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SINUS PENTA USER MANUAL - TECO

1. 3 LINE REACTOR io 1 7 s K ES841 l 3 E E m 7 e a 5 m a fif Gee e e QUTPUT n REACTOR AC SUPPLY INPUT 7 OUTPUT CONTROL TERMINALS I 000011 Figure 18 Installation example for Sinus Penta 565 in cabinet 63 441 SINUS PENTA 3 3 7 64 441 TECO INSTALLATION INSTRUCTIONS STANDARD MOUNTING AND PIERCING TEMPLATES IP54 STAND ALONE MODELS S05 S32 SINUS Fixing templates mm PENTA standard mounting IP54 X Y DI D2 Fastening Size screws S05 177 558 7 15 M6 S12 213 602 5 7 15 M S14 260 732 7 15 M S15 223 695 10 20 8 520 274 821 10 20 8 522 250 1050 10 20 8 530 296 987 10 20 8 532 300 1130 9 20 8 x Es N m FA OA Figure 19 Piercing template for inverter IP54 INSTALLATION INSTRUCTIONS SIN
2. Figure 103 Mechanical features of a single phase output inductor 6 6 8 OUTPUT SINGLE PHASE INDUCTORS FOR MODULAR INVERTERS S75 S80 AND S90 6 6 8 1 SINGLE PHASE INDUCTORS CLASS 4T 5T 6T INDUCTOR INDUC TOR DIMENSIONS HOLE WEIGHT LOSSES MODEL USE RATINGS mH A kg w Output 0141782 575 580 590 0 015 1250 260 430 385 310 136 200 270 9x24 100 940 lo o d Q I 2 o sha _ L T L Tr aM L P x E 45 20 2 DETAIL A SCALE1 3 f o Material Cu VO N Thickness k on id a P000980 B 283 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 6 9 SINUSOIDAL FILTERS The sinusoidal filter is a system component to be installed between the inverter and the motor to enhance the equipment performance b c d e f The sinusoidal filter reduces the voltage peak in the motor terminals The overvoltage in the motor terminals may reach 100 under certain load conditions The sinusoidal filter reduces the motor losses The sinusoidal filter reduces the motor noise The motor noise can be reduced of approx 8 dBA because the high frequency component o
3. continued 0457 21 4T 7400 0524 5T 6T dus 8400 0598 9750 0748 AT 10750 0831 12900 S65C 0457 2200 854 9150 0524 9800 0598 5T 6T 11250 0748 12450 570 0831 2600 1007 14900 0964 2990 800 17200 1130 AT 18900 575 1296 3600 1468 21100 0964 18400 1130 5T 6T 22800 580 1296 4000 1700 24900 1800 A 29250 2076 32250 S90C 1800 4600 2300 33750 2076 37350 Dimensions and weights may vary depending on optional components N required AVAILABLE OPTIONAL COMPONENTS Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton Line input impedance Motor side output impedance Additional terminal board for input output wires Output toroid filter Motor forced cooling circuit Braking unit for size gt 41 Anticondensation heater PT100 instruments for motor temperature control Optional features components by request 46 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO The value H includes the fans and the cabinet base 47 44 SINUS PENTA A 48 44 3 3 4 NOTE TECO INSTALLATION INSTRUCTIONS STANDARD MOUNTING AND PIERCING TEMPLATES IP20 AND IPOO STAND
4. SINUS PENTA T E C INSTALLATION INSTRUCTIONS 6 6 4 5 CLASS 2 5T 6T 3 PHASE DU DT INDUCTORS INDUCTOR DIMENSIONS HOLE LOSSES USE RATINGS mH A L H P M E C m w IM0138000 Solo output 1 5 9 5 IM0138010 Solo output 1 0 14 IM0138020 Solo output 0 80 18 5 IM0138030 Solo output 0 60 27 IMO138040 Solo output 0 42 43 0138045 Solo output 0 28 65 1 0138050 Solo output 017 105 3001259 192 100 250 123 9x24 39 270 0138100 Solo output 0 11 165 300 258 198 100 250 123 9x24 42 305 0138150 Solo output 0 075 240 13001321 208 100 250 123 9x24 52 410 IM0138200 Solo output 0 070 360 360 401 269 120 250 200 12x25 77 650 0138250 Solo output 0 035 440 360 401 268 120 250 200 12 25 75 710 IMO138300 Solo output 0 025 700 360 411 279 120 250 200 112 25 93 875 L 1 L Dp I T T T T O OJ O o EA mme x eT 129 o oo M M M 9 TEPE H a 29 tf 11 TY PE 20_ 20 614 DETAIL i DETAIL J SCALE 1 2 SCALE 1 2 P000979 B 278 441 Figure 101 Mechanical features of the 3 phase du dt inductors INSTALLATION INSTRUCTIONS
5. 290 PUSH PULL encoder with single ended OUTPUTS einer 291 PNP or NPN encoder with single ended outputs and load resistors with external wiring 292 PNP or NPN encoder with single ended outputs and internal load resistors 293 Wiring the encoder cable tret bt D Cr 294 ESO T3 Encodet uci o ione Gn e ti en E ER ERO E a or n Lo DR D n 295 Position of slot A for the installation of the encoder board sese 297 Encoder board fastened to itssloT oer mre sn rema venen ce ve ed Peer n 297 Position of the configuration DIP switches ssssseeee emen 298 Location of the jumpers selecting the encoder supply 300 5822 a E 301 Position of the slot for the installation of the serial isolated boqrd 303 Jumper setting 5232 5485 bow n c PE Pe ata 304 Configuration of terminator DIP switch for line RS485 wo sese emm 305 Location of the slot B inside the terminal board cover of the Sinus PENTA inverters 308 CHECKING CONTACTS THESION nre tere ec cti eue conor er a awanap 308 Fastening the communications board to slot 4 een 309 PROFIBUS DP fieldbus COMMUNICATIONS booqrd9 eem 310 Example of a Profibus network the correct setting of the line terminators is highlighted
6. M 312 Example of the rotary switch position to set Profibus address 19 312 Fieldbus communications boqrd 314 Outline of the topology of q DeviceNet trunk line mmm 316 CANopen fieldbus communications boord seems 318 Example of the position of the rotary switches for 125kbits s and Device Address 29 319 Ethernet Fieldbus Communications Board semen 321 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 322 Setting a computer for a point to point connection to the inverter 325 Setting the DIP switches to set the IP address 192 168 0 2 326 Example of the ping command to the IP address of the inverter interface board 327 AOUS IP u uuu s onte t o vtt er Dre uh E Da Da ro tr kaqa c E E 327 Setting ModScan for a Modbus TCP 2 0 eene 328 Display of the output variables of the inverter through the Modbus TCP protocol 328 Position of indicator LEDs on the board seems 329 Position of the slot for ES919 20 L Qu ua uu aaa nnns 333 ES919 Board for Metasys9 2 334 ES919 Board for 1 336 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Figur
7. Terminal N Type of s s Connection terminal mm 20 Copper bar 25 Inverter DC side connected to terminal B 21 Copper bor See Resistors table Connection to braking resistor _ 22 Copper bor 25 Inverter DC side connected terminal Terminal block N Name Description Notes Features Cable cross section mm 1 Not used 1 2 OVE Signal zero volt board zero 0 521 vo 1 3 Modulation input To be used for Rin 10kQ 0 0 V special 0 5 1 applications M1 4 Sin Logic input for signal The SLAVE brakes if 30V sent from Master a signal gt 6 V is 0 5 1 sent 1 5 RL NO contact of The relay energizes 250Vac 5A thermoswitch on when an 30Vdc 5A 0 5 1 relay overtemperature M1 6 RL C Common of the alarm trips for contact of BU200 05 1 thermoswitch relay 1 7 RL NC NC contact of thermoswitch 0 5 1 relay M1 8 Mout Digital output for High level output PNP output 0 15V Slave command when the Master is 0 5 1 signal braking M1 9 Not used MI 10 Not used 210 441 INSTALLATION INSTRUCTIONS T CO Terminal block M1 P000074 B PE connection screw Figure 71 Terminals in BU200 SINUS PENTA 211 441 SINUS PENTA 6 2 4 5 T E INSTALLATION INSTRUCTIONS WIRING The braking unit must be connected to the inverter and the braking resistor The braking unit is connected dire
8. lt Tl Ft bi E Ww K u I Q Power Supply Output IGBT Modules Figure 38 Connection for S74 S80 When DC reactor is required for SINUS PENTA 75 and 80 this must be specified CAUTION when ordering the equipment CAUTION When DC reactor is to be installed special purpose bars are required 93 441 SINUS PENTA T CO INSTALLATION INSTRUCTIONS 3 4 8 CONNECTION BARS FOR MODULAR INVERTERS 584 590 9940005 590 453 gt Lie 1 Power Supply Output IGBT Modules Figure 39 Connection for S84 S90 When DC reactor is required for SINUS PENTA 90 this must be specified CAUTION anion ordering the equipment CAUTION When a DC reactor is to be installed special purpose bars are required Please contact TECO if DC supply is to be applied to SINUS PENTA S64 to SAUNON S90 the precharge circuit of DC bus capacitors is not present gt gt gt 94 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO The mounting layout in the figures above may vary based on the N CAUTION accessories being used input and output reactors sinusoidal filters harmonic filters 3 4 9 AUXILIARY POWER SUPPLY TERMINALS The auxiliary power supply terminals are provided in the Penta models requiring auxiliary power supply links to be used to power air
9. Figure 13 Piercing template for through panel assembly for SINUS PENTA 522 and 532 58 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 3 3 5 6 SINUS PENTA S41 S42 S51 S52 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section This application requires mounting some additional mechanical parts as shown below the screws are included in the mounting kit GROWER M10 Figure 14 Mechanical parts for the through panel assembly for SINUS PENTA 541 42 551 and 552 59 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS The figure below shows the piercing templates for the through panel assembly of the inverter including six M8 holes and the hole for the air cooling of the power section 115 TS 10 MIO M O i i e 8 l 1 J M8 L 3 C 8 5 p ae uum Y Y sl i j 1 10 1 2 e S 1 1 2 gt 7 4 2 B 5 52
10. Figure 21 External connections for modular inverters 565 570 NOTE Power supply unit 2 is available for size 70 only NOTE For the installation of a BU see the section covering the braking unit In the event of fuse line protection always install the fuse failure CAUTION detection device If a fuse blows this must disable the inverter to avoid single phase operation of the equipment 69 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Please refer to the INDUCTORS section for the inductors to be used 3 4 2 2 EXTERNAL CONNECTIONS FOR MODULAR INVERTERS S64 54 GROUND CONTROL CARD TERMINALS UNIT ONTRO C INVERTER MODULE NVERTER IODULE 63 64 65 66 67 t SUPPLY Figure 22 External connections for modular inverters 564 CAUTION precharged Failure to do so will damage the inverter as well as its power The capacitors inside The DC power supply unit must always supply unit Please refer to the INDUCTORS section for the reactors be used 70 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 2 3 EXTERNAL CONNECTIONS FOR MODULAR I
11. REMOTE E5914 N L NA 4 AC CONVERTE AC CONVERTER AC CONVERTE d Addr 1 Addr Addr 247 9VDC Supply input TE 1 raw CABLE _ TAL EE DB 9 AIB AE AJBI RJ 4 NEN _ _ u E i SZ KX C 7 J INTERFACE Twisted and shielded cable CONVERTER m Multidrop connectior 247 devices 001043 Figure 95 Wiring diagram of the keypad remoting kit controlling multiple inverters 6 5 2 4 THE COMMUNICATIONS PROTOCOL Standard MODBUS RTU protocol is used for communications Set the values below for the inverter keypad please refer to the Programming Manual of the inverter being used for the setup of the relevant parameters see Sinus Penta s Programming Instructions manual Setting values to the inverter Baud rate 38 400 bps Data format 8 bits Start bit Parity NO Stop bit 2 Protocol MODBUS RTU Device address configurable between 1 and 247 to avoid conflicts default address is 1 Electric standard 25485 Inverter response deloy 5 ms End of message timeout 2 ms Setting values to the keypad Device adaress configurable between 0 and 247 default address is 1 In order to scan the connected inverters set the device address to 0 for the keypad The keypad can communicate with one device at a time based on the ad
12. 10 50 i 1200 1190 M12 110 4x240 4x500kcmils Always use the correct cable cross sections and activate the protective CAUTION devices installed on the DC power supply line Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 106 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 3 4 10 7 UL APPROVED FUSES 5T AND 6T VOLTAGE CLASSES UL approved semiconductor fuses which are recommended for the SINUS PENTA drives are listed in the table below In multiple cable installations install one fuse per phase NOT one fuse per conductor Fuses suitable for the protection of semiconductors produced by other manufacturers may be used provided that they have the same or better ratings and e are Nonrenewable UL Listed Cartridge Fuses or UL Recognized External Semiconductor Fuses are of the type specifically approved also with reference to the Canadian Standard P UL approved Fuses Manufactured by SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd a 200 KARMS Symmetrical A I C 100 200 5 Symmetrical 1 z z Ratings Ratings Mod No Current 12t 690V Vac Mod No Current 12t 690V Vac Arms kA2sec Arms kA2sec m 0004 170M 1409 16 0 18 0 0
13. 400 REESE 14 15 142 G Ground CONNECTION r 17 94 Expansion Pere 2 339 a 14 15 138 Input IYGUIGLIOPISR 241 Inputs Analog 111 117 340 341 342 346 ME 113 DIGIT 107 110 348 109 Key selector switch 361 362 noon i OTRO ERR 124 REMOTING eee 68 124 127 237 L ERE 124 Line Driver 274 Terminal boqId 273 361 362 M Mains TOUS 398 Me ON 309 Motor cto 146 138 140 142 Motor control 138 140 142 145 441 441 SINUS PENTA O Output BI 403 FIEQUENGCY iae marte er rer ege ve ERN 146 Inductors 244 Outputs PAG OG S 123 118 120 122 344 348 349 Frequency 119 ak 121 148 alea 157 PAP 151 ETE 154 160 Piercing templqates 41 43 51 54 Power Cables uic 83 401 53 TermmiigiS u 18 55 97 98 Power Connectlions
14. En 266 6 6 2 Output Inductors DU DT Filters scere 269 6 6 3 Applying the Inductor to the INVEST er 270 6 6 3 1 Class 2T AC and DC nas 270 6 6 3 2 Class AT AC and DC NAUCIO 271 6 6 8 3 Class 5T 6T AC DC Inducl ors n emen 272 6 6 4 Raids mee dtm aee de Da a e d na a ee Gb D a D 273 6 6 4 Class 2T AT AC 3 Phase 1 20 emen 273 6 6 4 2 Class 5T 6T AC 3 Phase 1 273 GOAS Class 21 4 DG cce pio n eene ons tani rcc en na n a nnn n 275 0 0 4 4 Class S t DC Inauctors csse rete emendo recede i nv e eder ene 275 6 6 4 5 Class 2T AT 5T 6T 3 Phase DU DT INDUCTORS seems 277 6 6 5 Class 2T 3 PHASE AC INDUCTORS IN IP54 CABINET ee mem 278 6 6 6 Class 3 PHASE AC INDUCTORS IN IP54 CABINET wcities 279 6 6 7 Class 5T 6T 3 PHASE AC INDUCTORS IN IP54 CABINET emm 280 6 6 8 OUTPUT SINGLE PHASE INDUCTORS FOR MODULAR INVERTERS 75 580 and S90 282 6 6 8 1 single phase INDUCTORS CLASS 4T 5T 6T seems 282 6 6 9 einusoidal 283 6 7 ES836 2 ENCODER BOARD SLOT A nennen 284 6 7 1 deritification Data terrae ane d CR arena 284 6 7 2 Environmental 1 284 6 7 3 E
15. gt N Seriol port MI BRAKE terminals 2 Reset signol ya Figure 80 Signal terminals 8910008 225 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS NOTE Unavailable function 226 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 3 4 4 WIRING DIAGRAM 6910005 INVERTER 41 42 51 52 O 49 CABLE A RESET BU INVERTER Figure 81 Wiring diagram for S41 S51 S42 S52 with braking unit BU600 700 227 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 3 5 BRAKING RESISTORS FOR BU700 2 4 The wire cross sections given in the table relate to one wire per OIE braking resistor Based on the functioning cycle the surface of the braking resistor DANGER may reach 200 C The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking CAUTION duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with an Ohm CAUIION value lower than the value given the tables 6 3 5 1 APPLICATIONS WITH DUTY CYCLE 10 CLASS 2T Braking Resistors Resistors to be used Wire Cross Type of section Connection mm AWG Value Q kW Protection
16. N Name Description EXC Resolver excitation output direct signal 2 Resolver excitation signal inverted signal 3 SIN Sine signal input direct 4 SIN Sine signal input inverted 5 5 Cosine signal input direct 6 COS Cosine signal input inverted 7 PTC Terminal 1 of the Resolver PTC 8 PTC2 Terminal 2 of the Resolver PTC 9 OV Board logics power supply common 407 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS 6 19 2 2 INCREMENTAL ENCODER AND DIGITAL LINES CONNECTORS M1 M2 M3 1 2 9 1110 TIE 13 21 22 23 24 os E E E E E E 5 6 7 15 16 47 18 19 20 27 28 29 30 1 Figure 189 Input output signal terminal boards N Name Description VEOUT Incremental encoder power supply output 2 OVE Isolated power supply common 3 OVE Isolated power supply common 4 OVM Isolated 5V power supply generated internally for control logics 5 5V EXT Input for external power supply for incremental encoder 5VM INT _ Isolated 5V power supply generated internally on
17. 55 er aaa qawas asha 95 111 115 R Ia 361 362 iO 95 108 SESOLVER cro c tem e Ret D DO 372 329 Serial DOGOIG 276 Serial communicotions 131 135 SIN COS Encoder l 363 442 442 INSTALLATION INSTRUCTIONS Sinusoidal filters oo uu uu us 258 26 Nep S 261 270 272 SIOT B usse eei 278 282 308 317 330 SIOT CG yam 332 351 106 Speed OOP 141 144 Speed regulator 141 144 Standard mounting ees 41 51 54 entm 18 107 STOUT UPD c 137 138 140 142 145 Si 14 15 145 T Terminals COMMON PEEL 95 75 Thermal protection 18 115 Through panel assembly 43 Twelve Pulse Connection 55 61 U UL Approved 85 90 93 UL Approved Surge Protective Devices 86 125 V Voltage Class VIT 154 157 160 au 153 156 159 162 VIC 14 15 140 W Wiring diagram se en 57 59
18. SINUS PENTA 0005 4 T B A2 X 2 1 2 3 4 5 6 7 8 9 Not all the combinations below possible Product line SINUS stand alone inverter SINUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet PENTA control 3 Inverter Model 4 Supply voltage 2 Power supply 200 240VAC 280 340VDC 4 Power supply 380 500VAC 530 705VDC 5 Power supply 500 600VAC 705 845VDC Power supply 575 690VAC 845 970VDC 5 Type of power supply T three phase C direct current Broking module X internal braking chopper built in braking chopper 7 Type of EMC filter no filter provided A integrated filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category C2 EN55011 gr 1 A for industrial and domestic users A2 integrated filter EN 61800 3 issue 2 SECOND ENVIRONMENT Category EN55011 gr 2 cl A for industrial users integrated input filter type plus external output toroid filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category 55011 gr 1 cl B for industrial and domestic users 8 Control panel X no control panel provided display keypad control panel and back lit 16 x 4 character LCD display provided 9 Degree of protection of stand alone inverters 0 IPOO Sizes greater than S32 N 21 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 2 20 up to Size
19. Figure 15 Piercing templates for the through panel assembly for SINUS PENTA 541 542 551 and 552 60 441 INSTALLATION INSTRUCTIONS 3 3 6 High power inverters include single function modules STANDARD MOUNTING AND PIERCING TEMPLATES IP00 MODULAR MODELS 564 590 TECO The control unit may be installed separately or inside a module Mounting options are shown below a Control unit integrated into the inverter SINUS PENTA Piercing Templates mm Modules Fitted MODULE Single ode San Inverter Size X Y pt p2 GS enIng se s65 S70 S74 S75 S80 84 S90 screws tes 178 1350 11 25 MIO 172 4 2 37 INVERTER 178 1350 11 25 M10 2 2 2 2 2 5 INVERTER WITH INTEGRATED 178 1350 11 25 M10 1 1 1 1 1 1 1 CONTROL UNIT INVERTER WITH INTEGRATED AUXILIARY POWER 178 1350 11 25 M10 1 2 3 SUPPLY UNIT INVERTER WITH INTEGRATED 178 1350 11 25 M10 3 3 3 3 3 SPLITTER UNIT b Control unit separate from the inverter module Fixing Templates mm Modules Fitted MODULE Single modue TT Inverter Size X Y p2 GS enIng se 565 S70 S74 S75 S80 84 S90 screws id M 178 1350 11 25 MIO INVERTER 178 1350 11 25 M10 2 3 3 3 3 3 INVERTER WITH INTEGRATED 178 1350 11 25 M10 2 3 CONTROL UNIT INVERTER W
20. a J 14 Tel FEATURE 15 1 2 SPECIAL APPLICATIONS AVAILABLE ON SINUS PENTA INVERTERS 0 1 16 2 CAUTIONISTATEMENTS u ote citare naman AMT 17 3 EQUIPMENT DESCRIPTION AND INSTALLATION 19 3 1 PRODUCTS COVERED IN THIS MANUAL re ener rte n idc nec do c e 19 3 2 DELIVERY CHECK nee aer e ee e E e Qa T P 20 3 2 1 Inverter lt 22 3 3 INSTALLING THE EQUIPMENT p 23 3 3 1 Environmental Requirements for the Equipment Installation Storage and Transport 23 3 3 2 All COON EM 25 3 3 3 Size Weight and Dissipated 29 3 3 3 1 IP20 and IP00 STAND ALONE Models 505 560 Class 2T l l r 29 3 3 3 2 1 20 and IP00 STAND ALONE Models 505 560 Class 4T l rr 30 3 3 3 3 1 20 and IP00 STAND ALONE Models 512 552 Class 5T T n 31 3 3 3 4 Modular IP00 STAND ALONE Models 564 590 wcities 32 3 3 3 5 IP54 STAND ALONE Models 505 530 Class 2T 39 3 3 3 6 IP54 STAND
21. 0 KEY SELECTOR SWITCH AND EMERGENCY PUSH BUTTON FOR MODEL IP54 391 6 17 1 Wiring IP54 Inverters with Optional LOC O REM Key Selector Switch and Emergency 392 6 18 ES860 SIN COS ENCODER BOARD SLOT A seen 393 6 18 1 Idenitificeitiort usce redonner dd 394 6 18 2 Installing ES860 Board on the Inverter Slot A sss 394 6 18 2 1 sin Gos Encoder Conriecelor rere e en ro nn re d He ne dor 396 6 18 3 ES860 Configuration and Operating MOCES 397 6 18 3 1 Configuring and Adjusting the Encoder Supply Voltage 398 6 18 4 Connecting the Encoder Cable ln radon nnn 399 6 18 5 Environmental 400 6 18 6 Electrical kuqa 0 400 6 19 ES861 RESOLVER AND INCREMENTAL ENCODER BOARD SLOT CO 402 6 19 1 Identificatiort Data te aries aa ia ka Fk aa ER LR EE RA E Ra 403 6 19 2 Installing ES861 Board on the Inverter Slot C sss emm 403 6 19 2 1 dedere e D GR DD ACER E PER AI C E 406 6 19 2 2 Incremental Encoder and Digital Lines 5 0 407 6 19 3 ES861 Configuration and Operating Modes seems 408 6 19 3 1 Configuring and Adjusting the Encoder Supply Voltage 408 6 19 4 Connecting
22. 0 023 945 C 300 320 240 100 250 143 9 24 67 752 0126444 Input output 0 018 1260 C 360 375 280 120 250 200 12 82 1070 6 6 4 2 CLASS 5 6 AC 3 PHASE INDUCTORS INDUCTANCE gree INPUT OUTPUT RATINGS DIMENSIONS HOLE WGT LOSSES mH A TYPE L H P M E mm kg W 10127042 Input only 6 4 6 5 1 0127062 Input only 10 5 IM0127082 Input only 2 6 16 10127102 Inputonly 18 23 IM0127122 Input only 1 1 40 IM0127142 Input only 0 70 57 1 0127167 Input 0 43 95 240 224 187 80 200 122 7 18 27 160 1 0127202 Input 0 29 140 300 254 190 100 250 113 9 24 35 240 0127227 Inout 0 19 210 300 285 218 100 250 128 9 24 48 260 0127274 Input only 0 12 325 C 300 286 234 100 250 143 9x24 60 490 0127330 Input only 0 096 415 360 340 250 120 325 166 9 24 80 610 1 0127364 Input output 0 058 662 360 310 275 120 325 166 9x24 79 746 0127350 Input only 0 001 650 360 411 298 120 240 220 9 24 113 920 0127404 Input output 0 040 945 360 385 260 120 2501200 12 88 1193 IMO127444 Input output 0 030 1260 420 440 290 140 300 200 12 110 1438 274 441 INSTALLATION INSTRUCTIONS SINUS PENTA 325 360 412 362 Amp 415 455 662 Amp 20 650 720
23. 565 D SINUS 0748 1000 1300 1560 SINUS 0831 1067 1200 1440 1728 SINUS 0964 1287 1000 1317 1480 1780 2136 1480 1100 163011170 1570 1700 2040 SINUS 1296 2050 1400 2000 1460 2050 2100 2520 3024 SINUS 1800 14 1910 m 1910 2400 2700 2800 2 2300 2400 17802400 197 2400 2400 0 SINUS 2076 1750 2400 2900 2000 2720 2 o 2100 2900 2 o0 Inverter supply 200 240 380 500 voltage 280 360Vdc 530 705Vdc D Input reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 120s every 20 min up to S30 for 60s every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 174 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 5 1 2 2 TECHNICAL SHEET FOR 5T AND 6T VOLTAGE CLASSES Applicable Motor Power Model kW HP A w H A 4 57 4 5 5 4 8 7 5 10 15 52 1000 1360 1 1100 1500 1086 1200 1440 40 55 0964 1180 1610 1369 1410 1920 159 SINUS 1130 1350 1840 1569 1620 2210 159 1700 2040 2448 5807 SINUS 1296 1750 2380 20 1850 2520 180 soo LSINUS 1800 2000 2720 20 2400 3300 240 SINUS 2076 2500 3400 3000 4000 Inverter s
24. 112 Clamping a signal shielded 115 Control board signals and 222222 4 116 Gaining access to DIP switches SW1 and 5 2 00 100 120 Gaining access to DIP switch SW3 connector 05485 SINUS PENTA 505 to 22 120 Position of DIP switch SW3 connector RS485 SINUS PENTA 530 to 560 121 PNP command active to 24 123 Connecting an incremental sss 125 Signal sent from a push pull 247 output cec ec ee ce NdnE 126 Potentiometer linked to the REF Inpuf essen 128 Wiring of a PLC analog output axis control board etc 129 Wiring of unipolar remote potentiometer REF 130 45 20 mA Sensor WING c Da D D v t D fn c ah Dd 130 Standard pattern of the thermistor resistor for the motor thermal protection 131 PNP output wiring for relay CONTOL semen nene 134 NPN output wiring for relay control emen nennen nennen 135 Cascade connection frequency output frequency INPUT eee 135 PNP output wiring for relay O uu u upp D nennen 136 NPN output wiring for relay control 136 key DO am rae xn 140 Removing the display keypad module wen nen
25. 367 6 14 7 4 Connecting Slow Analog Inputs to Voltage Sources 368 6 14 7 5 Connecting Slow Analog Inputs to Thermistor 100 1 2 368 6 14 7 6 Connecting Isolated Digital Inputs semen 369 6 14 7 7 Connection to an Encoder or a Frequency Input sse 370 6 14 7 8 Connection to Isolated Digital Outputs Vinnie 372 6 14 8 Environmental Requiremen s sse nnn 373 6 14 9 Electrical 1 2 nemen ren nn 374 6 14 9 1 PVC MIMO ITS E S NAN II EE 374 6 14 9 2 Digtal een e ne e 377 6 14 9 3 Digital a br 377 6 14 9 4 Sres 379 6 15 ES870 RELAY I O EXPANSION BOARD SLOT QC 380 6 15 1 Identification DoT oc u Q nen nec 380 6 15 2 Installing 5870 Board on the Inverter Slot 381 6 15 39 ES870 T erninals sn nete 382 6 15 3 1 Connection to an Encoder or a Frequency 1 22 383 6 16 E5914 Power Supply Unit BOOM nente o c eco nr ecce 384 6 16 1 Identification Data odere dt OG OG COR DE P DX 386 6 16 2 Wiring 9 u u obse dente erp ne cte truc e d ee E P bn bc v 386 6 17
26. 2798844 N 702406 for Europe 99 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 10 4 VOLTAGE CLASS Cable Cross section Fitting the Terminal mm mm AWG kcmils Nm AWG kcmils A A 16 16 2 5 12AWG 16 16 25 25 4 IOAWCG 25 25 0 5410 32 32 20 6AWG 40 40 40 40 10 GAWG 40 40 63 63 63 63 Cable Cross Fuses Magnetic Tightenin section to 9 i 1 700V Circuit g Torque Mains Disc Switch Breaker Contactor Motor Side Stripping 16 GAWG 2 25 AAWG 4 25 25 12 4AWG 35 QAWG 25 50 3 1 0 AWG 50 1 0 95 4 0AWG 35 185 QAWG 120 350kcmils 250kcmils continued 100 441 INSTALLATION INSTRUCTIONS continued Coble Cross section Fitting the Terminal Stripping TECO Tightenin g Torque Cable Cross section to Mains and Motor Side Fast Fuses 700 Disc Switch SINUS PENTA Magnetic Circuit Breaker mm AWG kcmils 3 3 Nm mm2 AWG kcmils A A Bus bor 30 185 400kcmils 350 Bus bar 30 240 500kcmils 500 450 Bus 30 2x120 2x4 0AWG 550 450 Bus bor 30
27. CAUTION 208 441 max temperature alarm for the braking unit shall be used as digital signal to control the inverter stop INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 4 3 MOoUNTING braking unit BU200 must be installed in an upright position inside a cabinet Make sure to allow min clearance of 5 cm on both types and 10 cm on top and bottom use cable glands to maintain IP20 rating Fixthe BU200 with four screws TN i P000541 13 ANAL ra Tnm BENI T dp EET E ag d a 1 1 1 L1 oP 9 Y gt _ gt A L d ne n Figure 70 Dimensions fixing points of BU200 209 441 SINUS PENTA 6 2 4 4 TECO INSTALLATION INSTRUCTIONS LAY OUT OF POWER TERMINALS AND SIGNAL TERMINALS Remove the cover of the braking unit to gain access to its terminal blocks Just loosen the four fixing screws of the cover located on the front side and on the bottom side of the braking unit Loosen the fastening screws to slide off the cover from above Power terminals consist of copper bars that can be reached through the three front holes
28. 181 5 2 2 IP20 and IPOO Models Class 5ST 6T een 183 5 2 3 IP54 Models Class 2 1 40 sehen 185 5 2 4 IPS4 Models 959 91 61 185 53 OPERATING TEMPERATURES BASED ON APPLICATION 186 EE ele ccce sca 189 6 1 RESISTIVE BRAKING ceti rte te tete d dc en er oer ene rede eee nero 189 6 1 1 RESTOS uw ua 190 6 1 1 1 Applications with DUTY CYCLE 10 Class 2T 190 6 1 1 2 Applications with DUTY CYCLE 20 Class 2T emen 191 6 1 1 3 Applications with DUTY CYCLE 50 Class 2T eee 192 6 1 1 4 Applications with DUTY CYCLE 10 Class AT occ eme 193 6 1 1 5 Applications with DUTY CYCLE 20 Class AT occ eme 194 6 1 1 6 Applications with DUTY CYCLE 50 Class AT occ ttt eme 195 6 1 1 7 Applications with DUTY CYCLE 10 Class ST emen 196 6 1 1 8 Applications with DUTY CYCLE 20 Class ST eee 197 6 1 1 9 Applications with DUTY CYCLE 50 Class ST emen 198 6 1 1 10 Applications with DUTY CYCLE 10 Class mem 199 6 1 1 11 Applications with DUTY CYCLE 20 Class mem 200 6 1 1 12 Applications with DUTY CYCLE 50 Class 0 sss mee 201 6 2 BRAKING BU2OUD TOF S60 idee est ee ee ere p
29. 24V gate unit supply 3 2 Red LED Board faulty 4 IGBT Fault 5 OP4 OP5 IGBT gate commands MUST BE SEALED DO NOT CONNECT 6 CN3 MUST NOT BE CONNECTED F The IGBT Fault signal if the OP2 LED remains OFF indicates that the NOTE thermoswitch has tripped 242 441 INSTALLATION INSTRUCTIONS SINUS PENTA 5 5 235 T ge He i 1 3 wal TUM 2 unt 2 Figure 87 Connection points ES842 for the braking unit optical fibres 1 Gate command for IGBT Brake 2 IGBT Fault Signal The figure below shows the internal wiring of inverters 565 570 provided with a braking unit 243 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA Judo AJA JUST Id Eee ONY 3314AMI 313 34NT L 3404 7 VT IJ tea 8 Q3JIHIHS SIHVA 6 mmm P E d
30. 369 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 14 7 6 CONNECTING ISOLATED DIGITAL INPUTS All digital inputs are galvanically isolated from zero volt of the inverter control board To activate isolated digital inputs use either isolated supply delivered to terminals 44 and 49 or 24Vdc auxiliary supply Figure 164 shows the digital input control mode exploiting power inside the inverter and exploiting the output of a control device such as a PLC Internal supply 24 terminals 44 and 49 is protected by a 200 self resetting fuse 000275 OV isolated control 44 OVisolaed control board board 24V isolated isolated 24V Fuse Fuse Figure 164 PNP input wiring A PNP Command active to 24V sent via a voltage free contact B PNP Command active to 24V sent from a different device PLC digital output board etc 370 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 14 7 7 CONNECTION TO AN ENCODER OR A FREQUENCY INPUT Auxiliary digital inputs XMDI XMDI7 XMDI8 may acquire fast digital signals and may be used for the connection to push pull single ended incremental encoder or for the acquisition of frequency input Important When ES847 board is fitted encoder B functions are no more implemented by the basic terminal board of the control board but are implemented by ES847 board The incremental encoder must be connected to fast digital inputs XMDI6 and XMDI7
31. 6 3 5 2 APPLICATIONS WITH DUTY CYCLE 20 CLASS 2T Braking Resistors Wer Unit to be used Wire Cross Type of section Connection mm AWG Recommended Power Degree of or kemils Value Q kW Protection 16 16 16 16 166 166 185 350 3 3 lt 8 8 8 8 48 228 441 INSTALLATION INSTRUCTIONS T E 6 3 5 3 APPLICATIONS WITH DUTY CYCLE 50 CLASS 2T Braking Resistors Braking Unit Resistors to be used Type of Recommended Power Degree of Connection Value kW Protection SINUS PENTA Wire Cross section mm AWG or kcmils 16 4 16 4 120 250 120 250 95 4 0 95 4 0 Type of connection A One resistor B Two or more parallel connected resistors 12050 The cables of the braking resistors shall have insulation features and CAUTION features suitable for the application The minimum rated voltage of the cables must be 450 700V 6 3 5 4 APPLICATIONS WITH DUTY CYCLE 10 CLASs 4T Braking Resistors a Wui to be used Type of Recommended Power Degree of Connection Value Q kW Protection Wire Cross section mm AWG or kcmils 25 3 25 3 350 350 50 1 0 50 1 0 70 2 0 229 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 3 5 5 APPLICATIONS WITH DUTY CYCLE 20 CLASS 4T Braking
32. SNId b 0 A 25 99 on m EMid b d an un L EA O k Q a Sha T BIE T ES Figure 88 Internal wiring of inverters 565 570 provided with a braking unit 244 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 4 5 BRAKING RESISTORS FOR BU1440 The wire cross sections given in the table relate to one wire per NOTE braking resistor Based on the functioning cycle the surface of the braking resistor DANGER may reach 200 C CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking CAUTION duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with qn Ohm CAUTION value lower than the value given in the tables The cables of the braking resistors shall have insulation features and 6 4 5 1 APPLICATIONS WITH DUTY CYCLE 10 CLASS 4T Braking Resistor Braking Unit Resistors to be used Wire Cross Type of Value section i 2 Qt Recommended Power Degree of Connection Q mm AWG ty Value Q kW Protection or kcmils 0598 0748 08 O6 4 3 IP23 120 250 64 64 48 23 B 120250 48 5
33. transducers tachos encoders resolvers thermoregulators thermocouples weighing systems loading cells PLC or NC inputs outputs photocells or magnetic proximity switches 435 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Disturbance is mainly due to high frequency currents flowing in the grounding mains and the machine metal components disturbance occurs in the sensitive sections of components optical transducer magnetic transducer capacitive transducer Disturbance may also occur in appliances installed on machines with the same grounding or metal and mechanical interconnections A possible solution is to enhance the inverter motor and cabinet grounding as high frequency currents flowing in the grounding between the inverter and the motor capacity distributed to the ground of the motor cable and casing may cause a strong difference of potential in the system Tk THE POWER SUPPLY MAINS Disturoance and radiated interference occur in the mains Limiting disturoance results in weakening radiated interference Disturbance the mains may interfere with devices installed on the machine or devices installed even some hundred meters far from the machine and which are connected to the same mains The following appliances are particularly sensitive to disturbance computers radio receivers and TV receivers biomedical equipment weighing systems machines using thermoregulation teleph
34. 125 1929 um n 5 s E 2 amp 4 T Tone Pott 2 LJ BiSS Endat Encoder Power Supply Configuration Figure 199 Jumpers and trimmer for power supply configuration 423 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO BiSS EnDat encoder supply VE OUT EB No VE OUT EB 24V 12V 5V 46 X OFF ON X J5 2 3 1 2 1 2 X J3 ON ON ON OFF In 24V mode the output voltage is fixed and cannot be adjusted In 5 and 12V mode the output voltage can be fine tuned in 5V mode the no load voltage may range from 4 5 to 7V by adjusting each individual trimmer accordingly in 12V mode the no load voltage may range from 10 5 to 17V Turn the trimmer clockwise to increase output voltage This allows meeting the Biss EnDat encoder requirements by taking account of voltage drops in cables and connector contacts Encoder EnDat Heidenhain power supply typically ranges from 3 6 14 V 3 6 5 25 V 545 V depending on the type of encoder being used The latest standard EnDat 2 2 covers 3 6 14 V Encoder BiSS 7 30 V 10 30 V S 10 V Power supply voltage is to be measured at the encoder supply terminals thus taking account of cable voltage drops particularly if a long cable is used Supplying the encoder with inadequate voltage may damage the CAUTION component Before connecting the cable and configuring the ES860 board alw
35. 4 10 2 2 22 2 24 el blie Figure 197 Input output signal terminal board N Name Description 1 VEOUT Incremental encoder power supply output 2 OVE Isolated power supply common 3 OVE Isolated power supply common 4 OVE Isolated power supply common 5 5V EXT External power supply input for incremental encoder 5V_INT Isolated 5V power supply generated from ES950 board 7 0V EXT External power supply common 8 OVE Isolated power supply common 9 CHA Channel A input for positive incremental encoder 10 CHA Channel A input for negative incremental encoder 11 CHB Channel B input for positive incremental encoder 12 CHB Channel B input for negative incremental encoder 13 Positive zero index signal 14 CHZ Negative zero index signal 15 CHA_U Encoder simulation CHA pin 9 positive signal 16 0 Encoder simulation 10 negative signal 17 CHB_U Encoder simulation CHB pin 11 positive signal 18 CHB_U Encoder simulation CHB pin 12 negative signal 19 CHZ_U Encoder simulation CHZ pin 13 positive signal 20 CHZ U Encoder simulation CHZ pin 14 negative signal 21 XMDI1 Digital input 22 XMDI2 Digital input 23 XMDI3 Digital input 24 n c 25 nic 26 CMD Common for digital inputs 27 XMDO1 Digital output 1 28 CMDO1 Common for digital input 1 29 XMDO2 Digital output 2
36. and zero notch Z Type of input signals Complementary or single ended Voltage range for encoder input signals 4 24 V Pulse max frequency with noise filter on 77kHz 1024pls 4500rpm Pulse max frequency with noise filter off 155kHz 1024pls 9000rpm Input impedance in NPN or PNP mode external pull up or pull down 15k Q resistors required Input impedance in push pull or PNP and NPN mode when internal 3600 Q load resistors at max frequency are connected Input impedance in line driver mode or complementary push pull 780 Q signals with internal load resistors activated via SW3 at max frequency see Configuration DIP switches ISOLATION The encoder supply line and inputs are galvanically isolated from the inverter control board grounding for a 500 VAC 1 minute test The encoder supply grounding is in common with control board digital inputs available in the terminal board 286 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 7 4 INSTALLING 5836 2 ENCODER BOARD ON THE INVERTER SLOT A Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard Electrical shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All t
37. Any detail concerning functionality is given in the User Manuals related to each individual application 17 441 SINUS PENTA INSTALLATION INSTRUCTIONS 6 SANTERNO CARRARO GROUP 2 CAUTION STATEMENTS This section contains safety statements The non observance of these safety instructions may cause serious injury or death and equipment failure Carefully read the instructions below before installing starting and operating the inverter Only competent personnel must carry out the equipment installation SYMBOLS gt gt gt DANGER CAUTION NOTE Indicates operating procedures that if not correctly performed may cause serious injury or death due to electrical shock Indicates operating procedures that if not carried out may cause serious equipment failure Indicates important hints concerning the equipment operation SAFETY STATEMENTS TO FOLLOW WHEN INSTALLING AND OPERATING THE EQUIPMENT gt 18 441 DANGER Always read this instruction manual before starting the equipment The ground connection of the motor casing should follow a separate path to avoid possible interferences ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND THE INVERTER FRAME If a differential relay against electric shocks is intended to be used this must be a B type differential relay The inverter may generate an output frequency up to 1000 Hz this may cause a motor rotation speed up to 20
38. Connect using HER Intel R PRO 100 VE Network Conne This connection uses the following items Client for Microsoft Networks and Printer Sharing for Microsoft Networks 005 Packet Scheduler Internet Protocol TCP IP liners Install Uninstall Description Transmission Control wide area network protocol General across diverse interconnect You can get IP settings assigned automatically if your network supports this capability Otherwise need to ask your network administrator for the appropriate IP settings C Show icon in notification a Notify me when this conne C btain an IP address automatically Use the following IP address IP address 182 168 000 001 P000521 B Subnet mask 255 255 255 0 Default gateway Obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server Altemate DNS server i Figure 135 Setting a computer for a point to point connection to the inverter 326 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO After configuring your computer as described above The DIP switches of the communications board set a binary number different from 0 different from 255 and different from the number set in the low portio
39. Type Connectio Section Protectio Q mm AWG 50 2 514 28 2 514 28 2 514 25 2 514 25 2 514 2 514 2 514 4 12 2 514 2 514 2 514 60 10 8 10 8 10 8 10 8 16 16 16 1606 gt gt gt gt gt gt gt gt gt O U U gt gt gt Type of connection A One resistor B Two or multiple parallel connected resistors The cables of the braking resistors shall have insulation features and CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 450 700V 192 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 1 1 3 APPLICATIONS WITH DUTY CYCLE 50 CLASS 2T BRAKING RESISTORS Type of Wire cross Connectio section mm AWG 2 5 14 2 5 14 2 5 14 2 5 14 2 5 14 2 5 14 A 12 6 10 10 8 10 8 16 6 16 6 16 6 10 8 10 8 10 8 16 6 16 6 10 8 10 8 Min Applicable Degree of Resistor Q yp Protection 25 0 500 1100W IP55 25 0 250 1800W IP54 25 0 250 1800W IP54 18 0 250 4000W IP20 18 0 250 4000W IP20 18 0 250 4000W IP20 18 0 200 4000W IP20 15 0 200 4000W IP20 10 0 10Q 8000W 20 10 0 10Q 8000W 20 6 6 6 6Q 12000W 20 6 6 6 60 12000 20 5 0 6 60 12000 20 5 0 2 100 8000W IP20 4 2 2 100 8000W 20 4 2 2 100 8000W IP20 3 0 2 6 60 12000W IP20 3 0 2 6 60 12000W IP20 2 5 3 100 12000W 20 2 5 3
40. be used for the Penta sizes where parallel connected inverter modules are installed sizes 74 75 S80 S84 and S90 Match the modules above to obtain the proper inverter dimensioning for your application Number of power supply modules 0 2 3 3 S64 S65 S70 Number of IGBT 6 74 _ S75 S80 modules 9 84 _ _ S90 busbars connecting the different modules are not supplied by CAUTION TECO CAUTION When ordering the inverter always state the inverter configuration you want to obtain Properly configure ES842 control board inside the control unit a control unit The control unit can be installed separately from the inverter modules or inside an inverter module this option must be stated when ordering the inverter Dimensions of the control unit separate from the inverter Dissipated EQUIPMENT W H D jWeigh Sower mm mm kg w Control unit 222 410 189 100 NOTE In the standard configuration the control unit is installed an inverter module 33 441 SINUS PENTA TECO b Inverter modules and power supply unit Configuration power supply delivered from the mains INSTALLATION INSTRUCTIONS Models where no parallel connected inverter modules are installed S65 and 570
41. 1440 212 0200 183 BU GOD E as 197 197 C 39 400 Carrier frequency 146 163 Choosing TMS PTO DUCT rei 148 COCK T 329 Current looD 144 D Dissipated power 25 26 399 Downlocdd 125 ENGDI G 108 109 343 353 263 Configuration 264 cerne onte eae vedere reu res 262 143 269 Environmental requirements 22 146 5822 276 Np E 259 331 5 05 316 329 5860 uy apanaypaq 363 SOG 372 ESB ZO 350 96 270 JC 354 go T EM 307 E S9SO C 383 F Feedback EnGOGd t iaoaaacaaocaacaadacocaaan anas 272 Speed siens anas 143 259 270 Filters
42. E Six resistors oarallel connection of three series of two resistors F Eight resistors parallel connection of four series of two resistors G Ten resistors parallel connection of five series of two resistors H Twelve resistors parallel connection of six series of two resistors l Fourteen resistors parallel Connection of seven series of two resistors V Two units each of them including a braking module connected to two or more parallel connected braking resistors MF Two units each of them including a braking module connected to eight braking resistors parallel connection of four series of two resistors MG Two units each of them including a braking module connected to ten braking resistors parallel connection of five series of two resistors 6 A 2 7 1 1 1 1 1 1 1 1 2 6 6 8 8 8 4 4 1 8 1 8 1 8 1 8 1 8 1 8 1 8 248 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO The cables of the braking resistors shall have insulation features CAUTION heat resistance features suitable for the application Based on the duty cycle the surface of the braking resistor may reach 200 C The minimum rated voltage of the cables must be 0 6 1kV 6 4 6 4 APPLICATIONS wITH DUTY CYCLE 10 CLASS 6T Braking Resistor Resistors to be used Wire Cross Type of Value section Connection mm AWG or kcmils 36 4 P3 B 18 700 0 28 4 P3 B 14 700 0 28 4
43. Motor not running because the PID value is disabled number 3 fixed see Sinus Penta s Programming Instructions manual parameters P254 and P255 Motor not running because the PID value is disabled number 4 fixed see Sinus Penta s Programming Instructions manual parameters P065 and P066 IFD enabled but waiting for the START signal number 6 fixed IFD enabled and START signal on but waiting for reference number 7 fixed the actual value of the reference is below the minimum value 3 5 E E z Waiting for precharge number 787 fixed inverter is waiting for VDC current inside the capacitor to exceed the minimum running value Inverter enabled power devices activated q segment rotates to form an 8 shaped figure WITZ Emergency condition a 3 digit alarm code cyclically flashes on the display the example shows alarm A019 Hardware failure messages Symbol or sequence displayed Inverter condition Hardware Failure The self diagnostics function integrated to the control board detected a hardware software failure Please contact TECO s Customer Service 119 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS Operating firmware update flash memory messages Symbol or sequence displayed Inverter condition Flash memory deletion letter E flashi
44. emen 247 6 4 6 4 Applications with DUTY CYCLE 10 Class OT emm Hem 248 6 4 65 Applications with DUTY CYCLE 20 Class OT emen 248 6 4 6 6 Applications with DUTY CYCLE 50 Class OT emen 249 6 4 7 Available Braking RESISTONS cte ett etr e Er T T vc 250 OAT lt Models DER ER 250 6 4 7 2 1300W Models 251 6 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 4 7 3 1 55 Models from 1100W to 2200W 252 6 4 7 4 1 20 Models from 8 12 10 2 0 254 6 4 7 5 1 23 Boxes from AKW 256 6 5 KEYPAD REMOTING KITS re ER p e d E a 261 6 5 1 Remoting the Keypad on the 261 6 5 2 Remoting Keypad Controlling Multiple 261 65 2 1 Kit COMPONENHTPOMS t ee tte et en ente a n e AT 261 6 5 2 2 Operating Cond ns asrni a nnne 262 6 5 2 3 Connecting the Keypad eee nce enne on nc nn e n 262 6524 The Communications PrOTOCOL edet eee e n e e e e e d 263 O20 COMMSCHOM i ee OCT 265 6 6 INDUCTORS saa a se 266 6 0 1 In
45. which is galvanically isolated from the other outputs Output MDO2 may be used for PNP and NPN connected loads see wiring diagrams below Similarly to a closed contact electrical conductibility is to be found on open collector output between terminal MDO2 and terminal CMDO2 when OC output is active i e when symbol i is displayed for output MDO2 parameter M056 Both PNP and NPN connected loads are activated Power supply may result from the inverter isolated supply or from an auxiliary source 24V or 48V see dashed lines in the figure Optionale external power supply 24V 48V 24V isolated Optional exernal power supply 24 48 OV isolated P000293 B Figure 59 NPN output wiring for relay control Always use a freewheeling diode for inductive loads e g relay coils CAUTION Diode wiring is shown in The figure Connect either isolated inverter supply or auxiliary supply to feed the NOTE output dashed lines the figure 137 44 SINUS PENTA 3 5 5 3 T E INSTALLATION INSTRUCTIONS RELAY OUTPUTS TERMINALS 29 34 Two relay outputs are available with potential free change over contacts Each output is equipped with three terminals a normally closed NC terminal a common terminal C and a normally open terminal NO Relays may be configured as MDO3 and MDO4 outputs When outputs MDO3 and MDO4 are active symbol displayed for MDO1 measure parameter M056 close the
46. 12 12 _ 19 J3 12 12 12 12 12 12 12 12 Wire Cross Type of Value section connection Q mm AWG or kcmils M Two units each of them including a braking module connected to its braking resistor N Three units each of them including a braking module connected to its braking resistor O Four units each of them including a braking module connected to its braking resistor P Five units each of them including a braking module connected to its braking resistor Q Six units each of them including a braking module connected to its braking resistor V Two units each of them including a braking module connected to two parallel connected braking resistors X Three units each of them including a braking module connected to two parallel connected braking resistors Y Four units each of them including a braking module connected to two parallel connected braking resistors W Five units each of them including a braking module connected to two parallel connected braking resistors Z Six units each of them including a braking module connected to two parallel connected braking resistors 215 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 2 6 BRAKING RESISTORS FOR BU200 4T The wire cross sections given in the table relate one wire per NOIE braking resistor The cables of the braking resistors shall have insulation features and CAUTION heat resistance features suitable f
47. 31 Analog Analog Digital inputs 29 30 31 inouts outputs inputs 24V supply Digital lee outputs 1 32 33 34 uumiuumnum ELE bls 5 Figure 40 Control terminals INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 5 1 1 GAINING ACCESS TO CONTROL TERMINALS AND PowER TERMINALS IN IP20 AND IP00 MODELS Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal components to avoid any electrical shock hazard Do not connect or disconnect signal terminals or power terminals when DANGER the inverter is on to avoid electrical shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed screws Only these screws may be removed when connecting the equipment If other screws or bolts are removed the product guarantee will be no longer valid DANGER NOTE gt gt gt To access the inverter control terminals loosen the two fastening screws shown in the figure below and remove the cover TERMINAL BLOCK COVER FIXING SCREW TERMINAL BLOCK COVER FIXING SCREW CONTROL CABLE SLOT POWER CABLE TERMINALS P000943 B Figure 41 Gaining access to the control terminals Size S05 to 15 remove the cover to reach power terminals as well Upper sizes remo
48. 436 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO High sensitivity Analog inputs and outputs voltage reference and current reference sensors and measurement circuits ATs and VTs DC supply 10V 24V Low sensitivity digital inputs and outputs optoisolated commands relay outputs Low perturbation filtered AC supply High perturbation Power circuits in general inverter non filtered AC supply contactors inverter motor wires Measures to take when wiring the cabinet or the system Sensitive signals and perturbator signals must never exist within a cable Avoid that cables carrying sensitive signals and perturbator signals run parallel at short distance whenever possible paths of cables carrying sensitive signals and perturbator signals should be reduced to a minimum Move away as much as possible any cables carrying sensitive signals and perturbator signals The distance between segregated cables should be proportional to the cable length Whenever possible cable crossing should be perpendicular Wires connecting the motor or load mainly generate disturbance Disturbance is important in inverter power drive systems or the devices installed on the machine and could interfere with any equipment installed on the machine or with local communication circuits located near the inverter radiotelephones mobile phones Follow the instructions below to solve these problems Provide for a motor cable path as short as possible S
49. 50 125 C Disconnection alarm short with Thermistor PT100 circuit sensor if resistance measure is lower higher default than the preset range NOTE NOTE AN CAUTION gt gt 366 441 Firmware settings must be consistent with DIP switch settings Otherwise unpredictable results for real acquisition are produced A voltage current value exceeding the input range will be saturated at minimum or maximum value Inputs configured as voltage inputs have high input impedance and must be closed when active The disconnection of the conductor relating to an analog input configured as a voltage input does not ensure that the channel reading is zero Proper zero reading occurs only if the input is connected to a low impedance signal source or is short circuited Do not series connect relay contacts to inputs to obtain zero reading INSTALLATION INSTRUCTIONS A differential input allows weakening disturbance due to ground potentials generated when the SINUS 6 14 7 WIRING DIAGRAMS 6 14 7 1 CONNECTION OF FAST DIFFERENTIAL ANALOG INPUTS signal is acquired from remote sources Disturbance is weaker only if wiring is correct Each input is provided with a positive terminal and a negative terminal of the differential amplifier They are to be connected to the signal source and to its ground respectively Common voltage for the signal source ground and the ground of the C
