TE10S/PDSIO user manual
Contents
1. Example showing PDSIO Mode 1 front panel 14 TE10S PDSIO User Manual TERMINALS AND CONNECTOR SEEN FROM BELOW The control terminals are 5 and 7 for Mode 1 5 and 6 for Mode 2 Front panel Power Cable terminals E L guide E 55 Control a 5 connector lt PAY PDS2 input PDS1 input Ma on Not used in PDS1 sees PDS2 Protective 0 input PDS1 0 input earth oa i screw Hn DIN rail fixing clip TE10S PDSIO user manual 15 WIRING FACILITY PROTECTION Users must provide protection and electrical isolation for the facility Reminder The high speed fuse only protects the thyristors Before connecting or disconnecting any leads from the 105 it is essential to check that the power and control cables are isolated from power sources PROTECTIVE EARTH Before connecting any other leads connect the protective earth to the protective earth screw marked GND This screw must be disconnected last when disassembling The earth screw should be tightened to a torque of 2 N m SUPPLY AND LOAD The power terminals are cage terminals for wires from 1 5 to 16 mm2 Strip insulation by 16 mm Tightening torque 1 2 N m The phase controlled by the TE2. N HA175247ENG HA175548ENG NOMINAL CURRENT UP TO 50A and SHORT WAVE INFRARED APPLICATIONS Copyright Eurotherm Automation S A 1997 All rights strictly reserved No part of this document may be stored in a retrieval system or any form or by any means without prior written permission from Eurotherm Automation SA Part N HA175600 ENG Issue 2 0 12 98 TECHNICAL SPECIFICATION MAXIMUM CURRENT In order to take into account supply voltage variations and heating element resistance dispersion all types of heating elements including short wave infrared a 0 8 safety coefficient must be used on the thyristor unit current rating to determine the maximum value of the load nominal current which the unit can safely control SHORT WAVE INFRARED SWIR APPLICATIONS Applications using short wave infrared heaters in Single Cycle Fast Cycle or Advanced Single Cycle are reserved to 16 A 25 A and 40 A current rating With a safety coefficient of 0 8 the maximum current for SWIR which can be controlled is TE10 rating SWIR maximum controlled current 16A 13A 25 20 40 50 32A Addendum TE10 50A SWIR RANGE DIMENSIONS AND WEIGHT Height 115 mm Depth 92 5 mm Models TE10S DC TE10S AC TETOS PDSIO Nominal current 16A 25A 40A 50A 10S PLF 10A Burst 10A PA 16A 25A 40 50 THYRISTOR PROTECTION FUSE Fuse rating Fuse amp fuse holder Code FU1
3. Nie terraced dake Sead ct Lao atu ot os 12 Installation aller qas eG Gd YO VISIR E RACER RU RUE CR 13 Layout of terminals 0 0 eee n ene 14 Wiring dau da Ae aang Eee ok ne eg d ea E EIE Y KA 16 Typical single phase wiring model 17 Typical single phase wiring mode2 18 Controller configuration 19 Fault detection tide Eb Pa ae EA Kn 20 Fault messages 20 LED indicators iiss ee ake ea ERROR ER eR Rt 21 Other fault signals 21 Current information mode 2 22 saw ERR dae ed PANS pe Eee ea eee 23 CE marking and electromagnetic compatibility 23 Eurotherm address 24 TE10S PDSIO user manual PDSIOG OPERATING METHOD PDSIO Pulse Density Signalling Input Output is a Eurotherm process for transmitting information about the state of the load and the solid state relay to the controller which drives it over two control wires The controller displays information about faults with the thyristor load fuse power supply and in mode 2 only the load current This process is available on Eurotherm TE10S PDSIO solid state relays and Eurotherm controllers 2000 series For operation in PDSIO mode the corresponding outputs of the 2000 ser
4. relays according to best current practice and applicable standards TE10S PDSIO units are mounted on DIN rails using a clip on symmetric DIN rails EN 50022 35 x 7 5 or 35 x 15 mm on asymmetric DIN rails using a BD 173730 dual rail adapter Solid state relays must be fitted with the heatsink vertical If several solid state relays are fitted in the same cabinet arrange them such that hot air from one relay is not drawn in by the relay above Overall dimensions of TE10S PDSIO units Height 115mm Depth 92 5 mm Width 35 mm 16 A 52 5 mm 25 A 87 5 mm 40 A 105 mm 50 A Minimum spacing between two adjacent solid state relays 10 mm up to 45 C 17 5 mm above 45 C Solid state relays must be completely disconnected before removing them TE10S PDSIO user manual 13 LAYOUT TERMINALS AND CONNECTOR SEEN FROM FRONT PANEL Power terminals 1 and 3 controlled phase Nominal 2 and 4 direct phase voltage and current 1 2 240V 25A EUROTHERM e TE10S PDSIO Control terminals Red LED fault detected PDSIO Mode 1 PO FAULT 12 5 Signal 7 0V se PDSIO Mode 2 Green LED 5 7 DES 5 Signal control signal 6 OV present 3 4 Protective Plug in mii T Ie earth control gu connector R J
