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NCS4000 User Manual

1. IP Address Device ID HCS4000 Controller O33 yan A Ee ao HUS4000 Controller PeRHCS4000 Controlle FL ra Bs 2 55 HUS4000 CTLE 2 55 eames 8CS4000 Controlle nimni 5 2 99 HCS4000 Controller TEP HAE HES4000 Controlle HAE p D 2 iZ HCS4000 Controller EHIE Fe Eli 4 6 1 Setting Of Physics Number In the pages of the standard diagnostic tools to amend the mouse right click on the physics of the controller in the pop up menu of choices the physical set up set up a physical place of the dialog box In the dialog box input the new position to select the button If the installation is successful the display controller column list will be updated automatically Controller of physics number at the maximum length can not be more than 32 characters Set PDTAG xj LS NCS4000 Controller 044 4 6 2 Set IP Addresses In the pages of the standard diagnostic tools to amend the mouse right click on the IP address of the controller in the pop up menu select set of IP addresses IP addresses controller installed in the dialog box In the dialog box enter the new IP address select Settings button After the success of installation users are prompted to restart the controller Controller restart after 10 20 seconds after automatically on the line controller list will be updated automatically Set Controller IP Address f x 1932 166 2 44 Old Device IF Address Hew Device IP Addres
2. Note In despite of a module template object is modified the module created previously based on the module template object doesn t change Can it be understood that user defined function block template adopts link mode while module template adopts copy mode Note For user defined function block object created from template library its type is reference CA FL PIR SMicrocyber by default and its arithmetic inside cannot be modified Users can convert the type of user defined Http www microcyber cn function block object to instance and then edit it 2 3 2 Control strategy download In the NCS4000 system control strategy becomes effective after it is downloaded to physical controller Completing control strategy exploitation virtual controller configuration I O module and channel configuration and mapping virtual controller to physical controller users can download the whole control strategy For NCS4000 controller users can download the whole controller or just an arithmetic module users can either clear up the old download information and download new information or reserve the old download information and just update the changed part Download controllers after clear up Clear up all the information which has been already downloaded in the controller and then download the new information Download controllers without disturbance Reserve the runtime information of the modules
3. CA FHR int SMicrocyber Http www microcyber cn NCS4000 User Manual Microcyber Inc CA FL PIR SMicrocyber Http www microcyber cn Content MUTE EA GTA ieee sents see ee A oid E A ed AE dere ENE A E E EET 3 BE MAME O ee atorgeeinc eed cc EE EEE EE EEEE EEE 3 1 2 Software installation and Updates csisc asescsesaseccsasadesdsterercoectnesboeacoobcdearocabaeacoebsdeabocdsooaeee 5 1 3 Hardware requirements of NCS4000 software system cccccssesseeesesesssssssseeeeeees 5 1 4 Software requirements of NCS4000 software SysteM cccccssssssssssssssssessesseeseeeeees 5 1 5 NCS4000 initial configurations ccccccceeeseesssssssssesssssssssssessssssssssssssssssssssssssseeaaaes 6 Bos OS attest AA AAA A E tse tee EA E EA AE EA E A E 7 De Oy SR Mil O a O e E E E E E E E E EEE 13 2 1 System information database nnnnnnnnnnnnnnnnnnnnenrrrrerrrrrrrrrrrrrrerrrrrrrrerersererrerrerrreeeens 13 2 2 Control strategy hierarchical structure cccccccceseseeeeeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeees 14 235 Control stratesy development 4 i isevcncsspreceretencs ieee edeeetes Heese estas ene edaacewsb case senses 17 s 3 8 amp 1 ica e 616 10 C0 os ener emer rete me ore E eter EE 24 DD OV BCT Cl E 24 De OP OCI a a E E EE A E EE EA EE 26 3 5 Configuration ON IME Monil scssi aeee EEEE EEEE E 29 34 NCS4000 system diagnose 1001S sisccorissccrosiensnnen O 29 4s Using the SOY ANS
4. Figure3 NCS4000 control station The NCS4000 system is consists of 1 At least one NCS4000 control station The control station completes the sampling of field CA FL PIR icrocyber Http www microcyber cn data computation control network commutation devices diagnosis and maintenance It is made up of controller module I O subsystem and power module and it is the kernel device of the NCS4000 control system At least one NCS4000 workstation The workstation is maybe a normal industrial computer or a normal PC It is able to control the configuration of application display HMI graphics and record data history Network connecting devices such as switches Control network The control network conforms to the definition of fast Ethernet of Foundation Fieldbus standard FF HSE It provides 100 Mbps data transferring rate with network redundancy 1 2 Software installation and updates To install the software system of NCS4000 i e software on NCS4000 workstation it is requesting e Hardware requirements e Software requirements When the software and hardware requirements are both satisfied the installation can be started To execute NCS4000Setup exe and go on continue please follow the prompts 1 3 Hardware requirements of NCS4000 software system Hardware requirements of NCS4000 software system are x86 series computer Hard disk S5OMB available 100MB available 800x600 1024x768 10 100M 10 100M It
5. SMicrocyber Http www microcyber cn 5 3 2 The Performance of NCS4000 Controller I O Related Indexes the maximum number of I O modules the maximum channels number of each I O module The I O data refresh time OT Communication Related Indexes The maximum number of VCR the communication relations 125 between controllers or between controller and workstation en The maximum link objects number the connection between 8192 ics Memmi wen FBD Input or Output parameter number Control Policy Execution Indexes The minimum scan period of modules application process The maximum self defined parameters number of ladder 1024 diagram module The maximum self defined parameters number of function N A block diagram module _ The types number of FBD function block The maximum function blocks number of every controller 3000 the period of each module is 5s The maximum modules application process number Time Related Indexes Device start time 5 20s without static data The maximum ofset of tne synchronization ske The switch time of controllers communication redundancy CPU load Related to the actual configuration policy 5Kb The output switching time of the input controller redundancy SMicrocyber Http www microcyber cn Appendix The Execution Time of Function Blocks in AUTO mode unit ms Function block type Execution time Al 0 09 AO 0 09 DI 0 05 DO 0
6. CFF Revision _ As Backup LAS b are Lie iam m im in Smal ine Note restrictions 1 PDTAG device in the network segment and the address must be the only address range 0x11 0x2e 2 A HI network segment supports up to 16 H1 device 3 For virtual H1 device we can change its address and PDTAG but not modify the device vendors device type device versions as well as DD and CFF versions in the virtual H1 device New H1 function block user can create new H1 function block by the initialize function of H1 device NCS4000 explorer will confirm the ability of initialize function block by reading the information described in the CFF document User can right click virtual H1 device nodes in the pop up menu choose the right new H1 function block orders new H1 function block pop up dialog box users need to choose the dynamic creation of the type and number of function blocks NCS4000 explorer can name automatically for each new function block by the naming rules device addresses _ function block type and the order CA FHR int SMicrocyber on E Http www microcyber cn eve x Feveni alee I Thebes ag FF were f mina RRE Profle Starsdard Profe_Revison OODD 7 Thanet eet SEAS STABLE aig Output AD function black am ma Note the name of the function block in H1 segment should be unique H1 Device Mapping the physical H1 device will be mapped to the v
7. contact suppliers 3 Check the I O server diagnostic tool and confirm that there is no conflict device Then set IP address or PDTAG for the current devices and restart controller After that observe the I O Server diagnostic tool and check if devices have new IP address or PDTAG on the line 4 Repeat Step 3 until all conflicts resolved CA FL PIR SMicrocyber 5 2 3 Can not modify the controller s IP address Http www microcyber cn During configuring controller IP address if the controller IP address is going to be modified to another network segment sometimes it prompted to set up successfully but it does not really succeed This is due to that there are multi network cards in the host The package used to setup IP address is sent from other network interface but not from the network interface connecting to the controller and it results in the controller fail to receive the package Solutions are 1 Use link controllers with only one network card 2 Set IP address in the range of network segment for the network card connecting to controller 5 2 4 The H1 devices can not go online In FF protocol the transmission operation of each device is strictly scheduled a device on the bus can only perform transmission when it holds the token and thus the collision can be avoided In the current protocol however there is still one case may lead to collisions that is when the LAS finishes the transmission of PN if th
8. In the item of system configuration information physical network there are currently on line controller physical controller included name IP address work status etc Configuration engineer can drag physical controller to virtual controller directly then can be obtained the mapping between the two objects We also can execute the operation manually Attention should be paid to that the mapping is one by one o System Configuration Infomatior AB Control Strategy fy Physical Network y F Control Network Controller 1 Siicrocyber The mapped virtual controller will be darker At the same time in the information column of Http www microcyber cn virtual control object we will obtain identifier of physical controller work status and the information of corresponding physical controller we will obtain the information of the mapping virtual controller in the information column of physical controller Before changing the mapping relationship of virtual physical user must cancel their mapping relationship in the item Controller Unmapping The mapping relationship will be automatically cancelled once the virtual controller is deleted Controller I O Module Configuration In the off line configuration process the virtual I O communications modules can be added to controller object In the right mouse button menu of the virtual I O modules list of virtual controller object select New I O modules
9. Last Modified Modified By Description Cancel After the completion of user configuration user can download the I O channel configuration to the module through the I O modules download functions the method is Right click I O modules nodes in the pop up menu choose the right download order pop up download dialog box click Download button explorers download the information of all channels to the controller users can also use the I O modules List Right menu download order to download the configuration information of I O channel to the controller H1 Device Configuration New H1 device Add a new target virtual H1 device First we can create a H1 target through new I O modules modules I O module types can be chosen Field bus module BUS or H1 communication module 2 port NCS4000 current system only supports two ports H1 module during creating the new I O module Then we would create a new H1 module object There are two H1 network segment in the H1 module right click the H1 network segment in the pop up menu choose the right new H1 device orders pop up dialog new H1 device in the dialog box to choose device vendors device type device versions as well as the information of versions of DD and CFF SMicrocyber New H1 Virtual Device Http www microcyber cn General Description ea Device PDT AG SSS Device ID A Device Address Device Device Type Device DD Revision
10. Note when the arithmetic of the module is complex or when too much arithmetic modules are assigned to a single controller engineers need to prolong the loop cycle properly 2 3 1 1 Function block diagram In NCS4000 function block diagram is a kind of graphic control strategy design language which Microcy ICroc is similar with FF The NCS4000 provides nearly 40 standard function blocks including I O control arithmetic boolean calculation and so on NCS4000 controllers support all these function blocks Http www microcyber cn ControlStudio FBD nput Ou Module control wv v Timer Co arithmetic b algorithm 2 3 1 2 Ladder diagram NCS4000 ladder diagram arithmetic conforms to IEC61131 3 standard For ladder diagram arithmetic modules NCS4000 supports offline simulating and debugging A FL PEI SMicrocyber Http www microcyber cn ControlStudio LD _ l x ModulefM Edit E View DebugiD Application 4 Help H DSH 4 BB Pi kdk oe ar oh amp Module ax LD 1 p x Template q x 3 x iQ Operation gt A Param_1 a A Param_2 Fi Fi A Param_3 ADDS ADD_D A Param_4 A anns 5 5 ADDR ADD_T 7 SUB_S SUB_D SUB_R SUB_T Properties q x Object Maine Object LD Het Fi Fi Het Id 000002 MLS ML D Net Title Title Net De Deseri Stop Mode Normal Fi MUL_R DIV_S O gt DI
11. can pop the new I O module dialog In the dialog box choose I O module types models such as slot Index Currently NCS4000 support seven kinds of I O communications modules AI AO DI DO TC RTD as well as Field bus modules Each virtual controller can be up 64 new I O communications modules It must be noted that for the added I O communications modules users can not modify its type or model which can only amend the slots Index and the I O module project description information In view of I O communications modules attributes slots Index drop down list only the unoccupied Index mnn aa New 1 0 module General Description E option 1 0 Module Class Analog Input Module Ar we 1 0 Module Type a Module 8 Channels Current w Capability Description Redundancy Capability Slot Index SMicrocy icrocyber Controller I O Channel Attribute Setting In the off line configuration process you can set the I O channel attribute information These Http www microcyber cn messages include channel enabling information line fault detection information channel filtering information range setting information and line choice information In the right mouse button menu of the I O channel choose Properties or double click the I O channel objects can popped up I O channel attributes dialog box O channel properties SE TR General Advanced Object Type Analog Input Channel 4 20mA
12. if VALI gt VAL2 GT 1 SCALE measure scope conversion If IN EU100 IN EU0O lt 1E 7 OUT 0 else OUT CIN IN EU0 COUT EU100 OUT _EU0 CIN_EU100 IN EU0 OUT_ EUO If OUT gt OUT_EU100 OUT OUT_EU100 if OUT lt OUT_EU0 OUT OUT_EU0 IN EU100 input high limit OUT EU100 output high limit AVERAGE average value If RUN 0 OUT XIN the modification of N is valid if N lt 1 average times is 1 1f N gt 128 average timers is 128 If RUN 1 the average operation is valid that is OUT equals the average value of last N XIN When the computation is started the default initialization value is averaged N according to XIN enable average value Http www microcyber cn Sic FTE IN icrocyber long LIM_ALRM warning limit If QH land X lt H EPS QH 0 if QH 0 and X gt H QH 1 if QL land X gt L EPS QL 0 if QL 0 and X lt L QL 1 if QH or QL is 1 Q 1 Note when H lt L there is no special processing float point low limit value To tools warning INTEGRAL integral If RI 1 XOUT X0 else Q 1 if RUN 1 XOUT equals the integral of XIN CYCLE integral time a boolean integral fag DERIVATE Difference If RUN 1 XOUT equals the differential of XIN PID PID function blocks Description INPUT input value proportional coefficient integrate coefficient Sic FL PEI icrocyber RATE difference coefficient PV EUO float zero measure scope of procedure value PV_EU100 full
13. if it 1s user defined function block instance or reference object the editorial control algorithm view will also shut down at the same time 4 2 4 Template Management Template management for the completion of the various management tasks for related function block template objects including the following types of functions Add A Custom Directory Object Classification Add a new user defined classification directory objects In the template view if the current choice is the function block library then in the right menu select Add Directory order Upper Layer s Ga Lower Layer Li List Li Tconth Add Directoryic In the object list of the template view automatically add a new custom catalog objects in the properties view to show its associated attributes Edit User Defined Classification Directory Object Properties amend specified user defined classification directory objects properties In the template view select a custom classification directory object in the properties view display its associated attributes including the names of objects object type and so on Amend object name attribute The name of definition of custom classification directory object can not be empty up to 32 characters In alphabetical beginning and only in English letters numbers and underscores The only object of the father After the success of revision automatically update the related shows of the object in
14. negative 3 4E 38 3 4E 38 Si CB FL PE i crocyber Auxiliary Parameters EN and ENO The auxiliary parameters EN and ENO is only used to integrate the operators functions and Http www microcyber cn function blocks into the LD diagram networks pass over the energy stream and determine the control stream Oo jo do not execute the related functions execute the related functions 5 4 1 Operators Standard Operators in LD ADD_S ADD_D ADD_R ADD_T Sum OUT INI IN2 Data a ee SUB_S SUB_D SUB_R SUB_T subtraction OUT IN1 IN2 Data types EERS MUL_S MUL_D MUL_R ee OUT IN1xIN2 Data Datatypes Parameters Description oe DIV_S e D DIV_R division OUT INI IN2 If IN2 0 the OUT is unchanged Data Datatypes Parameters Description MOVE_B MOVE_S MOVE_D MOVE_R MOVE_T set value OUT IN Data types parame Jove B Move_s Move p Mover Mover 0o JMicrocyb cr ocy er Http www microcyber cn AND AND_MASK and operation OUT INI AND IN2 Data types e Parameters Description ee OR OR_MASK or operation OUT IN1 OR IN2 ne on or pras C XOR XOR_MASK xor operation OUT IN1 XOR IN2 P A E Ta eee ee o NOT NOT_MASK not operation OUT NOT IN e SE T aa CNV_BS CNV_BD CNV_BR CNV_BT type conversion boolean OUT IN Data types ren S O O e o a paek ee CNV_SB CNV_SD CNV_SR CNV_ST type conversio
15. 05 MAIB 0 05 MAO8 0 13 MDI 0 05 MDO 0 09 PID 0 31 RA RTO 0 15 DT 0 11 Is 0 06 ISE 0 07 cs 0 06 iss 0 16 LL 0 06 SPLT 0 09 AR 0 09 CNT 0 015 ABS 0 006 ADD 0 008 CMP 0 018 DIV 0 011 MUL 0 009 SUB 0 008 AND 0 016 BDE 0 008 BFI 0 14 BFO 0 06 AFL PIR SMicrocyber Http www microcyber cn MULT 0 03 NDE 0 007 NOT 0 006 OR 0 016 PDE 0 007 RS 0 009 SR 0 009 5 3 3 The Controller Redundancy Introduction The initialization process of the main controller includes the static data restoration and the initialization of other tasks When the slave controller starts it need to send request packets to the master controller to ask for the static data this results in the slave controller needs more time to finish the initialization process During the initialization process the third LED the loading LED blinks and this LED stops blinking when the initialization process finishes The LED s status ON or OFF is consistent with the master controller Switching Operations If the master controller fails at the runtime the switching operations are performed If the master controller needs to be substituted it can be removed from the network The redundancy switching should be avoided when the slave controller is in its initialization stage because if the switching occurred at this time the slave controller will change into the master controller immediately but it can only run normall
16. 2 bytes CA FL PIR SMicrocyber 2 2 2 Module Http www microcyber cn Module object A module object is an application entity that can complete certain control tasks solely A module object could be seen as an application process running on a NCS4000 controller Tens of module objects are distributing to several controllers in the control network and make up of the whole NCS4000 control system By now users can use two sorts of graphic languages which are function block diagram FBD and ladder diagram LD to exploit module objects in the NCS4000 system After exploiting arithmetic of module objects using the control strategy design environment users can employ NCS4000 resource manager to download each module to controllers A NCS4000 controller supports at most 255 modules and each module object has its own loop running cycle 2 2 3 Virtual controller Introduction A virtual controller is abstract of physical controller and it need not exist or be connected But virtual controller has many features of physical controller for example it can be assigned control arithmetic module added and configured I O modules and channels The motive of providing virtual controllers in NCS4000 system is that engineers can configure control strategy in despite of they don t know the actual hardware devices The offline configuration can prevent exploitation halt caused by deferred arrival of devices and provide a clear bo
17. LED blinks It is suggested that the slave controller should be plugged into the network after the master controller totally finishes its initialization The writing operations The writing operations include operations such as configuring parameters of function blocks The writing operations should not be performed until all the LEDs status of the master controller and the slave controller is the same except the master slave identification LED 5 4 The ladder diagram LD language reference The standard operators functions and function blocks in LD The standard operators functions and function blocks in the LD diagram configuration is the program organization unit which is compatible with the IEC61131 3 international standard Standard Operators and Functions With many input parameters and one output parameter the same input always produce the same output Standard Function Blocks With many input and output parameters and internal memory the output value is determined by the internal value Data Types Int8 128 127 short single byte Turn into the corresponding value in the valid scope Int32 2147483648 2 147483647 long four bytes Turn into the corresponding value in the valid scope Float positive 1E 35 1E 35 Float four bytes 7 valid The result 1S Time 0 86399999 Time four bytes Turn into the corresponding value in the valid scope The valid scope of the float type is positive 3 4E 38 3 4E 38
