OWNERS MANUAL - Pocket Bike Canada
Contents
1. OWNERS MANUAL SURFACE604 COM SUAFALE KNOW NO BOUNDARIES 4 SUAFALE KNOW NO BOUNDARIES BOF element 2014Surface 604 Inc All rights reserved SURFACE 604 logo is trademarks of SURFACE 604 element L R TABLE OF CONTENTS 1 INTRODUCTION aoc O GEE nn D 1 1 Recording your Surface604 MIO ner 5 2 COMPONEN sittin 2 1 General COM SOMONE SR O A O GA RA AO ORC 6 2 2 Left side handlebar and digital display uuu uuu aaa aaa aaa aaa aaa aa aaaaa nennen nnnnnnnn 7 2 3 Right side handlebar and manual gear shifter eeeeea aaa aaa aaa aa nennen een 7 ZA Eee 8 ZA Bac ery KU ESWIECH een 8 24 2 CAPO Ol IN DU aan 8 DPSS DA EV anne 8 DAA aU COTY IS AN awa OO O OO E AO 22 5 BIELGEI WO CG een AA OOOO A O A 24 0 Brake CUCOUFEWIEE ae 34 TODI TEGUNEMEM rest tee SAO AEO 10 3 2 Handlebar alignment and tightness Gaw ERA R R EO R PE WE EO 10 3 PENIS co OOO RGG loci oai ostoi ai od oi aa oi oai aa oco 10 34 Se tadus tmien RS ee EE een 12 I B ECS SH IS NCD ea E E 12 SSAA MU NEN DIOL BAUT Eee EE ee 13 4 IMPORTANT INSTRUCTIONS 2u242020202000000n nn nn un unununununnan nn ID 4 1 Controller brain module uuu usa aaa aaa aaa aaa aaa aaa aa aaa nn nnnnnnnnnnnnnnnnen anna 14 4 1 1 Controller system nast ECA AAAA AAAA ER RER N 14 4 1 2 Use and attention of controller uuu ee aaa aaa aaa aaa aaa aaa aaa aaa zaaaaaaaaakkkkkis2. immediately have the wheel trued by a bicycle mechanic DO NOT RIDE WITH LOOSE SPOKES Riding with loose spokes may cause the wheel to fail m Tires Inflate your tires to the pressure embossed on the sidewall Every time you ride make sure the tires are properly inflated Improper tire pressure will make riding more difficult cause excessive wear and cause premature failure of the tires The tires should be properly seated in the rim and the fitting of the tire beads and rim beads should be checked If the tube is pinched between the rim and the tire it will fail when inflated Make sure that the tires are not cracked or worn unevenly Check for bulges Check and make sure that the valve stem is straight in the rim Irregular tires should be replaced immediately m Brakes Riding with brakes that are worn or damaged or with worn cables or wheels in poor condition may result in losing control of your bicycle Wet weather may hinder the brake performance You need more distance to safely stop in the rain or on a wet or icy street Before each ride check to make sure your brake cables are free of obstacles and are adjusted and working properly z Batteries Your batteries are in a protective case with a handle to enable you to easily take these on and off your Controller Brain Module bike There is a locking key to lock the batteries on your bike to discourage theft Do not attempt to open your battery box without first contacting your dealer
3. Instructions for Use and Warnings as provided in the Owner s Manual for your Surface604 5 Damages resulting from improper charging of the battery pack or use of any charger not supplied by Surface604 6 Installation of any parts accessories or electrical component s not originally intended for or compatible with the Bicycle as sold or any modification of the frame or any component s originally supplied tires brake pads chains lights motors battery packs displays or vehicle controllers that have been opened for any purpose whatsoever other than by Surface604 or its authorized dealer 7 All warranties are void if the Bicycle is used for any purpose other than the reasonable intended use of the Bicycle Additionally this warranty does not cover damage associated with commercial use 11 3 PROCEDURES Warranty work must be performed by Surface604 authorized dealer Proof of purchase must be provided To qualify for warranty services the original retail Purchaser must contact Surface604 representative and obtain repair authorization form The original retail Purchaser is responsible for the return of the Bicycle undamaged in transit to Surface604 au thorized repair center for warranty work and for the costs associated with shipping and insuring the Bicycle and com ponent s when returning them If Surface604 authorized qualified technicians determine a warranty claim is valid and complies with this warranty Surface604 will repair or
