OPERATING INSTRUCTIONS
Contents
1. 9904 0214 4 25B 4 4 20 x 4 1 2 Hex Head Bolt 9904 1004 4 VE 25C 1 4 20 x 3 4 Hex Head BO n nonoo 9904 1001 6 25D 5 16 18 x 2 1 4 Hex Head Bolt 9904 1107 2 27A gt 73 8 16 Spinlock 1 9904 6200 4 278 5 16 18 Spinlock 9904 6100 7 4 27C VA 20ACOM NUE tia Aktie waned 9958 0037 4 Disc Washers aan erica a ern 9965 0040 2 288 1 2 Hub Spacer 9954 0020 1 286 5 16 Flat Washer not Shown 9954 0006 2 29 1 8 x 1 Roll Pin not shown 9958 0085 2 34 1 2 Hub Assy w 3 8 FNPT specify model PW 2 9901 0610 1 41 1 2 90 Degree x Swivel Joint 9927 8551 1 55 Hand Crank Complete includes hardware 9914 0021 1 70A PW 2 Roller Assembly 9939 0081 1 70B Roller Mounting Bracket 7 00770 2 9941 0211 22. 175 212 13 289 000 1 98 140 175 No 1 or No 2 Fuel Oil Standard Standard Standard Standard Shut Off Gun 4500 PSI 48 Lance 50 Ft 250 F Rating Standard Standard Standard 80 Interpump SAE 20W or 30W 50x35x57 440 Note water temperature varies with the volume and pressure settings and the water inlet temperature MAJOR COMPONENTS Cap HW24559 Down Stream Injector Skin HW24558 Frame HW24570B Unloader UVP280 Blow Off Valve HWRV500B1 Pump WW965BCRS 13 Wheel HW40554A Axle Cap HW40558 Pressure Switch PSW1 Toggle Switch HWELV1DAB6011RZ Thermostat HWTR86 Engine 13 HP Honda Nota 10 Ignition Transformer HW51499U Fuel Solenoid HW7304 Motor HW21557 Fuel Pump HW2460U JB301 Beckett Burner ADC 12 Volts Wix Fuel Oil filter HW33001 Hose 504000 Plug Socket HW22209FP HW22208FP Hose 50 Ft Gun G250VA Socket QC7214 Wand L1200SS TR Gun amp Wand 11 TROUBLE SHOOTING TROUBLE POSSIBLE CAUSE REMEDY Low Pressure Leaks in water system Insufficient water supply Outlet orifice worn or wrong size Gun control unloader valve bypass leak Dirty or worn check valves in pump Cylinder cups leaking and or worn cylinder sleeves Tighten all fittings Fill tank or increase line size to machine Replace with correct orifice CAUTION Do not use smaller than reco
3. ENDURA MODEL KEH3500GF Operator s Manual Hot Water Pressure Washer TABLE OF CONTENTS Important Safety Instrueli ns tna Pai as 2 Pre operating Sc een 3 Operating TAS 4 tennis 5 Safety Components teal ds 6 WINGS 10 0 BEEN AN 7 Specifications 8 Major Components amp CONTO Sua ee 9 Oil Burner Components Hose Gun amp Wand 10 ee qas 11 Electrical Wiring PEAS 13 Pump COMPONGEMIS a cl od einen 14 COMPONENTS 15 en ee re NR 16 10 11 12 13 IMPORTANT SAFETY INSTRUCTIONS Read all safety and operating instructions before using the unit Read warnings on additive containers Ventilate work area when using toxic or pungent additives to reduce your exposure to toxic fumes Use proctective wear especially for the eyes and skin Be careful of slippery floors Some additives make a normally safe area extremely slippery and dangerous Keep children away from the machine and wash area Do not change nozzle size Each machine is designed to operate with a specific size nozzle An incorrect nozzle could cause
4. 1690 00 96 6938 00 99 1912 00 44 2118 01 90 4097 00 91 8328 00 90 1614 00 44 0100 22 98 2103 00 44 0501 66 44 0300 22 90 3920 00 44 1600 22 99 1837 00 90 3585 00 98 2041 00 97 7340 00 96 6967 00 44 0402 66 WW We amp Ps gt a UVP280ES Unloader Valve with easy start valve Eag e Y r Im Cama on EJ 20 mr Ge A Pos PN Description Qty Ki Pos Description Qty K1 1 60 0063 31 Easy starter plug Pulsar 280 1 13 10 3175 08P O ring 2 62x10 77 mm Ni 85 11 2 10 3068 01 O ring 1 78x17 17 mm Ni 85 2 14 60 0061 23P Valve piston Sst 1 3 14 7461 00P Ball 13 32 Sst 1 15 10 3170 08P O ring 2 62x7 6 mm 85 11 4 60 0259 20P Seat 8mm O ring 1 78mm NBR85 1 e 16 10 4020 00 Back up ring 8x12 6x1 2 mm 11 5 60 0025 31P Grub screw brass 3 8M Npt 1 17 60 0064 31P Piston holder brass 1 6 60 0075 35P Housing Pulsar280 3 8 Npt FFF brass 1 18 15 1021 00P Roll pin 3x14 mm Sst 1 7 10 3213 08P O ring 3x6 mm Ni 90 11 19 60 0033 61P Spring 5 7 26 53 mm blue 1 8 60 0052 31P Shutter pin brass 1 20 11 4573 31P Hex nut M8 b
