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Operating Instructions Type 8619 8619 multiCELL WM AC

1. time K ENTERING PV filter I None Fast Slow _p SP PV 66 ENTERING Channel 1 2 Dead band ENTERING Ko 4 gt ENTERING I ENTERING Lp itv 4 ENTERING p Advanced 4 Xo X ENTERING L Lim ENTERING pLim 6 p State OFF ENTERING 5 6 KIME DOSING Pye 9 L p Name 4 ENTERING 5 6 g ON 9 I Channel 4 Single gt Dual 1 2 4 Mode 4 OFF 3 2 Period MWeek z L gt Status 4 OFF d 3 E 5 x gt ENTERING 3 Duration 4 ENTERING 5 3 e 5 4 4 1 2 4 e 9 2 4 ENTERING i Duration gt ENTERING MON OFFFX 4 1 _ CMD Safe l gt Siatus OFF ON L_ Channel 1 2 ENTERING represents the ONO
2. Parameters gt Functions Fi 4 5 ON _ OFF PV 4 M1 1 Mx ENTERING IPY range Pv I ENTERING MP 4 ENTERING PY filter i t None gt Fast Slow Hysteresis 4 ENTERING I P nversion It ON K ON OFF Value ENTERING I4 Status ON t gt PBLIMIT1 X ENTERING L PBLIMIT2 amp P ENTERING CMD Safe 4 Mode _ Value ENTERING I PID PID Name It ENTERING Status ON _ OFF 5 10 4 Consulting and or activating the 137 ult Type 8619 burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 138
3. 25 Specifications of the outputs board OUT serere tenerte teneo tet senate 25 Specifications of the module eese tnra tentent nnno ttt senate ntn snae 26 Specifications of the COND conductivity module essersi tnn trennns tensa 27 17 English burkert FLUID CONTROL SYSTEMS Technical data Type 8619 3 1 Conditions of use of the 8619 multiCELL Ambient temperature without connection module 10 to 70 with connection module 10 to 60 Air humidity lt 85 96 not condensing Height above sea level max 2000 m Protection rating P65 NEMA4X on front once mounted and elec trical enclosure closed P20 for the parts inside the electrical enclosure Pollution degree Degree 2 according to UL 61010 1 Category of installation Category 1 according to UL 61010 1 with a memory card available as an accessory order reference 564072 If a different memory card is used observe the operating temperatures given by the manufacturer of the memory card 3 2 Conditions of use the 8619 multi CELL WM DC Ambient temperature without connection module 10to 75 with connection module 10 to 60 Air humidity 85 96 not condensing Height above sea level max 2000 m P
4. 2 1 1011 2 flow rate 1 Mode general point PV calibration _ 1st point 2nd point RCalib result PY calibration offset 4 1st point Calib result gt Voltage calibration T 1st point Current calibration 4 2nd point gt YES NO 2nd point Vv Cali result Calibration interval 1 Last gt VALUE L_ Interval KH ENTERING interval 2 4 gt Interval MH ENTERING Reset Yes No Calibration log 4 gt READING _ Factory calibration L Mode chlorine Maximum range It ENTERING PPV calibration slope 4 gt 1st point result Voltage calibration T 181 point Current calibration v 2nd point gt YES NO 2nd point 4 result Calibration 1 Last K VALUE L Interval ENTERING Interval 2 4 gt Interval ENTERING Reset MH Yes No Calibration log 6 READING Factory calibration see Calibration gt This menu is available as an option see section 5 10 4 MO Inputs 147 English nl Type 8619 burkert 21 FLUID CONTROL SYSTEMS Adjustment and commissioning Diagnostics 4
5. 551 29 06 2010 13 40 6 53 User defined views U1 to U4 are 5 each used to display 1 2 or 4 data 113 25 mS cm or a graph Only the effectively ULPH COND 29 06 2010 13 40 25 2 c defined views are shown J 9S 25 mS c ENU 6 52 s MENU a diac FGONOFF 29060010 13 40 ion 1 250 0 uS cm 21 500 0 5 F2 PROP 29 06 2010 13 40 0 0 00 01 Off F3 Dos st 250 2 5 MENU SP PV FLA4B 29 06 2016 13 40 Views of active functions which 148 L min 00 77 cannot be modified F1 to F6 29 MANUAL ew are used to display one function 0 57 L min d each Only the views of functions declared active shown 0 205 FlowP 51 p MENU cria i activate and configure function and to select the data to be displayed see sections 5 10 11 to 5 10 17 63 English burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning 5 9 On any view in Process level press MENU 7 Parameters ey rO Calibration 5 5 5 g 5 9 a g T 6 Diagnostics 5 S 8 F4 r fi Tests gt 5 N 8
6. Parameters Mx pH ORP__ RTD None PT100 PT1000 Temperature 4 Manual Temp adjust M ENERNG_ if Temperature Auto EC ENTERING if Temperature Manual calib Auto Manual ENTERING if Temp calib Manual Buffer Hamilton 19267 _ limits 4 zero Warning high 4 Warning 4 Error high 4 4 pH slope K Warning high 4D ENTERING Waring low ENTERING Error high ENTERING P Error low 6 ENTERING Offset Warning high ENTERING tb Warning low _ ENTERING Error high 4 low X ENTERING RTD Choose the type of temperature sensor connected to the module TEMPERATURE Choose the value of the temperature used in the process particularly to compensate for the pH measurement choose Auto the temperature of the fluid is measured by the sensor choose Manual enter the value of the process temperature in in the next field e g when no temperature sensor is connected to the module ADJUST TEMP The measured temperature can be corrected by an offset value Enter the offset value in TEM
7. gt Mx Inputs a Flow unit L h L_yligal s Running teach in by volume Calibration MO Inputs 121172 Flow rate Volume teaching Start teaching v Open the valve to fill the tank Meas in prog The 8619 displays the instantaneous 2 001 l s flow rate of the fluid When the tank is filled close the valve id V The 8619 displays the volume 277 calculated with the current factor gt Enter the actual volume of fluid in the tank Teaching result Fact K flow rate K 3 810 The 8619 displays the K factor calculated by teach in MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben aTe 18 burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning Detailed procedure for teach in by flow rate gt Choose the flow rate unit in which teach in is run Calibration MO Inputs 011 2 Flow rate Flow teaching 6 unit 1 teach in by flow rate Calibration MO Inputs 011 2 Flow rate K Flow teaching
8. Removable screw terminals 21 positions orange Fig 14 Supplying an external instrument via a 8619 multiCELL 37 English burkert ee FLUID CONTROL SYSTEMS Installation and wiring 4 3 7 Supplying an external instrument via a 8619 multiCELL WM The device can be used to supply power to several external instruments such as flow sensors or conductivity sensors for example To supply power to an external instrument connect it to a positive and negative terminal on the POWER OUT terminal block The voltage available on the POWER OUT terminal block of a 8619 multiCELL WM is equal to the supply voltage of the 8619 multiCELL WM which is supplied with a voltage of 12 36 V DC is equal to a voltage of 24 V DC on a 8619 multiCELL WM AC which is supplied with a voltage of 110 240 V AC POWER OUT Removable screw terminals 12 positions green Fig 15 Supplying external instruments via 8619 multiCELL WM 4 3 8 Wire the inputs and outputs on the main board Mo The MO board has 2 digital inputs marked DI1 and 012 for connecting a flow sensor for example Two 4 20 mA analogue outputs marked AO1 and AO2 2 digital outputs marked DO1 and DO2 The inputs and outputs are galvanically insulated and therefore floating MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 38
9. 34 4 3 3 Wiring the 12 36 V DC electrical supply for a 8619 35 4 3 4 Wiring the 12 36 V DC electrical supply for a 8619 WM DOC 36 E 4 3 5 Wiring the 110 240 V AC electrical supply for a 8619 multiCELL WM AC 36 7 4 3 6 Supplying an external instrument a 8619 multiCELL sse 37 5 4 3 7 Supplying an external instrument 8619 multiCELL WM 8 4 3 8 Wire the inputs and outputs on the main board 4 3 9 Examples of the connection of flowmeters to a 8619 multiCELL m 4 3 10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM 41 8 4 3 11 Identifying the pins on the connection modules sss 41 4312 Wiring the input module INPUT 42 4 313 example of the connection of a type 8232 chlorine sensor order code 566051 or 566052 to the input module INPUT 44 4 314 An example of the connection of a type 8232 chlorine sensor order code 565164 to the input module INPUT 4 3 15 Wiring the output module OUT 5 4816 Wiring the pHIORP module ceramic ten p 5 4 317 Examples of connections to the PH ORP module
10. 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Parameters _ JFunctions 4 1 None 4 m A B Name ENTERING A B gt Status ON I A B _ OFF AAB MPV MOMAN CABA pe ENVES EET Mx M None Fast Slow choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values TYPE Indicates the function chosen 70 English 8619 ustment and commissioning FLUID CONTROL SYSTEMS NAME Rename the function chosen See section 5 4 Entering text This name appears in the view associated with this function in Process level STATUS Used to activate choose ON or deactivate choose OFF the view of the function selected in Process level PV A OR PV B Combine a physical parameter or the result of one of the functions F1 to F6 already used with variable A or B Variables A and B must be of the same value type and have the same unit FILTER Choose the level of attenuation of the input variables See Fig 44 Filtering curves 1 29 06 2010 13 40 0 1 48 L min 34 Value of variable A 57 L min 34 Value of variable B
11. 112 5 11 7 Calibrating an analogue input or AI2 at one point offset with respect to a measured value other than 113 5 11 8 Calibrating an analogue input connected to a current output or a voltage output 114 5 11 9 Calibrating an analogue input or Al 2 at 1 point slope Type 8232 chlo PING M 115 5 11 10 Entering the max value of the chlorine measuring 116 8 5 11 11 Reading the date of the last calibration of analogue input sss 116 9 5 11 12 Entering the periodicity of the calibrations 116 5 11 13 Entering the periodicity of a maintenance operation to be carried out on the 2 sensor connected to the analogue input 116 5 11 14 Reading the last calibration values of an analogue input with respect to a physi 117 amp 5 11 15 Restoring the factory calibration of the analogue inputs sse 117 5 5 11 16 Resetting the totali Sorsien tiaan 117 5 11 17 Entering the factor the used fitting or determining it using 1 118 5 11 18 Calibrating a pH or redox sensor nennen tenente tenter tentent tents 121 5 11 19 Calibrating a conductivity sensor
12. Mm 7 1 4 3 Information on the internet 7 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben aTe 1 burkert FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 1 1 About the Operating Instructions The Operating Instructions describe the entire life cycle of the device Please keep this operating instructions in a safe place accessible to all users and any new owners This operating instructions contains important safety information Failure to comply with these instructions can lead to hazardous situations gt When the symbol A is marked inside or outside the device carefully read the Operating Instructions gt Whatever the version of the device the Operating Instructions must be read and understood 1 1 1 Symbols used DANGER Warns against an imminent danger gt Failure to observe this warning can result in death or in serious injury WARNING Warns against a potentially dangerous situation gt Failure to observe this warning can result in serious injury or even death CAUTION Warns against a possible risk gt Failure to observe this warning can result in substantial or minor injuries NOTE Warns against material damage Q Important advice or recommendations a5 Refers to information contained in the Ope
13. 10 20 30 40 50 60 70 80 C Ambient temperature MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 8 Derating curves of the maximum permissible current depending on the ambient temperature UL certified Power distribution Protected against polarity reversal 12 36 V DC version 12 36 V DC 1 8 A max 110 240 version 24 V DC filtered and regulated 1 2 max see the curves in Fig 7 SELV circuit at a non hazardous energy level 24 English 8619 __ Technical data burkert 3 10 Specifications of the Input board Power consumption 0 1 VA Digital inputs DI Switching threshold 5 to 32 V DC Switching threshold V lt 2 V DC Input impedance 3 Galvanically isolated Protected against polarity reversal and voltage spikes Frequency 0 5 to 2500 Hz Any connection mode in sink or source mode Analogue inputs AI Galvanically isolated Precision 0 25 Current O 22 mA or 8 5 22 mA Max voltage 36 V DC Impedance 50 Resolution 1 5 pA Voltage 0 5 V DC or 0 10 V DC Max voltage 36 V DC Impedance 110 Resolution 1 mV 3 11 Specifications of the memory card reader recorder Memory card type SD Secure Digital or SDHC Secure Digital High Capacity Capacity 8 max File system FAT32 3 12 Specif
14. Allow the fluid to circulate in the pipes and wait for the flow to stabilise Start teaching Meas in progr 0005 L min 0001 L s TD w Teaching result Fact K flow rate 3 810 calculated by teach in 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben The 8619 calculates the flow rate measured in the pipe with the current K factor for 100 seconds The bargraph shows the time elapsed The 8619 displays the flow rate ue d calculated with the current K factor Enter the value of the flow rate in the pipe The 8619 displays the K factor Measurement can be suspended at any time by clicking on OK 120 English burkert Adj ustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 11 18 Calibrating a pH or redox sensor Refer to section 5 9 to access the Calibration menu Calibration _ gt Mx pH ORP__ gt Auto pH calib or st point 7 7 T pH caib point NO wv Rinsing w 2nd point Vv pH calib result pH _ ENTERING Slope potential potential
15. Parameters Mo Functions F1 F6 PID Setup 4 Channel Mono Dual 1 4 MOMAN 1 Mx 4 ____ Mexternal SP 2 NEL range 4 4 ENTERING PV 4 ENTERING Reg type Mode 4 Linear non linear 3 Low 4 ENTERING ENTERING CMD Direction 1 2__ 4 L_ Fall Advanced limits it Siatus 4 ON SPlimits ENTERING P ENTERING 46 6 t p Cut 6 6 ENTERING CMD SAFE Status Channel 1 2 4 inversion I Channe 1 2 lt ON OFF choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values 9 This function is present if SP Type external These functions are present if Regulation non linear English 8619 mum burkert Adjustment and commissioning FLUID CONTROL SYSTEMS Parameters Functions F6 4
16. Calibration Disable Enable Code 44 o 4 P Confirm 4 99 o PM0 Outputs 1 2 4mA I MENTERING 20mA It PIENTERING Dii toaise 1 gt Reset to zero total AJ Yes No 011 2 flow factor 4 _ md ResettozerototalB 4 1 Volume teaching of volume 4 TN Flow unit L h gal s p Statteachng n Flowed Volume Teaching result Flow teaching 4 Flow unit W L h L_pligal s Statteaching 4 progr 4 Flow teaching 4 Teaching result MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben This menu is available as an option see section 5 10 4 146 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben e Mx Inputs Calibration 4 AH7AI2 4
17. 205 L min Result of the function A B tti Fig 49 Example of a view of an active arithmetic function in Process level 5 10 12 Configuring a PROP proportional function This function is used to scale a process input PV System switch PROP function fallback Process gt result Fx CMD osition input PV Fig 50 PROP proportional function Refer to section 5 9 to access the Parameters menu Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the MO MAIN board This list appears in the output configuring user view config uring and datalogging menus to MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Assign the result Fx calculated to a physical output analogue AO or digital DO see sections 5 10 21 and 5 10 22 Display the result one of the user defined Ux views see section 5 10 8 Logging the values of Fx using the datalogger see section 5 10 18 71 English burkert FLUID CONTROL SYSTEMS Adjustment and commissioning Parameters _ JFunctions F1 F6
18. burkert FLUID CONTROL SYSTEMS Adjustment and commissioning 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 82 Parameters Functions FF1 F6 Setup ae ISP limits t Sitatus OFF 4 _p SPlimits 4 cutoff 4 Mode Cut ENTERING Lp Cut 4 CMD SAFE 4 OFF Pb Channel 1 2 4 _linversion 1 2 4 SP LIMITS the low and high limits of the setpoint value in order to limit the working range the setpoint CUTOFF Force or do not force the module output to 0 or 100 if the setpoint value is outside a range defined by Cut and or under the low range Cut or above the high range Cut Fx CMD Fx CMD gt setpoint SP 1 1 1 5 Fig 62 CUTOFF graphs CMD SAFE Confirm select Mode ON or not confirm select Mode OFF the use of a fallback position on the outpu
19. 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben RTD input resistance of the temperature stage in Q 151 English burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 152 5 16 4 On the conductivity module Mx Conductivity 4 9 uS cm RTD TDS USP 9595553 uS cm measured conductivity of the fluid resistivity C measured temperature of the fluid in C F measured temperature of the fluid in F RTD input resistance of the temperature stage in Q TDS quantity of dissolved solids in the fluid in ppm mass concentration of the fluid software option USP state of the USP function 5 16 5 On the additional outputs module Mx Outputs ho A02 gt 201 Do2 analogue output digital output tare ja 8619 Repair and maintenance FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 6 1 6 2 6 3 6 4 6 5 6 6 6 7 REPAIR AND MAINTENANCE Safety inslr cHOns
20. Packaging and Disposal of 153 burkert ee FLUID CONTROL SYSTEMS Repair and maintenance 6 1 Safety instructions N DANGER Risk of injury due to electrical voltage Shut down and isolate the electrical power source before carrying out work on the system Observe all applicable accident protection and safety regulations for electrical equipment N WARNING Risk of injury due to non conforming maintenance Maintenance must only be carried out by qualified and skilled staff with the appropriate tools Ensure that the restart of the installation is controlled after any interventions 6 2 Maintenance of the 8619 The 8619 can be cleaned with a duster slightly moistened with water with possible addition of a detergent com patible with the materials it is made of Please feel free to contact your B rkert supplier for any additional information 6 3 If you encounter problems 6 3 1 Miscellaneous problems Problem Recommended action On a wall mounting version the Check that the ribbon cable which links the display to the electronics display is not lit although the device board is connected is supplied with power If the ribbon cable is conn
21. Temperature sensor Oxidation reduction potential measurement electrode Reference electrode Strap not delivered gt o FE functional earth gt 1234567 8 9 Removable screw terminals 9 positions grey Fig 27 Wiring an oxidation reduction potential sensor and a Pt100 Pt1000 temperature sensor in pH ORP module Oxidation reduction potential meas urement electrode Temperature sensor Reference electrode pH measurement electrode o o 12 3 4 5 6 7 9 Removable screw terminals 9 positions grey FE functional earth Fig 28 Wiring a pH sensor an oxidation reduction potential sensor and a Pt100 or Pt1000 temperature sensor a pH ORP module 47 English burkert i wd FLUID CONTROL SYSTEMS Installation and wiring Black Temperature sensor Reference electrode Equipotential electrode Translucent pH measurement electrode Strap not delivered 12 3 4 5 6 7 9 Removable screw terminals 9 positions grey FE functional earth Colour of the wires in Burkert connection cables with order codes 561904 561905 561906 Fig 29 Wiring a pH sensor a Pt100 or Pt1000 temperature sensor in asymmetric
22. 1 0 2222 Display the result Fx on one of the user defined Ux views see section 5 10 8 Logging the values of Fx using the datalogger see section 5 10 18 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 90 tare ja 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 0 400 0 SP PV 0 0 00 01 F6 VDOS 29 06 2010 13 40 L 0 22788 Py Total volume metered in the chosen unit of volume Value of the setpoint Result of the function MENU SP PV t 29 JAL mode press this dynamic key to activate manual press this dynamic key to F6 VDOS enter the setpoint value 0 fi 0 0 22788 bv 400 0 E p py 29 06 2010 13 40 0 00 t CMDAUTO press this dynamic key to activate automatic mode press this dynamic key to set the per cen tage manually 2 CMD1 0 100 RETURN press this dynamic key to force the per centage to 100 press this dynamic key to force the per cen tage to 0 Switching from manual mode to automatic mode and vice versa resets the function Fig 70 Exampl
23. FLUID CONTROL SYSTEMS Adjustment and comm issioning When warning or error event is generated by the 8619 go into the Information menu to read the cause of the event generation gt and or read the measured conductivity value gt If necessary clean the cell and or recalibrate the sensor If necessary check the process The warning event may also be associated with one and or other digital outputs See section 5 10 22 Acurrent of 22 mA may be emitted on one and or other of the current outputs when an error event related 5 to either the monitoring of the fluid pH redox conductivity or temperature values the monitoring of an analogue input is generated See section 5 10 21 See also If you encounter problems in section 6 3 STATUS Choose whether or not to activate monitoring of fluid conductivity This monitoring is done by the generation of a warning event if the fluid conductivity range defined in the Warn Hi Lo functions below is exceeded and an error event if the fluid conductivity range defined in the Err Hi Lo functions below is exceeded CONDUCTIVITY Read the fluid conductivity measured in real time by the sensor WARN HIGH Enter the fluid conductivity value above which a warning event is generated WARN LOW Enter the fluid conductivity value below which a warning event is generated ERR HIGH Enter the fluid conductivity value above which an error
24. 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Type 8619 8619 multiCELL WM 8619 multiCELL WM DC 8619 multiCELL Modular transmitter controller burkert FLUID CONTROL SYSTEMS Operating Instructions MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben We reserve the right to make technical changes without notice Technische Anderungen vorbehalten Sous r serve de modifications techniques B rkert SAS 2010 2015 Operating Instructions 1503 7_EU ML 00561096 Original_FR burkert FLUID CONTROL SYSTEMS 1 GENERAL INFORMATION sssssssssssssssssssscesssstsesesceesssueeeseeeessnmsneeceesssnmmeessecesnnmmiseeseesananteeseesansueeeseesersumneseesessumneesesesannineeeteees 3 11 About the Operating 8 4 1 2 Intended S 5 1 3 Basic safety information snis 6 1 4 ON t 7 2 PRODUCT DESCRIPTION 9 2 1 10 22 Construction of a 8619 mulliCELL 10 2 3 Constr
25. 4 M1 ve A Mx Edit 6 Contrast Brightness 8 Functions 4 FF 1 F6 4 gt A B H 4 ENTERING H gt Status A B MPV A 7 PV B K MOMAN 0j I OMT m 0j 1 9 21 Mx f Filter I4 None Fast Slow PROP he Name ENTERING Status M OFF Pv t Mo MAIN M1 1 Mx IPV range M F ENTERING L_ Pv 6 J ENTERING filter Fast Slow Lim M ENTERING Lim ENTERING _ CMD Safe M Mode ON OFF Value _ ENTERING English choices offered depend on the modules fitted and or the options activated See section available software options and section 5 16 Process inputs or values 5 10 4 Consulting and or activating the 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben choices offered depend on the modules fitted and or the options activated See section available software options and section 5 16 Process inputs or values
26. 4 gt Name I4 9 ENTERING K ON L MOFE Iv K Mo MAIN M1 1 Mx IPY range M gt PV ENTERING ENTERING PPV filter None Eas 1 Slow P ENTERING Lim ENTERING SAFE I Mode ENTERING choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values TYPE Indicates the function chosen here PROP NAME Rename the function chosen See section 5 4 Entering text This name appears on the view associated with this function in Process level STATUS Used to activate choose ON or deactivate choose OFF the function selected PV Choose the process input for the function PV RANGE Enter the minimum PVScale and maximum PVScale values of the process input PV FILTER Choose the level of attenuation of the chosen process value See Fig 44 Filtering curves LIM Enter the lower limit on the output Enter the upper limit on the output Fx 1 10096 Lim 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Fig 51 Using the LIM and parameters a PROP function CMD SAFE Confirm select Mode ON or not confirm select Mod
