INSTALLATION MANUAL
Contents
1. aan 1 4 E _ s o mo NDA STAN ETY AF the gate opener Made in Italy MINDI 680 SPRINT OIL HYDRAULIC OPERATOR FOR SWINGING GATES RECOMMENDED GATE WIDTH 1 80 m PER LEAF FRONT FIXING mem PISTON SHAFT GROMMET NUT TO FIX THE COVER dnm 9 PISTON HEAD HA wW BY AGIP PROTECTION COVER RIGHT HAND drwg No 1366 ___ Pd PROTECTION COVER 5 LEFT drwg No 1365 d rmm CYLINDER LINER 7 Pa PISTON VALVE GASKET P d P d mmm VALVE BLOCK 7 D 2 r ONE WAY RELEASE SCREW OIL RESERVOIR e ama manang Ps Pd Pr 7 me TWO WAY VALVE BLOCK we ae p a 7 LOBE HYDRAULIC PUMP 4 Pd e EN wt N gt 22 Vi 7 S d PL _ OILINTAKE FILTER t wn Y y udi AN 7 0 183 KW 0 25 HP ISD fh ELECTRIC MOTOR A 0 7 9 ann nt ELECTRIC MOTOR REAR END PART2. annm vn m RESERVOIR REAR CAP ntn 77 apetito annt 7 REAR FIXING BRACKET el em t BE ELECTRIC CABLE m ttn w m RED coe n 7 BLUE p emt EARTH RED _ 7T at yo and YELLOW GREEN HINDI 880 SPRINT is an oil hydraulic operator of new construction principles and provides an extremely versatile system for the automation of swinging gates Fixing is by plates and bolts One plate to the gate and one to the gate post Pic 2 M12 SPECIAL BOLT y REAR FLANGE REAR FIXING PLATE j CYLINDER LINER VALVE BLOCK et a CYLINDER HEAD a SHAFT 16 TE i 7 7 7 FIXING i 7 RED RED COMMON BLUE RED COMMON BLUE 1 6 GROMMET NUT LEFT HAND COVER RIGHT HAND COVER t l OIL RESERVOIR FRONT FIXING PLATE M12 SELF LOCKING NUT CIRCLIP eee eee um ee ee eee ee a em ee ee ee AA o um al L ELECTRIC CABLE ELECTRIC CABLE FITTING HINDI 880 SPRINT TO A DOUBLE SWINGING GATE It is recommended to keep to the instructions below to achieve p
3. Pic 16 and 17 Once connections have been made adjust the switches in the control box so that the sequence of operations occurs as pre set If any leaf delay is required check that it occurs correctly Set DIP switch 3 on automatic and check if the working period meets your requirements Adjust the motor run timer 9 to give 2 seconds over run time against ground stops in both open and close positions On semi automatic mode DIP switch B No 3 OFF one pulse opens the gates a second pulse is needed to close the gates See B pic 16 De 8 4 1 9 IMPORTANT all the electrical equipment to be properly earthed PIC 14 If the distance from the mains output is more than 50 m the cable section must be 2 5 mm DIAGRAM OF THE ELECTRICAL CONNECTIONS 1 Aerial BIRIO A8 9 Plug in radio receiver ASTRO 43 2 R 2 Keyswitch PRIT 19 10 230V 50Hz differential magnetic thermal mains switch 3 Photocell transmitter TRIFO 11 Outside type 0 03A beyond 100 m use cables with 2 5 mm 4 Electro hydraulic operator HINDI 880 SPRINT 11 Junction box 5 Electric lock with stop catcher in closed position 12 Post with photocell transmitter TRIFO 11 Inside 6 Photocell receiver TRIFO 11 Outside 13 Gate stop in open position 7 Flashing lamp MIRI 4 14 Radio transmitter ASTRO 43 2 TR Small 8 Control box ELPRO 13 exp 15 Post with photocell receiver TRIFO 11 Inside N W CARRY OUT A RISK
4. cushions piston end strokes Pic 18 RELEASE ANTI SPECIAL KEY LOCK TURN CLOCKWISE CLOCKWISE HINDI 880 SPRINT SPECIAL VERSION TWO WAY LOCKING How to release the gates that are fitted with HINDI 880 SPRINT locking in open and close gate positions ie two way bidirectional locking device Remove M6 nut and the cover Release the valve anti clockwise by two turns with the supplied key Now the gates can be operated by hand Tighten this valve to bring the operators back to locking condition Pic 19 CYLINDER SHAFT For non locking operator see page 8 Pic 14 RELEASE TURN HINDI 880 SPRINT locking in open and close gate CLOCKWISE positions No need to remove the cover See pic 20 unde en Tighten this valve to bring the operators back to locking condition SPECIAL KEY FOR MANUAL RELEASE TWO COMPLETE TURNS ONLY NEVER CUT THE ELECTRIC WIRES JUNCTION BOX PIC 21 It is essential and most important that the cables E are properly removed from their terminal block inside the junction box Pic 21 Never cut or pull the operator cable away Also make sure that the 230 Volt mains switch No 2 is off See page 8 picture 14 All the installation is under the complete responsability of the installation company even if only products by the manufacturing company have been used as illustrated in this manual It is recommend
