Internal II Installation Manual.cdr
Contents
1. The hour blinks press or amp to set the hour Pressing select the minutes Use Q or amp to set the minutes Note To confirm the hour wait 5 seconds or press VIESA 2 3 7 2 Alarm clock Press until 5 is displayed and then press The hour blinks press or amp to set the hour Press to select the minutes Use Q or amp to set the minutes Using the alarm clock is selected 5 Then 5 blinks press to activate or press 62 to deactivate Note To confirm alarm clock wait 5 seconds or press To turn off the alarm clock press any key from the control panel or from the remote control except for 2 3 7 3 Auto Power On It allows the operator to turn on the equipment automatically at a pre programmed time Use until 45 69 appear and then press Program the clock see Set Time Use select Then blinks press to activate it or press 62 to deactivate it note To confirm auto power on wait 5 seconds or press 2 3 7 4 Auto Power Off It allows the operator to power off the equipment automatically at a pre programmed time Use until amp is displayed and then press 0 Program the clock see Set Time Using 0 is selected Then blinks press 6 to activate it or press 62 to deactivate it note To confirm auto power off wait 5 seconds or press he power off system can be set even2. The fuse burns out continuously The power module burns out Fan at its maximum speed cannot be turned off No sign or operation of water pump is showed on the display the fan works only at one speed POSER GAUSES 1 Working time excess of the water pump 2 Blocked restriction valve 3 Blocked return tubes 4 Water collecting filter blocked 5 Water column distance between the base of the evaporator unit and the upper part of the tank lower than 40 cm 1 Faulty fan 2 Faulty power module l Main positive feeding cable grounded 2 Short circuit in the water pump cable 3 Inverted electrical connections of battery l Seized fan 1 Faulty power module 1 Faulty power and control module 36 SOLUTIONS 1 Configure correctly in accordance with the water column 2 Clean or replace the restriction valve 3 Clean the tubes and or reroute 4 Clean the filter 5 Place the tank in a lower position 1 Replace the motor of the fan 2 Replace the power module l Locate repair and seal correctly 2 Locate repair and seal correctly 3 Connect the red cable positive and the black one negative ground 1 Replace the motor of the fan 1 Replace the power module Check the free spinning of the fan 1 Replace the power and control module ak VIESA 1 Repair and or connect the multiple connector The fan works the display shows 1 False
3. the electrical installation 10 14 Put with pressure command and control module in the cover 15 Put with pressure the air guides 2 2 POWER AND CONTROL MODULE It allows the following operations a To change the speed of the biturbo fan 8 speeds b Command the air inlet system C To control the the water pump cycles d To show the hour e To activate the alarm clock f To select the automatic mode 0 To select the auto power on off h Evaporator automatic drying i Turn off the system j Indication to change the evaporator 2 2 1 TECHNICAL CHARACTERISTICS a Protection for polarity reversal b Parameter settings Time system 24 H 12 H water pump time drying period and maximum working time C Short circuit protection in the water pump and in the turbo fan and or in its corresponding electrical connections d Protection for high voltage e Working tension 12 volts f Auto switch off of the equipment for low tension in the battery Voltage is sensed at the battery terminals M VIESA g Display with symbols to indicate the different functions h Automatic disconnection due to lack of water in the tank i Predetermined maximum working time 2 2 2 CONTROL OF THE WATER The module controls the operation of the pump cycle It is showed in the following chart WATER PUMP WATER PUMP WATER PUMP OPERATING WATER PUMP OPERATING WATER PUMP OPERATING WATER PUMP OFF OFF OFF BETWEE
