User Manual E36
Contents
1. Wet md ea eNe SED GUIDE W m Ca Coed A l ELECTRONIC AUTOMATIC DISPENSER WITH 4 FUNCTIONS THAT ALLOW TO MAKE THOUSANDS POLYURETHANE DOMED LABELS IN FEW HOURS Table of Contents Safety directions Pag 2 Starting of the unit Pag 3 Technical features Pag 4 Instructions Pag 5 Poliurethan data Pag 6 Accessories availables Pag 7 How to doming labels Pag 7 Maintenance Pag 8 Manufacture limited guarantee Pag 8 Declaration of conformity Pag 8 TO ENJOY FULLY ALL THE FEATURES AND FUNCTIONS OF YOUR PRODUCT PLEASE READ THIS OWNER MANUAL CAREFULLY AND COMPLETELY Euro Drop Sas Via Sella 12 20094 Corsico Milano Italy Phone 0039 02 45 86 72 72 Fax 02 45 86 16 65 E mail eurodrop tiscali it Safety directions ATTENTION With the use of electric tools and to avoid contacts with electric power injures and dan ger of fire the following safety directions must always be observed Read and observe these indications before using the unit and keep these directions with care Keep your working place in order Disorder on the working place may cause accidents 2 Environmental conditions Don t expose electric tools to the rain Don t use electric tools in wet or damp environments Be sure to provide a good illumination Don t use electric tools near inflammable liquids or gas 32. 7 Round corners where possible Avoid sharp angles on inside cuts 9 Use double sided release liner Polyurethane resins are dispensed as a liquid and cure to a crystal clear polyurethane dome Due to the nature of the liquid resin following these guidelines will make application 1 Even if our resin are very compatible with inks we suggest you to test each time you change ink substrates or printers before production runs Do not use paper as a substrate 2 We suggest a permanent back adhesive 3 Making the graphic leave a minimum of 1mm between pieces Remember especially if you are a beginner working on A4 it s easier than with bigger layout 6 If emboss is necessary try to keep as low as possible 10 After peeled the matrix you should pass a flat heavy on the sheet to fix labels down on liner 11 Best way to fix label sheet on the shelves are using magnets or Remount Spray Adhesive 12 Use the appropriate resin for the label type see pag 6 PAG 7 Periodical maintenance by the operator ALL THE MAINTENANCE OPERATIONS MUST BE MADE WHEN THE UNIT IS SWITCHED OFF DISCONNECTED FROM THE MAINS TEST PERIODICALLY THE MAINS SUPPLY CABLE CONDITIONS IF IT WILL APPEAR DAMAGED HAVE QUALIFIED PEOPLE CHANGE IT PERIODICALLY TEST THE FILTER OF THE COMPRESSOR KEEP CLEAN THE MACHINE ESPECIALLY THE DOMING TIMER E AND THE PAUSE TIMER F PERIODICALLY TEST SYRINGE JOINT LDA4 WITHOUT T
3. LDA1 50 needle for syringes box 50 pieces each size SIZE AVAIABLE exterior diameter mm 0 90 1 10 1 20 1 60 1 80 Art LDA2 syringe capacity 60 cc box 50 pieces Art LDA20 syringe capacity 120 cc box 30 pieces Art LDA3 60CC aluminium connector for syringes 60 cc Art LDA3 120CC aluminium connector for syringes 120 cc Art LDAS5 flex tube to connect LDA3 to the vertical syringe holder Art LDA12 digital igrometer with time to check room humidity condition and to check production time Art LDA13 Remount Adesive Spray Can 400 ml to a A Post it type of adhesive which will not give a permanent bond Allows for lifting and mounting numerous times wi Art LDA1 500 needle for syringes pack 500 pieces each size SIZE AVAIABLE exterior diameter mm 0 90 1 10 1 20 1 60 1 80 Art LDA2 350 syringe capacity 60 cc box 350 pieces Art LDA20 200 syringe capacity 120 cc box 200 pieces Art LDA4 60 CC joint for syringes 60 cc Art LDA4 120 CC joint for syringes 120 cc Art LDA6 digital balance division igr Weigth O 2 kg of resin Art LDA8 bubble remover 4 Art LDA14 application tape for domed kiss cutted graphics It allows combination of graphics over lay How to make labels for doming more efficient and economical Guidelines 4 Kiss cut and weed sheets D Do not cut through release liner
