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1. Compatible with the module DIO470 Note The modules can have lever connectors for the new modules or screw connectors Compatibility The following table presents the CPU modules compatible with the modules used P7C Controller Module CPU300 CPU301 DIOA470 Yes Yes DIOA71 No Yes It must not be used with controllers that have 2 expansion racks 1 Check the Notes and Acronysms List at the beggining of this document DIO470 471 EE s l s6s ills s 11lj 1 g 2 2 58b Jo0 1 11 LEE Ref PMU107001 Version 1 0 07 Release 10 20 10 98 Ref PMU107001 User Manual P7C Controller Technical Specifications Power Supply Consumption Operation Temperature Storage Temperature Humidity Module weight Dimensions Technical Data Input Input type Maximum frequency Isolation voltage Protection Technical Data Output Output type Maximum frequency Isolation voltage Protection Maximum current by channel Maximum voltage switching Process Interface X1 process connector numbered fom1to8 X2 process connector numbered from 1 to 10 Compatible with the module DIO470 e I I E ax Tike ologia Automa o Incustrlal 5 Vdc supplied by main rack 0 5 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 L mm 12 to 30 Vdc PNP 200 Hz it varies in function of scan time 5 kV rms Again
2. module CPU301 MM2601 l Internal I Conection l COM3 COM3 Serial Serial Serial The order of DB9 connector signals for this operation mode is presented below DB9 SIEL Direction Description 1 CD Output Carrier Detect 2 DTD Output Diag Transmit Data 3 DRD Input Diag Receive Data 4 DTR Input Data Terminal Ready 5 GND 0 Volt 6 NC Output E T NC Input 1 Check the Notes and Acronysms List at the beggining of this document MM2601 ss Ref PMU107001 Version 1 0 07 Release 10 20 10 108 User Manual P7C Controller 8 E HI tecnologia 8 NC Output E 9 NC Input NC Not connected Radio with data channel at SERIAL A In this mode the radio data channel will be mapped at Serial A the DB9 connector placed in the frontal of the module operating identical to the module MM2600 where for the connection of the radio and the CPU module is necessary to use an external cable PIC 302 107 600 000 CPU301 Internal Conection COM3 Serial MM2601 COM3 Serial The order of DB9 connector signals for this operation mode is presented below DB9 Signal Direction Description 1 CD Output Carrier Detect 2 TX Output Transmit Data 3 RN Input Receive Data 4 DTR Input Data Terminal Ready 5 GND 0 Volt 6 DTD Output Diag Transmit Data T RTS Input Request To Send 8 Cor Output Clear To Send 9 DRD Input Diag Receive Data Available only if activ
3. B L L I i L a mmmmmuw d O UJ C CD Data Base Serial COM1 COM2 ammmmmmmmmmmmmmmmmmmm pU MEE den MONS GD NONE GN m E ee Age oi Po E x Kemagbasckbek ues pes EDU RnnuuuumuxEEERENEEENENEE o um us um um UN S GN SQe See ea aay DN wm wm vm ee eee mm mm mm mm mm mm mm mm mm mm mm mm pm mm mm mm pm mm mm mm pm mm mm mm Q wv mmmmmmmmmmmmmmmmmmm Note PPE association COM1 lt gt CBUS or COM2 lt gt CBUS 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 140 HI tecnologia Automa o Industrial 13 User Manual P7C Controller Module addressing PPU305 addressing mode depends on the access type that will be executed Address for local access When the access to PPU305 is executed locally via COM1 COM2 and Ethernet ports of the module the access address is defined on Controller ID parameter identically to CPU301 This way the ad dress is configurable and it can assume values from 1 to 255 Address for PPE access Extended Point to Point When the access to PPU305 is executed using PPE resource via CPU301 module the address of the module is a non configurable parameter but automatically composed by PPU305 address CPU301 address Controller ID Position of the module at the rack SLOT Example PPU305 address CPU301 address
4. IMPORTANT The negative references must be turned on at 0 Volt The channels are classified in two different groups the reference V1 is used at l 0 to l 7 digital inputs and the reference V2 is used I 8 to I 15 digital inputs Block Diagram I O BUS Bus Interface i Drivers gt E LI 5 Isolat g solators 5 Process o Interfac Npe l 15 1 Check the Notes and Acronysms List at the beggining of this document DIM400 401 Ref PMU107001 Version 1 0 07 Release 10 20 10 51 User Manual P7C Controller cALITION Ref PMU107001 as HI tecn ologia Automa o Industrial Operation as absolut encoder DIM401 The module DIM401 has an internal mechanism for the simultaneous capture of the status of the digital inputs allowing it to be used as an absolut encoder interface This functionality does not im pact on the use of this module as an interface for simple digital inputs The 16bits value relating to digital inputs can be acquired at the ladder program executing the move of I X to a M memory where X is the number of the first channel at the module DIM401 and it is used for the interface with the absolut encoder Example Let s suppose a P7C controller with two modules DIM401 where the first one is used only for simple digital inputs and the second will be used not only for interface with the 10 bits absolut encoder but also for simple digital in
5. Tel wl Invalid FORCE base The base that stores the status of forced inputs and outputs was corrupted 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Version 1 0 07 Release 10 20 10 139 d B se HI tecnologia User Manual P7C Controller Automa o Industrial 16 blinks GED Onenn e00o0mmg Fail at COM1 communication channel initialization 17 blinks Gap 50 0 Ooo oO ID Fail at COM2 communication channel initialization 18 blinks Gap nerro bebe eoe emm Fail at COM3 communication channel initialization D Led ON O C Led OFF Access to PPU305 module via CPU301 The access to PPU305 module can be done through the communication channels of CPU301 mo dule using packages redirecting via PPE Extented Point to Point For that it is necessary to define the association between the channels as indicated below Access via CPU301 Ethernet channel CPU301 PPU305 Ethernet m Data Base O UJ C ie DN wm wm mmm m m mm mm mm Umm mm mm mm mm mm mm mm mm pm mm mm mm mm mm mm pm mm mm mm mm mm mg mmm mm em pm em mm em mm mm mm em mm mm mm mm mm mm d Note PPE association Ethernet lt gt CBUS Access via CPU301 serial channel CPU301 PPU305 Pe m um Um EM NM mm em em UND em em em em em em em em em em em em em vm em en em en em mm em ww i L L I I L L L
6. 12 30Vdc 1 Output protection diode against the transients generated when the valve id turned off mmm Compatible with the module DIO470 Note The modules can have lever connectors for the new modules or screw connectors Process interface leds operation Status Conf Condition Diagnosis On I O to 7 There is vol There is a valid minimal tage signal at voltage level present at the input the digital input Off I O to 7 There is no Inactive input signal voltage signal Device turned off at the input Module not operational Status Conf Condition Diagnosis On O 0 to 7 There is vol Output activating the load tage signal at connected to it Note the the output out led signalizing can keep put on active even if the output transistor be damaged Off O 0 to 7 There is no Inactive output signal voltage signal Device turned off at the output Module not operational output off Compatible with the module DIO470 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document DIO470 471 n Ref PMU107001 Version 1 0 07 Release 10 20 10 103 am HI tecnologia User Manual P7C Controller Dimensions mm 110 80 Product Part Number Part Number Identification 300 107 470 000 8 digital inputs and 8 digital outputs module compatible with CPU300 301 300 107 471 000 8 digital
7. pu i es rd 8 10 bits resolution channels with connection options of signals from 0 to 20 mA 4 to 20 mA impedance of 1250 and 0 to 10 Vdc impedance1 of 10 KO Overvoltage protection 2 10 bits resolution channels for signals from 0 to 20 mA or 4 to 20 mA Short circuit protected T m Channels and supervision leds numbered from the top to the bottom identifying the analog inputs from EO to E7 Channels and supervision leds numbered from the top to the bottom identifying the analog outputs S1 to S0 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document Ref PMU107001 Version 1 0 07 AIO570 572 Release 10 20 10 62 User Manual P7C Controller Connections The modules AlO570 572 have two process interface connectors identified as X1 8 terminal blocks and X2 8 terminal blocks These terminal blocks are numbered as the following tables will show Terminal Connector Signal X1 EO analog input channel E1 analog input channel E2 analog input channel E3 analog input channel Analog inputs reference OV E4 analog input channel E5 analog input channel CON Oo OS GON gt E6 analog input channel Terminal Connector Signal X2 E7 analog input channel Analog inputs reference OV SO analog output channel S1 analog output channel Analog outp
8. Automa o Industral User Manual P7C Controller COM channel factory parameters Parameter Valor Baud rate 9600 Data bits 8 Stop bits 1 Parity none Protocol SCP HI Operation Mode Slave Transmission start delay 2 ms Driver RS232 C configuration defined at the hardware Flow Control Not available COM2 channel factory parameters Parameter Value Baud rate 9600 Data bits 8 Stop bits 1 Parity none Protocol SCP HI Operation Mode Slave Transmission start delay 0 ms Driver RS232 C Flow Control Not available Ethernet Communication Use example interconnecting the module CPU300 with a computer using a Crossover cable Ethernet Crossover Cable Part Number 302 027 027 010 Computer 1 Check the Notes and Acronysms List at the beggining of this document CPU300 n Ref PMU107001 Version 1 0 07 Release 10 20 10 42 8 E se HI tecnologia User Manual P7C Controller Autornag o Industrial Placing a CPU300 module on an Ethernet network HUB using a common cable Ethernet Cable V Type Part Number 302 027 027 000 HUB Configuration The module has an Ethernet channel able to operate with the following configuration Speed Communication 10Mb Full Duplex 10Mb Half Duplex 100Mb Full Duplex 100Mb Half Duplex The configurations can be detected automatically by the module Ethernet connector pin The module CPU300 has a RJ45 connecto
9. CPU300 Technical Specifications CPU300 module is the P7C processing module and provides to the user the application memory data memory Data Flash Real Time Clock RTC and non volatile memory NV RAM Y for informa tion storage It has two RS232 C serial communication channels being one of them configurable for RS485 and one Ethernet channel configurable for 10Mbps or 100Mbps Technical Specification Power supply Consumption Operation temperature Storage temperature 5 Vdc supplied by main rack 0 8 W 0 to 60 C 25 C to 80 C Humidity 9096 without condensation Module weight 0 06 Kg approximately Dimensions 85 W x 83 H x 27 L mm Clock 14 5476 MHz x 2 Flash Memory 256 Kbytes WDT Yes RTC Yes Battery Yes RTC NVRAM Data Flash 16 Mbits 2 serial channels Yes 1 Ethernet channel 10 Mb or 100 Mb Time Logic instructions 0 43us 1 Check the Notes and Acronysms List at the beggining of this document CPU300 Ref PMU107001 Version 1 0 07 Release 10 20 10 38 AES HI tecnologia User Manual P7C Controller Block Diagram ra e 8 lt I O BUS gt JT Bus interface JL Low Bat GK RS232 C Fail A Oper Processor N COM1 R 4 1 7 q RTC WDT RS232 C RS485 Tink K Speed A 1 P ETHERNET V 10 100Mbps Process Interface 4 Low Battery Led 1 LI Loader Button es _ _Fail Led Operat
10. Device configuration incompatible with the current program 7 blinks EE HUT A ai TM Invalid application program 8 blinks GED p C OC aD Invalid FORCE base The base that stores the status of forced inputs and outputs was corrupted 16 blinks D O O ELE Ooo Fail a COM1 communication channel initialization 17 blinks Gap 50 0 eo0oo0 oom Fail at COM2 communication channel initialization 18 blinks AED gt es O gt ND Fail at COM3 communication channel initialization CED Led ON O C D Led OFF Module Addressing The module CPU300 has not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack Removing the module from the rack IMPORTANT CPU300 modules CANNOT be replaced with the device turned on To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Check the Notes and Acronysms List at the beggining of this document CPU300 Ref PMU107001 Version 1 0 07 Release 10 20 10 AT HI tecnologia User Manual P7C Controller H Automa o Industrial lt REI 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock n
11. att al a d P Programmable L Logic C Controller Type of digital input output Extended point to point Operation mode of the communication chan nels that allows the automatic retransmission of communication pack ages from one channel to the other Standard of binary data serial exchange Multipoint communication standard for data transference in small quan tities and rates up to 10 Mbps R Real T Time C Clock Electronic component responsible for gene rating day time R Receive D Data Signal available in communication protocols to re ceive data from another device Communication protocol owned by HI Tecnologia The space provided at one equipment where electronic modules can be inserted Programming documenting and supervising system developed for HI Tecnologia controllers Windows version Device used for interconnecting two points at one electric module con nector A sort of connector used mainly for the interconnection of electrical sig nals Transmit Data Signal available in communication protocols to send data to another device Ethernet network protocol without connection establishment W Watch D Dog T Timer Electronic component responsible for reini tializing automatically one device even when it failed Release 10 20 10 User Manual P7C Controller FN BEE Hi tecnologia tecnologia Automa o Industrial Index SECURITY CONVENTIONS 11 PRODUCT OVERVIEW 12 Interface
12. 1 Check the Notes and Acronysms List at the beggining of this document AIO570 572 n Ref PMU107001 Version 1 0 07 Release 10 20 10 68 se HI tecnologia User Manual P7C Controller Module 24Vdc supply voltage Leds Status Condition DIETO LOKIN 24V On Supply voltage available 24V Off Equipment turned off or not operational module 24V Blinking No supply voltage Compatible with the module AlO570 Note The modules can have lever connectors for the new modules or screw connectors Dimensions mm 110 80 Product Part Number Part Number identification 300 107 570 000 Module with 8 analog inputs and 2 analog outputs compatible with CPU300 301 300 107 572 000 Module with 8 analog inputs and 2 analog outputs compatible with CPU301 1 Check the Notes and Acronysms List at the beggining of this document AIO570 572 n Ref PMU107001 Version 1 0 07 Release 10 20 10 69 en HI tecnologia User Manual P7C Controller Automa o Industral Al0571 573 Technical Specifications Presentation AIO571 573 are the P7C analog inputs outputs and pt100 channels modules providing to the user 4 analog inputs channels of 10 bits resolution configurable for current or voltage 2 analog outputs of 10 bits resolution and 2 channels with inputs for pt100 3 wires all them with individual leds to indicate the status leds Module with automatic addressing being allowed the simultaneous use
13. Check the Notes and Acronysms List at the beggining of this document Installation kd Ref PMU107001 Version 1 0 07 Release 10 20 10 28 ae HI tecnologia User Manual P7C Controller 2RC1 BC Filter Frequency Inverters Frequency inverters are very versatile equipments However they generate a large amount of elec tromagnetic noise This effect is the result of powering the internal switching circuits for example the PWM Pulse Width Modulation modulation per pulse width circuits as during the operation of this type of circuit there are very rapid transitions between states of conduction and block generating large current peaks in supplying them Moreover for being a non linear equipment currents and voltages are not proportional to each other there is the generation of harmonics The presence of harmonics in the circuit cause the fol lowing effects Reduce the power factor at inverter s input and if there are inverters in large quantities there may be a decrease in overall power factor of the installation Excessive heating of the neutral conductor if it is not sized properly On systems with the presence of harmonics there may be current flow in the neutral conductor because the harmonic components do not cancel themselves as well as the fundamental components are in the triphase systems A solution to this problem would be to oversize the neutral conductor However this approach adds costs
14. Analog inputs configured for voltage at the range from 2 to 10V 77 Analog inputs configured for voltage at the range from 0 to 10 V 78 Analog outputs configured for current at the range from 4 to 20 mA 78 Analog outputs configured for current at the range from 0 to 20 mA 78 Analog outputs configured for voltage at the range from 0 to 10 V 78 24Vdc module power supply 79 Dimensions 79 Product Part Number 79 MM2600 TECHNICAL SPECIFICATIONS 80 Presentation 80 Technical Specification 80 Technical Data Radio Module 80 Process Interface 81 Connections 81 Serial configuration Data Diagnosis 81 Protocols 82 Block Diagram 82 Ground Connector 82 Module Addressing 82 Radio Operation Configuration 83 Software 83 Connection through DIAGNOSIS channel 83 Connection through DATA channel 83 Accesing the radio setup menu 84 Manual activation 84 Activation by remote command 84 Navigation Menu 84 Removing the module from the rack 85 ANATEL Certification 85 Where is placed the registration number of Anatel 85 Utilisation examples 86 Process interface leds operation 87 MD led Mode 87 ST Led Status 87 CD led Carrier Detect 87 TX1 led Transmit 88 CTS leds Clear To Send 88 Dimensions 88 Product Part Number 88 CDM710 TECHNICAL SPECIFICATIONS 89 Presentation 89 Technical Specification 89 Technical Data Digital Input 89 Technical Data Input Encoder Counter 90 Process Interface 90 Connections 90 Block Diagram 91 Ground conne
15. NNNN gt equipment Part Number Loader P7C controller from the loader version 2 1 00 on when operating with the loader mode provides communication resources through ethernet ports and COM1 of the processor module module pre sent at the slot 0 At COM1 serial channel the loader mode is configured to operate with the follo wing parameters 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Ref PMU107001 Version 1 0 07 Release 10 20 10 124 User Manual P7C Controller en HI tecnologia Automa o Industral Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Driver RS232 C Flow control none At COMS serial channel the loader mode is configured to operate with the following parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Driver RS232 C Flow control none At the Ethernet channel the loader mode is configured to operate with the transport protocol UDP and with the access port 65520 The IP address used at the communication depends on the follo wing operational conditions 2 1 Loader activated remotely through communication In this case the IP address used will be the same programmed at the PLC by the screen Control ler Communication Setup at the environment SPDSW 2 2 Loader activated locally through the loader button at the processor mo
16. amp de propriedade da Hi Tecnokigm ne senda permibda gua repreduedo gem gauterisagde pr vic POWER SUPPLY 3 220vac 60Hz l CYCLE PUMP CENTRIFUGE PUMP DOOR LIMIT SWITCH AIR PRESSURE VALVE RELIEF VALVE HEATING VALVE COOLING VALVE DRAIN VALVE WATER SUPPLY INTERNAL TEMPERATURE INTERNAL PRESSURE CYCLE PUMP SPEED CONTROL PLC AUXILIAR COMMAND VOLTAGE 24VDC 20W Installation Ref PMU107001 Version 1 0 07 Release 10 20 10 22 AR HI tecnologia User Manual P7C Controller Autornag o Industral Electric panel component layout Once defined the electric project it must be evaluated in function of the components that will be used the size of the electric panel in order to arrange all the items defined for the project After this it must be functionally shared the space of the panel layout circuit in order to isolate the components at the following groups Panel input supply indicated by the number 1 at the image Panel input connectors indicated by the number 2 at the image ltems related to power indicated by the number 3 at the image ltems related to process signals digital analog inputs etc Exhaustion systems auxiliar plugs etc The following picture presents a possible layout for the electric panel identifying the main blocks arrangement 1TM1 Auxiliary 3U1 Outlet Line Filter 3CP1 PLC 2M1 111 Isolator Fan Transformer Filter and Grill 1Q3