4. when the equipment 15 off 2 3 7 5 Automatic Mode It regulates automatically the speed of the turbo fan according to the exterior temperature Use until appears and then press 0 Then blinks press 6 to activate it or press 62 to deactivate it N ote To confirm automatic mode wait 5 seconds or press Explanation The turbo fan and the water pump will not power off even if the exterior temperature is very low in this case the blower will continue working at the minimum speed Take into account the following chart SHEED 29 C or higher 84 F or higher i NEM IC re 686 ae L5 290 4 eri cieli 2C mto 2PColwer 72 F orlower 1 Important If the automatic mode is activated and the temperature sensor is disconnected the turbo fan will continue working at its minimum speed 2 3 8 DRYING SYSTEM This unit is equipped with a drying feature which operates the fan to dry out the evaporator Important If the equipment will remain off for more than 48 hs activate the drying system to avoid bad smells when restarting it M VIESRA W hen pressing D the equipment will dry the evaporator starting a countdown and then it will finish automatically To deactivate the drying system press D N ote the drying time of the evaporator is factory set to 35 minutes This is the time we deemed required for normal humidity conditions This time ca
5. Installation M anual Eco Air Cooler IMPORTANT Installation requires an experienced mechanic with specific knowledge in the installation of the VIESA Ecological Cooler Installation disassembly repairs and maintenance must be performed by an Authorized Installer Authorized Installer must use proper protective equipment when installing the system Improper installation or use of unauthorized parts can cause malfunctions loss of battery life or other consequences which may result in serious injury Manufacturer or Distributor will not be responsible for injuries or damages resulting from misuse of equipment use contrary to operating instructions or installation by any person other than an Authorized Installer Information contained in this manual is subject to change Manufacturer reserves the right without notice to make changes in equipment design or components as progress in engineering manufacturing or technology may warrant World wide Patents VIGIA is a trademark of Col Ven S A Index Installation Manual aao ria 3 1 1 LOCATION OF PARTSAND COMPONENTS 3 3 2 MAIN COMPONENTSOFTHEEQUIPMENT sees 4 2 1 EVAPORATORUNIT i 5 2 1 1 BASE OF THE EVAPO RATOR UN Ts 6 ERO 6 ART lc 6 2 1 4 COVER OF THE EVAPORATOR UNIT 1 6 2 1 5 BITURBO FAN 6 2 1 6 AUTOMATIC AIR IN LET SYSTEM 7 2 1 7 IN STAELATION PRO CESS iii 7 2 2 POWER AND CONTROL MODU
6. LE i eee 11 2 2 1 TECHNICAL CHARACTERISTICS 11 22DSCONTROTOT ThE WATER iraniani 12 2 2 3 LOW WATER LEVEL SENSOR ss 12 2 2 4 CONFIGURATION ACCORDING TO THE WATER COLUMN 12 2 3 BOARD INDICATIONS 9 ia 13 2 3 1 BOARD dd 13 Do CONT 7 13 2 3 3 DISPLAY IN DICATIO N S 14 2 3 4 PERMANENT INFORMATION cs 14 2 3 5 TURBO FAN VIESA T SY STEM la 15 2 15 IAN REA 16 iii aa 16 17 EGR 17 Za a AO PON TOTE 17 Li UOMO 18 DRIN GT SINT lla 18 19 2 3 10 MAXIMUM TIME IN SERVICE ni 19 2 3 11 COMMAND AND CONTROL MODULE CONFIGURATION 19 Roana oi 21 2 22 DOr WATER TANK SUPPORT OPTION AE ale 26 UL Tcr 28 P LEVER SEN SO Raiano ara 29 29 FF CONNEGCIONS sic 30 ARI Re E E 30 3 2 ELECTRICAL iii 31 4 GENERAL MAINTENANCE ii 32 5 REPLACEMENT OF THE MAIN COMPONENTS nnm nmn 33 5 1 REPLACEMENT OF THEMOTOR OF THE BITURBO FAN eee 33 5 2 REPLACEMENT OF THE EVAPORATOR ttt 34 5 3 REPLACEMENT OF THE POWER AND CONTROL MODULE 35 6 TROUBLESHOOTING 35 1 ECO AIRCOOLER 1 1 LOCATION OF PARTSAND COMPONENTS EVAPORATOR UNIT INLET SYSTEM SET OF ELECTRICAL AND TT HYDRAULIC CONNECTIONS i WATER TANK 1 2 TECHNICAL CHARACTERISTICS Evaporator automatic drying system Evapora
