BST Safety Oriented Brake Module / Operating Instructions / 2008-04
Contents
1. 24V Stop F GND C Emergency st p a g D e Ba 5 MOVIDRIVE B 1 Safety relay X13 1 DI Controller inhibit 4 DI23 Enable stop fis c 7 DCOM Reference potential binary signals zx X10 2 DGND 1 Reference potential binary signals 3 DB 4 Brake Safety oriented PE brake module BST 1 X17 DC link connection e Uz 2 1 m Z ana signets N C 3 SOV24 Reference potential DC 24V input DC link connection Uz 1 4 SVI24 DC 24V input X2 Reference potential DC 24V input S0V24 6 gt N C 1 DC 24V input SVI24 5 MEL NS 7 8 X 4 516 X3 Reference potential binary signals A 4 4 Brake input DBI24 3 X4 LED v2 blue BU 15 LED V1 white WH 14 red RD 13 MOVIDRIVE B X13 1 DIDS Controller inhibit Safety oriented PE 4 DIG3_ gt Enable stop brake module BST Xf 7 Reference potential binary signals DC link connection e Uz 2 N C X10 DC link connection Uz 1 2 DGND Reference potential binary signals 3 DBOO Brake X2 Reference potential DC 24V input S0V24 6 4 X17 N C 1 Reference potential binary signals DC 24V input SVI24 5 2 V024 DC 24V output2. EURODRIVE 13001337 BST 108 230V 00 Safety Oriented BST Brake Module Edition 04 2008 Operating Instructions 16614011 EN SEW EURODRIVE Driving the world Content Content 1 General Information pa araia 5 1 1 Howto use the operating 5 1 2 Structure of the safety notes sssssssssssseeem em 5 1 3 Rights to claim under limited 6 1 4 Exclusion of liability nennen 6 2 Safety Notes A 7 2 4 E 7 2 2 General information sss nnne 7 2 9 Target A dL eee a e E Pea EA 8 2 4 Designated Use encender tere o ee on ERE a onec e obe 8 2 5 zd asisten bp ote ue 8 2 6 Mstallati nassemby are iiaa eia Eana earen EERE EEEE SAAR ARRET EEEREN R 9 2 7 StamMup OperatlOn iii did 9 2 8 Inspection maintenance 9 29 JDISpoSal tide 9 Safety Concept eer ai 10 Safety Conditions ecececceseesseeeeeeeeeeneeeeeeeeeeeeeeeeeeeeeeeeeseeneeeeeeseeneeeeeeseeeeeenenes 11 4 1 Installation 11 4 2 Requirements for external safety relays 13 4 3 Start
3. unit series in the control cabinet on a DIN rail Mounted on heat sink with heat sink com pound Ambient temperature Tu 15 C 55 C at Pab 15 C 55 C at Pap 15 C 45 C 100 100 see diagram 1 see diagram 2 power Supply Vz 350 DC 850 V Terminals 1 2 Suppl P Power consumption 120 W depending on brake type holding coil 1 short term acceleration power max 300 W 150 ms accelerator coil Control voltage V2ANV in Signal level according to DIN EN 61131 2 type 1 section 5 2 3 Terminals 3 4 DC 15V 30 V gt 2 mA gt 1 closed contact DC 3V 5 V lt 2 mA gt 0 open contact Only use voltage sources with safe disconnection SELV PELV in accordance with VDE 0100 for the control input at terminals 3 and 4 Safety oriented control safe voltage DC 24 V 15 20 range DC 20 4 DC 28 8 V lt 50 Terminals 5 6 according to DIN EN 61131 2 section 5 1 1 1 DC 24 V Brake voltage Vp DC 167 V DC 96 V DC 167 V DC 96 V Terminals 13 15 SEW brake type AC 400 V AC 230 V AC 400 V AC 230 V current IN DC 0 6 A DC 1 0 A DC 0 6 A DC 1 0 A Terminals 13 15 Acceleration current lg Terminals 13 14 4 8 5 times the holding current depending on the brake type Max output power Pab Terminals 13 15 Pap lt 95 Pap lt 100 W Pap lt 95 W Pap lt 100 W Brake output Terminals 13 14 15 The figures relate to
4. A Uz 350 ssov OC Ue MVOC MVOC amp 4ADC UBI V OC 480V AC i 6600000 al 0e 88 ee 137088523 Operating Instructions Safety Oriented BST Brake Module 21 22 Installation Electrical installation 7 2 Electrical installation 7 2 1 Notes on electrical installation Supply cable ter minal 1 2 The supply cable must meet the following conditions The supply cables to the BST carry a high DC voltage max DC 900 V The rated voltage of the cable must amount to at least V V 300 V 500 V in accordance with DIN VDE 0298 The inverter supply system must have a grounded star point TNS TNCS The operation is not permitted for IT networks or systems grounded via an outer conductor Cable cross section 0 75 mm 2 5 mm Max cable length 100 m All poles of the supply cable are protected with two corresponding DC fuses F1 F2 recommended 1000 V A A NOTE The fuses may not be required in compliance with VDE 100 part 430 and EN 60204 1 part 430 if the supply cable to the BST is protected by the input fuse located in front of the inverter or if the following conditions are met e Cable length to the BST as short as possible max 3 m Cables not laid in the vicinity of inflammable substances Risk of short circuit reduced to a minimum use largest possible cross section Control cable t
5. Uz X2 Reference potential DC 24 V input SOV24 N C DC 24 V input SVI24 X3 ids E U24V in Reference potential binary signals DGND 4 UZAV I Brake input DBI24 3 BU 15 14 RD 13 780890763 1 Fusing is not required if the before mentioned requirements for the supply cable are met Observe chapter Electrical Installation see page 22 32 Operating Instructions Safety Oriented BST Brake Module Checklist Using the checklist 12 Checklist 12 1 Using the checklist The checklist helps you perform project planning installation and startup for the connec tion variants described above qu 12 NOTE Correct use of the checklists and the connection specific addendums can meet the requirement for documented startup and proof of the efficacy of the safety functions Additional requirements may arise depending on the system The checklist is not exhaustive Requirement Yes Met No Comment General requirements Has a risk analysis according to EN 1050 EN ISO 14121 1 been performed that proved that safety category 3 can be realized thatthe performance level d can be realized which stop category 0 or 1 must be realized to EN 60204 1 General demands on units and installation Do all the DC 24 V voltage sources power supply unit