4. Regularly check the extension cables and change them if they are damaged handgrips and controls must be kept dry and clean 14 Changing of working tools Before repairing or replacing the tools for example saw blades points or worn tools always unplug the unit 15 Don t leave service keys on the unit Before using the tool be sure that service keys are taken away 16 Avoid accidental startings Before you put the plug in the power outlet be always sure that the switch is off 17 Don t use the unit in open places The unit must be used indoor and in well lighted places 18 Always pay attention while working While working don t be distracted A lack of attention can cause accidents In presence of other people in the working place we recommend to maintain a suitable distance from the operator and the unit 19 Always check that the tool is not damaged Before using the unit check with attention its efficiency and the perfect working of safety devices and if necessary of damaged parts Check the efficiency of movable parts that there are no clamped parts no broken parts that all other parts are correctly assembled and that all conditions that could influence the correct efficiency of the unit are optimal Safety devices or damaged parts must be repaired or replaced by a Technical Assistance Service if not otherwise indicated in the use and maintenance handbook 20 Attention For your safety use only tools or accessories indicated i
5. Avoid electrification Avoid contacts with grounded objects for ex Tubes radiators refrigerators 4 Keep children away Don t let third persons touch the tool or the cable keep them far from the working place Put your tools in a safe place Put your tool in a dry and safe place in order to not be accessible by children 6 Don t overload your tool You ll work better and safer using the rating plate s power 7 Choice of the tool Don t use low power tools or accessories requiring high power Don t use tools for work and purpose for which they haven t been designed 8 Work clothes During working always dress properly avoiding the use of loose fitting clothes or too large sleeves Use safety glasses Always use protective glasses If the work produces dust use a mask 10 Pay attention to the cable Don t lift the tool by the cable and don t use it to pull off the plug from the outlet Protect the cable from high temperatures oils edges 11 Fasten the piece to be worked Be sure that the piece to be worked is fastened and fixed During working always keep the tool with both hands 12 Avoid unsafe positions Be sure to stay in a safe position in order to mantain a good balance 13 Take care of your tools In order to work in a safe way sharpen and clean your tools follow the prescriptions concerning maintenance and replacement of worn tools Often control the cable and in case of damages have qualified people change tt
6. E REST OF THE ORIGINAL GUARANTEE TIME THE GUARANTEE IS LIMITED TO THE REPAIR AND CHANGE OF THE DEFECTIVE PRODUCT THERE ARE NO OTHER IMPLICIT OR EXPLICIT GUARANTEES MOREOVER N A WILL NOT BE RESPONSIBLE FOR CASUAL CONSEQUENTIAL OR SPECIAL DAMAGES FOR COSTS OR EXPENSES FOR REPAIR OR REPLACEMENT AS ABOVE DESCRIBED PAG 8
7. HE RESIN AND CHANGE IT IF NECESSARY Declaration of conformity DIRECTIVE 89 392 EEC AND FOLLOWING MODIFICATIONS EURO DROP SAS VIA SELLA 12 20094 CORSICO MILANO ITALIA DECLARE UNDER OUR EXCLUSIVE RESPONSIBILITY THAT THE PRODUCT MATR N POLY DISPENSER E36 TO WHICH THIS DECLARATION IS REFERRED IS IN CONFORMITY WITH WHAT IS ESTABLISHED BY THE DIRECTIVES EN50081 1 EN55014 EN50082 1 EN292 89 392 EWG MODIFIED 93 68 EWG and 91 368 EWG and 93 44EWG EMV89 336 EWG MODIFIED 92 31 EWG CORSICO Milano Product Eng office Manufacturer s limited guarantee LIMITED GUARANTEE EURO DROP SAS GUARANTEES THAT THE UNIT IS FREE FROM DEFECTS OF MATERIAL AND PROCESSING FOR ONE YEAR FROM THE PURCHASING DATE THE GUARANTEE IS VALID ONLY IF THE PRODUCT WAS BOUGHT SOUND FROM EURO DROP SAS THIS GUARANTEE ISN T VALID IF THE PRODUCT WAS USED IN AN ILLICIT WAY IF WAS ALTERED CHANGED OR REPAIRED BY PERSONNEL NOT AUTHORIZED FROM EURO DROP SAS IN THE CASE THAT THE PRODUCT SHOWS IN ONE YEAR FROM THE PURCHASING DEFECTS OF MATERIAL OR PROCESSING IT MUST BE SENT TO EURO DROP SAS WITH TRANSPORT EXPENSES PAID ENCLOSING NAME ADDRESS THE PURCHASING DATE S PROOF AND A SHORT DESCRIPTION OF THE NOTICED DEFECT EURO DROP SAS AT ITS DISCRETION WILL CARRY OUT THE REPAIR OR THE CHANGE OF THE DEFECTIVE PRODUCT WITHOUT ANY EXPENSE BY THE PURCHASER POSSIBLE REPAIRS OR CHANGES ARE GUARANTEED AS DESGRIBED ABOVE FOR TH
