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Owners Manual - Viking

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1. Item Drawing No Alt Item No Description Qty 1 41303530 13 body assembly 1 2 41303000 Standard IDOT tailgate weldment 1 3 41301025 Mailhot hoist saddle 1 4 41301027 Wheeler 53 Series dump hinge assembly 1 5 45401003 5120 5 3 Telescopic cylinder 1 6 20405025 Pintle plate IDOT 1 7 45401000 8 stroke air tailgate cylinder 1 8 41303019 Dog house slide weldment drivers side 1 9 41303020 Dog house slide weldment passenger side 1 10 41318008 IDOT valve body 1 11 41303063 Right valve body mounting bracket 1 12 41303064 Left valve body mounting bracket 1 13 41329014 Tailgate latch weldment 1 14 41301010 Standard tailgate eccentric 2 15 41318004 Latch eccentric 2 16 40900001 Pin 1 4x 6 pivot 2 17 41303021 Left anti sail mud flap bracket 1 18 41303062 Right anti sail mud flap bracket 1 19 41301018 50801 Truck Lite junction box I 20 41315020 Standard IDOT mud flap 4 21 41301026 01 0684061 00 IDOT Freedom light bar 1 22 41301020 01 0683719BRO Smart LED 600 Series 4 23 41301015 01 0683718 1 Smart LED 700 Series red 2 24 41301016 01 0663913 A4 Smart LED 700 Series yellow 2 25 41301017 01 06631398RR Whelen 300 Series LED round red 5 26 41301024 01 06837597 0 Whelen 400 Series LED clear 1 27 28 41318006 Bolt hex 1 x 2 UNC zinc 2 29 41315031 81064E Bolt hex x 2 UNC zinc 4 30 3SK3585 81091 Bolt hex 3 8
2. 0200806 U GO Z amp 1 IH 800090 Z 8 O 81 X 0L v 8060204 1 6 9 508 10 0098 8 8 JD INN 100602 19usDAo4201 1200702 8 S Z XX 1 5520204 TABLE 2 COMPONENTS HYDRAULIC REVERSING SYSTEM Part No 7090428 Hose Clamp Pair Polypropylene 7090429 Hose Clamp Cover Plate 7020277 1 Bolt 5 16 18 x 1 75 Zinc Plated TABLE 3 COMPONENTS HYDRAULIC ACTUATING SYSTEM Henke Quantity Description Part No 7080266 2 Actuating Cylinder 3 x 10 x 2 7080267 1 JL 10 500psi Downpressure Relief Valve Factory Preset 7110406 2 Hydraulic Hose Assy 3 8 1 wire x 67 6 JIC F e e Hose Clamp Cover Plate 7080447 2 Ciamp 7 8 ID VinyCoaied Steel Boton 2222 8040 2 Protec NHS 090 Cutto24 Length __________ TABLE 4 UNASSEMBLED PARTS PACKED SEPARATELY Henke Quantity Description Part No 7020255 8 Hex Capscrew 3 4 10x2 5 Grade8 o O 7030030 8 Toplock Nut 3 450 00000000 00 Flatwashwer Ya 7040007 Henke Standard Warranty Policy Henke Manufacturing Corporation HMC warrants its products against defects in material and workmanship for a period of 12 months from date of delivery at its option will repair or repl
3. Item Drawing No Alt Item No Description Qty 1 10703072 Front mast weldment 200 3 60 1 2 10703071 Slide AH H200 3 60 weldment 1 3 10703052 Coupler AH H200 coupler 1 4 10703053 Clamp mounting weldment 1 5 180134 Cylinder 3 x 60 DA 1 6 10908034 Pin 1 x 2 9 16 UH to CH 1 7 215475 Bolt hex 1 x 6 UNC zinc 1 8 5 3600 Bolt hex x UNC zinc 2 9 237218 Nut hex toplock 1 UNC zinc 1 10 35 3670 Nut hex toplock gt UNC zinc 2 11 281013A 81013A Flatwasher SAE 1 zinc 1 12 35 3661 Flatwasher SAE zinc 2 13 35 3450 80508A Cotter pin x 2 zinc 1 LNOHLIM NOLLVOISIOAdS LN3ldio3 OL JHL S3AH3S3H 5 LN3AIAOHdWI LN3 IHOT3A30 1 9 YNO OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LN3WdIno3 000 0 10 LYVd A 18IN3SSV Wav 3JOQNVLS Scc MIN X4 69EE Z9TZT ELS Hd 9 292 2 29 19229 OW A3THOW 19 99622 This Owner s Manual File is Contained Within 01202000 idw rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 REAR STANDOFF ARM PARTS Item Drawing No Alt Item No Description Qty 1 01201051 Inner bar weldment MW 225 Stand off arm 1 2 01201047 Outer arm weldment MW 225 Stand off arm 1 3 0580009 MW 2
4. HOOQ
5. USING SAFETY PROP MAKE SURE THAT SAFETY PROP IS IN GOOD POSITION BEFORE SLIDING UNDER DUMP BODY SEE OPERATION MANUAL BEFORE USE 0820042 WHEELER STEEL amp TRUCK EQUIP 4 RATHI 22956 3 Highway 61 Morley MO 63767 Phone 573 262 3549 Fax 573 202 3369 47 7 CAUTION f LOAD MUST NOT EXCEED P CHASSIS MANUFACTURERS 4 GVW RATINGS 0820061 WHEELER STEEL amp TRUCK EQUIP CAUTION WARN WHEN DUMP BODY IS IN RAISED POSITION Eh 7 00 NOT USE THIS EQUIPMENT BEFORE READING AND 1 p UNDERSTANDING THE OPERATION AND p MAINTENANCE MANUAL f BE SECURED OR LOCKED SAFELY p THIS MANUAL CAN BE PROVIDED BY ANY AUTHORIZED DEALER f f 0820047 WHEELER STEEL amp TRUCK EQUIP WHEELER STEEL TRUCK EQU s MAKE SURE THAT DUMP BODY BEFORE USING SAFETY PROP MAKE SURE THAT SAFETY PROP IS IN GOOD POSITION BEFORE SLIDING UNDER DUMP BODY SEE OPERATION MANUAL BEFORE USE 72 27272 Na rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 TAB
6. 025 push arm compression spring 1 4 213268 Bolt hex 9 16 x 3 Ya UNC zinc 1 5 21137270 Nut hex toplock 9 16 UNC zinc 1 LNOHLIM NOI1VOI4IO3dS 9 LNAWdINDA OL S3AH3S3H 5 INVHOOHd LN3AIBAOHdIWI LN3 IHO T3A30 1 9 YNO NIVLNIVIN OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LN3WdIno3 8211001028 LYVd 55045 OLLLOOLOC LYVd ZLLLOOLOC LYVd ALV1d LNOYS ALV1d M33HO an E X4 6966 298 6 9 Hd 9 292 2 29 29229 OW A3THOW 19 99622 This Owner s Manual File is Contained Within CHEEK PLATES AND REAR rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 REAR CROSS TUBE AND CHEEK PLATES PARTS Item Drawing No Alt Item No Description Qty 1 201001177 Plate 18 000 x 28 000 0 500 1 2 201001170 Plate 12 000 x 28 000 0 500 1 3 201001178 Rear cross tube weldment 1 Steel ru Equipment 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT UNDERBODY SCRAPER ONE OR MORE OF THESE SAFETY STICKERS MAY APPEAR YOUR HENKE PLOW THEY ARE PLACED THERE TO INFORM YOU OF SAFETY ISSUES CONCERNING YOUR TYPE OF PLOW ALWA
7. The dealer should perform repairs as agreed on a dealer warranty repair order Return the claim form with a copy of the dealer warranty repair order and service report Credit as agreed will be issued to the dealer upon receipt of the dealer warranty repair order invoice Pro forma invoice and upon receipt inspection and warranty confirmation of the returned parts if any Steel ru Equipment 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT PINTLE HITCH in PS PREMIER PREMIER MFG THE FIRST NAME IN QUALITY COUPLINGS Installation Inspection Operation amp Maintenance Guide Model 2200 2200L IMPORTANT Read these instructions completely before installing using or attempting to repair this coupling If you have any questions call Premier at 1 800 255 5387 1 503 234 9202 Do not remove Important Warning label attached to hitch Selecting The Right Equipment Whatever your application selecting the proper equipment for the job is very important Proper selection along with regular inspection and maintenance will help keep operating costs minimal while providing long life to each component Below are general guidelines for selecting Premier Couplings and Drawbar Eyes If you feel that your application is unique please give Premier a call so that we may help you through the selection process Follow t
8. 7150073 4FT 7150154 N A 7150072 5FT N A N A 7150026 6FT N A N A 7150004 7150028 7150036 1 7150008 7150090 11 7150009 7150089 12 7150010 7150032 8 STEEL 1 2 THICK 5 8 THICK EES 2FT N A 7150077 7150037 7150078 SET 22 7150038 7150079 LOFT T 5FT 7150011 N A CARBIDE 3 4 THICK GFT 7150005 N A 3FT X5 TALL N A 7150012 6 TALL 7150035 7150013 7150045 5 TALL 7150123 A10FT 7150014 7150043 4FT X6 TALL 7150025 7150015 7150040 8 TALL 7150097 12 7150016 7150044 6FT X6 TALL 7150124 RETAINING RETAINING STRIP PLOWS WITH STRIP WEAR SHOES OR CURB GUARDS 3FT 2300 0673 2300 0672 For use on REL end gate only 9FT 3500 0009 1300 2223 N A 10FT 3500 0010 1300 0394 3500 0017 11 3500 0011 1300 0395 3500 0018 12 3500 0012 1300 0396 3500 0019 14 3500 0014 1300 0401 16 3500 0016 1300 0402 CUTTING EDGE HARDWARE TYPE LENGTH PART USES NOTES 27 7150001 PLOWBOLTS 2 7150003 FOR STANDARD SBAA 3 7150002 CUTTING EDGES 7 3 7150103 AND WEAR GRADE 8 4 7150106 GUARDS 6 7150107 CARRIAGE 2 2 7020280 WRAPAROUND BOLTS 5 8 22 CURB GUARDS 11 GRADE 8 SQUARE HOLES N CS RUBBER AND POLY CUTTING HEX BOLTS 4 7020064 EDGES USE GRADE 2 TOPLOCK NUT
9. Item Drawing No Alt Item No Description Qty 1 21403022 Standard 11 cutting edge wing 1 2 25000022 Blade 5 8 x 8 x 132 2 top punch 1 3 2N81074 81074C Bolt plow 5 8 x 3 UNC zinc 13 4 SK3781 Nut hex toplock 5 8 UNC zinc 13 22956 HWY 61 MORLEY MO 63767 573 262 3545 PH 573 262 3369 FX VIKING 60 BENCHING WING REAR TOWER ASSEMBLY PART 21001000 7 qc io Cka EQUIPMENT NOT EXACTLY AS SHOWN SOME COMPONENTS BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within 21001000 ipn idw rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 REAR TOWER 60 BENCHING WING PARTS Item Drawing No Alt Item No Description Qty 1 21001000 Rear post weldment 1 2 21003006 Rear post slide weldment 1 3 180167D Cylinder 3 x 58 telescopic DA 1 4 2180159 Cylinder 3 x 28 DA 1 5 11003060 Sheave housing 6 double 300 1 6 11003061 Sheave housing assembly 6 swivel single 1 7 180465 Sheave 6 4 amp 21003260 Lower cylinder attaching lug weldment 1 9 21004002 Retracting cylinder retaining bracket 1 10 11003004 Cable guide weldment 1 11 180480 Brass bus
10. OUTPUT UT n n RED S BLK 5 8 u 2 2 IMPORTANT Rear housings should be mounted ina 52 full upright vertical position sz loc oc 5 YELGRN a Sig YELGRN WHT o 21 184 al gt lt BLU NOT USED BLU NOT USED WHT BLK NOT USED WHT BLK NOT USED eh FRONT lt 2 6b 6c WHT BLK YEL RED GRN BLU AUX1 AUX2 AUX3 0 du Q 1 ________ a F3 4a SE 2 4 8 3 600 2 300 3 5b 8 24 F1 j
11. Phone 573 262 3545 Fax 573 262 3369 MAILHOT HOIST SADDLE PART 41301025 MAILHOT 5 5 HOIST Item Drawing No Alt Item No Description Qty 1 41303011 Mailhot hoist saddle weldment 1 2 41303065 Mailhot hoist saddle retaining weldment 2 3 40 1048 Bolt hex 5 8 x 6 zinc 4 4 SK3781 Nut hex toplock 5 8 UNC zinc 4 5 HW14A 10 81070A Flatwasher SAE 5 8 zinc 8 6 260106 Grease fitting 28 STR 2 LNOHLIM NOLLVOISIOAdS LN3ldio3 OL JHL S3AH3S3H 5 LN3AIAOHdWI LN3 IHOT3A30 1 9 YNO OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LN3WdIno3 120106 Lv LYVd AT18W3SSV 39NIH AAO 641446 29 H3 133HM X4 69 292 5 Hd svse zoz e49 29229 OW A3THOW 19 99622 This Owner s Manual File is Contained Within 41301027 idw rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 WHEELER 53 SERIES DUMP BODY HINGE ASSEMBLY PARTS Item Drawing No Alt Item No Description Qty 1 41303012 53 Series dump hinge weldment 1 2 41303013 53 Series dump hinge saddle weldment 2 3 41303066 53 Series hinge pivot weldment 2 4 260106 Grease fitting 28 STR 2 Steel ru Equipment 22956 H