6. 26 Installation Electrical 2 0 eret tns 22 21 Requirements ssssssss essere 11 M 26 Maintenance intervals 26 Mechanical 21 N eeatt 15 Operation 25 14 R Requirements External safety relays 13 5 1 11 metto 14 AUD 14 Rights to claim under limited warranty 6 S Safe disconnection Double pole M 24 Single pole 23 Safe double pole disconnection 24 Safe single pole disconnection 23 Safety 10 Safety conditions 11 Safety notes epu e n 7 Safety relay 14 Safety relays external Requirements cocoocooococonconocccccccncnnncnncnnnnnnn nn ncnnnno 13 cli 25 Requirements ne ncnnnno 14 Structure of the s
7. Safety Oriented BST Brake Module 13 37 13 Address List Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears OY Tel 358 201 589 300 Assembly Valurinkatu 6 Fax 358 201 589 310 Service FIN 03600 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Se
8. For connecting the power supply line 2 Terminals X2 For connecting the safety oriented control cable 3 Terminals X3 For connecting the control cable 4 Terminals X4 For connecting the brake cable 5 LED V2 for indicating the operating state 6 LED V1 for indicating the operating state 7 Retaining plate shield plate 8 PE connection 5 3 Terminal assignment Terminal Function X1 1 Vz DC link connection X1 2 Vz X2 5 SVI24 DC 24 V input Safe stop safety contact X2 6 SOV24 Reference potential for DC 24 V input Safe stop safety contact X3 3 DBI24 Brake input X3 4 DGND Reference potential for binary signals X4 13 RD Brake output X4 14 WH X4 15 BU Operating Instructions Safety Oriented BST Brake Module Unit Design Approved unit combinations 5 4 Approved unit combinations The following unit combinations are permitted for applications with safe disconnection according to stop category O to EN 60204 1 fail safe protection against restart to EN 1037 and compliance with safety category 3 according to EN 954 1 or performance level d to EN ISO 13849 1 Only approved SEW disk brakes may be connected to the BST module Unit designation Part number Approved SEW disk brakes BST 0 6S 400V 00 1300 0772 coils with a coil voltage of 400 V and a coil power Several brake coils can be connected for redundant systems In BST 0 61 400V 00 1270 3642 this case the total power must not exc
9. Iron Copper Aluminum Plastic Operating Instructions Safety Oriented BST Brake Module 10 3 Safety Concept Safety Concept In case of danger any potential risk resulting from a machine must be eliminated as quickly as possible Standstill with restart prevention is generally the safe condition for preventing dangerous movements For drive systems this state is achieved by activating the STO Safe Torque Off function according to IEC 61800 5 2 With the BST it is possible to use the same safety oriented signal that activates the STO function to provide for a safe brake application The BST brake module is characterized by the connection option of terminal 5 6 to an external fail safe prototype examined emergency stop relay The safety switching device disconnects the safe control voltage Vo4y safe when a connected control de vice e g EMERGENCY STOP button with latching function is activated Disconnecting the safe control voltage V24y safe means the connected brake is dis connected from the power supply The brake cannot be released because the re quired power supply for creating a magnetic field is safely interrupted Instead of separating the brake control galvanically from the power supply using con tactors or switches the disconnection procedure described here prevents the power semiconductors in the BST from being activated thus ensuring safe disconnection This means that all connected brake
10. Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EUR
11. concept is only suitable for performing mechanical work on the system machine components All poles must be disconnected from the supply system when work is carried out on the electrical section of the system Dangerous voltages may still be present for up to 10 minutes after disconnection from the power supply source You have to take into account that in case of a fault the application time of the con nected brake is longer thus the drive may coast For the maximum application times refer to chapter Technical Data of the oper ating instructions for the BST and the SEW disk brakes Note Should the coasting result in application dependent hazards you have to provide for additional protective measures e g movable covers with closure that cover the respective area until persons are no longer in danger The additional protective covers must be designed and integrated to meet the re quirements stipulated in EN ISO 12100 1 and the requirements determined for the machine based on the risk analysis After activating the stop command access to the machine must remain blocked until the drive has reached standstill or the access time has to be determined to ensure that an adequate safety distance is maintained 2 8 Inspection maintenance Observe the notes in chapter Inspection Maintenance see page 26 29 Disposal Dispose the BST in accordance with the material structure and the regulations in force for instance as
