User's Manual
Contents
1. M 6 2 Installation eene 7 IIS S a on een s S dq radio 7 DR 8 5y Safety DEVICES cette nein 8 6 Locations ol Warning Mark usa 9 7 Contents of Warning Matk 10 2 Specifications s 11 3 Components of the Machine RS 12 1 N meof Components een ken debis dM RUDI eee 12 4 Installation of the Machine 13 A PP E R 13 2 Electrical Environment IH eene 13 3 Placing the Machine on Top Of the Table nun 14 Ay Assembling Accessones usaran dona 14 5 Installing Preuniati Parts sms AAA 15 6 Conesung Cl Stili um sas 17 5 Preparations before Operating the Machine 19 D Libri Y On rennen RER NA 19 2 Attach Needles nnne 20 By Place Upper Tinta rennen ee ee 21 Ji Sp i S D ee 2 S Place Inside Tad esos 22 Gy Aad ast Thread Tensi n een 22 TAL us Sowie Marin eu 24 Sande Bed Olsen sss 24 6 Maintenance and Repair Q Q uuu 25 1 Adjust the Height of Spreader and Looper 25 Dy Ad ust he Tim oN Gulo ee une 26 d Ads Looper Stroke massa een nee 97 4 Adjustthe Heisht f Needle Bar men 28 5 Adjust the Distance between Needle and Looper2. Q 28 Gy dius Needle GUB sescenti rinse ee en een 20 7j Adjust the Position of Spreader arten 29 8 Adjust Stitch Length Ai m 30 Ded ust Clash Cope ine uu een en mm 30 10 pla anne ea 3 11 Replace Cutie sie 3 12 Adjust Air Pressure ne 32 13 Adjust Upper Thread Tinimins meet 3 SunStar 14 Adjust Thread Trimming for Lower Thread and Inside Thread een 33 15 Adjust the Length of Inside Thread after Thread Trimming 02 Model 34 16 Auxiliary Clamp arm 02 Model 34 7 Troubleshooting 0 00 00e0ooooocoocnonnonnoninonacononanononnnonnonnonanonnonnonnnnnnonncnnonn cnn non nonacnnnnnos 35 8 Table Drawings ee 37 1 Basic zes E E E E hl a u u ee 37 2 Optional mountable on the table n A 38 9 Gauge List eee 39 1 Clamp Eesdevedavudcus dev EE E E 39 2 Needle Pe rar RER ASE DE DE De AO 3 H mmer ses oe Oe a a atas aspa a ah A 4 CUCA Re 41 10 Air System Circuit Diagram eA 42 Optional Devices 1 Fly O ae Tet 45 D Install Ply nigra ee A5 2 Ad us Sewn Mar oi eier 48 3 Adjust the Position of Cloth Transfer Plate Left asss 49 45 Adjust the Speed of Cloth Transier wen ana a 49 5 Adjust the Original Posti n of Cloth Transfer Bar a Hr ee I Q 49 6 Adjustthe Gapbeiween Holes reisen Eee 50 7 Adjust Limit Switch ee aan ele cece een eS 51 SS Ads
3. SunStar User s Manual SPS D BH 6000 Series Direct Drive Electronically Controlled Eyelet Button Hole Sewing Machine 1 For proper use of the machine thoroughly read this manual before use 2 Keep this manual in a safe place for future reference in case the machine breaks down MME 060331 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD Direct Drive Electronically Controlled Eyelet Button Hole Sewing Machine SPS D BH6000 Thread Trimming Pattern Type System 01 Long Trimming 02 Short Trimming Model Name 2 Series Contents 898989898889 8989889890898 9898 8 1 Safety l l ESCRITO TL 6 Machine Transportation
4. 22 SunStar B Lower thread tension C Adjust thread take up spring tension and movement As displayed in the figure turn the tension adjusting nut 8 Release screw and turn the lower thread supporting D of the thread adjusting device clockwise and the spring plate 2 in the direction of the arrow and the lower thread tension gets stronger If it is turned tension of take up spring will increase counter clockwise the tension gets weaker 6 Release screw 4 and turn the lower thread supporting spring guide in the direction of the arrow and it will increase the movement of the take up spring Z SSA RADA Y 7 7 8 L De s eo M2 V DR UN N H y N N Ax y Dos Fig 21 Fig 22 Ref Thread Tension Values Tens on adjustment is required depending on sewing conditions sewing materials and thread Classification General Materials Wool Heavy Materials Denim Upper Thread Tension 90g 30 Polyester 100g 30 Cotton Lower Thread Tension 30g 30 Polyester 80g 30 Cotton Spring Tension of Thread Spring Stroke of Thread 8mm 8mm Take up Lever 1 The tensions of the upper thread in the above table 2 The tensions of the lower thread in the above table are measured when the upper thread is taken out are measured when the lower thread is taken out through the thread hole on the lower part of the through the thread hole on the needle plate fig
5. and then put the adjusting handle back to its original position B Set the pressure of the main adjusting device at 0 5MPa and that of the cutter adjusting device at 0 3MPa 13 Adjust upper thread trimming A 01 Model 2 Adjust the upper thread trimming mes to cut only one among the threads in front of the looper right B 02 Model 2 Adjust the upper thread trimming mes to cut only one among the threads in front of the looper right 32 SA ON ES Fig 39 E y AS Y wy VN CIRY E AD Fig 40 Fig 41 SunStar 14 Adjust thread trimming for lower thread and inside thread A 01 Model The thread cover separates the lower thread from the inside thread p The lower thread is fastened between the middle thread holder and the lower thread holder The inside thread is fixed between the middle thread holder and the upper thread holder When the lower thread trimming arm is running at full speed the punched mark of the lower thread trimming copper mes shall contact the end of the lower thread trimming fixed mes If the thread holder upper and the thread holder center are separated make them closely located by adjusting the thread holder upper washer back and forth Fig 42 B 02 Model a Use the thread cover D to separate the lower thread from the inside thread D When the copper mes drive cam starts running the left 3 and right
