Owners Manual - Viking
Contents
1. DOUBLE FUNCTION PATROL WING PART DESCRIPTION OPTIONAL 201412008 WING MOLDBOARD WELDMENT 8 EDGE 201412007 WING MOLDBOARD WELDMENT 9 EDGE 201401095 WING MOLDBOARD WELDMENT 10 EDGE 201401102 DUAL ARM BRACKET WELDMENT 201401098 DUAL ARM BRACKET WELDMENT ITEM NUMBER 1 WILL DEPEND ON WHAT SIZE YOU DESIRE WHEN ORDERING ITEMS 2 amp 3 REFERANCE PART 4201401100 IT IS SOLD AS A SET MW225 3 REV DATE 2004 30LLON LNOHLIM NOILLVOIJIO3dS 9 LNAWdINDA 39NVHO OL 448618 JHL S3AH3S3H SZAIO DNIAIA NYHDOUd LN3AIBAOHdWI LN3 IHO T3A30 LONQOHd 9NIO9 NO YNO NIVLNIVIN OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVN LNAWdINOA ONIM 1OS LVd Scc NOILONNA HIRO X4 086 98Zz 618 Hd 2262 987 6LE 20205 VMOI VOY SNVA3 HLHON 21 This Owner s Manual File is Contained Within MOLDBOARD 225 ASS Y idw 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 PH 319 236 7980 FX MW 225 FRONT MAST ASSEMBLY EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within 200701926 idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 200701926 FRONT MAST ASSEMBLY2. 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 Owners Manual DOUBLE FUNCTION PATROL WING METRO 225 57720 Unit Serial Number 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 WARRANTY POLICY Viking Cives USA warrants products of its manufacture against defects in workmanship and material for a period of one year from the date of shipment to the customer In consequence of this warranty any component part or parts of such products proving defective within the above specified time will be repaired or replaced F O B Factory Providing such parts are returned transportation prepaid to the factory and found defective by Viking Cives USA This warranty will not apply to any product which has been repaired or altered outside of Viking Cives USA factory in any way so as in Viking Cives USA s judgement to affect its stability or reliability nor which has been subject to misuse or accident The obligations of Viking Cives USA under this warranty are limited to the replacement of defective parts Such obligations are exclusive and in lieu of all other remedies warranties guarantees of liabilities expressed or implied with respect to each product delivered Here under arising by law or otherwise including without limitation any obligation or liability by Viking Cives USA arising from negligence or with respect to fitness merchantability loss of use reven
3. DESCRIPTION ALT PART 201001243 REAR SUPPORT WELDMENT 3 POINT 201001242 DETACH BRACKET WELDMENT 3 POINT 200900198 PIN 1 DIA X 15 1 2 WELDMENT 280536 COTTER HAIR PIN 3 16 X 3 3 4 20590023 CHAIN CLEVIS 3 8 SHACKLE RD SCREW PIN 280511 200401587 CHAIN 3 8 X 38 LG MW225 3 REV DATE 2004 JOILON LNOHLIM NOILLVOIJIO3dS 9 IN3NdinDa 39NVHO OL 44618 344 S3AH3S3H S3AIO ONDIIA INVHOOMd LN3AIBAOHdWI LN3 IHO T3A30 LONGOYd 9NIO9 NO YNO NIVLINIVIN OL TYNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVW LNAWdINOA JONIH dl L TINA See MIN X4 086 98Zz 618 Hd 2262 987 6LE 20205 VMOI 3IVQSNVA3 VOY SNVA3 HLHON 21 em This Owner s Manual File is Contained Within 225 FULL TRIP HINGE idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 201401070 FULL TRIP HINGE PART DESCRIPTION lt ALT PART 201401074 HINGE BLOCK WELDMENT FULL TRIP 201401071 PIVOT BLOCK WELDMENT FULL TRIP 200900221 PIN 1 625 DIA X 8 788 WELDMENT 20P032A 200900003 PIN 1 000 DIA X 2 563 WELDMENT 20P148 200702037 BOLT DRILLED 1 250 DIA X 5 000 UNC ZINC 20580013 SPRING TORSION RH TRIP HINGE 7 FRONT POST 280413 20620016 U BOLT TYPE 5 8 20M236 3SK3785 NUT HEX ELASTIC 5 8 UNC ZINC Mm BR ID 280507 COTTER PIN 3 4 X 3