12. Scraper The Henke UBS XH is a heavy duty durable unit which will provide years of service with a minimum of maintenance The Henke UBS XH is designed for dirt and gravel road maintenance and for removal of snow and hard packed ice by medium and heavy duty trucks To ensure safety and ease of installation it is very important that this manual be read in its entirety prior to installation or operation The entire Henke XH unit ships assembled so that it can be conveniently mounted to the existing truck chassis Mounting hardware extra stop blocks downpressure relief valve and crossover relief valve are shipped unattached in a separate package Installation 1 If necessary remove the circle hanger assemblies Item 4 Figure 2 temporarily to fit the unit under the truck 2 Determine whether shims are required to make the distance between the circle hanger assemblies Item 4 Figure 2 match the distance between the outside of the truck frame rails The unit is shipped with two shims installed on each side Item 8 Figure 2 providing a width of 34 5 Remove shims from one side to get to 34 25 width or remove shims from both sides to get to 34 width 3 Position the unit under the truck chassis as shown in Figure 1 Any obstructions which prevent mounting or proper operation of the unit must be relocated It is critical that the UBS is level and the proper distance from the ground See Figure 1 4 Drill one 25 32 hole sa
13. close to striking any part of the truck the moldboard should be partially actuated but not touching the ground and the unit should be reversed again to check for obstructions Never attempt to reverse the moldboard with the cutting edge touching the ground 7 If additional stop blocks are required to limit travel reverse the unit one way and stop it a safe distance before it hits the obstruction then tack the stop block in place on the circle in the proper location Ensure that the 3 side of the stop block fully contacts the end of the circle clamp or wear pad Item 5 or 6 Figure 2 Repeat this procedure in the opposite reversing direction if necessary using the second stop block Fully weld the stop blocks in place on three sides leaving the contact side unwelded 8 Using the reversing cylinders position the moldboard 90 to the truck frame Cautiously activate the moldboard actuating cylinders moving the moldboard from raised to plowing position The moldboard cutting edge should touch the ground before the actuating cylinder rods are fully extended Ensure that the cutting edge strikes the ground evenly If the cutting edge does not strike the ground evenly with the ground flat and level and the moldboard reversed 90 to the truck frame it may be necessary to adjust the bolting location of the circle hanger assemblies on the truck frame 9 With the unit properly positioned and the first four 3 4 bolts fully tightened drill
14. heat shrink tubing 7 Male box weather pack pins 7 WP insulators 8 Harness C214 WP 1 4R 226 Console to Air Tailgate 226 2 14 gauge wire 2 1 4 eyelets 2 1 4 heat shrink tubing 2 Femaile WP pins 2 WP insulators 1 2 way male weather pack plug rl dust s 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 9 Harness C714 1 4R 1 4R 228 Console Buss Bar to Rear Junction Box 228 7 14 gauge wire 14 1 4 eyelets 14 heat shrink tubing 10 Harness C214 1 4R 14R 36 Console to Wheeler Junction Box 36 2 14 gauge wire 3 1 4 eyelets 3 heat shrink tubing 11 Harness 214 1 4 120 Junction Box to Body Limit Switch 120 2 14 gauge wire 2 14 16 gauge butt connectors e 1 4 heat shrink tubing 12 wire loom 2 1 4 eyelets 12 Harness C114 1 4R B 12 Rear Junction Box to Back up Alarm 12 Single 14 gauge wire 1 1 4 eyelets 2 heat shrink tubing 1 14 gauge butt connector rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 13 Harness C214 WP 1 4R 210 Rear Junction Box to Rear Marker Lights 168 2 14 gauge wire 2 1 4 eyelets 2 12 10 gauge butt connectors e 1 4 heat shrink tubing e 1 2 heat shrink
15. 037 3L1IHA 52V718 39V718 31IHA 1301A CWNOILdO gt NAONA Ianis 059 OL JAA 1 NDILIN 933 038 39031 30 3933 ANAL 30 Av AaVLNAWOW CONAS 1339 0015 01 LHA 3SIA 2 aya NADSE SIA NALNO 37 138 NADAS anis 01 13101 3187199 O 1HA X118 THDIN ANG 00 Gv6E920 10s 3 2v18 li SSANAYH W30 82 A339 9nd 13345 0811 NOTLONAR anis 059 01 N3T3HA e 1504 AB311V8 OL 10H NUILINDD 359NV3G anis bcn 15 annowd 01 BILIAS ssanavH 72051405 98 58 32918 CYNDLIL dO 151 T3 0E 18 T L7 3m GIT 200 2EE0 HOSO 308 3 08 82 779 3 amp 13 ND GIDN3 IDS SNOlVeSIA OL 25918 339344 1109415 11983414 33 35 3993 OL 1 aaa CA 2 2 uw 5340415 54340415 5380515 1H9I1 CIVND1IdD gt 1053 3415 M310V3sdS 0 434 339 NMO 8 034 5 LON 39 11W 9 Wv38 HOIH IHY9W Y Wv38 OTr9W SXJ
16. 05 HH 00340 017 Nut hex elastic 5 16 UNC zinc 6 11 HW14C 08 81080 Lockwasher split zinc 2 12 3SK3595 Flatwasher SAE 3 8 zinc 2 13 41325000 B755R Rubber bushing IDOT light bracket 12 Automotive WHELEN ENGINEERING COMPANY INC Route 145 Winthrop Road System Overview Chester Connecticut 06412 Illinois DOT System Model Phone 860 526 9504 ILDOTL2K 01 0617049 05 Fax 860 526 4078 Internet www whelen com OEM Sales e mail autooem whelen com Canadian Sales e mail autocan whelen com Customer Service e mail custserv whelen com Safety First This document provides all the necessary information to allow your Whelen product to be properly and safely installed Before beginning the installation and or operation of your new product the installation technician and operator must read this manual completely Important information is contained herein that could prevent serious injury or damage Proper installation of this product requires the installer to have a good understanding of automotive electronics systems and procedures If mounting this product requires drilling holes the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process Check both sides of the mounting surface before drilling begins Also de burr any holes and remove any metal shards or remnants Install grommets into all wire passage holes If this manual states that this pro
17. 16R 5 16R 17 17 4 gauge wire 2 5 16 eyelets 3 1 2 heat shrink tubing rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 20 Harness C110 1 4R 1 4R 5 Console Ground to Buss Bar 5 10 gauge wire 2 1 4 eyelets 2 1 4 heat shrink tubing 21 Harness C614 WP WP 104 Plow Light Harness 104 6 14 gauge wire 2 4 way male WP plugs 8 Female WP pins 6 Male box WP pins 14 WP insulators 4 16 14 gauge butt connectors 4 12 10 gauge butt connectors 2 16 14 gauge 5 16 eyelets 19 1 4 heat shrink tubing e 3 4 heat shrink tubing 22 Plow light plug ends 2 4 way Female WP plugs 8 WP insulators 8 Male pins 23 Harness C14 5 16R 5 16R 22 Chassis to Body Ground 22 4 gauge wire 22 3 8 wire loom 2 4 gauge 5 16 stud size battery ends 3 1 2 heat shrink tubing 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 24 Harness 414 1 4 30 30 4 wire 14 gauge 4 16 14 gauge butt connectors 4 1 4 16 14 gauge eyelets 3 1 4 heat shrink tubing 25 Harness C714 1 4R 228 Non ABS Pigtail 228 14 gauge 7 wire 7 1 4 eyelets T 1 4 heat shrink tubing 26 Harness C 414 1 4R 92 Rear Juncti
18. 2 LED FLASHER 02 0341448 00 LENS DIVIDER w GASKETS 68 1984105 10 LENS OPTIC AMBER 15 75 68 1983817 10 CORNER LENS OPTIC AMBER 6 562 68 1183369 10 AMBER 12 3417248 02 JUNCTION BOX BASE 46 0743141 00 DOT LED FLASHER INTER CONNECT CABLE 46 0764072 00 CABLE 2 CONDUCTOR 307 46 0764073 15 CABLE 5 CONDUCTOR 15 46 0769852 12 OUTPUT 1 HARNESS Freedom Lightbar 01 0684061 01 includes optional worklights Steel ru Equipment 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT VIBRATOR COUGAR Pt No 205678 01 12V DC m INDUSTRIES INC Begin s n 1002 69212 3600 COUGAR DRIVE PERU IL 61354 9336 10 22 02 19 21 Item Part Item Part VE No Mer BEE _ Desorption 1 20 1 100107 100104 110280 Housing 120171 Endbell 120195 Endbell 130006 Gasket 150375 Armature 167537 Fields with Brushes 170715 Weight 190147 Brush set of 4 500080 Bolt 500111 Bolt 517696 Compression Washer 519898 Set Screw 230313 Snap ring 195902 Terminal 220526 519198 500262 517705 Compression Washer 221620 Mount kit 190148 Brush Kit Kit contains 2 of each component sh
19. 25 wing comp spring 1 4 00900087 Pin 0 625 dia x 4 000 weldment 1 5 35 3450 80508A Cotter pin x 2 zinc 1 rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 NOTES i Wheclerstecl Calling Equipment Aney 22956 Highway 61 Morley 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 7 MID MOUNT EDGE WING LNOHLIM NOI1VOI4IO3dS LN3ldiio3 OL S3AH3S3H 5 INVHOOHd LN3 IHO T3A30 1 9 YNO NIVLNIVIN OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LN3WdIno3 1 C Gen V LSN d Z N 00L0 Lv 194 4 355 LNNOW CIW X3 6966 9 9 9792 292 2 29 29229 OW A3THONN 19 98622 This Owner s Manual File is Contained Within IDOT 7 MID MOUNT WING L rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 77 MIDMOUNT TRIP EDGE ASSEMBLY PARTS Item Drawing No Alt Item No Description Qty 1 21401051 7 AHW 025 trip edge mid mount wing 1 2 201001176 Wi
20. 956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 MIDMOUNT FRONT POST PARTS Item Drawing No Alt Item No Description Qty 1 201001172 Wing post weldment AHW 025 1 2 201001168 Slide weldment AHW 025 1 3 20900128 Pin 1 500 dia x 11 438 1 4 20900130 Pin 1 000 dia x 7 000 1 5 20540247 80143 Cylinder hyd DA 4 x 12 1 6 281023G Bolt hex 1 7 UNC zinc 1 g 81015 Flatwasher USS zinc 1 8 2810078 809990 Nut hex toplock 1 Ya UNC zinc 1 9 260106 Grease fitting Ya STR 4 10 264285 Roll pin 5 16 dia x 2 12 2 11 280519 Cotter pin 5 16 x 3 1 LNOHLIM NOILLVOIJIO3dS 9 LNAWdINDA OL JHL S3AH3S3H 5 LN3AIBAOHdIWI LN3 IHO T3A30 1 9 YNO OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LN3WdIno3 G90LOCLOC LeVd WHY 3JOGNVAS LNNOW CIN 520 MIN 69 292 9 Hd svse zoz e49 29229 OW A3THOW 19 99622 This Owner s Manual File is Contained Within 01201065 idw rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 REAR STANDOFF ARM PARTS Item Drawing No Alt Item No Description Qty 1 201201064 Push arm weldment 025 outer 1 2 201201060 Push arm weldment AHW 025 inner 1 3 205800032