6. distance of the needle and the needle guard is different needle guard The tip of the looper is worn out Repair the damaged looper or replace it 35 36 gt e gt u The blade groove of the upper thread Replace it with a new one trimming copper mes is worn out The weak air pressure of the upper Adjust air pressure Error in upper thread thread trimming cylinder prevents trimming proper operation of the upper thread trimming copper mes The wrong placement of the upper Correct its position thread trimming copper mes The lower thread trimming copper mes Replace them with the new ones and the groove of the fixed mes blade are worn out The weak air pressure of the lower Adjust air pressure thread trimming cylinder prevents proper operation of the upper thread trimming copper mes Wrong placement of the lower thread Put it at the right position trimming copper mes The cutter pressure is weak Adjust the cutter pressure Defect in cloth cutting The poor contact of cutter and hammer Grind the surface of the hammer The blade of the cutter is worn out Replace the cutter Error in lower thread trimming a vv UOl199S Ea 01 v N ai MM suu MINH 7 aZ CE SunStat 995 S ox 00 PE 369 NET hs ES MEEA xog 4 0 40 loH lqo5 MUL ejoH SED S 7cl 42 sor 0y9 087 tes Via SBE 4G 9G sro si IA
7. highest position of the needle bar C Remove the cloth press plate and check whether the punched mark of the looper base 2 and that of the looper base bushing amp meet together D Release the fixing screwG of the needle bar Put the long groove of the needle headed upward and push it until the end of the upper side of the needle reaches the end of the needle insertion point of the needle bar Use the screw to fix the needle E Bring down the finger guard Es iS CAUTION I Fig 16 Needle used Schmetz 558 Do x 558 Nm80 Nm 120 LA A A al SunStat As shown in the figure below hang the upper thread 3 Place upper thread Fig 17 NORA NE NO as URL DEN NN a As shown in the figure below hang the lower thread 4 Place lower thread 21 Fig 18 Fig 19 D a Syd RX N lt lt INS AST Y O SN OT A A AS DS LA If 1t 1s turned As displayed in the figure turn the tension adjusting nut of the thread adjusting device clockwise and the upper thread tension gets stronger counter clockwise the tension gets weaker The tension should be adjusted depending on the threads used and the sewing materials Fig 20 5 Place inside thread As shown in the figure below hang the inside thread 6 Adjust thread tension A Upper thread tension
8. plate cover and replace them with new lower thread trimming cover plate C and the press plate cover B C Install solenoid valve a Install the manifold bracket on the lower part of the table using the screwG D Remove the plug of the main solenoid valve and attach the Joint Use the air hose 6 to connect the joint and the nipple D Connect air hoses Air hoses can be connected to the solenoid valve respectively as shown in this figure Fig 7 47 48 E Install hand switch Install the supporting plate of the hand switch on the bed by using the screw b Install the hand switch on the supporting plate 2 Adjust sewing margin a Insert the sewing material until it reaches the left and right cloth setting guides Make sure that the end of the sewing material touches the left end of the cloth setting guide D Loosen the fastening screw to adjust the position of the cloth setting guides left right and set the vertical sewing margin at either 9 21mm A D or 9 11mm E G Loosen the fastening screw to adjust the position of the cloth setting guides and set the horizontal sewing margin at 30 40mm PA UN 7 VEN 30 40mm Fig 9 SunStar 3 Adjust the position of cloth transfer plate left The position of the cloth transfer plate left is determined depending on the gap between holes and the number of holes Refer to the table to install the clo
9. plate of the limit switch in order to enable the part A of the transfer movement block 2 to press the roller of the limit switch left 4 D Tighten the bolt d Va as Fig 15 8 Adjust limit switch right When the transfer movement block touches the stopper block the limit switch left shall be activated A Loosen the bolt B Move the cloth transfer bar to the setting position in the left C Adjust the position of the cloth transfer guide right amp in order to enable the part A of the cloth transfer plate right could press the roller of the limit switch right D Tighten the bolt Fig 16 51 Special Lapel Cutter 52 1 Install special lapel cutter A Attach the special lapel cutting device to the cutter lever Fig 17 B Loosen the screws and remove the timing pulley cover of the needle bar Replace it with the B type timing pulley cover of the needle Fig 18 SunStar C Remove the fastening screw of the transfer base cover right D and assemble the sensor setting axis at the same place D Insert the sensor setting plate into the sensor setting axis and then tighten the screw Fig 19 E Remove hammer plate If the sewing machine is attached with the special lapel cutter but is not going to be used the hammer plate shall be removed Loosen the bolt and remove the hammer plate Fig 20 2 Install so