18. ch FS a a SMicrocyber device amended version of CFF file name is the first and the second character DD revised version of the file name is CFF third and fourth characters DDItem can be found documents in CFF Http www microcyber cn 4 1 5 Load Related Tools In NCS4000 explorer can activate other NCS4000 tools YCS System Library TOSever Diagnostic Tools Applications menu item Control Strategy Development Environment Start a control strategy development environment program without opening any module I O mapping tools Start I O mapping tools that all controllers and I O modules channel will be displayed Information System database management tools Start up System database management tools 4 2 Control Strategy Development Environment 4 2 1 Introduction NCS4000 control strategy development environment is a NCS4000 control system module templates or instance object configuration tool ESIET SMicrocyber ControlStudio Inst_1 Module M EditfE View V Debug D Application Help H Dae Sale ir WMA Module A aaa Inst 1 B 4 p x Template ge ME logical algorithm g aaa Qj Param_1 A Param_2 fg Inst_1 Http www microcyber cn Onder Object Position Control strategy development environment mainly includes the following components Module Management Module management targets for the completion of the various tasks which include the modules ob
19. channel HARTA chamels SOYA po sehannels moos ooo o I O channel attribute I O channel attribute including Channel enabling attribute Line fault detection attribute Channel filter attribute Channel sample attribute Channel mode selection Channel measurement range setup attribute RTD module and wire selection attribute Attribute matching list Channel enable Line filter Sample Mode measurement Wire type fault cycle selection range selection detection Support Support Support Support 2 wire or aa a Se a a E __ __ s a an RTD Support Support Support Support Support a tee eet Filter range Channel type Filter range CA FL PIR SMicrocyber AI channel 0 20 data sample points DI channel 0 255 data sample points Sample cycle range Channel type Sample cycle range Pulse input channel 10 2550 ms Al AI AI PI RTD TC voltage current current channels Schannels 16channels senmo svoc s Si Sid scare LsvbC Suppor O sd SS Support oP SCALE 0 10mA Support Support puree ee a a a SCALE 0 20mA Support Support 4 wire seneo Sid St SCALE S5VDC Support only 16 channels Support only 16 channels a ee ee Support 4 wire Http www microcyber cn Measurement range SCALE 10VDC SCALE 10mA SCALE 20mA SCALE 0 500 Support Ohm SCALE 0 4000 Support Ohm SCALE _200Hz SCALE _500Hz SCALE_1KHz S
20. main menu select debug start simulation debug order The order is effective only for an edited state LD module objects The check of LD module s control algorithm validity is unsuccessful failing for calling LD simulator the state of simulation debug could not be entered After successful start up it will prohibit from any module management data management template management editing algorithm the algorithm inspection operation Re initialize the module monitor output view closing all defined function block control algorithms template object editors view update all in the current show state opened the editorial view graphic object automatically activated cycle threads read data into the simulation debug state Stop Simulation Debug stop simulation debug of designated LD module In the main menu select debug simulation debug stop order The order is effectively only for a state of LD simulation debugging module After stopping simulation debug the thread of read cycle data will be automatically terminated Re initialize the module surveillance view closing all user defined function block reference the editorial control algorithm object view update show the current opened state of all the editorial view graphic object restore Editor module object to the state Cycle Reading Simulation Data and Real Time Display After the success of LD simulation debug launched it will accordant with predetermined cycles and real t
21. measure scope of procedure value OUT EUO zero measure scope of output value OUT EU100 full measure scope of output value OUTPUT output value INTEGRAL integral value DIFFERENCE float differential value E float offset value PREDIFF last time integral value PREOUT last time output value Http www microcyber cn SIG_GEN The signal generator When RUN detects the rising edge the timer is started If RUN 1 and the timer value gt PERIOD then the timer is reset and the PULSE is negated if UP lt MAXIMUM UP increases 1 and END 0 or else UP 0 END 1 If RUN 0 the timer is stopped and PULSE is reset UP 0 END 0 SINE sin 6 283 UP MAXIMUM Note in the non executing state EN 0 if the timer is started the time counting persists RUN enable the signal generation CURR_TIME current time Get the current time of the physical controller SECOND short second SECOND short second The contact and coil in LD The contact and coil is the basic unit in the LD diagram configuration The contact is used to control the value passing in the LD network and the coil is used to set the computed values to the related variables CA FL PIR SMicrocyber Contact Execute a logical computation according to the left connection and the status of the Http www microcyber cn related variables and pass over the computed value to the right connection If the variable is TRUE the status of the left connec
22. object Add network object Odd network object In the edit view use the edit revocation repeat Enforcement order in the toolbar or menu Editorial resume to a specific steps the graphical interface shows After the resumption of graphical interface if there is no a graphic object with the relevant data objects matching they will automatically be deleted or home state for not related 4 3 1 Function Block Diagram Configuration Added Parameter Graphics Object add a new parameter graphics objects In the module view select a parameters object not involved in the graphical configuration Then use the drag and drop method the drag and drop the associated graphic objects to the parameters of its father s edit view Drag and drop successful a graphic object associated with the specified parameters object is added in the designated edit view in the properties view to show its associated attributes Only the parameter graphics objects associated with the parameters object can be dragged and dropped to its father s edit view and the relationship between the two is one to one The addition of new parameters and graphics objects can have parameters or function block graphical objects overlap Add Function Block Graphic Objects adding a new function block graphics objects Method 1 In the module view select a function block objects user defined function block instance object user defined function block reference ob
23. points Support multifarious fieldbus standards such as FF PROFIBUS DP AS I HART Support redundancy include controller redundancy network redundancy I O module redundancy and power redundancy Support device management diagnosis and maintenance Support distributed configuration offline configuration and simulation Support IEC61131 3 programming standard Open data access interface support OPC standard Integrate advanced process control technology and provide industrial solutions Remote Database 7 N usuer server jee lia EA E deer E i p f TI TI J3 i irl e a e i Engineering Operator Device workstation workstation management a HSE EPA Wy erd pmm Linking NCS4000 controller NCS4000 controller NCS4000 controller NCS4000 controller ben evice l I da snqyoig O I 91919SI1q O I S0euy O I 2 919SI1q O I Sojeuy Kazes orsuryur uou uorneorunwwoo TH a o e oO Dn an Q S 5 S o 0 19U09 ssad0 1g JOUODS 21307 0 14U09 Ssa00 1g Kazes surnu To normal instruments MART NCS PT105 oe transmitter cane NCS3000 Controller 9 o Switch Data i a collection Li 3 3 HART me E re i transmitter NCS TT105 To normal instruments a npow uoneorunwuu0s JH Safe barrier dd snqyoig Switch O T 93019SI1q O I Sojeuy Switch i ka NCS TT105 NCS TT105 Actuator Fig
24. see success information Save the configuration and exit the control strategy design environment 1 6 5 Configure inter module communication In Start menu select Program gt NCS4000 gt control strategy design environment and open control strategy design environment Inthe control strategy design environment select Application gt Inter module communication then open the Configure inter module communication dialog Add communication configuration items E In the dialog of Configure inter module communication click Add button A communication configuration item Item 1 is added into the item list and the attribute of the Item 1 is displayed in the attribute list E In the attribute list modify the Locality area field of Input parameter to Areal modify the Locality module field to Fbd1 modify the Parameter name field to In1 E In the attribute list modify the Locality area field of Output parameter to Areal modify the Locality module field to Ld1 modify the Parameter name field to Out1 mM Use the same method to add another communication configuration item Its input parameter is Areal gt Ld1 gt In1 output parameter is Areal gt Fbd1 gt Out1 Save the communication configuration close Configure inter module communication dialog and exit the control
25. server will no longer detect errors 6 If a user operations database has abnormal status once possible follow up recommendations to stop the preservation of data operation first backup database to try to solve the problem Database Start and Stop Services gt FP Users may through a menu item or toolbar button to achieve control of the database services Services are run by the state toolbar button to judge Stop database services need a few seconds of time 4 4 1 New Database Selecting database gt new menu items or Double click on the new database icon the pop up dialog os new database The window can be imported and the name of the new database storage path A FIG SMicrocyber s Name Fath D 4Program Files MicrolybensNils 4000 Http www microcyber cn cancel By default database storage path is NCS4000 install directory users can choose New database files stored in the directory with the same name in the database For example the new database called DbDemo for the storage path c NCS4000 Bin the new database will be created to c NCS4000 Bin DbDemo directory After the success of the creation of the new database management tools will be asked whether the new database will be set activation Note Following is the name of the reserved NCS4000 system 1 Crash 2 Dd 3 Log 4 Modules 5 basepro 4 4 2 Configuration and Activation of the Database Sele
26. sissies aaae aaa ae nE 30 A IN SOOO Explorer esere renerne EE EE A a ana aaa 30 4 2 Control Strategy Development Environment ccccccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 41 M A O a T E TET EE TEE E 51 4 4 System Information Database Manage Tools cccccccccceeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 69 4 5 System Information Database Upgrade Tool ccccccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 73 4 6 INCS4000 system diagnose tools icccconcctcicnacccsicencutapeeasntaisensu2abeeasntaidencedcpenacedebdencuantens 74 ME 2 9 012 010 1D nee ner nae ee erie E T nan ate T nme ee ee me ee eee ee eee 77 5 1 HART instrument unit specification cccccccccccccccccceceeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeseeeeeess 77 5 2 Common questions and answers ccccseeseeeeesesseeeeeeseessssesssesessseasaassaaaaaaeaeaaaaaaaaaaas 82 Z MNC TOOTE o e ea E A E EE 86 CA FL PIR SMicrocyber 1 Start Tutorial Http www microcyber cn Welcome to NCS4000 industrial control system 1 1 Introduction The NCS4000 control system is an advanced distributed fieldbus control system which is applicable in large scale industrial control environment It can provide the functions of process control logical control and batch control and can be widely used in metallurgy cement coke sewage treatment oil and chemical industry NCS4000 has following features Support large scale industrial control application maximum load 16348
27. the editing view delete all the graphical objects under these backbone network objects The network index of other related backbone network objects will update automatically Move Graphical Objects move the designated graphical objects In the editing view select a contact coil graphical object then press the Alt key and use the drag and drop method at the same time move it to the designated horizontal network connection line graphical object After the drag and drop operation successfully finishes in the editing view move the designated contact coil graphical object to the back of the designated horizontal network connection line graphical object In the editing view select a function block graphical object then press the Alt key and use the drag and drop method at the same time move it to the designated horizontal network connection line graphical object After the drag and drop operation successfully finishes in the editing view move all the graphical objects including function block graphical objects and the related parameter graphical objects under the designated function block group to the back of the designated network connection line graphical object In the editing view select the network head graphical object of some subnet object then press the Alt key and use the drag and drop method at the same time move it to the network head graphical objects of other designated subnet objects After the drag an
28. the template view Object Description attribute amended It is up to 100 characters Delete User Defined Classification Directory Object to delete specified user defined A FL PEI SMicrocyber classification directory object Http www microcyber cn In the template view right click a user defined classification directory object in the pop up menu select Delete command The function is only effective when there is no defined function block template object under the designated directory object defined classification Add a custom function block template object Add a new user defined function block template object Template In the module view select a custom function block instance object then use the drag and drop method to put the custom function block template to the object list under a user defined classification directory object in the template view Before Drag and drop it should confirm that the choice of user defined function block instance control algorithms have been passed through effective inspection Drag and drop success in the object list of the template view automatically add a new user defined function block template objects In view attributes to show its associated attributes Edit User Defined Function Block Template Object Properties amend specified user defined function block template object properties In the template view select a user defined function block template
29. 83185 l if COS CIN lt 1E 35 and COS IN gt 1E 35 Q 1E35 he IN value exceed valid scope Q 0 he IN value exceed valid scope Q 0 Si EB FL PS crocyber ABS SQRT LOG TRUNC absolute value square logarithm rounding Q Fx CIN point joutput value function _ Exception Handling SQRT IN lt O Q 0 LOG __ IN lt 0 Q 1E35 EXPT POW Q Fx IN EXP Data pee N PARE xer pow uri a Q float point float point output value MAX MIN maximum value minimum value Q Fx INI IN2 NI N2 Co W oe LIMIT limited value if INSMIN Q MIN elseif IN gt MAX Q MAX else Q IN IN AX a e MOD residual if BASESO Q 1 else Q IN IN BASExBASE long butput value Http www microcyber cn RAND random number if IN lt 0 Q 0 else Q is a random number between 0 and IN a ODD parity if IN is odd Q 1 else Q 0 CA FL PIR SMicrocyber Q boolean pupa value Http www microcyber cn ROL ROR circular left shift circular right shift if NBR lt 0 Q IN else IN left Cor right shift NBR bits circularly and let Q IN he bits number to shift BR long circularly Q fog uputvaie SHL SHR left shift right shift if NBS lt 0 Q IN else IN left Cor right shift NBS mod 32 and the right Cor left is stuffed with zero then let Q IN long aputa SEL MUX4 MUXS two value selection four value selection eight value selections MUX4 the valid sc
30. CALE 2KHz SCALE 5KHz SCALE_10KHz SCALE 25KHz SCALE _50KHz SCALE CU50 SCALE _CU100 TF support CA FL PIR SWicrocy ber Http www microcyber cn scarno O Temo SCALE PT1000 Support SCALE B TC Support soars sd ii Spt seaware St prt sca To O o o St prt seene O o o Spr SCALE R TC Support seams 0 imm Tscaette oo O si scampo si rscate_countent 0o SSS scaer Ss SiS scatepwm iS o E During the setup of I O channels for HART AI modules users can turn on off the HART AI function Turning on the HART AI function HART instruments can obtain input signals turning off the HART AI function HART instruments can only be used as normal current type AI channels 2 3 1 4 Template Template function For some configuration objects NCS4000 system provides template function and these objects are reusable These objects include user defined function block objects for FBD modules user defined function block objects for LD modules and module objects There are some differences between these 3 types of template objects In template library when the user defined function block template objects FBD and LD are used by certain modules they will be locked and cannot be deleted while module template objects don t have the limit In template library the user defined function block template objects cannot be edited and modified while module template objects can
31. Dat Enum L Defa Bad i El ALUE Dat Enum L Defa Discere Amend object name attribute The function is only effective for the parameter object under the module object or user defined function block instance object The name of the Parameter object can not be empty up to 32 characters In alphabetical beginning and only in English letters numbers and underscores The only object of the father The name of the parameter object of user defined LD function block instance objects can not be replaced by EN and ENO if user defined function block instance object which contains input or output parameter objects participates in graphic configuration then the function of modifying the name of parameter object will be prohibited After the success of revision automatically update the object in the module and edit views Amend object description attribute The function is only effective for the parameters object under the module object or user defined function block instance object It is up to 100 characters Amend FBD parameter object logic I O attributes The functional is only effective for the parameter object under FBD module object or user defined function block instance object If FBD parameter object or user defined function block instance object which contains the parameter object participates in the graphics configuration the function of modifying logic I O attributes will be prohibited After the suc
32. I O server is one of background program and I O server can only run one instance for one computer 3 1 2 Start and stop When the client programs link the I O server the I O server could run automatically In addition the user also could start stop the I O server in the NCS4000 diagnostic tools CA FL PIR SMicrocyber 3 1 3 Binding of local IP address Http www microcyber cn If more than one Network Interface Card is installed in the computer or if more than one IP address are settled aimed at certain Network Interface Card then the binding of local IP address of the I O server is needed set The way is to modify the item of IP Address in the configuration files of los_ip_setting ini For example IP Address 192 168 1 5 If the item is not set the I O server will bind the first IP address automatically Note After the NCS4000 software was installed there is a file named ios _ip_setting ini tmpl in installed catalogue The user could change the name to ios _ ip _setting ini and modify it Controller filtering The I O server can filter the controller according to the IP address namely for the filter controller the I O server will not provide related visiting service Filter setting is also saved in the configuration files of ios ip setting ini When the default filer setting is initialized completely Init All yes the I O server will provide visiting server of all the controllers which is out of
33. Keep Communication Configuration Information preserve the current configuration information of communication module In the Communication between Modules configuration dialog box user can click on the Save button After preservation suggest that the success or failure of the relevant information Add Communications Targets add a new module communication objects In the Communication between Modules configuration dialog box user can click on Add button In the communications List box add a new communications target list in the Attribute List box indicate their associated attributes Delete Communications Targets to delete the specified communication module object In the Communications between modules configuration dialog box List select the communications object and then click on delete button After deleting designated communications Object in the communications list box and the list of recent targets will be set to the current options in the attribute List box indicate their associated attributes Edit Communications Object Properties modify attribute information of designated communication module object In the configuration dialog box of communications List object communications between modules select a list of targeted communications in the attribute List box indicate their associated attributes including the names of objects object descriptions input parameters output parameters and other attrib
34. V_D DIV_R Output ax Level Order Object Position Reason MOVE_B MOVE_S in h Ready Sele 2 3 1 3 U 0 i 3 1 3 1 O mapping I O mapping builds corresponding relationship between input output function blocks or parameters in control strategy and I O communication modules or channels in controllers Users can employ I O mapping tool to complete the I O mapping or directly configure the I O modules or channels in the NCS4000 resource manager The rules of I O mapping are I O modules and their channels can only be mapped to the function blocks and parameters in the modules of the virtual controller that the I O modules have been assigned to Each I O modules channel corresponds to a one way I O function block in the control strategy such as AI AO DI DO PI The whole I O module can be mapped to a multi way I O function block in the control strategy and the type must match For input I O module AI DI PI TC and RTD it can be mapped to multi function blocks or parameters For output I O module AO DO it can only be one to one mapped That means if the whole module has already been mapped to a multi way I O function block the channels of the module can not be remapped conversely if certain channels have been mapped the whole module can not be remapped P FHR int SMicrocyber Http www microcyber cn I O mapping table I O communication module Function block mapped to Function block mapped module to
