the pump is stopped by an emergency stop signal provided via a remote contact the display will be as shown in the following figure Ao LIDI Remove the controller power cable and check the emergency condition Then reconnect the power cable and press the START pushbutton to start the pump The following message is displayed if the fuse of the transformer secondary blows ejejn rjajojtiujeja
52. Aires Argentina Tel 54 1 783 5306 Fax 54 1 786 5172 Australia Varian Australia Pty Ltd 679 701 Springvale Road Mulgrave Victoria ZZ 3170 Australia Tel 61 395607133 Fax 61 395607950 Benelux Varian Vacuum Technologies Rijksstraatweg 269 H 3956 CP Leersum The Netherlands Tel 31 343 469910 Fax 31 343 469961 Brazil Varian Industria e Comercio Ltda Avenida Dr Cardoso de Mello 1644 Vila Olimpia Sao Paulo 04548 005 Brazil Tel 55 11 3845 0444 Fax 55 11 3845 9350 Canada Central coordination through Varian Vacuum Technologies 121 Hartwell Avenue Lexington MA 02421 USA Tel 781 861 7200 Fax 781 860 5437 Toll Free 800 882 7426 China Varian Technologies Beijing Room 1201 Jinyu Mansion No 129A Xuanwumen Xidajie Xicheng District Beijing 1000031 P R China Tel 86 10 6608 1530 Fax 86 10 6608 1534 France and Wallonie Varian s a 7 avenue des Tropiques Z A de Courtaboeuf B P 12 Les Ulis cedex Orsay 91941 France Tel 33 1 69 86 38 13 Fax 33 1 69 28 23 08 11 01 Sales and Service Offices Germany and Austria Varian Deutschland GmbH Alsfelder Strasse 6 Postfach 11 14 35 64289 Darmstadt Germany Tel 49 6151 703 353 Fax 49 6151 703 302 India Varian India PVT LTD 101 108 1st Floor 1010 Competent House 7 Nangal Raya Business Centre New Delhi 110 046 India Tel 91 11 5548444 Fax 91 11 5548445 Italy
53. ER Tryckknapp f r inst llning av LOW SPEED drifts tt Tryckknappen fungerar endast n r styrs tt fran frontpanelen har valts Tryck p knappen en g ng f r att f pumpen att rotera vid 2 3 av nominell hastighet Tryck p knappen igen f r att ur LOW SPEED drifts ttet Tryckknapp f r verf ring av START STOP eller RESET Tryckknappen fungerar endast n r styrs tt fr n frontpanelen har valts Tryck p knappen en g ng f r att starta pumpen tryck p knappen igen f r att stanna pumpen Om pumpen stannat automatiskt i samband med ett fel tryck p denna knapp en g ng f r att aterstalla styrenheten och ytterligare en gang f r att starta om pumpen Tryckknapp f r att h mta parametrarna cycle number cycle time och pump life p displayen Tryckknapp f r att h mta parametrarna pump current pump temperature pump power och rotational speed p displayen Tryckknappen fungerar alltid oavsett det valda styrs ttet N r tryckknapparna 3 och 4 h lls samtidigt intryckta i minst 2 sekunder startas ett program som till ter att programmera vissa driftoarametrar LCD display med siffror och bokstaver punktmatris 2 rader med 16 tecken Frontpanelen pa Hand Held Terminalen 5 31 BRUKSANVISNING INSTRUKTIONER F R BRUK Start av styrenheten Styrenheten startas enkelt genom att s tta str mkabeln i v gauttaget Start av pumpen Pumpen startas genom att skicka START kommando till stift
54. ERTIME SX FAULT CONTROLLER OVERTEMPERATURE SYSTEM OVERRIDE OVERVOLTAGE CONTROLLER FAILURE toimintah iri iden itsemaarittelypiiri analysoi virheen joka n kyy viestein jotka on kuvailtu seuraavassa taulukossa Toimintah iri liit nn ss v lill yhteydess valvojan pumpun ja Lukitussignaali interlock liittimess P1 on aktiivinen johtuen liittimen J1 neulojen 3 ja 8 oikosulun keskeytyksest tai ulkoisen lukitussignaalin interlock avautumisesta Soft Start moodissa tapahtuvan pumpun k ynnistyksen aikana pumppu ei ole saavuttanut sille joka askeleella tarkoitettua nopeutta askelnumero 09 ja ilmaisee sen askeleen jota ei ole ylitetty Ylemm n laakerin tai pumpun l mp tila on ylitt nyt 60 tapahtuneen 15 minuutin sis ll Normaality skentelyn aikana k ynnistyksen j lkeen pumpun absorboima s hk virta on korkeampi kuin sille on ohjelmoitu 1 5 A Normaality skentelyn aikana k ynnistyksen j lkeen poistoliitin on oikosulussa poistuva virta suurempi kuin 2 2 A Valvojan s hk virran sy t ss on ilmennyt ongelma tai valvojan saama signaali on i v r Sulake palanut toisiovirtapiiriss 40 valvojan _yhteyskaapeli on hyvin kiinnitetty p ist n i eik sen varrella ole esteit Painakaa kaksi kertaa painonappia START jolloin pumppu k ynnistyy X on i verkkovirrasta ja aiheuttaja K
55. INFORMATION Test with Dummy Load Pump over Temperature Test Connect the 480 or the 780 dummy loads to the Disconnect the potentiometer set it to 5KQ and pump connector pins B C D as shown in the previous figure Disconnect the potentiometer set it to 10 and then reconnect it Connect the power cable Push the START and CURRENT pushbuttons and check the front panel display as shown in the following table After start up During start up without Soft Start mode With With 480 780 dumm dumm yload yload With With 480 780 dumm dumm yload yload Current 10 Temperature 52 C 12 C Check the 3 phase ac output voltage After start up it should be 42 Vac with 780 dummy load and 42 Vac with 489 dummy load Press the STOP pushbutton and remove the power cable 65 then reconnect it Disconnect the dummy loads Connect the dummy loads Push the START pushbutton By pressing the CURRENT pushbutton the temperature reading should be 71 C 2 C All the other values should be zero Check the 3 phase ac output voltage It should be zero Press STOP and remove the power cable Functional Test Perform the functional test with the turbopump taking care to check the ramp seguence and start up time 87 900 871 01 B TECHNICAL INFORMATION ACCESSORIES AND SPARE PARTS DESCRIPTION PART NUMBER 969 9852 P2 output matin
56. LER ovERTEMPERATURE H 90 C KATO To START iva To umovr v START 1 5 i ddon 2 2 EX yxere To START
57. NFORMATION This eguipment is destined for use by professionals The user should read this instruction manual and any other additional information supplied by Varian before operating the eguipment Varian will not be held responsible for any events occurring due to non compliance even partial with these instructions improper use by untrained persons non authorised interference with the equipment or any action contrary to that provided for by specific national standards The Turbo V 70 PCB controller is a microprocessor controlled solid state frequency converter with self diagnostic and self protection features It incorporates all the facilities required for the automatic operation of the Turbo V 70 PCB pump series The controller drives within ten steps the Turbo V 70 PCB pump during the starting phase by controlling the voltage and current respect to the speed reached by the pump Remote start stop pump status signals forepump start stop interlock control for pressure switch water flow switch etc capability are provided via auxiliary connectors The controller needs to be powered by an external transformer not supplied with the PCB An hand held terminal is available as an option to control and display the controller operation The following paragraphs contain all the information necessary to guarantee the safety of the operator when using the eguipment Detailed information is supplied in the appendix Technical Inform
58. PELIGRO Para evitar lesiones a las personas y al aparato si la bomba est apoyada sobre una mesa cerciorarse que es estable No poner en marcha nunca la bomba si la brida de entrada no est conectada al sistema o no est cerrada con la brida de cierre A continuaci n se ilustra el panel de mando del hand held terminal CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Pulsador para la selecci n del modo LOW SPEED Est activado solo cuando est seleccionado el modo de mando del panel frontal Apretando una vez la bomba gira a 2 3 aproximadamente de la velocidad nominal Apretandolo una vez mas se desactiva el modo LOW SPEED Pulsador para enviar los mandos de START STOP o RESET Esta activo s lo cuando se selecciona el modo de mando del panel frontal Apretandolo una vez se activa la fase de puesta en marcha apretandolo otra vez se para la bomba Si la bomba se ha parado automaticamente a causa de una averia hay que apretar este pulsador primero una vez para efectuar el reset del controler y la segunda vez para volver a poner en marcha la bomba Pulsador para que aparezcan en el display los parametros cycle number cycle time y pump life Pulsador para que aparezcan en el display los parametros pump current pump temperature pump power y rotational speed Est siempre activado independientemente del modo de funcionamiento elegido Apretando juntos los pulsadores 3 4 durante 2 segund
59. PTO SALES vii 868 392 0600 Fu BEB 83034 2151 wii m pibsdiud com Turbo V 70 PCB Controller Model 969 9508 8 900 871 01 B APRIL 2002 ap VARIAN gt lt vacuum technologies MANUALE ISTRUZIONI BEDIENUNGSHANDBUCH NOTICE DE MODE D EMPLOI MANUAL DE INSTRUCCIONES MANUAL DE ISTRUCOES BEDRIJFSHANDLEIDING ISTRUKSTIONSBOG BRUKSANVISNING INSTRUKSJON MANUAL OHJEKASIKIRJA INSTRUCTION MANUAL Turbo V 70 PCB Controller ap VARIAN gt lt vacuum technologies Dear Customer Thank you for purchasing a VARIAN vacuum product At VARIAN Vacuum Technologies we make every effort to ensure that you will be satisfied with the product and or service you have purchased As part of our Continuous Improvement effort we ask that you report to us any problem you may have had with the purchase or operation of our product On the back side you find a Corrective Action Request form that you may fill out in the first part and return 10 us This form is intended to supplement normal lines of communications and to resolve problems that existing systems are not addressing in an adequate or timely manner Upon receipt of your Corrective Action Request we will determine the Root Cause of the problem and take the necessary actions to eliminate it You will be contacted by one of our employees who will review the problem with you and update you with the second part of the same form on our actions
60. T f r att i starta om pumpen Kontrollera att pumpens rotor kan rotera fritt Tryck tv g nger p knappen START f r att starta om pumpen Kontrollera anslutningarna mellan pump och styrenhet Tryck tv g nger p knappen START f r att starta om pumpen Fr nkoppla styrenhetens str mkabel kontrollera n dstoppets orsak S tt d refter i str mkabeln Tryck tv g nger i p knappen START f r att starta om pumpen Tryck tv g nger p knappen START f r att starta om pumpen Om meddelandet visas igen ta kontakt med Avbrott i effektkretsen CONTROLLER FAILURE s kring i den sekund ra 32 Varian f r n dv ndigt underh ll Kontakta Varian f r underh ll 87 900 871 01 B GENERELL INFORMASJON Dette utstyret er beregnet til bruk av profesjonelle brukere Brukeren b r lese denne brukerveiledningen og all annen informasjon fra Varian f r utstyret tas i bruk Varian kan ikke holdes ansvarlig for hendelser som skjer p grunn av manglende oppf lging selv delvis av disse instruksjonene feilaktig bruk av utrenet personell ikke godkjente endringer av utstyret eller handlinger som p noen m te er i strid med nasjonale bestemmelser Styreenheten i Turbo V 70 PCB serien er en mikroprosessorstyrt frekvensomvender som best r av komponenter med fast tilstand Styreenheten har funksjoner for selvdiagnose og selvbeskyttelse Styreenheten kontrollerer pumpene i Turbo V 70 PCB
61. a tastiera di comando e da un display di visualizzazione Nei paragrafi seguenti sono riportate tutte le informazioni necessarie a garantire la sicurezza dell operatore durante l utilizzo dell apparecchiatura Informazioni dettagliate sono fornite nell appendice Technical Information Questo manuale utilizza le seguenti convenzioni N PERICOLO messaggi di pericolo attirano l attenzione dell operatore su una procedura o una pratica specifica che se non eseguita in modo corretto potrebbe provocare gravi lesioni personali 2 ATTENZIONE messaggi di attenzione sono visualizzati prima di procedure che se non osservate potrebbero causare danni all apparecchiatura NOTA Le note contengono informazioni importanti estrapolate dal testo ISTRUZIONI PER L USO IMMAGAZZINAMENTO Durante il trasporto e limmagazzinamento del controller devono essere soddisfatte le seguenti condizioni ambientali e temperatura da 20 C a 70 e umidit relativa O 95 non condensante PREPARAZIONE PER L INSTALLAZIONE Il controller viene fornito in un imballo protettivo speciale se si presentano segni di danni che potrebbero essersi verificati durante il trasporto contattare l ufficio vendite locale Imballo dei controller Durante l operazione di disimballaggio prestare particolare attenzione a non lasciar cadere il
62. al Technical Information N KI NAYNO2 Y 2HMEIO2H ATO