10. spreader right G and the looper right located at the same place and adjust the position of the spreader stopper right SD Fig 34 29 8 Adjust stitch length A Release the nut for needle vibration control 1 and move the adjusting nut up and down along the oval groove in order to change stitch length B When the adjusting nut moves up the stitch length gets narrower and vice versa When shipped out from factory the default stitch leneth is 2 5mm 1 5 3 2mm Fig 35 9 Adjust cloth opening A Loosen the screw and insert a driver through the side groove of the X Y transfer base Turn the adjusting screw for size adjustment B Tighten the screw and measure the size of the opening 0 8mm is ideal Fig 36 30 10 Replace hammer A Loosen the screw D and remove the hammer B Push new hammer into the pin and tighten the screw Fig 37 11 Replace cutter A Loosen the screw l and remove the cutter B Insert new cutter into the cutter stopper and fasten the screwQ Fig 38 31 12 Adjust air pressure A As shown in the figure pull down the adjusting handle at the bottom of the filter adjuster which is attached to the lower part of the table If it is turned to the right side the air pressure goes up If it is turned to the left side the air pressure goes down Change the air pressure to the appropriate level as displayed on the pressure gauge
11. the direction of the arrow as in the picture Then loosen the screw and move the looper link clamp up and down to move the LS holder bracket left and right in the direction of the arrow 26 SunStar 3 Adjust looper stroke Fig 29 A Locate the needle bar at the lowest point when the needle is at the left side Use calipers to measure the distance from the end of the needle bar D to the upper side of the needle bar bracket B Add 3mm to the value measured in A C Make the end of calipers A contact the upper side of the needle bar bracket Turn the upper pulley to make the end of the needle bar D contact the edge of calipers B Check whether the end of the left looper is touching the center of the needle D Repeat the above procedures to check whether the end of the right looper is touching the center of the needle in case where the needle is at the right side Fig 30 E If the end of the looper doesn t meet the center of the needle lift the body of the machine F Loosen the two screws of the lower axle timing belt hold the hand pulley to fix it and then turn the lower cam in the direction of the arrow to make the end of the looper left 5 contact the center of the needle When they are matched tighten the two screws 3 G Check if the right degree of pressure is put on the screws 2 4 Adjust the height of needle bar Fig 31 A When the needle is within the sewing zone adj
12. the machine Remove obstacles and do not allow people pass under the machine x Warning Especially when using the forklift or crane unlades the machine horizontally to prevent deformation of the machine and an exposure of a man to danger SUD SYD Q 2 Q g V J Qno Er SunStar 2 Installation Depending on installation environments functional errors breakdown and other physical damages could occur to the machine The following conditions shall be satisfied for the installation Please unwrap the machine package starting from the top to the bottom in order In particular pay special attention to the nails on the edges in case where the package is a wooden box b Install an air conditioner and clean the machine regularly since dust and moisture can pollute and rust the machine C Install the machine in a place where it is not exposed to direct sunlight The long term exposure to direct sunlight could cause discoloration or deformation Place the machine at least 50cm away from the left right front and back walls to secure sufficient space for maintenance Note Please refer to 4 Installation of the Machine for more information on machine installation 3 Operation The SPS D BH6000 Series are made for industrial use to carry out pattern sewing for textiles and other similar materials Please observe the following guidelines when operating the machine Please read this manual thoroug
13. 0mm GP 001701 GP 002288 34mm 36mm GP 002286 S24mm GP 001702 30mm GP 002276 32mm GP 002277 GP 002278 GP 002279 38mm GP 001006 I 5 Circular 7 Hole GP 007893 4 Cutter GP 011919 GP 002258 GP 001011 R GP 011907 R GP 007895 GP 002259 R GP 007896 GP 002260 GP 002261 GP 002262 R GP 011920 41 ircuit Diagram Air System C 10 SR AN EN PANA V G S ll AA d g8dld V3 SN sits Ee E dd va fT ENT gt Vea iNe elite SLANG fh fk B Hoe BE BB FB PRAY DoSRCACA ee eo dI Jul p E Jp S v 4 LY 21 J L JJ L EA L bu L TY a r7777 19pU1 AO Ay Land JOPUIIAD Jy duelo JOPUIIAD Ay ejeld Kayes JOPUI AD Ay Bulpeaidg 41019 JOPUIIAD JY Dujuuiuj peouj 7 jepujKo 1y aseajey peasy JepUI AD 1y Burn Peay f e 4V ak RF lV ass laid ig 4V mio aiii JV RBE laid JV glvle laid JV Je xy aid JV gli ueJDei 1911 WEIS S JIY 0 0009H8 8 SdS 42 43 dAld Va TE N L qu I I r d E b L g gt N z gt N Kr a jv al lv A N Ay iL b 7 1 BA lt JOPUI AD Ji JBN JOPUI AD Jy dweID Hiei V Hk BEBE ly 8s g WEZ gt HB J9punAo ay Buluwu peau 1 J9punAo ary Buipeeldg 41019 JOPUIJAD Aly eseojey PRAY Japulio Jy Bulu peeiu n Japul Ag sy duie o qng 1 DUI