17. not only related to this product but also about its pro gramming besides additional instructions about its functionality Check the Application Notes ENA Functional Descriptives PDF and others How to get this manual This User Manual is available for free download at our website Use this link to download it www hitecnologia com br download PMU 107001 00 pdf Another way to get it is contacting our Support Team Phone 55 19 2139 1700 or e mail suporte hitecnologia com br Version 1 0 07 Release 10 20 10 3 aR HI tecnologia User Manual P7C Controller a Automa o Industral Notes and Acronyms Ref PMU107001 ASCII Seven bits characters codification based on the English alphabet used at computer texts communication devices and other devices that use texts Backplane Electronic module that has as its main function the interconnection of modules Bits The smaller standard of measurement for data transmission CBUS Communication channel via P7C controller data bus Connector The element that allows the connection between signals of two or more AD Converter devices Electronic component responsible for the analog signals conversions into the digital format Data Flash Memory used essentially to store process configuration and data Dip Switch Small switches used at electronic modules Encoder Electromechanical device that counts or reproduces electrical pulses from its axis rotation movement Ethernet One
18. 07 Release 10 20 10 67 a UEEEE HI tecnologia lai ab User Manual P7C Controller Analog inputs configured for voltage at the range from 0 to 10 V Leds Status Condition DIET ILORI E E 4 and On Note E 7 E 4 and Off Inoperational chan Equipment turned off E 7 nel or parameterization fail of the analog module Note1 When the channel off set Current Voltage is zero the condition led on indicates that the channel is operational Analog Outputs configured for current at the range from 4 to 20 mA Leds Status Condition Diagnosis S 0 and On Detected connec S 1 tion with the pro cess S 0 and Off No connection with Equipment turned off S 1 the process or parameterization fail of the analog module Analog Outputs configured for current at the range from 0 to 20 mA Leds Status Condition Diagnosis S 0 eS 1 On Detected connec tion with the pro cess 9 0 eS 1 Off No connection with Equipment turned off the process or parameterization fail of the analog module Analog Outputs configured for voltage at the range from 0 to 10 V Leds Status Condition Diagnosis S 0 and On Continuously ON S 1 not depending on the output if it is connected to the process or not S 0 and Off No 24V supply vol Equipment turned off or S 1 tage not operational module Compatible with the module AlO570 Note The modules can have lever connectors for the new modules or screw connectors
19. 2 Phases Circuit Breaker 2FA1 Power Supply 1Q1 3 Phases Circuit Breaker A X60 mes Terminal Connectors Main Switch 5K1 5K2 1Q2 el Coupling Relay 2K1 Contactor X30 Terminal rill and Filter mm o 8 NN ID X10 Terminal Connectors 1A1 Frequency Inverter Grounding Bar 1 Check the Notes and Acronysms List at the beggining of this document Installation T Ref PMU107001 Version 1 0 07 Release 10 20 10 23 en HI tecnologia User Manual P7C Controller Autornagc o Industrial Electric panel internal wiring distribution Cables are a part of the installation process being very vulnerable to electromagnetic noise This Way it is necessary to adopt some actions to prevent against noise caption While wiring electrical components inside a panel it is common to use wires with a length bigger than what is necessary to facilitate possible maintenance procedures or even future relocations of the components In this case it is recommended to place the exceeding quantity of wire following a zig zag path inside the wire compartment This way if a magnetic field incise at the conductor the noise caused will be minimized due to the simultaneous incidence of the field and several sections of the conductor in different directions Open Wire Compartment Zig Zag Wire For the analog signals cables it is recommended to use them in a shorter length in order to avoid excesses that may be vulnerable to th
20. 2 x xx on 1 Check the Notes and Acronysms List at the beggining of this document AIO570 572 Ref PMU107001 Version 1 0 07 Release 10 20 10 65 User Manual P7C Controller se HI tecnologia Ref PMU107001 Analog inputs utilisation examples 12 30Vdc T e Gah 01 2 Wires Transmitter 02 3 Wires Transmitter Cable 03 4 Wires Transmitter Shielding Analog outputs utilisation examples CA Current 20 mA 4 20 mA m 4 1 IR r i 3 Vdc Cable Wi Shielding L Compatible with the module AlO570 Note The modules can have lever connectors for the new modules or screw connectors Operation from 0 to 10V The analog input can operate on a range from O to 10V In this case the configuration from O to 20mA must be kept and also closed the configuration strap associated to the output Strap J3 Related to SO output Strap J4 Related to S1 output Others voltage configurations It is possible to obtain other voltage ranges by using an external resistor as the following example shows By using a 2500 external resistor it is possible to obtain a range from 0 to 5V ATTENTION To use an external resistor keep the straps J3 and J4 open 1 Check the Notes and Acronysms List at the beggining of this document AlO570 572 Version 1 0 07 Release 10 20 10 66 FN HI tecnologia Automa o Industral User Manual P7C Controller EX Curren
21. 25 C to 80 C 9096 without condensation 1 0 Kg approximately Aluminium and Carbon Steel IP30 150 W x 110 H x 115 L mm Technical Data Main Rack DC 300 107 200 010 Power Supply DC DCC850 Consumption Operating temperature Storage temperature Humidity Rack weight Box Protection Degree Dimensions 10 to 36 VDC automatic 30 Watts m x 0 to 60 C 25 C to 80 C 9096 without condensation 1 0 Kg approximately Aluminium and Carbon Steel IP30 150 L x 110 A x 115 P mm Technical Data Expansion Rack 300 107 200 100 Power Supply Consumption Operating temperature Storage temperature 1 Check the Notes and Acronysms List at the beggining of this document Supplied by main rack 0 to 60 C 25 C to 80 C Technical Specifications Ref PMU107001 Version 1 0 07 Release 10 20 10 32 as HI tecn ologia User Manual P7C Controller Humidity 90 without condensation Rack weight 0 5 Kg Box Aluminium and Carbon Steel Protection Degree IP30 Dimensions 110 W x 110 H x 115 P mm Maximum number 5 expansion racks Racks connection The expansion racks must be connected to the right side of the main rack In the case of adding one expansion rack it is necessary to remove the screw place at the main rack side Picture A and loosen the two screws placed on the rack back side in order to fit the red locks as shown on the picture Picture B and there the co
22. Addressing Racks addresing The expansion racks are coupled on the main rack right side being possible to couple up to five expansions Each rack has a three straps set named J1 J2 J3 This set placed at the backplanes between the connectors of the third and fourth slots must be configured according to the position of the rack using jumpers as the following Identification Main Rack OFF OFF OFF Expansion Rack 01 ON OFF OFF Expansion Rack 02 OFF ON OFF Caption Expansion Rack 03 ON ON OFF pet OFF without jumper Expansion Rack 04 OFF OFF ON Expansion Rack 05 ON OFF ON Caption 1 Check the Notes and Acronysms List at the beggining of this document Technical Specifications Ref PMU107001 Version 1 0 07 Release 10 20 10 35 EX HI tecnologia User Manual P7C Controller Main Expansion 01 Expansion 02 Expansion 03 Expansion 04 Expansion 05 Note The modules can have lever connectors for the new modules or screw connectors Termination Module BBT260 The termination module must be obligatorily connected to the last expansion rack or if it does not exist then it must be connected to the main rack IMPORTANT The equipment does not work without the termination module The module can not be connected and or disconnected with the equipment turned on Make sure the equipment is turned off before any opperation Fixing the Rack on trails To fix the rack on the trail is nec
23. C Reading maximum error 0 5 full scale 4 10 bits resolution channels with option of connec tions with signals from O to 20 mA 4 a 20 mA im pedance of 125 Q and 0 to 10 Vdc impedance of 10 KQ Against overvoltage 2 10 bits resolution channels for signals from 0 to 20 mA1 or 4 to 20 mA Short circuit protected Gain adjust trimpots from pt100 channels Channels and supervison leds identifying pt100 inputs EO to E1 Channels and supervision leds identifying analog inputs from E2 to E5 Channels and supervision leds identifying analog outputs from SO to 1 d Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document AlO57 1 573 Ref PMU107001 Version 1 0 07 Release 10 20 10 T1 att HI anil User Manual P7C Controller Connections The modules AlO571 573 have two process interface connectors identified as X1 8 terminal blocks and X2 8 terminal blocks These terminal blocks are numbered as the following tables will show X1 Terminal Block Signal 1 EO temperature sensor negative input EO temperature sensor positive input E1 temperature sensor negative input E1 temperature sensor positive input Analog inputs reference OV E2 analog input channel E3 analog input channel CON DO OO FB WwW ND E4 analog input channel X2 Terminal Bl
24. Controller ID Position of the module at the rack SLOT Check the context below where there s a CPU module A and two PPU305 modules B and C Main Rack Expansion Rack Slot O Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 CT CPU301 7 PPU305 Address PPU305 B 22 Main CPU address 1 Position of the module at the rack SLOT 1 Address PPU305 C 25 Main CPU address 1 Position of the module at the rack SLOT 4 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 141 User Manual P7C Controller Ref PMU107001 x Tike ologia Automa o Industrial Removing the module from the rack PPU305 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture PPU305 utilisation examples In cases in whe
25. Data bits 8 Stop bits 1 Parity none Protocol SCP HI Driver RS232 C Flow control none At the Ethernet channel the loader mode is configured to operate with the transport protocol UDP and with the access port 65520 The IP address used at the communication depends on the follow ing operational conditions 2 1 Loader activated remotely through communication In this case the IP address used will be the same programmed at the PLC by the screen Control ler Communication Setup at the environment SPDSW 2 2 Loader activated locally through the loader button at the processor module s panel In this case the IP address that will be used is defined by the switch SW2 1 placed at the processor module 1 Check the Notes and Acronysms List at the beggining of this document CPU300 n Ref PMU107001 Version 1 0 07 Release 10 20 10 44 en HI tecnologia User Manual P7C Controller Automa o Industral SW2 1 ID Address OFF Uses the IP address programmed at the PLC base the same of the con dition 2 1 ON Uses the PLC default IP address 192 168 0 200 2 3 Invalid communication configuration base If the base that stores information about communication parameters is invalid corrupted the device will operate in loader mode with the default IP address 192 168 0 200 Process interface leds operation Ethernet Channel mE Led Status Condition Yellow On 100 Mbps connection Yellow Off
26. In this configuration the counter can or not be enabled in function of the signal status applied at B where Input B ON It keeps the counter disabled Input B OFF It keeps the counter enabled A LOLs e Lupe O EEN d 4567 8 1 Check the Notes and Acronysms List at the beggining of this document CDM710 Ref PMU107001 Version 1 0 07 Release 10 20 10 93 User Manual P7C Controller ax Tike ologia Automa o Industrial Configuration 3 Counter with Enable Disable Trigger mode In this configuration the counter can or not be enabled in function of the transitions of the signal applied in B The way the module interprets the transition can be defined by the status of B at the moment that the reset of the counter block placed at the ladder program is released Example 1 If at the moment that the counter block reset is release the estate B OFF the counter is enabled keeping in this condition until rising transition occurs of the signal applied in B disabling the counter A annannnnnnnn s B mees ZE ee GEES O i Counter 01234442444252967 89 Example 2 If at the moment that the counter block reset is released the status of B is active the counter keeps initially disabled until there is a rising transition of the signal applied in B which will enable t
27. The negative references must be turned on at 0 Volt of the DC power supply in order to supply the process sensors The positive reference must be connected into a vol tage from 12 to 24 Vdc of the DC power supply used for supplying the process sensors and transmitters If not connected to one of the references negative positive or both the module executes its function 1 Check the Notes and Acronysms List at the beggining of this document DIO470 471 ss Ref PMU107001 Version 1 0 07 Release 10 20 10 100 as Tike ologia User Manual P7C Controller Block Diagram a UO BUS p Bus Interface iT o dE Drivers iT C CO E I dE S o o C Isolators Isolators c it Oo o Process Process G i Interface Interface wem mm ann wm mm emm wm em vm wem wm wm mm me me e mm mm mm mm emm wm em vm wm wm vm we mm mm wm mm emm em em wm wm em wm we mm mm mmm mm emm emm wem LO l 7 0 0 Q 7 Ground connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface CALITION Compatible with the module DIO470 Note The modules can have lever connectors for the new modules or screw connectors Module Addressing The modules DIO470
28. a repeater It must be placed at the highest point of the obstacle between two communication radios a place that emphasizes the master connection with the slave 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 114 as Tike ologia User Manual P7C Controller Slave Radio Repeater Process interface leds operation MD led Mode Led Condition Note On Active radio setup In this condition using a serial ter mode minal application it is possible to view and change the radio opera tion parameters Off Active radio data In this condition the radio is able to transference mode Exchange application data 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 115 HI tecnologia User Manual P7C Controller ST led Status Led Condition Note On Serial communica In this condition the COM1 port tion using COM3 port keeps inactive is active Off Serial communica In this condition the COM3 port tion using COM1 port keeps inactive is active CD led Carrier Detect Led Condition Note On Indicates that radio In this condition the radio is able to has active link receive data Off Indicates that radio has no active link porter not detected TX led Transmit Led Condition Note On Indicates that the radio i
29. configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack 1 Check the Notes and Acronysms List at the beggining of this document AlO57 1 573 Ref PMU107001 Version 1 0 07 Release 10 20 10 73 8 E 2 HI tecnologia User Manual P7C Controller Automa o Industrial Removing the module from the rack AlO571 573 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture Configurations The analog inputs E2 E3 E4 and E5 are configurable by using a keys set available on a Dip Switch SW1 The access to the keys is at the module component face The others configurations of the module are executed using an specific software SPDSW Analog Input DIP8 Current Voltage SW1 E2 1 ON OFF 2 OFF ON E3 3 ON OFF 4 OFF ON E4 5 ON OFF 6 OFF ON E5 7 ON OFF 8 OFF ON IMPORTANT The current offset 0 to 20mA or 4 to 20mA is co
30. enabling mode Check the configurations table O Count enabling mode Check the configurations table M ON It defines the operation mode as counter ENC 1 A Pulse signal that will be counted B Count enabling mode Check the configurations table O Count enabling mode Check the configurations table M ON It defines the operation mode as counter Fast counter mode configurations The operation as fast counter provides 3 configuration with different functionalities as indicated at the table below Config O0 B Functionality 1 OFF OFF Standard pulses counter 2 OFF X1 Counter with Enable Disable by status ON OFF Not used 3 ON X2 Counter with Enable Disable Trigger mode Note ON Active input connected to a VDD potential OFF Inactive input open or connected to OV 1 Check the Notes and Acronysms List at the beggining of this document CDM710 n Ref PMU107001 Version 1 0 07 Release 10 20 10 92 User Manual P7C Controller on HI tecnologia Automag o Industrial X1 Enable Disable count by status X2 Enable Disable count in function of transitions from OV to VDD VDD Nominal voltage of input signals 12 to 24Vdc Configuration 1 Standard pulses counter It counts the amount of pulses applied at the input A and the counter reset is controller using Lad der Counter Configuration 2 Counter with Enable Disable by status
31. it Wal D serial B serial Antenna Ground Connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface Module Addressing The module MM2600 has not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack 1 Check the Notes and Acronysms List at the beggining of this document MM2600 Version 1 0 07 Release 10 20 10 82 User Manual P7C Controller Ref PMU107001 Ba Tea LE Automa o Industrial Radio Operation Configuration Software MM2600 has a setup mode that allows the access to all the radio programming parameters To ac cess the setup mode open a data terminal ex Windows hyperterminal configure the terminal for a baudrate operation of 19200 8 bits without parity and 1 stop bit and after activate the terminal software connection Connection through DIAGNOSIS channel The access through a diagnosis channel can be executed through an Y adaptor cable and one data cable Make the connection as indicated at the picture At this moment if the radio diagnosis channel is enabled at the terminal software screen a sequence of characters not organized will be shown If the channel is disabled any character wil
32. module is on the operation mode Radio with data channel at the Serial A In this configuration the connection of the module with the com puter can be executed in two ways direct or through the cable Y as indicated in the picture below First Option RS232 C serial Part Number 302 029 010 000 FO Second Option Computer Part Number 302 029 010 000 ee Computer The cable Radio FreeWave PC 302 029 010 000 does not provide the flow control signals RTS and CTS The signals are connected each other through jumpers at the cables end Accesing the radio setup menu Manual activation With the terminal open as the item Software describes and the communication cable connected push the setup button placed at the top of the frontal panel The led MD will be shown indicating that the radio is on the setup mode On the terminal software screen it will be presented a menu of configuration options of the radio parameters setup Terminal Software Button ENU 69 HAIN M D Version H 902 928 MHz Modem Serial Number 990 1868 Model Code DMM 2T 09 29 2008 Set peration Mode Set Baud Rate Edit Call Book Edit Radio Transmission Characteristics show Radio Statistics Edit MultiPoint Parameters Menu Chg Password Esc Exit Setup ge fg Gr uu GE Se gg am Deeg eee See ene Fest ee ee ee 1 2 d n 5 6 8 Enter Choice _ 1 Check the Notes and Acronysms List at the