63. arian decline par cons quent toute responsabilit en cas d inobservation totale ou partielle des instructions donn es d utilisation incorrecte de la part d un personnel non forme d op rations non autorisees ou d un emploi contraire aux r glementations nationales sp cifiques Le contr leur Turbo V 70 PCB est un convertisseur de fr quence contr l par un microprocesseur r alis avec des l ments l tat solide et ayant des capacit s d autodiagnostic et d autoprotection incorpore l ensemble de circuits n cessaire au fonctionnement automatique des pompes de la s rie Turbo V 70 PCB Le contr leur pilote les pompes de la s rie Turbo V 70 PCB selon un processus subdivis en dix pas pendant la phase de mise en marche en contr lant la tension et le courant par rapport la vitesse atteinte par la pompe Des connecteurs auxiliaires permettent de disposer des commandes de mise en marche et d arr t de la pompe distance des signaux indiquant l tat op rationnel de la pompe des commandes de mise en marche et d arr t de la pompe pr vide ainsi que de signaux de blocage pour interrupteurs pression interrupteurs de contr le du flux de l eau etc Le contr leur doit tre aliment par un transformateur ext rieur non fourni avec le contr leur Pour contr ler les fonctions et afficher l tat du contr leur il est possible de disposer en option d un appareil pr vu cet effet Hand Held Terminal c
64. at starte pumpen standset af et _kontroll r rsagen til nodstoppet S t derefter i str mkablet i Tryk to gange p START for at starte pumpen igen styreenhedens fodespaending eller styreenheden har f et et falsk signal BRUGSANVISNING BEM RK Fejlmeddelelserne vises kun hvis tilbe ret Hand Held Terminal er installeret KONTROL Controll r at tilslutningskabel mellem pumpe og styreenhed er korrekt monteret samt at ingen afbrydninger forekommer i gange p START for at starte pumpen igen Tilbagestil kortslutningen mellem stift 3 og stift Tryk to 8 p kontakt J1 eller sluk for det eksterne interlocksignal Kontroll r om systemet er ulet Tryk to gange p START for at starte pumpen igen Vent p at temperaturen falder til under i t rskelv rdi Tryk to gange p START for at starte pumpen Vent p at temperaturen falder til under _ t rskelv rdi Tryk to gange p START for at starte pumpen igen startfasen Tryk to gange p START for at starte pumpen Kontroller om pumpens rotor kan rotere frit Kontroller forbindelserne mellem pumpe og styreenhed Frakobel styreenhedens str mkabel Tryk to gange p START knappen for at starte pumpen igen i Hvis meddelelsen kommer igen tag kontakt i med Varian for n dvendig vedligeholdelse sekund rt vedligeholdelse Ret henvendelse til Varian vedr rende 87 900 871 01 B ALLMAN INFORMATION U
65. ation This manual uses the following standard protocol AN WARNING The warning messages are for attracting the attention of the operator to a particular procedure or practice which if not followed correctly could lead to serious injury K CAUTION The caution messages are displayed before procedures which if not followed could cause damage to the equipment NOTE The notes contain important information taken from the text INSTRUCTIONS FOR USE STORAGE When transporting and storing the controllers the following environmental requirements should be satisfied e temperature from 20 C to 70 e relative humidity 0 95 without condensation PREPARATION FOR INSTALLATION The controller is supplied in a special protective packing If this shows signs of damage which may have occurred during transport contact your local sales office Controller Packing When unpacking the controller ensure that it is not dropped or subjected to any form of impact Do not dispose of the packing materials in an unauthorized manner The material is 100 recyclable and complies with EEC Directive 85 399 Before installing the controller you must prepare some interconnection cables i e the power interconnections the logic interconnections and the pump connections The following pictures show the interconnections b
66. cuito corrente de sa da maior que 2 2 A Verificar as liga es entre a bomba e o i controller Premer duas vezes o bot o START para reactivar a bomba A bomba parou por i emerg ncia proveniente de um contacto remoto um sinal de Remover o cabo de alimentac o do controller e corrigir a causa da emerg ncia Ligar novamente o cabo de alimenta o e premer duas vezes o bot o START para reactivar a bomba Verificou se um defeito na sec o de _alimentagao do controller ou o controller i recebeu um sinal falso Premer duas vezes o bot o START para reactivar a bomba Se a mensagem se reapresentar dirigir se a Varian para a manuteng o I1 J G B CONTROLLER FAILURE i Interrup o fus vel no secund rio de pot ncia 20 Contactar a Varian para a manutenc o 87 900 871 01 B ALGEMENE INFORMATIE Deze apparatuur is bestemd voor beroepsmatig gebruik De gebruiker wordt verzocht aandachtig deze hand leiding en alle overige door Varian verstrekte informatie door te lezen alvorens het apparaat in gebruik te nemen Varian acht zich niet aansprakelijk voor de gevolgen van het niet of gedeeltelijk in acht nemen van de aanwij zingen onoordeelkundig gebruik door niet hiervoor opgeleid personeel reparaties waarvoor geen toestem ming is verkregen of gebruik in strijd met de specifieke
67. de las instrucciones al uso poco apropiado por parte de personal sin formacion a las operaciones no autorizadas al uso que no cumpla con las normas nacionales especificas controler Turbo V 70 PCB es un convertidor de frecuencia controlado por un microprocesador realizado con componentes en estado solido y con capacidad de autodiagnosis y autoproteccion Este incorpora todos los circuitos necesarios para el funcionamiento automatico de la serie Turbo V 70 PCB EI controler pilota las bombas de la serie Turbo V 70 PCB con un proceso dividido en diez pasos durante la fase de puesta en marcha controlando la tensi n y la corriente en relaci n a la velocidad alcanzada por la bomba Mediante conectores auxiliares estan disponibles los mandos para la puesta en marcha y la parada de la bomba de remoto las se ales que indican el estado operativo de la bomba los mandos para la puesta en marcha y la parada de la bomba de pre vac o las se ales de control del caudal del agua etc El controler ha de ser alimentado por un transformador exterior no suministrado con el controler Para controlar las funciones y visualizar el estado del controler se ofrece opcionalmente un aparato Hand Held Terminal espec fico compuesto por un teclado de mando y por un visor de visualizaci n En los apartados siguientes se facilita toda la informaci n necesaria para garantizar la seguridad del operador durante el uso del equipo Una informaci n m
68. dgreb styreenheden skal strammen forst afbrydes Skrotning af pumpen skal foreg i overensstemmelse med det pageeldende lands seerlige love 87 900 871 01 B FEJUMEDDELELSER Styreenheden viser ved selvdiagnose aktuelle fej p displayet De mulige meddelelser listes i f lgende tabel MEDDELELSE CHECK CONNECTION TO PUMP WAITING INTERLOCK FAULT OVERTIME SX FAULT CONTROLLER OVERTEMPERATURE FAULT TOO HIGH LOAD CONTROLLER FAILURE Under i forbruger pumpen en st rre effekt end den programmerede v rdi 1 5 A Der er Afbrydelse af i effektkredsl b BESKRIVELSE Tilslutning mellem pumpe og styreenhed er defekt Interlocksignalet findes p kontakt P1 p g a kortslutning mellem stift 3 og stift 8 i kontakten J1 eller p g a at det eksterne i interlocksignal er bent Ved opstart af pumpen med bl d start har pumpen ikke n et den korrekte hastighed for hvert trin indenfor 15 minutter X kan g lde 0 til 9 og angiver hvilket trin der ikke i blev gennemf rt Temperaturen p det overste leje eller pumpen overskrider 60 C Temperaturen p styreenhedens transfor _mator overskrider 90 C normal drift efter Under normal drift efter startfasen er udgangseffekten str mmen h jere end 2 2 A kortsluttet er blevet nodstopsignal fra en fjernkontakt opst et fejl i sikring 28 udgangs to gange p START for
69. do di funzionamento scelto Premendo assieme i pulsanti 3 e 4 per almeno 2 secondi viene attivato un programma con il quale possibile programmare alcuni parametri operativi Display alfanumerico a cristalli liquidi matrice di punti 2 linee x 16 caratteri Pannello frontale dell Hand Held Terminal ISTRUZIONI PER L USO PROCEDURE DI USO Accensione del Controller N Per accendere il controller sufficiente fornire la tensione di alimentazione al controller stesso Avvio della Pompa Per avviare la pompa occorre inviare il comando di START ai relativi pin del connettore di ingresso del controller pin 1 6 di P1 o se presente l opzione hand held terminal premere il pulsante START Arresto della Pompa Per arrestare la pompa occorre rimuovere il comando di START dai relativi pin del connettore di ingresso del controller pin 1 6 di P1 o se presente l opzione hand held terminal premere il pulsante STOP MANUTENZIONE controller della serie Turbo V 70 PCB non richiedono alcuna manutenzione Qualsiasi intervento deve essere eseguito da personale autorizzato In caso di guasto amp possibile usufruire del servizio di riparazione Varian o del Varian advance exchange service che permette di ottenere un controller ricondizionato in sostituzione di quello guasto AN PERICOLO Prima di effettuare qualsiasi intervento sul controller scollegare il cavo di alimentazione Qualora un controller dove
70. dust aggressive gases or in explosive environments or those with a high fire risk During operation the following environmental conditions must be respected e temperature from O C to 40 C e relative humidity O 9596 without condensation 87 900 871 01 B USE This paragraph describes the fundamental operating procedures Detailed information and operating procedures that involve optional connections or options are supplied in the paragraph USE of the appendix Technical Information Some procedures can be executed with controller only when the accessory Hand held terminal is available Make all vacuum manifold and electrical connections and refer to Turbo V pump instruction manual prior to operating the Turbo V controller AN WARNING To avoid injury to personnel and damage to the equipment if the pump is laying on a table make sure it is steady Never operate the Turbo V pump if the pump inlet is not connected to the system or blanked off The following figure shows the hand held terminal control panel CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Keyboard push button for LOW SPEED mode selection It is active only when the front panel operation has been selected Pressed once the pump runs at about 2 3 of the nominal speed To unselect the mode press the push button again Keyboard push button for START STOP RESET mode selection It is active only when
71. e e a armazenagem do controller devem ser satisfeitas as seguintes condi es ambientais e temperatura de 20 C a 70 C e humidade relativa O 95 n o condensadora PREPARA O PARA A INSTALA O O controller fornecido numa embalagem protectora especial se se apresentarem sinais de danos que poderiam verificar se durante o transporte entrar em contacto com o escrit rio de vendas local Embalagem do controller Durante a remo o da embalagem tomar muito cuidado para n o deixar cair o controller e para n o submet lo a choques N o depositar a embalagem no meio ambiente O material completamente recicl vel e responde norma CEE 85 399 para a protec o do meio ambiente Antes de instalar o controller necess rio preparar alguns cabos de interconex o como por exemplo os cabos para as interconex es com a alimenta o para as interconex es l gicas e para a liga o com a bomba Nas figuras a seguir est o esquematizadas as liga es a efectuar entre o controller e a bomba entre o controller e a bomba prim ria e entre o controller e a rede de alimenta o Para maiores detalhes sobre as interconex es citadas acima ver o ap ndice Technical Information 87 900 871 01 B INSTRUCOES PARA O USO Cabo d
72. e interconex o entre o controller e a bomba 1A 120V O e 2 2 2 e e e e Interconex es entre o controller e o transformador INSTALACAO rye As tens es existentes entre o controller e o respectivo transformador e entre o transformador e a rede de alimentac o podem ser causa de perigo para quem entrar em contacto com estas partes Proteger adequadamente o controller e o transformador de alimentac o contra contactos acidentais durante a sua instalac o definitiva No interior do controller desenvolvem se altas tens es gue podem provocar graves danos ou a morte Antes de efectuar qualquer operac o de instalac o ou manutenc o do controller desligar a tomada de alimentac o No interior do controller desenvolvem se temperaturas elevadas gue podem provocar graves danos Proteger adeguadamente o controller contra contactos acidentais durante a sua instalac o definitiva NOTA O controller instalado no sistema definitivo deve ser posicionado de modo gue o ar de refrigerac o possa circular livremente ao redor da aparelhagem Nao instalar e ou utilizar o controller em ambientes expostos a agentes atmosf ricos chuva gelo neve poeiras gases agressivos ou em ambientes explosivos ou com elevado risco de inc ndio Durante
73. ekt het zelfdiagnose circuit van de controller enkele foutmeldingen op die volgende tabel zijn omschreven in de GEBRUIKSAANWIJZINGEN OPMERKING De foutmeldingen worden alleen getoond als de optie hand held terminal is geinstalleerd BOODSCHAP CHECK CONNECTION TO PUMP OMSCHRIJVING Foutieve verbinding tussen pomp en controller REMEDIE Controleren of de verbindingskabel tussen pomp en controller aan beide uiteinden goed bevestigd is i vertoond Bedien twee maal de START knop om de pomp weer op te starten en geen onderbrekingen PUMP WAITING INTERLOCK Het interlock signaal op connector P1 is actief kortsluiting tussen pin en pin 8 van connector J1 of wegens het openen van het externe interlock signaal wegens onderbreking van de Herstel de kortsluiting tussen pin 3 en pin 8 van connector J1 of sluit het externe interlock signaal FAULT OVERTIME SX Tijdens de soft start van de pomp heeft ide pomp niet binnen 15 minuten de snelheid die voor elke stap is voorzien bereikt X kan waarde tussen 0 en 9 i aannemen en geeft de niet overschreden stap aan Controleer of het systeem geen lekkage vertoont Bedien twee maal de START knop om de pomp weer op te starten
