User Manual
Contents
1. Jser Manue ELECTRICAL VEHICLE CHARGING STATION LEVEL 2 EVC30T EVC30T IN ELMEC Inc OCTOBER 2014 REV10 Overview Models 4 5 6 and 7 2 Overview Models 20 21 30 and 31 3 Parts List A Specifications 5 Important Safety Instructions Physical Installations Models 21 31 5 and 7 O Physical Installations Models 20 30 4 and 6 9 P TABLE OF CONTENTS N Electrical Connections 10 Operation Sequence 11 Operating Modes Instantaneous Charging 12 Maintenance and Cleaning Storage of the Portable Version 13 Troubleshooting 14 Elmec Inc Limited Warranty 19 Contact Us 16 OVERVIEW N The Elmec Inc EVC30T EVCSOT IN is a Level 2 Electrical Vehicle Charging Station Its primary function is to send electrical power to an electric vehicle that is equipped with the SAE J1772 Electric Vehicle connector There are different models of this charging station MODEL Can be used in wet location UL CSA type 3R 4 4X enclosure 25 7 6 m Output Cable SAE J1772 30A Output Current 40A circuit breaker Electrical installation require a junction box Fixed and permanent installation MODEL Can be used in wet location UL CSA type 8R 4 4X enclosure 18 5 5 m Output Cable SAE J1772 30A Output Current 40A circuit breaker Electrical installation require a junction box Fixed and permanent installation voce2. itself or to any of the power cords plugs connectors Cleaning The charging station and the power cords should be cleaned regularly The cleaning process can be done using a wet rag Do not use water jet high pressure washer chemicals agents or solvents during the cleaning process Do not splash water on the power cords or on the plugs connectors MAINTENANCE AND CLEANING N STORAGE OF THE PORTABLE VERSION The portable version of the charging station models 21 31 5 and 7 must be stored in a clean and dry location and it must be located away from any high heat sources Avoid oily or corrosive substances from contacting the charging station or the power cords and plugs connectors between uses Avoid any fall or drop that can lead to impacts between a hard surface and the charging station Make sure there is no contact of any sharp object with the charging station or the power cords or plugs connectors Do not store the charging station in a location where rodents have access such as an exterior shed TROUBLESHOOTING This table lists some of the common troubles and their possible solutions Troubleshooting Table The Main LED e Check if the dedicated circuit breaker is at the ON position oo The unit isn t receiving won t light Up when a proper power supply Check the power supply connections inside powering the unit the unit enclosure Gnd L1 L2 e Reset the unit by unplugging the
3. NEMA 6 50P plug Standard version or The Main LED switch the dedicated circuit breaker at OFF and then at the ON position is light up The unit is in fault mode Optional version constant red If even after a reset the unit is still in fault mode call the manufacturer support service The Main LED is going from blue to yellow rapidly The Electric Vehicle Charging Cable is worn damaged or dirty Call the manufacturer support service The Main LED is going from blue to yellow a few seconds after connection to EV Power lines L1 or L2 from the main i e Call the manufacturer support service electrical panel is missing or damaged ELMEC INC LIMITED WARRANTY What does this warranty cover This warranty covers any defects or malfunctions of your new EV Duty EVCSOT Electric Vehicle Charging Station How long does the coverage last This warranty runs for three 3 years from the purchase date What will Elmec Inc do Elmec Inc will repair any EV Duty EVC30T Electric Vehicle Charging Station judged to have a defect or malfunction as long as the seal on the cover is not broken In the event repair is not possible Elmec Inc will replace the EV Duty EVCS30T Electric Vehicle Charging Station with a new one of similar specifications and price What does this warranty not cover This warranty will be void in the case the EV Duty EVCS30T Electric Vehicle Charging Station being opened in any manner so
4. ctor 7 Replace the Electric Vehicle Charging Cable on the unit as shown in Figure 2 1 The Main LED on the front of the unit indicates the state of the unit This table summarizes the possibilities for the colors of the Main LED State of the Main LED Never operate the unit if the enclosure isn t sealed Description Green Constant The unit is powered up and is ready to accept a vehicle connection A vehicle has been detected but it isn t ready to accept the charge This state happens very briefly after vehicle connection Yellow Constant A vehicle has been detected and the charge is completed certain vehicles only Blue Constant The vehicle is connected and is in charging state Indoor charging area ventilation required Red Constant No charging allowed The unit is in fault mode Check the troubleshooting table OPERATING MODES vo PR T CHARGER READY TO CHAS Zz VA duty Figure 8 1 1 Location of Main LED Instantaneous charging This is the mode by default Simply plug the SAE J1772 connector into the electric vehicle inlet The Main LED will turn to BLUE and the charge will begin for as long as the vehicle stays connected to the Electrical Vehicle Charging Station Maintenance This charging station does not require any major maintenance except a regular verification to be sure that there are no damages or excessive wear to the charging station