5. 038 16A 00 FU1038 25A 00 FU1451 40A 00 FU2258 50A 00 Dimensions mm 81 x17 5x 68 81 x17 5x 68 95 x26 x86 140x35 x90 Attention For SWIR applications the high speed fuse must not be used Addendum TE10 50A SWIR InMs A Operation tempereature C 0 20 25 30 35 40 45 50 55 60 65 70 Current derating as a fonction of ambient temperature l nominal current at 45 Dotted line limit due to recommended fuse Addendum TE10 50A SWIR
6. 04 EN 55011 Protective earthing For electromagnetic compatibility reasons ensure that the metal DIN rail on which the TE10S units are installed is in electrical contact with the reference earth cabinet panel or base Electromagnetic compatibility installation guide In order to help you reduce the effects of electromagnetic interference associated with the installation of the product Eurotherm Automation can supply you with an Electromagnetic Compatibility guide Ref HA 025464 Independent safety mechanism It is the user s responsibility to fit an independent safety mechanism which must be inspected regularly This is highly recommended given the value of the equipment controlled by the TE10S TE10S PDSIO User Manual 23 EUROTHERM LIMITED http www eurotherm co uk UK SALES OFFICE Eurotherm Limited Faraday Close Durrington Worthing West Sussex BN13 3PL Telephone Sales 01903 695888 Technical 01903 695777 Fax 01903 695666 Sales and support in over 30 countries worldwide For countries not listed overleaf enquiries orders to Eurotherm Limited Export Dept Faraday Close Durrington Worthing West Sussex BN13 3PL Telephone 01903 268500 Fax 01903 265982 24 TE10S PDSIO User Manual e Solid State Contactors TE10S Power Controllers TE10A EUROTHERM ADDENDUM TE10S User Manual Part N HA174780ENG HA174782ENG HA174784ENG HA175436ENG TE10A User Manual Part
7. 10S thyristors should be connected to power terminal 1 and the load to terminal 3 The direct phase or the neutral depending on the type of supply may be connected to power terminal 2 and the load to terminal 4 CONTROL The control terminal block is a plug in unit for wire from 0 5 to 1 5 mm2 Strip insulation by 7 mm Tightening torque 0 4 N m For Mode 1 terminals 5 and 7 of a three pin terminal block are used the central terminal is not used For Mode 2 terminals 5 and 6 of a two pin terminal block are used 16 TE10S PDSIO User Manual TYPICAL SINGLE PHASE WIRING Mode 1 a ae Installed by user Thyristor protection fuse 2 A fuse Direct phase Controll 4 phase EUROTHERM 2132 24 Vi A Controllers Logic EUROTHERM 2100 output Fault TE10S PDSIO 2200 2400 rFaut 12 Signal uo 57 834 L 4 Control signal V Fault information oe lt _ of J PDS1 input terminals 5 and 7 Protective Load earth Example showing TE10S solid state relay PDS1 input connected to Eurotherm 2132 controller SSr 1 configuration TE10S PDSIO user manual TYPICAL SINGLE PHASE WIRING Mode 2 Installed by user Thyristor protection fuse Controlled phase 1 2 240 25 EUROTHE
8. A and continue up to 50 A depending on the rating of the TE10S The current measurement and hence the display of faults on the controller is only enabled when the firing time demand parameter OP exceeds 7 regardless of the current in the solid state relay The current value displayed on the controller is given in 1 A steps This resolution enables a partial load failure to be detected by using the current threshold alarms 2200 and 2400 series controllers The current alarms indicate that the load current measured sent over the PDSIO link is greater than High alarm or less than Low alarm the preset threshold The current alarm messages are as follows Lcr Low current alarm HCr High