50. A Average Braking Current A Penta Supply Voltage Min Braking Resistor Dissipated at Average Braking Current W BU700 2T 4T 700 350 200 240Vac 0 54 700 BU700 2T 4T 700 350 380 500 1 1 700 BU600 5 6 000 300 500 600 1 6 700 BU600 5T 6T 600 300 600 690V ac 1 8 700 6 3 4 6 3 4 1 INSTALLING THE BRAKING UNIT ENVIRONMENTAL REQUIREMENTS FOR THE BRAKING UNIT INSTALLATION STORAGE AND TRANSPORT Maximum surrounding air temperature From 40 C to 50 C with a 2 derating of the rated current for each degree beyond 40 storage and transport Pollution degree 2 or better Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping install salty environments Max altitude for installation 2000 m a s l For installation Altitude above 2000 m and up to 4000 m please contact TECO Above 1000 m derate the rated current by 1 every 100 m Installation environment m From 5 to 95 from 1g m to 25g m non condensing ambient n miaiy and non freezing class 3k3 according to EN50178 p From 5 to 95 from 1g m3to 25g m non condensing miele ge sht tuy and non freezing class 1k3 according to EN50178 3 i Ambient humidity during Max 95 Up to 60
51. A One resistor The cables of the braking resistors shall have insulation features and CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 198 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 1 1 9 APPLICATIONS WITH DUTY CYCLE 50 CLASS 5 BRAKING RESISTOR Min Applicable Degree of of Value Wire Cross Resistor Q type Protection Connection 0 section mm AWG 0003 2500 2200W IP55 A 16 6 0004 1800 4000 IP20 0006 1200 4000W IP23 0012 1000 4000W IP23 514 9018 820 8000W 20 0019 600 8000W IP23 0021 450 12000W IP20 0022 45Q 12000W IP23 0024 302 16000W IP23 4 4 2 2 2 E i 1 0042 NES 03 20 220 16000W IP23 0131 6 60 64000W IP23 5 2x100 48000W IP23 Type of connection 0 5 5 0 2 2 2 2 5 5 A One resistor B Two series connected resistors CAUTION heat resistance features suitable for the application The minimum The cables of the braking resistors shall have insulation features and rated voltage of the cables must be 0 6 1kV 199 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 1 1 10 APPLICATIONS WITH DUTY CYCLE 10 CLASS 6T BRAKING RESISTOR Resistor Q Protection Connection Q mm AWG A 0006 0 15002200W IP55 0012 80 1200 40001 IP20 s 0018 80 8204000W IP20 0
52. For connections via analog modem the DB9 connector is connected through RS232 cable not crossed over RS232 Serial communication ratings Configurable between 1200 115200 bps default value 38400 Baud rate bps Data format 8 bit Start bit Parity NO EVEN ODD default NO Stop bits 2 1 default 2 Protocol MODBUS RTU Supported functions 03h Read Holding Registers 10h Preset Multiple Registers Device address Configurable between 1 and 247 default value 1 Electric standard RS232 packets Waiting time between Configurable between 0 and 50 ms default value 20 ms Timeout Configurable between 0 and 1000 ms default value 500 ms 1 Ignored when receiving communication messages 346 441 INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 12 3 2 WIRING RS485 SERIAL LINK RS485 links are needed for certain communication options required 5851 DataLogger Direct connection to a computer with a properly wired cable and an RS485 USB or RS485 RS232 converter MODBUS RTU protocol in slave mode or PPP protocol Direct connection to the multidrop network of the plant devices MODBUS RTU in master mode The MODBUS IDA http www modbus org Association defines the type of connection for MODBUS communications over serial link RS485 which is used by the Sinus Penta as a 2 wire cable Specifi
53. It comes on when it detects positive analog power supply 15 If it does not turn on when the inverter is normally operating this means that the power supply unit or the control board is faulty Green LED L5 15V ok It comes on when it detects negative power supply 15 If it does not turn on when the inverter is normally operating this means that the power supply unit or the control board is faulty Green LED L6 5V ok It comes on when it detects I O power supply 5V It turns off to indicate the following conditions o Short circuit over the power supply delivered to connector RS485 output o Short circuit over the power supply delivered to the connector output of the remotable keypad o Parameter quick storage and autoreset procedure due VDC undervoltage The messages appearing on the 7 segment display are the following Normal operation and alarms Symbol or sequence displayed Inverter condition Inverter initialization stage Inverter ready waiting for the enable command digit 0 NOT flashing Inverter ready waiting for the ENABLE command 0 gt 1 number 1 fixed see Sinus Penta s Programming Instructions manual parameter C181 Inverter ready waiting for the START command 0 gt 1 number 2 fixed see Sinus Penta s Programming Instructions manual Power Down and DC Braking menus 00 pope 118 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO
54. Rin 50kQ PR Energy Counter Option Resolution 12 bits 22 CMA 2 analog inputs common with control Volt 23 Current analog input from CT phase R 150 Rin 330 PR Energy Counter Option Resolution 12 bits 24 IBP Current analog input from CT phase S 150 Rin 330 Energy Counter Option Resolution 12 bits 25 licp Current analog input from phase 150 Rin 330 PR Energy Counter Option Resolution 12 bits 26 OV for analog inputs common with control Central board sere Volt OV PD Used from the Sinus Penta firmware only PR Used from the firmware of the Regenerative application when the Energy Counter option is installed 362 441 INSTALLATION INSTRUCTIONS T E SINUS B N SW1 3 ON Vfs 10V Rin 30k Q 1 2 4 OFF Slow configurable auxiliary analog input m SW1 4 ON number 8 ENS 2 5 SW1 2 27 XAIN8 T1 20mA Rin 124 5 Q 1 3 4 OFF Temperature measure SW1 1 4 ON with PT100 Thermistor temperature measure number 1 i SW1 2 3 OFF Compliant with IEC 60751 default or DIN 43735 28 CMA TI OV for analog inputs for XAIN8 return Control board zero Volt m SW1 7 ON Vfs 10V Rin 30k Q SW1 5 6 8 OFF Slow configurable auxiliary analog input
55. current A current A Q braking current W BU1440 4T 1600 380 500Vac 1800 BU1440 5T 1600 500 600 2100 BU1440 6T 1600 600 690Vac 069 2200 6 4 4 INSTALLING THE BRAKING UNIT 6 4 4 1 ENVIRONMENTAL REQUIREMENTS FOR THE BRAKING UNIT INSTALLATION STORAGE AND TRANSPORT Maximum s rr undina air 10 to 40 C with no derqting temp rature 9 From 40 C to 50 C with a 2 derating of the rated p current for each degree beyond 40 Ambient temperatures for 25 C to 70 C storage and transport Pollution degree 2 or better Do not install in direct sunlight and in places exposed to Installation environment conductive dust corrosive gases vibrations water sprinkling or dripping do install salty environments Max altitude for installation 2000 m a s l For installation Altitude above 2000 m and up to 4000 m please contact TECO Above 1000 m derate the rated current by 1 every 100 m m From 5 to 95 from 1g m to 25g m non condensing Operaning by non freezing class 3k3 according to EN50178 From 5 95 from 1g m to 25g m condensing 100998 ambien pne and non freezing class 1k3 according to 50178 3 i Ambient humidity during Max 95 up to 60g m condensation may appear transport when the equipment is not running class 2k3 according to EN50178 Storage and operating From 86 to 106 kPa classes 3k3 and 1k4 according to atmospheric
56. m 0 16mH 142Arms 0 64mH 160A 195Apea 3 phase 0113 sso 2122 0129 IM0126244 IM0140404 IM0126244 090 0 09MH 252Arms 0 36mH 275A 345Apeak 009mH 252Ams 0162 62 3 phase 0202 0 063mH 360Arms 0 18 420 520 3 phase 0 05 mH 455Arms 0 14mH 520A 650Apeak 3 phase 3 phase 1040 1300 3 phase 271 441 SINUS PENTA 6 6 3 2 INPUT AC 3 PHASE INDUCTOR 0126004 0005 2 0mH 11Arms 0007 0009 IM0126044 0011 1 27mH 17Arms 0014 5 IMO12608A 0020 0 7MH 32Arms 0025 IM0126124 0030 0 51mH 43Arms 0034 IM0126144 IM0140254 0036 0 38mH 8Arms 1 2mH 69Arms 87 Apeak EC IMO126164 1 0140284 0 24mH 92Arms 0 96mH 100A 160Apeak 0060 08607 IM0126204 Q 16mH 142Arms m ojo Q OJO O KR OTs IM0126244 0 09mH 252Arms IM0126332 1 0140604 0260 0 05 mH 455Arms 0 14mH 520A 650Apeak 0524 10126404 0508 0 023mH 945Arms 0748 IMO126444 0831 0 018mH 1260Arms 0964 2 x IMO126404 1130 0 023mH 945A 2 x IM0126444 1226 0 018mH 1260A 3 x IM0126404 1800 0 023mH 945Arms 3 x IMO126444 0 018mH 1260Arms 0126372 0 031mH 720Arms 2076 272 441 CLASS 4T AND INDUCTORS DC INDUCTOR Not qpplicoble IM0140154 2 8mH 32 5Arms 40 5Apeak IMO 140204 2 0mH 47 Arms 58 5 Apeak IM0140304 0 64mH 160Arms 195Apeak IMO 140404 0 36mH 275Arms 345 Apeak 0 07 _ 0 035mH 440Arms 10140664 0 0
57. unipolar cable Base U hase V 0VD power mm2 p ES84 MR1 4 P 5841 MR1 2 supply ES841 driver board 24 0 power Unipolar cable phase V W MR1 1 supply ES841 driver board unipolar cable PAN EWN hase V hase W 0VD power mm P ES841 MR1 4 P 5841 MR1 2 Supply OPTICAL FIBRE CONNECTIONS IGBT command double optical OP19 a phase U fibre G U control unit ES842 OP20 phase U ES84 OP4 OP5 IGBT command double optical 13 phase V fibre Gv control unit ES842 14 phose V ES84 OP4 OP5 IGBT command double optical controlunit ES842 OP8 OP9 phoseW ES841 OP4 OP5 phose W fibre IGBT fault phase U 5 FA U control unit ES842 phaseu ES841 OP3 IGBT fault phase V 5 controlunit 8842 10 phasev ES841 ISBT es phase s 5 FA W control unit ES842 OP5 phoseW ES841 bus bar voltage single optica reading fibre control unit ES842 OP2 one phase 5843 OP2 SBI phase ici edd ST U control unit ES842 phaseU 843 Bt m poser 3 bu s ST V control unit ES842 phaseV 843 c st w control unit ES842 phaseW 843 Factory set connection provided 84 441 _ INSTALLATION INSTRUCTIONS CAUTION CAUTION TECO malfunctioning connected SINUS PENTA Make sure that links
58. 0141782 0 015mH 1250Arms single phose 9 0141782 0 015mH 1250Arms single phose 273 441 SINUS PENTA TE C INSTALLATION INSTRUCTIONS 6 6 4 INDUCTANCE RATINGS 6 6 4 1 CLASS 2T 4T AC 3 PHASE INDUCTORS INDUCTOR INDUCTANCE DIMENSIONS HOLE WGT LOSSES MODEL TYPE RATINGS mH TYPE LI HI PI M I EIG Imm kg W IM0126004__ Input output 2 00 11 A 120 125 75 25 67 55 5 129 29 IM0126044 Input output 1 27 17 120 125 75 25 67 55 5 3 48 IM0126084 Input output 0 70 32 1501130 115 50 125 75 7 14 5 5 70 0126124 Input output 0 51 43 150 1301115 50 125 75 7 14 6 96 1 0126144 Input output 0 30 68 180 150 150 60 150 82 7xl4 9 150 IMO126164 Input output 0 24 92 B 180 160 150 60 150 82 7 14 9 5 183 0126204 Input output 0 16 142 B 240 210 175 80 200 107 7 14 17 279 IMO126244 Input output 0 09 252 B 240 210 220 80 200 122 7 14 25 342 0126282 Input only 0 063 360 300 286 205 100 250 116 9 24 44 350 1 0126332 Input 0 050 455 300 317 217 100 250 128 9 24 54 410 IM0126372 Input only 0 031 720 360 342 268 120 325 176 9 24 84 700 10126404
59. 945 P000539 B Figure 99 Mechanical features of a 3 phase inductor 275 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 6 4 3 CLASS 2T 4T DC INDUCTORS INDUCTOR INDUCTANGE DIMENSIONS HOLE WEIGHT LOSSES MODEL USE RATINGS mH TYPE L H C mm kg IM0140054 DC BUS 8 0 10 5 110 112511001 60 90 65 7 10 4 5 20 IM0140104 DC BUS 5 1 17 1110 125 100 60 90 65 7x10 5 30 IM0140154 DC BUS 28 32 5 1 120 1401 160 60 100 100 7x10 8 50 IM0140204 DC BUS 2 0 47 A 160124011060 80 120 97 7 14 12 80 IM0140254 DC BUS 1 2 69 160 240 160 80 120 97 7 14 13 90 0140284 DC BUS 0 96 100 170 240 205 80 155 122 7 18 21 140 IM0140304 DC BUS 0 64 160 240 260 200 120 150121 9 24 27 180 0140404 DC BUS 0 36 275 260 290 200 130 150 138 9x24 35 320 IM0140454 DC BUS 0 18 420 240 380 220 120 205 1156 9 24 49 290 0140604 DC BUS 0 14 520 240 380 235 120 205 159 9x24 57 305 0140664 DCBUS 0 090 830 2601395 270 130 225 172 9 24 75 450 0140754 DC BUS 0 092 1040 310 470 320 155 200 200 12 114 780 0140854 DC BUS 0 072 1470 C 330 540 320 165 250 200 12 152 950 6 6 4 4 CLASS 5T 6T DC INDUCTORS INDUCTOR INDUCITANGE DIMENSIONS HOLE
60. Auxiliary 24V voltage 1 24VE generated 24V 100 Available TO sending Oizo SRE r Reset signal AWG 24 16 internally to the braking module Braking module be connected to 2 RESET fault r s t 0 24V active at 24VE by means of a 0 25 1 5mm 0 22 0 25 24V push button for fault AWG 24 16 command reset Auxiliary 24V voltage To be connected to 0 25 1 5mm2 3 24VE generated 24V 10 the thermoswitch in 0 22 0 25 AWG 24 16 internally to the the braking resistor braking module Input for the 0 24V with 24V be connected to 0 25 1 5mm 4 PTR braking resistor braking resistor the thermoswitch in AWG 2 4 16 0 22 0 25 thermoswitch OK the braking resistor 224 441 INSTALLATION INSTRUCTIONS T E CO SINUS PENTA Terminals M3 unavailable functions Cable Cross section Fitting the Tightening N Name Description I O Features NOTES Terminal Torque mm Nm AWG kcmils 1 RLi NC Unavailable _ _ functions 2 RLI C Unavailable _ _ _ _ functions 3 RLI NO Unavailable _ _ functions Terminals MA unavailable functions Cable Cross section Fitting the Tightening N Name Description I O Features NOTES Terminal Torque mm Nm AWG kcmiils 1 RL2 NC Unavailable _ _ functions 2 RL2 C Unavailable _ _ _ _ functions 3 RL2 NO Unavailable _ _ functions T ON t a
61. BiSS EnDat absolute encoders are power supplied via the ES950 board according to their own specifications Power supply is isolated with respect to the control logics BiSS EnDat absolute encoders interface with a Master implemented on FPGA controlling the different protocols to send absolute position information to the control board via parallel interface Through the FPGA Master via parallel interface the control board may read write additional information internally to the encoder The states of the optoisolated digital inputs outputs be accessed via parallel interface as well whereas the incremental lines coming from the relevant encoder even if going through the FPGA Master reach the control board via dedicated lines The ES950 board also features an error detecting mechanism for the signals sent from the incremental encoder Dedicated outputs make it possible to repeat the acquired encoder signals possibly applying q frequency divider by 2 4 8 The protocol is chosen by programming the board in off line mode accordingly and by setting proper parameters in the control board software 421 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 20 3 1 BISS OPERATING MopE BiSS is open source serial protocol developed by IC HAUS The configuration adopted for the Sinus PENTA system uses the point point version B allowing reading the encoder absolute position divided into SingleTurn and MultiTurn depending on the encoder being
62. Both OFF to deliver external power supply 3 ON Both ON to enable line termination 4 ON Both OFF to disable the line terminator P000688 0 DB9 connector pins DB9 Connector Name Description Pin N Shield Frame of the connector connected to the PE 1 N C 2 N C 3 A Line RxD TxD positive qccording to RS485 specificotions 4 PB_RTS Request Send high active when sending OV zero volt of the bus isolated in respect to OV of the 5 GND control board Bus driver supplied isolated from the control board 6 5V ion circuits 7 N C 8 B Line RxD TxD negative according to RS485 specifications 9 N C 351 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 12 3 5 TYPES OF ETHERNET CONNECTIONS The Sinus Penta if supplied with ES851 DataLogger is provided with the standard RJ45 connector IEEE 802 for 10 100 100Base T 10Base T Ethernet connection Pins are arranged as follows same layout as in network boards used for personal computers P000517 0 N Name Description 1 TD Positive signal transmission line 2 TD Negative signal transmission line 3 RD Positive signal receiving line 4 Term Terminated pair not used 5 Term Terminated pair not used 6 RD Negative signal receiving line 7 Terminated pair not used 8 Term Terminated pair not used ES851 can be connected
63. EIA TIA 352 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Figure 153 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 353 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO If you did not purchase the option for the connection to the Internet LINK service 5851 be connected to the LAN so that ES851 and the plant can be detected from the LAN ONLY once the DataLogger parameters have been programmed accordingly Please refer to the Programming Instructions manual of ES851 DataLogger for more details Connection through a router you purchased the LINK service for the connection to the Internet the Internet connection through a router is obtained by connecting 5851 to the router using the cable supplied Point to point connection Special software programming is required for the point to point connection Please refer to the Programming Instructions manual of ES851 DataLogger for more details Direct point to point connection is obtained with a Cross Over Cable TIA EIA 568 B cat 5 This type of cable performs a cross over of the pairs so that the TD TD pair corresponds the RD RD pair and vice versa The table below shows the colour matching on the connector pins for the Cross Over Cable and the cross over diagram of the two pairs used from 100Base T or 1OBase T connection EIA TIA 568 standard patch cable UTP STP type cat 5 00
64. Protocol MODBUS Supported functions 03h Read Holding Registers 10h Preset Multiple Registers Device address Configurable between 1 and 247 default value 1 Electric standard RS232 ea nie Between Configurable between 0 and 50 ms default value 20 ms Timeout Configurable between 0 and 1000 ms default value 500 ms 1 Ignored when receiving communication messages 348 441 INSTALLATION INSTRUCTIONS 6 12 3 3 TECO COM1 CONFIGURATION AND WIRING SINUS PENTA DB9 flying connector COM1 brings CN3 CN11 connector of ES851 1 board outside the inverter this should be fastened to a bracket mounted on the right side of the inverter frame The type of port RS232 or RS485 to be used can be selected The flying cable is to be connected to CN3 or CN11 for RS232 or RS485 respectively factory setting CN3 Use SW4 1 to activate the port you chose SW4 default Function 1 ON ON RS232 Interface activated OFF RS485 Interface activated 2 OFF Not used 3 OFF Both ON to activate RS485 terminator 4 OFF Both OFF to deactivate RS485 terminator RS232 Modbus RTU Mode The pin layout for flying COM connector is as follows F000687 0 i Name Description _ Shield id of the connector connected to the 1 CD Corrier Detect 2 RD Received Data 3 TD Transmitted Data 4 DTR Data Terminal Ready 5
65. TECO may supply both converters as optional components Logic 1 normally called a MARK means that terminal TX RX A is positive with respect to terminal TX RX B vice versa for logic 0 normally called a SPACE 3 7 3 MULTIDROP NETWORK CONNECTION SINUS PENTA inverters may be connected to a network through electrical standard 195485 allowing q bus type control of each device up to 247 inverters may be interconnected depending on the link length and baud rate Each inverter has its own identification number which can be set in the Serial network submenu as a unique code in the network connected to the PC 3 7 3 1 CONNECTION For the connection to serial link O use the 9 pole male D connector located on the control board sizes S05 815 or on the inverter bottom besides the terminal board sizes gt 520 The D connector pins are the following PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity with respect to pins 2 4 for one MARK Signal D1 according to MODBUS IDA association 2 4 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity with respect to pins 1 3 for one MARK Signal DO according to MODBUS IDA association GND control board zero volt Common according to MODBUS IDA association 8 not connected 5 6 VTESD Auxiliary supply input see AUXILIARY POWER
66. 09 1005 0524 57 67 1 3 1 480 110 110 110 20 2 6 10 10 8 0598 57 67 1 3 1 24 2 95 1 2 12 45 0748 57 67 1 3 1 27 3 25 1 3 13 75 70 0831 5T 6T 2 3 1 ee 660 16 3 9 1 5 14 9 9 When housing the control unit the module depth becomes 560 mm Models including parallel connected inverter modules S75 S80 and 90 Power Modules Dimensions Weight dissipated tud e at Inom Broking Duty lt 2 9 2 1 9 2 Lu gt gt eo 21259 ki S 2 83 sS 8 914 8 gt 25 05 280 9 s 658 3 3 98 25278 F gt 55 g Os 50 5 Lo 59 5 25 o cE z t S 0225 gt gt z x z Z O A 2 g 2 g S WxHxD WxHxD kg kg kg kg kW kW kW kW m 0964 4T 2 6 1 2230x1400 eol 2 22 1 3 18 5 1130 4T 2 6 1 x560 2 25 24 1 5 20 4 1296 4T 2 6 2 com 1100 2 75 2 6 0 9 22 9 S75 0964 5T 6T 2 1 990 20 2 4 1 9 20 3 1130 57 67 2 6 2 230 1400 uu 1100 24 3 0 1 1 25 0 x480 2730 1400 I Ko 80 1296 57 67 3 6 2 x50 1210 19 32 12 27 3 1800 4T 3 9 2 1540 2 25 2 5 1 0 31 25 590 2076 3 9 2 1540 25 2 75 13 134 85 1800 57 67 3 9 2 1540 2 4 2 95 1 5 36 75 2076 57 67 3 9 2 1540 2 7 3 25 1 9 41 15 When housing the control unit or the splitter u
67. 100 12000W 20 gt p p P P P Pp P P P D gt 5 Type of connection A One resistor B Two or multiple parallel connected resistors heat resistance features suitable for the application The minimum The cables of the braking resistors shall have insulation features and A CAUTION rated voltage of the cables must be 450 700 193 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 1 1 4 APPLICATIONS WITH DUTY CYCLE 10 CLASS 4T BRAKING RESISTORS Min Applicable Degree of Resistor Protection Connection 50 75Q SSOW IP33 A 50 800 1100W IP55 50 500 1100 1255 50 500 1100W IP55 40 40 40 20 20 Value Q 79 79 50 50 50 50 50 50 25 25 20 20 15 15 10 10 10 10 m 2 5 14 2 54 2 54 2 54 2 54 2 54 2 54 4 12 4 12 4 12 4 12 6 10 6 10 10 8 10 8 10 8 10 8 10 8 10 8 16 6 16 6 5 5 Type of connection A One resistor CAUTION heat resistance features suitable for the application The minimum The cables of the braking resistors shall have insulation features and rated voltage of the cables must be 0 6 1kV 194 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 1 1 5 APPLICATIONS wITH DUTY CYCLE 20 CLASs 4T BRAKING RESISTORS Min Applicoble Degree of Type of Value wile cross Resistor Q Type Protection C
68. 2 120 2x250kcrnils 630 500 Bus 50 2 150 2x300kcmils 700 550 Bus bar 50 2 185 2x350kcmils 800 600 Bus bar 50 2 240 2x500kcmils 1000 700 Bus bar 50 3x150 3x300kcmils 1000 800 Bus bar 50 3 185 3x350kcmils 1000 1000 Bus bar M10 50 M12 110 3x240 3x500kcmils 1250 1000 Bus bar M10 50 M12 110 3x240 3x500kcmils 1250 1200 Bus bar M10 50 M12 110 4x240 4x500kcmils 1600 1600 Bus bar M10 50 M12 110 6x 150 6x300kcmils 2x1000 2x1000 Bus bar M10 50 M12 110 6x185 6x350kcmils 2x1250 2x1200 Bus bar M10 50 M12 110 6x240 6x500kcmils 2x1250 2x1200 Bus bar M10 50 M12 110 9x240 3x500kcmils 3x1250 3x1000 AN CAUTION Bus bar M10 50 M12 110 9x240 3x500kcmils 3x1250 3x1200 Always use the correct cable cross sections and activate the protective devices provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 101 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Rated Output Rated Input Cable Cross section Tightening Motor Cable Cross Current Current Fitting the Terminal Torque section wae AWG kcmils AWG kcmils 0598 1000 Bus b
69. 2400 3000 1750 2100 2400 3000 2380 2860 3300 4000 1 Input reactor and output reactor required 1480 1480 1780 2 1700 24 500 600Vac 600 690Vac 705 845Vdc 845 970Vdc INSTALLATION INSTRUCTIONS SINUS PENTA TECO 5 1 2 STANDARD APPLICATIONS OVERLOAD UP 140 60 120s oR UP TO 168 3s 5 1 2 1 TECHNICAL SHEET FOR 2 AND VOLTAGE CLASSES Applicoble Power Sinus Penta Model 200 240Vac 380 415Vac 440 460Vac 480 500Vac kW HP A kW A SINUS 0008 SINUS 0009 SINUS 0013 SINUS 0014 SINUS 0016 SINUS 0017 SINUS 0020 SINUS 0025 SINUS 0030 SINUS 0033 SINUS 0034 SINUS 0036 SINUS 0037 SINUS 0049 22 30 7 37 64 80 96 115 SINUS 0060 25 88 n2 134 SINUS 0067 30 103 118 142 SINUS 0074 37 144 173 SINUS 0086 40 155 186 SINUS 0113 45 200 240 SINUS 0129 55 215 258 SINUS 0150 65 270 324 SINUS 0162 75 324 continued 173 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO continued SINUS 0180 80 300 340 408 SINUS 0202 90 345 420 504 SINUS 0217 375 460 552 SINUS 0260 425 560 672 SINUS 0313 480 600 720 SINUS 0367 550 680 792 SINUS 0402 SINUS 0457 220 300 661 680 665 500 680 673 720 880 1056 SINUS 0598 900 1100 1320
70. 25 29 25 2076 4T 3 9 2 5 2 75 32 25 590 500 3 9 2980x1400x560 1320 274 295 3375 2076 5T 6T 3 9 27 325 37 35 When housing the control unit or the splitter unit the module depth becomes 560 mm Three inverter modules are to be provided with an integrated splitter unit 34 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO c Inverter modules power supply unit and braking unit Configuration power supply delivered from the mains integrated braking unit Models where no parallel connected inverter modules are installed S65 and 570 Power Modules Dimensions Weight dissipated Braking e at Inom Duty 9 5 Se d 8 E83 g 3 se 2 8x 3 3 of 55 eelsel pej z 2252 z o 5 gt 0 2 35 22 r 0 Sit 5s 5 o D lt YD XU e gt 25 5 0 gt 0 OO gt O So Dg gt 22 EZ amp 2 Zz 22 E az gt 09 o a o gt a a 2 WxHxD WxHxD kg kg kg kg kW kW kW kW 0598 4T 1 3 1 225 25 0 8 10 55 0748 4T 1 3 1 2 5 2 75 0 9 11 65 0831 4T 1 3 1 30 33 1 0 13 9 565 0457 51 61 1 qup Ed 550 1 95 24
71. 3 Digital Inputs 5 1 10 2 rne reete ae en e e e D 123 oo 12 tette tete enu gene ba p LR 123 3 5 3 2 Enable Terminal 15 occ EEE EEE 124 3 9 3 9 Reset Cetrninal un nep o eu ee bcn dl nene c n o 124 3 5 3 4 Connecting the Encoder and Frequency Input Terminals 19 to 21 125 3 9 3 5 Technical sheet for Digital Inputs deese me ec et bcn e tcs 126 3 5 4 Analog Inputs Terminals 1 to 9 emen 127 3 5 4 1 REF Single ended Reference Input Terminal 2 essem 128 3 5 4 2 Differential Auxiliary Inputs Terminals 5 8 ll mmn 129 3 5 4 3 Motor Thermal Protection Input PTC Terminals 7 8 131 3 5 4 4 Technical Sheet for Analog Inputs 133 3 5 5 Digital Outputs Terminals 24 to 34 60 emen 134 3 5 5 1 Push Pull Output and Wiring Diagrams Terminals 24 to 26 134 3 5 5 2 MDO2 Output and Wiring Diagrams Terminals 27 28 136 3 5 5 3 Relay Outputs Terminals 29 34 L a nasaq mmm 137 3 5 5 4 Technical Sheet for Digital Outputs 138 3 5 6 Analog Outputs Terminals 10 to 13 emen 139 3 5 6 1 Technical Sheet for Analog Outputs 139 3 6 OPERATING AND REMOTING THE 0 140 3 6 1 Ind
72. 30 CMDO2 Common for digital output 2 31 XMDO3 Digital output 3 32 CMDO3 Common for digital output 3 420 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 20 3 ES950 CONFIGURATION AND OPERATING MODES The ES950 encoder interface board may power both 5V to 24V encoders and allows absolute encoders readout via two different protocols based on the same types of signals one data line and one clock line BiSS mode Biss Encoder differential lines DATA DATA TCLK TCLK 2 EnDat mode EnDat Encoder differential lines DATA DATA TCLK The figure shows the block diagram of the ES950 board for encoder interfacing independently of whether using the Biss or EnDat protocol and for interfacing with the 5927 control board The figure also shows the acquisition logics for the digital lines from to the field and the interface with external incremental encoders if any To Field B Z Isolated lt RS 422 Incremental Isolated Diff A B Z Encoder RS 422 3 Optoisol Digital Inputs gt FPGA Master 3 Optoisol Digital lt BiSS Endat Outputs N GPIO Inc lt Isolated Power Supply Power Control Boa rd BiSS Endat Isolated 4 gt 85 485 Isolated 4 Clock RS 485 ES950 Figure 198 Block diagram for ES950 board interface
73. 420 j 4 40 5 005 5 50 006 25 8 amp 0 5 0020 40 45 006 45 45 5 continued 187 441 SINUS PENTA continued 188 441 541 551 560 565 T E INSTALLATION INSTRUCTIONS APPLICATION CLASS 2 4 Maximum allowable operating temperature C L 0202 40 a 50 50 020 4 45 0313 0402 0831 40 40 5 lli 45 45 5 50 40 INSTALLATION INSTRUCTIONS SINUS PENTA TECO APPLICATION CLASS 5T T STANDARD Heavy STRONG Model LIGHT STANDARD HEAVY STRONG Maximum allowable operating 5 5 04 5 5 512 5T 0006 50805050 02 1550559 50 50 50 50 50 14 6T 514 2076 189 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 ACCESSORIES 6 1 RESISTIVE BRAKING When a large braking torque is required the load connected to the motor is pulled as for instance in lifting applications the power regenerated by the motor is to be dissipated This can be obtained either by dissipating energy to braking resistors in that case a braking module is required or by powering the inverter via the DC bus using a system able to deliver energy to the mains Both solutions are available The first solution is described below for the second solution please refer to the technical documentatio
74. 5 35 150 120 250kcmils Q 0AWG we 220 9 1520 0181 305 Bubo 30 4 240 600kemis _ F SE IRE NI NIE 00 5 0218 360 Bubo 30 600 400 450 0259 400 Busba 30 E A 630 500 0314 500 Busba 50 700 630 550 0368 560 Busbar 50 24185 Qx350kcmil 800 800 600 640 Ee 2x240 2x600kemils 900 800 700 MIO 50 MIO 50 MI 0 50 3 240 3x500kcmils M10 50 0831 1200 Bus Mio Tig 4x240 0 2 800 1600 2x800 0964 1480 4 6x150 6x300kcmils 2 1000 2000 2x1000 1130 1700 6x185 6x400kcmils 2 1250 2000 EIE o Bebo 1 d 6x240 6x500kcmils 3x1000 2500 1800 2600 amp sbe 4 ue 9x240 9x500kcmils 3x1000 4000 105 441 SINUS PENTA T E CO INSTALLATION INSTRUCTIONS M10 50 2076 3000 Bus bor M12 110 9x240 9x500kcmils 3 1250 4000 3 1000 protective devices provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed Always use the correct cable cross sections and activate the CAUTION In modular sizes 505 590 each supply arm shall be protected by a separate fuse see table above Current Current Fitting the Terminal Torque section
75. 5 V Current absorbed by XMDIx at logic level 1 5 9 12 mA Input frequency over fast inputs XMDI6 8 155 kHz Allowable duty cycle for frequency inputs 30 50 70 26 Min time at high level for fast inputs XMDIO 8 4 5 us Isolation test voltage between terminals CMD 43 and 50 with respect to terminals CMA 3 6 14 16 18 28 30 32 34 36 38 500Vac 50Hz Imin 6 14 9 3 DIGITAL OUTPUTS Features of the Digital Outputs Value Min Type Max Unit Working voltage range for outputs XMDO1 8 20 24 50 V Max current that be commutated from outputs XMDO1 8 50 mA 378 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Voltage drop of outputs XMDO1 8 when active 2 V Leakage current of outputs XMDO1 8 when active 4 uA Isolation test voltage between terminals 8 and 500 50Hz Imin 379 441 SINUS PENTA TECO 6 14 9 4 SUPPLY OUTPUTS INSTALLATION INSTRUCTIONS Features of the Analog Supply Outputs Value Min Type Max Unit Voltage available on terminal 15V 4 with respect to CMA 6 14 25 15 15 75 V Voltage available on terminal 15V 5 with respect to 6 15 75 15 1425 V Max current that can be delivered from 15V output and that 100 T can be absorbed by output 15V Features of the Digital Supply Outputs Value Min Type Max Unit Vol
76. 6 2 6 3 Applications with DUTY CYCLE 50 Class AT occ emen 216 6 3 BRAKING UNITS FOR 541 551 BU700 2T 4T AND 542 552 BU600 ST 6T 217 6 3 1 Delivery Check 217 0 9 1 Nameplate for BU600 serene er D 217 6 3 2 218 6 3 3 SDecGcifICaltlOns E E E Ed t 220 6 3 4 Installing the Braking UN il u 220 6 3 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 220 6 3 4 2 Mounting the Braking Unit essem 221 6 3 4 3 Lay Out of Power Terminals and Signal Terminals sse 222 6 3 4 4 Wiring u coena ma aee nda e d 226 6 3 5 Braking Resistors for BU O0 2 1 4 ete te onte tente n bea ce t e 227 6 3 5 1 Applications with DUTY CYCLE 10 Class 2T emen 227 6 3 5 2 Applications with DUTY CYCLE 20 Class 2T emen 227 6 3 5 8 Applications with DUTY CYCLE 50 Class 2T eee 228 6 3 5 4 Applications with DUTY CYCLE 10 Class 4T ll eem 228 6 3 5 5 Applications with DUTY CYCLE 20 Class 4T eee 229 6 3 5 6 Applications with DUTY CYCLE 50 Class AT occ eee 229 6 3 6 Braking Resistors for BUGOO S 6T tren teer enn eer t t e neci 230 6 3 61 Applications with DUTY CYCLE 10 Class ST emen 230 6 3 6 2 Applications with DUTY CYCLE 20 C
77. 64 123 B 06 120050 N a C as pa 123 12 4 1 3 gt 245 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 4 5 2 APPLICATIONS WITH DUTY CYCLE 20 CLASS 4T Braking Resistor Braking Unit Resistors to be used Wire Cross Type of section t Connection mm AWG Value Q kW Protection or kcmils Braking Resistor Braking Unit Resistors to be used Wire Cross Type of Value section i 2 Qty Recommended Power Degree of 9 mm AWG Value Q kW Protection 12 64 23 12 12 64 Pa 32 12 64 P23 08 12 o P23 O6 120050 12 06 14 047 12 12 12 12 12 14 12 2 1 2 1 2 0 47 _12___ 23 1 1 1 2 2 4 4 6 Ni 8 A One resistor B Two or multiple parallel connected resistors C Two series connected resistors D Four resistors parallel connection of two series of two resistors E Six resistors oarallel connection of three series of two resistors F Eight resistors parallel connection of four series of two resistors V Two units each of them including a braking module connected to two or more parallel connected braking resistors ME Two units each of them including a braking module connected to six braking resistors parallel connection of three series of two resistors MF Two units each of them including a braking module conne
78. 81 mm in two separate extractable sections 6 pole and 3 pole sections Terminal Signal Type and Features CHA Encoder input channel A true polarity 2 CHA Encoder inout channel A inverse polarity 3 CHB Encoder input channel B true polarity 4 CHB Encoder input channel B inverse polarity 5 CHZ Encoder input channel Z zero notch true polarity CHZ Encoder input channel 7 zero notch inverse polarity 7 VE Encoder supply output 5V 15V or 24V 8 GNDE Encoder supply ground 9 GNDE Encoder supply ground For the encoder connection to the encoder board see wiring diagrams on the following pages 6 7 6 Encoder board 5836 2 is provided with two DIP switch banks to be set up depending on the type of connected encoder The DIP switches are located in the front left corner of the encoder board and are adjusted as shown in the figure below CONFIGURATION DIP SWITCHES 024 022 025 muy 8 gi ES836 2 A a L HHHH ers E IR28R24R19R2 0R29R3 x Xd 2 2 EA 1 T7 OFF ON LS cv F000589 B Figure 108 Positions of DIP switches and their factory setting 288 441 INSTALLATION INSTRUCTIONS T E C SINUS PENTA DIP switch functionality and factory settings a
79. A 1 1 Rpull up Rpull up RL RL ALB Rpull dn 4 4 4 pull dr 4 9 a 1 9 do Lo uA QV AH L 1 SLAVE 2 SLAVE N MASTER Figure 65 Recommended wiring diagram for 2 wire MODBUS connection Note that the network comprising the termination resistor and the polarization resistors is integrated into the inverter and can be activated via appropriate DIP switches Figure 65 shows the termination network in the devices at both ends of the chain The terminator must be inserted in those devices only 152 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Four pair data transfer cables of Category 5 are normally used for serial links Although their usage is not recommended cables of Category 5 can be used for short cable paths Note that the colours of such cables are different from the colours defined by MODBUS IDA association One pair is used for 01 00 signals one pair is used as a Common conductor while the remaining two pairs must not be connected to any other device or must be connected to the Common All devices connected to the communication multidrop network should be NOTE grounded to the same conductor to minimize any difference of ground potentials between devices that can affect communication The common terminal for the supply of the inverter control board is isolated from grounding
80. ALONE MODELS 505 560 SINUS Piercing Templates mm Standard Mounting PENTA Fastening Size x X1 Y D D2 screws S05 15 321 4 5 512 192 377 12 5 5 514 247 506 6 13 M5 515 185 449 7 15 M S20 175 593 7 15 M S22 175 800 7 15 M S30 213 725 9 20 8 532 213 847 9 20 8 541 380 190 845 12 24 8 10 542 380 190 931 12 24 8 10 551 440 220 845 12 24 8 10 552 440 220 931 12 24 M10 560 570 285 1238 13 28 M10 M12 Degree of protection IP20 up to Size 532 for greater Sizes y Figure 3 Piercing template for STAND ALONE models from S05 to 52 included INSTALLATION INSTRUCTIONS SINUS PENTA TECO AIR FLO Figure 4 Piercing template for size 560 49 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 5 THROUGH PANEL ASSEMBLY AND PIERCING TEMPLATES 20 AND 00 STAND ALONE MODELS 505 552 The through ponel assembly allows segregating the air flow cooli
81. EA 0 EE EE EE EE 0 450 48W RE4461450 0 60 48kW RE4461600 i 0 80 48kW RE4461800 not 1 20 48kW applicable RE4462120 not 1 40 48kW applicable RE4462140 1 60 48kW RE4462160 2 10 48kW RE4462210 650 530 710 750 730 48000 2 40 48kW RE4462240 2 80 48kW RE4462280 30 48kW RE4462300 3 60 48kW limited 4 2Q 48kW RE4462420 5Q 48kW RE4462500 260 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 18 P L Weight Max duration of continuous operation s mm mm kg 6Q 48kW RE4462600 31 6 6Q 48kW RE4462660 35 10Q 48kW RE4463100 650 530 710 750 730 101 48000 not limited 53 120 48kW limited 15Q 48kW 4463150 0 30 64kW 13 RE4561300 0 450 64W 20 RE4561450 not 0 6Q 64kW 27 qpplicoble not RE4561600 applicable 0 80 64kW 36 RE4561800 not 20 64kW 54 applicable RE4562120 AQ 64kW 63 RE4562140 6Q 64kW 72 RE4562160 80 64kW 81 RE4562180 2 10 64kW RE4562210 2 40 64kW RE4562240 650 530 710 730 128 64000 2 80 64kW 3O0 64kW 3 60 64kW 4 2Q 64kW a 6Q 64kW 6 60 64kW 8 20 64kW DE vem value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being u
82. GND Ground DSR Data Set Ready 7 RTS Request To Send 8 CTS Clear To Send 9 RI Ring Indicator 349 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO RS485 Modbus Mode CAUTION For COMI port RS485 mode is an ALTERNATIVE to RS232 Either one must CAUTION This is NOT the default operating mode for 851 DataLogger board be used pin layout for flying COM1 connector is os follows Description Pin N 1 3 A Line IX RX A Differential input output A bidirectional according to RS485 standard Positive polarity in respect to pins 2 4 for one MARK 2 4 B Line TX RX B Differential input output B bidirectional according to RS485 standard Negative polarity in respect to pins 1 3 for one MARK 5 GND OV Control board zero volt N C Not connected 7 8 GND GND Control board zero volt 9 45V 5 V max 100mA for the power supply of the external optional RS485 RS232 converter 350 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 12 3 4 COM2 COoNFIGURATION AND WIRING DB9 female connector 2 ES851 is preset as RS485 Modbus Master The DIP switch SW2 allows RS485 driver power supply to be set as internal via ES851 or as external and allows the line termination to be activated deactivated SW2 default Function 1 ON Both ON to activate the internal power supply of the 2 ON driver
83. INSTRUCTIONS SINUS PENTA TECO 6 4 7 5 IP23 BOXES FROM 4KW TO 64KW 2 _ Lifting eyebolt only fo greater or equal to 24kW t identification onnection 2 bolt n is i 1 1 2 C 7 y Air grating j 4 L fixing screws t 1 7 f 1 wl E P L P000066 8 Figure 93 Overall dimensions of IP23 Box resistors mE Connection CONNECTION TERMINAL DETAIL Z erminals s B ZEN 5 SAN N HoH c 7 N z 12 z z i m N Sx P P000067 B m H Figure 94 Position of electrical connections in box resistors Remove the grids to gain access to wiring terminals loosen fastening screws The figure shows 200 12kW resistor In certain models remove NOTE both panels to gain access to the wiring terminals CAUTION temperatures appropriate cables capable of withstanding high temperatures must be used Because the metal frame of the braking resistor can reach high 257 441 SINUS PENTA INSTALLATION INSTRUCTIONS Max duration of continuous operation s RESISTOR 2 L H Weigh mm mm kg at at at at 200 240Vac 380 500Vac 500 575Vac 660 69
84. ON flashing 1Hz Normal operation OFF PANIC ON flashing 1Hz Normal operation OFF PANIC RED ON goes solid after 45 60s Normal operation OFF during the first 45 60s YELLOW Flashing when a message is received on the field port YELLOW Flashing when a message is sent on the field port RED geil AG x elf u0220 5020 04d AMA 20559202000 020 0Jd 30553901039 s 001031 Figure 145 BACnet LEDs 6 11 6 3 TROUBLESHOOTING TIPS PWR LED does not come on and LA and LB do not flash please contact TECO s Customer Service If PWR LED does not come on but the LA and LB flash then the PWR LED is faulty If LA and LB do not start flashing this may indicate a problem with the ProtoCessor Contact TECO s Customer Service If GP105 never comes on please contact TECO s Customer Service If TX and or RX do not flash this may indicate a problem with the field wiring the configuration in the ProtoCessor on the field side incorrect polling parameters such as COMM properties like baud parity etc 338 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 11 6 4 BOARD CONFIGURATION The BACnet fieldbus communication kit contains the BACnet configuration software This software allows the user to set parameters for a specific BACnet installation After installation run the Sinus Penta BACnet configurator exe file which will load the BACnet configuration software Si
85. On The module has detected a legal carrier signal and is in the LINK status 2 MODULE STATUS Off The module is off Green The module is properly operating Flashing green The module was not configured and communication is in stand by Flashing red the module has detected a resettable event error Red the module has detected an unresettable event error Flashing red green the module is performing a self test at power on 3 NETWORK STATUS Off The IP address has not yet been assigned Green At least one active Ethernet IP connection is in progress Flashing green No active Ethernet IP connection is in progress Flashing red Timeout of one or more links performed directly to the module Red The module has detected that its IP is used by another device in the LAN Flashing red green The module is performing a self test at power on 4 ACTIVITY Flashing green A data packet is being transmitted or received 6 10 9 ENVIRONMENTAL REQUIREMENTS COMMON TO ALL BOARDS Operating temperature 10 to 50 C ambient temperature contact TECO for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up 4000 m please contact TECO 332 441 INSTALLATION INSTRUCTIONS 6 11 TECO SINUS PENTA ES919 COMMUNICATIONS BOARD SLOT B ES919 communications boa
86. One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors E Six resistors oarallel connection of three series of two resistors F Eight resistors parallel connection of four series of two resistors G Ten resistors parallel connection of five series of two resistors H Twelve resistors parallel connection of six series of two resistors V Two units each of them including a braking resistor connected to two or more parallel connected braking resistors MD Two units each of them including a braking module connected to four braking resistors parallel connection of two series of two resistors MF Two units each of them including a braking module connected to eight braking resistors parallel connection of four series of two resistors MG Two units each of them including a braking module connected to ten braking resistors parallel connection of five series of two resistors MH Two units each of them including a braking module connected to twelve braking resistors parallel connection of six series of two resistors The cables of the braking resistors shall have insulation features and CAUTION heat resistance features suitable for the application Based on the N duty cycle the surface of the braking resistor may reach 200 C min rated voltage of the cables must be 0 6 1kV 250 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 4 7 AVAILABLE BRAKI
87. Operation for 200 240Vac s 560 350W RE2643560 zm 1002 350W RE2644 100 29 i e Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 6 4 7 2 1300W MOoDELs IP33 2 5 mm k P gt 04 8 68 300 L 13 P00054 9 0 Figure 90 Overall dimensions and ratings for braking resistor 750 1300W Mean power Max duration of to be continuous dissipated operation for 380 W 500Vac s Type 750 1300W RE3063750 550 4 Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 252 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 4 7 3 IP55 MODELS FROM 1100W To 2200W P000550 0 Figure 91 Overall dimensions and mechanical features for braking resistors from 1100W to 2200W 253 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Average duration of continuous powe
88. Resistors Braking Resistors to be used Wire Cross Type of section 1 1 1 1 1 1 1 ew mi Power Degree of Connection mm AWG ended kW Protection or kcmils 50 1 0 50 1 0 70 2 0 70 2 0 95 4 0 95 4 0 70 2 0 6 3 5 6 APPLICATIONS WITH DUTY CYCLE 50 CLASS 4T Braking Resistors Braking Resistors to be used Wire Cross Type of section Recomm Power Degree of Connection mm AWG ended kW Protection or kcmils Value Q 35 2 35 2 5001 0 5001 0 9504 0 9504 0 954 0 Type of connection A One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors CAUTION _heat resistance features suitable for the application The minimum The cables of the braking resistors shall have insulation features and rated voltage of the cables must be 0 6 1kV 230 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 3 6 BRAKING RESISTORS FOR BU600 5T 6T The wire cross sections given in the table relate to one wire per NOTE broking resistor Based the functioning cycle the surface of the braking resistor DANGER may reach 200 The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking CAUTION i duty cycle use q proper qir cooling system Do not install braking resistors near heat sensitive equ
89. SINUS PENTA TECO 6 6 5 CLASS 2T 3 PHASE AC INDUCTORS IN IP54 CABINET MECHANICAL INDUCTOR DIMENSIONS WEIGHT LOSSES MODEL see Figure 102 ZZ0112020 Input output 7 48 220112040 _ Input output 110 770112045 Input output 770112050 Input output 770112060 Input output C 270112070 Input output 32 5 342 279 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 6 6 CLASS 4T 3 PHASE AC INDUCTORS IN IP54 CABINET MECHANICAL INDUCTOR DIMENSIONS WEIGHT LOSSES see Figure 102 W 220112045 Input output 770112050 Input output 770112060 Input output C 220112070 Input output C 280 441 INSTALLATION INSTRUCTIONS T E SINUS 6 6 7 CLASS 5 6 3 PHASE AC INDUCTORS IN IP54 CABINET SINUS PENTA INDUCTOR EI WEIGHT Losses US 0003 770112110 0004 0006 220112120 Input only _ 2012190 0018 220112130 Input only 270112140 Input only 009 0022 0032 Please contact TECO 770112160 Input only 051 0062 220112170 Input only 0069 0076 0088 220112180 Input only 031 lda SINUS PENTA INDUCTOR ME CHABICAL WEIGHT LOSSES MODEL MODEL DIMENSIONS 0003 0004 220112115 Output only 0006 0008 720112125 Output only 0012 0018 770112135 Output onl 009 0023 270112145 Output only 0022 0032 0032 Please contact TECO 270112165 Output only 0042 0
90. SINUS PENTA inverters allows connecting a computer through RS232 interface or allows a multidrop connection of Modbus devices through RS485 interface It provides galvanic isolation of interface signals relating to both the control board ground and the terminal board common of the control board RS485 connector 000555 J B 813 19 2 RS232 RS485 selection Jumper Termination resistor Dip Switch 50 88 a a Figure 119 ES822 board 6 9 1 IDENTIFICATION DATA Description Part Number Isolated serial board RS232 485 270095850 6 9 2 ENVIRONMENTAL REQUIREMENTS Operating temperature 10 to 50 C ambient temperature contact TECO for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact TECO 302 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO WIRING 6 9 3 ELECTRICAL FEATURES Once ES822 board is fitted connector RS485 installed on the inverter will automatically disable D type 9 pole male connector RS 485 or female connector RS 232 DTE located on 5822 board activate depending on the position of J1 Contacts of CN3 D type 9 pole male connector RS485 are as follows PIN FUNCTION 1 3 TX RX A Differential input output A bidirectional according
91. SW1 8 ON number 9 SW1 29 XAIN9 T2 5 20mA Rin 124 5 Q 5 7 8 OFF Temperature measure SW1 5 8 ON with PT100 Thermistor temperature measure number 2 SW1 6 7 OFF Compliant with IEC 60751 default or DIN 43735 30 2 OV for analog inputs for XAIN9 return Control board zero Volt _ SW2 3 Vfs 10V Rin 30k Q SW2 1 2 4 OFF Slow configurable auxiliary analog input _ SW2 4 ON number 10 Rin IM 1 5 3 OFF _ TE SW2 2 ON 31 XAIN10 T3 5 20mA Rin 1245 Q SW2 1 3 4 OFF 2 meosure SW2 1 4 ON Thermistor temperature measure number 3 Compliant with IEC 60751 2 OFF or DIN 43735 32 CMA T3 OV for analog inputs for XAIN10 return Control board zero Volt SW2 7 ON Vfs 10V Rin 30k Q SW2 5 6 8 OFF Slow configurable auxiliary analog input B e SW2 8 ON number 11 MEST NNS Or T SW2 6 ON 33 XAIN11 T4 Ifs 20mA Rin 1245 Q SW2 5 7 8 OFF oa measure SW2 5 8 ON Thermistor temperature measure number 4 SW2 6 7 OFF Compliant with IEC 60751 default or DIN 43735 34 14 OV for analog inputs for XAIN11 return Control board zero Volt 35 XAIN12 2 voltage auxiliary analog input number Vfs 10V Rin 30k 36 CMA OV for analog inputs for XAIN12 return Control board zero Volt n u 37 XAIN13 ud voltage auxiliary analog input number Vfs 10V Rin 30k 38
92. Voltage input 10 10 Unipolar 0 20 mA Current input 0 mA 20 mA Unipolor 4 20 mA Current input 4 mA 20 mA wire disconnection qlorm with current vqlues under 2 mA acquisition PTC input Motor overtemperature alarm if resistance exceeds threshold defined DIN44081 DIN44082 Firmware parameter setting must be consistent with DIP switch setting Otherwise no predictable result is given for acquired values Any voltage or current value exceeding full scale values or dropping NOTE below min values will generate an acquired value limited to the max measure or the min measure respectively Voltage inputs have high input impedance and must always be closed when active Isolating a conductor connected to an analog input set as a voltage input will not ensure that its channel reading will be equal to zero Zero is detected only if the input is short circuited or wired to a low impedance signal source Relay contact should not series connected to the inputs to reset the detected value NOTE CAUTION gt You can adjust the relationship between the analog input set as a voltage input or a current input and the detected value by altering those parameters that regulate upper values full scale values and lower values thus adjusting the analog channel gain and offset You can also adjust the signal filtering time constant For any detail concerning functionality and programming of analog input parameters see
93. acquires resolver signals and converts them into 12 bit digital signals that can be used as speed and or position feedback for the inverters of the Sinus PENTA series The ES861 board also generates the sinusoidal signal for the resolver excitation and features dedicated logics for the acquisition of differential signals sent from incremental encoders and for the control of optoisolated digital inputs and outputs Main features of the ES861 board Resolver to Digital RID conversion allowing selecting motor position readout or speed readout Configurable frequency and gain of the excitation signal and the reading signals from the Resolver Incremental encoder output generated from RID to line driver TIA EIA 422 at 1024 pls rev repeated also to the internal bus of the inverter Encoder input compatible with optoisolated line driver TIA EIA 422 encoders Possibility of enabling a frequency divider by 2 4 8 for incremental encoder signals coming from line driver encoders or for signals obtained from RtD conversion Configurable encoder supply output 5V 12V 24V allowing output voltage fine tuning isolated from control logics Acquisition of No 3 optoisolated digital inputs Control of No 3 optoisolated digital outputs Incremental Encoder Supply Voltage Selection Jumper Programming Connector Fine Incremental Encoder Supply Voltage Regulation Incremental Encoder Power Connector
94. are detailed If pressed more than once it scrolls through the menus start page access page for parameter alteration 2 ID SW page keypad start page and so on Enters the pages for the parameter DOWNLOAD from the keypad to the inverter TX or allows parameter UPLOAD from the inverter to the keypad RX if pressed more than once the TXIRX key allows selecting either operating mode The active selection is highlighted by the page displayed the relevant TX or RX LED starts flashing To confirm Upload Download press the Save Enter key when the wanted selection is active If pressed once reference and commands are forced via keypad press it again to return to the prior configuration or to change the active reference in the Keypad page depending on the preset type of Keypad page see the Display menu in the SINUS PENTA s Programming Instruction manual Resets the alarm tripped once the cause responsible for the alarm has disappeared Press it for 8 seconds to reset the control board thus allowing the microprocessors to be reinitialized and to activate R parameters with no need to shut off the inverter If enabled it starts the motor at least one of the command sources is represented by the keypad If enabled it stops the motor at least one of the command sources is represented by the keypad The Jog key is active only when at least one of the command sources is represented by the keypad if depressed
