ME SERIES USER MANUAL
Contents
1. Grounding i Ss system tt rai fy How to connect a 19 220 V power from a 3 380 V power source Attention Must have a neutral point layout gt R L2 Aion oo 380 V Caution If the power source does not have the neutral point k L2 S then this 10 220 V servo 220v ao motor is not suitable for this 3 7 connection Please ask supplier L2 to offer our 3 380 V servo N motor i L1 L1 L1 TT iT s fT Grounding system r 1 220V 1 220V 1 220V Tr Motor Motor Motor Ae C D 4 C 200 Operation Panel Key Functions K Parameter aa Enter parameter mode parameter NO increment Vi Pp incremen gt VD j Parameter value save Enter value area Save key Enter multi function a F mulation Definable multi function key Sa Start back tackin Stitches for A B section 15 stitches max i g Parameter NO increment O Back End back tackin Stitches for C D section 15 stitches max f a T E g Parameter NO decrement io G29 LED display Parameters functions A B gt C gt D area value P Constant stitch sewing base tiple Mi PD section 250 stitches ooo 15 stitches max for A B C section 15 turns max BaraAcKiNg D area for bar tacking Note After Power ON LED Power ON LED Warning LED a install the A B C gt D area value OS A 7 a _ ignt Make sure 102. 016 SBB 017 SBN 021 EBT 022 EBC Setting stitches C of End back tacking 023 EBD End back tacking stitches for D section Bar tacking turn ON or OFF 033 BRC Setting stitches of Bar tacking 0 99 stitches Bar tacking stitches Bar tacking turns Constant stitch related parameter 010 ACD Automatic sewing End back tacking ON OFF Auto end back tacking after constant stitches sewing 038 PM Constant stitch sewing selection ON OFF Constant stitch sewing turn ON or OFF Setting stitches for section of 0 250 stitches Stitches for each section of constant stitch sewing Constant stitch sewing P1 PD sections total13 sections Wiper amp Trimmer related parameter 040 WON Wiper function selection ON OFF Wiper turn ON or OFF 041 TM Trimmer function selection ON OFF Trimmer turn ON or OFF 075 SFM Safety switch NO NC Safety switch Presser foot related parameter 063 FTP Selection for foot lifting solenoid M Magnetic type A Air type 064 FO Full On time for foot lifting solenoid 0 990 ms Solenoid pulling torque adjustment 065 FC Duty cycle time for foot lifting solenoid 10 90 Solenoid switching power adjustment 066 FD Running Delay time setting 0 990 ms Delay time for presser foot 070 HHC Cancel foot lifting at half heeling pedal ON OFF No foot lifting at half heeling when turn ON 6 Error Code List Error code Cause of the problem Condition and solution Repair and maintenance mus
3. ME SERIES USER MANUAL CONTENTS 1 Safety Precaution 2 Installation 3 Wiring and Grounding 4 C 200 Operation Panel Key Functions 5 Parameter Adjustment 6 Error Code List 7 7 Segment LED Characters Compare Chart ce HSVPMEU01 0 2008 03 EC Declaration of Conformity We hereby declare that the following products AC servo motor MA MB MD ME MH MF series are in conformity with the provision of the EC directives as following EC Low Voltage Directive 73 23 EEC EC Electromagnetic Compatibility Directive 89 336 EEC EC Machinery Directive 98 37 EC Applied harmonized standards EN 60204 31 Electrical equipment of industrial machines Particular requirements for sewing machines sewing units and sewing system EN 292 1 Safety of machines EN 292 2 Safety of machines technical guidelines and specifications EN 61000 6 2 EMS for industrial environment EN 61000 6 3 EMI for residential environment Declaration of Conformity for Concentration Limits for Certain Hazardous Substances We hereby declare that the following products AC servo motor MA MB MD ME MH MF series are complies with the following directives and requirements 1 European Union RoHS Directive 2002 95 EC and the concentration limits for certain hazardous substances 2005 618 EC People s Republic of China Electronic Business Standard Requirements for concentration limits for certain haza
4. Range for parameter On normal mode press aot mt 1 Parameter from 001 and hold P key for 2 sec Level 2 Mode B Hold P key and power ON Parameter from 001 at same time 122 5 Parameter Adjustment How to enter parameter value area to adjust the value Step 1 Enter any parameter mode show at right side then use or N keyto find the parameter NO which need to be Sae aBco oi ABCD o pean ABCD adjusted Fo 4 H o a E fl a Step 2 After find the parameter NO PY ff AANA PY ad ANAW P E naan O press the S key to enter the parameter i 3 1 SIN E VIMY Pell a 98 Ni W VM Se SiN W a value area then use N or V key to f T adjust the value aa ABCD _ Note After the value adjusted press the 8 O Ee a S key to save the setting or else the Pj C E nanne Q Pi 6 Naan setting will be lost after power OFF 7 2 SIN W MMMM gt S N H vii gt General parameter list Speed related parameter Maximum sewing 50 9999 som Maximum sewing speed setting A Soft start activate when pedal down 004 N Start back tacking speed 50 8000 spm Start back tacking speed adjustments Bar tacking speed adjustments The limit of the maximum sewing speed If 122 HL 122 HL Upper limit of maximum speed 50 9999 spm 3000 but 001 H 4000 then the valid maximum sewing speed is limited to 3000 Back tacking related parameter 014 5BT 015 SBA