7. N 5 BETWEEN 5 BETWEEN 5 BETWEEN 3 AND 50 AND 50 AND 50 AND 7 5 SECONDS SECONDS HALF SELECTED TIME SECONDS HALFSELECTEDTIME SECONDS MINUTES IGNITION A SELECTABLE SELECTABLE Important W hen the system turns on the command and control module causes 2 initial and consecutive water pump cycles half the selected water cycle time This Is intended for an immediate evaporator moistening For example If the pump was set to turn off in 5 minutes at first it will work twice every 2 5 minutes and then every 5 minutes 2 2 3 LOW WATERLEVEL SENSOR It monitors the presence of water in the tank if there is a lack of water it informs the operator about it with an audio visual indication and it stops the operation of the water pump automatically N ote water tank must contain water at all times as driving with an empty water tank will damage the water level sensor 2 2 4 CONFIGURATION ACCORDING TO THE WATER COLUMN Evaporator WATER WORKING TIME unit COLUMN 0 40 2 00 mts 10 seconds Water column maaan 2 00 3 00 mts Higher than Up to 50 3 00 mts seconds 2 3 BOARD INDICATIONS 2 3 1 BOARD IT ALLOWS TO POWER ON AND IT ALLOWS TO SEE OFF THE EQUIPMENT TURBO THE FUNCTIONS FAN CONTROL OF THE WATER AND PARAMETERS PUMP AND AIR INLET SYSTEM OF THE EQUIPMENT REMOTE CONTROL RECEIVER IT ALLOWS TO IT ALLOWS TO INCREASE FUNCTIONS OF THE TURBO FA
8. N AND AUTOMATIC MODE 2 3 2 REMOTE CONTROL Performs all the functions described above Dry Gg It activates the drying system turbo fan to top speed until the evaporator gets dry 13 SEE AND ENTER THE AND OR LOWER THE SPEED TIME SETTING THE PARAMETERS OF THE ALARM CLOCK CLOCK ALARM CLOCK AUTO AUTO POWER ON POWER ON AUTO POWER AUTO POWER OFF OFF AND AUTOMATIC MODE VIESA IT ALLOWS TO ACTI VATE AND DEACTI VATE THE OPERATION OF THE WATER CYCLE KEEP PRESSED FOR 2 SECONDS TO SHUT DOWN AND RESTART IT ALLOWS TO ACTI VATE THE AUTOMATIC DRYING SYSTEM TURBO FAN TO TOP SPEED UNTILL THE EVAPORATOR GETS DRY VIESA 2 3 3 DISPLAY INDICATIONS DRYING SYSTEM AUTOMATIC MODE AUTO POWER ON OR ACTIVATED ACTIVATED AUTO POWER OFF ACTIVATED A itika FAN ON TIME TURBO FAN SPEED LEVELS WATER PUMP OR TURBO FAN DISCONNECTION BATTERY LEVEL WATER CYCLE SHORT CIRCUIT IN THE WATER ACTIVATED PUMP OR IN THE TURBO FAN NOT ENOUGH WATER IN THE CHANGE THE EVAPORATOR TANK 6 ALARM CLOCK ACTIVATED 2 3 4 PERMANENT INFORMATION Clock Battery level If the voltage decreases to 11 8 V factory setting a blinking display will appear and the equipment will start slowing down automatically decreasing progressively the turbo fan speed The command and control module registers the working hours and after working for 546 hours turns on permanently indicting the evapora
9. T This is the element in which the evaporation of water is produced and therefore cooling of the air BITURBO FAN MOTOR COVER EVAPORATOR UNIT COVER BASE AIR INLET SYSTEM WATER COLLECTOR TRAY a VIESA 2 1 1 BASE OF THE EVAPORATORUNIT This part is used as a support for every component of the unit 2 1 2 EVAPORATOR It is a plastic structure which contains wood shavings with special characteristics properly distributed in order to facilitate the evaporation and distribution of water by an irrigation system installed on the top of the evaporator which moistens the wood shavings 2 1 3 WATER SYSTEM Its function is to hold the evaporator and to collect the exceding water coming from the evaporator 2 1 4 COVER OF THE EVAPORATOR UNIT This component covers the complete evaporating unit protecting the internal components and is also used to install the air guides and the command and control modules 2 1 5 BITURBO FAN It has 2 fans which suck the external air delivering it to the interior of the driver s cabin Its maximum consumption is 7 5 Amps 2 1 6 AUTOMATIC AIR INLET SYSTEM This device allows the entrance of air from the exterior to be delivered to the evaporator It has an electric motor that automatically opens a lid when the equipment is turned on in this way dirt will not go into the unit when not in use 2 1 7 INSTALLATION PROCESS AVery Important The fuse mu
