Owners Manual, Operating Instructions Manual, and - Lift-Rite
Contents
1. Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 MAINTENANCE LUBRICATION All pivot points are equipped with permanently lubricated bushings and bearings To increase bearing life it is recommended that a few drops of light machine oil be applied at each pivot point every 6 months The thrust plate is equipped with three grease fittings Apply grease under normal conditions every 6 months PUSH BAR LINKAGE ADJUSTMENT If the forks do not rise evenly at the tips or the roller levers begin to drag on the floor the following adjustment is necessary LCR55 MODEL Turn the hand pallet truck over so that the underside of the forks are accessible Remove one split pin PN 20269B with 3 16 in punch Remove pin PN 20227 from bracket Adjust eyebolts PN 20226 Turn counterclockwise to raise fork tips and clockwise to lower fork tips Replace pin PN 20227 through eyebolt and replace split pin PN 20269B e When adjusted properly the forks should be 3 in low height from ground level in the lowered position LCS MODEL Turn the hand pallet truck over so that the underside of the forks are accessible Remove one split pin PL 20269 with 3 16 in punch Remove pin PL 20227 from bracket Adjust eyebolts PL 20226 Turn counterclockwise to raise fork tips and clockwise to lower fork tips Replace p2. RING 1 24213 31 WASHER 1 219201 32 SPRING 1 39106 33 VALVE CONE 1 223935 34 SCREW OVERLOAD 1 221232 35 O RING OVERLOAD 1 22032 36 SPRING OVERLOAD 1 221227 37 GUIDE PIN OVERLOAD 1 221231 38 BALL OVERLOAD 1 22055 39 BALL 1 20065 40 WASHER 1 215288 41 O RING 1 22032 42 VALVE BODY 1 7500112 43 SPRING 1 47071 45 U RING 1 7500100 46 PISTON 1 7500116 47 LOWERING VALVE COMPLETE 1 7518604 48 BALL BEARING 1 213056 49 LOCKING PIN 1 220312 50 LOCKING PIN 2 20001 51 THRUST PLATE 1 215092 52 LOCKING PIN 1 21737 53 GREASE NIPPLE 1 27662 54 LOCKING RING 2 20019 55 SPACER 2 161637 REQUIRED WITH 200965BT ONLY 56 AXLE 1 220310 57 BEARING 4 22226 58 WHEEL COMPLETE NYLON 2 251189 POLY 2 160422BT POLY STEEL 2 200965BT STEEL 2 160433 60 HYDRAULIC UNIT 1 220069 REBUILD KIT 1 243772 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 MODEL LCR55 CHASSIS DIAGRAM UF RITE ITEM DESCRIPTION QTY PART NO 1 CHASSIS 1 PN 30200 SPECIFY LENGTH AND WIDTH 2 TORSION BAR 1 20 5 IN WIDE TRUCK PN 30201 27 IN WIDE TRUCK PN 30202 3 BUSHING 1 PN 20203A 4 BULKHEAD PIN 2 PN 20204 5 SPLIT PIN 2 PN 20269A 6 EYE BOLT PIN 2 PN 20227 7 SPLIT PIN 2 PN 20269B 8 THRUST PLA
3. LY 2 PL 20215 48 LOCK NUT 2 PL 10218 8 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 RECYCLING YOUR OLD LIFT RITE PARTS Chassis Roller suspension Bushings Grease fittings Rollers Hydraulic body Thrust plate Handle Wheel Bushings Hydraulic oil Assembly parts Steel Steel and cast iron Brass Steel Nylon polyurethane steel Cast iron Cast iron Steel Nylon polyurethane steel Brass Disposal in accordance with local regulations Steel brass nylon Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 HAND PALLET TRUCK WARRANTY The Lift Rite Titan Series Hand Pallet Trucks Models LCR55 and LCS55 versions are warranted against defects in materials and workmanship for a period of two 2 years for the hydraulic pump one 1 year for the truck chassis and six 6 months for wearable components All periods begin from date of installation Wearable Components include but are not l