27. English burkert FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 11 4 Calibrating an analogue input Al2 connected to a sensor other than a chlorine sensor Refer to section 5 9 to access the Calibration menu Calibration 4 Mx Inputs 2 Mode general RE Es 2 point PV calibration 15 point ww 2nd point v Calibr result PEY calibration offset 4 gt 1st point v Calibr result Voltage calibration Current calibration 1st point 4 Vv 2nd point YES 2nd point 24 result Last 6 Interval Calibration interval 1 55 4 gt 2 4 Interval I ENTERING Reset 4 Yes No Calibration log 4 9 READING pl Factory calibration If measuring sensor other than a chlorine measuring sensor is connected to an or AI2 analogue intput the analogue input can be calibrated either with respect to the measured value at two points or at one point See section 5 1 1 6 Calibrating ana logue input or Al2 at two points with respect to a measured value other than chlorine or section 5 11 7 Calibrating an analogue input or Al2 at one point offset w
28. Software options Available options gt PID Datalogger Dosing Flow Concentration Add new option MENTERING 65 English burkert FLUID CONTROL SYSTEMS Adjustment and comm issioning When an option is ticked it is activated in the device AVAILABLE OPTIONS Read the options available whether or not activated on the device PID enables configuring of a PID function on the device See section 5 10 14 DATALOGGER enables the saving of data See section 5 10 18 DOSING enables configuring of the Time dosing and Volume dosing functions See sections 5 10 15 and 5 10 16 This option automatically activates the FLOW option below FLOW the Flow and Totaliser process inputs are available in the PV list on both the board and the input module Mx Inputs see section 5 16 CONCENTRATION the concentration tables for a number of solutions are available in the menu Param eters gt Mx Conductivity Concentration see section 5 10 24 ACTIVATE AN OPTION enter the activation code for an option 5 10 5 Saving the data on the memory card This function is used to save the user parameters Parameters menu on the memory card in the MO MAIN board or on each module fitted Only authorized personnel may insert in remove a memory card from the reader rec
29. system switch real time clock gt result Fx CMD1 gt result Fx CMD2 Process input Fig 65 Time dosing function Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the MO MAIN board This list appears in the output configuring user view config uring and datalogging menus to Assign the result Fx calculated to a physical output analogue AO or digital DO see sections 5 10 21 and 5 10 22 Display the result on of the user defined Ux views see section 5 10 8 Logging the values of Fx using the datalogger see section 5 10 18 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 85 aTe 1 burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING F5 TDOS 29 06 2010 13 40 Date and time of the next dosing cycle updated at the end of the dosing 0 10 01 02 2209 gt cycle on channel 1 0 00 Result of the command channel 1 10 01 02 09 00 ________ Date and time of the next dosing cycle updated at the end of the dosing cycle on channel 2 96 100 0 1 Result of the command channel 2 MENU 6149 MANUAL press this dynamic key to activate manual mode F5 TDOS 29 06 2010 13 40 0 10 01 02 09 00 0 00 mD1 10 01 02 09 00 1
30. Move the selector into the customised name entering area delete all the characters and save Refer to section 5 9 to access the Parameters menu Parameters 4 Display names _ gt Mo MAIN M as 1 1 Edit The choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values The entered name appears in the view in Process level See section 5 4 Entering text U4 PROCESS1 29 06 2010 13 40 pH Default name of the process variable 1 6 53 551 25 mS cm 25 2 Name entered the process variable 205 551 47 Example of a renamed process variable 5 10 10 Setting the display contrast and brightness Refer to section 5 9 to access the Parameters menu Parameters _ Display Contrast 6 P Brightness 4 gt Set each percentage using O and CONTRAST Choose the display contrast level as a 69 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning BRIGHTNESS Choose the light intensity of the displa
31. choose Manual enter the value of the process temperature in in the next field e g when no temperature sensor is connected to the module 106 English 8619 urkert Adjustment and commissioning bt 1000139642 Version printed 30 06 2015 Status RL released freigegeben ADJUST TEMP The measured temperature can be corrected by an offset value Enter the offset value in degrees Celsius TEMP COMP Choose the type of temperature compensation to determine the fluid conductivity in accordance with a linear percentage select linear Linear temperature compensation may be sufficiently accurate for your process provided the temperature of your process is always gt C Enter a compensation between 0 00 and 9 99 C in the subsequent Coeff field Use the following graph and equation to calculate the mean value of the compensation coefficient a according to a temperature range AT and the associated conductivity range Ay AE d 25 or according to the natural water law choose 27888 or according to the ultra pure water law choose UPW or according to the ultra pure water and sodium chloride laws choose UPW NaCl or according to the law of the concentration table choose Concentration table available as an option that has been chosen in the Concentration function hereafter or deactivate temperature com
32. esent 48 4 3 18 Wiring the COND conductivity module 50 3 4 319 Examples of connection to the COND conductivity module sees 51 8 E 29 English burkert FLUID CONTROL SYSTEMS Installation and wiring Type 8619 4 1 Safety instructions DANGER Risk of injury due to electrical voltage gt 12 36 V DC version is installed either in a wet environment or outdoors all the electrical voltages must be of max 35 V DC Disconnect the electrical power for all the conductors and isolate it before carrying out work on the system All equipment connected to the 8619 shall be double insulated with respect to the mains according to the standard IEC 61010 1 2010 gt Observe all applicable accident protection and safety regulations for electrical equipment WARNING Risk of injury due to nonconforming installation Electrical installation can only be carried out by qualified and authorised personnel with the appropriate tools Fit a circuit breaker or switch to the electrical installation of the building in which the device is installed gt Install the circuit breaker or switch in an easily accessible place gt Identify the circuit breaker or switch as the disconnecting component for the electrical power supply to the device gt Install appropriate safety devices correctly rated fuse and or circuit
33. go back to Process level Dynamic function MEAS access the menu displayed Dynamic function OK access the highlighted function Dynamic function OK confirm the entry Dynamic function OK save modifications Dynamic function SAVE back to the parent menu Dynamic function BACK cancel the current operation Dynamic function ABORT set a setpoint value Dynamic function SETP activate manual mode in a configured and activated function Dynamic function MANU manually set the percentage of the function Dynamic function force the result of a function to 0 force the result of a function to 100 Dynamic function 0 Dynamic function 100 activate automatic mode in a configured and activated Dynamic function AUTO function Start teach in Dynamic function START end teach in Dynamic function END answer the question asked in the affirmative Dynamic function YES answer the question asked in the negative Dynamic function NO 57 English burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning You want to Press select the highlighted character or mode Dynamic function SEL browse in Process level next view previous view niveau niveau suivant pr c dent browse in th
34. 4 gt LMT 1 Mx 4 Mo Outputs B02 ENTERING Do1 4 OFF ON L_ DO2 4 OFF ON Information Error It MESSAGE 4 Warming M MESSAGE Maintenance MESSAGE Smiley kt MESSAGE System log 4 READING versions Mo 4X READING Lp I READING tp READING The choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values 149 English burkert FLUID CONTROL SYSTEMS Adjustment and commissioning 5 16 Process inputs or values 5 16 1 On the MO MAIN board Warning AO1 AO2 DO1 DO2 SysSwitch DH DI2 Qv DI2 Qv TotA DI1 TotB DI2 TotA DI2 TotB Hz Diz Hz ___ Fx Available on the device if the software option FLOW is active See section 5 10 4 44444 4444 4444 Warning event generated by the 8619 AOx analogue output digital output System switch when the corresponding event is configured and activated Dix digital input Dlx Qv flow r
35. 6 DATE Set the date TIME Set the time 5 10 2 Selecting the display language Refer to section 5 9 to access the Parameters menu Parameters 5 Language English Francais Deutsch The messages are displayed in the new language as soon as the choice has been saved 5 10 3 Modifying the PARAMETERS menu access code Refer to section 5 9 to access the Parameters menu Parameters 4 9 System code 4 50 Enter the new Confirm the new PARAMETERS menu code access code If the default access code 0000 is kept the device does not request it to access the Parameters menu 5 10 4 Consulting and or activating the available software options This menu is used To consult the list of software options available To activate the options by entering the code The activation code is obtained on requests from your Burkert dealer Provide him with the order code of the desired option and the order code and serial number of your device which you will find in the menu Information gt Versions gt MO MAIN gt Product ID and ProductSN o The Dosing option also activates the Flow option if it does not exist by default in the device Refer to section 5 9 to access the Parameters menu Parameters __ System
36. Panel mounting housing and fastener Wall mounting housing wall mounting fastening plate cable glands protective cap for LCD display hinge stiffener Protective blank for a slot without connection terminal PA66 Seal Silicone Front panel and keys PC silicone Terminal support plate Stainless steel 304 Terminal blocks PBT contacts in gold plated copper alloy Ground screw spring washer Stainless steel 316 A4 Protective cap for the 110 240 V AC power supply terminal board Stainless steel 304 4 cover screws PVC Silicone Burkert ac muliCELL PBT contacts in gold plated copper alloy Stainless steel 304 Stainless steel 316 A4 Silicone 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Fig 5 Component materials of the 8619 multiCELL 20 English 8619 Technical data burkert FLUID CONTROL SYSTEMS pu 1 PBT contacts in gold plated Silicone copper alloy Fig 6 Component materials of the 8619 multiCELL WM 8619 multiCELL Electrical supply 12 36 V DC filtered and regulated Tolerance 10 96 Stainless steel 316 A4 Stainless steel 304 3 6 Specifications of the MO main board of the SELV circuit at a non hazardous energy level source not provided of the UL devices 61010 1 standard with variabl
37. 124 5 12 Diagnostics 126 x 5 12 1 Modifying the Diagnostics menu ACCESS code sse 126 E 5 12 2 Monitoring the current or voltage value received on the analogue inputs 127 gt 5 12 3 Detecting an open loop voltage 128 6 5 12 4 Monitoring the pH redox 5 128 i 5 12 5 Monitoring the conductivity of the 129 5 5 12 6 Monitoring the temperature of the fluid 130 5 12 7 Reading the parameters of the pH redox or conductivity 132 lt 5 13 TESS 132 5 13 1 Modifying the Tests menu access 2 4440 1000 tenentes 132 5 13 2 Verifying the correct behaviour of the outputs by simulating an input pro EET 132 5 13 3 Checking that the outputs are working correctly seen 133 5 14 Information MENU O 134 5 15 Structure the configuration 135 5 16 Process inputs or values eit a adaba anaa aAa aa ai aiaa 150 54 English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS 5 16 1 On the MO MAIN
38. 6 48 29 06 2010 13 40 0 166 5 Measured value of the process variable chosen Value of the setpoint Result of the PID function channel 1 Result of the PID function channel 2 IMENUSP PV t 1 MANUAL press this dynamic key to activate manual mode press this dynamic key to NEN F4 PID e fi enter the setpoint value 0 0 0 29 96 2010 13 40 min 64 91 pv L min 0 166 5 0 00 6 48 MENU ett CMD AUTO 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Fig 59 press this dynamic key to activate automatic mode press this dynamic key to set the per centage manually CMD1 fi Set the percentage using and RETURN CMD2 press this dynamic key to set channel 2 0 100 press this dynamic key to force the per centage to 100 press this dynamic key to force the per centage to 0 Example of a view in Process level of the PID function and switching to manual or automatic mode CHANNEL Choose to use a single control loop choose Single or a control loop with 2 outputs each with a set of parameters choose Dual Dual mode is used for example to control the pH with an acid output and a base output when the acid output is controlled the base
39. English 8619 Installation and wiring burkert FLUID CONTROL SYSTEMS 1st 4 20 mA input at external instrument 2nd digital output at external instrument 1st digital output at exter nal instrument 5 36 VDC 12 36 2nd 4 20 mA input at external instrument 12 36 VDC 12 36 VDC 0 VDC 12 36 VDC 000000000000000000000 Removable screw ter minals 21 positions orange digital inputs FE functional earth Fig 16 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Wiring the inputs and outputs on the main board analogue outputs FE o 001 202 digital outputs 011 012 AO1 AO2 001 and 002 designation in the configuration menus of the MO main board 39 a Type 8619 burkert FLUID CONTROL SYSTEMS Installation and 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 40 4 3 9 Examples of the connection of flowmeters to a 8619 multiCELL 12 36 VDC Electrical power supply 0000000 0 terminals 21 posi i E tions orange FE fun
40. burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 10 13 Configuring ONOFF control function This function is used to set the on off control A conductivity control system can be combined with the time dosing function see section 5 10 15 to carry out a purging step before dosing Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the MO MAIN board This list appears in the output configuring user view config uring and datalogging menus to an Assign the result calculated to a physical output analogue AO or digital DO see sections 5 10 21 and 5 10 22 Display the result one of the user defined Ux views see section 5 10 8 Logging the values of Fx using the datalogger see section 5 10 18 Setpoint SP fallback Process input position gt result Fx CMD1 PV Time dosing function Dos 51 gt Fig 53 ONOFF function F2 0NOFF 29 06 2010 13 40 of Value of the process variable chosen 5 500 0 EP SV Value of the setpoint 0 0 00 Result of the ONOFF function No Link r3 Dos st No associated time dosing MENU SP PV 9 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben press this d
41. enable a correspondence between the working range of the actuator and that of the 8619 see Fig 64 STATE OFF When scaling of the output is configured using the parameters Lim and the parameter STATE OFF is used to guarantee the output setting to 0 or 10096 to prevent a permanent command sub sisting on the actuator terminals A state off x Lim Lim i e a proportional solenoid valve operating between a command of 4096 and 80 Then set parameters Lim 40 96 and Lim 80 96 If state OFF 2 96 then A 2 x BO 40 0 8 96 Therefore when the actual output is below 40 0 8 40 896 the command switches to 096 and when the actual output is above 80 0 8 79 2 96 the command switches to 100 Fx CMD 4 Lim 80 Lim 40 T gt Theoretical output 100 calculated Fig 64 Example of Lim Lim and State OFF parameter setting 5 10 15 Configuring a time dosing cycle This function is available as an option See section 5 10 4 It is used to add one or two products to the process either at regular intervals Period according to the days of the week DoMode Week The quantity added is proportional to the time open programmable of the command unit MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 84 English urkert Adjustment and commissioning FLUID CONTROL SYSTEMS
42. pliso pH t _ DIENTERING ORP calibration point result ORP calib data Offset 6 ENTERING interval 4 7 Last 4 P VALUE log DREADING gt Use one of the following methods to calibrate pH sensor PH AUTO CALIBRATION Automatically calibrate the pH sensor first choose the buffer solution used in the menu Parameters gt Mx pH ORP gt Buffer 8619 automatically recognises the pH of the solution used When a sensor is calibrated automatically the most recent calibration date is updated function LAST in the submenu CALIBRATION INTERVAL below PH MANUAL CALIBRATION Calibrate the pH sensor using a 1 or 2 point procedure See details on the following pages When a sensor is calibrated manually the most recent calibration date is updated function LAST in the submenu CALIBRATION INTERVAL below PH CALIBRATION DATA Enter the zero values and the slope indicated on the certificate for the pH sensor if provided Always enter a negative value for the slope even if the value given on the certificate is a positive value This entry does not update the most recent calibration date function LAST in the sub menu CALI BRATION INTERVAL below gt Use one of the following 2 methods to cali
43. 42 Position of the icons Meaning and alternatives Default icon when process monitoring is not activated via the Diagnostics menu if monitoring is activated this icon indicates that the parameters monitored are not out of range If at least one monitoring is activated the alternative icons in this position are combined with see sections 5 12 2 to 5 12 6 combined with e see sections 5 12 2 to 5 12 6 The smiley symbols do not relate to correct functioning of the device Device currently measuring The alternative icons in this position are Hi flashing HOLD mode activated see section 5 11 1 flashing running check that an output is working and behaving correctly see section 5 13 2 and 5 13 3 Maintenance event see section 5 11 18 and 5 11 19 Warning event See sections 5 11 18 5 11 19 and 5 12 2 to 5 12 6 Error event See sections 5 11 18 5 11 19 and 5 12 2 to 5 12 6 Memory card inserted and datalogger activated The alternative icon to this position is indicating an error Access menu Information Log to read the associated error message and see section 6 3 9for the meaning of the message 61 English burkert ME FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING 5 7 Operating levels The device has 2 operating levels Process level See section 5 8 for the description of the Process level Co
44. English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 11 9 Calibrating an analogue input Al1 or Al 2 at 1 point slope Type 8232 chlorine sensor example This function is used to determine the slope of the straight line of the measurement signal Refer to section 5 9 to access the Calibration menu Install the chlorine sensor in the process with respect to the related Operating instructions Connect the chlorine sensor to an analogue input or AI2 Calibration Mx Inputs IAI Mode general 7 Calibration slope P Mode chlorine Activate the 1 point calibration function The 8619 saves the current value on the analogue input gt The device shows the measured value of chlorine Take a sample of the solution to be measured With the DPD1 method determine the chlorine concentration of the sample Solution measured value gt Enter the value of the chlorine concentration of the sample that has been determined with the DPD1 method Calibration result Slope 0 876 mA ppm The 8619 associates the calculated slope with the analogue input signal selected A warning message signals a slope lt 25 or gt 400 96 Replace the electrolyte and or the membrane Fig 86 Example
45. INPUT NOTE The type 8232 chlorine sensor may be damaged by the electrical power supply gt Power the chlorine sensor with a voltage between 22 5 and 26 V DC gt If the chlorine sensor is powered via a type 8619 power the type 8619 12 36 V DC version with a power supply between 22 5 and 26 V DC MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Colour of the conductor for chlorine sensor order code 565164 Signal Negative voltage signal Positive voltage signal Positive supply Negative suppl 44 English 8619 Installation and wiring burkert FLUID CONTROL SYSTEMS 22 5 26 VDC Electrical power supply of the 861 FE functional earth 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben MO Removable screw terminal 21 positions orange 000000000000000 Removable screw JI terminals 9 positions cR lt lt lt lt a 1 2 4 5 6 78 9 12 012 INPUT module of the 8619 Fig 25 Connection of the type 8232 chlorine sensor order code 565164 powered via the 8619 multiCELL 45 a Type 8619 burkert FLUID CONTROL SYSTEMS Installation and WirIr1g 4 3 15 Wiring the output module OUT The OUT outputs module ha
46. Y OFF gt gt FF lt lt gt Low High Process input PV Low High Process input PV Fig 73 Hysteresis mode PV Choose the process input associated with the System switch event LOW Choose the value of the low switching threshold HIGH Choose the value of the high switching threshold INVERT Invert the event or not DELAY Choose the value of the time out before switching This is valid for both thresholds Low and High Switching is only done if one of the thresholds high or low is exceeded for a duration longer than this time out Configuring in Window mode The output status changes as soon as any threshold low or high is reached not inverted inverted contact contact ON ON Orr Low High Process input PV ob Low High Process input PV Fig 74 Window mode PV Choose the process input associated with the System switch event LOW Choose the value of the low switching threshold HIGH Choose the value of the high switching threshold INVERT Invert the event or not DELAY Choose the value of the time out before switching This is valid for both thresholds Low and High Switching is only done if one of the thresholds high or low is exceeded for a duration longer than this time out 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 94 English burkert Adj ustme
47. freigegeben FE functional earth Fig 21 Connecting the analogue inputs to a 2 wire current transmitter and connecting the digital inputs of the input module 42 150 8619 m urkert Installation and wiring bi IrKert MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 1st 0 4 20 mA output 2nd 0 4 20 mA output at external instrument F at external instrument 12 36 12 36 VDC VDC 0 VDC 1st digital output at 0 VDC external instrument 12 36 VDC 12 36 VDC 2nd digital output at external instrument Removable screw termi nals 9 positions orange 123456 7 8 9 011 012 VV analogue digital inputs inputs designation in the configuration menus of the Mx additional output module FE functional earth Fig 22 Connecting the Al1 analogue input in source mode and the analogue input AI2 in sinking mode to 3 wire current transmitter for example type 8025 with relay outputs and connecting the digital inputs of the input module 1st 0 5 10 V DC output o 1st digital output at external instrument 0 VDC e external instrument 12 36 wee 0 VDC 12 36 VDC 2nd digital ou
48. models PROP Standard on all 100 Calculation of an output proportional to a proportional models bounded input process 0 parameter scal ON OFF Standard all ON OFF control For all input types models 13 burkert FLUID CONTROL SYSTEMS Type 8619 Product description MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 14 Function Flow rate measurement Availability Standard on models 560205 560213 565984 a 565987 Optional see section 5 10 4 on all other models Formula Each digital input can be used to measure the flow rate PID Optional see section 5 10 4 Continuous regulation For all input types with internal or external setpoint Time dosing Optional see section 5 10 4 In a cooling tower for example used to dose 2 products at fixed intervals or for twice daily dosing scheduled over one week The time dosing function can be combined with an ON OFF function on a conductivity measurement only in order to ensure pre purging of the system The ON OFF function must be configured and activated before the time dosing function Volume dosing Optional see section 5 10 4 dedicated to the cooling towers Metering of a specific volume of water and activation of an actuator during a specific period in order to add a product and finall