5. 3 M IN 10 03 AL34VS 0 174 LOVLNOO ON HOLIMS 35019 LOVLNOD ON HOLIMS 401 12 18281 paJinbaJ aq sjja201oud suled pjnous 81183070 sJied z NOTE WELL For special applications ie to switch on lights CCTV etc SOLID STATE RELAYS are recommended to be used PEDESTRIAN MODE only Standard relays would affect the micro processor ONE PULSE OPENS ONE GATE LEAF ONLY NOTE WELL THIS PANEL IS TESTED TO OPERATE GATES ONLY THROUGH FADINI ACCESSORIES NO WARRANTY IS ACKNOWLEDGED BY THE MANUFACTURER IN CASE THAT 5 ALL OPERATIONS OTHER ACCESSORIES ARE USED OR NON CONFORMING CLOSE AND APPLICATIONS ARE MADE WITHOUT THE MANUFACTURER S REVERSE RADIO CONTACT APPROVAL Sao LED No 1 It switches on when voltage is supplied Drwg No 1643 BOARD ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC PROGRAMMER 3 4 5 6 Once the connections have been made do the first switching test through the control panel Set the motor run timer so that the motor is allowed to run 4 5 seconds more than the gates Set the other timers to meet the site requirements Set DIP switch B No 3 to automatic ON on pulsing to 4 8 the gates must be operated as pre set ie opening and only after the dwell time closing Adjust the times through the respective timers See No CONNECTION TO THE PULIN 3 PUSH a oo orng M IDE BUTTONS WITH STATUS INDICATION LEDS With DIP swi
6. ANALYSIS IN COMPLIANCE WITH EN 12445 AND EN 12453 NORMS AND FIT ANY SAFETY DEVICE WHERE REQUIRED With HINDI 880 SPRINT non locking type in case of power failure release the electric lock and push open by hand with constant smooth force WEATHER PROOF JUNCTION BOX FITTED WITH ___ TERMINALS IMPORTANT NO SHARP BEND SMOOTH LONG LOOP IS RECOMMENDED PIC 15 CONNECTION DIAGRAM FOR SWING GATES Elpro 5 exp RADIO CONTROL TIMER SWITCHES ON TO 0 THE DELAY PLUG IN CARD SUPPORT IS OUT OF SERVICE i year TIMER CLOSE FLASHING LAMP 630 mA FUSE 1 AMP FUSE iE 24 OUTPUT TERMINALS 12 13 FUSE 5 AMPS IF TANNVH sl INdLNO A vc co 26 e 27 e 28 el TERMINALS FOR CONNECTIONS TO 0105 RUN PUSH BUTTONS PULIN 3 PEN amp CLOSE TIME CAPACITORS DIP SWITCH AQ 48899 1 2 3 4 5 6 ON TELEF m 1 EEE EET EEEE OFF CE Ka 2 c ELECTRIC MOTORS z SINGLE PHASE 3 NOININOJ 23 STI32010Hd LOVLNOD ON HOLIMS 0 810 701 OV LAdLNO Ave 1981002 5 N s e2010ud apisu INdLNO 70 0 175 3SVHd 319NIS 767 ON L9VINOO 010 peo panied xe X0q 0 3009 y pISJNO Jeull0JsueJ ue Ainuenb papuawwode ay uey aj9A9 8805 Buunp uonoauip asuanal Huluado s f ay 1008 870 Aay 083 0 67800 JI AlddNS 3201 9191991
7. R PRESSURE THAN VALVE C Pic 10 0 ELECTRIC CABLE 1 BLUE IN COLOUR 2 RED IN COLOUR 3 RED IN COLOUR M YELLOW GREEN JUNCTION JUNCTION sass BOX E m a ig nee P e Wi n 7 7 7 1 2 7 E 2 EARTH 4 EARTH RELEASE GATE STOP o PIC 9 YA 230 V 50 Hz Please note The OPEN pressure must be set higher than the close pressure Turn screw A until it is visually lower than C CLOSE otherwise the operator may loose power and fail to open Pic 10 WHEN CONTACT IS MADE WITH No 2 THE OPERATOR OPENS THE GATE WITH No 3 THE OPERATOR 0 CLOSES THE GATE apo VALVE OPEN UNDERNEATH GREEN IN COLOUR THE VALVES mm mm C VALVE CLOSE RED IN COLOUR PLUG MANUAL RELEASE TURN CLOCKWISE BY TWO COMPLETE TURNS VIEW FROM UNDER THE VALVE ASSEMBLY Pic 11 E VALVE ASSEMBLY gt PIC 10 PIC 11 lt For safety reasons anti crush it must be possible to stop the gates by hand pressure which is ensured by the pressure safety valves Once set so that an adequate amount of thrust power is achieved they will retain their status in a stable way for very long time thanks to their accurate engineering design For security reasons they are incorporated under the cover to prevent misuse Pic 9 The model with hydraulic locking device is recommended for gates up to 1 8 m pe