4. Owners Manual Operating Instructions Manual and Replacement Parts Manual Lift Rite Titan Series Hand Pallet Trucks Models LCR55 and LCS55 Versions Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 This publication 1130442A applies to the Lift Rite Titan Series Hand Pallet Trucks Models LCR55 and LCS55 versions and to all subsequent releases of this product until otherwise indicated in new editions Changes occur periodically to the information in this publication To order additional copies of this manual part number 1130442A contact your local authorized Lift Rite Sales and Service Center If you need assistance with your lift truck contact your local authorized Lift Rite Sales and Service Center To locate your Sales and Service Center go to www liftrite com 2012 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 TABLE OF CONTENTS DELIVERY INSPECTION OPERATING INSTRUCTIONS SAFETY PROCEDURES DAILY INSPECTION MAINTENANCE TROUBLE
5. SHOOTING PARTS Hydraulic Assembly LCR55 Chassis LCS55 Chassis Recycling Old Parts WARRANTY A 0 0 O8 OQ QININ N D Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 EeE SAFETY SHOES Always wear safety shoes when working with hand pallet trucks PROTECTIVE GLASSES When assembling or dismantling a hand pallet truck protective glasses must be worn to avoid personal injury OPERATOR S RESPONSIBILITY While operating a hand pallet truck always wear safety equipment and operate in a responsible manner to ensure a safe work area DELIVERY INSPECTION Visually inspect hand pallet truck frame components and hydraulic unit for damage during shipment by carrier If damage is evident notify delivering carrier immediately and file necessary claims Test the hand pallet truck pump for proper operation If the hydraulic pump does not respond to movement of the handle an air lock may have developed during shipping To remedy this go to the user friendly TROUBLESHOOTING guide in this manual OPERATING INSTRUCTIONS Read and understand prior to using this product To ra
6. TE PIN 2 166701 W GREASE FITTING 9 BUSHING 2 1 30206 10 GREASE FITTING 2 27662 EYE BOLT 2 PN 20226 12 JAM NUT 2 PN 10224AF 13 BUSHING 2 PN 20226A 14 PUSH BAR 36 IN LONG FORK 2 PN 20224X36 42 IN LONG FORK 2 PN 20224X42 48 IN LONG FORK 2 PN 20224X48 15 EXIT ROLLER 2 PN 20220 16 BUSHING 4 PL 20206 17 BUSHING 4 PN 20203 18 LEVER ARM ASSEMBLY W BUSHINGS 2 PN 20212 19 SPLIT PIN 4 PN 20269 20 FORK PIN 2 PN 20219 21 LOAD ROLLER NYLON W BEARINGS 2 PL 20210BN B POLY W BEARINGS 2 1 20210 STEEL W BEARINGS 2 PL 20210S BRG 22 LOAD ROLLER BEARING 4 PL20214 23 AXLE ASSEMBLY 2 PL 20215 24 LOCK NUT 2 1 10218 ITEM DESCRIPTION QTY PART NO 25 CHASSIS 1 1 30200 SPECIFY LENGTH amp WIDTH 26 TORSION BAR 1 CONSULT SPECIFY TRUCK WIDTH FACTORY 27 BUSHING 2 PL 20203A 28 GREASE FITTING 2 27662 29 THRUST PLATE PIN 2 166701 W GREASE FITTING 30 BUSHING 2 PL 30206 31 BULKHEAD PIN 2 PL 20204 32 SPLIT PIN 6 PL 20269 33 EYE BOLT PIN 2 PL 20227 35 EYE BOLT 2 PL 20226 36 JAM NUT 2 PL 10224AF 37 BUSHING 2 PL 20226A 38 PUSH BAR 36 IN LONG FORK 2 PL 20224X36 60 IN LONG FORK 2 1124207 002 72 IN LONG FORK 2 1124207 003 96 IN LONG FORK 2 1124210 002 39 BUSHING 4 PL 20206 41 EXIT ROLLER 2 PL 20220 42 FORK PIN 2 PL 20219 43 BUSHING 4 PL 20203 44 LEVER ARM W BUSHINGS 2 PL 20212 45 LOAD ROLLER NYLON W BEARINGS 2 PL 20210BN B POLY W BEARINGS 2 PL 20210P B STEEL W BEARINGS 2 PL 20210S BRG 46 LOAD ROLLER BEARING 2 PL 20214 47 AXLE ASSEMB
7. any modification is made to the Lift Rite equipment or if additional components or devices are added to the Lift Rite equipment without prior approval having been granted in writing by Lift Rite THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED IMPLIED OR STATUTORY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE In no event shall Lift Rite be liable for incidental special or consequential damages 10 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 P Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012