5. HWELG0891202 HOUR METER OPTIONAL THERMOSTAT PANEL OPEN 1 HWICOJBL6 Honda Part 31620 ZG3 003 L TO ELECTRODES lm SOLENOID ENGINE NO PRESS SW HORED BLUE WIRING WILL NOT WORK WITH A FLOW SWITCH RED 2 BATTERY ev RNER 2 VE GOES TO THE STARTER SOLENO D gt VDE BURNE TURNER VE GOES A GROUND BOLT ON THE ENGINE BORY wares FUEL hen SOLENDID isa eae 4 DRN P Joord Controller RELAY SHUTDOWN FOR BURNER CIRCUIT YEL s CA EL WHT SERIES Positions Included I 81 105 1471 73 147 294 204 96 147 73 N pcs i Nm T 201 100 101 sol 200 40 sol 11 20 1 441208 99 3175 00 96 7014 00 90 3841 00 36 2003 66 36 2001 76 94 7376 00 36 2025 51 90 3847 00 98 2225 00 36 7115 01 50 2000 74 96 7016 00 99 3037 00 90 3612 00 44 0803 70 44 2162 70 90 5076 00 90 2602 00 44 1002 51 98 2100 00 98 2176 00 26 7380 00 Washe x Q ww gt AN 96 7514 00 98 1967 00 90 2603 00 90 0635 00 44 0209 65 44 0212 65 44 0221 65 91 8568 00 90 4097 00 99 2755 00 99 3345 00 96 7020 00 96 7104 00 10 0518 22 90
6. excessive pressure resulting in pump damage and possible personal injury Refer to parts list for correct nozzle size Do not point the nozzle where damage or injury could result Eg eyes skin people animals The water discharge from this unit is under extremely high pressure Do not point the nozzle toward an electrical outlet as you risk severe shock and personal injury Use only recommended No 1 or No 2 fuel oil in this unit Do not use gasoline crankcase drainings or oil containing gasoline or solvents Never run the unit in an enclosed area Exhaust fumes are poisonous Ensure all areas are properly vented in accordance with local regulating and or CSA standard B139 Whenever you stop spraying always engage the safety latch on the trigger gun Whenever changing nozzles always turn the engine off and always relieve the pressure by triggering the gun Always engage the safety latch on the trigger gun Always change the nozzle with the gun and wand pointed away from you and never pointed at any person or animal WARNING RISK OF IN ECTION OR SEVERE IN URY KEEP CLEAR OF NOZZLE DO NOT DIRECT DISCHARGE STREAM AT PERSONS THS EQUIPMENT IS TO BE USED ONLY BY TRAINED OPERATORS 2 PRE OPERATING INSTRUCTIONS When unpacking the unit if you find damage due to shipping contact your dealer INCOMING WATER SUPPLY Connect a garden hose to the water inlet of the unit The water supply must be able to deliver 8 gallons per minute
7. over the vent plug Loosen the plug and catch the fuel in an empty container Tighten the plug when all the air appears to be eliminated If the burner stops during bleeding wait three to five minutes for the control Safety Switch to cool then reset it manually If the burner stops after flame is established additional venting is probably required Repeat the bleeding procedure CAUTION Do not attempt to start the burner when excess fuel has accumulated or when the furnace or boiler is full of vapor or when the combustion chamber is hot ADJUSTING THE BURNER NOTE The settings below have already been completed for this unit so the following