14. 8 kj S tve S896 far Table Drawings 1 Basic 37 2 Optional Mountable on the table 091 c 0O 0S Sve S alu op C OTO gt d xog 4 0 101 ody qeo MUL HOH 969 0S 1 Cn a MUL SIGH 216 OS 99 18 6 189 ixl i la Slob da VELIT 9 Bel pv V uonoeg o DU SOR 094 S 0 088 90H 81989 MY 8j0H 0S 8 S 0499p 50079 094 38 SunStar 9 Gauge List 1 Clamp 10 18mm 18 22mm 22 26mm 26 30mm il L GP 002210 L GP 002212 L GP 002214 L GP 002216 R GP 002211 R GP 002213 R GP 002215 R GP 002217 26 38mm L GP 000978 L GP 002220 R GP 000987 R GP 002221 B 18 22mm C 22 26mm D 26 30mm L GP 002246 L GP 001694 L GP 002248 L GP 002244 R GP 002245 R GP 002247 R GP 001695 R GP 002249 E 28 32mm F 32 36mm G 36 40mm sj lp L GP 002250 L GP 002252 L GP 002254 R GP 002251 R GP 002253 R S GP 002255 Circular Hole L GP 007887 L GP 011923 R GP 007889 R GP 011924 39 2 Needle Plate L GP 002228 R GP 002229 B 18 22mm C 22 26m
15. IAO aiv eteld Q JeS ueJDeiQ NOI WS SAS Aly 0 0009H8 8 SdS a SunStat Fly Indexer 1 Install Fly Indexer A Installation Take out the air hose and insert the plug into the joint Remove the auxiliary clamp arm 4 and the operating clamp link cylinder Fig 1 O K s e an O QO N O QO N ON c O 3 Y O K O gt x transfer base cover left and install the transfer base left Q Fig 2 45 Remove the fastening screws two screws of the transfer base cover right and install the transfer base right An lt WU IS YO J S lt Fig 3 Insert the cloth transfer bar between the rollers of the cloth transfer guides left amp right Q dpi m LU xi Ei CAUTION Make sure whether the transfer pin slides smoothly into all the holes of the cloth transfer bar If it is not smooth adjust the x position of the left and right transfer bases p is 46 SunStar B Replace the lower thread trimming cover plate and the press plate cover Remove the currently installed lower thread trimming cover plate B and the press
16. Limit Swich Reagan aaah aqhaqa 51 2 Special Lapel Cutter Q Q 52 1 Install Special Lapel Cutter ae en een al 52 Dy istall Solenoid Valve me a 53 3 Adjust the Position of Button Hole Sensor Hr ers se L L T u uuu 54 4 Adjust ihe Position or Hammer PBB a k en 55 3 Upper Thread Holder 0 lt 0oo0ooooooocoooocooconocicocnoracocononconcooonorononnoranonanon nos 56 D Install Upper Thread Holder sostiene 56 2y Adjust Upper Thread Holder na ee ee 58 4 FOOESWIECI u Akas aaa 62 1 Install and Operate Foot Switth re gt 62 Safety Guideline Safety labels in the manual are categorized into danger warning and caution Failure to follow the safety rules may result in physical injuries or mechanical damages Instructions here shall be observed strictly Otherwise the user could suffer damage from installation movement and repair Instructions here shall be observed strictly Otherwise the user could suffer severe physical injuries Instructions here shall be observed strictly So the user could prevent expected malfunction 1 Machine Only skilled persons who have the knowledge of safety guide and rules are allowed to Transportation transport this machine The followings shall be kept in mind during transportation More than two people are required to move the machine b To prevent any safety related accidents during transportation thoroughly wide off the oil spread on the surface of
17. Thread controller rear 7 Upper thread trimmer rear 10 Lower thread trimmer rear 5 Thread controller front 8 ower thread trimmer front 6 ee L gt r ES ety plate front 12 Safety plate rear 11 cS e 32 pos Wray 2 v A SN EN Wo Presser plate left 2 Cloth opening left 4 Cloth opening right 3 Presser plate right 1 D A x1 Safety plate front 12 Rigs y plate front X Cloth opening left 4 9 Cloth opening right 3 02 Model Fig 7 16 a SunStat D Connect cables which are linked to the control box to solenoid valves according to each number Control box WRAY M a Nee m a Fig 8 6 Connecting cables to control box A Lift the machine as much as possible as in the figure and make the head supporting lever axis B inserted into the groove of the head supporting lever Uu UO O G 0 o XT LC eure oo s E 50 noc 9 0 E o ao lt m c i ox BS _ oO 500 i o xt oS ee O E22 ces lt oco I cono i O 222 ll o o i p wo Fig 9 17 B Install the grounding line which is linked to the sewing machine and the control box DDD HOOP Control box Fig 10 C When the cables are fully conn
