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B 70.0101 Operating Instructions

1. IMAGO F3000 87 1 2 04 03 01 IMAGO F3aaa Programm Uerfahrensschritt Rauch wi he Kammer Feuch Kern Zeit EK FoWert C wert 23 en 40 61 30 40 16 66 B 5 83 P 26 82 68 66 22 n H 4 dusche a 26 98 IMAGO F3000 10 01 5 Instrument Description 5 1 1 Color screen Graphics elements 1 2 3 Berd n DA B Hl Imago EAR No Field Meaning 1 Time gt Chapter 6 11 3 Instrument data Chapter 6 11 3 Instrument data 3 Manufacturer s designa Chapter 7 6 2 Instrument data tion or system plant name gt Device designation 3 freely editable screens See Screen layout 5 Info icon alarm bell A info is available Ai alarm state Info line alarm line This displays either latest info blue or alarms red gt Chapter 7 7 7 Logic and alarm functions T Present meaning of soft Pressing on coa changes the meaning keys of all the other function keys gt Chapter 6 2 2 Program entry Instrument status Manual operation automatic operation pause program end 9 Softkeys Short action keys with tactile feedback IMAGO F3000 10 01 23 5 Instrument Description 5 1 2 Keypad for numerical and text entry Function This can be used to enter large or small letters or numbers or both depend ing on which dialog the instrument is in at the moment 5 1 3 Freely assignable function k
2. ZR2 Ignition smoke 1 to ignition smoke 2 EB1 EB4 External logic input 1 to external logic input 4 FS Humidity control IMAGO F3000 10 01 Constants 7 Setup Program Constant Comment name TRUE logical 1 FALSE logical O 7 7 10 Software locks Various operating facilities on the instrument can be inhibited It is not possible to do this on the instrument d These locks can only be removed through the setup program The following operating facilities can be locked Keypad Keypad except Start Stop key Editing of programs Temporary alterations 7 7 11 Operating hours counter Input Hours Permitted operating hours Password Two separate operating hours counter timers are provided in the instrument The operational time for a connected piece of equipment and the instrument in automatic operation can be monitored and restricted Selection settings Description Equipment Logic selector The start of counting is triggered by a logic signal Switched off 0 32767 The permissible number of operating hours If this number is reached a message or alarm is generated gt Chapter 7 7 7 Logic and alarm functions System 0 32767 0 switched off max 8 figures When the permitted number of operating hours has been reached it is no longer possible to start a program A message window appears on the screen and reques
3. IMAGO F3000 16 38 58 43 69 61 e Istwerte Sollwerte OUT 78 72 18 20 C 50 82 67 58 66 66 EHS 090 Mio O66 Mio ses IMAGO F3000 Process controller for the meat processing industry B 70 0101 Operating Instructions for equipment manufacturers 10 01 00385193 1 1 1 2 1 3 1 3 1 1 3 2 1 3 3 2 2 1 2 2 2 3 2 4 3 3 1 3 2 A 4 1 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 4 2 8 4 2 9 4 2 10 4 2 11 4 2 12 4 3 Introduction PPG E T een Arrangement of the documentation Typographical conventions Warning signs NOTES SINS ana Representation Identifying the instrument version Type designation Delivery package Accessories vara ee Plug in boards for expansion retrofitting Installation Dimensions cmm menm MOUNUNG u cate deat ees udo caus Electrical Connection Installation notes Connection diagram I O module slot 1 I O module slot 2 Logic module slot 3 Universal interface slot 3 Relay module slot 4 Relay module slot 5 Logic module Relay module slot 6 Connector 13 Connector 14 Connector 15 Connector 16 Electrical isolation IMAGO F3000 10 01 Contents Contents 5 Instrument Description 21 5 1 Display and control elements AA 21 5 121 GOO SCS E 23 5 1 2 Keypad for numerical and text entry EE 24 5 1 3 Freely assignable function keys ke
4. TT The time range used for the regulator valve in double setpoint controllers or proportional controllers with an integrated actuator driver 100 0 100 YO Output level for P and PD controllers forx2w y YO O to 10096 100 to 100 Y1 Y2 Output level limiting restricts the controller output signal to values between the maximum Y max and minimum Y min limits Example in a proportional controller W X 0 60 sec TK1 TK2 Limits the frequency of output switching bold factory setting IMAGO F3000 10 01 7 5 2 Limit comparators Function LK actual value LK set value Action Time Limit value AL Switching differential Xsd Switch on delay on segment change Function for overrange underrange Limit compara tor functions 7 Setup Program Limit comparators limit monitors limit contacts are used to monitor the size of an input variable actual value for the comparator in comparison with a fixed threshold or another variable set value for the comparator If the signal goes beyond the limit threshold a signal can be output or an internal function can be initiated Limit comparators 1 8 Selection settings Description No function Switching function of the limit comparator Ik1 Ik8 see description below Analog selector oignal sources for the input variables to the limit OFF comparator Absolute See de
5. fait Enter white setpoints can be gray setpoints cannot be ed edited ited because they have not been activated by the setup program for this particular pro cess step Press Enter and then the window appears for the process steps Z3 0 46 66 42 61 Imago EAR P ro03ramnr EE le I Kanner B Ba 1 Raten D 9 Use the arrow keys to select process steps from the list and acknowledge with Enter Use the arrow keys to choose setpoints for chamber core and segment time entering them directly with the numerical keypad and acknowledging with Enter Bi rd 1B 87 62 81 Imago F3006 Hr Remeron er 2 1 m B a a 5 delete last figure The window steps on to the next enabled setpoint Repeat the entry procedure until all setpoints have been entered 30 IMAGO F3000 10 01 Humidity regulation Humidity controller 6 Operation Pressing results in a new segment being created below the last segment that was entered One program segment has now been com pletely programmed and the setpoints have been accepted Enter segment can be repeated as often as is necessary until all the seg ments have been programmed The relative humidity in the chamber can either be regulated or controlled through an adjustable on off pulse pause ratio Since this setting depends on the system the system manufacturer gives it a fixed setting for the process step as controlled or
6. with 0 9999 sec A message or alarm is generated after a delay in seconds active A message is generated inactive active An alarm message is generated inactive bold factory setting 19 7 Setup Program Where are alarms and messages displayed 5 message types Priorities Alarms with a red bell and information messages with an i are displayed in the bottom line of the screen Alarms have a higher priority than messages and the alarm message will only disappear when it has been acknowledged Messages disappear automatically as soon as the condition that triggered the messages no longer exists 1 Immediate message just click on the message button 2 Delayed message click on the message button and enter the delay time 3 Immediate alarm just click on the alarm button 4 Delayed alarm click on the alarm button and enter the delay time 5 Message turning into an alarm after a delay click on both the message and alarm buttons and enter the delay Fuhlerbruch an Analogeingang 1 Funktion Programmetopp Yerzogerung jo z Text Hinweis Text 1 T v Alarm Abbrechen The alarm or message shown is always the one with the highest priority be configured System messages Message text Comment Priority are displayed like STANDSTILL high alarms and cannot c IB MODE ACTIVE Calibration mode is ON IO BOARD NOT CALIB I O board is plugg
7. zl IMAGO F3000 10 01 41 6 Operation 6 8 General The instrument can be completely configured through the setup program There are just a few parameters that can only be set in the instrument Many functions can be set up in the instrument using the MENU key as well as through the setup program Cm This is a Summary of settings that only need to be made once per installation and are therefore very rarely changed Summary The configuration is divided into 3 levels and protected by a password 5 48 19 83 62 81 IMAGO Fog B2 48 48 25 82 01 IMAGO F3006 Configuration Setup Interface Analogue inputs Controller Core sensor Program Tranzmitr Procedure steps Tenperature unit Configuration Code IMAGO F3066 B2 58 48 28 82 01 Paraneters Parameter sets Limit comparators imoke producer Keine Heldung b ul 1 E uitt Exit Enter Self optimisation Paraneters Code H rr 25 07 61 IMAGO Fab Henoru Display 12 52 53 25 67 61 User ett ings Contrast Display Instrument data Configuration Paraneters User sSettings dl E I Exit Enter 6 9 MENU configuration 6 9 1 Setup interface A connection to the setup program can only be established if the settings match those in the device list gt Chapter 7 Setup Program Device list 6 9 2 Fieldbus interface This interface is used for communication with process control systems and is available as
8. 1 4 Analog selector OFF Analog input 3 Signal sources for the core temperature bold factory setting 1 factory settings for signals 2 4 2 factory setting for signal 1 IMAGO F3000 10 01 6 7 Setup Program 7 4 6 Program source Restart after power interruption Program end time Chamber Core Pulse time for humidity control Segment step on core time Value range 68 Various parameters that influence the running of the program are set here General Selection settings Description Cancel program Continue from interruption Standstill Continue at X chamber temp The program is canceled The present program is canceled at the point of the power interruption The instrument is then in the basic status Continue The instrument continues the program auto matically from the point where the interruption occured Standstill When power returns the program remains in standstill at the point where the interruption occured Standstill appears in the alarm line The program can be canceled or continued from the keyboard Continue at X chamber temp If the difference between the actual tempera ture in the chamber before and after the power interruption is no larger than this 96 value then the program continues automatically If the dif ference is larger then the instrument responds as for standstill O 60 9999sec Duration
9. 10 01 4 Electrical Connection 4 1 Installation notes B The choice of cable material the installation and the electrical connections to the equipment must meet the requirements of VDE 0100 Regulations on the Installation of Power Circuits with Nominal Voltages below 1000V or the appropriate local regulations EM Work inside the equipment must only be carried out to the extent described and like the electrical connections must only be performed by qualified personnel B If it is possible to make bodily contact with live parts while working on the equipment it must be completely 2 pole isolated from the supply E The electromagnetic compatibility EMC conforms to the standards and regulations cited under Technical Data gt Data Sheet T 70 0101 BI All input and output cables which are not connected to the supply network must be implemented as twisted and shielded cables The shield must be grounded at one end E As far as possible do not run input and output cabling close to current carrying components or cables but route them separately and not parallel to such cables B Inductive loads in the vicinity of the equipment such as contactors or solenoid valves should be fitted with RC modules for interference suppression B Earth the equipment to the protective earth at the PE terminal The earthing cable must have the same conductor cross section as the power supply cables E Earth ground cables must be routed in