12. length between the BST module and the connected brake must not exceed 200 m Do not interconnect brake cables of different brake control systems Operating Instructions Safety Oriented BST Brake Module 11 12 Safety Conditions Installation requirements For disconnection of group drives observe the switching capacity of the safety Switching device and the maximum permitted voltage drop on the safety related control voltage sare Observe the notes in the BST operating instructions on EMC compliant cabling It is essential that you apply the shielding at both ends on the housing Only use voltage sources with safe disconnection SELV PELV in accordance with VDE 0100 for the safety input at terminals 5 and 6 According to EN 60950 1 the voltage between the outputs or between any output and a ground part must not exceed 60 V DC voltage for longer than 0 2 s after only one fault The maximum DC voltage must be 120 V Adhere to the technical data of the BST module and the brake The following figure shows EMC compliant installation 142874123 Operating Instructions Safety Oriented BST Brake Module Safety Conditions Requirements for external safety relays 4 2 Requirements for external safety relays The following requirements apply to safety relays If the entire application has to meet the requirements of safety category 3 according to EN 954 1 then the safety relay must be a
13. operating instructions to en sure safe operation of the BST and to achieve the specified product characteristics and performance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating in structions In such cases any liability for defects is excluded Operating Instructions Safety Oriented BST Brake Module Safety Notes Preface 2 2 1 2 2 Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and ob served Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation please contact SEW EURODRIVE Preface This document contains safety related conditions and addendums for the operation of BST with safe disconnection of the brake according to stop category O to EN 60204 1 e Conformance with safety category according to EN 954 1 Compliance with performance level d according to EN ISO 13849 1 Protection against restart in accordance with EN 1037 Also consider the supplementary safety notes in the individual sections of these operat ing instructions General information Never install or start u
14. the SEW standard brake coils two coil system Holding coil Terminal 13 54 Accelerator coil Terminal 13 eq 14white Several brake coils can be connected for redundant systems The sum of the individual power levels must not exceed the max output power Operating Instructions Safety Oriented BST Brake Module Technical Data General technical data Brake module BST 0 6S 400V 00 BST 1 0S 230V 00 control cabinet control cabinet BST 0 61 400V 00 built in version BST 1 01 230V 00 built in version Supply cable terminals Vz 1 2 Rated cable voltage min Vg V 300 V 500 V to DIN VDE 0298 Cable cross section 0 75 mm 2 5 mm Max cable length 100 m Connector Phoenix GMSTB 2 5 3 ST Connector Flat plug 2 8x1 insulating hous ing Control cable in Cable cross section 0 5 1 5 mm terminals 3 4 Max cable length 100 m Connector Phoenix MC 1 5 2 ST 3 5 Control cable safe Cable cross section 0 5 1 5 mm terminals 5 6 Max cable length 100 m Connector Phoenix MC 1 5 3 ST 3 5 Brake cable Cable cross section 0 75 2 5 mm terminals 13 14 15 Max cable length 200 m with min 1 5 mm Connector Phoenix GIC 2 5 3 ST 7 62 Connector Flat plug 2 8x1 insulating hous ing Power loss Py Max 20 W Highest possible safety category Performance level d according to EN ISO 13849 1 Safety category 3
15. 00 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Compe tence Center Industrial Gears SEW Caron Vector S A Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 http www sew eurodr
16. 0000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah 1000 Tunis Fax 216 71 4329 76 tms tms com tn Operating Instructions Safety Oriented BST Brake Module Address List Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419164 3838014 Sales Hareket Sistemleri San ve Tic Ltd Sti 3738015 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL http www sew eurodrive com tr sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6433 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel
17. 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions Safety Oriented BST Brake Module 13 43 44 Index Index A Accessories ienee edt tees la 32 Applications Disconnection of single drives via inverter 18 Disconnection of single drives via inverter and DFS fieldbus 1 19 Group disconnection via inverter 20 C Checklist dd tr eiut 33 Use ost LE 33 D Designated use 8 Dimension sheets 31 DISPOSal siepe Aedes 9 E Electrical 22 Exclusion of liability esee 6 External safety relays ett 19 InSpectioni 26 Inspection intervals
18. 27 WE 27 9 4 Replacing the Unit Umm e isi 27 Operating Instructions Safety Oriented BST Brake Module Content 10 11 12 13 LES II T 28 10 1 General technical 28 10 2 Dimension sheets of the BST in control cabinet design 31 e O A O 32 11 1 BST supply Taai 32 Checklist rain risas 33 12 1 Using the checklist nire ee a tee 33 Address Listin alii 35 eS AAA A A 44 Operating Instructions Safety Oriented BST Brake Module General Information How to use the operating instructions 1 General Information 1 1 use the operating instructions The operating instructions are an integral part of the product and contain important in formation on operation and service The operating instructions are written for all employ ees who assemble install startup and service this product The operating instructions must be accessible and legible Make sure that persons re sponsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them Consult SEW EURODRIVE if you have any questions or if you require further informa tion 1 2 Structure of the safety notes The