74. election By pressing CYCLE NUMBER and PUMP CURRENT pushbuttons together for at least 2 seconds the processor enters in a routine where it is possible to program the controller In this routine the CYCLE pushbutton is used for choosing changing the value or condition the PUMP CURRENT pushbutton is used to enter and confirm the value The display shows sjolr t jsjrjajajr EER PI L where XXX YES or NO If YES is selected the Soft Start mode allows the pump to ramp up the Normal speed within ten steps When NO is selected the Soft Start mode is deselected and the ramp up of the pump will be done within 75 seconds The controller is factory set to YES 87 900 871 01 B The Soft Start mode may be deselected selected only when the pump is stopped If necessary press CYCLE NUMBER to select YES or NO then enter the selection by pressing the PUMP CURRENT pushbutton The display shows rao reo rE ECL SE S Li e id ERE CYCLE NUMBER CYCLE TIME 4 PUMP LIFE PUMP CURRENT gt TEMPERATURE POWER gt START I RESET where XXXXXX means the word FRONT or REMOTE depending on the last selection The controller is factory set for FRONT panel operation After choosing the desired selection by pressing the CYCLE pushbutton confirm the selection by pressing the PUMP CURRENT pushbutton Monitor Relay Programming e Thedisplay shows e e ele
75. elles Pour tous autres d tails et pour les proc dures concernant des connexions ou des elements en option se reporter au paragraphe USE de l appendice Technical Information Quelques unes des instructions donn es ci apres ne sont possibles que si l accessoire Hand held terminal est connect au contr leur Avant d utiliser le contr leur effectuer toutes les connexions lectriques et pneumatigues et se referer a la notice de la pompe connect e Pour viter tous dommages aux personnes et a l appareil si la pompe est placee sur un plateau d appui s assurer gue ce dernier est stable Ne jamais faire fonctionner la pompe si la bride d entree n est pas connect e au systeme ou n est pas ferm e l aide de la bride de fermeture On presente ci dessous le tableau de commande du Hand Held Terminal CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Interrupteur de s lection du mode LOW SPEED II n est actif gue lorsgue le mode de commande est selectionne depuis le tableau frontal En le pressant une fois la pompe tourne 2 9 environ de la vitesse nominale En le pressant une deuxieme fois on desactive le mode LOW SPEED Interrupteur envoyant les commandes de START STOP ou RESET II n est actif gue lorsgue le mode de commande est selectionne depuis le tableau frontal Une premiere pression de l interrupteur active la phase de mise en marche une deuxi me pre
76. elocidade atingida pela bomba Atrav s de conectores auxiliares est o dispon veis os comandos para a activac o e a paragem da bomba por controlo remoto os sinais que indicam o estado operativo da bomba os comandos para a activac o e a paragem da bomba de pr v cuo os sinais de bloqueio para interruptores de press o interruptores de controlo do fluxo de gua etc O controller deve ser alimentado por um transformador externo n o fornecido com o controller Para controlar as fun es e visualizar o estado do controller est dispon vel como opcional uma aparelhagem espec fica Hand Held Terminal constitu da por um teclado de comando e por um mostrador para a visualiza o Nos par grafos seguintes est o descritas todas as informa es necess rias para garantir a seguran a do operador durante o uso da aparelhagem Informa es pormenorizadas s o fornecidas no ap ndice Technical Information Este manual utiliza as seguintes conven es N muun As mensagens de perigo chamam a aten o do operador para um procedimento ou uma pr tica espec fica que se n o efectuada correctamente pode provocar graves les es pessoais gt ATEN O As mensagens de aten o s o visualizadas antes de procedimentos que se n o observados podem causar danos aparelhagem NOTA As notas cont m informa es importantes destacadas do texto INSTRU ES PARA O USO ARMAZENAGEM Durante o transport
77. els voor verbinding met de voeding kabels voor de logicaverbindingen en de kabel voor aansluiting op de pomp Op de volgende afbeeldingen zijn de verbindingen tussen controller en pomp en tussen controller en voedingstransformator schematisch weergegeven Voor meer informatie over deze verbindingen en over de kenmerken van de voedingstransformator leverbaar als extra wordt verwezen naar de bijlage Technical Information 87 900 871 01 B GEBRUIKSAANWIJZINGEN Verbindingskabel tussen controller en pomp 1 120V O VEVE US II ORE C Verbindingskabel tussen controller en transformator INSTALLATIE N saran De spanningen aanwezig tussen de controller en de bijoehorende transformator en tussen de transformator en het aanvoernet zijn dusdanig dat ze gevaar opleveren voor degene die hiermee in contact komt Bij de definitieve installatie van controller en voedings transformator deze op passende wijze tegen eventueel contact beschermen N muu In de controller ontwikkelen zich hoge spanningen die zware beschadigingen of de dood kunnen veroorzaken Alvorens installatie of onderhoudswerkzaamheden uit te voeren de controller van de voeding afkoppelen In de controller ontw
78. en for tilbakestille styreenheten en gang til for startet pumpen Trykknapp for vise parametrene cycle number cycle time og pump life p displayet Trykknapp for vise parametrene pump current pump temperature pump power og rotational speed p displayet Trykknappen fungerer alltid uavhengig av styrem ten N r trykknappene 3 og 4 trykkes ned samtidig i minst to sekunder startes et program som tillater programmering av visse driftsparametre LCD display med siffer og bokstaver punkt matrise 2 rader med 16 tegn Frontpanelet til Hand held terminalen 35 BRUKERVEILEDNING INSTRUKSJONER FOR BRUK Starte styreenheten Styreenheten startes ved sette stromkabelen veggkontakten Starte pumpen Pumpen startes ved gi START kommando til stiftene p styreenhetens inngangskonnektor stift 1 6 p P1 eller ved trykke p knappen START dersom Hand Held Terminalen er installert Stoppe pumpen Pumpen stopper ved fjerne START kommando fra stiftene p styreenhetens inngangskonnektor stift 1 6 p P1 eller ved trykke p knappen STOPP dersom Hand Held Terminalen er installert VEDLIKEHOLD Turbo V 70 PCB seriens styreenheter er vedlikeholdsfrie Alt arbeid p styreenheten m kun utf res av autorisert personell Dersom styreenheten stanser m du ta kontakt med Varians reparasjonservice eller med Varians avanserte bytteservice som kan tilby overhalte styreenheter til erstatni
79. en p inmatningsmodulen till styrenheten stift 1 6 p P1 alternativt trycka p tryckknappen START om Hand Held Terminalen r installerad Stopp av pumpen Pumpen stoppas genom att ta bort START kommando fr n stiften p inmatningsmodulen till styrenheten stift 1 6 p P1 alternativt trycka p tryckknappen STOPP om Hand Held Terminalen r installerad UNDERH LL Styrenheterna i Turbo V 70 PCB serien r underh llsfria Allt servicearbete m ste utf ras av auktoriserad personal Om styrenheten havererar kontakta Varian reparation sverkstad eller Varian utbytesservice som kan ers tta styrenheten med en renoverad styrenhet N men Innan n got arbete utf rs p styrenheten m ste dess str mf rs rjning brytas Skrotning av pumpen skall ske enligt g llande lagstiftning 87 900 871 01 B N r vissa fel uppst r visar styrenhetens sj lvdiagnoskrets aktuellt felmeddelande p displayen De m jliga medde landena listas i f ljande tabell MEDDELANDE CHECK CONNECTION BESKRIVNING Anslutningen mellan pump och styrenhet r defekt BRUKSANVISNING OBSERVERA Felmeddelandena visas endast om tillbeh ret Hand Held Terminal r installerat TG RD Kontrollera att anslutningskabeln mellan pump och styrenhet r ordentligt monterad samt inget avbrott f rekommer Tryck tv g nger p knappen START f r att starta om Interlock signalen finn
80. entazione nella loro installazione definitiva da contatti accidentali PERICOLO All interno del controller si sviluppano alte tensioni che possono recare gravi danni o la morte Prima di eseguire qualsiasi operazione di installazione o manutenzione del controller scollegarlo dalla alimentazione All interno del controller si sviluppano elevate temperature che possono recare gravi danni Proteggere adeguatamente il controller nella sua installazione definitiva da contatti accidentali NOTA II controller installato nel sistema definitivo deve essere posizionato in modo tale che l aria di raffreddamento possa circolare liberamente intorno all apparato Non installare e o utilizzare il controller in ambienti esposti ad agenti atmosferici pioggia gelo neve polveri gas aggressivi in ambienti esplosivi o con elevato rischio di incendio Durante il funzionamento necessario che siano rispettate le seguenti condizioni ambientali e temperatura da0 C a 40 e umidit relativa O 95 non condensante 87 900 871 01 B USO In questo paragrafo sono riportate le principali procedure operative Per ulteriori dettagli per procedure che coinvolgono collegamenti o particolari opzionali fare riferimento al paragrafo USE dell appendice Technical Information Alcune delle istruzioni riportate nel seguito sono possibili solo se al controller collegato l accessorio Hand held terminal Prima di usare il controller e
81. er Premere due volte il pulsante START per collegamenti tra pompa e _riavviare la pompa cavo di alimentazione del correggere la causa Ricollegare il cavo di Premere due volte il pulsante START per riavviare la pompa Se il messaggio si rivolgersi in Varian per la Rivolgersi ala Varian per la Manuten i zione 87 900 871 01 B ALLGEMEINES Dieser Apparat ist f r Fachbetriebe bestimmt Vor Gebrauch sollte der Benutzer dieses Handbuch sowie alle weiteren mitgelieferten Zusatzdokumentationen genau lesen Bei Nichtbeachtung auch teilweise der enthaltenen Hinweise unsachgem Bem Gebrauch durch ungeschultes Personal nicht autorisierten Eingriffen und MiBachtung der einheimischen hier zur Geltung kommenden Bestimmungen bernimmt die Firma Varian keinerlei Haftung Der Controller der Serie Turbo V 70 PCB ist ein mikroprozessorgesteuerte Freguenzwandler Er ist aus Festk rperbauteilen gefertigt und verf gt Uber ein Selbstdiagnose und ein Selbstschutzsystem Er enth lt alle f r den automatischen Betrieb der Pumpenserie Turbo V 70 PCB erforderlichen Schaltungen Der Controller steuert die Pumpen der Serie Turbo V 70 PCB durch einen 10 Schritte ProzeB in der Startphase indem er die Spannung und die Stromst rke im Verh ltnis zur Pumpen geschwindigkeit kontrolliert Mittels Hilfsverbinder sind die Fernsteuerungen fur Pumpenstart und stopp die Signale fur die Anzeige des Pumpenzustands die Start und Stoppsteuerun
82. es el pulsador START para Volver a poner en marcha la bomba I ETA Se ha producido una aver a en la secci n de alimentaci n del controler o el controler ha recibido una se al espurio Apretar dos veces el pulsador START para volver a poner en marcha la bomba i Si el mensaje se vuelve a presentar dirigirse a i Varian para el mantenimiento CONTROLLER FAILURE Interrupci n del fusible sobre el secundario de potencia 16 Contactar Varian para el Mantenimiento 87 900 871 01 B INFORMACOES GERAIS Esta aparelhagem destina se ao uso profissional O utilizador deve ler atentamente o presente manual de instruc es e todas as informac es adicionais fornecidas pela Varian antes de utilizar a aparelhagem A Varian n o se responsabiliza pela inobserv ncia total ou parcial das instruc es pelo uso indevido por parte de pessoas n o treinadas por operac es n o autorizadas ou pelo uso contr rio as normas nacionais espec ficas O controller Turbo V 70 PCB um conversor de frequ ncia controlado por um microprocessador realizado com componentes em estado s lido com capacidade de autodiagn stico e autoprotecc o Incorpora todos os circuitos necessarios para o funcionamento autom tico das bombas da serie Turbo V 70 PCB O controller comanda as bombas da serie Turbo V 70 PCB com um processo subdividido em dez passos durante a fase de activac o controlando a tens o a corrente em relac o a v