33. of the standards used for information exchange between devices and a co4mmunication network GND Zero Volts potential in electric circuits Hot Swap It is the feature of an electronic module that allows to insert or remove it from the equipment without turning it off I O Input and O Output Impedance Opposition measurement of the electric current flow Jumper Device used for connecting two points at one electronic module Loader Device operation mode that allows a new firmware load mA Standard of measurement for electric current Miliamp re Modbus Data communication protocol widely used at industrial automation equipments Modbus RTU RTU Modbus protocol defined to be used in RS232 C RS422 or RS485 physical layers The data are transmitted in binary format eight bits Modbus TCP Modbus protocol defined to be used in ethernet over TCP IP transport protocol NPN Type of digital input output NV RAM N Non V Volatile M Memory Memory used at electronic equipments Opto couple Opto couplers P7C Version 1 0 07 and supplied by a battery so its content can be kept in case of energy lack Connection between two points through optical devices providing elec trical isolation between both PLC Model P7C from HI Tecnologia Release 10 20 10 4 User Manual P7C Controller Ref PMU107001 PLC PNP PPE RS232 C RS485 RTC RD RX SCP HI Slot SPDSW Strap Terminal block TX UDP WDT Version 1 0 07
34. use of shielded cable with double insulation as mentioned in Cabling for the connection between the frequency inverter output and the motor If this option is not possible there is the alternative of making the connection between the motor and the inverter through individual cables placed insided a grounded metal wire pipe It is recommended to use twisted pair and cooper shielded cables for the ones that transmit analog signals for control Power Supply It is very common the use of switched power supplies to provide command voltages of 12 to 24 Vdc at electric panels Besides providing 24Vdc for the internal equipments for many times it is necessary to send this vol tage to supply sensors and process actuators This sending is done by using a conductor that connects the equipments in a process However the distances are usually large and the conductor passes through several places that may cause mechanical damages at the conductor which may cause short circuit or even the caption of electromagnetic noises On a situation like this where it is necessary the supplying of the sensors or actuators in the field it is recommended to use two power supplies an exclusive for all the internal equipments and other exclusive power supply for the instruments in the process This is a very important recommendation because if there is only one power supply at the panel and if a short circuit happens at the 24Vdc field conductor the voltag
35. 0 20 10 TT HI tecnologia User Manual P7C Controller Analog inputs configured for voltage at the range from 0 to 10 V Leds Status Condition DIET ILORI E E 2 to On Note E 5 E 2 to Off Inoperational chan Equipment turned off E 5 nel or parameterization fail of the analog module Note1 When the channel off set Current Voltage is zero the condition led on indicates that the channel is operational Analog outputs configured for current at the range from 4 to 20 mA Leds Status Condition Diagnose S 0 and 1 On Detected connec tion with the pro cess S 0 and 1 Off No connection with Equipment turned off the process or parameterization fail of the analog module Condition Diagnosis S O0 and 1 On Detected connec tion with the pro cess S 0 and 1 Off No connection with Equipment turned off the process or parameterization fail of the analog module Leds Status Condition Ale S 0 and 1 On Continuously ON not depending on the output if it is connected to the process or not S 0 and 1 Off No 24V power sup Equipment turned off or ply module not operational Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document AIO571 573 Ref PMU107001 Version 1 0 07 Release 10 20 10 78 se HI tecnologia User Manual P
36. 10 Mbps connection Green On Ethernet connection established Green Blinking Exchanging data through Ethernet network Green Off No Ethernet link detected Serial Channel Led Status Condition TX1 On Transmitting data to the remote de vice TX1 Off No communication proceeding or receiving data from the remote de vice Battery Led Status Condition Low Battery On Low battery Low Battery Off Battery OK 1 Check the Notes and Acronysms List at the beggining of this document CPU300 Ref PMU107001 Version 1 0 07 Release 10 20 10 45 User Manual P7C Controller Ref PMU107001 OPER AI per 0900C 5000C PLC With Program Loaded STOP mode OC C C 0C OC O PLC With Normal Operation 090000C 500000 PLC in LOADER Mode CHED Led ON O C 9 Led OFF FAIL EEN 1 blink dD Gap Fail at hardware initialization process 2 blinks CHED O0 O CHED Fail at modules identification process 3 blinks CHD O 000 ammm Hardware fail 5 blinks GD 0570500 5700 ap Invalid firmware or not authorized for the current device 1 Check the Notes and Acronysms List at the beggining of this document Version 1 0 07 Release 10 20 10 gt eM ee PLC Without Loaded Program ZG ECZA Hi tecnologia tecnologia Automa o Industrial CPU300 46 ax HI tecn ologia Automa o Industrial User Manual P7C Controller 6 blinks CD 005050500090 Gp
37. 37 EE c EET HI tecnologia hacia User Manual P7C Controller Process interface leds operation Ethernet Channel Led Status Condition Yellow On 100 Mbps connection Yellow Off 10 Mbps connection Green On Ethernet connection established Green Blinking Exchanging data through Ethernet network Green Off No Ethernet link detected Serial Channel Led Status Condition TX1 On Transmitting data to the remote de vice TX1 Off No communication proceeding or receiving data from the remote de vice Battery Led Status Condition Low Battery On Low battery Low Battery Off Battery OK OPER WE per 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 138 User Manual P7C Controller Ref PMU107001 ULEEE HI tecnologia T d 0C 50C 50C PLC Without Loaded Program O900C 5000C PLC With Program Loaded STOP mode 0900000000000 PLC With Normal Operation 090000C 5000090 PLC in LOADER Mode Led ON O C Led OFF FAIL d F ail l 1 blink CHD EHD Fail at hardware initialization process 5 blinks CD 05050000 dD Invalid firmware or not authorized for the current device 6 blinks JOE KOL IOE IOE IO IOL HI Device configuration incompatible with the current program 7 blinks GD 00070 0 00 GEED Invalid application program 8 blinks GED 0
38. 471 have not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack 1 Check the Notes and Acronysms List at the beggining of this document DIO470 471 Ref PMU107001 Version 1 0 07 Release 10 20 10 101 AES HI tecnologia User Manual P7C Controller Emi Automa o Industrial Removing the module from the rack DIO470 471 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs to be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture Digital inputs utilisation examples D ur LA Keys stop switches etc CA cra c4 T Go ea ac 3 wires sensors optical magnetic zi capacitive etc 1 Check the Notes and Acronysms List at the beggining of this document DIO470 471 Ref PMU107001 Version 1 0 07 Release 10 20 10 102 8 E se HI tecnologia User Manual P7C Controller Autornag o Industrial Digital outputs utilisation example
39. 7001 0C 50C 50C PLC Without Loaded Program 0900C 5000C PLC With Program Loaded STOP mode 0900000000000 PLC With Normal Operation 00000C 500000 PLC in LOADER Mode In Led ON O C Led OFF FAIL Lem pan ac 1 blink GED GED Fail at hardware initialization process 2 blinks CHD O O GD Fail at modules identification process 3 blinks AED OoOO ap Hardware fail 5 blinks GD 00 00500 5700 ap Invalid firmware or not authorized for the current device 6 blinks Gam 050e 1 evcecdc ERD Device configuration incompatible with the current program 7 blinks Gap O d Ooo Gp Invalid application program 1 Check the Notes and Acronysms List at the beggining of this document Version 1 0 07 Release 10 20 10 ati HI tecnologia T d CPU301 127 as Tike ologia Automa o Industrial User Manual P7C Controller 8 blinks GED p C OC aD Invalid FORCE base The base that stores the status of forced inputs and outputs was corrupted 16 blinks GED OC Oen oOo oO Fail at COM1 communication channel initialization 17 blinks GED 0 O OC Ca Fail at COM2 communication channel initialization 18 blinks GD DIE ee Ooo Fail at COM3 communication channel initialization CED Led ON O C Led OFF Module Addressing The module CPU301 has not addressing configurat
40. 7C Controller 24Vdc module power supply Status Condition BJE Te 0T eT 3I 24V On There is analog out put power supply 24V Off Equipment turned off or module not operational 24V Blinking There is no analog output power supply Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors Dimensions mm 96 60 110 80 LUH PA U fU Product Part Number Part Number Identification 300 107 571 000 Module with 2 pt100 3 wires inputs 4 analog inputs and 2 analog outputs compatible with CPU300 301 300 107 573 000 Module with 2 pt100 3 wires inputs 4 analog inputs and 2 analog outputs compatible with CPU301 1 Check the Notes and Acronysms List at the beggining of this document AIO571 573 n Ref PMU107001 Version 1 0 07 Release 10 20 10 79 User Manual P7C Controller Ref PMU107001 BAH tecnologia Automa o Industrial MM2600 Technical Specifications Presentation MM2600 is the P7C module with frequency hopping technology operating on a range from 902 to 928MHz with programmable power on the range from 5mW to 1000mW This module has auto matic addressing being allowed the simultaneous use of several modules at the same equipment It has at its frontal panel one connector for external antenna 2 RS232 C serial channels A and B for data and diagnosis and leds to indicate the status of the operation
41. COM1 RS232 C Simple COM1 RS485 without termination COM1 RS485 with termination IMPORTANT RS232 C serial simple has the signals RX TX and GND When use RS485 the termination must be inserted at the equipments placed at the extre mity of a RS485 network Global Parameters Parameter Value Equipment communication identifier PPE operation support Deactivated COM1 channel factory parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Operation Mode Slave Transmission start delay 2 ms Driver RS232 C configuration defined at the hardware Flow control Not available COM2 channel factory parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Operation Mode Slave Transmission start delay 0 ms Driver RS232 C Flow control Not available 1 Check the Notes and Acronysms List at the beggining of this document CPU301 n Ref PMU107001 Version 1 0 07 Release 10 20 10 122 en HI tecnologia Automa o Industral User Manual P7C Controller COMS3 channel factory parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Operation mode Slave Transmission start delay 0 ms Driver RS232 C Flow control Not available Ethernet Communication Use example interconnecting the module CPU301 with a computer using
42. DIM400 m d PNP 12 to 30 Vdc 10 Vdc 30 Vdc 0 Vdc 4 Vdc 290us It is directly dependent of the current ladder program scan time 5 kV rms Against polarity inversion Channels and supervision leds numbered from the top to the bottom identifying the channels from O to 15 2 NM NM EM M OMM WWW Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document Ref PMU107001 Version 1 0 07 DIM400 401 Release 10 20 10 50 User Manual P7C Controller HI tecnologia Connections The modules DIM400 401 have two process interface connectors which are identified as X1 8 terminal blocks and X2 10 terminal blocks These terminal blocks are numbered as the following tables will show Terminal Signal Block X1 1 00 digital input channel 01 digital input channel 02 digital input channel 03 digital input channel 04 digital input channel 05 digital input channel 06 digital input channel CONDO OO BW bh 07 digital input channel Terminal Signal Block X2 1 08 digital input channel 09 digital input channel 10 digital input channel 11 digital input channel 12 digital input channel 13 digital input channel 14 digital input channel 15 digital input channel l 0 to l 7 V1 inputs reference l 8 to l 15 V2 inputs reference O CON OO FW bh ES
43. Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture Encoder Counter utilisation examples Encoder 12 30Vdc 3500 Hz Max Frequency Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document CDM710 Ref PMU107001 Version 1 0 07 Release 10 20 10 95 Ba Tea TI lee User Manual P7C Controller Operation as fast counter Configuration 1 12 30Vdc 12 30Vdc Operation as fast counter Configuration 3 12 30Vdc Keys stop switches etc 12 30Vdc Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document CDM71 0 Ref PMU107001 Version 1 0 07 Release 10 20 10 96 sae HI tecnologia User Manual P7C Controller Automa o Industral 3 wires sensors optical magnetic capacitive etc Status Conf Condition Diagnosis On O0to 7 There is signal There is a valid minimum at the input voltage level present at the input Off I Oto7 There is no Inactive input signal signal at the Equipment turned off input Module not operational Status Conf Condition Diagnosis On ENC O There is signal There is a valid
44. HI tecnologia Automacao Industrial E User Manual P7C Controller HI tecnologia User Manual P7C Controller Ref PMU107001 Presentation Dear Client We would like to thank and congratulate you for the acquisition of HI Tecnologia s new Program mable Logic Controller model P7C The Product It was developed in consonance to IEC61131 2 and reinforces our commitment in always offering products with a high technological content and the best relation cost benefit Example of the creativity competence and quality of the national engineering this equipment not only satisfies the immediate needs of the automation market but also offers resources and features reserved for big sized equipments Just to exemplify this we will list the intrinsic features of P7C e New processor faster and provided by more resources integer arithmetic floating point strings manipulation e More memory for data and programs e Functional design exclusive and with compact dimensions Multiple communication resources providing RS232 C RS485 and Ethernet 10 100 Mbits serial channels e SPDSW OPPE programming environment with a big range of programming debugging supervising documentation and local remote communication resources for free and avai lable for download at our website e Training and technical support direct from the manufacturer The Company Innovating and contributing for national consolidation s
45. OM2 for Part Number 302 004 010 000 CPU30X or PPU305 Part Number 302 107 001 000 fe ei Part Number 302 004 000 000 lt Part Number 302 004 010 000 RS485 RS232 C 1 Check the Notes and Acronysms List at the beggining of this document Ref PMU107001 Version 1 0 07 Release 10 20 10 132 Qe i HI tecnologia Ee Ie p User Manual P7C Controller Signals arrangement COM1 and COM2 The module PPU305 has one DB9 connector female which can be split in two others connectors providing COM1 and COM2 DB9 RS232 C RS485 Direction Description 1 GND GND 0 Volt 2 RX1 Input Receive Data COM1 3 TX1 Output Transmit Data COM1 4 DT Input Output Transmit Receive Data 5 GND GND i 0 Volt 6 DT Input Output Transmit Receive Data 7 TX2 Output Transmit Data COM2 8 RX2 Input Receive Data COM2 9 oVdc oVdc 5 Volts Protocols SCP HI MODBUS RTU MODBUS TCP ASCII interface for scanners bar code readers biometric readers etc Transmission Rate COM1 and COM2 can operate with Baud Rate from 1200 to 115200 Bauds IMPORTANT Do not turn on the device with the Dip Switch SW3 different from the configu ration presented below If turned on it may cause damages to the communication interface of the equipment COM serial configuration COM RS232 C simple COM1 RS485 without termination COM RS485 with termination IMPORTANT RS232 C serial simple has the si
46. P7C analog inputs and outputs modules and provide to the user 8 analog in puts channels of 10 bits resolution and 2 analog outputs of 10 bits resolution with individual leds to indicate the status leds Module with automatic addressing being allowed the simultaneous use of modules at P7C Compatible with the module AlO570 Note The modules can have lever connectors for the new modules or screw connectors Compatibility The following table presents the CPU modules compatible with the modules used P7C Controller Module CPU300 CPU301 AIO570 Yes Yes AlO572 No Yes It must not be used with controllers that have 2 expansion racks 1 Check the Notes and Acronysms List at the beggining of this document AIO570 572 ERE Ref PMU107001 Version 1 0 07 Release 10 20 10 61 User Manual P7C Controller Technical Specification Power Supply Consumption Operation Temperature Storage Temperature Humidity Module weight Dimensions as HI tecn ologia Automa o Industrial 5 Vdc supplied by main rack 0 7 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 L mm Technical Data Input Output Analog input Analog input protection Analog output Analog output protection Process Interface X1 process connector numbered from 1 to8 X2 process connector numbered from 1 to 8 Compatible with the module AlO570 gt
47. RTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface CALITION 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 107 d HI tecnologia User Manual P7C Controller utonnecoo Inc Module Addressing The module MM2601 has not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack Operation Modes MM2601 can operate in function of the configuration of the Dip Switch SW1 Flow Serial Serial Serial Operation Mode Con A B COM3 trol OFF OFF OFF OFF No Radio Radio Radio with data chan ON OFF OFF OFF Yes DIAG DATA nel at COM3 OFF ON OFF OFF No Radio Radio E Radio with data chan sw1 ON ON OFF OFF Yes DATA DIAG nel at SERIAL A OFF X ON OFF No AUX AUX Serial auxiliar No ra ON X ON OFF No dio E Loop test X The key status does not influence in the composition of the configuration For any configuration different from the three first modes the module will be kept under the condi tion Loop test Radio with data channel at COM3 serial In this mode the radio data channel will be connected to the serial channel COM3 of CPU module and the diagnosis radio channel will be mapped at the DB9 connector placed in the front of the
48. Ref PMU107001 Version 1 0 07 Release 10 20 10 6 FN AA HI tecnologia tecnologia User Manual P7C Controller Automac o Industrial Battery 45 OPER 46 FAIL 46 Module Addressing 47 Removing the module from the rack 47 Dimensions 48 Product Part Number 48 DIM400 401 TECHNICAL SPECIFICATIONS 49 Presentation 49 Compatibility 49 Technical Specification 50 Technical Specification Digital Input 50 Process Interface 50 Connections 51 Block Diagram 51 Operation as absolut encoder DIM401 52 Ground Connector 52 Module addressing 99 Removing the module from the rack 53 Utilisation example 54 Process interface leds operation 54 Dimensions 55 Product Part Number 55 DOM450 451 TECHNICAL SPECIFICATIONS 56 Presentation 56 Compatibility 56 Technical Specification 57 Technical Data Outputs 57 Process Interface 57 Connections 58 Block Diagram 58 Ground Connector 59 Module Addressing 59 Removing the module from the rack 59 Utilisation examples 60 Process interface leds operation 60 Dimensions 60 Product Part Number 60 AI0570 572 TECHNICAL SPECIFICATIONS 61 Presentation 61 Compatibility 61 Technical Specification 62 Technical Data Input Output 62 Process Interface 62 Connections 63 Block Diagram 64 Ground connector 64 Module Addressing 64 Removing the module from the rack 65 Configurations 65 Analog inputs utilisation examples 66 Analog outputs utilisation examples 66 Operation from 0 to 10V 66 Others vo
49. Resources 12 Inputs Outputs General Features 12 Digital Input T9 Digital Output 13 Analog Input 13 Analog Output 14 Encoder 14 INSTALLATION 15 Introduction 15 Electric panel project 16 Electric panel component layout 23 Electric panel internal wiring distribution 24 General notes about items of the panel 26 Insulation Transformer 26 Grounding 27 Line filters RC filters and Free Wheel diodes 28 Frequency Inverters 29 Power Supply 30 TECHNICAL SPECIFICATIONS 31 Presentation EN Applicable Standards 32 Technical Data Main Rack AC 300 107 200 000 32 Technical Data Main Rack DC 300 107 200 010 o2 Technical Data Expansion Rack 300 107 200 100 32 Racks connection 33 Supply 34 Earth Protection Connector 35 Addressing 35 Racks addresing 35 Termination Module BBT260 36 Fixing the Rack on trails 36 Removing the rack from trails 37 Dimensions or Main Rack of Expansion Rack of Part Number of CPU300 TECHNICAL SPECIFICATIONS 38 Presentation 38 Technical Specification 38 Block Diagram 39 Process Interface 39 Ground connectors 40 Serial Communication 40 Serial configuration COM1 to COM2 41 Protocols 41 Transmission rate 41 Global Parameters 41 COM channel factory parameters 42 COM2 channel factory parameters 42 Ethernet Communication 42 Configuration 43 Ethernet connector pin 43 Protocols 43 Ethernet channel factory parameters 44 Loader 44 Process interface leds operation 45 Ethernet Channel 45 Serial Channel 45