4. AH200 PART DESCRIPTION OPTIONAL 200701925 FRONT MAST WELDMENT M56 AH200 VCM 210703015 SLIDE WELDMENT FRONT MAST M54 AH200 20540030 CYLINDER 3 X 33 DA 210705022 CYLINDER CLAMP OUTER 200900190 PIN 1 250 DIA X 10 375 200900003 PIN 1 000 DIA X 2 563 UH TO CH 3 500 OA 281022 BOLT HEX 1 X 7 1 2 UNC ZINC 3SK3698 BOLT HEX 5 8 X 1 1 2 UNC ZINC 3SK3585 BOLT HEX 3 8 X 1 1 2 UNC ZINC 281001B NUT HEX ELASTIC 1 UNC ZINC 3SK3781 NUT HEX ELASTIC 5 8 UNC ZINC 3SK3591 NUT HEX ELASTIC 3 8 UNC ZINC 281015A FLATWASHER I 1 4 USS ZINC 281020C FLATWASHER 1 USS ZINC 280556 COTTER PIN 1 4 X 2 ZINC LIV MW225 3 REV DATE 2004 NGS 3 z z o E a 5 m gt a amp 5 5 o 5 2 z z 5 T 2 2 lt ia 5 m E 5 z gt 2 z amp 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 PH 319 236 7980 FX BRACKET ASS Y DETACH METRO 3 POINT ARM TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within BRACKET ASS Y DETACH N 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 201001243 BRACKET ASS Y DETACH METRO 3 POINT ARM PART
5. ZINC 2HW13L 0360 COTTER HAIR PIN 3 16 X 3 3 4 ZINC MW225 3 REV DATE 2004 30LLON LNOHLIM NOILLVOIJIO3dS 9 LNAWdINDA 39NVHO OL 448618 344 S3AH3S3H SSAIO ONIMIA NYYHDOUd LN3 IBAOHdMWI LN3 IHO T3A30 LONGOYd 9NIO9 NO YNO NIVLNIVIN OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVN LNAWdINOA ASSY Wav Y3ddN dial TINA X4 086L 9E7 6LE Hd 2262 987 6LE 20205 VMOI 3IVQSNVA3 VOY SNVA3 HLHON 21 ual File is Contained Within 201201071 idw r s Man This Ownei 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 201201071 FULL TRIP UPPER ARM ASS Y HYD PART Z DESCRIPTION OPTIONAL 211203028 INNER STAND OFF ARM WITH FAB BLOCK 211203035 UPPER OUTER ARM WELDMENT FULL TRIP 20017167 4 PIVOT BLOCK 281028C BOLT HEX I 1 4 X 5 1 2 NC HD GRADE 5 ZINC 3SK3807 BOLT 3 4 X 4 GRADE 8 ZINC 3SK3811 NUT HEX TOPLOCK 3 4 UNC ZINC 212401001 SPRING SUSPENSION 281070E FLATWASHER HARDENED 5 8 ZINC 3SK3785 NUT HEX TOPLOCK 5 8 UNC GRADE 8 ZINC 20P022 PIN 5 8 X 4 YZ 280518 PIN COTTER 3 16 X 1 1 2 ZINC 211203008 COLLAR SLIDING 280999D NUT HEX ELASTIC 1 1 4 UNC ZINC DDD DD 32 MW225 3 REV DATE 2004 30LLON LNOHLIM NOILLVOIJIO3dS 9 LNAWdINDA 39NVHO OL 448618 JHL S3AH3S3H SZAIO DNIAIA N
6. 19 323 4433 519 323 4608 Fax MW225 3 REV DATE 2004 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 TABLE OF CONTENTS DESCRIPTION PAGE No Warranty policy Ordering parts 2 Introduction Periodic maintenance inspection Daily inspection and lubrication Operating instructions Drawing of wing installation on truck Drawing of dual arm MTG kit Parts break down of wing installation on truck Parts break down of dual arm MTG kit Parts break down of DF patrol wing Drawing of DF patrol wing Drawing of mast assembly Parts break down of mast assembly Drawing of bracket assembly metro 3 point Parts break down of bracket asb y 3 point Drawing of full trip hinge Parts break down of full trip hinge Drawing of upper arm assembly Parts break down of upper arm assembly Drawing of lower arm assembly Parts break down of lower arm assembly Installation amp adjustment of hydraulic wing Installation amp adjustment of HD wing Safety instructions co co O Q MW225 3 REV DATE 2004 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 INTRODUCTION This instruction parts manual has operation and maintenance information for the Viking Cives insert equipment Type It has been prepared to familiarize you with the design features of the unit and to instruct you in its proper operation and maintenance Read this manual carefully before you ope