10. 24 om LEDS DAYS o o ae 20 5 1149 Star O see ee ae ee 25 5 2 OpDerATING SUMMA orasuri a a 26 6 Operation 27 o EE nii 27 6 2 Program AE do io 28 MERCI EE 28 ER Gelee bk ne EE 29 6 3 Start Program WEE 36 6 3 1 special function QUICK Start nuirir iir 37 6 4 Automatic OoDerallOll EE 38 041 Pause progran deer o mo 38 6042 Temporary alterallOllS EE 39 6 5 Manual oDeralion uude o ai 40 6 6 STO POCA rs e exte EEN 41 6 7 Program end Ee Tu E 41 oho Sims 02 EE 42 6 9 MENU configuration eege eege 42 SE ENEE le INTC le 42 8 92 FICIGDUS IMENICE taa 42 65953 A aa a A 43 694 E geed 43 0 9 5 DOS DIODE iaa arras 43 8 9 0 Program SOUCO CDS 43 8 9 7 Process Step CONOR asien 44 9 98 Temperature UA eier 44 6 9 9 Password CONG ama iia 45 6 10 MENU parameterization soii iio 45 6 10 1 Controller parameter sets cccccccsecceeeceeceeeeeeeseeeeeeeeecaeeteeauecaueseeesaesgeseeesaeees 45 OTOZ EIMIE COMM Al ALONG o 45 IMAGO F3000 10 01 Contents 6 10 3 SMOKE generator aneren 45 8 10 4 SEIRODUMIZATION are ai ee 45 6 10 5 Password Daiana iaa 45 A 46 Bal Vel CONTASE cada ibi 46 SD A EE 46 5 115253 INSETUMEHL e E RE 46 0 12 MENU COUDIGE eebe Eben 46 6 13 MENU instrument access A 46 6 14 Plug amp Play P amp P WEE 47 5 14 1 Wite data to er MEMON sia is 49 6 142 Activate automatic Save une 49 6 14 3 Activate de activate write protection coocccoccconcocnconnconeconoonoconocanon
11. 3 Q 6 7 Order code A MA bien OO Ld Order example 700101 181 200110 23 00 000 000 IMAGO F3000 10 01 9 2 Identifying the instrument version 2 2 Delivery package Operating Instructions B 70 0101 for the equipment manufacturer Operating Instructions B 70 0101 1 for the user 4 mounting brackets 2 3 Accessories Product designation Sales No Setup program with program editor for Windows 95 98 NT4 0 Setup program with program editor and teleservice for Windows 95 98 NT4 0 Program editor Interface converter RS232 to RS422 70 00376969 PC interface cable for setup program to connect the instrument to a PC length 2 m 70 00301315 Relay module 10 relay outputs 8 make 2 changeover Input module 4 analog inputs 5 logic inputs I O module 4 analog inputs 5 logic inputs 2 analog outputs Logic module 11 logic inputs 5 relay outputs make Universal interface MODbus master electrically isolated Universal interface Profibus DP electrically isolated Plug amp Play memory Hardware requirements for the setup program PC486DX2 100 or better 32 Mbyte RAM 15 Mbyte free space on the hard disk CD ROM 1 free serial interface 2 4 Plug in boards for expansion retrofitting Plug in boards for expansion retrofitting Sales No Relay module 10 relay outputs 8 make 2 changeover 0 00398349 Input
12. 4 2 7 Logic module slot 6 Logic input No 11 12 13 14 15 16 17 18 19 20 21 Symbol Floating contact 115 1128 1185 11149 11158 1168 1175 4 188 1198 012098 11215 or 122P 1122P 122P 122P 112P 122P 112P 122P 112P 112P 12P I Sch PLC input DC 24V S P LO level 30 to 6V 111 112 118 114 1115 1116 1117 118 1119 1120 121 HI level 13 to 30V 122 COM 122 COM 122 COM 122 COM 122 COM 122 COM 122 COM 122 COM 122 COM 122 COM 122 COM COM Relay output No 26 27 28 29 30 Symbol 3A 230V 123 P 125 P 127 P 129 P 131 P psi gt 124S 126S 128S 130S 132S 4 2 8 Relay module slot 6 Relay output No 21 22 23 24 25 Symbol 3A 230V 111 P 114 P 117 P 119 P 121 P SS 1120 1150 118 S 120 S 122 S 113S 116S i 3E a E Relay output No 26 27 28 29 30 Symbol 3A 230V 123 P 125 P 127 P 129 P 131 P P sg 124 8 126 S 128 S 130 S 132 S l 70 4 2 9 Connector 13 Teleservice RS 422 RS 485 Symbol Sch visualization RS422 485 interface 4 RxD 8 RxD TxD B 9 RxD 3 RxD TxD A 00000 3 TxD 4 OG O 8 TxD 5 GND 5 GND IMAGO F3000 10 01 4 Electrical Connection 4 2 10 Connector 14 Connection for Picture Symbol Plug amp Play interface 7 7 4 o o 15 9 4 2 11 Connector 15 Connection for Diagra
13. 6 14 6 Retrofitting a P amp P memory If no P amp P memory has been inserted previously then it must first be recog nized by the instrument Insert the P amp P memory available as an accessory A gray diskette symbol should appear in the screen at bottom right Plug and Play 23 03 32 13 02 01 IMAGO F3666 Ackowledge with Enter Confirm the security query with Enter as well 6 14 7 Making a backup copy gt Chapter 6 14 1 Write data to P amp P memory 6 14 8 Commissioning a new instrument This involves copying all the data from a write protected P amp P memory to a new instrument gt Chapter 6 14 4 Copying programs 6 14 9 P amp P memory programming by OEM gt Chapter 6 14 1 Write data to P amp P memory 6 14 10 Loading data for a write protected P amp P memory on site Insert the P amp P memory The symbol for a write protected P amp P memory appears Plug and Play 19 53 04 14 02 01 Confirm with Enter o4 IMAGO F3000 10 01 6 Operation Plug and Play Daten im Ger t werden von P amp P Modul uberschrieben Bitte mit Enter best tigen Confirm with Enter A progress bar appears to indicate that the data are being copied and have been accepted Plug and Play Daten wurden von P amp P Hodul in das Ger t bernommen Acknowledge with Enter 6 14 11 Load new instrument software Load the instrument software into the P amp P memory Plug and Play 23
14. A 17 1 1 0 ASSIGNMENT of the relay QUIDUIS au ee IHREN 18 7 7 7 Logic and alarm functions occooccccccccnconnccnccnnnnnonanonnncnnnonnnnnnonnnnnnnnnnonanennnnanenanenns 19 Taleo A O 82 1 493 AAA 83 RATO SOHWare l cks is A 87 71 11 Operating NOUNS COURTS ea 87 1 2121 PIOQUCHON Jdla WEE 88 78 gt SELUD dala Jio EE 88 IMAGO F3000 10 01 1 1 Preface Version Warranty Technical data Electrostatic discharge 1 Introduction These instructions are valid for the software version 152 00 19 The version can be called up under MENU Configuration gt User data gt Instrument data Ce If any difficulties should arise during commissioning please do not make any unauthorized manipulations to the instrument This could endanger your rights under the instrument warranty In such a case please contact your local representative or the main factory Technical data can be found on the Internet at www jumo net Products gt Electronic controllers gt Programmers gt JUMO Imago F3000 y When returning instrument modules assemblies or components the rules of EN 100 015 Protection of electrostatically sensitive Alex components must be observed Use only the appropriate ESD packaging for transport Please note that we cannot accept any liability for damage caused by ESD electrostatic discharge 1 2 Arrangement of the documentation Operating Instructions B 70 0101 Expanding retrofitting B 70 0101
15. Daten trotzden bernehmen J N3 IMAGO F3000 10 01 6 Operation 6 14 1 Write data to P amp P memory Press the h key 18 58 28 13 82 61 IMAGO F3006 Plug and Play 18 36 35 13 02 01 IMAGO F3666 Acknowledge with Enter Plug and Play Geratedaten werden in den P amp P Modul gesichert Bitte mit Enter best tigen Confirm with Enter d All previously stored data will be overwritten 6 14 2 Activate automatic save When automatic save is used all changes to the instrument are permanently updated in the P amp P memory and Play Daten von Ger t wurden im P amp P Hodul gesichert Automatische icherung in das P amp P Hodul aktivieren CJ N Click on Yes 13 58 57 13 82 81 IMAGO Fog 13 55 18 13 82 61 IMAGO F3006 SSES Istuerte Plug and Play 73 d Automatische icherung aktiv EA Modul muf stecken bleiben n Keine Meldung lad Prog MEHLIE The gray diskette symbol changes its color to blue IMAGO F3000 10 01 49 6 Operation 6 14 3 Activate de activate write protection Activate 90 This write protection has a similar function to the write protect tab on a dis kette This function is set in the Plug amp Play menu 17 42 40 14 62 61 IMAGO Fog Her Konfiguration Z hler Keine Meldung Confirm with Enter 60 38 45 14 62 61 IMAGO Fat Plug and Play 23 53 38 13 82 61 IMAGO F3006 16 58 28 13 82 61 IMAGO F3006 Plug
16. Each program can have up to 99 program segments which are processed sequentially The instrument can store a maximum of 3600 program segments A process step is assigned to each segment These are normally defined by the system manufacturer through the setup program Process steps Program segments Programs 1 Reddening 2 Drying E 1 Drying 3 Smoking E 2 Smoking 3 Cooking 4 Cooking 1 Wiener 2 Ham 3 Frankfurter 5 Spraying Each one of these process steps is associated with a specific state of the pro cess system which has to be configured by the system manufacturer The user has no access to this setup since it requires special knowledge of the system functions and operation Up to 99 segments can be programmed that include control functions controller parameter sets activation of setpoints for controllers and limit parameters setpoints as fixed definitions E Tip The comfortable way of working is to enter the process steps in the setup program and transfer them to the instrument afterwards If a few corrections are required these can be made directly on the Instrument gt Chapter 6 9 7 Process step editor IMAGO F3000 10 01 6 Operation Program During the program entry the user can add in the following setpoints for the segments program segments as defined by the system manufacturer chamber temperature chamber humidity core temperature delta cooking F value C valu
17. Manual operation is now active until the preset time has elapsed The EJE key can be used to display other setpoints and actual val ues that have been entered as defined in the screen Automatic2 55 02 55 89 62 81 Istuerte olluwerte 78 d H 9 o 22 16 a sad 89 62 81 66 66 66 66 E Istuerte 5ollwerte Keine Meldung EE Details Frog Temprind MEM EL e F e 2c H AT H 66 66 66 66 Keine Meldung d Details Prog Tenp nd HEM LL PM 40 IMAGO F3000 10 01 6 Operation Alter setpoint Press the Temprind key A screen appears with one process step where setpoints can be tempora rily altered Confirm with Enter Press Exit to activate the new setpoint End Press the e function key again or press eo The hand symbol at bottom right disappears The instrument returns to the basic status 6 6 Stop program All programs which are running in automatic operation or manual operation can be stopped by using the Start End key Press the Start End key E The symbols for automatic or manual operation at the bottom right of the screen are no longer visible and the instrument returns to the basic status 6 7 Program end signal The program end signal becomes active at the end of a program The duration of this signal and the relay that it operates can be defined c Chapter 6 9 6 Program source c Chapter 7 4 6 Program source Keine Meldung
18. an option Universal interface for slot 3 c Chapter 4 2 4 Universal interface slot 3 42 IMAGO F3000 10 01 6 Operation 6 9 3 Analog inputs Here you can make the configuration settings for probe type linearization measurement range limits and offset All unused inputs are shown in gray and cannot be configured As soon as the instrument detects a new plug in module the color changes to black As delivered ex factory 4 analog inputs can be configured gt Chapter 7 4 3 Analog inputs 6 9 4 Controller Here you can define the settings for controller inputs controller type activa tion of self optimization and the output level feedback gt Chapter 7 4 4 Controller 6 9 5 Core probe Here you can define the method that will be used to determine the core tem perature gt Chapter 7 4 5 Core changeover 6 9 6 Program source Restart data program end signal segment step on setpoint limits decimal places and setpoint values for the basic status are all set up here gt Chapter 7 4 6 Program source IMAGO F3000 10 01 43 6 Operation 6 9 7 Process step editor In the setup Process steps can be entered in the instrument and very comfortably through program the setup gt Chapter 7 2 Process steps In the In the instrument the function is accessed through the HEH key SEET In the basic status press MENG Select Configuration gt Configuration gt Process
19. connector 15 2 Interface for teleservice visualization RS422 485 connector 13 3 Universal interface for MODbus RS422 485 connector 3 gt Chapter 4 2 Connection diagram 7 4 2 Special settings in interface operation with mTRON modules In the setup program in the menu Device list gt Features gt Features gt Expanded the value for the word length must not be larger than 30 Erweiterte Einstellungen fur die Kommunikation SW TimeoutZeit beim Senden Sw Timeout zeit beim Empfangen DW Timeout zeit beim Autoscan DW Max Anzahl der bertragungs Yersuche be Protokollfehler Sw Max Anzahl der Scan Yersuche Autoscan Su as Anzahl der Connect Versuche GA as Anzahl der WH werte die gesendet werden konnen Sw Mas Anzahl der WORD Werte die empfangen werden konne Sw MadBus Adresse mit der de erste Kontaktaufnahme erfolgt Siw Passwart Adresse ES Wertebereich 1 127 Alter Wert i 2 WORD s Neuer Wert 2d WORD s Abbrechen IMAGO F3000 10 01 Erweiterte Einstellungen fur die Kommunikation SW TimeoutZeit beim Senden Sw Timeoutzeit beim Empfangen DW Timeout zeit beim amp utascan Sw Max Anzahl der bertragungs Yersuche be Protekallfehler Sw Max Anzahl der Scan Yersuche Autoscan Su as Anzahl der Connectersuche oc Mas Anzahl der WORD Werte die gesendet werden konnen 54 Mas Anzahl der WORD Werte die empfangen werden konnen Sw MadBus Adresse mit der die er