50. Technical Specification Power Supply Consumption Operation Temperature Storage Temperature Humidity Module weight Dimensions 5 Vdc supplied by main rack 1 2 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 P mm Technical Data Radio Module Modulation Frequency Power Maximum reach Operation mode 1 Check the Notes and Acronysms List at the beggining of this document Spread Spectrum GFSK 120 or 170 Kbps 902 928 MHz with configurable sub ranges ena bling blocking 5mW to 1 W 60 miles 96 Km with clear view Point to Point Point to Multipoint and TDMA MM2600 Version 1 0 07 Release 10 20 10 80 AES HI tecnologia User Manual P7C Controller Automag o Industrial Serial channels Data channel Diagnosis channel Baud rate 1200 to 115 Kbauds if up to 38400 it s not necessary the flow control Transmission current maximum power 635 mA with 100 duty cycle Reception current 135 mA Maintenance current 19 mA The radio module has an internal data buffer of 512 bytes When the application protocol limits the number of received sent data in each communication transaction smaller than this value 512 bytes the radio can operate with a baudrate between 1200 and 115000 without needing a flow control using hardware If not so the maximum baud rate must be limited in 38400 SCP HI and Modbus RTU protocols allow programm
51. a Crossover cable Part Number 302 027 027 000 Configuration The module has an Ethernet channel able to operate with the following configurations Speed Communication 10Mb Full Duplex 10Mb Half Duplex 100Mb Full Duplex 100Mb Half Duplex The configurations can be detected automatically by the module 1 Check the Notes and Acronysms List at the beggining of this document CPU301 n Ref PMU107001 Version 1 0 07 Release 10 20 10 123 User Manual P7C Controller en HI tecnologia Automa o Industrial Ethernet connector pin The module CPU301 has a RJ45 connector female providing an standard Ethernet channel Ethernet Description 1 TD Transmit Data 2 TD Transmit Data 3 RD Receive Data 4 nu not used 5 nu not used 6 RD Receive Data T nu not used 7 T reen Le ellow Le 8 nu not used Link Speed Protocols TCP IP UDP UDP Broadcast Transporting protocol SCP HI or MODBUS TCP Ethernet channel factory parameters Parameter Value Device name P7C NNNN Application protocol SCP HI Transport protocol TCP IP Mode Server Accepts connection any IP or Port IP address 192 168 0 200 Port 2016 Gateway IP 192 168 0 1 Subnet mask 255 255 255 000 Connection timeout 200 ms Connection trials number 8 Inactivity timeout 5 min Destination IP 127 0 0 1 Destination Port 1001 Destination Gateway IP 127 0 0 1 Destination Subnet mask 255 255 255 000 Note
52. against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture 1 Check the Notes and Acronysms List at the beggining of this document DIM400 401 Ref PMU107001 Version 1 0 07 Release 10 20 10 53 se HI tecnologia User Manual P7C Controller Automa o Industral Utilisation example gt E Keys stop switches etc Iw 2 3 wires sensors optical magnetic ca pacitive etc ea ou 1 Bits Absolute Encoder 12 30Vde Inputs M NM NM M M MM BEER NM Avaliable _ Compatible with the module DIM400 Note The modules can have lever connectors for the new modules or screw connectors Process interface leds operation Status Conf Condition Diagnosis On 1 0 to l 15 There is There is a valid minimal voltage voltage level present at signal at the the digital input input Off 1 0 tol 15 No voltage Inactive input signal signal at the Device turned off input Module not operational Compatible with the module DIM400 Note The modules can have lever connectors for the new m
53. al At this moment pull them in order to remove them from the rack 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 112 EX HI tecnologia User Manual P7C Controller 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture ANATEL certification ANATEL stamp and 506 resolution eure WWII 2690 09 5719 ease Este equipamento opera em car ter secundario isto nao tem direito prote o contra interfer ncia prejudicial mesmo de esta es do mesmo tipo e n o pode causar interfer ncia a sistemas operando em car ter prim rio Where is placed the registration number of Anatel This number is placed at on the module as indicated at the following picture 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 113 Sen HI T d User Manual P7C Controller Utilisation examples The following example shows the most common connection master x slave on a point to point con nection Slave Radio Repeater The next example shows the configuration using
54. and 1 at the input minimum voltage level present at the input Off ENC O There is no Inactive input signal and 1 signal at the Equipment turned off input Module not operational Note The modules can have lever connectors for the new modules or screw connectors Dimensions mm 110 80 Product Part Number Part Number Identification 300 107 710 000 2 quadrature counter channels up to 3500 Hz and 8 digital inputs 1 Check the Notes and Acronysms List at the beggining of this document CDM710 n Ref PMU107001 Version 1 0 07 Release 10 20 10 97 en HI tecnologia User Manual P7C Controller Autornag o Industrial DIO470 471 Technical Specifications Presentation DIOA470 471 are the P7C interface modules for digital inputs and outputs They provide 8 digital inputs channels electrically isolated by opto coupler for signals from 12 to 30 Vdc PNP type and 8 digital outputs channels for PNP transistors electrically isolated by opto coupler being able to commute charges with voltages from 12 to 24 Vdc external supply 500 mA short circuit protec tion All the channels have individual leds to indicate the input status on off Modules with automatic addressing being allowed the simultaneous use of modules at P7C Frontal connector of remo vable signals and wires connection using screws Modules are easily inserted removed from the rack LEE M o o 1 1 1 gp g g Sea M BM D D D
55. art Number 143 Ref PMU107001 Version 1 0 07 Release 10 20 10 1 FE HI tecnologia User Manual P7C Controller ei Automa o Industrial 2 Security Conventions Indicates a highly dangerous situation that may result in death or serious injuries Indicates a potential dangerous situation that if not avoided may result in serious injuries gt gt I TTENTION Indicates a potential dangerous situation that if not avoided may result in small or moderated injuries Indicates one danger of electric shock situation that if not avoided may result in small or moderated injuries fire or death gt gt s het Disconnect the device from the energy plug BEFORE executing the following procedures Important content The information presented must be read with attention because it may impact on the correct operation of the equipment Attention when handling liquids over the equipment Do not operate the equipment exposed to the weather KR Possibility of damages to the device if not observed the recommendation indicated fX B on l le Components or devices sensitive to magnetic fields Components or devices sensitive to electrostatic discharge Handle it only under appropriate condi tions br Security Conventions Ref PMU107001 Version 1 0 07 Release 10 20 10 11 att al aa d User Manual P7C Controller Product Overview P7C programma
56. as places where there are communication radios walkie talkies it is recommended to use double shielded cables This cable consists of an inner layer of copper shield and an outer layer of aluminum foil The inner layer of shielding is responsible for blocking noise in the network frequency 60Hz and also frequencies below 10MHz while the outer layer prevents the spread of noise with frequency greater than 10MHz 1 Check the Notes and Acronysms List at the beggining of this document Installation GA sgpggsRQgSstRREEFEEEEE eeEeEEeEFeE F E E EEARRRRRGsPUm wA5 oA AJCS AQA9z7 9 AA BbWLh QK EfV A AAOoAOO gGM Ref PMU107001 Version 1 0 07 Release 10 20 10 25 User Manual P7C Controller Ref PMU107001 EELE The next picture will show this cable Plastic Cover Cooper Shield Twisted Pair Dielectric f Insulation When installing the cable with double shield ground the copper shield on only one end preferentially at the end connected to the electrical panel On the other hand the protection shield of aluminum foil should be grounded at BOTH ends of the cable However the grounding at both ends of cable must be ensured to guarantee the same potential over ground points Otherwise if there is a potential difference between grounds there will be a current flow in grounding shield which is an undesirable effect In short ground points shall not show diffe rence in potential General notes ab
57. at the installation process Lem wm em ze voo0o06c 1A1 Frequency Inverter The harmonics of the input current depend on the values of the impedances in the circuit This way the addition of inductors increases the impedance of the input circuit limiting the harmonic currents This approach helps increasing the input power factor and reducing the effective value of input cur rent eliminating the need to install oversized conductors For more information about the sizing of these inductors check the installation manual provided by the manufacturer of the frequency inverter 1 Check the Notes and Acronysms List at the beggining of this document Installation Y Ref PMU107001 Version 1 0 07 Release 10 20 10 29 EX HI tecnologia User Manual P7C Controller Besides creating harmonics another unwanted effect of the frequency inverter performance is gene rating electromagnetic noise because of the internal switching circuits present at the equipment As in the case of inductors previously mentioned it is recommended to install filters to remove these noises Manufacturers typically offer their own line of filters for electromagnetic noise to be installed in their products with information for sizing are available on installation manuals of the frequency inverters In addition to the filter placement it is recommended the
58. ated the flow control through the key SW1 1 Auxiliar Serial In this mode the radio signals are disconnected from the serial channels and the module MM2601 operates as a simple serial interface for CPU CPU301 Internal Conection 1 Check the Notes and Acronysms List at the beggining of this document s COM3 channel MM2601 A Serial B Serial MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 109 Le Fa HI tecnologia oe J User Manual P7C Controller Emi Automa o Industrial CUIDADO Ref PMU107001 The order of DB9 connector signals for this operation mode is presented below DB9 Te fared Direction Description 1 NC Output 2 TX Output Transmit Data 3 Rx Input Receive Data 4 NC Input 5 GND 0 Volt 6 NC Output 7 CTS Input Clear To Send 8 RIS Output Request To Send 9 NC Input NC Not connected Available only if activated the flow control through the key SW1 1 IMPORTANT Only use cables associated to the modules MM2600 601 even when the module is configured as auxiliar serial because the signals order follows the standard determined for Freewave radios which is different from the standard used at HI Tecnologia s PLCs Mode Loop Test This mode keeps MM2601 in a loop state for testing the serial drivers For effecting the test the user must jumper the pins 1 CD gt 4 DTR 2 TX gt 3 RX 7 RTS g
59. beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 111 o GEE HI tecnologia tecnologia User Manual P7C Controller Automac o Industrial Activation by remote command When connected to a diagnosis channel another way to open the setup menu is typing SHIFT U at the computer s keyboard Note that in this option the Led MD is not activated e Note The activation using a remote command does not work through a data channel Navigation Menu The menu navigation is provided by the numbers or letters in brackets associatead to actions The return to the screens is made using the key ESC and to leave the Setup Mode push ESC a few times and the led MD will be turned off indicating that the radio is on the operation mode again For more information about the radio programming check the Software Note named PNS0002700 available at HI Tecnologia s website Connecting the MM2601 at the CPU The connection of the module MM2601 at the CPU must be made as shown at the pictures below fit the two pin bars of the module MM2601 at the CPU connector and then connect the two modu les mechanically using two screws M3x4 Picture A Fitting Picture B Final assembly Removing the module from the rack MM2601 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic front
60. ble controllers line was developed for attending machine and process control ap plications This PLC has up to 368 l O points at its full configuration and offers all the other HI controllers versatility Its design is based on expansible racks The basic configuration is composed by a main rack with power supply and capacity up to four modules On the other hand the Full configuration can have up to five expansion racks providing 24 slots for modules utilisation Interface Resources This topic is only conceptual and presents just to exemplify the interface resources available at P7C to acquire configuration information operation range and others Check the item Technical Specification correspondent to each module Inputs Outputs General Features PNP Output NPN Output OUTPUTS Input for NPN signal Input for PNP signal E 1 Check the Notes and Acronysms List at the beggining of this document Product Overview Ref PMU107001 Version 1 0 07 Release 10 20 10 12 E tos Hi tecnologia tecnologia User Manual P7C Controller Automa o Industral Digital Input Input for external PNP signals able to identify two logic levels 0 Disabled when there is no voltage applied at the input 1 Enabled when there is voltage applied at the input Application Use Contacts and keys reading Digital Output PNP output able to switch two logic levels 1 Enabled keeps t
61. cessor for P7C Developed to operate as a co processor of CPUS301 module it provides memory for application program data memory Data Flash real time clock RTC and non volatile memory NV RAM for information storage It has an Ethernet channel ope rating from 10 100Mbs two communication serial channels at one frontal connector DB9 and one internal channel CBUS used for data exchange with the module CPU301 PPU305 is recognized for CPU301 as an exclusive module for data processing This way this mod ule has not resources for direct access to the other UO modules of the equipment All the access to the UO information of the PLC are managed by CPU301 which must transmit them to the co processor module PPU305 Technical Information Power Supply Consumption Operation Temperature Storage Temperature Humidity Module weight Dimensions Clock Flash Memory WDT RTC Battery Data Channel COM Serial Channel COM2 Serial Channel 1 Consulte a lista de verbetes no inicio desse documento Version 1 0 07 5 Vdc supplied by main rack 0 8 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 L mm 14 5476 MHz x 2 512 Kbytes Yes Yes Yes RTC NVRAM 16 Mbits RS232 C RS485 configurable at the module RS232 C Baudrate PPU305 Release 10 20 10 130 BAH tecnologia User Manual P7C Controller Automag o Industrial Eth
62. ctor 91 Module Addressing 92 ENC 0 ENC 1 functionalities Encoder Faster Counter 92 Encoder Mode 92 Fast Counter Mode 92 Fast counter mode configurations 92 Configuration 1 Standard pulses counter 93 Ref PMU107001 Version 1 0 07 Release 10 20 10 8 User Manual P7C Controller FRE HI tecnologia EL I Autornag o Industrial Configuration 2 Counter with Enable Disable by status 93 Configuration 3 Counter with Enable Disable Trigger mode 94 ENC 0 ENC 1 functionalities Digital Input 94 Inputs mapping 95 Removing the module from the rack 95 Encoder Counter utilisation examples 95 Operation as fast counter Configuration 1 96 Operation as fast counter Configuration 2 96 Operation as fast counter Configuration 3 96 Digital Inputs utilisation examples 96 Process interface leds operation 97 Dimensions 97 Product Part Number 97 DIO470 471 TECHNICAL SPECIFICATIONS 98 Presentation 98 Compatibility 98 Technical Specifications 99 Technical Data Input 99 Technical Data Output 99 Process Interface 99 Connections 100 Block Diagram 101 Ground connector 101 Module Addressing 101 Removing the module from the rack 102 Digital inputs utilisation examples 102 Digital outputs utilisation example 103 Process interface leds operation 103 Dimensions 104 Product Part Number 104 MM2601 TECHNICAL SPECIFICATIONS 105 Presentation 105 Technical Specification 105 Technical Data Radio Module 105 Pr
63. da permibda sua reprodugda sem auitelizagda pr via nau E DIO4 70 1 DIGITAL INPUTS OUTPUTS MODULE SLOT 01 3CP1 ON s CENTRIFUGE INVERTER RN ENABLE PUMP VALVE NF VALVE 14 VALVE MF DRAIN VALVE HF VALVE 94 COOLING RELIEF TU WATER SUPPLY AIR PRESSURE FILTER FOR DC VALVES COILS HI Tecnologia Ind e Com Ltda ENET MAIN OVEN LINE 1 CLIENT IHDUSTRIA DE ALIMENTOS REF 001 EEL 01 DESIGNER Adilson RESP FABIO A GODOI DATE 12 03 2007 SHEET 05 de 07 LS o ow ee 8 7 amp s ose 31 e eee ism a 3 Installation 20 Release 10 20 10 Version 1 0 07 Ref PMU107001 amp et 2 oO em e e memi m User Manual P7C Controller Este dacumenloe amp de prepriedade do H Tecnologeg no seno permilda sua reprodurcdo sem autonzaggdo preg SLOT Oz SIP 1 24W1l 24W2 TEMPERATURE 24W1l 4 EITE ANALOG INPUTS SETTING FOR CURRENT 4 20mA CYCLE PUMP SPEED CONTROL 1 07 e iz Lu Al0571 1 ec LEE DESI EC J MAIN OVEN LINE 1 DESIGNER Adison DATE 12 03 2007 al iste i7 ie 19 20 21 Installation 21 Release 10 20 10 Version 1 0 07 Ref PMU107001 User Manual P7C Controller Y E EN HI tecnologia d amp 3H LO Tas LOO ova dae a4 SOININ 30 WALSAIN NINI IOOOCH wg Ode L INNA NJAO NIYIN Sp Wop 9 DUT ejbojou e IH ucsppy H3MOIS30 Eele documents
64. digital input channel co OO BW h2 7 digital input channel X2 Terminal Connector Signal 1 ENCO channel A input or digital input channel 8 ENCO channel B input or digital input channel 9 ENCO channel O input or digital input channel 10 ENCO channel M input or digital input channel 11 ENC1 channel A input or digital input channel 12 6 ENC1 channel B input or digital input channel 13 1 Check the Notes and Acronysms List at the beggining of this document O A O N CDM710 ss Ref PMU107001 Version 1 0 07 Release 10 20 10 90 en HI tecnologia User Manual P7C Controller xH Automa o Industrial T ENC1 channel O input or digital input channel 14 8 ENC1 channel M input or digital input channel 15 9 I0 I7 inputs reference VIN 10 ENC 0 ENC 1 V channels reference IMPORTANT The negative reference VIN must be connected to 0 Volts of the DC power sup ply in use in order to supply the process sensors connected to the digital inputs from 0 to 7 The negative reference V must be connected to 0 Volts of the DC power supply in use in order to supply pulse sensors or encoders1 connected to ENC 0 and ENC 1 inputs If not connected to one of the references the module will not work completely Block Diagram Isolators a a i ee Signalizing C c NN Process Process Interface Interface lO 17 ENCO ENG Ground connector There are two ground connec
65. dule s panel In this case the IP address that will be used is defined by the switch SW2 1 placed at the processor module SW2 1 IP Address OFF Uses the IP address programmed at the PLC base the same of the con dition 2 1 ON Uses the PLC default IP address 192 168 0 200 2 3 Invalid communication configuration base If the base that stores information about communication parameters is invalid corrupted the device will operate in loader1 mode with the default IP address 192 168 0 200 1 Check the Notes and Acronysms List at the beggining of this document CPU301 nS Ref PMU107001 Version 1 0 07 Release 10 20 10 125 se HI tecnologia gt reueg User Manual P7C Controller Process interface leds operation Ethernet Channel Yellow On 100 Mbps connection Yellow Off 10 Mbps connection Green On Ethernet connection established Green Blinking Exchanging data through Ethernet network Green Off No Ethernet link detected Serial Channel Led Status Condition TX1 On Transmitting data to the remote de vice TX1 Off No communication proceeding or receiving data from the remote de vice Battery Led Status Condition Low Battery On Low battery Low Battery Off Battery OK OPER WE per 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Ref PMU107001 Version 1 0 07 Release 10 20 10 126 User Manual P7C Controller Ref PMU10