instructions for adjusting apply only if a new burner or coil is installed 1 Allow sufficient air to obtain a clean looking flame by loosening the lock screws and moving the air shutter and if necessary the bulk air band Draft Control Adjustments The unit is set up in the factory to burn cleanly into atmospheric conditions Therefore if a chimney is fitted to the machine an O draft would be the optimum condition Final Air Adjustments Allow at least ten minutes for warm up and longer if the unit is new in order to burn off the oil deposits on the heat exchanger and other surfaces Check and adjust all controls See Manufacturer s Instructions sheets Test the primary control Safety Switch to insure a safety shutdown will occur in the event of equipment malfunct
8. at a minimum pressure of 5 psi See Specifications and Features sheet in this manual OUTGOING HIGH PRESSURE WATER To the water outlet fitting connect the high pressure hose trigger gun extension and nozzle PUMP OIL Before operating the pump check to see that the oil is level with the dot on the sight gauge which is located at the rear of the pump The oil level can also be checked using the dipstick which is attached to the oil filler cap Ensure that the vent hole in the cap dipstick is clear of dirt When oil is required use 20 or 30 non detergent heavy duty oil BURNER FUEL FILL THE BURNER FUEL TANK WITH NO 1 OR NO 2 FUEL OIL BATTERY CAUTION BATTERY MUST BE INSTALLED BEFORE STARTING THE ENGINE THE ENGINE WILL START WITHOUT THE BATTERY INSTALLED BUT DAMAGE WILL OCCUR OPERATING INSTRUCTIONS STARTING THE PRESSURE WASHER 1 Make sure that the burner switch is OFF and that all other switches are in the OFF position 2 Connect water supply to the Washer 3 Pick up spray gun and hold it firmly and pull on the gun trigger to evacuate all air in the system Release gun trigger Never run Washer without water turned on STARTING THE ENGINE 1 Hold securely and open the Trigger Gun to reduce the load on the engine 2 Turn the Engine Switch on 3 Start Engine 4 Advance the throttle to bring the engine to full speed Caution The force of the water leaving the nozzle causes a kick back or recoil at th
9. e trigger gun BURNER START UP Turn Burner Switch to ON SEE PAGE 5 FOR DETAILED BURNER START UP INSTRUCTIONS WARNING RE BURNER FUEL DO NOT USE GASOLINE CRANKCASE OIL ANY OIL CONTAINING GASOLINE OR ANY OTHER VOLATILE SUBSTANCE CAUTION DO NOT RUN THE FUEL PUMP DRY ALWAYS CHECK THE FUEL LEVEL IN THE TANK BEFORE RUNNING THE WASHER CHANGING PRESSURE The variable Unloader Valve is already set to full pressure Do not adjust the Unloader past the maximum pressure as this will not increase the performance and the excessive shutoff pressure will damage the Washer CLEANING CHEMICALS For chemical application insert soap nozzle at the end of the lance To change concentration adjust metering valve toward open or close Use only chemicals with a PH between 7 0 and 10 0 STOPPING THE WASHER Ensure Chemical Valve is OFF then shut off Burner Switch Pump cold water through the Washer for two minutes Retard the throttle until the engine to idling Shut off Engine Switch and turn on Trigger Gun to release pressure in the line BURNER START UP INSTRUCTIONS In the event that the burner has been replaced Set the Thermostat substantially above water temperature of the incoming water supply In temperate regions this is around 50 degrees Fahrenheit Turn on the burner switch As soon as the burner motor starts rotating bleed prime the fuel pump To do this attach the clear plastic hose