current alarm 22 TE10S PDSIO User Manual UL TYPE APPROVAL TE10S units have passed UL approval USA and Canada Listed Industrial Control Equipment No 74B5 C MARKING TE10S products installed and used in compliance with this user manual meet the essential requirements of the European Low Voltage Directive 73 23 CEE modified by 93 68 CEE ELECTROMAGNETIC COMPATIBILITY EMC TE10S products installed and used in compliance with this user manual certified compliant with the following EMC test standards A system incorporating these products may be certified compliant with the EMC Directive as far as TE10S products are concerned EMC test standards EN 61000 4 2 EN 61000 4 4 EN 61000 4 3 EN 61000 4 6 ENV 502
9. INDUSTRIAL SOLID STATE RELAY TE10S PDSIO Thyristor switching of loads up to 25 kW User manual 1997 Copyright Eurotherm Limited All rights strictly reserved No part of this document may be stored in a retrieval system or any form or by any means without prior written permission from Eurotherm limited Ref HA175436 ENG Issue 3 0 07 2000 Eutotherm Limited has taken particular care to ensure that these specifications are correct However in order to maintain our leading edge we continually strive to improve our products which may lead to modifications or omissions in the specifications We shall not be held responsible for any damage injury losses or expenses incurred as a result of such modifications 2 TE10S PDSIO User Manual TE10S PDSIO User Manual CONTENTS Page PDSIO operating method 4 Technical specifications 5 Thyristor protection fuse 7 Cu rrent derating eae oua CA ee eR RS Wh Mazim curent seis Gy eas des a ROTEN ROUEN T T Control of short wave infrared gi Permitted current depending on temperature 8 Ordering Cole E E E ER 9 Controlsignal vdire veo X XN eR EE Oda AE 10 Safety during installation and use 11 VIO Sea ee
10. RM TE10S PDSIO Controllers output from Signal 2200 module 1 2400 Current and fault information Control signal PDS2 input terminals 5 and 6 Protective Load earth Example showing TE10S solid state relay PDS2 input connected to Eurotherm 2216 controller SSr2 configuration 18 TE10S PDSIO User Manual CONTROLLER CONFIGURATION TE10S PDSIO solid state relays are driven by logic signals from the Eurotherm 2000 series controllers in a specific configuration These signals are available on the logic modules of the 2000 series between pins 1A and 1B The following logic modules are concerned the standard module for the 2100 series module 1 only for 2200 and 2400 series The controllers must be configured for PDSIO operation as shown in the table below Series Location of logic module Configuration for PDSIO configuration Mode 1 Mode 2 2100 Standard SSr 1 2200 Logic module 1 in Slot 1 SSr 1 SSr 2 and 2400 The controllers can be set to PDSIO configuration in the Func parameter only if the module identification is LoG TE10S PDSIO User Manual 19 FAULT DETECTION TE10S PDSIO solid state relay in conjunction with a 2000 series controller can detect and indicate heating circuit faults load open circuit blown fuse absence of power supply solid state relay faults thyristor short circuit thyristor open
11. circuit Faults detected are signalled with the red Fault LED on the front panel of the TE10S and indicated by a message on the controller display FAULT MESSAGES ON CONTROLLER DISPLAY Controller Message code displayed Heating circuit fault power absent thyristor fault open circuit or short circuit Short circuit in TE10S PDS2 thyristors Heating circuit fault thyristors open circuit power absent 20 TE10S PDSIO User Manual LED INDICATORS Normal operation Green LED lit when control signal present ON Red LED flashes in Mode 1 at the start of each firing request unlit in Mode 2 With a setpoint of 0 both LEDs are unlit With a setpoint of 100 only the green LED is lit One or more faults detected Green LED unlit in Mode 1 or 2 Red LED lit during firing in Mode 1 always lit in Mode 2 OTHER FAULT SIGNALS Faults can also be signalled by acontact on the controller s alarm relay series 2100 2200 2400 the type of contact NO or NC can be configured a digital signal series 2200 and 2400 controllers TE10S PDSIO User Manual 21 CURRENT INFORMATION Mode 2 only The current value for the TE10S PDSIO solid state relay shown on the display of 2200 and 2400 series regulators is the rms value during firing Non firing time is not taken into account The minimum current shown by the regulator is 2 A but stable measurements start at 4