8. e both the mechanical and electronic parts as well as wiring Mechanical parts maintenance every 6 months approx Degree of prote Electronic apparatus and safety equipment maintenance every month Working pressu OIL FADINI A15 BY AGIP IMPORTANT WARNING NOTES C Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and EN 12453 Safety Norms tis recommended to keep to the instructions here outlined Check the specifications on the motor sticker with your mains supply Dispose properly of the packaging cardboard nylon polystyrene through specializing Lineagrafica it 11 2006 N W With all the electro hydraulic operators once installed you need to set the safety pressure valves to companies i Should the operator be removed do not cut the electric cable This must be properly meet the gate pushing power anti removed from the terminal board in the junction box crush requirements The valve Switch off the mains switch before removing the junction box cover where the electric OPEN must be set to get higher cable of HINDI 880 Sprint is terminated pressure than CLOSE The electric All the system must be earthed by using the yellow green wire marked by its specific cable is factory set and must be left symbol free The encoding remote control It is recommended to read the regulations suggestions and remarks quot
9. ed in the the control box pre progrommed booklet Safety norms to meet the most various operation Should the operator be removed for maintenance servicing or repair tighten the air bleeding requirements and a wide range of screw to prevent oil coming out of the reservoir during transport Pic 10 page 6 safety accessories make the system fully automatic Meccanica Fadini recommends the control panel ELPRO 13 CEI to achieve an installation that is in conformity to the existing safety standards The electronic programmer ELPRO 13 incorporates and can provide all the functions which are required by the most demanding applications with swinging gates In addition to the standard features of ELPRO 13 see page 9 pic 16 the following requirements can be provided stroke reversing pulse pedestrian mode stop in any gate position by holding down the remote control button Among the added features and improvements of ELPRO 13 in conformity to the European gt safety standards there is the mains rotary switch it is fitted to the box cover and switches Elpro S CEI off the mains voltage whenever the cover is removed SINGLE PHASE CUT OFF MAINS SWITCH The CE mark certifies that the operator conforms to the essential requirements of the European Directive art 10 EEC 73 23 in relation to the manufacturer s declaration for the supplied items in compliance with the body of the regulations ISO 9000 UNI EN 29000 Automation in con
10. ed that all components are installed by strictly keeping to these instructions and drawings and most of all in compliance with the existing regulations for automatic gates and electrical installations The technical information and application drawings are subject to those changes which may be deemed most necessary All the operators are tested to the maximum power before being packaged Pic 22 HINDI 880 SPRINT TECHNICAL SPECIFICATIONS OVERALL DIMENSIONS 86 EARTH PIC 22 PISTON AND HYDRAULIC PUMP Pump fow rate P omitti 1 4 min Average working pressure 1 MPa 10 Bars Maximum working 3 MPa 30 Bars Working temperature 25 C 80 C Time of one out stroke 18s Type of hydraulic oil A 15 FADINI by AGIP 51 0816 TRE 240 mm Piston diametre sessi 45 mm Piston shaft diametre 16 mm Max thrust power 2 180 N Max pushing power 5 2 380 N Weight complete with accessories 9 5 Kg Max 120 Kg Dimensions length x width x height 965x86x86 Protection standard serjtisccinencdsactsessecter
