INSTALLATION MANUAL CENTERBELT NEST WITH
Contents
1. lights on An O will appear beside the triangle and the B in the display ey Press this key until all numbers 1 7 are lit at the bottom of the display a Set the hours os Set the minutes ENTER Press the enter key one time to store the program By Display the current time You have just programmed the lights to come on at the desired time Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Timer page 29 Reviewing the programs 9 Press CO The clock will show the number of free memory places If the display reads CL 28 this means there are 28 memory places free There are 30 memory places available Once more press o The clock now shows the first program s time and operation For example if channel A shows an O the nests are programmed to open at the time displayed Every time you press this button you will see the next programmed switch time When you press you will return to the time display Erasing a program Press c until you reach the switch time you want to clear Press 4 The switch time will now be cleared CM Clear Memory Do not be afraid to start over from the beginning or try different things you can do no damage to the clock or nest by programming it It may take 24 hours for the clock to catch all of the programs you have entered If the clock has been disconnected for more than a few minutes it may be necessary to reprogram t2. Programming the nests to open SS Press this button until a small triangle appears beside the A on the left side of the display as Command nests open An O will appear beside the triangle and the A n the display Press this key until all numbers 1 7 are lit at the bottom of the display a Set the hours ers Set the minutes ENTER Press the enter key one time to store the program By Display the current time You have just programmed the nests to open at the desired time on every day of the week The next step is to program the nest lights on and off Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Timer page 28 Programming the optional nest lights to turn on and off automatically Programming the lights to turn off This button is the Program key Press it until a small triangle appears beside the B on the left side of the display C Command lights off An T will appear beside the triangle and the B in the display d Press this key until all numbers 1 7 are lit at the bottom of the display hD Set the hours gt Set the minutes cS Press the enter key one time to store the program Display the current time The nest lights have now been programmed to turn off at the desired time Programming the lights to turn on Press this button until a small triangle appears beside the B on the left side of the display oS Command
3. for the connection of the table and the short belt guides 134363 to the table top with hex bolts M6x16 and hex nuts M6 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 24 Connect the drive unit to the short belt guides Copyright 1996 Vencomatic BV All rights reserved A eycomane C enter belt nest with moveable rear walls page 25 Weld the belts Connect the electrical box according to the electrical drawings Connect the motor and the end switches according to the electrical drawings Set the timer Your nests are ready for use Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Timer page 26 Appendix A Setting the timer Introduction The LACRON timer is a programmable time switch with two channels Channel A controls the nest floors and channel B controls the optional nest lights The clock can be programmed to automatically open and close the nests and switch on and off the nest lights Setting up a new clock 1 Before you use the clock it must be powered for at least 1 minute to charge its internal battery 2 Make sure that the toggle switches on the control panel are set to Clock and Auto to allow the clock to control the nest flaps and lights 3 Press the two clear buttons lt gt and together This resets the memory of the clock The nest motors will run the flaps to the open position and
4. 43 through the ridge points 134390 Screw the ridge points on the trusses 130395 with chipboard screws 4 mm diameter x 30 mm long 161099 134390 134043 161099 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 18 Press the covers for the roller tubes 134027 on the roller tubes 134031 134031 134027 Fix the trusses on the partition walls with carriage bolts M6x30 and hex nuts M6 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 19 Fix the roller tubes with the covers on the spindles for the roller tubes in the ridge points Fix the upper support beams 130389 between the partition walls with 2 hex bolts M6x30 131030 and hex nuts M6 130389 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 20 Place the 16 mm tubes in the recesses in the partition walls Push the other 16 mm tubes through the trusses Connect the tubes with PVC sleeves Attention When pushing the tubes through the trusses pull the cables for the flap motors through the tubes Let the cables come out of the tubes when you reach the flapmotors The cables will be connected later Place the roof plates 134341 on the nests Set the roof plates into the slots of the upper support beams 134341 Copyright 1996 Vencomatic BV All r