19. 3 SOV24 Reference potential DC 24V input X3 4 SVI24 DC 24V input Reference potential binary signals H 4 4 Brake input DBI24 3 N Aw NH E LED V2 ble Bu 15 XI S PeZ LED V1 white WH 14 red RD 13 133672587 1 Forthe safe one pole and two pole disconnection refer to chapter Electrical Installation see page 22 2 Fusing is not required if the before mentioned requirements for the supply cable are met Observe chapter Electrical Installation see page 22 Operating Instructions Safety Oriented BST Brake Module Installation Mechanical Installation 7 Installation 7 1 Mechanical Installation 7 1 1 DIN rail mounting Minimum clear ance and mounting position The BST module is mounted onto a DIN rail in the control cabinet eA pc ust be lions 137090187 Leave 40 mm clearance at the top 60 mm at the bottom and 15 mm at the sides for optimum cooling Make sure air circulation in the clearance is not impaired by cables or other installation equipment Ensure unobstructed cooling air supply and make sure that air heated by other units cannot be drawn in or reused Install the units vertically only You must not install them horizontally tilted or upside down ES NN ee 5
20. NELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention regulations Qualified electricians in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the required qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Designated use Transport The BST safe brake module is responsible for the power supply and control of disc brakes from SEW EURODRIVE The BST is intended for industrial systems and may only be used in accordance with the information provided in SEW EURODRIVE s tech nical documentation and the information given on the nameplate For the approved com bination of BST and SEW disk brake refer to chapter Permitted combinations see page 17 Immediately upon receipt inspect the shipment for any damage that may have occurred during transportation Inform the shipping company immediately It may be necessary to preclude startup Operating Instructions Safety Oriented BST Brake Module Safety Notes Installation assembly 2 6 Installation assembly Observe the notes in section Mechanical Installation see page 21 2 7 Startup operation When the safety related control voltage Vo4y safe is disconnected the supply voltage Vz is still present at the BST module The safety
21. ODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Operating Instructions Safety Oriented BST Brake Module Address List Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 S
22. SV 124 DC 24V input X10 2 DGND Reference potential binary signals 3 DB 4 N A w x Sa a 7 8 4 5 6 Safety orinted PE brake module BST DC link connection Uz 2 DC link connection Uz 1 pc F1 F2 X2 2 Reference potential DC 24V input SOV24 6 N C DC 24V input SVI24 5 X3 Reference potential binary signals DGND Brake input DBI24 3 A X4 blue BU 15 white WH 14 red RD 13 780937611 1 For the safe one pole and two pole disconnection refer to chapter Electrical Installation see page 22 2 Fusing is not required if the before mentioned requirements for the supply cable are met Observe chapter Electrical Installation see page 22 Operating Instructions Safety Oriented BST Brake Module 19 Applications Group disconnection via inverter 6 3 Group disconnection via inverter The following figure shows the block diagram for stop category 0 with brake activation Higher level control
23. according to EN 954 1 System structure Diagnostics via an external safety relay 1002 failure per hour MTTF The safety relay determines the given values MTTF DC CCF for calculating the failure prob value ability of one or several safety circuits The BST has no effect on this Service life 500 000 switching cycles brake released and brake applied or max 20 years EN 61508 Safe status Brake de energized Storage temperature 20 C 70 C EN 60721 3 3 class 3K3 Dimensions W x H x D 134 x 70 x 135mm 121 5 X 59 x 88mm Weight about 730 g about 600 g Operating Instructions Safety Oriented BST Brake Module 10 29 10 Technical Data z General technical data 2 Hz 10 1 1 Ambient temperature Ty for the built in version Diagram 1 BSTO 61 400V 00 Pap A 95W 65W H 15 C 55 65 144478091 Pap Max output power Tu ambient temperature Diagram 2 BST1 01 230V 00 ab gt 75 C Tu 144479755 Pap Max output power Ty ambient temperature 30 Operating Instructions Safety Oriented BST Brake Module Technical Data Dimension sheets of the BST in control cabinet design 10 2 Dimension sheets of the BST in control cabinet design 135 121 5 OTO OOO OO AQ I O OTTOVO LOLO ATRIO A O Oreo OO O uer er o EE Bl EE pou
24. afety 5 Supply module renee 32 T Technical data 28 Terminal assignment 16 TFNO 8 U Unit combinations ooococcciconcnconconononcnnnoncnnnnnnnnnnnos 17 Unit design iai tentent na 16 Unit designation seem 15 Operating Instructions Safety Oriented BST Brake Module EURODRIVE EURODRIVE SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand impro
25. az handasa co il office Oliraz handasa co il Italy Assembly Milano SEW EURODRIVE di Blickle Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bid de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Operating Instructions Safety Oriented BST Brake Module 13 39 13 40 Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud
26. brake is de energized The brake is released via a high speed excitation which means that the coil section of the brake red white is supplied with the brake voltage Vp for about 100 ms Then the complete brake coil red blue is supplied with the brake voltage Vp The brake always applies when there is a DC and AC switch off controlled via the control voltage Vo4y in or the safety oriented control voltage V24y sare The response time for releasing and applying the brake results from the response time of the BST tp x 6 ms and the response or application time of the brake connected For the response or application times refer to the operating instructions of the SEW disk brakes 8 1 1 Operating display The LEDs indicate the operating state of the control inputs V2AN safe Voav in LED V1 LED V2 Operating status Off Off Off Off Brake de energized Off On Off Off Brake de energized On Off Lights orange Off Brake de energized On On Lights orange Lights green Brake energized when Vz is present Operating Instructions Safety Oriented BST Brake Module 8 25 Inspection Maintenance Inspection and maintenance intervals a 9 Inspection Maintenance A HAZARD Risk of crushing if the hoist falls Severe or fatal injuries Secure or lower hoist drives danger of falling Isolate the inverter the motor and the brake from the power supply before starting work sa
27. ce potential DC 24 V input S0V24 6 N C DC 24 V input SVI24 5 X3 Reference potential binary signals c 4 Brake input DBI24 3 X4 blue BU 15 white X WH 14 red RD 13 133670923 1 For the safe one pole and two pole disconnection refer to chapter Electrical Installation see page 22 2 Fusing is not required if the before mentioned requirements for the supply cable are met Observe chapter Electrical Installation see page 22 18 Operating Instructions Safety Oriented BST Brake Module Applications Disconnection of single drives via inverter and DFS fieldbus interface o 6 2 Disconnection of single drives via inverter and DFS fieldbus interface The following figure shows the block diagram for the disconnection of single drives via inverter and DFS Higher level control 24V o 225 iiu amp GND 999 MOVIDRIVE aaa X13 1 DIOS Controller inhibit 7 DCOM Reference potential binary signals DFS 11B 21B 1 2 3 4 15 6 1 Reference potential binary signals 2 V024 DC 24V output 3 S0V24 Reference potential DC 24V input A 4
28. d at regular intervals to ensure the flawless functionality The test intervals should be specified in accordance with the risk analysis 14 Operating Instructions Safety Oriented BST Brake Module Unit Design Nameplate unit designation 5 Unit Design 5 1 Nameplate unit designation 5 1 1 Example Unit designation BST 0 6 S 400V 00 ASA Version design Brake 5 1 2 Example Nameplate BST 0 6S 400V 00 400V AC 400 V DC 176 V Voltage 230V AC 230 V DC 96 V Design S Control cabinet module Integrated module Rated output current 0 6 2 DC 0 6A 1 0 DC 1 0A Series Ug jan SEW 22 23 24 06 RODRIVE n Sachnr 13000772 Typ BST 0 65 400 00 24V 24V safe Uz PE 0 Q 0 0 0 0 3H 4 5 Ne 6H 1 NC 2 Uz 350 850V DC Vin 24V DC C The guidelines in the documentation must be 1314 BST 0 68 400V 00 Usafe 24VDC In 0 6A DC UB 167V DC 400V AC strictly observed for safety applications Operating Instructions Safety Oriented BST Brake Module 15 Unit Design Unit design control cabinet version 5 2 Unit design control cabinet version Unit design of BST 0 6S 400V 00 and BST 1 0S 230V 00 3 2 142872459 1 Terminals 1
29. ditions Startup requirements 4 2 1 Safety relay sample circuit The following figure shows the basic connection of an external safety relay according to the before mentioned requirements Observe the information in the respective manufacturer s data sheets for connection Approved EMERGENCY OFF operating element 7 Safety relay Fuses according to the with approval to at least manufacturer s category 3 to EN954 1 specifications for the emergency stop relay 24V Safety oriented 24 V power supply of 24 V power supply emergency stop relay END Ii MAS e g PNOZ EA Reset button 144341643 4 3 Startup requirements Startup must be documented and proof of the efficacy of the safety functions is required Startup checks of the disconnecting device and the correct wiring must be basically performed and documented for the BST module with safe disconnection of the drive according to stop category 0 to EN 60204 1 fail safe protection against restart to EN 1037 and compliance with safety category 3 according to EN 954 1 or performance level d to EN ISO 13849 1 At startup the safety related control voltage Vo4y safe must be included in the functional test 44 Operation requirements Operation is only allowed within the limits specified in the data sheets This applies to both the external safety relay as well as the BST The safety functions must be checke
30. eed 95 W BST 1 0S 230V 00 1300 1337 coils with a coil voltage of AC 230 V and a coil power BST 1 01 230V 00 4270 5101 Several brake coils can be connected for redundant systems In this case the total power must not exceed 100 W Operating Instructions Safety Oriented BST Brake Module 17 6 Applications Disconnection of single drives via inverter 6 Applications 6 1 Disconnection of single drives via inverter The following figure shows the block diagram for stop category 0 with brake activation Higher level ES control 6 ND v d Emergency stop MOVIDRIVE B X13 lt gt Controller inhibit DI23 Enable stop 7 Reference potential binary signals Alo X10 2 Reference potential binary signals 3 DBOO 4 emergency stop Feedback Reset Safety relay X17 1 DGND Reference potential binary signals 2 V024 DC 24V output 3 S0V24 Reference potential DC 24 V input 4 SVI24 DC 24 V input Ls 1 4 e SNB Nl E 7 8 amp 41516 Safety oriented PE brake module BST Xi DC link connection Uz 2 auem N C 22222 DC link connection Uz 1 Tue F1 F2 2 Referen