21. AT REE Ue 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 Owners Manual 2006 2007 STATE OF ILLINOIS PARTS AND SERVICE MANUAL AT REE Ue 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 STANDARD WARRANTY POLICY Wheeler Steel amp Truck Equipment Inc warrants products of its manufacture against defects in workmanship and material for a period of on year from the date of shipment to the customer In consequence of this warranty any component part or parts of such products proving defective within the above specified time will be repaired or replaced F O B factory Providing such parts are returned transportation prepaid to the factory and found defective by Wheeler Steel amp Truck Equipment Inc This warranty will not apply to any product which has been repaired or altered outside of Wheeler Steel amp Truck Equipment Inc factory in any way so as in Wheeler Steel amp Truck Equipment Inc s judgment to affect its stability or reliability nor which has been subject to misuse or accident The obligations of Wheeler Steel amp Truck Equipment Inc under this warranty are limited to the replacement of defective parts Such obligations are exclusive and in lieu of all other remedies warranties guarantees of liabilities expressed or implied with respect to each product delivered hereunder arising by law or otherwise including without limitation any obliga
22. AYYN 388 2 1331 Q9SW I rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 1 Harness C14 5 16R 5 16R 36 Vibrator Wire 36 4 gauge wire 36 3 8 loom 2 5 16 eyelets 3 1 2 Heat shrink tubing 2 Harness C14 1 4R 5 16R 12 Power Supply to Circuit Breakers Fire Wall 12 4 gauge wire 1 5 16 eyelets 1 1 4 eyelet 3 1 2 heat shrink tubing 3 Harness C14 5 16R 5 16R 7 Power Supply to Curcuit Breaker Fire Wall 7 4 gauge wire 2 5 16 eyelets 3 1 2 heat shrink tubing 4 Harness C 14 1 4R 51 6R 90 Power Supply from Circiut Breaker to Console 90 4 gauge wire 1 1 4 eyelet 1 5 16 eyelet 3 1 2 heat shrink tubing rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 5 Harness C14 1 4R 3 8R 78 Ground from Battery to Console 78 4 gauge wire 1 1 4 eyelet 1 3 8 eyelet 3 1 2 heat shrink tubing 6 Harness C114 1 4R 96 Vibrate Switch in Console to Solenoid Fire Wall 96 Single 14 gauge wire 1 1 4 eyelets 96 1 4 loom 2 1 4 heat shrink tubing 7 Harness C714 WP 1 4R 48 Body Builder Plug to Console 48 6 14 gauge wire 7 1 4 eyelets 7 1 4
23. E RELIEF VALVE MUST BE INSTALLED AND FUNCTIONING PROPERLY AS PART OF THE HYDRAULIC ACTUATING SYSTEM EAILURE TO OBSERVE ITEMS 1 2 AND 3 ABOVE WILL VOID ALL WARRANTIES AND ABSOLVE HENKE OF ANY CLAIMS All 9 grease fittings should be greased on a regular basis All fasteners should be checked for tightness and retorqued as necessary after the first hour of operation and every eight hours of operation thereafter 540 M3lA ACIS AONAL JANON QUvOSGION 13 13 1301 1SN31 SBONVLSIO FIGURE 2 UBS XH EXPLODED VIEW TABLE 1 PARTS LIST 085 EXPLODED VIEW No Part No Circle Shim Circle Hanger Assembly Channel shown or 3600 0020 2 Circle Hanger Plate not shown 7300027 Poly Wear Pad 6 3600 0021 Circle Clamp Top 3600 0081 5 Dia Greaseable Center Pin 81 3600 0075 4j MountngShim 3600 0010 Actuating Canister Assembly 10 Includes Items 10 through 13 10 Shock Spring Cap Plate 2 Shock Spring Housing Assembl 2 Bushing Rev to Hangerboard 5 97 3600 0011 3600 A0067 or 1 Moldboard Assembly 20 1 thick x 10 or 3600 A0066 or 1 Moldboard Assembly 20 1 thick x 11 or 3600 A0063 Moldboard Assembly 20 1 thick x 12 20 7150095 and or 2 total Cu
24. EMBLY ALWAYS USE GRADE 8 FASTENERS PROPERLY TORQUED DO NOT APPLY GREASE TO HOOK HORN OR SADDLE AREA AIR SERVICE CHAMBER MUST BE TYPE 24 OR TYPE 30 WITH 90 120 PSI AIR SUPPLY CLEAN INSPECT AND LUBRICATE ALL COUPLING COMPONENTS AT A MINIMUM OF 90 DAY INTERVALS PREMIER MANUFACTURING COMPANY Revision Date 3 2005 800 255 5387 503 234 9202 www premier mfg com The Harder It Gets the end user WARNING This envelope contains important THE FIRST NAME IN QUALITY COUPLINGS instructions AND MUST REMAIN instructions and provides it to ATTACHED TO THIS HITCH It may be removed only by the end user or by an Original Equipment Manufacturer who preserves this envelope and PREMIER MANUFACTURING COMPANY MODEL 2200 WARRANTY We warrant all Premier products to be free from defects in material or workmanship for one year We will repair or replace at our option any Premier product which our examination reveals to be defective provided that the product is returned to our factory at Portland Oregon transportation prepaid within one year of purchase by the first retail purchaser Our warranty does not extend to products which have been subject to misuse neglect improper installation maintenance or application nor does our warranty extend to products which have been repaired or altered outside of Premier s facility unless the repair or alteration has been expressly authorized in writing by Premier This warranty is in lieu
25. LAND NUT ONE Lock aut power O QUARTER TURN THEN REPRESSURIZE before CYLINDER IF LEAKING PERSISTS CONTINUE TO 7 ADJUSTMENTS ONET BACKING UP ADJUSTMENTS ONLY DO NOT OVERTIGHTEN AS VEE GLAND PACKING 7330007 MAY BE PERMANENTLY DAMAGED RK n Pr S REPLACEMENT KITS ARE AVAILABLE Pinch Point Keep hands and fingers clear 1 PERSONS WHO INSTALL MOUNT OPERATE OR SERVICE THIS EQUIPMENT MUST BE PROPERLY INSTRUCTED AND WARNED DO NOT LET ANYONE OPERATE EQUIPMENT WITHOUT PROPER INSTRUCTION 2 READ DECAL INSTRUCTIONS CAUTIONS AND WARNINGS READ THE SAFETY MESSAGES IN THIS MANUAL AND REPLACE MISSING OR DAMAGED SAFETY DECALS 3 UNAUTHORIZED MODIFICATIONS TO THE SNOWPLOW AND RELATED COMPONENTS MAY IMPAIR THE FUNCTION AND OR SAFETY SEASON MAINTENANCE Snow removal equipment must be cared for and maintained regularly Daily or pre route inspection and maintenance are necessary Failure to do so may affect efficiency and safety A visual inspection must be carried out after every 8 hours of operation Look for damaged components bends cracked welds or hydraulic leaks REPAIR IMMEDIATELY is recommended to re torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners Replace any damaged or missing fasteners immediately Because of the environment in which snow equipment is expected to operate hydraulic lines fasteners weara
26. LE OF CONTENTS Description Page Numbers IDOT Dump Body 14 16 Mailhot Cylinder 17 20 IDOT Hoist Box 21 23 IDOT Wheeler Dump 24 25 IDOT Lo Pro Truck Hitch 26 35 IDOT Pintle Hitch 36 42 IDOT Wiring Schematics 43 52 IDOT Plow Light Assembly 53 54 IDOT Whelen Lighting System 55 58 IDOT Vibrator 59 60 IDOT Benching Wing 62 72 IDOT Mid Mount Wing 74 84 IDOT Underbody Scraper 85 97 IDOT Coal Chute Door 98 rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 NOTES RN 22956 Highway 61 Morley 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT 12 and 13 Dump Body wi XA W vA S a EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE e e N a a N eu x r4 o z gt e N N 2006 2007 IDOT BODY ASSEMBLY This Owner s Manual File is Contained Within 41301003 idw 22956 Highway 61 Morley 63767 Phone 573 262 3545 573 262 3369 IDOT 13 BODY PARTS
27. RED TAIL LIGHT T BLK GROUND BRN TAIL LIGHT STOP TAIL TURN DRIVER SIDE 600 LED Flush Mount _ BRN TAIL LIGHT YEL STOP amp LEFT TURN SIGNAL WHT GROUND BLK RED LED OUTPUT BRN RED BRN C D RED U WHTIBRN BRN TO TAIL LIGHT YEL GRN TO STOP amp LEFT TURN SIGNAL WHT TO GROUND WHT BLK NOT USED BLU NOT USED STOP TAIL TURN PASSENGER SIDE 600 LED Flush Mount BRN TAIL LIGHT 3 WHT GROUND BRN TAIL LIGHT I RED TAIL LIGHT I RED TAIL LIGHT BLK GROUND YEL STOP amp RIGHT TURN SIGNAL 600 LED Flush Mount YEL STOP amp RIGHT TURN SIGNAL WHT GROUND CLEARANCE BLK GROUND CLEARANCE 6 BRN TAIL LIGHT YEL GRN TO STOP amp RIGHT TURN SIGNAL WHT TO GROUND NOT USED BLU NOT USED RED LED OUTP LED OUTPUT BLK LED
28. S ONLY TO EO USE WITH ALL NUT 5 8 11 N A 70300848 GRADE C Henke Standard Warranty Policy Henke Manufacturing Corporation HMC warrants its products against defects in material and workmanship for a period of 12 months from date of delivery at its option will repair or replace any parts or components found to be defective in materials or workmanship Defects will be determined through photos provided by dealer or user or through physical inspection of returned parts Parts are to be returned freight prepaid when requested to HMC labeled with a returned goods authorization number Authorization for warranty repair will be faxed to the reporting dealer and will include labor hours that HMC agrees to credit the dealer and the Return Goods Authorization Number if applicable Credit amounts for agreed labor hours will not exceed 70 of dealer shop selling rate Mileage travel time overtime or any incidental costs will not be included in warranty consideration Credits will apply to current or future business with This warranty does not include normal wear items such as cutting edges wear guards scarifier teeth etc Repairs required as a result of misapplication accidental damage improper maintenance improper installation or negligence are also not covered by warranty HMC warranty for any purchased components such as hydraulic cylinders will be superceded by and equal to the component ma
29. S0501403VM0051 CS140 5 3 NO Um gt p PS0601403VM0079 E CS140 6 3 7 8 PS0601504VM0047 Es CS150 6 4 3 8 PS0601604VM0161 CS160 6 4 3 8 PS0601704VM0050 CS170 6 4 PS0601303VM0042 5130 6 3 1 8 Ul DOUBLE ACTING LAST STAGE ONLY E 15 11 16 PSD0400902VM0093 CS 90 4 2 DA y 2 DOUBLE ALL STAGES PSD0400802VM0102 CS 80 4 2 DA 5 3 7 7 7 7 3 4 4 PSD0450803VM0134 CS80 4 5 3 DA PSD0450903VM0098 CS90 4 5 3 DA PSD0451003VM0129 CS100 4 5 3 DA PSD0551103VM0136 CS110 5 5 3 DA PSD0551203VM0108 CS120 5 5 3 DA PSD0551303VM0126 CS130 5 5 3 DA PSD0651303VM0138 CS130 6 5 3 DA PSD0651403VM0162 CS140 6 5 3 DA PSD0651504VM0109 CS150 6 5 4 DA PSD0651604VM0013 CS160 6 5 4 DA PSD0651704VM0163 CS170 6 5 4 DA Steel ru Equipment 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT HOIST BOX amp WHEELER 53 SERIES DUMP HINGE e e N A 22 a LO LO e N eu x A r4 o z gt e N N MAILHOT HOIST SADDLE PART 41301025 MAILHOT 5 5 HOIST This Owner s Manual File is Contained Within 41301025 idw rl gustus 22956 Highway 61 Morley MO 63767