18. copper meses get dovetailed and the thread will be cut Fig 43 33 34 15 Adjust the length of inside thread after thread trimming 02 Model A The 4mm projection of the inside thread from the throat plate is appropriate B Unfasten the screw and move the inside thread guide in the direction of the arrow for length adjustment 16 Auxiliary clamp arm 02 Model When the clamp moves up the trimming of the lower thread and the inside thread begins In order to ensure that sufficient thread is left after thread trimming the auxiliary clamp prevents sewing cloth from moving during thread trimming Fig 44 Fig 45 SunStar Troubleshooting Check out the followings before calling the service center for repair If the following measures to fix problems do not work turn off the power and inquire the distributor from whom you purchased the machine EZ TT Si ce e e a Per et o eek li Cece RN EB ren ie Ee Pee a kreieren e TE IS m m RAS UTI RE PP ee ETE Ta ee ET ee A oe el x Turn the power off and pull the plug off before taking measures anger s If the hand switch is pressed by accident it could cause injuries LR i Problem Cm Son Excessive relaxation of belt tension or Adjust belt tension an
19. d replace the belt belt damage Problem in launching and operating the machine Power or circuit fuse disconnection Check the disconnection of the main shaft motor drive fuse inside the control box and replace it Relaxed main drive belt Adjust belt tension Wrong position of the lower shaft Adjust the position of the lower shaft sensor sensor plate or defective adjacent plate or replace the adjacent sensor sensor Needle placed at wrong place Place needle at right place Needle break Needle contacts looper and needle Adjust the space between needle looper guard and needle guard The tension of the thread adjusting Adjust spring tension properly device is either excessive or weak Damaged needle Needle is curved or Replace the needle the needle hole or groove is damaged or the tip of needle is worn out or Thread break deformed Needle and looper are not properly Adjust either the height of the needle stand adjusted or the height of the looper and spreader Bad stopping position Damage in looper throat plate or thread Repair the damage or replace the damaged route related parts parts The curved needle is used Replace the needle The tension of the thread adjusting Adjust the spring tension properly device s spring is either too excessive or weak Stitch skipping The distance of the needle and the Adjust the distance of the needle and the looper is different looper The distance of the needle and the Adjust the
20. e parts produced by Sunstar for repairing Put safety covers which are removed for repair back to the machine after the repairing is done a Safety label Cautions during machine operation b Motor cover Prevents potential accidents which might occur during motor operation Inside thread supplier cover Prohibits fingers and the inside thread supplier from contacting each other Finger guard Prohibits fingers and needle from contacting each other Safety plate Prevents broken needle from injuring eyes SunStar The labels of Caution are attached to the machine for safety When operating the 6 Locations of machine make sure to follow the safety rules that each Caution tells Warning Mark A a Do not operate en an guard and Safety devices Before threading changing bobbin and needle cleaning etc switch off CAUTION main switch a 1 WAFA Hol FEA Ill TT A ae Hazardous voltage will cause injury Be sure to wait at least 360 seconds before A Do not operate er nn guard and Safety devices Before threading changing bobbin and needle cleaning etc switch off opening this cover after turn off main switch and unplug a power cord yer MFO ol 3 2 ASE T ooog a HE E F ses de 88 Bag BuU H3 zt JE YALL main switch amp O Sota 10 7 Contents of Warning Mark CAUTION 5N Do not operate without finger g
21. ected between the machine and the control box fix them below the table as in the figure estimate the length of cables based on the consideration that the machine should be lifted for fixing the cables ly F Control box Fig 11 SunStar 1 Lubrication A Check the oil volume in the oil tank installed on Arm See the arrow marked in the picture and use the oil inlet around the arrow to feed oil into the machine CAUTION When using the machine first time or when leaving the machine unused for a long term oil supply is a must Ei B Erect the machine and supply oil to the oil tank installed on bed until the oil reaches the marked line of the tank Fig 13 C Fall 2 3 drops of oil on the needle guard around the upper Arm everyday Fig 14 20 D Put oil near looper base everyday Remove the cloth press plate 1 D Lift the body of the machine C Drop oil to the spreader operating cam the looper operating link and the spreader cam link d Put several drops of oil to the left amp right spreader axles and the LS Holder Bracket Turn the looper base and fill oil in the felt marked with the arrow D Drop oil to the looper and the spinning side of the bushing 8 Bring down the body of the machine and put the cloth press plate back to its place Fig 15 2 Attach needles A Lift the finger guard B Turn the hand pulley and move it to the
