High Power BLDC Controller User Guide HPC Series Brushless DC
Contents
1. 250A 500A 72V cooling eries HPC500H96400 200A 400A 96V HPC700H48840 420A 840A 48V HPC700H See HPC700H72700 350A 700A 72V eries HPC700H96560 280A 560A 96V e Product functions Controller temperature 70 90 C limit current output to prevent the controller from protection over heat and damage gt 90 C controller will self shutdown Motor temperature protection Programmable temperature limit If the motor temperature hit the limit controller will lower the output current to motor to prevent motor from over heat or damage motor parts It works only when motor temperature sensor is presented Regenerative Braking Energy Transforming kinetic energy of vehicle into electricity to charge feedback the battery when Brake is shorted to GND or Brake is 12V charging current and voltage are programmable via USB programmable interface Brake control Stop motor drive regenerative braking starts FWD REV control Control the motor rotation direction between forward and reverse Cruise control Button switch Depress the switch to start cruise speed mode Release the button to cancel cruise mode or cruise control function is cancelled whenever brake is ON or FWD REV switch changes Note If accelerator control speed is higher than cruise control speed accelerator control is in effect If accelerator control speed is lower than cruise control speed accelerator control is not in Page 11 2 Golden Motor Technology C2. ator Typical ange Accelerator signal value Initial value mv 100 5071200 Motor Controller 1KO Final value mv 4100 2000 4100 ccelerator ES Threshold mv 4500 450074900 Note External resistor 1K ohms to prevent GND disconnect automatically run of the Resistor Sensor Accelerator vehicle eo Page 11 9 oo oidor Connect with motor temperature sensor Motor temperature sensor Type KTY84 130 Range 40 300 C Connect with motor hall position sensors Controller Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Motor Motor Color Hall a sin Blue Hall b cos Green Hall c AGND Yellow 5V Red GND Black Connect with contractor contactor coil voltage 36Vdc 48Vdc 72Vdc Page 11 10 contactor coil voltage setup 24V or 36V 36 or 48V 48V Motor Controller Motor Controller High Power BLDC Controller User Guide Motor Temp sensor ET Y84 130 Matar e NW E Motor Sensor ae js HD bJ bh be ee bh c wa ca coto e When the Power On Self Test is normal about 600ms after the controller start line contractor When the controller temperature 30 C after the controller start Fan contractor e When the FWD REV is REV after the controller start Reverse contractor Connect with Brake or Brake Brake When the brake switch is closed the motor feedback energy to the battery accordance with setup voltage and current Brake When the brak
3. e switch is closed the motor feedback energy to the battery accordance with setup voltage and current or Brake When the brake signal changes the motor feedback energy to the battery accordance with setup current scaled changes Page 11 11 High Power BLDC Controller User Guide C ontractor Line ontractor Coil Fan Contactor C ail Reverse Contractor Coil Brake switch Motor Controller Motor Controller Brake signal Motor Controller
4. l GND GND FWD GND True GND True GND True 12V True RXD TXD CAN H CAN L Hall a SIN Hall b COS Hall c AGND 5V GND Motor TEMP 2o E Pre charge Ipeak 10A Ipeak 10A Ipeak 10A Ipeak 1A Button switch O 15V Input Ipeak 1A Silicon temperature sensors KTY84 130 leote High Power BLDC Controller User Guide HPC300H series Motor Controller Dimensions weight 2 2kg Page 11 6 colds tor High Power BLDC Controller User Guide HPC500H series Motor Controller Dimensions weight 2 9kg h P Pa _ 4 leote High Power BLDC Controller User Guide HPC700H series Motor Controller Dimensions weight 5 7kg HM oo MdS to High Power BLDC Controller User Guide Connect with accelerator Accelerator output value can be with linear output or index output use USB programmer software setup 1 Connect with Hall Sensor Accelerator Typical range value Initial value mv 800 65071200 Final value mv 4500 2000 4500 Accelerator Threshold mv 4900 4600 5000 Hall Sensor Accelerator 2 Connect with 3 wire Resistor Sensor Accelerator Typical range value Initial value mv 100 5071200 Accelerator 1EO Final value mv 4100 2000 4100 Threshold mv 4500 450074900 Resistor Accelerat Note External resistor 1K ohms to prevent m 3 wire TM GND disconnect automatically run of the vehicle 3 Connect with 2 wire Resistor Sensor Acceler