20. of the program end signal gt Chapter 7 7 6 Assignment of the relay out puts Process value signals Analog selector Analog input 1 Analog input 3 Signal sources for chamber and core temperatures If the actual value process value in the chamber goes beyond the measuring range limits all controllers will be switched off 0 5 9999sec The ON time for the humidifier The pause OFF time is entered in the program gt Chapter 6 2 2 Program entry Core OR time Core AND time Condition for stepping on to the next segment Reaching the core setpoint AND OR elapse of the segment time bold factory setting 1 factory setting for chamber 2 factory setting for core Setpoint limits Limits can be defined for the setpoint entry on the instrument The range of values for all setpoints is O 999 IMAGO F3000 10 01 Decimal places Factory setting Factory setting the setpoints Factory setting no decimal places Chamber Humidity Core Delta T F value C value Smoke intensity Add 1 Add 2 Basic status 7 Setup Program One two or three decimal places can be defined for the entry and display of Setpoints in process steps All the setpoints that are active in the basic status are defined here The factory setting for all setpoints in the basic status is O These settings are contained in process step 99 IMAGO F3000 10 01 69
21. process steps Summary Editing Delete Copy Replace 60 The setup form provides a summary of all the process steps with their names active control contacts 1 active setpoints and active controllers Liste der YVerfahrenschritte Steuerkantakte 1 36 1 Roten I I I I d Kochen OOOOOOCOOOOO000000000000000000000000 11 ee ER 44 AA E Rauchern 01 0000000000000000000000000000000000 Q D D 0 D A Tela hin AANANAANANANANANANAANANANANANnAAAN n n n n n The following actions can be performed Calls up the setup form for editing of the process step which is marked gt Chapter 7 2 2 Editing process steps Resets all the settings for the marked process step and labels the process step as inactive Copies the marked process step to the clipboard Replaces the marked process step by one from the clipboard IMAGO F3000 10 01 7 2 2 Editing process steps Switching action Function Control function time ON pulse time OFF pause time 7 Setup Program Control contacts This defines whether a control contact is active during this process step and which type of switching action it follows Selection settinge Description No response Switching is activated Defines whether a control contact should use a specific type of switching action Direct action Switch on delayed Switch off delayed Switch on advanced Switch off advanced Stop delay Start and stop delay Direct Switch on de
22. rauch ur we 1 raten zu a8 Ip 42 88 z raten E If no segment was copied to the clipboard then a segment will be inserted that is filled with default values Use the arrow keys to select the segment that is to be deleted Press cem repeatedly until L schen appears Press L schen to delete the segment highlighted in red IMAGO F3000 10 01 6 Operation Copy a Use the cursor keys to select the program within the program editing window program Press copy and place it in a vacant program location The first character of the copied program appears as a question mark and the program name can be altered at will G4 63 45 22 88 81 IMAGO Fan Prog editieren cool Kopieren Ersetzen L schen Icon IMAGO F3000 10 01 35 6 Operation 6 3 Start program Summary Basic status Select program Link Quick Start Program data programs gt Chapter 6 3 1 Start delay Automatic operation Manual op Temporary Next previous Pause manual alteration process step setpoint entry Initiate Press the Start End key program start Direct program Use the arrow keys to select the program from the program or icon list selection The way the program is shown can be set in the setup program gt Chapter 7 6 2 Instrument data gt Program selection 01 59 02 89 62 81 q 03 32 45 89 82 81 FProgrammauswahl Progrannauswahl Abs 3832 Uerkettung Uerkettung Pro
23. steps A list appears of all the process steps that have been set up Use the arrow keys to select the process step you want and confirm with Enter Here you can set up the control contacts adjustable values controllers limit comparators and setpoints within the limits given and as explained in the set up program Hane amp teuerkontakte Einstellbare Herte Regler Limitkomparatoren olluwerte gt Chapter 7 2 2 Editing process steps Confirm all entries with Enter 6 9 8 Temperature unit Here you can set the dimensional unit to be used for the display of tempera ture setpoints and actual values c Chapter 7 6 2 Instrument data 44 IMAGO F3000 10 01 6 Operation 6 9 9 Password config The factory set password is 9200 The password can be defined separately for the parameter and configuration levels c Chapter 7 6 2 Instrument data 6 10 MENU parameterization This includes all the settings that must be made during commissioning and adapted to suit the system during test running 6 10 1 Controller parameter sets 8 different parameter sets can be entered here c Chapter 7 5 1 Controller parameters The assignment of the parameter sets to the controllers is made during the definition of the process steps c Chapter 7 2 Process steps 6 10 2 Limit comparators Here you can enter the switching action limits switching differential action and switching status on probe bre
24. 00 00 23 59 59 Time for automatically changing back from summer 03 00 00 time bold factory setting 7 7 Setup only settings 7 7 1 7 segment displays The values which are displayed on the four 7 segment displays can be config ured Display 1 4 Selection settings Description Display 1 3 Analog selector The values which can be displayed in the displays Analog input fe 1 3 Analog input 3 Relative humidity Display 4 Remaining segment time Time remaining until the end of the segment Program run time Remaining program time Time since the start of the program Time remaining until the end of the program Since not all the program segments are under time control it is not possible to give a 100 precise value for the remaining program time The complete remaining program time is derived by using the previous run of the program as a reference bold factory setting 1 factory setting for display 1 2 factory setting for display 2 3 factory setting for display 3 7 7 2 Function keys The 12 freely assignable function keys can be assigned to various control and display functions Function keys 1 12 Function Description No function The key does not have a function Next segment In automatic operation the program continues from the next segment entry on the instrument Previous segment In automatic operation the program goe
25. 03 32 13 02 01 IMAGO F3066 Plug and Play Geratedaten werden in den P amp P Modul gesichert Bitte mit Enter best tigen Confirm with Enter A message indicates that data are being loaded into the P amp P memory Press the MEN key Enter the password for the configuration level ale 26 67 81 IMAGO F3006 60 50 08 26 67 81 IMAGO F3006 Flug and Play Fassworteingabe Programme Flug and Plau Passworteingabe Yerfahrensschritte Konfiguration Geratesoftuare chreibzchutz Beschriftung chreibzchutz Beschriftung bd E After entering the password the gray lettering changes color to black to indi cate that the instrument software can now be set Set instrument software to Yes Press Exit Confirm with Enter A progress bar shows that the data are being loaded and accepted IMAGO F3000 10 01 55 6 Operation d The transmission of the data will take somewhat longer Press No so that no automatic save is made which would delete the instrument software and Play Daten von Ger t wurden im P amp P Modul gesichert Automatische icherung in das F amp F Modul aktivieren JH J Ger tesoftware auf den P amp P Modul wird gel scht Click on NO The P amp P memory can now be inserted into another instrument The read symbol will appear Hr A8r d 14 82 81 IMAGO F3006 19 18 42 14 82 61 IMAGO F3006 Plug and Play Plug and Play 23 53 48 13 62 61 IMAG
26. 5 1 These operating instructions are addressed to equipment manufacturers OEMs who have had appropriate professional training In addition to installa tion and electrical connection they also include all the information required for commissioning the instrument and setting its parameters ae Please read these operating instructions before commissioning the equipment Keep the operating instructions in a place that is accessible to all users at all times Please help us to improve these instructions where necessary Phone 49 661 6003 0 Fax 49 661 6003 607 These instructions will be included in the package if accessory modules are ordered at a later date They contain information on installing the modules and safety procedures for internal operations within the equipment IMAGO F3000 10 01 5 1 Introduction 1 3 Typographical conventions 1 3 1 Warning signs Danger Caution ESD A d A 1 3 2 Note signs Note Reference Footnote Instructions for action L EN abc la This sign is used where there may be danger to personnel if the instructions are ignored or not followed correctly This sign is used where there may be damage to equipment or data if the instructions are ignored or not followed correctly This sign is used where precautionary measures must be taken for handling electrostatically sensitive components This sign is used where your special attention is dr
27. 7 Setup Program 7 5 Parameterization 7 5 1 Controller parameters Controller structure Proportional band Derivative time Reset time Switching cycle time Contact spacing Switching differential Actuator time Working point Output level max limit Output level min limit Minimum relay ON time 70 The controller parameters are used to adapt the controller to the control loop Controller parameter set 1 8 Selection settings Description P I PD Pl PID Controller structure 2 for the output of a double setpoint controller Modulating controllers can only use PI or PID 0 9999 Xp1 Xp2 The controller structure is ineffective if Xp1 2 2 0 thermostat function Xp1 2 must be gt 0 for proportional controllers O 80 9999 sec Tv1 Tv2 0 350 9999 sec Tn1 Tn2 O 20 9999 sec Cy1 Cy2 With a switching output the switching cycle should be chosen so that the pulsewise energy feed does not cause impermissible fluctuations in the process values while at the same time not overloading the switching devices through excessive switching 0 9999 Xsh opacing between the two control contacts in double setpoint or modulating controllers or pro portional controllers with integral actuator driver 0 1 9999 Xd1 Xd2 Hysteresis in switching controllers with Xp 0 y A Xd1 10096 100 Xd2 15 60 3000 sec
28. 8 488 498 505 51S 529 539 MS 558 Or 56 P HP SP DR 56P Wb 56P P 56P 56P d6P I PLC input 24V DC Gw LO level 30 to 6V 45 46 4I 48 49 50 51 82 Mu 4 0 HI level 13 to 30V sscou sscom 56COM 56COM 58COM 58COM 58COM 8COM SeCOM 56COM 56COM j COM Relay output No 31 32 33 34 35 Symbol 3A 230V 57 P 59 P 61 P 63 P 65 P p sg gt 58S 60S 62S 64S 66 S Zu IMAGO F3000 10 01 4 Electrical Connection 4 2 4 Universal interface slot 3 Connection for Assignment PROFIBUS DP Symbol RS422 interface 4 RxD 8 A electrically isolated 9 RxD 3 B 3 TxD 6 VCC 8 TxD 5 GND 5 O 5 GND 9 GND O O 9 6 RS485 interface 3 RxD TxD A electrically isolated 8 RxD TxD B 5 GND 4 2 5 Relay module slot 4 Relay output No 1 2 3 4 5 3A 230V 67P 70 P 73 P 75 P 77P 68 O 710 74S 76S 78S 69S 72S Relay output No 6 7 8 9 10 Symbol 3A 230V 79 P 81 P 83 P 85 P 87 P P Sg 80S 82 S 84 S 86 S 88 S Zui 4 2 6 Relay module slot 5 Relay output No 11 12 13 14 15 Symbol 3A 230V 89 P 92 P 95 P 97 P 99 P rpg 90 O 93 O 96S 98S 100 S l 91S 94 S i es Relay output No 16 17 18 19 20 Symbol 3A 230V 101 P 103 P 105 P 107 P 109 P ng 102S 104S 106 S 108S 110S 16 IMAGO F3000 10 01 4 Electrical Connection