11. erfect performance of the equipment The operator is factory filled with special oil which ensures the perfect performance of the arm in the most harsh weather conditions within a temperature range from 25 C up to 80 C Pic 1 HINDI 880 SPRINT is entirely made of pressure cast aluminium parts by MECCANICA FADINI Each unit is tested individually to ensure reliability for a long time Before installing HINDI 880 SPRINT check if the structure of the gate is adequate to take the operator and be electrically operated A well built and smooth gate without any friction is essential to a perfectly working system If necessary reinforce the gate and make it as smooth as possible specially check the hinges by eliminating any possible friction against the gate post and pavement HINDI 880 SPRINT is designed to be fixed to the gate post by means of specially designed plates It is essential to keep to the fixing measurements illustrated below from hinge centre to centre line of rear fixing bolt Do not fix the front bracket until satisfied that the operator is aligned Provide a temporary set up by means of a clamp to hold the bracket and do the first tests The shaft must be fully out 250 mm measured from the end part of the cylinder to the centre of the front fixing pin Pic 3 REAR FIXING PLATE Check alignment with a level before fixing the plates Temporary set up for first tests PIC 3 ny g CLAMP POST d
12. formity to EN 12453 EN 12445 safety standards FADINT EUROPEAN MARK CERTIFYING CONFORMITY TO he gate opener THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98 37 The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our DECLARATION OF CONFORMITY TOTAL QUALITY CONTROL system which ensures constant e GENERAL WARNINGS e EN 12453 EN 12445 STANDARDS quality standards updated knowledge of the European e CEI EN 60204 1 STANDARDS standards and compliance with their requirements in view e WARRANTY CERTIFICATE ON THE CUSTOMER S REQUEST of an ever increasing process of improvement e meccanicad FA s n c Distributor s box AUTOMATIC GATE MANUFACTURERS The manufacturers reserve the right to change the products without any previous notice Via Mantova 177 A 37053 Cerea Verona Italy Tel 39 0442 330422 r a Fax 39 0442 331054 e mail info fadini net www fadini net
13. r and the gate in the open position The fixing distances are always to be referred to the centre of the gate hinge and rear lock nut and bolt pivot of the operator See below Pic 7 and 8 CENTRE OF GATE HINGE CUT OUT BRICK PIER TO LEAVE SUITABLE CLEARANCE 10 10 INDENTED GATE POST 70 110 180 VERTICAL SECTION VIEW 7 MANUAL FIRST RUN TEST METHOD A ORB A qualified technician is recommended The manufacturer declines any responsability for this operation A The following will explain how to carry out the first manual test to make sure the operator is working properly You need a 2 wire cable fitted with an electric plug and a 12 uF capacitor Connect the capacitor to the red wire No 2 or No 3 as shown in the drawing Supply power to the motor through wire No 1 The second wire is to be connected to red No 2 and then red No 3 respectively for 18 seconds The operator will perform a complete cycle fully out and fully in Pic 9 Make sure the circuit is properly earthed through wire M B Temporarily connect the operator to the control panel Pic 16 Connect mains supply to terminals 24 25 Connect earth wires together Link out all N C TERMINALS 1 2 photocells 6 8 STOP separately Set DIP switches 1 to 4 to desired operation Set timers 7 8 9 With link wire touch on 3 4 for open and 3 5 for close Note should safety contact exist 14 15 should be linked out VALVE A OPEN MUST BE SET AT A HIGHE
14. r leaf No electric lock is necessary the gate Is held in closed position by the hydraulic locking valve Pic 12 For gates wider than 1 80 m it is recommended to install the non locking operators and fit the gates with an electric lock MORE POWER LESS POWER RELEASE TO ALLOW MANUAL OPERATION OF THE GATES TO RESET FOR OPERATION AND LOCKING TURN ANTI CLOCKWISE Mt LOCKIN AVOID OVER e TIGHTENING PIC 12 During the first running tests adjust the pressure safety valves A OPEN CLOSE These are located in the mid section of the operator Pic 10 The locking model can be recognized as it has a release tap on the side opposite to the pressure valves underneath the operator Pic 11 Two turns clockwise are required to release the hydraulic circuit This operation is to be carried out by means of the supplied key After releasing the operator the gate can be pushed open by hand Tighten the screw thoroughly before recycling but avoid overtightening The hydraulic circuit is now back to locking condition Pic 11 Maximum recommended gate width 1 8 m per leaf Important the open pressure must be set higher than the close pressure Turn screw A until itis visually lower than C by two turns This will give more required power in the open cycle Pic 10 PIC 13 Now the electrical work Connections are as per the diagram on the next page Elpro 13 exp