8. by the chart in step 4 Reinstall screw 221586 but do not tighten Leave a 1 32 in gap Pull up on the release lever PL 40274BDM and collapse the lift piston until oil starts to ooze from the screw the pump can force out the wiper seal 20066 care when adding oil not to CAUTION It is extremely important that step 5 is performed Otherwise air in A introduce impurities into the hydraulic system 6 Tighten the screw 221586 fully and return the truck upright Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 TROUBLESHOOTING CONDITION POSSIBLE CAUSE ACTION Pump does not lift load An air lock in the hydraulic system Pull up on fingertip control and hold while pumping the handle 8 to 10 times to bleed air from the system Lifting neutral and lowering do not function properly Chain anchor out of adjustment Turn nut 21094 on chain anchor clockwise until pumping action while in neutral does not raise forks Forks raise and sink with pump action Dirt or foreign particle caught in cone valve seat Pull up on fingertip control and hold while pumping the handle 8 to 10 times to purge the valve system Pump does
9. ear view Only handle loads on flat level surfaces Do not use a loaded truck on inclines or declines Never carry passengers Never put your feet hands or any other body part under the frame assembly Always yield right of way to pedestrians Do not allow your hand pallet truck to drop from one level to another Even a drop of 1 in 25 mm more than doubles the effective load momentarily and results in a loading that can bend or break components e Move loads only with the hand pallet truck in its lowest position e Always make sure that the load is stable before moving to eliminate the opportunity for load shift e Use extreme care when rounding corners Too fast a speed could cause a hand pallet lift truck to tip If loaded the load could shift and fall e When not in use fully lower the forks DAILY INSPECTION At the start of your shift check the items listed below Report any malfunctions or unsafe conditions to your supervisor Do not use this product until it is repaired CHECK Hydraulic Chassis Lifting POINTS Steering System Wheels Handle Lowering Labels ACTION Check full Check for Check for wear Check for Check for Check for rotation excessive oil damage and damage and function readability on exterior remove debris remove debris and check for function Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603
10. imited to Wheels Rollers and Bearings Oilite Bearings and Bushings Components found to be defective by an authorized Lift Rite Sales and Service Center during the warranty period will be replaced or repaired as indicated above Replacement components installed during the defined period set forth above are warranted for the balance of the applicable truck warranty period or 90 days whichever is longer Additionally freight charges for parts involved in the replacement or repair of a defective component will be paid by Lift Rite provided that the replacement or repair is made by an authorized Lift Rite Sales and Service Center Labor or miscellaneous costs involved in the replacement of any components determined to be defective are not covered Local taxes if any are excluded This warranty is void in the event of defects or damage caused by misuse abuse or accident Any truck used under adverse conditions such as fish meat or poultry processing plants tanneries freezer applications or any other application where the unit is operating in water or subjected to fluid or chemicals is NOT covered under any warranty This warranty does not cover oil leaks adjustments or loose hardware Lift Rite reserves the right to make changes and improvements in design without making changes to previously manufactured vehicles Notwithstanding any other language contained herein this warranty is expressly voided without any further notice if