10. ef id 10 Battery Base HWEP24587 11 ___5 7 Hw2450R 141 2 HWEP24588L 6 Battery Hold Down Bracket 24507 __15 13 7 HW40554A __ IHWEP24571 Fuel Filter HW33001 911 4 Threaded Rod HWEP20575 18 Burner Assembly refer to page 7 JB101 H4035DGF Cold Water System IN Re Description Ref H 4 13 hp Engine w 18 amp GX390KONR6 12 EasyStartUnloader Valve UVP280ES 2 Thermal Pump Protector 600630709 13 3 8 nptm to 1 4 bsptm elbow FIS3749 6C 3 348 to 1 4 Steel Elbow 16 1015 8 14 Junction Hose 4000 psi Plunger Pump WW965BC 15 Pressure Switch 5 3 8 Bart to 1 2 npim 258 16 50 PressureWasherHse HW504000__ __6 Bypass hose 250 psi rated 18 Garden hose adapter 19 Quick Connect Plug 3 8 lintet Screen and washer 38000035 20 G250vA 11 38 barb to 3 8 nptmelbow F1139 80 22 Quick Connect Socket1 4nptf 967214 i 4 Wiring Digram ALTERNATE RELAY HWELGGCe2O Fuse HWEL345603 Fuse Holder HWVIDABEDI IRZ BLK 10 BLK 16 RN ENGINE STARTER BLK 10 BURNER sw 187 RELAY i i ENGINE
11. ficient Fuel nozzle interior loose Use No 1 or No 2 Fuel oil Air adjustment or burner Remove soot from coils Replace nozzle Water temperature too low Thermostat adjustment Coils liming up Improper combustion 13 Adjust the thermostat to desired temperature Descale Readjust burner Ss ee ee eee ee ee eee mm ee eo ee av av ee av 33134935 1H9N 1018 1d HOLIMS 8 LVLSOWY3HL SL HOLIMS SYNSS3ud Sd CIONTIOS 110 YINYHNE NE SHDA aud AG NMA nn JO00SEH3N 14 15 Dynahlast Illustrated Parts Manual PMH4035DGF 030606 H4035DGF Coil Assembly 8 Description Numbi Descriptio art Number i Thermostat fHwrres FIS37496C 4 Bushing 3 8nptf to 1 2nptm FIS 1010DC 14linsulationKt IHwa0194 S Quick connect Socket 7218 15 6 ChemicalIniector 16 24575 7 Elbow3 8nptm to 3 8 FIS 1015 C 17linsutationretainerRing 8lPipe Nipple 1 2 nptmx3 113 03 18 1424559 elPressure Relief Valve SS JHWRV500B1 19 ChemicalFiter Su ___1 1 2 ___ int ein E ie H4035DGF Frame Assembly Number _ R
12. ion SAFETY COMPONENTS UNLOADER VALVE The Unloader Valve allows all of the water delivered by the pump to return to the pump suction side If the trigger gun is closed or OFF the Unloader Valve goes into the bypass mode and the pump runs without pressure HOWEVER THE PUMP MAY BE SEVERELY DAMAGED DUE TO EXCESSIVE OVERHEATING IF LEFT RUNNING IN THE BYPASS MODE OR GUN OFF SITUATION FOR MORE THAN 6 MINUTES SAFETY RELIEF VALVE The Relief Valve prevents the machine from being subjected to abnormally high pressures If this situation occurs the valve will blow off relieving the pressure in the coil This valve may also operate if the unloader is adjusted too high PRESSURE SWITCH The Pressure Switch ensures that there is pressure and therefore there is water flow at the head of the pump This control does not operate at less than 300 psi Therefore if the pump is on bypass mode the burner will not operate THERMOSTAT The built in thermostat allows temperature adjustment up to 212 F THINGS TO CHECK REGULARLY Check for SYSTEM LEAKS Leaks in the pressure side of the system can cause premature wear or even failure of the pump The WARNING signal for this kind of leak is frequent cycling of the unloader FREQUENT means more than once every 2 minutes in the Gun Off position Check the gun and swivel joints for leaks Check the OIL LEVEL at least once a week Add ONLY the type and g