29. 9 12 n Voltage input 1 4 ZA 10 0 2 10V 3 6 9 12 v Logic input No 2 3 4 5 Symbol Floating contact or 13S 14S 155 16S 17S PLC input 18 P 18 P 18 P 18 P 18 P L o P gt 24V DC 13 14 15 16 17 LO level 30 to 6V 18 COM 18COM 18COM 18COM 18 COM HI level 13 to 30V COM Analog output No 2 Symbol O 4 20mA 19 21 0 2 10V 20 22 configurable 14 IMAGO F3000 10 01 4 2 2 O module slot 2 4 Electrical Connection Analog input No 5 6 7 8 Symbol Thermocouple 23 26 29 4 32 25 28 31 34 Resistance 23 a 26 a 29 a 32 a a 5 thermometer 24 b 27 b 30 b 33 b 25 c 28 o 31 34 o V Current input 24 27 30 33 O 4 20mA 25 28 31 34 n Voltage input 23 26 29 32 0 2 10V 25 28 31 34 v Logic input No 6 7 8 9 10 Symbol Floating contact 35S 36 S 37S 38 S 39 S or 40 P 40 P 40 P 40 P 40 P L PLC input 24V DC en LO level 30 to 6V 35 36 37 38 39 HI level 13 to 30V 40 COM 40COM 40COM 40COM 40COM COM Analog output No 3 4 Symbol gt 0 4 20mA 41 43 0 2 10V 42 44 configurable i 4 2 3 Logic module slot 3 Logic input No 22 23 24 2353 26 27 28 29 30 31 32 Symbol Floating contact 458 45 41
30. EI entered with a value greater than 00 00 ES Abschnitt nicht korrekt 2 Value too high or too low Ha 38 32 7 42 81 Imago F3466 The value must lie within the measuring eem 5 5 mane 02 range NUerfahrensschritt Rauch Jur je Kanmer reuch kern Zein Jet F uers cer A T 1 raten a B E 453535355 Decimal point Press the 9 key Leave program entry by pressing Exit Assign an icon The list of programs appears The newly created program highlighted in green is automatically given the name Prog Name XX 22 50 73 86 62 81 Imago Fogg Progrannauswahl B Frog Hame E1 D Press como repeatedly until Icon appears Press Icon the selection menu appears 06 02 53 67 62 01 Men Iconauswahl gt Programmname editieren gt Confirm icon selection by pressing Enter 32 IMAGO F3000 10 01 6 Operation 0 02m2020 oi of GZ o e A PP Ze EL Use the arrow keys to select the icon you want and confirm the selection with Enter Enter program Confirm Edit program name with Enter name 86 02 53 07 02 01 p B1 29 22 89 02 01 Delete the automatically assigned name Prog Name XX by pressing _ tc Repeated pressing of the same key brings up the letters with a red back ground in the same order in which they are printed on the key Example to get an R press the C key 3 times The letter will be accepted automa
31. In automatic operation both process screens are presented with all the set points that have been defined All the controllers which have been selected for the process steps are activated and the Automatic symbol appears at bot tom right Screen changeover Istwerte olluwerte 78 4 72 8 20 50 4 82 67 56 D 68 06 Istuerte zolluerte DO F y 1 c y AT 22 67 56 08 00 Casa O Frog n These screen layouts can be freely arranged in the setup gt Chapter Screen layout 6 4 4 Pause program If this is pressed once the program run timer is paused and a coffee cup symbol appears in the screen at bottom right Istwerte So0llwerte 78 4 72 f8 20 50 4 82 37 59 38 88 FAR Keine Meldung ae Press the key again The coffee cup disappears and the program continues to run from the point where it was interrupted 38 IMAGO F3000 10 01 6 Operation 6 4 2 Temporary alterations through function keys in the present segment in the present and all following segments Features It is possible to alter the parameters Process step Chamber temperature Chamber humidity Core temperature and Segment time while the program is running by using the appropriate function keys However such temporary alterations are only valid for a single run of the pro gram When the program is started again the original values are re activated Press Chamber Core H
32. Initial state ON OFF W1 a b State at the moment of change The limit comparator remains OFF although the actual value has moved into the switching region ON OFF X We W4 c Controlled state The limit comparator continues to fulfil its normal function ON OFF W2 X This function is used for example to prevent a limit comparator switching during the run up phase IMAGO F3000 10 01 7 Setup Program 7 5 3 Smoke generator Control contact Ignition time Time for one turn Max pause time Description Configuration Two smoke generators can be configured The parameters for the conveyor screw can only be set for smoke generator 1 Selection settings Description Logic selector Logic signal used to activate the smoke generator OFF 0 9999sec Duration of the ignition for the smoke generator 0 8 9999sec The time that the conveyor screw for sawdust requires to make a single turn 0 9999 sec The time after which sawdust needs to be fed in again bold factory setting The smoke generator is activated by a control function Two outputs operate the ignition of the sawdust and its transport only for smoke generator 1 While the program is running the smoke intensity can be regulated by entering a setpoint Wsmokg in the program Smoke generator Control function ignit
33. O F366 16 53 64 14 62 61 Acknowledge with Enter Flug and Play Daten im Ger t werden von FP amp P Hodul berschrieben Bitte mit Enter best tigen A message appears to show that data are being loaded into the instrument 6 15 Instrument only settings Contrast Configuration gt Instrument data via arrow keys from 0 to 100 Self optimization Configuration gt Parameterization gt Self optimization 96 IMAGO F3000 10 01 Access authorization Device list Device assistant 7 Setup Program The range of functions that is available in the setup program can be restricted by applying a Specialist password Specialist access is extended to cover the following functions Instrument calibration analog inputs and outputs Test functions Undocumented parameters additional functions Definition of system texts Specialist access can be protected by the use of a password File gt Password gt If no password is defined then Specialist access will be available without restriction If a password has been defined then Maintenance access only provides access to the setup program For communication with one or more instruments the PC interface has to be configured and entered in a device list Data transfer Establish connection F2 The settings for the device addresses and interface parameters must match those for the instrument 2 device Pressing the Save bu
34. a star configuration to a common earthing point that is connected to the protective earth of the supply installation Earth cables must not be looped daisy chained i e they must not be routed through one piece of equipment after another E Do not connect any additional loads to the supply terminals of the equipment B The equipment is not suitable for installation in Ex areas areas with an explosion hazard IMAGO F3000 10 01 13 4 Electrical Connection 4 2 Connection diagram The electrical connections must only be made by qualified personnel Connector 15 Connector 14 Connector 13 1 60p ccV Su i S YN O O O o O O Oo oO h o 8 CEL 1E1051 621 901 121 901 501 OE EZE 0 0L OCT GL LLL LEE EE III 011601901 201 901 S01 MOL 01 201 101 DOI 66 6 16 96 Gh v6 6 Ch 16 06 69 BL LL 91 SL pL EL GL 11 01 69 09 19 2 HOCH Su 90 18 99 50 yO FO 20 19 08 bl 96 56 po ES 25 15 05 bp Zn 9h SP DE EE OE AE OF 62 82 Le 92 62 pe Ec aunueegro9srzel Wi tp op In Op OF BE LE 9E GE 99 59 79 9 29 19 09 65 86 15 2 12 02 61 81 11 91 SI pl l Connector 16 5 4 3 2 1 Slots 4 2 1 I O module slot 1 Analog input No 3 4 Symbol Thermocouple 1 4 7 10 3 6 9 12 Resistance 1 a 4 a 7 a 10 a a b 9 thermometer 2 b 5 b 8 b 11 b 3 C 6 c 9 c 12 c 5 Current input 2 5 8 11 0 4 20mA 3 6
35. ak c Chapter 7 5 2 Limit comparators 6 10 3 Smoke generator The settings for operating a smoke generator with a conveyor screw are made here Chapter 7 5 3 Smoke generator 6 10 4 Self optimization Here you can define which controllers are to be optimized and which parame ter set is to be used to store the parameters which are determined Self optimization can only be initiated on the instrument itself 6 10 5 Password parameter The factory set password is 9200 The password can be defined separately for the parameter and configuration levels c Chapter 7 6 2 Instrument data IMAGO F3000 10 01 45 6 Operation 6 11 User data The settings are not protected by a password and can be set up individually by each user 6 11 1 Contrast This alters the brightness of the screen 6 11 2 Display Here you can define a time after which the screen goes dark or light up the screen for a preset length of time 6 11 3 Instrument data Instrument data which can be set are the instrument name at the top of the screen local language date time and summer time changeover and the type and method of program selection 6 12 MENU counter The counter is an operating hours counter It is used to record the running time of external equipment such as a pump The counter starts to run when a logic signal changes state to a logical 1 If the counter has reached a preset value then an output is set This ou
36. and Play Plug and Play 23 03 32 13 02 01 IMAGO F3066 18 36 35 13 62 61 IMAGO F3006 Acknowledge with Enter 15 42 33 14 82 61 IMAGO F3006 Flug and Play Geratedaten werden in den P amp P Modul gesichert Bitte mit Enter best tigen Press the MEN key IMAGO F3000 10 01 6 Operation Use the E or key to select the write protection function Press Enter 18 59 28 14 82 81 IMAGO F3006 Plug and Plau Pass 5chreibschutz ein Beschriftung k Select Yes by using the FS or wr key Confirm with Enter Press Exit Use Enter to save the latest data in the memory and then set the write protection oince it is no longer possible to write to the P amp P memory any previously acti vated automatic save cannot be performed and the following message will appear Plug and Plau Automatische icherung nicht aktiv Modul kann abgezogen werden Acknowledge with Enter Representation The write protection is represented by a canceled diskette symbol 19 18 47 14 62 61 IMAGO Fam Plug and Play 16 53 64 14 62 61 Press al Remove write protection Plug and Play e P amp P Modul schreibgesch tzt chreibzchutz riickzetzen JH Click on Yes It is now possible to write to the P amp P memory again IMAGO F3000 10 01 o1 6 Operation 6 14 4 Copying programs The system always writes all the programs into the memory However i
37. ative humidity XKE Core temperature XC X C value IMAGO F3000 10 01 83 7SetupProgram 0 0 0 0 Variable name Comment XF X F value WK W chamber WKA W chamber A WF W humidity WFR WhumidityReg 4 L WKE W core WDT W Delta T WF W F value WC W C value WR W smoke WZ1 WZ2 W extra 1 to W extra 2 WV1 WV5 W process 1 to W process 5 M1 M4 Math output 1 to math output 4 XW1 XW4 Control deviation 1 to control deviation 4 YH1 YH4 Output 1 controller 1 analog to output 1 controller 4 analog YK1 YK4 Output 2 controller 1 analog to output 2 controller 4 analog Y1 Y4 Output level display cntrl 1 to output level display cntrl 4 VS Present process step EW1 EW4 Ext setpoint 1 to ext setpoint 4 TAR Remaining segment time TP Program run time TPR Remaining program time B1 B32 Logic input 1 to logic input 32 SK1 SK36 Control contact 1 to control contact 36 LK1 LK8 Limit comparator 1 to limit comparator 8 L1 L8 Logic output 1 to logic output 8 YSH1 YSH4 Output 1 controller 1 switching to output 1 controller 4 switching YSK1 YSK4 Output 2 controller 1 switching to output 2 controller 4 switching PEND Program end FAN1 FANS Fan stage 1 to fan stage 3 ZR1 ZR2 Ignition smoke 1 to ignition smoke 2 EB1 EB4 External logic input 1 t
38. awn to a com ment This sign refers to additional information in other manuals chap ters or sections Footnotes are remarks that refer to specific points in the text Footnotes consist of two parts A marker in the text and the footnote text itself The markers in the text are arranged as continuous superscript numbers This sign marks the description of a required action The individual steps are indicated by this asterisk e g Insert the instrument into the panel cut out from the front IMAGO F3000 10 01 1 Introduction 1 3 3 Representation Softkeys Keys are shown as they appear on the color screen in the bottom and their Jine They are labeled by symbols or texts operation 1 If a key has a multiple function then the text used it that which corresponds to the function at the moment Menu items File 3 save as Small arrows between the words indicate a se quence of commands to be performed one after another IMAGOF3000 10 00 0 00 000000 7 1 Introduction 8 IMAGO F3000 10 01 2 Identifying the instrument version 2 1 Type designation The nameplate is glued onto the housing The type designation that is printed on it must correspond to the text of the order 1 Basic version 700101 IMAGO F3000 2 Basic type extension Format X 1 332mm x 165mm portait format X 2 165mm x 332mm landscape format Ver