30. THOUT PROPER INSTRUCTION 2 READ DECAL INSTRUCTIONS CAUTIONS AND WARNINGS READ THE SAFETY MESSAGES IN THIS MANUAL AND REPLACE MISSING OR DAMAGED SAFETY DECALS 3 UNAUTHORIZED MODIFICATIONS TO THE SNOWPLOW AND RELATED COMPONENTS MAY IMPAIR THE FUNCTION AND OR SAFETY Snow removal equipment must cared for and maintained regularly Daily pre route inspection and maintenance are necessary Failure to do so may affect efficiency and safety A visual inspection must be carried out after every 8 hours of operation Look for damaged components bends cracked welds or hydraulic leaks REPAIR IMMEDIATELY is recommended to re torque all bolts after the first 8 hours of use and to regularly check for loosened or missing fasteners Replace any damaged or missing fasteners immediately Because of the environment in which snow equipment is expected to operate hydraulic lines fasteners wearable or replaceable items and warning decals may become damaged by snow ice and road debris These items must be inspected daily and replaced if necessary to avoid equipment damage or personal injury Lubrication of moving parts is of the utmost importance Exposure to snow ice salt and road debris will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more than once a day Introduction Thank you for your purchase of a Henke Model UBS XH Extra Heavy Underbody
31. YS READ AND FOLLOW SAFETY WARNINGS THEY ARE IMPORTANT FOR YOUR SAFETY AND THE PROPER OPERATION OF YOUR HENKE PLOW KEEP PUSHFRAME CAUTION PARALLEL TO GROUND CAUTION DO NOT DISASSEMBLE WHILE ue SPRINGS ARE PRESTRESSED 2 SLIDE ASSEMBLY OR WING MAY EXTEND ABOVE CAB HEIGHT TRIP SPRI OVER EXTENDING WING LIFT CYLINDER APPLY OUTBOARD DOWN PRESSURE MAY RESULT IN DAMA AND COULD CAUSE INJURY TO CYLINDER OR HARDWARE 4 ARTICULATING GRADER WHEN WING IS IN TRANSPORT HENKE MANUFACTURING CORP a MAY NAROYARE LEAVENWORTH KANSAS HENKE MANUFACTURING CORP LEAVENWORTH KANSAS MANUFACTURING CORP LEAVENWORTH KS THIS CYUNDER HAS ADJUSTABLE AND ADANGER CAUTION SEAL LEAKS CAN OCCUR OFTEN AFTER NON USE FIELD ADJUSTMENT Keep handa ripar RA i PLOW while operating USE WRENCH TO TIGHTEN GLAND NUT ONE Lock aut power B E R E QUARTER TURN THEN REPRESSURIZE CYLINDER IF LEAKING PERSISTS CONTINUE TO before servicing UP DO NOT OVERTIGHTEN AS GLAND PACKING 7330007 MAY BE PERMANENTLY DAMAGED REPLACEMENT KITS ARE AVAILABLE Pinch Point Keep hands and fingers clear 1 PERSONS WHO INSTALL MOUNT OPERATE OR SERVICE THIS EQUIPMENT MUST BE PROPERLY INSTRUCTED AND WARNED DO NOT LET ANYONE OPERATE EQUIPMENT WI
32. ace any parts or components found to be defective in materials or workmanship Defects will be determined through photos provided by dealer or user or through physical inspection of returned parts Parts are to be returned freight prepaid when requested to HMC labeled with a returned goods authorization number Authorization for warranty repair will be faxed to the reporting dealer and will include labor hours that HMC agrees to credit the dealer and the Return Goods Authorization Number if applicable Credit amounts for agreed labor hours will not exceed 70 of dealer shop selling rate Mileage travel time overtime or any incidental costs will not be included in warranty consideration Credits will apply to current or future business with This warranty does not include normal wear items such as cutting edges wear guards scarifier teeth etc Repairs required as a result of misapplication accidental damage improper maintenance improper installation or negligence are also not covered by warranty HMC warranty for any purchased components such as hydraulic cylinders will be superceded by and equal to the component manufacturer warranty SELLER IS NOT UNDER ANY CIRCUMSTANCE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES SELLER EXPRESSLY DISCLAIMS AND EXCLUDES ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE DEALER WARRANTY PROCEDURE For units delive
33. ations section of each product Be sure to review the Understanding Premier Load Specifications section on the next page and Coupling to Drawbar Eye Cross Reference sheet 6 PREMIER MANUFACTURING COMPANY Revision Date 3 2005 2200 SPECIFICATIONS AND CAPACITIES SAFETY WARNING This coupling is designed for towing under normal conditions within the stated gross trailer weight Do not overload or abuse this hitch Overloading or abuse may lead to property damage severe injury Or death 2200 STANDARD INSTALLATION DRAWING 271 THIMBLE AIR CHAMBER 267 ADAPTER 4 X 925 32 L Gross Trailer Weight Maximum Tongue Weight Ultimate Latch Capacity Maximum Eye X Section Minimum Eye Opening Unit Weight Model 2200 100 000 Ibs 20 000 Ibs 60 000 Ibs 1 13 16 in 2 3 8 in 29 8 lbs 01 45 359 kg 9 071 27 215 46 60 13 5 1 2 MEMBER DRILL 2 1 8 4 29 32 7 1 32 t4 2000PK Parts Kit Includes 2071 2072B 2072A Locknut Spacer Pin Bolt Latch Spring Bushing 2073B 373B Q 44 62 2073 44 62 pls 1 44 62 11 individually 2200 ACCESSORIES Standard Installation Kit 22004 Includes 2200 Coupling 501 Bolt Kit 281 Air Chamber 267 Air Chamber Adapter Bracket and 271 Thimble Optional A
34. before each and every use A gap of 3 8 or more means the hitch must be taken out of service and repaired or replaced If the wear area on the pintle hook has worn more than 2096 from its original cross section the coupling is considered out of service and must not be used Lubrication of latch components must be performed at 90 day intervals or sooner depending on the operating environment Lubricate latch components with a spray type lubricant to evenly coat all pins Rotate each latch component several times to evenly distribute lubricant Remove any excess lubricant with rag Do not apply lubricant to pintle horn or saddle area of hitch body WARNING OTHER INSPECTIONS AND PROCEDURES ARE ALSO REQUIRED PRIOR TO OPERATION OF COMBINATION VEHICLES CONSULT AND FOLLOW ALL FEDERAL MOTOR CARRIER SAFETY REGULATIONS AS WELL AS LOCAL OR STATE GUIDELINES INCLUDING THE USE OF ADEQUATELY RATED SAFETY CHAINS PREMIER MANUFACTURING COMPANY Revision Date 3 2005 2200 2200 INSPECTION OPERATION amp MAINTENANCE Opening Coupling Latch If using 2075 Low Profile Handle Option see specific instructions below 1 Grasp 2073 Latch Lock and push back towards mounting plate until motion stops while holding in this position grasp top of 2072 Latch and pull forward rotating 2072 Latch into body Slowly release 2073 Latch Lock until it has rotated to it s forward most position which now holds 2072 Latch open Coupling is now open and r
35. ble or replaceable items and warning decals may become damaged by snow ice and road debris These items must be inspected daily and replaced if necessary to avoid equipment damage or personal injury Lubrication of moving parts is of the utmost importance Exposure to snow ice salt and road debris will wash away lubrication quickly and it may be necessary to inspect and reapply lubrication more than once a day END OF SEASON SNOW PLOW MAINTENANCE GROUND ENGAGING COMPONENTS CUTTING EDGES amp GUARDS Replace any broken cutting edges unevenly or excessively worn cutting edges and broken or worn wear guards RUNNING GEAR Replace broken worn or missing running gear shoes and any damaged adjuster leg components Grease internal threads and sliding members it s best to disassemble and grease directly zerks aren t as effective at greasing these areas HARDWARE Replace missing or broken bolts Proper torque is important Use grade 8 plow bolts for steel cutting edges HYDRAULICS HOSES Plug or cap any QC fittings or any open hose ends Inspect hoses for any leaks or potential leaks Secure hoses with hose clamps CYLINDERS Check for leaks and any chrome rod dents or scratches If v stack rod end seals are leaking a 1 4 turn of the pack nut will often stop small leak Apply a light coat of oil or grease on exposed rod surfaces FRAME AND MOLDBOARD JOINTS Check pins bushings and pivot bolts for wear Make sure all k
36. ccessories Snap Ring 2 Latch Lock Not included in parts kit available 2073A 2073B 266 271 274 274A Spring Bushing Spring Thimble Bolt Locknut Snap Ring 2 282 Type 30 Air Chamber Provides a larger diaphragm for greater shoe force compared to 281 Air Chamber Air Chamber Brackets 267 3 4 19mm 267F 4 5 8 117 Thimbles 2718 4 3 8 111mm 271C 5 1 2 140mm 438 Drawbar Guides Helps guide drawbar eye into coupling 2075 Low Profile Lever Kit Designed for low clearance installations enables one handed latch operation PREMIER MANUFACTURING COMPANY Pin Revision Date 3 2005 Model 2200 2200 INSTALLATION Installation Procedure 1 Measure mounting structure thickness and cut pushrod length on air chamber to 3 5 8 plus mounting structure thickness i e 1 thick mounting structure would equate to 5 8 1 4 5 8 pushrod Plumb air line to coupling service chamber from vehicle s emergency side air supply NEVER use service side air supply Prior to drilling cross member on vehicle make certain that structure coupling is to be attached to is of adequate strength Measure and layout cross member according to drawing and then drill holes Mount coupling using Premier s 501 Bolt Kit or use 4 3 4 grade 8 bolts and grade C lock nuts Only use new fasteners when mounting couplings or drawbar eyes and torque to SAE specifications Once mo