5. ey Can be used in wet location UL CSA type 8R 4 4X enclosure 25 7 6 m Output Cable SAE J1772 30A Output Current 40A circuit breaker Electrical installation with a NEMA 6 50P 240V plug on input cable Portable model non permanent installation Can be used in wet location UL CSA type 3R 4 4X enclosure 18 5 5 m Output Cable SAE J1772 30A Output Current 40A circuit breaker Electrical installation with a NEMA 6 50P 240V plug on input cable Portable model non permanent installation P OVERVIEW N MODEL Can be used in wet location UL CSA type 3R 4 4X enclosure 15 4 6 m Output Cable SAE J1772 20A Output Current 25A circuit breaker Electrical installation require a junction box Fixed and permanent installation MODEL Can be used in wet location UL CSA type 3R 4 4X enclosure 15 4 6 m Output Cable SAE J1772 30A Output Current 40A circuit breaker Electrical installation require a junction box Fixed and permanent installation MODEL MODEL Can be used in wet location UL CSA type 3R 4 4X enclosure 15 4 6 m Output Cable SAE J1772 20A Output Current 25A circuit breaker Electrical installation with a NEMA 6 50P 240V plug on input cable Portable model non permanent installation Can be used in wet location UL CSA type 3R 4 4X enclosure 15 4 6 m Output Cable SAE J1772 30A Output Current 40A circuit breaker Electr
6. ical installation with a NEMA 6 50P 240V plug on input cable Portable model non permanent installation Ne PARTS LIST S NEMA 6 50P 240V connector optional Unit transport handle Enclosure SAE J1772 electric vehicle connector SAE J1772 connector s release button Electric vehicle charging cable ai Si ER 3 i meme mms n I WARNING i DONOTREMOVETHEBOLTS i THATHOLDTHEALUMINUM 14 I HANDLE ONTO THE ENCLOSURE 1 I OF THE CHARGING STATION 1 b m eee 2 Figure 2 1 Electric Vehicle Charging Station EVC30T Portable version shown SPECIFICATIONS N Input voltage Dimensions Height x Width x Depth 208 240VAC single phase 30A Level 2 EVSE 17 x 10 x 4 Input connector For outdoor use NEMA 6 50P models 21 31 5 and 7 Models 20 21 30 31 4 5 6 and 7 wall mount junction box connection UL CSA enclosure Type 3R 4 4x models 20 30 4 and 6 Weather resistant Output connector All models SAE J1772 choice of 3 different cable lengths 15 4 6 m 18 5 5 m 25 7 6 m 4 5 kg 10 Ib Operating temperature 40 C to 40 C Storage temperature 40 C to 100 C IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for the Elmec Inc EVC30T EVC30T IN EV Charging Station that should be followed during installation operation and maintenance of the u
7. l and verify that This equipment should be installed adjusted and serviced by qualified the charging station is powered up the Main LED is GREEN electrical personnel familiar with the construction and operation of this type of equipment and the hazards involved Failure to observe this precaution could result in death or severe injury P OPERATING SEQUENCE N 1 Make sure that the unit has power Main LED should be GREEN 2 Using the Electrical Vehicle Charging Cable connect the unit to the electric vehicle suitable SAE J1772 inlet connector 3 Once connected the Main LED should light up briefly YELLOW before going to BLUE 4 The Main LED will stay lit in the BLUE color during the charging sequence For certain vehicles the Main LED will light up YELLOW once the charge is completed 5 If the Main LED becomes RED once connected to the electric vehicle but gets back to GREEN once the charging cable is disconnected this means that charging this model of electric vehicle requires ventilation if done in an indoor location Our charging unit isn t compatible with these vehicles So make sure to check with your electric vehicle manufacturer to be certain that our charging unit can charge your specific electric vehicle 6 When the charge is finished or when the user wants to terminate the charge simply disconnect the SAE J1772 connector from the electric vehicle by pressing the release button on the SAE J1772 conne