22. hly and have a clear understanding before operation b Wear proper clothes for safe machine operation Warning During operation do not make your hands or parts of your body close to the operating parts of the machine needle nook thread take up pulley etc Do not remove any of safety plates and various covers during operation Grounding system must be connected D Shut off the electric power supply and make sure the power switch is off before opening the power box including control box Make sure of stopping the machine before inserting a thread through a needle or examining the machine after sewing D Do not turn on the machine with putting a foot on the pedal D Do not plug multiple motors into one electric outlet D Grounding system must be connected 9 Place the machine away as far as possible from noise generated sources including high frequency welding machine 4 Repair 5 Safety Devices When the machine needs to be repaired it shall be mended only by designated A S engineers who have completed training courses of SunStar a Cut off the power supply before cleaning or repairing the machine After power shut down wait for four minutes until electricity is completely discharged from the machine Without discussion with SunStar modifying the specifications of the machine or any parts is not allowed Arbitrary change of the machine could cause dangers during operation Use the spar
23. ing from malfunction check out the pre defined pressure of the devices which use air pressure such as air cylinder C For safe operation of the machine use it under the following conditions Ambient temperature during operation 5 40 C Ambient temperature during storage 10 60 C D Humidity 20 80 relative humidity 2 Electrical environment A Power supply voltage The power supply voltage shall be at the range of the rated voltage 10 As for power supply frequency it would be better to use the rated frequency 50 60 Hz 1 B Electromagnetic wave noises Use separate power supply from strong magnetic and high frequency electric goods It will be better to put them away from each other C When attaching peripherals and accessories to Control Box make sure of using low voltage which 1s safe D Do not spill water or coffee into Control Box and motor E Do not drop Control box and motor e Until the installation is complete do not connect e Only trained technicians shall install the sewing the machine s plug to the electric outlet If the machine foot pedal is accidentally stepped it could start You can inquire our exclusive distributors or the operation causing injuries electric technicians as for questions regarding The grounding system must be connected If the electric wiring connection is incomplete it could cause electrical he sewing machine weighs more than 85kg At shock or malfunction lea
24. lenoid valve A Install the solenoid valve on the lower part of the table by using screw nails B Remove the plug of the main solenoid valve and attach the nipple C Connect nipple and nipple using air hose 4 D Connect air hoses 20 21 to the machine as in the figure Fig 21 53 3 Adjust the position of button hole sensor A Adjust height Loosen the screw and adjust the height of the button hole sensor Configure the LED of the button hole sensor in the way that if the sewing material is located under the button hole sensor the LED of the sensor is turned off In the same way if there is no sewing material under the button hole sensor the LED would be turned on Fig 22 B Adjust position Loosen the screw and adjust the position of the button hole sensor Configure the sensor in the way that in case of sewing eyelet button holes the sewing cloth will be located below the button hole sensor and in case of sewing straight line button holes the sewing cloth shall not be located below the sensor Fig 23 94 SunStar 4 Adjust the position of hammer plate A Back forth movement Loosen the bolt and adjust the position of the hammer plate by moving it back and forth Fig 24 B Spinning movement Loosen the bolt and adjust the position of the hammer plate to put it at the center of the cutter Fig 25 55 Upper Thread H
25. m D 26 30mm OH 1 im ass FILI IT RS ATI IT IT TL II O 117 LLL Perr I GP 002232 02 L GP 002234 02 GP 001690 03 AH Masa GP 002236 02 R GP 002233 02 R GP 002235 02 GP 001689 02 E 28 32mm F 32 36mm Lent L 1 1 Ty OHH T IIIJ 22 2259 22224228 L L GP 002238 02 L GP 002240 02 GP 002242 02 R gt GP 002239 02 R GP 002241 02 R GP 002243 02 Circular Hole L GP 007890 L GP 011921 R GP 007892 R gt GP 011922 40 GP 002237 02 SunStar 3 Hammer GP 002268 18mm GP 002269 GP 002270 GP 002271 22mm 24mm GP 002272 20mm GP 001018 28mm GP 002273 30mm GP 002274 32mm GP 002275 GP 002276 GP 002277 36mm GP 002278 GP 002279 GP 001006 S10mm GP 002281 GP 002282 GP 002283 S18mm S12mm S14mm S22mm S16mm GP 002284 GP 002285 S26mm GP 002287 S2
26. older 1 Install upper thread holder A Install the upper thread holding device Remove the finger guard and the timing belt cover of the needle bar b Install the face plate and the face plate gasket by using the face plate screws after remove the face plateQD Fig 26 B Connecting air hoses Attach the manifold bracket D D to the back of the table using the screw D Remove the plug of the main solenoid valve and install the joint Link the joint and the nipple 7 using the air hose 6 Insert the air hoses 26 27 of the upper thread holder to the related places of the solenoid valve respectively Fig 27 56 SunStar C Install the timing belt cover C Install the finger guard on the timing belt cover C b Install the timing belt cover C Install the timing belt cover D Fig 28 57 2 Adjust Upper Thread Holder A Adjust the position of the side of the upper thread holder Generally the baselines of the sewing starting point A and the sewing ending point B are different when sewing eyelet button holes Therefore the thread holder setting cylinder alters the baseline of the upper thread holder Fig 29 B Adjust the position of the sewing starting baseline 2 Manually move the X Y feed base to the sewing starting point D Confirm that the thread holder setting cylinder is on C Use the adjusting screw and nut to make the cente