49. 06 2015 Status RL released freigegeben 1 8619 burkert FLUID CONTROL SYSTEMS General information 1 3 Basic safety information This safety information does not take into account any contingencies or occurrences that may arise during assembly use and maintenance of the device the local safety regulations that the operator must ensure the staff in charge of installation and maintenance observe Danger due to electrical voltage gt If a 12 36 V DC version is installed either in a wet environment or outdoors all the electrical voltages must be of max 35 V DC gt Disconnect the electrical power for all the conductors and isolate it before carrying out work on the system gt All equipment connected to the 8619 must be double insulated with respect to the mains according to the standard IEC 61010 1 2010 gt Observe all applicable accident protection and safety regulations for electrical equipment Various dangerous situations To avoid injury take care gt to prevent any unintentional power supply switch on gt to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools gt to guarantee a set or controlled restarting of the process after a power supply interruption gt to use the device only if in perfect working order and in compliance with the instructions provided in the user operating instructions g
50. 5 cable glands J supply and distribution board MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Fig 3 Construction of a 8619 multiCELL WM AC 12 English 8619 Product descri ption FLUID CONTROL SYSTEMS 2 5 Functional diagram INPUTS FUNCTIONS OUTPUTS Digital inputs or faquency Function 1 OUTPUT SIGNAL inputs Analogue inputs current or voltage Conductivity sensor 2 or 4 electrodes PWM or on off or PFM or pulse Transistor 1 and 2 Function 6 4 20 mA 4 20 mA 1 2 Temperature sensor Displa PT100 PT1000 pH Redox sensor simultaneously active 2 6 Functional description The multiCELL assigns each input to a function such as dosing for example which is entirely configurable by the user According to the model selected the following are offered as basic or optional functions MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Function Availability Formula Arithmetic Standard on all A B Arithmetic operation between two values models having the same units A or B may be the result of another function PASS Standard on all A B x 100 Calculation of the passage rate models REJECT Standard on all 1 A B x 100 96 Calculation of the rejection rate models DEVIAT Standard on all 1 x 100 96 Calculation of the deviation rate
51. EN Version H printed 30 06 2015 Status RL released freigegeben 5 12 2 Monitoring the current or voltage value received on the analogue inputs This function is used to define the behaviour of the limits entered by the user are reached Refer to section 5 9 to access the Diagnostics menu Diagnostics 4 M Thresholds __ 4 None gt 5 Warning low ENTERING if Thresholds Low or Both Warning high ENTERING if Thresholds High or Both p Error low ENTERING if Thresholds Low or Both Error high ENTERING if Thresholds High or Both A malfunction in your process may be revealed by too low or too high value received on the analogue input To be warned when the value received on the analogue input is out of range choose which thresholds have to be monitored in the Thresholds function and then set one or two threshold values outside of which the 8619 generates a warning event and displays the icons and A set one or two threshold values outside of which the 8619 generates an error event and displays the icons and When a warning error event is generated by the 8619 go into the Information menu to read the cause of generation of this event correct the problem ac
52. ENTERING Lim KM ENTERING b State OFF P ENTERING SAMPLE TIME Define the sampling time between 0 1 and 60 s SP Enter the setpoint value 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben PV FILTER Choose the level of attenuation of the chosen process value See Fig 44 Filtering curves DEADBAND Define the percentage from to 100 of the deadband around the setpoint value KP Define the proportional gain applied to the difference between the setpoint value and the measured value TN This parameter represents the integral part of the PID module used to eliminate the static error between the measurement and the setpoint Enter a value of between 0 1 and 9999 seconds default value 9999 s TV This parameter represents the drift part of the PID module used to react quickly to variations in measurement or setpoint and anticipate variations on the controller Use this variable on slow processes Enter a value of between 0 0 and 9999 seconds default value 0 0 s 83 English burkert FLUID CONTROL SYSTEMS Adjustment and comm issioning If the system becomes unstable the TV value set is too high reduce it as quickly as possible Enter the working point of the output from 0 to 100 LIM and LIM4 Some actuators proportional solenoid valves work over a reduced range for example 40 80 96 The parameters Lim and Lim
53. Mxinputs 14 gt Modergeneral T Calibration log 4 LP The log indicates the last successful calibration values with respect to a physical value 5 11 15 Restoring the factory calibration of the analogue inputs Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs 6 4 gt Mode general and Factory calibr gt Mode chiorine 5 11 16 Resetting the totalisers This function is available on the devices with analysis modules if the software option FLOW is activated See section 5 10 4 Refer to section 5 9 to access the Calibration menu totaliser__ _ Reset totalis 4 Yes No Calibration Reset totalis Yes No Mx Inputs English burkert FLUID CONTROL SYSTEMS Adjustment and commissioning 5 11 17 Entering the K factor for the used fitting or determining it using teach in This function is available on the devices with analysis modules if the software option FLOW is activated See section 5 10 4 Refer to section 5 9 to access the Calibration menu Calibration _ 4 0 MO Inputs
54. Screws of the cable glands tightened with a torque of 4 5 Nm 20 Housing closed The 4 screws for the cover are tightened crosswise with a torque of 1 4 Nm 20 Pollution degree Degree 3 according to UL 61010 1 following the con ditions below Housing closed The 4 screws for the cover are tightened crosswise with a torque of 1 4 Nm 20 Category of installation Category Il according to UL 61010 1 with a memory card available as an accessory order reference 564072 If a different memory card is used observe the operating temperatures given by the manufacturer of the memory card 3 4 Compliance to standards and directives The device conforms to the EC directives through the following standards EMC EN 61000 6 2 EN 61000 6 3 Resistance to vibrations EN 60068 2 6 Resistance to shocks EN 60068 2 27 For the 8619 multiCELL WM AC Low voltage directive The UL devices with command key PE72 identified by the logo and the UL devices with command Measuring C US Equipment key PUO identified by the logo wstep 5237737 for the United States and Canada comply with the following standards UL 61010 1 CRN CSA C22 2 n 61010 1 19 English burkert bud FLUID CONTROL SYSTEMS Technical data 3 5 Mechanical data Tab 1 Materials in contact with the ambient air Material Component 8619 multiCELL WM BSTS 8619 multiCELL DC
55. Unscrew and remove the protective cover of the power supply connection terminal block MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Protective cover 36 English 8619 rg urkert Installation and wiring bt MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Removable screw Use the rightmost cable terminals 2 positions gland for the electrical power green supply cable Wire the 110 240 110 240 V power supply for a 8619 multiCELL WM AC on a terminal block marked 110 240 V AC Connect the protective earth of the installation to the earth screw of the device see section_2 4 Fig 3 using a lug with an eyelet suitable for the M4 earth screw and earth conductor Tighten with a torque of 1 Nm 20 L Live conductor N Neutral conductor gt Put in place and screw on the protective cover Fig 13 Wiring the 110 240 V AC electrical supply 8619 multiCELL WM 4 3 6 Supplying an external instrument via a 8619 multiCELL The device can be used to supply an external instrument for example a flow sensor with a voltage identical to the supply voltage of the 8619 The power supply is available on the MO terminal block of a 8619 multiCELL 12 36 VDC Power supply available for an external instrument power tuper 7022999000999995590900
56. board 150 5 16 2 On the input module 5163 the pH redox 151 5 164 On the conductivity 152 5 16 5 On the additional outputs 152 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 55 1 8619 burkert Adjustment and commissioning 5 1 Safety instructions WARNING Risk of injury due to non conforming adjustment Non conforming adjustment could lead to injuries and damage the device and its environment The operators in charge of adjustment must have read and understood the contents of this operating instructions gt In particular observe the safety recommendations and intended use The device installation must only be adjusted by suitably trained staff WARNING Danger due to non conforming commissioning Non conforming commissioning could lead to injuries and damage the device and its surroundings gt Before commissioning make sure that the staff in charge have read and fully understood the contents of the operating instructions gt In particular observe the safety recommendations and intended use The device installation must only be commissioned by suitably trained staff Before commissioning calibrate each measuring sensor connected to the device 5 2 Switching on the device for the first time When switch
57. corresponding to 100 PWM 101 English burkert ae FLUID CONTROL SYSTEMS Adjustment and commissioning INVERT Invert the output or not FREQUENCY Choose the value of the output frequency 1 T2 from 2 to 2000 Hz Configuring in PWM mode This mode is used to control an ON OFF actuator not inverted inverted T2 period constant T1 varies 81 PWM mode PV Choose the process input associated with the selected output 96 Choose the value of the process input PV corresponding to 0 PWM 100 Choose the value of the process input PV corresponding to 100 PWM INVERT Invert the output or not PERIOD Choose the value of period T2 in seconds MIN ON TIME Choose the minimum value of T1 in seconds Configuring in PFM mode This mode is used to control a dosing pump for example not inverted inverted 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben T1 period constant T2 varies 82 mode PV Choose the process input associated with the selected output 102 0 Choose the value of the process input corresponding to the min frequency English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS 100 Choose the value of the process input corresponding to the max frequency defined in MAX FREQ below INVERT Invert the output or not MAX FRE
58. depending on the ERROR LOW and ERROR HIGH thresholds defined see section 5 12 5 gt Go to the Diagnostics menu to read the fluid conductivity value section 5 12 5 If necessary clean the measuring cell and or recalibrate the sensor 155 burkert FLUID CONTROL SYSTEMS Type 8619 Repair and maintenance MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 156 Message dis played in the Information menu Meaning Recommended action Mx E Temperature The fluid temperature is out of range This message is displayed if monitoring of the fluid temperature on the Mx module is activated depending on the ERROR LOW and ERROR HIGH thresholds defined see section 5 12 6 Go to the Diagnostics menu to read the value of the temperature measured section 5 12 6 If necessary check whether the tem perature sensor is working correctly by measuring a fluid with a known temperature gt If the temperature sensor is faulty return it to the manufacturer gt If the temperature sensor is not the cause of the problem check the process Mx E RTD open The temperature sensor is not connected to the Mx module This message may only be displayed if the measurement mode of the temperature for module Mx is set to automatic see section 5 10 23 and or 5 10 24 Connect a temperature sensor to the
59. each mode Configure channel1 or channel2 in Period mode dosing at regular intervals STATUS Choose to activate choose ON or deactivate choose OFF the channel START Define the time of the first dosing of the day The subsequent dosing cycles will be run at the intervals defined in PERIOD below PERIOD Define the interval between 2 dosing cycles DURATION Define the duration of the dosing cycle WAITING TIME Define the waiting time during which no new dosing cycles can be started particularly when time dosing is associated with an ONOFF function see section 5 10 13 period 9h duration 2 30 min ___ 4 LL E 241 2 3 20 22 241 2 4 start 4h Fig 67 Example of configuring in Period mode Configure channel1 or channel2 in Week mode dosing according to the days of the week In this mode 1 or 2 dosing cycles or events for the same product in the same channel can be configured for each day of the week Monday to Sunday STATUS Choose to activate choose ON or deactivate choose OFF the channel WAITING TIME Define the waiting time during which no new dosing cycles can be started particularly when time dosing is associated with an ONOFF function see section 5 10 13 START Define the start time of the dosing cycle for this day of the week DURATION Define the duration of the dosing cycle
60. electrodes PT100 PT1000 Auto RTD yyy Temperature I Auto Manual adjust ENTERING if Temperature ENTERING if Temperature 4 27888 UPW UPW NaCI Concentr table 1 ENTERING if Linear Concentration None 1 H2504 0 30 H2S04 32 84 2504 92 99 HNO3 0 30 HNOS 35 96 HCI 0 18 HCI 22 3996 NaOH 0 14 NaOH 18 50 NaCl 0 26 MUSP ENTERING gt calib _ 4 Manual pc ENTERING if Temp calib Manual p Calibr solution M 5 us 0115 uS gt 1100 uS 00141315 ___ 9 100115 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben This menu is available as an option see section 5 10 4 CELL Choose the type of conductivity cell either with 2 or 4 electrodes connected to the module RTD Choose the type of temperature sensor connected to the module TEMPERATURE Choose the value of the temperature used in the process choose Auto the temperature of the fluid is measured by the sensor
61. event is generated ERR LOW Enter the fluid conductivity value below which an error event is generated 5 12 6 Monitoring the temperature of the fluid This function is used to monitor the fluid conductivity and define the device s behaviour if the ranges defined are exceeded Refer to section 5 9 to access the Diagnostics menu Diagnostics _ Mx pH ORP___ P Temperature 4 It ON OFF Temperature _ READING Warning high ENTERING Maring low ENTERING MeConducti Error high It ENTERING 4 PENTERING 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben low A malfunction your process on the temperature sensor be revealed by too low too high a fluid tem perature or by an incorrect temperature measurement To be warned when the temperature measurement is out of range activate monitoring on the fluid temperature in the Status function and then set a temperature range in C outside of which the 8619 generates a warning event and displays the icons and A set a temperature range in outside of which the 8619 generates an error event and displays the icons 130 and English burkert Adjustment and commissioning F
62. for DO1 and 002 outputs on the MAIN board 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 143 aTe 158 burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 144 Parameters 4 M RID gt 00 L_ PT1000 Temperature Temp adjust MENTERING if Temperature Auto if Temperature Manual tp calib Auto Manual gt ENTERING if Temp calib Manual Hamilton LMDIN19267 mits M pH zero Warning high 4 ENTERING Warning low ENTERING Error high ENTERING Error low I4 ENTERING slope Warning high K ENTERING Warning low high K ENTERING Error low K ENTERING MORP Offset K 7 Warning high 4 ENTERING Warning low _ ENTERING Error high K ENTERING Error low J ENTERING English 8619 Adjustment and commissioning burkert FLUID CONT
63. modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values STATUS Choose to activate choose ON or deactivate choose OFF the datalogger function PERIOD Choose the data storage interval in seconds if datalogging is activated MAX LINES Enter the maximum number of lines that a data file contains The files are saved under DLOOOOOO to DL999999 PV1 TO PV8 OR PV9 TO PV16 Choose the process input for which the values are logged 95 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 10 19 Choosing the units for the totalisers This function is available on the devices with analysis modules if the software option FLOW is activated See section 5 10 4 Refer to section 5 9 to access the Parameters menu Parameters M gt MO Inputs To 4 otaliser unit PlTotaliser unit Vx Inputs The function makes it possible to select the units of the totalisers 5 10 20 Configuring the analogue inputs Refer to section 5 9 to access the Parameters menu Parameters 4 4 _ 117 12 Mode Current Voltage Range 0 20 mA 12 if Mode Current 4 20mA J 0 2V 0 5V if Mod
64. on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values 141 English ult Type 8619 burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING Parameters MO Outputs 401 02 MEP 1 Mx Outputs 1 Mx Lp lama 4 P ENTERING I Boma 4 ENTERING filter 4 None Fast 51 event 02 DOIDO 4 On Off Mode On Off M0 MAIN 1 8 md 1 a Mx g No 8 Yes 2 _ Delay K ENTERING a tc 3 hysteresis Mode Hyst Win 8 Hamm 5 m 9 Mx 8 Low K ENTERING High gt ENTERING I Invert No 5 Yes 5 Delay K ENTERING FastPWM gt Mode FastPWM LPV K IMO MAIN e 5 M1 8 1 2 Mx lt om ENTERING Pioo W ENTERING it No Yes M ENTE
65. output is at zero and vice versa English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS PV Choose the process input from the list displayed by the device This value may be a measurement input or the result of the function SP TYPE Choose between an internal setpoint value choose internal or an external setpoint value choose external then select the parameter used as the setpoint from the list in the SP PV function below SP Choose the parameter used as the external setpoint for the function PV RANGE Enter the minimum PVRange and maximum PVRange measurement values of the process input REG TYPE Choose a linear control mode choose linear or non linear control mode choose non linear then enter under Low and High the 2 process input thresholds outside of which the Drift part is deactivated pH 4 PI function D O High value Setpoint value PID function Low value PI function D O gt Reagent Fig 60 Example of non linear control of the pH CMD DIRECTION Choose the control direction for the function CMD1 or CMD2 respectively ascending choose Rise or descending choose Fx CMD 4 100 Fall gt 100 Output calculated by the function Fig 61 CMD DIRECTION graphs 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 81
66. section module 5 10 15 or 5 10 16 The periodicity of calibrations is set in the INTERVAL function in the CALIBRATION INTERVAL menu see section 5 11 15 or 5 11 16 6 3 7 Error messages during data saving The following error messages may be displayed when saving data see section 5 10 5 Message Meaning Recommended action displayed Missing memory No memory card has been inserted into the device Insert a memory card into the card or the memory card has not been formatted device see section 2 2 gt Format the memory card 159 burkert FLUID CONTROL SYSTEMS Type 8619 Repair and maintenance 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 160 Message Meaning Recommended action displayed Datalogger is The memory card is already used by the Deactivate the data logging see enabled datalogger section 5 10 18 File open The file cannot be created Format the memory card Memory card write Write problem of the file Check that the memory card is not write protected Check that there is enough free space on the memory card 6 3 8 Error messages during data loading The following error messages may be displayed when loading data see section 5 10 6 Message displayed Meaning Recommended action card Missing memory No memory card
67. the 8619 by hand so that the hooks remain in place Step 6 Fully tighten the screws using an appropriate screwdriver Repeat steps 4 to 6 to fit the remaining 3 fasteners Fig 9 Panel mounting the 8619 on an enclosure or cabinet 4 2 2 Installing a 8619 multiCELL WM on a support NOTE Risk of material damage the cable glands are loosened The body of the cable glands are screwed into the housing at the factory with a torque of 5 5 Nm Before installing the wall mounting housing on its support check that the bodies of the cable glands are tight ened If the bodies of the cable glands are loose tighten them with a torque of 5 5 Nm 20 9 6 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben The 8619 multiCELL WM is installed on a support using the wall mounting fastening plate Choose a location such that The surface is plane The surface temperature of the support remains below 100 The display is at eye level There is sufficient space to open the housing by 180 32 English 8619 Installation and wiring FLUID CONTROL SYSTEMS runners 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Fig 10 Installation of a 8619 multiCELL WM on a support Step 1 Removing the wall mounting fastening plate from the device 1 Press the tab to un
68. the analogue input as carried out in the factory see section 5 11 15 English burkert ee FLUID CONTROL SYSTEMS Adjustment and commissioning 5 11 6 Calibrating an analogue input AI2 at two points with respect to a measured value other than chlorine This calibration does not replace the calibration of the measuring sensor connected to the analogue input Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs Mode general 2 point PV calibration Immerse the probe of the sensor for example a pH sensor in the first buffer solution The 8619 displays the value measured for the solution Solution measured value gt Enter the value of the buffer solution indicated on the bottle Wait for the measurement to stabilise The 8619 displays the measured value of the solution Rinse the probe gt Immerse the clean probe in the second buffer solution The 8619 displays the measured pH of the solution gt Enter the value for the second buffer solution indicated on the bottle Wait for the measurement to stabilise Calibration result Offset 3 498 pH Slope 0 876 pH mA gt The 8619 associates the two calibrated values to the range of the selected analogue input signal slope and offset 1000139642 EN Version printed 30 06 2015 Status RL
69. user operating instructions for the flow sensor con nected to the 8619 3 7 Specifications of the MO main board of the 8619 multiCELL WM All digital inputs DI Switching threshold 5 to 32 V DC Switching threshold lt 2 V DC Input impedance 3 Galvanically isolated Protected against polarity reversal and voltage spikes Frequency 0 5 to 2500 Hz All analogue outputs 4 20 mA current Any connection mode in sink or source mode Galvanically isolated Protected against polarity reversal Max loop impedance 1100 to 36 V DC 610 O to 24 V DC 100 Q to 12V DC English 8619 Technical data FLUID CONTROL SYSTEMS All digital outputs DO Transistor Any connection mode in NPN or PNP mode Galvanically isolated Protected against short circuits Max voltage 36 V DC Max 700 mA per transistor total of max 1A if both transistors are connected Max frequency 2000 Hz Flow rate measurement software option Refer to the user operating instructions for the flow sensor con nected to the 8619 3 8 Specifications of the power supply board of the 9 8619 multiCELL WM 5 Electrical supply 12 36 V DC filtered and regulated 5 SELV circuit at a non hazardous energy level Tolerance 10 E Maximal consumption 1 8A Specifications of the 12 36 V DC power Limited power sou
70. 00 0 115 AUTO press this dynamic key to activate automatic mode press this dynamic key to set the percentage manually to O or 100 Y CMD1 0 0 100 RETURN 2 1 press this dynamic key to set channel 2 press this dynamic key to force the percentage to 100 press this dynamic key to force the percentage to 0 Fig 66 Example of a view in Process level of the time dosing function MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 86 18 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS Refer to section 5 9 to access the Parameters menu _ CMD SAFE Status OFF Channel 1 2 4 ENTERING represents the ONOFF function declared active Channel2 is present if Channel Dual functions are present only if Mode Period These functions are present only if Mode Week Parameters K J Functions 1 DOSING Type gt 4 EN