83. ett v P te lis laite k ytet n toimintojen tarkistamiseksi ja valvojan tilan n kemiseksi Lis laite sis lt ohjausn pp imist n ja n ytt laitteen Seuraavilla sivuilla on luettavissa tarpeelliset tiedot laitteen k ytt j n turvallisuuden takaamiseksi laitteen k yt n aikana Yksityiskohtaiset tiedot l ytyv t liitteest Tekniset tiedot T m k sikirja k ytt seuraavia merkint j mum Vaara merkinn t saavat k ytt j n huomion kiinnittym n erityisiin toimintotatapoihin joiden seuraamatta j tt minen voi aiheuttaa vakavia henkil vaurioita gt Huomio Huomio merkinn t varoittavat toiminnoista joiden laiminly nti voi johtaa laitteen vaurioitumiseen HUOM Huomiot sis lt v t t rke t tekstist otettua tietoa K YTT OHJEET VARASTOINTI Valvojan kuljetuksen ja varastoinnin aikana tulevat seuraavat ymp rist vaatimukset olla t ytettyin e l mp tila 20 C ja 70 asteen v lill e suhteellinen kosteus 0 95 ilman lauhdetta VALMISTELUT ASENNUSTA VARTEN Valvoja toimitetaan erityisess suojaavassa pakkauksessa Mik li havaitsette mahdollisesti kuljetuksen aikana sattuneita vaurioita ottakaa yhteys paikalliseen myyntitoimistoon Valvojan pakkaus Pakkauksen purkamisen yhteydess huolehtikaa ett valvoja ei p se putoamaan ja v ltt k sen jou
84. etween pump and controller and between controller and power transformer Detailed information about interconnections and transformer chatacteristics available as an option are supplied in the appendix Technical Information 87 900 871 01 B INSTRUCTIONS FOR USE Interconnection Cable Controller Pump 1A 120V O e 2 2 2 2 2 e Interconnection Cable Controller Power Transformer INSTALLATION N WARNING Voltages between controller and power transformer and transformer and mains are dangerous in case of contact Protect adequately the controller and the transformer installed into the customer system from accidental contacts N WARNING High voltage developed in the controller can cause severe injury or death Before servicing the unit disconnect the input power cable High temperature developed in the controller can cause severe injury Protect adequately the controller from accidental contacts NOTE The controller installed into the customer system must be positioned so that cold air can flow through the PCB components Do not install or use the controller in an environment exposed to atmospheric agents rain snow ice
85. ffettuare tutti i collegamenti elettrici e pneumatici e fare riterimento al manuale della pompa collegata PERICOLO Per evitare danni alle persone ed all apparato nel caso in cui la pompa sia appoggiata su di un tavolo assicurarsi che sia stabile Non far funzionare mai la pompa se la flangia di ingresso non collegata al sistema non chiusa con la flangia di chiusura Di seguito illustrato il pannello di comando dell hand held terminal CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Pulsante per la selezione del modo LOW SPEED E attivo solo guando selezionato il modo di comando dal pannello frontale Premendolo una volta la pompa ruota a circa 2 3 della velocit nominale Premendolo ancora si disattiva il modo LOW SPEED Pulsante per inviare i comandi di START STOP o RESET E attivo solo guando selezionato il modo di comando dal pannello frontale Premendolo una volta si attiva la fase di avvio premendolo nuovamente si arresta la pompa Se la pompa si amp fermata automaticamente a causa di un guasto occorre premere guesto pulsante una prima volta per eseguire il reset del controller ed una seconda volta per riavviare la pompa Pulsante per richiamare sul display i parametri cycle number cycle time e pump life Pulsante per richiamare sul display i parametri pump current pump temperature pump power e rotational speed E sempre attivo indipendentemente dal mo
86. funcionamento 6 necessario que sejam respeitadas as seguintes condic es ambientais e temperatura de 0 C a 40 C e humidade relativa 0 95 nao condensadora 87 900 871 01 B UTILIZACAO Neste paragrafo sao descritos os principais procedimentos operativos Para maiores detalhes e para procedimentos que envolvam liga es ou pecas opcionais consultar o par grafo USE do ap ndice Technical Information Algumas das instruc es descritas a seguir SAO poss veis s se o controller estiver ligado ao acess rio hand held terminal Antes de usar o controller efectuar todas as liga es el ctricas e pneum ticas e consultar o manual da bomba ligada N muu evitar danos s pessoas e aparelhagem caso a bomba esteja apoiada numa mesa certificar se da sua estabilidade Nunca activar a bomba se o flange de entrada n o estiver ligado ao sistema ou n o estiver fechado com o flange de fecho A seguir esta ilustrado o painel de comando do Hand Held Terminal CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Pulsador para la selecci n del modo LOW SPEED Est activado solo cuando est seleccionado el modo de mando del panel frontal Apretando una vez la bomba gira a 2 3 aproximada mente de la velocidad nominal Apret ndolo una vez m s se desactiva el modo LOW SPEED Pulsador para enviar los mandos de START STOP o RESET Est activo s lo cuando se
87. g connector J1 input mating connector 969 9853 OPTIONS DESCRIPTION PART NUMBER 969 9862 Power transformer 66 87 900 871 01 B TECHNICAL INFORMATION NOISASE NME dadi a q Gc8099 0 76 90 76 90 20 WO RER 31008 aor WO NOLUSOS NVYDVIG ONIHIM SNIVIN 89d OZAL usannn 6 H3JAVHO _ HIHLO NSIATIVEVA vr er ALIEVINOIONA did et IF 8 0 SOF HLSNOO CAM ALIOIH LIN3ONOO et CH 80 GOF EOF EOF ONINIHOVIN SSVTO 0007 0007 lt 0001 lt uin ey TONY 000L SLE OEL 0 GLE lt 021 lt 0 lt NONNA payloads siwu ulo ssa un SJONVYITOL e W ATVLI O1 VAS NVIHVA LS 3003H NOdN NVIHVA OL CINUNLIY 39 TIVHS Su3HLO GASOTOSIC HO dash 431409 38 LON TIVHS NOILVINHOANI SLI 1N3 NNIOA SIHL ONILIHM 31VHVd3S V NI NVIHVA Ad G3ZHOHLNV SV Ld30X3 SALVIDOSSV NVIHVA JO NOLIVIA HOSNI AHVIIIHdAOHd SNIVLNOO SIHL NV4 n
88. gen der Vorvakuumpumpen sowie die Sperrsignale f r Druckschalter Wasserstrom Kontrollschalter etc verfugbar Der Controller muB Uber einen externen Trafo gespeist werden nicht mit dem Controller mitgeliefert FUr die Funktionskontrolle und die Visualisierung des Controllerzustandes ist ein entsprechendes Ger t Hand Held Terminal erh ltlich es besteht aus einer Steuertastatur und einem Display fur die Visualisierung In den folgenden Abschnitten sind alle erforderlichen Informationen f r die Sicherheit des Bedieners bei der Anwendung des Ger ts aufgef hrt Detaillierte technische Informationen sind im Anhang Technical Information enthalten In dieser Gebrauchsanleitung werden Sicherheitshin weise folgenderma en hervorgehoben Die Gefahrenhinweise lenken die Aufmerksamkeit des Bedieners auf eine bestimmte Prozedur oder Praktik die bei unkorrekter Ausf hrung schwere Verletzungen hervorrufen k nnen IS ACHTUNG Die Warnhinweise werden vor Prozeduren visualisiert die bei Nichtbeachtung Sch den an der Anlage verursachen k nnten ANMERKUNG Die Anmerkungen enthalten wichtige Informationen die aus dem Text hervorgehoben werden GEBRAUCHSANLEITUNG LAGERUNG Beim Transport und bei der Lagerung des Controllers mussen folgende klimatische Verhaltnisse eingehalten werden e Temperatur von 20 C bis 70 C e Relative Luftfeuchtigkeit 0 95 nicht kondensierena VOR DER INSTALLATION Der Control
89. ikkelen zich hoge temperaturen die zware schade kunnen veroorzaken Bij de definitieve installatie van de controller deze op passende wijze tegen eventueel contact beschermen OPMERKING De controller die definitief in het systeem geinstalleerd wordt moet zodanig geplaatst worden dat de koellucht vrij rondom het apparaat kan circuleren De controller mag niet ge nstalleerd en of gebruikt worden in ruimten die blootgesteld zijn aan de weersomstandigheden regen vorst sneeuw stof agressieve gassen of in ruimten met explosiegevaar of zeer hoog brandgevaar Tijdens de werking moeten de volgende omgevings condities aanwezig zijn e temperatuur van 0 C tot 40 e relatieve vochtigheid 0 95 niet condenserend 87 900 871 01 B GEBRUIK In deze paragraaf worden de voornaamste bedieningswijzen uitgelegd Voor meer informatie of procedures die aansluitingen of speciale opties betreffen wordt verwezen naar de paragraaf USE van de bijlage Technical Information Enkele hier vermelde instructies zijn alleen van toepassing indien de op de controller het accessoire Hand held terminal is aangesloten Breng alvorens de controller in gebruik te nemen alle elektrische en pneumatische aansluitingen tot stand en raadpleeg hiervoor de handleiding van de aan te sluiten pomp N mua Indien de pomp op een tafel is geplaatst controleren of deze stabiel staat om letsel aan personen en schade aan het apparaat te voorkome
90. indique le pas non franchi La temp rature du palier sup rieur ou de la a depasse 60 ila phase de l ensemble de circuits DESCRIPTION i Dysfonctionnement de la connexion entre la pompe et le contr leur signal d interlock situ sur La temp rature du transformateur du contr leur a d pass 90 C 12 dessous du seuil i l interrupteur i pompe en marche Attendre que la temp rature retourne au dessous du seuil i l interrupteur pompe en marche Pendant le fonctionnement normal apr s la phase de mise en marche le courant absorb par la pompe est plus grand que i celui qui a t programm 1 5 A i Pendant le fonctionnement normal apr s mise en marche la connexion de sortie est en court circuit courant de sortie plus grand que 2 2 A La pompe a t arr t e par un signal d alerte provenant d un contact loign MODE D EMPLOI NOTE Les messages d erreur ne sont affich s que si l option hand held terminal est install e INTERVENTION S assurer que le c ble de connexion entre la pompe et le contr leur et le contr leur est i bien fix aux deux extr mit s et qu il n est pas coup Presser deux fois l interrupteur START pour r activer la pompe R tablir le court circuit entre le pin 3 et le pin 8 du connecteur J1 ou fermer le signal d interlock ext rieur S assurer que le syst me ne pr sente pas de
91. ipping documents clearly show the RAf and then return the package to the Varian location nearest you North and South America Europe and Middle East Asia and ROW Varian Vacuum Technologies Varian SpA Varian Vacuum Technologies 121 Hartwell Ave Via Flli Varian 54 Local Office Lexington MA 02421 10040 Leini TO ITALY Phone 1 781 8617200 Phone 39 011 9979111 Fax 1 781 8609252 Fax 39 011 9979330 CUSTOMER INFORMATION COMI OTIS MORO RE eos Ge ae T UTER Contact person Name dea BED A 8314 11 Ship Method nissen Shipping Collect 8 PO Europe only VAT reg Number USA only Taxable _ Non taxable Customer Bill RE PRODUCT IDENTIFICATION TYPE OF RETURN check appropriate box Paid Exchange Repair C Warranty Exchange Warranty Repair Loaner Return Credit 1 Shipping Error Evaluation Return Calibration Other HEALTH and SAFETY CERTIFICATION Varian Vacuum Technologies CAN NOT ACCEPT any equipment which contains BIOLOGICAL HAZARDS or RADIOACTIVITY Call Varian Customer Service to discuss alternatives if this requirement presents a problem The equipment listed above check one HAS NOT been exposed to any toxic or hazardous materials OR C HAS been exposed to any toxic or hazardous materials In case of this selectio
92. k FAULT ovERTIME SX iue To soft start mc 9 START 15 To X iva Eav SE 4 2 4 2 5 5 4 2 4 4 9 5 5 2 9 4 5 5 4 4 2 4 3 5 3 5 2 4 5 9 5 4 4 2 4 5 9 5 4 4 2 4 5 9 5 4 4 5 4 5 4 5 4 454 7 45 4 4 4 9 9 45 4 9 4 4 9 48 4 9 4 0 9 4 5 4 9 4 0 9 4 9 4 9 4 9 9 4 9 4 9 4 0 9 4 9 4 iz 0 9 4 9 ninna 4 8 9 9 4 9 4 9 4 9 4 0 4 4 9 4 9 4 nani 4 9 4 9 4 8 4 9 4 9 4 9 4 9 4 0 9 4 8 4 9 4 9 4 9 4 9 4 9 4 9 4 9 4 9 4 a H i KATW 60 C START iva FAULT CONTROL
93. l sind die wichtigsten Betriebsvorg nge aufgef hrt F r weitere Hinweise bez glich Anschl sse und Montage des bestellbaren Zubeh rs siehe Kapitel USE im Anhang zu Technical Information Einige der nachstehen den Gebrauchshinweise lassen sich beim Controller nur dann ausf hren wenn das Zubeh r Handheld terminal angeschlossen ist Vor Benutzung des Controllers s mtliche elektrischen und pneumatischen Anschlusse ausfuhren und die Betriebsanleitung der angeschlossenen Pumpe durchlesen N zum Steht die Pumpe auf einem Tisch muB auf den stabilen Stand geachtet werden da sonst Gefahr fur Personen und Ger tesch den bestehen k nnte Die Pumpe nie einschalten wenn der Eingangsflansch nicht an das System angeschlossen bzw nicht mit dem Schlie flansch verschlossen ist Nachstehend wird die Steuertafel des Hand Held Terminals beschrieben CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Taste fUr die Einstellung des Modus LOW SPEED Sie ist nur aktiv wenn der Steuermodus auf Fronttafel eingestellt ist Bei einmaligem Drucken dreht die Pumpe mit ca 2 3 der Nenngeschwindigkeit Bei nochmaligem Dr cken wird der Modus LOW SPEED deaktiviert START STOPP oder RESET Taste Sie ist nur aktiv wenn der Steuermodus auf der Fronttafel eingestellt ist Bei einmaligem Dr cken wird die Startphase aktiviert Bei nochmaligem Dr cken stoppt die Pumpe Bei automatischem Pumpenstopp durch
94. lagres m f lgende forhold v re oppfylt e temperatur fra 20 C til 70 C e relativ fuktighet 0 95 uten kondens FORBEREDE INSTALLASJONEN Styreenheten leveres 1 en spesiell beskyttelsesemballasje Viser denne tegn p skader som kan ha oppst tt under transporten m du ta kontakt med det lokale salgskontoret Styreenhetens emballasje N r styreenheten pakkes ut m du passe p at den ikke slippes ned eller utsettes for noen form for st t Emballasjen m ikke kastes p en ulovlig m te Alle materialer er 100 resirkulerbare og er i samsvar med EU direktiv 85 399 om milj beskyttelse F r styreenheten installeres skal du klargj re de n dvendige forbindelseskablene det vil si forbindelseskabler til matespenning og pumpe samt kabler for logiske signaler Folgende bilder viser de n dvendige forbindelsene mellom styreenhet og pumpe samt mellom styreenhet og str mkilde For ytterligere informasjon om forbindelser og str mkilde ekstrautstyr vises det til vedlegget Technical Information 87 900 871 01 B BRUKERVEILEDNING Forbindelseskabel mellom styreenhet og pump 1A 120V O S