7. G R EAR VIEW FIG 1 ADJUSTING SHEAR PINS WING HOLES FOR ADJUSTING STANDOFF ARMS REAR MAST SLIDE 3 BLOCK STANDOFF ARMS TYPICAL WING SETUP ADAPTER A AND B MUST BE EQUAL FIG 2 October 29 2003 WING OPERATION SAFETY INSTRUCTIONS The Viking wing installed on this truck is equipped with full trip stand off arms and a full trip wing hinge The purpose of this equipment is to enable the wing to trip over and to absorb the force of impacting with solid objects which may be struck by the cutting edge If the wing is to be used in it s full trip mode remove the lock out pins indicated below in the full trip wing and the upper stand off arms FULL TRIP WING FULL TRIP UPPER HINGE ASSEMBLY STANDOFF ARM WARNING Operating of the full trip wing should be done with both lock out pins either installed or taken out If one lock out pin is installed and the other removed damage to the wing and possible injury to the operator will likely occur The lock out pins should be inserted when the wing is to be used for shelving high snowbanks to prevent the wing from laying over due to the weight of the snow This condition would overstress the springs and cause premature weakening or failure
8. G I 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 PH 319 236 7980 FX 225 DOUBLE FUNCTION PATROL WING DUAL ARM MTG KIT EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within 225 DUAL ARM PATROL WING I 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 DOUBLE FUNCTION WING ON TRUCK PART DESCRIPTION OPTIONAL 201412008 WING MOLDBOARD WELDMENT 8 EDGE 201412007 WING MOLDBOARD WELDMENT 9 EDGE 201401095 WING MOLDBOARD WELDMENT 10 EDGE 200701926 FRONT MAST ASSEMBLY AH200 2010011243 REAR SUPPORT WELDMENT 3 POINT 201001242 DETACH BRACKET WELDMENT METRO 3 POINT ARM 211201012 LOWER STAND OFF ARM 201201071 UPPER STAND OFF ARM FULL TRIP 280156AC 3 X14 7 8 DA CYLINDER 201401070 HINGE ASSEMBLY FULL TRIP DJ MN BR OO N ITEM NUMBER 1 WILL DEPEND ON WHAT SIZE YOU DESIRE DOUBLE FUNCTION PATROL WING DUAL ARM MTG KIT PART DESCRIPTION QTY OPTIONAL 200701926 FRONT MAST ASSEMBLY AH200 1 1 1 201401070 HINGE ASSMBLY FULL TRIP 201001242 DETACH BRACKET WELDMENT METRO 3 POINT ARM
9. YHDOUd LN3AIBAOHdWI LN3 IHO T3A30 LONQOHd 9NIO9 NO YNO NIVLNIVIN OL IVNOILdO 38 AVW SLN3NOdWOO 3NOS NMOHS SV ATLOVX3 38 LON AVN LNAWdINOA AT18W3SSV WHY HJMO 1 dls L TINA X4 0862 9 7 6LE Hd 2262 987 6LE 20205 VMOI 31VQSNVA3 VOY SNVA3 HLHON 21 This Owner s Manual File is Contained Within 211201012 idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 211201012 FULL TRIP LOWER ARM ASS Y PART DESCRIPTION QTY ALT PART 211203038 INNER STAND OFF ARM WITH FAB BLOCK HD 211203037 OTTER ARM LOWER WITH FAB BLOCK HD 2007167 4 PIVOT BLOCK 280410 SPRING COMPRESSION WING BRACE 20P022 PIN 0 625 DIA X 4 000 WELD T 3SK3807 BOLT HEX 3 4 X 4 UNC ZINC 3SK3811 NUT HEX ELASTIC 3 4 UNC ZINC 281023C BOLT HEX 1 1 4 X 6 UNC ZINC 20P012 PIN 1 250 DIA X 4 000 WELD T 280999D NUT HEX ELASTIC 1 1 4 UNC ZINC 200900086 N Re MW225 3 REV DATE 2004 ADAPTER STANDOFF ARM OUTER COLLAR SLIDING COLLAR INNER COLLAR STANDOFF ARM CYLINDER PNY A FIG 3 WING RAISED CYLINDER FULLY EXTENDED PIVOT BLOCK June 25 2003 revised 9 7 04 11 1 04 INSTALLATION AND ADJUSTMENT OF THE VIKING HYDRAULIC WING Step 1 Unit must be operational Complete the entire installation including hydraulic system and
10. controls Bolt pivot block adapters to standoff arms first Fig 1 attach the standoff arms to the rear slide mount the wing then connect the cylinder as shown in Fig 2 Step 2 Using an overhead crane or other safe lifting device raise the rear of the wing to its folded position Fig 3 raise the front of the wing just above the bottom of the front mast Check for clearance around mirror and exhaust shield Step 3 Extend the standoff arm cylinder to its maximum length Make a mark on outer arm around the outer end of the sliding collar Step 4 Lower the wing Front and Rear to the floor Retract the stand off arm cylinder completely Fig 2 Position the outer collar approx 1 2 way over the mark made in step 3 Tack outer collar on side away from sliding collar Raise wing check for clearance