10. avings INSERT DRAIN PLUG O nce the tank has been installed cut the cord from the evaporator containing hoses and wires See electrical and hydraulic diagrams in order to assess their length 2 5 WATER TANK SUPPORT OPTIONAL Depending on the vehicle the water tank support can be placed parallel or perpendicular to the chassis frame N ever drill the frame s flange 26 Additional U channel pieces may be necessary gt ADDITIONAL Add U SHAPED SUPPORT Important distances A and B must be equal p fi r ole b V 4 SMALL TANK POINTS OF REMOVE ATTACHMENT POINTS OF ATTACHMENT STANDARD TANK POINTS OF ATTACHMENT REMOVE POINTS OF ATTACHMENT 27 VIESA 2 6 WATER PUMP Technical Characteristics a Centrifugal Sealed b Consumption 4 A Installation Screw the pump directly to the tank s opening according to the picture Make sure that the rubber gasket seats correctly against the tank s wall Important Before adjusting the pump completely insert the shorter length of the preformed hose to the pump s output nipple 28 2 LEVEL SENSOR Controls the water pump operation Introduce the level sensor according to the figure Keep the marked arrow UP Use the provided rubber gasket 2 8 WATER PUMP COVER To place the water pump cover insert first one of the holes in the Water tank pin an then manually insert the second ho
11. by removing the drain plug Rinse with clean water thoroughly Pour one bottle of Viesa Scented Cleansing Fluid Fill up the tank with clean water Each 6 months change the package of granulated C alfa Bas crystals Do not use chemical products to clean the control panel During short stops leave the equipment on so as to keep the cabin fresh Every 2 months or according to working conditions Submerge the evaporator in water with bleach 1 Clean the grids of the air entrances 2 Clean the filter of the collector tray 3 32 5 REPLACEMENT OF THE MAIN COMPONENTS 5 1 REPLACEMENT OF THE MOTOR OF THE BITURBO FAN Remove the cover of the evaporator unit fixed with 4 screws Remove the motor cover fastened with 4 screws Remove the fan support fastened with 4 screws Remove the 2 covers of the turbines taking away the 8 threaded screws 33 M VIESA Remove the 4 screws from the motor s mounting bracket and remove it Replace the motor Re install the mounting bracket and adjust Important Before final installation center the motor correctly so that the fan doesn t rub against the sides Put the two fan covers Install the metallic support of the fan Pass the wires through the lateral hole and connect Put the motor cover Place and adjust the cover of the evaporator unit 5 2 REPLACEMENT OF THE EVAPORATOR Remove the 4 screws from the cover Remove the water collector Remove and r
12. contact and or normal operation functions but the disconnection of the pump does not work multiple connector of the power and control module 2 False contact and or disconnection of the water pump 2 Proceed as follows a Repair and or connect the water pump b Tin the terminals of the water pump correctly 3 Replace the control and command module 4 Replace the water pump 3 Faulty control and command module 4 Faulty water pump The equipment works correctly but 1 Excessive Amp consumption the fuse burns out continuously and or short circuit in the fan 2 Excessive Amp consumption and or short circuit in the water pump 3 Feeding positive cable grounded 1 Replace the fan 2 Replace the water pump 3 Locate repair and seal correctly 4 The pump voltage does not 4 Replace the water pump match the unit voltage 5 The fan voltage does not match 5 Replace the motor of the fan the unit voltage pISPLAYINDICATIONS 1 Disconnected water pump 1 Connect cables 2 Cut cable s 2 Locate repair and seal correctly 3 False contact between the 3 Clean and or replace the terminals of the water pump terminals 1 Electrical and or electronic 1 Replace the opening and closing damage in the air inlet system electric motor or the air inlet module 2 Disconnection or cut cables 2 Connect or repair from the motor or from the air inlet system