4. damage which is NOT covered by Warranty and which may create potentially dangerous situations DO NOT use chargers or other components other than those which have been approved by Surface 604 This company is not responsible for damages caused by the use of other products not specifically designed and tested for use with this electric bike Battery chargers contain sensitive electronics Improper use dropping or sudden jolts can damage the charger and its internal electronics which is NOT covered by warranty Do not leave the charger on for more than 10 hours Check all nuts bolts screws and spokes to make sure they are tight before riding If any screws nuts or bolts are loose put some thread lock on the threads and then tighten When riding downhill you MUST have the power on even if you are NOT using the throttle 16 SURFACES O lt com element 4 1 Controller brain module 4 11 Controller system The Controller system is composed of control board driver indicator throttle and brake lever The main function is speed control excess current protection and low voltage protection 4 1 2 Use and attention of controller The main control board is located inside the battery compartment of the electric bicycle Due to the hieh current the control board needs adequate ventilation Please make sure that the controller is not subjected to prolonged periods in direct sunlieht or rain When starting the electric bicycle and on
5. element 3 5 Brakes adjustment Your Surface 604 is equipped with front and rear disc brakes Proper alignment and adjustment of the brakes will provide smooth and safe riding Surface 604 comes with brake calipers Installed however inspection and minor adjustments micht be required Please follow instructions below for proper brakes adjustments e Check front rear brakes by turning the wheels and squeezing right left hand brake lever wheel should stop If the wheel doesn t stop or brake pad grinding the disc brake adjust the brakes as necessary Front Brakes Inner pad adjuster Brake arm gale Cable pinch bolt Rear Brakes Inner pad adjuster Brake arm Cable pinch bolt 15 a SUAFALE KNOW NO BOUNDARIES 3 5 1 Adjustment procedure Most mechanical disc brakes have one pad that stays stationary inner pad and one pad that moves outer pad in order to apply pressure to the rotor The rotor actually flexes toward the stationary pad so it s squeezed between the two On the back side of the rotor there is a nut inner pad adjuster that can be turned to move the pad in or out Turning it clockwise will move it toward the rotor counter clockwise will move it away You actually want inner pad to be a bit farther away from the rotor than the moving pad A ratio of 2 1is a good place to start making the inner pad gap twice as wide as the moving pad gap Squeeze the brake lever to test the cal
6. replace component s or replace the entire Bicycle at its own cost including materials and labor For valid warranty claims hereunder Surface604 will reimburse the original retail Purchaser for shipping and insurance costs incurred as a result of returning the Bicycle at standard ground shipping rates 23 element OWNER MANUAL SURAFALE ITF 11400 Twigg Place Richmond BC Canada V6V 3C1 Toll Free 1 844 FAT BIKE Fax 1 604 324 0420 Support surface604 com www surface604 com DAE Fe De
7. ELHERELHEFERTIRECGER 00 SAB CZAT 00 5 RII COVER nee 00 Z KUBREANC Olza awiawiawiawiawiawiawiawiawiawiawawiawiawiawiawwiwwiwwwwiwwwwwii 00 6 SNAFACEGCO4 cam element M INTRODUCTION Dear Customer SGNAFALCEGO04 Congratulations on your new element Wide Grip Electric Fat Bike Before initial use please fully charge your battery While the battery is charging take the time to read this entire manual This manual will help prevent injury and teach you how to care for your new e bike It is the owners responsibility to carefully read all of the contents of this manual and to comply with all laws pertaining to the operation of bicycles and or electric bicycles in your local jurisdiction If you have any questions please consult with local authorities or the Ministry of Transportation for clarification These electric bikes are not classified as motor vehicles They are considered a motorized bicycle or power assisted bicycle With proper care maintenance and attention to bicycle safety rules your e bike will give you years of enjoyment Please read the instructions carefully before using your e bike Do not ride this bicycle until you have read and thoroughly understand this owner s manual It contains information critical to your safety If you have questions about the operation of this electric bicycle consult your authorized dealer It is extremely important that you follow the safety guidelines contained in this manual in order t