if more clearance is needed adjust outer collar Step 5 With the wing back on the floor and the outer collar correctly located weld 1 4 fillet around the outside toward wing edge of the outer collar Fig 2 move the inner collar so that there is 9 between the collars as shown and weld 1 4 fillet around both sides of the collar Fig 2 Step 6 Position sliding collar approx half way between inner and outer collars Make sure that the lugs on the sliding collar are pointing down Place 1 2 x 3 4 flat bar between lugs on sliding collar and weld to inner and outer collars This prevents the sliding collar from rotating and damaging th
11. e cylinder June 26 2003 INSTALLATION AND ADJUSTMENT OF THE VIKING HEAVY DUTY WING Viking heavy duty wings are furnished with a variety of attaching points to accommodate a wide range of applications Beginning at the front of the wing See Fig 1 two 2 holes are provided for attaching to the wing to the front hinge bolt The hole you select for your particular application should position the wing to provide a small overlap from the plow cutting edge to the wing cutting edge Care must be taken not to position the wing too far forward The wing should be able to operate through its entire range of motion without striking the plow even with the plow in the raised position NOTE This condition can sometimes occur if the plow set up is incorrect Excessive plow lift can reduce plow wing clearance even if wing set up is correct Check the plow set up before making any corrections to the wing At the rear of the wing are a series of holes for attaching the stand off arms wing braces The stand off arms must be attached to the rear mast slide or patrol wing rear support first The outer end of the arms are then attached to the 90 pivot block adapter and positioned in the hole at the rear of the wing which places the arms at a 90 angle to the wing See Fig 2 The stand off arms must be as square as possible to the wing to permit smooth operation of all wing functions HOLES FOR FRONT HINGE 45 CUTOUT FRONT OF WIN
12. nction they control To raise the plow or wing pull back on the appropriate control level to lower the plow or wing push the control level forward NOTE The in cab controls are proportional to the hydraulic valve therefore the further the control lever is moved the faster the plow or wing will raise or lower Before putting any equipment into use check for any worn damaged or loose components if necessary repair or replace Listen for any unusual sounds if necessary repair and or replace worn or damaged parts Before operating any equipment make sure to read and fully understand all caution and safety warnings Familiarize yourself and others with all caution warning labels and their locations Make sure all labels are complete and legible Replace any labels that have become unreadable and or missing Replacement labels can be purchased directly from Viking Cives or you re nearest authorized dealer MW225 3 REV DATE 2004 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 PH 319 236 7980 FX STANDARD 225 WING INSTALLATION ON TRUCK BODY jj ia Im sz firm EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within STANDARD METRO 225 WIN