35. aight down otherwise it could cause a controller can power but not communications In this case multi mutually redundant controllers are all likely to be the master device at the same time 2 During switching it should ensure that the slave controller obtain the configuration information from master device before manual switch 3 See controller redundancy switching specification 5 2 2 Controller IP address PDTAG DeviceID conflict In use controller IP address PDTAG DeviceID conflict situation may be encountered such conflicts can be very clear to see in the resource manager and I O Sever diagnostic tool The most common conflict situation is that the two mutually redundant controllers are respectively plugged into two different control stations without any disposal in addition plugging in a new controller with the same IP address of an existing device will also cause conflict When conflicts occur neither of the controllers in conflict can normal work Users should resolve the conflict before access the controllers Method of conflict resolution 1 Use resource manager or I O server diagnostic tool to determine the conflict device s DevicelD 2 View the controller s shell and find out the conflict controller according to the DeviceID on the shell Disconnect all the conflict controllers and leave only one of them connecting on the network If there is DeviceID conflict first check shell as indeed DeviceID conflict please
36. al running duration of the system 3 4 NCS4000 system diagnose tools NCS4000 system diagnostic tool has direct access function and can modify the attribute of the device It is mainly used for configuration engineers The tools provided these functions Monitoring of online controller state Start and stop control of I O server and OPC server Modifying of controller name and IP address Read write the parameter download and debug the controller CA FL PIR SMicrocyber 4 Using the Software Http www microcyber cn 4 1 NCS4000 Explorer Introduction NCS4000 Explorer is a System level configuration tool in the NCS4000 control system We can browse and manage control strategy configuration of current application project configuration object properties I O mapping relationship and downloading the configuration information to physical controller by the NCS4000 Explorer P NCS NCSExplorer el Aile View V Application A Help H O ae m ER aii l Description Physical ID IP Address i z Library E H FF Device Library el ir MicroCyber E e Function Block Library FE iQ Input Output E iQ Module control FE iQ Timer Counter Ea E arithmetic algorithm el i logical algorithm Ladder Diagram Library Ta Operation E Function it FunctionBlock ga Module Template Library System Configuration Infome rst Control Strategy fe Physical Network Co i t rQ i two i c lt Ready C
37. ame and all of the parameters would be added to the address space The definition way of retaining list is RPN NAME for example RPN000 MODE_ BLK RPNOO1 PV RPN002 SP Controller accessing optimization NCS4000 system supports controller accessing optimization based on the buffer zone currently only the OPC server uses this function OPC server supports the buffer zone accessing optimization of FBD LD modules If the users want to activate the function they can set the Cache Level in the file of ios_ip setting ini to 0 denotes not to use the functions of the buffer zone all data are read directly from the controller device 1 use the functions of the buffer zone when FBD module parameters are read 2 use the functions of the buffer zone when LD module parameters are read 3 use the functions of the buffer zone when all module parameters are read Currently the parameters access for LD must use the function of buffer zone Note This function is still in the testing phase we don t recommend you using this function 3 2 4 FF H1 subsystem Support of OPC server to FF H1 NCS4000 OPC server provides the subsystem of FF H1 with the access server subsystem services CA FL PIR SMicrocyber In FBD module the configured FF H1 function block can access the parameters through OPC Http www microcyber cn server When the OPC server starts it will establish address space related H1 automatically In th
38. and reference object and the parameter graphical object related to the standard function block not including operators and functions are allowed not to be associated with the parameter object Editing the attributes of the contact coil graphical object to edit the attributes of the designated contact coil graphical object In the editing view select a contact coil graphical object and display the related attributes in the attributes view including object type data type and element type Editing element type attributes After modification the element styles of the contact coil graphical object is automatically updated and displayed Edit the Attributes of the Backbone Network Object Modify the Attributes of the Backbone Network Object In the editing view select a network graphical object beneath the backbone network object display the related attributes of the backbone network object in the attribute view including the object name the object type the network identification the network title the network description and the end pattern Modify the network title attributes After modification in the editing view the network title graphical object of the backbone network object is automatically updated and displayed Modify the network description attributes After modification if the view description attribute of the current editing view is display the network description graphical object of the backbone
39. aphical objects CA FL PIR SMicrocyber by double clicking the corresponding entry Http www microcyber cn This function can be used in conjunction with a syntax check up 1 The validity check up double click the LD parameters object which has errors or warnings in the output window and locate the parameter object in the module window 2 In the module window select the parameter reference command in the right click menu of the parameter object and output the parameter reference information 3 Double click the reference information entry locate the graphical objects which referred the parameters 4 3 4 Online Monitoring The online monitoring function is used to perform the on line monitor and control task of the data objects under the module object and it has the following functions Start online monitoring Start the on line monitoring of the designated module object In the main menu select debugging launch online monitoring command mt x Fa wa X HREP AI FF_1 RSE Hi Iheres H ol REY TAG DESC BLOCK AI 1 STRATEGY 0 0 El BODE ELE TARGET Auto ACTUAL Auto FERMITTED cos Man HORMAL Auto BLOCK ERR El PF STATUS rood NonCase VALUE 0 E our This command is only effective for module object which is in editing state If the control algorithm validity check up of the module object is not successful the on line monitoring state FBD module object allows warnings can be entered Mod
40. ault When the quantity of the configuration is large the loop cycle of 1000 ms may be a little short It leads to that the load of controller is too big to run At present NCS4000 controller ensures 255 modules to run simultaneity and can include 3000 function blocks in total In this case set the loop cycle of each module to 3 5 seconds to ensure the controller work orderly Users should consult this index In practice if the load of controller is too large to work orderly users can clear the configuration information in controller by eliminating static data and improve control strategy then download again frst EHH SMicrocyber 2 System configuration Http www microcyber cn 2 1 System information database 2 1 1 Introduction In the NCS4000 system information database SysDB it stores all the configuration information of project such as control arithmetic module virtual controller configuration user defined function blocks and template library The NCS4000 system information database is different from the traditional database based on files further more it supports distributed subsequently configuring Several configuration engineers can exploit control strategy simultaneity based on the network and this will increase design efficiency and consistency 2 1 2 Master engineer station For a distributed control system network in order to ensure the consistency of configuration there should be onl
41. base system including upgrading the original database software compatible to the current database the database add reduce operational controller and other functions The Original Database Upgrade DBUpgrade only upgrade the current system to the updated database Upgrade mode 1s divided into two types manual updates and automatic updates manual upgrades are as follows 1 Click on the select database button the dialog box in the pop up choices need to upgrade the system directory information database 2 Click on the upgrade button DBUpgrade began upgrading the system to the choosen Information Database Automatic update is a new version of the user NCS4000 software resource management control strategy development environment as well as I O mapping tools users will be asked whether to upgrade the database click on is DBUpgrade will activate automatic update databases Click on the no automatic withdrawal users can not pass the new version of the original database CA FL PIR SMicrocyber software operation Http www microcyber cn Increase Decrease Operational Controller NCS4000 controller has version information different versions of the controller have different functions Controller has two versions of firmware version as well as versions of the agreement can be observed in the explorer which firmware version number associated with the PC The NCS4000 each released new software package will b
42. be downloaded is opened by other procedures if yes the system will warn that the module is locked If a physical controller which is downloaded under another environment is going to be connected to current environment the information of the physical controller is not consistent with the virtual controller So that some unpredictable problems will appear when the controller is directly downloaded without disturbance or edited online In this case it is recommended to execute once Download controllers after clear up and after that execute download without disturbance The information consistency checking function is added into PC software and physical controllers in the new version If the information of the physical controller is not consistent with the virtual controller or if it s the first time to download the controller after mapping only the operations of Download controllers without disturbance and edit offline are permitted while other download modes and edit module online function are prohibited In the case that the consistency is unsure before executing download or edit online the system will give the corresponding warnings and users decide whether the operation goes on or not 3 Access the controller 3 1 I O server 3 1 1 Introduction NCS4000 I O server serves as drivers of NCS4000 hardware device Each of the software in the I O server visits NCS4000 controller by the I O server
43. ber Http www microcyber cn british_thermal_unit british thermal unit 1 Btu 0 2519958kcal Energy 162 mega calorie mega calorie 1 calorie 4 184 Joules Power mega calorie per hour 1 calorie 4 184 Joules 141 mega joule per hour mega joule per hour british thermal unit per hour british thermal unit per hour 1 Btu 0 2519958kcal Radial Velocity revolutions per second revolutions per minute 7 66 mSiemencm milli siemens per centimeter micro siemens per centimeter percent solids per weight Miscellaneous percent solids per volume 150 percent StmQual percent steam quality Percent plato percent plato 240 Generic a 249 252 53 Enumeration may be used for manufacturer specific definitions asa omoa o Note 1 The reference pressure is ambiguous with respect to absolute or gage Note 151 There must be 6 digits to the left of the decimal point of the associated numeric value The formats of the most significant two of these digits indicate the number of feet The adjacent two lesser significant digits are indicate the number of additional sixteenths 1 e 16 sixteenths 1 CA FL PIR SMicrocyber inch If the numeric value is in the floating point format any digits to the right of the decimal Http www microcyber cn point are discarded by the host 5 2 Common questions and answers 5 2 1 Controller redundancy failure 1 During inserting controller it should be better inserted str
44. bject name attribute The name of user defined function block instance object can not be empty Up to 32 characters In alphabetical beginning and only in English letters numbers and underscores The only object of the father After the success of revision automatically update the object in the module and display in the edit view Amend Object Description attribute It is up to 100 characters Added Parameter Object add a new parameter object In the module view right click on the object module or user defined function block instance object node in the pop up menu select Add parameters order After the success of the creation a new parameter object node 1s added under the designated object node in the module view in the properties view display its associated attributes If FBD user defined function block instance object participates in graphic configuration then the function of adding parameter object will be prohibited Edit Parameters Object Properties amend specified parameters object properties In the module view select a parameter object node in the properties view display its associated A FL PEI SMicrocyber attributes including the names of objects object descriptions object types logical I O data type Http www microcyber cn default values physical I O range type the limits of such limits Properties q x Object Param 1 Object Object Parameter Logica Uutput STATUS
45. blocks to design user defined function blocks The control arithmetic of the LD module is made up of ladder diagrams The ladder diagrams of LD module conform to the IEC61131 3 standard The NCS4000 system control strategy architecture is given in the following figure CA FL PEI SMicrocyber Http www microcyber cn dl E modu le 72 4 a l TI m co ml 1i m 4 mi 5 m Function block Daramecer D E _ parameter z wn G i 2 ie Figure The NCS4000 system control strategy architecture 2 2 1 Area Area object In the whole control system the area object is a logical concept and it needn t to be mapped to a physics object or a range In practice it usually corresponds to a field location such as a plant or an unattached process The area module contains module objects The number of the module objects in each area object couldn t exceed 255 The definition of the area is flexible Engineers decide how to divide the whole control system into several areas according to the actual situation so that they can effectively manage the configuration strategy in the control system At present in each NCS4000 project database it is able to build at most 255 area objects The name of area object can contain but can t include special characters of amp The max length of area object s name is 32 bytes A Chinese characters is
46. caled configuration system the initialization may take some time mainly depending on the system size and performance not more than 10 seconds in general In addition users can also start or stop the NCS4000 OPC server in the NCS4000 diagnostic tools Address Space Structure NCS4000 OPC server organizes the address space according to Regional modules function block parameters in the control strategy For the unassigned virtual controller module it is not shown on OPC server But for the assigned virtual controller module unrelated to the physical controller module OPC will add it to the address space but the data 1s invalid Currently NCS4000 objects support Chinese name and the object names of function block 1s modified with which could distinguish with other objects For example Region 2 FBDModule 01 AI 1 MODE BLK ACTUAL region2 F BDModule_0O1 AI_ MODE_BLK ACTUAL For the FBD module the parameters which will be displayed in the address space include e Self definition module parameters e Implementation cycle of Module e Standard function block parameters e Standard function block entity ID Implementation order of Standard function block e Self defined parameters of Self definition function blocks including examples and references Currently the interior standard function block parameters of the Self definition function blocks are not available CA FL PIR SMicrocyber For the unused standard fun
47. cess of revision automatically update the object in the module view Amend LD parameter object logic I O attributes The functional is only effective for the parameter object under modules LD object or user defined function block instance object If user defined function block instance object that contains the LD parameter object participates in the graphics configuration the function of modifying logic I O attributes will be prohibited After the success of revision automatically update the object in the module and edit view Amend FBD parameter object data type attributes The functional is only effective for the parameter object under FBD module object or user defined function block instance object Amend LD parameters object data type attributes The functional is only effective for the parameter object under LD module object or user defined function block instance object If user defined function block instance object that contains the LD parameter object participates in CA FL PIR SMicrocyber the graphics configuration the function of modifying logic I O attributes will be prohibited Http www microcyber cn After the success of revision for the type of boolean and float parameter objects under the LD module object increase physical I O attributes in the display attribute view Amend LD targeting physical parameters of I O attributes The functional is only effective for the type of boolean and float para
48. control policy module using the control policy development environment the situation that all the data are incorrect may occur The reason is the inconsistence of the downloaded data in the controller and the data stored in the system information database and the inconsistence comes from the fault that the database is changed but the control policy in the controller is not updated according to the new database When the problem occurs there are two solutions 1 Re download the data from the new database 2 Restore the database which is consistent with the data in the controller 5 2 9 The OPC data is incorrect When using the OPC clients to monitor the whole project through the NCS4000 OPC server the situation that the data display of the OPC client is inconsistent with the actual control data The reason is the refresh time of OPC server can not make in time response to the control modules whose execution period is less than 1s To solve the problem the execution period of the control policy module should be set to a value larger than Is 5 2 10 OPC server can not be stopped When you are downloading the configuration information or when you trying to stop the OPC server using the diagnostic tools of I O server if the OPC server can not be stopped please check the TCP 5001 port of the host computer and see if it is occupied by other program If this port is occupied the packets containing the stop command can not be delivere
49. cting database gt activation database set up menu items or set up the mouse double click activation database icon Management tools directly pop up a folder browser dialog suggesting that users choose to activate the database The initial directory dialog default position for the NCS4000 installation directory Choose to enable database directory and mouse click OK button The main tool in the management of the title of the window will show the current activated database storage paths and names Note Users need to identify a directory of your choice is correct database directory NCS4000 information system database directory service procedures are not the effectiveness of the inspections 4 4 3 Backup Database Selecting database gt backup database menu items or Double click on the database backup icon Management tools directly pop up a folder browser dialog suggesting that users choose to backup CA FL PIR SMicrocyber database The initial directory dialog default position for the NCS4000 installation directory Http www microcyber cn Option to backup database directory and mouse click OK button If the database is the current backup activated database and database services are running then backup is impossible Under such circumstances management tools will prompt users that database is in the open state and asked whether the closure that is to stop database services Users choose the answer is yes databa
50. ction block configuration dialog box as next figure Sificrocyber Block AI 1 0 Configuration 2 Http www microcyber cn Parameter Mame fio mA Parameter Cancel lic Reference cael Parameter To TO Module Inf TO Module fChannel Path troller 10 Module 10 Channel Browse Data Type LOCAL _IO_DATA k Click on the Browse button and select the available I O modules or channel Browse dialog box will be automatically filtered by type 4 4 System Information Database Manage Tools Introduction NCS4000 system information database manage tools NCS4000 DBManager integrates all the relevant information database management functions of NCS4000 system can control system information database services start stop the system can create a new database and database information system designated for activation backup recovery operations The engineers can set up stations lll Xx gt File F Database D view Help Hi ie B a amp Creat Set Active Backup Restore Database Database Database Database Main Engineer Station Local Machine System Database dbol E CA FL PIR SMicrocyber Http www microcyber cn Note 1 Please do not hand information on the system directory and database files operation as this will cause system information database objects to information chaos causing the collapse of NCS4000 system information system database for any operating syst