8. This WILL void your warranty If you suspect your battery is not working properly please contact your local dealer m Chain Lubricate the chain with oil every three months to ensure it stays free of rust as well as every time that it is ridden in wet weather a Motor Electric bicycle motor is usually permanent magnet brushless motor which features high output torque and a efficiency Maintenance is not required for this motor Regular checks should be carried out to ensure that all component Display Brake Throttle parts are secured on the bike and that all screws are tightened 20 SURFACES O lt com 21 a SUAFALE KNOW NO BOUNDARIES KJ TROUBLESHOOTING A Power doesn t turn ON 1 Check if the battery fully charged 2 Check wires connections 3 Check fuse 4 Check main power switch B You turn the power on the indicator lights are all on but with throttle or pedal assist the e bike doesn t work 5 Check if the battery fully charged 6 Check wires connections 7 Controller needs to be replaced 8 Motor needs to be replaced C You turn the power on the indicator lights are all on bike works with throttle but not with pedal assist 1 Check wires connections 2 Controller needs to be replaced 3 Pedal assist module needs to be replaced D You turn the power on the indicator lights are all on bike works with pedal assist but not with throttle 1 Check wires connections 2 Con
9. e0i 14 5 SAFEIY PRECAUTIONS nn nennen 14 6 GENERAL OPERATING INSTRUCTIONS s sssssssssvs1s1 14 6 1 Pre ride inspection usesssnssnseeennnsnnenennnnennennnnnnnnnnnnnnnnnnnennnnnnnnnenennsnnnnnnnnnnnnnnnnn nn 14 7 BATTERY CHARGING AND PRECAUTIONS cccccccccncccnnncccenncees 1D AA Battery DIELAULIONS een ee 15 7 2 Removing the battery from the bike ssssss202220000000Rnnnnnnnnn nennen nnnnnnnenennnn 16 7 3 Installing The battery on the Bike men 16 4 SGUAFALCLECO4 remi 5 a SUAFALE KNOW NO BOUNDARIES 6 MAINTENANCE occie Ana na zde Z L WREEIS uel A WA A A A ORA GO AO GO A O TORS 17 AZZARO 17 POK ae EEEE EE EIE EEEE EEEE EEEE EEE ELETE EEEE TEE EE EEEE EEEE ENAR 17 WIFE S en E E EE A EAA E E E E E E E EE E E A A E E 17 BrO E E E ee eee ie 17 BU NS Nd ee OSA 17 ERA O A A a ORA ee 17 MOP GREGG ARAGON AE 17 9 CIRCULT DIAGRAM aoi Cocoa ci ia 16 10 TROUBLESHOOTING 2 nenne 13 11 WARRANTNY 22u220a2nannn nn nun nn nn nun nun nun nun nun nun nun nun nun n nun DO 11 1 ONE YEAR LIMITED WARRANTY BICYCLE COMPONENTS sacaran 20 11 2 Terms and Conditions erraten 20 M PROCEDURES a A GE AO ee 20 1 PACKAGECONIENI Si nenn DO 2 SUR ACER case asia ia EEEE een 00 SA Bd ol 3 DOPCEM eroen creas sotecaraaesnbecsvaassuoncsranssionesueassrbaspieacotbacsreasotonesweness 00 A CAV OO APREEERSEREUIESEENEERENIERENEEBENFERENFENCHNRELENFERENEECHEEELUEEELTIRELHEEELUNELTEIEELNURELNER
10. erein are warranted to the original retail customer Purchaser against manufacturing defects in materials and or workmanship for a period of one 1 year from the date of original retail purchase 11 2 Terms and Conditions This warranty becomes effective on the date of original retail purchase This warranty is not meant to suggest or imply that the Bikes cannot be broken or will last forever It does mean that the bike is covered subject to the terms of the warranty This warranty applies only to the original Purchaser of a bike and is not transferable to subsequent owners or any other party This warranty is void if the bike is subjected to abuse neglect improper repair improper maintenance alteration modification an accident or other abnormal excessive or improper use at the sole discretion of Surface604 During the duration of this warranty Surface 604 at their cost will either repair the bike or component s or at Surface604 sole discretion will replace any defective bike or component s with the same or equivalent component s The foregoing warranties are in lieu of and exclude all other warranties not expressly set forth herein whether express or implied by operation of law or otherwise including but not limited to any warranties of merchantability or fitness for a particular purpose In no event shall Surface604 be liable for incidental consequential or punitive damages arising from use or unavailability of the bike or compo
11. iper The brake should fully engage before the lever is pulled back to the handlebar If you re able to pull the lever all the way to the handlebar or they feel too soft move the inner pad even closer to the rotor If you were unable to get the moving pad as close to the rotor as you d like you can move that one in by turning the barrel adjuster counter clockwise This will put more tension on the brake cable In extreme situations you can even loosen the cable pinch bolt and pull more cable through This will actually cause the brake arm to be slightly engaged in the rested position however this isn t usually recommended by brake manufacturers 3 IMPORTANT INSTRUCTIONS Safeguard your battery to ensure continued high performance It should be recharged after each use The normal full cycle battery life if it is continuously discharged and recharged is between 600 900 cycles after which the storage capacity of the battery will gradually decline ACAUTION Fully charge the batteries before the first use Failure to do this can result in decreased battery performance for the life of the bike Fully charge the battery each time you use the bike Battery performance is affected by the temperature and is generally better in warm temperatures When the tempera ture is below 50 F 10 O the battery capacity and distance may decrease by 20 Consequently the travel range on a full charge in cold environments is much less but will return
