YASKAWA AC Drive 1000-Series Option Complementary Type PG
Contents
1. Figure 13 A Channel and B Channel Wire Switching If switching the wires is inconvenient set drive parameter F1 05 F 1 32 to 1 to switch the direction of how the option reads pulses from the PG encoder output Please note that when the drive is initialized using A1 03 1110 2220 3330 the value for F1 05 F 1 32 will reset to factory default and the parameter will need to be adjusted again to switch the direction YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 23 5 Installation Procedure Wire Gauges Tightening Torque and Crimp Terminals m Wire Gauges and Tightening Torques Wire gauge and torque specifications are listed in Table 4 Table 4 Wire Gauges and Tightening Torques Bare Cable Applicable Gauges mm2 Crimp Terminals Applicable Recomm Gauges Gauge mm2 mm Tightening Torque N m in Ib Wire Type Terminal Signal Recomm Gauge debe Shielded twisted pair etc Stranded wire 0 25 to 1 0 0 22 to 0 25 24 to 17 AWG 0 75 1 95 to 2 21 Solid wire 18 AWG 0 25 to 1 5 24 to 16 AWG 0 25 to 0 5 0 5 24 to 20 AWG 20 AWG E Shielded cable etc AO IG BO IG ZO IG R Crimp Terminals Yaskawa recommends using CRIMPF2. Digital Operator Display Fault Name Speed Deviation for Control Mode with PG d u dEv The deviation between the speed reference and speed feedback is greater than the setting in F1 10 for longer than the time set to F1 11 Cause Possible Solution The load is too heavy Reduce the load The acceleration and deceleration times are set too Increase the acceleration and deceleration times C1 01 through C1 08 short The load is locked up Check the machine Parameters are set inappropriately Check the settings of parameters F1 10 and F1 11 Motor brake is engaged Ensure the motor brake releases properly Digital Operator Display Fault Name Z Channel Pulse Fault Detection ae dvi cous The motor turned one full rotation while failing to detect the Z channel pulse Cause Possible Solution The PG encoder is disconnected Rewire the PG encoder and make sure all wiring including shielded wiring is or is not wired properly or the properly connected PG option or PG encoder are Ifthe problem continues after cycling power replace the PG option or the PG damaged encoder Digital Operator Display Fault Name Z Channel Pulse Noise Fault Detection dv2 The Z channel pulse is out of phase by more than 5 degrees for the number of times specified in parameter F1 17 Cause Possible Solution PG encoder cable noise Separate the PG encoder cable wiring from the sourc
3. 20 C to 60 C 4 F to 140 F allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc Altitude 1000 m 3280 ft or lower 34 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual Revision History Revision dates and manual numbers appear on the bottom of the back cover MANUAL NO TOBP C730600 36A Published in Japan April 2009 08 7 lt L Revision number Date of original publication Date of publication Date of Publication Section Revised Content December 2010 Japanese version only Front cover November 2010 back cover Entire Document Edited for procedural clarity and readability Revision Format July 2010 Back cover Revision Address Entire Document Edited for procedural clarity and readability July 2010 Back cover Revision Address April 2010 Back cover Revision Address Addition Connection Diagram April 2009 Chapter 4 Instruction to counteract noise by grounding shielded lines July 2008 First edition YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 35 YASKAWA AC Drive 1000 Series Option Complementary Type PG Installation Manual DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 http www yaskawa co jp YASKAWA ELECTRIC CORPO
4. Open Collector Outputs PG B3 ag AP Vee PG Encoder 330 0 A B Z A B Z z t A Na A B Z ov 330 Q IG OV AO BO ZO WK IG Monitor Signals for the Interface Circuit PG B3 IP Vec 12V PG Encoder 330 Q A B Z t SS en A B Z ABZ 330 2 a ey K AO BO ZO Wk iG Monitor Signals Figure 15 Open Collector Outputs for the Interface Circuit YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 33 8 Specifications 8 Specifications Table 10 Option Specifications Items Description Model PG B3 Complementary Open collector Compatible Single pulse A pulse two pulse A B pulse or three pulse A B Z pulse Pulse Generators H level 8 to 12 V L level 2 0 V max PG Encoder Wiring Length Complementary 100 m 328 ft maximum Open collector 50 m 164 ft maximum PG Encoder Power Supply Output voltage 12 V 5 Max Output Current 200 mA Compatible gontrol V f with PG Closed Loop Vector Closed Loop Vector for PM motors Maximum Input Frequency 50 kHz Pulse Monitor Monitor for A B and Z pulse output 24 V max 30 mA Output Open collector output PG Encoder Disconnect Software detection Detection Ambient o o o o Temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensation SEEE
5. NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the option Option Read this manual first Yaskawa AC Drive 1000 Series Option The installation manual is packaged with PG B3 Installation Manual This book the option and contains information Manual No TOBPC73060036 required to install the option and set up related drive parameters peoa20222 Yaskawa Drive Yaskawa AC Drive The drive manuals cover basic installation wiring operation 1000 Series procedures functions troubleshooting and maintenance Quick Start Guide information The manuals also include important information about parameter settings and drive tuning Access these sites to obtain Yaskawa instruction manuals U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com For questions contact your local Yaskawa sales office or the nearest Yaskawa representative Yaskawa AC Drive 1000 Series Technical Manual 4 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 1 Preface and Safety Terms and Abbreviations Note Indicates supplemental information that is not related to safety messages Drive
6. to the PG encoder Brake is holding the PG encoder Ensure the brake releases properly Table 9 Operation Error Displays Causes and Possible Solutions Digital Operator Display Fault Name HE e s Di oPE06 Control Method Selection Error Correct the setting for the control method Possible Solution Control mode requires installing a PG option but no PG option is installed A 1 02 1 3 or 7 Connect a PG option Correct the value set to A1 02 Preventing Noise Interference Take the following steps to prevent erroneous operation caused by noise interference Use shielded wire for the PG encoder signal lines Limit the length of all motor output power cables to less than 100 m Limit the length of open collector output lines to less than 50 m output power cables Separate the control wiring to the option main circuit input power wiring and motor Ground the shield on the PG encoder side and the drive side If noise problems arise in the PG encoder signal verify that the shield is properly grounded and ground one end of the signal line or remove the ground connection on both ends 32 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 7 Troubleshooting m Interface Circuit Complementary Output Figure 14 Complementary Outputs
7. trigger a fault CLV PM Default 10 Min 0 Max 10 Reverse Rotation Det for PG 1 0 Disabled n Number of times a dv4 situation must be detected to trigger a fault CLV PM Default 128 Min 0 Max 5000 PG 1 Option Function 0 A pulse detection 1 AB pulse detection V f w PG Default 0 Range 0 1 Motor 2 PG Connector Selects the PG option connector for motor 2 0 CN5 C 1 CN5 B YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual V f w PG CLV Default 1 Range 0 1 27 6 Related Parameters ALO Control Description Mode Values No Addr Hex Name ana PG 2 Pulse vitw pg Default 1024 S Sets the pulses to be read from the pulse generator Min 0 lt a Setting G Max 60000 F1 32 3B1 PG 2 Rotation lt gt 0 Forward A pulse leads V f w PG Default 0 1 Forward B pulse leads CLV Range 0 1 E PG 2 Gear Number of gear teeth between the PG and motor Teeth 1 Pulses x 60 F1 33 load side s55 s75 x F1 31 F1 34 motor side V w PG F1 34 PG 2 Gear A gear ratio of 1 will be used if any of these 3B3 lt 5 gt lt 7 gt Teeth 2 parameters is set to 0 Sets the division ratio for PG encoder pulse output Set as a three digit number where x is the first digit y PG 2 Division is the second digit and z is the third digit Default 1 c V f w PG lt Ratio for Pulse 14x Min 1