8. nit To reduce the risk of fire connect only to a circuit provided with 40 amperes maximum branch circuit over current protection in accordance with the National Electrical Code ANSI NFPA 70 and C E C Part 1 C22 1 12 This equipment should be used with an electrically interlocked ventilating means during indoor charging of vehicles requiring ventilation during charging Verify that 1 The ventilating means is operating properly 2 The ventilation path is free of obstructions Do not alter AC cord or plug provided Where it does not fit the outlet have proper outlet installed by a qualified electrician Improper connection increases the risk of an electric shock IMPORTANT SAFETY INSTRUCTIONS N GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS Charger should be grounded to reduce risk of electric shock Charger is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug should be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Read this manual thoroughly and make sure you understand the procedures before you attempt to operate this equipment The purpose of this manual is to provide you with information necessary to safely operate maintain and troubleshoot this equipment Keep this manual for future reference This equipment should be installed adjusted and serviced by qualified electrical per
9. signed to be fixed permanently on a wall using the mounting kit included with the charging station The Figure 5 2 1 illustrates this mounting kit The wall mounting kit must be installed on a wall and fixed on a vertical stud that can support at least 4 times the weight of the unit the unit weighs about 10 Ib ELECTRICAL CONNECTION Models 21 31 5 and 7 Models 20 30 4 and 6 with NEMA 6 50P power input connector using a nearby installed junction box 1 Simply connect the NEMA 6 50P connector into a suitable 1 Install a junction box close to the location where you want to install the 240V 40A receptacle charging station permanently 2 Once the unit is receiving power the Main LED will light up GREEN 2 Insert the cable coming for the main electrical panel into the junction box Information Consult a qualified master electrician so he can calculate the required size of the cable coming from the main electrical panel 3 Insert the main input cable coming from the charging station into the junction box 4 Do the following connections Connection Table 4 Cable from the main Cable from 7 Description i 3 A electrical panel charging station L1 Black L2 Red White This Electrical Vehicle Charging Station requires a dedicated 40A 25A for models 20 and 21 in the main electrical panel Neutral White N A Ground Bare copper wire Green 5 Re engage the circuit breaker in the main electrical pane
10. sonnel familiar with the construction and operation of this type of equipment and the hazards involved Failure to observe this precaution could result in death or severe injury Do not use this product if the Electric Vehicle Charging Cable has any indication of damage Do not use this product if the enclosure or the Electric Vehicle Charging Cable Connector is broken cracked open or shows any other indication of damage This Electrical Vehicle Charging Station is intended for use with plug in electric vehicles only P PHYSICAL INSTALLATION x Models 21 31 5 and 7 with NEMA 6 50P plug connector This version of the Electrical Vehicle Charging Station is a portable type charger and is not designed to be fixed permanently on a wall But using our wall mounting kit it is possible to mount the unit temporarily on a wall The Figure 5 1 1 illustrates this mounting kit Wall bracket Insert the unit on the wall bracket re N N N A SE h The wall mounting kit must be installed on a wall and fixed on a vertical stud that can support at least 4 times the weight of the unit the unit weighs about 10 Ib Figure 5 1 1 Portable unit wall mounting kit P PHYSICAL INSTALLATION Figure 5 2 1 Fixed installation mounting kit Models 20 30 4 and 6 using a nearby installed junction box This version of the Electrical Vehicle Charging Station is a fixed type charger and is de
11. that the internal components are accessible The cover is sealed with the rear plate by using rivets and sealant How to get service To use this warranty you must contact the Elmec Inc Support Service and a qualified technician will verify if there is a real problem with your EV Duty EVC30T Electric Vehicle Charging Station If it s the case send the EV Duty EVC30T Electric Vehicle Charging Station postage paid with proof of purchase to the following address ELMEC INC SERVICE SUPPORT 1141 2 avenue Grand M re Qu bec G9T 2X9 Elmec Inc will inspect the EV Duty EVC30T Electric Vehicle Charging Station and contact you within 72 hours following the product reception to tell you if the product will be repaired or replaced Your rights under the actual applicable law This warranty gives you specific legal rights and you may also have other rights which vary from one province to another P CONTACT US ELMEC Y Postal address Website Email Service Support Elmec Inc Service Support www elmec ca jeanmarc pittet elmec qc ca 1 819 533 3888 1 819 533 3074 1141 2 avenue samuel pittet elmec qc ca Grand M re Qu bec GOT 2X9
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