95. boards Slot A optional angle meas boards Slot B optional communication boards NE 1 191315 SWI1 DIP switch SW2 DIP switch Analog inputs Analog outputs configuration configuration 000055 Figure 43 Control board signals and programming 117 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 2 1 DISPLAY AND INDICATOR LEDS The board display and indicator LEDs allow viewing the inverter operating condition even if no user interface display keypad is provided The keypad housing allows displaying the indicator lights The indicator LEDs are the following Green LED L1 uC run If on it indicates that processors are active If it does not turn on when the inverter is normally operating this means that the power supply unit or the control board is faulty Yellow LED L2 CA run If on it indicates that the power convertor is commutating and is powering the connected load terminals U V W If off all commutation devices of the power converter are inactive and the connected load is not powered Electrical shock hazard exists even if the power converter is not operating terminals U V W may occur Wait at least 20 minutes after switching off and the inverter is disabled Possible dangerous voltage peaks on AN CAUTION the inverter before operating on the electrical connection of the motor or the inverter Yellow LED L3 CB run In Sinus Penta Drives it never turn on Green LED 15V ok
96. conductor terminals If a cable longer than approx 10 metres is used measure calibration is required For example if a Imm AWG 17 shielded pair data cable is used this results in a reading error of approx 1 C every 10 metres To perform measure calibration instead of the sensor connect a PT100 sensor emulator set to 0 1000 0 1 resistor to the line terminals then enable the measure reset function More details are given in the Sinus Penta s Programming Instructions manual PT100 emulator allows checking the measure before connecting the sensor 00274 100 7 Thermoresistors inputs control board Figure 163 Connecting thermoresistors PT100 to analog channels XAIN8 11 4 Firmware settings must be consistent with DIP switch settings Otherwise NOTE unpredictable results for real acquisition are produced A voltage current value exceeding the input range will be saturated at minimum or maximum value Inputs configured as voltage inputs have high input impedance and must be closed when active The disconnection of the conductor relating to an analog input configured as a voltage input does not CAUTION ensure that the channel reading is zero Proper zero reading occurs only if the input is connected to a low impedance signal source or is short circuited Do not series connect relay contacts and inputs to obtain zero reading NOTE gt
97. confirm changes Close the ENABLE command and wait until encoder tune is complete W32 Open Enable is displayeq Once encoder tune is complete the display will show one of the following messages W31 Encoder the soeed feedback is correct If the speed detected by the encoder is opposite to the desired speed the drive will automatically reverse the feedback sign parameter C199 A59 Encoder Fault the speed detected from the encoder is not consistent with the control speed Possible causes Wrong number of pls rev of the encoder Wrong power supply of the Encoder e g 5V instead of 24 check the encoder ratings and the position of jumpers and DIP switches for the encoder supply in the optional encoder board Wrong configuration of the DIP switches for the encoder selection push pull or line driver encoder in the optional encoder board No connection to the encoder channel check wiring At least one Encoder channel is faulty replace the encoder Open the ENABLE command and set 1073 1 Motor Tune and 1074 0 All Ctrl no rotation Use the ESC key to accept changes Close the ENABLE command and wait until autotune is complete warning W32 Open Enable is displayed The drive has computed and saved the values for C022 and C023 If alarm A097 Motor wires KO trips check the motor wiring If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was complet
98. connecting the wires to the terminals 7 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 310 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 3 FIELDBUS PROFIBUS DP BOARD PROFIBUS DP is a registered trademark of PROFIBUS International The Profibus communications board allows interfacing between an inverter of the Sinus PENTA Series and an external control unit such as a PLC using a PROFIBUS DP Communications interface The Sinus PENTA inverter operates as a Slave device and is controlled by a Master device PLC through command messages and reference values which are equivalent to the ones sent via terminal board The Master device is also capable of detecting the operating status of the inverter More details about Profibus communications are given in the Sinus Penta s Programming Instructions manual Profibus communications board has the following features e of fieldbus PROFIBUS DP EN 50170 DIN 19245 Part 1 with protocol version 1 10 Automatic detection of the baud rate ranging from 9600 bits s to 12 Mbits s Communications device PROFIBUS bus link type A or B as mentioned in EN50170 Type of fieldbus Master Slave communications max 126 stations in multidrop connection Fieldbus connector female 9 pin DSUB connector Wire copper twisted pair EIA RS485 Max length of the bus 200m 1 5Mbits s can be longer if repeaters are used Isolation
99. control board grounding of the inverter thus avoiding ground loops and enhancing immunity to disturbance of the serial link For more details see ES822 ISOLATED SERIAL BOARD SLOT B The activation of ES822 results in the automatic commutation of serial link 0 which is electrically suppressed from the standard serial connector of the inverter 3 7 5 THE SOFTWARE The serial communication protocol is MODBUS RTU standard Parameters are queried as they are read using the keys and the display Parameter alteration is also managed along with the display keypad Note that the inverter will always consider the latest value set either via serial link or by the inverter The terminal board inputs may be controlled by the field or the serial link depending on the condition of the relevant parameters see Sinus Penta s Programming Instructions manual However the ENABLE command is always to be sent via terminal board regardless of the inverter programming mode 3 7 6 SERIAL COMMUNICATION RATINGS Baud rate configurable between 1200 and 38 400 bps default value 38 400 bps Data format 8 bits Start bit 1 Parity 1 NO EVEN Stop bit 2 1 Protocol MODBUS RTU Supported functions 03 h Read Holding Registers 10 h Preset Multiple Registers Device address configurable between 1 and 247 default value 1 Electric standard RS485 Inverter response delay configurable b
100. controlling the inverter through the desired bus starting from a control device PLC industrial computer etc The control method from fieldbus integrates the control methods from local terminals remote terminals through MODBUS serial link and from keypad which are provided from the inverter For more details on the inverter command modes and the possible matching among the different sources refer to the Sinus Penta s Programming Instructions manual Control Method and Fieldbus sections The sections below cover the installation procedure and the configuration and diagnostics of the different types of option boards The read write scan rate for Sinus Penta drives is 2ms Please refer to the NONE Programming Instructions manual for details CAUTION Other communications protocols are available Please refer to ES919 COMMUNICATIONS BOARD SLOT B 307 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 10 1 IDENTIFICATION DATA Each kit including option boards for fieldbuses also includes a CD ROM containing detailed documentation instruction manuals in English utilities and configuration files which is required for the inverter configuration and integration to the automation system based on fieldbus Type of Fieldbus Part Number Profibus DP 774600045 PROFIdrive 774600042 DeviceNet 774600055 Interbus 724600060 774600070 ControlNet 774600080 L
101. device is properly configured see the Programming Instructions manual pertaining to ES851 DataLogger board 347 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS All the devices connected to the communication multidrop network should be NOTE grounded to the same conductor OV to minimize any difference of ground potentials between devices that can adversely affect communications Provide a linear wiring not a star wiring for multidrop line RS485 the first device in the multidrop connection will have only one outgoing line while the last device will have only one incoming line The line terminator is to be installed on the first device and the last device The line master device 5851 is typically placed at the beginning or at the end of multidrop connection in that case the line terminator of the farthest inverter from the master computer shall be ON Communication does not take place or is adversely affected if multidrop than two terminators are fitted some drivers can enter the protection mode due terminators are not properly set up especially in case of high baud rate If more A NOTE to thermal overload thus stopping dialoguing with some of the connected devices 25485 Serial communication ratings Baud rate Configurable between 1200 115200 bps default value 38400 bps Data format 8 bit Start bit 1 Parity NO EVEN ODD default NO Stop bits 2 1 default 2
102. encoder input signals 4 30 V Pulse max frequency with noise filter 77kHz 1024pls 4500rpm Pulse max frequency with noise filter Off 155kHz 1024p ls 9 9000rpm ISOLATION The encoder supply line and inputs are galvanically isolated from the inverter control board grounding for a 500VAC test voltage for 1 minute The encoder supply grounding is in common with control board digital inputs available in the terminal board 297 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 8 4 INSTALLING THE LINE DRIVER BOARD ON THE INVERTER SLOT A Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard Electrical shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross NOTE head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid DANGER gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the cover allowing gaining access to
103. fibre connections Imm single standard plastics 0 22dB m typical attenuation with Agilent HFBR 4503 4513 connectors 82 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO HFBR 4503 4513 Simplex Latching SIMPLEX L 3 EP P000050 B Figure 32 Single optical fibre connector The following links are required from control unit to driver board in inverter arm U U fault signal from control unit to driver board in inverter arm V V fault signal from control unit to driver board in inverter arm W W fault signal from control unit to bus voltage detecting board installed on inverter arm U VB signal from control unit to bus voltage reading board assembled on inverter arm U sense U signal from control unit to bus voltage reading board assembled on inverter arm V sense V signal from control unit to bus voltage reading board assembled on inverter arm W sense W signal optical fibre connections Imm double standard plastics 0 22 typical attenuation with Agilent HFBR 4516 connectors HFBR 4516 Duplex Latching DUPLEX CRIMP F RING HFBR 4526 P000049 B Figure 33 Double optical fibre connector The following links are required from control unit to driver board in inverter arm U top and bottom IGBT control signals from control unit to driver board in inverter arm V top and bottom IGBT control signals from control unit to driver board in inverter arm W top an
104. flow of the control section by installing two optional mechanical parts to be assembled with five 5 4 self forming screws see figure below Figure 7 Fittings for through panel assembly for SINUS PENTA 12 The equipment height becomes 583 mm with the two additional components see figure on the left below The same figure below also shows the piercing template of the mounting panel including four M4 holes for the inverter mounting and two slots 175 x 77 mm and 175 x 61 mm for the air cooling of the power section _ 192 zi 175 I i i P 52 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Figure 8 Piercing template for through panel assembly for SINUS PENTA 12 53 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 5 3 SINUS PENTA S14 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled with four 4 M4 self forming screws see figure below 000268 Figure 9 Fittings for through panel assembly for SINUS PENTA 14 The equipment height becomes 690 mm with the two additional components see figure on the left below The same figure below also shows the piercing template of the mounting pan
105. from the cabinet surface At is the difference between the air temperature inside the cabinet and the air temperature outside the cabinet temperatures are expressed in degrees centigrade C For sheet steel enclosures power dissipated from the cabinet walls Pdsu may be calculated as follows Pdsu 5 5 x Atx where is equal to the enclosure overall surface in m2 is the air flow expressed in m3 per hour circulating through the ventilation slots and is the main dimensioning factor to be considered in order to choose the most suitable air cooling systems Example Enclosure with a totally free external surface housing a SINUS PENTA 0113 and a 500 VA transformer dissipating 15 W Total power to be dissipated inside the enclosure Pti generated from The Pi 2150 inverter generated from other Pa 15W components Pti Pi Pa 2165W Temperatures Max inside temperature desired Ti 40 C Max outside temperature Te 35 C Difference between temp Ti and Te At Size of the enclosure metres Width W 0 6m Height H 1 8m Depth D 0 6m Free external surface of the enclosure S W x H W x H D x H D x H D x W 4 68 m2 Thermal power dissipated outside the enclosure Pdsu only for sheet steel enclosures Pdsu 5 5 x At x 128 W Remaining power to be dissipated Pdsu 2037 W To dissipate Pdiss left provide a ventilation system with the following air delivery Q P
106. input terminal 14 and send a speed reference the RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction If not set parameter C014 Phase Rotation to 1 Yes or open the ENABLE and START inputs remove voltage from the drive and after waiting at least 20 minutes swap two of the motor phases 157 441 SINUS PENTA 7 Possible failures 8 Additional parameter alterations 9 Reset 158 441 T E INSTALLATION INSTRUCTIONS no failure occurred go to step 8 Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the MEASURES MENU check the reference speed M001 the supply voltage to the control section M030 the DC link voltage M029 and the condition of control terminals 033 Check to see if the readout matches with the measured values When parameter P003 Standby Only condition required for altering C parameters you can alter Cxxx parameters in the CONFIGURATION menu only when the drive is DISABLED or STOPPED whereas if P003 Standby Fluxing you can alter Cxxx parameters when the motor is stopped but the drive is enabled You can write down any custom parameters in the table on the last pages of the Sinus Penta s Programming Instructions manual If an alarm trips find the cause responsible for the alarm and res
107. interface board consists in communicating with the board through a computer in order to update the configuration file etccfg cfg stored to the non volatile memory of the board The configuration procedure is different if you use point to point connection to the computer if the board is connected to a LAN that is not provided with a DHCP server and if the board is connected to a LAN that is provided with a DHCP server The section below covers these types of connection if the LAN is provided with a DHCP server If this is not the case your network For the connection to the LAN consult your network administrator who can tell A NOTE administrator will assign the static IP addresses for each inverter 325 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Point to point connection to the computer If a point to point connection to the computer is used first configure the network board of the computer by setting a static IP address as 192 168 0 nnn where nnn is any number ranging from 1 to 254 To set the static IP address with Windows 2000 or Windows XP open the Network Properties folder in the field for the properties of the TCP IP protocol set the address value e g 192 168 0 1 Figure 135 shows the correct setting of the computer properties for Windows 2000 Settings are very similar for computers running on Windows Local Area Connection Properties General Authentication Advanced
108. keypad if fitted see Remoting the Display Keypad remove the cover of the terminal board after removing its fastening screws remove the cover of the control unit after removing its fastening screws ZELOOOS Figure 30 Position of the fastening screws in the terminal board cover and the control unit 1 Control unit cover fixing screws 2 Control terminal cover screws 80 441 INSTALLATION INSTRUCTIONS Oo N O Q A N TECO 3 You con then access to connectors in control board ES842 7569 Figure 31 ES842 Control Unit 1 CN3 Power Supply 2 Signal Connector 2 CN2 Power Supply 1 Signal Connector 3 OP2 VB 4 OP6 Status IGBT W 5 OP5 Fault IGBT W 6 CN8 Inverter Module W Signal Connector 7 OP8 OP9 Gate W 8 OP11 Status IGBT V 9 OPIO Fault IGBT V 10 Inverter Module V Signal Connector 11 1 OP14 Gate V 12 OP16 Status IGBT U 13 OP15 Fault IGBT U 14 CN14 Inverter Module U Signal Connector 15 19 OP20 Gate U 16 1 24V Control Unit Supply SINUS PENTA 51000 81 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 4 Use the connection cable kit to connect the inverter components to each other Make sure that the tab of the optical fibre connectors is turned outwards to the connector fixed in the control board 5 Reassemble the covers made of Lexan and the covering of the control unit making sure not to flatten any cable optica
109. mn guru DA 1 Adve T At Aldd HH Ml Alddfis Mv TOHINDO um i TAPE m i 7 z 3SvHd 35vH4 upea r853 mola w 1 2 BITES o 9 o 9 5 115110 E DOARA N I inf JSVHd maot saa a j 9 wpe 9 kas 5 2 e ml HOWTOS Ind aI 9 TM 4 3 4 5 _ IFBS3 IPBS3 17853 JHIA unupa Mida ncs 72 A Spas A 942 XwHd TU sow d 5 Aang ADRES SHA 8 A5 ALIIO hd 8 0 0 SHAE 1 85 NIAFE 8 san ih 8 ELE aM B A I Ns 5 m I 4801938802 2 18 4 9 auto HOOT 4012344033 T T 0963 M id JN A im 3103433 89284 dum 4 3 A ses PESEN an ine za EE hid ud um IHd wo sen MEI HER Eres Eres En aC 8 8 nw his 015535 suus sus CH vi a dvd rin nb PEI ns aun ne mess sua TUN L L L B 9 7 i 222 222 222 7222 eA qeg 3 L Adda 4
110. of the cables must be 0 6 1kV 6 3 6 4 APPLICATIONS WITH DUTY CYCLE 10 CLASS 6T Braking Unit Braking Resistor Resistors to be W uDI Wire Cross Type of section Connection mm2 AWG Recommended Power Degree of or kemils Value Q kW Protection 25 3 350 350 7002 0 7002 0 7002 0 95 4 0 120 250 232 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 3 6 5 APPLICATIONS WITH DUTY CYCLE 20 CLASS 6T Unit Resistors to be used Wire Cross Type of section 50 1 0 Recomm Power Degree of Connection mm AWG ended or kcmils Value kW Protection 5 0 3 6 50 1 0 50 1 0 25 3 35 2 35 2 50 1 0 1 1 1 1 1 1 1 1 1 70 2 0 to used Wire Cross Type of section Recomm Connection mm AWG Power Degree of i Q 1 1 i 70 2 0 1 1 1 1 1 1 Braking Resistor Lom Unit 25 3 70 2 0 70 2 0 70 2 0 70 2 0 120 250 120 250 b L of connection A One resistor B Two or more porqollel connected resistors D Four resistors parallel connection of two series of two resistors CAUTION heat resistance features suitable for the application The minimum The cables of the braking resistors shall have insulation features
111. optical fibre FA V control unit ES842 phose V ES841 OP3 IGBT fault single optical fibre FA W control unit ES842 OP5 phose W ES841 OP3 phose W bus bor voltage single optical fibre VB control unit ES842 OP2 one phase ES843 OP2 reading fe S raut i tical fib ST U trol unit ES842 16 hose U ES843 1 phase U single optical fibre control uni phose single optical fibre ST V control unit ES842 phase V 5843 OPI oben single optical fibre ST W control unit ES842 OP6 phase W 5843 OPI phase W C Available for 570 only CAUTION Carefully check that connections are correct Wrong connections can adversely affect the equipment operation 75 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO CAUTION NEVER supply voltage to the equipment if optical fibre connectors are disconnected 76 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO The diagram below illustrates the connections required for the components of the modular inverter model s E xd re T c m aa T e S Ie 5 lt N e 4 a d MEE LO E E iT n FAULT B B SINGLE ZZZZZZZZzzzZA DUAL 1 INVERTER MODULE DULE INVERTER M OPTIC DU
112. pi 1 7 MOTOR p SPEED n SPEED REF REFERENCE 2 SOURCE 1 REFERENC 2 2 10kohm 10 O 3 INPU 10V SPEED n REFERENCE SPEED Po REFERENCE SOURCE 2 PID x MOTOR CURRENT AINZ PTCIL 7 4 i Y PID FEEDBACK 2 1 L i CM S 48V 50mA SPEED 50 RPM START ENABLE 4 AOT ER COLLECTOR M 48 50m4 BRAKE l RESET 4 DICITAL 48V 50m OUTPUT MULTISPEED 0 MULTISPEED 1 NE SOURCE SELECTION 4 7 n xL NO ALARM LOCAL REMOTE l cw ccw OUTPUTS 1 ilt 4 2AN ISOLATED POWER SUPPLY BUNOK n GROUND GROU l _L S 0 0 FACTORY DEFAULTS PRECHARGE CIRCUIT SEE BELOW Figure 20 Wiring diagram 67 441 SINUS PENTA gt gt gt 68 441 CAUTION NOTE NOTE CAUTION CAUTION C CAUTION CAUTION T E INSTALLATION INSTRUCTIONS In case of fuse line protection always install the fuse failure detection device that disables the inverter to avoid single phase operation of the equipment The wiring diagram relates to factory setting Please refer to the Power Terminals section for the ID numbers of the wiring terminals Please refer
113. power supply unit voltage and current delivery capacity must meet the requirements of the test supply Lower ratings than the supply test can cause the control board failure and the irreparable loss of the user CAUTION defined parameters On the other hand higher ratings can cause irreparable damage to the inverter control board Switching power supply units installed in the control board are characterized by strong inrush current at power on Make sure that the power supply unit being used is capable of delivering such current ratings TECO provides a suitable power supply unit as an option see ES914 Power Supply Unit Board 155 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 4 START UP This section covers the basic startup procedures for IFD FOC asynchronous motor control configurations Any detail concerning startup procedures of the devices configured as RGN regenerative inverter is given in the SINUS PENTA REGENERATIVE APPLICATION manual Any detail concerning startup procedures of the devices configured as SYN application for synchronous motors is given in the SINUS PENTA SYN APPLICATION manual For more details on the equipment functionality please consult Sinus Penta s Programming Instruction manual Before changing the equipment connections shut off the inverter and DANGER wait at least 20 minutes to allow for the discharge of the heatsinks in the DC link At startup if the connected mo
114. pressure EN50178 Atmospheric pressure during From 70 to 106 kPa class 2k3 according to EN50178 transport 236 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Ambient conditions strongly affect the inverter life Do not install the A CAUTION equipment in places that do not have the above mentioned ambient conditions 237 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 4 4 2 MOUNTING THE BRAKING UNIT Install braking unit 01440 for modular inverters in an upright position inside a cabinet next to the other inverter modules Its overall dimensions are the same as those of an inverter arm For more details please refer to the paragraph relating to the mechanical installation of the modular inverters Pang points mm H MEE to m 230 Figure 83 Dimensions points of BU1440 238 441 SINUS PENTA INSTALLATION INSTRUCTIONS T E CO 6 4 4 3 WIRING DIAGRAM Power connections The braking unit must be connected to the inverter and the braking resistor The connection to the inverter is direct through 60 10mm copper plates connecting the different inverter modules The braking resistor is connected to
115. properly connected to the PE conductor 308 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 Loosen the two front screws located the lower part of the inverter cover to remove the covering of the terminal board In the PENTA s control board you can then reach the slot B where you can install the Profibus communications board i P000309 B Fixing spacers EVER 34 5 x 7 8 9 101112 13 141515 17 18 19 20 2122231 2425 26 2728 Lam 7 an IUD ame E Figure 123 Location of the slot B inside the terminal board cover of the Sinus PENTA inverters 4 Insert the communications board in the slot B make sure that the comb connector in the board is inserted in the front part of the slot only and that the last 6 pins are not connected If installation is correct the three fastening holes will match with the housings of the fastening screws for the fixing spacers Tighten the board fixing screws as shown in Figure 124 and Figure 125 o a lt 4 P ow ibe screw aligned PES with spacers Pin 1 properly aligned Figure 124 Checking contacts in the slot B 309 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO P000557 0 Figure 125 Fastening the communications board to slot B 5 Configure the DIP switches and rotary switches following the instructions given in the relevant section 6 Connect the Fieldbus cable by inserting its connector or by
116. re nde 435 7 1 13 2 Puta ve ge va Uv 435 7 1 1 4 INput and Output Filters moriente gp i d E RE D d on 438 7 2 LOW Voltage DIRS CTV Cis uu enne aene CD E 439 L S n EE R an 440 0 1 Index of Figures Figure Ir lnverlerndrmmepdie u uu ER RC ER ER E EE EE B 22 Figure 2 Clearance to allow when installing the Inverter Power supply unit modules 26 Figure 3 Piercing template for STAND ALONE models from 505 to 552 47 Figure 4 Piercing template for size S60 rn rene nnn 48 Figure 5 Fittings for through panel assembly for SINUS PENTA SOS 49 Figure Piercing templates for through panel assembly for SINUS PENTA 505 50 Figure 7 Fittings for through panel assembly for SINUS PENTA 12 51 Figure 8 Piercing template for through panel assembly for SINUS PENTA S12 52 Figure 9 Fittings for through panel assembly for SINUS PENTA S14 sse eene 53 Figure 10 Piercing template for through panel assembly for SINUS PENTA 514 54 Figure 11 Through ponel assembly and piercing template for SINUS PENTA 515 520 and 30 55 Figure 12 Fittings for through panel assembly fo
117. remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard Electrical shock hazard do not connect disconnect the signal terminals or the power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid Follow the instructions given for the DataLogger ES851 see ES851 DATALOGGER BOARD SLOT B 6 13 2 1 DIP SWITCH CONFIGURATION The configuration below of the DIP switches located ES851 RTC board Figure 156 is to be left unchanged SW1 1 ON 2 OFF 3 ON 4 ON SW4 1 ON 2 OFF 3 OFF 4 OFF 358 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 14 ES847 1 EXPANSION BOARD SLOT 6 14 1 SIGNAL CONDITIONING AND O EXPANSION BOARD ES847 Board allows implementing an additional I O set for any product of the PENTA series Additional functionality includes XAIN1 2 3 4 Four fast sampling analog inputs 12 bit 10V f s XAIN5 6 Two fast sampling analog inputs 12 bit for AC current measure via CTs or for 0 20mA sensor measures resolution 11 bits XAIN7 One fast sa
118. screwoble terminal board pitch 5 08 The bus interface circuitry has an external supply of 24VDC 10 as prescribed from the CAN DeviceNet specifications Terminal arrangement as stated in the table N Name Description V Negative voltage for bus supply 2 CAN_L CAN_L bus line 3 SHIELD Cable shielding 4 CAN H CAN H bus line 5 V Positive voltage for bus supply 6 10 5 2 BOARD CONFIGURATION The on board DIP switches allow setting the baud rate and the MAC ID identifying the device in the DeviceNet network DIP switches 1 and 2 allow setting the baud rate that must be the same for all the related devices The DeviceNet standard allows three baud rates 125 250 and 500 kbits s Possible settings are the following Baudrate Setting of sw 1 amp sw 2 125 kbits s sw 1 OFF sw 2 OFF 250 kbits s sw 1 OFF sw 2 ON 500 kbits s sw 1 ON sw 2 OFF The MAC ID can be set between 0 and 63 by entering the configuration of the binary number for six DIP switches from sw 3 to sw 8 The most significant bit MSB is set through sw 3 while the least significant bit LSB is set through sw 8 Some possible settings are shown in the table below MAC ID sw 3 MSB sw 4 sw 5 sw 6 5 sw 8 LSB 0 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF ON ON 62 ON ON ON ON ON OFF 63 ON ON ON ON ON ON
119. software offered by TECO The RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions and multifunction tester table compiler including operation data log parameter setup and data reception transmission storage from and to a computer scan function for the automatic detection of the connected inverters up to 247 inverters may be connected Please refer to the RemoteDrive Instruction Manual for the inverters of the Sinus PENTA series manufactured by TECO The inverter is provided with two serial communication ports The basic port Serial Link 0 see Programming Instructions manual is provided with a male D connector described in the wiring section above the second port Gerial Link 1 see Programming Instructions manual which is provided with RJ 45 connector is used for the connection of the display keypad When the display keypad is not used a master MODBUS device such as q computer where the RemoteDrive is installed can be connected to Serial Link 1 port through a DB9 RJ45 adaptor see also Remoting a Keypad Controlling Multiple Inverters 149 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 7 2 DIRECT CONNECTION Electrical standard RS485 may be connected directly to the computer if this is provided with a special port of this In case your computer is provided with a serial port RS232 C or a USB port q RS232 C RS485 converter or a USB RS485 converter is required
120. temperature of the motor windings The inverter sends a motor overheating alarm when it detects the thermistor resistance transient temperature of at least one of the series connected thermistors but does not display the real temperature of the motor windings An alarm trips even if a short circuit condition is detected in the thermistor circuit wiring 132 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Maximum six 6 series connected PTCs be acquired Motors NOTE usually have three or six series connected PTCs or two phase If multiple sensors are series connected a false alarm trip may occur even when the motor is cold Do the following to use the thermistor 1 Configure analog input AIN2 PTC by setting SW1 3 Off SW1 4 On SW1 5 On 2 Connect the motor thermal protection terminals between terminals 7 and 8 in the control board 3 In the Thermal protection menu set the motor protection method with PTC refer to SINUS PENTA s Programming Manual CAUTION Make sure that their isolating features comply with the requirements for PTCs are located inside The motor winding coils double insulation or reinforced insulation SELV circuit 133 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 4 4 TECHNICAL SHEET FOR ANALOG INPUTS Specification Min Type Max Unit of m Input impedance in voltage confi
121. the bar and to the braking unit Also connect the single phase 230Vac supply of the cooling fan CONTROL CARD TERMINALS INTERFACE CARD T ES842 Raed INVERTER IODULE NC SUPPLY BREAKER Figure 84 External power connections for modular inverters 65 S70 provided with braking unit BU1440 Power supply unit n 2 power supply 2 is available for size 570 239 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO CONTROL CARD TERMI L UNI NT UU WWERTER Figure 85 External power connections for modular inverters 75 S80 provided with braking unit BU1440 Power supply unit n 3 is available for size 580 240 441 INSTALLATION INSTRUCTIONS Signal connections N CAUTION Because the braking arm is controlled directly by the control device the following wiring is required SINUS Make sure that the control device is properly set up when
122. the cable as per static features not for dynamic features Indeed the max voltage delivered by a node with a dominant bus is reduced by the resistive divider consisting of the cable resistor and the terminator resistors The residual voltage must exceed the dominant voltage of the receiving node The table below indicates the max length values based on the cable cross section i e the cable resistance and the number of nodes Cross section of the Max wiring length m based on the number of nodes conductors mm2 number of nodes lt 32 number of nodes lt 64 number of nodes lt 100 0 25 200 170 150 0 5 360 310 270 0 75 550 470 410 A Each CANopen trunk line shall meet particular geometric requirements and shall be equipped with two terminator nodes provided with adequate resistors Refer to the document CiA DR 303 1 CANopen Cabling and Connector Pin Assignment and to all the application notes available at htt www can cid or canopen 321 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 10 7 ETHERNET BOARD Ethernet communications board allows interfacing a Sinus PENTA inverter to an external control unit with q communications interface operating with a Modbus TCP Ethernet IEEE 802 protocol complying with the Modbus IDA V1 0 specifications The IP rating for the communications board can be configured both through the on board DIP switches and automatically networ
123. the Penta in C008 You can select a range for the rated mains voltage or the power supply from DC Bus stabilised from a Regenerative Penta 2 Motor ratings C015 fmot1 Rated frequency C016 romnom1 Rated RPM C017 Pmot1 Rated power C018 Imot1 Rated current C019 Vmot1 Rated voltage C029 1 Max desired speed 3 The type of pattern of the motor in C013 If the connected load has quadratic trend of the torque in respect to the rpm centrifugal pumps fans etc set C034 preboost 1 to 0 Although it is not strictly necessary for the IFD control algorithm the Autotune function is always recommended Open the ENABLE command access the AUTOTUNE MENU and set 1073 1 Motor Tune and 1074 0 All Ctrl no rotation Use the ESC key to accept changes Close the ENABLE command and wait until tune is complete Warning W32 Open Enable is displayed The drive has computed and saved the values for C022 stator resistance and C023 leakage inductance If alarm A097 Motor Wires trips check the motor wiring If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was complete In this case reset the drive sending command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again Set the maximum overload current with parameters C043 C044 C045 Activate the ENABLE input terminal 15 and the START
124. the Resolver Cable seems 410 6 19 5 Environmental 411 6 19 6 EIGCTIGOIIROTINGS 41 6 20 950 BiSS EnDat ENCODER BOARD SLOT C 414 6 20 1 Identificar iicet rtt 415 6 20 2 Installing ES950 Board on the Inverter Slot C meme 416 6 20 2 1 Biss EnDat Encoder Conector eee ee e e de e D 418 6 20 2 2 Incremental Encoder and Digital Line Connectors sss 419 6 20 3 ES950 Configuration and Operating 6 sss 420 6 20 3 1 BISS Operating UR 421 6 20 3 2 Operating Mode rere aae e D e 421 6 20 3 3 Configuring and Adjusting the Encoder Supply Voltage 421 6 20 4 Connecting the Encoder seen 423 6 20 5 Environmental 1 426 6 20 6 FISCTICALIRGTINGS 426 7 NORMATIVE REFERENCES uuu 429 7 1 Electromagnetic Compatibility Directive LLL L L L mmm mmm 429 7 1 1 RADIOFREQUENCY 434 Power Supply gt asa rn rere ene c 435 1222 Output loroid Filters e
125. the devices designed to operate in different environments Drives manufactured by TECO are designed to operate under the most different conditions so they all ensure high immunity against RFI and high reliability in any environment The table below defines PDS Power Drive Systems of EN 61800 3 ed 2 Environment including domestic devices and industrial devices FIRST ENVIRONMENT which are connected directly to a low voltage mains with no intermediate transformer for domestic usage Environment including industrial connections different from First SECOND ENVIRONMENT Environment connections PDS with rated voltage lower than 1000 V to be used in the First PDS of Category C1 Environment PDS with rated voltage lower than 1000 V if used in the First PDS of Category C2 Environment they are intended to be installed and commissioned by professional users only PDS with rated voltage lower than 1000 V to be used in the PDS of Category C3 Second Environment 430 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO PDS with rated voltoge equal to or higher than 1000 V or with a PDS of Category C4 current equal to or higher than 400A to be used in complex systems installed in the Second Environment 431 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Emission Limits The standards in force also define the allowable emission level for different environments The diagrams below pertain t
126. the inverter output Using du dt filters is always recommended when the motor cable length CAUTION is over 100m The output inductor is always required when using parallel connected inverters The inductors stated in the tables below may be used when the inverter output frequency is not over 60 Hz or 120Hz For higher output CAUTION SDN frequency special inductor for the max allowable operating frequency must be used Please contact TECO When using parallel connected motors always consider the total length of the cables being used sum of the cable length of each motor AC CONVERTER Figure 98 Output inductor wiring NOTE MOTOR m N L n P000168 B 270 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 6 3 APPLYING THE INDUCTOR TO THE INVERTER IP54 rated 3 phose inductors are available for inverters up to 532 NOTE included 6 6 3 1 CLASS 2T AC AND DC INDUCTORS SINUS MAX PENTA DC INDUCTOR OUTPUT AC INDUCTOR OUTPUT MODEL FREQ Hz 0125004 0140054 4 2 0mH 11Arms 8mH 10 5A 12 8Apeak 3 phase IM0126044 IM0140104 2 1 27mH 17Arms 5 ImH 17A 21 Apeak 3 phase 0126084 0140154 0120084 0 7mH 32Arms 0 7mH 32Arms 2 80H 32 5A 40 5Apeak 3 phase 3 phase cs sari 0 3mH 68Arms 1 2mH 69A 87 Apeak wis 0 24mH 92Arms 0 96mH 100A 160Apeak 2 1 0126204 IM0140304 M2Am E
127. to TIA EIA 422 standard and power supply voltage ranging from 5 to 24V Description Part Number Compatibility ES950 BiSS Encoder Interface board ZZ0101890 All the inverters of the Sinus PENTA series equipped with 5927 control board Absolute encoders with balanced digital BiSS interface according to TIA EIA 485 standard and power supply ranging from 5 to 24V Incremental encoders with balanced line signals according to TIA EIA 422 standard and power supply voltage ranging from 5 to 24 416 441 INSTALLATION INSTRUCTIONS T E co SINUS PENTA 1 2 6 20 2 INSTALLING 950 BOARD ON THE INVERTER SLOT C Remove voltage from the inverter and wait at least 20 minutes The electronic components in the inverter and the communications board are sensitive to electrostatic discharge Take any safety measure before operating inside the inverter and before handling the board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet properly connected to the PE conductor Remove the protective cover of the inverter terminal board by unscrewing the two screws on the front lower part of the cover Slot C housing the control board of the inverter where 5950 board will be installed is now accessible as shown in the figure below Insert ES950 board into Slot C Carefully align
128. twenty times the rated motor speed for 50Hz motors never use the motor at a higher speed than the max allowable speed stated on the motor nameplate ELECTRICAL SHOCK HAZARD Never touch the inverter electrical parts when the inverter is on always wait at least 20 minutes after switching off the inverter before operating on the inverter Never perform any operation on the motor when the inverter is on Do not perform electrical connections on the motor or the inverter if the inverter is on Electrical shock hazard exists on output terminals and resistive braking module terminals B even when the inverter is disabled Wait at least 20 minutes after switching off the inverter before operating on the electrical connection of the motor or the inverter MECHANICAL MOTION The inverter determines mechanical motion It is the operator s responsibility to ensure that this does not give rise to any dangerous situation EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed in presence of flammable fumes Do not install the inverter in places exposed to explosion and fire hazard even if the motor is installed there INSTALLATION INSTRUCTIONS 9 SANTERNO SINUS PENTA AN CAUTION CARRARO GROUP Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits If the inverter is installed in environments exposed to flammable and or explosive substa
129. used and allowing R W of the logs internal to the encoder 6 20 3 2 ENDAT OPERATING MODE EnDat is a serial protocol proprietary of Heidenhain It is dedicated to point to point connections with absolute encoders absolute position information divided by SingleTum and MultiTurn depending on the encoder In the Sinus Penta system the EnDat protocol allows reading the encoder absolute position and allows R W of the logs internal to the encoder 6 20 3 3 CONFIGURING AND ADJUSTING THE ENCODER SUPPLY VOLTAGE The ES950 board may power encoders having different power supply voltage ratings A selection jumper and a power supply voltage regulation trimmer are available as shown in the figure below The jumpers and the trimmer are located on the top side of the board The possible configurations are given in the table below Incremental encoder supply VE OUT No VE OUT 24V 12V 5V X OFF ON X J2 2 3 1 2 1 2 X J3 ON ON ON OFF 422 441 INSTALLATION INSTRUCTIONS T 4 3 SINUS Incremental Encoder Power Supply Configuration 2 C zl Li J7 T E 2 ad qum k J gt uf Te a Us Es F1 uz tj 2 n 8825 me EU V 2 pig om AEG l Unys EY wl a Cine n an SUC JU l Du h CIA A mea E Pu uw Uu ae T gt
130. using the braking arm When ordering the inverter always state the inverter configuration you want to obtain connect 24V supply of gate unit ES841 of the braking unit through a pair of unipolar wires AWG17 18 Imm connect braking IGBT to the fault IGBT signal through 2 optical fibres diameter Imm made of plastic typical attenuation coefficient 0 22dB m provided with Agilent HFBR 4503 4513 connectors The wiring diagram is as follows Wire Signal Type of wiring marking Component Board Connector Component Board Connector 24VD Driver board ES841 Unipolar wire Phase W ES841 MR1 3 Braking unit ES841 MR1 1 power imm supply 0VD Driver 288 board 5841 Unipolar wire Phase W Braking unit power irai ES841 MR1 4 ES841 MR1 2 supply Brake IGBT Single optical efti fre G B Control unit ES842 OP 4 Braking unit ES841 OP5 Brake IGBI Single optical FA B Control unit ES842 OP 3 Braking unit ES841 OP3 fault fibre Do not remove th f connector in ES841 control r CAUTION o not remove the cap of connector O 5841 control board of the the braking module 241 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 1 E 2 rt t 4 2 a ld E ill 9 H i 5 T it Hr eet hs 79 0 NNUS 277 Figure 86 ES841 Unit gate board for the braking unit 1 Green LED Board OK 2
131. whereas a load connected as a NPN output between supply line VMDO1 and output will deactivate Cascade connection frequency output frequency input from a master inverter to a slave inverter allows a high resolution transfer up to 16 bits of a reference between the two inverters This also provides disturbance immunity because data are digitally transferred and the control board grounding is galvanically isolated A single master inverter may also control several slave inverters To do so use a shielded cable to perform a star connection a wire for each slave inverter will come from the output frequency Optional external power supply 24V 48V P000289 B Figure 55 PNP output wiring for relay control 135 441 SINUS PENTA A A 136 441 Figure 57 CAUTION NOTE T E INSTALLATION INSTRUCTIONS t 1 Optional external power supply 24V 48V P000290 B MDI FINA MDI8 FINB OV isolated P000291 B Cascade connection frequency output frequency input Always use a freewheeling diode for inductive loads e g relay coils Diode wiring is shown in the figure Connect either isolated inverter supply or auxiliary supply to power the output dashed lines in the figure INSTALLATION INSTRUCTIONS TECO SINUS PENTA 3 5 5 2 OPEN COLLECTOR MDO2 OUTPUT AND WIRING DIAGRAMS TERMINALS 27 28 Multifunction output MDO2 terminal 27 is provided with common terminal CMDO2 terminal 28
132. 0 at 660 W 240Vac 575Vac 690Vac 500Vac Average Weight g RESISTOR 5O AkW RE3482500 15Q 4kW RE3483150 20Q 4kW RE3483200 25Q 4kW RE3483250 399 4kW RE3483390 509 4kW RE3483500 60Q 4kW RE3483600 82O0 AkW RE3483820 100O0 4kW Not RE3484100 limited 1200 4kW RE3484120 150O0 4kW RE3484150 1800Q 4kW Not 39 RE3484180 limited 2500 4kW Not RE3484250 limited 3 30 8kW RE3762330 5O0 8kW RE3762500 10Q 8kW RE3763100 45O0 8kW RE3763450 820 8kW Not 36 RE3763820 limited Not 1200 8kW limited Not RE3764120 limited 3 30 12kW RE4022330 6 60 12kW 4022660 10Q 12kW RE4023100 45Q 12kW Not RE4023450 limited Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 7 Not applicable 21 Not applicable 28 4 35 5 26 33 Not applicable 7 4 32 19 Not applicable 4 CAUTION temperatures appropriate cables capable of withstanding high Because the metal frame of the braking resistor can reach high temperatures must be used 256 441 INSTALLATION
133. 0 2 0 5 1 1 Vpp Input common mode voltage range 0 5 V Input impedance 120 ohm 401 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS Value Max absolute values Min Typ Max Unit Maximum allowable common mode voltage amplitude causing no 20 25 V damage Maximum allowable differential voltage amplitude on channels A 3 5 3 5 V B R Maximum allowable differential voltage amplitude on channels 10 10 V qnd D Exceeding the maximum differential input or common mode voltages will CAUTION Age result in irreparable damage to the apparatus Dynamic characteristics of the input signals Value Maximum frequency of the signals acquired in analog mode channels C D or channels A B in three channel mode 1000Hz 60 000rpm 1 60 rpm 1 024 p rev p rev Maximum frequency of signals acquired with digital counting on zero crossing channels A B 140kHz 1 024pls 8 200rpm Minimum duration of zero crossing pulse channel R 3 5 us 1 024pls 8 200rpm Exceeding the input signal frequency limits will result in wrong control method selected for the inverter it may also cause the motor to CAUTION measurement of the encoder position speed Depending on The run out of control 402 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 19 ES861 RESOLVER AND INCREMENTAL ENCODER BOARD SLOT C ES861 board
134. 019 52 600 4000 IP23 0021 5 23 0022 450 4000W IP23 0024 5 02 300 8000W 0042 15 220 8000W IP23 sop 0051 15 180 12000W 123 0062 15 1509 12000 IP23 15 150 12000W IP23 10 66 wo wo 0069 0076 100 16000W IP23 0088 10 100 24000 IP23 0 0 5 15 15 15 15 10 10 0131 6 6 60 24000 IP23 65 60 32000W IP23 Type of connection A One resistor The cables of the braking resistors shall have insulation features and CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 200 44 1 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 1 1 11 APPLICATIONS WITH DUTY CYCLE 20 CLASS 6T BRAKING RESISTOR Min Applicable Degree of of Value Wire Cross Resistor Q type Protection Connection 0 section mm AWG A 0012 0019 0021 0022 5 5 3 3 2 300 12000W 23 220 12000W 23 0042 0051 0062 66 259 6 2959 30 300 8000W IP23 0069 0076 100 24000W IP23 0088 L 10 100 32000 IP23 0 0 5 15 15 15 15 10 10 0131 6 6 60 48000W IP23 0164 6 X 60 48000W IP23 Type of connection A One resistor The cables of the braking resistors shall have insulation features and
135. 051 0062 770112175 Output only 0069 0076 0088 220112185 Output only 031 281 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 310 1 8 i el aa N Y l EI H i PMs Seiden Ss pu 8I ES BE a ZOE 1 D 1 row J N 9A rb __ M Lies 25 7717 2277 l fer a ER Figure 102 Mechanical features of a 3 phase inductor for Class 2T 4T in IP54 cabinet 282 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA
136. 0689 1 EIA TIA 568B EIA TIA 568B EIA TIA 568 cross over cable UTP STP type cat 5 EIA TIA 568A EIA TIA 568B The inverter is typically installed with other electric electronic devices inside a cubicle Normally the electromagnetic pollution inside the cubicle is remarkable and is due to both radiofrequency disturbance caused by the inverters and to bursts caused by the electromechanical devices To avoid propagating disturbance to Ethernet cables they must be segregated and kept as far as possible from the other power cables and signal cables in the cubicle Disturbance propagation to Ethernet cables may affect the correct operation of the inverter and the other devices computers PLCs Switches Routers connected to the same LAN The maximum length of the LAN cable cat 5 UTP allowed by IEEE 802 standards results from the max transit time allowed from the protocol and is equal to 100m The longer the cable length the higher the risk of communications failure NOTE NOTE NOTE category or higher For standard wiring avoid creating your own cables For Ethernet wiring only use cables certified for LAN cables of 5 UTP Straight Through or Cross Over cables should be purchased from an 354 441 INSTALLATION INSTRUCTIONS T E SINUS authorised dealer 355 441 SINUS PENTA T ECO INSTALLATION INSTRUCTIONS 6 12 3 6 ETHERNET PORT WIRING R
137. 0Vac 30Q 4kW 45Q 4kW RE3503450 50Q 4kW RE3503500 60Q 4kW 820Q 4kW 1000 AkW 1200 AkW 1500 AkW RE3504150 180Q 4kW limited RE3504180 15Q 8kW not RE3783150 applicable 18Q 8kW RE3783180 220 8kW RE3783220 300 8kW RE3783300 75Q 8kW 650 530 710 380 375 8000 RE3783450 50Q 8kW RE3783500 60Q 8kW E not limited lt EST EST r r 650 530 710 12000 26 lt not limited E ET not limited 258 441 INSTALLATION INSTRUCTIONS SINUS PENTA Mox dx of continuous operation s RESISTOR m m at ees 240Vac LE 660 690 3 60 16kW RE4162360 not 5O 16kW not 6 6Q 16kW RE4162660 8 20 16kW RE4162820 100 16kW 120 16kW 650 530 710 550 375 16000 15Q 16kW 4163150 18Q 16kW 20Q 16kW 220 16kW 300 16kW sS not EE E HT MUT EE EE EFN ERE 650 530 710 750 375 24000 r r not limited EM Ea p 259 441 SINUS PENTA INSTALLATION INSTRUCTIONS P 1 L H Wei Max duration of continuous operation s eig RESISTOR du iu Pu is 9 i at at at at 5 200 240 380 500 500 575Vac 660 690Vac r 2 2 not 2 2 5 not 5 opplicoble F F 3 4 4 4 650 530 710 32000 6
138. 0W 20 5 0 5Q 4000W 20 5 0 5Q 4000W 20 4 2 5Q 4000W 20 4 2 5Q 4000W 20 3 0 3 30 8000W 20 3 0 3 30 8000W 20 2 5 3 30 8000W 20 2 5 3 30 8000W 20 Applicable Type Resistor Q Wire cross section mm AWG 56 2 514 28 2 5 14 28 2 5 14 28 2 5 14 28 2 5 14 2 514 2 514 4 12 4 12 4 12 4 12 1068 1068 1068 1068 1068 1068 1068 1068 1068 gt p gt gt gt gt gt o 5 9 9 gt gt Type of connection A One resistor B Two or multiple parallel connected resistors 191 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO The cables of the braking resistors shall have insulation features and CAUTION _heat resistance features suitable for the application The minimum rated voltage of the cables must be 450 700V 6 1 1 2 APPLICATIONS WITH DUTY CYCLE 20 CLASS 2T BRAKING RESISTORS Min Degree Applicabl e Resistor Q n 25 0 2 100Q 350W IP55 25 0 2 560 350 IP55 25 0 2 560 350W IP55 18 0 4 1000 350W IP55 18 0 4 1000 350W IP55 18 0 250 1800W IP54 18 0 250 1800W IP54 15 0 150 2200 IP54 10 0 2 250 1800W IP54 10 0 2 250 1800W IP54 7 5 2 150 2200W IP54 5 5Q 4000W 20 50 5Q 8000W 20 50 5Q 8000W 20 4 2 5Q 8000W 20 4 2 5Q 8000W 20 3 0 3 30 12000W 20 3 0 3 30 12000W 20 2 5 3 30 12000W 20 2 5 3 30 12000W 20
139. 1 392 E 860 Sin C os Encoder Dodi isnin ner uenire en a mieten nae ener i c EN 393 Location of Slot A inside the terminal board covers in Sinus PENTA inverters 394 Fitting the ES860 board inside the INVESTED eene 395 Pin layout on the high density connector 396 DIP switch SW1 setting in three channel MOE enne 397 DIP switch SW1 setting for five channel MOE sse eene 397 Position of the jumper and voltage adjusting trimmer sse eene 398 Recommended dual shielded connection for encoder cable 399 ES861 Incremental Encoder and Resolver expansion DOA einen 402 Location of slot C inside the terminal board cover of the Sinus Penta inverter 404 Terminal strips inserted Into SLOT G u a a ss e eei e en hee e e I n eee dv 404 Fitting the ES861 board inside the INVESTED eene 405 Pin layout on the D sub 9 pin female connector enn 406 Input output signal terminal BOGEL 407 Jumpers and trimmer for power supply configurotion emnes 408 Recommended dual shielded connection for resolver cable l n n 410 ES950 encoder BiSS EnDat board sse 414 Location of slot C inside the terminal board cover in Sinus PENTA inverters 416 Terminal strips inserted into SLOT 417 Fitting the ES950 board inside the INVESTED sse eee eene 417 Pin layout on D sub 15