13. mmended Excessive pressure will damage pump Repair or replace unloader valve Replace or clean Refer to high pressure pump manual Replace Refer to high pressure pump manual Excessive Outlet orifice restricted Remove orifice at tip of gun and clean Pressure Flush coil with water before replacing Scale or dirt in coils De scale coils Pump speed too high Check water output GPM Relief Valve Relief valve set at low pressure Re adjust relief valve Operates Relief valve dripping after adjustment Unloader valve stuck Replace valve Repair unloader valve Weak or no chemical at nozzle Clogged soap screens Air leak around soap siphon check valve and or metering valve leaking 12 Clean or replace Tighten all fittings and tubing TROUBLE SHOOTING CONTINUED TROUBLE POSSIBLE CAUSE REMEDY Burner will not ignite No fuel Electrodes out of alignment Electrode insulator failure Water flow switch not closing Fuel solenoid valve not opening Weak transformer Plugged oil nozzle Faulty burner oil pump Fill fuel tank and check fuel filter for water and other contaminants Adjust Check for breaks cracks or spark trails Replace Adjust repair or replace Clean repair or replace Clean and check transformer terminals Replace if necessary Check for spark Replace do not clean Adjust or replace Unit smokes Improper fuel Air to burner insuf
14. rade of oil specified for this pump See Specifications and Features sheet CHANGE OIL as recommended After you use chemical additives thoroughly FLUSH the system with clean water Never run the washer without water TURN WATER ON FIRST PROTECT FROM FREEZING When transporting your washer in temperatures below 32 F 0 C WINTERIZE the pump hoses and gun HOW TO WINTERIZE YOUR PRESSURE WASHER Shut off the water supply and disconnect hose You need a short 2 length of hose with a male garden hose fitting on one end Connect the short hose to the inlet of the machine Put the other end of the water hose into a container of windshield washer or anti freeze Turn on the Cleaner and open gun until liquid comes out of the nozzle foamy or soapy Put gun in OFF position for 5 seconds to get anti freeze into bypass line Shut off motor unit is now winterized SPECIFICATIONS AND FEATURES SAFETY COMPONENTS FEATURES Pressure PSI Volume GPM US Nozzle Size Water Temperature F Engine Gas HP BURNER Burner BTU s Firing Rate GPH US Fuel Pressure PSI Fuel Nozzle 80 angle Fuel type Unloader Pressure Switch Adjustable Thermostat Pressure Relief Valve Gun Wand Hose Portable model Paint Epoxy Powder Downstream Injector Coil Pipe Schedule Pump MFG Oil for Pump Dimensions LxWxH in Crated Weight pounds Shipping 3500 3 8 4 0
15. rass 2 9 60 0053 51 Spring 0 7x9x20 mm Sst 1 21 14 3720 40P Washer 9 2x24x0 5 mm 1 10 10 3070 02 O ring 1 78x18 77 mm Ni 85 1 22 60 0004 24P Knob Plug Pulsar3 1 12 60 0059 31P Delivery coupl Npt brass 1 23 11 4589 10P Hex locknut M8 1 12 10 4021 00 Back up ring opn 11 5x15 9x1 2 mm 2 24 60 0014 24P Knob Kit Pulsar3 6x1pcs 1 Kit PIN Description 60 0054 24 Spares kit Pulsar280 10x1pcs ADC Burner 12VDC Model Numbers H4035DGF PEPO KEH3500DF Quality PTE HW2145 U 5 lt 9 m Gasket Blowerto Flange HVV3643 a DEE Hose Reel Optional Junction hose not show HWIISEXT item No Description PART NUMBER Quantity 2 1 2 Split Bearing 2 00130 9902 1250 2 3A Brake Wheel 9949 0065 2 3B Cam Lock aisa sen ie ee ae eee 9947 0132 1 Brass Barrel Nut for Cam Lever Brake 9947 0133 1 12 Disc 16 1 2 Diameter ei ea 9903 0516 1 13 Drum 6 Dia 6 Long specify model PW 2 9905 7112 1 20 Frame Assembly 1950 9908 1025 1 25A 3 8 16 Carriage Bolt w
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