71. 0139642 EN Version printed 30 06 2015 Status RL released freigegeben aTe 1 burkert FLUID CONTROL SYSTEMS Product descri ption Type 8619 2 1 Area of application The 8619 multiCELL is a multifunction device intended to display transmit and regulate various physical param eters It can be used for example to manage a water treatment system a boiler a cooling tower or a reverse osmosis system 2 2 Construction of a 8619 multiCELL A standardised 1 4 DIN housing 92x92 mm with seal to be mounted in the door of the electrical enclosure or cabinet and attached using 4 fasteners B a main board identified by MO on the rear plate To connect the electrical power source of the multiCELL to power another device e g a flow rate sensor offering 2 digital inputs identified by DI digital input two 4 20 mA current outputs identified by AO analogue output and 2 digital outputs identified by DO digital output C 1 to 6 slots for placing the following connection modules module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and or a temperature sensor module with green connector for connection of a conductivity sensor and or a temperature sensor module with black connector with two 4 20 mA current outputs and 2 digital outputs module with orange connector with two analogue inputs and
72. 06 2015 Status RL released freigegeben 98 tare ja 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 5 10 22 Setting the parameters of the digital outputs Refer to section 5 9 to access the Parameters menu Parameters M0 Outputs 001 002 Mode On Off Mode On Off kl Vx Outputs M1 Mx Invert ENTERING Hysteresis Mode Hyst Win PV Wi MT 1 Mx 4 ENTERING High I 9 ENTERING p Delay 1 ENTERING FastPWM 4 Mode FastPWM M1 1 Mx 010 6 ENTERING 100 ENTERING t P Invert kt No Yes p Frequency 4 9 ENTERING PWM X Mode PWM PV 4 M1 Mx 0 4 ENTERING 10096 M ENTERING Yes ENTERING ON time 4 PThe choices offered depend on the modules fitted and or the opt
73. 1 settings 4 M0 MAIN eod Factory reset_ gt IMO MAIN 1 Mx Display 1 4 line I 92 lines 14 lines pI graph t p Line1 4 M F 4 gt 2 Mx Init 3 Filter I None Fast 4 My min ENTERING 4 ply max 46 4 PThe choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values gt If Type 1 2 or 4 lines 9 The choices offered depend on the chosen PV 4 If Type graph 135 English burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 136 Parameters lt I Display 4 gt PV names 4
74. 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben MANUAL CALIBRATION Calibrate the conductivity sensor by determining its specific C constant See details of the procedure below CELL Read the most recent C constant determined by one of the calibration functions or modify it This entry does not update the most recent calibration date function LAST in the sub menu CALIB INTERVAL below TDS FACTOR Enter the conversion factor between conductivity and quantity of dissolved solids TDS appro priate to your fluid CALIBRATION INTERVAL Read the date of the last calibration function LAST and set the periodicity of calibrations in days function INTERVAL each time a calibration is due the 8619 generates a maintenance event signalled on the display by the icon anda warning event Set 0000 days in the INTERVAL function in order not to use the function The warning event may be associated with one and or other of the digital outputs see section See also If you encounter problems in section 6 3 CALIB LOG Read the latest valid calibration values Details of the calibration procedure for a conductivity sensor Calibration consists in determining the cell constant specific to each sensor using a solution with a known conductivity o n order not to interrupt the process activate the HOLD function see section 5 11 1 Before each calibration correctly clean the electrode
75. 135 5 16 Process inputs of values 150 5 5 6 REPAIR AND MAINTENANCE 153 61 Safety aaa a 154 5 62 Maintenance of the 8619 154 6 3 If you encounter 5 154 lt 6 4 Spare parts and 01 162 6 5 Packaging and transport 162 6 6 c 162 6 7 Disposal of the deviCe eee 163 2 English 8619 General information FLUID CONTROL SYSTEMS 1 GENERAL INFORMATION 11 About the Operating 1 1 4 1 1 1 Sinal oo EE ER 4 1 1 2 Definition of the word 4 LE IDEE 5 1 3 Basic safety rendre 6 1 4 General EE 7 1 4 1 Manufacturer s address and international contacts mud 1 4 2 Warranty
76. 2 digital inputs D functional earth screw connected internally to all FE terminals on the main board and additional modules Fig 1 Construction of a 8619 multiCELL MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 10 English 8619 Product descri ption FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 2 3 Construction a 8619 multiCELL WM DC N UL Deest N A Wall mounting housing Cover with seal closed by 4 screws Display with navigation components and LEDs B main board identified by MO on the plate with two digital inputs identified by DI digital input two 4 20 mA current outputs identified by AO analogue output and two digital outputs identified by DO digital output C Wall mounting plate removable D memory card SD type reader recorder E 6 slots for placing the following connection modules module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and or a temperature sensor module with green connector for connection of a conductivity sensor and or a temperature sensor module with black connector with two 4 20 mA current outputs and two digital outputs module with orange connector with two analogue inputs and two digital inputs slot is unused a cap blanks off the opening F funct
77. 5 Status RL released freigegeben 6 3 5 Warning events related to a problem with the device Left orange LED and icons and displayed When a warning event related to a problem with the device is generated The 4 20 mA output s operate normally The transistor outputs configured in warning mode switch Message dis Meaning Recommended action played in the Information menu MO W Time lost The date and time are lost gt Set the date and time again see section 5 10 1 MO W ON OFF The duration defined for the Max ONtime Deactivate then reactivate the ON OFF time parameter in the ON OFF function has been function exceeded see section 5 10 11 MO W Pulse x In Pulse mode the volume entered for a gt Enter an appropriate volume lim pulse is incorrect see page 103 E EA MO W Pulse x In Pulse mode the volume entered for a Enter an appropriate volume 1 1 pulse is incorrect see page 103 Check the K factor 6 3 6 Maintenance events related to calibration Right orange LED and icons 4 and displayed When a maintenance event related to calibration is generated The 4 20 mA output s operate normally The transistor outputs configured in warning mode switch Message dis Meaning Recommended action played in the Information menu MxM Time to cal A calibration is due on the sensor in the gt Calibrate the sensor
78. 6 Process inputs or values 2 These functions are present if Mode TOR 140 English 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Parameters gt Datalogger 44 r P Status orFF L ON Period 6 Max lines 4 ENTERING L p PV1 PV8 MO MAIN M1 L_p PV9 PVI6 1 Mx t gt Mo Inputs _ DI DI2 Totaliser unit 1 gt unit P Vx Inputs 6 gt 4 None Current Voltage Range P 0 20mA 4 20 2 L M o 10V I P Format 0 0 0 0 00 0 000 Unit 4 List of untis Manual entry ENTERING 0120 mA 4 V 4 ENTERING Fast Slow p 21 02 4 Totaliser unit A 1 P Totaliser unit if Mode Current if Mode Voltage if Mode Current if Mode Voltage choices offered depend
79. 65 5 10 1 Setting the 8619 date time nee tenente tpe tnit insit desta taste 65 5 10 2 Selecting the display ta ttes tetas tua 65 5 10 3 Modifying the PARAMETERS menu access 65 2 5 10 4 Consulting and or activating the available software 65 5 10 5 Saving the data on the memory ttes tette 66 S 5 10 6 Loading data from the memory 66 5 10 7 Restoring the default parameters of the Process level and the 67 5 1 0 8 CUSTOMISINGIUSER VIEWS T 10 Maserin 67 x 5 10 9 Renaming a process variable 69 E 5 10 10 Setting the display contrast and brightness sse tentent 69 gt 5 10 11 Configuring an arithmetic 70 2 5 10 12 Configuring a PROP proportional function essent 71 N 5 10 13 Configuring an ONOFF control function 74 5 5 10 14 Configuring a PID proportional integral derivative control 77 5 10 15 Configuring a time dosing cycle 84 2 5 10 16 Configuring a Volu
80. Check the parameters of all the sensors then save them again Mx E Memory UW gt If the error persists return the device to B rkert Mx E Memory CR The calibration parameters of the Mx Switch the power supply off then on again module are lost D If the error originates in the MO main board perform a new teach in Mx E Memory CW If the error originates in Mx module calibrate the sensor connected to this module again gt If the error persists return the device to B rkert Mx E RTClock The clock is faulty Return the device to B rkert The process continues 6 3 4 Warning events related to the monitoring of process parameters Right orange LED and icons A and displayed When a warning event related to the monitoring of the process parameters is generated The 4 20 mA output s operate normally The transistor outputs configured in warning mode switch Message displayed Meaning Recommended action in the Information menu Mx W Alx low The value of the analogue input of the Check the wiring of the input Mx Inputs module is out of range n sure the connected instrument This message is displayed if monitoring functions correctly of the analogue input is activated for the Mx module depending on the WARNING threshold defined Defined LOW see section 5 12 2 Mx W Alx high The value of the analogue
81. D1172 Flow rate factor 6 Volume teaching Unit of volume 4 7 9 L 7 m3 gal 7 L_yligal Flow unit t Lh L pligal s _p Startteaching 4 progr Flowed Volume Teaching result Flow teaching 4 Flow unit 1 5 Start teaching 4 gt Meas in progr Flow teaching 4 Teaching result Use one of the following 3 methods to configure the pulse input of the 8619 for a flow rate measurement FACTOR Enter the factor pulse litre unique to the fitting used Refer to the user operating instructions of the fitting used VOLUME TEACHING Determine the factor unique to your installation using a teach in procedure by volume Follow the procedure below FLOW TEACH Determine the factor unique to your installation using a teach in procedure by flow rate Follow the procedure on next page MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben English Ka burkert Adjustment and commissioning FLUID CONTROL SYSTEMS Detailed procedure for teach in by volume Prepare a tank capable of containing 100 litres for example Choose the volume unit and the flow rate unit in which the teach in is run Calibration 4 MO Inputs T DI1 2 Flow Volume teaching 4 Unit of volume 4
82. EMS ueqeBabiey 1H sniels 9102 90 02 peiuud 2796810001 NVIN 16 8619 Technical data FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 3 12 3 13 3 14 TECHNICAL DATA Conditions of use of the 8619 18 Conditions of use of the 8619 multiCELL WM DC sssssssssssssssnesssnessssnesssmessaneesssnesseameeseaneeseaneeseanesseaneees 18 Conditions of use of the 8619 multiCELL WM AC ssssssssssessseeessneeesseessneesseeessnteessneessneeesseessneeessnees 19 Compliance to standards directives 402 2 2 02 24404121 1 020 2 1402 1 2 401 4001 01 41 04 010 19 Mechanical i tt C t 20 Specifications of the MO main board of the 8619 multiCELL s eeeceeenens 21 Specifications of the MO main board of the 8619 multiCELL WM eren 22 Specifications of the power supply board of the 8619 multiCELL 23 Specifications of the POWER OUT power distribution board for the 8619 multiCELL WM 24 Specifications of the Input board esee tensa ets tnnt nasse setas soot 25 Specifications of the memory card reader recorder
83. FF function declared active 9 Channel is present if Channel Dual These functions are present only if Mode Period These functions are present only if Mode Week 139 ult Type 8619 burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING Parameters Functions F1 F6 K voLposwa 48 Status ON ______ None 01011 Pulse M DI2 Pulse None Unit L m3 gt gal gt 6 ENTERING 8 I p Dosing ENTERING Safe 4 Status OFF E ON g gt JIENTERING D a tc E switch K Mode 6 8 Window 8 L_ Mi 8 1 Mx Low ENTERING 5 2 2 High M ENTERING 5 S Invert Yes Delay ENTERING 2 lt gt The choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 1
84. LUID CONTROL SYSTEMS CMD SAFE Confirm select Mode ON or do not confirm select Mode OFF the use of a fallback position on the output when the System switch event see section 5 10 7 has the state ON When use of the fallback position is confirmed enter a fallback position value of between O and 100 for each output 2 29 06 M 13 40 250 0 Measured value of the process variable chosen 5 zi 500 0 5 Value of the standard setpoint 0 00 result of the ONOFF function Dos st_ Associated Time dosing dosing status is Off MENU SP PV t See Fig 56 Combination of ONOFF and TIME DOSING functions on a conductivity measurement for the various states of a dosing operation press this dynamic key to enter the setpoint value Fig 57 Example of a view in Process level of the ONOFF function associated with a time dosing function 5 10 14 Configuring a PID proportional integral derivative control function This function is available as an option See section 5 10 4 Setpoint internal or external SP result Fx PID 1 Process input PV P Fx PID2 Fig 58 PID function MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 77 burkert ee FLUID CONTROL SYSTEMS Adjustment and
85. LUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben When a warning or error event is generated by the 8619 go into the Information menu to read the cause of the event generation and or read the measured temperature value check whether the temperature sensor is working correctly by measuring a fluid with a known temperature If the temperature sensor is faulty return the device to B rkert if the temperature sensor is not the cause of the problem check the process The warning event may also be associated with one and or other digital outputs See section 5 10 22 current of 22 mA may be emitted on one and or other of the current outputs when an error event related an to either the monitoring of the fluid pH redox conductivity or temperature values or the monitoring of an analogue input is generated See section 5 10 21 See also If you encounter problems in section 6 3 STATUS Choose whether or not to activate monitoring of the fluid temperature This monitoring is done by the generation of a warning event if the fluid conductivity range defined in the Warn Hi Lo functions below is exceeded and an error event if the fluid conductivity range defined in the Err Hi Lo functions below is exceeded TEMPERATURE Read the fluid temperature measured in real time by the temperature sensor WARN HIGH Enter the fluid temperature val
86. Maintenance of the 8619 esset tte tie EINER a 6 3 1 Miscellaneous ptroblems inrer eie i te bct cec tane 6 3 2 Error relatad io the monitoring of process parameters Right red LED and icons and displayed 6 3 3 Error events related to a problem with the device Left red LED and icons Roo i POE 6 3 4 Warning events related to monitoring of process parameters Right ange LED and icons and displayed 6 3 5 Warning related to problem with the device Left orange LED and icons and E 6 3 6 Mant naie events related to calibration Right orange LED and icons ANETT EEE EENE 6 3 7 Error messages during data 6 3 8 Error messages during data 6 3 9 Messages during datalogging icon displayed uidi tsi 6 3 10 Miscellaneous messages tecti rotat Spare parts and
87. Monday Tuesday WednesdayThursday Friday Saturday Sunday Monday Tuesday L event2 eventi MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben T duration event 1 1 dosing cycle for this day of the week event 2 second dosing cycle for this day of the week 88 Fig 68 Example of configuring in Week mode English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS ON OFF FX Combine the TIME DOSING function with an ONOFF function see section 5 10 13 for a conduc tivity measurement only in order to ensure prebleed of the system Configure and activate the ONOFF function before this TIME DOSING function so that it appears in this menu CMD SAFE Confirm select Mode ON or do not confirm select Mode OFF the use of a fallback position on the output when the System switch event see section 5 10 17 has the state ON When use of the fallback position is confirmed enter a fallback position value of between O and 100 for each output Q The time base is the one set in the Date and Time functions in the Parameters menu See section 5 103 When the time dosing function is already operational modifying one of its parameters resets the function A new dosing cycle on the same channel cannot start until the previous dosing cycle has finished Channels 1 and 2 operate independently of each other When a dosing cycle
88. Mx module or set the temperature value used in the process to Manual mode see section 5 10 23 and or 5 10 24 6 3 3 Error events related to a problem with the device Left red LED and icons and displayed When an error event related to a problem with the device is generated The 4 20 mA output s generate a current of 22 mA The transistor outputs operate normally interrupted Message dis Meaning Recommended action played in the Information menu Mx E ORP sat The pH and or redox value is not being Check the correct wiring of the earth correctly measured due to the saturation of points MxE pH sat the input stage of the measuring board Check the equipotential surfaces of the installation com The link to the measurement module is Switch the power supply off then on again lf the error persists return the device to B rkert Mx E Memory FR Factory data is lost The process continues but the accuracy of Mx E Memory IR the device is modified Switch the power supply off then on again If the error persists return the device to B rkert burkert Repair and maintenance FLUID CONTROL SYSTEMS Message dis Meaning Recommended action played in the Information menu Mx E Memory UR User data for the sensors is lost gt Switch the power supply off then on again
89. OR WARNING MAINTENANCE 7 SMILEY or See also If you encounter problems in section 6 3 and SYSTEM LOG function read all the messages generated by the 8619 including error warning and maintenance events VERSIONS function the software version of modules for the acquisition conversion of measured physical parameters and for the MO MAIN board the serial number of the device Product SN the order code for the device Product ID etc English ns burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 15 Structure of the configuration menus Refer to section 5 9 to access the Configuration level Parameters 4 System I lYYYY MM DD gt 4 Language t English t gt Francais Deutsch Code 4 4 50 H Software 4 Available options 4 PID 0 Datalogger L1 Dosing Flow Concentration new option ENTERING Save settings 4
90. P CALIBRATION Choose the value of the temperature used when calibrating the probe sensor MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben choose Auto the temperature of the fluid is measured by the sensor choose Manual enter the value of the calibration temperature in in the next field e g when temper ature sensor is connected to the module BUFFER CALIB Choose the type of buffer solution used for automatic calibration of the pH probe sensor Hamilton solutions sold by B rkert or solution conforming to DIN 19267 the 8619 automatically recognises the pH of the following Hamilton solutions 2 4 01 7 10 and 12 104 English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS the 8619 automatically recognises the pH of the following DIN19267 solutions 1 09 4 65 6 79 9 23 and 12 75 CALIBRATION LIMITS Enter the ranges outside of which a warning or error message is generated during calibration PH ZERO WARNING HIGH Enter the pH value above which a warning message is displayed during calibration of the pH sensor WARNING LOW Enter the pH value below which a warning message is displayed during calibration of the pH sensor ERR HIGH Enter the pH value above which an error message is displayed during calibration of the pH sensor ERR LOW Enter the pH value below which an error message is displayed du
91. P System 6 0 _ 0 6 K4 hresholas 4 None Low Hig M Thresholds L 9Warning low ENTERING if Thresholds Low or Both Warning high 4 if Thresholds High or Both MErorlow MfENTERING if Thresholds Low or Both Error high 4 ENTERING if Thresholds High or Both Open loop 6 if the analogue input is configured in voltage mode MMx pH ORP 4 gt Glass Status It ON OFF S READING 8 _p D pend temp 4 ENTERING Warning low 4 2 _ Error high 4 ENTERING Error low ENTERING 3 E electrode M Status K M ON OFF E Mimpedance 4 M READING Warning high low M P ENTERING S Eror high ENTERING 8 L_ Error low ENTERING 4 9 Stat
92. Q Choose the maximum value of the pulse frequency 1 T2 180 pulses per minute maximum PULSE WIDTH Choose the value of the pulse width T1 Configuring in Pulse mode This function is available only if the FLOW option is activated on the device see section 5 10 4 It is used to generate a pulse on the output each time a predetermined volume of fluid passes INPUT Choose the digital input DI1 or DI2 associated with the output selected PULSE Choose the volume of fluid for which a pulse must be transmitted on the selected output First enter the digital value then confirm by pressing the OK dynamic key in order to modify the volume units by pressing suc A cessively on Warning event is emitted and the message MO W Pulse x lim is displayed when the volume entered multiplied by the K factor of the device gt 1 000 000 Warning event is emitted and the message MO W Pulse x 1 1 is displayed when the volume entered multiplied by the factor of the device lt 1 In this case the pulse frequency is forced to the value of the input frequency MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 103 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 10 23 Setting the parameters of a pH redox module Refer to section 5 9 to access the Parameters menu
93. RING choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values 142 English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS Mode PWM pv 56 Parameters 001 002 Mode 4 KK 1 Y I Mx Outputs 1 Mx 0 ENTERING 00 ENTERING Invert kK Yes ENTERING Period 444 lir Min ON time ENTERING Ly RE Mode PFM PV vc T 1 1 0 ENTERING I 100 ENTERING No T Invert Yes ENTERING li Ma freq p Pulse width ENTERING Pulse 2 Mode Pulse Input KK vy 012 6 choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values 2Function possible only
94. ROL SYSTEMS Parameters K Mi ConductivityK 2 electrodes 1 34 electrodes RTD Temperature M p Manual ENTERING ENTERING gt gt gt I L gt Linear EN 27888 UPW NaCl gt IConcentr table ENTERING Concentration None 1 vy yyyyyyy ir HCI 0 1890 HCI 22 39 NaOH 0 14 NaOH 18 50 NaCI 0 26 2504 0 3096 2804 82 8490 2804 62 90 HNOS 0 30 35 96 0 18 22 39 18 50 0 26 USP Aam ___ gt ENTERING gt calib Auto Manual PC lt gt ENTERING b Calib Buffer 1 3 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben This menu is available as an option see section 5 10 4 p 5 us if Temperature if Temperature 1 if Temp Comp if Temp calib Auto Manual Linear Manual 145 ult Type 8619 burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING
95. SIONING 53 5 1 Safety instructions inodo euin n 56 5 2 Switching on the device for the first time 56 5 3 Using the navigation button and the dynamic Kkeys ee erre stus stuss 57 5 4 Entering CONE 59 5 5 Entering a numerical value iret andere end ence a 60 5 6 Description of the ICONS eee 61 57 m 62 i 5 8 Process a 63 5 9 level ACCESS 64 E 5 10 Parameters Mem ssia 65 d 5 11 108 5 5 12 126 513 55 Y 132 5 5 14 Information 134 E 5 15 Structure of the configuration MENUS u sssssssssssseesseesesssesseessessneesseeseesseesneesseessessuesssesseessessneesseeseessesneesseesseeane
96. T Check that current output 1 on the selected module is working correctly by entering a current value and then selecting OK AO2 Check that current output 2 on the selected module is working correctly by entering a current value and then selecting OK Check that digital output 1 on the module selected is working correctly by selecting the state ON or OFF and then OK DO2 Check that digital output 2 on the module selected is working correctly by selecting the state ON or OFF and then OK 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 133 English burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 134 5 14 Information menu Refer to section 5 9 to access the Information menu Information _ gt Error 4 MESSAGE 1 Warning I MESSAGE Maintenance _ MESSAGE Smiley K MESSAGE System log 4 versions gt READING M1 READING 1 J READING The choices offered depend on the modules fitted This menu is used to read A short description of the reason why the following icons are generated and displayed by the 8619 ERR