11. in PL 20227 through eyebolt and replace split pin PL 20269 When adjusted properly the forks should be 3 in LCS low height from ground level in the lowered position 4 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 MAINTENANCE CONT HYDRAULIC SYSTEM Your hydraulic system is maintenance free Do not add hydraulic oil unless there is or has been a leak Use Premium HVI hydraulic oil or equal Other oils fluids or solvents may damage your hydraulic system If you suspect additional oil is required follow these steps 1 Check for and fix any possible oil leaks 2 Lower the truck and load with 600 Ibs approximate 3 Pump the truck to its maximum lift height 4 Measure the vertical height of the exposed piston 215030 and refer to the chart below Distance inches 5 1 8 in 4 3 4 in 4 3 8 in 4in 3 1 2 in 3 1 8 in 2 3 4 in 2 3 8 in Oil to add Fl Oz 0 2 7 3 0 3 4 3 7 4 0 4 4 4 7 ADDING OIL IF REQUIRED Place and secure the truck on its right side release valve facing the floor Pull up on the release lever PL 40274BDM and extend the lift piston fully Remove screw 221586 and add the amount of oil determined
12. ise the load push down on NOTE gt the fingertip control Pump the The neutral position disengages NIS handle to raise the load from the the pump from the lifting floor mechanism This frees the handle m which makes pulling loads easier gt lower the load pull up on the In addition the pump is not fingertip control subject to shock pressures while the truck is in motion D For free handle movement place p the fingertip control in the neutral position 2 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 SAFETY PROCEDURES Read and understand prior to using this product e Read and obey all labels on this product If you have any questions about these ask your supervisor Do not operate this hand pallet truck unless you are authorized and trained to do so Never overload your hand pallet truck Stay within its rated capacity Do not operate this truck if damaged or not in proper working order Distribute the load evenly on the forks Do not concentrate loads at one point or load one fork more than the other When the load impairs visibility the hand pallet lift truck should be pulled and not pushed Always look where you are operating Keep a cl
13. not lift load to complete raised height Forks are not lowering completely Pump is low on oil Push jam nut loose Push bars require adjustment Check for and fix any leaks Then add oil as instructed in the MAINTENANCE section Refer to Push Bar Linkage Adjustment in the MAINTENANCE section 6 Lift Rite 5975 Falbourne Street Mississauga Ontario LbR3L8 Tel Toll Free from USA 1 800 558 6012 Tel 1 905 456 2603 Canada and International Fax 1 905 456 1383 Owners Manual Operating Instructions and Replacement Parts Manual Publications Number 1130442A 2012 Dated 29 Jun 2012 COMPLETE HYDRAULIC ASSEMBLY PL 30277 UF RITE ITEM DESCRIPTION QTY PART NO 1 COMPLETE HANDLE ITEMS 2 10 1 PL 40276M 2 SPLIT PIN 1 20105 3 CONTROL LEVER 1 PL 40274BDM 4 CONTROL LEVER SLEEVE 1 54140BT 5 CONTROL LEVER SPRING 1 218182 6 CHROME BALL 2 20065 7 CONTROL ROD ASSEMBLY 1 215775 8 SPLIT PIN 1 20461 9 AXLE 1 47930 10 ROLLER W BUSHING 1 202755 1 7500086 12 ADJUSTING NUT 1 21094 13 LOCKING PIN 1 220312 14 LOWERING ARM 1 215128 15 COVER 2 156623BT 16 LOCKING RING 1 20043 17 SLEEVE 1 215803 18 WASHER 1 215282 19 SPRING 1 215156 20 PISTON 1 215030 21 PISTON 1 215286 22 SEALING RING 1 21060 23 LOCKING RING 1 20642 24 SEALING 1 20066 25 SEALING 1 215866 26 SEALING 1 215867 27 LOCKING PIN 1 20014 28 BUSHING 2 215913 29 SCREW 1 221586 30 O
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