13. eplace the evaporator with a new one Reconnect the 9 x 15 hose to the new evaporator Replace the evaporator unit cover fastening it with the screws 34 5 3 REPLACEMENT OF THE POWERAND CONTROL MODULE VIESA Remove the command and control module completely from the front side of the evaporator unit cover Disconnect the electrical wiring Insert the electrical wiring to the new module Put the command and control module on the cover 6 TROUBLESHOOTING The indications are normal but the HYDRAULIC HYDRAULIC equipment has low efficiency l Inverted electrical connections 1 Connect correctly red and of the water pump black 2 Evaporator 9 x 15 cm tube 2 Reroute tube blocked or kinked 3 Little working time of the 3 Configure correctly in water pump accordance with the water column 4 Blocked holes of the water 4 Replace the evaporator distributor of the evaporator 5 Dirty evaporator 5 Clean and or replace the evaporator 6 Faulty water pump 6 Replace the water pump 7 Faulty power and control 7 Replace the power and control module module VENTILATION VENTILATION 8 Air inlets blocked with dirt 8 Clean the air entrances 9 Faulty fan 9 Replace the motor of the fan 35 M VIESA CHARACTERISTICS W hen the equipment is on water is spilled through the air inlet system The speeds does not match the display indications or they do not change
14. ery Important The fuse must be installed at the end Important In ADR dangerous goods Transportation encase and protect the electrical wiring in approved fire proof material note use the provided wire terminals terminal covers and sockets Solder wire terminals and or joints with tin The connection of the pump and level sensor must remain inside the pump cover Important the positive cable is the last element to be connected VIESA 4 GENERAL MAINTENANCE When 5 is displayed the evaporator must be replaced The equipment will delay in cooling until the evaporator is totally wet Do not use fuses higher than 10 Amp The equipment will deactivate automatically due to low tension so as to prevent damages to the battery Use only clean water Foresee replenishment of water taking into account that the equipment consumes between 1 and 5 litres per hour depending on the ambient temperature VIESA SCENTED FLUID EVERY 200 HOURS OF USE A Very Important Before repairing the air inlet system remove the fuse or disconnect the command and control module A When performing maintenance of the equipment or if the evaporator unit is removed the system MUST NOT BE SWITCHED ON and you must not switch it on with this element removed Be careful with the cap of the air entrance since in may cause serious damages when closing up Keep the tank clean Every 200 hours of use Drain all the water from the tank
15. le note M ake sure not to obstruct the water pump cover draining hole If necessary make an additional hole DRAINAGE Important Don t use tools to remove the water pump cover 29 M VIESA 3 CONNECTIONS 3 1 HYDRAULIC BLACK HOSE TO THE EVAPORATOR GREY HOSE TO THE RETURN BLACK HOSE TO THE PUMP THIS VALVE MUST BE INSTALLED BELOW THE THE UPPER EDGE OF THE WATER TANK IN SWIVEL TRUCK CABINS OR WATER TANKS INSTALLED ON THE TRUCK CHASSIS THE VALVE MUST BE INSTALLED AT MORE THAN 1 M BELOW THE EVAPORATOR S LOWER EDGE note cut the tubes accordingly The grey cord wrap must cover all the hoses and wires until it reaches the pump cover explanation to install the elbow for ventilation in the tank make a 22 mm diameter hole in the center of the top the tank remove shavings Use the elbow provided M VIESA 3 2 ELECTRICAL AIR INLET MODULE ea le LIMITER GREEN R 4 GEARBOX m g om 0 C WHITE BLACK GREEN COMMAND AND RED CONTROL MODULE RED WITH POWER WHITE MODULE WHITE BLUE R YELLOW BLACK BLACK Uli BLUE 8 E x i ne i NI 3 3 v i I 4 i 288 3 32 4 fa lt lt i 5 m LEN ae L FrR N TEMPERATURE SENSOR IMPORTANT THE FUSE BOX MUST REMAIN OUTSIDE THE BATTERY BIN WATER LEVEL SENSOR POLARITY FREE FUSE 10A p WATER PUMP BATTERY V