37. dO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVN LN3WdIno3 LSOLOVLZ 1114 ONIM 3903 dll L 4 LNDOIW GIIN S20 MHY SSAIO SNIMIA X4 6966 298 6 9 Hd svse zoz e49 29229 OW A3THOW 19 99622 This Owner s Manual File is Contained Within 21401051 PRESENTATION id rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 MIDMOUNT PARTS Item Drawing No Alt Item No Description Qty 1 21403052 7 ft mid mount trip edge weldment 1 2 21403017 7 ft trip edge base angle 1 3 280396 Spring torsion 3 1 4 x 19 1 8 lg 2 4 280031 Blade 5 8 x 8 x 84 2 top margin 1 5 20900026 Pin 1 000 dia x 28 688 UH 2 6 2N81074C 81074C Bolt plow 5 8 x 2 UNC zinc 9 7 280556 Cotter pin x 2 zinc 2 8 SK3781 Nut hex toplock 5 8 UNC zinc 9 201001176 e e N A 2 a LO e eN eu x a gt N N MW AHW 025 MID MOUNT FRONT MAST ASSEMBLY EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within 01001176 2 idw rl dust us 22
38. duct may be mounted with tape Velcro clean the mounting surface with a 50 50 mix of isopropyl alcohol and water and dry thoroughly Do not install this product or route any wires in the deployment area of your air bag Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag or become a projectile that could cause serious personal injury or death Refer to your vehicle owners manual for the air bag deployment area The User Installer assumes full responsibility to determine proper mounting location based on providing ultimate safety to all passengers inside the vehicle For this product to operate at optimum efficiency a good electrical connection to chassis ground must be made The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE battery post If this product uses a remote device to activate or control this product make sure that this control is located in an area that allows both the vehicle and the control to be operated safely in any driving condition Do not attempt to activate or control this device in a hazardous driving situation If this product contains strobe light s halogen light s or high intensity LEDs do not stare directly into these lights at a close distance Momentary blindness and or eye damage could result Use only soap and water to clean the outer lens Use of other chemicals could result in premature l
39. e operator wishes the Hi Lo feature to function 1 VIOLET Low Power O g o RED Rear LED 12 volts IMPORTANT Do NOT mount the BLKIWHT Work Light Ground Junction Box where it could be WHT YEL RED GRN BRN BLU AUX1 AUX2 AUX3 BLKIYEL Work Light 12 volts exposed to moisture The 0 0 0 YO 0 0 0 0 G GREY Work Light Ground 2nd set recommended mounting location WHITE Work Light 12 volts 2nd set is within the passenger compartment Q e CONTROL WIRES Applying 12 VDC to control LED FLASHER wire will enable that wires function ASS Y BLK GROUND These wires may be controlled with a PE 1210 customer supplied switch box VIO 12V MOMENTARY IMPORTANT All wires that connect to the positive terminal of the battery must be sized BACKUP to supply at least 125 of the maxi mum operating current and fused 400 LED CLEARANCE atthe battery to carry that load PASSENGER SIDE ALL SWITCHES FUSES 8 WIRES RED AO ARE CUSTOMER SUPPLIED VEHICLE REVERSE LIGHTS PERE TO CHASSIS GROUND e STOP TAIL TURN PASSENGER SIDE RED LIGHT BLK GROUND STOP TAIL TURN DRIVER SIDE 600 LED Flush Mount YEL STOP amp LEFT TURN SIGNAL WHT GROUND CLEARANCE
40. eady for mating with drawbar eye Closing Coupling Latch 1 Pull top of 2072 Latch forward While holding in this position rotate 2073 Latch Lock back towards mounting plate of coupling While holding 2073 Latch Lock slowly release 2072 Latch until fully forward and seated Release 2073 Latch Lock making sure that it seats fully forward and down in slot on top of 2072 Latch To test for proper latching apply force to front of 2072 Latch down near top of horn on body 2072 LATCH SHOULD NOT OPEN If the latch does not stay closed do not use until repaired or replaced WARNING PRIOR TO TOWING MAKE CERTAIN THAT ADEQUATELY RATED SAFETY CHAINS HAVE BEEN PROPERLY CONNECTED Low Profile Lever Option Figure 1 Figure 2 Figure 3 Opening Coupling Latch Low Profile Lever Option Facing the mounted coupling grasp bottom of handle with fingers and pull forward Figures 1 and 2 While holding the handle forward push in and hold the 2072 main latch Slowly release the handle entrapping the 2072 main latch in the open position Figure 3 Couple or uncouple the equipment Closing Coupling Latch Low Profile Lever Option The latch can be closed in the reverse of above or will close automatically when handle is again pulled forward WARNING KEEP FINGERS CLEAR OF 2072 LATCH AND HOOK PORTION OF COUPLING WHEN CLOSING IMPORTANT GUIDELINES THAT APPLY TO ALL PREMIER AIR ADJUSTED COUPLINGS DO NOT WELD ON ANY COUPLING ASS
41. eepers are in place Make sure shear bolts and pins are same as original equipment usually grade 2 Some drivers don t like replacing shear pins and will install grade 8 replacements to avoid replacing during a storm These items are designed to shear to protect the driver and the equipment CHECK WELDMENTS FOR CRACKS REPLACE WORN OR BROKEN PARTS FOUND BY ABOVE INSPECTIONS LOG SIONITII 80090 9 duo 8 X 600907 L kL ZX 902 1909 00050 OL AVS peuepJeH JeuseM 1614 6 G E X 800904 8 USHH 160050 SZ X 271 8st 800807 7 00 006 c 9 uuv 9115 0051 S eqn Jeuu 9 10 0066 y V S OL x Japul AD orneJp H v0L0807 eqn yr 90 0 0068 1 Wed 86107 00681 uonduoseg JequinN ALDO ON HOLIH LOG SIONI TII 1611 S131 Vd 9 CUTTING EDGES 6 STEEL 1 2 5 8 3 4 THICK 2FT N A 7150119 N A 3FT 7150153 7150120
42. ens cracking crazing and discoloration Lens in this condition have significantly reduced effectiveness and should be replaced immediately Inspect and operate this product regularly to confirm its proper operation and mounting condition Do not use a pressure washer to clean this product It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and or reinstallation of this product FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE AND OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS 2003 Whelen Engineering Company Inc Form No 13732G 102005 CONTROL CABLE BLACK Rear LED Ground WHT BLK Front LED Ground WHTIVIO No Connection WHTIBLU No Connection YELLOW Front LED 12 volts LOW POWER VIOLET The type of switch used is dependant how Latching Mode By applying 12 VDC voltage to the Violet wire for less than 1 sec the power supply is latched into low power operation The unit must be turned off and then back on to restore normal Hi power operation A momentary switch is preferred Level Mode Applying 12 VDC voltage to the Violet wire for more than 1 sec holds the power supply in low power mode until voltage is removed A toggle switch is preferred h
43. ew decals AT REE Ue 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 GENERAL OPERATING INSTRUCTIONS The operator should familiarize himself with all equipment prior to operation The in cab controls are placed at a comfortable reach of the operator with an allowable amount of adjustment If necessary the controls can be adjusted for either driver or passenger use See cab control layout All levers are clearly marked as to the equipment function they control To raise the plow or wing pull back on the appropriate control level to lower the plow or wing push the control level forward NOTE The in cab controls are proportional to the hydraulic valve therefore the further the control lever is moved the faster the plow of wing will raise or lower Before putting any equipment into use check for any worn damaged or loose components if necessary repair or replace Listen for any unusual sounds if necessary repair and or replace worn or damaged parts Before operating any equipment be sure to read and fully understand all caution and safety warnings Familiarize yourself and others with all caution warning labels and their locations Make sure all labels are complete and legible Replace any labels that have become unreadable and or missing Replacement labels can be purchased directly from Wheeler Steel amp Truck Equipment Inc REGISTRATION OF EQUIPMENT AND WARRANTY INFORMATION Before using equ
44. four additional holes and install four more 3 4 bolts through the circle hanger legs into the truck frame total of eight 3 4 bolts should now be holding the UBS XH to the truck frame two through each hanger leg Torque all eight toplock nuts to 170 foot Ibs alternating between legs 10 Ensure that all bolts are fully torqued and that all 9 grease fittings have been greased fittings are greased before they leave the factory but should be double checked Operation 1 The reversing cylinders should never be operated while the moldboard is in plowing position THE MOLDBOARD MUST BE IN A RAISED POSITION WHEN REVERSING The reversing cylinders and structure are protected by a DXV 10 Crossover Relief Valve factory preset to 1000 psi Exceeding this 1000 psi relief pressure may cause damage to the unit and or the vehicle and result in a serious safety problem THE DXV 10 1000psi CROSSOVER RELIEF VALVE MUST BE INSTALLED AND FUNCTIONING PROPERLY AS PART OF THE HYDRAULIC REVERSING SYSTEM The actuating cylinders and structure are protected by two heavy duty shock spring assemblies and a JL 10 Downpressure Relief Valve factory preset to 500 psi Exceeding this 500 psi maximum operating pressure may cause the shock springs to fully compress and fail to provide adequate protection when an obstacle is encountered This may cause damage to the unit and or the vehicle and result in a serious safety problem THE JL 10 500psi DOWNPRESSUR
45. heek plate benching wing 2 11 200401494 Angle 3 x 3 x 3 8 11 2 12 21015000 5 8 wire rope 30 long one end swedged 1 13 645 Plow lights 2 14 21429001 Wing plow standoff arm spacer tube 2 15 20P010 Pin 1 x 4 3 8 UH 2 16 281023G 81016A Bolt hex 1 4 x 7 UNC zinc 2 17 281023 81023C Bolt hex 1 6 UNC zinc 1 18 35 3807 81068 Bolt hex 4 UNC zinc 4 19 5 3700 810738 Bolt hex 5 8 2 zinc 14 20 2N81074 81074C Bolt plow 5 8 x 3 UNC zinc 13 21 2810078 809990 Nut hex toplock 1 UNC zinc 3 22 35 3811 Nut hex toplock 34 UNC zinc 4 23 SK3781 Nut hex toplock 5 8 UNC zinc 27 24 2180525 Wire cable clamp 3 25 3SK3488 midlink 2 26 280569 Roll pin 3 8 x 2 zinc 2 27 35 3450 80508A Cotter pin x 2 zinc 1 LNOHLIM NOILLVOIJIO3dS 9 LNAWdINDA OL JHL S3AH3S3H S3AIO ONDIIA LN3 IHO T3A30 1 9 YNO OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LN3WdIno3 VSOLOVLC LYVd ATEWASsv 3993 SNI LLOO LL MIN QHVONVIS X4 69ce zoz e43 Hd svse zoz e49 9 69 OW A3THOW 19 99622 This Owner s Manual File is Contained Within 21401054 idw rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 MW 11 STANDARD WING PARTS