5. Do not cut the gray curtain a 161100 133355 133362 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 15 Screw on one side the racks 130549 with the teeth pointing down to the frame brackets with hex bolts M6x50 and hex lock nuts M6 Push the racks between the pinions and the upper sliding brackets Place the wooden back wall with the rack in the fully open position Screw the hinges of the drive out plates to the partition walls with 2 hex bolts M6x35 641084 and hex lock nuts M6 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 16 Turn the pinions with the set screws towards you by lifting the racks and turning the pinions Be sure to align the pinion with the gear rack Tighten the set screws in the pinions very well ADJUST SCREWS Fix the other racks to the remaining drive out plates with the teeth pointing up Place the drive out plate in the right position Push the racks between the pinions and the lower sliding brackets Fix the hinges of the drive out plates to the partition plates with 2 hex bolts M6x35 and hex lock nuts M6 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 17 Screw the front stops together 1 stud M6x80 2 washers M6 and 2 hex bolts M6 Press the spindles of the roller tubes 1340
6. ge can wear through the conveyor belt Toward return station Fix the belt guide 130550 to the undercarriages with blind rivets 5x8 mm 171242 Attention The recesses in the belt guides should face the front of the house see picture Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 4 Fix the hooks 130397 to the return station 137203 or 13 7204 with 2 blind rivets 5x8 137203 137204 Hook the return station to the last undercarriage Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 5 Assemble the return station place the studs M16 231001 with the hex nuts M16 231002 in the T barred legs 195013 Screw the leg supports 134169 to the return station with hex bolts M6x16 231105 and hex nuts M6 Fix the T barred legs to the leg supports with hex nuts M16 231002 231105 ot 134169 231001 231002 195013 Pull the conveyor belts 134032 164817 from the front of the house over the undercar riages to the return station Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 6 Lay the wire gauze panels 130401 on the belt guides and over the conveyor belts Attention The crossbars of the wire gauze panels should face up Pull the wire gauze panels to the front of the house so that the crossbars hoo
7. he clock starting from the beginning of this instruction Copyright 1996 Vencomatic BV All rights reserved ENCOM TIC Drive Belt page 30 Appendix B Drive unit parts breakdown Pinch roller 134504 Pinch roller shaft Drive roller 134506 134508 white 134509 black Drive roller shaft 134370 Motor amp gearbox Motor SK200 63L 4 180W n 7 9 137162 Motor SK250 71S 4 250W n 7 7 137164 Motor SK250 71L 4 370W n 7 7 137166 Electric motor only El motor NORD SK63L 4 SK200 137117 El motor NORD SK71S 4 SK200 927176 El motor NORD SK71L 4 SK250 137120 Options for connection to cross conveyor Rod conveyor table top 134360 Bracket to mount transfer brush 134361 Transfer brush 134362 Copyright 1996 Vencomatic BV All rights reserved ENGOMATIC Drive unit age 31 Appendix C Egg belt routing at return station Pulley 134172 Green Block 2 ft length 134165 3 ft length 134769 Strip 2 ft length 134170 Brush 10 135032 3 ft length 134853 20 135349 Spindle 10 134168 20 134350 Threaded Rod 2 ft length 134171 3 ft length 131271 CD 231002 ine SE T 134169 Belt Idler Belt 136266 334540 231001 idler Shaft Caged Roller 134239 10 135031 20 134346 Copyright 1996 Vencomatic BV All rights reserved
8. ights reserved ENCOMATIC Center belt nest with moveable rear walls page 21 Screw the upper 130429 and lower 130428 endplates to the beginning and the end of the nest row and if necessary to the beginning and the end of a walkover with chipboard screws 4 mm diameter x 20 mm long 131033 Fix the short belt guides 134364 to the first undercarriage with blind rivets 5 mm diameter x 8 mm long Copyright 1996 Vencomatic BV All rights reserved ENCOMLATIC Center belt nest with moveable rear walls page 22 Assemble the drive unit Insert the legs 314288 and secure with hex bolts M8x20 631015 Fix the supports for the cover hex bolts M6x45 131031 spacer plugs 234327 3xD lock washer M6 311199 and hex nuts M6 Fix the table top 134358 with metal parker screw 5 5 mm diameter x 13 mm long 131215 Fix the guarding angle for the collecting table 134995 with metal parkers 5 5 mm diameter x 13 mm long Fil the cover 134359 with 3xD lock washers M6 and hex bolts M6 Place the waste containers assembly on next page 131215 134359 311199 234327 eer 314288 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 23 Assemble the waste container unit 2 x 136701 and attach it to the drive unit table by sliding into the channels provided ax 981393 171243 Screw the connecting strip
9. ith moveable rear walls page 9 2 Fix the jump beams between the partition walls with dowels 8 mm diameter x 80 mm long 133296 133296 Press the bronze plain bearings 136669 or 136215 into the bearing plates 130388 130388 Y 136669 136215 a Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 10 Fix one bearing plate per section to the partition walls with carriage bolts M6x30 and hex nuts M6 Make sure that there is a bearing plate at the beginning and at the end of the row of nests Do not fix a bearing plate in the middle of the row where the flapmotor support will be placed Fix the flaomotor support 130419 in the middle of the row between two partition walls with 8 carriage bolts M8x30 and hex nuts M8 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 11 Screw the gearbox 137161 and the motor 900346 to the motor support with 4 hex bolts M10x20 151070 First remove the sprocket on the side of the fixation points of the flapmotor so that the shaft can be placed through the motor support Place the sprocket back on the motor after hanging the motor 137161 900346 130745 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 12 Push the extension shafts 136213 through the bearing plates and