140. 182 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO continued Maximum Recommended Carrier Frequency kHz Carrier SINUS PENTA parameters C001 and C002 kHz Model based on the output current 0 85 0 70 Inom Inom 10 10 10 10 10 10 10 10 10 10 20 2 4 S30 2T AT 541 2 4 551 2T AT S60 2T AT 565 4T 183 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 5 2 2 20 AND IP00 MODELS CLASS 5T 6T Maximum Recommended Carrier Frequency Carrier SINUS PENTA parameters C001 and C002 kHz Model based on the output current 0 85 0 70 Inom Inom 5 5 514 6 522 5 6 532 5 6 542 5 6 552 51 T 565 51 T 570 5 6 575 51 T 580 51 T 590 51 T 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 2 2 2 2 2 2 2 5 5 4 5 5 5 5 5 5 5 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 5 5 5 5 5 5 5 5 4 5 5 4 4 4 4 4 4 3 4 4 3 4 4 3 4 4 2 3 4 2 3 4 4 4 4 3 4 4 3 4 4 2 3 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 F 2 2 2 184 441 ATION INSTRUCTIONS SINUS PENTA INSTALL T E C 185 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 5 2 3 54 M
141. 2 441 INSTALLATION INSTRUCTIONS T E CO 3 3 3 8 505 512 515 520 OPTIONAL FEATURES Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Output toroid filter Motor forced cooling circuit Anticondensation heater Additional terminal board for input output wires A NOTE IP54 MoDELs 505 520 CLASS 2T SINUS PENTA eee p dissipated at MODEL In om SINUS PENTA 0007 SINUS PENTA 0008 400 250 SINUS PENTA BOX 0010 _ SINUS PENTA BOX 0013 SINUS PENTA BOX 0015 _ SINUS PENTA BOX 0016 SINUS PENTA BOX 0020 _ SINUS PENTA BOX 0033 279 20 279 2 Zs 20 279 320 495 50 SINUS PENTA BOX 0023 500 700 300 SINUS PENTA BOX 0037 SINUS PENTA BOX 0040 782 1000 400 SINUS PENTA BOX 0049 SINUS PENTA BOX 0074 Bon 1j VES 782 90 112 3 1350 SINUS PENTA 0060 109 5 1050 SINUS PENTA BOX 0067 1200 400 109 5 1250 SINUS PENTA BOX 0086 1123 1500 Dimensions and weights may vary depending on optional components required 43 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS 3 3 3 9 IP54 BOX MopeELs 505 520 CLAss 4T Power di
142. 200A 3x1200 3 1100 3x20 632 32 1400 3x1400 3x2266 6xFWP 800A 6x800 6x450 In modular sizes 565 590 each supply arm shall be protected by separate fuse see table above 107 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 4 11 INVERTER AND MOTOR GROUND CONNECTION A bolted screw for the inverter enclosure grounding is located close to the power wiring terminals The screw can be located by the symbol below Always ground the inverter to a state of the art mains To reduce disturbance and radiated interference to q minimum connect the motor grounding conductor directly to the inverter following a parallel path to the motor supply cables Always connect the inverter grounding terminal to the grid grounding using q conductor complying with the safety regulations in force see table below AN DANGER Always connect the motor casing to the inverter grounding to avoid dangerous voltage peaks and electrical shock hazard Always provide a proper grounding of the inverter frame and the motor casing To fulfil UL conformity requirements of the system where the inverter is installed use UL R C UL Listed lug to connect the inverter to The grounding system Use a loop lug fitting the ground screw and having the same cross section as the ground cable being used Protective earthing conductor cross section refer to EN 61800 5 1 Cross sectional area of phase conduct
143. 2nd order Butterworth filter 5 1 kHz Sampling time depending on the software being used 0 2 1 2 ms 375 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS Slow Sampling Analog Inputs Configured 0 10 mode Min Type Max Unit Input impedance 40 kQ Offset cumulative error and gain with respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digital resolution 12 bit Value of voltage LSB 2 44 mV LSB Permanent overload over inputs with no damage 30 30 V Input filter cut off frequency 1 order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms value Slow Sampling Analog Inputs Configured 0 20 mode Min Type Max Unit Input impedance 124 5 Q Offset cumulative error and gain with respect to full scale value 0 5 26 Temperature coefficient of the gain error and offset 200 ppm C Digital resolution 12 bit Value of current LSB 4 90 uA LSB Permanent overload over inputs with no damage 3 7 3 7 V Input filter cut off frequency 1 order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms value Slow Sampling Analog Inputs Configured 0 100mV mode Min Max Unit Input impedance MQ Offset cumulative error and gain with respect to full scale value 0 2 Temperature coef
144. 32 5 IP54 possible up to Size 32 22 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 2 1 INVERTER NAMEPLATE Typical nameplate for voltage class 4T 220102018 24003 SINUS PENTA 0038 4T BIK2 input AC3PH 380 500V 10 15 50 60 2 lin 650 A S15 IP20 output AC3PH 0 500V 0 625 2 I nom 65 75 UL ratings 500Vac 56 3 max drive 45 0 kW 60Hp motor Short Circuit Rating 10000 Arms 500Vac Aux Contact Ratings 5A 2250Vac resistive 3A 250Vac 5A 30Vdc FOR FURTHER DETAILS SEE USER MANUAL Fuse 100 Circ breaker 100 Cont 1 A 100 Wire size sqmm 25 AWG4 kW application table Hp IND CONT EQ motor voltage light standard heavy strong 2YF1 C US 380 415V p 25 E Es 37 M 30 25 LISTED 40 0 40 40 35 x gt 45 37 30 28 lt 60 0 50 0 400 380 N990 Jr P000982 B Figure 1 Inverter nameplate 23 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 INSTALLING THE EQUIPMENT The inverters of the SINUS PENTA series are Open Type Equipment degree of protection IP00 and IP20 that can be installed inside another enclosure Only models featuring degree of protection IP54 may be wall mounted The inverter must be installed vertically The ambient conditions the instructions for the mechanical assembly and the electrical connections of the inverter are detailed in the sections below CAUTION not install the inverter horizontally or upsi
145. 34 16 170M1409 0014 204120440 40 0016 0017 501420640 FWP 40B 160 0020 700 SINUS PENTA 20 412 20 63 FWP 0B mose 204122000 EZA 20 412 20 80 FWP 80B FWP 100B 100 1750 FWP 125A 125 5400 20 412 20 160 10780 FWP 150A 150 8700 0086 2041220200 19250 FWP 175A 175 12300 20 412 20 250 32760 FWP 225A 225 23000 0129 0150 2041220315 315 60200 250 0162 2041220400 400 1020 350 450 0202 2062232500 500 105000 500 2062232550 136500 0217 20022 32 550 136500 20 622 32 630 210000 FWP 700A 700 129000 900 0402 2062232900 1000 0524 20632321250 1250 1225000 1200 206020140 veo rome 20 632 32 1400 1400 1540000 170M6067 1400 1700000 1600 2 1000 75 2 1200 1296 2x20 632 32 1400 2x1400 2 1540000 2 1400 508004 520632 32 TPP 3 1400 2076 3x1400 2041220100 _ EH 20 412 20 100 103 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO In modular sizes S65 S90 each supply arm shall be protected by a NOTE separate fuse see table above 104 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 10 6 5T AND 6T VOLTAGE CLASSES Terminal Stripping Tightening Torque section to Mains and Motor Side Fast Fuses Contactor SINUS PENTA mm2 AWG o or 0 5 16 20 18 25 45 25515 25 95 4 4 0AWG
146. 4 Internal wiring for inverters 64 POWER SUPPLY 2 SUB D CONNECTOR POWER M Y C PS1 did SINGLE FIBER OPTIC CONNECTOR uwa CN B B Ls p BRAKE FAULT B B sI W 0 5 0 6 PHASE W FAULT W STATUS W C Mj SUB D 9 PNS CONNECTOR FEMALE DUAL FIBER 0 NNECTOR LD n OP10 SIV FEY C FAUT V STATUS V 9519 6 CONNECTOR MI FEMALE G V DUAL FIBER OPTIC CONNECTOR LULZULZ 1 0214 PHASE U FAULT U STATUS U CONNECTOR FEMALE G L DUAL OPTIC CONNECTOR 2 T org 0 20 3 Run CONTROL BOARD I 24 SUPPLY CONTROL BOARD RACK 5842 AWG 17 18 1 mm WIRE RES SHIELDED CABLE SINGLE 1 mm PLASTIC FIBER OPTIC DUAL 1 mm PLASTIC FIBER OPTIC 85 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 4 2 8 INTERNAL CONNECTIONS FOR MODULAR INVERTERS 574 575 AND S80 Please refer to the Assembly Instructions for Modular Inverters 3 4 2 9 INTERNAL CONNECTIONS FOR MODULAR INVERTERS S84 AND S90 Please refer to the Assembly Instructions for Modular Inverters 86 441 INSTALLATION INSTRUCTIONS T E SINUS 3 4 3 POWER TERMINALS FOR 505 552 DESCRI
147. 4 5 15VM Stabilized bipolar output protected from V 15V lout max 5 15VM short circuits for auxiliary circuits 100mA 6 CMA OV for analog inputs common to control OV Control board zero Volt XAIN2 differential auxiliary analog input 10V Vfs 10V Rin 10k XAIN2 nutriber Resolution 12 bits o XAIN3 differential auxiliary analog input 10V Vfs 10V Rin 10k Q XAIN3 number Resolution 12 bits XAIN4 Fast differential auxiliary analog input 10V Vfs amp 10V Rin 10k 11 12 X AINA bs Resolution 12 bits number 4 Fast auxiliary analog input current input 20 Rin 200 Q i 5 5 Resolution 12 bits 14 OV for analog inputs for XAIN5 return Control board zero Volt Fast auxiliary analog input current input Ifs x20mA Rin 200 12 XAIN6 number Resolution 12 bits 16 OV for analog inputs for XAIN return Control board zero Volt 17 XAIN7 Fast auxiliary current analog input number 7 160 Rin 330 PR Energy Counter option Resolution 12 bits 18 CMA 2 analog inputs common with control Contralor sere MAN 19 VAP Voltage analog input from ES917 phase R Vfs 10V Rin 50kQ PR Energy Counter Option Resolution 12 bits 20 VBP Voltage analog input from ES917 phase S 10 Rin 50kQ PR Energy Counter Option Resolution 12 bits 21 VCP Voltage analog input from ES917 phase T Vfs 10
148. 4 575V epo 20 412 34 16 16 0140575 690 14 6T 170 1410 20 0 069575V 0 08 0 14 0018 20 412 04 25 25 0 16 575V 170M1411 25 0110575 204120425 25 0 22 170 1411 25 0 14 204120432 32 1 50 170 1412 32 0 29 204122040 40 0 55 FWP 40B 40 0 32 20 412 20 50 50 0 85 FWP 50B 50 0 6 20 412 20 63 63 1 54 FWP 70B 70 2 0 20 412 20 80 80 2 86 FWP 80B 80 24 20 412 20 100 100 4 40 FWP 100B 100 3 5 20 412 20 125 125 7 92 FWP 125B 125 7 8 20 412 20 160 160 16 94 FWP 150A 150 11 20 412 20 180 180 25 41 FWP 175A 175 16 7 20 412 20 200 200 30 25 FWP 200A 200 31 8 20 412 20 250 250 51 48 FWP 250A 250 42 5 2041220315 315 94 6 FWP 300A 300 71 2 70 20 412 20 315 315 94 6 FWP 400A 400 125 20 622 32 450 450 113 700 FWP 450A 450 137 20 622 32 500 500 155 FWP 500A 500 170 20 622 32 630 630 309 FWP 600A 600 250 20 622 32 630 630 309 FWP 600A 600 250 20 622 32 700 700 422 FWP 700A 700 300 20 622 32 800 800 598 FWP 800A 800 450 20 622 32 900 900 979 FWP 900A 900 530 20 622 32 900 900 979 FWP 900A 900 530 20 622 32 1000 1000 1298 FWP 1000A 1000 600 n 20 632 32 1250 1250 1802 FWP 1200A 1200 1100 20 632 32 1400 1400 2266 2xFWP 700A 2x700 2x300 2 20 622 32 800 2x800 2 598 2xFWP 800A 2x800 2x450 2 20 622 32 1000 2 1000 2 1298 2xFWP 1000A 2 1000 2 600 1130 2x20 632 32 1250 2x1250 2 1802 2xFWP 1200A 2x1200 2x1100 580 1296 3x20 622 32 1000 3 1000 3 1298 3xFWP 1000A 3x1000 3x600 s 3x20 632 32 1250 3x1250 3x1802 3xFWP 1
149. 42 50 50 200 300 551 50 50 200 300 552 50 50 200 300 560 150 300 500 300 26 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA Minimum Maximum side Maximum Maximum side Clearanc clearanc side side clearance e e clearance clearance between Top Bottom between Size between between between inverter clearanc clearan two two two inverter two supply modules and e mm ce mm inverter inverter modules modules supply units modules mm mm modules mm mm mm See 565 590 20 50 50 400 100 Fi 300 igure 2 1O0 Cmin2 INVERTER PLIWER SUPPLY WALT MU DUI b 100 min P001045 B Figure 2 Clearance to allow when installing the Inverter Power supply unit modules 27 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO air circulation through the enclosure must avoid warm intake make sure To provide adequate air cooling through the inverter The technical data related to dissipated power is shown in the ratings table To calculate the air delivery required for the cabinet cooling consider coefficients for ambient temperature of about 35 C and altitudes lower than or equal to 1000 m a s l The air delivery required is equal to Q Pdsu AD 3 5 m3 h Pti is the overall thermal power dissipated inside the cabinet and expressed in W Pdsu is the thermal power dissipated
150. 5 1 4 STRONG APPLICATIONS OVERLOAD UP 200 60 120s OR UP TO 240 35 5 1 4 1 TECHNICAL SHEET FOR 2T AND 4T VOLTAGE CLASSES Applicable Motor Power Teal aioe n urina kW HP A HP HP A kW HP A SINUS 0005 22 3 3 4 56 37 5 14 SINUS 0007 1 4 3 614 72 SINUS 0008 SINUS 0009 SINUS 0016 SINUS 0017 SINUS 0020 SINUS 0025 SINUS 0030 SINUS 0034 SINUS 0036 SINUS 0037 SINUS 0049 15 20 50 25 53 80 96 115 SINUS 0060 88 112 134 SINUS 0067 118 142 SINUS 0074 173 SINUS 0086 186 SINUS 0113 SINUS 0129 SINUS 0150 SINUS 0162 continued 179 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO continued 300 340 408 345 420 504 375 460 552 425 560 672 5 5 SINUS 0313 110 150 332 185 250 321 220 300 326 250 340 337 480 600 720 51 SINUS 0367 120 165 375 200 270 341 250 340 3 260 350 359 SINUS 0402 132 180 280 380 2 amp 0 315 430 452 355 480 471 41 SINUS 0457 160 220 475 280 380 4so 330 450 493 375 510 497 720 880 SINUS 0524 185 250 550 315 430 528 375 510 50 400 550 544 960 612 900 1100 65 1 751 1000 1300 864 12001440 575 5 1287 1000 SI
151. 500A 85000 FWP 600A 125000 60 FWP 700A 54000 89 FWP 800A 81000 FWP 1000A 1000 108000 FWP 1200A 1200 198000 9129 0150 2041220315 315 3700 0162 2041220400 400 6800 0202 2062232500 50 64500 0260 2062232630 630 12900 0313 2062232700 700 177000 16 20 25 35 50 70 100 225 700 800 20622321000 1000 542000 0524 20632321250 1250 924000 98 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 3 4 10 3 UL APPROVED SURGE PROTECTIVE DEVICES SPD 2 VOLTAGE CLASS UL approved Surge Protective Devices SPD which are recommended for SINUS PENTA 2T models are listed in the table below Other devices or systems produced by different manufacturers may be used provided that they e are evaluated based on the requirements in Standard UL 1449 e are evaluated also to withstand the available short circuit current when tested accordance with UL 1449 e are of the type specifically approved also with reference to the Canadian Standard e have Max Voltage Protective Rating of 1kV non MOV Rated UL approved SPDs Manufactured by Inverter Phoenix Contact Dehn ERICO Current Ratings P N Ratings P N Ratings Short Protection Short Protection Short Circuit Circuit Circuit Current Level Current Level Current kV kV Protection Level kA kA X TDS1501 VAL MS SR240 23051 952 300
152. 6 10 6 1 CANopen Fieldbus Connector 1 1 319 610 62 Board Configuration e Pe n e OR n C 319 6 10 6 3 CONNECTION tothe FIGIGDUS e e d leere Ded 320 6 10 7 EthiemeT ri esa Re ad C Ri n 321 6 10 1 EIMeInel CONNSCION Pr T 322 610 72 Connection To The Network ten ren a n a a LR UR 322 6 10 7 3 Bor C 1 1 N bahaya oi b Qayaaqa 324 6 10 8 Stat s vd eet o E DE b d E 329 6 10 8 1 LEDs for Fieldbus Interface CPU Diagnostics seem 329 6 10 8 2 LEDs for PROFIBUS DP Board Diagnosftics nsn meme 330 6 10 8 3 LEDs for DeviceNet Board Diagnosfics mens 330 6 10 8 4 LEDs for CANopen Board Diagnostics seem 331 6 10 8 5 LEDs for Ethernet Board Diagnostics l eem 331 6 10 9 Environmental Requirements Common to All Boards sss 331 6 11 ES919 COMMUNICATIONS BOARD SLOT nennen 332 dhon paqa paqa ua a 332 6 11 2 Environmental Requirements Common all 0 332 6 11 3 Electrical Features Common to Boards seem 332 6 11 4 Installing ES919 Board on the Inverter Slot 020 0 een 333 6 11 5 ES919 B
153. 700 2040 2448 SINUS 1296 1650 1100 163011170 2100 2520 3024 SINUS 1800 ISINUS 1800 1200 1650 2050 1450 19702050 1500 2000 2050 ISINUS 2076 1400 1910 2400 1700 2300 2400 1750 2400 2400 Inverter supply 200 240 380 500Vac voltage 280 360Vdc 530 705Vdc 1 Input reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 120s every 20 min up to 30 for 60s every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 177 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 5 1 3 2 TECHNICAL SHEET FOR 5T AND 6T VOLTAGE CLASSES Applicable Motor Power 552 SINUS 0964 1000 1360 1145 1220 1660 1187 SINUS 1130 1170 1600 1360 1400 1910 1360 1700 2040 2448 sso sinus 1296 1340 1830 150 SINUS 2076 2000 2720 2400 2400 3300 240 500 600Vac 600 690Vac Inverter Supply Voltage 705 845Vdc 845 970Vdc Input reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 60 seconds every 10 min Ipeak deliverable current for max 3 seconds 178 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO
154. 8 P3 B 14 700 0 24 48 P3 B 12 700 0 18 A 123 09 120050 24 64 P3 08 7020 24 64 P3 v 06 7020 24 64 123 v 04 700 0 Braking Resistor Resistors to be used Wire Cross Type of Value section i 2 Recommended Power Degree of Connection AWG Value Q kW Protection 5 4 4 3 3 3 1 8 1 4 1 4 1 2 0 4 64 B 17 500 0 64 500 0 64 P3 B 14 700 0 64 P3 12 700 0 64 B O9 700 0 64 O8 120250 64 06 120250 64 MD 06 120250 64 64 04 120250 kcmils 0 2 2 6 6 1 2 1 2 1 2 6 1 2 Q 1 7 1 4 1 4 1 2 0 4 249 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 4 6 6 APPLICATIONS wITH DUTY CYCLE 50 CLASS 6T Braking Resistor aa Resistors to be used Wire Cross ni Type of Volue section Recommended Power Degree of Connection Q Value Q kW Protection 24 2 8 2 8 24 2 4 2 4 2 4 2 1 2 4 2 4 mm2 AWG or kcmils 0457 16 954 0 14 700 0 14 700 0 12 95 0 096 08 06 052 0598 1 1 1 1 031 1 1 2 2 2 570 575 0 52 24 L 24 04 700 0 0964 1 6 1 4 1 4 1 2 1130 1 1 1 1 1 1 2 2 1800 2 2076 6 8 8 N A
155. 9 ds e nd 9 pole shielded cable C U control unit ES842 CN14 phose U ES841 6 9 pole shielded cable C V control unit ES842 CN11 phase V ES841 CN6 pen signals 9 pole shielded cable C W control unit ES842 CN8 phase W ES841 CN6 phase W 24V Power supply control unipolar cable 1mm supply ES840 21 1 control unit ES842 MRI1 1 unit OVD Power ae supply control unipolar cable 1mm supply ES840 21 2 control unit ES842 MR1 2 unit 24VD Power hose U supply driver unipolar cable 1mm supply ES840 R1 3 P ES841 MR1 1 boards ES841 OVD Power eel ha supply driver unipolar cable 1mm supply ES840 R1 4 ES841 MR1 2 boards ES841 24VD Power hase U hase supply driver unipolar cable 1mm p ES841 R1 3 ES841 MRI 1 boards ES841 OVD oer aoe hase U hase V supply driver unipolar cable 1mm P ES841 R1 4 P 5841 MR1 2 boards ES841 hose V hose W supply driver unipolar cable 1mm 5841 MR1 3 ES841 MRI1 1 boards ES841 OND Rower hose V hose W supply driver unipolar cable 1mm P ES841 MR1 4 ES841 MR1 2 boards ES841 OPTICAL FIBRE CONNECTIONS IGBT command double optical fibre G U control unit ES842 19 20 phase U 5841 OP4 OP5 phase U IGBT commond double optical fibre G V control unit ES842 OP13 OP 14 phase V ES841 OP4 OP5 phase V IGBT commond double optical fibre G W control unit ES842 OP8 OP9 phase W ES841 OP4 OP5 phase W 2 single opticol fibre FA U control unit ES842 OP15 phase U ES841 poen single
156. 9mH 830A 1040Apeqk BIEN 1 0126282 0140454 0202 0 063mH 360Arms 0 18mH 420A 520Apeak 0140754 0 092mH 1040Arms 1300Apea 0140854 0 072mH 1470Arms 1850Apea 2 x 1 0140754 0 092mH 1040Arms 1300Apeak 2 x 1 0140854 0 072mH 1470Arms 1850Apea 3 x IM0140754 0 092mH 1040Arms 1300Apeak 3 x IMO140854 0 072mH 1470Arms 1850Apea INSTALLATION INSTRUCTIONS 0126044 1 27mH 17Arms 8 phose IM0126084 0 7mH 32Arms 3 phase IMO126124 0 51mH 43Arms 8 phase 0126144 0 32mH 68Arms 8 phose IM0126164 0 24mH 92Arms 3 phase 1 0126204 0 16mH 142Arms 3 IMO126244 0 09mH 252Arms 3 0138200 OmH 360Arms 3 phase 0138250 3 phase M0138300 0 025mH 700Arms 8 phose IM0126404 0 023mH 945Arms 8 phose IM0126444 0 018mH 1260Arms 3 phase 6 x IM0141782 0 015mH 1250Arms single phase 9 x IM0141782 0 015mH 1250Arms single phase INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 6 3 3 CLASS 5T 6T AC AND DC INDUCTORS INPUT AC 3 PHASE INDUCTOR MAX OUTPUT DC INDUCTOR FREQ Hz OUTPUT AC INDUCTOR 0138000 1 5mH 9 5A 3 ph 0004 0127062 i RS POS 0006 4 1mH 10 5Arms 1 0138010 1 0mH 14A ph 0127082 am Please contact 0 8mH 18 5Arms 3 phase 0019 IM0127102 1 0138030 0021 1 8mH 23Arms 0 60mH 27 Arms 3 phase 0022 IM0127122 IM0138040 0024 1 1mH 40Arms 0 42mH 43Ar
157. A and A 13 6kQ default SW2 1 Termination resistor between A and A 1100 ON only for input signals at 5V OFF Termination resistor between B and B 13 6kO default SW2 2 Termination resistor between B and B 1100 ON only for input signals at 5V OFF Termination resistor between Z and ZZ 13 6 default SW2 3 Termination resistor between Z and Z 1100 ON only for input signals at 5V SW2 4 OFF Terminotion between A off ON Termination capacitor between A and 110pF default SW2 5 OFF Termination capacitor between and B off ON Termination capacitor between B and B 110pF default SW2 6 OFF Termination capacitor between 7 and 7 off ON Termination capacitor between 2 and Z 110pF default Do not select any termination resistor equal to 1100 for encoder signal CAUTION amplitude over 7 5V 6 8 7 ENCODER SUPPLY SELECTION JUMPER Jumpers J1 and J2 select the encoder voltage supply among 5V 12V 24V Jumper J1 Jumper J2 Encoder Supply Voltage X 2 3 24V Open 1 2 12V Closed 2 default 5V default 300 441 INSTALLATION INSTRUCTIONS SINUS PENTA P001027 B Figure 118 Location of the jumpers selecting the encoder supply voltage 6 8 8 ADJUSTING TRIMMER Trimmer RV1 located on ES913 board allows adjusting the encoder supply voltage This can compensate voltage drop
158. AL FIBER AlddhS Ov LAdNI Figure 26 Internal wiring for SINUS PENTA 65 70 77 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Do the following to obtain internal wiring 1 Gain access to boards 5840 5841 and ES843 The first board is located on the front part of the supply module the remaining two boards are located on the front part of each inverter module Remove the front covers made of Lexan by loosening the cover fastening screws S Figure 27 ES840 Supply Board 1 24V Control Unit and Gate Unit supply 2 Power Supply control signal connector mh ze ame 6 wem 88 mg We 4111 1 lt 7 446124 Figure 28 ES841 Inverter Module Gate Unit Board 1 Board OK 2 1 24V gate unit supply 3 OP2 Board Fault 4 IGBT Fault 5 5 IGBT gate commands 78 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO CN3 Inverter module signol 79 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 0010005 Figure 29 5843 Bus bar Voltage Acquisition Board IGBT status 2 OP2 Bus bar voltage reading 2 Gain access to ES842 board located on the control unit do the following remove
159. ALONE Models 505 530 Class 4 2 6 40 3 3 3 7 IP54 STAND ALONE Models 512 532 Class 5 022 66 9 41 3 3 3 8 1 54 BOX Models 505 520 5827 00 e a 42 3 3 3 9 P54 BOX Models 505 520 Class 4 8660 eerie 43 3 3 3 10 IP24 and IP54 Cabinet Models 515 590 winner 44 3 3 4 Standard Mounting and Piercing Templates IP20 and IPOO Stand Alone Models 505 60 47 3 3 5 Through Panel Assembly and Piercing Templates 20 and IP00 Stand Alone Models 5055592 SS at aaa nati 49 SINUS PENTA SOS sr ter a ep cam edo o 49 20222 ONUS PENTAS t 51 dios SINUS PENTA 514 e ee e 53 3 3 5 4 SINUS PENTA 15 S20 S30 55 3 3 0 5 SINUS 22 532 iiic ee CE e ER er ned nto 56 32 50 541 542 551 652 i n nee o e o tena v a C d 58 3 3 6 Standard Mounting and Piercing Templates Modular Models 864 890 60 3 3 6 1 Installation and Lay out of the Connections of a Modular Inverter 565 62 3 3 Standard Mounting and Piercing Templates IP54 Stand Alone Models 505 532 63 3 4 POWER CONNECTIONS 7 2 y m bad a n or PE p a rs E 64 3 4 1 Wiring Diagram fo
160. ARRIER FREQUENCY SETTING The continuous current generated by the inverter in continuous operation type 1 at 40 C depends on carrier frequency The higher the carrier frequency the more the motor is silent the control performance is enhanced but this causes a greater heating of the inverter thus affecting energy saving Using long cables especially shielded cables for connecting the motor is not recommended when the carrier frequency is high The max recommended carrier values that can be set in parameters C001 and C002 Carrier Frequency submenu based on the continuous current delivered by the Sinus Penta are given in the table below For example if you are using a Penta S05 0014 4T at 11kHz carrier the max continuous output current becomes 0 70 Inom i e 11 54 Do not exceed the carrier values stated in the table below If those carrier values are exceeded alarm A094 Heatsink Overheated will trip 5 2 1 20 AND IPOO MODELS CLASS 2 4 Maximum Recommended Carrier Frequency kHz Carrier SINUS PENTA parameters C001 and C002 kHz Model based on the output current i fen men Inom Inom e x x 12 8 1 1 1 S05 4 8 11 16 16 8 11 16 16 8 11 16 16 1 10 10 505 2T 10 10 10 5 10 10 10 10 12 4T 6 7 7 6 7 7 10 10 10 10 10 10 10 10 0023 10 10 10 10 12 2T 0033 10 10 10 10 0037 8 10 10 10 5 0040 1 1 continued
161. AVE ENTER for at least 2 seconds to store the new contrast setting 3 6 3 2 ADJUSTING THE DISPLAY CONTRAST BACK LIGHT AND BUZZER Press TX RX SAVE ENTER for more than 5 seconds Press NZ or A to scroll through seven parameters relating to the display keypad Press NZ or A to decrement or increment the parameter value Press SAVE ENTER to store the new parameter value to non volatile memory The different parameters and their description are detailed in the table below Parameter Possible Description values SW Version Version of the firmware implemented the displqy keypod cannot be modified taneuads Inactive parameter please refer to the Programming Instructions guag Manual to set a new dialog language 4800 Baudrate 2 Baudrate bps between the Penta and the display keypad 38400 Contrast valie nnn value of the contrast register ranging from 0 low to 255 KEY Buzzer beeps whenever a key is pressed Buzzer REM Buzzer controlled by the inverter Inactive function OFF Buzzer always off ON LCD back light always on Back light REM LCD back light controlled by the inverter Inactive function OFF LCD back light always off 0 Imposes scanning the addresses of multidrop inverters connected to Address the display keypad MODBUS address of the inverter allows selecting an inverter among 1 247 multidrop inverters connected to display keypad Once new parameter v
162. Board 322 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 7 1 ETHERNET CONNECTOR The board is provided with a standard RJ 45 connector IEEE 802 for Ethernet connection 10 100 100 10Base T The pin arrangement is the same as the one used for each network board computers are equipped with Pin arrangement P000517 0 N Name Description TD Positive signal transmission line 2 TD Negative signal transmission line 3 RD Line receiving positive signols 4 Term Terminated not used 5 Term Terminated pair not used RD Line receiving negative signals 7 Term Terminated pair not used 8 Term Terminated pair not used 6 10 7 2 CONNECTION TO THE NETWORK Ethernet interface board can be connected to an Ethernet control device with a Modbus TCP master protocol computer or PLC through a LAN Ethernet business network or a direct point to point connection The board connection through a LAN is similar to q computer connection Use a standard cable for q Switch or Hub connection or a Straight Through Cable TIA EIA 568 B of class 5 UTP Patch cable for LAN The Ethernet interface board cannot be connected to old LANs using Thin Ethernet 10base2 coaxial cables Connection to this type of LANs is possible NOTE using a Hub provided with both Thin Ethernet 10base2 connectors and 100Base T or lOBase T connectors LAN topology is q star one with e
163. CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 201 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 1 1 12 APPLICATIONS WITH DUTY CYCLE 50 CLASS 6T BRAKING RESISTOR Min Applicoble Degreeof Value Wire Cross Resistor Q Protection Connection 0 section mm2 AWG A 16 0006 0 1500400W IP23 0012 80 1200 8000 1P20 s 0018 80 8208000W 123 0019 52 600 8000 423 0021 50 6090 12000 1P23 0022 52 450 16000W IP23 0024 50 300 16000W IP23 0042 15 220 24000W IP23 gop 0051 15 18032000W 1223 0062 15 I50 48000W 23 e 0131 6 2x30 48000W IP23 0164 6 250400 IP23 Type of connection One resistor C Two series connected resistors CAUTION heat resistance features suitable for the application The minimum The cables of the braking resistors shall have insulation features and rated voltage of the cables must be 0 6 1kV 202 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 BRAKING UNIT BU200 for S60 An external braking unit is available for size 560 This braking unit may be used instead of BU700 also for 541 551 See BRAKING UNITS FOR 541 551 BU700 2T 4T AND 542 552 BU600 5T 6T The braking power required to brake a rotating object is proportional to the tot
164. CTIONS SINUS PENTA TECO continued SINUS 0180 SINUS 0202 SINUS 0217 SINUS 0260 SINUS 0313 SINUS 0367 SINUS 0402 680 850 SINUS 0524 260 350 780 450 610 765 500 680 731 560 760 751 800 960 SINUS 0598 900 1100 SINUS 0748 1000 1300 SINUS 0831 1184 1200 1440 SINUS 0964 1480 1000 143111100 1480 1480 1780 2136 SINUS 1130 1646 1170 1700 1270 1700 1700 2040 2448 SINUS 1296 2050 1400 2000 1460 2050 2100 2520 3024 S90 mm 2400 2900 2000 2720 2900 2100 2900 2900 280 360Vdc 530 705Vdc 2 reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 120 seconds every 20 min up to 30 and for 60 seconds every 10 min for S41 and greater Ipeak deliverable current for max 3 seconds 171 441 SINUS PENTA 5701 5759 580 S90 Inverter supply voltage 172 441 INSTALLATION INSTRUCTIONS 5 1 1 2 TECHNICAL SHEET FOR 5T AND 6T VOLTAGE CLASSES Applicoble Motor Power Sinus Model 575Vac 690Vac SINUS 0831 1000 SINUS 0964 1270 1360 1730 1145 1480 1240 1530 1690 2090 SINUS 1130 1460 1750 SINUS 1800 SINUS 2076 2500 3400 3000 1990 2380 2720 3400 1700 2100
165. E OUTPUT TOROID INDUCTANCE AND TO THE MOTOR 438 441 Control terminals se Circuit Breaker lI Other PE connections TTT 9 R lac power supply Figure 202 Example of correct wiring of an inverter inside a cabinet INSTALLATION INSTRUCTIONS eter INVERTER Fey P000795 B INSTALLATION INSTRUCTIONS TECO SINUS PENTA 7 1 1 4 INPUT AND OUTPUT FILTERS The inverters of the SINUS PENTA series may be delivered with incorporated input filters that case models are marked with 1 A2 B in the ID number If built in filters are fitted disturbance amplitude ranges between allowable emission limits As for devices of group 1 class B for standard EN55011 and VDE0875G just install an additional output toroid filter e g type 2xK618 on the models with incorporated filter A1 make sure that the three cables between the motor and the inverter go through the core The figure shows the wiring diagram for the line the inverter and the motor GROUND ar R R INTERNAL EMC a ATER T T OUTPUT SINUS INVERTER TOROID FILTER P000095 B Figure 203 Wiring the toroid filter for the inverters of the SINUS PENTA series Install the output filter near the inverter to comply with the standards in NOTE force leave a minimum c
166. E TYPE OF ENCODER SUPPLY Two position jumper J1 installed on encoder board ES836 2 allows setting the encoder supply voltage It is factory set to pos 2 3 Set jumper J1 to position 1 2 to select non tuned 24V encoder supply voltage Set jumper J1 to position 2 3 to select tuned 5 12V encoder supply voltage Supply values of 5V or 12V are to be set through DIP switch SW1 1 see table above 289 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS 6 7 8 ADJUSTING TRIMMER Trimmer RVI installed 5836 2 allows adjusting the encoder supply voltage This can compensate voltage drops in case of long distance between the encoder and the encoder board or allows feeding an encoder with intermediate voltage values if compared to factory set values Tuning procedure 1 Put tester on the encoder supply connector encoder side of the connecting cable make sure that the encoder is powered 2 Rotate the trimmer clockwise to increase supply voltage The trimmer is factory set to deliver 5V and 12V depending on the DIP switch selection to the power supply terminals For a power supply of 5V supply may range from 4 4V to 7 3V for a power supply of 12V supply may range from 10 3V to 17 3V NOTE CAUTION CAUTION CAUTION gt Output voltage cannot be adjusted by trimmer RV1 J1 in pos 1 2 for 24V power supply Power supply values exceeding the encoder ratings may damage the encoder Always us
167. E conductor 397 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 18 3 ES860 CONFIGURATION AND OPERATING MODES The ES860 Encoder Interface Board may power both 5V and 12V encoders and allows acquiring two types of encoders with 1Volt peak to peak sinusoidal outputs Three channel mode signals A sine B cosine R zero index Input signals C C D D are not used in three channel mode DIP switch SW1 is to be set as in the figure below odd numbered switches to ON and the even numbered switches to OFF SW1 P000325 0 Figure 180 DIP switch SW1 setting in three channel mode Five channel mode signals A sine B cosine R zero index C sine absolute position D cosine absolute position All input signals are used in five channel mode DIP switch SW1 shall be set as in the figure below even numbered switches to ON odd numbered switches to OFF 5 1 Figure 181 DIP switch SW1 setting for five channel mode Do not alter the DIP switch configuration and do not enable the CAUTION configuration switches when the inverter is powered Unexpected N changes in switch settings even of short duration cause irreparable damage to the board and the encoder 398 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 18 3 1 CONFIGURING AND ADJUSTING THE ENCODER SUPPLY VOLTAGE The ES860 board may power encoders having different power supply voltage ratings A selection Jumper and a power supp
168. E for proper data acquisition Wiring may also be performed outside the shielded cable 130 441 INSTALLATION INSTRUCTIONS T ECO SINUS PENTA 00286 Sensor supply P000287 B Figure 53 4 20 mA Sensor wiring 131 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 4 3 MOTOR THERMAL PROTECTION INPUT TERMINALS 7 8 The inverter manages the signal sent from one or more thermistors up to 6 thermistors incorporated in the motor windings to obtain a hardware thermal protection of the motor The thermistor ratings must comply with IEC 34 11 2 BS4999 Pt 111 DIN44081 DIN44082 or to thermistors named Mark A in standard IEC60947 8 Resistor corresponding to Tnf temperature value 1000 typical rating Resistor at 5 C lt 550 Q Resistor at Tnf 5 C gt 13300 The typical resistor pattern with respect to temperature is shown the figure below R Logarithmic scale BOO med 20 LI 1 1 4 1 1 1 1 1 LI 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i 1 1 1 1 1 1 1 1 1 5 TNF 20 TNF 5 11 5 P000527 B THES Figure 54 Standard pattern of the thermistor resistor for the motor thermal protection temperature is the thermistor rated transient temperature to be adjusted based on the mox allowable
169. ES861 board SVM 7 0V_EXT External power supply common 8 OVM Isolated 5V power supply generated internally for control logics 9 CHA Channel A input for positive incremental encoder 10 CHA Channel A input for inverted incremental encoder 11 CHB Channel B input for positive incremental encoder 12 CHB Channel B input for inverted incremental encoder 13 CHZ Positive zero index signa l4 CHZ Negative zero index signal 15 CHA U Incremental encoder A signal output from resolver conversion or from encoder input CHA pin 9 positive signal 16 CHA U Incremental encoder A signal output from resolver conversion or from encoder input pin 10 negative signal 17 CHB U Incremental encoder B signal output from resolver conversion or from encoder input CHB pin 11 positive signal 18 CHB U Incremental encoder B signal output from resolver conversion or from encoder input pin 12 negative signal 19 CHZ U Incremental encoder Z signal output from resolver conversion or from encoder input CHZ pin 13 positive signal 20 CHZ U Incremental encoder Z signal output from resolver conversion or from encoder input CHZ pin 14 negative signal 21 XMDI1 Digital input 22 XMDI2 Digital input 23 XMDI3 Digital input 24 hc 25 n c 26 CMD Common for digital inputs 27 XMDO1 Digital output 1 collector 28 1 Digital output 1 emitter 29 XMDO2 Digital output 2 collector 30 CMDO2 Digital output 2 emitter 31 XMDO3 Digital output 3 collec
170. INSTALLATION INSTRUCTIONS Value absolute values Min Max Unit Maximum allowable common mode voltage amplitude causing no 7 12 V damage on inputs TCLK TCLK Maximum allowable differential voltage amplitude on channels CHA 25 25 V CHB CHZ result irreparable damage to the apparatus 1 CAUTION Exceeding the maximum differential input or common mode voltages will Dynamic characteristics of the input signals Value Max frequency of Biss protocol digital signals 10 MHz Max frequency of EnDat protocol digital signals 8 MHz Exceeding the input signal frequency limits will result in wrong CAUTION measurement of the encoder position and speed Depending on the control method selected for the inverter it may also cause the motor to run out of control Static characteristics of the encoder and digital outputs Unit Type of input signals CHA U CHB_U CHZ U Stondord TIA EIA 422 High logic level voltage 2 5 Low logic level voltage 0 5 Limited common mode voltage 5 6 Maximum current 50 mA Type of input signals MDOC E1 MDOC E2 MDOC E3 Open Collector circuit breaker Voltage applicable to MDOC with no static absorption in 5 V open configuration Maximum current that can be absorbed in closed 50 mA configuration Exceeding th
171. IP switch SW3 line termination over line 25485 To gain access to DIP switches SW1 and SW2 remove the front cover of the control terminals by loosening the relevant fastening screws DL SW DIP switch 8 Analog inputs configuration SW DIP switch Analog outputs configuration Terminal cover fixing screws Threaded holes P000056 B xx Figure 44 Gaining access to DIP switches SW1 and SW2 To gain access to DIP switch SW3 remove the protecting cover for connector RS485 SINUS PENTA 05 to 22 DIP switch SW3 is located on the control board next to interface connector RS485 remove the inverter upper cover to gain access to DIP switch SW3 P000057 B SW 3 Dip switch Termination resistors setting pp 3 E ums rper gt gt Figure 45 Gaining access to DIP switch SW3 and connector RS485 SINUS PENTA 505 to 522 RS 485 serial line connector 121 441 SINUS PENTA T ECO INSTALLATION INSTRUCTIONS SINUS PENTA 30 to S60 interface connector RS485 and DIP switch SW3 are located next to the control terminal board cover SINUS PENTA S65 and 70 to gain access to DIP switch SW3 remove the cover located on the rear part of the control board 000546 SW3 Dip switch Termination resistors Figure 46 Position of DIP switch SW3 and connector RS485 SINUS PENTA 530 to 60 For IP54 inverters you can gain access to serial port connector RS485 and to dipswitch SW3 f
172. IPE KEY Figure 158 Removing the inverter cover location of slot C INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 Insert the two contact strips supplied in the bottom part of ES847 board make sure that each contact enters its slot in the connector Insert ES847 board over the control board of the PENTA inverter make sure that each contact enters its slot in the signal connector Use the screws supplied to fasten board ES847 to the fixing spacers Figure 159 000268 0 Figure 159 Fitting the strips inside 5847 board and fixing the board on slot 4 Configure the DIP switches located on board ES847 based on the type of signals to be acquired see relevant section 5 For the terminal board wiring follow the instructions given the section below 6 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 361 441 SINUS PENTA Screwoble terminal board including 12 sections each section con be individually removed for 0 08 TECO 6 14 4 ES847 BOARD TERMINALS to 1 5mm AWG 28 16 cables INSTALLATION INSTRUCTIONS N Name Description DIP VO Facturas switch Notes 1 2 XAIN1 Fast differential auxiliary analog input 10V 10V Rin XAIN1 f s number 1 Resolution 12 bits id 3 CMA OV for analog inputs common to control OV Control board zero Volt
173. ITH INTEGRATED AUXILIARY POWER 178 1350 11 25 10 3 3 3 3 3 SUPPLY UNIT INVERTER WITH INTEGRATED 184 396 14 5 1 1 1 1 1 1 1 1 SPLITTER UNIT 61 441 SINUS PENTA TECO e e Fd Supply Module 62 441 INSTALLATION INSTRUCTIONS Inverter Module with control Figure 16 Piercing templates for modular units Figure 17 Piercing templates for control unit stand alone model INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 3 6 1 INSTALLATION AND LAY OUT OF THE CONNECTIONS OF A MODULAR INVERTER 565 HL RETE ELE CIRCUIT BREAKER EI
174. If multiple devices are connected to the same bus different MAC IDs are to be set 316 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 5 3 CONNECTION TO THE FIELDBUS The wiring quality is fundamental for the best reliability of the bus operation The higher the baud rates the shortest the bus lengths allowed Reliability is strongly affected by the type of wiring and the wire topology The DeviceNet standard allows four types of wires based on the type of related devices It also allows connecting signal dispatching nodes line terminators and supply couplers Two types of lines are defined the trunk line and the drop lines The figure below illustrates the topology of a typical DeviceNet trunk line P000513 B trunk line drop lines E 1 node terminating resistor Figure 130 Outline of the topology of a DeviceNet trunk line The inverter equipped with a DeviceNet interface board is typically connected through a drop line consisting of a 5 conductor shielded cable The DeviceNet standard defines three shielded cables based on their diameter THICK MID and THIN cables The maximum electric length between two DeviceNet devices depends on the baud rate and the type of cable being used The table below shows the maximum lengths that are recommended based on these variables The FLAT cable can be used for the main trunk line if drop lines are connected through a system that does not require weldi
175. If one or multiple inverters are connected to a communication device with a grounded common typically a computer NOTE low impedance path between control boards and grounding occurs High frequency disturbance could come from the inverter power components and interfere with the communication device operation If this happens provide the communication device with a galvanically isolated interface type RS485 RS 232 gt 3 7 3 2 LINE TERMINATORS Provide a linear wiring not q star wiring for multidrop line RS485 do so two pins for each signal are provided on the inverter connector The incoming line may be connected to pins 1 and 2 whereas the outgoing line may be connected to pins 3 and 4 The first device in the multidrop connection will have only one outgoing line while the last device will have only one incoming line The line terminator is to be installed on the first device and the last device In serial link 0 the terminator is selected through DIP switch SW3 in the control board see DIP switches section for SINUS PENTA inverters The line master computer is typically placed at the beginning or at the end of multidrop connection in that case the line terminator of the farthest inverter from the master computer or the only inverter in case of direct connection to the master computer shall be enabled DIP switch SW3 selector switches 1 and 2 in position ON The line terminator of the other inverters in int
176. Incremental Encoder Input D sub 9 female Connector for Connector Resolver Digital Input Incremental Encoder Ouput Digital Output Connector Figure 184 5861 Incremental Encoder and Resolver expansion board 403 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO CAUTION If ES861 board is fitted into slot C ES919 board cannot be fitted into slot B see ES919 COMMUNICATIONS BOARD SLOT B Features of the encoder inputs 77kHz 1024pls e 4500rpm for max input frequency with digital filter enabled 55kHz 1024pls 9 9000rpm for max input frequency with digital filter disabled Input with differential or single ended signals Input signal error detection Features of the resolver inputs Configurable excitation frequency ranging from 1OkHz to 20 kHz Max 30 mA RMS current at excitation output Max 14 V RMS voltage at excitation output Detection of the PTC signal from the Resolver 2 bit RtD for positioning 0 0879 x LSB or speed acquisition range 60000 60000 rpm 6 19 1 IDENTIFICATION DATA Description Part Number Compatibility All the inverters of the Sinus PENTA series Sin Cos resolver inputs 3 Vpp 10 ranging from 10 kHz to 20 kHz Incremental encoders with signals balanced line according to standard TIA EIA 422 and power supply ranging from 5 to 24V ES861 Incremental Encoder and Resolver expansion 270101860 6 19 2 IN
177. Input common mode voltage range with respect REFOUT 100 mV 10 kHz Input common mode voltage range with respect to AGND 0 2 5 V Input impedance 1 Mohm Type of input signals CHA CHB CHZ Standard TIA EIA 422 Differential input voltage range 7 V Input common mode voltoge rqnge 7 V Input impedance 150 ohm Type of input signals MDI2 MDI3 with respect to COM MDI Digital signals from the field Input voltage range 15 24 30 V 412 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Value Max absolute values Min Max Unit Maximum allowable common mode voltage amplitude for channels 25 25 V CHA CHB CHZ Exceeding the maximum differential input or common mode voltages will CAUTION result irreparable damage to the apparatus Value Dynamic characteristics of the Resolver to Digital converter Min Typ Max Unit Band signal amplitude modulating frequency 1 5 1 7 2 kHz Tracking Rate 60000 rpm Exceeding the input signal frequency limits will result in wrong i CAUTION measurement of the encoder position and speed Depending on the control method selected for the inverter it may also cause the motor to run out of control Static characteristics of the digital outputs and the encoder oe Min Max Unit Type of input signals CHA_U CHB_U CHZ_
178. LABLE ON SINUS PENTA INVERTERS Wide range of supply voltage values 200 VAC 690 VAC both for stand alone models and cabinet models Standard DC power supply 280 to 970 VDC Wide power range from 1 5kW a 3MW Wide range of voltage values and power values for the electric motors to be connected to any inverter model MODEL LIGHT STANDARD HEAVY STRONG SINUS PENTA 0025 2 2 22kw 18 5kw 15kW 11kw Built in filters for the whole SINUS PENTA range in compliance with regulation EN 61800 3 issue 2 concerning emission limits e The new hardware configuration is standard supplied with a safety system including redundant contacts for the inhibition of firing pulses in the power circuit in compliance with the latest requirements of the safety regulations in force EN 61800 5 1 EN 61800 5 2 However respect the specific rules of the field of application e Compact and light the new series of SINUS PENTA models may be installed in cabinets and offers a better price performance ratio Detection of the heatsink temperatures and control component temperatures Automatic control of the cooling system The ventilation system activates only when required This ensures greater energy saving minor wear of the cooling fans and reduced noise In case of equipment failure it is possible to adjust the system speed in order not to stop the equipment and to limit dissipated power Built in braking module up to Size 32 included
179. MA auxiliary inputs must not exceed the maximum allowable value To reduce noise for a differential input do the following ensure a common path for the differential torque connect the source common to CMA input in order not to exceed the common mode input voltage use a shielded cable and connect its braiding to the terminal located next to the inverter terminal boards ES847 Board is also provided with an auxiliary supply output protected by a fuse which can be used to power external sensors Do not exceed the current ratings Wiring is shown in the figure below P000270 B Analog output 10V max A A 367 441 Differential voltage analog input RR ERR REDE ANNE 1 eel 1 T XAIN Y ud 4 Optional common connection 15V ome s OV control sss board Fuses 100 CMA Optiono supply connection for sensor device max 100mA Figure 160 Connection of a bipolar voltage source to a differential input Connecting terminal CMA to the signal source ground ensures better NOTE acquisition standards Wiring can be external to the shielded cable or it can consist of the optional common connection of the auxiliary supply Auxiliary supply outputs are electronically protected against temporary NOTE short circuits After wiring the inverter check output voltage because a permanent short circuit can damage the inver
180. MDO2 Multifunction auxiliary digital output 2 emitter 55 XMDO3 Multifunction auxiliary digital output 3 collector 56 CMDO3 Multifunction auxiliary digital output 3 emitter Open collector isolated 57 XMDO4 Multifunction auxiliary digital output 4 collector Clonal outpuis vorndx m 48V lomox 50 58 CMDO4 Multifunction auxiliary digital output 4 emitter 59 XMDO5 Multifunction auxiliary digital output 5 collector 60 CMDO5 Multifunction auxiliary digital output 5 emitter 61 XMDO6 Multifunction auxiliary digital output 6 collector 62 CMDO6 Multifunction auxiliary digital output 6 emitter All digital outputs are inactive under the following conditions inverter off inverter initialization stage after power on firmware updating Consider this when choosing the inverter application 6 14 5 CONFIGURATION DIP SWITCHES ES847 board is provided with three configuration DIP switches Figure 157 setting the operating mode as in the table below SW Sets the operating mode for slow analog inputs XAIN8 and XAIN9 SW2 Sets the operating mode for slow analog inputs 1 and XAINT1 SW3 Factory setting SW3 2 SW3 5 SW3 7 ON the other DIP switches are OFF Do not change factory setting 364 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 14 6 POSSIBLE SET
181. MENTAL REQUIREMENTS SINUS PENTA per ting ambient temperatures 10 to 50 C ambient temperature contact TECO for higher Relative humidity 5 to 95 non condensing Max allowable operating 2000 q s l For installation above 2000 m and up to 4000 m altitude please contact TECO 6 20 6 ELECTRICAL RATINGS Value Encoder supply output Min Typ Max Unit Encoder output current 24V configuration 150 mA Encoder output current 12V configuration 200 mA Encoder output current 5V configuration 500 mA 24VE Short circuit protection level 300 mA Encoder supply voltage adjusting range in 5V mode no load voltage 4 5 5 3 7 Encoder supply voltage adjusting range 12V mode no load vollqge 105 120 17 value Static characteristics of the input signals Min Max Unit Type of input signals DATA DATA TCLK TCLK Standard TIA EIA 485 Differential input voltage range 12 7 V Input common mode voltage range 12 7 V Input impedance termination 120 ohm Type of input signals CHA CHB CHZ Standard TIA EIA 422 Differential input voltage range 7 V Input common mode voltoge 7 V Input impedonce 150 ohm of input signals MDI2 MDI3 with respect to COM_MDI Digital signals from the field Input voltage range 15 24 30 V 427 441 SINUS PENTA TECO
182. Modules Dimensions Weight Power dissipated at Inom 5 N o a 22 gt o o c x Lex 52 8 2 5 9 9 6 50 sz Ses 5050 Z 5 8 3 bg 65 29 55 50 29 53583 e gt 25 gt gt O gt gt gt 29 gt 22 22 E202 2 za a a o 2 WxHxD WxHxD kg kg kg kW kW kW 0598 4T 1 3 225 25 975 0748 4T 1 3 25 275 10 75 0831 4T 1 3 3 0 33 129 S65 0457 5T T 1 3 980x1400x560 440 195 24 9 15 0524 AA I 3 230 1400 480 110 110 20 26 08 0598 5T T 1 3 24 2 95 11 25 0748 5T 6T 1 3 27 325 1245 70 0831 5T 6T 2 3 1230x1400x560 550 1 6 39 149 9 When housing the control unit the module depth becomes 560 mm Models including parallel connected inverter modules S75 S80 and 90 Modules Dimensions Weight Power dissipated at Inom Q N Z E e Oo gt gt 52 5 gt 9 55 so 29 9 lt 5 52 gt 555 900223 eBEts 5 gt S BS 05 8 69 992899924 a 5 2 gt gt 2 gt 3 gt z gt 0 gt 202 92 za 2 2 gt WxHxD WxHxD kg kg kg kW kW kW 0964 4T 2 2 22 17 2 1130 4T 2 2 25 24 18 9 S75 1296 4T 2 1980x1400x560 880 2 75 26 21 1 0964 5T 6T 2 6 2 24 18 4 1130 5T 6T 2 24 30 228 S80 1296 5T 6T 3 amp 19 32 249 1800 4T 3 9 2 25