16. n be changed 2 3 9 POWER OFF When pressing for 2 seconds the power off button 2 the equipment will completely turn off Including the display To restart it press 2 2 3 10 MAXIMUM TIME IN SERVICE Every time the equipment is turned on with it will work for a maximum period of time previously programmed and then it will turn off automatically By default the period is set to 9 hours Set period can be changed during initial configuration at installation 2 3 11 COMMAND AND CONTROL MODULE CONFIGURATION Press and simultaneously during 2 seconds and will turn on indicating the configuration mode The module is factory configured except for the water cycle Very Important If water cycle is not configured the module will not exit from configuration and the equipment will not work To change factory settings proceed as shown in the following table N ote when pressing the chosen value is confirmed and simultaneously continues with the next parameter Note indicates minutes indicates seconds 26 VIESA FACTORY CONFIGURATION PARAMETER MODE Using and amp select 24 h or 12 h Time format 12 or 24 h Then press 6 Water Cycle Using Q and 2 change the values Working time of the pump Range allowed 5 to 50 Then press 6 Water Cycle Using Q and GY modify the value Period of time the pump is not Range allowed 3 to 7 working Then press 6 Using and am
17. p modify the value Values allow ed 10 5 V to 12 V numbers increase one by one Then press Using Q and 2 modify the value Drying time Range allowed 20 to 60 ida Then press 6 Using Q and 2 modify the value Maximum working time Range allowed 4 to 12 hours Then press 6 mE If it is in DI D D press Working time evaporator f the evaporator filter was changed replacement press to start from scratch then The display turns off To restart press 6 2 4 WATER TANK There are two models Standard 32 litres Dimensions 64 x 52 x 13 5 cm Small 20 litres Dimensions 64 x 35 x 13 5 cm Made of anon translucent material which assures darkness inside and prevents fungi formation on the interior walls Resistant to vibrations and rapid changes in temperature 21 M VIESA 2 4 1 INSTALLATION Location a at the back of the cabin b In the chassis note Do not place it near the exhaust pipe Position Placing the tank horizontally a is preferred Use vertical placement b only if not possible to place it horizontally 22 M VIESA VERY IMPORTANT NEVER APPLY TANK TO CABINS WITHOUT REIFORCEMENTS INSIDE REINFORCEMENTS TRUCK CABIN Pe 1 WATER TANK SUPPORT PLATE THREADED RIVET PUT IT IN THE LINE OF WELDING REINFORCEMENT CHANNEL GROWER WASHER ALUMINUM SPACER SCREW WASHER 23 VIESA Identify the place on the rear pa
18. pressing When pressing the water pump will turn off W hen pressing again the water pump will turn on The key will activate and deactivate the pump control independently of whether the equipment is activated with or not If there is not enough water in the tank the pump will not work 9 will be displayed and the system will make a sound Important If the equipment is turned off 9 will turn off when water is poured into the tank If the equipment is turned on will turn off when water is poured into the tank and the Key is pressed VIESA If the pump is disconnected 58 will turn on and the system will make a sound Will disappear after the problem is solved and the pump control is turned on by pressing QU N ote the turbo fan will continue working Important The indication of pump disconnected will only show when the pump system 15 activated In case the pump consumes more than usual and Will be displayed and the system will make a sound Will disappear after the problem is solved and the pump control is turned on by pressing C Note If the pump consumes more than 7 Amps It is consider over consumption 2 3 7 FUNCTIONS With the key the user has access to different functions Time setting Alarm clock Auto power on Auto power off Automatic mode 2 3 7 1 Set Time It allows the operator to set the equipment clock Press until 77 72 is displayed and then press 0