27. osen the screw and move the left and right looper up and down for adjustment Fig 26 25 2 Adjust the timing of needle and looper Fig 27 A Move the needle bar to the lowest position B When the needle is at the lowest position use calipers to measure the distance L from the tip of the needle bar to the upper side of the needle bracket C When the needle is at the left side spin the upper axis until the end of looper left is pointed at the center of the needle Use calipers to measure the distance from the tip of the needle bar to the upper side of the needle bracket as in B Calculate the difference between the measured values of B and C D When the needle is at the right side calculate the difference between the two measurements as in C CAUTION x lf the needle is at the left side the end of the looper left shall be set at the center of the needle If the needle x D is at the right side the end of the looper right shall be set at the center of the needle The distance from the end of the needle bar to the upper side of the needle bar bracket shall be same when the needle is at the left side and when it is at the right side as well Do not unloosen the needle bar bracket screw yellow paint mark of one s own accord after completion origin point setting In such a case reset needle bar origin point Fig 28 E When adjustment is needed turn the looper base in
28. r of zigzag switch length in line with the center of the thread holder front end Fig 30 98 SunStar C Adjust the vertical position of the thread holder 2 Manually move the X Y feed base to the sewing starting point D If the thread holder is located below the sewing starting baseline adjust the distance between the upper side of the needle plate and the lower side of the thread holder at 5 6mm by releasing the screw f aum INF A E ig elm gt lt Q x N N i Fig 31 D Adjust the position of the sewing ending baseline 2 Manually operate the sewing machine to the point where the upper thread holder starts running D Confirm that the thread holder setting cylinderQD Adjust the adjusting screw 2 and nut to put the left A side of the zigzag stitch length in line with the inside B of the thread holder front end Fig 32 59 E Adjust the passing position of the cam lever for the upper thread holder When the thread holder lever passes toward the cam lever for the upper thread holder from the sewing starting point when the baseline position change cylinder is on adjust the distance between the two at 0 3 0 5mm by turning the fastening screw 0 3 0 5mm Fig 33 F Adjust the opening of the thread holder a Let the air out D When the thread holder comes down until the thread holder lever touches the cam plate of the cam lever for the upper
29. st two people are required for installation Put motor covers on the sewing machine head part and the motor 13 3 Placing the machine on top of the table A Attach the table support plate front and the table support plate rear to the table with bolts washers and nuts B Attach the control box and the power switch to the table C Place the machine on top of the table WARNING To prevent safety accidents at least two persons shall i handle the machine to place it on top of the table De i i i li a el D Place the four brackets attached to the bed base on the marked positions on the table and fix them using bolts cushion rubbers washers spring washers and nuts 4 Assembling accessories A Fix the rubber washer the oil container holder and the oil container below the bed base Fig 1 Fig 2 Fig 3 SunStar B Fix the hand switch to the bed C Install the thread stand on the table Fig 5 5 Installing pneumatic parts A Attach the filter regulator to the rear side of the table legs using bolts and nuts B Attach the solenoid valve 2 to a proper place on the back of the table using fixing screws Fig 6 C Connect atr hoses which are linked to the machine to solenoid valves Cutter rear 17 HA Cutter front 16 VAL Ey Cutter bracket 15 Upper thread trimmer front 9