183. N2 Voltage analog outputs Terminator RS485 off 3 5 2 3 CONFIGURATION JUMPERS The inverter control board is provided with two configuration jumpers called 1 and J2 for the setup of the inverter size These jumpers are factory set based on the inverter size required and must not be tampered with When a spare control board is installed jumper J1 only is to be set up accordingly In that case the spare control board is supplied in Spare mode Jumper Position 1 2 IU CAL 2 3 IU LEM See SINUS PENTA SPARE USER MANUAL J2 Leave position unchanged 123 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 3 DIGITAL INPUTS TERMINALS 14 21 All digital inputs are galvanically isolated with respect to zero volt of the inverter control board Consider isolated power supply on terminals 23 and 22 or 24V auxiliary supply before activating the inverter digital inputs The figure below shows the different control modes based on the inverter supply or the output of a control system e g PLC Internal supply 24 VDC terminal 23 is protected by a 200 self resetting fuse 00280 8 OV isolated control isolaed control board board 24V isolated isolated 24V Fuse Fuse Figure 47 PNP command active to 24V A through a voltage free contact B outcoming from a different device PLC digital output board etc Terminal 23 digital input zero volt is ga
184. NG RESISTORS The specifications given for each resistor model also include the mean power to be dissipated the max operating time depending on the inverter voltage class Based on these values parameters C211 and C212 concerning braking features in the Resistor Braking menu can be set up See relevant section in the Sinus Penta s Programming Manual The max operating time set in C211 is factory set in order not to exceed the allowable time for each resistor model see section below Parameter C212 represents the max duty cycle of the resistor and is to be set to a value lower than or equal to the value stated in the dimensioning table see sections above DANGER Braking resistors may reach temperatures higher than 200 C For parameters C211 and C212 do not set values exceeding the max CAUTION v allowable values stated in the tables above Failure to do so will cause ireparable damage to the braking resistors also fire hazard exists Braking resistors may dissipate up to 50 of the rated power of the CAUTION connected motor use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects gt gt 6 4 7 1 350W 5 IP55 30 P000548 0 Figure 89 Overall dimensions resistor 56 1000 350W 251 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Max Duration of Average Power to be Type Dissipated o5
185. NUS 1800 1000 1360 1650 1170 1600 1650 1200 1650 1650 SINUS 2076 1200 1650 2050 1450 1970 2050 1500 2000 2050 300036005600 Inverter 200 240Vac 380 500Vac supply voltage 280 360Vdc 530 705Vdc D Input reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 120s every 20 min up to S30 for 60s every 10 min for 541 and greater Ipeak deliverable current for max 3 seconds 180 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 5 1 4 2 TECHNICAL SHEET FOR 5T AND 6T VOLTAGE CLASSES Applicable Motor Power Sinus Penta Model 900 1230 858 1440 1440 SINUS 0964 900 1230 100 1480 SINUS 1130 1000 1360 145 1100 1500 1086 woo 2040 2448 580 gt SINUS 1296 1150 1570 1537 gnus 10 1800 1460 1990 vo 1750 2380 vo SINUS 2076 1750 2400 250 2100 2860 210 500 600Vac 600 690Vac 705 845Vdc 845 970Vdc Inverter supply voltage 1 Input reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 60 seconds every 10 min Ipeak deliverable current for max 3 seconds 181 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 5 2 C
186. NVERTERS 574 575 AND S80 Please refer to the Assembly Instructions for Modular Inverters 3 4 2 4 EXTERNAL CONNECTIONS FOR MODULAR INVERTERS S84 AND S90 Please refer to the Assembly Instructions for Modular Inverters 3 4 2 5 12 PULSE CONNECTION FOR MODULAR INVERTERS 12 pulse connection allows reducing current harmonics in the inverter supply line This solution reduces power supply harmonics by suppressing the lowest harmonics the 5th and 7th harmonics are suppressed so the first harmonics to be found are the 11th and the 13th followed by the 23rd and the 25th and so on with their corresponding low levels The power supply current is very close to a sinusoid The 12 pulse connection requires a transformer with two secondaries shifted by 30 and an even number of power supply units in the modular inverter The basic wiring diagram of the 12 pulse connection is shown below POWER INPUT POWER INVERTER OUTPUT TRANSFORMER REACTOR SUPPLY REACTOR INPUT POWER S000283 REACTOR SUPPLY Figure 23 Layout of 12 pulse connection A 18 pulse connection may be obtained with a configuration similar to the configuration above The 18 pulse connection requires a transformer with N 3 secondaries shifted by 20 and N 3 power supply units in the modular inverter 71 441 SINUS PENTA T ECO INSTALLATION INSTRUCTIONS The tables below summarise the possible power supply modes for modular inverters The standard configurations described
187. Noiseless operation ensured by high modulation frequency programmable up to 16 kHz Motor thermal protection to be integrated both through thermal relay function and PTC input in compliance with DINA4081 2 Remotable control panel with a 12 key LCD display showing full words for an easier managing and programming of the displayed measures Five languages available Function parameter saving to remotable display keypad and possibility of data transfer to multiple inverters Four access levels to the operation parameters and preset parameters for the most common applications PC interface for WINDOWS environment with the RemoteDrive software available in six foreign languages RS485 MODBUS RTU Serial communication for serial links to PCs PLCs and control interfaces Fieldbusses with internal optional interface boards INSTALLATION INSTRUCTIONS SINUS PENTA 1 22 SPECIAL APPLICATIONS AVAILABLE ON SINUS PENTA INVERTERS Beside basic parameterization PENTA inverters also implement operating modes optional functional modes named APPLICATIONS which can be obtained through firmware updating and additional external components Optional operating modes available for the inverters of the PENTA series are multipump control application regenerative inverter control application and synchronous motor control application In the future additional optional operating modes will be available which include application software instruction ma
188. ODELS CLASS 2T 4T Maximum Recommended Carrier Frequency Carrier SINUS PENTA parameters C001 and C002 kHz Model based on the output current ie fae Inom Inom 16 16 16 16 16 16 12 8 16 16 10 12 8 16 S05 4T 8 11 8 11 8 11 1 05 2T 5 0 0 0 12 4T 7 7 7 7 10 10 8 10 5 5 5 5 5 5 5 5 5 5 3 3 3 3 3 3 3 3 3 10 10 3 0033 10 10 0037 3 3 3 3 3 2 2 2 2 10 10 0040 16 16 10 10 10 520 2T AT 10 10 30 2T 4T 5 2 4 IP54 MODELS CLASS 5T 6T Please contact TECO 186 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 5 3 OPERATING TEMPERATURES BASED ON APPLICATION CATEGORY The operating temperature of the inverters of the SINUS PENTA series is at least 40 C at rated current and can reach max 50 C if the operating current is reduced The operating temperature of some SINUS PENTA models can even exceed 40 C at rated current The maximum operating temperatures based on the inverter model and application class are detailed in the tables below NOTE The tables below relate to operating current values equal to or lower than the current rating stated in the relevant application sheet APPLICATION CLASS 2 4 Si Model Maximum allowable operating temperature C 005 5 5 5 5 0007 on a 340 45
189. ON LOC INVERTER IN LOCAL MODE The inverter operates in Local mode The Start command and the frequency speed reference are sent display keypad Press the Start button to start the inverter the Enable command terminal 15 is sent from the selector switch if terminals 1 and 2 are connected together factory setting Important C180 MDI 4 Local Remote command selection for digital input INVERTER DISABLED Inverter disabled REM INVERTER IN REMOTE MODE The control mode selector switch 5 defined by programming parameters C140 C147 of the Control Method menu The Enable command terminal 15 is sent from the if terminals 1 together factory setting and 2 are connected When pressed the emergency push button immediately stops the inverter An auxiliary terminal board with voltage free contacts is provided for the selector switch status the emergency push button status and the Enable command TERMINALS FEATURES FUNCTION DESCRIPTION Optoisolated digital ENABLE Connect terminal 1 to terminal 2 input to enable the inverter terminals 1 and 2 are connected together factory setting 2 0 V digital inputs CMD digital input ground 3 4 voltage free contacts STATUS LOC 0 REM contacts closed selector switch in 230V 24V 2 5A SELECTOR SWITCH position LOC contacts open selector switch in position O or REM 5 6 voltage
190. ON INSTRUCTIONS Before changing the equipment connections shut off the inverter and wait at least 20 minutes to allow for the discharge of the heatsinks in the DC link Use only B type differential circuit breakers Connect power supply only to the power supply terminals The connection of power supply to any other terminal can cause the inverter fault Always make sure that the supply voltage ranges between the limits stated in the inverter nameplate Always connect the ground terminal to avoid electrical shock hazard and to limit disturbance Always provide a grounding connection to the motor if possible ground the motor directly to the inverter The user has the responsibility to provide a grounding system in compliance with the regulations in force After connecting the equipment check the following dll wires must be properly connected no link is missing no short circuit is occurring between the terminals and between The terminals and the ground To perform a UL compliant installation the Wire Connectors shall be any Listed ZMVV or R C Wire Connectors and Soldering Lugs ZMVV2 used with 60 C 75 C copper Cu conductor only within electrical ratings and used with its properly evaluated crimping tool The Field Wiring Terminals shall be used with the tightening torque values specified in the Table of the corresponding section in this Manual The Auxiliary Wiring Terminal Blocks provided for end use install
191. ONS TECO IDENTIFICATION DATA Description Part Number ES847 1 Signal conditioning 770101814 6 14 3 DANGER CAUTION NOTE gt gt gt INSTALLING ES847 BOARD ON THE INVERTER SLOT C Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard Electrical shock hazard do not connect disconnect the signal terminals or the power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the whole inverter covering by loosening the four hexagonal screws located on the top side and bottom side of the inverter to reach the fixing spacers and the signal connector Figure 158 Slot C CAUTION OPEN BY STAR SCREWDRIVER 300 441 Before removing the inverter cover draw out the keypad disconnect the cable connecting the keypad to the control board to avoid damaging the link between the keypad and the control board OPEN BY 7mm P
192. OV for analog inputs for XAIN13 return Control board zero Volt n u 363 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 39 XMDI1 Multifunction auxiliary digital input 1 40 XMDI2 Multifunction auxiliary digital input 2 41 XMDI3 Multifunction auxiliary digital input 3 42 XMDI4 Multifunction auxiliary digital input 4 24Vdc Optoisolated I 43 CMD 0 V digital input isolated to control 0 V aP respect to CMD 500 5 45 XMDI5 Multifunction digitol input 5 terminals 43 50 XMDI6 Auxiliary multifunction digital input Single ended In compliance with EN 46 ECHA push pull 24V encoder input phase A Frequency 61131 2 as type 1 digital FINA input A inputs 24Vdc rated 47 XMDI7 Auxiliary multifunction digital input 7 Single ended voltage Maximum ECHB push pull 24V encoder input phase response time 48 XMDI8 Auxiliary multifunction digital input 8 Frequency to processor FINB input B 600ns 24 15 Imax 200mA 49 24V Auxiliary supply output for optoisolated multifunction digital Protected by resettable Tipus fuse 50 CMD 0 V digital input isolated to control 0 V Optolsoloted input zero volt 51 XMDO1 Multifunction auxiliary digital output 1 collector 52 CMDO1 Multifunction auxiliary digital output 1 emitter 53 XMDO2 Multifunction auxiliary digital output 2 collector 54 C
193. OX SINUS PENTA CABINET series Any detail concerning optional functionality is given in separate manuals covering SINUS PENTA software applications 20 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 2 DELIVERY CHECK Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part The inverter nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in INSTALLING THE EQUIPMENT section The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred when shipping or unpacking the inverter The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the inverter operation at values exceeding the inverter ratings and is not responsible for consequential and accidental damages The equipment is covered by a 3 year guarantee starting from the date of delivery Product coding
194. P address Subnet mask and BACnet port and select DHCP if required Enter the BACnet device instance and the Network Number Click on Create Files Click on Download config file to configure the BACnet fieldbus network card Click on Download IP data file to configure the BACnet fieldbus network card Click on Restart BACnet Device after the download has completed 339 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 11 7 ES919 BOARD FOR BACNET RS485 The BACnet RS485 Module card uses RS485 serial port to communicate with the system via the BACnet MSTP communications protocol The card is composed of the ProtoCessor FFP 485 module see 6 11 6 2 LEDs on the FFP485 ProtoCessor module and 6 11 6 3 Troubleshooting Tips and of support interface board 5919 Board Enabled Data Reception Data 001033 Figure 147 5919 Board for BACnet RS485 shall be configured through the Ethernet port as explained the Board Although communication is made through RS485 serial port the board CAUTION Configuration section 6 11 7 1 RS485 communications port includes the positive pole the negative pole and the ground 340 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 11 7 2 BOARD CONFIGURATION The BACnet fieldbus communication kit contains BACnet configuration software This software allows the user to set parameters for a spec
195. PTION Inputs for three phase supply the phase sequence is not important 44 U 45 V 46 W Three phase motor outputs Link to the DC voltage positive pole It can be used for DC voltage supply DC reactor the external braking resistor and the external braking unit for the drive models which are NOT provided with terminal 50 dedicated to the external braking resistor the external braking unit When fitted link to the positive pole of the continuous AC rectified voltage It can be used for the DC reactor if no DC reactor is used terminal 47 D must be short circuited to terminal 47 using cable bar having the same cross section as the cables used for power supply factory setting When available it can be used to connect the IGBT brake for braking resistors Link to the negative pole of the DC voltage It can be used for DC power supply and the external braking unit for the drive models which are NOT provided with terminal 52 dedicated to the external braking unit When available it can be used to connect the positive pole of the DC voltage to be used for the external braking resistor only S05 4T S15 S20 Terminal board 41 R 42 5 43 T 44 U 45 V 46 W 05 2T Terminal board 41 R 42 S 43 T 44 U 45 V 46 W Connection bars 47D and 47 are short circuited as a factory setting CAUTION The DC reactor if any shal
196. S30 IP00 for greater Sizes 31 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 3 3 IP20 AND IP00 STAND ALONE MoDELS 512 552 CLASS SINUS PENTA MODEL 0003 0004 T 0006 2 0012 0012 0018 009 0027 0022 0024 5T 6T Power alee dissipated we Inom Ww mE io 18 5 105 205 105 230 105 270 mm mm mm s w L h 175 x 70 527 x V ER 042 595 em 0062 008 0088 880 0131 353 m 014 0181 020 028 9 02599 020 0314 5 0368 0401 Degree of protection 20 up to Size 532 for greater Sizes 32 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 3 3 4 MODULAR IP00 STAND ALONE Moptrs 564 590 To obtain high power inverters the following individual modules are matched together Control unit containing the control board and ES842 board Powersupply unit module composed of a 3 phase power rectifier and its control and power supply circuits Inverter module composed of an inverter phase and its control circuits Braking unit Four types of inverter modules are available basic version version with integrated control unit version with integrated auxiliary supply unit to be used for those models which are not equipped with the power supply module sizes S64 74 and 584 version with integrated splitter unit
197. SERIAL COMMUNICATIONS section For serial link 25485 ES822 board the line terminator is selected through DIP switch SW as shown in the figure below When the line master computer is located at the beginning or at the end of the serial link the line terminator of the farthest inverter from the master computer or the only inverter in case of direct connection to the master computer shall be enabled Line terminator enables by setting selector switches 1 and 2 to ON DIP switch 501 The line terminator of the other inverters in intermediate positions shall be disabled DIP switch SW1 selector switches 1 and 2 in position OFF default setting To use line RS 232 DTE no adjustment of DIP switch SW is required P000087 0 Figure 122 Configuration of terminator DIP switch for line RS485 306 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 OPTION BOARDS FOR FIELDBUS SLOT B Several interface boards optional are available for the connection of the inverters of the Sinus PENTA series to automation systems based on Fieldbus Option boards allow interfacing systems based on 212901 Profibus DP S PROFidrive DeviceNet DeviceNet CANopen CAN Ethernet MODBUS TCP IP Interbus ControlNete CANopen Z Lonworks controiNet gt ECHELON sx P000974 0 The inverters of the Sinus PENTA series can house only one option board per fieldbus This board allows
198. STALLING ES861 BOARD ON THE INVERTER SLOT Remove voltage from the inverter and wait at least 20 minutes 2 The electronic components of the inverter and the board are sensitive to electrostatic discharges Take any safety measure before operating inside the inverter and before handling the board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet properly connected to the PE conductor 3 Remove the protective cover of the inverter terminal board by unscrewing the two screws on the front lower part of the cover Slot C where ES861 board will be installed is now accessible as shown in the figure below 4 Insert the ES861 board into Slot C Carefully align the contact pins with the two connectors in the slot CN7A and CN7B the board is properly installed the four fixing holes are aligned with the housing of the relevant fixing spacers screws Check if alignment is correct then fasten the four fixing screws as show in the figure below 404 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO j d 26263 Lacac Figure 186 Terminal strips inserted into SLOT C 405 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO oles Figure 187 Fitting the 5861 board inside the inverter 5 Configure the su
199. SUPPLY 7 9 5V max 100 mA for power supply of optional converter RS485 RS 232 The D connector metal frame is connected to the grounding Wire duplex cable braiding to the metal frame of the female connector to be connected to the inverter To avoid obtaining a too high common voltage for driver RS485 of the master or the multidrop connected devices connect together terminals GND if any for all devices This ensures equipotentiality for all signal circuits thus providing the best operating conditions for drivers RS485 however if devices are connected to each others with analog interfaces this can create ground loops If disturbance occurs when communication interfaces and analog interface operate at a time use optional galvanically isolated communications interface RS485 Otherwise serial link 1 can be connected through RJ 45 connector Pins of RJ 45 connector are the following PIN FUNCTION 1 2 4 5 V max 100mA for the power supply of external optional RS485 RS232 converter 3 TX RX B Differential input output bidirectional according to standard RS485 Negative polarity with respect to pins 1 3 for one MARK Signal D according to MODBUS IDA association 5 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity with respect to pins 2 4 for one MARK Signal D1 according to MODBUS IDA 150 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO
200. SW1 1 On Resolution 11 bit 3 10VR Negative reference supply output for external 10V potentiometer Imax 10MA 4 10VR Positive reference supply output for external 10V potentiometer Imax 10 5 AINT Differential auxiliary analog input 1 to be configured vts 10 V Rin 50k SW1 2 Off either as a voltage input or as a current input Resolution 12 bits 6 0 4 20 mA Rin 250 SW1 2 On Resolution 11 bits default 7 AIN2 PTC1 Differential auxiliary analog input 2 to be configured vts 10 V Rin 50k SW1 3 Off either as a voltage input or as a current input or to Resolution 12 bits SW1 4 5 Off be configured as a acquisition input for motor 3 8 2 2 protection 0 4 20 mA Rin 250 Q 4 Resolution 11 bits a default Motor protection PTC reading SW1 3 Off according to SW1 4 5 On DIN4408 1 DIN44082 9 CMA OV for auxiliary inputs Connected to control OV 10 Analog output 1 to be configured either as a voltage Vout 10 V loutmax 5 mA SW2 1 On output or as a Current output Resolution 11 bits SW2 2 Off default 0 4 20 mA Voutmax 10V SW2 1 Off Resolution 10 bits SW2 2 On 11 AO2 Analog output 2 to be configured either as a voltage Vout 10V loutmax 5mA SW2 3 On output or as a current output Resolution 11 bits 5 2 4 Off default 0 4 20 mA Voutmax 10V SW2 3 Off Resolution 10 bits SW2 4 On 12 A
201. Sinus Penta s Programming Instructions manual 128 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 5 4 1 REF SINGLE ENDED REFERENCE INPUT TERMINAL 2 Reference input REF 2 is assigned to the inverter speed reference factory setting and is a single ended input related to terminal CMA 1 The figure below shows wiring to a unipolar potentiometer a bipolar potentiometer and a sensor with 4 20mA current output The REF input is factory set as a 10V voltage input Potentiometer 1 Potentiometer 1 Voltage analog input 2kohm 5kohm Voltage analog input P000283 B 4 20mA sensor Sensor power supply control boqrd P000284 B Figure 50 Potentiometer linked to the REF Input A for unipolar command 0 REFMAX B Potentiometer wiring for bipolar command REFmax REFmax C 4 20 Sensor wiring Do not apply 24V voltage available on terminal 23 of the control board to supply 4 20mA analog sensors because it is used for the common terminal of the digital inputs CMD terminal 22 not for the common NOTE terminal of CMA analog inputs Galvanic isolation exists between the two terminals and must not be suppressed 129 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 4 2 DIFFERENTIAL AUXILIARY INPUTS TERMINALS 5 8 Auxiliary inputs allow auxiliary voltage and current values for signals exceeding ground signals up to a preset max
202. T 575 690Vac built in EMC filters available for industrial environment built in filters available for domestic environment Sizes S05 and 12 DC power supply available built in braking module up to Size 532 512 5T excepted 25485 serial interface with communications protocol according to the MODBUS standard degree of protection IP20 up to Size S32 IPOO for greater sizes possibility of providing IP54 up to Size 532 3 analog inputs 0 10 VDC 0 4 20 mA one input may be configured as a motor PTC input 8 optoisolated digital inputs PNP inputs 3 configurable analog outputs 0 10 V 4 20 mA 0 20 mA 1 optoisolated open collector static digital output 1 optoisolated push pull high speed static digital output at high commutation ratio 2 relay digital outputs with change over contacts fan control Sizes 515 520 and modular drives excepted A comprehensive set of diagnostic messages allows a quick fine tuning of the parameters during the equipment starting and a quick resolution of any problem during the equipment operation The inverters of the SINUS PENTA series have been designed and manufactured in compliance with the requirements of the Low Voltage Directive the Machine Directive and the Electromagnetic Compatibility Directive 228 PRODUCTS COVERED THIS MANUAL This manual covers any inverter of the SINUS PENTA SINUS PENTA B
203. T ve ce T Qa ee T ce 355 Real Time Clock ES851 RIC tete er cnr aaa 356 Signal conditioning and additional Os board 847 n 358 Removing the inverter cover location of slot 359 Fitting the strips inside ES847 board and fixing the board on slot 360 Connection of a bipolar voltage source to a differential input eerie 366 Connection of 0 20mA 4 20 sensors to fast current 367 Connecting a voltage source to a slow analog input emm 367 Connecting thermoresistors PT100 to analog channels XAIN8 11 1 4 368 maet TE 369 Connecting the incremental encoder to fast inputs XMDI7 and XMDIB 370 Signal sent from 24V Push pull frequency output sme 371 Connection of a PNP output for relay control 372 Connection of an NPN output for relay confrol n 372 Relay expansion board E8870 aaah nennen ner 380 Removing the inverter cover location of slot 381 ES914 Power supply unit board 384 Basic wiring diagram for ES914 board recnici e ae EN 385 Block diagram with 3 zone insulation ai 385 Position of the LEDs and DIP switches ES914 board sse 390 Wiring diagram for IPSA inverters
204. TINGS FOR DIP SWITCHES SW1 SW2 Configuring Slow Analog Channel XAIN8 Mode 0 10V f s Temperature Reading Default configuration Mode 0 100mV f s Mode 0 20mA f s with Thermistor PT100 default SW1 I SW1 SW1 i SW1 Setting Slow Analog Channel XAIN9 Temperature Reading Mode 0 100mv f s Mode 0 20mA f s with Thermistor PT100 default Mode 0 10V f s Default configuration Setting Slow Analog Channel XAIN10 Temperature Reading Mode 0 100 f s Mode 0 20mA f s with Thermistor PT100 default Mode 0 10V f s Default configuration sw2 i sw2 sw2 i Setting Slow Analog Channel XAIN11 Temperature Reading Mode 0 100mv f s Mode 0 20mA f s with Thermistor PT100 default Mode 0 10V f s Default configuration Five acquisition firmware modes are available see Sinus Penta s Programming Instructions manual corresponding to four hardware settings see table below 365 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS Type of Preset Mode Set for SW1 and Full scale Values and Notes Acquisition SW2 Voltage 0 10V Mode 0 10V 1 5 0 10V Voltage 0 100mV Mode 0 100mv f s 0 100mV Current 0 20 mA Mode 0 20mA f s OMA 20MA Current 4 20 mA Mode 0 20mA f s 4mA 20mA Alarm for measure lt 2mA cable disconnection or for measure gt 25mA Temperature Temperature Reading
205. TPUT OPEN COLLECTOR DIGITAL OUTPUT Figure 175 Wiring diagram for IP54 inverters IP54 INVERTER WITH OPTIONAL LOI SELECTOR SWITCH AND EMERGENCY P KEY BUTTON 393 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 18 ES860 SIN COS ENCODER BOARD SLOT A The ES860 Sin Cos Encoder board allows interfacing encoders provided with 1Volt peak to peak analog outputs Those encoders may be used to provide speed feedback and or position feedback for the inverters of the Sinus PENTA series The ES860 board may be configured to operate in two acquisition modes as follows Three channel mode increments low speed resolution and is suitable for slow rotation speed actuators requiring very accurate measurement of speed and position Five channel mode detects the absolute mechanical position as soon as the inverter is first started up The board features are given below Acquisition of five 1Volt peak to peak analog inputs on balanced line Two channels acquired via zero crossing and bidirectional digital counter with quadrature direction discriminator and x4 resolution multiplication factor e g 1024 ppr to 4096 ppr Zero index control for accurate alignment Two channels acquired in analog mode for absolute angle detection 12 bit resolution 140kHz input frequency in zero crossing channels for speeds up to 800rpm with 1024 ppr alternatively u
206. The rotary switch on the left sets the tenths of the Profibus address while the rotary switch on the right sets the units Figure 128 shows an example of the correct position to set address 19 P0000313 B Tenth digit 7 1 Unit digit 9 Figure 128 Example of the rotary switch position to set Profibus address 19 NOTE The rotary switches allow setting Profibus addresses ranging from 1 to 99 Addresses exceeding 99 are not yet allowed 313 441 SINUS PENTA 6 10 3 3 T E INSTALLATION INSTRUCTIONS CONNECTION TO THE FIELDBUS Make sure that wiring is correct specially if the fieldbus operates at high baud rates higher than or equal to 1 5Mb s Figure 127 is an example of a Profibus link connecting multiple devices Use special Profibus cables Profibus Standard Bus Cable Type A do not exceed the max allowable connection length based on the baud rate use proper connectors The table below shows the standard baud rate values and the corresponding max length of the bus if cables of Type A are used Allowable Baudrate Max tendit for cable of Type A 9 6 kbits s 1 2 km 19 2 kbits s 1 2 km 45 45 kbits s 1 2 km 93 75 kbits s 1 2 km 187 5 kbits s 1 km 500 kbits s 400 1 5 Mbits s 200 3 Mbits s 100 Mbits s 100 m 12 Mbits s 100 m We recommend that Profibus FastConnect connectors be used They offer The following benefits weldi
207. U Standard TIA EIA 422 High logic level voltage 2 5 Low logic level voltage 0 5 Limited common mode voltage 5 6 Maximum current 50 mA Type of output signals MDOC E1 MDOC E2 MDOC E3 Open Collector switch Voltage applicable to MDOC without static absorption in 5 V open configuration Maximum current that can be absorbed in closed 50 mA configuration CAUTION Exceeding the range in the table may cause irreparable damage to the equipment Value Static and dynamic characteristics for resolver signal excitation Min Max Unit EXC EXC Output Voltage load 100uA 3 34 3 6 3 83 Vpp 413 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO EXC EXC Center Voltage 2 39 247 2 52 V EXC EXC Frequency 10 12 15 20 kHz 414 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 20 ES950 BiSS EnDat ENCODER BOARD SLOT BISS INTERFACE The ES950 BiSS EnDat encoder board allows connecting absolute encoders with digital serial interface using mutually exclusive 55 and EnDat 2 2 protocols and allows using them to provide speed feedback and or position feedback for the inverters of the Sinus PENTA series The absolute measurement allows detecting the exact position of the motor as soon as the inverter is started thus avoiding demanding alignment checks The ES950 board also features control logics for additional func
208. UE ORANGE YELLOW L8 L7 L6 15 14 13 12 L1 COMMS RUN NO DEFAULT ERROR BLUE ON Field Port packet received OFF Field Port response sent BLUE ON Inverter Port Send Poll OFF Inverter Port Receive Valid Response ORANGE ON flashing 2Hz ProtoCessor is running normally OFF ProtoCessor is not running ORANGE Not Used MODBUS Slave adaress set by DIP switch YELLOW MODBUS Default Address at factory default Baud Rate set by DIP switch Baud Rate at factory default 9600 RED Bad Poll No Map Descriptor found Once Exception response has been sent Panic No Panic has occurred RED 5 If you receive a poll for data that does not exist you turn that LED on briefly Basically the system received a valid poll but could not find a corresponding data point 6 11 5 4 BAUD RATE DIP SWITCHES uou Use factory default Baud Rate 9600 L3 OFF Use Baud from Switches as per table below 13 B2 B3 B4 Baud Rate 1200 2400 4800 9600 19200 38400 57600 115200 0 0 0 0 OO 0000 6 11 5 5 ADDRESS DIP SWITCHES Corresponds to the Metasys 2 Address L4 will indicate that the DIP switch address is being used 336 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 11 6 ES919 BOARD FOR BACNET ETHERNET The Module BACnet Ethernet board uses the Ethernet port to communicate with the system using the BACnet communications protoc
209. US PENTA TECO 3 4 POWER CONNECTIONS The inverters of the SINUS PENTA series are designed both for DC and AC power supply The wiring diagrams below show the inverter connection to a low voltage 3 phase mains 12 pulse or 18 pulse connections are also possible for modular inverters In that case a dedicated transformer and a suitable number of power supply modules are required see 12 pulse Connection for Modular Inverters For certain sizes VDC direct connection is also available with no need to change The inverter layout only a safety fuse is to be installed in the VDC supply line please refer to Cross sections of the Power Cables and Sizes of the Protective Devices for the safety fuses to be installed On the other hand for sizes 541 542 S51 552 560 564 574 584 an external precharge system is required because no precharge circuit is fitted inside the inverter DC voltage supply is normally used for a parallel connection of multiple inverters inside the same cubicle Output DC power supply units both uni directional and bi directional with power ratings ranging from 5kW to 2000kW for 200Vac to 690Vac rated voltage can be supplied by TECO To access the power terminals please refer to sections Gaining Access to Control Terminals and Power Terminals in IP20 and IPOO and Gaining Access to Control Terminals and Power Terminals in IP54 Models 65 441 SINUS PENTA AN DANGER AN CAUTION 66 441 T E INSTALLATI
210. WEIGHT LOSSES MODEL USE RATINGS mH TYPE L H P C mm kg W IM0141404 DC BUS 1 2 110 170 205 205 80 155 122 7 18 21 165 0141414 DC BUS 0 80 160 200 260 215 100 15011111 9x24 27 240 0141424 DC BUS 0 66 240 240 340 260 120 205 166 9x24 53 370 10141434 DC BUS 0 32 375 240 380 235 120 205 159 9x24 56 350 IM0141554 DC BUS 0 27 475 240 380 265 120 205 179 9 24 66 550 0141064 DC BUS 0 17 750 260 395 295 130 225 197 9 24 90 580 IM0141704 DC BUS 0 232 830 330 1550 340 165 250 200 12 163 800 IM0141804 DC BUS 0 16 1170 350 630 360 175 250 200 12 230 1200 10141904 DC BUS 0 12 1290 350 630 360 175 250 200 12 230 1300 276 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 78 B Figure 100 feqtures DC inductor 277 441
211. abling two or more jumpers at a time q a s a sean Rs P000655 0 Figure 67 Positions of BU200 configuration jumpers 205 44 1 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Before changing jumper positions remove voltage from the equipment DANGER and wait at least 20 minutes Never set jumpers to a voltage value lower than the inverter supply CAUTION d um voltage This will avoid continuous activation of the braking unit 6 2 2 2 ADJUSTING TRIMMERS Four trimmers are installed on the inverter control board Depending on the jumper configuration each trimmer allows the fine tuning of the braking unit voltage threshold trip Jumper trimmer matching is as follows Minimum Maximum braking Rated braking braking Mains voltage Vac Jumper Trimmer voltage voltage Vdc voltage 200 240 2 J4 RV3 339 364 426 380 480 4T J3 RV2 700 764 826 481 500 4D J5 RVA 730 783 861 230 500 J RV5 464 650 810 The maximum values in the table above are theoretical values for AN CAUTION special applications only Their use must be authorized by TECO For standard applications never change the factory set rated value 000655 0 Figure 68 Positions of BU200 adjusting trimmers 206 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 2 3 INDICATOR LEDs The indicator LEDs below are located on the front part of the braki
212. ace field bus 8 Digital inputs 8 digital inputs 3 preset inputs ENABLE START RESET and 5 configurable inputs Multispeed 15 sets of programmable speed values 32 000 rom first 3 sets with resolution 2 0 01 rom FOC control 4 4 accel decel ramps to 6 500 secs possibility to set user defined lt P patterns 4 configurable digital outputs with possibility to set internal timers for activation deactivation delay Digital outputs push pull output 20 48 50 mA max g 1 open collector NPN PNP output 5 48 50 mA max 2 2 relay outputs with change over contacts 250 Vac 30 Vdc 5A 8 Auxiliary voltage 24 5 200 mA 5 Reference voltage for 10 0 8 10 mA potentiometer 10 0 8 10 mA Analog outputs 3 configurable analog outputs 10 10 Vdc 0 10 Vdc 0 4 20 mA resolution 9 11 bits Inverter thermal protection motor thermal protection mains failure overvoltage undervoltage overcurrent at constant speed or ground failure 2 overcurrent while accelerating overcurrent while decelerating overcurrent Alorms during speed search IFD SW only auxiliary trip from digital input serial 5 communication failure control board failure precharge circuit failure inverter overlood conditions for long durotion unconnected motor if foilure overspeed a INVERTER OK INVERTER ALARM acceleration constant rpm deceleration Warni
213. ach node connected to the Hub or the Switch through its cable The figure below shows the pair arrangement in a 5 UTP cable and the standard colour arrangement to obtain the Straight Through cable P000518 B Pin Wirecolor orange white Z orange green white ZZZ IN 1 Sf p _ 2 Orange 4 Orangery um Ls menie cma e e AWT 2564 ELA TIA Figure 134 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 323 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Direct point to point connection is obtained with q Cross Over Cable TIA EIA 568 B cat 5 This type of cable performs a cross over of the pairs so that the TD TD pair corresponds to the RD RD pair and vice versa The table below shows the colour matching on the connector pins for the Cross Over Cable and the cross over diagram of the two pairs used from 100Base T or 10 connection Pin and wire colour first part of the Pin and wire colour last part of the connector connector white orange orange green whitejgreen Af ff white orang blue while brow oronge meno PI white blue sem The inverter is typically installed with other electric electronic devices inside a cubicle Norma
214. ait a few minutes to give the resettable fuse time to reset NOTE 410 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 19 4 CONNECTING THE RESOLVER CABLE State of the art connections are imperative Use shielded cables and correctly connect cable shielding The recommended connection diagram consists in a multipolar dual shielded cable The inner shield shall be connected to the connector case connected to 5861 board while the outer shield shall be connected to the encoder frame usually in common with the motor frame If the inner shield is not connected to the encoder frame this can be connected to the inner braid The motor must always be earthed as instructed with a dedicated conductor attached directly to the inverter earthing point and routed parallel to the motor power supply cables It is not advisable to route the encoder cable parallel to the motor power cables It is preferable to use a dedicated signal cable conduit The figure below illustrates the recommended connection method Figure 191 Recommended dual shielded connection for resolver cable The encoder supply output and the encoder signal common are isolated with respect to the common of the analog signals fitted in the inverter terminal board CMA Do not connect any conductors in common between the encoder signals and the signals the inverter terminal board This prevents isolation from being adversely affected The connect
215. akening higher current ratings are needed C024 Mutual inductance This is computed each time the no load current level is altered This is not binding for the motor control but strongly affects the correct estimation of the output torque in case of overestimation decrease C024 and vice versa C025 Optimum value To obtain the optimum value of the rotor time constant the best way consists in performing several attempts with a constant load but with different values of C025 The optimum value is the one ensuring to obtain the output torque with the lower current see M026 in the Motor Measures Menu When parameter P003 Standby Only condition required for altering C parameters you can alter Cxxx parameters in the CONFIGURATION menu only when the drive is DISABLED or STOPPED whereas if 003 Standby Fluxing you can alter Cxxx parameters when the motor is stopped but the drive is enabled Before altering any parameters remember that the correct code for parameter 000 must be previously set up You can write down any custom parameters in the table on the last pages of the Sinus Penta s Programming Instructions manual 12 Reset If an alarm trips find the cause responsible for the alarm and reset the drive Close input MDI3 terminal 16 or press the RESET on the display keypad 4 4 SYN Motor Control Any detail concerning startup procedures of the Sinus Penta configured as SYN application for synchronous
216. al moment of inertia of the rotating object to soeed variations and to absolute speed while it inversely proportional to the deceleration time required This braking power is dissipated to a resistor external to the braking unit with an Ohm value depending on the inverter model and the average power to be dissipated 6 2 1 DELIVERY CHECK Make sure that the equipment is not damaged and it complies with the equipment you ordered by referring to its front nameplate see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 25 C 70 C and that relative humidity is lt 95 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages due to the equipment transportation or unpacking The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings and is not responsible for consequential and accidental damages The braking unit BU200 is covered by a two year g
217. alled in SO5 4T inverters When DC side inductor is used it can happen that no braking resistor CAUTION be connected when an external braking unit is connected and vice versa see Power Terminals Modified for a DC Reactor gt gt gt Harmonic currents in the inverter power supply The amplitude of harmonic currents and their incidence on the mains voltage is strongly affected by the features of the mains where the equipment is installed The ratings given in this manual fit most applications For special requirements please contact TECO s After sales service For more details for analytical calculations based on the configuration of EASY HARMONICS the grid connection you can use the Easy Harmonics application from TECO M5 268 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 80 70 60 50 40 30 20 10 ZN AN Bl with no inductor l with AC inductor With DC inductor 1d 15 11 13 17 19 23 25 Figure 97 Amplitude of harmonic currents approximate values CAUTION CAUTION Always use an input inductor under the following circumstances mains instability converters installed for DC motors loads generating strong voltage variations at startup power factor correction systems Use the input inductor under the following circumstances when Penta drives up to 12 included are connected to grids with a short circuit power over 500kVA w
218. alue acknowledged by the inverter The following pages contain application tables stating the resistors to be used depending on the inverter model the application requirements and the supply voltage The braking resistor power is given as an approximate empirical value the correct dimensioning of the braking resistor is based on the equipment duty cycle and the power regenerated during the braking stage 190 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 1 1 BRAKING RESISTORS The wire cross sections given in the table relate to one wire per NOTE braking resistor The braking resistor case may reach 200 C based on the operating DANGER cycle The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking duty CAUTION U cycle use proper air cooling system Do not install braking resistors near heat sensitive equipment or objects Do not connect to the inverter any braking resistor with an Ohm CAUTION value lower than the value given in the tables gt gt gt amp 6 1 1 1 APPLICATIONS WITH DUTY CYCLE 10 CLASS 2T BRAKING RESISTORS Degree of Type of Value Protectio Connection Q n 25 0 56Q 350W IP55 25 0 2 560 350 IP55 25 0 2 560 350 IP55 18 0 2 560 350 IP55 18 0 2 560 350 IP55 18 0 3 56Q 350W IP55 18 0 3 560 350 IP55 15 0 150 1100 IP55 10 0 100 1500 IP54 10 0 100 1500 IP54 7 5 2 150 1100W IP55 5 0 5Q 400
219. alues are set press the SAVE ENTER key for more than two seconds to return to the inverter ordinary operation 144 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 3 6 4 REMOTING THE DISPLAY KEYPAD The REMOTING KIT is required to remote the keypad The remoting kit includes Plastic shell Keypad mounting plate Fastening brackets Remoting wire length 5 m NOTE The cable length can be 3m or 5m state cable length when ordering the equipment Do the following 1 Pierce the holes as shown in the figure template 138 x109 mm 2 Apply the self adhesive mounting plate on the rear part of the plastic shell between the shell and the cabinet make sure that holes coincide lt N P g N 145 441 SINUS PENTA T ECO INSTALLATION INSTRUCTIONS 3 Fit the plastic shell in the relevant slot 4 Fasten the plastic shell using the brackets supplied and tighten the fastening screws Four self threaded screws are supplied to fasten the brackets to the mounting plate four fastening screws are also supplied to fix the shell to the panel Bi 5 Remove the display keypad from the inverter Figure 61 A short wire with 8 pole telephone connectors is used to connect the display keypad to the inverter Press the cable tab to disconnect it 000565 0 000547 Figure 61 Re
220. alues given in the tables below apply to copper cables The links between the motor and the Penta drive must have the same lengths and must follow the same paths Use 3 phase cables where possible 95 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 4 10 1 2T VoLTAGE CLASS Coble Coble Cross Cross 2 section to Fast Fuses Magnetic section 8 Mains Circuit bien amp g Torque Disc Contactor Fitting the Motor Side o Switch Terminal mm mm AWG kcmils Nm AWG kcmils A A A 16 16 25 2 5 12AWG 16 16 25 20 25 25 0 5410 4 OAWG 20 25 25 20 6 25 25 25 32 32 45 8 BAWG 50 50 45 10 6AWG 63 63 60 0 5 25 16 SAWG 80 80 80 20 4AWG 80 80 80 2 28 25 AAWG 1224AWG 35 QAWG 25450 341 0AWG 50 1 OAWG 95 4 0AWG 35 185 2 120 350kcmils 250kcmils 185 peed 400kcmils 240 S00kcmils Bus bor Klan 2x4 0AWG Bus bar 2x120 iade Qx250kcmils 2x150 2x300kcmils Bus bor 2x350kcmiils Bus bor 2x500kcmils Bus bar ox TD 3x300kcmils 3x185 SUD DS 3x350kemils Always use the correct cable cross sections and activate the protective CAUTION devices provided for the inverter Failure to do so will cause the complia
221. arameters normally accessed through the display keypad Two wire RS485 is used which ensures a better immunity to disturbance even on long cable paths thus limiting communication errors The inverter will typically behave as a slave device i e it only answers to queries sent by another device a master device typically q computer is then needed to start serial communication The inverter may be connected directly to a computer or a multidrop network of inverters controlled by a master computer see Figure 63 below PENTA PENTA PENTA PENTA CONVERTER CONVERTER AC CONVERTER CONVERTER Addr n Addr 1 Addr 2 Addr 247 12 5 12 5 34 12 5 34 2 5 AlB li C j X XI DU URN n ey 00 Twisted and shielded cable Direct connection Multidrop connection example example max 247 devices P000702 B Figure 63 Example of multidrop and direct connection The Sinus Penta is supplied with a connector which is equipped with 2 pins for each signal of the RS485 pair thus allowing easier multidrop links with no need to connect two conductors to the same pin and thus avoiding creating a star network which is not recommended for this type of bus Any information sent to from the inverter through the display keypad unit may be obtained also via serial link using the RemoteDrive
222. are correct as incorrect links cause the inverter NEVER power the inverter when the optical fibre connectors are not The figure below shows the links required for the components of the modular inverter wna 80 x 10 mm S 7778777777 7 BUS BARS P000610 B 67 63 Bases FEMALE MALE Z Vy ZI E SINGLE FIBER OPTIC CONNECTOR opt El STATUS 27 5843 _ DRNER 22 77 A 7747 2 EE 1715 w 5843 _ MR 424V DRIER ST W 241 01 MET 1244 DRYER 24 OV B FAULT OPS EE FAULT OPS HE FAULT OPS DUAL FIBER OPTIC CONNECTOR DUAL FIBER OPTIC CONNECTOR DUAL FIBER OPTIC CONNECTOR e OPE HE Trop 77 ToP 1 Ei BOTTOM OPS OPS 918 09 Pms connector SUB D 0 PINS CONNECTOR ile EIE b 15841 ES841 mr ES841 C W 2 0 2 LLLA 1 OUTPUT OUTPUT OUTPUT MOTOR 5 MOTOR MOTOR rast 9 9 g 9 g PHASE U u 44 J V 1 vs W 6182 Fay SUPPIY 61 62 Fay supply 230 fe B Z s le D n fl INVERTER INVERTER INVERTER MODULE MODULE MODULE Figure 3
223. arm A060 Fault No Curr trips this means that the current loop is not properly tuned Follow the instructions given in step 6 and decrease the value of lo parameter C021 in the MOTOR CONTROL MENU If the motor is noisy when starting this means that the rotor time constant is not correct Follow the instructions given in step 7 again or manually change the value of the rotor time constant parameter C025 for a smooth motor startup If no failure occurred go to step 11 Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the Motor Measure menu check the speed reference 000 the reference speed processed by the ramps M002 the supply voltage of the control section M030 the DC link voltage M029 the condition of the control terminals M033 Check to see if these readouts match with the measured values 163 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 11 Additional For the optimization of the motor performance manually adjust parameters parameter C021 no load current C024 mutual inductance C025 rotor time alterations constant Consider the following C021 Too high values Lower torque especially at rated speed because most part of the voltage imposed by the drive is used to magnetize the motor instead of generating a proper motor torque C021 Too low values Because of the motor flux we
224. armonic currents approximate VAIUES 1 04 meme 268 Figure 95 OUTPUT iridluctor WNO cere re nme P Re e ee e n e e Pe Cn n OR C D e 269 Figure 99 Mechanical features of a 3 phase 274 Figure 100 Figure 101 Figure 102 Figure 103 Figure 104 Figure 105 Figure 106 Figure 107 Figure 108 Figure 109 Figure 110 Figure 111 Figure 112 Figure 113 Figure 114 Figure 115 Figure 116 Figure 117 Figure 118 Figure 119 Figure 120 Figure 121 Figure 122 Figure 123 Figure 124 Figure 125 Figure 126 Figure 127 Figure 128 Figure 129 Figure 130 Figure 131 Figure 132 Figure 133 Figure 134 Figure 135 Figure 136 Figure 137 Figure 138 Figure 139 Figure 140 Figure 141 Figure 142 Figure 143 Figure 144 12 441 Mechanical features of a DC inductor ssseeeeenee enn 276 Mechanical features of the 3 phase du dt inductors 277 Mechanical features of a 3 phase inductor for Class 2T 4T in IP54 cabinet 281 Mechanical features of a single phase output inductor 282 m 283 Ericoder podra ES896 2 u 284 Position of slot A for the installation of the encoder board sese 286 Encoder board fastened to its slot nennen 286 Positions of DIP switches and their factory setting sse een 287 LINE DRIVER or PUSH PULL encoder with complementary
225. as shown in Figure 165 000701 XMDI6 246 O power supply 24V outputs 24V isolated Figure 165 Connecting the incremental encoder to fast inputs XMDI7 and XMDI8 encoder shall have PUSH PULL outputs its 24V power supply is delivered directly by the isolated supply internal to the inverter terminals 24V 49 and CMD 50 The maximum allowable supply current is 200mA and is protected by a resettable fuse Only encoders described above can be acquired directly by the terminal board of the SINUS PENTA encoder signals shall have a maximum frequency of 155kHz corresponding to 1024 pulse rev at 9000 rpm Input XMDI8 can also acquire a square wave frequency signal ranging from 10kHZ to 100kHz which is converted into an analog value to be used as a reference Frequency values corresponding to the min and mox reference can be set up as parameters Do not exceed the allowable duty cycle ratings for the frequency inputs Signals are sent from a 24V Push pull output with a reference common to terminal CMD 50 as shown in Figure 166 isolated 371 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Figure 166 Signal sent from a 24V Push pull frequency output 372 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 14 7 8 CONNECTION TO ISOLATED DIGITAL OUTPUTS Multifunction outputs XMDO1 8 terminals 51 62 are all provided with q commo