51. ction block in configuration strategy has been added to the module Http www microcyber cn there is no implementation order For LD modules the parameters which will be displayed in the address space include e Self definition module parameters Self defined parameters of Self definition function blocks including examples and references Address space initialization method For the address space initialization of the NCS4000 OPC there are two ways read from the system information database and read from local store System information database read When it starts the OPC server automatically tries to link system information database and accesses configuration information from it and establishes address space If the access of configuration information is successful the OPC server will automatically store configuration information in the local files Reading from local storage If users set the OPC server to read from the local storage address space structure or if the read from system information database is failed the OPC server will attempt to read the local storage files Under normal conditions when engineering system configuration and debugging are basically completed and when the project is basically running the way of reading from local storage is proper The initialization method of configuration mode address space is Editor the configuration file of 10s 1p setting in1 which is stored in the installation direc
52. d drop operation successfully finishes in the editing view move the entire graphical object under the designated source subnet object to the front of the designated destination subnet object Subnet object can not be moved to the subnet objects under it If the source subnet object and the destination subnet object are under the same network branch object and the destination subnet object is the last subnet object under the network branch object the source subnet will be moved to the back of the destination subnet object If there is only one subnet object left in the network branch object which the source subnet object is affiliated to then all the SMicrocyber P FHR ie Http www microcyber cn graphical objects under the left subnet object are automatically merged into the network objects affiliated to this network branch object In the editing view select the network head graphical object of the first subnet object of some network branch object then press the Alt key and use the drag and drop method at the same time move it to the designated horizontal network connection line graphical object After the drag and drop operation successfully finishes in the editing view the editing view move all the graphical object to the back of the designated horizontal network connection line graphical object The network branch object can not be moved to back of the horizontal network connection line graphical object In the editing vi
53. d it also needs to configure the DCOM privileges for each workstation Browse the details 1 5 1 NCS4000 system information database DCOM configuration specification In the NCS4000 system when each workstation is cooperating with each other all of them share a single system information database and the workstation on which the system information database runs is called main engineer station In order to successfully communicate between each of the engineer station that is the client of system information database and the main engineer station is the server users need to configure the DCOM privileges of the system information database Note It is assume that all the workstations in NCS4000 system are in workgroup mode not in NT field 1 Configure OS user In the simplest case that the security is not considered all the workstations can be logged on with the same user name and password and the user has Administrator privileges The more secure configuration It is assumed that the main engineer station is named P and other workstations are named A B Cei First build a user with the same user name and password on all of the workstations and the user needn t have Administrator privileges such as NCSCommonUser The main engineer station P is logged on with this user name SMicrocyber CA FL PIR Http www microcyber cn If the user wants to log on the workstation A with the user name of NCSUserA then the NCSUserA m
54. d to OPC server which results in the OPC server can not be stopped In another case if there are clients continuously connecting the OPC server the situation that the server be launched immediately after it was stopped may occur In this situation the user should close all the clients programs and then stop the OPC server 5 2 11 Abrupt output jump occurs when hot swappable the AO modules When a I O module is hot swappable the output will jump to its maximum value immediately the reason is when the module is inserted the 24V DC power is conducted first which lead to the DA P FHR int SMicrocyber in the AO module starts working and after it output a maximum value the 5v module is Http www microcyber cn conducted then the AO module resumes to the normal state and the output resumes also For the sake of safety we suggest that the user should pull out the 24V power first and then hot swappable the AO module 5 2 12 The operation time such as download is too long When performing the control policy configuration or downloading the operation time may last for a very long time The reason is some program exit abnormally When this situation encountered it is strongly recommend that the user restart the I O server and the database 5 3 NCS4000 controller 5 3 1 Introduction The NCS4000 controller is also called the control station 1s the device which actually carry out the control policy The controlle
55. d use the Drag method to change its position The parameter or function block graphics object revised can not overlap with other parameter or function block graphical object After amend successfully the object graphics automatically update and display the link object not selected will also be updated In the edit view select the Choice tool in toolbar then select a parameter or function block graphic object and use the Drag method to change its size The parameter or function block graphics object revised can not overlap with other parameter or function block graphical object After amend successfully the object graphics automatically update and display the link object not selected will also be updated The height of parameter or function block graphic object can not be changed In the edit view select the Choice tool in toolbar then select a link graphic object and use the Drag method to change the position of a particular endpoint During the Drag processing the endpoint can be captured The property of connecting Endpoint can not be changed After amend successfully the object graphics automatically update and display the link object not selected will also update Delete Graphic Objects delete the specified graphics object In the edit view select some graphic objects then use the Delete shortcut or use the tool of the delete command After deletion of graphic objects the edit view is updated au
56. e in the non executing state EN 0 if the timer is started the time counting persists ESTR A the delay time assigned CA FL PIR SMicrocyber TP pulse timer When IN detects the rising edge the timer is started and Q 1 1f Q 1 when the timer value gt PT Q 0 and the timer is stopped if IN 0 and Q 0 the timer is reset and stopped in the non executing state EN 0 if the timer is started the time Http www microcyber cn counting persists the delay time assigned BLINK blink timer When RUN detects the rising edge the timer is started if RUN I when the timer value gt CYCLE 2 Q is negated and output and the timer is reset if RUN 0 Q 0 and the timer is stopped Note in the non executing state EN 0 if the timer is started the time counting persists Ta toon outputswitch CTU counter plus If RESET 1 CV 0 else if CU 1 and CV lt PV CV increase 1 If CV gt PV Q 1 else Q 0 o boen output swich CTD counter minus IfLOAD 1 CV PV else if CD 1 and CV gt 0 CV decrease 1 IfCV lt 0 Q 1 else Q 0 Slicrocy icrocyber CTUD counter plus minus If RESET 1 CV 0 else LOAD 1 CV PV else if CU land CV lt PV CV increase 1 else if CD 1 and CV gt 0 CV decrease 1 If CV gt PV QU 1 else QU 0 If CV lt 0 QD 1 else QD 0 Http www microcyber cn ep boolean output mimus switch CMP comparer If VALI lt VAL2 LT 1 if VALI VAL2 EQ 1
57. e address space of OPC server the prefix of FF H1 function block is ffhl for example AreaO1 ffhl AI FF 1 OUT VALUE The FF H1 function block parameters can be loaded selectively according to FBD modules function block And the configuration of ios _ip_setting ini will also have efficiency for the FFH1 function block 3 3 Configuration online monitor Online Monitoring NCS4000 system provides a kind of device data access mode based on graphic namely on line monitoring of control strategy development environment In the control strategy development environment users can view and modify the module data which is downloaded to the physical controller real timely When the development environment is in the state of on line monitoring the input and output data of function block and the parameters of the ladder diagram are all shown in the editing view In this way users can easily check the accuracy of control algorithm Before the control strategy development environment monitoring is switched to the on line mode it will check the consistency between the current module configuration information and download information If it is not consistent such as users modify the configuration strategy after they download it but still have not re download it then the users can not switch to on line monitoring mode Note This function mainly uses for engineers to debug and diagnose it 1s not recommend using as monitor screen in the form
58. e conversion bit set and reset The Addition of Function Blocks Group add new function blocks groups SMicrocyber Method 1 in the module view select a function block Objects self defined function block CA FL PIR Http www microcyber cn instance objects standard function block reference object self defined function block instance objects then use the drag and drop method drag the correlation function blocks group object and drop it to the designated horizontal network graphical object in the editing view of its belonged parent After the Drag and drop operation successfully finishes after the designated horizontal network connection line object in the editing view add a function block group object The new function block group object includes a function block graphical object and a number of parameter graphical objects Only the function block group object which is associated with the function block object can be dragged and dropped to the editing view of its parent object the relation of the two are one to many If the function block object is a Self defined function block instance objects only when the control algorithm is valid can the drag and drop operation succeed Method 2 In the template view select a standard function block template object or self defined function block template objects then use the drag and drop method drag the corresponding function block group object and drop it to the designa
59. e limited database operated controller the limited information in the directory database information system under the version ini paper records The adoption of the following operating systems can provide information databases increase decrease operational controller such as the directory database for db001 1 Under version ini documents open db001 2 Find CONTROLLERVERSIONHEADER Number XX If the new controller will XX plus one If reduce controller will XX subtract one 3 If there is a new controller it added CONTROLLERVERSION n Version X XX N is replacement by number of the above numerical X XX is the controller firmware version number in the major version number If reduce controller then delete the relevant paragraph CONTROLLERVERSION n information and update other CONTROLLERVERSION n n in the numerical order to ensure n 1 as the base order growth 4 Preservation version ini document launched DBUpgrade tools the upgrade operation db001 The current version of the database 1 05 Compatible with the original version of the database Operational Controller major version number 4 6 NCS4000 system diagnose tools Introduction NCS4000 system diagnostic tools integrate some management and monitoring functions in addition to direct access to a controller function of this software system cf Ha SMicrocyber EE NCSDiag Http www microcyber cn LO Server Start Stop Standa
60. e of configuring the virtual controller offline but a DI module is inserted in Slot 1 of the physical controller then the resource manager will warn that types mismatch At this time users can change configuration or insert an AI module into Slot 1 of the physical controller instead If users haven t configured I O modules for the virtual controller offline after the physical controller updates the resource manager will list all the actual I O modules so that the types of modules will not mismatch However in this case users cannot map I O modules and channels beforehand and this part of the work has to start after devices are ready User should decide how to configure I O modules according to the actual situation 2 3 Control strategy development 2 3 1 Control arithmetic NCS4000 control arithmetic NCS4000 module control strategy supports two sorts of graphic languages function block diagram FBD and ladder diagram LD Function block diagram approaches Foundation Fieldbus standard and all the I O parameters have state information It is mainly used for process control Ladder diagram conforms to IEC61131 3 standard and it is mainly used for discrete control In the NCS4000 system each module has only one type of arithmetic but the modules with different types of arithmetic can transmit data with each other See inter module configuration for details Each arithmetic module has a loop cycle which is 1000 ms by default
61. e view right click the Fbd1 Select Validity check from the pop up menu Then in the output view you can see success information Save the configuration and exit the control strategy design environment 1 6 4 Edit Ladder Diagram module arithmetic In the view of resource manager click your right mouse button and select System configuration gt control strategy gt Areal gt Fbd1 Select Edit gt Use configuration software offline edit from the pop up menu this open the NCS4000 control strategy design environment Add graphics object mM In the edit view of control strategy design environment select add network icon on the toolbar and add two network objects The network identifications for each network object is 000001 and 00002 In the edit view select horizontal network connect graphics object under the network object 000001 then click the add winding icon on the toolbar to add a winding graphics object Click the add connecting point icon on the toolbar to add a connecting point graphics object in the front of the winding graphics object Use the same method to add a winding graphics object and a connecting point graphics object for the network object 000002 Add parameter object E In the module view right click the Fbd1 mM Select Add parameter from the pop up menu and a parameter object node Param _ 1 will be added
62. efined Function Block Ut sts Validatetl Delete L In the module view right click on the target module object node in the pop up menu select Add defined function block order After the success of the creation in the module view a new user defined the function block instance sub node is added under the module object node in the properties view display its associated attributes at the same time open the edit view of the user defined function block instance object control arithmetic The type of the user defined function block instance object control arithmetic is the same with the module object it is belonged to In the template view select a user defined function block template object then use the drag and drop method put it to the module object nodes in the module view Drag and drop successful a new self defined function block instance object node is added under the module object node In the properties view display its associated attributes at the same time open the edit view of the user defined function block instance object control arithmetic Edit User Defined Function Block instance Object Properties amend the designated User Defined Function Block instance Object attributes In the module View user can select a user defined function block instance object node in the properties view display its associated attributes including the names of objects object descriptions and other types of objects Amend o
63. em information requested through the database management tools 2 For non main engineers station the tools only provide engineers to install at the main function 3 Before launching the database the directory database files can not be other applications that visit otherwise the database can not be activated For example compression software open the document in the database operating system or other resource management tool for browsing folder contents the database will lead to launch failures 4 When database is operating the database file folders are locked unable to open the folder or modify existing documents If you copy files to the folder you can be different from the copy success but the revocation of copies or revoke mobile in the database operation can only be carried out after the cessation of operations After the cessation of operation of the database server folders lock automatic discharge 5 When database server is preserving data and if the server was shut down the next time will be automatically activated before the resumption of the depositary state Data such as the preservation cause of the accident led to the detection of invalid object ID automatic cancellation last preservation results and alarm user to be prompted to stop operating reopen databases for a period of time about a few minutes users will not be able to continue to preserve data If you ignore errors before the next launch the database
64. ere are two devices on the bus have the same address and receive the PN at the same time and have the same execution time then the two device will send PR at the same time which lead to collision Under this condition the collision results in that the PR can not be correctly received and the LAS can not recognize the devices thus the devices can not join the network When one or more device can not join the network perform the following operations e Let the H1 device join the network serially that is before the current device join the network the other devices should not be connected on the network e Perform mapping on the devices that has temporary address modify the address let the temporary address unoccupied and then connect other devices on the network e if the reason that lead to the H1 device can not join the network is the H1 device can not initialize successfully just reconnect this device and perform re initialization Note The total number of H1 devices in one physical subnet should not exceed 16 the suggestion value is 8 5 2 5 Failure to set the address of an H1 device 1 Check if the H1 device is disconnected from the network 2 Modify the T1 and T3 timer of the entire interface devices belong to the H1 device then reconfigure the address 5 2 6 Illustration of the time configuration related to the device address setting When performing address configuration the bit number configuration also inc
65. ered 1s SlotTime ST MaxResponseDelay MRD MinInternalDelay MID FirstUnpolledAddr The maximum time a device needed to join the network is FirstUnpolledAddr 0x10 NumberOfDevice 4 15 MRD MID NumberOfDevice 30 3 MID MRD ST The time unit is 1 4ms To avoid the troublesome computing the T3 can be configured with a maximum value to guarantee the success of the address configuration The probability that the new device could join the network successfully increases with T3 value but it should be noted that the time needed by the address configuration also increases with the T3 value so a better solution to set the T3 value is to add an excess the suggestion value is 2 seconds to the result computed by the above formula T2 Its value should be larger than the sum of T1 and T3 5 2 7 The I O server can not obtain the list of field controllers 1 Check is the host computer is at the same subnet as the controller 2 Check the firewall configuration of the host computer and make sure that the NCSIOServer can access the network correctly frst EHH SMicrocyber 3 Check the filtering configuration of NCSIOServer make sure that the local IP address is not Http www microcyber cn filtered by NCSIOServer For further information please refer to local IP address binding 5 2 8 The data of online monitoring is incorrect When performing on line monitoring of the data generated by the
66. eters to modify the current value of the parameter object on line In the monitoring view select a writable parameter object modify its current value If the modification is valid and the value after modification is different with the current value then it is showed in a remarkable blue color e g the TAG DESC parameter in the above figure If there are parameter objects in the monitoring view is in the Modification state users can select the write parameter command in the tools bar of the monitoring view and perform on line writing operations If the modification is successful the relevant parameters object automatically to refresh its state Multiple Modifications are allowed to be performed at the same time On line Reading Parameters reading the current value of the parameter objects on line under the H1 function blocks In the monitoring view switch and display a H1 function block object select a parameter object under it and select the read parameter command in the tools bar of the monitoring view If the CA FL PIR SMicrocyber reading is successful the current value of the relevant parameter is refreshed Http www microcyber cn 4 3 5 Simulation Debug Simulation debug is used for the completion of Ladder Diagram LD module s offline simulation debugging tasks including the following type s functions Start Simulation Debug Start designated LD module s simulation debug In the