39. cted value di displayed value for its calculations This value is not the same as the value at the point of measurement Incorrect use of this function may produce impermissible values for the control variable Humidity calculation ON OFF The analog input 1 or one of 3 8 is used to acquire the dry temperature Analog input 2 is used to acquire the wet temperature This two values are used to calculate the psychrometric humidity Analog input 1 Source for dry temperature bold factory setting IMAGO F3000 10 01 7 Setup Program Selection settings Description Filter time constant 0 0 1 5 40 0sec For adjustment of the 2nd order digital input filter 0 sec filter OFF For a step change in the signal the response is 6396 of the change after 2x filter time constant If the filter time constant is long high damping of interference signals slow response of the process value display to changes in the process value low upper frequency limit 2nd order low pass filter bold factory setting 7 4 4 Controller The type of controller and the input variables are defined here Settings are also made for self optimization on the unit Controller 1 4 Selection settings Description Controller type Inactive Defines the type of controller Single setpoint controller Double setpoint controller Modulating controller Proportional controller with integrat
40. ctors are the selection menus that open out for setting up individual pa rameters The range of choices available for inputs and outputs depends on the hardware configuration level of the instrument In order to maintain clarity two standard selectors have been defined for the following configuration tables Analog selector Selection Description Switched off Switched off Analog input 1 8 Signals from the analog inputs Relative humidity Relative humidity X core Actual core temperature adjusted process X F value Actual process F value 08 IMAGO F3000 10 01 7 Setup Program Control deviation 1 4 Output level controller 1 4 Present process step Present program number Present segment number Ext setpoint 1 4 interface Output 1 controller 1 4 prop Output 2 controller 1 4 prop Selection Description X C value Actual C value W chamber Setpoint for the chamber W chamber display Chamber setpoint taking into account the delta cooking procedure W humidity Humidity setpoint W humidity pulse time Humidity setpoint using humidity regulation W core Core setpoint W DeltaT DeltaT setpoint W F value Setpoint for F value W C value Setpoint for C value W intensity smoke generator 1 Setpoint for smoke intensity W extra 142 Extra setpoints W 1 5 process step Setpoints for the process step Math 1 4 Calculated results from the math functions Con
41. e detection Variables 86 Logic 1 8 The string for the formula consists of ASCII characters and has a maximum length of 70 characters Aformula can only be entered in the setup program The formulae can be freely entered according to normal mathematical rules Any number of space characters may be used within the formula character string No spaces are permitted within function designations variable na mes or constants The maximum calculation time for all 8 logic formulae must not be longer than 12 seconds If this time is exceeded the setup program will generate an error message Priority Operator Comment high Brackets NOT Negation AND amp AND combination XOR Exclusive OR combination low OR OR combination Edge Comment Variable e g B1 is only TRUE for a rising edge N Variable e g B1 is only TRUE for a falling edge Variable name Comment B1 B32 Logic input 1 to logic input 32 SK1 SK36 Control contact 1 to control contact 36 LK1 LK8 Limit comparator 1 to limit comparator 8 L1 L8 Logic output 1 to logic output 8 YSH1 YSH4 Output 1 controller 1 switching to output 1 controller 4 switching YSK1 YSK4 Output 2 controller 1 switching to output 2 controller 4 switching PEND Program end FAN1 FANS Fan stage 1 to fan stage 3 ZR1
42. e intensity of smoke generation additional values 1 and 2 Segment running time The additional values 1 and 2 can be used for special functions that have been assigned to the system Programs Are executable programs that can be linked to one another and designated by a program name or icon 6 2 2 Program entry This description assumes that the system manufacturer has already defined the process steps Process steps can be defined or altered in the instrument or within the setup program CE Programs can not only be put together on the instrument but also very comfortably by using the PC The software to do this is available as an accessory called Program editor IMAGO F3000 Select program Press the Prog key location Use the arrow keys to select a vacant program location Confirm it with Enter Scrolling pages If a page has been programmed with 5 segments then the double arrow keys FF jor 4h a can be used to scroll through the pages IMAGO F3000 10 01 29 6 Operation Enter segment A segment will automatically be defined by process step 1 gray explanation line The step that is active at the moment looks like a pushed in button red background The value that is active at the mo ment also appears in the program segment as a pushed in button 23 02 36 B6 a2 61 Tiago FA Teen e oe at ren o uert Programm i en u 1 Roten H H Sa JI Ww gt
43. ed actuator driver Proportional controller Action Direct Reversed reverse direct W X Reversed The output level Y of the controller is gt O if the process value is smaller than the setpoint e g heating Direct The output level Y of the controller is gt O if the process value is larger than the setpoint e g cooling bold factory setting 1 factory setting for controllers 3 and 4 2 factory setting for controllers 1 and 2 IMAGO F3000 10 01 65 7 Setup Program Controller inputs Selection settings Description Process value Analog selector Defines the signal sources for the process value setpoint output level feedback Setpoint selection Output level feedback bold factory setting Factory settings Controller Process value Setpoint SS level feedback Self optimization TUNE Selection settings Description Self optimization Enabled Defines whether it is possible to start the self Inhibited optimization on the unit Controller output 1 Relay and logic The hardware type of the outputs which are for TUNE Solid state assigned to the controller outputs must be t here Controller output 2 xi for TUNE bin bold factory setting Method The self optimization function SO determines the optimum controller parame ters for a PID or PI controller The following controller parameters are determined depending on t
44. ed for Ratio a b this purpose or via the formula editor Humidity Formula Analog selector Variables for difference ratio and humidity Switched off calculation Measurement range restriction 1999 to 9999 1999 to 9999 An alarm message is generated if the result of the calculation lies outside the restricted range of measurement bold factory setting A psychrometric humidity sensor is used to calculate the relative humidity via the mathematical combination of the wet and dry temperatures length of 70 characters The string for the formula consists of ASCII characters and has a maximum A formula can only be entered in the setup program The formulae can be freely entered according to normal mathematical rules Any number of space characters may be used within the formula character string No spaces are permitted within function designations variable na mes or constants The maximum calculation time must not be longer than 12 seconds If this time is exceeded the setup program will generate an error message Priority Math elements functions Comment high Brackets SQRT MIN MAX LOG LN SIN Functions COS TAN ABS EXP INT FRC kk Exponential x d oign EN Multiplication division low Addition subtraction Variable name Comment E1 E8 Analog input 1 to analog input 8 XRF Rel
45. ed in but not calibrated MATH ERROR1 Infringement of mathematical rules MATH ERROR triggers an alarm e g division by O MATH ERROR3 MATH ERROR4 LOGIC ERROR1 8 Logic module triggers an alarm RESET TIME Time is not set correctly OW RESTART ERRORS Checksum error in the data on restart for instance after a power interruption 80 IMAGO F3000 10 01 7 Setup Program Logic functions Message text Comment Priority Texts for alarms or RANGE ERROR EI 8 Overrange or underrange high messages are probe break configurable in the e em setup program Logic input 1 32 Logic inputs trigger an alarm or message text Limit comp1 8 Limit comparator triggers an alarm or message text Logic 8 Logic module triggers an alarm or message text Ctrl contact 1 36 Control contacts trigger an alarm or message text Program end Signal for program end triggers an alarm or message text low Program lock Equipment hours IMAGO F3000 10 01 81 7 Setup Program 7 8 Fan control Fan control Run up time Run down time Activate stage 1 3 Timing 2 stage fan 82 The speed control and the response to speed changes are defined here for a fan with up to 3 stages Selection settings Description OFF The function is switched on or off here ON 0 9999sec Defines the t
46. eys As standard the instrument is delivered with the function keys assigned as shown in the following table Standard Quick Start the program that was used before is started immediately Previous go back one segment during automatic Qo program segment operation go forwards one segment during Qo program segment automatic operation the program sequence is paused during automatic operation Change process step a different process step can be select ed during the current process step Manual operation only accessible from the basic status c Chapter 6 5 Manual operation Program1 starts program No 1 from the program o list Program2 starts program No 2 from the program Q list o starts program No 3 from the program o list The key assignments can be altered within the setup program gt Chapter 7 7 2 Function keys 24 IMAGO F3000 10 01 5 Instrument Description 5 1 4 LED displays Assignment The following measurements are shown as standard in the red 7 segment dis plays Chamber temperature Relative humidity Core temperature Remaining program running time in automatic operation In the basic status this display shows the time The assignments of the values that are displayed can be altered by the system manufacturer gt Chapter 7 7 1 7 segment displays 5 1 5 Start End key ES This key Is used to start or stop programs at any time The instruments checks for a start delay and prod
47. fault The automatic save must be activated in order for the instrument to automatically record all the changes up to the time of the fault c Chapter 6 14 2 Activate automatic save A faulty instrument can be replaced without any problems by inserting the Plug amp Play memory into the new instrument A red LED indicates the operating status LED indication Explanation LED off Plug amp Play memory not inserted correctly IMAGO F3000 10 01 47 6 Operation Password comparison Unexpected data format 48 LED lit up continuously Plug amp Play memory is active LED blinks Plug amp Play module is being accessed at the mo ment The Plug amp Play memory must not be d removed while the LED is blinking The password for the configuration level is stored in the Plug amp Play memory If the module is plugged into another instrument the passwords are com pared and data can only be read out if the passwords match The screen indicates that it is not possible to read out data from the Plug amp Play memory diskette symbol The symbol of a canceled diskette shows that a read error has occurred Plug and Play 18 53 84 14 62 61 Acknowledge with Enter Another window now appears with a more detailed description of the error For instance differences in hardware equipment levels when copying data from one instrument to another Plug and Play Unterschiedliche Ausstattung der Hardware