226. association GND control board zero volt Common according to MODBUS IDA association 151 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO The pin lay out of RJ 45 connector is shown in the figure below P000517 0 Figure 64 Pin lay out of serial link 1 connector MODBUS IDA association www modbus org defines the type of wiring for MODBUS communications via serial link RS485 as 2 wire cable The following specifications are recommended Type of cable Shielded cable composed of balanced 01 00 pair common conductor Common Min cross section of AWG24 corresponding 0 25 sq mm For long cable length larger conductors cross sections up to 0 75mm are recommended Max length 500 metres based the max distance between two stations Characteristic impedance Better if exceeding 1000 1200 is typically recommended Standard colours Yellow brown for D1 DO pair grey for Common signal The figure below shows the reference wiring diagram recommended from MODBUS IDA association for the connection of 2 wire devices 01 Bolonced Poir 00 Bolonced Poir DO Balanced Pair DO NON Commor pop H P Er c B B B B C A
227. ataLogger available only when a GSM modem is used Board 0081 TR 3 MAC address L NW 0050C244A03D i Figure 149 ES851 DataLogger Board Each DataLogger is capable of monitoring up to 15 devices through RS485 or RS232 network with Modbus protocol ES851 is the master the connected devices are the slaves remote computer can be connected the plant via RS485 RS232 serial links modem or via Ethernet The RemoteDrive software allows performing any operation both on the plant devices and on ES851 scanning the devices connected to the DataLogger and activating data acquisition except for the devices excluded from logging see the Programming Instructions of ES851 DataLogger for more details The connection modes and specifications are detailed in the following sections 342 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 12 1 IDENTIFICATION DATA Description Number 5851 FULL DATALOGGER 770101820 6 12 2 INSTALLING ES851 BOARD ON THE INVERTER SLOT Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard DANGER Electrical shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damag
228. ated at E 505 ET E 214 227 357 Z 230 os m 250 622 268 0037 S 0040 40 so lt _ 2 s 9 99 1050 0060 54 2 1250 S20 1 339 842 366 TEE 1500 e 13 2150 2300 so mo 359 1008 460 Y OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton NOTE When housing optional features depth increases by 40mm 40 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 3 3 6 IP54 STAND ALONE 1 505 530 55 4T 9 S05 m 1 214 227 a 7 22 223 S12 250 622 268 0036 0040 3 ae ns 40 80 5 gt 40 9 1050 00607 1250 s20 0074 339 842 366 car 0086 1500 0113 2150 o 2300 d ms J 2450 04 OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton NOTE When housing optional features depth increases by 40mm 41 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 3 7 IP54 STAND ALONE MOobDELs 512 532 CLASS 5 6 h Power dissipated at Inom Please contact TECO OPTIONAL FEATURES Front key operated selector switch for LOCAL REMOTE control and EMERGENCY pushbutton NOTE When housing optional features depth increases by 40mm 4
229. ated on the right P000309 B spacers 39 wd 34 is 6789 101112 43 1415161718 1920 212223 2425262728 Figure 142 Position of the slot for 5919 board 3 Fit ES919 board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Enable the communication port with switch SW1 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 334 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 11 5 ES919 BoARD FOR METASYS 2 5919 board for Metasys 2 uses RS485 serial to Communicate with the system the communication protocol Metasys N2 by Johnson Controls http www johnsoncontrols com Metasys is a registered trademark of Johnson Controls Inc Please visit www johnsoncontrols com ES919 board includes the ProtoCessor ASP 485 module Board Enabled Data Reception Data Transmission 001029 Figure 143 5919 Board for Metasys 2 6 11 5 1 CONFIGURATION i Port Inverter Port Protocol MetasysN2 MODBUS RTU Default Baud 9600 8 1 38400 8N2 Default Station ID 11 6 11 5 2 RS485 CONNECTOR The communications port includes a positive pole G a negative pole C and the ground G 335 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 11 5 3 LEDs ON THE ASP485 PROTOCESSOR MODULE BL
230. ating mode The DIP switch located next to the fieldbus connector allows activating the line terminator terminator is activated by pushing the lever downwards as shown below Fieldbus terminator on Termination of Fieldbus line cut out The termination of the fieldbus line should be cut in only with the first and last device of a chain as explained with Figure 127 The figure shows q common configuration where the first device is the Master PLC Bus Bridge or Repeater but this device can be connected also in central position Anyway the rule stating that termination should always be connected fo first or last device is always valid 312 441 SINUS PENTA INSTALLATION INSTRUCTIONS T E CO second inverter last inverter first inverter line termination off line termination on line termination off profibus plug profibus plug profibus plug profibus plug with 1 cable with 2 cables with 2 cables with 1 cable assembled assembled assembled assembled P000312 B Profibus cable Figure 127 Example of a Profibus network the correct setting of the line terminators is highlighted Each device in the network must have its own Profibus address The addresses of the inverters of the Sinus PENTA series are set through the rotary switches installed in the interface board Each rotary switch is provided with a pin that can be turned to position 0 9 using a small screwdriver
231. ation connection with external devices shall be used within the ratings specified Refer to Cross sections of the Power Cables and Sizes of the Protective Devices Do not start or stop the inverter using a contactor installed over the inverter power supply line The inverter power supply must always be protected by fast fuses or by a thermal magnetic circuit breaker Do not apply single phase voltage Always mount antidisturbance filters on the contactor coils and the solenoid valve coils At power on if the inverter commands ENABLE terminal 15 and START terminal 14 are active the motor will immediately start when The main reference is other than zero This may be very dangerous To prevent the motor from accidentally starting see the Programming Manual to set configuration parameters accordingly In that case the motor will start only after opening and closing the command contact on terminal 15 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 1 WIRING DIAGRAM FOR INVERTERS 505 560 BRAKING 2572 UNIT OPTION IB i ZH OUTPUT 1_ FILTER EG T OPTION d O LW GROUND 4 10 aot Ka
232. ations channel opens on the inverter side towards the Master port when o second delay time has elapsed the transmission cycle is complete 5914 board is equipped with two indicator LEDs indicating RS485 communication failures Wiring mismatch if any is also detected 5914 board is provided with transient voltage suppressors TVS for the suppression of surge transients caused by bad weather events affecting RS485 serial communication cable reaching the Master device the external device dialoguing with the inverter via ES914 board ES914 board complies with EN 61000 4 5 Level 4 Criterion B 385 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 001038 SHIELDED CABLE FOR RS485 LINK PE SHIELD Connection Optional inverter side e On master side it makes the signal discharger totally ineffective Figure 172 Basic wiring diagram for ES914 board To inverter Alternative connections 9 OYM Isolated host e g Remote Drive Alternative connections 24 001039 Figure 173 Block diagram with 3 zone insulation 386 441 INSTALLATION INSTRUCTIONS 6 16 1 TECO IDENTIFICATION DATA Description Pari Number 5914 Adaptor for aux power 770101790 supply 6 16 2 WIRING ES914 BoARD SINUS PENTA ES914 board includes three terminal boards and two connectors The signal connections going to the RS485 Mast
233. ax 2 Digital Outputs 5 RELAY conhgurqation M3 P001036 B If ES870 board is fitted into slot ES919 cannot be mounted slot B see ES919 COMMUNICATIONS BOARD SLOT Description Part Number Relay Board 270101840 SINUS PENTA 6 15 2 DANGER CAUTION NOTE gt gt gt INSTALLATION INSTRUCTIONS TECO INSTALLING ES870 BOARD ON THE INVERTER SLOT C Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard Electrical shock hazard do not connect disconnect the signal terminals or the power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the whole inverter covering by loosening the four hexagonal screws located on the top side and bottom side of the inverter to reach the fixing spacers and the signal connector Figure 170 Slot C CAUTION Before removing the inverter cover draw ou
234. ax at least 68A x 1 6 102 According to the table SINUS PENTA 0060 providing Inom 88A and Imax 112A is to be used for this type of application When multiple motors are connected it can happen that the inverter does not detect whether a motor enters a stall condition or exceeds CAUTION power rotings In that case motors con be seriously damaged and fire hazard exists Always provide a failure detection system for each motor independent of the inverter in order to lock all motors when failures occur 169 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 5 1 11 LIGHT APPLICATIONS OVERLOAD UP 120 60 1205 OR UP 144 35 5 1 1 1 TECHNICAL SHEET FOR 2 AND VOLTAGE CLASSES Applicoble Motor Power asus Pet Sinus Penta Model 200 240 380 415Vac 440 460Vac 480 500Vac kw HP SINUS 0005 SINUS 0007 SINUS 0008 SINUS 0009 SINUS 0010 SINUS 0011 SINUS 0013 SINUS 0014 SINUS 0015 SINUS 0016 SINUS 0020 SINUS 0016 SINUS 0017 SINUS 0020 SINUS 0023 SINUS 0025 SINUS 0030 SINUS 0033 SINUS 0034 SINUS 0036 SINUS 0037 S15 SINUS 0040 22 70 SINUS 0049 2 78 80 96 115 SINUS 0060 88 112 134 SINUS 0067 118 142 SINUS 0074 144 173 SINUS 0086 155 186 SINUS 0113 240 SINUS 0129 215 258 SINUS 0150 324 SINUS 0162 continued 170 441 INSTALLATION INSTRU
235. ays use a tester to check the voltage supplied by the board itself The encoder power supply circuit is provided with an electronic current limiter and a resettable fuse Should a short circuit occur in the supply output shut down the inverter and wait a few minutes to give the resettable fuse time to reset NOTE 6 20 4 CONNECTING THE ENCODER CABLE State of the art connections are imperative Use shielded cables and correctly connect cable shielding Connect the external shielding directly to the connector plug ES950 side and to the connector or to a pin if any connected to the encoder frame motor side The connector plug is internally grounded If the cable has multiple shieldings connect the internal shieldings to each other and connect them to the common power supply and signals in ES950 1 or 2 in 15 pin CN7 connector Do not connect the internal and external shieldings to each other either along the cable or to the encoder The recommended connection diagram consists in q multipolar dual shielded cable The inner shield shall be connected to the connector case connected to ES950 board while the outer shield shall be connected to the encoder frame usually in common with the motor frame If the inner shield is not connected to the encoder frame this can be connected to the inner braid The motor must always be earthed as instructed with a dedicated conductor attached directly to the inverter earthing poin
236. bars 47 D and 47 after removing the short circuit A N CAUTION Please contact TECO if DC supply is to be applied to SINUS PENTA S60 91 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 4 6 CONNECTION BARS FOR MODULAR INVERTERS 564 570 S70 Figure 37 Connection bars for 564 570 When a DC reactor is required for SINUS PENTA S65 and 70 this must be specified CAUTION when ordering the equipment CAUTION When a DC reactor is to be installed special purpose bars are required 92 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 7 CONNECTION BARS FOR MODULAR INVERTERS 574 580 5920005 580
237. be parallel connected to the power wires connecting the motor or feeding the inverter This will reduce disturbance between the inverter and the display keypad connection to a minimum 147 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 6 5 USING THE DISPLAY KEYPAD FOR PARAMETER TRANSFER The display keypad can be used for parameter transfer between two inverters Do the following to transfer parameters from an inverter to the display keypad connect the display keypad to inverter 2 download parameters from the display keypad to the inverter Follow the instructions given in section 3 6 4 to fit remove the display keypad from the inverter More details are given in the Sinus Penta s Programming Instructions manual Never connect and disconnect the keypad when the inverter is on CAUTION Temporary overload may lock the inverter due alarm trip Only use wires supplied by TECO for the keypad wiring Wires with a different contactor arrangement will cause irreparable damages to the AN CAUTION inverter and The display keypad A remoting wire with different specifications may cause disturbance and affect communications between the inverter and the display keypad 148 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 7 SERIAL COMMUNICATIONS 3 7 1 GENERAL FEATURES The inverters of the SINUS PENTA series may be connected to peripheral devices through a serial link this enables both reading and writing of all p
238. cations are the following Type of cable Shielded cable composed of a balanced pair named 01 00 common conductor Common Recommended cable Belden 3106 distributed from Cavitec model Maximum length 500 meters based on the max distance measured between two stations Characteristic impedance Greater than 1000 recommended typically 1200 Standard colours Yellow brown for the D1 DO pair grey for the Common signal The typical wiring diagram recommended by the MODBUS IDA Association for the connection of 2 wire devices is shown in Figure 152 Balanced Pair DO Balanced Pair Balanced Pair Common J Common Rpull up Rpull up Rpull dn im Rpull dn T SH ANH AH SLAVE 1 SLAVE 2 SLAVE N MASTER Figure 152 Recommended wiring diagram for the connection of 2 wire MODBUS devices The network composed of the termination resistor and the polarization resistors is incorporated into the inverter and can be activated via DIP switches The figure above shows the termination network for the devices located at both ends of the network where the terminator must be installed For multidrop connections 1 to 128 devices may be connected Make sure that the ID of each
239. celet properly connected to the PE conductor 3 Remove the protective cover of the inverter terminal board by unscrewing the two screws on the front lower part of the cover Slot A where the ES860 board will be installed is now accessible as shown in the figure below FE P000321 B Figure 177 Location of Slot A inside the terminal board covers in Sinus PENTA inverters 4 Insert ES860 board into Slot A Carefully align the contact pins with the two connectors in the slot If the board is properly installed the three fixing holes are aligned with the housing of the relevant fixing spacers screws Check if alignment is correct then fasten the three fixing screws as show in the figure below 395 441 SINUS PENTA T ECO INSTALLATION INSTRUCTIONS FOE _ Loe ee PS Figure 178 Fitting the ES860 board inside the inverter 5 Set the correct encoder power supply and the DIP switch configuration 6 Power the inverter and check if the supply voltage delivered to the encoder is appropriate Set up the parameters relating to Encoder as described in the Programming Instructions manual 7 Remove voltage from the inverter wait until the inverter has come to q complete stop and connect the encoder cable Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for the complete discharge of the internal capa
240. ch n ver nnn Far E RR CC ERR UE 233 Dimensions and fixing points 01440 1 237 External power connections for modular inverters 565 570 provided with braking unit SUNT 238 Figure 85 External power connections for modular inverters 575 580 provided with braking unit BU rte ee eode ben pe e tenda 239 Figure 86 ES841 Unit gate board for the braking unit 241 Figure 87 Connection points ES842 for the braking unit optical fibres sss 242 Figure 88 Internal wiring of inverters 565 570 provided with a braking unit cette 243 11 441 TECO Figure 89 Overall dimensions resistor 56 1009 35 250 Figure 90 Overall dimensions and ratings for braking resistor 7 1300 2 5 0 00 251 Figure 91 Overall dimensions and mechanical features for braking resistors from 1100W to 2200W aa 252 Figure 92 Overall dimensions for braking resistors 4kW 8kW 12 254 Figure 93 Overall dimensions of IP23 resistors seem 256 Figure 94 Position of electrical connections in box resistors 256 Figure 95 Wiring diagram of the keypad remoting kit controlling multiple inverters 263 Figure 96 Wiring diagram for optional NAUCIO S vite emen 266 Figure 97 Amplitude of h
241. citors to avoid electrical shock hazard Do not connect or disconnect signal terminals or power terminals when WARNING _ the inverter is powered to avoid electrical shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross NOTE headed screws Only these screws may be removed when connecting the equipment Removing different screws or bolts will void the product guarantee DANGER gt gt gt 396 441 INSTALLATION INSTRUCTIONS TECO 6 18 2 1 SIN COS ENCODER CONNECTOR SINUS PENTA High density D sub 15 pin female connector three rows The figure shows a front view of the pin layout n 14 13 12 Figure 179 Pin layout the high density connector No Name Description 1 C Negative sine signal absolute position 2 D Negative cosine signal absolute position 3 A Negative sine signal 4 B Negative cosine signal 5 n c C Positive sine signal absolute position D Positive cosine signal absolute position 8 A Positive sine signol 9 B Positive cosine signol 10 inc 11 Aes 12 VE Encoder power output 13 Common for power supply and signals 14 Re Negative zero index signal acquired with zero crossing 15 B Zero index signal acquired with zero crossing Shell PE Connector shield connected to Inverter P
242. cooling systems or to power internal circuits Inverter Terminal Description Ratings 380 500Vac 100mA for 47 Inputs f 3 ph loss invert S64 S74 S84 65 Saux nputs for auxiliary 3 phase power class inverters 67 Taux supply 660 690Vac 0 5A for 6T class inverters 565 564 570 574 575 580 61 62 Inputs for fan power supply 230Vac 2A 84 S90 3 4 10 CROSS SECTIONS OF THE POWER CABLES AND SIZES OF THE PROTECTIVE DEVICES The minimum requirements of the inverter cables and the protective devices needed to protect the system against short circuits are given in the tables below It is however recommended that the applicable regulations in force be observed also check if voltage drops occur for cable links longer than 100m For the largest inverter sizes special links with multiple conductors are provided for each phase For example 2x150 in the column relating to the cable cross section means that two 150mm parallel conductors are required for each phase Multiple conductors shall have the same length and must run parallel to each others thus ensuring even current delivery at any frequency value Paths having the same length but a different shape deliver uneven current at high frequency Also do not exceed the tightening torque for the terminals to the bar connections For connections to bars the tightening torque relates to the bolt tightening the cable lug to the copper bar The cross section v
243. cted to eight braking resistors parallel connection of four series of two resistors 246 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 4 6 BRAKING RESISTORS FOR BU1440 5T 6T wire cross sections given in the table relate to one wire per NOTE braking resistor Based on the functioning cycle the surface of the braking resistor DANGER may reach 200 The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking CAUTION duty cycle use proper air cooling system Do not install braking resistors near heat sensitive equipment or objects gt gt gt amp Do not connect to the inverter any braking resistor with an Ohm CAUTION value lower than the value given in the tables 6 4 6 1 APPLICATIONS WITH DUTY CYCLE 10 CLASS 5T Braking Resistor Braking Unit Resistors to be used Wire Cross Type of section i 2 Qt Recommended Power Degree of Connection i Value Q kW Protection 2 2 2 sumi asss 1 1 1 1 1 2 16 O 29g 2 24 21 48 123 18 o P23 24 48 P23 18 IP23 l 44 IP23 18 44 IP23 24 248 123 i i i i i i i 2 1 6 8 2 4 4 1 8 4 1 8 1 6 1 8 2 4 247 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 4 6 2 APPLICATIONS wITH DUTY CYCLE 20 CLASS 5T B
244. ctly to the inverter terminals or copper bars for sizes greater than 32 of the DC output while the braking resistor must be connected to the inverter on one side and to the braking unit on the other side The wiring diagram is shown in the figure below BU200 the inverter external alarm to the inverter external alarm INVERTER NOTE CAUTION 212 441 Figure 72 Connecting one BU200 to the inverter The braking resistor must be connected between terminal of BU200 and terminal of the inverter In that way no sudden variation in braking current occurs in the supply line between the inverter and BU200 order to minimize electromagnetic radiated emissions when BU200 is operating the loop obtained from the wiring connecting terminal of the inverter the braking resistor terminals B and of BU200 and terminal of the inverter should be as short as possible We recommend installing a 50A fuse with DC voltage of at least 700 Vdc type URDC SIBA series NH1 fuse provided with a safety contact Link the safety contact of the fuse being used with the external alarm of BU200 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 4 6 MASTER SLAVE CONNECTION The Master Slave connection must be used when multiple braking units are connected to the same inverter An additional connection must be done between the Master output signal ter
245. d bottom IGBT control signals 83 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO INTERNAL CONNECTIONS FOR S 4 WIRE CONNECTIONS Signal Type of Cable Component Board Connecto Compone Board Connect Connection Marking r nt or control signals for 9 pole shielded C U control unit ES842 CN14 phase U ES841 CN6 phase U cable control signals for 9 pole shielded control unit ES842 CN11 phose V ES841 CN phose V coble control signals for 9 pole shielded cw control unit ES842 CN8 phase W ES841 CN phose W coble inverter arm auxiliary 24V control unit unipolar cable with auxiliary power MR1 1 control ES842 MRI 1 power supply Imm power supply supply unit 24V CU unit unit inverter arm auxiliary OV control unit unipolar cable with auxiliary power MR1 2 control ES842 MR1 2 power supply 1mm2 power supply supply unit unit unit ee unipolar cable 1 U 24VD power _ Y P MR2 1 p Es841 MR1 1 Imm power supply supply supply unit unit 24V CU inverter arm auxilia bees iver Dogra unipolar cable with auxiliar 2 hase U 0VD power PO CODES Y P MR2 1 P 5841 MR1 2 su Imm 5 power supply supply unit unit ES841 driver board inal b Base T base 24VDpower p Es841 MR1 3 P ES841 1 1 Supply ES841 driver board
246. d in the table below PIN FUNCTION 1 3 IX RX A Differential input output A bidirectional according to standard RS485 Positive polarity with respect to pins 2 4 for one MARK 2 4 B Differential input output B bidirectional according to standard RS485 Negative polarity with respect to pins 1 3 for one MARK GND control board zero volt 8 Not connected 5 VTEST Test supply input do not connect 7 9 5 V max 100 mA power supply metal frame of the connector is connected to the inverter grounding Connect the braiding of twisted pair data cable to the metal frame of the female connector to be connected to the inverter Connector RJ 45 must be connected to the keypad This connector has the following connections PIN FUNCTION 4 TX RX A Differential input output A bidirectional according to standard RS485 Positive polarity with respect to pin 6 for one MARK 6 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity with respect to pin 4 for one MARK 1 2 3 GND keypad zero volt 5 7 8 5V max 100 mA power supply 263 44 1 SINUS PENTA INSTALLATION INSTRUCTIONS TECO The figure below shows the wiring diagram
247. de down Do not mount any heat sensitive components top of the inverter to CAUnON prevent them from damaging due to hot exhaust air The inverter rear panel may reach high temperatures make sure that the inverter bearing surface is heat sensitive gt gt gt 3 3 1 ENVIRONMENTAL REQUIREMENTS FOR THE EQUIPMENT INSTALLATION STORAGE AND TRANSPORT Any electronic board installed in the inverters manufactured by TECO is tropicalised This enhances electrical insulation between the tracks having different voltage ratings and ensures longer life of the components It is however recommended that the requirements below be met 10 to 40 C with no derating from 40 C to 50 C with no derating or with 2 derating of the rated current for every degree beyond 40 based on The inverter model and the application category see OPERATING TEMPERATURES BASED ON APPLICATION 25 C 70 C Maximum surrounding temperature Ambient temperatures for storage and transport Pollution degree 2 or better Do not install in direct sunlight and in places exposed to Installation environment conductive dust corrosive gases vibrations water sprinkling or dripping except for IP54 models do not install in salty environments Max altitude for installation 2000 m 5 1 For installation Altitude above 2000 m and up to 4000 m please contact TECO Above 1000 m derate the rated current by 196 every 100 m il
248. dress that has been set up CAUTION If different parameter values are set communication errors between the inverter and the keypad may occur 264 441 ATION INSTRUCTIONS SINUS PENTA INSTALL T E C 265 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 5 2 5 CONNECTION Remove voltage from the inverter s Then proceed os follows Disconnect the keypad installed on the inverter if any Please refer to the Installation Manual of the inverter being used Connect the cable to the interface converter and the keypad Connect connector DB9 to the inverter or to network RS485 The inverter side with telephone connector RJ45 must be already connected to the keypad Check that communication is correct Turn on one of the inverters connected to the network The keypad shows POWER ON To scan the inverters connected to the network set the device address on the keypad to O The list of the connected devices appears on The display keypad Select the device to be used to start communicating with the keypad using all functionalities offered by the connected device Please refer to the Users Manual of the device being used for the operation of the keypad connected to the device Segregate the keypad power supply using the power supply unit Connect the power supply unit supply output to the proper plug and set the toggle to ON 266 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 6 INDUCTORS 6 6 1 INPUT INDUCTORS We sugges
249. dsu At x 3 5 1426 m3 h 28 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO The resulting value for air delivery is to be divided by or multiple fans or exhausting tower fans 29 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 3 SIZE WEIGHT AND DISSIPATED POWER 3 3 3 1 IP20 AND IP00 STAND ALONE MOobDELs 505 560 CLASS 2T Power SINUS PENTA Weight dissipated MODEL at Inom mm mm mm kg W 0007 7 0008 7 0013 170 340 175 006 00200 0023 0033 215 401 225 0037 0040 22 5 820 TOT 225 466 331 75 0060 33 2 950 0067 m 332 33 2 1250 0074 36 1350 0086 36 1500 2 51 2700 0180 117 2550 0202 117 3200 0217 cd eoa 0260 121 3950 0313 141 4400 578 882 409 610 0113 5 2150 0129 51 2300 o 42 55 0162 0180 82 0367 141 4900 141 6300 0457 890 1310 260 7400 2 260 8400 e NOTE Degree of protection IP20 up to Size S30 IPOO for greater Sizes gt 30 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 3 3 2 IP20 AND IP00 STAND ALONE 1 505 560 CLASS 4T Power SINUS PENTA Weight Dissipated men en P000042 B NOTE Degree of protection 20 up to Size
250. e the value obtained for the rotor time constant is automatically saved in parameter C025 If the motor cannot run in no load conditions use a first attempt value for lo that is automatically computed by the drive as described in step 5 Now that all the parameters have been set for the FOC motor control algorithm activate the ENABLE input terminal 15 and the START input terminal 14 and send q speed reference the RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction If not set parameter C014 Phase Rotation to 1 Yes or open the ENABLE and START inputs remove voltage from the drive and after waiting at least 20 minutes swap two of the motor phases If overshoot occurs when the speed setpoint is attained or if q system instability is detected uneven motor operation adjust the parameters relating to the speed loop SPEED LOOP AND CURRENT BALANCING MENU Set the two parameters relating to integral time P125 P126 as Disabled and set low values for the parameters relating to proportional gain P128 P129 Set equal values for P128 and P129 and increase them until overshoot takes place when the setpoint is attained Decrease P128 and P129 by approx 3096 then decrease the high values set for integral time in P125 and P126 keep both values equal until an acceptable setpoint response is obtained Check to see if the motor runs smoothly at constant speed If al
251. e 145 Figure 146 Figure 147 Figure 148 Figure 149 Figure 150 Figure 151 Figure 152 Figure 153 Figure 154 Figure 155 Figure 15 Figure 157 Figure 158 Figure 159 Figure 1 0 Figure 161 Figure 162 Figure 163 Figure 164 Figure 1 5 Figure 1 Figure 1 7 Figure 1 8 Figure 169 Figure 170 Figure 171 Figure 172 Figure 173 Figure 174 Figure 175 Figure 176 Figure 177 Figure 178 Figure 179 Figure 180 Figure 181 Figure 182 Figure 183 Figure 184 Figure 185 Figure 186 Figure 187 Figure 188 Figure 189 Figure 190 Figure 191 Figure 192 Figure 193 Figure 194 Figure 195 Figure 196 Figure 197 Figure 198 Figure 199 Figure 200 Figure 201 BAC MOT LEDS TULIT 337 BACnet 338 5919 5485 1 tnt et ete re taht 339 BACnet MSTP Configuration nee 340 E5851 dec nnnc on n en 341 Position of the slot for the installation of ES851 DataLogger 342 5851 DataLogger fitted into slot B 343 Recommended wiring diagram for the connection of 2 wire MODBUS devices 346 Cable of Cat 5 for Ethernet and standard colour arrangement in the connector 352 Location of the Ethernet s i tee nd re eene re nad i e UR n o de b RR RC 355 Wiring of THE Ethernet Cable in ee et ee ce
252. e 15P0102B1 SINUS PENTA MULTIFUNCTION AC DRIVE USER MANUAL Installation Instructions Issued on 29 03 2012 R 06 English e This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous irrational uses TECO is responsible for the device in its original setting e Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of TECO assumes no responsibility for the consequences resulting by the use of non original spare parts TECO reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual e The information contained herein is the property of TECO and cannot be reproduced TECO enforces its rights on the drawings and catalogues according to the law TECO TECO Electric amp Machinery Co Ltd No 3 1 Yuan Cyu St Nan Kang Taipei 11503 Taiwan Tel 886 2 6615 9111 Fax 886 2 6615 1033 www teco com tw sa TECO REVISION INDEX The fol
253. e a tester to check voltage delivered from ES836 board before wiring Do not use the encoder supply output to power other devices Failure to do so would increase the hazard of control interference and short circuits with possible uncontrolled motor operation due to the lack of feedback The encoder supply output is isolated from the common terminal of the analog signals incoming to the terminals of the control board CMA Do not link the two commen terminals together 6 7 9 ENCODER WIRING AND CONFIGURATION The figures below show how to connect and configure the DIP switches for the most popular encoder types CAUTION 290 441 wrong encoder board connection may damage both the encoder and the board In all the figures below DIP switches SW 1 4 SW2 3 SW2 6 are set to ON i e 77 kHz band limit is on If a connected encoder requires q higher output frequency set DIP switches to OFF The max length of the encoder wire depends on the encoder outputs not on the encoder board 5836 Please refer to the encoder ratings DIP switch SW1 1 is not shown in the figures below because its setting depends on the supply voltage required by the encoder Refer to the DIP switch setting table to set SW1 1 Zero notch connection is optional and is required only for particular software applications However for those applications that do not require any zero notch its connecti
254. e common signal OVE The following specifications are recommended for the shielded cable Type of cable Shielded cable composed of a balanced pair named 01 00 common conductor Common Recommended cable Belden 3106 distributed from Cavitec model Min cross section of the AWG24 corresponding to 0 25 sq mm For long cable length larger conductors cross sections up to 0 75mm are recommended cable length 500 metres based on the max distance between two stations Characteristic impedance Better if exceeding 1000 1200 is typically recommended Standard colours Yellow brown for D1 DO pair grey for Common signal 388 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Power Supply LEDs ES914 board is equipped with three indicator LEDs for indicating the status of the power supply voltage LED Colour Function L1 Green Presence of power supply voltage 5 in inverter side 95485 circuits L2 Green Presence of inverter power supply voltage 9V L3 Green Presence of power supply voltage SV in Master side RS485 circuits RS485 FAULT Signals 5914 board is equipped with two LEDs indicating the fault status for the RS485 signals both on the inverter side and to the Master side The FAULT indication is valid only when the line is properly terminated i e DIP switches SW1 SW2 are ON LED Colour Function L5 Red Inverter side RS485 si
255. e inverter firmware whereas the encoder acquired via option board is indicated as ENCODER B by the inverter firmware Therefore two encoders may be connected to the same inverter See Sinus Penta s Programming Instructions manual Input MDI8 FINB allows acquiring a square wave frequency signal from 1OkHz up to 100kHz Then the frequency signal will be converted into an analog value to be used as a frequency reference Frequency values corresponding to the minimum reference and the maximum reference may be set as operating parameters Signals must be sent from a Push pull 24V output with common reference to terminal CMD 22 see figure below 126 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO MDI6 FINA 200mA 24V P000282 B isolated Figure 49 Signal sent from a push pull 24V output 3 5 3 5 TECHNICAL SHEET FOR DIGITAL INPUTS Specification Min Type Max Unit of m MDI input voltage related to CMD 30 30 V Voltage for logic level 1 between MDI and CMD 15 24 30 V Voltage for logic level 0 between MDI and CMD 30 0 5 V Current absorbed by MDI at logic level 1 5 9 12 mA Input frequency for fast inputs MDI8 155 kHz Duty cycle allowed for frequency input 30 50 70 Min time period at high level for fast inputs MDI8 4 5 us Voltage of isolation test between CMD 22 with respect to 1 9 500Vac 50Hz Imin Avoid exceeding mi
256. e manufacturer has no responsibility for possible damages occurred while shipping or unpacking the equipment The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings The manufacturer is not responsible for consequential and accidental damages The braking unit is covered by a two year guarantee starting from the date of delivery 6 3 1 1 NAMEPLATE FOR BU600 220063020 N input DC400 1200V output average 300 600 5T 500 600 Vac 1 6 ohm 6T 600 690 Vac 1 8 ohm Size sqmm SEE USER MANUAL FOR USE AND INSTALLATION SEE USER MANUAL ESOS 90 E195081 LISTED IN ITALY P000983 0 Figure 74 for BU600 1 Model 0600 Braking module 2 Supply ratings DC supply voltage deriving directly from the inverter terminals 400 to 1200 for BU600 5 6 3 Output current 300A average continuous average current in output cables 600A max max current in output cables may be held for a timer longer than the time given in column Max Duration of Continuous Operation in the resistors tables above 4 Min load Minimum value of the resistor to be connected t
257. e maximum differential input or common mode voltages will CAUTION api result in irreparable damage to the apparatus 428 441 ATION INSTRUCTIONS SINUS PENTA INSTALL T E C 429 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 7 NORMATIVE REFERENCES The inverters of the SINUS PENTA line comply with the following e Electromagnetic Compatibility Directive 2004 108 CE e Low Voltage Directive 2006 95 CE 7 1 Electromagnetic Compatibility Directive In most systems the processing control also requires additional devices such as computers captors and so on that are usually installed one next to the other thus causing disturbance Low frequency harmonics High frequency electromagnetic interference EMI High frequency interference High frequency interference is disturbance or radiated interference with gt 9kHz frequency Critical values range from 150kHz to 1000 2 Interference is often caused by commutations to be found in any device i e switching power supply units and drive output modules High frequency disturbance may interfere with the correct operation of the other devices High frequency noise produced by a device may cause malfunctions in measurement systems and communication systems so that radio receivers only receive electrical noise This may cause unexpected faults Immunity and emissions may be concerned EN 61800 3 ed 2 EN 61800 3 defines the immunity levels and the emission levels required for
258. e starting from the date of delivery 6 4 1 1 NAMEPLATE FOR BU1440 DC200 800V output average 800A max 1600A 2T 200 240Vac 0 24 ohm 4T 380 480Vac 0 48 ohm input Wire size sqmm see user manual FOR USE AND INSTALLATION SEE USER MANUAL Pa IN ITALY Figure 82 for BU1440 1 Model BU1440 Broking module 2 Supply ratings DC supply voltage deriving directly from the inverter terminals 200 to 800 Vdc for BU1440 4T 600 1200 for BU1440 5 6 3 Output current 800A average continuous average current in output cables 1600A max max current in output cables may be held for a timer longer than the time given in column Max Duration of Continuous Operation in the resistors tables above 234 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 4 Min loqd Minimum value of the resistor to be connected to the output terminals see application tables below 235 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 4 2 OPERATION Each size of the braking unit can be used with a braking resistor avoiding exceeding the max instant current stated in its soecifications The braking unit is controlled directly by the control unit Braking units cannot parallel connected when applied to modular inverters 6 4 3 RATINGS Dissipated power Max braking braking at average braking Inverter supply voltage resistor
259. e terminals 3 81mm pitch suitable for 0 08 1 5mm AWG 28 16 cables Terminal N Name Description 10 RS485 Ai RS485 A signal Inverter 11 25485 Bi 85485 B signal Inverter 12 OVM Common for connections to the inverter 13 9VM Inverter power supply output e CN2 connector RS485 connection to the inverter female DB9 connector Ai Bi Recommended connection to the inverter It is recommended that a shielded cable with DB9 connectors be used Connect both ends of the cable shield so that it is the same PE voltage as the inverter The shielded cable shall have at least one twisted pair for signals 25485 A and B Two additional conductors and one additional twisted pair for the conductors of the inverter auxiliary power supply 9VM and OVM are also required Make sure that the cable length and cross section are adequate thus avoiding excessive voltage drop For cable length up to 5m the recommended minimum cross section is 0 2mm AWG24 for the signal conductors and the power supply conductors Recommended connection to the Master It is recommended that a shielded cable with at least one twisted pair be used The cable shield shall be connected to the SHIELD terminal of the connector The connection of the cable shield allows full exploitation of the suppressors located on the Master conductors The shielded cable shall have at least one twisted pair for signals RS485 A and B and shall propagate th
260. ected to the remaining B Bus bar 30 See Resistors Table terminal of the braking resistor _ Bus bar 30 240 To be connected to terminal 49 of 5O0kcmils the inverter 1910008 Figure 79 Power terminals 223 441 SINUS PENTA Signal connections TECO Terminals 1 Connect to the inverter using the cable supplied INSTALLATION INSTRUCTIONS Cable Cross section Fitting Tightening N Name Description I O Features NOTES the Terminal Torque mm Nm AWG kcmils to be connected to Braking module 0 24V active at terminal 1 in the brake 0 25 1 5mm BRAKE signal command 24V terminals of the inverter AWG 24 16 peres using the cable supplied to be connected to terminal 2 in the brake 0 25 1 5mme 2 d 2 terminals of the inverter AWG 24 16 022025 using the cable supplied 3 BRERR Not available to be connected to 4 BU Braking module terminal 4 in the brake 0 25 1 5 0 22 0 25 fitted terminals of the inverter AWG 24 16 fitted 4 using the cable supplied 5 SLAVE Not available to be connected to terminal in the brake 0 25 1 5mme oy Stouna d terminals of the inverter AWG 24 16 022025 using the cable supplied z Not available Terminols 2 Cable Cross section Fitting Tightening N Name Description I O Features NOTES the Terminal Torque mm2 Nm AWG kcmils
261. ed All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross NOTE head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the cover allowing gaining access to the inverter control terminals The fixing spacers and the signal connector are located on the right P000309 B Fixing spacers yu er Nass o Figure 150 Position of the slot for the installation of 5851 DataLogger board 343 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 Ht ES851 board and make sure that all contacts enter the relevant housing in the signal connector Fasten the board to the fixing spacers using the screws supplied Figure 151 ES851 DataLogger fitted into slot B 4 Connect the communications cables to the relevant ports based on the type of communications to be established Set DIP switches accordingly see sections below 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 844 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 12 3 Take safety measure required before touching the connectors and Remove voltage from the inverter b
262. ed In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again Open the ENABLE command and set 1073 1 Motor Tune and 1074 1 FOC Auto no rot Use the ESC key to accept changes Close the ENABLE command and wait until autotune is complete warning W32 Open Enable is displayed The drive has computed and saved the values for P155 and P156 If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was completed or that the autotune algorithm failed In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again NOTE if the ENABLE command was not opened before autotune was over decrease by 5 the no load current value set in C021 and perform the autotune procedure again INSTALLATION INSTRUCTIONS SINUS PENTA TECO 7 Tuning the rotor time constant 8 Startup 9 Speed regulator adjustment 10 failures Possible The rotor time constant C025 is estimated with a special autotune procedure allowing the motor to run even in no load conditions Open the ENABLE command and set 1073 1 Motor Tune and 1074 2 FOC Auto rot Use the ESC key to accept changes Close the ENABLE command and wait until autotune is over warning W32 Open Enable is displayed When autotune is complet
263. ee to 202 6 2 1 Delivery Check cen red a Ee E qaq 202 6 2 1 1 Nameplate for BU200 203 6 2 2 1 5 uta Cen 204 02 21 COMIGUATONJUMPESIS 0 204 6 2 2 2 P aq 205 6 2 2 3 Indicator EEDS ise kia ka 206 6 2 3 DU 206 6 2 4 Installing The Braking ram m e ae Cm e D e be 207 6 2 41 Environmental Requirements for the Braking Unit Installation Storage and Transport 207 6 2 4 2 Cooling System and Dissipated 1 2 0 207 GLAS u Gn hone 208 6 2 4 4 Lay Out of Power Terminals and Signal Terminals sse 209 6 2 4 5 aea E 211 TECO 6 2 4 6 Master Slave Connection 212 6 2 5 Braking Resistors for BU2OO eem mmm 213 6 2 5 1 Applications with DUTY CYCLE 10 Class 2T emen 213 6 2 5 2 Applications with DUTY CYCLE 20 Class 2T emen 214 6 2 5 8 Applications with DUTY CYCLE 50 Class 2T eee 214 6 2 6 Braking Resistors for BU2OO mmm mmm 215 6 2 6 1 Applications with DUTY CYCLE 10 Class AT oie cient emen 215 6 2 6 2 Applications with DUTY CYCLE 20 Class AT occ emen 216
264. efore wiring ES851 DataLogger board AN CAUTION handling the DataLogger board ES851 is provided with the following serial communications ports Modem PC connection ES851 CN3 DB9 Male Slave supervisor COM RS485 connection 5851 11 DB9 Male Master Supervisor connection COM2 RS485 ES851 CN8 DB9 Female Ethernet f ES851 CN2 RJ45 connection CNB RS232 connection replaces CN11 95485 connection NOTE Factory setting is CN3 RS232 The Master or Slave operating mode of the COM ports can be changed NOTE by setting some configuration parameters of ES851 board accordingly see the Programming Instructions manual of ES851 DataLogger for further details The preset configurations are given in the table above A modem connection can replace the Ethernet connection 5851 NOTE DataLogger board does NOT support both the modem connection and the Ethernet connection gt gt 345 44 1 SINUS PENTA 6 12 3 1 TECO WIRING RS232 SERIAL LINKS RS232 serial link is factory set for COM port RS232 links are needed for some Communication options required by ES851 DataLogger Direct connection to a computer with a null modem cable MODBUS RTU protocol in slave mode Connection via analog digital modem to a remote computer For null modem connections the DB9 connector is connected to the computer through a null modem RS232 cable cross over cable
265. egory C2 B suppression of the emissions for power drive systems installed in the FIRST ENVIRONMENT Category Cl Additional external RFI filters may be installed to bring emissions of devices of level I or A1 to level Immunity levels Electromagnetic disturbance is caused by harmonics semiconductor commutations voltage variation fluctuation dissymmetry mains failures and frequency variations electrical equipment must be immune from electromagnetic disturbance The following tests are required by EN 61800 3 Ed 2 Immunity EN 61000 4 2 IEC 1000 4 2 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 2 Electrostatic Discharge Immunity Test Basic EMC Publication 61000 4 3 IEC 1000 4 3 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 3 Radiated Radio frequency Electromagnetic Field Immunity Test EN 61800 3 EN 61000 4 4 IEC 1000 4 4 Electromagnetic Compatibility EMC Part 4 Testing Ed 2 and Measurement Techniques Section 4 Electrical Fast Transient Burst Immunity Test Basic EMC Publication EN 61000 4 5 IEC 1000 4 5 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 5 Surge Immunity Test 61000 4 6 IEC 1000 4 6 Electromagnetic Compatibility EMC Part 4 Testing and Measurement Techniques Section 6 Immunity from Radiofrequency Fields Induced Disturbance TECO certifies a
266. el including four M4 holes for the inverter mounting and two slots 232 x 81 mm both for the air cooling of the power section 54 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Figure 10 Piercing template for through panel assembly for SINUS PENTA 514 55 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 5 4 SINUS PENTA S15 S20 S30 additional mechanical component is required for the through panel assembly of these three SINUS PENTA sizes The piercing template shown in the figure below is to be made on the mounting panel Measures are shown in the table The figure below also shows the side view of the through panel assembly of the equipment The air flows and the front and rear projections are highlighted as well see measures in the table My C COT Ps E E N A SS x a A x Tux Figure 11 Through panel assembly and piercing template for SINUS PENTA 515 S20 and 30 Slot size for Thread and Inverter size Brent through panel Templates for fastenin
267. emorn icti eoe kn e kr n e n dan d n nc n dan 301 6 9 2 Environmental 1 301 6 9 3 Electrical Features irem eee teen e ien de ren n en n e e e Eo 302 6 9 4 Installing ES822 Board on the Inverter Slot B sss 303 6 9 5 setting E5922 BOO enne eri a tad e pci ERR E RR RUD 304 6 9 5 1 Jumper for RS232 RS485 Selection seem 304 TECO 6 9 5 2 DIP switch for R5485 Terminator 305 6 10 OPTION BOARDS FOR FIELDBUS SLOT B l ener nn 306 6 10 1 DONO acere reete n re re e iw 307 6 10 2 Installing the FieldBus board on the Inverter Slot B 307 6 10 3 Fieldbus PROFIBUS DP 3 eene enne eene nnn 310 6 10 3 1 Fieldbus e ne en re e n a c ots 311 6 10 3 2 Configuration of the Profibus DP Communications 311 6 10 3 3 Connection to the FIieldDUS L ener er n ec 313 6 10 4 PROFIdrive Fieldbus 314 6 10 5 DeviceNet Fieldbus siari tinain 3l4 6 10 5 1 DeviceNet Fieldbus Terminals seem 315 6 10 5 2 Board toe nde metere e Y ore e tt is E ta 315 6 10 5 3 Connection Tto 316 6 10 6 Fieladbus BOI nemen nennen nennen rer 318
268. emove voltage from the Penta drive before wiring 5851 DataLogger AN CAUTION board Take any safety measure required before touching the connectors and handling the DataLogger board x cma 7 8 9 101112 i 39 40 414243 44 pix Z Z ae Es 000690 Figure 154 Locqtion of the Ethernet Remove the cover and access to the control board of the Sinus Penta Insert the male connector to the female RJ45 connector located on ES851 Press until the tab snaps Figure 155 Wiring of the Ethernet cable 356 441 INSTALLATION INSTRUCTIONS 6 13 TECO ES851 RTC REAL TIME CLOCK SLOT B SINUS PENTA The Real Time Clock 5851 RTC option board is provided with q clock indicating date and time that is functioning even when the inverter is not powered The inverter firmware may use date and time info to manage different timed events Figure 156 Real Time Clock ES851 RTC Board 1 DIP switch SW1 2 DIP switch SW4 A The same software functionality performed by the Real Time Clock 5851 NOTE is performed by the DataLogger ES851 as well 6 13 1 IDENTIFICATION DATA Description Part Number ES851 770101825 357 441 7620005 SINUS PENTA 6 13 2 DANGER CAUTION NOTE gt gt gt T E INSTALLATION INSTRUCTIONS INSTALLING ES851 RTC BOARD ON THE INVERTER SLOT B Before gaining access to the components inside the inverter
269. er and to the inverter are available both on the screwable terminals and to DB9 connectors This allows maximum wiring flexibility The SHIELD and PE conductors are located on the power supply input terminals The PE conductor is to be connected to the safety conductor of the cabinet where the equipment is installed The SHIELD connector is the shield of the communication cable reaching the RS485 Master You can then decide whether and where to connect the cable shield The specifications of the terminals and the connectors are given below e MI Terminals power supply of ES914 board separable terminals 3 81mm pitch suitable for 0 08 1 5mm AWG 28 16 cables Terminal N Name Description 1 24VS 5914 Power supply input 2 OVS ES914 Power supply common 3 SHD Shield of RS485 wire for external connections 4 PE Protective Earth e M2 Terminals RS485 connection to the Master separable terminals 3 81mm pitch suitable for 0 08 1 5mm AWG 28 16 cables Terminal N Name Description 5 RS485 Am RS485 signal A Master RS485 Bm RS485 signol B Moster 7 OVE Common for connections to the Master 8 SHD Shield of RS485 wire 9 PE Protective Earth e Connector RS485 connection to the Master male DB9 connector Am Bm SHIELD OVE 387 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO e Terminals 65485 connection to the inverter separabl
270. er board fault W signal from control unit to bus voltage reading board assembled on inverter arm U VB signal from control unit to bus voltage reading board assembled on inverter arm U sense U signal from control unit to bus voltage reading board assembled on inverter arm V sense V signal from control unit to bus voltage reading board assembled on inverter arm W sense W signal optical fibre connections Imm standard double plastic material typical damping 0 22dB m with connectors type Agilent HFBR 4516 HFBR 4516 Duplex Latching DUPLEX CRIMP Fa RING HFBR 4526 P000049 B Figure 25 Double optical fibre connector Connections required from control unit to arm U driver board IGBT top and bottom control signals from control unit to arm V driver board IGBT top and bottom control signals from control unit to arm W driver board IGBT top and bottom control signals 74 441 INSTALLATION INSTRUCTIONS T E C SINUS INTERNAL CONNECTIONS 565 570 WIRE CONNECTIONS Signal Type of connection bino Component Board Connector Component Board ner marking r 9 pole shielded coble C PS1 confrol unit ES842 CN4 supply 1 ES840 CN8 control signals bore shielded cable C PS2 control unit ES842 CN3 supply 2 ES840 CN8 supply 2