95. ler wird mit einer speziellen Schutzverpackung geliefert Eventuelle Transportsch den m ssen der zust ndigen rtlichen Verkaufsstelle gemeldet werden Verpackung des Controllers Der Controller sollte vorsichtig ausgepackt werden damit er nicht f llt oder St en ausgesetzt wird Das Verpackungsmaterial mu korrekt entsorgt werden Es ist vollst ndig recyclebar und entspricht der EG Richtlinie 85 399 f r Umweltschutz Vor der Installation des Controllers m ssen einigeVerbundkabel vorbereitet werden wie zum Beispiel die Kabel f r die Vermaschung mit der Versorgung die Kabel f r die logischen Vermaschungen und das Kabel f r den Anschlu mit der Pumpe Auf den folgenden Abbildungen werden die Anschl sse aufgezeigt die zwischen dem Controller und der Pumpe und zwischen dem Controller und dem Versorgungstransformator ausgef hrt werden m ssen Weitere Einzelheiten zu den oben genannten Vermaschungen und zu den Merkmalen des Versorgungstransformators erh ltlich als Optional sind im Anhang Technical Information aufgef hrt 87 900 871 01 B GEBRAUCHSANLEITUNG Verbundkabel zwischen Controller und Pumpe 1A 120V
96. lo E where XXKRPM is the switch point of relay R1 at the preset turbopump speed adjustable from 00 to 99 KRPM The speed threshold will condition the R1 and R2 operation see the following cycle diagram and it is factory set to 67 KRPM Select the first number by pressing the CYCLE NUMBER push button then enter the value by pressing the PUMP CURRENT push button Do the same for the second number 57 TECHNICAL INFORMATION After pressing the PUMP CURRENT the second time the display will be as shown in the following figure CYCLE NUMBER PUMP CURRENT CYCLE 4 gt TEMPERATURE PUMP LIFE POWER START peer RESET where RUN UP TIME is the interval time from start to speed threshold value in hours minutes seconds Select from 00 to 99 hours and from 00 to 59 minutes or seconds Select the run up time according to the chamber volume and or operating cycle feature by pressing the CYCLE NUMBER push button to select the desired number then press the PUMP CURRENT push button to enter the data The run up time is factory set to 00h 08m 005 When the last digit is entered the display will be as shown in the following figure SELLA JE AO IAF ER SN L where XXX YES or NO 87 900 871 01 B TECHNICAL INFORMATION By pressing the CYCLE NUMBER pushbutton selectYES if relay R2 must opera
97. mbiente Antes de instalar el controlador habr que preparar algunos cables de interconexi n como por ejemplo los cables para las interconexiones con la alimentaci n los de las interconexiones l gicas y el de acopliamiento con la bomba En las figuras siguients est n esquematizados los acopliamientos que hay que realizar entre el controlador y la bomba y entre el controlador y el trasformador de alimentaci n Para m s detalles sobre las interconexiones indicadas anteriormente y sobre las caracter sticas del trasformador de alimentaci n disponible como opci n v ase el suplemento Techinical Information 87 900 871 01 B INSTRUCCIONES USO Cable de interconexi n entre el controler la bomba 1A 120V O AA SY SY IS OS DI 0000 Interconexiones entre el controler y el transformador INSTALLACI N AN PELIGRO Las tensiones que existen entre el controler y el transformador correspondiente y entre el transformador y la red de alimentaci n representan peligro para quienes entren en contacto con los mismos Proteger adecuada mente el controler y el transformador de alimentaci n en su instalaci n definitiva contra contactos accidentales AN PELIGRO Dent
98. mponenter med fast tilstand Styreenheden er udstyret med selvdiagnose og selvbeskyttelsesfunktioner Styreenheden kontrollerer pumperne 1 Turbo V 70 PCB serien med en ti trins proces i forbindelse med start Sp nding og str m reguleres i forhold til pumpens opn ede hastighed Styreenheden omfatter alle midler der kr ves for automatisk drift af pumperne i Turbo V 70 PCB serien Hj lpekontakter forsyner kontrol til fjernstart og stop af pumpen signaler om pumpens tilstand kontrol til start og stop af f rvakuum pumpen blokeringssignaler til tryk og vandf ringsafbrydere osv Styreenheden skal forsynes via en ekstern transformator medleveres ikke Et specielt apparat Hand Held Terminal er tilg ngeligt som ekstra tilbeh r for at kontrollere styreenhedens funktioner og vise dens tilstand Dette apparat omfatter et styretastatur og en billedsk rm De f lgende afsnit indeholder al information der beh ves for at garantere operat rens sikkerhed under anvendelsen Detaljeret information findes i bilaget Technical Information I brugsanvisningen anvendes f lgende standardrubrikker AN ADVARSEL Advarselsmeddelelserne informerer operatoren om at en speciel procedure eller en vis type arbejde skal udfores preecist efter anvisningerne modsat fald er der risiko for svare personskader gt VIGTIGT Denne advarselsmeddelelse vises for procedurer der skal folges ngje for ikke at risikere maskinskader BEM RK
99. n Laat de pomp nooit werken zonder dat de ingangsflens aan het systeem is gekoppeld of de afsluitflens is gesloten Hier volgt de beschrijving van het bedieningspaneel van de hand terminal CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Drukknop voor selectie van de bedrijfswijze LOW SPEED Is alleen actief wanneer de bedrijfswijze op het frontpaneel wordt geselecteerd Door de knop een maal in te drukken draait de pomp op circa 2 3 van de nominale snelheid Door de knop opnieuw in te drukken wordt LOW SPEED geinactiveerd Drukknop voor het zenden van de sturingen START STOP of REST Is alleen actief wanneer de bedrijfswijze op het frontpaneel wordt geselecteerd Door de knop een maal in te drukken wordt de startfase geactiveerd door de knop opnieuw te bedienen wordt de pomp gestopt Als de pomp automatisch is gestopt ten gevolge van een storing moet deze knop een eerste maal worden bediend om de controller te resetten en een tweede maal om de pomp weer op te starten Drukknop voor weergave op het display van de parameters cycle number cycle time en pump life Drukknop voor weergave op het display van de parameters pump current pump temperature pump power en rotational speed Is altijd actief onafhankelijk van de gekozen bedrifswijze Door drukknoppen 3 en 4 gelijktijdig gedurende ten minste 2 seconden in te drukken wordt een programma gestart waarmee enkele bedrijfsparameters kun
100. n check boxes for any materials that equipment was exposed to check all categories that apply C Toxic Corrosive L Reactive Flammable Explosive J Biological Radioactive List all toxic or hazardous materials Include product name chemical name and chemical symbol or formula Print Name rd Customer Authorized Signature Dott PUE ae Date RE NOTE If a product is received at Varian which is contaminated with a toxic or hazardous material that was not disclosed the customer will be held responsible for all costs incurred to ensure the safe handling of the product and is liable for any harm or injury to Varian employees as well as to any third party occurring as a result of exposure to toxic or hazardous materials present in the product Do not write below this line Notification RAY Customer ID ra Equipment ap Request for Return VARIAN gt lt OE FAILURE REPORT TURBO PUMPS and TURBOCONTROLLERS POSITION PARAMETERS L Does not start Noise Vertical Power Rotational Speed L Does not spin freely Vibrations Horizontal Current Inlet Pressure Does not reach full speed Leak Upside down Temp 1 Foreline Pressure L Mechanical Contact Overtemperature Other Temp 2 Purge flow Cooling defective OPERATION TIME TURBOCONTROLLER ERROR MESSAGE
101. n d ouverture de l emballage veiller tout particulierement a ne pas laisser tomber le contr leur et a ne lui faire subir aucun choc Ne pas jeter l emballage dans la nature Le mat riel est entierement recyclable et il est conforme aux directives CEE 85 399 en mati amp re de protection de l environnement Avant d installer le contr leur il est necessaire de pr parer quelques cables d interconnexion par exemple les c bles pour les interconnexions avec l alimentation ceux pour les interconnexions logiques et celui pour le branchement avec la pompe Les sch masqui suivent indiguent les connexions effectuer entre le contr leur et la pompe et entre le contr leur et le transformateur d alimentation Pour tous autres details concernant les interconnexions susdites et les caracteristigues du transformateur d alimentation disponible en option se reporter a l appendice Technical Information 87 900 871 01 B MODE D EMPLOI C ble d Interconnexion entre le contr leur et la pompe 1A 120V ee e 2 e 2 2 2 Interconnexions entre le contr leur et le transformateur INSTALLATION DANGER Les tensions pr sentes entre le contr leur et le transf
102. nance Any work performed on the controller must be carried out by authorized personnel When a fault has occurred it is possible to use the Varian repair service Replacement controllers are available on an advance exchange basis through Varian AN WARNING Before carrying out any work on the controller disconnect it from the supply If a controller is to be scrapped it must be disposed of in accordance with the specific national standards 87 900 871 01 B ERROR MESSAGES For a certain type of failure the controller will self diagnose the error and the messages described in the following table are displayed MESSAGE CHECK CONNECTION PUMP WAITING INTERLOCK FAULT OVERTIME SX FAULT PUMP OVERTEMP FAULT CONTROLLER OVERTEMPERATURE CONTROLLER FAILURE Controller or the Controller received a spike Fuse blown i secondary of the transformer DESCRIPTION Wrong connection between the pump and the controller i The interlock signal of P1 connector is i activated by an interruption of the link between pin and 8 of J1 connector or because the external interlock signal is open Within each step of the soft start mode the rotational speed of the pump does not reach the planned value within 15 minutes X is the step number from O to 9 _indicating the step number not passed The upper bearing pump temperature exceeds 60 C The controller transfo
103. nationale wetgeving De controller Turbo V 70 PCB is een frequentieom zetter die gestuurd wordt door een microprocessor is gemaakt van halfgeleiderelementen en is in staat om zelfdiagnose en zelfbescherming uit te voeren De controller is van circuits voorzien die noodzakelijk zijn voor de automatische werking van de pompen van de serie Turbo V 70 PCB De controller stuurt de pompen van de serie Turbo V 70 PCB met een proces bestaande uit tien stappen tijdens de startfase en controleert hierbij de spanning en de stroom in verhouding tot de door de pomp bereikte snelheid Via hulpconnectors zijn de sturingen voor het op afstand starten en stoppen van de pomp beschikbaar de signalen die de bedrijfstoestand van de pomp aangeven de sturingen voor het starten en stoppen van de pre vacu mpomp blokkeersignalen voor drukschakelaars regelschakelaars van de waterstroom enz De controller moet door een externe transformator worden gevoed niet geleverd bij de controller De controller moet van buitenaf gevoed worden door een transformator die niet bij de controller geleverd wordt Om de functies te controleren en de toestand van de controller aan te geven is als extra een speciaal apparaat Hand Held Terminal leverbaar dat uit een toetsenbord en een display bestaat In de volgende paragrafen is alle informatie vermeld om de veiligheid van de operator tijdens het gebruik van de apparatuur te verzekeren Gedetailleerde informatie is te vinden in
104. nde avsnitten inneh ller all information som beh vs f r att garantera operat rens s kerhet under driften Detaljerade uppgifter finns i bilagan Technical information I bruksanvisningen anv nds f ljande standardrubriker N muuan Varningsmeddelandena informerar operat ren om att en speciell procedur eller en viss typ av arbete m ste utf ras exakt enligt anvisningarna annat fall finns risk f r sv ra personskador 9 VIKTIGT Detta varningsmeddelande visas framf r procedurer som m ste f ljas exakt f r att undvika skador p maskinen OBSERVERA Detta visar p viktig information i texten BRUKSANVISNING F RVARING F ljande krav p omgivningsf rh llanden g ller vid transport och f rvaring av styrenheten e temperatur fr n 20 C till 70 C e relativ luftfuktighet O 95 utan kondens F RBEREDELSER F R INSTALLATION Styrenheten levereras i ett s rskilt skyddande emballage Kontakta det lokala f rs ljningskontoret om emballaget visar tecken p skador som kan ha uppst tt under transporten Se till att styrenheten inte tappas eller uts tts f r st tar vid uppackningen Styrenhetens f rpackning Kasta inte packmaterialet 1 soporna Materialet r atervinningsbart till 100 och uppfyller EU direktiv 85 399 om milj skydd Innan styrenheten installeras ska du f rbereda de n dv ndiga anslu