48. he type of controller Reset time Tn1 Tn2 derivative time Tv1 Tv2 proportional band Xp1 Xp2 switching cycle time Cy1 Cy2 filter time constant dF The controller selects one of two methods a or b depending on the size of the control deviations a SO in the run up phase b SO at the setpoint xg Start of SO xp Start of SO Switching line 66 IMAGO F3000 10 01 7 4 5 Core changeover 7 Setup Program Up to 4 temperature sensors can be used to acquire the core temperature The following methods are available Selection settings Description None Minimum of signals 1 4 Selection method Maximum of signals 1 4 First valid measurement from signals 1 4 No selection output is the replacement value Minimum of signals 1 4 The smallest value measured counts as the core temperature Maximum of signals 1 4 The largest value measured counts as the core temperature First valid measurement from signals 1 4 If one or more probes have a fault then the next valid measurement is taken as the core temperature sequence signal 1 signal 4 Average of signals 1 4 An average is formed and this is then used as the core temperature measurement Replacement value Error message for probe break Chamber process value The replacement value can either be a value that is output to replace the missing core temperature or an error message Signal
49. i HI EHEH Prog z S TEAK STEAK Press Enter to accept the program highlighted in red Linking Up to 3 programs can be linked together ala al Press coo twice Press Uerkert Enter the No of the program to be linked using the keypad or 36 IMAGO F3000 10 01 6 Operation select it with the arrow keys and confirm with Enter 03 58 28 69 62 61 Imago F3000 P hl Abs 3832 Verket tung D IS Pro 1 WIENER Prog 2 STEAK coo Verkett L schen Enter Press cece and confirm with Enter Press Starten Enter a It is possible to start the program immediately using Enter or to de start delay lay the start by up to a month Enter the date and time on the numerical keypad numbers 1 to 9 Startdatunm 69 52 01 Confirm with Enter Enter production This query will only appear if it has been activated by the setup data gt Chapter 7 7 12 Production data Enter the production data from the keyboard Produkt ionsdaten BRATEN Produktionsdaten Press Weiter and enter the data Confirm with Enter E As soon as the production data have been confirmed by Enter the instrument returns to automatic operation 6 3 1 Special function Quick Start IMAGO F3000 10 01 37 The most recently used program will be started If production data have to be activated in the setup program these must now be entered 6 Operation 6 4 Automatic operation
50. ime for the fan to run at stage 2 when the speed is increased 0 9999sec Defines the time during which the fan is switched off when the speed is reduced owitched off oignal to control the fan speed Logic selector bold factory setting The fan control follows the given speed stages in the segments through con trol contacts taking into account the run up and run down times otage Reddening Cooking 1 Cooking 2 Cooking 1 Cooking 3 Off T Run up time Fan speed control To Run down time Setting for fan stage in process step For 2 stage fans the lower speed should be defined as stage 2 and the higher speed as stage 3 The behavior will then be analog to that above activate stage 1 switch off If several inputs have a simultaneous influence on the fan control function then the output is the highest stage for the fan speed If for instance stages 1 and 2 are simultaneously activated by inputs then only the output for stage 2 will be activated IMAGO F3000 10 01 7 7 9 Math logic Four mathematical functions and eight logical formulae can be defined Function Variable a Variable b Start End Humidity Formula entry Math symbols and functions Variables 7 Setup Program Math 1 4 Selection settings Description No function Difference ratio and humidity calculation Difference a b A formula can be entered in the line provid
51. ion Setpoint O 100 96 for intensity from program ON OFF Ignition output Conveyor screw output i Segment smoking Control function e g Switch on advanced Ignition of smoke generator Conveyor screw t1 Switch on time t2 Time for one turn t3 Max Pause time t4 100 w 100 t3 Smoke W smoke Setpoint for intensity Assign names to the control functions for operating the smoking and saw dust ignition Edit gt Setup only settings gt Names Define a process step Smoke Set values to activate the control functions Define the smoke intensity as a preset value if such a parameter is to be used Assign the logic outputs for Smoke generator ignition and Intensity smoke generator 1 and the setting for the ignition time IMAGO F3000 10 01 13 7 Setup Program 7 6 User data 7 6 1 Screen saver To save the screen the graphics display can be switched off after a preset time without any user action or by a control signal from to Switch off event Waiting time Control signal 7 6 2 Device designation Language Program selection Unit Frequency Password for configuration Password for parameterization Changeover Start date Start time 74 Selection settings Description Continuous operation 00 00 00 23 59 59 05 30 00 00 00 00 23 59 59 16 00 00 The time for which the screen
52. itions edges can be delayed for a specified time Pulse time Pulse time The output can be operated in a specified pulse pause ratio Timing cannot be defined for control contacts and controller outputs Time ON 0 32000sec Delay for transition to ON or pulse time Time OFF 0 32000sec Delay for transition to OFF or pause time bold factory setting 78 IMAGO F3000 10 01 7 Setup Program 7 7 7 Logic and alarm functions Function Text Delay Message Alarm IMAGO F3000 10 01 Logic signals or a probe break can trigger various events and messages which are defined here The following signals can be assigned to logic and alarm functions Probe break Logic inputs Limit comparators Logic modules Control contacts Others program end program lock equipment operating hours counter Selection settings Description No function Keypad lock Keypad lock except Start Stop Lock configuration Lock process steps Lock programs Program start Program stop Cancel program Next segment Previous segment Door contact The event that is to be triggered Door contact Timebase on hold all relays OFF analog outputs 0 Standard text The text to be displayed on the screen Text 1 100 Standard text No text An appropriate text that is stored in the instrument Text 1 100 Freely defined user texts system texts Change to menu item User texts
53. layed ON OFF t Switch off delayed Switch on advanced OFF Stop delay T control function time 0 32767sec see above 0 32767sec Defines a pulse action while the contact is active 0 32767 sec always starting with Tow Example Direct Pulse action Ton ON pulse time Torr OFF pause time bold factory setting IMAGO F3000 10 01 61 7 Setup Program Procedure 62 Adjustable values You can select which parameters are intended to be editable on the instrument during the process step Chamber setpoint Humidity setpoint Core setpoint Delta T setpoint F value setpoint C value setpoint Extra setpoint 1 Extra setpoint 2 Smoke generator intensity Program pause with door contact closed The program segment time is stopped while the corresponding door con tact is closed Program pause and all outputs off with door contact open If the corresponding door contact is open none of the outputs produces a signal All relays amp analog outputs off with door contact closed If the corresponding door contact is closed all the relays drop out and none of the outputs produces a signal Humidity control The humidity is not controlled during the process step but regulated by a pulse pause ratio Values which are not selected will be shown in gray in the pro gram editor and it will not be possible to alter
54. lectrical output signal Example An analog output 0 20mA is to be used to give out setpoint 1 range of values 150 500 C i e 150 500 C corresponds to 0 20mA Zero point 150 End value 500 gt Setting a controller output for cooling With proportional controllers using direct action for cooling or double setpoint controllers the settings must be made as follows Zero point O End value 100 Offset 1999 to O to 9999 A constant shift that is applied to all the analog output values Overrange Accept the present value The last value is given out continuously underrange Value entry O 100 fixed value is given out bold factory setting IMAGO F3000 10 01 f 7 Setup Program 7 7 6 Assignment of the relay outputs Here you can assign specific functions to the logic outputs that are available on the instrument max 40 Relay output 1 20 Selection settings Description Function owitched off All the functions described can be assigned to a Logic input 1 5 relay output Control contact 1 36 Limit comparator 1 8 Logic 1 8 Output 1 controller 1 4 Output 2 controller 1 4 Program end signal Fan stage 1 3 Ignition smoke generator 1 2 Intensity smoke generator 1 Ext logic input 1 4 interface Humidity control Combined alarm Active Inactive Timing No timing Time delay Time delay The ON and OFF switching trans
55. m Symbol Setup connector PC interface with TTL RS232 converter L Ap o Ke oa 4 2 12 Connector 16 Connection Assignment Symbol Supply voltage L1 phase line as per nameplate N neutral PE protective earth LI N PE 18 IMAGO F3000 10 01 4 Electrical Connection 4 3 Electrical isolation 30 V AC 50 V AC RN Analog Inputs Analog outputs 2300 V AC RN Logic inputs Relay outputs Teleservice RS422 485 Setup interface RS422 485 PROFIBUS DP 2300 VAC Supply voltage IMAGO F3000 10 01 19 4 Electrical Connection 20 IMAGO F3000 10 01 5 Instrument Description 5 1 Display and control elements Portrait format IMAGO F3000 16 32 59 63 69 01 IMAGO F3000 e Istwerte Sollwerte 78 i 72 783 20 50 4 82 07 58 D 88 800 Keine Meldung C5 Details Prog Tempind MENU Color display Softkeys with variable meanings Freely assignable function keys Keypad for numerical and text entry Keys for temporary alteration of the remaining segment time LED displays Start end key for starting and ending the program IMAGO F3000 10 01 21 5 Instrument Description Landscape format 22 In this format the color display and the softkeys are placed at the left The function keys correspond to those in the portrait version of the instrument so it is not necessary to provide another detailed description
56. module 4 analog inputs 5 logic inputs 70 00398351 I O module 4 analog inputs 5 logic inputs 2 analog outputs 70 00398352 Logic module 11 logic inputs 5 relay outputs make contacts 70 00398350 Interface for teleservice and visualization RS422 485 MODbus slave 70 00398353 10 IMAGO F3000 10 01 3 Installation 3 1 Dimensions Portrait format E i 282 SS 281 YE AAN Front panel cut out to ISO 43 700 Landscape goe format 91 6 137 202 3 Front panel cut out to ISO 43 700 IMAGO F3000 10 01 11 3 Installation 3 2 Mounting Front panel cut out 1 Insert the instrument from the front into the front panel cut out 2 From the back of the panel push the mounting brackets into the guide slots on the sides of the housing 3 Use a screwdriver to tighten up the mounting brackets evenly Close mounting If several instruments are mounted in the same front panel either above one another or side by side then a minimum spacing of 35 mm must be allowed between each cut out in the panel Care of the The front panel can be cleaned with normal commercial detergents and clean front panel ing agents It is resistant to organic solvents Such as ethyl alcohol turpentine substitute P1 xylol and the like It is not resistant to corrosive acids or lyes abrasives or cleaning with high pressure cleaners 12 IMAGO F3000
57. o external logic input 4 FS Humidity setpoint 84 84 0 0 IMAGO F3000 10 01 7 Setup Program Functions Syntax Function SQRT a Square root of a Examples SQRT E2 SQRT 13 5 E3 MIN a1 a2 Finds the lowest value in a string of arguments Examples MIN 3 7 returns the value 3 MIN E1 E2 E3 0 1 MAX a1 a2 Finds the largest value in a string of arguments Examples MAX 3 7 returns the value 7 MAX E1 ES E3 0 1 LOG a Logarithm to base 10 Examples LOG 1000 returns the value 3 LOG E1 100 LN a Logarithm to base e Examples LN 2 71828128 returns the value 1 LN E1 100 SIN a Sine of a a in degrees 0 360 Examples SIN 90 returns the value 1 SIN E1 360 100 COS a Cosine of a a in degrees 0 360 Examples COS 180 returns the value 1 COS E1 360 100 TAN a Tangent of a a in degrees 0 360 Examples TAN 45 returns the value 1 TAN E1 45 1 00 ABS a Absolute value of a Examples ABS 12 returns the value 12 ABS 13 5 E3 EXP a Exponential function e Examples EXP 1 returns the value 2 718 EXP E1 100 INT a Integer portion of a Examples INT 8 3 returns the value 8 INT E1 FRC a Decimal portion of a Examples FRC 8 3 returns the value 0 3 FRC E1 IMAGO F3000 10 01 85 7 Setup Program Formula entry Logical operators Edg