271. er powered directly from a DC power supply source with a braking unit Models where no parallel connected inverter modules are installed S64 Power Power Dissipated Modules Dimensions Weight Dissipated with 50 2 atinom Braking 9 lt 5 Duly Cycle 5 158 55 3 368 22 8 age 3 85 559 53 235 58 PS 2 2 5 89 oo 23722 55 25 52 55 5 S gt gt o 555 gt 0 50 gt 9 29 5 pia 9 gt 8203 ES gt 9 2 gt 2 02 225 amp WxHxD WxHxD kg kg kg kg kW kW kW 0598 4 1 211 2 5 0 8 8 3 0748 4 1 211 2 75 0 9 9 15 0831 4 1 211 3 3 1 0 10 9 0457 51 01 1 2 1 230 1400 980x1400 2 4 0 9 8 1 S640524 5 6 i 21 480 x560 118 TO T10 10 88 0598 SI 6T 1 211 2 95 1 2 10 05 0748 51 01 1 211 3 25 1 3 11 05 0831 51 1 1 211 3 9 1 5 13 2 When housing the control unit or the auxiliary power supply unit the module depth is 560 mm One inverter module must be provided with an integrated auxiliary power supply unit Models including parallel connected inverter modules 574 and 584 Power Power Dissipated Modules Dimensions Weight Dissipated with 50 at inom Braking Duty C
272. ermediate positions shall be disabled DIP switch SW3 selector switches 1 and 2 in position OFF Communication does not take place or is adversely affected if multidrop terminators are not properly set especially in case of a high baud rate If more than two terminators are fitted some drivers can enter the protection mode due to thermal overload thus stopping dialoguing with some of the connected devices The line terminator serial link 1 which is available on the keypad connector is always ON and cannot be disabled This avoids any multidrop connection of multiple inverters A multidrop network can be used for point to point communications with the master computer or for the first last CAUTION ae inverter in q multidrop chain If q multidrop network is connected to serial link 1 port communications will not take the network connected devices will be damaged by the large resistive load of the parallel connected terminator resistors 153 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 7 4 How TO USE ISOLATED SERIAL BOARD ES822 OPTIONAL ES822 option board allows the connection to a serial link RS485 RS232 ES822 board to be installed inside the inverter allows the inverter to be connected both to a computer through RS232 with no need to use additional devices and to serial link RS485 Board ES822 also provides galvanic isolation between the serial link and the
273. ers and trimmer for power supply configuration Different configurations are available as per line driver encoders TX RX Jumper J4 off Output line driver encoders supplied from 5V external source pin 5 in M1 5V_EXT at 5V and pin 7 in M1 OV EXT at OV see Figure 189 409 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Input line driver encoders supplied from 5V external source pin 6 in M1 5VM_INT at 5V and pin 8 OVM INT at OV If the same external source is be used also for the line driver encoders in RX mode create a jumper between pins 5 and 6 in M1 and a jumper between pins 7 and 8 Jumper J4 on Output line driver encoders supplied from 5V external source pin 5 in M1 5V_EXT at 5V and pin 7 in M1 OV_EXT at OV If the same external source is to be used also for the line driver encoders in RX mode create a jumper between pins 5 and 6 in and a jumper between pins 7 and 8 Input line driver encoders supplied from isolated 5V supply generated internally to the inverter Supplying the encoder with inadequate voltage may damage the CAUTION component Before connecting the cable and after configuring the ES860 board always use a tester to check the voltage supplied by the board itself The encoder power supply circuit is provided with an electronic current limiter and a resettable fuse Should a short circuit occur in the supply output shut down the inverter and w
274. es Harmonic current carries no active power it is additional current carried by electrical cables Typical effects are conductor overload power factor decrease and measurement systems instability Voltage generated by current flowing in the transformer reactance may also damage other appliances or interfere with mains synchronized switching equipment 267 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Solving the problem Harmonic current amplitude decreases when frequency increases as q result reducing high amplitude components determines the filtering of low frequency components The better way is to increase low frequency impedance by installing an inductor Power drive systems with no mains side inductor generate larger harmonic currents than power drives which do have an inductor The inductor may be installed both on AC side as a 3 phase inductor on the supply line and on DC side as a single phase inductor installed between the rectifier bridge and the capacitor bank inside the inverter Even greater benefits are obtained if an inductor is installed both on AC side and on DC side Unlike DC inductors AC inductors filter high frequency components as well as low frequency components with greater efficiency A DC side inductor can be connected to inverters sizes 515 520 S30 This CAUTION must be specified when ordering the equipment see Power Terminals Modified for a DC Reactor CAUTION DC side inductor can be inst
275. et the drive Close input MDI3 terminal 16 or press the RESET on the display keypad When the IFD control algorithm is used only speed references can be set up INSTALLATION INSTRUCTIONS TECO SINUS PENTA 4 2 VTC Motor Control 1 Wiring 2 Power on 3 Parameter setting 4 Autotune 5 Overload 6 Startup Follow the instructions given in the CAUTION STATEMENTS and INSTALLING THE EQUIPMENT sections Power on the drive and do not close the link to the START input to prevent the motor from running Make sure that the display keypad is on For easier startup of the Sinus Penta you can activate the Start Up Menu The Start Up Menu is a wizard allowing programming the main parameters for the connected motor Set the following from the Start Up menu 1 The actual supply voltage of the Penta in C008 You can select a range for the rated mains voltage or the power supply from DC Bus stabilised from a Regenerative Penta 2 VIC as the control algorithm in 010 3 Motor ratings C015 fmot1 Rated frequency C016 rpmnnom1 Rated RPM C017 Pmot1 Rated power C018 Imot1 Rated current C019 Vmot1 Rated voltage C029 Speedmax1 Max desired speed Open the ENABLE command and access the AUTOTUNE MENU and set 1073 1 Motor Tune and 1074 0 All Ctrl no rotation Use the ESC key to accept changes Close the ENABLE command and wait until tune is complete Warning W32 Open Enable is displayed The dri
276. etween 0 and 1000 ms default value 5 ms End of message timeout configurable between 0 and 10 000 ms default value 0 ms Communications Watch Dog configurable between 0 and 65 000 s default 2 value disabled 1 Ignored when receiving 2 If set up an alarm trips if no legal message is sent within the timeout period NOTE For the parameters relating to the configuration of The serial communications see Sinus Penta s Programming Instructions manual 154 441 INSTALLATION INSTRUCTIONS TECO 3 8 AUXILIARY POWER SUPPLY SINUS PENTA The VTEST auxiliary supply pin is located on the connector of serial port O If 9VDC voltage in respect to GND is delivered to the VTEST input the inverter control board activates as well as the keypad and the option boards if any This mode is very useful when you need to 1 read and write the inverter parameters with no need to apply AC 3 phase supply 2 keep the control board the keypad and the option boards in case of 3 phase supply loss backup functionality When auxiliary supply is applied and no AC 3 phase supply is delivered the alarms relating to the power section are disabled and the motor cannot be started up The auxiliary supply input features are the following Features Min Type Max Unit of m Auxiliary supply voltage 7 5 9 12 VDC Absorbed current 1 1 1 8 Inrush current at power on 3 A The
277. f 130 A corresponding to a maximum braking power of approx 97 5 kW class and to an average power of 60 kW class 47 For applications requiring higher braking power values multiple braking units can be parallel connected in order to obtain a greater braking power based on the number of braking units To ensure that the overall braking power is evenly distributed to all braking units configure one braking unit in MASTER mode and the remaining braking units in SLAVE mode and connect the output signal of the MASTER unit terminal 8 in connector to the forcing input for all SLAVE braking units terminal 4 in connector M1 6 2 2 1 CONFIGURATION JUMPERS Jumpers located on the control board for BU200 are used for the configuration of the braking unit Their positions and functions are as follows Jumper Function J If on it configures the SLAVE operating mode J2 If on it configures the MASTER operating mode NOTE Either one of the two jumpers must always be Avoid enabling both jumpers at a time Jumper Function J3 To be activated for class AT inverters and mains voltage 380 Vac to 480 Vac J4 To be activated for class 2T inverters and mains voltage 200 Vac to 240 Vac 45 be activated for class AT inverters and mains voltage 481 Vac to 500 Vac 46 be activated for special adjustment requirements NOTE One of the four jumpers must always be ON Avoid en
278. f the current flowing in the motor and the cables is reduced A noiseless motor is particularly suitable for residential environments The sinusoidal filter reduces the probability of EMC disturbance When the cables between the inverter and the motor are too long the square wave voltage produced by the inverter is a source of electromagnetic disturbance sinusoidal filter allows controlling transformers Normal transformers be powered directly from the inverter that do not need to be properly dimensioned to withstand the carrier frequency voltage The inverter can be used as a voltage generator at constant voltage and constant frequency 3 L sl gt gt ri amp a Figure 104 Sinusoidal filter For more details you can refer to the User Manual for sinusoidal filters 284 441 Motor P001042 B INSTALLATION INSTRUCTIONS T SINUS 6 7 5836 2 ENCODER BOARD SLOT Board for incremental bidirectional encoder to be used as a speed feedback for inverters of the SINUS series It allows the acquisition of encoders with power supply ranging from 5 to 15VDC adjustable output voltage with complementary outputs line driver push pull TTL outputs It can also be connected to 24DC encoders with both complementary and single ended push p
279. ficient of the gain error and offset 50 ppm C Digitol resolution 12 bit Value of voltage LSB 24 7 uV LSB Permanent overload over inputs with no damage 30 30 V 376 441 INSTALLATION INSTRUCTIONS T E C SINUS Input filter cut off frequency 1 order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms 377 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS Slow Sampling Analog Inputs Configured in PT 100 Temperature Value Measure Mode Min Type Max Unit Type of probe Two wire PT100 Thermistor Measure range 50 260 Polarization current for PT100 0 49 mA Measure temperature coefficient 50 ppm C Digital resolution 11 bit Measure max cumulative error for temperature ranging from 40 to 50 C 0 5 1 5 C Mean value of temperature LSB linearization SW function 0 135 C LSB Permanent overload over inputs with no damage 10 10 V Input filter cut off frequency 1 order low pass filter 13 Hz Sampling time depending on the software being used 10 1000 ms 6 14 9 2 DIGITAL INPUTS value Features of the Digital Inputs Min Type Max Unit Input voltage for XMDIx with respect to CMD 30 30 V Voltage corresponding to logic level 1 between XMDIx CMD 15 24 30 V Voltage corresponding to logic level 0 between XMDIx CMD 30 0
280. free contacts STATUS LOC 0 REM contacts closed selector switch in 230V 24V 2 5A SELECTOR SWITCH position REM contacts open selector switch in position 0 or REM 7 8 voltage free contacts STATUS OF EMERGENCY contacts closed emergency 230V 3A 24V 2 5 A PUSH BUTTON push button not depressed contacts open emergency push button depressed A 392 441 When the key selector switch and the emergency push button are NOTE the auxiliary terminal board installed multifunction digital input MDIA terminal 12 cannot be used The ground of multifunction digital inputs is available also on terminal 2 in INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 17 1 WIRING IP54 INVERTERS WITH OPTIONAL LOC 0 REM KEY SELECTOR SWITCH AND EMERGENCY PUSH BUTTON SUPPLY z FILTER EMC CIRCUIT BREAKER GROUND EMC OUTPUT FILTER OPTION GROUND 4 _ REFERENCE 3 RENTIAL INPUT 1 IFFERENTIAL LOG INPUT 2 MDIB FINB CMD 22 DIGITAL INPUTS 24 125 3t GROUND V 200mA ISOLATED POWER SUPPLY INVERTER PUSH PULL DIGITAL OU
281. g depending on IP ratings do not install in salty environments Altitude Max altitude for installation 2000 m a s l For installation above 2000 m and up to 4000 m please contact TECO Above 1000 m derate the rated current by 1 every 100 m Operating ambient humidity From 5 to 95 from 1g m to 25g m non condensing and non freezing class 3k3 according to 50178 Storage ambient humidity From 5 to 95 from 1g m to 25g m non condensing and non freezing class 1 3 according to 50178 Ambient humidity during transport Max 95 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN50178 Storage and operating atmospheric pressure From 86 to 106 kPa classes 3k3 and 1 4 according to EN50178 Atmospheric pressure during transport From 70 to 106 kPa class 2k3 according to EN50178 CAUTION 6 2 4 2 Ambient conditions strongly affect the inverter life Do not install the equipment in places that do not have the above mentioned ambient conditions COOLING SYSTEM AND DISSIPATED POWER The braking unit is provided with a heatsink reaching a max temperature of 80 C Make sure that the bearing surface for the braking unit is capable of withstanding high temperatures Max dissipated power is approx 150 W and depends on the braking cycle required for the operating conditions of the load connected to the motor
282. g fastening projection holes assembly screws 51 52 X Y X2 Y2 Y3 MX S15 256 75 207 420 185 18 449 4x M S20 256 76 207 558 250 15 593 4 x M S30 257 164 270 065 266 35 715 4 x M8 56 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 3 5 5 SINUS PENTA S22 S32 For these inverter sizes no actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled as shown below The screws are included in the mounting kit M10 000270 GROWER a gt w y Figure 12 Fittings for through panel assembly for SINUS PENTA 522 and 32 57 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO The figure below shows the piercing templates of the mounting panel including the inverter fixing holes and the hole for the power section air cooling flow 5000271 d LE i i RB man ee _ _ o0 _ _ NT PTN d e 5 N _ N uf BB 11 c fred gt MEASURE mm A B C D E F X Y M N P S22 280 832 228 229 56 54 175 943 6 6 67 S32 364 880 249 252 55 51 213 987 8 M6 115 5 SIZE
283. g m condensotion qppeor transport when the equipment is not running class 2k3 according to EN501 78 Storage and operating From 86 to 106 kPa classes 3k3 and 1k4 according to atmospheric pressure 50178 oe pressure during Erom 70 to 106 kPa class 2k3 according to 50178 ransport Ambient conditions strongly affect the inverter life Do not install the equipment in places that do not have the above mentioned ambient conditions CAUTION AN 221 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 3 4 2 MOUNTING THE BRAKING UNIT The braking unit BU600 BU700 must be installed in an upright position on the left of the inverter inside a cabinet Its overall dimensions and fixing points are given in the figure below Type of Screws 8 10 Dimensions mm Fixing Points mm W H D Y D 248 881 5 399 845 12 Figure 78 Dimensions points of BU600 BU700 222 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 3 4 3 LAY OUT OF POWER TERMINALS AND SIGNAL TERMINALS Power connections Link the braking module to the inverter and to the braking resistor as described below Tightening Connection Bar Cross Terminal Type Torque section NOTES Nm mm AWG or kcmils To be connected to terminal 47 of Bus bar 30 240 the inverter and one terminal of 500kemils the braking resistor To be conn
284. g resistor N Three units each of them including a braking module connected to its braking resistor O Four units each of them including a braking module connected to its braking resistor P Five units each of them including a braking module connected to its braking resistor Q Six units each of them including a braking module connected to its braking resistor R Seven units each of them including a braking module connected to its braking resistor S Eight units each of them including a braking module connected to its braking resistor 217 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 3 BRAKING UNITS FOR 541 551 BU700 2T 4T AND 542 552 BU600 5T 6T Two braking units are available for sizes 541 551 BU700 2 4 542 552 0600 5T 6T These braking units must not be used for inverter sizes other than the ones above 6 3 1 DELIVERY CHECK Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 25 to 70 C and that relative humidity is lt 95 non condensing The equipment guarantee covers any manufacturing defect Th
285. g safety measures are required to maintain degree of protection IP54 cable glands or similar with degree of protection not lower than IP54 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Always remove the inverter front plate before piercing holes for CAUTION ingoing outgoing cables thus preventing metals chips from entering the equipment 115 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 1 3 GROUNDING SHIELDED CABLE BRAIDING The inverters of the SINUS PENTA series include special conductor terminals connected to the inverter grounding conductor terminals are located near the control terminals Their function is dual they allow cables to be mechanically fastened and they allow braiding of signal shielded cables to be grounded The figure shows how to wire a shielded cable 3 Shield connected to ground Cable damp MEM fixing screw amp 4 000054 Figure 42 Clamping a signal shielded cable If no state of the art wiring is provided the inverter will be more easily CAUTION affected by disturbance Do not forget that disturbance may also accidentally trigger the motor startup 116 441 SINUS PENTA INSTALLATION INSTRUCTIONS T E CO 3 5 2 CONTROL BOARD SIGNALS AND PROGRAMMING RS 485 Serial link connector 1 m LIINC 9 a uak d 2 J1Jumper Te Size setting 2 setting Display and LEDs a Slot C optional
286. gnal fault L6 Red Master side RS485 signal fault The following faults can be detected e Differential voltage between A and B lower than 450mV AorB exceed the common mode voltage range 7 12V e or B connected to fixed voltage this condition can be detected only when communication is in progress Diagnostic Display Figure 174 shows the indicator LEDs and the configuration DIP switches of ES914 board Configuration of ES914 board ES914 board includes two 2 position DIP switches These DIP switches allow RS485 line termination to be configured both on inverter side and on master side DIP switch Function Notes SW Master side RS485 ON 1500 resistor between and 4300 resistor between A and termination 5VE 4300 resistor between and OVE default OFF no termination and polarisation resistor SW2 Inverter side 1500 resistor between 4300 resistor between and RS485 termination 5VM 4300 resistor between 0VM default OFF no terminotion qnd polorisqtion resistor 389 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS Value Electrical Specifications Min Typ Max Unit Operating temperature range of the components 6 79 standard version relative humidity non condensing 95 Pollution degree 2 Degree of protection of the plastic case IP20 Insulation test voltage between the encoder si
287. gnals 500Voc 1 and the power supply ground Value Connection to the inverter Min Typ Unit Input voltage 19 24 30 V Power supply voltage to the inverter 8 5 9 16 11 1 V Inverter power supply output current 830 mA Input lines Two lines signals A and B RS485 bus Type of input signals RS485 Standard from 4800bps to 115200bps Connection to the power supply line Value Min Typ Unit 24V Power supply obsorption 700 mA Compliance EN 61000 4 5 Level 4 Criterion B 390 441 INSTALLATION INSTRUCTIONS LL N S 4 Z SANTERNO GRUPPO CARRARO MASTER COM SUPPLY gt MASTER FAULT INVERTER COM FAULT gt Z INVERTER COM SUPPLY 270101790 5914 24Vdc supply for SINUS Control RATINGS Input 20 30 V 0 7A Output 9V 1 SINUS PENTA INVERTER COM TERMINATION LLLULLLLLLIE 1 001040 Figure 174 Position of the LEDs DIP switches 5914 391 441 SINUS PENTA 6 17 INSTALLATION INSTRUCTIONS TECO LOC 0 REM KEY SELECTOR SWITCH AND EMERGENCY PUSH BUTTON FOR MODEL 1 54 Inverter with rating IP54 be provided with a key selector switch and an emergency push button optional devices supplied by request The key selector switch selects the following operating modes POSITION OPERATING MODE DESCRIPTI
288. gram consists in a multipolar dual shielded cable The inner shield shall be connected to the connector case connected to the ES860 board while the outer shield shall be connected to the encoder frame usually in common with the motor frame If the inner shield is not connected to the encoder frame this can be connected to the inner braid The motor must always be earthed as instructed with a dedicated conductor connected directly to the inverter earthing point and routed parallel to the motor power supply cables It is not advisable to route the Encoder cable parallel to the motor power cables It is preferable to use a dedicated signal cable conduit The figure below illustrates the recommended connection method Figure 183 Recommended dual shielded connection for encoder cable The encoder supply output and the encoder signal common are isolated with respect to the common of the analog signals fitted in the inverter terminal board CMA Do not connect any conductors in common between the encoder signals and the signals the inverter terminal board This prevents isolation from being adversely affected The connector of the ES860 board shall be connected exclusively to the encoder using one single cable Correctly fasten the cable and the connectors both on the encoder side and on ES860 board side The disconnection of one cable or even a CAUTION single conductor may lead to inverter malf
289. guration REF input 10k Q Input impedance in voltage configuration differential inputs 80k AINT AIN2 Input impedance in current configuration 250 Q Offset cumulative error and gain with respect to full scale value 0 25 Temperature coefficient of gain error and offset 200 PE Digital resolution in voltage mode 12 bit Digital resolution in current mode 11 bit Value of voltage LSB 4 88 mV Value of current LSB 9 8 uA Max voltage of differential input common mode 7 7 V Rejection ratio for differential input common mode at 50Hz 50 Persistent overload with no damaging in voltage mode 50 50 2 Persistent overload with no damaging current mode 23 23 mA Input filter cut frequency first prevailing order over REF 230 Hz Input filter cut frequency first prevailing orden over AINT AIN2 500 Hz Sampling time 1 0 6 1 2 ms Max current of resistance measure acquisition mode 2 2 mA Resistive trip threshold for PTC protection 3300 3600 3930 Q Resistive trip threshold for PIC protection deactivation 1390 1500 1620 Q Resistive trip threshold for PTC short circuit 20 Q Tolerance of reference output voltage 10 VR 10 VR 0 8 Current absorbed by reference outputs 10 mA Note 1 depending on the commutation time period set for the connected motor Avoid exceeding min and max input voltage values not to cause CAUHON irreparable damages to the equipment Reference outputs are electronically protected against temp
290. he CIA DS 301 V3 0 specifications The baud rate and the Device Address can be set through the on board rotary switches Eight baud rate levels can be set up to 1Mbit s Refer to the Sinus Penta s Programming Instructions manual for more details on the inverter control modes through the CANopen fieldbus board The main features of the interface board are the following Unscheduled data exchange support synch amp Freeze operating mode Possibility of setting Slave Watch dog timer Eight baud rate levels from lOkbits s to 1Mbit s Possibility of setting different Device Addresses up to max 99 nodes Optically isolated CAN interface CANopen conformity CIA 05 301 V3 0 P000514 B Board status indicator LED J i connector TI i mic sam ca BOs h gt 4 4 414 Y Y y 4 Configuration Fieldbus status rotary switch indicator LEDs Figure 131 CANopen fieldbus communications board 319 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 10 6 1 CANOPEN FIELDBUS CONNECTOR The CANopen communications board is provided with a 9 pin male D connector The bus interface circuitry is internally supplied as prescribed by the specifications Pins are arranged as follows N Name Description shell CAN SHLD Cable shielding 2 1 CAN L line 3 Common termi
291. he load to drop In that case always provide a mechanical locking device brake for the connected load gt P P 125 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 3 4 CONNECTING THE ENCODER AND FREQUENCY INPUT TERMINALS 19 To 21 Functionality of the programmable digital inputs is given in the Programming Manual Digital inputs MDI5 MDI6 MDI7 may acquire fast digital signals and be used for the connection of an incremental encoder push pull encoder single ended encoder and or for the acquisition of a frequency input An incremental encoder must be connected to fast inputs MDI6 ECHA FINA CI9 and MDI7 ECHB 20 as shown in the figure below P000281 B R CMD p power supply 24V OV outputs 24V Foso isolated 23 200mA 24 isolated Figure 48 Connecting an incremental encoder An incremental encoder must have PUSH PULL outputs and must be powered at 24V directly to the inverter isolated power supply delivered to terminals 24V 23 and CMD 22 Max allowable feeding current is 200mA and is protected by a self resetting fuse Only encoders of that type may be connected to SINUS PENTA s terminal board Max signal frequency is 155kHz for 1024 pls rev at 9000 rpm To acquire different encoder types or to acquire an encoder without engaging any multifunction input fit option board for encoder acquisition in SLOT A The encoder acquired via terminal board is indicated as ENCODER A by th
292. he same LAN connected to the same sub network i e with an IP address equal to 10 0 254 xxx open the command interpreter window and enter the following commands arp s 10 0 254 177 00 30 11 02 2A 02 ping 10 0 254 177 arp d 10 0 254 177 In the ARP table of the computer the first command will create q static entry assigning the matching between the MAC address of the board and the static IP address The ping command queries the interface board to check the connection and returns the transit time of the data packet between the computer and the board through the network as shown in Figure 137 327 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO B C gt ping 10 0 254 177 Pinging 18 8 254 177 with 32 bytes of data 108 8 254 177 bytes 32 time lt ims TTL 128 108 0 254 177 bytes 32 time lt ims TTL 128 18 0 254 177 bytes 32 time lt ims TTL 128 10 8 254 177 bytes 32 time lt ims TTL 128 Ping statistics for 10 8 254 177 Packets Sent 4 Received 4 Lost loss Approximate round trip times in milli seconds Minimum ms Maximum ms Average Gms 00520 Figure 137 Example of the ping command to the IP address of the inverter interface board When the interface board is sent the data packet it gets the MAC address IP address match as a permanent match then it compiles and saves an ethcfg cfg file where the IP address 10 0 254 177 is stored as its own address each time the i
293. he screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross NOTE head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid DANGER gt gt gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the cover to gain access to the inverter control terminals The fixing spacers and the signal connector are located on the left SS P000321 B Fixing Figure 106 Position of slot A for the installation of the encoder board 3 Fit the encoder board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Configure the DIP switches and the jumper located on the encoder board based on the connected encoder Check that the supply voltage delivered to the terminal output is correct 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals P001028 0 Figure 107 Encoder board fastened to its slot 287 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS 6 7 5 TERMINALS IN ENCODER BOARD 9 pole terminal board is located on the front side of the encoder board for the connection to the encoder Terminal board pitch 3
294. hield the power cables to the motor ground shielding both to the inverter and to the motor Excellent results are obtained using cables in which the protection connection yellow green cable is external to the shielding this type of cables are available on the market with a cross section up to 35mme per phase if no shielded cable having a suitable cross section is available segregate power cables in grounded metal raceways Shield signal cables and ground shielding on the inverter side Segregate power cable from signal cables Leave a clearance of at least 0 5m between signal cables and Motor cables Series connect a common mode inductor toroid approx 100 UH to the inverter Motor connection Limiting the disturbance in the motor cables will also limit mains disturbance Shielded cables allow both signal sensitive cables and perturbator cables to run in the same raceway When using shielded cables 360 shielded is obtained with collars directly bolted to the ground support The figure below illustrates the correct wiring of an enclosure containing an inverter example of the correct wiring of an inverter installed inside an enclosure 437 441 SINUS PENTA UNPAINTED REAR SIGNAL CABLES SEGREGATED FROM POWER CABLES POSSIBLE PERPENDICULAR ARRANGEMENT 90 SUPPLY CABLES SEGREGATED FROM OUTPUT CABLES OUTPUT TOROID FILTER SCREENING IF ANY FOR GROUND OUTPUT WIRE TO THE INVERTER AS NEAR AS POSSIBLE TO TH
295. icator LEDs on the 2 2 140 3 6 2 FURICTION KEYS 141 3 6 3 setting The Operating Mode u u ten e en o ene eh suyupaq 143 3 6 31 Adjusting the Display u u u mmn 143 3 6 3 2 Adjusting the Display Contrast Back light and 72 143 3 6 4 REMOTING the Display Keypoad seem meme 144 3 6 5 Using the Display Keypad for Parameter Transfer 147 3 7 SERIAL COMMUNIG ATIGIGS Q asa a a i Er e nde n n EO PR onde te 148 3 1 Generdl egressi d d D 148 3 7 2 Direct COMNMESCHION ceteri cei n 149 3 7 3 Multidrop Network 149 3 43 k inen een ien n e RR RR TR TR EC EC ERN 149 27 225 LI 152 3 7 4 How to Use Isolated Serial Board ES822 Optional seem 153 3 7 5 SOUS 153 4 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 7 6 Serial communication 153 3 8 AUXILIARY POWER SUPPLY 154 4 u basa a wa aaa aaa a aa 155 4 1 IED Motor 156 4 2 EN 158 4 3 Motor Cont
296. ient of gain error and offset 300 ppm C Digital resolution in voltage configuration 11 bil Digital resolution in current configuration 10 bit Value of voltage LSB 11 1 mV Value of current LSB 22 2 Stabilization time within 2 of the final value 1 11 ms Time period of output activation 500 us A 140 441 NOTE Analog outputs configured as voltage outputs are controlled by operational amplifiers that are subject to fluctuations Do not install filter capacitors on analog output supply mains If noise is detected at the system input connected to the analog outputs switch to current output mode INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 6 OPERATING AND REMOTING THE KEYPAD For the parameter programming and view a display keypad is located on the front part of the SINUS PENTA drives The display keypad is fitted on the drive front part press the side tabs to remove the display keypad For more details see the Remoting the Display Keypad section below 3 6 1 INDICATOR LEDS ON THE DISPLAY KEYPAD Eleven LEDs are located on the keypad along with a 4 line 16 character LCD display a buzzer and 12 function keys The display shows parameter values diagnostic messages and the quantities processed by the inverter For any detail concerning menus and submenus parameter programming measure selection and messages displayed please refer to the Sinus Penta s Programming Instructions Manual The figure below sh
297. ific BACnet installation After installation run the Sinus Penta BACnet configurator exe file which will load the BACnet configuration software Sinus Penta BACnet configurator ial xl Download Settings Output window BACnet IP 6 BACnet MSTP Ping BACnet gateway M Ec address 1 254 Create files Baud Panty Data Bits Stop Bits 7 Download config file Even Highest address MSTP network 1 127 127 Restart BACnet device BACnet device instance 1 4194303 Network Number 1 65535 1 Restore default settings Output window SANTERNO GRUPPO CARRARO Figure 148 BACnet MSTP Configuration To configure and download the settings follow the steps below Mount the BACnet device in the way shown in Figure 144 In order to configure a BACnet MSTP network you need to configure each module through Ethernet interface Set up q connection on IP address 192 168 1 from the host PC the default IP address of the BACnet fieldbus card is 192 168 1 24 DISABLE ANY OTHER NETWORK CARD ANY FIREWALL OR ANITIVIRUS program Connect the host PC to the BACnet device using an Ethernet crossover cable or straight through cable if connecting from a Hub Switch Ping the BACnet device using the Ping BACnet gateway button within the BACnet configurator software to ensure communication has been achieved A command window wi
298. iliary digital input digital inputs with rated voltage equal to 24 500us XMDI3 3 VDC 4 XMDI4 one auxiliary digital input 5 OV digital inputs isolated with 24 15 Imax output 125 input max CMD respect to control OV coma Protected with resetting fuse 6 Auxiliary supply output for Optoisolated digital input zero volt test 24V multifunction optoisolated digital voltage 500Vac 50Hz 1 with respect to inputs inverter CMA inputs 7 XMDI5 Multifunction auxiliary digital input Optoisolated digital inputs 24 VDC positive 5 logic PNP active with positive input with 8 XMDI6 Multifunction auxiliary digital input respect to OVE terminal 6 Maximum ECHA 6 Push pull 24V single ended In compliance with EN 61131 2 as 1 response time phase A encoder digital inputs with rated voltage equal to 24 to FINA i input Frequency input VDC microprocessor 9 Multifunction auxiliary digital input 600ns XMDI7 7 ECHB Push pull 24V single ended phase B encoder input 10 XMDIS Multifunction auxiliary digital input FINB 8 Frequency input 11 24VE Auxiliary supply output input for 24V 15 Imax output 125 max input optoisolated multifunction digital 75mA inputs relay coils C Protected with resetting fuse 12 OVE OV digital inputs isolated with Optoisolated digital input zero volt test respect to control OV voltage 500Vac 50Hz 1 with respect to inverter CMA inputs The total
299. iliary power supply unit the module depth is 560 mm One inverter module must be provided with an integrated auxiliary power supply unit Models including parallel connected inverter modules 574 and 584 Modules Dimensions Weight Power Dissipdted at Inom lt 5 e 3 2 92 o gt 2 29 o 5 9 9 9 828 58 0 v S 5 9 5 x 959 252 cm 59 056 6 3 o gt lt gt O gt O o gt o 0 EE toe S gt O gt 2 25 za gt 2 40 t o e o E z WxHxD WxHxD kg kg kg kW kW 0964 4 2 4 2 2 13 2 1130 4 2 4 2 4 14 4 1296 4 2 4 1480x1400 2 6 15 6 374 0964 5 6 2 4 x560 2 4 14 4 1130 5 6 2 4 230 1400 118 110 3 0 18 0 1296 5 6 2 4 480 9 3 2 19 2 1800 4 3 6 2 5 22 5 2076 4 3 6 2230 1400 2 75 24 75 384 1800 5T 6T 3 x560 2 95 26 55 2076 5T 6T 3 3 25 29 25 36 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO When housing the control unit or the splitter unit or the auxiliary power supply unit the module depth is 560 mm Three inverter modules are to be provided with an integrated splitter unit 37 441 SINUS PENTA TECO Inverter modules and braking module only INSTALLATION INSTRUCTIONS Configuration invert
300. imum voltage value in common mode A differential input weakens disturbance due to ground potentials occurring when the signal is sent from a source that is located far from the inverter Disturbance is weakened only if wiring is correct Each input is provided with a positive terminal and a negative terminal of the differential amplifier Both terminals must be connected to the signal source and the signal grounding respectively Make sure that the common mode voltage between the signal source grounding and the grounding of auxiliary inputs CMA terminal 9 does not exceed the max allowable voltage value in common mode When an input is used as a current input the differential amplifier detects the voltage value in the terminals of a drop resistance low ohm value The max voltage for the negative terminal of the differential input must not exceed the voltage value in common mode see Technical Sheet for Analog Inputs AIN1 and AIN2 inputs are factory set as 4 0 20 current inputs Do the following to obtain noise rejection benefits provide a common path of the differential torque make sure that the signal source grounding does not exceed input voltage in common mode The typical wiring is shown below Voltage analog input Analog output 10V OV control P000285 B Figure 51 Wiring of a PLC analog output axis control board etc Wiring between terminal CMA and the signal source grounding is required NOT
301. in the sections above are on green shading in particular see the Modular IPOO STAND ALONE Models 564 590 otherwise if a different number of modules is required this is marked on yellow shading Modular inverters power supplied through AC 380 500Vac or DC current 4C Model Standard AC 4T DC Current 4C AC 12 pulse AC 18 pulse 65 0598 0748 0831 70 2 Power Supply units 0964 1130 1296 90 580 1800 2076 1 Power Supply unit Modular inverters power supplied through AC 500 600Vac voltage or DC current 5C through 575 690Vac or DC current 6C Model Standard AC 5 6 DC Current 5C 6C AC 12 pulse AC 18 pulse 65 0457 Meg 0598 S70 2 Power Supply units S65 0831 2 Power Supply units 0964 1130 S80 1296 75 590 1800 2076 1 Power Supply unit 72 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 2 6 INTERNAL CONNECTIONS FOR MODULAR INVERTERS 565 AND S70 The following connections are needed N 2 copper bar 60 10mm power connections between power supply and inverter arms for DC voltage supply N 5 connections with 9 pole shielded cable S70 or N 4 connections with 9 pole shielded cable S65 for analog measures Type of cable shielded cable n of wires 9 diameter of each wire AWG20 24 0 6 0 22mm connectors 9 pole female SUB D connectors connectio
302. ing temperature 10 to 50 C ambient temperature contact TECO for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up 4000 m please contact TECO 374 441 INSTALLATION INSTRUCTIONS T E C SINUS 6 14 9 ELECTRICAL RATINGS 6 14 9 1 ANALOG INPUTS Value Fast Sampling Analog Inputs 10V f s Min Type Max Unit Input impedance 10 Offset cumulative error and gain with respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digitol resolution 12 bit Value of voltage LSB 5 22 mV LSB Common mode maximum voltage over differential inputs 15 15 V Permanent overload over inputs with no damage 30 30 V Input filter cut off frequency 2 order Butterworth filter 5 1 kHz Sampling time depending on the software being used 0 2 1 2 ms value Fast Sampling Analog Inputs for Current Measure Min Type Max Unit Input impedance 200 Q Offset cumulative error and gain with respect to full scale value 0 5 Temperature coefficient of the gain error and offset 200 ppm C Digitol resolution 12 bit Value of current LSB 13 uA LSB Equivalent resolution in 0 20mA acquisition mode 10 5 bit Permanent overload over inputs with no damage 5 5 V Input filter cut off frequency
303. ion is possible NOTE The sections below state the applicability of the keypad remoting kit to the products manufactured by TECO 6 5 2 1 KIT COMPONENT PARTS The kit for the keypad used via serial link RS485 includes the following component parts N 1 Interface converter provided with one RJ45 plug on one side and with a 9 pole female sub D connector on the other side N 1 230 VAC 9 VAC power supply unit for separate supply from standard keypad DESCRIPTION ID NUMBER Adaptor kit for keypad connection RS485 770101850 262 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 5 2 2 OPERATING CONDITIONS Operating temperature 10 to 50 C ambient temperature contact TECO for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact TECO Max consumption over 9 V 300mA power supply Max baud rate 38 400 bps 6 5 2 3 CONNECTING THE KEYPAD Inverter side connection use a 9 pole male D connector To gain access to the D connector just remove the cover on top of the inverter size 505 515 or remove the cover the inverter bottom located next to the control terminals size 2 20 If multiple inverters are connected to the same network use q connector having the same features as the connector installed on the inverter The connector pins are detaile
304. ipment or objects Do not connect to the inverter any braking resistor with an Ohm CAUTION Value lower than the value given in the tables 6 3 6 1 APPLICATIONS WITH DUTY CYCLE 10 CLASs 5T Braking Resistors X mee Unit 1 1 1 1 1 1 1 1 W uOIDPawwiq to be used Wire Cross Type of section i 2 k rw Power Degree of connection pital Value k rw kW Protection gt gt gt gt gt gt gt gt gt Unit to be used Wire Cross Type of section Connection mm AWG uc rw Power Degree of or kcmils Value uc rw kW Protection 50 1 0 50 1 0 25 3 25 3 25 3 35 2 35 2 5001 0 gt 231 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 3 6 3 APPLICATIONS WITH DUTY CYCLE 50 CLASS 5 Braking Resistors LIEF Unit W IOIILI to be used Wire Cross Type of section Connection mm AWG Recommended Power Degree of or kemils Value Q kW Protection 35 2 5001 0 5001 0 7002 0 7002 0 70 2 0 70 2 0 95 4 0 Ab Pb PPE L L L of connection A One resistor B Two or more porqollel connected resistors D Four resistors parallel connection of two series of two resistors CAUTION features suitable for the application The minimum The cables of the braking resistors shall have insulation features and rated voltage
305. it enters the Jog reference set in the relevant parameter 904700 0000009 If enabled at least one of the command sources is represented by the it reverses the sign of the overall reference Press this key again to change the reference sign 142 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Parameter increment or decrement flashing cursor is immediately effective or is enabled after quitting the programming mode fixed cursor depending on the parameter type Numeric parameters NOTE activate os soon as they are altered alohanumeric parameters activate after quitting the programming mode Please refer to the Sinus Penta s Programming Instructions Manual for any detail 143 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 6 3 SETTING THE OPERATING MODE The display keypad allows selecting two different configuration modes To do so press the SAVE ENTER key for a few seconds or press TX RX SAVE ENTER for a few seconds If the SAVE key is pressed only the LCD contrast may be adjusted press TX RX SAVE to adjust the display contrast enable or disable the buzzer and turn on off the display backlight 3 6 3 1 ADJUSTING THE DISPLAY CONTRAST Press the SAVE ENTER key for more than 5 seconds TUNING is displayed the indicator Leds come on and configure as a 5 dot bar extending proportionally to the contrast value set Press Z or A to adjust the display contrast Press S
306. ith Penta drives from S15 to S60 when the short circuit power is 20 fold the inverter power with Penta 65 or greater unless the inverter or the inverters are powered via a dedicated transformer with modular inverters provided with multiple power supply units sizes S70 575 580 590 The ratings of optional inductor recommended based on the inverter model are detailed in the section below 269 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 6 2 OUTPUT INDUCTORS DU DT FILTERS Installations requiring cable lengths over 100m between the inverter and the motor may cause overcurrent protections to frequently trip This is due to the wire parasite capacity generating current pulses at the inverter output those current pulses are generated from the high du dt ratio of the inverter output voltage The current pulses may be limited by an inductor installed on the inverter output Shielded cables even have a higher capacity and may cause problems with shorter cable lengths The maximum distance between the motor and the inverter is given as an example as parasite capacity is also affected by the type of wiring path and wiring system For instance when several inverters and their connected motors are networked segregating the inverter wires from the motor wires will avoid capacitive couplings between the wiring of each motor An adverse effect can also be the stress produced on the motor insulation due to the high du dt ratio at
307. k assignation through a DHCP protocol The communications board performs automatic negotiation with the mains if the baud rate is set to 10 or 100 Mbits s The module also supports IT Information Technology functionality with FTP HTTP SMTP standard protocols allowing exchanging files through the internal storage operating as Web Servers with dynamic pages and sending e mail messages These functions can be used by advanced users and are detailed in the Instruction Manual contained in the CD ROM supplied with the communications board The main features of the interface board are the following Parameter configuration for Ethernet connection through DIP switches DHCP BOOTP ARP or internal Web server Modbus TCP slave functions of class 0 class 1 and partially class 2 Possibility of supporting EtherNet IP level 2 I O Server CIP ControlNet amp DeviceNet Transparent socket interface for potential implementation of over TCP IP dedicated protocols Ethernet interface galvanically isolated through a transformer E mail SMTP functionality Resident WEB pages that can be downloaded through an FIP server 000516 Fixing holes Wa d 7 at Board status 4 74 indicator LED onm OR pees t id ov NTI d UP z V MS F Ethernet IP address Ethernet status connector dip switch indicator LEDs Figure 133 Ethernet Fieldbus Communications
308. l be linked between bars 47D and 47 after removing the short circuit If DC supply is required and if an external braking resistor is to be CAUTION installed remove the short circuit between 47 D and 47 and use terminal 47 CAUTION 47 48 B if an external braking resistor is be gt gt gt 87 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS 12 Terminal board 2T 4T S14 41 R 42 S 43 T CAUTION CAUTION CAUTION gt gt gt 12 Terminal board 5T AVR 42 5 43 77 22 32 Terminal board CAUTION CAUTION NOTE gt gt gt 30 Terminal board 44 U 45 V 46 W Connection bars 47 D and 47 are short circuited as a factory setting The DC reactor if any shall be linked between bars 47 D and 47 after removing the short circuit If DC supply is required and if an external braking resistor is to be installed remove the short circuit between 47 D and 47 and use terminal 47 Use terminals 47 and 48 B if an external braking resistor is to be installed 44 U 45 V 46 W 41 R 42 5 43 T 44 U 45 V 46 W Connection bars 47 D and 47 are short circuited as a factory setting The DC reactor if any shall be linked between bars 47 D and 47 after removing the short circuit If DC supply is required and if an external braking resistor is to be installed remove the short ci
309. l fibre 3 4 2 7 INTERNAL CONNECTIONS FOR MODULAR INVERTERS S64 The following links are required N 2 power connections with 60 10mm copper bar between the inverter arms in order to deliver DC voltage N 4 connections with 9 pole shielded cable Type of cable shielded cable N of conductors 9 Diameter of each conductor AWG20 24 0 6 0 22mm Connectors 9 pole SUB D female connectors Connections within the cable SUB D SUB D Connector female female connector connector pin 1 pin 2 2 pin 3 3 4 4 pin 5 5 pin pin 72 7 pin 8 8 pin 9 9 The A links are required from control unit to inverter arm with auxiliary power supply unit control signals for auxiliary power supply from control unit to inverter arm U phase U control signals from control unit to inverter arm V phase V control signals from control unit to inverter arm W phase W control signals N 4 connections with AWG17 18 1mm unipolar cable pairs delivering low voltage DC power supply from inverter arm with auxiliary power supply unit to control unit control unit 24V voltage supply from inverter arm with auxiliary power supply unit to driver boards of each power arm of the inverter the power supply can be transferred from the supply unit to a driver board in arm U for instance then to arm V finally to arm W driver board 24V power supply N 7 optical
310. l inputs with rated input B voltage equal to 24 VDC Max response time to processor 600 us 109 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS 22 CMD OV digital input isolated to control OV Optoisolated digital input zero volt 23 24V Auxiliary supply output for optoisolated multifunction 24 15 Imax 200mA digital inputs Protect with resetting fuse 24 VMDOI Supply input for output 20 48 VDC IDC 10mA output current max 60 mA 110 441 continued INSTALLATION INSTRUCTIONS SINUS PENTA TECO continued 25 MDO1 Multifunction digital output 1 frequency output Optoisolated digital output FOUT push pull lout 50 mA max fout max 100 kHz 26 CMDOI OV Multifunction digital output 1 Common for supply and MDO1 output 27 MDO2 Multifunction digital output 2 Isolated digital output open collector Vomax 48 V lomax 50mA 28 CMDC2 Common for multifunction digital output 2 Common for multifunction output 2 Screwable terminal board in two extractable sections suitable for cross sections 0 2 2 5 mm AWG 24 12 Recommended cross sections 2 5 4 0mm AWG 12 10 N Name Description Features DIP switch 29 MDO3 NC Multifunction relay digital output 3 NC contact 30 MDO3 C Multifunction relay digital output 3 common Change over contact with low logic level commo
311. lass ST emen 230 6 3 6 3 Applications with DUTY CYCLE 50 Class ST emen 23 6 3 6 4 Applications with DUTY CYCLE 10 Class OT emen 23 6 3 6 5 Applications with DUTY CYCLE 20 Class OT emen 232 6 3 6 6 Applications with DUTY CYCLE 50 Class OT emen 232 6 4 BRAKING UNIT BU1440 FOR MODULAR INVERTERS eene 233 6 4 1 Belive Check amiotar ee had aa RS 233 64 1 1 Nameplate foriBu AAG iiss cise a u rem ua ene ene cc er 233 6 4 2 ODOLTCITIOLY aa 235 6 4 3 ROMMOS A wam qa 235 6 4 4 Installing the Braking a san 235 6 4 4 1 Environmental Requirements for the Braking Unit Installation Storage and Transport 235 64 4 2 Mounting the Braking UNIT wicca 237 6 4 4 3 Wining Dagro iiie ie eia ka e d ERR C Ra Ck CLR C RI rk E c ER C Ea d 238 6 4 5 Braking Resistors for BU IMM404T__ a a non entem ce oco cn 244 6 4 5 1 Applications with DUTY CYCLE 10 Class eee 244 6 4 5 2 Applications with DUTY CYCLE 20 Class AT occ iii emen 245 6 4 5 3 Applications with DUTY CYCLE 50 Class AT occ emen 245 6 4 6 Braking Resistors for BU1440 67 4 2 000006 eme nnne 246 6 4 61 Applications with DUTY CYCLE 10 Class ST eee 246 6 4 6 2 Applications with DUTY CYCLE 20 Class ST emen 247 6 4 6 3 Applications with DUTY CYCLE 50 Class ST
312. le errors Diagnostics Hz Red blinker Configuration error the length of IN messages and OUT messages set while initializing the module does not match with the message length set while initializing the network 2 Hz Red blinker User Parameter error the data length and or contents for the User Parameters set while initializing the module does not match with the data length and or contents set while initializing the network 4 Hz Flash blinker Error while initializing the Fieldbus communications ASIC Off No error found 6 10 8 3 LEDs FOR DEVICENET BOARD DIAGNOSTICS In the DeviceNet board LEDs 1 and 4 are not used the remaining LEDs are described below N amp Name Function 2 It indicates the status of the DeviceNet communications NETWORK Off The module is not On Line STATUS Green DeviceNet communications in progress and correct Flashing green The module is ready for communication but is not connected to the network Red A critical error occurred too erroneous data items and the module switched to the link failure status Flashing red A timeout occurred when exchanging data 3 It indicates the status of the communication module MODULE Off The module is off STATUS Green The module is operating Flashing green The length of the two data packets exceeds the preset value Red An unresettable event error occurred Flashing red A resettable event error occu