5. achine model Photo disc B C 200 operation panel Operation panel install location might be varied depend by the bracket type and sewing machine model a Mount the operation panel on the bracket and secure b Loosen screws Q O in the back c After installation secure the the 3 screws show in the diagrams of machine head and install the screws Q and connect the r 17 1 bracket with the operation panel cable to the control box i in fi wal gt i nel femal a snr stu E nf E E E Caution Green Yellow wire is for grounding and all grounding works must be done properly Single phase AC220V ONAE Three phase AC380V Brown wire irs q Fae Blue wire a a oe S A j org on Green Yellow al 1 oF on Green Yellow ground wire a To control box To control box ground wire 3 Wiring and Grounding When multiple 19 220 V motors are connected to a 3 220 V power source take caution for the load balance of each R S T phase see the following diagram R S T PE O I It fo oo I
6. adjust key N increment vV decrement ov that the LED and i f its cable are External LED light switch For external LED light its ON or OFF state can be External LED 7 firmly secured to memorized by the operation panel wiring avout avoid the LED or 12 Autos Auto function for constant stitch sewing e a the running motor 13 Trimming Trimming function ON or OFF or machine 14 External LED light socket The socket for external DC 12V LED light fy 2 After function selected press the F multi function key adjustment BC F key under the normal mode to co use the function The operation l panel will memorized the ee 1 1 1 1 selected function and its state NIN ANAI m N AN automatically 3 QQ AR FO NOP No function V ba V S a l l a See AA press F key to switch the function ON OFF G F2 WON Wiper press F key to switch the function ON OFF IN normal MOE PFESS SJ aeeceeeeecscccccsssssssssseesssssssseesenessssssssseseseeeensessssse F3 NUD Needle up or down press F key to switch the needle up or key for 2 sec to access the The NV V key under the D a an a E E E ER i Slow start pr o switch the function eee area is the selection key for F5 USW Needle e ETR F key to lift the needle to up positio F multi function FO F6 F6 CRS Counter reset press F key under the counter mode to reset the counter First display
7. ing machines and must not be used for other purposes e Only use the power voltage as described on the name plate of the ME motor and control box in 10 ranges X Attention If the control box is AC 220V system please don t connect to the AC 380V power outlet otherwise the error will occur and motor is not functional If that happened please turn off the power switch immediately and check the power voltage Continue supply the 380V power over 5 minutes might damage the fuses F1 F2 of EMI board and burst the electrolytic capacitors C4 C5 of power board and even might endanger the person safety e In order to prevent abnormal operation keep the product away from the high frequency machines e Don t operate in direct sun light gt outdoors area and the room temperature is 45 C above or 5 C under e Don t operate near the heater gt dew area and the humidity is 30 less or 95 more e Don t operate in dusty evaporate combustible gas area and stay away from corrosive material e Don t apply heavy objects or excessive force on the power cord also don t bend or pull the power cord e Power cord must keep 3 cm or above distance away from the V belt and the pulley e In order to prevent the static interference and current leakage all grounding works must be done properly e After power on the machine for the first time use low speed to operate and check the correct rotation direction e During machine operation don t t
8. ouch any moving parts e All moving parts must have protective device to avoid the body contact and objects insertion e Maintenance and repair must be done by the properly trained technician also all the spare parts for repair must be approved or supplied by the manufacturer e Don t use any objects or force to hit or ram the product Danger and caution signs Risks that may cause personal injury or risk to the machine are marked with this symbol in the instruction manual This symbol indicates electrical risks and warnings imited Warranty Warranty period of this product is 1 year from purchasing or 18 months from our manufacturing date Warranty Detail Any trouble found within warranty period under normal use condition in conformance with this manual it will be repaired free of charge Repair will be chargeable in the following cases even if within warranty period 1 Inappropriate use include wrong connecting high voltage wrong application disassemble repair modification by incompetent personnel or operate the product without the precaution or operate the products out of its specification range Insert odd objects or liquids into the product 2 Damage by fire Earth quake lighting wind flood salt corrosive moisture abnormal power voltage and any other damage cause by the natural disaster or by the inappropriate environments 3 Dropping after purchase or damage in transportation by customer himself or by custome