66. e caption of noises In addition a care should be taken so that the power cables must not be placed together with I O signals and communication wires compartment This observation is of great importance because the power cables carry large amounts of electrical current As a consequence it will generate a magnetic field whose intensity is sufficient to produce noise in the signal and communication cables By designing the physical layout of the cables on the panel choose separate paths between the power cables and other cables Moreover it is necessary to avoid placing signal cables alongside the power cables as magnetic field produced by these cables can disrupt system operation 1 Check the Notes and Acronysms List at the beggining of this document Installation n Ref PMU107001 Version 1 0 07 Release 10 20 10 24 aR HI tecnologia User Manual P7C Controller Automa o Industrial LL til E i I i F rr r J r F a a du e Voltage Connection 220V Secondary Winding of the Transformer Power Connection Motors Inverter Transformer 24 V Connections Distribuition I O Signals Connection For analog cables it is recommended to use cables with twisted pair and grounding shield This shield should be grounded in only ONE of its ends preferably at the end of the side panel In environments with electromagnetic noise whose frequencies are higher than 10MHz such
67. e presents the CPU modules compatible with the modules used P7C Controller Module CPU300 CPU301 DOM450 Yes Yes DOM451 No Yes It must not be used with controllers that have 2 expansion racks 1 Check the Notes and Acronysms List at the beggining of this document DOMA50 451 n Ref PMU107001 Version 1 0 07 Release 10 20 10 56 User Manual P7C Controller Technical Specification Power Supply Consumption Operation temperature Storage temperature Humidity Module weight Dimensions Technical Data Outputs Output type Maximum Frequency Isolation voltage Protection Maximum current by channel Maximum voltage Process Interface X1 process connector numbered from 1t08 X2 process connector numbered from 1 to 10 Compatible with the module DOM450 d 4 q L L L L H V i i i i i L L i as HI tecn ologia Automa o Industrial 5 Vdc supplied by main rack 0 5 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 P mm 12 to 24 Vdc PNP 500 Hz it varies in function of scan time 5 kV rms Short circuit protected 500 mA 24 Vdc Channels and supervision leds numbered from the top tothe bottom identifying the channels from 0 to 15 i Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggini
68. e will drop immediately to zero In this condition the internal components of the panel will be affected because they will not be supplied with 24Vdc while a short circuit is happening This way with two power supplies at the panel if a short circuit happens at one of the equipments in the process not only the internal components will not stop being supplied but also the internal equipments will not be affected by electromagnetic noises 2FA1 Power Supply 1 Check the Notes and Acronysms List at the beggining of this document Installation Ke Ref PMU107001 Version 1 0 07 Release 10 20 10 30 User Manual P7C Controller Ref PMU107001 FN EXI HI tecnologia tecnologia Automa o Industral Technical Specifications Presentation P7C programmable controllers line was developed for attending machine and process control ap plications This PLC has up to 368 l O points at its full configuration and offers all the others HI con trollers versatility including also new and exclusive features Its design is based on expansible racks supporting up to 4 hardware modules per rack The basic configuration is composed by a main rack with power supply and capacity up to 4 modules On the other hand the Full configuration can be composed by 1 main rack 5 expansion racks providing 24 slots for use The racks interconnection must be done always on the right side of the rack using the connector placed at the backpla
69. ed E 0 and 1 Off pt100 sensor nega Sensor fail discon tive input discon nected equipment nected turned off or analog module parameteriza tion fail Leds Status Condition Diagnosis E 2 and 5 On There is current sig Operational channel nal at the input E 2 and 5 Off There is no current Open channel equip signal at the input ment turned off or pa or current smaller rameterization fail of then the range con the analog module figured Analog inputs configured for current at the range from 0 to 20 mA Leds Status Condition Diagnosis E 2 to On Note Operational channel E 5 BED to Off Inoperational chan Equipment turned off E 5 nel or parameterization fail of the analog module Note1 When the channel off set Current Voltage is zero the condition led on indicates that the channel is operational Analog inputs configured for voltage at the range from 2 to 10V Leds Status Condition Diagnosis E 2 and 5 On There is voltage signal at the input E 2and5 Off There is no voltage Open channel equip signal at the input ment turned off or pa or voltage smaller rameterization fail of then the range con the analog module figured Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document AIO571 573 n Ref PMU107001 Version 1 0 07 Release 1
70. eeds be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture Dimensions mm 4 KI EC F L 1 c jJ 110 81 Product Part Number Code identification 300 107 300 000 CPU module RTC Flash 512K 16Mbits DFlash NVRam 128K 2 RS Ethernet channels 1 Check the Notes and Acronysms List at the beggining of this document CPU300 n Ref PMU107001 Version 1 0 07 Release 10 20 10 48 en HI tecnologia User Manual P7C Controller Autornag o Industrial DIM400 401 Technical Specifications Presentation DIM400 401 modules were developed for the industrial controller P7C They provide to the user 16 digital input channels totally independent electrically isolated by opto couplers for signals from 12 to 30 Vdc PNP type and individual leds to indicate the output status on off Both modules have automatic addressing being allowed the simultaneous use of modules at P7C There are also frontal connectors of removable signals and wires connection using screws They can be easily inserted removed from the rack even if the controller is operating Hot Swap Additionaly the module DIM401 can be used as an absolut encoder interface up to 16 bits once the digitial signals acquistion process is executed in a synchronized manner This feature is already integrated with the module and does not
71. ernet Channel 10 100 Mb automatic CBUS channel Access through data bus Time Logic Instructions 0 43us Block Diagram Bee Bus Interface PPUS05 i I COM RS232 C COM1 RS232 C RS485 ETHERNET 10 100Mbps FLASH DATA RAM FLASH Processor RTC WDT A rm mm em mm e zm o pm en zm zm mm e mm rm mm rm zm rm zm zm em zm sm ll Process Interface Low battery led Loader Button Operation led Fail Led RJ45 connector from Ethernet 10 100 DB9 connector M1 play E COM transmission led 1 Consulte a lista de verbetes no in cio desse documento PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 131 ES HE HI tecnologia I User Manual P7C Controller Ground connector There are two ground connectors at the side of the module which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface CAIT Serial Communication Serial COM1 and COM2 Example of use that can be done with PPU305 DLC GI RS485 Network Cable gt lt Part Number 302 004 000 000 For using the two serial COM1 and COM2 it will be necessary to use an adapter to split the con nector as indicated at the following picture 1 Adapter COM1 C
72. essary to fit the rack lower part as indicated by number 1 at the picture pushing from the bottom to the top To put the rack in the trail just fit the lower part of the rack as indicated by number 1 at the picture pushing to the top and at the direction of the trail as indicated by number 2 at the picture 1 1 Check the Notes and Acronysms List at the beggining of this document 2 Technical Specifications Ref PMU107001 Version 1 0 07 Release 10 20 10 36 Le Fa HI tecnologia FS J User Manual P7C Controller Emi Automa o Industrial Removing the rack from trails To remove the rack from the trail just push it to the top as indicated by number 1 at the picture and also move it to the front as indicated by number 2 at the picture Dimensions mm Main Rack TE 123 31 CILILILILILILILTELTLISLILILILILILILI E kk VER 110 81 mM Expansion Rack 10 7 00 123 31 Tio 81 Note The modules can have lever connectors for the new modules or screw connectors Part Number Code Identification 300 107 200 000 P7C MRK AC main rack 300 107 200 010 P7C MRK DC main rack 300 107 200 100 P7C XRK expansion rack 1 Check the Notes and Acronysms List at the beggining of this document Technical Specifications Ref PMU107001 Version 1 0 07 Release 10 20 10 37 User Manual P7C Controller x Tike ologia 05 Presentation
73. estination Gateway IP 127 0 0 1 Destination Subnet mask 255 255 255 000 Note NNNN gt equipment Part Number CBUS channel Communication via Data Bus PPU305 provides a communication channel CBUS which uses the internal data bus of P7C con troller for data exchange with CPU301 module CBUS channel of the module PPU305 can be used in two ways PPE communication via CPU301 CBUS channel can be used via PPE Extended Point to Point This functionality allows the ac cess to PPU305 module via COM1 COM2 COM3 and Ethernet channels of CPU301 module Ladder SCB communication via CPU301 CPU301 current ladder program can access the memories of PPU305 module via CBUS channel For that it is necessary to use the function of remote access to the program which is available at the block SCB Note In both cases to define the access address to PPU305 module check the information at Module Addressing item e CBUS channel operates only with SCP HI protocol 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 136 en HI tecnologia User Manual P7C Controller Automa o Industral Loader The module PPU305 when operating on Loader mode provides communication resources through COM Ethernet and CBUS via PPE Extended Point to Point At COMI serial channel loader mode is configurated to operate with the follow
74. gining of this document D E ke be E i o DOMA50 451 Ref PMU107001 Version 1 0 07 Release 10 20 10 58 x Tike ologia Automa o Industrial User Manual P7C Controller Ground Connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface C ALITITIN Compatible with the module DOM450 Note The modules can have lever connectors for the new modules or screw connectors Module Addressing The modules DOM450 451 have not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack Removing the module from the rack DOM450 451 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack amp O to 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the p
75. gnals RX TX and GND When use RS485 the termination must be inserted at the equipments placed at the extre mity of a RS485 network Global Parameters Parameter Value Equipment communication identifier 1 PPE operation support Deactivated 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 133 Sen HI anil User Manual P7C Controller COM channel factory parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Operation Mode Slave Transmission start delay O0 ms Normally when operating on RS485 the delay of transmission start must be 2ms approximately Driver RS232 C configuration defined at the hardware Flow control Not available COM2 channel factory parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Operation Mode Slave Transmission start delay 0 ms Driver RS232 C Flow control Not available Ethernet Communication Use example interconnecting the module CPU301 with a computer using a Crossover cable Computer 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Ref PMU107001 Version 1 0 07 Release 10 20 10 134 8 E 2 HI tecnologia User Manual P7C Controller Automa o Industrial Placing a PPU305 module on an Ethernet net
76. he counter lal oe B Ss ae ig Counter lys 00 125458717761 ENC 0 ENC 1 functionalities Digital Input ENC 0 and ENC channels are mapped as digital inputs from 8 to 15 This way even using them with the mode encoder fast counter the channels status can be read as a common digital input using a Ladder program IMPORTANT Note that this functionality does not need the configuration using hardware so for reading the status insert a digital input operator at the Ladder program 1 Check the Notes and Acronysms List at the beggining of this document CDM710 Ref PMU107001 Version 1 0 07 Release 10 20 10 94 d A D een HI tecnologia e User Manual P7C Controller ei Automac o Industrial Inputs mapping Channel Identifier ENC 0 A 108 input B 09 input O 110 input M 111 input ENC 1 A 112 input B 113 input O 114 input M 115 input Removing the module from the rack CDM710 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock
77. he voltage signal at the output 0 Disabled there is no voltage signal at the output Application Use Relays activation solenoid and control devices E Analog Input Input able to read voltage or current signals The reading precision depends on AD converter reso lution which generally varies from 8 to 16 bits The most common scales are 4 to 20mA and 0 to 5V Application Use Analog sensors reading Pressure Temperature and etc 1 Check the Notes and Acronysms List at the beggining of this document Product Overview Ref PMU107001 Version 1 0 07 Release 10 20 10 13 aR HI tecnologia User Manual P7C Controller Automa o Industrial Analog Output It is able to generate current or voltage signals for external process control being the precision de termined by one AD converter resolution The most common scales are 4 to 20mA and 0 to 5V Application Use Activation of analog devices frequency inverters proportional valves and etc Incremental Encoder Input able to read the pulses created by encoder channels The pulses treatment is executed internally by the module Encoder Absolute Encoder Encoder 1 Check the Notes and Acronysms List at the beggining of this document Product Overview Ref PMU107001 Version 1 0 07 Release 10 20 10 14 EEN HI tecnologia User Manual P7C Controller EE Automa o Industrial Ref PMU107001 Installa
78. ial configuration COM1 to COM2 The module CPU300 has one DB9 connector female which can be split in two others connectors providing COM1 and COM2 DB9 RS232 C RS485 Direction Description 1 GND GND 0 Volt 2 RX1 Input Receive Data COM1 3 TXT Output Transmit Data COM1 4 DT Input Output Transmit Receive Data 5 GND GND 0 Volt 6 DT Input Output Transmit Receive Data T TX2 Output Transmit Data COM2 8 RX21 Input Receive Data COM2 9 5Vdc 5Vdc 5 Volts Protocols SCP HI MODBUS RTU MODBUS TCP ASCII interface for scanners bar code readers biometric readers etc Transmission rate COM1 and COM2 channels can operate with Baud Rate from 1200 to 38400 Bauds IMPORTANT Do not turn on the device with the Dip Switch SW3 different from the configu ration presented below If turned on it may cause damages to the communication interface of the equipment COM RS232 C Simple COM1 RS485 without termination COM1 RS485 with termination IMPORTANT RS232 C serial simple has the signals RX TX and GND When use RS485 the termination must be inserted at the equipments placed at the extremity of a RS485 network Global Parameters Parameter Value Equipment communication identifier 1 PPE operation support Deactivated 1 Check the Notes and Acronysms List at the beggining of this document CPU300 Ref PMU107001 Version 1 0 07 Release 10 20 10 41 en HI tecnologia
79. icture 1 Check the Notes and Acronysms List at the beggining of this document DOM450 451 Ref PMU107001 Version 1 0 07 Release 10 20 10 59 User Manual P7C Controller Utilisation examples LR Solera i 12 30Vdc 1 Output protection diode against the transients generated when the valve is turned off Process interface leds operation Status Conf Condition Diagonis On O 0 to There is vol There is a valid minimal O 15 tage signal voltage level present at at the output the digital input Note output on the led signalizing can keep active even if the output transistor be damaged Off O 0 to No voltage Inactive input signal O 15 signal at Device turned off the output Module not operational output off Compatible with the module DOM450 Note The modules can have lever connectors for the new modules or screw connectors Dimensions mm 36 60 110 80 Product Part Number Part Number identificaion 300 107 450 000 Module with 16 digital output channels compatible with CPU300 301 300 107 451 000 Module with 16 digital output channels compatible with com CPU301 1 Check the Notes and Acronysms List at the beggining of this document DOM450 451 Ref PMU107001 Version 1 0 07 Release 10 20 10 60 en HI tecnologia User Manual P7C Controller Automa o Industral Al0570 572 Technical Specifications Presentation AlO570 572 are the
80. imensions 85 W x 83 H x 27 L mm Technical Data Digital Input Input type 12 to 30 Vdc PNP Maximum frequency 200 Hz it varies in function of scan time Isolation voltage 5 kV rms Protection Against polarity inversion 1 Check the Notes and Acronysms List at the beggining of this document CDM710 Ref PMU107001 Version 1 0 07 Release 10 20 10 89 Y E gt ET tecnologia User Manual P7C Controller Automa o Industral Technical Data Input Encoder Counter Input type 12 to 30 Vdc EN Maximum frequency 3500 Hz Isolation voltage 5 kV rms Protection Against polarity inversion Process Interface 1 X1 process connector numbered from 1t08 Digital input channels identified from O to 7 with supervision leds Encoder Counter channels identified from O to 1 with supervision leds or digital inputs channels with supervision leds X2 process connector numbered from 1 to 10 J J Note The modules can have lever connectors for the new modules or screw connectors Connections The module CDM710 has two process interface connectors which are identified as X1 8 terminal blocks and X2 10 terminal blocks These terminal blocks are numbered as the following tables will show X1 Terminal Connector Signal 1 0 digital input channel 1 digital input channel 2 digital input channel 3 digital input channel 4 digital input channel 5 digital input channel 6
81. ince 1989 HI has faced and overcome chal lenges through the systematical use of strategies which among others favor the opinion of clients the continuous improvement the complete domain of the technology applied hardware and soft ware and the maintenance of a permanent communication channel that considers the market needs HI Tecnologia has its Quality System certificated since 2003 according to I809001 standard and re certificated at S09001 2008 Compromises and Values Transparence quality respect to the environment to the legislation satisfaction of our clients sup pliers and employees support to institutions which share our ideals these are some of the principles which lead our actions We count on your opinion and suggestions to improve our products For that please send your message to the following addresses marketing hitecnologia com br and or suporte hitecnologia com br Yours Faithfully HI Tecnologia Ind e Com Ltda Marketing Department Version 1 0 07 Release 10 20 10 1 User Manual P7C Controller Ref PMU107001 AR HI tecnologia Automac o Industrial Copyright and Disclaimer Copyright Except with the express authorization of HI Tecnologia it is not allowed the multiplication of this documentation as also the exploration and remit of its content to third party The disrespect to these regulations can result in compensation exigencies All the rights reserved specially the ones rela
82. ing parameters Parameter Value Baud rate 38400 Data bits 8 Stop bits 1 Parity None Protocol SCP HI Driver RS232 C Flow control none At the Ethernet channel the loader mode is configured to operate with the transport protocol UDP and with the access port 65520 The IP address used at the communication depends on the follo wing operational conditions 2 1 Loader activated remotely through communication In this case the IP address used will be the same programmed at the PLC by the screen Control ler Communication Setup at the environment SPDSW 2 2 Loader activated locally through the loader button at the processor module s panel In this case the IP address that will be used is defined by the switch SW2 1 placed at the processor module SW2 1 IP Address OFF Uses the IP address programmed at the PLC base the same of the con dition 2 1 ON Uses the PLC default IP address 192 168 0 200 2 3 Invalid communication configuration base If the base that stores information about communication parameters is invalid corrupted the device will operate in loader1 mode with the default IP address 192 168 0 200 CBUS channel has support for use on loader mode allowing the user to load the PPU305 firmware via CPU301 using PPE Extended Point to Point 1 Check the Notes and Acronysms List at the beggining of this document PPU305 n Ref PMU107001 Version 1 0 07 Release 10 20 10 1