8. 3 WIT1Q YASKAWA Drive m gt pi A pulse monitor signal hs B pulse monitor signal gt 9 Z pulse monitor signal gt Ground wire aris Twisted pair shielded line Main circuit terminal O Control circuit terminal s17 Ground the shield on the PG side and the drive side If noise problems arise in the PG signal remove the shield ground from one end of the signal line or remove the shield ground connection on both ends Figure 8 PG B3 Option and Encoder Connection Diagram YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 19 5 Installation Procedure PG Encoder Cables Yaskawa recommends using a LMA LILIB S185Y complementary output for cables running between the option and the PG as show in Figure 9 For instructions on wiring the terminal block refer to Terminal Functions on page 25 TB1 TB2 A A B B Z Zz SD FE IP 1G A0 1G BO IG ZO 1G RIRIHIHS 85 810 Qrara o on 3 la 5 6 E 2 CD Figure 9 Wiring PG Encoder Cable Table 2 Connecting the PG Encoder Cable Specification PG Encoder Cable Color Blue White Yellow Whit
9. 730600 36C 1000 Series Option PG B3 Installation Manual 13 5 Installation Procedure Installing the Option Refer to the instructions below to install the option 1 Shut off power to the drive wait the appropriate amount of time for voltage to dissipate then remove the digital operator E and front covers D F Refer to the Quick Start Guide packaged with the drive DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged even after the power supply is turned off NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Figure 3 Remove the Front Covers and Digital Operator 14 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure 2 Insert the option card B into the CN5 B K or CN5 C L connectors located on the drive and fasten it into place using one of the included screws C Use the CN5 C connector L when connecting only one option to the drive use both CN5 B and CN5 C when connecting two options Figure 4 Insert the Option Card
10. A ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 17 5 Installation Procedure m Parameter Settings and Connections for Different Encoder Types Connecting a Single Pulse Encoder When using a single pulse encoder in V f with PG control mode connect the pulse output from the PG to the option and set drive parameter F1 21 to 0 Connecting a Two Pulse Encoder When using a two pulse encoder connect the A and B pulse outputs on the PG to the option and set F1 21 to 1 When using a two pulse encoder in Closed Loop Vector control mode connect pulse outputs A and B from the encoder to the corresponding terminals on the option Connecting a Two Pulse Encoder with Z Marker Pulse When using a two pulse encoder with Z marker pulse connect the A B and Z pulse outputs to the corresponding terminals on the option Control Method V f with PG Closed Loop Vector No of Encoders 1 CN5 C 2 CN5 B 1 CN5 C 2 CN5 B Single Pulse A F1 21 0 F1 37 0 N A N A Two Pulse AB Quadrature F1 21 1 F1 37 1 No setting required No setting required Two Pulse with Marker ABZ F1 21 1 F1 37 1 No setting required No setting required 18 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure Connection Diagram Refer to Table 6 on page 25 for a detailed description of the option board terminal functions RILI UM1O Hi S L2 VT1O kang OTIL
11. B and Z pulses from the PG speed control card For open collector outputs from the option Max voltage 24 V IG Monitor signal common Max current 30 mA BO B pulse monitor signal ZO Z pulse monitor signal s15 A separate UL listed class 2 power supply is necessary when the PG requires more than 200 mA to operate YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 25 6 Related Parameters 6 Related Parameters The following parameters set the drive for operation with the option Set parameters as needed Parameter setting methods can be found in the drive Quick Start Guide or Technical Manual Table 7 Related Parameters Ad Not ex Description Gontro Values V f Control V f Control with PG Control Open Loop Vector Control Method Closed Loop Vector Control All Modes Selection Open Loop Vector Control for PM Advanced Open Loop Vector Control for PM Closed Loop Vector Control for PM Default lt gt Range lt I gt PG 1 Pulses V f w PG Default lt gt Revoluti Sets the pulses to be read from the pulse generator CLV Min s15 ee CLV PM Max s15 Sets the stopping method after PG disconnect PGo 0 Ramp to stop decelerates at time set to C1 02 1 Coast to stop PG Feedback 2 Fast Stop decelerates at the time set to C1 09 V f w PG Loss Operation 3 Continue running CLV Selection 4 No alarm display CLV PM NOTICE Due to po
12. E YASKAWA YASKAWA AC Drive 1000 Series Option Complementary Type PG Installation Manual Type PG B3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Blt YZI 10007 V X T 7547 9 77 TI YTUXYSUYUSTIT PG NEE TE xt PG B3 NEC HRLUR lt WIC TORMABELFDAD IEE dla BBSHFTICRBLCMEECEECBIC RROAN E CEAT I T ROBSFTICERICRIFSNSKS SMOHSUMVET QQQQQQQQQQ MANUAL NO TOBP C730600 36C Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual Table of Contents 1 Preface and Saf