105. nen digitaalin ytt pistematriisi 2 rivi x 16 merkki nimellisnopeudesta Painonappia LOW SPEED moodi K sin Pidett v n P teen etupaneli 39 K YTT OHJEET K YTT TOIMENPITEET Valvojan p lle pano Valvoja k ynnistyy asettamalla virtakaapeli pistorasiaan Pumpun k ynnistys Pumppu k ynnistyy l hett m ll START signaali valvojan sis ntulokonnektorin nuppeihin 1 nuppeihin 1 6 tai painamalla START painonappia jos on K sin Pidett v P te Pumpun pys ytt minen Pumppu pys htyy ottamalla START signaali pois p lt valvojan sis ntulokonnektorin nupeilta P1 n nupeilta 1 6 tai painamalla STOP painonappia jos on K sin Pidett v P te HUOLTO Turbo V 70 PCB sarjan valvojat eiv t kaipaa mink nlaista huoltoa Mahdolliset valvojaan teht v t toimenpiteet tulee j tt aina valtuutetun henkil n teht viksi Toimintah iri n sattuessa on mahdollista k ytt Varianin korjauspalvelua tai Varian advance exchange service palvelua jolloin on mahdollista vaihtaa rikkoontunut valvoja ladattuun valvojaan A VAARA Ennen minkatahansa valvojaan tehtavan toimenpiteen suorittamista irroittakaa s hk kaapeli pistorasiasta Mik li valvoja t ytyy romuttaa toimikaa sen h vitt misess kansallisten s d sten ja normien m r v ll tavalla 87 900 871 01 B VIANETSINT Joidenkin VIESTI CHECK CONNECTION PUMP WAITING INTERLOCK FAULT OV
106. nen worden geprogrammeerd Alfanumeriek display met vloeibare kristallen puntjespatroon 2 lijnen x 16 karakters LCD Frontpaneel van de hand terminal 23 GEBRUIKSAANWIJZINGEN GEBRUIKSPROCEDURES Inschakelen van de controller Om de controller in te schakelen de voedingskabel in de netcontactdoos inbrengen Starten van de pomp Voor het starten van de pomp moet het START com mando naar de betreffende pins van de ingangs connector van de controller gezonden worden pins 1 6 van P1 of indien de hand terminal aanwezig is de START knop worden bediend Stoppen van de pomp Voor het stoppen van de pomp moet het START commando aan de betreffende pins van de ingangs connector van de controller onttrokken worden pins 1 6 van P1 of indien de hand terminal aanwezig is de STOP knop worden bediend ONDERHOUD De controllers van de serie Turbo V 70 PCB Zijn onderho udsvrij Eventuele werkzaamheden moeten door bevoegd personeel worden uitgevoerd In geval van storing is het mogelijk om de reparatiedienst van Varian of de Varian advanced exchange service in te schakelen zo krijgt men een ruilcontroller ter vervanging van de defecte controller N muun Alvorens werkzaamheden aan de controller uit te voeren de voedingskabel afkoppelen Mocht de controller gesloopt worden ga dan overeen komstig de specifieke nationale wetgeving te werk 87 900 871 01 B FOUTMELDINGEN In geval van storingen w
107. ng for den delagte styreenheten AN ADVARSEL Fgr noe arbeid utfgres styreenheten m den frakoples stromnettet Dersom en styreenhet skal kasseres m dette skje henhold til nasjonale bestemmelser 87 900 871 01 B FEILMELDINGER Selvdiagnosekretsen i styreenheten viser den aktuelle feilmeldingen i displayet De aktuelle feilmeldingen fremgar av tabellen nedenfor MELDING CHECK CONNECTION PUMP WAITING INTERLOCK FAULT OVERTIME SX FAULT CONTROLLER OVERTEMPERATURE OVERVOLTAGE CONTROLLER FAILURE Defekt styreenhet Temperaturen p transformator er over 90 BESKRIVELSE _Lasesignalet for kontakt P1 skyldes en i kortslutning mellom stift 3 og stift 8 i kontakten J1 eller fordi _lasesignalet er pent Ved oppstart av pumpen med mykstart har pumpen ikke n dd den korrekte hastigheten for hvert trinn i l pet av 15 minutter X kan gjelde O til 9 og angir hvilket gjennomf rt Temperaturen p det vre lageret eller pumpen er over 60 trinn som ikke har Ved normal drift etter startmo mentet bruker pumpen mer effekt enn den programmerte verdien 1 5 A Ved normal drift etter startmo mentet er utgangen kortsluttet utgangsstram over 2 2 har stanset nodstoppsignal en fra fjernkontakt Det har oppst tt en feil i styreenhetens matedel eller s har styreenheten f tt et falskt signal Avbrudd i sikringen til det
108. o controller o il i ripresenta i manutenzione ISTRUZIONI PER L USO NOTA I messaggi di errore sono presentati solo se installata l opzione hand held terminal AZIONE CORRETTIVA Verificare che il cavo di collegamento tra ipompa e controller sia ben fissato da i entrambe le estremit e non sia interrotto i Premere due volte il pulsante START per riavviare la pompa E attivo il segnale di interlock presente i sul connettore P1 a dell interruzione del corto circuito tra il pin ed il pin 8 del connettore Ji o a causa dell apertura del _interlock esterno Durante l avvio della pompa nel modo soft start la pompa non ha raggiunto la i velocit prevista ad ogni passo entro 15 i minuti X pu valere da 0 a 9 ed indica il passo non superato Ripristinare il corto circuito tra il pin 3 ed il pin8 del connettore J1 o chiudere il i segnale di interlock esterno Verificare che il sistema non presenti delle perdite Premere due volte il pulsante START per _riavviare la pompa Attendere che la temperatura ritorni al di sotto della soglia Premere due volte il pulsante START per riavviare la pompa Attendere che la temperatura ritorni al di sotto della soglia Premere due volte il pulsante START per riavviare la pompa Verificare che il rotore della pompa abbia la possibilit di ruotare liberamente Premere due volte il pulsante START per riavviare la Verificare i controll
109. onstitu d un clavier de commande et d un cran d affichage Les paragraphes suivants donnent toutes les indications n cessaires garantir la s curit de l op rateur pendant l utilisation de l appareillage Des renseignements plus d taill s se trouvent dans l appendice Technical Information Cette notice utilise les signes conventionnels suivants N men Les messages de danger attirent l attention de l op rateur sur une proc dure ou une manoeuvre sp ciale qui si elle n est pas effectu e correctement risque de provoquer de graves l sions IS ATTENTION Les message d attention apparaissent avant certaines proc dures qui si elles ne sont pas observ es pourraient endommager s rieusement l appareillage NOTE Les notes contiennent des renseignements importants isol s du texte MODE D EMPLOI EMMAGASINAGE Pendant le transport et l emmagasinage des contr leurs il faudra veiller respecter les conditions environnementales suivantes e temp rature de 20 C 70 C e humidite relative de 0 95 non condensante PREPARATION POUR L INSTALLATION Le contr leur est fourni dans un emballage de protection special si l on constate des marques de dommages pouvant s tre produits pendant le transport contacter aussit t le bureau de vente local Emballage des contr leurs Pendant l op ratio
110. or de entrada do controller pin 1 6 de P1 ou se existir a op o hand held terminal premer o bot o STOP MANUTENCAO O controller da s rie Turbo V 70 PCB nao requer qualquer manutenc o Todas as operac es devem ser efectuadas por pessoal autorizado Em caso de defeito 6 possivel utilizar o servico de reparac o Varian ou Varian advance exchange service gue permite obter um controller regenerado gue substitua o controller com defeito N muu Antes de efectuar gualguer operac o no controller desligar o cabo de alimentac o Caso um controller deva ser destruido proceder sua elimina o respeitando as normas nacionais especificas 87 900 871 01 B MENSAGENS DE ERRO Em alguns casos de defeito autodiagn stico do controller apresentam mensagens de erro relacionadas na tabela abaixo MENSAGEM os circuitos de DESCRICAO INSTRUCOES PARA O USO NOTA As mensagens de erro apresentam se so se estiver instalada a opc o hand held terminal ACCAO CORRECTIVA CHECK CONNECTION TO PUMP Mau funcionamento na ligac o entre a bomba e o controller Verificar se o cabo de ligac o entre a bomba e o controller est bem fixado em iambas as extremidades e nao est interrompido Premer duas vezes o bot o i START para reactivar a bomba T MUN A A AAA AAA AAA NUR AA AAA PUMP WAITING INTERLOCK activado sinal de interlock existente ino conector P1 devido interrup
111. ormateur correspondant et entre le transformateur et le reseau d alimentation constituent un danger viter tout contact Proteger de facon appropri e le contr leur et le transformateur d alimentation dans leur installation definitive contre tous contacts accidentels A l int rieur du contr leur se d veloppent de hautes tensions gui peuvent causer de graves dommages et m me la Avant d effectuer toute op ration d installation ou d entretien du contr leur le d brancher de la prise d alimentation A l int rieur du contr leur se d veloppent des temp ratures lev es qui peuvent causer de graves dommages Prot ger de fa on appropri e le contr leur dans son installation d finitive contre tous contacts accidentels NOTE Le contr leur install dans le syst me d finitif doit tre positionn de fa on ce que l air de refroidissement puisse circuler librement autour de l appareil Ne pas installer et ou utiliser le contr leur dans des milieux expos s des agents atmosph riques pluie gel neige des poussi res des gaz de combat ainsi que dans des milieux explosifs ou risque lev d incendie Pendant le fonctionnement il est n cessaire de respecter les conditions environnementales suivantes e temp rature de 0 40 e humidit relative de 0 95 non condensante 87 900 871 01 B UTILISATION Dans ce paragraphe on indique les principales proc dures op rationn
112. os por lo menos se activa un programa con el cual se pueden programar algunos parametros operativos Display alfanum rico de cristales l quidos matriz de puntos 2 l neas x 16 caracteres Panel frontal del Hand Held Terminal 15 INSTRUCCIONES DE USO PROCEDIMIENTOS DE USO Encendido del controler Para encender el controler es suficiente introducir el cable de alimentaci n en la toma de red Puesta en marcha de la Bomba Para poner en marcha la bomba hay que enviar el mando de START a los pins correspondientes del conector de entrada del controler pin 1 6 de P1 O si existe la opci n hand held terminal apretar el pulsador START Parada de la Bomba Para detener la bomba hay que quitar el mando de START de los pins correspondientes del conector de entrada del controler pin 1 6 de P1 o si existe la opci n hand held terminal apretar el pulsador STOP MANTENIMIENTO Los controlers de la serie Turbo V 70 PCB no necesitan ning n mantenimiento Cualquier operaci n ha de ser efectuada por personal autorizado En caso de aver a es posible utilizar el servicio de reparaci n Varian o del Varian advance exchange service que permite obtener un controler regenerado en vez del averiado AN PELIGRO Antes de efectuar cualquier operaci n en el controler desenchufar el cable de alimentaci n En caso de que un controler se tenga que desguazar efectuar su eliminaci n respetando las normas
113. ote start command is given The controller operation can be controlled and monitored by means of an Hand Held terminal connected to the P3 connector The commands and the messages shown in the following paragraphs are available only when the Hand Held terminal is connected to the controller 55 TECHNICAL INFORMATION Startup e Plug the controller power cable into a suitable power source e The display lights and shows ajejajojv joja eee ILL The controller with the Soft Start mode allows the pump to ramp up to Normal speed slowly with a minimum ramp up time of 75 seconds and a maximum of about 45 minutes The Soft Start mode is always operative as default mode If it is necessary to deselect this mode refer to the following paragraph If the Soft Start mode is deselected the ramp up will be done within 75 seconds and the display changes as follows ejujm e jajejajojv OO LG ERN NOTE If the pump is not connected the display will be as follows iri cjo iN LILLI After pressing the STARI pushbutton if the P1 connector is not in place with the link or the external interlock connections are open the display will be as shown in the following figure Unplug the controller power cable and verify the P1 connection according to the previous Section ejujmje Iwal lrlilnfel RP LII 1 87 900 871 01 B e Press the CURRENT
114. peratura del rodamiento superior ide la bomba ha superado los 60 C Esperar a gue la temperatura vuelva por debajo del umbral Apretar dos veces el pulsador START para volver a poner en marcha la bomba LE A i a A A AAN AAA AAA AEREA AAA AAA FAULT CONTROLLER OVERTEMPERATURE La temperatura del _controler ha superado los 90 C transformador del Esperar gue la temperatura vuelva por debajo del umbral Apretar dos veces el pulsador START para Volver a poner en marcha la bomba Durante el funcionamiento normal tras la fase de puesta en marcha la corriente absorbida por la bomba es superior a la programada 1 5 A Comprobar que el rotor de la bomba tiene la posibilidad de girar libremente Apretar dos veces el pulsador START para Volver a poner en marcha la bomba Durante el funcionamiento normal tras la fase de puesta en marcha la conexi n de salida est en cortocircuito corriente de salida m s 2 2 A Comprobar las conexiones entre la bomba y el controler Apretar dos veces el pulsador START para i volver a poner en marcha la bomba SYSTEM OVERRIDE La bomba ha sido parada por una se al de i emergencia procedente de un contacto remoto Desenchufar el cable de alimentaci n del controler y corregir la causa de la emergencia Volver a conectar el cable de alimentaci n y apretar dos vec