83. ing the communication rate baud rate at all the range allowed by the radio Process Interface Setup Mode activation Button MD led mode Data Setup Antenna SMA ST led status not used female connector ju CD led carrier detected TX led transmitting data CTS led able for transmission dd A and B serials DB9 connector Connections Serial configuration Data Diagnosis MM2600 module has one DB9 connector female DB9 Data Diagnosis Direction Description 1 CD Output Carrier Detect 2 TX Output Transmit Data SERIAL A 3 RX Input Receive Data SERIAL A 4 DTR Input Data Terminal Ready 5 GND GND 0 Volt 6 DID Output Diag Transmit Data SERIAL B 7 RTS Input Request To Send 8 CTS Output Clear To Send 9 DRD Input Diag Receive Data SERIAL B 1 Check the Notes and Acronysms List at the beggining of this document MM2600 Ref PMU107001 Version 1 0 07 Release 10 20 10 81 User Manual P7C Controller CAUTION CALITION Ref PMU107001 yr HE HI tecnologia I Protocols The radio operates with any serial protocol available IMPORTANT The radio MM2600 has a maximum transmission power of 1000 mW It is recom mended that the transmission antenna be kept away from people at least 23cm in order to attend the FCC RF limits Block Diagram c I O BUS SC Sg P Pad ir Bus Interface Radio MM2 O Le ba c
84. inputs and 8 digital outputs module compatible with CPU301 1 Check the Notes and Acronysms List at the beggining of this document DIO470 471 n Ref PMU107001 Version 1 0 07 Release 10 20 10 104 BAH tecnologia User Manual P7C Controller Automag o Industrial MM2601 Technical Specifications Presentation MM2601 is the P7C radio module with frequency hopping technology operating on a range from 902 to 928MHz with programmable power on the range from 5mW to 1000mW This module has automatic addressing status and operation leds and two frontal connectors one for connection with the radio external antenna and another for serial communication providing two serial RS232 C channels A and B Functionally this module allows the direct communication of the CPU module with the ra dio through a COMS serial channel factory defaults and it also has the option of communica ting the CPU and the radio module through the frontal serial connector when operating on the mode Radio with data channel on Serial A Another feature available at this module is the direct access to CPU s CONG serial channel Technical Specification Power Supply 5 Vdc supplied by main rack Consumption 1 2W Operation Temperature 0 to 60 C Storage Temperature 25 C to 80 C Humidity 9096 without condensation Module weight 0 06 Kg approximately Dimensions 85 W x 83 H x 27 P mm Technical Data Radio Module Modulati
85. ion Led RJ45 connector mE of Ethernet 10 100 4 COM Transmission Led DB9 connector of s COM1 and COM 1 Check the Notes and Acronysms List at the beggining of this document CPU300 Ref PMU107001 Version 1 0 07 Release 10 20 10 39 A HI tecnologia User Manual P7C Controller xH Automa o Industrial Ground connectors There are two ground connectors at the side of the module which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface C ALITITN Serial Communication Example of use that can be done with CPU300 PLC GI RS485 Network Cable lt L Part Number 302 004 000 000 PLC GII PC Cable ke Part Number 302 004 010 000 OR To use the two serial COM1 and COM2 it will be necessary to use an adapter to split the connec tor as indicated at the following picture Part Number 302 004 010 000 Q Adapter COM1 COM2 for CPU30X e Part Number 302 107 001 000 mr gt X COM1 Number 302 004 000 000 _ LO cO st e lt L X COM2 Part Number 302 004 010 000 3 ERE ub gl 1 Check the Notes and Acronysms List at the beggining of this document CPU300 Ref PMU107001 Version 1 0 07 Release 10 20 10 40 ag i HI tecnologia User Manual P7C Controller Ser
86. ion using hardware strap switch It is provided automatically by the controller firmware when connected to the rack Removing the module from the rack IMPORTANT CPU301 modules CANNOT be replaced with the device turned on To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Ref PMU107001 Version 1 0 07 Release 10 20 10 128 HI tecnologia User Manual P7C Controller 1 Press the locks one against the other using the two hands it is not necessary to use e a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as AEE indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture Dimensions mm 96 94 n 1 1 D 110 81 Product Part Number Part Number identification 300 107 301 000 CPU module RTC Flash 512K 16Mbits DFlash NVRam 128K 3 RS channels Ethernet 1 Check the Notes and Acronysms List at the beggining of this document CPU301 bel Ref PMU107001 Version 1 0 07 Release 10 20 10 129 User Manual P7C Controller 19 Ref PMU107001 a ULEEE HI tecnologia BL PPU305 Technical Specifications Presentation PPU305 is a peripherical pro
87. k the Notes and Acronysms List at the beggining of this document Installation Version 1 0 07 Release 10 20 10 26 ULEEE HI tecnologia I User Manual P7C Controller Grounding Grounding is an essential item in any electrical equipment Its functions are e Protecting the user from the electrical equipment providing a way for this passage of electric current when the occurrence of lightning or even a failure of insulation e Discharge static charges exist in the frame of the equipment to the earth The location where the electric panel will be installed should be provided by a system of proper grounding For the installation of a ground of good quality it should be followed some criteria such as measuring the soil strength the physical distribution of copper bars when there is more than one soil acidity etc The technical literature on grounding is varied and quite deep guiding the reader in detail In designing the electric panel or during its assembly it should be provided a grounding bar in the electrical panel whose fixing will be done in a point the lowest possible of the mounting platel This grounding bar is made of copper and provided with several threaded bolts already set at the bar through which the connection will be made with the equipment panel that need to be grounded Each equipment that will be grounded must be connected to the grounding bar by using an exclusive conductor green and yellow u
88. l be shown Part Number 302 107 600 050 m A serial RS232 C serial Part Number 302 029 010 000 Computer Connection through DATA channel The access through a data channel can be executed in two ways direct or using an Y cable as the picture shows First Option RS232 C serial Part Number 302 029 010 000 Computer Second Option Part Number 302 107 600 050 mE RS232 C serial A serial L Part Number 302 029 010 000 mm a B serial e 1 Check the Notes and Acronysms List at the beggining of this document Computer MM2600 Version 1 0 07 Release 10 20 10 83 EX HI tecnologia User Manual P7C Controller The cable Raio FreeWave PC 302 029 010 000 does not provide the flow control signals RTS and CTS The signals are connected each other through jumpers at the cables end Accesing the radio setup menu Manual activation With the terminal open as the item Software describes and the communication cable connected push the setup button placed at the top of the frontal panel The led MD will be shown indicating that the radio is on the setup mode On the terminal software screen it will be presented a menu of configuration options of the radio parameters Setup Terminal Software Button HAIN MENU EN 8 69 09 29 2008 d zZ Modem Serial Number 998 1868 Model Code DMH2T Set peration Mode set Baud Rate Edit Call Book Edit Radio Tra
89. ltage configurations 66 Process interface leds operation 67 Analog inputs configured for current at the range from 4 to 20 mA 67 Analog inputs configured for current at the range from 0 to 20 mA 67 Analog inputs configured for voltage at the range from 2 to 10 V 67 Analog inputs configured for voltage at the range from 0 to 10 V 68 Analog Outputs configured for current at the range from 4 to 20 mA 68 Analog Outputs configured for current at the range from 0 to 20 mA 68 Analog Outputs configured for voltage at the range from 0 to 10 V 68 Module 24Vdc supply voltage 69 Dimensions 69 Product Part Number 69 A1O571 573 TECHNICAL SPECIFICATIONS 70 Presentation 70 Compatibility 70 Technical Specifications 71 Technical Data Input Output 71 Ref PMU107001 Version 1 0 07 Release 10 20 10 f User Manual P7C Controller E A Process Interface 71 Connections 72 Block Diagram 73 Ground connector 13 Module Addressing 79 Removing the module from the rack 74 Configurations 74 Pt100 Inputs utilisation examples 15 Utilisation examples of analog inputs of instrumentation 15 Utilisation examples of analog outputs of instrumentation 76 Operation from 0 to 10V 76 Others voltage configurations 76 Process interface leds operation 77 pt100 inputs configured at the range from 10 to 150 C 77 Analog inputs configured for current at the range from 4 to 20 mA 77 Analog inputs configured for current at the range from 0 to 20 mA 77
90. m um em mm em mm mm em em m em m FX ep um wm um um WM UM mm em UM mm mm UAR mm mm vm mm mn mm en wm rr mm mm mm mm mm mm mm mm pm mm m m ep um mm mm u mm em MM NM UM mm mm UD mm mm vm vm mm mm wm wm rr ey mm mm mm mm mm pm m mm mm mm mm mm Im enen em emm mmef om um um um um m e PPU305 UO UO Dimensions mm 96 94 110 81 Product Part Number Part Number identification 300 107 305 000 CPU module RTC Flash 512K 16Mbits DFlash NVRam 128K 3 RS channels Ethernet CBUS 1 Check the Notes and Acronysms List at the beggining of this document PPU305 n Ref PMU107001 Version 1 0 07 Release 10 20 10 143
91. n SMA connector _ female from the antenna Ahh dbh DB9 connector A and B serials CPU connection bar COM3 _ Connections The module MM2601 has a DB9 female connector where are available the serial channels A and B as the following table shows The signals are mapped in function of the operation mode determined through a Dip Switch For more information check the topic Operation Mode DB9 Direction Note 1 Output 2 Output TX Serial A 3 Input RX Serial A 4 Input 5 0 Volt 6 Output TX Serial B T Input RX Serial B 8 Output 9 Input 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Version 1 0 07 Release 10 20 10 106 o GE HI tecnologia tecnologia User Manual P7C Controller Automag o Industrial Protocols The radio operates with any serial protocol available IMPORTANT The radio MM2601 has a maximum transmission power of 1000 mW It is recom mended that the transmission antenna be kept away from people at least 23cm in order to CALITION attend the FCC RF limits Block Diagram Ba I O BUS pe E Bus Interface etoeto Select lt Signalizing Data _ ODiiagnostic RADIO MM2 pal A Antenna COM3 SERIAL Pin Bar DB9 female Ground connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPO
92. ndustrial User Manual P7C Controller Utilisation examples of analog outputs of instrumentation Current 20 mA 4 2D mA 12345 6 J Vdc 4 Cable shielding L 1 Operation from 0 to 10V The analog input can operate on a range from O to 10V In this case the configuration from O to 20mA must be kept and it also must be closed the configuration strap associated to the output Strap J3 Related to SO output Strap J4 Related to S1 output Others voltage configurations It is possible to obtain other voltage ranges by using an external resistor as the following example Shows By using a 2500 external resistor it is possible to obtain a range from 0 to 5V ATTENTION To use an external resistor keep straps J3 and J4 open Voltage 250 0 5V In oo P F 3 gt Cable Shielding 12 30Vdc 1 Extenal Resistor Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document AlO571 573 Ref PMU107001 Version 1 0 07 Release 10 20 10 76 en HI tecnologia Autornag o In i User Manual P7C Controller Process interface leds operation pt100 pus SEENEN at the range from 10 to 150 C Leds Status Condition Diagnosis E 0and 1 On pt100 sensor con Operational channel nect
93. ne Main Rack oR a Siinnly Module ee CPU Module Expansion Rack Termination Module Modules Free Slot Note The modules can have lever connectors for the new mod ules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document Technical Specifications Version 1 0 07 Release 10 20 10 31 User Manual P7C Controller Qe i HI tecnologia gt Industrial Applicable Standards P7C controller was developed for attending CE certification requirements being adherent to the standards defined by IEC61131 2 According to the criterion defined by IEC61131 2 the equipment is able to operate on the named Zone B attending to the specification of the following standards Standards Name CISPR11 CISPR16 1 CISPR11 CISPR16 1 and CISPR16 2 IEC61000 4 2 IEC61000 4 3 IEC61000 4 4 IEC61000 4 5 IEC61000 4 6 IEC61000 4 8 Irradiated interference Conducted interference Electromagnetic discharge immunity Irradiated eletromagnetic fields immunity Fast transients immunity Immunity against high energy outbreaks Immunity against conducted radiofrequency Immunity against electromagnetic fields Technical Data Main Rack AC 300 107 200 000 Power Supply AC PWS800 Consumption Operating temperature Storage temperature Humidity Rack weight Box Protection Degree Dimensions 85 to 265 VAC or 100 to 400 VDC automatic 25 Watts max 0 to 60 C
94. need any extra configuration For more details check the topic Operation as absolut encoder Compatible with the module DIM400 Note The modules can have lever connectors for the new modules or screw connectors Compatibility The following table presents the CPU modules compatible with the modules used P7C Controller Module CPU300 CPU301 DIM400 Yes Yes DIM401 No Yes It must not be used with controllers that have 2 expansion racks 1 Check the Notes and Acronysms List at the beggining of this document DIM400 401 bel Ref PMU107001 Version 1 0 07 Release 10 20 10 49 User Manual P7C Controller Technical Specification Power Supply Consumption Operation temperature Storage temperature Humidity Module weight Dimensions FN EXI HI tecnologia tecnologia Automa o Industral 5 Vdc supplied by main rack 0 5 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 L mm Technical Specification Digital Input Input type Minimum voltage for high level detection Maximum voltage for high level detection Minimum voltage for low level detection Maximum voltage for low level detection Mininum pulse width for transition detection Operation frequency Insulation voltage Protection Process Interface X1 process connector 2 numbered from 1to8 1 X2 process connector numbered from 1 to 10 Compatible with the module
95. nfigured using SPDSW from the version 2 x xx on 1 Check the Notes and Acronysms List at the beggining of this document AIO571 573 n Ref PMU107001 Version 1 0 07 Release 10 20 10 74 se HI tecnologia gt Industrial User Manual P7C Controller Pt100 Inputs utilisation examples The inputs E1 and EO connection scheme when connected to the sensor pt100 3 wires will be exemplified as it follows 2345678 In this case the PLC will be able to read the temperature at channels EO and E1 The standard range is 10 to 150 C and full scale can be calibrated from 120 to 250 C The reading maximum error is 0 5 full scale The Pt100 second negative input must be connected to signal OV X1 5 The temperature values provided by the module for the Ladder program are set in Celsius degrees x 10 thus Standard Temp C Value obtained from Ladder program Description 10 to 150 100 to 1500 100 10 0 C 1500 150 0 C Utilisation examples of analog inputs of instrumentation 12 30Vdc 01 2 Wires Transmitter 02 3 Wires Transmitter Cable 03 4 Wires Transmitter Shielding Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document AlO571 573 Ref PMU107001 Version 1 0 07 Release 10 20 10 75 AES HI tecnologia Automa o I
96. ng of this document AIO570 572 Ref PMU107001 Version 1 0 07 Release 10 20 10 64 se HI tecnologia gt reueg User Manual P7C Controller Removing the module from the rack e A1O570 572 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack V tO 1 Press the locks one against the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture Configurations The analog inputs E4 E5 E6 and E7 are configurable by using a set of keys available on a Dip Switch SW1 The access to the keys is at the module component face The others configurations of the module are executed using an specific software SPDSW Analog Input DIP8 Current Voltage SW1 E4 1 ON OFF 2 OFF ON ES 3 ON OFF 4 OFF ON EG 5 ON OFF 6 OFF ON E7 7 ON OFF 8 OFF ON IMPORTANT The analog inputs E0 E1 E2 and E3 are not configurable by the user Their original configuration operate with current comes from the manufacturer The current offset 0 to 20mA or 4 to 20mA is configured using SPDSW from the version
97. ng of this document DOM450 451 Ref PMU107001 Version 1 0 07 Release 10 20 10 57 User Manual P7C Controller i kal Connections HI tecnologia The modules DOM450 451 have two process interface connectors identified as X1 8 terminal blocks and X2 10 terminal blocks These terminal blocks are numbered as the following tables will show Terminal block X1 Signal 1 CONDO OO BW bh Terminal block X2 00 digital output channel 01 digital output channel 02 digital output channel 03 digital output channel 04 digital output channel 05 digital output channel 06 digital output channel 07 digital output channel Signal 1 O CON OO FW bh ES 08 digital output channel 09 digital output channel 10 digital output channel 11 digital output channel 12 digital output channel 13 digital output channel 14 digital output channel 15 digital output channel Digital outputs negative reference V Digital outputs negative reference V IMPORTANT The negative references must be turned on at 0 Volt of the DC power supply in order to supply the process sensors The positive reference must be connected into a volt age from 12 to 24 Vdc of the DC power supply used for supplying the process sensors and transmitters If not connected to one of the references negative positive or both the modu le execute its function Block Diagram 1 Check the Notes and Acronysms List at the beg
98. ninterrupted leads or amendments once being related to grouding it must follow specific standards and they prohibit this sort of artifices The life cycle of equipments as PLCs depends on the quality of the electrical installation consid ering the grounding and power equipments such as a line filter for example This way one of the methods to extend the life of the PLC 1 is to provide a good grounding system to the electrical panel Grounding Bar 1 Check the Notes and Acronysms List at the beggining of this document Installation n Ref PMU107001 Version 1 0 07 Release 10 20 10 27 atin HI tecnologia I User Manual P7C Controller Line filters RC filters and Free Wheel diodes Line Filters Electrical company power line usually carries along various types of disturbances and noise which may be originated from the company itself or even from a consumer in the neighbourhood One example of it is the activation of an electric motor or any appliance blender hair dryer which generates electromagnetic noise that is transmitted through its supplying In order to minimize such problems it is recommended to use line filter whose function is to filter the power received at its input and provide it as free as possible of disturbances Note that the quality of filtering is related to the quality of