97. TERING I Channel Single Dual 1 2 M PMode 2 Period L MWeek t Status 6 3 start ENTERING 3 Period ENTERING 3 3 Duration 4 ENTERING 3 _ Waitingime __ ENTERING E Eventi 2 4 T aos I P Status oFF 5 gt 0 tart 4 ENTERING 9 L_ Duration 4 ENTERING ON OFF FX 4 5 1 I p gt 2 e 2 lt TYPE Indicates the function chosen NAME Rename the function chosen See section 5 4 Entering text This name appears in the view associated with this function in Process level STATUS Used to activate choose ON or deactivate choose OFF the function CHANNEL Choose to dose a chemical product choose Single via 1 channel or two chemical products choose Dual via 2 different channels 87 English burkert FLUID CONTROL SYSTEMS Adjustment and comm issioning CHANNEL 1 CHANNEL 2 Set the parameters for channel 1 and if CHANNEL DUAL channel 2 MODE Choose to deactivate choose OFF channel 1 or 2 or to configure the channel in dosing mode at regular intervals choose Period or dosing according to the days of the week choose Week See details below for
98. al blocks other than those supplied with the device these terminal blocks will not be marked Fig 20 enables labelling of the terminals MEMORY CARD loo poo oo 9 B HIH 5 1 011 012 FE 1 2 DO1 202 FE A uc Terminal 1 Terminal 9 Fig 20 Identifying the pins the connection modules 41 8619 burkert FLUID CONTROL SYSTEMS Installation and WIFING 4 3 12 Wiring the input module INPUT The INPUT inputs module has Two analogue inputs Two digital inputs The inputs are galvanically insulated and therefore floating 1st 0 4 20 mA output at 13 external instrument L e 0 VDC 2nd 0 4 20 mA output at external instrument 5 36 VDC 12 36 1st digital output at external instrument p H 2nd digital output at external instrument gt CN 5 36 VDC 1 1 ET Removable screw termi nals 9 positions orange 12 3 4 5 6 78 9 2 011 012 designation in the configuration menus of the Mx 2 572 additional output module analogue digital inputs inputs 1000139642 EN Version printed 30 06 2015 Status RL released
99. al mode to a pH ORP module 4 3 17 Examples of connections to the pH ORP module Equipotential electrode Temperature sensor Reference electrode Translucent pH measurement electrode Black 9 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 123456789 Removable screw terminals 9 positions grey FE functional earth Colours of the wires B rkert connection cables with order codes 561904 561905 or 561906 Colours of the wires of the Pt1000 sensor with order code 427023 and its B rkert connection cable with order code 427113 Fig 30 Wiring a Burkert 8200 type sensor and Pt1000 temperature sensor in symmetrical mode 48 English 8619 Installation and wiring burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Reference electrode pH measurement electrode FE functional earth Black Translucent Equipotential electrode Yellow White C 12 s e 7 8 9 Brown 2 lt Strap not delivered Colours of the wires in B rkert connection cables with order codes 561904 561905 or 561906 0 Colours of the wires of
100. alid for probes sold by B rkett WARN HIGH Enter the impedance value above which a warning event is generated WARN LOW Enter the impedance value below which a warning event is generated ERR HIGH Enter the impedance value above which an error event is generated ERR LOW Enter the impedance value below which an error event is generated 5 12 5 Monitoring the conductivity of the fluid This function is used to monitor the fluid conductivity and define the device s behaviour if the ranges defined are exceeded Refer to section 5 9 to access the Diagnostics menu Diagnostics Mx Conductivity Conductivity Status 6 Conductivity M READING Warning high ENTERING Warning low It ENTERING Error high 4 P ENTERING Error low I4 ENTERING A malfunction in your process or on the measurement cell may be revealed by too low or too high a fluid conductivity To be warned when the conductivity is out of range activate monitoring of fluid conductivity in the Status function and then set a fluid conductivity range outside of which the 8619 generates a warning event and displays the icons and set a fluid conductivity range outside of which the 8619 generates an error event and displays the icons and 2 129 English burkert
101. and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben OV Enter the value of the previously selected process variable which is associated to a O V input voltage Instead of being entered the value can be automatically determined using the function PV calibration in the menu Cali bration gt Mx Inputs gt or AI2 See section 5 11 8 2 5 10V Enter the value of the previously selected process variable which is associated to a 2 5 10 V input voltage Instead of being entered the value can be automatically determined using the function PV calibration in the menu Calibration gt Mx Inputs gt 12 See section 5 11 8 P1 and P2 are the values of the process variables which are associated to the selected input range Process variable gt Range of the input signal Fig 76 Configuring an analogue input FILTER Choose the level of attenuation for the fluctuations of the current or voltage value See Fig 44 Filtering curves 5 10 21 Setting the parameters of the current outputs Refer to section 5 9 to access the Parameters menu Parameters 4 1 2 IPv 4 M0 MAIN M1 Mx Outputs 1 Mx gt 4 mA IM ENTERING 0 20 mA 6 Fi
102. ate on digital input Dlx TotA totaliser A on digital input Dlx Dix totaliser B on digital input Dlx Hz frequency on digital input Dlx result of configured and activated functions MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 150 English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS 5 16 2 On the input module AI2 DH DI2 DI2 Qv TotA TotB DI2 TotA Available on the device if the software option FLOW is active See DI2 TotB section 5 10 4 Raw Al2Raw DI1 Hz DI2 Hz Alx 2 scaled physical value see section 5 10 20 digital input Mx Inputs 44444444 44444 Dlx Qv flow rate on digital input Dlx TotA totaliser A on digital input Dlx Dix TotA totaliser B on digital input AlxRaw current or voltage standard signal on analogue input Dlx Hz frequency on digital input Dlx 5 16 3 On the pH redox module MxpH ORP 4 RTD titty pH measured pH of the fluid mV measured pH of the fluid in mV ORP measured oxidation reduction potential of the fluid in mV measured temperature of the fluid in C F measured temperature of the fluid in F
103. bilises Rinsing 7 001 pH NE E calibration result using 2nd point E Zero 7 000 pH 25 00 Slope 59 15 mV pH Rinse the probe The 8619 displays the confirm rinsing by OK when the pH reaches calibration result the desired value Immerse the clean probe in the second buffer solution the 8619 displays the measured pH of the solution Enter the pH of the second buffer solution indicated on the bottle Wait until the measured pH stabilises OK calibration result Zero 7 000 pH Slope 59 15 mV pH The 8619 displays the calibration result 1 o a possible warning message indicates either an error in the solution or the ageing of the probe a possible error message indicates that the probe must be replaced 123 English burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning Detailed procedure for the calibration of the oxidation reduction potential sensor 1 point method only The 1 point calibration procedure is used for a quick calibration by adjusting the zero of the measurement graph with a buffer solution with a known oxidation reduction potential 4 Mx p H ORP Calibration ORP calibration point Immerse the clean probe the redox solution The 8619 displays t
104. brate a redox sensor CALIBRATION Manually calibrating the redox sensor using the 1 point method See details on the fol lowing pages CALIBRATION DATA Enter the offset value indicated on the certificate for the redox sensor if provided CALIBRATION INTERVAL Read the date of the most recent manual or automatic calibration and enter the perio dicity of calibration in days each time a calibration is due the 8619 generates a maintenance event signalled on the display by the icon anda warning event signalled on the display by the icon 44 Configure 0000 days in order not to use the function 121 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning The warning event may be associated with one and or other of the digital outputs see section 5 5 10 22 See also If you encounter problems in section 6 3 CALIBRATION LOG Read the latest valid calibration values Manually calibrating the pH or redox sensor The pH sensor can be calibrated according to a 1 point or a 2 point procedure The redox sensor can only be calibrated according to a 1 point procedure Modify the default calibration limits before calibrating your sensor see section 5 10 23 n order not to interrupt the process activate the HOLD function see section 5 11 1 Before each calibration correctly clean the electrode with a suitable product n a 2 point calibration the buf
105. breaker gt For a version powered by 110 240 V AC insert an overload device between the live and the neutral gt Do not power the 24 V DC version of the device with an AC voltage or with a DC voltage higher than 36V DC gt Do not power the 100 240 V AC version with a DC voltage or with an AC voltage higher than 240 V AC gt Observe standard C 15 100 IEC 60634 gt The use of probes sensors sold by Burkert is preferable gt Follow the instructions for installation and wiring of remote sensors connected to the 8619 gt On a 8619 multiCELL WM only authorized personnel may insert in or remove the memory card from the reader recorder Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation Avoid unintentional activation of the installation MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben gt Guarantee a set or controlled restart of the process subsequent to the installation of the device Protect this device against electromagnetic interference ultraviolet rays and when installed out doors the effects of the climatic conditions o Make sure the installation inputs are transformed coupled for galvanic isolation 30 English 8619 Installation and wiring FLUID CONTROL SYSTEMS 4 2 Installation procedure 1 To carry out mechanical installation Depending on the version follow the instr
106. cident protection and safety regulations for electrical equipment 4 3 1 Recommendations for wiring a 8619 multiCELL WM NOTE On a 8619 multiCELL WM the ribbon cable which connects the display to the electronic board can be damaged gt Open and close the cover of the housing with care Do not pinch the ribbon cable Do not pull the ribbon cable Manipulate the ribbon cable with care f the ribbon cable is disconnected reconnect it with care NOTE A 8619 multiCELL WM may be damaged if the device is not tight Make sure the nuts of the unused cable glands are tightened at the factory a stopper gasket has been inserted in each cable gland When the mechanical installation and wiring are completed tighten the cable gland screws with a torque of 4 5 Nm 20 96 gt When the mechanical installation and wiring are completed tighten the 4 screws of the cover in crosswise manner with a torque of 1 4 Nm 20 9 Before wiring the device install it according to the instructions in section 4 2 1 or section 4 2 2 4 3 2 Specifications of the connection cables MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben The electrical connections are carried out via terminal blocks Directly on a 8619 multiCELL Via the cable glands on a 8619 multiCELL WM Use shielded cables not provided with a maximum operating temperature greater than 90 Use cabl
107. commissioning Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the MO MAIN board This list appears in the output configuring user view config uring and datalogging menus to Assign the result Fx calculated to a physical output analogue AO or digital DO see sections 5 10 21 and 5 10 22 Display the result on one of the user defined views see section 5 10 8 Logging the values of Fx using the datalogger see section 5 10 18 Refer to section 5 9 to access the Parameters menu Parameters 4 J Functions PID 4 lType PID mes B 3 Name It ENTERING status MOFF Setup See I Configuring the PID function Parameters 4 See Il Entering the arameters for the PID function TYPE Indicates the function chosen here PID NAME Rename the function chosen See section 5 4 Entering text This name appears the view associated with this function in Process level STATUS Used to activate choose ON or deactivate choose OFF the function To configure the PID function in 2 steps see I Configuring the PID function and Il Entering the parameters for the PID function MAN 1000139642 EN Version printed 30 06 2015 Status RL release
108. cording to the instructions given in section 6 3 The warning event may also be associated with one and or other digital outputs See section 5 10 22 Acurrent of 22 mA may be emitted on one and or other of the current outputs when an error event related to either the monitoring of the fluid pH redox conductivity or temperature values or the monitoring of an analogue input is generated See section 5 10 21 See also If you encounter problems in section 6 3 WARN LOW Enter the analogue input value below which a warning event is generated WARN HIGH Enter the analogue input value above which a warning event is generated ERR LOW Enter the analogue input value below which an error event is generated ERR HIGH Enter the analogue input value above which an error event is generated 127 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 12 3 Detecting an open loop on a voltage input This function is available for an analogue input configured in voltage mode Refer to section 5 9 to access the Diagnostics menu Diagnostics Mx Inputs AI2 Open loop ON OFF YY ON OFF Activate or deactivate the open loop detection When the function has been activated an error event is generated and the message Mx E Alx open registered in the data logger if no source is connected to the voltage input or if the wiring is inco
109. cted instrument This message is displayed if monitoring of functions correctly the analogue input is activated for the Mx module depending on the ERROR HIGH threshold defined see section 5 12 2 Mx E Alx open An open loop has been detected on the ana Check the wiring of the input logue input configured in voltage mode Make sure the connected instrument This message is displayed if detection of an functions correctly open loop is activated for module Mx see section 5 12 3 Mx E Glass The impedance of the measurement elec Go to the Diagnostics menu to read imped trode on the Mx module is out of range the impedance value of the pH electrode section 5 12 4 gt If necessary clean the probe then recali brate the measurement sensor or replace the probe Mx E Ref imped The impedance of the reference electrode is out of range This message is displayed if monitoring of the impedance of the reference electrode is activated depending on the ERROR LOW and ERROR HIGH thresholds defined see section 5 12 4 Go to the Diagnostics menu to read the impedance value of the reference elec trode section 5 12 4 gt If necessary clean the probe then recali brate the measurement sensor or replace the probe Mx E Conductivity The fluid conductivity is out of range This message is displayed if monitoring of the fluid conductivity on the Mx module is activated
110. ctional earth FE 001 202 Fig 17 Wiring the 2 type 8030 flow sensors Pls Plg PE V W 4 20 12 36 VDC Electrical power supply FE functional earth Removable screw terminals 21 posi tions orange Fig 18 Wiring a type 8071 flow sensor and a type 8041 flow sensor English 8619 urkert Installation and wiring bi IrKert MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 4 3 10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM The solenoid valve can be connected to the device via board MO or via the outputs module OUT If a solenoid valve is connected to the device connect a flyback diode in parallel to the solenoid valve If the solenoid valve is connected via a type 2508 connector this connector is available with an integrated flyback diode Solenoid valve o a gt P Removable screw terminals 21 positions orange 19 Wiring a solenoid valve to the MO board of the 8619 4 3 11 Identifying the pins on the connection modules If you use termin
111. d freigegeben 78 English Ka burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben I CONFIGURING THE PID FUNCTION Refer to section 5 9 to access the Parameters menu Parameters 4 F1 F6 PID Setup 4 Channel Single Dual PV 1 Mx 4 internal gt external SP 2 a d Mx PYV range It PY ENTERING L PV ENTERING Reg type Linear _ non linear 3 Low J IENTERING _ High 4 CMD 4 1 2 Rise 82 choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values 2 This function is present if SP external 9 These functions are present if Reg Type Mode non linear 79 burkert FLUID CONTROL SYSTEMS Type 8619 Adjustment and commissioning F4 PID L min 0 64 91 L min Fi 0 o 0 00
112. date expires and or during the monitoring of certain process parameters see section 5 11 18 5 11 19 and 5 12 2 to 5 12 6 When the warning event is associated with a digital output the output switches whenever such an event is generated by the 8619 See also If you encounter problems in section 6 3 One of the PVs in the conductivity module available in ON OFF mode is USP see section 5 10 24 INVERT Invert the output or not DELAY Choose the value of the time out before the output is switched Configuring in Hysteresis mode The output status changes when a threshold is reached When increasing the process input value the output status changes when the high threshold is reached When decreasing the process input value the output status changes when the low threshold is reached not inverted inverted contact contact ON gt Y Y OFF OFF h Process input PV Low High Process input Low Hig Fig 78 Hysteresis mode English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS PV Choose the process input associated with the output LOW Choose the value of the low switching threshold of the output HIGH Choose the value of the high switching threshold of the output INVERT Invert the output or not DELAY Choose the value of the delay time before switching for each digital output This is valid for b
113. e 0 10V 0 0 0 0 00 0 000 Voltage Format Unit List of untis Manual entry mA 4 mA 20 mA ENTERING if Mode ENTERING J Current OV 2V 5V 10V 11 EI ENTERING if Mode Voltage ENTERING Filter None Fast Slow MODE Choose the input signal type current or voltage MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben RANGE Choose the range of the input signal depending on the choice made in MODE FORMAT Choose the number of displayed decimals UNITS Choose the units of the process input associated to the input signal within a predefined list or enter it 0 4 MA Enter the value of the previously selected process variable which is associated to a 0 4 mA input current Instead of being entered the value can be automatically determined using the function PV calibration in the menu Calibration gt Mx Inputs gt AI2 See section 5 11 8 20 MA Enter the value of the previously selected process variable which is associated to a 20 mA input current Instead of being entered the value can be automatically determined using the function PV calibration in the menu Calibration gt Mx Inputs gt or AI2 See section 5 11 8 96 English burkert Adjustment
114. e 8619 Repair and maintenance TH sniels 9102 90 02 peiuud uoIsjeA 2796810001 NVIN 164 French TH SNWIS 6102 90 02 peiuud uoisjeA 2796510001 burkert FLUID CONTROL SYSTEMS o tr c www burkert com
115. e Configuration level menus V display the next menu display the pre vous menu browse in the menu functions C V highlight the next function highlight the pre vious function menu Set the contrast or brightness percentage for the display after accessing the function in the Parameters gt increase the percentage O reduce the percentage modify a numerical value or the units allocate the or increment upwards the figure selected or modify the units V increment down wards the figure selected or modify the units sign to a numerical value gt select the next figure O select the pre vious figure 4 C to the extreme left of the numerical value QO then until the desired sign is displayed MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben the decimal point in a numerical value the extreme right of the numerical value gt then until the decimal point is in the desired place 58 150 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Type 8619 EL Adjustment and commissioning burkert 5 4 Entering text This section describes how to use the keyboard displayed to modify the name of a process variable 13 char acters max a function 12 characters max or the title of a view 12 characters
116. e OFF the use of a fallback position on the output when the System switch event see section 5 10 17 has the state ON When use of the fallback position is confirmed enter a fallback position value of between 0 and 100 for each output 12 English 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 1 2 29 06 2010 13 40 250 2 uS cm CMD1 13 00 Fig 52 Value of the process variable selected Result of the function in automatic mode MANUAL press this dynamic key to activate manual mode 7 29 06 2010 13 40 250 2 5 CMD1 13 00 11 CMDAUTO mode press this dynamic key to set the per centage manually m Result of the function press this dynamic key to activate automatic BCMD1 2 12 RETURN 0 100 Value of the process variable selected Set the percentage using press this dynamic key to force the per centage to 100 press this dynamic key to force the per centage to 0 Examples of a view of a PROP function in Process level and switch to manual or automatic mode 73 English
117. e key PE72 60950 1 standards Specifications of the 12 36 V DC power Limited power source in accordance with section 9 3 of the UL or class 2 type power source according to the 1310 1585 and Own consumption without connection 5 VA module outputs not connected Power distribution PWR OUT 12 36 V DC 1 8 A max Protected against polarity reversal MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Galvanically isolated Input impedance 3 Frequency 0 5 to 2500 Hz All digital inputs DI Switching threshold V 5 to 32 V DC Switching threshold lt 2 V DC Protected against polarity reversal and voltage spikes 2 English burkert FLUID CONTROL SYSTEMS Type 8619 Technical data 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 22 All analogue outputs AO 4 20 mA current Any connection mode in sink or source mode Galvanically isolated Protected against polarity reversal Max loop impedance 1100 to 36 V DC 610 0 to 24 V DC 100 Qto 12 V DC digital outputs Transistor Any connection mode in NPN or PNP mode Galvanically isolated Protected against short circuits Max voltage 36 V DC 700 mA per transistor total of max 1A if both transistors are connected Max frequency 2000 Hz Flow rate measurement Refer to the
118. e of a view in Process level of the volume dosing function and switching to manual or automatic mode 91 158 burkert FLUID CONTROL SYSTEMS Adjustment and commissioning Refer to section 5 9 to access the Parameters menu Parameters Functions M E1 F6 KM VOLDOSNG gt Status ON PV 4 01011 Pulse gt 1012 Pulse Mx 4 None P Unit tL m3 llgal Volume ENTERING Dosingtime 14 ENTERING M CMD SAFE Status 4X ENTERING NAME Rename the function chosen See section 5 4 Entering text This name appears in the view associated with this function in Process level STATUS Used to activate choose ON or deactivate choose OFF the function TYPE Indicates the function chosen PV Define the digital input DI1 or DI2 as the volume metering base UNITS Choose the unit of volume VOLUME Enter the volume to be metered DOSING TIME Enter the duration of dosing CMD SAFE Confirm select Mode ON or do not confirm select Mode OFF the use of a fallback p