58. onoanonanenanennos 50 61144 ee dl te Drogas pesia iio 52 6 14 5 Replacing a faulty Instrument au a LI 53 6 14 6 Retrofitting a P amp P memory ENEE 54 8 14 7 INIAKING a DACKUID CODY zehn 54 6 14 8 Commissioning a new instrument uuasseasssenenenenennnnnnnnonnnennnennnennnnnnnnnnnnennnn nennen 54 6 14 9 P amp P memory programming by OEM 94 6 14 10 Loading data for a write protected P amp P memory on site 94 6 14 11 Load new instrument software ocooccocccccconicncocnconcononancnnnononnnnnnnononnnnanennenncnanenns 55 6 15 Instrument only settings o coccocconconionionconionnoncononnnononnnonnononnnonnnnonnnnnnnnnns 56 7 Setup Program 57 Dh SOLECO S EE 58 1 2 Process Steps EE 60 ies EISEOLTNE PIOCESS SIODS msi 60 1 2 2 Edid PLOCESS EE 61 L3 Screen representation tee EEN 63 LA ee Ve de UE Te un us een 63 re wed MENICO EE 63 7 4 2 Special settings in interface operation with mTRON modules 63 1 4 3 Analog H lie 64 A EEN 65 145 ore Changeover mee 67 124 0 Program SOULCE 2 ee 68 7 9 ParamMelenzalon E 70 IMAGO F3000 10 01 Contents 15 1 GOONIES parameters EE 70 Lee EIME COMPAPATONS anne eegene 1 1 99 Smoke generalidad ia ue 73 7 0 US rdata een 74 A 74 102 MSr ument aala RE 14 f Setup oniy Sets sereu E OE d UR 75 fob ASCO MENCION ici 15 1 2 EUNCUON E 15 CA TOX EE 76 1 00 Geet T Um 7 Telus ANa OULOUNS ee
59. regulated The abbreviation Pause T as a softkey will only appear if control is being used to indicate the pause OFF time in humidifying The humidifying pulse ON time can be adjusted at the configuration level gt Chapter 6 9 6 Program source gt Humidifying pulse time The pause time is entered on the instrument Select the segment humidity Press Enter The softkey Pause T appears Press Pausenz 2 25 28 02 062 61 IMAGO F3060 14 18 21 83 69 41 IMAGO Face Programm 1 TEST Programm i Frog Hane 601 Hr Uerfahrensschritt Uerfahrensschritt R ten 1 trocknen au H 4m 26 58 2 Grundste 2 rauchern H 53 F 28 3 Grunds tg a 5 Grew amp tellung a B Op op Pausenz C Enter the value for the pause time Confirm the entry with Enter A P now appears in front of the setpoint Instead of the pause time just enter a setpoint value The controller automati cally takes care of the chamber humidity 14 22 08 63 609 61 IMAGO F3mad NUerfahrensschritt rauch ur Je i trocknen e 88 P 38 Ce The Fealer key can be used to switch over a segment from humidity regulation back to humidity control IMAGO F3000 10 01 31 6 Operation Wrong entry Each segment is tested for incorrect entries If an error message appears this may be due to several causes Kammer Feuch Eern Zeit 1 Segment incorrectly programmed Te At the very least a time must be SCH
60. remains switched on Switch off Waiting time The screen is switched off after a preset waiting Control signal time following the last key stroke or by a control 0 32767 min signal Logic selector OFF bold factory setting Instrument data Various settings for the basic operation of the instrument are made here Selection settings Description max 31 characters Name of the instrument as used for the data sets IMAGO F3000 in the protocol German The language used for operating the instrument English French Program icon Program name Defines the presentation of the program selection on the instrument C The dimensional unit for all temperature values is 50Hz Supply power frequency 60Hz Passwords 4 digit numerical code 9200 Access code for the configuration level 4 digit numerical code 9200 Access code for the parameter level Summer time OFF Defines how the changeover to from summer time Manual is to be carried out Automatic DD MM YYYY Date for automatically changing over to summer 25 03 2001 time 00 00 00 23 59 59 02 00 00 Time for automatically changing over to summer time bold factory setting IMAGO F3000 10 01 7 Setup Program Selection settings Description End date DD MM YYYY Date for automatically changing back from summer 28 10 2001 time End time 00
61. roduction data Can only be activated via setup c Chapter 7 7 12 Production data otart delay gt Chapter 6 3 Start program 26 IMAGO F3000 10 01 6 Operation 6 1 Basic status Switch on instrument What is shown Company logo Process step If the instrument has been switched on by applying the supply power power on and no program is running then the screen for the basic status will be dis played The values that have already been recorded are shown in the LED displays The representation on the color screen looks like this Istwerte 774 3503 464 Keine Meldung You can select a different background picture wallpaper instead of the one that is set at the factory This could for instance be your own logo or a diagram of the installation A bitmap file is required with a resolution of 320 x 185 pixels in the 16 colors of the standard Windows palette This can be arranged in the setup program The state of the plant in its initial condition is defined through a process step in the setup program This process step contains the information on the standby condition of the instrument when no program is running This is defined in the setup program c Chapter 7 2 Process steps gt Chapter 7 4 6 Program source IMAGO F3000 10 01 21 6 Operation 6 2 Program design 6 2 1 General Program design Process steps 28 Up to 99 programs can be stored in the instrument
62. s back to the previous segment entry on the instrument Previous program Starts the last program that was run previously from the basic status Process step Calls up the current process step IMAGO F3000 10 01 19 7 Setup Program Factory settings 7 7 3 Texts User texts System texts 76 Function Description Toggle relay 01 35 The switching state of a relay can be changed by hand manual toggle If the relay is already ON it is switched off If the relay is already OFF it is switched on The resulting state remains valid until the change to the next segment whereupon the relay takes up the state defined in the next process step Temporary alteration Extra SP1 Temporary alteration Extra SP2 Temporary extra setpoints Temporary alteration F value Temporary F value Temporary alteration C value Temporary C value Temporary alteration DeltaT Temporary Delta T value Temporary alteration chamber Temporary chamber setpoint Temporary alteration humidity Temporary humidity setpoint Temporary alteration core Temporary core setpoint Program pause Program pause continue Manual operation Changeover to manual operation Temp alt remaining seg time Remaining program time Start program 1 25 Program start Key Function Key Func
63. scription below Relative 0 32000sec Delay time for the Relative action 199 0 to 0 to 999 9 Defines the switching point of the limit comparator 0 0 1 0 999 9 Hysteresis 0 32000sec The time delay when the segment changes Relay drops out Relay pulls in The response if one of the input variables goes above below the given range Ik1 bold factory setting Ik2 On On Ik4 On Ik7 On Asa AL i Ik3 On Ik6 On Ik1 Ik6 Monitoring relative to a set value setpoint for the limit comparator Ik7 Ik8 Monitoring relative to a fixed limit AL Xsa AL x w Set value for limit comparator AL limit x aCtual value for limit comparator Xsq Switching differential IMAGO F3000 10 01 71 7 Setup Program Action 12 Absolute At the moment of change the limit comparator responds with its normal func tion Relative The limit comparator is in the OFF state If a change of the limit value or the limit comparator set value occurs that would normally cause the comparator to switch to the ON state this reaction is suppressed This condition remains in force until the actual input value to the comparator has again gone outside the switching region gray area Example Monitoring the process value x of the controller using the Ik4 function Setpoint change w4 gt Wo a
64. sion X 8 Standard with factory settings X 9 Customized programming according to specification Language for the configuration level X 1 German X 2 English X 3 French 3 Slot assignments Slot number Code Plug in boards for inputs outputs interfaces 1123 4 5 6 0 not used 1070 A eh 1 Relay module 10 relay outputs 8 make contacts 2 changeover ki A 2 Input module 4 analog inputs 5 logic inputs for floating contacts 2ZIX I I I 3 O module 4 analog inputs 5 logic inputs for floating contacts X X 2 analog outputs 4 Logic module 11 logic inputs for floating contacts 5 relay outputs make X xX 5 Universal interface MODbus electrically isolated X 6 Universal interface Profibus DP electrically isolated X T7 Input module 4 analog inputs 5 logic inputs for PLC signal levels XX i l 8 I O module 4 analog inputs 5 logic inputs for PLC signal levels X X 9 Logic module 11 logic inputs for PLC signal levels 5 relay outputs make X cannot be assigned X can be assigned standard assignment 4 Supply x 23 110 240V AC 15 10 48 63Hz x 25 20 30V AC DC 48 63Hz 5 Interface for teleservice and visualization X 00 no interface X 54 Interface RS422 485 MODbus slave connector 13 6 Extra codes X 000 no extra code X 211 Plug amp Play memory 7 Approvals X 000 none x 061 Underwriters Laboratories Inc UL 1 2
65. sschritte Liste der Bilder Bildgestaltung E Xa Verfahrensschritte EC Bildschirm Darstellung v Liste der Bilder na ap Bildgestaltung nfiguration E Ca Konto KA fi ww Schnittstellen arametrierung ww Analogeing nge enutzerDaten b Regler X Bildschirmabschaltung ly Ger tedaten 58 Nusa gt Kernumschaltung Programmgeber v Regler Parameter Limitkomparatoren vw Raucherzeuger 9099909050 LL 1111 al ral 1 gt Bildschirmabschaltung 3 4 m Geratedaten 6 4 7 Senment Anzeinen 4 EI Setup1 152 xl Datum zeit Hame Wert E 2 24 08 01 11 13 18 I striebsart Grundstellung 3 24 08 01 11 13 18 Pif gramm Nr 1 Grundstellung 4 24 08 01 11 13 18 A schnitt Nr 1 5 24 08 01 11 13 18 verfs rensschritt Nr 98 5 24 08 01 11 13 18 larmtext APR Status Al n reeing nge A JRelaisausg nge Spezialist NUM EBI Joac m Mack In H Norton System Do EY windows Comman I Setup JUMO I KZ Adobe FrameMaker st Paint Shop Pro P CorelDRAW 3 INEO eas 11 13 Navigation tree Dialog window to find setup settings and to display the setup settings program names quickly and the program editor table Teleservice window for remote monitoring of an instrument via a modem The entry forms for the individual functions can also be accessed through the Edit menu 7 1 Selectors Sele
66. ste Kontaktaufnahme erfolgt SW Passwarl Adresse Wertebereich 1 127 Alber Wert 22 WORD s Neuer Wert EN WORD s Abbrechen 63 7 Setup Program 7 4 3 Analog inputs Probe type Linearization Start End Offset Humidity calculation Dry temperature 64 Up to eight analog inputs are available Analog input 1 8 Selection settings Description No function Hesistance thermometer Thermocouple Voltage 0 1000mV Voltage O 10V Current O 20mA Current 4 20mA Defines the type of probe sensor to be connected to the individual analog input Linear Pt100 Fe Con J NiCr Ni K Fe Con L Defines the linearization function for the sensor The display depends on the type of sensor that has been set Measuring range 9999 to 0 to 9999 C F depending on the sensor type and linearization gt Data Sheet 70 0101 For standard signals Defines the display value measurement for the start of the input signal range 9999 to 0 to 9999 C F depending on the sensor type and linearization c Data sheet 70 0101 The value defines the display value measurement for the end of the input signal range 9999 to 0 0 to 9999 C F The offset is used to correct the measurement upwards or downwards by a fixed amount Examples Measured Offset Displayed value value 294 7 0 3 295 0 295 3 0 3 295 0 The controller uses the corre
67. t is possible to make a selection of the programs when reading the contents out into another instrument Data source Insert the P amp P memory Write all the data to the P amp P memory Plug and Play 66 66 66 01 01 66 IMAGO F366 Data target Flug and Play 23 53 38 13 62 61 IMAGO F388H Press Enter Press the MEN key chreibzchutz Biz 1 Beschriftung Select password entry Press Enter Enter the password The password in the P amp P memory source instrument must match d the password for the configuration level of the target instrument 92 IMAGO F3000 10 01 6 Operation Go to the program selection and Select the program to be copied a tick appears M 1 WIENERWURST Confirm with Enter All the data marked by Yes will be copied from the P amp P memory 6 14 5 Replacing a faulty instrument Condition The data must have been stored in the memory by automatic save before the instrument became faulty gt Chapter 6 14 2 Activate automatic save Replace the faulty instrument by a new one Insert the P amp P memory into the new instrument The read symbol will appear Flug and Play 23 53 38 13 62 61 IMAGO F366 Acknowledge with Enter Plug and Play Daten im Ger t werden von P amp P Modul berschrieben Bitte mit Enter best tigen A message informs you that the data are being loaded into the instrument IMAGO F3000 10 01 93 6 Operation