67. eters attributes Http www microcyber cn E Amend the respective attributes After revision reset the respective output parameters module parameter name and data type attributes E Amend the respective module attributes After revision reset input parameters parameter name data type attributes Output parameters module optional item should not contain input parameters of their module E Amend parameter name attribute After revision updated automatically displaying the output parameter attribute data types If the data type of input parameters has been identified Output parameters module optional item should be the matched parameter object name 4 3 7 I O Mapping Tools Introduction NCS4000 I O mapping tools also called I O configuration tools are mainly used for the establishment of virtual controller I O modules and communication with the control channel strategy and block the function of the parameter mapping relations 10 Configuration System Configuration Infomation Control Network O x FilefF View HelptH bB 1 0 Reference Black Path a S gt Controller 1 Virtual Controller a IO Module Resistance Tem RTD Module 4 Channels io Channeli Resistance Temperature Input Cha ic Channel Resistance Temperature Input Cha 10 Channels Resistance Temperature Input Cha io Channel4 Resistance Temperature Input Cha 3 IO Modulez Discrete Input Discrete Input Module DT 16 Chan O10 Channeli Di
68. ew select the network head graphical object of some backbone network object then press the Alt key and use and use the drag and drop method at the same time move it to the network head graphical object of other backbone network object After the drag and drop operation successfully finishes in the editing view if the designated source backbone network object is at the front of the designated destination backbone network object then all the graphical object under the source backbone network object will be moved to the back of the destination backbone network object and vice versa Related network index of the backbone network object will automatically update Copy Paste Graphical Object copy paste all graphical objects under the designated backbone network object In the editing view of the ladder diagram select the network head graphical object of some backbone network object then use the edit gt copy command in the menu copy all the graphical objects under the backbone network object to the system clipboard In the editing view of a arbitrary ladder diagram use edit gt paste command in the menu you can paste all the copied graphical object into it If a backbone network object has been chosn before the paste then the paste is performed at the front of the selected backbone network object otherwise the paste is performed at the queue tail of the backbone network object Note if the graphical object copied contain
69. ew is read only Amend Attribute Editor View amend designated edit view object properties In an edit view click button and not selected any graphic object associated attributes is shown in its properties view including view proportion view grid view description view height view width etc Properties Object Hame LU Object Description Object Type Template Instance Cycle Time 1 second Arithmetic LU View Scale TS View Grid OFF View Description Hide Revise view proportion attribute After revision the update shows the scaling of the designated editor view Revise view grid attribute After revision the update shows the grid state of the designated editing view Revise view height or width attributes The editing function 1s effective only for FBD view Edit View height or width of the effective range 1 000 30 000 in multiples of 10 If the amended is effective designated update shows that the high degree of editorial View or width Revise View description attributes The editing function is effective only for LD view The revised updated description of the designated editor is view information display state Function Block Configuration Ladder Configuration The Revocation of Graphics Editing and Duplication withdrawal and duplication in the implementation of the various editorial operations in the edit view P FIG SMicrocyber Http www microcyber cn Add element object Add element
70. ime updates the following content LD edit view all parameters of graphics objects contact coil graphical objects related to the current value of target parameters Surveillance view all parameters specified under the target object to the current value In the module view selected a module object or function block examples or cited target node In surveillance view switching parameters shows that under the designated target object to the current value In the editorial view select a function block graphic object In surveillance view switching function block graphics display designated targets linked to the function block target object parameters to the current value Simulation Write Parameters LD write parameters in simulation debugging state In surveillance view select a parameter of LD that could be written modify its current value If the revised parameter value is effective and changes with the current value are not the same the blue eye catching logo is used in order to show that in the modification status CA FL PIR SMicrocyber Http www microcyber cn If there is the modified state parameters object in view surveillance that currently displayed in the List object user can select wrote parameters orders in view of the tool carry through simulation write Once write parameters are successful the relevant parameters objects will automatically update for the restoration state and allow writing
71. in the controller If it isn t sure that the virtual controller is consistent with the physical controller it is recommended to execute Download controllers after clear up before this operation Download modules after clear up Clear up the information which was downloaded to the module in the last time and then download the new information Download modules without disturbance The values of the function blocks parameters I O mapping relationship and communication relation of the module keep the same with the values of pre download or continued operation IF users have already downloaded an FBD module then edit it in the control strategy design environment and download without disturbance the objects which have already been downloaded keep the same and the objects which is deleted will delete from the physical controller and new objects added will be downloaded If a parameter of an FBD module is modified online its value will be reserved after download without disturbance if the default value of the parameter is modified offline its value will come up to the default value Note Before download the NCS4000 will check the validity of each module which is going to be downloaded If error occurs the NCS4000 stops the download immediately CA FL PIR SMicrocyber In order to ensure consistency and avoid conflict before download the NCS4000 will check Http www microcyber cn whether the module that will
72. irtual H1 device The all online physical device note of current network segment will be listed in H1 network segment the attributes of physical device including device physical marking device addresses device category device manufacturers ID device type ID device revised version DD and the amended version working conditions and so on Users can directly drat the physical H1 device to the virtual one Note 1 Operation can be carried out mapping the physical device and virtual H1 H1 device must have the same device vendors ID device type ID device as well as revised versions of DD version of the amendment 2 Virtual H1 device and physical one must map one to one 3 Because a large number of communications in order to increase the success rate of mapping the proposed network users will only need to access this mapping the physical H1 device in the successful mapping access to a need for physical mapping device H1 H1 Device Download H1 device will be downloaded to the device configuration information in the device H1 device download is different from the configuration of device download the following functions 1 Setting the address device of H1 2 Setting the PDTAG device of H1 3 Dynamic examples the H1 function block 4 Delete dynamic examples of H1 function block 5 Empty H1 device configuration information optional CA FL PIR SMicrocyber User right click virtual H1 device nodes in the po
73. is recommended to use higher configurations for the main engineer station or the computer running OPC server 1 4 Software requirements of NCS4000 software system Software requirements of NCS4000 software system are OS WIN2000 SP4 WIN XP SP1 SP2 MSXML parser 4 0 SP2 CA FL PIR Slicer ocy D er Http www microcyber cn WinPcap optional 3 0 or later Used by data packages analysis tool Other requirements for software system are explicated in initial configurations later 1 5 NCS4000 initial configurations Before use of NCS4000 software system it is necessary to do some initial configurations NCS4000 system requires all the workstations and controllers to connect on the same network segment and it s recommended to connect them into the same switch or Hub The IP address of each of workstations and controllers is configured within the same network segment such as 192 168 1 By default after the NCS4000 software is installed on a workstation the workstation is automatically set as a main engineer station and runs system information database When it needs multi workstations to cooperate with each other users must set main engineer station s IP address on the non main engineer stations after installation User can complete this operation by employing the system information database management tool In the case of cooperation the main engineer station communicates with other workstations an
74. ject Http www microcyber cn is added under its object node in the designated module view In the designated edit view a function block graphic object associated with the specified function blocks object is added in the properties view to show its associated attributes The addition of new function block graphic object can not overlap with the existing parameter or function block graphical objects the function block graphic objects corresponding to user defined function block template object can only be dragged and dropped to the edit view of the module object Method 3 In the view of the H1 network select a H1 device function block object without configuration and then use the drag and drop method and drag and drop its corresponding function block graphic object to its edit view After Drag and drop successful a H1 function block reference object associated with the specified H1 device function blocks object is added under its object node in the module view a function block graphic object associated with the specified H1 function blocks reference object is added in the properties view to show its associated attributes The addition of new function block graphic object can not overlap with the existing parameter or function block graphical objects The method is effective only for the designated FBD module object in H1 network segment H1 Device Function Block Replacement amend object information of the designated H1 device fu
75. ject s creation open preservation save close and attribute editing Data Management Data management targets for completion of managing various data object under module objects Including the parameters object the examples of user defined object function block standard function block reference object the user defined function block reference object s add delete edit and other functional attributes Template Management Targeted for completion of various management tasks related with function block template It includes adding deleting and attributes editing the custom directory objects and the user defined function block template object and automatic updating the template function blocks Arithmetic Editing Targeted for completion of module or user defined function block instance object control algorithm editorial work It includes the operations of opening closing and attributes editing Edit view and adding deleting moving attribute editing graphic objects and withdrawing and redoing the functions graphics editing operations Arithmetic Check Up Targeted for completion of module or user defined function block instance object control ESEE SMicrocyber algorithm inspection work This part includes editor syntax check editing error positioning and Http www microcyber cn other functions Online Monitoring It is targeted for the online monitoring and controlling of various data This part includes the
76. ject the standard function block reference object H1 function block reference object had not participated in a graphical configuration then use the drag and drop method and drag and drop its associated function block graphic objects to its father s edit view After Drag and drop successful a function block graphic object associated with the specified function blocks object is added in the designated edit view in the properties view to show its associated attributes Only the function block graphics objects associated with the function block object can be dragged and dropped to its father s edit view and the relationship between the two is one to one the addition of new function block graphic object can not overlap with the existing parameter or function block graphical objects If the function block object is a user defined function block instance object only in its effective control algorithm circumstances the drag and drop operation can be successful Method 2 In the template view select a standard function block template object or user defined function block template object then use the drag and drop method drag and drop its associated function block graphic objects to a specific edit view After Drag and drop successful a function block object associated with the specified function blocks template CA FL PIR SMicrocyber object standard function block reference object user defined function block reference ob
77. k menu This command can only take effect when a horizontal network connection line is selected in the editing view When a specific horizontal network connection line is selected the new branch network objects can be added The new network consists of two subnet objects each subnet object contains three basic graphic objects network heads network tails and horizontal networks connection lines The Addition of Subnet Objects Add new subnet objects In the editing view select a subnet objects network head graphical object then use the add subnet at the front or add subnet at the back command in the tools bar or right click menu This command can only take effect when a subnet object is selected The new subnet object includes the following basic graphical objects network head network tail and horizontal networks connection line The Addition of Contact Coil Add new contact coil graphical objects In the editing view select a horizontal network connection line graphical object and then use the added XXX contact or Add XXX coil command in the tools bar or right click menu This command can only take effect when a horizontal network connection line graphical object is selected The contact graphical objects can be added includes four types always open always closed the rising edge and the falling edge the coil graphical objects can be added includes six types positive negative positive conversion negativ
78. lude the address configuration the T1 T2 T3 timer in the SMIB should be correctly set to guarantee the CA FL PIR SMicrocyber successful address configuration among which the T1 and T3 timer is needed by the master Http www microcyber cn device the device used to perform address configuration usually is the interface device in the subnet the T2 timer is needed by the slave device the devices whose addresses are configured usually are the instruments and I O devices These timers should be set before the address configuration The three timers are unsigned 32 bit integer which denote time unit of 1 32 ms The configuration of the three timers is related to the current network parameter the devices number and the network load In order to guarantee the valid timer configuration when performing the configuration there should be no other packets transmission on the network T1 the value of T1 should be set according to the network parameters and the devices number on the network and it should be larger than the total transmission time that a system management service request packet and the corresponding response packet needed Its default value is 160000 that are 5 seconds T3 This timer is used to guarantee that a device could join the network using its new address before it is timeout it value is related to the network parameters and the devices number on the network the parameters needed to be consid
79. meter objects under the LD module object Amend default attributes The change of parameter object and effective scope is based on its data type Edit Standards or H1 Function Block Reference Object Properties amend specified standards or H1 function block reference object properties In the module view select a standard or H1 function block reference object nodes in the properties view display its associated attributes including the names of objects object descriptions object types templates name double click on the target node in the properties view that the standards or H1 function block objects invoked under all parameters associated object attributes is shown Amend object name attribute The function is only effective for standard or H1 function block reference object under the module object or user defined function block instance object The name of object standard function block can not be empty Up to 32 characters In alphabetical beginning and only in English letters numbers and underscores The only object of the father After the success of revision automatically update the object in the module the relevant editorial view show Amend parameter default attributes The change of parameter object and effective scope is based on its data type Edit User Defined Function Block Reference Object Properties amend specified user defined function block reference object properties In the module view
80. n short OUT IN Data types a pone S Ea Ewa ea m CNV_SB ICNV_SD CNV_SR CNV_ ST i P FHR int SMicrocyber CNV_DB CNV_DS CNV_DR CNV_DT type conversion long OUT IN Http www microcyber cn Data types ee S o a ue e O CNV_RB CNV_RS CNV_RD CNV_RT type conversion float point OUT IN Data types Pasig o CNV_TB CNV_TS CNV_TD CNV_TR type conversion time OUT IN Data types pence PUES er O LT_S LT_D LT_R LT T less than OUT IN1I lt IN2 Data are i GT_S GT_D GT_R GT_T bigger than OUT INI gt IN2 Data types _ ME Tn LE_S LED LE_R LE_T less equal OUT INI lt IN2 Data ae une eO GE_S GE_D GE_R GE_T bigger equal OUT INI gt IN2 Data ore CA FL PIR SMicrocyber Http www microcyber cn long float point time _jinput value 1 long float point time _ input value 2 EQ _ B EQS EQ_D EQ R EQ_T all equal OUT INI IN2 NE_B NE_S NED NER NE_T not equal OUT INI4IN2 NEG_S NEG_D NEG_R negate OUT IN promos iG RSD p 5 4 2 Functions Standard Functions in LD SIN COS TAN ASIN ACOS ATAN Q Fx IN Q float point joutput value alid Scope Exception Handling sN _o 6 283185 he IN value exceed valid scope the result is meaningless cos p 6 283185 he IN value exceed valid scope the result is meaningless he IN value exceed valid scope the result is meaningless TAN 0 6 2
81. n Tables Document Revision 9 0 Enumerations 240 249 are reserved for manufacturer specific definitions Therefore Host applications should not display meaningful information for these enumerations unless the Host has the Device Description for that specific Field Device Some Host applications have used a string of the character for this application e g Pressure 10 5 Any enumerations in the range from 250 255 are Reserved for a single definition if not defined Any enumeration not covered by another Design Note is Undefined HART instrumentation units comparison table JMicrocyb icrocy er Http www microcyber cn 35 Kelvin degrees kelvin E InH2O inches of water 68 degrees F Note 1 2 IWHg inches of mercury 0 degrees C Note 1 3 RRO feet of water 68 degrees F Note 1 4 mmm millimeters of water 68 degrees F Note 1 soe millimeters of mercury 0 degrees C Note 1 pounds per square inch Note 1 Pressure CE grams per square centimeter Note 1 kilograms per square centimeter Note 1 inches of water 4 degrees C Note 1 millimeters of water 4 degrees C Note 1 Volumetric Flow cubic feet per minute min liters per minute s im imperial gallons per minute cubic meter per hour gallons per second million gallons per day 24 liters per second million liters per day cubic feet per second cubic meters per second imperial gallons per hour imperial gallons per day normal liter per hour MKS Sy
82. nction block object associated with H1 function block object In the view of the H1 network select a H1 device function block object without configuration and then use the drag and drop method and drag and drop it to the designated function block graphic object in the edit view of module object After replacement successful update and show the H1 function block graphic objects and related H1 device function block object configuration identification The function is only effective for the designated FBD module object in H1 net and only in the same types of H1 device function block conducted Edit Function Block Graphic Object Properties amend designated function block graphic object properties In the edit view select a function block graphic object in the properties view to show its associated attributes including the names of objects object descriptions object type such as the implementation of ID Amending Executive ID attribute After revision in the edit view automatic update function block graphic object and object related to the function block graphics display Add Link Graphical Objects add a new line connecting graphical objects In the Edit View toolbar select Link tool Then in the edit view drawing link graphical object During process of the drawing link graphical object connecting endpoint may be able to be caught After the success of drawing automatically add a connection line graphics object between the