19. rt of the cabin where the tank will be installed Use the support plate to mark the points of attachment to the cabin ALLWAYSOVER THE WELDINGLINES prove with a 5 mm diameter drill bit and after perforate with a 9 mm drill bit If using neoprene rivets use a 12 mm drill bit N eoprene rivets are used in units with fibreglass cabins Important W hen using the 5 or 9 mm drills bits use a depth stop to prevent damaging the inside upholstery Introduce and affix the threaded rivets provided For neoprene rivets insert them manually up to the brim Then adjust the screws Install the water tank support plate to the cabin taking into account that there must be a separation of 10 mm between the plate and the cabin Use the spacers provided Place the polyester washers in order to avoid water or humidity filtrations 24 Important Use the adequate separators to compensate uneven surfaces Before attaching the support plate to the cabin set the tank s fixing screws and washers provided Attach the support plate firmly W hen using the water tank on vertical position you have to make 3 holes of 22 mm in diameter For venting On the upper part of the tank and at its center For the level sensor On one of the ends of the marked line where the water pump will be placed 25 VIESA For draining at the bottom of the water tank and on the same side of the water tank cap Important Remove sh
20. s module VIESA GAY NGULELNESLILIGS POSSIBLE GAUSES 1 Disconnection of the water level sensor cables 2 Cut water level sensor cables 3 Faulty water level sensor 1 Disconnected cables of the turbo fan 2 Cut cable s 3 Bad contact between the turbo fan terminals 1 End of the evaporator working life 1 Faulty control and command module 1 Low battery level 2 1x 0 50 red or black cable disconnected or cut 1 Turbo fan excessive power consumption Water pump excessive power consumption 38 pm 0 1 Connect water level sensor 2 Locate repair and seal correctly 3 Replace the water level sensor 1 Connect 2 Locate repair and seal correctly 3 Clean or replace the terminals 1 Replace and configure to zero 1 Replace the control and command module 1 Recharge battery 2 Connect 1 Replace 1 Replace INSTALLATION MANUAL VIESA INTERNAL Il REVISION 003 1 2012 RCR Systems P O Box 1352 1500 Avenue Road Toronto Ontario M5M 0A1 CANADA COLVEN Ruta 11 Km 814 Guadalupe Norte Prov de Santa Fe S3574XAB ARGENTINA ORDER ON LINE www viesa ca 1 888 438 8444
21. st be installed at the end 1 Select a proper place inside the cabin to install the evaporator unit When making the holes for the air inlet system using the template check that you do not damage any cabin reinforcement and make sure the unit is not installed on an uneven surface Align the marks from the template to cabin reinforcement channels minimum 2 marks The evaporator unit should be installed in the middle or at one end but the minimum distance between the unit and the bed must be 60 cm 2 Using the template mark on the points indicated in the picture Points 1 Select at least 4 fixing points so as to obtain a steady support base Points 2 For the electrical and hydraulic installation Points 3 To cut the original upholstery 3 Remove the marking template and proceed as follows Points 1 Use ad 7 mm bit to perforate if bolts and nuts will be used 10 mm bit if rivets will be used Points 2 Perforate with a 40 mm hole saw Points 3 Cut and remove the original upholstery so that a clear rectangle can be seen VIESA 4 Place thetemplate outside the cabin so it coincides with the holes made in step 1 and fasten it with two MA 6 bolts of 110 mm long 5 Proceed as follows Points A Mark and perforate using a 10 mm bit and insert rivets Point c Mark and perforate with a 127 mm hole saw Point d Mark and perforate usinga 13 mm bit N ote Points B Only used for cabins wi