9. r s shipping agency Note We put our best effort and mind in testing and manufacturing for assuring the quality and reliable of this product But it is possible this product can still be damaged due to external magnetic interference and electronic static or noise or unstable power source more than expected therefore the grounding system of operate area must be well connected to this product and it s also recommended to install a failsafe device such as residual current breaker f decrease increase Caution S D B For person safety turn off the power switch and remove the power plug from outlet before any adjustment 2 Installation ME installation Speed control unit T on a Install the motor and b Install the pedal with c Install the V Belt on the motor adjustment Oc control box under speed control unit and machine pulley then adjust Components of speed control unit X OU the table the belt to its appropriate see figure vane gt 0 PEIRE A Spring for toeing forward force j ae A tension a B Bolt for heeling backward force D Belt Pedal arm decrease lt l gt increase age Pitman rod for pedal E Term of adjustment Adjustment result Toeing forward Spring A move to right force increased 1 Force adj
10. rdous substances in electronic information products SJ T 11363 2006 Our product itself motor control box or its packing materials and accessories box screws package user manual sticker label print etc or the suppliers of parts and raw materials are all in conformity with the provision of the European Union RoHS Directive and People s Republic of China Electronic Business Standard to conform the following concentration limits for the six hazardous substances Hazardous Substance Lead Pb Permissible Values Less than 240 ppm Mercury Hg Less than 800 ppm Cadmium Cd Less than 80 ppm Hexavalent chromium Cr VI Less than 800 ppm Polybrominated Less than 800 ppm Biphenyl PBB Less than 800 ppm Less than 800 ppm Polybrominated Diphenyl ether PBDE x The concentration of lead in the lead free process for PCB shall be less than 800 ppm x For packing materials shipped with our products or parts the hazardous substances shall be 80 ppm or less in sum of Pob Hg Cd Cr VI H S Machinery Co Ltd Mr C H Tai Plant Manager 1 Safety Precaution Please read this manual with sewing machine manual thoroughly and pay attention for the following safety precaution e Installation and operation must be done by the trained personnel also turn off the power switch and remove the plug from outlet and wait for 5 minutes before any installation e This product is designed for the specific sew
11. t be performed by a trained technician Motor and machine will be shutting down Please check the motor or motor connectors connection 3 Machine locked or object stuck in the motor pulley eee erie Syne ronizet sensor and We signal i S Please check machine head to see if any objects stuck in the motor pulley or 4 Sewing material is too thick i machine does not rotate smoothly ERO 12 Power on no synchronizer signal was detected or Automatic starts the clutch mode synchronizer is not connected Please check the synchronizer and its connection Motor stopped Please check the safety switch Please check parameter 075 SFM setting make sure it match machine head s safety switch 1 Bad connection to the motor connector 2 Synchronizer sensor signal error 1 Safety switch is defected or bad connection 2 Parameter 075 SFM setting not match the machine head model 7 7 Segment LED Characters Compare Chart Arabic Numerals If you need the technical support please contact your distributor or browse our website at http www hohsing com
12. ustment Spring A move to left force decreased Heeling backward Bolt B turn r force decreased 2 force adjustment Bolt B turn gt force increased Pedal stroke Rod D secure at right stroke is longer adjustment Rod D secure at left stroke is shorter Synchronizer Adjustment Please open the top cover first Hand wheel Needle up position Rotate the machine pulley to reach mechanical needle up position and turn the Hexagonal photo disc A until its red mark is aligned with the red mark on the bearing cover screw plate Needle down position Rotate the machine pulley to reach mechanical needle down position and turn o the photo disc B until its blue mark is aligned with the red mark on the et s bearing cover plate my Note Instruction above is the standard adjustment If you feel the position wasn t accurate please do the fine tuning by yourself Mounting the Synchronizer onto the J flange of hand wheel and match the stop groove of the synchronizer with the stopper of the machine head then tighten and secure 2 hexagonal screws of the synchronizer rotor Bearing cover plate Stopper 3 i then connect the synchronizer cable E to the control box Note Stopper type and location Photo disc A trol b might be varied depend by o contro box gt i the m
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