68. them Controller The controllers controller 1 4 and their corresponding parameter sets pa rameter sets 1 8 can be activated for the process step Limit comparators The limit comparators limit comparator 1 8 which are relevant to the pro cess step can be activated Setpoints The setpoints setpoint 1 5 are defined for the process step Define a name for the process step Mark the control contact in the list Activate the control contact Define the switching action and the switching times IMAGO F3000 10 01 7 Setup Program Define which values are to be adjustable within the process step Activate the controllers and limit comparators for the process step Define setpoint 1 5 Press OK 7 3 Screen representation List of pictures Screen layout 2 screen layouts can be freely arranged in the Imago F3000 However this can only be done via the setup program This is a library within the setup program that contains the wallpaper high light colors for icons and program icons Here you can arrange the positions of the displayed values icons objects and the background highlight colors for the screen gt Operating Instructions B 70 0101 6 on CD 7 4 Configuration 7 4 1 Interfaces A setup progam can be transmitted via one of the three interfaces The instru ment must have the same interface settings as the setup program 1 Setup interface for the PC interface blue
69. tically after 3 seconds Pressing AC deletes a letter Press Shift between upper and lower 81 28 22 89 82 81 case letters Accept the program name with Enter IMAGO F3000 10 01 33 6 Operation Special characters End program entry Other functions Copy or insert a segment Delete a segment 34 Press e A window will appear that contains all kinds of special characters Make a selection with the cursor keys Press Exit twice Program entry is now finished The instrument returns to the basic status During program entry press EC repeatedly until other functions appear The arrow keys a and are used to navigate around a segment Rotating through three levels the meanings change to allow better navigation in the program entry and deleting or copying functions EC bh a gt Exit Enter EC al E Exit Enter Cool Kopieren Ersetzen L schen Exit Use the arrow keys to select the segment that is to be copied Press SSC repeatedly until Kopieren appears Press Kopieren to copy the segment highlighted in red to the clip board Use the arrow keys to select the segment in front of which the copy will be inserted Press Einf gen to insert the copied segment in front of the one high lighted in red The following segment numbers will be incremented accor dingly Bi do 83 67 02 01 Imago EAR wjUerrahrensschritt
70. tion 1 Temporary alteration 8 Manual operation chamber 2 Previous program 9 Temporary alteration core 3 Previous segment 10 No function 4 Next segment 11 No function 5 Temporary alteration 12 No function humidity 6 Program pause f Process step when various events occur Up to 100 texts can be defined here and then displayed on the instrument The system texts which are used to guide the user on screen can be altered here according to user requirements IMAGO F3000 10 01 7 4 Names 7 Setup Program Designations can be defined here for Control contacts Relay outputs Logic inputs Analog inputs Analog outputs to correspond to their functions These names appear in the various selection lists in the setup program and make configuration easier The names can be up to 16 characters long 7 7 5 Analog outputs Here you can define the signals that are given out on the max four analog outputs and the response to overrange underrange Analog output 1 4 Selection settings Description Function Analog selector The value which is to be presented at the analog Analog input 1 output Analog input 2 Analog input 3 Analog input 4 Output signal 0 10V The electrical signal on the output 2 10V 0 20mA 4 20mA Zero point 1999 to 0 to 9999 The range of values for an output variable is End value 1999 to 100 to 9999 assigned to an e
71. tput can be used to operate a relay or produce an alarm signal 6 13 MENU instrument access Enabling access to the instrument can be understood as follows the OEM manufacturer can deliver the equipment to the end user with access enabled for a fixed period At the end of this period it is no longer possible to run a pro gram and a password must be used to enable the system again 46 IMAGO F3000 10 01 6 Operation 6 14 Plug amp Play P amp P Explanation Indication Applications LED indication The Plug amp Play memory is available as an option The Plug amp Play memory is used for automatic saving of the configuration the programs and the process steps It is also possible to load a new version of the instrument software into the Imago F3000 You can recognize the operating status from the color of the diskette symbol for the P amp P memory in the screen at bottom right 82 17 27 63 62 61 Istwerte 774 80o 464 Keine Meldun 4 Details Prog MENUE Diskette color Explanation gray Plug amp Play memory is inserted correctly no other function Plug amp Play memory is inserted correctly automatic saving is active Duplicate the IMAGO F3000 This creates an image copy of an instrument so that if it is transferred to an unconfigured instrument this instrument will behave exactly like the first one Copy programs to another instrument Data backup in the event of a
72. trol deviations Output signals from the first controller Output signals from the second controller Output levels of the controllers Process step number Program number Segment number External setpoints from the MODbus interface Logic selector Selection Description Switched off Combined alarm Logic input 1 32 Control contact 1 36 Limit comparator 1 8 Logic 1 8 Output 1 controller 1 4 switching Output 2 controller 1 4 switching Program end signal Fan stage 1 3 Ignite smoke generator 1 2 Intensity smoke generator 1 interface Ext logic input 1 4 interface Humidity regulation Active Inactive owitched off Combined alarm oignals from the logic inputs oignals for the control functions Signals from the limit comparators Logical results from the logic functions Output signals from the first controller Output signals from the second controller Program end signal Fan control oignal for ignition of smoke generators Control signal for smoke generator 1 External logic inputs from the MODbus interface Logic signal for active humidity regulation in the present segment logical 1 Yes logical O No IMAGO F3000 10 01 99 7 Setup Program 7 2 Process steps Up to 99 process steps can be defined and these can then be put together by the program editor in software or on the instrument to form programs 7 2 1 List of the
73. ts the entry of the password When the password has been entered the instrument carries on functioning as normal bold factory setting IMAGO F3000 10 01 87 7 Setup Program 7 7 12 Production data Production data if activated are queried and displayed on the instrument ev ery time the program starts configuration Entry type During the queries texts or numbers can optional or must obligatory be entered Texts can be entered for 8 displays queries each 16 characters long e g op erator No or batch No These data can be read out for recording and visualization 7 8 Setup data info This is used for the documentation of various items of information that appear in the print out of the setup data 88 IMAGO F3000 10 01 JUMO M K JUCHHEIM GmbH amp Co Hausadresse Moltkestra e 13 31 36039 Fulda Germany Lieferadresse Mackenrodtstra e 14 36039 Fulda Germany Postadresse 36035 Fulda Germany Telefon 06 61 60 03 0 Telefax 06 61 60 03 5 00 E Mail mail jumo net Internet www jumo net
74. tton stores the settings permanently also for later pro gram calls Communication with the instrument can be protected by a password The password is defined in the instrument Whenever a new configuration file is created the hardware configuration of the attached instrument must be transmitted to the setup program The entry op tions for doing this are as follows Edit gt Hardware User defined setting The assignments of the slots are selected manually through pull down menus Entry of the type code The hardware configuration is defined by entering the type code Automatic detection The hardware configuration is read out from the instrument To do this the in strument must be connected and the interface must be configured Factory setting The hardware setting is defined as the default setting for the standard version of the instrument see data sheet IMAGO F3000 10 01 57 7 Setup Program General The complete configuration of the instrument is shown in the desktop display Clicking on the arrows next to the headings brings up the configuration data for the individual functions A double click on an individual parameter brings up the corresponding entry form BJ Setup JUMO IMAGO F3000 Setup1 152 o x EJ Datei Editieren Datentransfer Extras Fenster Info EI x pisje pla amp ol lalola sj ale IMAGO F3000 Hardware etup Datei Info Kopf Hardware K Verfahren
75. uct data as well as for program links Start The program is selected from a list or from program icons End The current program is stopped without a confirmation query and the instru ment returns to the basic status Further info gt Chapter 6 3 Start program IMAGO F3000 10 01 20 5 Instrument Description 5 2 Operating summary Basic status 11 20 25 31 08 61 IMAGO EZopp Istwerte 774 3505 464 Keine Meldung Prog MEHL Configuration Details on analog inputs outputs logic inputs outputs hardware configuration IK s math logic gt Chapter 6 9 MENU configuration 5 48 19 83 62 81 IMAGO F3006 Men Konfiguration La Z hler k Plug and Plau k Keine Meldung F i al Quitt Exit Enter 62 00 83 84 62 81 Imago F3066 binare Eingange Binaer Eing 1 Binaer Eing 2 Program Binaer Eing 3 Binaer Eing 4 selection Binaer Eing Binaer Eing Binaer Eing Binaer Eing Binaer Eing Binaer Eing Keine Heldung Bi sSB d2 28 62 61 Imago Fa FProgrammauzuahl Uerkettung 3 otep on screen in loop Programmauswahl Lyoner Kochschinken Verkettung 1 2 STEAK amp 3 Ge 5 Ww Schinkenwurst Schinken Weisswurst 23 02 36 86 82 81 Imago Fann Progrann 1 NriVerfahrensschritt Roten 5 a a 7 gi 8 a Wiener Leberwurst Bierwurst al 58 07 84 62 61 Imago F3mauB Program entry gt Chapter 6 2 2 Program entry P
76. umidity or Segment time Enter the new value on the keyboard numbers 1 to 9 The display accepts the value after 30 seconds or Confirm with Enter Press the Temprind key The representation in the display is the same as for program entry A segment that has already been processed is marked by OK The present segment is highlighted in red and marked by an x TAIt is shown in the screen at top right EREECHEN Use the arrow keys to move to the value you want Press Enter to make a temporary alteration to the selected value Confirm with Enter Finish making temporary changes with Enit Ce Segments that have already been processed marked OK cannot be altered afterwards IMAGO F3000 10 01 39 6 Operation 6 5 Manual operation Manual operation is initiated from the basic status Start Press the e function key A program segment with process step No 1 now appears on the color screen which is distinguished by the text Hand at top right 15 58 48 03 659 61 IMAGO F3006 Programm l1 Prog Hame 61 Hr Werfahrensschr itt Use the arrow keys to select the required value or process step Enter the value directly from the keyboard or Confirm the process step with Enter and make a selection with the arrow keys After all setpoints have been entered activate manual operation with the Starten key E A hand now appears in the screen at bottom right

B 70.0101 Operating Instructions

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