119. e physical parameter displayed on the line selected Three levels of attenuation are proposed slow slow filtering has a high attenuation effect fast fast filtering or none no filtering 6s 150 ms Slow filter Fast filter No filter Fig 44 Filtering curves 29 06 2010 13 40 U2 PH_COND 29 06 2010 13 40 U3 PROCESS1 29 06 2010 13 40 2 7 pH 7 pH 7 Zi 3 1 S cm D 1 S cm 205 l min 43 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben eTil eti Fig 45 Examples customised views with 1 2 4 lines LINE Set the parameters for the graph displayed in a customised Ux view PERIOD Enter the graph refresh period in seconds Y MIN Enter the minimum value on the vertical axis for the PV selected Y MAX Enter the maximum value on the vertical axis for the PV selected 68 English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben U1 PRO 1 29 06 2010 13 4Q fi 100 0 C measured value of the process parameter Fig 46 Example of a customised view of a graph 5 10 9 Renaming a process variable Q To retrieve the original name of a variable even after modification and saving
120. ected check the wiring MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 154 8619 Repair and maintenance burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 6 3 2 Error events related to the monitoring of process parameters Right red LED and icons and 9 displayed When an error event related to the monitoring of the process parameters is generated The 4 20 mA output s generate a current of 22 mA if Diag events is configured as 22 mA see sectionb 10 21 The transistor outputs operate normally This message is displayed if monitoring of the impedance of the measurement electrode on the Mx module is activated depending on the ERROR LOW and ERROR HIGH thresholds defined see section 5 12 4 Message dis Meaning Recommended action played in the Information menu Mx E Alx low The value of the analogue input of the Check the wiring of the input Mx Inputs module is out of range Make sure the connected instrument This message is displayed if monitoring of functions correctly the analogue input is activated for the Mx module depending on the ERROR LOW threshold defined see section 5 12 2 Mx E Alx high The value of the analogue input of the Check the wiring of the input Mx Inputs module is out of range Make sure the conne
121. efer to section 5 9 to access the Tests menu Simul value PV 4 M0 MAIN ur s 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben The choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values exit the Tests menu press the dynamic key ABORT PV Choose the process input to simulate The options available depend on the modules fitted VALUE Enter a process value selected from the PV function above to check output behaviour 132 English 8619 ustment and commissioning FLUID CONTROL SYSTEMS 5 13 3 Checking that the outputs are working correctly Q The icon is displayed in place of the icon 27 whenever the correct operation test is run on an output During the test this output no longer reacts depending on the physical parameter measured Refer to section 5 9 to access the Tests menu Tests MO Outputs _ A01 6 T ENTERING 6 2 Th To exit the Tests menu press the dynamic key ABOR
122. ent without sensor 0 500 100 depends on the conductivity sensor 107 0 5 of the measured value conductivity sensor error Temperature measurement Measurement range Measurement resolution Systematic variation in the measurement Temperature sensor type 40 200 C 0 1 1 temperature probe error Pt100 or Pt1000 with 2 or 3 wires 27 English 8619 Technical data burkert FLUID CONTROL SYSTEMS TH sniels 9102 90 02 peiuud 2796810001 NVIN 28 burkert Installation and wiring FLUID CONTROL SYSTEMS 4 INSTALLATION AND WIRING 41 Safety 30 4 2 Installation procedure ce 31 4 2 1 Installing 8619 multiCELL on an enclosure or electrical 31 4 2 2 Installing a 8619 multiCELL WM on a support nnns 32 4 3 Electrical Wiring 34 4 3 1 Recommendations for wiring 8619 34 4 3 2 Specifications of the connection 5
123. ent output or a voltage output If an analogue input Al1 or Al2 is connected to the current or voltage analogue output of an external instrument for instance the 4 20 mA output of a pressure measuring device type 8311 calibrate the analogue input according to Fig 85 This calibration is used to precisely adjust the bounds of the analogue input to the bounds of the connected instrument Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs Mode general gt Mode chlorine Generate a 4 mA current on the 4 20 mA output of the instrument connected to the analogue input Value received on the analogue input Enter 4 mA Wait for the measurement to stabilise 8619 adjusts the offset 2nd point 0 000 Generate a 20 mA current the 4 20 mA output of the instrument connected to the analogue input Enter 20 mA Wait for the measurement to stabilise Calibration result MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 16 02 mA ea The analogue input signal is adjusted slope and offset and the 8619 displays the input calibrated value Fig 85 Example for the calibration of an analogue input with respect to the current output of a pressure measuring device type 8311
124. es and electric wires with dimensions that adhere to the specifications described in Tab 2 34 English 8619 Installation and wiring FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Tab 2 Specifications of the cables and conductors External diameter of the cable 8619 multiCELL WM 61012 mm 4 mm if using multiply drilled seals Cross section of the local earth connection conductor 0 75 1 5 mm 12 36 V DC versions Cross section of the protective earth connection 1 5 mm min conductor 110 240 V AC versions Rigid conductor cross section 05 07 V U 0 2 1 5 mm stripped over 7 mm Flexible conductor cross section 05 07 V K 0 2 1 5 mm stripped over 7 mm Cross section of a conductor with non insulated lug 0 2 1 5 mm stripped over 7 mm Cross section of a conductor with an insulated lug 0 2 0 75 stripped over 7 mm 4 3 3 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL Use a filtered and regulated 12 36 V DC electrical power supply Wire the 12 36 V DC power supply on the MO terminal board of a 8619 multiCELL Connect the functional earth of the installation to the earth screw of the device see section 2 2 Fig 1 using a lug with an eyelet suitable for the earth screw and earth conductor Tighten with a torque of 1 Nm 20 Con
125. es fitted and or the options activated See section 5 10 4 and section 5 16 9 The choices offered depend on the choice made in PV above 4 11 If Type graph 67 English burkert ae FLUID CONTROL SYSTEMS Adjustment and comm issioning TYPE Choosing to display 1 2 or 4 values on 1 2 or 4 lines or a graph in the customised Ux view selected TITLE Entering the name displayed in the corresponding Ux view See section 5 4 Entering text 9 06 2010 1340 The title of the view is displayed 7 pH here 1 S cm 205 l min 43 Indicates the number of the board or module from which the process value originates Fig 43 Example of a title for a customised view LINE1 TO LINE4 Setting the parameters for the values 1 2 or 4 displayed in a customised Ux view PV Select the digital input the analogue output or the physical parameter to be displayed on the line selected in this customised view The options available depend on the modules fitted MR One of the PVs in the conductivity module available for the customised Ux views is USP see e9 section 5 10 24 UNITS Select the units in which the digital input the analogue output or the physical parameter selected is displayed on the PV function above FILTER Select the level of attenuation for the measurement signal on the digital input the analogue output or th
126. fer solutions used must be at the same temperature Set the periodicity of calibrations in the Calibration Interval function see previous page each time a calibration is due the 8619 generates a maintenance event and a warning event Detailed procedure for the 1 or 2 point calibration of a pH sensor The 1 point calibration procedure is used for rapid calibration by adjusting the zero of the measurement graph with a buffer solution with a known pH to calibrate a pH sensor see below or a known oxidation reduction potential to calibrate a redox sensor see page 124 The 2 point calibration procedure is used for accurate calibration of zero and the slope of the measurement graph of the pH sensor This operation requires 2 buffer solutions in general a first solution with a pH of 7 and a second solution with a pH very close to that of the process value to be measured See next page MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 122 English 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Ka burkert Adjustment and commissioning FLUID CONTROL SYSTEMS Calibration Mx pH ORP 4 P Manual pH calib Immerse the clean probe in the first buffer solution the 8619 displays the measured pH of the solution Enter the pH of the buffer solution indicated on the bottle Wait until the measured pH sta
127. for the calibration of an analogue input with respect to the chlorine measured by an instrument having 4 20 mA output English 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 5 11 10 Entering the max value of the chlorine measuring range Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs AH AI2 Mode chlorine Maximum range 4 9 ENTERING Enter the max value of the measuring range indicated on the name plate of the chlorine sensor 5 11 11 Reading the date of the last calibration of an analogue input Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs AH AI2 lt gt Mode general T Mode chlorine Calibration interval 1 Last p VALUE 5 11 12 Entering the periodicity of the calibrations Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs lt 2 Mode general Calibration interval 1 Interval 4 ENTERING T Mode chlorine On each due date the 8619 generates a maintena
128. gger see section 5 10 18 Refer to section 5 9 to access the Parameters menu Parameters M Functions _ System switch K Mode lt gt On Off Window 4 M1 1 Mx Low W ENERNG 2 P High M ENTERING 2 No 1 3 M ENTERING The choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values These functions are present if Mode TOR MODE Choose the switching mode On Off hysteresis or window Configuring in On Off mode PV Choose a process input with 2 states ON or OFF associated with the System switch event INVERT Invert the event or not DELAY Choose the value of the time out before switching 93 English burkert FLUID CONTROL SYSTEMS Adjustment and commissioning Configuring in Hysteresis mode The output status changes when a threshold is reached by increasing process input value the output status changes when the high threshold is reached by decreasing process input value the output status changes when the low threshold is reached not inverted inverted contact contact ON s ON Y
129. has been inserted into the device or the memory card has not been formatted Insert a memory card into the device see section 2 2 gt Format the memory card Datalogger is The memory card is already used by the gt Deactivate the data logging see Either because the two devices are not compatible Or because the data saving failed enabled datalogger section 5 10 18 File open The file with the saved data cannot be read To check the compatibility between the devices Save the data from each device on two different memory cards Check that the file names are the same gt If the file names are different enter the configuration by hand Memory card read The file with the saved data is corrupted Use another file Incompatible module You are trying to transfer data saved from one module to another module of a different type e g the data saved from a pH module to a conductivity module Load data to a module of the same type 8619 Repair and maintenance FLUID CONTROL SYSTEMS 6 3 9 Messages during datalogging icon displayed The error messages associated to the icon can be transmitted during datalogging see section 5 10 18 read only The card is write protected Authorise writing on the card by pushing the load lever failure Problem on the memory card Ma
130. he measured DDP value of the solution 1st point gt Enter the potential difference of the redox solution indicated on the bottle OK ORP Calibr result Offset 55 60 mV 1 5 11 19 Calibrating a conductivity sensor Refer to section 5 9 to access the Calibration menu a possible error message indicates that the probe must be replaced 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Calibration J Mx Conductivity Auto calib 4 RESULT P Vanuicaib 4 RESULT zd factor 4 interval 4 Last I READING Interval I IENTERING System log 4 P READING Use one of the following 3 methods to calibrate a conductivity sensor The 8619 displays the calibration result a possible warning message indicates either an error in the solution or the ageing of the probe AUTOMATIC CALIBRATION Calibrate the conductivity sensor by automatically determining its specific C con stant choose the reference solution used in the menu Parameters gt Mx conductivity gt Calibration solution 124 English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN
131. ications of the outputs board OUT Power consumption 0 1VA All digital outputs DOx Transistor Any connection mode in NPN or PNP mode Galvanically isolated MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Protected against short circuits Max voltage 36 V DC Max 700 mA per transistor total of max 1A if both transistors are connected Max frequency 2000 Hz 25 English burkert FLUID CONTROL SYSTEMS Type 8619 Technical data MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 26 All analogue outputs 4 20 mA current Any connection mode in sink or source mode Galvanically isolated Protected against polarity reversal Max loop impedance 1100 to 36 V DC 610 to 24 V DC 100 to 12 V DC 3 13 Specifications of the module pH measurement pH measurement range Resolution of pH measurement Systematic variation in the pH measurement Potential difference measurement range Resolution of the potential difference measurement Systematic variation in the potential dif ference measurement pH probe type 2 00 16 00 pH 0 01 pH 0 02 pH pH probe error 600 600 mV 0 1 mV 1 mV pH probe error Electrochemical Power consumption 0 1VA Measurement of the oxidation reduction potential Oxidation reduction p
132. ing on the device for the first time the display shows the first view in Process level 29 06 2010 13 40 OFF OFF fi OFF OFF po 6 000 36 20 00 1 etl MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben Fig 38 Display when switching on for the first time an When switched on subsequently the last active view in the Process level is displayed See section 5 8 to an browse in all views in Process level 56 English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 5 3 Using the navigation button and the dynamic keys arrows displayed show function to the far left Fi 7 LED A shows the system status See section 6 Mes function press F2 burkert 2000 multic the directions in which you can browse in this view LED Bi shows ihe Sensor status See section 6 7 activate the dynamic function press F3 7 The navigation button is used to move in 4 directions symbolised throughout the manual j Fig 39 Using the navigation button and the dynamic keys You want to Press access the Configuration level Dynamic function MENU from any view in Process level
133. input of the Check the wiring of the input Mx Inputs module is out of range MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben mind Make sure the connected instrument This message is displayed if monitoring functions correctly of the analogue input is activated for the Mx module depending on the WARNING threshold defined Defined HIGH see section 5 12 2 157 burkert FLUID CONTROL SYSTEMS Type 8619 Repair and maintenance 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 158 Message displayed in the Information menu Meaning Recommended action Mx W Ref imped The impedance of the reference electrode on the Mx module is out of range This message is displayed if monitoring of the impedance of the reference electrode is activated on the Mx module depending on the WARNING LOW and WARNING HIGH thresholds defined see section 5 12 4 Go to the Diagnostics menu to read the impedance value of the reference elec trode section 5 12 4 gt If necessary clean the probe then recali brate the measurement sensor or replace the probe Mx W Glass The impedance of the measurement elec Go to the Diagnostics menu to read imped trode on the Mx module is out of range the impedance value of the measurement This message is displayed if mo
134. ion Green yellow functional earth White Green Fig 37 Pt1000 Pt1000 um Temperature sensor Grey Translucent 2 Whit Green strap not delivered Green yellow Ox udoooiusois s 12 8 4 5 6 78 9 Removable screw terminals 9 positions green FE functional earth 1 Colour of the wires of the connection cables with order codes 554855 554856 and 554857 Wiring of a type 8221 conductivity sensor with Variopin connector tare iia burkert FLUID CONTROL SYSTEMS 5 ADJUSTMENT AND COMMISSIONING 5 1 Safety iNStr t ONS 56 5 2 Switching on the device for the first time 56 5 3 Using the navigation button and the dynamic Kkeys eer eerte rere trenans tanus tnu stnas 57 5 4 chou M 59 5 5 Entering a numerical Value sssssssssssesssssssesssesseessessneesseessessesssesseesseesneesseeanesseesneesseesneeauesseeeaeesseeaneesseeaneeneensesss 60 5 6 Description of the ICONS 61 57 5 62 8 63 2 5 9 Configuration level ACCESS 64 5 10 Parameters Eu SUE n sn tS adi ia nS
135. ional earth screw connected internally to all FE terminals on the main board and additional modules G Connection terminal board for the 12 36 V DC power supply 11 English burkert FLUID CONTROL SYSTEMS Product descri ption Type 8619 2 4 Construction of a 8619 multiCELL WM AC N Wt N A Wall mounting housing Cover with seal closed by 4 screws Display with navigation components and LEDs B main board identified by MO on the plate with two digital inputs identified by DI digital input two 4 20 mA current outputs identified by AO analogue output and two digital outputs identified by DO digital output C Wall mounting fastening plate removable D Memory card SD type reader recorder E 6 slots for placing the following connection modules module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and or a temperature sensor module with green connector for connection of a conductivity sensor and or a temperature sensor module with black connector with two 4 20 mA current outputs and two digital outputs module with orange connector with two analogue inputs and two digital inputs slot is unused a cap blanks off the opening F functional earth screw connected internally to all FE terminals on the main board and additional modules G Protective cap for the 110 240 V AC power supply terminal board H 5 M20 x 1
136. ions activated See section available software options and section 5 16 Process inputs or values 5 10 4 Consulting and or activating the English 99 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 100 burkert FLUID CONTROL SYSTEMS Adjustment and commissioning Parameters __ 001 002 Mode 1 _ PV 4 Vo MAIN _ Mx Outputs M1 1 Mx L0 1 ENTERING t 00 4 9 ENTERING Invert No Yes PMax freq 4 ENTERING PlPulse 4 p Pulse M Mode Pulse 2 Input lt Dni LDZ p Pulse lt gt ENTERING PThe choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values PFunction possible only for the DO1 and 002 outputs on the MAIN board MODE Choose the switching mode for the digital output selected Configuring in On Off mode PV Choose a process input with 2 states ON or OFF associated with the output One of the PVs on the MO MAIN board available in mode is the warning event Such an event is generated when the calibration
137. is disabled To disable the HOLD mode access the HOLD function choose Disable confirm by 5 11 2 Modifying the Calibration menu access code Refer to section 5 9 to access the Calibration menu If the default access code 0000 is kept the device does not request it to access the Calibration menu Calibration System it Code o it Confirm code _ 0 4 4 Enter the new Confirm the new ec calibration menu code access code 5 11 3 Adjusting the current outputs Ensure that mode is disabled before adjusting the current outputs icon appears the display Refer to section 5 9 to access the Calibration menu MO Outputs 1 2 4 20 mA 48 Calibration 4 MA Adjust the offset of the current output When the function is selected the 8619 generates a current of 4 mA measure the current emitted by the 4 20 mA output using a multimeter enter the value given by the multimeter 20 MA Adjust the span on current output 1 or current output 2 When the 20mA function is selected the 8619 generates a current of 20 mA measure the current emitted by the 4 20 mA output using a multimeter enter the value given by the multimeter 109
138. is running on one of the channels a new dosing cycle on the other channel is run according to the following rules when the current cycle is in prebleed phase the lowest prebleed setpoint PBLIMIT of the 2 cycles is taken into account Moreover the longest prebleed duration of the 2 cycles is taken into account The prebleed phase on the new dosing cycle is not run if the current cycle is in dosing or waiting phase 15 only when both cycles are finished that the conductivity controller takes over MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 89 English burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING 5 10 16 Configuring a Volume Dosing function This function is available as an option See section 5 10 4 This function is used to add a product to a process during a predefined period after a predefined volume of fluid has been totalised setpoint SP system switch process input DI1 DI2 gt result CMD1 real time clock Fig 69 Volume dosing function Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the MO MAIN board This list appears in the output configuring user view config uring and datalogging menus to D Assign the result Fx calculated to a physical output analogue or digital DO see sections
139. ith respect to a measured value other than chlorine or with respect to the current or voltage received on the input See section 5 11 8 an analogue input connected to a current output or a voltage output MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben gt To read the date of the last calibration of an analogue input see section 5 11 11 gt To enter the periodicity of calibrations see section 5 11 12 gt To enter the periodicity of a maintenance operation to be carried out on the sensor connected to the analogue input see section 5 11 13 gt To read the values of the last calibration with respect to a physical value see section 5 11 14 gt To return to the calibration parameters for the analogue input as carried out in the factory see section 5 11 15 English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 11 5 Calibrating an analogue input AI2 connected to chlorine sensor Refer to section 5 9 to access the Calibration menu Calibration 4 _ 4 0 AL AI2 gt I Maximum range ENTERING calibration slope 1st point Calibr result Voltage calibration a 1st point gt NO Curre
140. ke sure there is a memory in the device Format the memory card If the problem persists change the memory card MO MC full The memory card is full Insert an empty memory card or delete data on the current card If the problem persists format the card using a PC If the problem persists change the memory card type data loss The card was removed when the Always deactivate the datalogger datalogger was ON before removing the memory card from 7 5 10 18 6 3 10 Miscellaneous messages MO Power on The device is switched on MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 161 8619 burkert FLUID CONTROL SYSTEMS Repair and maintenance 6 4 Spare parts and accessories CAUTION Risk of injury and or material damage caused by the use of unsuitable parts Incorrect accessories and unsuitable replacement parts may cause injuries and damage the device and the sur rounding area gt Use only original accessories and original replacement parts from Burkert Spare part 4 plastic fasteners for the 8619 multiCELL 680225 4 plastic screws for the cover of the 8619 WM 565193 Assembly kit for the 8619 multiCELL WM pH sensor connection cable 3m pH sensor connection cable 5m pH sensor connection cable 10m Pt1000 temperature sensor co
141. l value by pressing 25 01 C OK modify the unit selected by Move the decimal point by A 9 90 pressing pressing tothefar right of the numerical value gt aoe until the Increment the selected figure up or down by A decimal point is in the desired place the decimal point pressing V moves in a loop Fig 40 Example of entering a numerical value Accessing for example the function for simulation of a pH value Refer to section 5 9 to access the Tests menu Tests I4 Simul value PV T PV 6 4 5 Ta Value 4 ENTERING T Simulation value Select the character to the far left by pressing 4 pH O and then allocate the or sign 1000139642 Version printed 30 06 2015 Status RL released freigegeben lt by pressing To exit the Tests menu press the dynamic key ABORT Fig 41 Changing the sign of a numerical value English 8619 ustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 6 Description of the icons 29 06 2010 13 40 OFF OFF p OFF OFF 6 000 26 20 00 Fig