30. th transfer plate Fig 10 4 Adjust the speed of cloth transfer Turn the valve clockwise and the speed will increase Turn the value counter clockwise and the speed will decrease 5 Adjust the original position of cloth transfer bar A Loosen the nut 1 and move the bolt to the left side B Push the cylinder rod to the maximum level Fig 12 49 C Insert the transfer pin into the hole which indicates the original position of the cloth transfer bar D Turn the bolt to make it meet with the cloth transfer bar E Tighten the nut to fix the bolt F Check whether the transfer pin smoothly slides into the original point after the cloth transfer bar touches the bolt p Fig 13 6 Adjust the gap between holes A Loosen the bolt B Push the cloth transfer bar 2 until it touches the stopper bolt C Move the transfer movement block 4 to make sure of the smooth entering of the transfer pin into the indexer hole D Make the stopper block touch the transfer movement block 4 and tighten the bolt 6 with the nut Baseline Location O O 000000 oO 00000 38 1mm 44 45mm 50 8mm Fig 14 50 SunStar 7 Adjust limit switch left When the transfer movement block touches the stopper block the limit switch left shall be activated A Loosen the bolt B Make the transfer movement block touch the stopper block C Adjust the position of the setting
31. thread holder the back end of the thread holder will be open Then make the thread holder lever overlap with the cam plate of the cam lever for the upper thread holder by 3 4mm C Adjust the opening to some 4mm by turning the screw Fig 34 60 SunStar G Adjust the height of the cam lever for the upper thread holder a Let the air out D Set the distance between the lower part D of the cam lever for the upper thread holder guide and the upper part of the thread holder lever at 0 5mm by loosening the adjusting screw Fig 35 61 62 Foot Switch 1 Install and operate foot switch A Disassemble the hand switch attached to the bed and remove the connector from the control box B Link the foot switch connector to the control box C Step on the foot switch the clamp comes down to fix the sewing materials Foot switch D When the sewing material is completely fixed sewing can begin by stepping on the foot switchG Fig 36
32. uard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch 2J BSH HAN S30 A OH Ul url Al td Hl His amp ulslAILI Tao ASAE J SMS WARNING 3 Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord 189 Azo Ad AMS Bose AH im 2 NE Ada Held aa 3405 1 UN 360247 JCal E ORI ID SunStar Specifications Model SPS D BH6000 01 SPS D BH6000 02 MET I Male amp female suit Jeans amp working clothes Thread Trimming Type Long Trimming Short Trimming Sewing Speed 1 000 2 200spm 100rpm step 14 40mm 14 18mm 28 32mm 10 38mm B 18 22mm 32 36mm C 22 26mm G 36 40mm Standar b Sewing Pitch 0 5 2 0mm Needle Schmetz 558 DO x 558 Schmetz 558 DO x 558 Nm90 Nm80 Nm120 Nm110 Nm80 Nm120 Buttonhole Area Direct drive type 500W AC servo motor 1 Pulse motor 3 11 Components of the Machine 1 Name of components Thread Stand Am Emergency Switch waw U m Ul m Ng en Operation Box 4 unStar Hand Switch MT il ee BB utu UM ri lb 00 Control Box SunStar Installation of the Machine 1 Installation environment A To prevent any accident caused by malfunction do not use the machine where the voltage is over the rated voltage 10 B To prevent accidents result
33. ure b needle bar figure a Fig a Fig b 23 7 Adjust sewing margin A Insert the sewing cloth into the left and right cloth guides until it is touched with them B 10 30mm are proper for sewing margin C Release the screw and move the left and right cloth guides to adjust sewing margin O m Fig 23 8 Handle used oil When the oil container at the bottom of the bed base is filled with used oil empty the oil container a LLL LL LE LL LLL CL LE a LLL LLL LLL LLL ye CAUTION While removing the oil container oil contents could spill to the floor It would be better to place cloth paper or oil container on the floor Fig 24 24 SunStar The machine is configured to be in its best condition when shipped out from the factory Arbitrary adjustment is not recommended When parts replacement is necessary use the parts approved by SunStar only 1 Adjust the height of spreader and looper A Height of spreader 2 Adjust the left and right spreaders to make them move smoothly D Loosen the screw and make adjustment by changing the height of the left and right spreader stopper At the proper height tighten the screw Fig 25 B Height of looper Set the gap between spreader left and looper left at the thickness of the lower thread D Set the gap between spreader right and looper right amp at the minimum distance Lo
34. ust the center of the needle and the end of the looper left to meet together B Release the screw of the needle bar clamp and adjust the height of the needle bar O O mE Ec IE ECT EET EE EU Em p MM C Make adjustment to enable the needle bar clamp and the needle bar horizontal link 5 to maintain their own oil layers respectively 5 Adjust the distance between needle and looper Loosen the looper screw to adjust the distance between needle and looper at the range of 0 05 0 2mm and then tighten the screw again cuc IEIUNII EIE UU EEUU EEUU EEUU i CAUTION Although the looper base turns 360 the distance between needle and looper should be same 0 05 0 2mm Fig 32 28 SunStar 6 Adjust needle guard A Loosen screw 1 and adjust the position of the needle guard B Until the end of the looper touches the needle the needle shall not move against the needle guard Fig 33 7 Adjust the position of spreader A Loosen the screw and adjust the spreader stopper left to make the fork of the spreader left 1 meet the lower thread guide hole of the looper left B Loosen the screw to make the both ends of the
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