31. er minals 3 4 Control cable ter minals 5 6 Brake cable termi nals 13 14 15 The control cable must meet the following conditions e Cable cross section 0 5 1 5 mm Max cable length 100 m The safety oriented control cable must meet the following conditions e Cable cross section 0 5 1 5 mm Max cable length 100 m Cable cross section 0 75 2 5 mm Max cable length 200 m Operating Instructions Safety Oriented BST Brake Module Installation Electrical installation 7 2 2 Safe single pole disconnection Installation space Safety switching device 24 V Uzav safe U 24V safe Safety related voltage supply Installation space Outside installation space Safety switching device e EA BST Uzav safe Safety related voltage supply Uzav safe Figure 2 Safe single pole disconnection wiring outside an electrical installation space 133812363 133810699 NOTE EN 13849 2 The safe single pole disconnection is only permitted when short circuits in the connec tion cable between safety relay and BST can be ruled out fault elimination to Operating Instructions Safety Oriented BST Brake Module 23 24 Installation Electrical installation 7 2 3 Safe double pole disconnection Installat
32. feguarding them against accidental startup Only use genuine spare parts in accordance with the valid parts list Always install a new brake controller at the same time as replacing the brake coil Observe the notes in the operating instructions for AC motors and brakemotors Only qualified personnel may perform maintenance for the brake A HAZARD There may still be dangerous voltages inside the unit and at the terminal strips after the BST has been disconnected from the power supply Severe or fatal injuries from electric shock Prior to maintenance or inspection work make sure that the unit is completely de energized gt gt A CAUTION The surface temperatures on the drive can be very high during operation Danger of burns Let the motor cool down before you start your work 9 1 Inspection and maintenance intervals The required inspection maintenance intervals must be calculated by the system man ufacturer according to the specific project planning documents for individual applica tions in accordance with the regionally valid standards Operating Instructions Safety Oriented BST Brake Module Inspection Maintenance Checking the functionality of the brake 9 2 Checking the functionality of the brake A functional test according to the instructions by the system manufacturer is required after inspection maintenance work 9 3 Service Please have the following infor
33. ion space Safety BST switching device 9 5 Uzay safe 24V Safety related N C voltage supply A 6 Uzav sate a TENURE TUNER EN 133783435 Figure 3 Safe double pole disconnection wiring inside an electrical installation space ARA E RARE d Outside Installation space installation space i i Safety BST switching device 5 9 5 Uoay safe mace eR NY Safety related ii oo Ra eee 7 N N C voltage supply i ki 6 Unav safe cR UN 2 133814027 Figure 4 Safe double pole disconnection wiring outside an electrical installation space Operating Instructions Safety Oriented BST Brake Module Startup Operation go 8 Startup Operation 8 1 X Operating status The brake is energized when the supply voltage Vz the safety oriented control voltage Operating status Voav safe and the control voltage in are present The brake is energized when the supply voltage Vz and the safety oriented control voltage V24y safe are present the brake is activated via the control voltage Vo4y in in On Brake released in Off Brake applied Ifthe safety oriented control voltage Voy safe is disconnected the brake is safely de energized If the supply voltage Vz is disconnected the
34. ive be service wallonie sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 6480 3328 Service dente Dutra Km 208 http www sew com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 BG 1606 Sofia Fax 359 2 9151166 bever fastbg net Operating Instructions Safety Oriented BST Brake Module Address List Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sa
35. les Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Operating Instructions
36. mation available if you require customer service assis tance Nameplate data complete Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause 9 4 Replacing the unit Proceed as follows to replace a BST Observe the notes regarding inspection maintenance work for the BST Compare the data on the nameplate of the BST to be replaced with the new one Remove the four connection terminals X1 X4 Disconnect the PE and the shield clamps Push lightly on the opposite side of the connection terminals and remove the BST from the DIN rail Install the new BST on the DIN rail Observe chapter Mechanical Installation Connect the PE and the shield Connect the four terminals X1 X4 Operating Instructions Safety Oriented BST Brake Module 27 RWA 172 Technical Data z General technical data P Hz 10 Technical Data 10 1 General technical data Brake module BST 0 6S 400V 00 control cabinet BST 1 0S 230V 00 control cabinet BST 0 61 400V 00 built in version BST 1 01 230V 00 built in version Part number 1300 0772 1300 1337 1270 3842 1270 5101 Interference resistance according to EN 61800 3 Interference emission with EMC compliant installation according to EN 61800 3 Degree of protection IP20 IP00 Installation MOVIPRO
37. p damaged products Submit a complaint to the shipping company immediately in the event of damage All work related to transportation storage setup mounting connection startup mainte nance and repair may only be carried out by qualified personnel in strict observation of therelevant detailed operating instructions the warning and safety signs all other project planning documents operating instructions and wiring diagrams belonging to the drive The specific regulations and requirements for the system The national regional regulations governing safety and the prevention of accidents The requirements for the safety switching device and the permitted circuit variants are specified in detail in section Requirements for external safety switching devices see page 13 and must be strictly observed The system machine manufacturer must perform a system machine specific risk analy sis This is to take into account the BST and the mechanical brake design Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Operating Instructions Safety Oriented BST Brake Module 2 3 2 4 2 5 Safety Notes Target group Target group Only qualified electricians are permitted to perform installation startup fault repair and servicing observe IEC 60364 or CE