22. thout reinforcement channels rear 6 Stick the 8 x 8 mm weather strip to the base of the air inlet system 7 Pass the air inlet cable through the d 13 mm hole from the outside to the inside and tighten it with the 8 MA 6 bolts N ote Lubricate the rubber edge of the filter for the air inlet system Use soapy water or W 040 VIESA 8 Put the lid of the air inlet system a Stick the weather strip of 15 x 15 mm to the support for air inlet b Affix the base of the air inlet and the support for air inlet with the bolts provided 9 Affixthe base of the evaporator unit to the 4 fixing points in this way where there is no reinforcement use MA 6 bolts of 110 mm with a polyester foam washer where there is reinforcement use MA 6 studs and polyester polyester foam washer Use the separators provided to prevent strangling the electrical and hydraulic installation N ote Before affixing the base pass the air inlet electrical installation through the rectangular groove located on the lower left side and the system electrical and hydraulic installation through the 40 mm hole VIESA 10 Make the following connections and fasten with clamps TEMPERATURE SENSOR STROKE LIMITER GEARBOX 11 Put the cover passing the electrical installation through the openi for the command and control module 12 Secure the cover with 4 MA 6 bolts 13 Connect the command and control module to
23. tor needs to be replaced W orking hours are counted only when the turbo fan or the water pump is on Important Every time the evaporator is replaced the working time must be set to 71 1 1 zero see Comnand and Control M odule configuration 2 3 5 TURBO FAN By pressing the turbo fan and the pump control system will be activated By pressing again the turbo fan and the pump control system will be disconnected 2 3 6 AIRINLET SYSTEM 2 3 7 WATER PUMP 57 X VIESA This equipment has 8 speed levels which can be changed by pressing O Or 2 N ote keeping pressed one of these the buttons the speed will vary in sublevels a total of 24 which will not be displayed and will not emit any sound when passing from one sublevel to another If the turbo fan is disconnected 6 9 is displayed and the system will make a sound Will disappear after the problem is solved and the equipment is turned on by pressing In case the turbo fan consumes more than usual and Will be displayed and the system will make a sound It will disappear after the problem is solved and the equipment is turned on by pressing N ote If the turbo fan consumes more than 11 Amps It is considered as over consumption In case there is an electrical problem in the air inlet system the will blink and the equipment will turn off The symbol will turn off after the problem is solved and the equipment is restarted by
24. tor replacement indicator Voltage sensing in battery terminals Full remote control Digital LCD board with control to all functions and indication through symbols Automatic turbo speed regulation according to the external temperature Clock and Alarm clock Auto switch on Auto switch off Equipment designed and manufactured according to EMC norms of electromagnetic compatibility Sw inging air guide Turbo fan with sealed motor mounted on bearings 8 speed turbo fan Air inlet system with automatic opening and locking 32 litre water tank with pump cover W ater tank installation without damage to the truck s cabin W ater level sensor M VIESA Water pump designed exclusively for Eco Air Cooler Disconnection of the pump due to low water level Short circuit protection system in pump and its connections Automatic system disconnection due to low battery voltage Protection system for high voltage Protection fuse in the general feed cable Protection for polarity reversal 8 Amps per hour average consumption with fan at maximum speed Average consumption of water 1 to 5 litre per hour depending on ambient humidity 4 Amps per cycle average consumption of the water pump 7 5 Amps per hour average consumption of the fan 2 MAIN COMPONENTSOF THE EQUIPMENT Viesa coolers consist of two main interconnected components the evaporator unit and the water tank with pump M VIESA 2 1 EVAPORATOR UNI
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