12. he GND screw before any other connections are made and should be the last cable to be disconnected Thyristors are not isolating devices The high speed fuse is only used to protect the thyristors Under no circumstances can it protect the installation It is essential to fit a suitable device guaranteeing that the facility is protected and isolated in compliance with applicable standards and current practice Disconnect the TE10S completely before removing it Users must not attempt to access the internal components of the product The temperature of the heatsink may exceed 100 C Avoid touching the heatsink even briefly when the TE10S is operating The heatsink remains hot for approximately 15 minutes after the unit is switched off TE10S PDSIO user manual 11 OVERALL VIEW EUROTHERM TE10S PDsio SQ Dimensions pu inmm 35 164 52 5Q 875 aA 1 05 05 50A 12 TE10S PDSIO User Manual INSTALLATION TE10S PDSIO solid state relays must be installed in fan cooled cabinets ensuring that they are free of condensation and pollution The cabinets must be closed and connected to a protective earth in compliance with standard IEC 64 or applicable national standards The user is responsible for installing the solid state
13. ies regulator must be configured with specific settings For operation in PDSIO mode the TE10S unit code must include the code PDS1 or PDS2 This manual describes two modes of operation for the TE10S PDSIO SSRs PDS1 and PDS2 The TE10S PDS1 solid state relays send the following information to the 2100 2200 and 2400 controllers heating circuit faults total loss of load blown fuse or thyristors loss of power supply solid state relay faults thyristors short circuited In addition to the TE10S PDS1 functions TE10S PDS2 solid state relays send the value of the rms current in the load during the firing time to 2200 and 2400 controllers 4 TE10S PDSIO User Manual TECHNICAL SPECIFICATIONS Power Nominal current at 45 C Nominal voltage Supply frequency Configuration Firing mode Cooling Current in off state Environment Operating temperature Storage temperature Operating atmosphere Isolation 1 minute test Thyristor protection Protection rating Mounting Weight Dimensions Garantee 16 A 25 A 40 A or 50A See current derating Line to line 240 Vac 190 to 264 V 480 Vac 80 to 528 V 500 Vac 80 to 550 V 47 to 63 Hz Single phase load Logic On Off Firing at zero crossings Natural convection Typically below 30 mA 0 to 60 C see temperature derating maximum altitude 2000 m 10 to 70 C Non conductive non explosive and non corrosive Humidity 5 to 95 RH no condensati
14. n Number of TE10S controlled Load type Eurotherm 2200 2400 series RMSload current firing from 4 A to 50 Ain1 A steps Load fuse or thyristor open circuit Thyristor short circuit Control signal increases to 18 V 2200 and 2400 One Resistive TE10S PDSIO User Manual THYRISTOR PROTECTION FUSE The high speed external fuse protects the thyristors This fuse must not be fitted when controlling short wave infrared heaters Current rating Ferraz fuse Current Fuse amp fuse holder K330013 20A FU1038 16A 00 M330015 32 FU1038 25A 00 B093910 50A FU1451 40A 00 094823 63A FU2258 50A 00 CURRENT DERATING Maximum current To allow for power supply variations and load resistance dispersion a safety factor of 0 8 must be applied to calculate the maximum current from the current rating Control of short wave infrared heaters Mode 1 only The derating for TE10S PDSIO units controlling short wave infrared heaters at nominal power supply voltage is given in the table below the safety factor has been taken into account Current rating Voltage between phases Maximum current at 45 C 16A 240 V to 500 V 13A 25 A Short wave infrared heaters not permitted 40 A and 50A 240 V 28 A 500 V 25 To control other types of infrared heater medium wave fast etc or for special applications contact your local Eurotherm office TE10S PDSIO user manual 7 Permitted curre