83. network object is automatically updated and displayed Modify the end style attributes After modification in the editing view the network end graphical object s end style is automatically updated and displayed If the end style is Jump its Jump location attributes is added in the attributes view Modify the jump location attributes After modification in the editing view the network end graphical object s jump location is automatically updated and displayed Deletion of the Graphical Objects to delete the specified graphical object In the editing view select a contact coil graphical object then use the Delete shortcuts or use the Delete command in the tools bar or right click menu In the editing view delete the designated contact coil graphical object If the contact coil graphical object is associated with parameter object then in the module view update the graphical configuration flags of the related parameter object In the editing view select a function block graphical object then use the Delete shortcuts or use the Delete command in the tools bar or right click menu In the editing view delete all graphical objects including function block graphical objects and related parameter graphical objects beneath the specified function blocks In the module view update the SMicrocyber P FHR ie Http www microcyber cn graphical configuration flags of the related function block objects If
84. nnections of clients After engineer A has disconnected form the database for 6 minutes the database will release the user If the engineer B doesn t want to wait for that time he can stop the system information database server on the master engineer station and then restart the server 2 2 Control strategy hierarchical structure In the NCS4000 control system the control strategy structure is based on module objects A module object is a control entity in logic and it can complete certain control tasks such as a control loop Modules don t influence each other and engineers can modify a module without affecting other modules Module objects are assigned to several area objects An area object is a higher abstract concept than the module objects The area objects don t substantively influence the control strategy and they only divide the whole control strategy into several portions in order to make users to manage the module objects of different types in different ranges According to the types of control arithmetic the module object in NCS4000 control system can be sorted into two types function block FBD module and ladder diagram LD module The control arithmetic of the FBD module is composed of standard function blocks user defined function blocks and the connecting relationship between the function blocks NCS4000 controllers support tens of standard function blocks users can make use of these standard function
85. nt select function block library gt input output gt DI m Use your mouse to drag and drop the graphics object of DI function block and add the module object Fbd1 to the edit view At meanwhile a DI function block P FHR int SMicrocyber Http www microcyber cn object node DI 1 will be added under the Areal node in the module view Use the same method to add a DO function block object DO 1 Add parameter object In the module view right click the Fbd1 Select Add parameter from the pop up menu and a parameter object node Param _1 will be added under the Fbd1 node In the attribute view modify the name of Param_1 to In1 and modify the logic I O field to Input Use the same method to add another parameter object with the name Out and set the logic I O field to Output Use your mouse to drag and drop the graphics objects of In1 and Out1 and add the parameter objects to the edit view of Fbd1 Ensure connect relation In the toolbar of the edit view select connect icon In the edit view draw a wire from the output port OUT _D of function block DI 1 to input port of parameter object Out1 Use the same method to draw another wire from the output port of parameter object In1 to the input port CAS IN D of function block object DO_ 1 In the modul
86. object in the properties view to show its associated attributes including the names of objects object type and so on Amend object name attribute The name of user defined function block template object can not be empty up to 32 characters in alphabetical beginning and only in English letters numbers and underscores the only object of the father After the success of revision automatically update the relevant shows of the object in the template and edit view Object Description attribute amended It is up to 100 characters Delete User Defined Function Block Template Object to delete specified user defined function block template objects In the template view right click a user defined function block template object in the pop up menu select Delete command The function is only effective when the designated user defined function block template object was not used CA FL PIR SMicrocyber 4 3 Arithmetic Editing Http www microcyber cn Algorithm editing includes the following types of functions Open View Edit Open the edit view for a specified object control algorithm In the module view double click the object module user defined function block instance reference object node open the edit view of specified object control algorithm if the designated object control algorithm edit view already opened then activate it User defined function block reference object control algorithm related with the edit vi
87. object of the amendment of many parameters 4 3 6 Communication between Modules Communication between modules is target for the completion of communication module configuration several major functions are as shown in the following Open Communication Configuration Information Open the original communication module configuration information Use the menu type application Communication between Modules order fe ModuleComm O x Description ltem_ Unknown gt Object Hame Item_1 Add Deseription Input Parameter Delete In Area Areal In Module FED Sacre Parameter Data Type Refresh El Output Parameter In Area In Module Parameter ata Type Close Open the Communication between Modules configuration dialog box initialize interface display If the original configuration information has the failure contents it will replace attribute values of related communications Refresh Communications Configuration Information inspect and update the communication module configuration information in the Communication between Modules configuration dialog box click refresh button Checks validity of the current configuration information If the current configuration information in the contents have failure content replace attribute values of related communications object CA FL PIR SMicrocyber Update interface display Http www microcyber cn
88. objects that the module object contains The result of the check up is displayed in the output view including level serial number object name location reason and so forth Editing faults Location According to syntax check up results locate the data or graphical object witch has editing faults or warnings In the output view double click the check up result message of the specific algorithm In the module or editing view select the relevant data or graphical objects If the related editing view is not opened then open it if the editing view is not the current active window and then activate it LD Parameter Reference Check Up check up the graphical objects of the specific LD parameters In the module view select the parameter reference command of the specific LD parameter object s right click menu then output the message of the graphical objects which reference the parameter eX TETN a XK ENG E eH Eea 001 ParanFig 243 At sal 10244000008 on aT 10244 TIM 55249 002 Connect_310 ARAJET 10244000009 AMen AT 10244 003 Connect 370 AFIBT EST 102440000 AMETIT 02t 004 Connect_3T8 APFIBTB aT 10244000015 AFB sy 02t The command is only effective to the LD parameter object the output information of the graphical object includes the name of the graphical object the network it belongs to and the network identification its concrete location in the network Users can locate the specific gr
89. on It is used to decide the types templates or examples of module object Unable to be empty and use object browser dialog box to choose CA FL PIR SMicrocyber Http www microcyber cn Control Algorithm it includes function block diagram FBD and Ladder Diagram LD based on the modules using Object View dialog box to choose Optional After confirm that the input and choice are effective the original active object modules will be closed then create and open new module object For the module based object modules their content is the same with the module object based on Open Module Object Open an exited module Use the menu or toolbar and input modules Open orders pop up targets of View dialog box In this dialog box select a module object Object Browse Dialog Object Search aR Control Strategy we Object Name Object Type Infomation eo Areal Control Strategy Area Object ed Object Module Instance Ww Cancel Confirm the selection then close the existing active module object and open the chosen module re initializing modules templates attributes output etc And automatically open the edit view of module object s control algorithm In addition if the module object ID acts as a start up parameter then user can start the NCS4000 control strategy development environment with after the module object being opened directly Save Module Object save the current configuration informa
90. ontrol Strategy Framework Management Virtual Controller Management Control Strategy Download Library Manage Startup Correlation Tools 4 1 1 Control Strategy Framework Management Area Management User can create an area object in Control Strategy Click the right key of mouse on the item Control Strategy then select create new area P FHR int SMicrocyber m System Configuration Infomatior Http www microcyber cn The new area object is directly added to Control Strategy and its name is in edited status The default name of new area object is area n n begins with 1 At present there is no limit of the total number of area User can rename and delete the area object We must pay attention to the deletion of area object because the module of the area object will be deleted simultaneously When other operation is working with the area object the delete operation will fail For example the deletion of the area will be prompted that object being locked when control strategy development environment is editing a module object Module Management Users can create a new algorithm module object for area object in NCS4000 Explorer Click the right key of mouse on the item Area object will pop up Create Module System Configuration Infomatior S A Control Strategy I Copy c Ctrl C In the dialog box you can input module name firstly but special characters don t allow adding
91. ope of SEL is 0 3 MUX8 the valid scope of SEL is 0 7 if the value of SEL is invalid Q 0 Data types A oti Parameters escription mo fone Jong _faputvalue3 N3 Ns tong fipt valve 5 INS tong fut value 6 INT tong fut value 7 Ns dong fut values Q feng fon fong utp vate 5 4 3 Standard Function Blocks Standard Function Blocks in LD SR double stable set operation first If SET 1 Q 1 if RESET 1 Q 0 if SET and RESET both equal to 1 Q 1 Si CAF PE i crocyber Te boon _euiptresut RS double stable reset operation first If SET 1 Q 1 if RESET 1 Q 0 if SET and RESET both equal to 1 Q 0 To teen _outputresit R_TRIG edge dection rising edge If CLK detect the rising edge Q 1 else Q 0 Te booten ouputresat F_TRIG edge dection falling edge If CLK detect the falling edge Q 1 else Q 0 Ta eoon output rut TON Start the delay timer When IN detects the rising edge the timer is started if IN 1 when the timer value gt PT Q I and the timer is stopped if IN 0 Q 0 the timer is reset and stopped Note in the non executing state EN 0 if the timer is started the Http www microcyber cn time counting persists o toca output switch TOF Stop the delay timer When IN detects the falling edge the timer is started if IN 0 when the timer value gt PT Q 0 and the timer is stopped if IN 1 Q 1 and the timer is reset and stopped Not
92. ormation database management tool 1 6 2 Design control strategy structure In Start menu select Program gt NCS4000 gt Resource manager and open NCS4000 resource manager Create area object E Inthe view of resource manager click your right mouse button and select System configuration gt control strategy Select Create new area from the pop up menu and an area object node Areal will be added under the control strategy node Create module object Select the Areal and right click it and select Create new module from the pop up menu this opens a New module dialog mM In the New module dialog type Fdb1 in the name field then select Function E Block Diagram in New module object item and leave other items set to default value then click OK A module object node Fbd1 will be added under the Areal node E Use the same method to add a ladder diagram object node Ld1 under the Areal node 1 6 3 Edit Function Block Diagram module arithmetic In the view of resource manager click your right mouse button and select System configuration gt control strategy gt Areal gt Fbd1 Select Edit gt Use configuration software offline edit from the pop up menu this open the NCS4000 control strategy design environment Add function block object mM Inthe template view of control strategy design environme
93. osed the corresponding applications 4 4 5 The Engineers Station Selecting database gt main engineer setting menu item will pop up the dialog of setting IP address of main engineer station A FL PEI SMicrocyber Main Engineer Station IP Address E4 Http www microcyber cn 132 168 1 200 Cancel The default is the machine address Once setting up the server IP address other NCS4000 software to link database information system will automatically connect to the main station engineers Note 1 System information database management tools can only monitor and control the machine database services If the non stop main engineer is of the machine the management tools in the start up and stop database services menu and toolbar will automatically lapse 2 If NCS4000 other system components resource management configuration control strategy development environment etc has been launched and not closed before revising the main engineers IP address and these components are still links before the main engineers Station Information System database Therefore to prevent unnecessary differences please revise the main engineers IP address before determining NCS4000 other components in the system has stopped running 4 5 System Information Database Upgrade Tool Introduction NCS4000 information system database upgrade tool NCS4000 DBUpgrade is mainly used for upgrading NCS4000 information data
94. ownload Virtual Controller controller mapping and I O module mapping configuration etc Controller Download Controller download consist of two modes one is downloading the entire controller and the other is downloading the control strategy module All of them can be selected in the right key item of Virtual Controller When downloading single controller user can click the right key item of controller object manually select the downloading module in the pop up dialog of module object browse User also can find out the downloading module directly from control strategy module list then click the right key and select download menu After confirming the downloaded object the download dialog will be popped up Then click the download button to begin downloading The downloaded information will be display in the download information column At present user can not force to interrupt the download process because the download and close button will be invalided during downloading period After the end of downloading these buttons will be valid AFL PEI SMicrocyber Download controller Controller configuration Http www microcyber cn Download status Check configuration Generate configuration Download configuration Clear configuration Save configuration Controller Mapping Controller mapping refers to the establishment of virtual controller and the physical relationship between the controllers
95. p up menu choose the right download order Http www microcyber cn If you choose Download clearance device order will be emptied H1 device configuration information in the pop up download dialog box click on download button Note 1 Download H1 device orders were not activated only in the physical and virtual H1 device for the mapping device 2 When users choose emptied device configuration information the network will lead paragraph of the circuit configuration that can not be used 4 1 3 Control Strategy Download This part can refer to Virtual Controller Management 4 1 4 Library Manage Explorer can visit all of library object and manage part of them In the explorer can visit the library including FBD standard function block library ladder diagram library operator function function block as well as module template library One of the standard function block library and ladder diagram library are read only their modification must be done in the development environment of control strategy Template Library can be amended Module Template Library Management The module template library store module objects of predefined and user defined these modules can be dragged directly to control strategy Module Objects can be classified in the storage users can define their own categories Right click on the mouse is modular template library select New types of directory menu item and then name for the new categor
96. ptH gt ft Faia Object Name 1 0 Reference P Assign Controller_ 1 0 Refere Control Strateg Control Strateg Controller 1 IGINA Analog Input 40 Function block IQ _OUT_A Analog Output 40 Function block IO _OUT_MAS Eight Multiplexed Analog Output MAG Functio El E Filtering When the project is larger we can use this software filtering to reduce browsing scope There are four kinds of filtering options filtering by module or region filtering by controller or I O module The menus of these four functions are all in the document menu When choosing type of filtering by XX the software browser window will pop up and suggest users to choose XX types of objects I O function blocks referenced Information Management Under control network mode the mouse right click on the I O modules or channel object select I O function block information menu items then pop up dialog function block of cited information from the I O channel Browsing the cited information from right key menu is shown as follows 1 0 Block Reference Inf TO Module Channel Path TO Reference Block Path O Controller 1 1 Modulel IO Channell Areal FBCAL Delete Delete All Refresh CA FL PIR SMicrocyber In the dialog box user can delete the configured citer information to manage select Edit button Http www microcyber cn will activate the control strategy development environment edit the module object of cur
97. r has Ethernet NICs can use the TCP IP protocol to communicate with other controllers within the same subnet or communicate with the work station computer in the network The I O modules 1 e I O communication cards can be installed into the controller each controller can hold 32 I O modules At current time the NCS4000 controller can support the following I O modules e 8 channel 4 20mA current input module NCS4000 AI8 I e 16 channel current input module NCS4000 AI16 I e 8 channel voltage input module NCS4000 AI8 V e 16 channel voltage input module NCS4000 AI16 V e 8 channel HART input module NCS4000 AI8 HART e 8 channel pulse input module NCS4000 PI8 e 8 channel hot couple input module e 4 channel hot resistor input module NCS4000 RTD4 e 8 channel hot resistor input module NCS4000 RTD8 e 8 channel 4 20mA current output module NCS4000 AO8 e 8 channel 24V DC digital input module NCS4000 DI8 24VDC e 16 channel 24V DC input module NCS4000 DI16 24VDC e 16 channel 24V DC dry node input module NCS4000 DI16 24VDC DRY e 16 channel 24V DC voltage output module NCS4000 DO16 24VDC V e 8 channel 220V AC digital input module NCS4000 DI8 220VAC e 16 channel 220V AC digital input module NCS4000 DI16 220VAC e 8 channel 24V DC digital output module NCS4000 DO8 24VDC e 8 channel 220V AC solid relay output module NCS4000 DO8 220VAC e 2 channel FF fieldbus H1 protocol module NCS4000 FF H1 CA FL PIR
98. r module object Ld1 changes along with the parameter object Out1 under module object Fbd1 E The current value of parameter object In1 under module object Fbd1 changes along with the parameter object Outl under module object Ld1 1 6 8 Note When using the current version of NCS4000 to configure project 1t should be noted that Capability of system information database In the system information database it permits the user to build at most 255 areas in each project database and it is allowed to build at most 255 modules in each area and add at most 255 standard function blocks defined by H1 or users themselves in each FBD module But right now it is recommended that the number of function block in a NCS4000 project database should be less than 10000 Scale of ladder diagram arithmetic By now there is no specific limit of the length of ladder diagram arithmetic for NCS4000 controller but if the ladder diagram arithmetic is too long the resource may be not enough If it prompts that program downloading fails user need to check the length of ladder diagram arithmetic Otherwise during the time of configuring ladder diagram there should be at most 1024 parameter objects which include all the parameter objects under module objects and user defined function block instance reference objects Module loop cycle By now the loop cycle for each module including FBD and LD is 1000 ms by def
99. rd HE OFC Server Start Stop Re adyyrite Controller List POT ag 36 i NCS 4000 Controller O44 IP Address 192 168 2 36 HCS4000 CTLEOASEBACOI 192 165 2 44 HCS4000 CTLE 44 Conti guration Start Diagnostic Tools Users can start NCS4000 system diagnostic tool from the process group the tool automatically activated to connect NCS4000 I O server If the I O server did not start diagnostic tools users will be asked whether to activate I O Server Management In diagnostic tools we can control I O server the OPC server operations including start stop state detection State Controller Detection There is List controller information of Diagnostic tools in the standard pages The list shows that all known that is once online controller state information including the controller that has been off the assembly line The controller work before normal green icon Offline or no detected before the controller icons and text information for the controller is Gray The controller is initializing during no icon Shown information including physical controller PDTag IP address device ID DevicelID Once the diagnostic tools and the I O server connection established they will automatically update the information Controllers Attribute Set Users can use the on line diagnostic tool for the physical attributes controller settings Epa FHE OS SMicrocyber frase PA Http www microcyber cn