13. Monitor Ratio yz CLV Max 132 When only the A pulse is read this ratio is disabled and pulses are set as 1 32 1 PG 2 Option 0 A pulse detection Default 0 Function 1 AB pulse detection YL PG Range 0 1 s175 Varies by drive models s25 The number of output pulses for the PG encoder can be calculated with the following formula ra axi in R Hol Motor speed at maximum frequency output min PG tating plev 60 lt 3 gt The parameter is available only for the drive connector CN5 C lt 4 gt Value changes according to the control mode selection in A 1 02 lt 5 gt Enabled only when using the V f with PG control mode lt 6 gt Depending on the drive series a second PG encoder PG 2 may not be possible Refer to the drive Technical Manual for the drive in your application lt 7 gt The parameter is available only for the drive connector CN5 B 28 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 7 Troubleshooting 7 Troubleshooting Drive Side Error Codes Table 8 lists the various fault codes related to the option and pulse generator Refer to the drive Technical Manual for further details on fault codes Check the following items first when an error code occurs on the drive e Are the cables connected properly and securely e Is the option properly installed to the drive Did a momentary power loss occur Table 8 Fault Displays Causes and Possible Solutions
14. OX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 5 for wiring to ensure proper connections Note Properly trim wire ends so loose wire ends do not extend from the crimp terminals Table 5 Crimp Terminal Sizes Phoenix Contact L d1 d2 Model mm in mm in mm in Wire Gauge mm2 24 0 25 24 AWG AI 0 25 6YE 10 5 13 32 0 8 1 32 2 5 64 0 34 22 AWG A1 0 34 6TQ 10 5 13 32 0 8 1 32 2 5 64 0 5 20 AWG AI 0 5 6WH 14 9 16 1 1 3 64 2 5 3 32 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure Terminal Functions Table 6 Option Terminal Functions Terminal PAGE Block Terminal Function Description At A pulse signal input S Pulse signal inputs from the PG Signal inputs from complementary and open B B pulse signal input collector outputs B B inverse pulse input Signal level H level 8 to 12 V L level 2 0 V or less A A inverse pulse input Z Z pulse signal input Z Z inverse pulse input SD NC pin open For use when cables shields should not be grounded FE Ground Used for grounding shielded lines IP PG power supply Output voltage 12 0 V 5 IG PG power supply common Max output current 200 mA lt gt AO A pulse monitor signal Outputs the monitor signal for the A
15. RATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA ELETRICO DO BRASIL LTDA Avenda Fagundes Filho 620 Bairro Saude Sao Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstrasse 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 http www yaskawa co uk YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Yeoungdungpo gu Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yaskawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng Dist
16. RIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual PG encoder is disconnected or is not wired properly or the PG option or PG encoder are damaged Digital Operator Display 7 Troubleshooting Rewire the PG encoder and make sure all wiring including shielded wiring is properly connected gt Ifthe problem continues after cycling power replace the PG option or the PG encoder Fault Name oFA00 Non Compatible Option connected to drive port CN5 A Possible Solution Non compatible option connected to drive port CN5 A Digital Operator Display Use only compatible options Connect PG B3 to CN5 B or CN5 C For other option refer to the Installation Manual for that option Fault Name conn orout oFb00 Non Compatible Option connected to drive port CN5 B Cause Possible Solution Non compatible option connected to drive port CN5 B Digital Operator Display Use only compatible options For other option refer to the Installation Manual for that option Fault Name oFb01 Option Connection Error at drive port CN5 B Cause Possible Solution Option at drive port CN5 B was changed during run Digital Operator Display Switch the power off and reconnect the option Fault Name nEL H 1 oFC01 Option Connection Error at drive port CN5 C Cause Possible Solution Option at drive port CN5 C was changed during run Digital Operator D
17. YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 15 5 Installation Procedure 3 Connect one end of the ground wire H to the ground terminal 1 using one of the remaining screws C Connect the other end of the ground wire H to the remaining ground terminal and installation hole on the option B using the last remaining provided screw C Figure 5 Connect the Ground Wire Note 1 The option package includes two ground wires Use the longer wire when plugging the option into connector CN5 C on the drive side Use the shorter wire when plugging the option into connector CN5 B Refer to Option Package Contents on page 9 for more information 2 There are two screw holes on the drive for use as ground terminals 1 When connecting three options two ground wires will need to share the same drive ground terminal 16 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure 4 Prepare and connect the wire ends as shown in Figure 6 and Figure 7 Refer to Wire Gauges and Tightening Torques on page 24 to confirm that the proper tightening torque is applied to each terminal Take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals WARNING Fire Hazard Tighten all terminal screws according to the specified tightening torque Loose electrical connections could resul
18. Yaskawa AC Drive 1000 Series Option Yaskawa AC Drive 1000 Series Option Motor PG Feedback Complementary Type PG B3 PG Pulse Generator or Encoder mounted on the motor Vif V f Control V f w PG VIT Control with PG CLV Closed Loop Vector Control AOLV PM Advanced Open Loop Vector Control for PM CLV PM Closed Loop Vector Control for PM Registered Trademarks Trademarks are the property of their respective owners Supplemental Safety Information Read and understand this manual before installing operating or servicing this option Install the option according to this manual and local codes The following conventions indicate safety messages in this manual Failure to heed these messages could cause fatal injury or damage products and related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 1 Preface and Safety Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message m General Safety General Precautions The diagrams in this book may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields
19. age must be connected during installation Figure 1 PG B3 Option Components Terminal Blocks TB1 and TB2 o o 5 2 IP IG AO IG BO IG ZO IG 22222222D At A B B Z Z SD FE TB1 Refer to Table 6 on page 25 for details on TB1 and TB2 terminal functions and signal levels 10 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure 5 Installation Procedure Section Safety DANGER Electric Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing The internal capacitor remains charged after the power supply is turned off Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include options and drives without covers or safety shields to show details Be sure to reinstall covers or shields be
20. before operating any devices Use the option according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual 6 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 1 Preface and Safety NOTICE Do not modify the drive or option circuitry Failure to comply could result in damage to the drive or option and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not expose the drive or option to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option Do not pack the drive in wooden materials that have been fumigated or sterilized Do not steril
21. e Option Terminal Green White N A shield Table 3 PG Encoder Cable Types Length Length 10 m 32 ft 50m 164 ft 30 m 98 ft 100 m 328 ft 20 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure 6 Route the option wiring Depending on the drive model some drives may require routing the wiring through the side of the front cover to the outside In these cases cut out the perforated openings on the left side of the drive front cover as shown in Figure 10 A and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 10 B for drives that do not require routing through the front cover Refer to the Peripheral Devices amp Options section of the drive Technical Manual for more information A Route wires through the openings B Use the open space provided provided on the left side of the inside the drive to route option front cover s75 wiring s17 The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure Figure 10 Wire Routing Examples YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 21 5 Installation Procedure 7 Replace and secure the front covers of the drive D F and replace the dig