12. istance short do not need to recharge battery frequently It is important to charge the battery after every use This will extend the total life of your battery Once the charger indicates that your battery is fully charged the green light will come on Unplug the power source from the bicycle and the electrical outlet and store in a cool dry place Do not leave the charger plugged into the battery for long periods of time as this can damage the battery 1 Turn off the display 2 Insert plug of the charger into charging port of the battery box You can charge your battery while still in the bike or you can take it out of the bike and charge where it is most convenient 3 Insert the charger into the wall outlet Do not plug charger into outlet until you first plug the charger into the bat tery charging port A red light will come on It can take up to 12 hours to recharge the battery completely On most chargers a green light will appear when it is fully charged 4 When the light turns from red to green it indicates that the battery is full If possible charge for an additional 2 3 more hours to fully charge the battery After the green light comes on the charger is in trickle charge mode If you will be gone for many hours you should unplug the charger This is especially true in hot weather Avoid overcharg ing and damaging the battery It is normal for a charger to become warm during charging so keep charger away from any flammable materia
13. ld cause damage Do not put anything on top of the charger or battery while charging It must be well ventilated to allow all the heat generated to dissipate When charging if there is a peculiar smell or the temperature is too high please stop charging immediately To prevent premature failure of your battery and for your warranty to remain in effect on your battery YOU MUST CHARGE THE BATTERY AT LEAST EVERY 6 8 WEEKS DO NOT use if the battery is almost depleted The charger might produce heat up to 185 F 85 C in the course of using so keep it away from flammable articles while in use It is normal that the mileage capacity will reduce as a result of low temperatures While carrying the charger DO NOT bump drop or damage otherwise it may result in failure Avoid any contact with water when charging your battery If a plug or socket gets wet dry it completely before using Do not leave the charger connected to the battery and the outlet for more than 14 hours Discharge half capacity to leave battery unused for longer periods of time Always use the charger according to the instructions If you frequently start up and stop or ride on rough terrain the battery level indicator may go down quickly It is normal for the battery level indicator to go up after riding continuously for some distance 7 2 Removing the battery from the bike A Turn off the battery B Turn the key to release the locking pin unlock C Slide out batter
14. ls You can also charge the battery when it is removed from the bicycle This is espe cially convenient during cold nights or when your bike is not parked near an electrical outlet Because specifications of the charger may change in the process of production please read the information on the charger itself or the charger manual if included in detail before using Always charge the bike in a dry clean and well ventilated place 5 If the red light on the charge indicator does not change color after a long period of charging gt 12h it is likely there are some problems with the battery or charger Please disconnect the charger to avoid overcharging battery Take the charger and battery pack to service center 71 Battery precautions Do not touch the poles of the battery with your hands when the battery is removed for charging Also the battery poles should not be touched with any metal or other material that conducts electricity While charging put the battery in a secure place where children can t reach Do not use any charger other than the one that came with your GIO Electric Bike If you ever do need to replace the charger contact your local dealer e The electronics of your charger contain hieh tech circuits and you should therefore not attempt to open or repair it 18 SURFACES O lt com element Prevent liquids metal and metal filings from permeating the charger and be careful to not drop or hit the charger which cou