115. push button and the display shows 1 o Jojoja ef ALA AA HE HH CYCLE NUMBER PUMP CURRENT CYCLE TIME lt b JN gt TEMPERATURE PUMP LIFE POWER pus STOP RESET where isthe DC current drawn by the pump range 0 00 to 9 99 Ampere e P isthe DC power drawn by the pump range 0 to 999 Watt e KRPM is the theoretical rotational speed of the pump as a function of the controller output frequency range 9 to 75 KRPM e is the temperature of the outer ring of the upper bearing range 00 to 99 C e X during operation a selected set point condition 1 or 2 contrast inverted appears when the programmed threshold speed value is not reached e Press the CYCLE NUMBER once and the display shows ajejajojv joja ujojejalu Pee oe ER jajejajojv JO TECHNICAL INFORMATION e Press the the CYCLE NUMBER twice and the display shows x x x x e vjejtje x x x x x m A uS MM L IL JU NON j j J J j jJ j j NANI rTT T MMM TT TT TT TTT1 Litt j j j J J jH j Jj jJ CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I b 4 b TEMPERATURE PUMP LIFE POWER START p RESET where e CYCLE are the cycles performed range 0 to 9999 e m is the elapsed time related to the cycle number displayed range 0 to 99999 minutes e PUMP LIFE is the total operation time of the pump range 0 to 99999 hours FRONT REMOTE S
116. rmer temperature exceeds 90 In normal operation after the starting i phase the current drawn by the pump is i higher than programmed 1 5 After the starting phase the output connection is shorted output current higher than 2 2 A The pump is stopped by an emergency stop signal contact provided via a power the power 48 Press to start the pump remote reconnect press to start the pump supply circuitry is i the pump i Should the message still be present i the Varian service supply INSTRUCTIONS FOR USE NOTE The error messages are displayed only when the option hand held terminal is available REPAIR ACTION Check connection between controller and pump Press the START push button twice to start pump Reset the short circuit between pin 3 and pin 8 of J1 connector or close the external interlock signal Verify that system has no leaks Press the START pushbutton twice to start the pump Wait until the temperature decrease below threshold value Press to start the pump the START push button twice i Wait until the temperature decrease below threshold value i Press to start the pump the START push button twice Check that the pump rotor is free to rotate Press the START push button twice to start the pump Check connections and shortages between pump and controller the START push button twice Remove the con
117. ro del controler se desarrollan altas tensiones que pueden causar graves da os la muerte Antes de efectuar cualquier operaci n de instalaci n o mantenimiento del controler desconectarlo de la alimentaci n Dentro del controler se desarrollan altas temperaturas que pueden causar graves da os Proteger el controler adecuadamente en su instalaci n definitiva contra contactos accidentales NOTA El controler instalado en el sistema definitivo ha de colocarse de manera que el aire de refrigeraci n pueda circular libremente alrededor del aparato No instalar y o utilizar el controler en ambientes expuestos a agentes atmosf ricos lluvia hielo y nieve polvos gases agresivos en ambientes explosivos o con alto riesgo de incendio Durante el funcionamiento es necesario que se respeten las condiciones ambientales siguientes e temperatura de 0 C a 40 C e humedad relativa 0 95 no condensadora 87 900 871 01 B USO En este apartado se citan los procedimientos operativos principales Para m s detalles y para procedimientos gue impliguen conexiones u opcionales especiales les remitimos al apartado USE del anexo Technical Information Algunas de las instrucciones citadas a continuaci n pueden realizarse solo si al mismo va conectado el accesorio Hand held terminal Antes de usar el controler efectuar todas las conexiones electricas neumaticas y consultar el manual de la bomba conectada AN
118. rror and the following messages will be displayed if the hand held terminal is connected NOTE If the pump is not connected the display will be as shown in the following figure elujejelx PEO Check connection between controller and pump then press START RESET pushbutton twice to start the pump NOTE If the P1 input connector is not in position with the link or the external interlock connections are open when the START pushbutton is pressed the display will be as shown in the following figure LI BOBDLUOODUBNERNER Disconnect connector P1 and check the link or the external interlock then install the connector to start the pump NOTE If within each step of the soft start mode the rotational speed of the pump do not reach the planned value within 15 minutes the display will be as shown in the following figure 5 lt TELL 63 TECHNICAL INFORMATION Verify that systems has no leaks than press STOP RESET pushbutton twice to start the pump NOTE If the upper bearing pump temperature exceeds 60 C the pump is shut off and the display will be as shown in the following figure pump ROCCO RERE The message will stay on until the temperature decreases below threshold value Press the STOP RESET pushbutton twice to start the pump NOTE If the controller transformer temperature exceeds
119. s p kontakt P1 p grund av kortslutning mellan stift och stift 8 i kontakten J1 eller p grund av att den externa interlock signalen r ppen Vid uppstart av pumpen med mjukstart i har pumpen inte n tt korrekt hastighet f r i varje steg inom 15 minuter X kan g lla 0 till 9 och anger vilket steg som inte genomf rts Temperaturen p det lagret eller pumpen verskrider 60 PUMP WAITING INTERLOCK FAULT OVERTIME SX FAULT CONTROLLER OVERTEMPERATURE Temperaturen p styrenhetens transfor i mator verskrider 90 Under normal drift efter startmomentet _f rbrukar pumpen en st rre effekt n det programmerade v rdet 1 5 A FAULT TOO HIGH LOAD Under normal drift efter startmomentet har utg ngen kortslutits utg ngsstr m h gre 2 2 A Pumpen har stannats av en n dstoppssignal fr n en fj rrkontakt Ett fel i styrenhetens matningsdel har _uppstatt eller styrenheten har f tt en falsk Atg rda kortslutningen mellan stift 3 och stift 8 p kontakt J1 eller st ng den externa interlock signalen Kontrollera om systemet l cker Tryck tv g nger p knappen START f r att starta om pumpen V nta tills temperaturen sjunker tr skelv rdet Tryck tv g nger p knappen START f r att starta om pumpen V nta tills temperaturen sjunker tr skelv rdet Tryck tv g nger knappen STAR
120. selecciona el modo de mando del panel frontal Apret ndolo una vez se activa la fase de puesta en marcha apret ndolo otra vez se para la bomba Si la bomba se ha parado autom ticamente a causa de una averia hay gue apretar este pulsador primero una vez para efectuar reset del controler y la segunda vez para volver a poner en marcha la bomba Pulsador para gue aparezcan en el display los parametros cycle number cycle time pump life Pulsador para gue aparezcan en el display los par metros pump current pump temperature pump power rotational speed Est siempre activado independiente mente del modo de funcionamiento elegido Apretando juntos los pulsadores 3 y 4 durante 2 segundos por lo menos se activa un programa con el cual se pueden programar algunos parametros operativos Display alfanum rico de cristales l quidos matriz de puntos 2 lineas x 16 caracteres Painel frontal do Hand Held Terminal 19 INSTRUCOES PARA O USO PROCEDIMENTOS DE USO Acendimento do Controller Para ligar o controller suficiente fornecer a tens o de alimentac o ao controller Activac o da bomba activar a bomba 6 necessario enviar o comando de START aos respectivos pins do conector de entrada do controller pin 1 6 de P1 ou se existir a opc o hand held terminal premer o bot o START Paragem da bomba Para parar a bomba 6 necess rio remover o comando de START dos respectivos pins do conect
121. signal is provided via a remote contact This signal is active in any of the three operation selections FRONT REMOTE RS 232 when activated the display will be as shown in the following figure JJ Jest LOL Je LI Power Failure In the event of a power failure momentary or long term the Turbo V controller will stop the turbopump and all the interconnected pumps devices The Turbo V vent valve device if used will vent the turbopump only If the power failure is longer than the preset delay time When power is restored the Turbo V controller automatically restarts the interconnected devices and the turbopump in the proper seguence The display shows me reste 11 until normal operation achieved 62 TECHNICAL INFORMATION Remote Control Mode Operation If remote signals are used to operate the controller it must be programmed for remote operation see paragraph FRONT REMOTE 232 Selection and when ready to start the display shows as in the following figure ajejajojv joja ajejmjojtje If the Soft Start has been deselected the display shows jajejajojvi Leu BE With wihout Soft Start mode selected the START STOP and LOW SPEED pushbuttons are inoperative while the CYCLE NUMBER and PUMP CURRENT pushbuttons are always active 87 900 871 01 B ERROR MESSAGES For a certain type of failure the controller will self diagnose the e
122. sse essere rottamato procedere alla sua eliminazione nel rispetto delle normative nazionali specifiche 87 900 871 01 B MESSAGGI DI ERRORE In alcuni casi di guasto la circuiteria di autodiagnosi del controller presenta alcuni messaggi di errore elencati nella tabella seguente MESSAGGIO CHECK CONNECTION TO PUMP WAITING INTERLOCK FAULT CONTROLLER OVERTEMPERATURE FAULT TOO HIGH LOAD FAULT SHORT CIRCUIT SYSTEM OVERRIDE OVERVOLTAGE CONTROLLER FAILURE DESCRIZIONE Malfunzionamento nel collegamento tra i pompa e controller La temperatura del cuscinetto superiore della pompa ha superato i 60 La temperatura del trasformatore del controller ha superato i 90 Durante il funzionamento normale dopo la fase di avvio la corrente assorbita dalla pompa maggiore di i programmata 1 5 A Durante il funzionamento normale dopo la fase di avvio la connessione di uscita in corto circuito corrente di uscita i maggiore di 2 2 A La pompa stata fermata da un segnale di emergenza i contatto remoto proveniente da un Interruzione fusibile sul secondario di i potenza causa segnale di quella pompa i Staccare il controller e dell emergenza alimentazione e premere due volte il pulsante START per riavviare la pompa Si verificato un guasto nella sezione di i alimentazione del controller ha ricevuto un segnale spuri
123. ssion provoque l arr t de la pompe Si la pompe s est arr t e automatiguement a cause d une panne il faut presser cet interrupteur une premi re fois pour effectuer la mise a zero du contr leur et une deuxieme fois pour remettre la pompe en marche Interrupteur rappelant sur l afficheur les param tres de cycle number cycle time et pump life Interrupteur rappelant sur l afficheur les param tres de pump current pump temperature pump power et rotational speed Il est toujours actif ind pendamment du mode de fonctionnement choisi En pressant simultan ment les interrupteurs 3 et 4 pendant 2 secondes au moins on active un programme avec lequel il est possible de programmer certains param tres op rationnels Ecran alphanum rique cristaux liquides matrice de points 2 lignes x 16 caract res Tableau avant du Hand Held Terminal 11 MODE D EMPLOI PROCEDURES D UTILISATION Allumage du Contr leur Pour allumer le contr leur il suffit d introduire le c ble d alimentation dans la prise du r seau Mise en marche de la Pompe Pour mettre la pompe en marche il est n cessaire d envoyer la commande de START aux pins correspondants du connecteur d entr e du contr leur pin 1 6 de P1 ou bien si l otpion hand held terminal est pr sente presser l interrupteur START Arr t de la Pompe Pour arr ter la pompe il est n cessaire d enlever la commande de START des pins correspondants du connecteur d
124. struzioni ed ogni altra informazione addizionale fornita dalla Varian prima dell utilizzo dell apparecchiatura La Varian si ritiene sollevata da eventuali responsabilit dovute all inosservanza totale o parziale delle istruzioni ad uso improprio da parte di personale non addestrato ad interventi non autorizzati o ad uso contrario alle normative nazionali specifiche Il controller Turbo V 70 PCB un convertitore di frequenza controllato da un microprocessore realizzato con componenti a stato solido e con capacit di autodiagnostica e autoprotezione Esso incorpora tutta la circuiteria necessaria per il funzionamento automatico delle pompe della serie Turbo V 70 PCB II controller pilota le pompe della serie Turbo V 70 PCB con un processo suddiviso in dieci passi durante la fase di avvio controllando la tensione e la corrente in rapporto alla velocit raggiunta dalla pompa Tramite connettori ausiliari sono disponibili i comandi per l avvio e l arresto della pompa da remoto i segnali che indicano lo stato operativo della pompa i comandi per l avvio e l arresto della pompa di pre vuoto segnali di bloccaggio per interruttori a pressione interruttori di controllo del flusso dell acqua ecc Il controller deve essere alimentato da un trasformatore esterno non fornito con il controller Per controllare le funzioni e visualizzare lo stato del controller disponibile in opzione un apposito apparato Hand Held Terminal costituito da un