8. ective drying Check around 10 minutes after the doming that bubbles of air don t stay in case are present blazes the labels The blaze has to be rapid and brought closer If they had to reappear bubbles of air in a second time these they are entirely imputable to an incompatibility with the used supports or with the adverse conditions of the environment of job Wait 24 hours before sending to the customers Use appropriated silicon no stick papers to overlap the sheets with the resined labels Characteristics and applications of resin mixtures RESIN 1813 HARDNER K863 very fluid good flexibility very good flow used to dome regular shape adesive labels RESIN T823 HARDNER K863 fluid good flexibility very good flow used to dome irregular shaped adesive graphics letters big logos RESIN T825 HARDNER K865 fluid very good flexibility use for thermo adesive labels only Ratio of catalysis resin hardner for all the products it is 1 1 Example Resin T823 gr 100 Hardner K863 gr 100 ADITIVE F510 it increases flexibility if added 5 10 to resin T813 or T825 used for very curved applications only Example Resin T823 gr 100 aditive F510 gr 5 Hardner K863 gr 100 Baking time in the oven at 35 40 2 3 hours Curing time room temperature at 20 25 6 8 hours Pot life 100 grs Resin 100 grs hardner to 22 around 25 30 minutes Attention if they are mixed among them greater quantity of resin hardner o
9. liurethans should keep in a room with minimun 20 C if is not possible you should pre heat at 30 40 for minimun 30 minutes Use the VMA2 only one time Before using protect hands and eyes avoiding any skin contacts 1 Turn on the free doming function A In this function you ll be able to control the resin flow simply adjusting the pressure regulator B I 2 Unlock the pressure regulator B now you can add or release pressure I 3 Check the pressure on the pres sure gauge C Pay attention to never cross 3 atm If you need a big flow we suggest we suggest to use a big needle LDA1 4 Pour the resin prepared with the poly mix C80 in the syringe LDA2 NB To chose the right resin mix see page 6 5 Push the foot pedal in order to obtain a pouring which it will allow you to follow the edge of the irregular la bel NB If the label is rounded and regular shaped you should doming with this 6 Doming keeping the syringe vertical NB 7 is free doming function is useful pe to doming letters or very irregular labels using the resin mix 1T823 K863 see page 6 appe I 7 Turn on the Single timed pouring D if you have to dome regular label series NB This single timed doming function s useful to doming legular labels using the mix 813 K863 or 18293 K863 see page 6 8 Regulate the time of the pouring on the do
10. ming timer E Each time you ll push the foot pedal you ll get the same quantity of the resin LABEL DOMNEG DISPENCER 9 Push the foot pedal and you ll get one single timed pouring For example if you have 100 labels on a sheet you have to push 100 times and you ll get same quantity of the resin in all the labels 10 We suggest you to put a piece of disposable carton near the dispenser and experince on the carton tryng to find the perfect quantity adjusting doming timer E and pressure regula tor B When the right quantity is fixed you can enjoy with the automatic 11 Turn on the Automatic continues timed pouring G NB This ts the most relaxing and the most fast function to dome regular shaped label series 12 Regulate the pause time F and youll only move between labels keep ing pushed the foot pedal For example if you have 100 labels you push only one s the foot pedal and you will get the same dome in all the labels aaa 13 Your skill it will be to move in the middle od the label fast enought for the setted pause time 14 The resin will dry in few hours It depends by the room temperature see pag 6 NB For more productivity we suggest to use the syringe LDA20 with capacity 120 gr And cure labels using our oven fast dry C20 I p 15 To work with the anti drop function you should open the air outlet H turning lef
11. n the direction for use or offered in proper catalogues The use of different accessories or tools or not indicated in the direction for use or in the catalogue may cause accidents 21 Have qualified personnel replace the tools This electric unit comply with the safety directions in force The repair of electric tools must be done only by authorised assistance service KEEP THESE DIRECTIONS WITH CARE PAG 2 Starting of the unit This machine should be installed in a lab and it should be used only from authorised people Unpack carefully and check if all the items are included See pag 4 Put the machine on a stable flat table 1 Connect the cable head plug of the electric fling cable to the proper socket 7 Fix the needle LDA1 with cap in the syringe LDAe 2 Fix the Syringe holder Fix the tube VMAS in the aluminium syringes connector LDAS 3 Put the blue tube blue biggest J 9 Put the syringe LDAS in the into the air tube socket L on the unit syringes holder tower We suggest to put a disposable con tainer below the syringe in order to avoid accidentally fall drops of resin on the table I 10 Connect air to the dispenser using the fast plug included You should check if your compressor is equipped with a filter for humidity If not you should buy and put between the compressor and dispenser 4 Put the blue tube bl