13. or loose and or missing fasteners if required tighten and or replace Visually inspect all hydraulic connections and hoses for cracks and or leaks Check all cables chains and sheaves for excessive wear or damage Visually inspect plow and wing units Check cutting edges and wear shoes If cutting edge has excessive wear remove and rotate or if required replace CAUTION Do not allow cutting edge to wear down to mounting angle Any wear to the mounting angle may affect the operation and safety of the equipment Replacement is costly At the beginning of each shift visually inspect all caution and warning decals All decals should be complete and legible If decals are not legible clean them If cleaning the decals does not make them legible install new decals MW225 3 REV DATE 2004 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 OPERATING INSTRUCTIONS The operator should familiarize himself with all equipment prior to operation The cab controls are placed at a comfortable reach of the operator with an allowable amount of adjustment If necessary the controls can be adjusted for either driver or passenger use The in cab control levers are arranged from left to right as the operator sees the plows First lever Front Plow One way Reversible etc Second lever Front of Wing Third lever Rear of Wing Fourth lever Wing Brace Slider levers are clearly marked as to the equipment fu
14. rate or service your insert equipment Type Remember that you re working with heavy equipment that can injure you or someone else You can help lessen the chance of injury by following the procedures in this manual carefully DANGER If incorrectly used this equipment can cause severe injury Your chance of injury can be greatly reduced by following all caution warning decal notifications All decals must be kept clean and complete Replace any decals that are unreadable Decals may be purchased directly from Viking Cives or you re nearest authorized dealer All Operator Service people should review this manual carefully and become familiar with its contents If anyone else beside you operates or services this equipment make sure they read this manual and are instructed with to follow the safety procedures related to this equipment PERIODIC MAINTENANCE INSPECTION DAILY INSPECTION AND LUBRICATION Daily inspection along with periodic preventive maintenance will reduce the chance of any major repairs and down time during equipment use 1 Check the fluid level in the hydraulic oil reservoir If the sight indicates low oil level add the appropriate amount of the specified hydraulic fluid 2 Grease all required components plow harness sheave nipples pump drive shaft nipples Front and Rear tower sheave swivel blocks Wing extension arm nipples Front and Rear tower guide tracks front harness pivot points Check all components f
15. ue or profit or consequential damages or injuries This limited warranty shall not be extended altered or varied except by a written instrument signed by Viking Cives USA Viking Cives USA assumes no responsibility for engines electrical equipment or any other equipment and accessories not manufactured by Viking Cives USA beyond the warranty of the manufacturer of such equipment of accessories All warranty work done on Viking Cives USA equipment must have prior authorization from Viking Cives USA along with a Return Goods Authorization number All labor and parts issued by user for Viking Cives USA warranty without an authorization number and a signed authorization warranty form will be at the users own cost ORDERING PARTS Delays and errors can be eliminated when ordering instructions are followed correctly Place orders direct with Viking Cives nearest dealer State Company name address and postal zip code Give the exact model and serial number of the equipment unit stamped on the unit identification plate Furnish part number description and quantities required Print or type order clearly Give specific shipping instructions VIKING CIVES USA RR2 Box 36 1 2 Harrisville New York 13648 315 543 2321 315 543 2366 Fax VIKING CIVES USA Midwest Division 212 North Evans Road Evansdale Iowa 50707 319 236 7977 319 236 7980 Fax VIKING CIVES LTD 4 Box 1120 Mount Forest Ontario Canada NOG 2L0 5
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