142. lable software options and section 5 16 Process inputs or values TYPE Indicates the function chosen NAME Rename the function chosen See section 5 4 Entering text This name appears in the view associated with this function in Process level STATUS Used to activate choose ON or deactivate choose OFF the function selected PV Choose the process input for the function from the list suggested by the device This process input may be a measured physical parameter an analogue output or the result of another active configured function SP Enter the setpoint value PV RANGE Enter the minimum PVScale and maximum PVScale values of the process input PV FILTER Choose the level of attenuation of the chosen process value See Fig 44 Filtering curves HYSTERESIS Enter a hysteresis value for the switching point INVERSION Used to invert choose ON or not choose OFF the operating direction of switching See Fig 55 Non inverted and inverted hysteresis mode 75 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning Fx CMD1 4 non inverted mode inverted mode hysteresis hysteresis X 10096 T gt gt Setpoint PV parameter Setpoint PV parameter Fig 55 Non inverted and inverted hysteresis mode MAXONTIME Enter the max authorised duration of output control after this period the output is deactivated conductivi
143. llowing address Burkert SAS Rue du Giessen BP 21 F 67220 TRIEMBACH AU VAL You may also contact your local Burkert sales office The addresses of our international sales offices are available on the internet at www burkert com 1 4 2 Warranty conditions The condition governing the legal warranty is the conforming use of the device in observance of the operating condi tions specified in this operating instructions 1 4 3 Information on the internet You can find the operating instructions and technical data sheets regarding the type 8619 at www burkert com aTe 158 General information Type 8619 burkert FLUID CONTROL SYSTEMS ueqeBabiey 1H sniels 9102 90 02 peiuud 2796810001 NVIN 8619 Product descri ption FLUID CONTROL SYSTEMS 2 PRODUCT DESCRIPTION 21 ne 10 22 COMSTFUCTIONOF 8619 nosna 10 2 3 Construction a 8619 multiCELL WM DC sssssssesssnesssnsssseesssseesssseesssseessnseessnseessnseessnseessnsetssnseessnseessneesenss 11 24 Construction 8619 multiCELL WM 12 2 5 Functonal diagram aan 13 2 6 Functional description 13 2 7 Description of the name plate icis 15 MAN 100
144. lock the device 2 Lift the device Separate the device from the wall mounting fas tening plate Step 2 Installing the wall mounting fastening plate on the support The screws and washers are not provided Drill holes the support according to the dimensions indicated on the diagram to the left Use 4 screws of 6 mm diameter which will support the weight of the device and are suitable for the support gt Insert a washer for each screw Insert the 4 screws in the wall mounting fastening plate and in the holes drilled in the support Tighten the 4 screws in a crosswise manner with a maximum torque of 5 3 Nm Step 3 Installing the device on the fastening plate Align the base of the slides with the height of the runners gt Insert the 4 slides into the 4 runners until you hear a click 33 English burkert FLUID CONTROL SYSTEMS Installation and wiring Type 8619 4 3 Electrical wiring DANGER Risk of injury due to electrical voltage gt 12 36 V DC version is installed either a wet environment or outdoors all the electrical voltages must be of max 35 V DC gt Disconnect the electrical power for all the conductors and isolate it before carrying out work on the system gt All equipment connected to the 8619 shall be double insulated with respect to the mains according to the standard IEC 61010 1 2010 gt Observe all applicable ac
145. lt gt FA Q Information MES Configuration level access Code incorrect Param eters code correct Code incorrect Cali bration code correct Code incorrect Diag nostics code correct Code 11 incorrect Tests code correct The code is not requested if the default code 0000 is used 2 This menu is available as an option see section 5 10 4 64 gt See section 5 15 for details of the functions by menu Parameters System Display Functions Datalogger MO Outputs Mx pH ORP Mx Conductivity Mx Outputs Mx Inputs Calibration System MO Outputs MO Inputs Mx pH ORP Mx Conductivity Mx Outputs Mx Inputs MDiagnostics System Mx pH ORP Mx Conductivity Mx Outputs Mx Inputs System T Simulate PV MO Outputs Mx Outputs Information Error Warning Maintenance Smiley System log Versions English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 10 Parameters menu 5 10 1 Setting the 8619 date and time Refer to section 5 9 to access the Parameters menu Parameters __4 ____ Date 4 9L YvvY MM DD gt
146. lter I4 None Fast Slow event None 22 mA PThe choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values PV Choose the process input associated with the current output 4 MA Choose the value of the process input previously selected associated with a current of 4 mA for each current output See Fig 77 20 MA Choose the value of the process input previously selected associated with a current of 20 mA for each current output See Fig 77 97 English burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING P and P are the values associated with a current of 4 mA or 20 mA respectively If P is higher than P the signal is inverted and the range P P corresponds to the range for the 20 4 mA current Fig 77 4 20 mA current depending on the PV selected FILTER Choose the level of attenuation for the fluctuations of the current value for each current output See Fig 44 Filtering curves DIAG EVENT Choose to emit a current of 22 mA on the current output selected when an error event related to diagnostics see sections 5 12 2 to 5 12 6 is generated by the 8619 or allow the current output to operate normally choose none See also If you encounter problems in section 6 3 MAN 1000139642 EN Version printed 30
147. max Cursor of the data entering area Edit name selector E PS The arrows indicate that the selector can be moved on the line or that the 3 available character pages can be scrolled through 3 pages gt move the cursor in the data entering area first move the selector into the data entering area using the keys and gt insert a character place of the cursor move the selector over this character and press key function SEL gt To remove the character before the cursor move the selector into the data entering area then press key function selector Edit name abcdefg The arrows indicate that the selector can be hij kl mn moved on the name entering area opqrstul VWXYZ ABORT To retrieve the original name of a variable even after modification and saving Move the selector into the customised name entering area Delete all the characters Save 59 English ucl Type 8619 burkert Adjustment and commissioning 5 5 Entering a numerical value Accessing for example the manual calibration function for a conductivity sensor Refer to section 5 9 to access the Calibration menu Mx Conductivity 4 9JP Manual calibration qu Cond manual calib After confirming the entered 4 294 S cm numerica
148. me Dosing function essent tentent 90 5 10 17 Configuring the System switch 93 5 10 18 Datalogging datalogger 95 5 10 19 Choosing the units for the totalisers sse 96 5 10 20 Configuring the analogue inputs 96 5 10 21 Setting the parameters of the current outputs 97 5 10 22 Setting the parameters of the digital outputs 99 5 10 23 Setting the parameters of a pH redox module sse 104 5 10 24 Setting the parameters of a conductivity module sse 106 53 English 8619 burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING 5 11 Calibration uc 108 5 11 1 Enabling disabling the Hold 108 5 11 2 Modifying the Calibration menu access code 109 5 11 3 Adjusting the current outputs 5 11 4 Calibrating an analogue input or Al2 connected to a sensor other than eiu 110 5 11 5 Calibrating an analogue input or Al2 connected to a chlorine sensor 111 5 11 6 Calibrating an analogue input or AI2 at two points with respect to a measured value other than
149. n a warning or error event is generated by the 8619 go into the Information menu to read the cause of generation of this event and or read the measured impedance value 128 English burkert Adj ustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben if necessary clean the probe and or recalibrate the measurement sensor if necessary check the process The warning event may also be associated with one and or other digital outputs See section 5 10 22 to either the monitoring of the fluid pH redox conductivity or temperature values or the monitoring of an Acurrent of 22 mA may be emitted on one and or other of the current outputs when an error event related analogue input is generated See section 5 10 21 See also If you encounter problems in section 6 3 STATUS Choose to activate or deactivate monitoring of the impedance of the electrode selected This monitoring is done by the generation of a warning event if the impedance range defined in the Warn Hi Lo functions below is exceeded and an error event if the impedance range defined in the Err Hi Lo functions below is exceeded IMPEDANCE Read the impedance measured in real time on the electrode selected TEMP DEPEND Temperature coefficient of correction for the impedance measurement of a fluid The default coefficient is v
150. nce event signalled on the display by the icon anda warning event signalled on the display by the icon 4 calibration is successfully performed the events disappear and be days count is recommenced gt In order not to use the automatic calibration reminders enter 0000 days 5 11 13 Entering the periodicity of a maintenance operation to be carried out on the sensor connected to the analogue input Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs lt gt AH AI2 Mode general Interval 2 I ENTERING T Mode chlorine T KYes No Interval Reset On each due date the 8619 generates a maintenance event signalled on the display by the icon anda warning event signalled on the display by the icon When the maintenance operation has been performed recommence or otherwise the days count in the Reset function of the Interval 2 submenu In order not to use the automatic reminder for the maintenance operation enter 0000 days English ns burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 11 14 Reading the last calibration values of an analogue input with respect to a physical value Refer to section 5 9 to access the Calibration menu Calibration 4
151. nect the shielding on each wire to an FE functional earth terminal to guarantee the equipotentiality of the installation 12 36 VDC Bee te SUPPLY PwR FE o Ao2 FE po 202 Removable screw terminals 21 positions orange Fig 11 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL 35 English burkert FLUID CONTROL SYSTEMS Installation and wiring Type 8619 4 3 4 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL WM DC Use a filtered and regulated 12 36 V DC electrical power supply gt Use the rightmost cable gland for the electrical power supply cable Wire the 12 36 V DC power supply for a 8619 multiCELL WM on a terminal block marked 12 36 V DC Connect the functional earth of the installation to the earth screw of the device see section 2 3 Fig 2 using a lug with an eyelet suitable for the M4 earth screw and earth conductor Tighten with a torque of 1 Nm 20 Connect the shielding on each wire to an FE functional earth terminal to guarantee the equipotentiality of the installation Removable screw terminals 2 positions 12 36 VDC Electrical power supply Fig 12 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL WM 4 3 5 Wiring the 110 240 V AC electrical supply for a 8619 multiCELL WM AC
152. nfiguration level This level comprises 5 menus Menu title Relevant icon Parameters see section 5 10 Calibration see section 5 11 Diagnostics see section 5 12 Tests see section 5 13 Information see section 5 14 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 62 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 5 8 Process level mo m M6 Outputs 29 06 20103 40 M2 Conductivity 29 06 20103 40 OFF 29062010340 mS cm zi OFF 002 MO MAIN 65328 5 000 KO MO MAIN 29 06 20003 40 9 599 39 20 mv D 12 00 185 OFF OFF 001 39 00 bi ono ee OFF 02 OFF 002 1 000 5 6 000 X61 33 00 bio 20 00 A2 F3 MENU etti Views of the modules connected to the device cannot be modified MO MAIN view displays the values of inputs and outputs on the main board the second MO view is available if the software option FLOW is activated see section5 10 4 M1 to M6 views display the data for modules 1 to 6
153. nitoring sens alee of the impedance of the measurement necessary clean the probe then recali electrode is activated on the Mx module brate the measurement sensor or replace depending on the WARNING LOW and the probe WARNING HIGH thresholds defined see section 5 12 4 Mx W Conductivity The fluid conductivity is out of range Go to the Diagnostics menu to read the This message displayed if monitoring of fluid conductivity value section 5 12 5 the fluid conductivity is activated on the necessary clean the cell then recali Mx module depending on the WARNING brate the measurement sensor LOW and WARNING HIGH thresholds defined see section 5 12 5 Mx W Temperature The fluid temperature is out of range Go to the Diagnostics menu to read This message is displayed if monitoring of the fluid temperature is activated on the Mx module depending on the WARNING LOW and WARNING HIGH thresholds defined see section 5 12 6 the value of the temperature measured section 5 12 6 If necessary check whether the tem perature sensor is working correctly by measuring a fluid with a known temperature If the temperature sensor is faulty return it to the manufacturer If the temperature sensor is not the cause of the problem check the process eee burkert Repair and maintenance FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 201
154. nnection cable 3m Pt1000 temperature sensor connection cable 5m Pt1000 temperature sensor connection cable 10m Variopin cable 3m Variopin cable 5m Variopin cable 10m Software option PID Software option datalogger Software option dosing Software option flow Software option concentration 6 5 Packaging and transport NOTE Damage due to transport Transport may damage an insufficiently protected device gt Transport the device in shock resistant packaging and away from humidity and dirt Do not expose the device to temperatures that may exceed the admissible storage temperature range MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 6 6 Storage NOTE Poor storage can damage the device gt Store the device in a dry place away from dust gt Storage temperature 20 70 C limited to 10 70 if a memory card with order code 564072 is inserted 162 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Type 8619 got Repair and maintenance burkert 6 7 Disposal of the device Dispose of the device and its packaging in an environmentally friendly way o Note Comply with the national and or local regulations concerning waste disposal 163 burkert FLUID CONTROL SYSTEMS Typ
155. nt and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 10 18 Datalogging datalogger This function is available as an option See section 5 10 4 This function is used to log the measurement history of one to sixteen process inputs PV on the memory card at regular intervals defined in the Period function Risk of data loss Set the status of the function to OFF before removing the memory card from the device Do not remove the memory card from the device when a file is being written Do not switch off the electrical power source when a file is being written If the datalogging is unintentionally interrupted check the memory card on a PC and format it if nec essary before reuse in the 8619 n the event of problems during recording the icon is displayed For more information access the Information gt Log menu and consult the error table in section 6 3 2 1 to 16 process inputs PV n data storage memory card real time clock Fig 75 Datalogger Refer to section 5 9 to access the Parameters menu Parameters 4 K Status ag OFF ON Period Jt ENTERING PMax lines _ ENTERING 8 1 LM PV9 PV16 J gt e 1 Mx DThe choices offered depend on the
156. nt calibration v 2nd point YES 2nd point v Calibr result Calibration interval 1 Last VALUE Lp Interval t plinterval 2 Interval 4 Ly 4 Calibration log READING Factory calibration chlorine measuring sensor is connected to or AI2 analogue intput the analogue input can be calibrated either with respect to the measured chlorine value at one point See section 5 11 9 Calibrating an analogue input or Al 2 at 1 point slope Type 8232 chlorine sensor example or with respect to the current or voltage received on the input See section 5 11 8 Calibrating an analogue input connected to a current output or a voltage output gt To enter the max value of the chlorine measuring range marked on the name plate of the chlorine sensor see section 5 11 10 To read the date of the last calibration of an analogue input see section 5 11 11 gt To enter the periodicity of calibrations see section 5 11 12 gt To enter the periodicity of a maintenance operation to be carried out on the sensor connected to the analogue input see section 5 11 13 gt To read the values of the last calibration with respect to a physical value see section 5 11 14 gt To return to the calibration parameters for
157. odes and a Pt100 Pt1000 temperature sensor in a conductivity module 50 tare iia 8619 Installation and wiring burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 4 3 19 Examples of connection to the COND conductivity module FE functional uu earth 12 3 4l s e v 8 Connector terminal block 2508 for the 8220 conductivity sensor Fig 35 wire colour Pink Green Brown Yellow Grey White Blue Fig 36 Wiring an 8220 conductivity sensor signal current injection conductivity measurement conductivity measurement current injection Pt1000 Pt1000 Pt1000 Removable screw terminals 9 positions green Temperature sensor OPE L 12 4 5 6 7 8 9 Removable screw terminals 9 positions green FE functional earth Wiring a type 8221 conductivity sensor with cable gland and connection cable 51 158 burkert FLUID CONTROL SYSTEMS Type 8619 Installation and wiring 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 52 wire colour signal Red current injection translucent conductivity measurement Grey Blue conductivity measurement current inject
158. of the MO board of the 8619 multiCELL 22 5 3 8 Specifications of the power supply board of the 8619 WM 23 3 3 9 Specifications of the POWER OUT power distribution board for the 8619 multiCELL WM 24 lt 3 10 Specifications of the Input 25 3 11 Specifications of the memory card reader recorder 422242 24 2 1 0 000 11044211 45 4 25 3 12 Specifications of the outputs board 25 3 13 Specifications of the pH redox MOUIC scssssssssesssessssecsnsessseessseesseesseessneessessnsessseessseesseessaeesaneessessneessaeessaees 26 3 14 Specifications of the COND conductivity module 27 4 INSTALLATION AND WIRING estre ttt tttm ttt ttt ttti 29 LEER UV 30 English burkert pei FLUID CONTROL SYSTEMS 4 2 Installation 31 43 6 e 34 5 ADJUSTMENT AND COMMIS
159. order To ensure the tightness of the device tighten the 4 screws of the cover in a crosswise manner with a torque of 1 4 Nm 20 96 Data can only be saved if the datalogging function is deactivated See sections 5 10 4 and 5 10 18 The software options activated on the device see previous section cannot be transferred Refer to section 5 9 to access the Parameters menu Parameters 4 System it Save settings 1 Mx choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values If an error message is displayed refer to section 6 3 7 5 10 6 Loading data from the memory card This function is used to load data from the memory card initially saved on it MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben The device receiving the data must be identical to the one from which these data originate Check that both devices have the same order code and the same activated software options 66 English 8619 bi urkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben Refer to section 5 9 to access the Parameters menu Parame
160. osition on the output when the System switch event see section 5 10 17 has the state ON When use of the fallback position is confirmed enter fallback position value of between 0 and 100 for each output volume v1 v2 v3 v4 v5 v6 v2 v3 v5 v6 v4 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben dosing time Fig 71 Example of the volume dosing function 92 English 8619 bi urkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 10 17 Configuring the System switch event The System switch event can be used to force the result of a function using the CMD SAFE menu for this function The outputs of the function switch automatically to the values set in the CMD safe menu of each function when the System switch event is at ON On off Process input PV Hysteresis system switch event Window 72 System switch event Once the System switch event has been configured and activated it is available in the list of process variables on the MO MAIN board This list appears in the user view configuring and datalogging menus m Display the System switch event on one of the user defined Ux views see section 5 10 8 Logging the values of the System switch event using the datalo
161. otential measurement range Resolution of the potential difference measurement Systematic variation in the potential dif ference measurement Oxidation reduction potential probe type 2000 2000 mV 0 1 mV t1 mV ORP probe error Electrochemical Temperature measurement Measurement range Measurement resolution Systematic variation in the measurement Temperature sensor type 259 130 0 1 1 C temperature probe error Pt100 or Pt1000 with 2 or 3 wires English 8619 Technical data burkert FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 3 14 Specifications of the COND conductivity module Resistance measurement without 15 00 1 conductivity sensor connected Power consumption 0 25VA Conductivity cell type With 2 or 4 electrodes the specifications of Burkert cells are described in the related operating instructions Conductivity measurement with connected conductivity sensor Measurement range Measurement resolution Systematic variation in the measurement 0 000 uS cm 2 S cm depends on the conductivity sensor 10 S cm 0 5 of the measured value conductivity sensor error Resistivity measurement with connected conductivity sensor Measurement range Measurement resolution Systematic variation in the measurem
162. oth output thresholds Switching is only done if one of the thresholds high or low functions High or Low is exceeded for a duration longer than this delay time Configuring in Window mode The output status changes as soon as any threshold low or high is reached not inverted inverted contact contact ON ON Low High Process input PV Low High Process input PV Fig 79 Window mode PV Choose the process input associated with the selected output LOW Choose the value of the process input for the low switching threshold of the output HIGH Choose the value of the process input for the high switching threshold of the output INVERT Invert the output or not DELAY Choose the value of the delay time before switching for each output This is valid for both output thresholds Switching is only done if one of the thresholds high or low functions High or Low is exceeded for a duration longer than this delay time Configuring in FastPWM mode This mode is used to control a proportional solenoid valve not inverted inverted MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben T2 period constant 1 frequency T1 varies Fig 80 FastPWM mode PV Choose the process input associated with the selected output 96 Choose the value of the process input PV corresponding to 0 PWM 100 96 Choose the value of the process input PV