12. r if you work with a room temperature very elevated the pot life decreases Characteristics and advantages with the use of the Oven C20 the bases easy level set up and the others dust free trays Regulable bases and superimposable dust free trays that mantains labels dust free reducing waste cost It allows a easy level set up and a easy fix of the label sheet by using magnetic strip 4 Or profiles or by using remount spray adhesive a Art LDA9 Dust free superimposable tray it can be used in the oven C20 or with Bases Wj Art LDA17 Thermozincate base cm 82x27x8 with 6 regulable feet It allows easy level set up Art LDA18 Dust free superimposable tray cm 82x27 with 6 feet Use with LDA17 base a Art LDA37 Thermozincate base cm 82x52x8 with 6 regulable feet It allows easy level set up 9 050 9 Art LDA38 Dust free superimposable tray cm 82x52 with 10 feet Use with LDA37 base Alimentation 220 V 50 Hz monofase Art oven fast dry domed labels C20 dedicated to cure domed labels it increase production speed and it Energy consumption i reduces waste cost It s Equipped with 10 shelves It s Equipped with adjustable feet for flat results W 650 Internal dimension larg 40 cm X prof 25 cm x h 30 cm External dimension larg 46 cm X prof 28 cm x h 42 cm weigth 10 LDA9 9 included Kg 20 PAG 6 Art
13. t NB f you are a beginner you could pratice without the resin but only tring to pick up a piece of paper with the needle 16 now regulate the air extraction I turning left You ll work always with the needle clean because when you release the pedal it start sucking air NB Use it only during the doming ABEL pomme LADE PENCEN A WIBBEL DOM DSPENCERN Instructions how to use resin general suggestions The cans of resin must be preserved in environments with temperature than at least 22 Cs If this is not possible it becomes necessary to preheat the products to 30 40 Cs for at least 30 minutes Before beginning the job protect himself herself themselves hands and eyes The table for the doming and the ledges have to perfectly be in plain Work and Preserve the products with least temperature of 22 C with inferior damp to 50 condition of a normal room with a heater The cleaning of the utensils and the accessories used for weighing to mix and to dose the products is conclusive factor for the good result of the doming Periodically check that the spatula VMA4 of the mixer C80 is correctly positioned in the case that stirs it is necessary to stare at her it with the special key in endowment Avoid to make two following mixtures in the same container VMA1 problems can be created on the surface of the resin what withdrawals peel of orange and also def
14. ue biggest in the internal side of the syringes holder tower aa Io 11 Check if the table is plain Also the shelves where labels will dry should be perfect flat 5 fix the flex tube LDA5 in the exter nal side of the syringes holder tower 6 Fix the syringe LDA2 in the alumin D E 12 Fix the label sheet on the shelf ium syringes connector LDAS LDAS using a magnetic strips or pro files 36 Technical features AIR EXTRACTION AIR OUTLET 1 PRESSURE REGULATOR PRESSURE GAUGE FREE POURING AIR TUBE SOCKET APRA sin TMD Cue mak ri i Oa ee a at A a mo et E Porti i Say oS ig I l inte O hee ee G At ie ae r m FUSE FUSE 24 V CONTROL 220 V CONTROL E D DOMING TIMER SINGLE TIMED POURING PAUSE TIMER AUTOMATIC CONTINUOS TIMED POURING Art E36 Electronic automatic dispenser Working Electronic pneumatic Alimentation 220 V single phase Absorbed current 24 Watt Max pressure during operations 3 Atm Components 24 V Dimension W 34 cm D 28 cm H 51 cm Weight Kg 7 Articles included with the unit and spare parts 100 X 20 X 1 X 20 X 1 X needle syringe connector joint balance LDA1 lS LDA2 LDA3 LDA4 LDA6 Assort 60 cc 60 cc 60 cc PAG 4 Po
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