5. loeo High Power BLDC Controller User Guide HPC Series Brushless DC Motor Controller User Guide Golden Motor HPC series motor controllers are specially designed for high power high reliability brushless DC motor drive for electric vehicles boats and industrial applications The controller is using the cutting edge technologies to deliver smooth and robust control experiences The controllers are manufactured with high quality components and materials for high end users The casing is completely sealed to meet IP66 protection The optional programming kit using PC USB port is available for expert users to setup control parameters for their special applications Key Features Suitable for brushless DC motors Low noise little torque fluctuation Maximum efficient 29896 high reliability IP66 Protection 23 pin waterproof Connector Regenerative Braking Slope holding control Cruise speed control Over heat protection for both motor and controller Programmable via USB of PC Laptops Programmable motor temperature limit DSP control Support CAN port optional Dual controller synchronous drive 0X 0 0X X X X X X x FF Page 11 1 Golden Motor Technology Co Ltd www goldenmotor com ee deto High Power BLDC Controller User Guide e Product Specifications HPC300H48360 180A 360A HPC300H cT HPC300H72300 150A 300A 72V erie HPC300H96240 120A 240A 96V HPC500H48600 300A 600A 48V External HPC500H l HPC500H72500
6. o Ltd www goldenmotor com ood High Power BLDC Controller User Guide effect Slope holding control Optional When parking or start on slope the vehicle does not slip e Alarm status output by USB or CAN High Voltage Shutdown Check and reset parameter Voltage High Shutdown value setting then restart controller Low Voltage Shutdown Check and reset Voltage Low Shutdown PA value setting or charge battery pack Voltage low limited speed to 50 Check and reset lt Voltage Low1 gt value e setting or charge battery pack Voltage low limited speed to 15 Check and reset lt Voltage Low2 gt value setting or charge battery pack Cooling controller or check heat sink then restart controller Controller limits current output at high Cooling controller or check heat sink mese e meet Controller limits current output at high Check and adjust motor off C value or Motor Hall Error Check hall sensor wire of motor and a Phase Current Over Shutdown Check phase wire of motor Check coil wire of motor Check controller output current Stall of Motor Shutdown Reset phase current value Check position sensor of motor Motor shaft is braked Accelerator Output Voltage High Shutdown PIN7 Check accelerator GND PINS8 wire connector or accelerator Page 11 3 colds tor High Power BLDC Controller User Guide Wiring diagram HPC H Series Motor Controller Wiring D F uze ON OFF JA Switch r F Contacto
7. r Line Contactor C ail Fan Contactor C oil a le le a Saleh ee A G RES RR EE EE ETE eA DE Revere Contactor C oil 5 Accelerator signal GHD FW D R EV Switch Brake Switch Cruise Switch LI Hybrid Switch aU Brake USB Programmer wires Ei ra m m ra ANE CAM BT Page 11 4 lagram 7a Pre charge l l circuit i dator Controller POWER Fuse B 1004004 Th RJ RJ RJ E ea x Line contractor Blue Matar laster Switch m Teen Yellow Motor Temp KTYSa 130 High Power BLDC Controller User Guide 23 PIN Connector Pin Numbering Power input Contractor Line contactor control Fan contactor control 2 Reserve contactor control 3 PWR Accelerator Sensor GND FWD REV Brake Cruise control Hybrid control Brake RXD TXD CAN H CAN L Motor sensor Motor sensor Motor sensor PWR GND Motor TEMP Page 11 5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 S E PWR CON CON1 CON2 CON3 5V PWR ACC GND FWD REV BAK Cruise control Hybrid control BAK RXD TXD CAN H CANL Ha SIN Hb COS Hc AGND 5V PWR GND Motor temperature ie EXP D MS qu d d Batteries Voltage Batteries Voltage 24 48V winding of line contactor 24 48V winding of contactor 24 48V winding of contactor 5V Accelerator signa
Download Pdf Manuals
Related Search