15. nent s in any manner including without limitation damages for personal injury property damage or economic losses whether based on contract warranty negligence product liability or any other theory Surface604 liability hereunder is expressly limited to the repair or replacement of bikes or component s orat Surface604 sole discretion to the net amount paid by the original retail purchaser If the original retail Purchaser elects to repair a defective bike or component s himself or use the services of someone other than Surface604 authorized dealer or its designee to repair the bike or if Purchaser uses a replacement part not authorized by Surface604 Surface604 will not be liable for any damage failure or loss caused by the use of such unauthorized service or parts If the Purchaser has a valid warranty claim as set forth in the Procedures and Terms and Conditions this limited warranty includes the cost of shipment or transportation of the bike or component s to or from Surface604 If the Purchaser does not have a valid warranty claim this limited warranty does not include such shipment or transportation costs EXCLUSIONS This warranty does not cover 1 Normal wear and tear 2 Damage or failure from abuse neglect misuse or accident 3 Damage from stunt riding ramp jumping acrobatics or similar activities or any activity that is not consistent with the intended use of Surface604 4 Damages resulting from failure to follow
16. o ensure your maximum safety If you loan your bike to anyone make sure they also know how to operate it safely When using the load should not be greater than the maximum capacity and please pay attention to Increase the braking distance during ralny or snowy days This e bike can operate in the rain and snow but it CANNOT be submerged in water When the motor is submerged in water it may short circuit and fail which is NOT covered by the warranty Unless suitably qualified please don t dismantle or attempt to repair yourself go to the local dealer ANOTE This manual is not intended as a detailed user service repair or maintenance manual Please seek assistance from authorized dealer for service repairs or maintenance L R m Please take time to record the following information 1 1 Recording your Surface604 info Serial Number Model Color Date of Purchase Dealer s Name Dealer s Ph 4 Dealer s Email SGUAFALECO4 remi element Serial Number located at the bottom of middle axle housing Serial Number location P COMPONENTS 2 1 General components Saddle all Seat Post z Brake Lever Quick Release Pd a Brake Line Battery Box Frame Front Fork Front Hub Front Brake Spoke Tire Rear Brake Motor Free Wheel dj EEE CrankArm Chain Support Br pl leah 2 2 Left side handlebar and digital display 1 ON OFF Po
17. rottle the bike will lurch forward Do not turn the power on until you are ready to go The hand brake will automatically cut the power to the motor as also will releasing the throttle While starting or climbing a hill pedal as much as possible so that the electric power will not be drained too much At the same time it can lengthen the life of the battery and motor ZA ATTENTION When riding down hills do not turn off the power otherwise the controller and motor will be easily damaged While running if the battery power is getting low the battery meter will go down At this time you should pedal your e bike like a regular bike and charge the battery as soon as you get to an electrical outlet Turn off the power while parking If you decide to push your bike for any reason make sure to turn the power off so you don t accidentally turn the throttle making the electric bicycle start suddenly and cause an accident To help get the best distance out of your electric bike refrain from a lot of braking and coast as much as possible BATTERY CHARGING AND PRECAUTIONS Surface 604 lithium battery charger is purposely built for Surface 604 The label on the back side of the charger indicates the input and output voltages Please check the voltage with your local standard and pay attention whether the output voltage and plug are of the correct voltage rating and type At initial three charges please charge the battery over 12 hours If daily riding d