38. pproved at least to safety category 3 according to EN 954 1 If the entire application has to meet the requirements of performance level d according to EN ISO 13849 1 then the safety relay must be approved at least to performance level d according to EN ISO 13849 1 or SIL 2 according to EN 61508 The safety oriented control voltage Vo4y safe can be safely disconnected either at the positive or the positive and negative pole If the safety oriented control voltage V24v safe is exclusively disconnected at the positive pole and wired outside an electrical installation space we recommend to also route the ground of the control voltage Va4y safe and lay it within the shield The values specified for the safety relays must be adhered to when designing the circuit The switching capacity of the safety relays must correspond at least to the maximum permitted limited output current of the safety related control voltage Vo4y sare Observe the manufacturer s instructions for the safety relays concerning the permitted contact loads and fusing that may be required for the safety contacts Unless specified otherwise the contacts must be protected with 0 6 times the nominal value of the maximum contact rating specified by the manufacturer The safety relays must be designed and connected in such a way that resetting the control device itself will not lead to a restart Operating Instructions Safety Oriented BST Brake Module 13 4 Safety Con
39. rnst Blickle StraRe 42 D 76646 Bruchsal Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Parc d Affaires Roosevelt Rue Jacques Tati F 69120 Vaulx en Velin Tel 33 4 72 15 37 00 Fax 33 4 72 15 37 15 Paris SEW USOCOME Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Tel 33 1 64 42 40 80 Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Operating Instructions Safety Oriented BST Brake Module 13 35 13 36 Address List Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 162
40. rvice P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong 38 Operating Instructions Safety Oriented BST Brake Module Address List Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Vadodara SEW EURODRIVE India Private Limited Tel 91 265 2831086 Sales Plot No 4 GIDC Fax 91 265 2831087 Service POR Ramangamdi Vadodara 391 243 http www seweurodriveindia com Gujarat sales seweurodriveindia com subodh ladwa seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www lir
41. s are de energized although the supply voltage is still present at the BST The requirements for the external safety switching device are clearly defined in the following sections and must be observed Using a suitable external circuit via a safety control with approval to at least EN 954 1 category 3 allows for operating the BST module with safe disconnection according to stop category 0 to EN 60204 1 fail safe protection against restart according to EN 1037 and fulfillment of safety category 3 to EN 954 1 Using a suitable external circuit via a safety control approved for EN ISO 13849 1 performance level d or EN 61508 SIL 2 allows for operating the BST module with safe disconnection according to stop category 0 to EN 60204 1 fail safe protection against restart according to EN 1037 and fulfillment of performance level d to EN ISO 13849 1 The classification to category 3 according to EN 954 1 or performance level d ac cording to EN ISO 13849 1 applies to the control not to the brake The risk analysis for the machine will show whether the application requires one or two brakes for safety reasons Operating Instructions Safety Oriented BST Brake Module Safety Conditions Installation requirements 4 Safety Conditions The following conditions are mandatory for the installation and operation of the BST module in applications with safe disconnection of the drive according to stop category 0 to EN 60204 1 fail
42. s in the safety area be operated within the limits specified in the data sheets 5 2 Is the safety function checked at regular intervals 34 Operating Instructions Safety Oriented BST Brake Module Address List 13 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle StraRe 1 D 76676 Graben Neudorf Fax 49 7251 75 1711 sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Alte Ricklinger StraRe 40 42 D 30823 Garbsen near Hannover Tel 49 5137 8798 30 Fax 49 5137 8798 55 sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Dankritzer Weg 1 D 08393 Meerane near Zwickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Domagkstrake 5 D 85551 Kirchheim near M nchen Tel 49 89 909552 10 Fax 49 89 909552 50 sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG 1 D 40764 Langenfeld near Dusseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG E