15. nt depending on ambient temperature The current rating or nominal current Iy is the maximum permitted current at 45 C To use TE10S at other temperatures see the permitted current graphs below Irms A 20 25 30 35 40 45 50 55 60 65 Operating temperature C These graphs show the maximum permitted current depending on the ambient temperature The dotted line shows the limit due to the fuse 8 TE10S PDSIO User Manual ORDERING CODE Model Current code Voltage code Input code Manual End PDSIO mode 1 PDS1 FRA PDSIO mode 2 PDS2 ENG Example code for TE10S solid state relay Load current 20 A voltage between power supply phases 380 V fault detection and current measurement in PDSIO operation manual in English The code is shown on the label below IDENTIFICATION LABEL The identification label is affixed to the left hand side of the unit EUROTHERM Worthing England 44 1903 268500 e Serial No FC270 2 10 04 00 Made in France TE10S 25A 480V PDS2 ENG 00 25 45 480V 47 63 HZ CE Input PDSIO Mode 2 C External fuse Ferraz M330015 Any other fuse invalidates warranty Example identification label for TETOS PDS2 TE10S PDSIO user manual CONTROL SIGNAL The control signal for the TE10S PDSIO solid state relay comes from the DC logic output of Eurotherm Series 2000 controllers in a specific configuration The control cur
16. on Series 2000 Vac between power and earth 3600 Vac between power and control inputs External high speed fuse unless controlling short wave infrared heaters Varistor and RC snubber IP20 as per IEC 529 section 11 4 table 5 Vertical on DIN rail 350 g 16 A 500 g 25 A 850 g 40 A 1100g 50 A Height 115 mm Depth 92 5 mm Width 35 mm 16 A 52 5 mm 25 A 87 5 mm 40 A 105 mm 50 A Two years parts and labour return to factory TE10S PDSIO user manual PDSIO inputs Control signal Signal voltage Current consumption Signal presence Fault indication Operating current DC logic signal from the output of Eurotherm series 2000 controllers in the corresponding configuration 6 Vdc in normal operation TE10S PDSIO connected 5 to 7mA in normal operation Green light emitting diode LED on front panel of solid state relay Red light emitting diode LED on front panel of solid state relay and a fault message on the controller Minimum load current 4 A PDSIO input Model Controllers Information signalled Fault detection Number of TE10S controlled Load type Eurotherm 2100 2200 2400 series Load fuse or thyristor open circuit Thyristor short circuit Control signal increases to 12 V 2100 or 18 V 2200 and 2400 One 2100 and 2200 series one or two 2400 Resistive or short wave infrared heaters PDSIO input Mode 2 Controllers Information signalled Fault detectio
17. rent consumption is 5 to 7 mA and the signal is at a voltage of 6 V in normal operation The presence of the control signal is signalled by a green light emitting diode LED on the front panel of the relay Fault detection After a fault is detected short circuit in the heating circuit or fault on the solid state relay the value of the control signal is increased up to 12 V for the output of 2100 series controllers up to 18 V for the output of 2200 and 2400 series controllers Number of solid state relays per controller output Operating mode Controller type Number of TE10 PDSIOs 2100 or 2200 2400 2200 or 2400 Inputs connected in series only In this case it is impossible to determine from the controller message which solid state relay is faulty 10 TE10S PDSIO User Manual SAFETY DURING INSTALLATION AND USE Read this manual in full before installing the solid state relays Eurotherm Automation shall not be held responsible for any damage or injury losses or expenses incurred due to inappropriate use of the product or failure to comply with the instructions in this manual TE10S solid state relays must be installed commissioned and maintained only by qualified staff authorised to work on low voltage industrial electrical facilities Before connecting or disconnecting the unit check that power and control cables and leads are isolated from voltage sources The protective earth must be connected to t
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