15. tch No to semiautomatic OFF one pulse opens the gates a second pulse to 5 9 is needed to close the y Fit 16 tes A Ise to 7 8 will the gat gates Any one pulse to will open close or reverse the gates independently from the operation being performed It Is KEYSWITCH PRIT 19 recommended to carefully read the instructions in the control box to have all the functions performed correctly 26 27 28 3 The 6 LEDs on the P C board indicate the following Led No 1 It switches on when voltage is supplied Led No 2 Photocells Normally on It switches off when the photocells are obstructed dl dd TERMINAL BOARD Led No 3 Open It switches on when the respective switch is activated Led No 4 Close It switches on when the respective switch is activated Led No 5 Stop Normally on It switches off when the respective switch is activated Led No 6 Radio It switches on whenever a pulse is given either from remote control keyswitch or push buttons TERMINAL BOARD PRIT 19 NOININOS 7 0 7 ON 35019 LOVLNOD ON dOLS 7 908 PIC 17 MAX PRESSURE VALVE ADJUSTMENT A Open Green C Close Red min max BN i 0 RELEASE gt PIC 18 The 250 mm distance from operator end cap to front fixing centre has the purpose of obtaining a suitable clearance Inside the cylinder between the piston and operator cap This chamber is full of oil and
16. tedecustainnrsersnrssctssarsunnacvors IP 553 TWO PHASE ELECTRIC MOTOR Power aesa 0 18 KW 0 25 HP Supply voltage 230 V 50 Hz Absorbed current qiie ren 1 2 Absorbed 00 6 250 W BED 12 5 uF Motor rotation 1 350 r p m Intermittent 86 066 5 3 Duty cycle 18 sec Open 60 sec Dwell 18 sec Close Time of one complete 96 s No of complete cycles Open Dwell Close 37 hour No of cycles a year 8 hours 109000 CLASS H SINGLE PHASE ELECTRIC MOTOR IN AN OIL RESERVOIR LEFT RIGHT ROTATION CONSTANT PUMP FLOW RATE MOTOR PUMP AND PISTON ALIGNED ON THE SAME AXIS CHROME PLATED PISTON AND PISTON ROD FINELY POLISHED CYLINDER LINER Pic 1 page 2 Best performance will only be achieved by keeping to these instructions HINDI 880 7 ELECTRIC MOTOR meccanica QU PADINI rz CHECKING AND MAINTENANCE To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations it is recommended that inspections and proper maintenance are made by qualified technicians to the whole installation i
17. uz GATESTOP Fi CLOSED GATE B FRONT 0997 6 REAR Lae BRACKET D gt PIC 4 IMPORTANT DURING THE FIRST TESTS VERIFY THE COMPLIANCE WITH MEASUREMENTS ON PAGE 5 Fixing dimensions of the rear fixing plate as quoted in the below drawing Pic 5 joes CLOSED GATE GATE POST 110 A GATE STOP IN CLOSE POSITION k 0 c mim B C V 1 7 IT IS IMPORTANT that the gate is open 90 and that the distances A and B are strictly as in the drawing Gate stops both in the open and close gate positions are essential Pic 5 6 COMPULSORY FIXED DISTANCE GATE STOP IN OPEN POSITION PIC 5 OPEN GATE joe GATE STOP REINFORCEMENT PLATES FIXED BY SCREWS REINFORCEMENT PLATES mE FIXED BY SCREWS GATE STOP STOP OPEN GATE POSITION gt PIC 6 gt OPEN GATE POSITION In case the gate is made of light aluminium or wood it is recommended to reinforce it with metal plates so that the front bracket with Its own reinforcing plate can easily be welded to the gate or screwed up to it by 4 screws type M 8 Where brick piers are involved and the gates prehung or the gate hinges are mounted in the middle of the pier there may be brickwork to cut out in order to allow clearance for the operator between the pie
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