46. hese four steps to ensure proper selection of Premier Couplings and Drawbar Eyes Step 1 Step 2 Step 3 Step 4 Determine Gross Trailer s Determine Tongue Add Margin of Safety Browse Premier Weight Weight Capacity Dependent upon your equipment and Product Catalog GVWR s of towed trailers Maximum occurring tongue weight operating environment Based on Steps 1 3 Gross Trailer s Weight is usually determined by the Gross Vehicle Weight Rating GVWR This information is attached to the trailer by the trailer manufacturer Double Trailer Configuration For Double Trailer configurations only the rear trailer is considered when 40 000 LBS selecting your Premier Coupling or Drawbar Eye In this example a Coupling and Drawbar Eye with a Gross Trailer Weight rating of 40 000 Ibs 18 143 kg would b be the minimum rating acceptable for normal over the road applications see ORE 2 Tongue Weight section below Example only each application may vary and should be considered unique For Triple Trailers only the two most rearward trailers are considered in selecting your Premier Coupling or Drawbar Eye In this example a Coupling and Drawbar Eye with a Gross Trailer Weight rating of 80 000 Ibs 36 287 kg would be the minimum acceptable for normal over the road applications see Tongue Example only each application may vary and should be considered unique Weight section below Step 2 Determine To
47. hing 2 12 21005001 Plate 2 500 20 000 x 0 500 2 13 21005000 Plate 1 250 x 20 000 x 0 625 2 14 10903045 Pin grease 1 3 8 x 3 UH to end 1 15 10903007 Pin grease 1 3 8 2 5 8 UH to end 2 16 10903039 Pin 1 14x 1 1 8 UH to end 2 17 3SK3400 1 3 4 18 35 3711 hex 5 8 x 3 UNC zinc 8 19 3SK3620 Bolt hex x 2 UNC zinc 2 20 3SK3610 81083 Bolt hex x 2 UNC zinc 2 21 35 3585 81091 Bolt hex 3 8 UNC zinc 2 22 218834 Bolt hex 3 8 x UNC zinc 3 23 218832 Bolt hex 3 8 Ya zinc 2 24 SK3781 Nut hex toplock 5 8 UNC zinc 8 25 3SK3670 Nut hex toplock UNC zinc 4 26 3SK359 81086C Nut hex toplock 3 8 UNC zinc 2 27 35 3661 Flatwasher SAE zinc 4 28 3SK3595 Flatwasher SAE 3 8 zinc 5 29 3SK3587 Lockwasher split 3 8 zinc 5 30 3SK3450 80508A Cotter pin x 2 zinc 4 31 280577 80577 Grease fitting 1 3 STR 3 22956 HWY 61 MORLEY 63767 573 262 3545 PH 573 262 3369 FX VIKING 60 FRONT MAST ASSEMBLY PART 531700 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within S31700 idw rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 FRONT MAST 60 BENCHING WING PARTS
48. ighway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT LOW PRO TRUCK HITCH LOW PROFILE TRUCK HITCH ILLINOIS DOT 2006 PARTS BOOK AND MOUNTING INSTRUCTIONS HENKE MANUFACTURING CORPORATION H E N KE MANUFACTURERS OF SNOW REMOVAL EQUIPMENT FOR 90 YEARS 3070 WILSON AVE LEAVENWORTH KS 66048 PHONE 913 682 9000 FAX 913 682 0300 ONE OR MORE OF THESE SAFETY STICKERS MAY APPEAR ON YOUR PLOW THEY ARE PLACED THERE TO INFORM YOU OF SAFETY ISSUES CONCERNING YOUR TYPE OF PLOW ALWAYS READ AND FOLLOW SAFETY WARNINGS THEY ARE IMPORTANT FOR YOUR SAFETY AND THE PROPER OPERATION OF YOUR HENKE PLOW KEEP PUSHFRAME CAUTION PARALLEL TO GROUND T NOT DISASSEMBLE WHILE ia 2 SLIDE ASSEMBLY OR WING MAY EXTEND ABOVE HEIGHT TRIP SPRINGS ARE PRESTRESSED 3 OVER EXTENDING WING LIFT CYLINDER TO APPLY AND COULD CAUSE INJURY TOCYUNDER OR HARDWARE DAMAGE 1 4 ARTICULATING GRADER WHEN WING IS IN TRANSPORT HENKE MANUFACTURING CORP POSITION MAY DAMAGE HARDWARE LEAVENWORTH KANSAS HENKE MANUFACTURING CORP LEAVENWORTH KANSAS HENKE MANUFACTURING CORP LEAVENWORTH KS REPLACEABLE VEE GLAND PACKING ROD ADANGER CAUTION SEAL LEAKS CAN OCCUR OFTEN AFTER Blade Hazard or NON USE FIELD ADJUSTMENT um 5 OW while operating USE WRENCH TO TIGHTEN G
49. ipment check for damage Report any damage to equipment at once to Wheeler Steel amp Truck Equipment Inc The warranty period becomes effective upon date of delivery of equipment unless other arrangements have been made with a Wheeler Steel amp Truck Equipment Inc distributor or Wheeler Steel amp Truck Equipment Inc The information required to register the equipment may be found on the serial number tag secured to the equipment AT REE Ue 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 A WORD ABOUT SAFETY The equipment described in this manual is normally being operated in winter conditions with bad weather and snow amp ice conditions Due to these adverse operating conditions it is important that you the operator use good safety practices at all times to protect yourself co workers and others when using the equipment It is not practical or possible to warn you about all the hazards associated with the operation and maintenance of this equipment You use your own good judgment supplemented with the information found on the safety decals instructions in this manual your employer s safety programs safety codes local state provincial and federal laws rules and regulations When operating performing maintenance on this equipment trouble shooting equipment operations and loading or unloading the sanders spreaders with material observe and obey all safety decals on the equipment and warnings
50. listed in the manual Failure to do this could result in serious injury or death to you or others Remember at all times that as the operator you are responsible for the safe operation of this equipment and responsible for the safety of others Good safety practices not only protect you but also protect the people around you When the dump bod onthe truck s frame 22956 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 EP EP 1 8 s lt 00 NOT USE THIS EQUIPMENT BEFORE READING AND UNDERSTANDING THE OPERATION AND MAINTENANCE MANUAL V THIS MANUAL CAN BE PROVIDED BY ANY AUTHORIZED DEALER 4 lo WHEELER STEEL amp TRUCK EQUIP 4 Y Qua 22956 Highway 61 Morley 63767 Phone 573 262 3545 Fax 573 262 3369 CAUTION MAKE SURE THAT DUMP BODY IS BEFORE f USING SAFETY PROP 4 MAKE SURE THAT SAFETY PROP IS IN GOOD POSITION BEFORESLIDINGUNDERDUMPBODY 4 SEE OPERATION MANUAL BEFORE USE 0820045 WHEELER STEEL amp TRUCK EQUIP T dead ua 2 y rema MAKE SURE THAT DUMP BODY IS EMPTY BEFORE
51. m 7 L T T 2004 ILLINOIS LED DOT SYSTEM PARTS LIST PART NUMBER 01 0617049 05 DESCRIPTION ILLINOIS LED DOT SYSTEM 2004 01 0263945 00 FLASHER DOT SINGLE 01 06631398RR 300 SERIES LED CLEARANCE LIGHT RED 01 0263314 50 300 SERIES LED ASSEMBLY RED 68 3983473 55 300 SERIES LENS RED 01 0683719BRO 600 SERIES LED FLUSH MOUNT RED 01 0283460 5B 600 SERIES LED B T T ASSEMBLY 68 3183587 50 600 SERIES LENS NON OPTIC RED 01 06837597C0 400 SERIES LED BACK UP WHITE 01 0283458 37 400 SERIES LED BACK UP ASSEMBLY 68 1183726 35 400 SERIES LENS CLEAR 01 0683920 AX DOT 700 SERIES B AMBER 11 480519 000 HOUSING STEEL DUAL 11 481648 000 MOUNTING FACEPLATE 07 763513 023 BACK PLATE 01 0663913 A4 700 SERIES LINEAR TIR LED VERTICAL 02 0363888214 700 SERIES LINEAR TIR ASSEMBLY 68 1983929 15 700 SERIES LENS OPTIC AMBER 01 0683718BR1 700 SERIES FLUSH MOUNT 02 038346115B 700 SERIES LED B T T ASSEMBLY MAX ajala N N 68 3183573 55 700 SERIES LENS RED 01 0684061 00 ILDOT FREEDOM LIGHTBAR 01 0263814 1D CORNER LINEAR LED 02 0383709 04 700 SERIES WORK LIGHT OPTIONAL 02 0363769411 400 SERIES SPLIT LED 01 0269857 15
52. ng post assembly 025 1 3 201001178 Rear cross tube weldment 1 4 201201065 Push arm 025 1 5 201001177 Plate 18 000 x 28 000 x 0 500 2 6 201001170 Plate 12 000 x 28 000 x 0 500 2 7 201001167 block weldment AHW 025 1 8 201201062 Swivel connector weldment 2 9 201401170 Push arm mounting bracket weldment 1 10 20540246 801438 Cylinder hyd 3 x 10 1 11 200401422 Link 1 063 7 188 1 313D 1 12 200401495 Mounting angle front cheek plate cross tube 4 13 200401494 Angle 3 x 3 x 3 8 11 4 14 281023 81023 Bolt hex 1 6 UNC zinc 1 15 2810078 809990 Nut hex toplock 1 Ya UNC zinc 1 16 281015 81015 Flatwasher SAE 1 zinc 1 17 20 010 Pin 1 5x 4 3 8 2 18 20900125 Pin 1 250 dia x 3 406 body 1 19 20 148 Pin 2 20 280569 Roll pin 3 8 x 2 zinc 2 21 280507 80508A Cotter pin x 3 zinc 1 22 35 3807 81068 Bolt hex Ya 4 UNC zinc 2 23 35 3811 Nut hex toplock Ya UNC zinc 2 24 35 3756 Bolt hex 5 8 x 5 UNC zinc 2 25 SK3700 81073D Bolt hex 5 8 x 2 UNC zinc 4 26 3SK3699 Bolt hex 5 8 x 1 zinc 2 27 5 3781 Nut hex toplock 5 8 UNC zinc 8 28 21429003 Tube Rd 1 550M 1 281M 1 0005 1 29 264285 Roll pin 5 16 dia x 2 12 2 LNOHLIM NOILLVOIJIO3dS 9 LNAWdINDA OL JHL S3AH3S3H 5 INVHOOHd 1 9 YNO OL IVNOIL
53. ngue Weight Capacity Tongue Weight Capacity is the maximum expected weight at the 1111111111 2 aa drawbar eye If a hinged drawbar is used the maximum weight will be approximately 1 2 the overall drawbar weight If a non hinged drawbar is p used and the actual tongue weight is not known you can approximate the weight by multiplying the GVWR of the towed trailer by 15 However each application is unique and the best practice is to weigh the tongue when the trailer is loaded to its GVWR Step 3 Considering Operating Conditions and Environments Environments such as rough uneven roads or off road use can dramatically increase shock loads to both drawbar eyes and couplings Certain types of equipment and or operating practices can also dramatically increase loads through equipment binding and or improper loading practices Of special concern is high tongue weight In general increasing the Gross Trailer Weight Step 1 and Tongue Weight Capacity Step 2 by a minimum of 25 will be sufficient for many applications However each application is unique and every environment different therefore your application may require more than 25 Once both Gross Trailer s Weight Step 1 and Tongue Weight Capacity Step 2 have been determined evaluate your operating conditions and apply an appropriate margin of safety Step 4 Browse Premier Product Catalog Browse the Premier Product Catalog and refer to the Specific