22. e of the noise e g drive interference output wiring YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 29 7 Troubleshooting The PG encoder is disconnected or is not wired properly or the PG option or PG encoder are damaged Digital Operator Display Rewire the PG encoder and make sure all wiring including shielded wiring is properly connected Ifthe problem continues after cycling power replace the PG option or the PG encoder Fault Name dv3 dl 3 oud Inversion Detection Torque reference and acceleration are in opposite directions The speed reference and actual motor speed differ by over 30 for the number of pulses set to parameter F1 18 Cause Possible Solution The Z channel pulse offset is not set properly to E5 11 Set the value for A to E5 11 as specified on the motor nameplate Replacing the PG encoder or changing the application so the motor rotates in reverse requires readjustment of the Z channel pulse offset An external force on the load side caused the motor to move Make sure the motor is rotating in the proper direction Investigate problems on the load side causing motor rotation in the opposite direc ion Noise interference along the PG encoder cable is affecting the A channel or B channel The PG encoder is disconnected or is not wired properly or the PG option or PG encoder are damaged Rewire t
23. er printed on the option nameplate Refer to Figure 1 on page 10 for more information e Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Description Ground Wires Screws M3 Installation Manual Bane ome Elo oe U g Fone MANUAL aes iii 9 on DDD coo D oon an nn ja U Quantity 2 Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option gt A straight edge screwdriver blade depth 0 4 mm width 2 5 mm is required to wire the option terminal block gt A pair of diagonal cutting pliers e A small file or medium grit sandpaper Note Tools required to prepare option cables for wiring are not listed in this manual YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 9 4 Option Components 4 Option Components PG B3 Option 000 D 000 oD 000 0 U Underside ood 10 ng G Do LO gpp r a Du 3 L Ao 83 E055 oe E A Terminal block TB1 D Installation hole B Model number E Terminal block TB2 C Connector CN5 F Ground terminal and installation hole lt 1 gt s15 The ground wires provided in the option shipping pack
24. ety eee eee 4 2 Product Overview ee eee eee eee 8 3 Receiving oessa a hs a Pde wee Sea 9 4 Option Components eee eee eee 10 5 Installation Procedure sees 11 6 Related Parameters 2 e e 26 7 Troubleshooting e e e e e e 29 8 Specifications x e e x e e 34 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 3 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual
25. fore operating any devices Use the option according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 11 5 Installation Procedure Do not use damaged wires stress the wiring or damage the wire insulation Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections NOTICE Damage to Equipment Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment w
26. he PG encoder and make sure all wiring including shielded wiring is properly connected If the problem continues after cycling power replace the PG option or the PG encoder The PG encoder rotational direction set to F1 05 is in the opposite direction of the motor wiring Digital Operator Display Make sure motor wiring for each phase U V W is connected properly Fault Name du H Inversion Prevention Detection Pulses indicate that the motor is rotating in the opposite direction of the speed reference Set the number of pulses to trigger inverse detection to F1 19 Note To avoid nuisance faults be sure to disable inverse detection in applications where the motor may rotate in the opposite direction of the speed reference Set F1 19 to 0 to disable this feature Cause Possible Solution The Z channel pulse offset is not set properly to E5 11 Set the value for A9 to E5 11 as specified on the motor nameplate If the problem continues after cycling power replace the PG option or the PG encoder Replacing the PG encoder or changing the application so the motor rotates in reverse requires readjustment of the Z channel pulse offset Noise interference along the PG encoder cable is affecting the A or B pulse 30 Make sure the motor is rotating in the proper direction Investigate problems on the load side that may be causing the motor to rotate in the opposite direction YASKAWA ELECT