43. s used comply with EN 60950 1 2 2 Have the notes regarding EMC compliant wiring been observed 2 3 Was the safety oriented control voltage safe installed as fol lows EMC compliant cabling i e routed separately from motor cables and other cables carrying switched mode signals Either in cable ducts or conduits Or using shielded cables Using suitable terminal strips for the distribution Requirements for external safety relays Has the safety switching device in use at least approval according to safety category 3 to EN 954 1 EN 61508 SIL 2 or performance level d to EN ISO 13849 1 3 2 Have the values specified for the stop relay been strictly observed in the circuit design 3 3 Has the switching capacity of the emergency stop relay been taken into account and corresponding fusing been carried out Operating Instructions Safety Oriented BST Brake Module 33 12 ago Checklist Using the checklist Met No Requirement Comment Yes No Startup requirements 4 1 Have you checked the connection for the signals displayed in the connection variants 4 2 Has a commissioning test of the disconnecting device been carried out and the correct wiring been checked and recorded in writing 4 3 Has the operating display been included in the functional test during startup Operation requirements 5 1 Can the units component
44. safe protection against restart to EN 1037 and conformance with safety category 3 to EN 954 1 or performance level d to EN ISO 13849 1 The require ments are divided into the following sections e Installation requirements see page 11 Requirements for external safety switching devices see page 13 Startup requirements see page 14 Operation requirements see page 14 4 1 Installation requirements Observe the following notes for applications with safety oriented disconnection of the BST Safety oriented control voltage V24y safe or safety oriented disconnection refers to the cable between the safety relay and the BST at terminals 5 and 6 The cables must be installed according to EMC requirements Outside an electrical installation space shielded cables must be routed permanently fixed and protected against external damage Individual conductors can be routed inside an electrical installation space The total cable length between the safety control system e g safety switching device and the BST module is limited to a maximum length of 100 m for EMC reasons Wiring technology must comply with EN 60204 1 Connect the shield to the electronics shield clamp over a large area You have to make sure that there is no transient coupling to the safety related control voltage Voay safe Power lines and the safety related control cable Vo4y safe have to be installed in separate cable ducts The total cable
45. safety notes in these operating instructions are structured as follows Symbol gt SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard Symbol Signal word Meaning Consequences if disre garded Example HAZARD Imminent hazard Severe or fatal injuries WARNING Possible hazardous situation Severe or fatal injuries General hazard A CAUTION Possible hazardous situation Minor injuries Specific hazard e g electric shock CAUTION Possible damage to property Damage to the drive system or its environ ment NOTE Useful information or tip Simplifies handling of the drive system Operating Instructions Safety Oriented BST Brake Module General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Conse quently read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to person who work independently on the unit You must also ensure that the documentation is legible 1 4 Exclusion of liability You must comply with the information contained in these
46. ssembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnoldgico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 2
47. t Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko amp um IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar co yu Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybni na 40 Fax 421 2 49595200 SK 83554 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 SK 010 01 Zilina Fax 421 41 700 2514 sew sew eurodrive sk Operating Instructions Safety Oriented BST Brake Module 13 41 13 42 Address List Slovakia Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 97411 Bansk Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa A
48. up requirements 14 44 Operation requirements cccccccceeeseceeceecceeceeeeeeeeeceeeeeeeecunaeeeeeeeeeeeess 14 S Unit DOS IG ais 15 5 1 Nameplate unit designation n 15 5 2 Unit design control cabinet version 16 5 3 Terminal assignment 16 5 4 Approved unit 17 6 ita 18 6 1 Disconnection of single drives via 18 6 2 Disconnection of single drives via inverter and DFS fieldbus interface 19 6 3 Group disconnection via inverter nen 20 7 Installation ooo ia 21 7 1 Mechanical 21 7 2 Electrical installation 22 8 Sta rtup Operati n rne terr Rer rennen eMe eR De e ERR 25 8 1 Operating status eL did inte 25 9 Inspection Maintenance nennen tenth nenne nnn nnne 26 9 1 Inspection and maintenance 26 9 2 Checking the functionality of the
49. uu u v UT 70 Sachnr 13000772 Typ BST 0 68 400V 00 Uz 3 0 850V DC Uin 24V DC Usafe 24V DC i 0 6A UB 167V DC 400V AC Chie OOOO 8 5 OO 8 2 OLO Y Y 74 al gt 133815691 Operating Instructions Safety Oriented BST Brake Module 11 Accessories BST supply module 11 Accessories 11 1 BST supply module Supply module for supplying the BST from a separate supply system Supply system Supply system 000 ll Safety relay TINO nS nS X1 vet Terminal safe stop Terminal safe stop X2 nverter Supply module PE without DC link connection SNR 08295557 Uz E GND Uz DBO gt 2 PS 4156 Safety oriented PE brake module BST xd DC link connection Uz N C DC link connection
50. ve your productivity industry today daily operations SEW EURODRIVE P Driving the world Re Van i With a global presence With innovative With online information that offers responsive technology that solves software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock EURODRIVE SEW EURODRIVE GmbH 4 Co KG Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
Download Pdf Manuals
Related Search