99. nnection will be made For that approach both racks in order to fit the locks and connectors together Push both screws M3x4 to fix the two locks as Picture C shows IMPORTANT Note the perfect racks connection they must be aligned after the correct con nection The incorrect connection may result in bad performance or damages to the product Picture A Screw Picture B Locks Screws Picture C Connection 1 Check the Notes and Acronysms List at the beggining of this document Technical Specifications Release 10 20 10 33 Version 1 0 07 Ref PMU107001 se HI tecnologia gt reueg User Manual P7C Controlle H Supply The power supply connector is a spring connector that does not need a screw to be tightened To insert the wire in the terminal block use a screw driver at the smaller hole as indicated by A at the following picture Push the screw driver until open the spring as indicated by letter B atthe following picture and after insert the wire in the corresponding terminal block After this procedure remove the screw driver and make sure the connection was completed correctly To remove the wire is pos sible to execute the same procedure indicated by letters A and B of the following picture ATTENTION Electric shock danger the bad utilisation may result in fire or death Read and follow the instructions indicated at thi
100. ns mitted Dimensions mm 96 60 110 80 Product Part Number Code identification 300 107 600 000 Radio module 900MHz 1W 1 Check the Notes and Acronysms List at the beggining of this document MM2600 Ref PMU107001 Version 1 0 07 Release 10 20 10 88 se HI tecnologia User Manual P7C Controller 1 1 CDM710 Technical Specifications Presentation CDM710 is the P7C interface module for input channels and counters simple and quadrature providing 2 configurable counter channels simple and incremental encoder digital inputs electri cally isolated by opto couplers for signals from 12 to 30 Vdc PNP type individual leds to indicate the input status on off ENC 0 1 signals are able to operate as encoder counter or as digital input Module with automatic addressing being allowed the simultaneous use of modules at P7C and also Hot Swap Frontal connector of removable signals and wires connection using screws Modules are easily inserted removed from the rack S H e H a ie D KI CRW a L L L L L a L i i i i i i i i i Note The modules can have lever connectors for the new modules or screw connectors Technical Specification Power Supply 5 Vdc supplied by main rack Consumption 0 5 W Operation Temperature 0 to 60 C Storage Temperature 25 C to 80 C Humidity 9096 without condensation Module weight 0 06 Kg approximately D
101. nsmission Characteristics Show Radio Statistics Edit MultiPoint Parameters TDHH Menu Cha Password Esc Exit Setup ee DE eS Oe oe ee ee CO Cm CH Ps db P5 E S LL Enter Choice Activation by remote command When connected to a diagnosis channel another way to open the setup menu is typing SHIFT U at the computer s keyboard Note that in this option the Led MD is not activated Note The activation using a remote command does not work through a data channel Navigation Menu The menu navigation is provided by the numbers or letters in brackets associatead to actions The return to the screens is made using the key ESC and to leave the Setup Mode push ESC a few times and the led MD will be turned off indicating that the radio is on the operation mode again For more information about the radio programming check the Software Note named PNS0002700 available at HI Tecnologia s website 1 Consulte a lista de verbetes no in cio desse documento MM2600 Ref PMU107001 Version 1 0 07 Release 10 20 10 84 BAH tecnologia Automa o Industrial User Manual P7C Controller Removing the module from the rack MM2600 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one against the other to unlock the plastic frontal At this moment pull them in order to remove them from the rack 1 Press the locks one agains
102. nt Installation Version 1 0 07 Release 10 20 10 15 tecnologia TE User Manual P7C Controller Electric panel project The following pages present the project of the electric panel proposed Egle Gocumento amp de propriedade dg HP Tecpokoa abo seo permibda gua reprodugia sem oulerizagde pria 220VAC BOHZ CONTROL B F19 COMVERTER FAILURE 4 62 INTERNAL COMMAND Z4W2 VOLTAGE 220W 5 Se 220v S00VA COMMAND VOLTAGE FOR ACTIVATY CONTACTORS 2204 AO 220V 2A 3 220VAC G60Hz L D GKW 4 POLES in 3 34 CENTRIFUGE PUMP PLUG FOR POWER UP TO 150VA HI Tecnologia Ind e Com Ltda PROJECT MAIN OVEN LINE 1 CLIENT INDUSTRIA DE ALIMENTOS REF 001 EEL 01 DESIGNER Adil amp nn Lgs ee Ke el e ee le ae eeh e RESP FABIO A GODOI Rev g0 F a3 DATE 12 03 2007 SHEET 0 de oi L2 le ee be leese al sel ts m EI ZS wl wel sl V Installation 16 Release 10 20 10 Version 1 0 07 Ref PMU107001 tecnologia PEE TE UPS1094 24VDC 20W EXTRAUTION Eete Gocumgote amp de propriedade do HP Teznologu fi sedo permibdo suo reproduce sem oulofr g o previa TURNS ON CENTRIFUGE PUMP SUN 24W2 AUXILIAR COMMAND VOLTAGE 24VDC 3A HI Tecnologia Ind e Com Ltda PROIECT MAIN OVEN LINE 1 CLIENT INDUSTRI DE ALIMENTOS REF O EEL O DESIGNER Adilson E RESP FABIO A GODOI Rev 90 r as DATE 12 03 2007 SHEET 02 de 07 L2 X p
103. ocess Interface 106 Connections 106 Protocols 107 Block Diagram 107 Ground connector 107 Module Addressing 108 Operation Modes 108 Radio with data channel at COMS serial 108 Radio with data channel at SERIALA 109 Auxiliar Serial 109 Mode Loop Test 110 Radio Operation Setup 110 Software 110 Connection through DIAGNOSIS channel 110 Connection through DATA channel 114 Accesing the radio setup menu 111 Manual activation 111 Activation by remote command 112 Navigation Menu 112 Connecting the MM2601 at the CPU 112 Removing the module from the rack 112 ANATEL certification 119 Where is placed the registration number of Anatel 113 Utilisation examples 114 Process interface leds operation 115 MD led Mode 115 ST led Status 116 CD led Carrier Detect 116 TX led Transmit 116 CTS led Clear To Send 116 Dimensions 117 Product Part Number 117 CPU301 TECHNICAL SPECIFICATIONS 118 Presentation 118 Technical Information 118 Block Diagram 119 Ref PMU107001 Version 1 0 07 Release 10 20 10 9 AR HI tecnologia User Manual P7C Controller Emi Automa o Industral Process Interface 119 Ground connector 120 Serial Communication 120 Serial COM1 and COM2 120 Signals arrangement COM1 and COM2 121 Serial COM3 121 Protocols 121 Transmission rate 121 COM1 serial configuration 122 Global Parameters 122 COM1 channel factory parameters 122 COM2 channel factory parameters 122 COM3 channel factory parameters 123 Ethernet Comm
104. ock Signal 1 E5 analog input channel Analog inputs reference OV SO analog output channel SO analog output channel Analog outputs reference OV Analog outputs supply Analog outputs power supply reference CONDO OO FB WwW ND Cable shielding nected at the terminal blocks X2 6 24vdc and X2 7 OV e IMPORTANT The analog outputs need an external 24Vdc power supply that can be con For analog signals use cables with shielding connecting them to the terminal block X2 8 1 Check the Notes and Acronysms List at the beggining of this document AIO571 573 n Ref PMU107001 Version 1 0 07 Release 10 20 10 72 as Tike ologia User Manual P7C Controller Block Diagram IO BUS Bus Interface gi E g 2 Local Processor Ni Vu e e w D e e c i c A L gg E Outputs Temp Temp E2 zeen E5 SO S1 OV 24V EO E UY Ground connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface C ALITION TE Els a ey Ez E3 E Pa GR UV EI E EM Giu dy Ty Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors Module Addressing The modules AIO571 573 have not addressing
105. odules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document DIM400 401 i Ref PMU107001 Version 1 0 07 Release 10 20 10 54 am HI tecnologia User Manual P7C Controller Dimensions mm 110 80 Product Part Number Code identification 300 107 400 000 Module with 16 digital inputs channels compatible with CPU300 301 300 107 401 000 Module with 16 digital inputs channels compatible with CPU301 1 Check the Notes and Acronysms List at the beggining of this document DIM400 401 n Ref PMU107001 Version 1 0 07 Release 10 20 10 55 en HI tecnologia User Manual P7C Controller Automa o Industral DOM450 451 Technical Specifications Presentation DOM450 451 are the P7C digital output modules and provide to the user 16 digital input channels PNP type totally independent electrically isolated by opto couplers for signals from 12 to 24 Vdc external supply 500 mA maximum short circuit protection and individual leds to indicate the output status on off Modules with automatic addressing being allowed the simultaneous use of modules at P7C Frontal connectors of removable signals and wires connection using screws Modules are easily inserted removed from the rack Compatible with the module DOM450 Note The modules can have lever connectors for the new modules or screw connectors Compatibility The following tabl
106. of modules at P7C a 4 La gt LJ 4 X gt r D a Li Ej s D t L d L D H e E o D a Nea eae 2224224 44444484 A T d Compatible with the module AlO571 Note The modules can have lever connectors for the new modules or screw connectors Compatibility The following table presents the CPU modules compatible with the modules used P7C Controller Module CPU300 CPU301 AIO571 Yes Yes AIO573 No Yes It must not be used with controllers that have 2 expansion racks 1 Check the Notes and Acronysms List at the beggining of this document AIO571 573 n Ref PMU107001 Version 1 0 07 Release 10 20 10 70 User Manual P7C Controller Technical Specifications Power Supply Consumption Operation temperature Storage temperature Humidity Module weight Dimensions BAH tecnologia Automa o Industrial 5 Vdc supplied by main rack 0 7 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 L mm Technical Data Input Output PT100 input Analog input Analog input protection Analog output Analog output protection Process Interface X1 process connector numbered from 1 to 8 X2 process connector numbered from 1to8 q d i L 4 a a 1 a L 4 a L L I 2 pt100 3 wires sensor channels with the standard operation range of 10 150
107. on Spread Spectrum GFSK 120 or 170 Kbps Frequency 902 928 MHz with configurable enabling blocking of sub ranges 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 105 User Manual P7C Controller Ref PMU107001 Power Maximum reach Operation mode Serial channels Baud rate Transmission current with 100 duty cycle Reception current Maintenance current maximum power ax Tike ologia Automa o Industrial 5mW to 1 W 60 miles 96 Km with clear view Point to Point Point to Multipoint and TDMA Data channel Diagnosis channel 115 Kbauds 38400 without flow control 635 mA 135 mA 19 mA The radio module has an internal data buffer of 512 bytes When the application protocol limits the number of received sent data in each communication transaction smaller than this value 512 bytes the radio can operate with a baudrate between 1200 and 115000 without needing a flow control using hardware If not so the maximum baud rate must be limited in 38400 SCP HI and Modbus RTU protocols allow programming the communication rate baud rate at all the range allowed by the radio Process Interface CPU connector bar COM3 Setup mode activation button MD led mode Data Setup ST led Status not used CD led carrier detected TX led transmitting data CTS led able for transmissio
108. onfiguration using a repeater It must be placed at the highest point of the obstacle between two communication radios a place that emphasizes the master connection with the slave Slave Radio Repeater Process interface leds operation MD led Mode Leds Condition Note On Active radio setup In this condition using a serial ter mode minal application it is possible to view and change the radio opera tion parameters Off Active radio data n this condition the radio is able to transference mode Exchange application data ST Led Status Leds Condition Note l Si Off Normal condition Led not used at the module firm ware current version CD led Carrier Detect Leds Condition Obs On Indicates that radio In this condition the radio is able to has active link receive data I Off Indicates that ra dio has no active link porter not de tected 1 Check the Notes and Acronysms List at the beggining of this document Ref PMU107001 Version 1 0 07 Release 10 20 10 87 se HI tecnologia User Manual P7C Controller TX led Transmit Condition Note On Indicates that the radio is transmit ting data H Off Indicates that the radio is not trans mitting data CTS leds Clear To Send Leds Condition Note On Indicates that the radio is able to re ceive new data that will be transmitted Off Indicates that the radio is not able to receive new data that will be tra
109. out items of the panel Insulation Transformer It is a single phase transformer used for feeding the circuits of the electric command It usually has primary winding sized for 220 or 380 Vac and the secondary winding for 220 Vac Its function is to generate a 220 Vac command voltage and isolate electrically the primary winding from secondary winding as also to attenuate outbreaks or noises caused by the electric supply of the primary The secondary winding is used for feeding the electric command equipments as power supplies PLCs lamps and etc It is recommended to ground one side of all the secondary winding because this way there will always be a neutral conductor and another phase one However when using solenoid valves or 220 Vac contactors it is considered a good project prac tice to size the isolation transformer with two or more secondary In this way one of the secondary windings will feed exclusively electronic equipments PLCs transmissors sensors and theirs power supplies and another secondary winding will feed only solenoid valves and contactors The recommendation of sizing two or more secondary windings must be applied because the sole noid valves and contactors are devices which produce electromagnetic noise due by short current peaks when turned off Feeding them using another secondary winding other from the one which supplies electronic equipments may minimize the interference due to these transients 1 Chec
110. plify the main cares that must be considered at the electric project of a panel containing one PLC Considering the electric project proposed let s implement the project of the electric panel emphasi zing the itens necessary for the safety and protection againt noise and electromagetical interference The project will be implemented in the following steps e Electrical project e Distribution of components at the electric panel e Internal wiring distribution at the electric panel e General considerations about panel devices e Insulation transformer e Grounding e Line filters RC filters protection diodes against DC outbreaks e Frequency Inverters e Power Supplies Considering the electromagnetic interference it is necessary to consider that to have a total protec tion level none of the items must be disrespected once the lack of any item can turn the panel vul nerable to electromagnetical interference This manual will not discuss theorical topics about these subjects This way we suggest the reading of technical documentation for a better comprehension Note that the quantity of notes and cares that must be taken can seem exhaustive but it is impor tant to keep in mind that the use of the recommendations proposed is less onnerous than solving problems when the panel is already installed and the application process is stopped due to fails at the panel project 1 Check the Notes and Acronysms List at the beggining of this docume
111. puts The following picture presents a part of the ladder program for this context First DIM401 modules used for simple analog inputs 10000 Second DIM401 module udes for interface with 10 Bits absolut encoder MOV AND IDU16rT MUDLULD mogo Joasegl epes E TE x ET K seg a RET Ter fey aloe e d En dee Zeche Sth aa M cay ual a as E billen Ge b e MODO1 Second DIM401 module use of the others digital inputs T0026 Ground Connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface 1 Check the Notes and Acronysms List at the beggining of this document DIM400 401 Version 1 0 07 Release 10 20 10 52 as Tike ologia Automa o Industrial User Manual P7C Controller Compatible with the module DIM400 Note The modules can have lever connectors for the new modules or screw connectors Module addressing The modules DIM400 401 have not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack Removing the module from the rack DIM400 401 modules CAN be replaced with the device turned on Hot Swap To remove the module from the main rack push the two locks one
112. r female providing an standard Ethernet channel RJ45 Ethernet Description 1 IDE Transmit Data 2 TD Transmit Data 3 RD Receive Data 4 nu not used 5 n not used Green Led Yellow Led Link Speed 6 RD Receive Data T nu not used 8 nu not used Protocols TCP IP UDP UDP Broadcast Transporting the protocol SCP HI or MODBUS TCP 1 Check the Notes and Acronysms List at the beggining of this document CPU300 n Ref PMU107001 Version 1 0 07 Release 10 20 10 43 User Manual P7C Controller ag i HI tecnologia Ethernet channel factory parameters Parameter Value Device name P7C NNNN Application protocol SCP HI Transport protocol TCP IP Mode Server Accepts connection any IP or Port IP address 192 168 0 200 Port 2016 Gateway IP 192 168 0 1 Subnet mask 255 255 255 000 Connection timeout 200 ms Connection trials number 8 Inactivity timeout 5 min Destination IP 127 0 0 1 Destination Port 1001 Destination Gateway IP 127 0 0 1 Obs NNNN gt equip Destination Subnet mask 255 255 255 000 ment part number Loader P7C controller from the loader version 2 1 00 on when operating with the loader mode provides communication resources through ethernet ports and COM1 of the processor module module pre sent at the slot 0 At COM1 serial channel the loader mode is configured to operate with the follo wing parameters Parameter Value Baud rate 38400
113. re it is necessary to use a great quantity of algorithms and process control functions the performance is always an important point In this context with the use of only one control CPU the processing necessary for the execution of complex tasks will be higher and it can interfere di rectly on the control performance without considering that the complexity level of the ladder program tends to increase because it must englobe other functions like the management of UO points With the use of PPU305 module the hard processing can be shared with the co processor mo dules letting for the CPU module the management and control of the other tasks as the treatment of data generated by co processors l O points updates and others The next block diagram presents an overview of the scenery described above where via the CBUS channel the current ladder program of CPU301 module accesses the data base of PPU305 module and through the data bus I O BUS controls I O modules 1 Check the Notes and Acronysms List at the beggining of this document PPU305 Version 1 0 07 Release 10 20 10 142 se HI tecnologia User Manual P7C Controller Data management via CPU ladder program Data Base CPU301 1 L L L L L I L L L L L L i L L L L L L L L 4 e Em um um um um um um Um UM em UM mm XS mm UO em mm mm mm mm mm y ummmmmmmmmmmmmmmmmmmmm pom umm M Eg Tene em em em em m
114. rnal serial channel for communication with the module placed quite on the right side of the main rack Technical Information Power Supply Consumption Operation Temperature Storage Temperature Humidity Module weight Dimensions Clock Flash Memory WDT RTC Battery Data Channel COM1 Serial Channel COM2 Serial Channel COM3 Serial Channel Ethernet Channel 5 Vdc supplied by main rack 0 8 W 0 to 60 C 25 C to 80 C lt 90 without condensation 0 06 Kg approximately 85 W x 83 H x 27 L mm 14 5476 MHz x 2 512 Kbytes Yes Yes Yes RTC NVRAM 16 Mbits RS232 C RS485 configurable at the module RS232 C Baudrate TTL connector internal to the module 10 100 Mb automatic Time Logic instructions 0 43us 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Version 1 0 07 Release 10 20 10 118 8 19 2 HI tecnologia User Manual P7C Controller Automa o Industrial Block Diagram I O BUS Bus Interface TT COM TTL kb Fai vk C K k Processor COM2 RS232 C 5 1 1 RTC WDT nk ER RS232 C RS485 1 Speed kA ETHERNET 1 ili 10 100Mbps FLASH DATA RAM FLASH Process Interface Low battery led ik Loader Button Operation led o F l Fail Led RJ45 con nector m di from Ethernet 10 100 ihe j 5 ro COM3 connector DB9 connec