27. isplay Switch the power off and reconnect the option Fault Name ry oS DJ Overspeed The motor speed feedback exceeded the F1 08 setting Cause Possible Solution Overshoot is occurring Increase the settings for C5 01 Speed Control Proportional Gain 1 and reduce C5 02 Speed Control Integral Time 1 Enable Feed Forward Control and perform Inertia Auto Tuning in CLV Incorrect speed feedback scaling when terminal RP is used as speed feedback input in V f control Set H6 02 to the value of the speed feedback signal frequency when the motor runs at the maximum speed gt Adjust the input signal using parameters H6 03 through H6 05 Incorrect PG encoder pulse number set Check and correct parameter F1 01 Inappropriate parameter settings Check the setting for the overspeed detection level and the overspeed detection time F1 08 and F1 09 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 31 7 Troubleshooting Digital Operator Display Fault Name PGo PG Encoder Disconnected Detected when no PG encoder pulses received for a time longer than setting in F1 14 Cause Possible Solution PG encoder cable is disconnected Reconnect the cable PG encoder cable wiring is wrong Correct the wiring PG encoder does not have enough power Make sure the correct power supply is properly connected
28. ital operator E Figure 11 Replace the Front Covers and Digital Operator Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure cables are not pinched between the front covers and the drive when replacing the covers 22 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure 8 Set drive parameters in Table 7 for proper motor rotation With a two pulse or three pulse PG encoder the leading pulse determines the motor rotation direction A PG encoder signal with leading A pulse is considered to be rotating forward counter clockwise when viewing rotation from motor load side The A pulse leads followed by the B pulse displaced at 90 degrees A pulse B pulse Time gt Figure 12 Displacement of A and B Pulses After connecting the PG encoder outputs to the option apply power to the drive and manually rotate the motor and check the rotation direction by viewing monitor U1 05 on the digital operator Reverse motor rotation is indicated by a negative value for U1 05 forward motor rotation is indicated by a positive value If monitor U1 05 indicates that the forward direction is opposite of what is intended reverse the two A pulse wires with the two B pulse wires on option terminal TB1 as shown in Figure 13 At A B B Z Z
29. ith visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the option 12 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 5 Installation Procedure Prior to Installing the Option Prior to installing the option wire the drive make the necessary connections to the drive terminals and verify that the drive functions normally Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference A Insertion point for CN5 B Option card Removable tabs for wire routing Ground wire Drive grounding terminal FE Connector CN5 A Connector CN5 B Connector CN5 C C Included screws D Front cover E Digital operator F Terminal cover FRACT T G I Figure 2 Drive Components with Option YASKAWA ELECTRIC TOBP C
30. ize the entire package after the product is packed YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 7 2 Product Overview 2 Product Overview About This Product The PG B3 Option allows the user to connect an incremental encoder with complementary output PG for motor speed feedback to the drive and take advantage of the V f with PG Closed Loop Vector and Closed Loop Vector for PM motors control modes The option helps increase the control accuracy and higher performance This PG encoder signal allows the drive to compensate for subtle variations in the load while providing the drive with the necessary data to control the output frequency and maintain an accurate constant speed The PG B3 Option reads a maximum input frequency from the PG encoder of 50 kHz Be sure to select an PG encoder with an output of maximum 50 kHz when operating at maximum speed Applicable Models The option can be used with the drive models in Table 1 Table 1 Applicable Models Drive Series Drive Model Number A1000 All models L1000A All models 8 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual 3 Receiving 3 Receiving Please perform the following tasks upon receiving the option gt Inspect the option for damage Contact the shipper immediately if the option appears damaged upon receipt e Verify receipt of the correct model by checking the model numb