100. rectory information of device description 5 After the completion of importing by watching importing detailed information box combination to access the information into detailed information The CFF Document Directory Requirements Are As Follows 1 Path formal requirements vendor ID six characters 16 mechanism device version ID four characters 16 mechanism CFF file name 16 characters mechanism 6 2 A CFF corresponding documents in the meantime some suffixes documents called sym and ffo the names of these two documents counterpart CFF file name of the former four characters and in the same directory 3 CFF file format need accord with FF 1 5 or 1 7 format documents requested Note In accordance with the following steps user can amend device manufacturers the types of device and function block Name 1 In the installation directory to find DD Contents 2 Open the Support ini in DD directory 3 Find Manufacturers By Id ID name To amend the relevant manufacturers name or add names of new vendors to participate in the paragraph 4 Find Vendor ID Devices By Code ID name Amend the name or type of device will be new types of device added to the corresponding paragraph 5 Find Block Type Mnemonics Device manufacturers ID type ID device amended version of the revised version of the DD function block DDItem name To amend the relevant function block to add a new name or names of function blocks including
101. rent function block In the control strategy mode the mouse right click on the function block or parameters object select Cancel I O configuration information menu item will deleted the I O configuration information related the current function block Mapping From I O Modules and Channel Perspective Users can map from I O module or a channel perspective In the network based control browser mode user can select function blocks mapping from I O module or channel menu Attribute dialog box of I O module or channel will be pop up From I O channel right view menu attribute dialog box is shown in the next figure Click on the Browse button and select the function blocks or ladder diagram parameters View dialog function block can be displayed and parameters will be automatically filtered by type If there is no channel mapping I O function block the original I O function block path will be empty 1 0 Module Channel Properties X Channeli Mdoule Mame IO Channela Channeli Mdoule Type Cancel Discrete Input Channel 250 AC Properties Old If Block Path E Data Type LOCALI DATA Hew IO Block Path Browse Data Type LOCAL_IO_DATA a Mapping From the Perspective of Function Blocks and Parameter Users can also map from the angle of I O function block or parameters Under the browser mode of control strategy based the mouse double click function block or parameters objects will pop up I O fun
102. s Device MAC Address CA FL PIR SMicrocyber Links To Disconnect H1 In the pages of the standard diagnostic tools mouse right click on the selected controller in the Http www microcyber cn pop up menu choose disconnect the link of the H1 the current controller IOServer with selected links between H1 was disconnected Attention OServer without informing its client H1 link has been disconnected if the disconnect H1 link after the controller under the H1 device operation and the controller IOServer H1 link was re established relations System Parameters Set The standard page of the controller can also filter system parameters such as configuration click Configuration button will show a configuration file ini format The document can be assigned parameters include Bundled Local IP Addresses Controller Substituted Filter OPC Server Options Communications Parameters Set 5 Appendix 5 1 HART instrument unit specification Each channel of a HART module contains 4 variables and each variable is composed of value and unit The code of HART instrument unit is one byte data and the unit is divided into several categories such as temperature length capacity speed pressure and so on HART instrumentation unit comparison table is in the reference documentation below Table 2 Unit Codes HART Communication Foundation Document Number HCF SPEC 183 HART SMART Communications Protocol Commo
103. s closed 1 6 7 Online monitoring Start online monitor E In the view of resource manager click your right mouse button and select System configuration gt control strategy gt Areal gt Fbd1 E Select Edit gt Use configuration software offline edit from the pop up menu this opens the online monitor window of Fbd1 mM Use the same method to open the online monitor window of Ld1 Monitor online E In the module view of the Fbd1 online monitor window select Fbd1 gt DI_ 1 then all the values of parameter objects of function block object are displayed in the monitor view E Inthe module view of the Ld1 online monitor window select Ld1 then all the values of parameter objects of function block object are displayed in the monitor view Control online E In the monitor view of the Fbd1 online monitor window modify the VALUE field of parameter object OUT D under function block object DI 1 to Discrete state 1 click Write parameter button and write value to field device E In the monitor view of the Ld1 online monitor window modify the value of parameter object Local2 under function block object Ld1 to 1 click Write parameter button and write value to field device CA FL PIR SMicrocyber Inter module communication Http www microcyber cn E The current value of parameter object In1 unde
104. s the graphical object of the self defined function blocks including reference and instances object then it can only be copied to the editing view of the module object If the current self defined function block including reference and instances object does not match with the graphical object pasted the paste can not be performed If the current parameter object does not match with the graphical object pasted then the original association relations will not be kept 4 3 3 Algorithm Check Up Algorithm check up is used to check the control algorithm of the module object or the self defined function block instance object it mainly includes the following types of functions The Syntax Check Up check syntax of the specific object s control algorithm In the module view Right click on the module object or self defined function block instance object node in the pop up menu select the validity check up command CA FHR int SMicrocyber Level Order Object Position Reason o o o o ooo Oooo Error 1 Param 1 Parameter object 15 not used Warning 2 Inst_l selt defined Function Block instance 1 Http www microcyber cn The command is only effective to the module objects or self defined function block instance object It is used to perform the syntax validity check up of the specified object s control algorithm The control algorithm syntax check up is performed on all the self defined function block
105. screte Inpuk Channel 50v AT Gio Channel Discrete Input Channelf250vac Hio Channels Discrete Inpuk Channelf250vac Oio Channel4 Discrete Input Channelf250v4c O10 Channel Discrete Input Channelf250vac O10 Channel Discrete Inpuk Channelf 50y4c Oo Channel Discrete Input Channelf250vac Gic Channel Discrete Inpuk Channeli 250v AT Gic Channel Discrete Inpuk Channel 50v AT Oio Channeli o Discrete Input Channelf250v4c O10 Channeli 1 Discrete Inpuk Channelf 50v4c Gio Channell2 Discrete Input Channelf250vac O10 Channel 3 Discrete Input Channelf250vac Gic Channell4 Discrete Inpuk Channel 250v AT r 4 F Ready y I O Configure Information Browsing and Management This software provides two basic modes of browsing I O configuration information Based on the control strategies and control network Based on the control strategy the users can see configuration information of region module function block parameter etc List file names with the related I O modules or channel Contrary to Network based control what the users see is that the controller I O modules I O modules channel and so on List file names with their associated function block or parameters In I O mapping tool select the control network or control strategy item of the View menu then Sificrocyber user can switch between them Http www microcyber cn 0 Configuration System Configuration Infomation Areal FEC f joj x FilefFE View Hel
106. se the ariable is unchanged If the status of the left connection is TRUE the FALSE value is copied to the variable or else the ariable R ariable is unchanged
107. se services will be stopped and then proceed to backup work Each database backup file will has a response and backup success will prompt users By default backup file name and the database name the same as the expansion called tar bz2 stored in the database where the same directory For example backup database c NCS4000 Bin DbDemo while backup documents for the c NCS4000 Bin DbDemo tar bz2 users can pop up in the backup database dialog box installed backup file name as well as document storage backup path 4 4 4 Resume Database Selecting database gt resume database menu item or double click the Mouse icon resume database Management tools will directly choose a document dialog the user to be prompted to choose the database backup file tar bz2 When restoration is successful it will automatically build management tool to restore the directory database and the data Users can set the names and the storage directory path of the restoration database in the pop up dialog resume database During restoring the database the restored directory database can not be browser and applicator such as the use it could cause loss of data and other unpredictable problems If there is a resumption errors please check reasons and then resumed If there is a browser window looking at the catalog or its sub folder contents directory can be switched on or off window If other applications using directory in the file cl
108. select a custom function block reference object node in the properties view display its associated attributes including the names of objects object descriptions object type such as the name template Amend object name attribute The name of user defined function block reference object can not be empty Up to 32 characters In alphabetical beginning and only in English letters numbers and underscores The only object of the father After the success of revision automatically update the relevant show of the object in the module and edit view Object Description attribute amended It is up to 100 characters Delete Data Object to delete the specified data object In the module view right click a data object parameter object user defined function block P FHR int SMicrocyber instance object user defined function block reference object the standard function block reference Http www microcyber cn object H1 function block reference object node In the pop up menu select Delete command Generally the order is only effective for the data objects which don t participate in graphical configuration The object parameters under special and custom function block can only be deleted with his father If user defined function block instance object participates in graphic configuration the input output target parameters can not be erased Delete Data Objects in the module view the corresponding data object nodes were deleted
109. ssfully launching online monitoring in accordance with predetermined cycles real time updates and display the following contents In the FBD editing view the current value of the related parameter object in all the parameters graphical objects and the function block graphical objects Inthe LD editing view the current value of the related parameter object in all the parameters graphical objects and the contact coil graphical objects In the monitoring view the current value of all the parameter objects under the designated objects In the module view select a module object or a function block object standard function block reference object self defined function block instance object self defined function block reference object node in the monitoring view switch to display the current value of the parameter object under the designated object In the monitoring view the current value of the parameter object under the FBD module object the self defined function block instance object and the self defined function block reference object is read only the current value of parameter objects under the LD standard function block reference object is not displayed In the editing view select a function block graphical object In the monitoring view switch to display the current value of the parameter objects under the function block objects associated with the designated function block graphical object On line Writing Param
110. start up stop of the on line monitoring the circularly reading data and real time data displaying online revising parameters and other functions Simulation Debug It is targeted for the completion of Ladder Diagram LD module offline simulation debugging tasks Including the start up stop of simulation debugging the recycling read data and real time data display modify simulation data and other functions Communication between Modules It is targeted for completion of communication module configuration Including the open refresh preserve communication configuration information and add remove attribute edit the communications objects and other functions 4 2 2 Module Management Module management targets for the completion of the management of modules including the following types of functions The New Module Object creating a new module object Use the menu or toolbar and input modules new pop up new module dialog box In this dialog box enter the name of module select module position if based on the other modules either to select a module object based on or to choose a control algorithm if a 4B be mem o oo o TI RE po THA SETHRES es Object Name It can not be empty not including lt gt and other special symbols If it is a module instance object the whole object is under the sole control strategy otherwise the object under his father only Module Locati
111. stem cubic meters per minute barrels per second 1 barrel 42 U S gallons barrels per minute 1 barrel 42 U S gallons barrels per hour 1 barrel 42 U S gallons barrels per day 1 barrel 42 U S gallons JMicrocyb icrocy er Http www microcyber cn 137 ImpGal s imperial gallons per second 138 l hr liters per hour 115 T inches per minute Barrels 1 barrel 42 U S gallons CEPTE bbl liq 1 liquid barrel 31 5 U S gallons Ni 124 bbl liq oo T abbreviation is not from a reference text normal cubic meter MKS System normal liter MKS System standard cubic feet US System Mass Flow grams per second Velocity CA FL PIR Slicer ocy D er Http www microcyber cn 73 kg s kilograms per second 74 kg min kilograms per minute 75 kilograms per hour metric tons per minute metric tons per hour 79 MetTon day metric tons per day short tons per minute LTon hr long tons per hour specific gravity units grams per cubic centimeter kilograms per cubic meter lb CuFt pounds per cubic foot grams per milliliter Mass per kilograms per liter Volume grams per liter pounds per cubic inch short tons per cubic yard degrees twaddell degrees baume heavy degrees baume light Centipoise Electromagnetic unit of Electric Potenti ve m V Volts Electrostatic unit of Current m Milliamperes Electromagnetic unit of Resistance includes Work 89 deka them f dea therm Viscosity CA FL PIR SWicrocy
112. strategy design environment 1 6 6 Download configuration information Create virtual console CA FL PIR SMicrocyber E In the view of resource manager click your right mouse button and select System Http www microcyber cn configuration gt control network Select Create a new controller from the pop up menu and a controller object Controllerl is added under the control network Map controller M Right click the Controllerl and select Map controller from the pop up menu then open a Object browse dialog E In the Object browse dialog select an available physics controller object then click OR Assign module M Right click the Controller gt control strategy module list and select Assign gt Area from the pop up menu then open a object browse dialog E In the Object browse dialog select the area object Areal and then click OR Prompt the message that the Areal is assigned to the controller1 Download module M Right click the Controller and select Download gt Whole controller from the pop up menu then open a Controller download configuration dialog In the Controller download configuration dialog click Download button and start download E Download successfully and click Close button then the Controller download configuration dialog i
113. t module object attributes In the module view select the module object node in the properties view its associated attributes is shown including the names of objects object descriptions object type cycle and control algorithm Properties ax Object Name Inst_1 Object Des View Scale 75 View Grid OFF View Height 3600 View Width 2000 Amend Object Description attribute Modify cycle attributes Effective range 100 milliseconds to 60 seconds Amend H1 network segment attributes The controller has been assigned to the FBD module object allowing the establishment of its associated H1 network segment used in the H1 function block configuration If the designated H1 net is effective then all the network devices and H1 function blocks in the H1 are shown in the H1 network segment view The relationship between H1 network segment and FBD modules is one to many that is under the same network segment one H1 function block can be configured in a number of FBD module but a FBD module can only be configured a H1 function block under the same network 4 2 3 Data Management Data Management module target for the completion of various management tasks for data object including the following types of functions Add A Custom Function Block instance Objects Add a new custom function block instance object ALPE IR SMicrocyber JR Add Parameter Ps Http www microcyber cn Parameter Referencel PR Y Add User d
114. ted horizontal network graphical object in the designated editing view After the Drag and drop operation successfully finishes beneath the object nodes belong to designated editing view in the module view add a function block object standard function block reference object self defined function block reference object node corresponding to the designated function template object After the designated horizontal network connection line graphical objects in the editing view add a function block group object corresponding to this function block object The function block group object corresponding to the self defined function block template object can only be dragged and dropped to the editing view of the template object Note Method 1 calls the same function block object including references and instances for many times that is in a cycle period the data of the same function block is processed for many times Method 2 refers the same function block object for many times although the algorithms of these function block reference objects are the same but they have their own data area and can make independent computing and processing The user should have a good understanding of the differences between the two methods and avoid the possible editing mistakes The Association of Parameter Object and the Graphical Object associate the parameter objects and the graphical objects In the module view select a parameter view beneath the mod
115. tegy gt security options the network access the sharing of local accounts and safe mode set to classical local users to verify their identity 2 The interface and usage of dcomcnfg exe vary in different operating system See OPC DCOM privileges configuration for details Example we provide a simple example in order to show the design flow of an application project based on NCS4000 control system l a AA ge ee Create system information database Design control strategy structure Edit Function Block Diagram module arithmetic Edit Ladder Diagram module arithmetic Configure inter module communication Download configuration information Online monitoring CA FL PIR SMicrocyber 1 6 1 Create system information database Http www microcyber cn In Start menu select Program gt NCS4000 gt System information database management and open system information database management tool Inthe NCS4000 system information database management tool double click New database icon this opens a New database dialog In the New database dialog type SysDb1 in the name field and leave other items set to default value then click OK Click Yes button in the Database SysDb1 is created successfully Set it to active database or not message box and click OK in the message box Active the database successful Close the NCS4000 system inf
116. the IP address in the Filter Exclude list Vice versa when the default filter setting is non initialized completely Init All no the I O server will only provide the controller visiting services of the IP address in the Filter Include list For example when the filters are installed as follow the I O server will provide all controller visiting services except the controller 192 168 3 5 Filter Default Init All yes Filter Include Filter Exclude 192 168 3 5 Controller Access Protocol parameters Users can collocate some controller access protocol parameters in the configuration file of 10s ip _setting ini The detailed information is as below Max Session Buffer Size Size of the biggest conversation buffer It is related to the controller version of the agreement CA FL PIR SMicrocyber users cannot be amended in general The value of new controller is 2048 default the old is 1460 Http www microcyber cn 3 2 OPC server 3 2 1 Introduction NCS4000 OPC server accords with the standards of OPC DA 2 0 and can provide client programs with real time visiting services of the controller data The ProgID of the server is Microcyber NCS2IOServer 3 2 2 Start and stop Users can start NCS4000 OPC server in the manner of direct connecting through OPC client program The server will automatically establish the address space corresponding to the configuration information For the larger s
117. the deleted parameter graphical object is associated with parameter object then in the module view update the graphical configuration flags of the related parameter object In the editing view select the network head graphical object of the non first subnet object beneath the network branch object then use the Delete shortcuts or use the Delete command in the tools bar or right click menu In the editing view delete all the graphical objects under the specified subnet object If there is only one subnet object left in the network branch object which the deleted subnet object is affiliated to then all the graphical objects under the left subnet object are automatically merged into the network objects affiliated to this network branch object In the editing view select the network head graphical object of the first subnet object beneath the network branch object then use the Delete shortcuts or use the Delete command in the tools bar or right click menu The prompt will come and ask if you want to delete the entire branch network object If the answer is yes then delete all the graphical objects under this network branch in the editing view otherwise just delete the selected subnet object and the expected results as mentioned above In the editing view select the network head graphical objects of some backbone network objects then use the Delete shortcuts or use the Delete command in the tools bar or right click menu In