18. steep uphill you should pedal the bike to reduce excessive consumption of power We recommend you to turn the throttle slowly to engage power once the bike is in motion EJ SAFETY PRECAUTIONS e Before operating your bicycle inspect it carefully to avoid accidents or damage e Do not drive close to other vehicles e ALWAYS keep the power switched OFF until you are seated on the bike and ready to ride Turning the power on and then accidentally twisting the throttle can result in the bike lurching forward and may cause an accident damage or injury e NEVER attempt to disassemble the motor battery controller or throttle This can result in injury fire or damage to the bike e ONLY use the charger supplied with your bike to charge the battery Using the improper charger can result in fire or explosion KEEP the batteries out of the reach of children Obey all traffic laws relevant to the operation of bicycles and electric bicycles Use the turn signals if equipped or hand signals at all times when making turns KEEP both hands on the handlebars at all times DO NOT hans objects on or under the handlebars DO NOT brake suddenly in the rain or on slippery wet surfaces USE extreme caution when riding near other vehicles Assume they do not see you and be careful at intersections and when starting from a stopped position e When cleaning your electric bike do not use a steady direct stream of water from a hose Use a cloth to a
19. to normal when the temperature is back to room tempera ture In low temperature conditions the battery voltage may be reduced and it is possible that the low voltage protection system will start working in advance You should start off the bike by pedaling to avoid this Frequent stopping and starting riding uphill traveling against a strong wind starting from a standstill riding on rough or muddy roads and carrying more than one person or heavy loads will consume extra battery power and shorten the range A few tips to prolong the battery life during these conditions are as follows e Frequent braking try to look ahead and coast rather than frequently stopping and starting e Riding uphill or against a stiff wind pedal to supplement the battery power e When starting from a standstill use the pedals to help bring you up to speed e When the battery meter indicates the voltage is low switch to manual power and avoid using the battery so you don t shorten the battery life To prevent premature failure of your battery and for your warranty to remain in effect on your battery YOU MUST CHARGE THE BATTERY AT LEAST ONCE PER MONTH Always turn off the bike before and during charging to prevent serious damage to the controller and to the batteries This electric bicycle can be used in the rain However the motor and other electrical parts must not be submerged in water The controller motor and other electrical devices may be short circuited causing
20. troller needs to be replaced 3 Throttle needs to be replaced E The switch is turned on and the e bike takes off without using the throttle 1 Check whether the throttle is stuck in the on position lubricate or replace the throttle if it is faulty F After stopping the e bike doesn t start when the throttle is twisted 1 Check whether the brake handles are fully released G The speed is unusually slow 1 Make sure throttle is operating correctly 2 Check to see if the battery is fully charged H You connect the power to the charger but the indicator light does not come on 1 Check whether there is electricity to the charger 2 If you have a voltage meter you can check to see if the charger produces the correct current consult your local dealer for instructions I You plug in the charger to the e bike and the outlet and the green light comes on instead of the red light 1 Check to see if the batteries are fully charged 2 Check whether the charger is plugged in properly to both the battery and the outlet Check the voltage of the charger and battery consult your local dealer If all above mentioned situations are normaland or there is some other problem please contact your local GIO dealer 22 SGUAFALECO4 remi element KI WARRANTY 11 1 ONE YEAR LIMITED WARRANTY BIKE COMPONENTS Surface 604 Inc SURFACE604 warrants that all new Surface 604 Electric Bikes Bikes and components th
21. void short circuiting any electrical components Your electric bike has a durable finish and does not need to be waxed Clean with a mild detergent and buff to restore its original shine Please wear a safety helmet and glasses for your own protection whenever riding Wear brieht clothing to help make you visible to other motor vehicles Do not wear loose clothing that can become caught on the bicycle Do not leave the charger connected to the battery for more than 10 hours 3J GENERAL OPERATING INSTRUCTIONS 6 1 Pre ride inspection Charge your battery until the green indicator light on the charger comes on but do not allow it to charge more than 12 hours 2 Make sure battery is in place and locked 3 Check brakes and condition of the wheels handlebar and saddle Make sure they are tight and fastened Make sure all quick releases are locked and secure and that all parts are in good workine order 4 Make sure all bolts nuts and cables are tightened 5 Make sure pedals are tishtened to the cranks 6 Surface 604 is an all terrain bike therefore the recommended tire pressure depends on where you ride Check the air pressure of the tires Make sure they are at the recommended psi embossed on the sidewall of the tire Maxi mum pressure is 30PSl 7 Check rear light Wear a helmet 9 Raise the kickstand gt 17 a SUAFALE KNOW NO BOUNDARIES A ATTENTION Once the power is switched on if the rider twists the th