115. s 8e 7 amp SL el mg sr sp ps el 36 12 m el Ste User Manual P7C Controller Installation 17 Release 10 20 10 Version 1 0 07 Ref PMU107001 HI tecnologia t Hi Oo dE Cc O O O N A I Es 2 c v t D v D i i e l L2 LSC LS SL 919 1 11 12 135 4 131 361 171 191 291 35 P7C PROGRAMMABLE LOGIC CONTROLLER Se SUPPRESSOR AC Is FILTER SCP MAIN RACK DIGITAL INPUT OUTPUT ANALOG INPUT OUTPUT 410571 1 V Oo Om p plam H e p Dmcpam LI m Installation 18 Release 10 20 10 Version 1 0 07 Ref PMU107001 tecnologia TE User Manual P7C Controller a i 77 E 5 S E a i D a D S E amp E E F E E z i E 77 3 KI E E a PL ee ee SCT SIS Ee o Try St wp me ST we wep wp cep CYCLE PUMP INVERTER FAILURE CENTRIFUGE PUMP OVERLOAD CENTRIFUGE PUMP ON WATER SUPPLY CONTROL START STOP EMERGENCY STOP DOOR LIMIT SWITCH Z4awi DIO4 70 1 DIGITAL INPUTS OUTPUTS MODULE SCP 1 24W2 24W1 4 HI Tecnologia Ind e Com Ltda TENET MAIN OVEN LINE 1 Lalele SI 7 ee I uj ell sl el St Tz me py S0 Installation 19 Release 10 20 10 Version 1 0 07 Ref PMU107001 tecnologia TE User Manual P7C Controller Eels documento amp de propriedede da Hi Tecnokigh nia sen
116. s transmitting data Off Indicates that the radio is not transmitting data CTS led Clear To Send Led Condition Note On Indicates that the radio is able to receive new data that will be transmitted Off Indicates that the radio is not able to receive new data that will be transmitted 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Ref PMU107001 Version 1 0 07 Release 10 20 10 116 se HI tecnologia User Manual P7C Controller Dimensions mm 96 60 110 80 Product Part Number Part Number Identification 300 107 601 000 900MHz 1W radio module with COM3 support 1 Check the Notes and Acronysms List at the beggining of this document MM2601 n Ref PMU107001 Version 1 0 07 Release 10 20 10 117 User Manual P7C Controller 14 Ref PMU107001 o GE HI tecnologia tecnologia Automa o Industrial CPU301 Technical Specifications Presentation CPU301 is a processing module of P7C This CPU has direct access to all the I O do modules of the equipment being responsible for getting and updating all the process signals connected to the PLC It provides memory for the application program data memory Data Flash real time clock RTC and non volatile memory NV RAM for information storage It also has an Ethernet chan nel operating on 10 100Mbps two serial communication channels at one frontal connector DB9 and one inte
117. s manual Make sure that the cables which will be connected to the power supply are disenergized be fore any operation Inspect the cable before each utilisation Do not use if the cable is damaged Insert the cable completely into the terminal block Do not use excessive force to make the connections Keep the equipment away from water Do not use it if wet Avoid the overheating Unwind the cable and do not cover it with any material Do not superimpose drag or put objects above the cable AC Rack PWS800 Terminal Con Signal nector 1 AC 2 AC 3 Ground DC Rack DCC850 Terminal Signal Connector 1 s 2 t 3 Ground 1 Check the Notes and Acronysms List at the beggining of this document Technical Specifications Ref PMU107001 Version 1 0 07 Release 10 20 10 34 EX Hi tecnologia User Manual P7C Controller IMPORTANT The main Rack MRK AC power supply can be from 85 to 265 VAC or 100 to 400 VDC The main Rack MRK DC power supply can be from 10 to 36VDC We recommend the use of a rigid or flexible 2 5mm2 wire 7mm stripped or flexible 1 5mm2 wire with eyelets terminal Earth Protection Connector Note The modules can have lever connectors for the new modules or screw connectors IMPORTANT Use connector Faston 6 3 totally isolated for 1mm2 green and yellow cable This connection with the rack can be made at the bottom side on the top side or both ways
118. st polarity inversion 12 to 24 Vdc PNP 500 Hz it varies un function of the scan time 5 kV rms Short circuit protected 500 mA 24 Vdc Digital input channels and supervision leds numbered from 0 to 7 Digital outputs channels and supervision leds numbered from 0 to 7 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document Version 1 0 07 DIO470 471 Release 10 20 10 99 HI tecnologia User Manual P7C Controller H Automa o Industrial REI Connections The modules DIO470 471 have two process interface connectors identified as X1 8 terminal blocks and X2 10 terminal blocks These terminal blocks1 are numbered as the following tables will show X1 Terminal Signal Connector 1 0 digital input channel 1 digital input channel 2 digital input channel 3 digital input channel 4 digital input channel 5 digital input channel 6 digital input channel CONDO OO BW ND 7 digital input channel X2 Terminal Sginal Connector am 1 0 digital output channel 1 digital output channel 2 digital output channel 3 digital output channel 4 digital output channel 5 digital output channel 6 digital output channel 7 digital output channel O CON OO FW bh Channels negative reference V oN Channels positive reference V IMPORTANT
119. t 8 CTS 6 DTD gt 9 DRD of DB9 connector placed in the front of the module If the serial driver are operational interface leds MD ST CD TX CTS must blink simultaneously with an approximated frequency of 1 Hz Radio Operation Setup Software MM2601 has a setup mode that allows the access to all the radio programming parameters To ac cess the setup mode open a data terminal ex Windows hyperterminal configure the terminal for a baudrate operation of 19200 8 bits without parity and 1 stop bit and after activate the terminal software connection Connection through DIAGNOSIS channel The access through a diagnosis channel is executed when the module is operating on the default mode Radio with data channel at COMG serial The connection of the module with the computer must be execued as the following picture indicates At this moment if the radio diagnosis channel is enabled at the terminal software screen a sequence of characters not organized will be shown If the channel is disabled any character will be shown If the channel is disabled any character will be presented RS232 C serial Part Number 302 029 010 000 FO Computer 1 Check the Notes and Acronysms List at the beggining of this document MM2601 Version 1 0 07 Release 10 20 10 110 se EELE Automa o Industrial User Manual P7C Controller Connection through DATA channel The acccess through data channel is executed when the
120. t Voltage 0 20 mA soa o 0 Cable Shielding 12 30Vdc 1 Extenal Resistor Process interface leds operation Analog inputs configured for current at the range from 4 to 20 mA Leds Status Condition Diagnosis to On There is current sig nal at the input E to Off There is no current Open channel equip E 7 signal at the input ment turned off or pa or voltage smaller rameterization fail of then the range con the analog module figured 8N1 23 p m m SNS Analog inputs configured for current at the range from 0 to 20 mA Leds Status Condition Diagnosis E 0 to On There is current sig E 7 nal at the input E 0 to Off There is no current Equipment turned off E 7 signal at the input or parameterization fail of the analog module Al AE e Analog inputs configured for voltage at the range from 2 to 10 V Leds Status Condition Diagnosis E 4 and On Note1 7 E 4 and Off Inoperational chan Open channel equip T nel ment turned off or pa rameterization fail of the analog module gH 2 3 p Note1 When the channel off set Current Voltage is zero the condition led on indicates that the channel is operational Compatible with the module AlO570 Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document AIO570 572 Ref PMU107001 Version 1 0
121. t in two others connectors providing COM1 and COM2 DB9 RS232 C RS485 Direction Description 1 GND GND 0 Volt 2 RX1 Input Receive Data COM1 3 TX1 Output Transmit Data COM1 4 DT Input Output Transmit Receive Data 9 GND GND 0 Volt 6 DT Input Output Transmit Receive Data T TX2 Output Transmit Data COM2 8 RX2 Input Receive Data COM2 9 oVdc oVdc 5 Volts Serial COM3 CPU301 module provides at CN5 connector a simple serial for modules communication __ CPU301 module MM2601 module _ l COM3 direct connection with the radio module IMPORTANT COMS serial operates with voltage levels LVTTL for direct connection with P7C module This way do not use it with external equipments because it may cause damages to the module C ALITICN Protocols SCP HI MODBUS RTU MODBUS TCP ASCII interface for scanners bar code readers biometric readers etc Transmission rate COM1 COM2 and COM3 channels can operate with baud rate from 1200 to 115200 Bauds IMPORTANT Do not turn on the device with the Dip Switch SW3 different from the configu ration presented below If turned on it may cause damages to the communication interface of the equipment 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Ref PMU107001 Version 1 0 07 Release 10 20 10 121 HI l tecnologia d User Manual P7C Controller COM serial configuration
122. t the other using the two hands it is not necessary to use a lot of force for that just the enough to unlock Each lock needs be moved at 3mm as indicated at the picture 2 With the locks pressed pull them in order to disconnect the module from the rack as indicated at the picture ANATEL Certification ANATEL stamp and 506 resolution Este equipamento opera em car ter secund rio le A NA TE I isto n o tem direito prote o contra interfer ncia al siut able otek vn prejudicial mesmo de ot do mesmo tipo e n o pode causar interfer ncia a sistemas LLLI operando em car ter prim rio Geck So So Where is placed the registration number of Anatel This number is placed at on the module as indicated at the following picture ANATEL 2690 09 5714 9 1 Consulte a lista de verbetes no inicio desse documento MM2600 Ref PMU107001 Version 1 0 07 Release 10 20 10 85 d KI ay HI tecnologia User Manual P7C Controller Emi Automa o Industral Utilisation examples The following example shows the most common connection master x slave on a point to point con nection slave Radio Repeater 1 Check the Notes and Acronysms List at the beggining of this document MM2600 Ref PMU107001 Version 1 0 07 Release 10 20 10 86 en HI tecnologia User Manual P7C Controller Automa o Industrial R H The next example shows the c
123. ted to patent and model register being all part of HI Tecnologia Ind Com Ltda property Disclaimer This documentation content was checked according to the hardware and software described Howe ver it s not possible to exclude potential detours in a way that we are not responsible for the total conformity This documentation data are regularly revised and the corrections and notes are in cluded in order to provide with promptness its more recent version If necessary contact us to solve doubts about this manual Use the information below to make the service easier and faster e Manual Reference PMU 107001 Support Team email address suporte hitecnologia com br Website www hitecnologia com br Version 1 0 07 Release 10 20 10 2 FE HI tecnologia EN User Manual P7C Controller xH Automa o Industral Ref PMU107001 Preface Operation Manual Focus This manual gathers information about the Programmable Logic Controller P7C its mechanical de sign expansion modules electrical and mechanical installation procedures as also its compatibility functionalities technical specification in order to instruct the user about its configuration and han dling Read attentively the instructions of this manual to use it correctly and avoid damages Previous required knowledge Basic notions of controllers programming electricity and instrumentation Related documentation At our website there are several documents
124. the line filter PZC RAMMABLE CONTROLLER 85 265 VAC 25 W Line Filter RC filters and Free Wheel Diodes All inductor generates a transient voltage at the time when it is turned off due to the energy stored on in aS a magnetic field This way the sudden decline in the value of your current at the time of shutdown creates a disturbance which is propagated as a noise to neighboring circuits The more sensitive neighbors circuits will be affected at the time of transition This way for solenoid valves contators and relays supplied by alternating current it is recommen ded the use of RC filters because when turned off this filter will absorb the remaining energy of the inductor attenuating the generation and propagation of noises For solenoids contactors and relays feeded with direct current it is recommended using a diode called Freewheel which physical installation is through an antiparallel link with the element to be activated So at normal operation of the coil the diode is reverselly biased However at the time of the shutdown the inductor still has some energy and there will be a natural polarity reversal in the voltage produced by the coil due to Lenz s law which makes the polarized LED directly This way there is a way for this energy to be dissipated through the diode and no longer radiated in the form of an electromagnetic disturbance or transient voltage 1
125. tion Introduction This section aims to inform all the precautions necessary to install properly the controller P7C at one electrical panel that has others items It is also important to mention that the recommendations exposed at this chapter are applicable to any electronic equipment installed into a electric panel One of the biggest concerns about the project of one electrical panel is to minimize not only the problems related to electromagnetic interference but also the harmonics created by the electrical noises at transmission cables current oscilations at electrical motors switching of coils at contactor frequency inverters etc This way it will be presented some recommendations that must be observed during the project as sembling and installation of the electric panel Considering the protection against electromagnetic interference it is necessary to remind that to obtain a total protection level none of the items described below can be ignored once that forgetting any one of them can result in allowing the panel vulnerable to this type of interference In order to show the attention that must be adopted lets consider a pannel project that uses a PLC P7C controlling two motors one using a direct start and other using a frequency inverter Additio nally at our project we ll be activating pneumatic valves with DC supply besides monitoring analog signals of temperature and pressure With this scenery it is possible to exem
126. tor p B from COM1 ww and COM2 COMI transmission led 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Ref PMU107001 Version 1 0 07 Release 10 20 10 119 att al BL User Manual P7C Controller Ground connector There are two ground connectors at the side of the module which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface ALTIAN Serial Communication Serial COM1 and COM2 Example of use that can be done with CPU301 PLC GII PC Cable PLC GU RS485 Network Cable L Part Number 302 004 010 000 Part Number 302 004 000 000 For using the two serial COM1 and COM2 it will be necessary to use an adapter to split the con nector as indicated at the following picture Part Number 302 004 010 E 1 Ji Part Number 302 004 000 000 Part Number 302 004 010 000 Adapter COM1 COM 2 for CPU30X Part Number 302 107 001 000 vi RS232 C VE n 1 Check the Notes and Acronysms List at the beggining of this document CPU301 Ref PMU107001 Version 1 0 07 Release 10 20 10 120 se HI tecnologia User Manual P7C Controller H a Signals arrangement COM1 and COM2 The module CPUS301 has one DB9 connector female which can be spli
127. tors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface cALITION S E Note The modules can have lever connectors for the new modules or screw connectors 1 Check the Notes and Acronysms List at the beggining of this document CDM710 Ref PMU107001 Version 1 0 07 Release 10 20 10 91 sae HI tecnologia User Manual P7C Controller Automa o Industral Module Addressing The module CDM710 has not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack ENC 0 ENC 1 functionalities Encoder Faster Counter ENC 0 and ENC 1 channels are configurable and can operate as encoder or as fast counter The operation mode is defined according to the input status M of the channel The following tables will present the possible configurations of the channels Encoder Mode Channel Input Description ENC 0 A Encoder A signal B Encoder B signal O Synchronism signal M OFF Defines the operation mode as encoder ENC 1 A Encoder A signal B Encoder B signal O Synchronism signal M OFF Defines the operation mode as encoder Fast Counter Mode Channel Input Description ENC 0 A Pulse signal that will be counted B Count
128. unication 123 Configuration 123 Ethernet connector pin 124 Protocols 124 Ethernet channel factory parameters 124 Loader 124 Process interface leds operation 126 Ethernet Channel 126 Serial Channel 126 Battery 126 OPER 126 FAIL 127 Module Addressing 128 Removing the module from the rack 128 Dimensions 129 Product Part Number 129 PPU305 TECHNICAL SPECIFICATIONS 130 Presentation 130 Technical Information 130 Block Diagram 131 Process Interface 131 Ground connector 132 Serial Communication 132 Serial COM1 and COM2 132 Signals arrangement COM1 and COM2 133 Protocols 133 Transmission Rate 133 COM1 serial configuration 133 Global Parameters 133 COM1 channel factory parameters 134 COM2 channel factory parameters 134 Ethernet Communication 134 Configuration 135 Ethernet connector pin 1 35 Protocols 135 Ethernet channel factory parameters 136 CBUS channel Communication via Data Bus 136 PPE communication via CPU301 136 Ladder SCB communication via CPU301 136 Loader 137 Process interface leds operation 138 Ethernet Channel 138 Serial Channel 138 Battery 138 OPER 138 FAIL 139 Access to PPU305 module via CPU301 140 Access via CPU301 Ethernet channel 140 Access via CPU301 serial channel 140 Module addressing 141 Address for local access 141 Address for PPE access Extended Point to Point 141 Removing the module from the rack 142 PPU305 utilisation examples 142 Data management via CPU ladder program 143 Dimensions 143 Product P
129. uts reference OV Analog outputs power supply NOOO ff WN Analog outputs power supply reference 8 Cable shielding IMPORTANT The analog outputs need an external 24Vdc power supply that can be con nected at the terminal blocks X2 6 24Vdc and X2 7 0V For analog signals use cables with shielding connecting them to the terminal block X2 8 1 Check the Notes and Acronysms List at the beggining of this document AIO570 572 n Ref PMU107001 Version 1 0 07 Release 10 20 10 63 as Tike ologia Automa o Industrial User Manual P7C Controller Block Diagram Ce D S lt I O BUS b Bus Interface 1 Outputs eetet Signalizing O W Kb E a LU OV 24V Ground connector There are two ground connectors at the module side which are responsible for the contact with the main rack structure IMPORTANT When handling the module be careful to not hurt yourself with the ground con nectors because they have a sharp surface CALITION een E 4 4 1 1 8 8 1 8 d 8 L 8 Li 8 Compatible with the module AlO570 Note The modules can have lever connectors for the new modules or screw connectors Module Addressing The modules AIO570 572 have not addressing configuration using hardware strap switch It is provided automatically by the controller firmware when connected to the rack 1 Check the Notes and Acronysms List at the beggini
130. work HUB using a common cable Ethernet Cable V Type 5E Part Number 302 027 027 000 HUB Configuration The module has an Ethernet channel able to operate with the following configurations Speed Communication 10Mb Full Duplex 10Mb Half Duplex 100Mb Full Duplex 100Mb Half Duplex The configurations can be detected automatically by the module Ethernet connector pin The module PPU305 has a RJ45 connector female providing an standard Ethernet channel Ethernet Description 1 TD Transmit Data 2 TD Transmit Data 3 RD Receive Data eeng 4 nu not used X 5 nu not used Green Led Yellow Led 6 RD Receive Data LNK Speed T nu not used 8 nu not used Protocols TCP IP UDP UDP Broadcast Transporting protocol SCP HI or MODBUS TCP 1 Check the Notes and Acronysms List at the beggining of this document PPU305 n Ref PMU107001 Version 1 0 07 Release 10 20 10 135 CAES ee HI tecnologia User Manual P7C Controller Emi Automa o Industrial 2 Ethernet channel factory parameters Parameter Value Device name P7C NNNN Application protocol SCP HI Transport protocol TCP IP Mode Server Accepts connection any IP or Port urn iid IP address 192 168 0 200 Port 2016 Gateway IP 192 168 0 1 Subnet mask 255 255 255 000 Connection timeout 200 ms Connection trials number 8 Inactivity timeout 5 min Destination IP 127 0 0 1 Destination Port 1001 D

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