54. nspection and warranty confirmation of the returned parts if any Parts amp Service Assistance Parts and service assistance is available between the hours of 8 00 AM and 5 00 PM Central time Monday through Friday Call 913 682 9000 Our web site www henkemfg com is a quick source for parts pricing and many common parts diagrams Parts purchase orders may be faxed in at any time to 913 682 0300 Faxed orders are encouraged as they help insure order accuracy and follow up Include any special instructions such as drop ship addresses on your order gt gt TWS TOL NV 1384831NI SIS3N31NI JHL OL AVA ANY NI ISN ANY 7 109 51300044 S33AD8 30 1 35 02 N311ISA 553 3 0714009 ON 3402 399 3215 dokn JHL 1432 3 Q3ZINDHIDWVNO SI 33A3US1VHA 3NNVW NI 3D333H1 350 90 10040 3 ANY 03 JI TFX 51200144 543104 30 WILI AAVLIAAdDAd V SI W31I 501915 NUISIA3S 3AVS JHL SIJ3HS 119 dog Spa qum 511 130 335 GOdISE WIBLVN aY X 1 3000 12348 19230 050800 el 91 6 201 NOTAN I0N 2 0022109603 4 NZ 2 X 21 91 6 HH A333S 2 002210950595 ONIZ 113 9000 0112345 SIA 319 2 2957 80 09 192530 ALO ON 1998 184 33IA33S 6690 7170022
55. nufacturer warranty SELLER IS NOT UNDER ANY CIRCUMSTANCE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES SELLER EXPRESSLY DISCLAIMS AND EXCLUDES ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE DEALER WARRANTY PROCEDURE For units delivered within the past 12 months report any warranty problems needing repair to our Product support department Have information ready regarding 1 Henke unit model and serial number 2 Model of equipment Henke unit is attached to prime mover 3 Description of the problem and any helpful information by the end user Photos are always helpful Measurements or photos may be requested by Henke engineering for any issues regarding prime mover proximity and clearance or any other unique considerations of fit and adaptability These may be necessary for a proper repair recommendation and procedure Henke will respond with a written labor hour allowance for Henke participation on a faxed claim form and will ship any required replacement parts If necessary a repair procedure will be included on the claim form A parts invoice will be generated to confirm shipment of the replacement parts If defective parts are needed for analysis Henke will request their return Any such returned items are to be labeled with the claim number and returned to Henke Manufacturing Corp ATTN Product support 3070 Wilson Av Leavenworth Ks 66048 RGA
56. of all other warranties express or implied and excludes warranties of merchantability fitness for a particular purpose and otherwise and in no event will Premier be liable for incidental special contingent or consequential damages DISCLAIMER Although great care has been taken to ensure accurate information throughout this catalog Premier Manufacturing Company must reserve the right to alter any information contained within These changes include but are not limited to Dimensional changes in load capacity and availability of any part or assembly 1999 2000 2001 2002 2003 2005 Premier Manufacturing Company All rights reserved Any reproduction of the photographic images or any other portion of this catalog including but not limited to the photocopying or retention and or storage a retrieval system of any kind is strictly prohibited without prior express written permission from Premier Manufacturing Company PREMIER MANUFACTURING COMPANY Revision Date 3 2005 Steel ru Equipment 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT WIRING SCHEMATICS 20 8 2 192 218 359 NDILINY N3 3HA Txnv NADJA N338D D ADTI3A CWNBIS 4015 39 38IA v 31IHA 0 3 18 31IH 13 lDIA 31IHA 37855 ava
57. on Box to Spreader Tail light Plug 92 4 14 wire 4 1 4 eyelets 4 1 4 heat shrink tubing 92 3 8 wire loom C14 5 16R 5 16R 36 Qty of wire in cabe Gauge of wire Size and type of end Size and type of end Length of cable Ring Weather Pack Butt Connector LNOHLIM NOILLVOIJIO3dS 9 OL LHOIH S3AH3S3H S3AIO ONDIIA INVHOOHd LN3 IHO T3A30 LONGOYd 9 YNO OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVIA LNAWdINOA ATEWASSV LH9I1AMO d LOAI 200 9002 X4 6922 292 2 29 Hd svse zoz e49 29229 OW A3THOW 19 99622 This Owner s Manual File is Contained Within 41301028 idw rl dust s 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 LIGHT BRACKETS amp PLOW LIGHTS Item Drawing No Alt Item No Description Qty 1 41303004 Plow light bracket weldment passenger side 1 2 41303004 1 Plow light bracket weldment driver side 1 3 SK6010TLN Plow light passenger side 1 4 SK6010TLN Plow light driver side 1 5 43901000 Convex mirror IDOT 2 6 40 0608 Bolt hex 3 8 1 zinc 2 7 40 0520 Bolt hex 5 16 x 2 UNC zinc 6 8 3SSK3670 Nut hex toplock gt UNC zinc 2 9 35 3591 81086 Nut hex toplock 3 8 zinc 2 10 HW36D
58. own ONIO S S 100285 Bearing Spacer 200411 Vib only 12 v 193501 Switch 195751 Solenoid 195103 Cable ft 195901 Terminal rl usd s 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 NOTES Steel 22956 Highway 61 Morley 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT BENCHING WING 22956 HWY 61 MORLEY 63767 573 262 3545 PH 573 262 3369 FX IDOT 12 BODY BENCHING WING ASSEMBLY PART 221401015 1 M N o 23 21 This Owner s Manual File is Contained Within IDOT BENCHING WING rl gustus 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 BENCHING WING ASSEMBLY PARTS Item Drawing No Alt Item No Description Qty 1 21001000 Benching wing rear mast slide weldment 1 2 531700 60 Front wing mast assembly 1 3 21403022 Standard MW 11 cutting edge wing 1 4 10703022 Hinge front mast 5 deg ext 5 34 1 5 01202000 Metro 225 lower stand off arm assembly 2 6 280055 Blade 5 8 x 8 x 132 27 top punch 1 7 201201044 Pivot block 3 500 0 813 dia 4 8 10908013 Pin 1 45 x 103 8 UH to CH 1 9 20590007 Chain 3 8 Grade 70 transport 27 links 1 10 40305003 IDOT hitch c
59. rculating the oil through the system before operating equipment Grease all required components a All plow harness sheave nipples b All pump drive shaft nipples c Front and rear tower sheave swivel blocks d Wing extension arm nipples e Front and rear tower guide tracks Check all components for loose and or missing fasteners if required tighten and or replace Visually inspect all battery terminals and electrical connections wires switches etc for signs of corrosion wear loose and or broken connections etc At the beginning of each shift review all lighting accessories to ensure proper working conditions immediately replace any broken or non functioning bulbs and or lenses Visually inspect all hydraulic connections and hoses for cracks and or leaks Rupturing hoses may produce a high pressure stream of hot hydraulic oil Check all cables chains and sheaves for excessive wear or damage Visually inspect plow and wing units Check cutting edges and wear shoes If cutting edge has excessive wear remove and rotate or if required replace CAUTION Do not allow cutting edge to wear down to mounting angle Any wear to the mounting angle may affect the operation and safety of the equipment Replacement is costly At the beginning of each shift visually inspect all caution and warning decals decals should be complete and legible If decals are not legible clean them If cleaning the decals does not make them legible install n
60. red within the past 12 months report any warranty problems needing repair to our Product support department Have information ready regarding 1 Henke unit model and serial number 2 Model of equipment Henke unit is attached to prime mover 3 Description of the problem and any helpful information by the end user Photos are always helpful Measurements or photos may be requested by Henke engineering for any issues regarding prime mover proximity and clearance or any other unique considerations of fit and adaptability These may be necessary for a proper repair recommendation and procedure Henke will respond with a written labor hour allowance for Henke participation on a faxed claim form and will ship any required replacement parts If necessary a repair procedure will be included on the claim form A parts invoice will be generated to confirm shipment of the replacement parts If defective parts are needed for analysis Henke will request their return Any such returned items are to be labeled with the claim number and returned to Henke Manufacturing Corp ATTN Product support 3070 Wilson Av Leavenworth Ks 66048 The dealer should perform repairs as agreed on a dealer warranty repair order Return the claim form with a copy of the dealer warranty repair order and service report Credit as agreed will be issued to the dealer upon receipt of the dealer warranty repair order invoice Pro forma invoice and upon receipt i
61. rnish part number description and quantities required Note An alpha designation in the Item ID column indicates a sub component for that parent item When placing parts orders reference the parent item to receive a complete assembly Individual items can be ordered separately if required by ordering the alpha designated item number Print or type order clearly Give specific shipping instructions NI ness druck Equipment 22956 Highway 61 P O Box 295 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 22956 Highway 61 Morley 63767 Phone 573 262 3545 573 262 3369 WARRANTY REQUEST PROCEDURE repairs considered for warranty that are performed outside of Wheeler Steel amp Truck Equipment Inc require prior written authorization from Wheeler Steel amp Truck Equipment Inc Failure to obtain written warranty authorization prior to repairs may result in the rejection of the warranty claim To obtain warranty consideration one must provide all required Wheeler Steel amp Truck Equipment Inc with unit information including date of manufacture and serial numbers In most cases this information is easily obtained from the Shipped Unit Tag located in most cases inside the driver s side door and or individual unit serial tag A To obtain Parts Warranty Consideration 1 Contact Wheeler Steel amp Truck Equipment Inc customer service to obtain a Return Goods Authori