163. pensation choose None CONCENTRATION Available as an option Choose the mass concentration table for your fluid from the list offered This data 96 is then available in the list of process variables for the conductivity module The fluid con centration is determined using the measured and non compensated values of the conductivity and the temper ature whatever the choice made in Temp Comp ALARM USP Enter a conductivity value percentage from the table USP lt 645 gt X USP lt 645 gt graph percentage of the USP lt 645 gt graph set in B ges the USP Alarm field TEC 107 English burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING The conductivity of the fluid has ON output not exceeded the value in the table inverted USP lt 645 gt at the corresponding temperature The conductivity of the fluid is between USP Alarm ON output not the percentage set in the function inverted USP Alarm and the value in the table USP lt 645 gt at the corresponding temperature The conductivity of the fluid is below OK OFF output the percentage set in the function not inverted USP Alarm at the corresponding temperature CALIB TEMP Choose the value of the temperature used when calibrating the probe sensor choose Auto the temperature of the fluid is measured by the sensor choose Manual enter the value of the tempera
164. rating Instructions or in other documents Indicates a procedure to be carried out 1 1 2 Definition of the word device The word device used in the Operating Instructions refers to the controller transmitter type 8619 multiCELL 8619 multiCELL WM AC or 8619 multiCELL WM DC English 8619 _ _ os General information burkert 1 2 Intended use Eu Use of this device that does comply with the instructions could present risks to people nearby installations and the environment gt The device is intended depending on the modules fitted and the measurement sensors connected for the acquisition processing transmission and regulation of physical parameters such as pH conductivity tem perature or flow rate gt This device must be protected against electromagnetic interference ultraviolet rays and when installed out doors the effects of climatic conditions gt This device must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the user operating instructions gt Requirements for the safe and proper operation of the device are proper transport storage and installation as well as careful operation and maintenance gt Only use the device as intended gt Observe any existing restraints when the device is exported 1000139642 EN Version printed 30
165. rce in accordance with section 9 3 of the UL 5 source not provided of the UL devices 61010 1 standard with variable key PUO2 9 or class 2 type power source according to the 1310 1585 and 8 60950 1 standards Electrical supply 110 240 V Frequency 50 60 Hz 5 5 Max current 500 mA gt integrated protection delayed 3 15A fuse 250 V AC breaking capacity 15004 at g 250 VAC 10kA at 125VAC certified EIC601 27 UL listed and recognized 5 Own consumption without connection 2 module outputs not connected lt 23 English burkert FLUID CONTROL SYSTEMS Technical data Type 8619 3 9 Specifications of the POWER OUT power distribution board for the 8619 multiCELL WM Observe the maximum permissible load as a function of the ambient temperature See the derating curves below Maximum current of the load 8619 WM AC without connection module 8619 multiCELL WM AC with connection module 10 20 30 40 50 60 70 80 C Ambient temperature Fig 7 Derating curves of the maximum permissible current depending on the ambient temperature Maximum current 0 of the load us certified A 1 8 _ 8619 multiCELL WM AC without connection module 8619 multiCELL WM AC with connection module
166. released freigegeben Fig 83 Example for the calibration at 2 points of an analogue input with respect to the pH measured by an instrument having a 4 20 mA output English s burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben 5 11 7 Calibrating an analogue input 2 at one point offset with respect to a measured value other than chlorine Q This calibration does not replace the calibration of the measuring sensor connected to the analogue input Refer to section 5 9 to access the Calibration menu Calibration Mx Inputs Mode general PV calibration offset Immerse the probe of the sensor for example a pH sensor in the first buffer solution The 8619 displays the value measured for the solution ___ Solution measured value gt Enter the value of the buffer solution indicated on the bottle Wait for the measurement to stabilise Calibration result Offset 3 498 pH csse The 8619 adjusts the offset Fig 84 Example for the calibration at 1 point of an analogue input with respect to the pH measured by an instrument having a 4 20 mA output aTe 18 burkert ee FLUID CONTROL SYSTEMS Adjustment and commissioning 5 11 8 Calibrating an analogue input connected to a curr
167. ring calibration of the pH sensor PH SLOPE WARNING HIGH Enter the slope value above which a warning message is displayed during calibration of the pH sensor WARNING LOW Enter the slope value below which a warning message is displayed during calibration of the pH sensor ERR HIGH Enter the slope value above which an error message is displayed during calibration of the pH sensor ERR LOW Enter the slope value below which an error message is displayed during calibration of the pH sensor ORP OFFSET WARNING HIGH Enter the oxidation reduction potential value above which a warning message is displayed during calibration of the redox sensor WARNING LOW Enter the oxidation reduction potential value below which a warning message is displayed during calibration of the redox sensor ERR HIGH Enter the oxidation reduction potential value above which an error message is displayed during calibration of the redox sensor ERR LOW Enter the oxidation reduction potential value below which an error message is displayed during calibration of the redox sensor MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 105 English burkert ee FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 10 24 Setting the parameters of a conductivity module Refer to section 5 9 to access the Parameters menu Parameters 4 4 2 electrodes p
168. rotection rating IP65 IP67 if the following conditions are met Body of the cable glands tightened with a torque of 5 5 Nm x 20 at the factory Cable glands blanked off or wired Screws of the cable glands tightened with a torque of 4 5 Nm 20 96 Housing closed The 4 screws for the cover are tightened crosswise with a torque 1 4 Nm 20 96 Pollution degree Degree 2 according to UL 61010 1 MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Category of installation Category according to UL 61010 1 with a memory card available as an accessory order reference 564072 If a different memory card is used observe the operating temperatures given by the manufacturer of the memory card 18 English wit burkert Technical data FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 3 3 Conditions of use of the 8619 multiCELL WM AC Observe the maximum permissible load as a function of the ambient temperature See the derating curves Fig 7 section 3 9 Ambient temperature 10190 70 C 9 Air humidity lt 85 not condensing Height above sea level max 2000 m Protection rating panel mounting version IP65 IP67 if the following conditions are met Body of the cable glands tightened with a torque of 5 5 Nm 20 at the factory Cable glands blanked off or wired
169. rrect 5 12 4 Monitoring the pH or redox values This function is used to define the behaviour of the device if problems arise on the pH probe glass electrode and or reference electrode or the redox probe reference electrode only 2 Refer to section 5 9 to access the Diagnostics menu E 5 Diagnostics 4 Glass electrode It ON OFF o _ 4 ENTERING 116 ENTERING T 4 4 5 4 4 9 ENTERING o N S Ref electrode 4 Status 4 ONOFF 8 Mmpedance _ READING Warning high ENTERING I Warning low 4 5 t plError high 6 ENTERING 5 L_p Error low 4 ENTERING 2 3 malfunction in your process on the measurement probe may revealed too low or too high value of the impedance be warned when the impedance measurement is out of range 2 E activate monitoring of fluid impedance in the Status function and then set an impedance range outside of which the 8619 generates a warning event and displays the icons and set an impedance range outside of which the 8619 generates an error event and displays the icons and Whe
170. s Two 4 20 mA analogue outputs Two digital outputs The outputs are galvanically insulated and therefore floating 1st 4 20 mA 2nd 4 20 mA input at input at external external instrument instrument O0VDC 12 36 VDC M Load 1 0 VDC e __ 12 36 VDC L_ 12 36 VDC 12 36 VDC epe 0 VDC Removable screw termi nals 9 positions orange te 1 2 s 4 s e 7 8 9 designation in the configuration menus of the Mx 1 2 001 002 output module analogue outputs digital outputs FE functional earth Fig 26 Wiring the OUT output module 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 46 8619 m urkert Installation and wiring bi IrKert MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 4 3 16 Wiring the pH ORP module To avoid the influence of disturbances wire the pH redox sensor in symmetric mode In this case it is compulsory to wire the equipotential electrode When the pH redox sensor is wired in asymmetrical mode measurement of the pH or the oxidation reduction potential may drift over time when the equipotential electrode is not wired
171. t to observe the general technical rules during the planning and use of the device gt not to use this device in explosive atmospheres gt not to use this device in an environment incompatible with the materials from which it is made gt not to subject the device to any mechanical stresses for example by placing objects on top of it or using it as a step gt not to make any external modifications to the device such as for instance painting or varnishing any part of the device NOTE Elements components sensitive to electrostatic discharges 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben gt This device contains electronic components sensitive to electrostatic discharges They may be damaged if they are touched by an electrostatically charged person or object In the worst case scenario these compo nents are instantly destroyed or go out of order as soon as they are activated gt To minimise or even avoid all damage due to an electrostatic discharge take all the precautions described in standard EN 61340 5 1 gt Also ensure that you do not touch any of the live electrical components English 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Type 8619 General information FLUID CONTROL SYSTEMS 1 4 General information 1 4 1 Manufacturer s address and international contacts To contact the manufacturer of the device use fo
172. t when the System switch event see section 5 10 17 has the state ON When use of the fallback position is confirmed enter a fallback position value of between 0 and 100 for each output English 8619 Adjustment and commissioning FLUID CONTROL SYSTEMS INVERSION Used to invert choose or not choose OFF the operating direction of the output depending on the indication of the difference between setpoint SP and measurement PV This function is used in particular in an acid base regulation Fx CMD non inverted mode Fx CMD 4 inverted mode 100 t gt 100 0 gt 0 Process Setpoint SP Process measurement 9 Setpoint SP measurement Fig 63 Operating direction of the output non inverted or inverted Il ENTERING THE PARAMETERS FOR THE PID FUNCTION Refer to section 5 9 to access the Parameters menu Parameters K J l Functions p Parameters 4 Sample time K ENTERING filter None Fast Slow MSP Pv kt gt ENTERING Channel 1 2 M Dead band _ ENTERING 4 ENTERING Tn I4 M ENTERING 4 M Advanced M KO K ENTERING L gt Lim X 9
173. ters JSystem 4 lLoad settings 4 1 choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the available software options and section 5 16 Process inputs or values lt an If an error message is displayed refer to section 6 3 8 5 10 7 Restoring the default parameters of the Process level and the outputs This function is used to restore dynamic key Yes the default parameters of the Process level and outputs or keep dynamic key No the current parameters Refer to section 5 9 to access the Parameters menu Parameters JSystem 4 9 Factory reset 4 M0 MAIN 1 L T 5 10 8 Customising user views 1 to 4 Refer to section 5 9 to access the Parameters menu Parameters Display 4 User view 1 4 4 gt 4 None 5 Title K MENTERING t plLine1 4 gt 1 2 Mx 4 3 Filter hNone Fast 1 Period It 4 Ly min 6 4 max ENTERING 4 f Type 1 2 or 4 lines choices offered depend on the modul
174. the Pt1000 connection cable code 562628 Fig 31 Wiring the Burkert pH immersion fitting wire colour Translucent pH sensor Red coax cable shielding reference electrode Blue rhodium electrode translucent Green yellow strap not delivered Green Yellow cable shielding Grey sensor body Green Pt1000 White Pt1000 Removable screw terminals 9 positions grey FE functional earth Fig 32 Wiring a Burkert 8201 type sensor with integrated Pt1000 temperature sensor in symmetrical mode using a Variopin connection cable with order code 554856 or 554857 49 English 8619 burkert FLUID CONTROL SYSTEMS Installation and WirIr1Yg 4 3 18 Wiring the COND conductivity module Conductivity sensor Temperature sensor 4 5 6 78 9 Removable screw terminals 9 positions green FE functional earth Fig 33 Wiring a resistive conductivity sensor with 2 electrodes and a Pt100 or Pt1000 temperature sensor conduc tivity module Temperature sensor 12 4 5 6 78 9 Removable screw terminals 9 positions green FE functional earth MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Fig 34 Wiring a resistive conductivity cell with 4 electr
175. tput at external instrument 12 36 VDC Removable screw termi nals 9 positions orange 1 2 3 4 51 6 7 9 12 011 012 additional output module analogue digital inputs inputs designation in the configuration menus of the Mx FE functional earth Fig 23 Connecting the analogue inputs to a voltage transmitter and connecting the digital inputs of the input module 43 158 burkert ee FLUID CONTROL SYSTEMS Installation and wiring 4 3 13 An example of the connection of a type 8232 chlorine sensor order code 566051 or 566052 to the input module INPUT Electrical supply to the Electrical supply to the chlorine sensor chlorine sensor 12 36 VDC Removable screw Removable screw terminals 9 positions terminals 9 positions orange orange 00000000 0000000 lt lt lt lt 2 4 s e 78 9 218 4 5 6 78 9 Al2 012 12 011 012 INPUT module of 8619 INPUT module of the 8619 FE functional earth Fig 24 Possible connections of a type 8232 chlorine sensor order code 566051 or 566052 powered by an external voltage source 4 3 14 An example of the connection of a type 8232 chlorine sensor order code 565164 to the input module
176. ture in in the next field e g when no temperature sensor is connected to the module CALIBRATION SOLUTION Choose the calibration solution used for automatic calibration of the conductivity sensor 5 11 Calibration menu 5 11 1 Enabling disabling the Hold function Refer to section 5 9 to access the Calibration menu Calibration System Hold I4 Disable Enable 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben The Hold mode is automatically deactivated when the 8619 restarts after a power interruption if the Hold mode was activated at the moment of the power cut off The Hold mode is used to carry out maintenance work without interrupting the process To activate the HOLD mode access the HOLD function choose Enable confirm by 108 tare ja burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben When the device is in Hold mode the display shows the icon instead the icon 3 the current emitted on each 4 20 mA output is fixed at the last value of the process input associated with each output each digital output is fixed at the state acquired at the moment the Hold function is activated the 8619 remains in Hold mode until the Hold function
177. ty standard setpoint prebleed setpoint PBLIMITx CMD1 1 4 change of status if PBLIMIT is reached or MAXONTIME exceeded Title Tdos state OFF BLEED ON WAIT see Fig 57 lt gt time dosing cycle priority on the controller OFF pending dosing BLEED prebleed in progress ON dosing in progress WAIT waiting time see page 88 Fig 56 Combination of ONOFF and TIME DOSING functions on a conductivity measurement PREBLEED Define choose ON or not choose OFF the ONOFF function for controlling a conductivity function as a prebleed function associated with a time dosing function Time Dosing see section 5 10 15 When prebleed is activated enter the prebleed setpoint value MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben LIM the prebleed setpoint for channel 1 on the associated Time Dosing function CA2 Enter the prebleed setpoint for channel 2 on the associated Time Dosing function o A setpoint value must be entered in which is less than or equal to the conductivity setpoint of the ON OFF regulator The prebleed lowers the fluid conductivity to a value less than the standard setpoint value of the ON OFF regu lator The prebleed setpoint LIM CAx when enabled takes priority over the standard setpoint of the regulator 76 English Adjustment and commissioning F
178. uction 8619 multiCELL WM DC sisisi 11 24 Construction 8619 multiCELL WM 12 3 25 13 2 6 13 E 2 7 Description of the name Plate a 15 z 3 TECHNICAL y p 17 5 31 Conditions of use of the 8619 18 3 2 Conditions of use the 8619 WM 18 s 3 3 Conditions of use of the 8619 multiCELL WM rere nnnnntnnnntnnnntnnnninnnnittnnnis 19 34 Compliance to standards and 19 E 3 5 data tetti csse iis eredi narius aa 20 E 3 6 Specifications of the MO main board the 8619 multiCELL eren erernttnes 21 3 7 Specifications
179. uctions in section 4 2 1 or 4 2 2 2 To wire the device Depending on the version follow the instructions in section 4 3 4 2 1 Installing a 8619 multiCELL on an enclosure or electrical cabinet Follow the instructions below to mount the 8619 delivered fully assembled onto an enclosure or cabinet 92 0 5 0 Step 1 Check that the thickness of the door of the enclosure or cabinet is no more than 4 mm o gt Ensure there will be sufficient space around the cut out hole and on the inside of the cabinet to easily accommodate the 4 fasteners gt 92 0 5 0 Cut a hole in the door of the enclosure or electrical cabinet according to standard 61554 1999 DIN 43700 lt Step 2 Prepare the 4 fasteners Insert a screw into each device Tighten the screw until the end of the shaft of the screw is flush with the device Step 3 Slide the housing into the cut out with the connectors to the back until it can go no further EO Step 4 MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben Insert 1 the hooks on the first fastener into the slots on the housing gt Pull the fastener 2 31 English burkert FLUID CONTROL SYSTEMS Installation and wiring Type 8619 Step 5 Place the fastener flush against
180. ue above which a warning event is generated WARN LOW Enter the fluid temperature value below which a warning event is generated ERR HIGH Enter the fluid temperature value above which an error event is generated ERR LOW Enter the fluid temperature value below which an error event is generated 131 English burkert FLUID CONTROL SYSTEMS Adjustment and comm issioning 5 12 7 Reading the parameters of the pH redox or conductivity sensor Refer to section 5 9 to access the Diagnostics menu Diagnostics Mx pH ORP Monitor READING 41 8 5 13 Tests menu 5 13 1 Modifying the Tests menu access code Refer to section 5 9 to access the Tests menu If the default access code 0000 is kept the device does not request it to access the Tests menu Tests System 4 Code 4 o 6 4 5 050 Enter the new Confirm the new TESTS menu code access code 5 13 2 Verifying the correct behaviour of the outputs by simulating an input or a process variable The icon is displayed in place of the icon whenever the correct operation test is run on an output During the test this output no longer reacts depending on the physical parameter measured R
181. us _ I p TemperatureM PREADING 5 Waring high M ENTERING 5 plWarning low 2 Error high 4 Error low 4 M9 ENTERING 3 Monitor 4 READING 2 d Conductivity M Status 4 Conductivity _ gt READING Warning high ENTERING Warning low ENTERING Error high 4 ENTERING Error low It ENTERING 148 English 8619 Adjustment and commissioning burkert FLUID CONTROL SYSTEMS MAN 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben Diagnostics Mx Conductivity4 Temperature 4 7 Status 6 Temperature _ READING Warning high ENTERING 4 _ Error high ENTERING L_p Errorlow 4 ENTERING Monitor 4 READING Tests 6 4 Confirm code 6 90 T P Simul value PV
182. with a suitable product Set the periodicity of calibrations in the Interval function of the calibration interval submenu see above Each time a calibration is due the 8619 generates a maintenance event and a warning event 125 English burkert FLUID CONTROL SYSTEMS Adjustment and COMMISSIONING 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 126 Calibration 4 Vx Conductivity gt Man calibration 1 Immerse the clean probe the reference solution the 8619 displays the measured value of the conductivity of the solution Manual calibration Enter the conductivity value of the ref erence solution used indicated on the bottle Modify the unit if necessary Calibration result Cell constant 1 00000 cm The 8619 displays the calibration result 5 12 Diagnostics menu 5 12 1 Modifying the Diagnostics menu access code Refer to section 5 9 to access the Diagnostics menu If the default access code 0000 is kept the device does not request it to access the Diagnostics menu Diagnostics 4 o 4 Confirm code _ 0 Enter the new Confirm the new DIAGNOSTICS code English menu access code 8619 hl burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642
183. y as 5 10 11 Configuring an arithmetic function A B A B Fx 1 PIBUGI A B 1 1 A B A B 1 Fig 48 Arithmetic functions The functional block is used to calculate the image using one of the arithmetic functions available for 2 variables A and B selected from the process variables available Variables A and B must be of a kind and in identical units Moreover A and or B may be the result of a function already used Function Calculation made A B Sum of 2 variables A and B A B Subtraction between the 2 variables A and B A B Ratio between the 2 variables A and B A B Passage rate 1 8 Rejection rate A B 1 Deviation rate Once the function has been configured and activated the result calculated is available in the list of process variables on the MO MAIN board This list appears in the output configuring user view config uring and datalogging menus to an Assign the result Fx calculated to a physical output analogue AO or digital DO see sections 15 110 51022 Display the result on of the user defined views see section 5 10 8 Logging the values of Fx using the datalogger see section 5 10 18 Refer to section 5 9 to access the Parameters menu
184. y reset of the water volume to zero Concentration Optional see section 5 10 4 The concentration graphs for certain compounds such as NaCl and H SO are memorised for use over the entire concentration range Datalogger on memory card Optional see section 5 10 4 Option to memorise the variations in 1 to 16 values in a given time interval English 8619 mum burkert Product descri ption FLUID CONTROL SYSTEMS 1000139642 EN Version printed 30 06 2015 Status RL released freigegeben 2 7 Description of the name plate rMO 2xDI 2xAO 2xDO SD CARD 1 PT100 1000 M2 RES COND 2 4 POLES PT100 1000 2xAO 2xDO 4 5 00560204 Softw 00560204 W44ML 8619 multiCELL Supply 12 36V DC 1 8A Temp 10 60 C IP65 PANEL FRONT IP20 REAR S N 1110 burkert Made in France burkert Made in France 4 Example of a name plate 1 2 a 8 9 Type of device Electrical power supply Ambient temperature range Protection rating Serial number Conformity logo Construction code Device fitted with a memory card reader Characteristics of the connection modules 10 Software options 11 Order code 12 Properties of the main MO board 15 are Product description Type 8619 burkert FLUID CONTROL SYST
185. ynamic key to enter the setpoint value Fig 54 Example of a view of ONOFF function in Process level with no associated time dosing 74 English burkert Adjustment and commissioning FLUID CONTROL SYSTEMS MAN 1000139642 EN Version H printed 30 06 2015 Status RL released freigegeben Refer to section 5 9 to access the Parameters menu Parameters 4 I 9Fi Fe ____ we 4 9 ENTERING Status 6 M1 1 Mx SE 4 ENTERING range Pv 6 ENTERING 6 filter it None Slow Hysteresis 4 It ON _ _ Status OFF ENTERING t Prebleed 4 gt Status X OoN OFF MPBLIMITi _ 4 P ENTERING M PBLIMIT2 6 ENTERING CMD SAFE 4 Mode ON OFF Value ENTERING The choices offered depend on the modules fitted and or the options activated See section 5 10 4 Consulting and or activating the avai

Operating Instructions Type 8619 8619 multiCELL WM AC

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