31. lse is read this ratio is disabled and pulses are set as 1 32 1 V f w PG CLV CLV PM Default 1 Min 1 Max 132 PG Overspeed Level Sets the level for detecting overspeed as a percentage of the maximum output frequency V f w PG CLV CLV PM AOLV PM Default 115 Min 0 Max 120 Overspeed Det Time Sets the time required for the motor to exceed the evel set in F1 08 to trigger a fault V f w PG CLV CLV PM AOLV PM Default lt 4 gt Min 0 0 Max 2 0 Excessive Speed Deviation Det Level Sets the degree of speed deviation to trigger a dEv ault Set as a percentage of the maximum output requency V f w PG CLV CLV PM AOLV PM Default 10 Min 0 Max 50 Excessive Speed Deviation Det Time Sets the time required a speed deviation situation to rigger a fault V f w PG CLV CLV PM AOLV PM Default 0 5 Min 0 0 Max 10 0 PG 1 Gear Teeth 1 PG 1 Gear Teeth 2 Number of gear teeth between the PG and motor Pulses x 60 F1 13 load side x F1 01 F1 12 motor side A gear ratio of will be used if any of these parameters is set to 0 V f w PG Default 0 Min 0 Max 1000 PG Disconnect Det Time Sets the time in seconds for PG encoder disconnect to be detected V f w PG CLV CLV PM Default 2 0 Min 0 0 Max 10 0 Reverse Rotation Det for PG 1 0 Disabled n Number of times a dv3 situation must be detected to
32. rict Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 y YASKAWA YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 2010 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 36C Published in Japan December 2010 08 7 7 0 10 10 6
33. t in death or serious injury by fire due to overheating electrical connections Tightening screws beyond the specified tightening torque may result in erroneous operation damage the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring Insufficient insulation may cause a short circuit and damage the option or drive Shield Insulation PG option terminal PG at motor Ground Terminal FE SD Shield sheath Insulate with electrical tape or shrink tubing Figure 6 Preparing Ends of Shielded Cable Preparing wire ends Screwdriver blade size Pull back the shielding and lightly twist the end with fingers keeping the ends from fraying Blade depth of boa mm or less sl kk about 5 5 mm 7 32 When not using Blade width of crimped insulated 2 5 mm or less sleeves Loosen the screws and insert the wire into the Op opening on the terminal block To PG at motor do not solder ends Lo ion terminal block Figure 7 Preparing and Connecting Cable Wiring 5 Wire the motor PG encoder to the terminal block on the option Refer to Figure 8 and Figure 9 for wiring instructions Refer to Option Terminal Functions on page 25 for a detailed description of the option terminal functions YASKAW
34. tential damage to the motor and machinery only use settings 3 and 4 under special circumstances Default 1 Range lt I gt Sets the stopping method after detecting overspeed 0 Ramp to stop decelerates at time set to C1 02 1 Coast to stop 2 Fast Stop decelerates at the time set to C1 09 oy Na Default 1 3 Continue running CLV PM Range 0 to 3 NOTICE Due to potential damage to the motor and machinery do not use the Continue running setting except under special circumstances PG Overspeed Operation Selection 0 Ramp to stop decelerates at time set to C1 02 1 Coast to stop eo l F V f w PG PG Deviation 2 Fast Stop decelerates at the time set to C1 09 CLV Default 215 Operation 3 Continue running j Selection NOTICE Due to potential damage to the motor and CLVIPM Range 0 to 3 BE AOLV PM machinery do not use the Continue running setting except under special circumstances 0 Forward A pulse leads bab KG Default lt gt PG 1 Rotation z S 1 Forward B pulse leads CLV PM Range 0 1 26 YASKAWA ELECTRIC TOBP C730600 36C 1000 Series Option PG B3 Installation Manual No Addr Hex 6 Related Parameters Description Values PG 1 Ratio for PG Pulse Monitor Sets the division ratio for PG encoder pulse output Set as a three digit number x is the first digit y is the second digit and z is the third digit Ratio es yz When only the A pu
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