22. wer 7 Rear brake lever 2 3 Right side handlebar and manual gear shifter 8 Manual gear indicator 13 M Rieht handle grip 10 SURFACES O4 com 2 4 Battery 2 4 1 Battery kill switch Battery kill switch located at the bottom of the battery and acts as a main power switch a er 2 4 2 Charger input Charger input located on the rear left side of the battery box and hidden behind carrying handle and input rubber cover Charger input 2 4 3 Fuse 30A 250V Battery fuse located on the rear rieht side of the battery box In order to check replace the fuse unscrew the cap and remove the fuse element a SUAFALE KNOW NO BOUNDARIES 2 4 4 Battery display E ASSEMBLY In order to check battery level press battery level indicator button Led lights will indicate battery capacity s In order to turn rear light ON press rear light button Rear light has 3 positions ON FLASHING OFF To switch between 3 1 Tools requirement the positions keep pressing the button until you get the desired position 1 Hex allen keys 5mm 6mm 2 15 mm wrench 3 Screwdriver Only minimal assembly is required for your new SURFACE604 You will be required to do the following 3 2 Handlebar alignment and tightness Remove the bike from the crate and place it on a flat surface Straighten the handlebar and tighten stem bolts using 5mm hex key 2 4 5 Battery lock Stem bolt Surface 604 batter
23. y from its position in the bike 7 3 Installing the battery on the bike A Turn off the battery B Slide in the battery to its position in the bike Make sure the battery is slid into the rail element a SUAFALE KNOW NO BOUNDARIES E MAINTENANCE E CIRCUIT DIAGRAM 8 1 Wheels Battery Wheels should be properly placed in the fork or dropouts If you hear any irregular noise from the wheels or brakes they should be checked and adjusted The wheels should rotate smoothly without wobbling from side to side Check the l bearing play of the hubs regularly by lifting the bicycle and spinning the wheel It should continue to spin for several turns after you stop spinning the wheel The motorized wheel will NOT spin as freely as the non motorized wheel To check the play of the hubs try to move the rim from side to side between the forks No substantial play should exist If you detect play or if the wheel is difficult to turn please contact your local dealer or your local bike shop to have it serviced 8 2 Rims The rims should be smooth and without cracks breaks or bulges Charger Input m Spokes Check their tension regularly About the same tension should be on all the spokes If there is some minor loosening of the spokes you may tiehten the nipples but it is recommended that you take it to a bicycle mechanic for proper adjustment If there is a loose spoke or if the rim has side play of more than 1 8 4mm
24. y has locking mechanism to prevent theft To lock the battery insert the key into the lock and turn it clockwise battery is locked To unlock the battery insert the key into the lock and turn it counter clockwise battery is unlocked Stem bolt ANOTE Use steps above also to remove the battery for charging it independently from the bike 3 3 Pedals Attach the pedals by screwing them on to the crank Note there are Left and Right pedals Left pedal is attached to the left side crank by screwing it counter clockwise Right pedal is attached to the right side crank by screwing it clockwise ANOTE Correct side stamped on the pedal edge Right pedal Tighten Clockwise 1 4 6 Brake cut out switch Left pedal Electric bicycle has a brake power cut out switch that is located inside each brake lever When you apply the brakes a Tighten counter clockwise a sienal is sent to the controller to cut the power to the motor You cannot throttle electric bicycle if the brake cut out switch is engaged brake lever squeezed 12 SUNAFACEG04 cemi a SUAFALE KNOW NO BOUNDARIES 3 4 Seat adjustment e Seat height You can adjust seat height by releasing quick release lever and adjust seat height as needed Quick release lever j e Seat position You can adjust seat position by unscrewing bottom hex bolt using 6 mm hex key and positioning the seat in desired angle or and length 14 SURFACES O4 com
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