10. k into the belt guides 130495 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 7 Pull the conveyor belts through the return station over the wire gauze panels to the front of the house Attention Guide the conveyor belts in the return station between the return belt roller and the stud M8 see Appendix C for egg belt route The belts will be welded or glued later screw the wire gauze panel supports 130552 with a chipboard screw 4 mm diameter x 30 mm long 161099 to the partition walls 133354 133354 161099 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 8 Fix the floor supports 130551 with carriage bolts M6x30 161100 washers 311199 and hex nuts M6 onto the jump beams 133294 161100 130551 133294 4 311199 The following 2 steps should be carried out simultaniously 1 Lay the 16mm diameter tube 136218 for the floor support on the undercarriages and place the partition walls over the tubes on the undercarriages Connect the tubes with PVC sleeves 5 8 136219 Make sure that the gauze mat support bracket 130552 support the wire gauze panel 130401 In case of a walkover only place the outer partition walls of the entire walkover walkover is 2 3m wide 136218 Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest w
11. ly ENCON ATIC INSTALLATION MANUAL CENTERBELT NEST WITH MOVEABLE REAR WALLS Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 2 Please read and understand this manual before unpacking and beginning assembly Tip A10mm socket has been provided to assemble all M6 bolts and nuts A 7 mm drill bit has been to clean bolt holes when necessary Insert the legs into the undercarriages and secure with hex bolts M8x20 631015 631015 2 Fix the side plates 190566 to the undercarriages with 8 blind rivets 5x12 171243 per side Attention Check especially in the beginning if you set the undercarriages up square measure the distances between the legs crossways these should be equal SS K E Pa Q ZA 44 171243 gt gt Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 3 Fix the partition undercarriages 190391 between the side plates with blind rivets 5x12 Make sure the undercarriages are standing square lined up in a straight line and check them with a water level Once undercarriages are level and straight drive self tapping safety screws 190488 in all legs use one of the holes alongside the M8x20 bolt in the undercarriage Attention Make sure the flat side of the partition undercarriage faces the front of the house otherwise the sharp side of the partition undercarria
12. the flap motor support Don t forget to slide the pinions 136652 onto the extension shafts Attention there should be a pinion on the extension shafts between every pair of partition plates except for a walkover screw the sprocket tube connections 130006 to the extension shafts where a flapmotor is placed with 2 hex bolts M8x50 131106 and 2 lock nuts M8 631009 130006 631009 Copyright 1996 Vencomatic BV All rights reserved page 13 Center belt nest with moveable rear walls Connect the sprocket tube connections to the flapmotors with the double chains 5 8 136129 and the double chain closing links 136130 ENCOMLATIC ea ia y vo 136129 136130 CN gauze panels Lay the plastic floors at the front in the floor support brackets and let the back of the plastic floors rest on the 16mm diameter tube Make sure that the lip of the plastic floors Hook the rubber mats 134030 or 134033 onto the plastic floors 130493 are under the wire Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Center belt nest with moveable rear walls page 14 Screw the rear stops together 1 stud M6x80 131460 2 washers M6 311199 and 2 hex nuts M6 screw the hinges 130386 to the wooden back wall 133355 133362 with carriage bolts M6x30 161100 and hex nuts M6 Screw the frame brackets 136209 to the drive out plates with carriage bolts M6x30 and hex nuts M6
13. the nests lights will come on The clock should now read 06 00 with an O and a triangle shown beside both the A and B at the left of the display and is now ready to be programmed 4 Set the current time Setting the current time The Lacron clock uses 24 hour or military time For example 9 00 a m will be displayed as 9 00 and 3 00 p m will be shown as 15 00 any Press this button once to start setting the time d C0 Set the day Use Sunday as day 1 Monday is day 2 etc es Set the hours keeping in mind the 24 hour clock Set the minutes Store the time You are now ready to set the times that you wish your nest to open and close Copyright 1996 Vencomatic BV All rights reserved ENCOMATIC Timer page 27 Programming the nests to open and close automatically Programming the nests to close This button is the Program key Press it until a small triangle appears beside the A on the left side of the display C Command nests close An T will appear beside the triangle and the A in the display d Press this key until all numbers 1 7 are lit at the bottom of the display hD C Set the hours gt Set the minutes cS Press the enter key one time to store the program Display the current time You have just programmed the nests to close at the desired time on every day of the week Next we can program the time to automatically open the nest
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