118. tion Use the menu or toolbar and input modules Save command The order only is valid when configuration information of the current module or under its data objects changes Save Module Object As Save the current module as a new module object Use the menu enter modules Save as command pop up targets Save dialog box In this dialog box select storage location of the new module object and enter the name of the new module object CA FL PIR SMicrocyber Storage locations deciding the type of module object templates or examples Http www microcyber cn Object Name It can not be empty Not including lt gt and other special symbols If it is a module instance object the whole object is under the sole control strategy otherwise the object under his father only After confirm that the input and choice are effective the current object modules will be closed then create and open a new module object The new module object s content is the same with the module object based on Close Module Object close the current module object Use the menu enter module on off order For the current module or its Data Objects if there is a change in configuration information the system will suggest to preserve the module object before close it After the module object is closed all the edit views close and the contents in other views are cleared up Edit Module Object Properties amend the curren
119. tion is copied to the right connection or else he FALSE value is copied to the right connection If the variable is FALSE the status of the left connection is copied to the right connection or else he FALSE value is copied to the right connection When the variable changes from FALSE to TRUE hen the status of the left connection is copied to the right connection or else the FALSE value is copied o the right connection When the variable changes from TRUE to FALSE ariables hen the status of the left connection is copied to the N right connection or else the FALSE value is copied o the right connection Coil according to the status value of the left connection change the status value of the related variables and always pass over the status value of the left connection to the right connection Diagram object Explanation ariable The status of the left connection is copied to the ariable ariable The status of the left connection is negated and copied to the variable abl When the left connection changes from FALSE to ariable rising edge coil TRUE the TRUE value is copied to the variable o P l else the variable is unchanged When the left connection changes from TRUE to ariable falling edge coil FALSE the TRUE value is copied to the variable o else the variable is unchanged If the status of the left connection is TRUE the bit setting coil TRUE value is copied to the variable or el
120. to the module name R FHR int SMicrocyber New module Name PID 02 Property Control Studio Module ka ptons Http www microcyber cn Based on module in area Based on module in template New Module m OK There are 3 mode of the module creation base on the existed module base on the module library and create directly User needs to select the module manually if he selects base on the existed module or base on the module library The directly created module is blank user needs to point out the sort of arithmetic Function Block or Ladder Diagram Select OK the creation of module will be end In addition there is a convenient method of module creation namely dragging User can drag the module in module library to the Area also can drag in the area or between areas The sequence number sets the obtained modules from 1 The editing module can not be copy delete and rename 4 1 2 Virtual Controller Management Virtual Controller Management User can add Virtual Controller to current configuration project under Control Network Virtual Controller can be created less than 32 Click the right key of mouse on the item Virtual Controller Object and can copy delete and rename by the item ch FS Ha a SMicrocyber 5 System Configuration Infomatior AB Control Strategy Physical Network Http www microcyber cn rg In NCS4000 Explorer user can d
121. tomatically Delete parameter or function block graphic objects then related links object automatically be deleted in the module view the related parameter or function block graphic objects CA FL PIR SMicrocyber configuration identifications are reset Http www microcyber cn Delete function block graphic objects the implementation of identifications of other related function block graphics objects subsequent updates 4 3 2 Ladder Configuration The Addition of Network Objects Add new network objects In the editorial view use the command add network at the front or add network at the back in the tools bar or right click menu This command can only take effect when there are no selected graphical objects and no selected master network objects in the editing view In the editing view if a backbone network object has been selected the new network object will be added before or after it Otherwise the new network object will be added at the head or at the end of the backbone network objects queue The new backbone network object includes the following basic graphic objects network Index network title network head network tail and horizontal network connection line The Addition of the Branch Network Objects Add new branch network objects In the editing view select a horizontal network connection graphical object and then use the add network branch command in the tools bar or right clic
122. tory of NCS4000 executable program Found OPC Server Load from SYSDB no Set the item of Load from SYSDB to no After the configuration is modified the OPC server should re run Note At present the local storage function are not provided 3 2 3 OPC server accessing optimization NCS4000 system provides a series of options for the configuration of the I O server and OPC server A reasonable configuration will enable NCS4000 OPC Data Access to achieve the best performance OPC server address space configuration All of the control strategy module parameters of NCS4000 system can shown in the address space structure of the OPC server but in fact a lot of parameters are rarely used If these parameters are added to address space and meanwhile there are lots of function blocks it will waste the system resources of the computer and affect the performance CA FL PIR SMicrocyber Http www microcyber cn In NCS4000 system several configuration ways of address space are provided as follows e 0 not add any parameters e Add I O typed parameters and reserve the parameters in the list Default e 2 only add I O typed parameters e 5 Self defined Currently does not support e 10 All parameters are added In the file of ios ip setting ini the parameter OPC Server AddrSpace Level can be set and it defaults to 1 if the parameter is not set Reservations list is one series of self definition parameters n
123. two endpoints in the properties view to show its associated attributes Link object can only connect from the parameters or function block graphical object output endpoints to the parameters or function block graphical object input endpoint Output can be connected several times and input can connect only once CA FL PIR SMicrocyber Add Text Graphics Object add a new text graphics object Http www microcyber cn Edit View in the toolbar select Text tool Then in the edit view the text graphics is rendering objects Drawing success in view of the designated spots editorial add a new text graphics object in the properties view to show its associated attributes Text graphic objects can be overlapped with other graphic objects Editing text graphics object properties amend specified text graphics object properties In the edit view select a text graphics object in the properties view to show its associated attributes including the names of objects object type location graphics text color text content Revised text color attributes After revision in the edit view automatically update and display the color of the text graphics object Revise text of the attribute After revision in the edit view automatically update and display the content of the text graphics object Amend Graphical Object Location And Size In the edit view select the Choice tool in toolbar then select some graphic objects an
124. ule object or self defined function block instance object node and then use the drag and drop method drag and drop it to the designated contact coil graphical object or parameter graphical object in the editing view of its parent object After the drag and drop operation successfully finishes display the name of the associated parameter object on the contact coil graphical object in the editing view and in the module view and update the graphical configuration flag of the designated parameter object The parameter object can only be associated to the contact coil graphical object or parameter graphical object which is matched with its data type The requirement of contact coil graphical object or parameter graphical object for the data type of the parameter object can be obtained from the prompt information of the graphical object in the editing view CA FL PIR icrocyber In the editing view select a contact coil graphical object or parameter graphical object Http www microcyber cn then use the revocation of parameters association command in the tools bar or right click menu On the designated contact coil graphical object or parameter graphical object in the editing view revocate the name display of the associated parameter objects In the module view update and display the graphical configuration flag of the designated parameter object Note The self defined function block include instance
125. ule object which has not started the download or the download is not successful or the editing or modification has been made after the last successful download can not entering the on line monitoring state After a successful launch the operations such as module management data management template management algorithm editing and algorithm check up are all prohibited Re initialize the module view the monitor view and the output view and close control algorithm s editing view of all the self defined function block template objects update and display the graphical object in all editing view which is in the open state the data reading thread is automatically started and entering the on line monitor state CA FL PIR SMicrocyber Stop On line Monitoring stop on line monitoring of specific module objects Http www microcyber cn In the main menu select the debug stop online monitoring command This command is only effective for the module object which is in the on line monitoring state After the on line monitoring is stopped the data reading thread is automatically stopped Reinitialize the module view and the monitoring view close the control algorithm s editing view of all self defined function block reference object update and display the graphical objects in all the editing view which is in the open state the module object restores to the editing state On line Data Reading And Real Time Display After succe
126. undary between the control arithmetic and physical device so that the users can easily maintain the system Virtual controller configuration Users can add virtual controllers arbitrarily into the control network The configuration of virtual controllers includes two aspects control strategy module assignment and I O mapping configuration Control strategy module assignment Users can assign modules in arbitrary areas of current project to virtual controllers but each module has to been assigned to only one virtual controller The modules not only FBD modules but also LD modules in different areas can be assigned to a single virtual controller the modules in a single area can also be assigned to different virtual controllers Each virtual controller could contain at most 255 modules and each physical controller dose CA FL PIR SMicrocyber Http www microcyber cn 1 O mapping configuration Without physical devices uses can configure virtual controllers I O communication modules offline 1 e directly add I O communication modules that will be used in future When physical devices are online such as NCS4000 controller and I O communication modules NCS4000 resource manager will read the information of actual I O modules and map them to the configured virtual I O modules The mapping is based on the location of slot in which the module is inserted For example if users insert an AI module in Slot 1 at the tim
127. under the Fbd1 node E In the attribute view modify the name of Param_1 to In1 and modify the CA FL PIR SMicrocyber logic I O field to Input mM Use the same method to add another parameter object with the name Out1 and Http www microcyber cn set the logic I O field to Output add a parameter object with the name Locall and the logic I O field to Interior add a parameter object with the name Local2 and the logic I O field to Interior Associate parameter object with graphics object E In the edit view of module select Ld1 gt In1 node E Use your mouse to drag and drop the parameter object In1 and associate it with the connecting point graphics object under the network object 000001 in the edit view If operate successfully the name of the connecting point graphics object will be update to In1 mM Use the same method to associate the parameter object Locall with the winding graphics object under the network object 000001 associate the parameter object Local2 with the connecting point graphics object under the network object 000002 and associate the parameter object Outl with the winding graphics object under the network object 000002 e In the module view right click the Fbd1 Select Validity check from the pop up menu Then in the output view you can
128. ure 1 NCS4000 System Architecture NCS4000 is a complete distributed fieldbus control system which is composed of P FHR int SMicrocyber human computer interface control stations and field devices The field device conforming to Http www microcyber cn fieldbus communication protocol standard includes intelligent sensors transmitter actuator and other instruments The following figure depicts the architecture of the NCS4000 Operator Operator Engineering HMI workstation workstation workstation FF HSE EPA NCS4000 NCS4000 Controller Controller Backplan Controller ebus Fieldbus O O Fieldbus module module module module Fieldbu s Fieldbus device Field device Fieldbus device Fieldbus device Figure 2 NCS4000 System Hierarchy NCS4000 control system includes control stations workstations fieldbus devices and control networks In NCS4000 a network can include 32 control stations at most Workstation is made up of industrial computers and the number of workstations in NCS4000 is not limitative The following figure describes a basic constitute of NCS4000 NCS4000 workstation NCS4000 redundant network Switcher Power module Controller module I O Subsystem l N X J N WU A NCS4000 Controller
129. ust be also built on the main engineer station P with the same password but needn t have Administrator privileges Analogically build the users of other workstations such as NCSUserB NCSUserC and so on Build a workgroup named NCSUserGroup on the main engineer station P and add the users NCSUserA NCSUserB NCSUserC to the workgroup 2 1 6 Here DCOM privileges configuration First set the DCOM privileges of the system information database on the main engineer station Use the system tool dcomcnfg exe to set the identification for the system information database service routine SysDbSrv default is startup user modified to interactive user Then configure the access and startup privileges of the system information database on the main engineer station There are two methods The first one is use default security mechanism i e the default access and startup privileges In the default DCOM security mechanism of the main engineer station the NCSUserGroup is allowed to startup and access the system information database The second method is defining the system information database s own access and startup privileges also permits NCSUserGroup Finally configure DCOM privileges on other workstations and permits NCSCommonUser with access privileges Note 1 For Windows XP operating system particularly the installation of SP2 in the control panel to ensure that in the local security strategy Local Stra
130. utes of that input and output parameters respectively and including their regional owned module parameter names data types and other attributes of items Amend object name attribute The name of the Communications object can not be empty not including the lt gt and other special symbols not duplicating names of other communications targets If the change is effective updating the list box displayed objects related communications List Amend Object Description attribute After revised update target list box shown that communication of relevant list Amend input parameters attributes E Amend the respective regional attributes After revision replace input parameters of the respective module parameter name data type attributes E Amend module attributes After revision reset input parameters parameter name data type attributes If the output parameters modules and the input one is same reset the module output parameters parameter name data type attributes E Amend parameter name attribute After revision update automatically displaying the data type of input parameters attributes If the output data types and parameters and the input one do not match reset output parameter name and data type parameter attributes Data type matching conditions In addition to the same type the Boolean type under LD module with CA FL PIR SMicrocyber the FBD module UINT 8 is in terms of matching Revise output param
131. y after the wait timeout 1 minute at the largest and the configuration information downloaded at last time will be totally lost Download Operation The download operation should not be performed when the slave controller is initializing because during the initialization stage the data from the workstation can not be received by the slave controller which results in the inconsistence between the master controller and the slave controller If the switching is occurred at this time the correctness can not be guaranteed When the master controller is downloading the downloading LED is blinking the slave controller can be plugged into the network but it will not request static data from the master controller until the latter finishes downloading That is the initialization time of the slave controller is enlarged but the data consistence is guaranteed At the downloading period the master controller should not be removed from the network The following operation process 1s recommended e If the master controller and the slave controller starts at the same time the downloading CA FL PIR SMicrocyber operation should not be performed until all the LEDs status of the master controller and the Http www microcyber cn slave controller is the same except the master slave identification LED e Ifthe slave controller is started after the master controller it should not be plugged into the network until the downloading
132. y of directory Library H FF Device Library Be Function Block Library B Ladder Diagram Library Ea Module Template Li System Configuration AR Control Strategy F Physical Network F y J Control Network 4 Create Category Users can drag the edited module in the development of control strategy so the module can be such a reuse Users can direct the editorial changes in the module object Attention should be paid to reusable modules is copy paste mode instead of link model the original module with the new module no link between the party and even delete the changes will not affect the other party CA FL PIR SMicrocyber Note Since the definition of all the objects is only effective within the framework of the project Http www microcyber cn in other databases can not be shared FF Device Library Import NCS4000 system support agreement with FF H1 standardized device the device stored in the FF device Users should import FF NCS4000 device information into the system information in the database before the configuration of H1 device 1 Right click the mouse FF device library then select import FF device order in the pop up menu 2 In the import FF device dialog box click on Import device button 3 In the browser folder option in the dialog box import into the needs of the CFF directory of FF device documents 4 Click on the OK button explorer begin to import into the di
133. y one computer which is called master engineer station executing system information database server Other workstation must be connected to the master engineer station to access the information of system configuration 2 1 3 Subsequent control In the NCS4000 system information database it is allowed multi procedure and multi user to exploit control strategy subsequently For example engineer A and B work with different computers and when engineer A is editing a module at the same time engineer B can modify another module in the project Otherwise the system information database is able to harmonize with multi procedure For example when engineer A is editing the module M using the control strategy design environment if engineer B wants to delete the module M in NCS4000 resource manager the operation of deleting will fail and the system will warn engineer B that the module is locked 2 1 4 Exception disposal In practice some exceptions maybe happens such as system power off network congestion In the example above mentioned when an exception happens i e engineer A s computer powers off CA FL PIR SMicrocyber when he is editing the module M the Computer engineer A used is not the master engineer Http www microcyber cn station at the same time if engineer B wants to delete the module B the system will also warn engineer B that the module is locked The NCS4000 system information database checks the co

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