62. rs 1 Contact Wheeler Steel amp Truck Equipment Inc customer service to obtain a Warranty Claim Form WCF and warranty authorization number 2 Fill out all required WCF information and fax or mail the completed form to Wheeler Steel amp Truck Equipment Inc attention Customer Service Department 3 Once the WCF report has been reviewed warranty authorization will be granted or denied NOTE Wheeler Steel amp Truck Equipment Inc warranty labor rates will apply unless specifically determined otherwise Any part s involved in a WCF request must follow the Parts Warranty Consideration procedures For Customer Service and or Parts requests please contact Wheeler Steel amp Truck Equipment Inc 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3540 AT REE Ue 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 PERIODIC MATINTENANCE INSPECTION DAILY INSPECTION AND LUBRIACATION Daily inspection along with periodic preventive maintenance will reduce the chance of any major repairs and down time during equipment use 1 Check the fluid level in the hydraulic oil reservoir If the sight indicated low oil level add the appropriate amount of the specified hydraulic fluid Cold Weather Operation equipment is designed to operate with hydraulic oil minimally warm During cold weather conditions it is recommended that the truck be run at idle with the pump engaged and ci
63. tion or liability by Wheeler Steel amp Truck Equipment Inc arising from negligence or with respect to fitness merchantability loss of use revenue or profit or consequential damages or injuries This limited warranty shall not be extended altered or varied except by a written instrument signed by Wheeler Steel amp Truck Equipment Inc Wheeler Steel amp Truck Equipment Inc assumes no responsibility for engines electrical equipment or any other equipment and accessories not manufactured by Wheeler Steel amp Truck Equipment Inc beyond the warranty of the manufacturer of such equipment or accessories All warranty work done on Wheeler Steel amp Truck Equipment Inc equipment must have prior authorization from Wheeler Steel amp Truck Equipment Inc along with a Return Goods Authorization number All labor and parts issued by user for Wheeler Steel amp Truck Equipment Inc warranty without an authorization number and a signed authorization warranty form will be at the users own cost AT REE Ue 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 ORDERING PARTS Delays and errors can be eliminated when ordering instructions are followed correctly Place orders direct with Wheeler Steel amp Truck Equipment Inc nearest dealer State Company name address and postal zip code Give the exact model and serial number of the equipment unit stamped on the unit identification plate Fu
64. tting Edge 1 2 x 6 x 72 and or 7150096 Cutting Edge 1 2 x 6 x 60 2100 0715 Actuating Cylinder Ear Pin SYANSLSV4 591 340215 uo suq pue Bursa 59 0 pue uo 8 19 X 11 8 5 2000514 asp yp hus uo Buipuedap s 3pid 9 HZ 19 p LV WISV 11 8 5 9500502 HOQMOld 9 19 s z x 11 8 5 000814 32Dld Z Y INN 91 8 2 9000801 M 15sdbO 39 5 x 9 8 16000202 5140 0012 59254 42090 P E 0500802 32141 EL P E 000 0 Z 5455 8 10 SZ X 01 95520201 01 0500504 2125905 8 15 SEX 01 2800202 Uld 1 95 9140950315 lt 1800 0096 429391 6 8 4 98006802 g 19 X 6 6 2 8520204 93014 Z 20 do 050080 ANU EL GO 261 800090 CZ 29 8 X 01 8 1020 1 9879 Butusng 4500 0096 592014 250216 4N 8 1 5800404 522947 15 420 001 JAN 8 1 670001 32141 417 40 002 19452 MD IH al LOOPOZ 3 1255405 BID S X 8 1 521050 11014 54020 8 19 X 8 1 0800204 95014 2 19
65. tubing 5 Male 2 way WP plugs 10 WP insulators 1 Female pins 14 Harness C114 WP B 1 4R 120 Rear Junction Box to Rear Spreader Lights 126 1 14 single wire 1 16 14 gauge butt connectors 1 1 4 eyelet 3 1 4 heat shrink tubing 2 Female pins 2 WP insulators 2 1 way male weather pack plugs 120 wire loom 15 Harness C614 1 4R WP 36 Rear Junction Box to Pintle Plate Lights 2 14 gauge butt connectors 2 10 gauge butt connectors 36 6 14 gauge wire 5 1 4 eyelets 8 1 4 heat shrink tubing 3 3 8 heat shrink tubing 8 WP insulators 8 Female pins 2 3 way male WP plugs 1 2 way male WP plugs rl dust us 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 16 Harness C414 WP 1 AR 15 1 2 Cab Shield Junction Box to LH STT 15 1 2 4 14 gauge wire 3 1 4 eyelets 3 1 4 heat shrink tubing 3 Female WP pins 1 3 way male plug 3 WP insulators 17 Harness C414R 1 4R 300 Rear Junction Box to Cab Shield Junction Box 300 4 14 gauge wire 8 1 4 eyelets 8 1 4 heat shrink tubing 18 Harness C414R 1 4R 100 Cab Shield Junction Box to RH STT 100 4 14 gauge wire 3 1 4 eyelets 3 1 4 heat shrink tubing 3 WP insulators 3 Female WP pins 1 4 way male WP plug 19 Harness C14 5
66. unted check latch components for proper operation and clearances see next section for opening and closing latch If operation of latch components is sticky lubricate rotation points with a light penetrating oil Work latch assembly several times to distribute lubricant evenly and remove any excess with a rag WARNING Keep fingers clear of coupling during this test Activate emergency side air supply and visually verify activation of 279 Shoe Shoe should rotate forward when emergency air supply is charged and retract when air supply is removed Please note The 279 Shoe acts as a shock absorbing device to help smooth rides between mated vehicles It is not considered part of the latching mechanism Special Notes 1 Never weld on any coupling assembly in order to repair damaged or worn bodies or parts Field or shop weld repairs are inadequate and may further weaken the coupling Use only genuine PREMIER replacement parts on any repairs Use of other parts which can have different specifications or tolerances may fail to alert you to non obvious damage to the hitch which can lead to hitch failure 2200 amp Inspection and Maintenance 1 Visually inspect the coupling body and latch components for cracks impact damage or deformation before each and every use DO NOT USE if any of these conditions exist Check for gap between the latch and top of the horn on coupling body
67. ving room for a second hole later through each mounting leg and the truck frame behind to achieve the proper positioning Loosely bolt the four mounting legs to the chassis using 4 7020255 34 10 x 2 5 Gr 8 bolts 8 7040021 Ya flat washers and 4 7030030 Ya Gr C toplock nuts to secure the unit in the proper position NOTE Do not do any additional drilling or bolting until the entire unit is squared and the reversing swing of the moldboard is checked With the unit properly positioned tighten the four bolts sufficiently to hold the unit in place for testing 5 Connect the separate reversing and actuating hydraulic systems to the hydraulic system of the truck The DXV 10 1000psi Crossover Relief Valve must be properly plumbed into the reversing hydraulic system and the JL 10 500psi Downpressure Relief Valve must be properly plumbed into the actuating hydraulic system 6 Carefully activate the reversing cylinders and check to see that the UBS XH when fully angled in either direction does not strike the tires or any other part of the truck The unit is shipped with two stop blocks installed on the circle to prevent damage to the hydraulic cylinders Two additional stop blocks are shipped loose and must be installed to limit moldboard reversing swing if the UBS XH strikes any part of the truck when reversing Note The angle of the actuating canisters Item 11 Figure 2 changes when the moldboard is actuated If the canisters come
68. x 1 UNC zinc 32 3l Bolt hex 3 8 x 1 UNC zinc 6 32 427481 Screw mach pan HD 10 32 1 4 33 81061 Nut hex Ya UNC zinc 4 34 Nut hex 3 8 UNC zinc 6 35 3SK3591 81086C Nut hex toplock 3 8 UNC zinc 32 36 436029 Nut hex machine screw 10 32 zinc 4 37 281013A 81013A Flatwasher sae 1 zinc 2 38 35 3595 Flatwasher sae 3 8 zinc 46 39 433073 Flatwasher mach 10 8 40 411614 Washer lock mach 710 4 41 41315037 805770 80579 Grease fitting 1 4 28 str 2 42 40900002 3 8 x 2 latch pin 2 43 41315032 Tectran glad hand 2 44 41315027 73735 Tectran 7 pin trailor plug 2 45 41315021 3 8 x 3 A x 24 HMW poly 2 46 41303057 IDOT ladder grip strut weldment 2 Steel ru Equipment 22956 Highway 61 Morley MO 63767 Phone 573 262 3545 Fax 573 262 3369 2006 2007 IDOT TELESCOPIC CYLINDER CS SERIES Telescopic Cylinder CS SERIES Oil Port SAE Hydraulic Tube double acting model E 23 Many others sizes strokes mountings available upon request Theoretical CYLINDER Wt NUMBER Lbs SINGLE PS0400902VM0035 CS 90 4 2 50401002 0071 5 100 4 2 PS0401102VM0072 CS 110 4 2 PS0400903VM0036 CS90 4 3 PS0401003VM0037 CS100 4 3 PS0401103VM0038 CS110 4 3 PS0401203VM0039 CS120 4 3 PS0501103VM0032 CS110 5 3 PS0501203VM0107 5 CS120 5 3 5 8 PS0501303VM0028 CS130 5 3 e Ul m RNG P
69. zation RGA number Any product arriving at Wheeler Steel amp Truck Equipment Inc without a RGA number will be rejected and returned to the sender at his or her own expense 2 Goods are to be shipped prepaid to Wheeler Steel amp Truck Equipment Inc Morley MO All items should be marked with the appropriate RGA number 3 When a replacement item is shipped to replace a defective part for warranty consideration the following steps will occur Aninvoice will be generated for the value of the replacement item s ii The defective part s must be returned prepaid to Wheeler Steel amp Truck Equipment Inc Hi Uponreceiving the defective part s Wheeler Steel amp Truck Equipment Inc will issue and process Discrepant Material Report DMR Once the evaluation of the DMR report 15 complete and the parts are deemed warranty a credit will be issued against the outstanding invoice If the part s are deemed Non warranty the invoice will remain outstanding to be paid to Wheeler Steel amp Truck Equipment Inc Any part s to be returned to the customer will be at his or her own expense B To obtain Labor Parts Repair Warranty Consideration In the event that repairs are required outside of Wheeler Steel amp Truck Equipment Inc facility that may be considered for warranty the following steps must occur Notification of Wheeler Steel amp Truck Equipment Inc customer service must take place prior to the start of any repai

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