125. t until it reaches about 9 KRPM This will occur either in NORMAL operation or with the LOW SPEED selected As soon as the gas load decreases the pump will automatically accelerate to reach normal operation The pump can be stopped at any rotational speed and can be restarted at any rotational speed from either the front panel buttons or the remote connections The controller automatically synchronizes the output to the rotational speed of the pump and then accelerates linearly up to the nominal speed or within steps if the Soft Start has been selected 87 900 871 01 B Low Speed Operation NOTE With the FRONT panel operation selected the remote and RS 232 operations are inoperative conversely the CYCLE NUMBER and PUMP CURRENT pushbuttons are always active even when the operating mode selected is REMOTE or RS 232 This feature is provided for operating the pump at moderate high pressure with high gas throughput To operate in this low speed mode engage the LOW SPEED push button once if the display shows ajejajojv sjoja INE ejuju e jajejajojv pjujsin AA I 1 N oja mjaju Li Ree 111 or twice if the display shows other parameters either before starting the pump or after it is operating If LOW SPEED is selected before starting the pump the display shows ajejajojv fefoje I NET L LI The pump reaches the Normal high speed then decrease
126. tartphase i Ausgangsverbindung i gr er als 2 2 A W hrend des Normalbetriebs nach der erfolgt ein KurzschluB der Ausgangs strom zweimalige Bet tigung der START Taste neustarten Sicherstellen da der Pumpenrotor ungehindert drehen kann Die Pumpe durch zweimalige Bet tigung der START Taste neustarten Die Verbindung zwischen Pumpe und Controller pr fen Die Pumpe durch zweimalige Bet tigung der START Taste neustarten Die Pumpe wurde durch ein von einem entfernten Kontakt kommendes Notsignal gestoppt Das Netzkabel des Controllers ausstecken und die St rungsursache beheben Das Netzkabel wieder anschlie en und die Pumpe durch i Zweimalige Bet tigung der neustarten START Taste im Versorgungsbereich falsches Signal erhalten des Controllers bzw der Controller hat ein Die Pumpe durch zweimalige Betatigung der START Taste neustar ten Erscheint die i Meldung wieder sollte der Varian Wartungs i dienst gerufen werden CONTROLLER FAILURE Unterbrechung der Schmelzsicherung am sekund ren Leistungsstromkreis Zur Instandhaltung an Varian wenden 87 900 871 01 B INDICATIONS GENERALES Cet appareillage a t concu en vue d une utilisation professionnelle est conseille a l utilisateur de lire attentivement cette notice d instructions ainsi gue toute autre indication supplementaire fournie par Varian avant l utilisation de l appareil V
127. te only after the run up time or select NO when the R2 operation is needed right from start of the turbopump and after the rotational speed of the turbopump exceeds for the first time the speed threshold value as shown in the following figure case a pump speed gt threshold value programmed speed threshold value b pump speed lt threshold value after run up time pump speed lt threshold value before run up time RI operation R2 operation delay even after YES R2 operation delay even after NO Cycle diagram 58 87 900 871 01 B Reset Command e Thedisplay shows rui irre JE MIKIN IA SJ where e PUMP LIFE is the elapsed operating time range 000 to 99999 hours e RESET XXX YES or NO If YES is selected the pump life shall be reset to 000 After selecting YES press the PUMP CURRENT push button to enter the command and the display shows as follows ajejajojv fefoje ujojejaju AL AAA TER Jajejajojv AA RARA The controller is factory set to NO NOTE When PUMP LIFE is reset to 000 the CYCLE number is also reset to 000 Starting the Pump If the forepump and vent device are not operated by the controller close the vent valve and switch on the forepump NOTE With the FRONT panel operation selected the REMOTE operation is inoperative conversely the CYCLE NUMBER and PUMP CURRENT pushbuttons
128. tigste driftsmomentene For en detaljert beskrivelse samt moment som omfatter tilkoplinger eller ekstrautstyr vises det til avsnittet Use i vedlegget Technical Information Visse anvisninger som listes nedenfor kan kun gjennomf res p styreenheten n r den er utstyrt med ekstrautstyret Hand Held Terminal For styreenheten tas i bruk bor samtlige elektriske og pneumatiske tilkoplinger gjores Les brukerveiledningen for pumpen som er tilkoplet AN ADVARSEL Dersom pumpen er installert et bord du kontroller at pumpen st r stott Dette er viktig for forhindre skader p apparatet og p personer Dersom inngangsflensen hverken er tilkoplet systemet eller dersom den er blokkert av l seflensen m pumpen aldri startes opp Nedenfor beskrives styrepanelet til styreenheten CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POWER Trykknapp for innstilling av LOW SPEED drift Trykknappen fungerer kun n r det er valgt styrem te fra frontpanelet Trykk p knappen en gang for at pumpen skal rotere med 2 3 av nominell hastighet Trykk p knappen igjen for g ut av LOW SPEED drift Trykknapp for overf ring av START STOP eller RESET Trykknappen fungerer kun n r det er valgt styrem te fra frontpanelet Trykk p knappen en gang for starte pumpen trykk p knappen igjen for stanse pumpen Har pumpen stanset automatisk i forbindelse med en feil trykk en gang p denne knapp
129. tningskablarna det vill s ga anslutningskablar till matarsp nning och pump samt kablar f r logiska signaler F ljande bilder visar de n dv ndiga anslutningarna mellan styrenhet och pump samt mellan styrenhet och str mk lla F r ytterligare information om anslutningar och str mk lla tillval h nvisas till bilaga Technical Information 87 900 871 01 B BRUKSANVISNING Anslutningskabel mellan styrenhet och pump 1A 120V Cadiz e 2 e 2 2 e e e Anslutningskabel mellan styrenhet och transformator INSTALLATION N mme Sp nningen mellan styrenhet och transformator samt mellan transformator och eln tet kan n h ga v rden och f rorsaka allvarliga skador och d dsfall I samband med permanent installation ska styrenhet och transformator l mpligen skyddas mot oavsiktlig kontakt N muuan Sp nningen inuti styrenheten kan n h ga v rden och f rorsaka allvarliga skador och d dsfall Fr nkoppla alltid str mkabeln innan n got installations eller underh lls moment utf rs p styrenheten Temperaturen inuti styrenheten kan n h ga v rden och f rorsaka allvarliga skador samband med permanent installation ska styrenhet och transforma
130. tor l mpligen skyddas mot oavsiktlig kontakt OBSERVERA Styrenheten ska installeras permanent p ett s dant st lle att kylluften kan cirkulera fritt kring apparaten Installera och anv nd inte styrenheten i milj er som uts tts f r p verkan fran atmosf ren regn sn is damm aggressiva gaser och inte heller i explosiv eller brandfarlig milj F ljande krav p omgivningsf rh llanden g ller vid drift e temperatur fr n O till 40 e relativ luftfuktighet O 95 utan kondens 87 900 871 01 B ANV NDNING Detta avsnitt beskriver de viktigaste driftmomenten F r en detaljerad beskrivning samt betr ffande moment som involverar anslutningar eller tillbeh r h nvisas till avsnittet USE i bilaga Technical Information Vissa anvisningar som listas nedan kan endast utf ras p styrenheten n r den r utrustad med tillbeh ret Hand held terminal Innan styrenheten anv nds b r samtliga elektriska och pneumatiska anslutningar utf ras L s bruksanvisningen f r den anslutna pumpen N muuan F rs kra dig att pumpen st r stadigt om den r installerad p ett bord detta f r att f rebygga skador p apparaten och personer S tt aldrig ig ng pumpen om intagsflansen varken r kopplad till systemet eller r blockerad p plats med l sfl nsen Nedan beskrivs man verpanelen f r Hand Held Terminalen CYCLE NUMBER PUMP CURRENT CYCLE TIME lt I D lt I gt TEMPERATURE PUMP LIFE POW
131. troller power cable and check the emergency condition Then the power cable and the START push button twice Press the START push button twice to start call Contact Varian for Maintenance 87 900 871 01 B TURBO V 70 PCB CONTROLLER DESCRIPTION The controller is a solid state freguency converter which is driven by a single chip microcomputer and is composed of a PCB which includes power supply analog and input output section microprocessor and digital section The power supply converts the single phase 50 60 Hz AC mains supply into a 3 phase low voltage medium freguency output which is reguired to power the Turbo V pump The microcomputer generates the variable output freguency and controls the 3 phase output voltage according to the software and the gas load condition of the pump TECHNICAL INFORMATION Moreover it manages signals from sensors input output connection information and gives outputs for a fully automatic operation A dedicated non volatile RAM is used to store pump operating parameters and the input output programmed information upon failure for a period of 10 years accumulated off time The controller can be operated via remote signals through input output connectors Turbo V 70 PCB Controller 87 900 871 01 B TECHNICAL INFORMATION CONTROLLER SPECIFICATIONS P1 optoisolator input Minimum ON Maximum Input Voltage 19 18 69 Vac 10 1 phase via an external
132. trustningen r avsedd f r yrkesm ssig anv ndning Anv ndaren b r l sa denna bruksanvisning samt vrig dokumentation fran Varian f re anv ndning av utrustningen Varian tar inget ansvar for skador som helt eller delvis orsakats av sidos ttande av instruktionerna ol mplig anv ndning av person utan tillr cklig kunskap obeh rigt bruk av utrustningen eller hantering som strider mot g llande lokala f reskrifter Styrenheten i Turbo V 70 PCB serien r en mikro processorstyrd frekvensomvandlare som best r av komponenter med fast tillst nd Styrenheten ar f rsedda med sj lvdiagnos och sj lvskyddsfunktion Styrenheten kontrollerar pumparna i Turbo V 70 PCB serien med en tiostegs process i samband med start Sp nning och str m regleras i f rh llande till pumpens uppn dda hastighet Styrenheten omfattar alla kretsar som beh vs f r automatisk drift av pumparna i Turbo V 70 PCB serien Hj lpkontakter erbjuder kontroller f r fj rrstart och fj rrstopp av pumpen signaler f r pumpens tillst nd kontroller f r start och stopp av f rvakuum pumpen blockeringssignaler for tryckvakter kontrollbrytare f r vattenfl de osv Styrenheten ska f rses med str m av en extern transformator levereras ej med styrenheten En speciell apparat Hand Held Terminal finns som tillval f r att kontrollera styrenhetens funktioner och visualisera dess tillst nd Detta apparat best r av ett styrtangentbord och en bildsk rm De f lja
133. tumista iskujen kohteeksi Alk j tt k pakkausta ymp rist n Materiaali voidaan kokonaisuudessaan kierr tt ja se vastaa EY n 85 399 direktiivi ymp rist n suojelusta Ennen asennatte valvojan pit valmistaa litoskaapeleita esimerkiksi s hk virtakaapeleita loogisten signaleiden kaapeleita ja pumpun liitoskaapeli Seuraavissa piirroksissa n kyy liit nn t valvojan ja pumpun v lill ja valvojan ja muuntajan v lill Liit nn n ja lisa muuntajan l himmet tiedot l ytyv t liitteest Tekniset tiedot 87 900 871 01 B K YTT OHJEET Valvojan ja muuntajan litoskaapeli 1A 120V e 2 e e e 2 e e Valvojan ja muuntajan ASENNUS mum Valvojan ja muuntajan v lille ja my s muuntajan ja s hk verkon v lille syntyy korkeaj nnitett joka voi aiheuttaa vakavia vammoja tai jopa kuoleman Suojatkaa valvoja ja muuntaja tahattomalta kosketukselta kun ne ovat jo asennetut mum Valvojan sis ll syntyy korkeaj nnitett joka voi aiheuttaa vakavia vammoja tai jopa kuoleman Ennen mink tahansa valvojan huolto tai asennustoimenpiteen suorittamista irroittakaa valvoja s hk verkosta Valvojan sis ll
134. ytkek s hk kaapeli uudelleen ja painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy K YTT OHJEET HUOM Virheviestit n kyv t vain siin tapauksessa ett siihen on asennettu valinnainen K sin pidett v p te KORJAUSTOIMENPITEET Tarkistakaa ett pumpun ja valvojan v linen Palauttakaa liittimen Ji neulojen 3 ja 8 v linen oikosulku tai sulkekaa ulkopuolinen lukitussignaali interlock Tarkistakaa ett j rjestelm ss ei ole vuotoja Painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy Odottakaa ett l mp tila putoaa kynnysarvon alapuolelle Painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy Odottakaa ett l mp tila putoaa kynnysarvon alapuolelle Painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy Tarkistakaa ett pumpun roottori py rii vapaasti Painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy Tarkistakaa pumpun ja valvojan v linen liitos Painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy Kaukokytkimest tuleva h lytyssignaali on pys ytt nyt pumpun Irroittakaa valvojan korjatkaa s hk kaapeli h lytyksen Painakaa painonappia START kaksi kertaa jolloin pumppu k ynnistyy Mik li viesti n kyy uudelleen k ntyk Varian huoltopalvelun puoleen Ota yhteys Varianiin huoltoa varten 87 900 871 01 B

Turbo-V 70 PCB Controller

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