313. learance for the cable connections NOTE Install the toroid filter by leading the connection cables between the motor and the inverter inside the toroid 439 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 7 2 Low Voltage Directive Adjustable speed electrical power drive systems IEC EN 61800 5 1 Part 5 1 Safety requirements Electrical thermal and energy Low Voltage Directive IEC EN 61800 5 2 Adjustable speed electrical power drive systems 2006 95 CE Part 5 2 Safety requirements Functional safety Safety of machinery IEC EN 60204 1 Electrical equipment of machines Part General requirements 440 441 INSTALLATION INSTRUCTIONS 8 INDEX A Air COON Garran iaieiiea 23 Casas 101 147 Applicotion 149 pec 149 STUNG GIG 149 eas 149 AUTOTUNG as 138 140 144 Auxiliary power supply eee 136 B BACNet Ethernet see 311 BACNE1 RS485 voces 314 383 Board Databogget metr me nene 316 EMG OCS wis TEE 259 261 281 EXO ONSION itecto ni hee 331 Line Driver 96 270 272 Power Supply Unit 354 Relay 1 0 Expansion 350 BOX 37 BrakingiresisTO s iii ctr im ee iit 170
314. lectrical Specifications eme ene Pn ed E LR C E E ECL E ao dn 285 6 7 4 Installing ES836 2 Encoder Board on the Inverter Slot 04 4 286 6 7 5 Terminals EricoderBOGIGl 287 6 7 6 Configuration DIP SWITGFIGS u u eee e enn e n a a P OUR OR RR P D C D 287 6 7 7 Jumper Selecting the of Encoder SUPPLY eee ees 288 6 7 8 Adjusting TIME eussi ecd edd n LOG ER e ER ELO E E 289 6 7 9 Encoder Wiring and Configuration 289 6 7 10 Wiring the Encoder Cable uuu uu 294 6 8 ES913 LINE DRIVER ENCODER BOARD 51 senem nennen 295 6 8 1 Identificatiort tri inisa 295 6 8 2 Environmental Requiremen s n eene nennen nnn 295 6 8 3 Electrical SpecifiC cations ci ec bh eer tr en RU RO P ERA E ER 296 6 8 4 Installing the Line Driver Board on the Inverter Slot A sss emm 297 6 8 5 Terminals in the Line Driver Encoder Board sese 298 6 8 6 Configuration 5 11 298 6 8 7 Encoder Supply Selection JUMPED ceria aa aar T T 299 6 8 8 Adjusting TINNE 300 6 9 5822 ISOLATED SERIAL BOARD SLOT B seemed 301 6 9 1 Identific
315. line driver outputs The encoder board is to be installed into SLOT A See Installing the Line Driver Board on the Inverter Slot A P001034 B Encoder supply voltage selection jumper Encoder supply voltage adjustment trimmer Input configuration DIP switches Figure 114 ES913 Encoder board 6 8 1 IDENTIFICATION DATA Description Part Number COMPATIBLE ENCODERS POWER SUPPLY OUTPUT Encoder boord 220095837 5Vdc 24Vdc LINE DRIVER 6 8 2 ENVIRONMENTAL REQUIREMENTS Operating temperature 10 to 50 C ambient temperature contact TECO for higher ambient temperatures Relative humidity S to 95 non condensing Max operating altitude 2000 m q s l For installation above 2000 m and up to 4000 m please contact TECO 296 441 INSTALLATION INSTRUCTIONS T E 6 8 3 ELECTRICAL SPECIFICATIONS SINUS PENTA Value Electrical Specifications Min Typ Max Unit Encoder supply current 24 V protected with resettable fuse 200 mA Electronically protected encoder supply current 12V 400 mA Electronically protected encoder supply current 5V 1000 mA Adjustment range for encoder supply voltage 6V mode 4 4 5 0 7 3 V Adjustment range for encoder supply voltage 12V mode 10 4 12 0 17 3 V Input channels Three channels A B qnd zero notch Z Type of input signals Complementary line driver Voltage range for
316. ll appear containing the IP address of any BACnet fieldbus devices that the host PC can detect Select your choice of BACnet within the BACnet configuration software Enter the MAC address baud rate parity stop bits data bits and highest MAC address on the network Enter the BACnet device instance and the Network Number Click on Create Files Click on Download config file to configure the BACnet fieldbus network card Click on Restart BACnet Device after the download has completed Mount the BACnet device in the way shown in Figure 147 Connect the device to the BACnet MSTP network and test if the device can be achieved 341 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 12 ES851 DATALOGGER BOARD SLOT B ES851 DataLogger is an option board allowing acquiring the operating variables of a plant and interfacing to a supervisor computer even a remote computer through different connecting modes for data logging and monitoring of the devices connected to the plant The main features of the DataLogger are the following 8 Mb Data Flash allowing setting how many variables and which variables are acquired as well as their acquisition time for optimum performance of the available memory RS485 and RS232 interface with Modbus RTU protocol Ethernet interface with TCP IP protocol Interface for the connection via GSM modem and analog modem SMS functionality for events monitored by the D
317. ll its products in compliance with immunity standards in force All classes are rovided with CE Declaration of European Conformity according to Electromagnetic Compatibilit Directive 2004 108 CE please visit www teco com tw sa Products with ID I in column 7 in the nameplate see the DELIVERY CHECK section A CAUTION These devices are not provided with RFI filters They can produce radio interference in domestic environments additional measures should be taken to suppress radio interference Products with ID A2 in column 7 in the nameplate see the DELIVERY CHECK section the following regulation is provided CAUTION These are category C2 devices according to EN 61800 3 They can produce radio interference in domestic environments additional measures should be taken to suppress radio interference Products with ID Al in column 7 in the nameplate see DELIVERY CHECK section These are category devices according to EN 61800 3 They can produce radio interference in domestic environments additional CAUTION gt gt 433 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO measures should be taken to suppress radio interference EMC filters are designed for grounded networks TN Filters for floating CAUTION networks IT be supplied on demand 434 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 7 1 1 RADIOFREQUENCY DISTURBANCE Radiofrequency disturbance RFI may occur where the inverter i
318. lly the electromagnetic pollution inside the cubicle is remarkable and is due to both radiofrequency disturbance caused by the inverters and to bursts caused by the electromechanical devices To avoid propagating disturbance to Ethernet cables they must be segregated and kept as far as possible from the other power cables and signal cables in the cubicle Disturbance propagation to Ethernet cables may affect the correct operation of the inverter and the other devices computers PLCs Switches Routers connected to the same LAN The maximum length of the LAN cable cat 5 UTP allowed by IEEE 802 standards results from the max transit time allowed from the protocol and is equal to NOIE 100m The longer the cable length the higher the risk of communications NOTE failure For Ethernet wiring only use cables certified for LAN cables of 5 UTP category or NOTE higher For standard wiring avoid creating your own cables Straight Through or Cross Over cables should be purchased from an authorised dealer For a proper configuration and utilisation of the communications board the user should know the basics of the TCP IP protocol and should get familiar with the MAC address the IP address and the ARP Address Resolution Protocol The basic document on the Web is RFC 1180 A TCP IP Tutorial NOTE 324 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 7 3 BOARD CONFIGURATION The first step in configuring the Ethernet
319. load on 24VE inverter connection must no exceed 200 The total load is referred to all 24VE connections available on the main terminal board and the option terminal board The relay coils fitted on ES870 option board can sink up to 75mA from 24VE Coil consumption must be subtracted from the 200mA rated current capability By opening jumper J1 terminal n 5 and 11 can be used as 24Vdc supply input for relay coils unloading the inverter internal power supply 383 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS Screwoble terminal board in three extractable sections suitable for cross sections 0 2 2 5mm2 AWG 24 12 N Name Description Features 13 XDO1 NC Multifunction relay digital output 1 NC Change over contact with low logic level common contact terminal is closed with NC terminal with high logic level 14 XDO1 C Multifunction relay digital output 1 common terminal is open with common Resistive load capability 15 XDOI NO Multifunction relay digital output 1 NO Vomax 250 VAC lomax 5A contact Vomax 30 VDC lomax 5A 16 XDO2 NC Multifunction relay digital output 2 NC Inductive load capability L R 7ms contact Vomax 250 VAC lomax 1 5A 17 2 Multifunction relay digital output 2 30 VDC lomax 1 5 common solation test voltage between contacts and coil 18 XDO2 NO Multif
320. lowing subjects covered in this User Manual Installation Instructions R 06 have been added changed or suppressed with respect to the previous revision R O5 GENERAL Declarations of conformity removed as they are available for download from TECO website Discharging time increased from 15 to 20 minutes Min operating temperature extended from 0 C to 10 Max operating altitude reduced from 4000m to 2000m q s l Earthing systems configuration TN IT added Specifications about Protective Earthing conductor added MTBF value added 6T Voltage Class range extended from 600 690 Vac to 575 690 Vac UL Fuses tables modified according to the latest reviews from UL Surge Protection Devices SPDs section for 2T Voltage Class added Sections covering UL approved Fuses modified according to UL recommendations Wiring Diagram revised 5A instead of 3A for the Output Relays START Input configurable and not fixed to Picture about wiring diagram of the keypad remoting kit fixed OVDC instead of 9VAC 60 120Hz Max output frequency detailed for du dt inductors Dimensions for cabinets revised MODELS New 584 590 AT ST T models added together with their additional components reactors and braking resistors New S12 S14 S22 S32 5T 6T models added together with their additional components reactors and braking resistors Out of production 540 550 4T models removed together with their additional components reactors and braki
321. lvanically isolated from terminals 1 9 13 control board zero volt and from terminals 26 and 28 common terminals of the digital outputs The digital input condition is displayed on the inverter display keypad in the Measure menu as measure M033 Logic levels are displayed as for the inactive input and as for the active input The inverter firmware acknowledges all inputs as multifunction inputs Dedicated functions assigned to terminals START 14 ENABLE 15 RESET 16 ECHA 19 MDI7 ECHB 20 and MDI8 FIN BQ 1 are also available 3 5 3 1 START TERMINAL 14 To enable the Start input set the control modes terminal board factory setting When the START input is active the main reference is enabled otherwise the main reference is set to zero The output frequency or the soeed motor drops to zero with respect to the preset deceleration ramp 124 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 5 3 2 ENABLE TERMINAL 15 The ENABLE input is always to be activated to enable the inverter operation regardless of the control mode If the ENABLE input is disabled the inverter output voltage is always set to zero so the motor performs a coast to stop The internal circuit managing the ENABLE signal is redundant and is more efficient in avoiding sending any commutation signal to the three phase converter Certain applications allow getting rid of the contactor installed between the i
322. ly voltage regulation Trimmer are available as shown in the figure below P000328 12V 10 5V 15 7V Figure 182 Position of the jumper and voltage adjusting trimmer The ES860 board is factory set with a minimum output voltage of 5 4V for the power supply of 5V rated encoders Take account of 10 due to voltage drops in cables and connector contactors By using the trimmer 8V voltage may be supplied Set the jumper to 12V to supply 12V or 15V encoders It is now possible to operate on the trimmer to adjust voltage from 10 5 to 15 7V Turn the trimmer clockwise to increase output voltage Power supply voltage is to be measured at the encoder supply terminals thus taking account of cable voltage drops particularly if a long cable is used Supplying the encoder with inadequate voltage may damage the CAUTION component Before connecting the cable and after configuring ES8 0 board always use a tester to check the voltage supplied by the board itself The encoder power supply circuit is provided with an electronic current NOTE limiter and resettable fuse Should a short circuit occur in the supply output shut down the inverter and wait a few minutes to give the resettable fuse time to reset 399 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 18 4 CONNECTING THE ENCODER CABLE State of the art connections are imperative Use shielded cables and correctly connect cable shielding The recommended connection dia
323. m From 5 to 95 from 1g m to 29g m non condensing and non freezing class 3k3 Seconde EN50178 ey From 5 to 95 from 1g m to 299g m3 non condensing and non freezing class 1k3 52 50178 I 95 up to 60g m3 condensation may appear when Ambient humidity during transport the equipment is not running class 2k3 according to EN50178 pressure classes 3k3 and 1k4 according to EN50178 Atmospheric pressure uring From 70 to 106 kPa class 2k3 according to EN50178 transport As environmental conditions strongly affect the inverter life do not install CAUTION the equipment in places that do not have the above mentioned ambient conditions 24 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO CAUTION A Always transport the equipment within its original package 25 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 2 AIR COOLING Make sure to allow adequate clearance around the inverter for the free circulation of air through the equipment The table below shows the min clearance to leave with respect to other devices installed near the inverter The different sizes of the inverter are considered A Side B side cleuranee C Bottom D Top clearance between two clearance cleqrance _ inverters mm S12 30 60 60 120 14 30 60 80 150 15 30 60 80 150 520 50 100 100 200 522 50 100 100 200 530 100 200 200 200 532 100 200 200 250 541 50 50 200 300 5
324. minal 8 in M1 and the Slave input signal terminal 4 in M1 zero volt of the signal connector in the Master module terminal 2 in M1 must be connected to zero volt of the signal connector in the Slave module terminal 2 in M1 The connection of more than two modules must always be done by configuring one module like a master and the other modules like slaves Use configuration jumpers accordingly The max temperature alarm of the braking unit must be used as a digital signal to control the inverter stop All contacts voltage free contacts in all braking modules may be series connected as shown in the diagram below INVERTER to the inverter ext external alarm Figure 73 Master Slave multiple connection NOTE NEVER connect signal zero volt terminal 2 in M1 to zero volt of the inverter power supply voltage NOTE We recommendi installing q 50A fuse with DC current of at least 700 Vdc type URDC SIBA series NH1 fuse provided with a safety contact CAUTION x safety contact of the fuse being used with the external alarm of 213 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 2 5 BRAKING RESISTORS FOR BU200 2T Refer to the tables below for the connection of the braking resistors The wire cross sections given in the table relate to one wire per braking resistor The cable
325. models is the maximum current that can be delivered under overload conditions for a time period of 3s Each inverter model may be connected to different motor power sizes depending on load performance Four types of torque current overloads are available Overload 46 TW to S5 Applicability LIGHT 120 144 Light loads with constant quadratic torque E i pumps fans etc STANDARD 140 168 Standard loads with constant torque n conveyors mixers extruders etc Heavy loads with constant torque O UERVY Mii 210 lifts presses bridge cranes mills etc Very heavy loads with constant torque RONG ae TE spindles axis control etc The table below indicates the overload class typically required for each application Dimensioning is not binding the torque model required by the duty cycle of the connected machine should be known 167 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Application OVERLOAD LIGHT STANDARD HEAVY STRONG Atomizer bottle washer screw compressor no load damped axial fan undamped axial fan centrifugal damped fan undamped centrifugal fan high pressure fan bore pumps centrifugal pumps positive displacement pumps dust collector grinder etc Slurry pump Agitator centrifuge piston Compressor load screw compressor loaded roller conveyor cone crusher rotary crusher vertical impact cru
326. motors is given in the SINUS PENTA SYN APPLICATION manual 164 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 5 TECHNICAL SPECIFICATIONS Earthing system 5 TN CS TT not corner earthed systems For IT ungrounded systems please contact TECO Power Range e kW connected motor voltage range 1 5 260kW 200 240Vac 3phase 2 2 1750kW 380 415Vac 3phase 3 2000kW 440 460Vac 3phase 3 7 2100kW 480 500Vac 3phase 3 2500kW 575Vac 3phase 3 3000kW 660 690Vac 3phase e Degree of protection size STAND ALONE 20 from Size 505 to Size 532 from Size S41 to Size 590 IP54 from Size 05 to Size 32 BOX IP54 CABINET IP24 and IP54 Overvoltage category III refer to EN 61800 5 1 MTBF 25 000 hours at 40 C and rated output current Specifications for motor wiring e Motor voltage range precision O Vmains 2 e Current torque to motor time 105 200 for 2 min every 20 min up to 530 105 200 for 1 min every 10 min from 32 e Starting torque max time 240 for a short time e Output frequency resolution 07 1000 Hz resolution 0 01 Hz e Braking torque DC braking 30 Cn Braking while decelerating up to 20 Cn with no braking resistor Braking while decelerating up to 150 Cn with braking resistors e Carrier frequency with adjustable silent random modulation for more details please refer to the CARRIER FREQUENCY SETTING section and the Sinus Penta s Programming Instr
327. moving the display keypad module 146 441 INSTALLATION INSTRUCTIONS T SINUS 6 Connect the keypad to the inverter using the wire supplied On the keypad side the wire is provided with a telephone connector and a loop lug connected to the wire shielding braiding Fasten the loop to the panel grounding using one of the mounting jig fastening screws Tighten the screw in an uncoated area of the panel to ensure it is electrically connected to the ground Panel grounding must comply with the safety regulations in force 7 Fit the display keypad to its housing side tabs snap make sure that the telephone connector is connected both to the keypad and to the inverter Avoid stretching the keypad wire The remoting kit ensures degree of protection IP54 for the front panel Figure 62 Front rear view of the display keypad its shell CAUTION CAUTION CAUTION Never connect disconnect the keypad when the inverter is Temporary overload may lock the inverter due to alarm trip Only use wires supplied by TECO for the keypad wiring Wires with a different contactor arrangement will cause irreparable damages to the inverter and the display keypad A remoting wire with different specifications may cause disturbance and affect communications between the inverter and the display keypad Properly connect the remoting wire by grounding its braiding as explained above The remoting wire must not
328. mpling analog input for 160mA f s sensor measures resolution 12 bits Energy Counter option XAIN8 9 10 11 Four slow sampling inputs 12 bit configurable as 0 10 f s 0 20 mA f s O 100 mV f s temperature acquisition via two wire thermistor PT100 XAIN12 13 Two slow sampling analog inputs 12 bit O 10V f s VAP VBP VCP Three voltage inputs for ADE Energy Counter option IAP IBP ICP Three current inputs for ADE Energy Counter option XMDI1 2 3 4 5 6 7 8 Eight PNP 24V multifunction digital inputs three of them are fast propagation inputs and can be used for the acquisition of a PUSH PULL 24V encoder XMDO1 2 3 4 Six multifunction digital outputs OC outputs free from potential to be used both as PNP and NPN inputs Vomax 48V lomax 50mA providing short circuit protection through a resettable fuse Not all I Os are controlled from all the products of the SINUS PENTA series Please refer to the DIP switch Note column in ES847 Board Terminals and AN to the User Manuals of the Sinus Penta s applications Multipump and Regenerative If ES847 board is mounted slot C ES919 cannot be mounted in slot B see ES919 COMMUNICATIONS BOARD SLOT B CAUTION P000266 B SW3 dip switch Fast Analog Slow Analog Digital Digital Inputs Inputs Inputs Outputs Figure 157 Signal conditioning and additional I Os board ES847 359 441 SINUS PENTA 6 14 2 INSTALLATION INSTRUCTI
329. ms 3 phase 0032 IM0127142 IM0138045 0042 0 7mH 57Arms 0 28mH 65Arms 3 phase 2081 0127167 0002 0 43mH 95Arms 0069 0076 IM0127202 0088 0 29mH 140Arms 0131 IM0127227 0164 0 19mH 210Arms 0181 IM0127274 0201 0 12mH 325A 0218 0127330 0259 0 096mH 415Arrms 0290 0314 0127350 0368 0 061mH 50Arms 0457 0127404 0508 0 040mH 945Arms 0127444 0748 0 030mH 1260Arms 2 0127364 0831 0 058mH 2Arms 2 x IM0127404 S75 0264 0 040mH 945Arms 1130 2 x IM0127444 0 030mH 1260Arms S80 1226 3 x IM0127404 1800 0 040mH 945Arms 3 x IM0127444 2076 0 030mH 1260Arms 0141404 1 2mH 110Arms 140Apeak 0141414 0 80mH 160Arms 205Apeak 0141424 0 66mH 240Arms 310Apeak 0141434 0 32mH 375Arms 490Apeak 0141554 0 27mH 475Arms 625Apeak 0141664 0 17mH 750Arms 980Apeok IM0141804 0 160mH 1170Arms 1530Apeak 0141904 0 120mH 1290Arms 1680Apeak 2 x IM0141704 0 232mH 830Arms 1080Apeak 2 x1M014180A 0 160mH 1170Arms 1530Apeak 3 x IMO141804 0 160mH 1170Arms 1530Apeak 3 x IM0141904 0 120mH 1290Arms 1680Apeak 0138050 0 17mH 105Arms 8 phose IM0138100 0 11mH 1 5Arms 3 phase IM0138150 0 075mH 240Arms 3 phase IMO138200 0 070mH 360Arms 3 phase 0138250 0 035mH 440Arms 3 phase 0138300 0 025mH 700Arms 3 phase 0127404 0 040mH 945Arms 3 phase 0127444 0 030mH 12 0Arms 8 phose
330. n and max input voltage values not to cause CAUTION irreparable damages to the equipment Isolated supply output is protected by a self resetting fuse capable of preventing the inverter internal power supply unit from damaging due to a short circuit Nevertheless if a short circuit occurs the inverter could lock and stop the motor NOTE 127 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 5 4 ANALOG INPUTS TERMINALS 1 TO 9 The inverters of the SINUS PENTA series are provided with three analog inputs one single ended input and two differential inputs Analog inputs may be configured either as voltage inputs or as current inputs AIN2 input may be used to acquire thermistor in compliance with DIN44081 DIN44082 for the motor thermal protection In that case up to PTCs can be series connected functionality of the overtemperature alarm is not altered Two reference outputs with rated values 10 V and 10 V are also available for the direct connection of a reference potentiometer Configuration as voltage input current input or motor PTC input is done via the DIP switches see the DIP switches section Five firmware acquisition modes are available see Sinus Penta s Programming Instructions manual for three hardware settings as shown in the table Type of preset data HW configuration for Full scale values and notes acquisition SW1 Unipolar 0 10 V Voltoge input 0 10V Bipolor 10 V
331. n of the IP address of the computer For example number 2 can be set by lowering logic 1 only switch 7 as shown in the figure below 000522 0 0 LSB Figure 136 Setting the DIP switches to set the IP address 192 168 0 2 the computer is connected to the inverter through a Cross Over Cable a local network is created which is composed of two participant nodes the computer and the inverter with 192 168 0 1 and 192 168 0 2 as IP addresses respectively When the inverter is powered on the LINK LED see below in the interface board should turn on The following command ping 192 168 0 2 launched by a command line window of the computer performs the correct connection to the board Connection with a computer through a LAN without any DHCP server The network administrator will assign a static IP address for each inverter to be connected to the LAN Suppose that the IP address assigned from the administrator to an inverter is 10 0 254 177 and proceed as follows Set all the DIP switches in the Ethernet interface board to 0 Cup position Connect the board to the LAN using a Straight Through cable and power on the inverter Make sure that the green light of the LINK LED see below comes on Note down the MAC address of the Ethernet board that is written on a label placed at the bottom of the printed circuit Suppose that the MAC address of the interface board is 00 30 11 02 2 02 In a computer connected t
332. n pertaining to the Regenerative Inverter The braking modules are integrated into the Sinus Penta up to 32 included for greater sizes the braking modules are to be externally installed The resistors allowing dissipating the energy regenerated by the inverter are to be connected to the braking modules From size S05 to size 32 SINUS PENTA inverters are supplied with a built in braking module The braking resistor is to be connected outside the inverter to terminal B and terminal see Power Terminals for 505 552 properly set the parameters relating to the inverter braking see the Sinus Penta s Programming Instructions Manual External braking units are used for greater sizes please refer to the relevant sections in this manual also for the description of the suitable braking resistors When choosing the braking resistor consider the inverter supply voltage voltage class the braking resistor Ohm value and rated power The voltage class and the Ohm value determine the instant power dissipated in the braking resistor and are relating to the motor power the rated power determines the mean power to be dissipated in the braking resistor and is relating to the duty cycle of the equipment i e to the resistor activation time with respect to the duty cycle full time the duty cycle of the resistor is equal to the motor braking time divided by the equipment duty cycle It is not possible to connect resistors with a Ohm value lower than the min v
333. n terminal CMDO1 8 which is isolated from the other outputs They can be used to control both PNP and NPN loads based on the wiring diagrams shown in Figure 167 and Figure 168 Electrical conductivity similar to a closed contact is to be found between terminal MDO2 and CMDO2 when the output is active i e when the symbol is displayed next the output Loads connected as PNP or as NPN are activated Outputs can be powered by the inverter isolated power supply or by an external source 24 or 48V see dashed lines in the figure below Optional external power supply 24V 48V OV isolated P0002 78 B Fuse 44 49 24V Optional exernal power supply 24V 48V OV isolated Figure 168 Connection of an NPN output for relay control 373 441 SINUS PENTA CAUTION INSTALLATION INSTRUCTIONS TECO When inductive loads e g relay coils are connected always use the freewheel diode which is to be connected as shown in the figure Do not simultaneously connect the isolated internal supply and the auxiliary supply to power the isolated digital outputs Dashed lines in the figures are alternative to standard wiring Digital outputs XMDO1 8 are protected from a temporary short circuit by resettable fuse After wiring the inverter check the output voltage as a permanent short circuit can cause irreversible damage 6 14 8 ENVIRONMENTAL REQUIREMENTS Operat
334. n terminal is 31 MDO3 NO contact Multifunction relay digital output 3 NO closed with NC terminal with high logic level common 32 MDO4 NC contact Multifunction relay digital output 3 NC terminal is open with NO Vomax 250 VAC lomax 5A 33 MDO4 C Multifunction relay digital output 4 common Vomax 30 VDC lomax 5A 34 MDO4 NO contact ultifunction relay digital output 4 NO A A NOTE NOTE Analog outputs are inactive under the following circumstances digital outputs inactive and OV OmA for analog outputs inverter off inverter initialization after startup inverter in emergency mode see Sinus Penta s Programming Instructions Manual updating of the application firmware Always consider those conditions when operating the inverter The firmware considers encoder inputs MDI6 ECHA MDI7 ECHB as ENCODER A in the terminal board Inserting an option board in slot C reallocates the digital inputs and only MDI6 and MDI7 functions are active while the ENCODER A acquisition function is reallocated to the option board For more details see ES836 2 ENCODER BOARD SLOT A ES913 LINE DRIVER ENCODER BOARD SLOT A and the Programming Instructions manual 111 441 SINUS PENTA 1 Reference In Out 112 441 T E INSTALLATION INSTRUCTIONS Relay e outputs 2 aru nea os
335. n the control board is automatically disabled The operation of ES919 control board is as follows SW L3 EN OFF OFF L2 RX OFF ON L3 EN ON default FLASHING IF COMMUNICATION IS L2 RX FLASHING IF COMMUNICATION IS 333 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 11 4 INSTALLING ES919 BoARD ON THE INVERTER SLOT B Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard Electrical shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross NOTE head screws When wiring the inverter remove only this type of screws different screws or bolts are removed the inverter warranty will be no longer valid DANGER If ES919 board is configured as BACnet Ethernet one of the three fixing NOTE screws is located beneath the Ethernet module gt 1 Remove voltage from the inverter and wait at least 20 minutes 2 Remove the inverter cover for accessing the control terminals The fixing spacers and the signal connector are loc
336. nal of the CAN driver circuit 4 5 CAN SHLD Cable shielding GND Option common terminal internally connected to pin 3 7 CAN_H CAN_H line 8 9 reserved do not use The CANopen connector is the same type as the connector fitted in alll the inverters of the Sinus PENTA series for the Modbus serial communications but the pin arrangement and the internal circuitry are AN CAUTION totally different Make sure that connectors are not mismatched A wrong connection of the CANopen connector to the Modbus interface or vice versa can damage the inverter and the other devices connected to the Modbus and CANopen networks 6 10 6 2 BOARD CONFIGURATION The CANopen communications board shall be used with three rotary switches for configuration which are required to set up the inverter operating mode The rotary switches also allow setting the baud rate and the Device Address The figure below shows the position of the rotary switches and q setting example with a baud rate of 125kbits s and a Device Address equal to 29 P000515 B Baudrate 4 125 kbit s Address tenth 2 Address unit 9 Figure 132 Example of the position of the rotary switches for 125kbits s and Device Address 29 Device Address 0 is not allowed by the CANopen specifications Values NOTE ranging from 1 to 99 con be selected 320 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO The table below shows the possible settings of the rotary switches f
337. nalog output 3 to be configured either as a voltage Vout 10V loutmox 5mA SW2 5 On output or as a current output Resolution 11 bits SW2 6 Off default 0 4 20 mA Voutmax 10V SW2 5 Off Resolution 10 bits SW2 6 On 13 CMA OV for main reference connected to control OV 14 START MDII Active input inverter running Inactive input main ref Optoisolated digital inputs 24 is reset and the motor stops with a deceleration VDC positive logic PNP active ramp with greater signal with respect Multifunction digital input 1 to CMD terminal 22 15 ENABLE Active input inverter running enabled In compliance with EN 61131 2 MDI2 Inactive input motor idling regardless of control as type 1 digital inputs with rated mode inverter not commutating voltage equal to 24 VDC Max 16 RESET MDI3 Alarm reset function response time to processor 500 Multifunction digital input 3 Hs 17 MDI4 Multifunction digital input 4 18 MDI5 Multifunction digital input 5 19 MDI6 ECHA Multifunction digital input 6 Encoder dedicated Optoisolated digital inputs 24 FINA input push pull 24 V single ended phase A VDC positive logic PNP active frequency input A with greater signal with respect 20 MDI7 ECHB Multifunction digital input 7 Encoder dedicated to CMD terminal 22 In input push pull 24 V single ended phase B compliance with EN 61131 2 as 21 MDI8 FINB Multifunction digital input 8 Frequency dedicated type 1 digita
338. nce to standard regulations of the system where the inverter is installed 96 441 ATION INSTRUCTIONS SINUS PENTA INSTALL T E C 97 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 4 10 2 UL APPROVED FUSES 2T VOLTAGE CLASS UL approved semiconductor fuses which are recommended for the SINUS PENTA drives are listed in the table below In multiple cable installations install one fuse per phase NOT one fuse per conductor Fuses suitable for the protection of semiconductors produced by other manufacturers may be used provided that they have the same or better ratings and are Nonrenewable UL Listed Cartridge Fuses or UL Recognized External Semiconductor Fuses e are of the type specifically approved also with reference to the Canadian Standard UL approved Fuses Manufactured by SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd 200 kArms Symmetrical A I C 200 kArms Symmetrical A I C Current 230V 230V SINUS Model 170M1409 0 o wn 60 033 05 20 2 170M1410 0015 501420625 25 10 41 25 58 0016 501420632 FwP 35B 35 40 0033 Fwe 70B 0 50 so 00 0040 0049 20 412 20 100 100 FWP 100B 0067 2041220125 125 FWP I25A 125 3650 FWP I50A 150 5850 0086 2041220200 12000 FWP 175A 17 5 840 0113 20 412 20 250 20100 700 FWP 225A 25 FWP 250A 21300 FWP 350A 47800 FWP 450A 68500 FWP
339. nces zones AD according to standards IEC 64 2 please refer to IEC 64 2 EN 60079 10 and related standards Do not connect the equipment power supply to the output terminals to the resistive braking module terminals and to the control terminals The equipment power supply must be connected only to terminals R S T Do not short circuit terminals and and terminals and B do not connect any braking resistors with lower ratings than the required ratings Do not start or stop the motor using a contactor over the inverter power supply If contactor is installed between the inverter and the motor make sure that it is switched over only when the inverter is disabled Do not connect any power factor correction capacitor to the motor Operate the inverter only if a proper grounding is provided If an alarm trips a comprehensive review of the Diagnostic section in the Sinus Penta s Programming Manual is recommended restart the equipment only after removing the cause responsible for the alarm trip Do not perform any insulation test between the power terminals or the control terminals Make sure that the fastening screws of the control terminal board and the power terminal board are properly tightened Do not connect single phase motors Always use a motor thermal protection use the inverter motor thermal model or a thermoswitch installed in the motor Respect the environmental requirements for the eq
340. nen 145 Front rear view of the display keypad its SNE seems 146 Example of multidrop and direct 148 Pin lay out of serial link 1 151 Recommended wiring diagram for 2 wire MODBUS CONNECTION 151 Nameplate Tor BU200 aqyapa hi a 203 Positions of BU200 configuration jumpers nn emen 204 Positions of BU200 adjusting TIMIMETS 205 POSITION OF The Indicator WEDS uu n 206 Dimensions and fixing points 0200 1 11210 208 u a cei nc c vv 210 Connecting one BU200 the inverter eene 211 Master Slave multiple connection seen nnns 212 Nameplate tor BUGOOU ts rre a bn Pe e eene d e e nen n v dr E rn 217 BRAKE connector supplied with the Sinus PentfTa semen 218 Cable connecting the Sinus Penta to braking unit 0600 0 11014 218 Bee T 219 Dimensions and fixing points of 600 7 00 221 222 sigraal terminals tier e nian 224 Wiring diagram for 541 551 542 552 with braking unit 600 700 226 Nameplate n corre tcn
341. nennen 346 6 12 3 3 COM Configuration and 348 6 12 3 4 2 Configuration and WiN 350 6 12 3 5 Types OF ETHEINEH CONMECTIONS rete e c e e n et v e e 351 6 12 3 6 Ethemer POM e kk ER a ER E a E d E a E 355 6 13 ES85I RIC REAL TIME CLOCK SLOT mi petenti ce n e c pese RT n 356 8 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 13 1 Identification DOIG sci utu m u QS 356 6 13 2 Installing ES851 RTC Board on the inverter Slot 357 6 132 1 Cong Ru uu y uu a aQ 357 6 14 ES847 EXPANSION BOARD SLOT CO nnne 358 6 14 1 Signal Conditioning and I O Expansion Board wineries 358 6 14 2 Ideritificetion DI u eee a e a e 359 6 14 3 Installing ES847 Board on the Inverter Slot C emen 359 6 14 4 ES847 Board Terminals iie iiie d d rid d d n dd 361 6 14 5 Configuration 5 363 6 14 6 Possible Settings for DIP switches SW and SW2 n nrnna 364 6 14 7 Wiring detener ash odere tte e c n oss 366 6 14 1 Connection of Fast Differential Analog Inputs r 366 6 14 7 2 Connection of Fast Current Inputs l 367 6 14 7 3 Connecting Slow Analog Inputs to Voltage Sources
342. ng Baud Rate Max length with Max length with Max length with Max length with FLAT cable THICK cable MID cable THIN cable 125 kbits s 420m 500m 300m 100m 250 kbits s 200m 250m 250m 100m 500 kbits s 75m 100m 100m 100m 317 441 SINUS PENTA A A A 318 441 NOTE NOTE INSTALLATION INSTRUCTIONS TECO Each DeviceNet trunk line must meet some geometric requirements and must provide two terminator nodes and at least one supply node because devices can be totally or partially powered via the bus The type of the cable being used also determines the max supply current available for the bus devices For a more comprehensive overview of the DeviceNet standard go to ODVA s home page http www odva org In particular you can refer to the Planning and Installation Manual document In case of failures or disturbance in the DeviceNet communications please fill in the DeviceNet Baseline amp Test Report form in the Appendix C of the Planning and Installation Manual before contacting the After sales service INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 6 FIELDBUS BOARD CANopen and CiA are registered trademarks of CAN in Automation The CANopen communications board allows interfacing a Sinus PENTA drive with an external control unit using communications interface operating with a CAN protocol of the CANopen type complying with t
343. ng Flash memory programming letter P flashing An alarm tripped while deleting or programming the software flash memory Repeat programming letter flashing Autoreset letter C flashing Current limit and voltage limit while running Symbol or sequence displayed Inverter condition Current limit while accelerating or voltage limit due to overload conditions letter H flashing if the output current is limited to the values set in the operating parameters Output voltage limit letter L flashing if no voltage is delivered to the motor due to a Vpc too weak value Voltage limit when decelerating letter U flashing if Vpc in the equipment exceeds the rated value by 20 during dynamic braking WWA SAA EEA AA AAAA AA AA Braking function active letter D flashing when the inverter is stopping the motor by applying DC current See Sinus Penta s Programming Instructions manual DC Braking function Please refer to the relevant section for more details The display can be seen only after removing the remotable keypad 120 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 5 2 2 DIP sWITCHES inverter control board includes three banks of DIP switches SW1 SW2 5 3 for the following functions DIP switch SW1 analog input configuration DIP switch SW2 analog output configuration D
344. ng current torque limiting POWER DOWN SPEED SEARCHING DC braking autotune Frequency torque speed reference output frequency motor speed torque z demand generated torque current to motor voltage to motor DC bus Operating voltage motor absorbed power digital input condition digital output lt gt 9 condition trip log last 5 alarms operating time auxiliary analog input value PID reference feedback PID error value PID regulator output PID Z 5 feedback with programmable multiplying factor a Serial link Standard incorporated 95485 multidrop 247 drops MODBUS RTU communication protocol Field bus Profibus DP DeviceNet CANopen Ethernet MODBUS TCP IP Interbus ControlNet Lonworks with optional internal board SAFETY REQUIREMENTS EN 61800 5 1 EN 61800 5 2 EN 60204 1 PERFORMANCE AND FUNCTIONALITY EN 61800 2 and EN 60146 1 1 Compliance 166 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 5 1 CHOOSING THE PRODUCT The inverters of the SINUS PENTA series are dimensioned based on the application allowable current and overload The SINUS PENTA series is characterized by 3 current values Inom is the continuous current that can be delivered Imax is the max current that can be delivered under overload conditions for a time period of 120s every 20 min or for a time period of 60s every 10 min based on the different inverter
345. ng required for the connections inside the cable One ingoing cable and one outgoing cable can be used so that connections of intermediate nodes can be stubless thus avoiding signal reflections The internal resistors can be connected through a switch located on the connector frame Profibus FC connectors are provided with an internal impedance adapting network to compensate for the connector capacity A A 314 441 you use Profibus FC connectors with internal terminators you can activate either the connector terminal or the board terminals in the first last device only Do not activate both terminators at a time and do not activate terminators in intermediate nodes more comprehensive overview of the Profibus is given art http www profibus com In particular you can download the Installation Guideline for PROFIBUS DP FMS containing detailed wiring information and the document named Recommendations for Cabling and Assembly containing important guidelines to avoid the most common wiring errors INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 4 PROFIDRIVE FIELDBUS BOARD PROFIdrive is a registered trademark of PROFIBUS International Any detail is given in the User Manual for the PROFldrive COMMUNICATIONS BOARD As per the board configuration please refer to the Configuration of the Profibus DP Communications Board section 6 10 5 DEVICENET FIELDBUS BOARD DeviceNet is a regis
346. ng resistors Some values changed in Light Standard Heavy Strong Application Tables MODULAR DRIVES Caution note about DC reactor for modular sizes added Caution note about connection busbars in modular sizes added Section about 12 pulse revised Table summarising modular Sizes added Indications for C U C V C W from CN3 in the internal connections tables for 565 70 and 564 fixed BRAKING UNITS Average and maximum current definitions for external braking units added Swapped description for RV2 and RV3 in BU200 braking unit BU600 700 note about unavailable functions added Recommended cable cross section for output relays added Description about max duration of insertion for braking resistors reworded OPTION BOARDS Option boards ES860 ES861 ES950 for synchronous motors added Option board ES851 for Real Time Clock function added Number of digital and analog inputs for ES847 option board fixed Encoder frequency inputs XMDI6 8 for ES870 option board correctly described Changed all the notes about mechanical compatibility between 5919 and the boards on SLOT C ES914 board minimum baud rate is 4800bps 2 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO O TABLE OF CONTENTS REVISION INDEX E 2 0 TABLE OF CONTENTS nandi aided adis a M ae sasaedaleassqasddavseameeanteenan 3 0 1 OF TGS l L idea ree mee m Penne ro nen Ho ner n rn p e ERA 10 1 GENERAL DESCRIPTION
347. ng the power section in order to avoid dissipating power related to inverter loss inside the inverter case The inverters available for through panel assembly are from size 505 to 52 both 20 and 00 As a result unless other features are included the IP44 rating for the cabinet becomes IP40 3 3 5 1 SINUS PENTA S05 For this inverter size actual through panel assembly is used but the air flow of the power section is segregated from the air flow of the control section by installing two optional mechanical parts to be assembled with five 5 self forming screws P000016 0 Figure 5 Fittings for through panel assembly for SINUS PENTA S05 The equipment height becomes 488 mm with the two additional components see figure on the left below The same figure below also shows the piercing template of the mounting panel including four M4 holes for the inverter mounting and two slots 142 x 76 mm and 142 x 46 mm for the air cooling of the power section 50 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 159 i col 42 d e 2 42 4 x M4 1 f x Figure 6 Piercing templates for through panel assembly for SINUS PENTA 505 51 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 5 2 SINUS S12 For this inverter size no actual through panel assembly is used but the air flow of the power section is segregated from the air
348. ng units OK LED Normally on the equipment is running smoothly This LED Turns off due to overcurrent or power circuit failure B LED Normally off this LED turns on when the braking unit activates TMAX LED Normally off this LED turns on when the thermoswitch located on the heatsink of braking unit trips if overtemperature protection trips the equipment is locked until temperature drops below the alarm threshold T o o mm 000655 0 Figure 69 Position of the Indicator LEDs 6 2 3 RATINGS INVERTER SUPPLY VOLTAGE and JUMPER POSITIONS 200 240Vac 380 480Vac 48 1 500Vac Max Average class 2T class 4T class 4T SIZE Braking Braking Current A Current A J4 J3 45 MIN BRAKING RESISTOR BU200 130 80 3 6 6 207 441 SINUS PENTA 6 2 4 6 2 4 1 INSTALLATION INSTRUCTIONS TECO INSTALLING THE BRAKING UNIT ENVIRONMENTAL REQUIREMENTS FOR THE BRAKING UNIT INSTALLATION STORAGE AND TRANSPORT Maximum surrounding air temperature Ambient temperatures for storage and transport 10 to 40 C with no derating from 40 C to 50 C with a 2 derating of the rated current for each degree beyond 40 C 25 C to 70 Installation environment Pollution degree 2 or better Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or drippin
349. ngth 03 HOLDING REGISTER M Reset Ctrs 000525 Display Register Values in Decimal Figure 140 Display of the output variables of the inverter through the Modbus TCP protocol 329 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Unlike the Modbus connection through the serial link the Modbus TCP connection is characterised by an offset of 400h 1024 for write variables because the Ethernet board dialogues with the inverter and splits a buffer shared for two segments of 1 each One segment is dedicated to the messages sent from the inverter to the Fieldbus the other is dedicated to the messages sent from the Fieldbus to the inverter In order to write the interface variable 001 M042 Speed Reference from FIELDBUS whole part see Programming Instructions the Modbus TCP transaction must be addressed to log 1025 not to log 1 The Ethernet board also offers advanced IT functionality For example you can send e mail messages following particular events occurring in the inverter or you can create a dynamic web page inside the inverter to display its operating conditions For advanced functionality refer to the relevant manual contained in the CD ROM supplied with the option board kit 6 10 8 STATUS LEDs Each option fieldbus board is equipped with a column provided with four LEDs installed on its front edge to monitor the bus status and with one LED red green installed on the comm
350. nit the module depth becomes 560 mm 35 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Three inverter modules are to be provided with an integrated splitter unit When using two braking modules one braking module is to be provided with an integrated splitter unit d Inverter modules only Configuration inverter powered directly from a DC power supply source inverter used as a regenerative power supply unit for more details please refer to the technical documentation relating to the Regenerative Penta Drive Models where no parallel connected inverter modules are installed S64 Modules Dimensions Weight Power Dissipated at Inom 5 8 g t e lt Sze 5 Se 9 cS 828 lzel 9 9 5 Ole 5 9 9 5 0 2 5 22 959 55 gt 3 2 t 5 55 ED 28 2 20 gt 9 7 9 29 5 gt 5 o 5x29 2 S2 5 oz 046 gt tas gt a gt S ola 2 are gt 5 gt gt WxHxD WxHxD kg kg kg kW kW 0598 4 1 2 2 5 7 5 0748 4 1 2 2 75 8 25 0831 4 1 2 3 3 9 9 0457 5 6 1 2 230 1400 730 1400 2 4 7 2 364 0524 5 6 1 2 480 560 Di H9 me 2 6 7 8 0598 5 6 1 2 2 95 8 85 0748 5 6 1 2 3 25 9 75 0831 5 6 1 2 3 9 11 7 When housing the control unit or the aux
351. nments e Operating atmospheric pressure 86 106 kPa e Cooling system Forced air cooling The maximum output frequency is limited with respect to the preset carrier frequency for more details please refer to the Programming 165 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Motor control methods IFD Voltage Frequency with symmetrical PWM modulation VTC Vector Torque Control Sensorless vector direct torque control FOC Field adjustment with field regulation and torque for asynchronous o motors SYN Vector for permanent magnet synchronous motors 5 Frequency speed setting 2 0 1 Hz FD control 1 rpm VIC control 0 01 rom FOC 12 bit Analog reference 4096 with respect to speed range o Speed precision Open loop 40 596 of max speed Closed loop with encoder lt 0 01 of max speed Overload capacity Up to 2 times rated current for 120 sec Starting torque Up to 200 Cn for 120 secs and 240 Cn for a short duration Torque boost Programmable for a rated torque increase Operation via terminal board keypad MODBUS RTU serial interface field bus Operation method intente 3 analog inputs to be configured as voltage current inputs Reference analog inputs 1 single ended input max resolution 12 bits 5 auxiliary inputs 2 differential inputs max resolution 12 bits a Analog quantities from keypad serial interf
352. normally open contact and the common contact and open the normally closed contact gt 138 441 CAUTION CAUTION CAUTION NOTE Contacts may shut off up to 250VAC Do not touch the terminal board or the control board circuits to avoid electrical shock hazard when voltage exceeds 50VAC or 120VDC Never exceed max voltage and max current values allowed by relay contacts see relay specifications Use freewheeling diode for DC inductive loads Use antidisturbance filters for AC inductive loads Like any multifunction output relay outputs may be configured based on a comparison to an analog value see Sinus Penta s Programming Instructions manual In that case particularly if enabling delay time is set to zero relays will cyclically energize de energize and this will strongly affect their durability We suggest that output MDO1 MDO2 be used which is not affected by repeated energizing de energizing INSTALLATION INSTRUCTIONS T E C SINUS 3 5 5 4 TECHNICAL SHEET FOR DIGITAL OUTPUTS Specification Min Type Max Unit of m Voltage range for MDC2 outputs 20 24 50 V current to be commutated for outputs MDO1 and MDO2 50 mA Voltage drop for output MDO1 based on deactivated CMDO1 or 3 V based on activated VMDO1 Voltage drop for activated MDC2 output 2 V Current leakage for deactivated MDO2 output 4 uA Duty cycle for MDO1 output used as a freq
353. ns inside the cable Connector Female SUB D Female SUB D conn conn pin 1 gt 1 pin 2 gt 2 pin 3 gt 3 pin 4 gt 4 pin 5 gt 5 pin gt 6 7 7 pin 8 gt 8 pin 9 gt 9 Tne kp ng connections required from control unit to supply 1 supply 1 control signals from control unit to supply 2 size 570 only supply 2 control signals from control unit to inverter arm U phose U control signals from control unit to inverter arm V phase V control signals from control unit to inverter arm W phase W control signals N 4 connections with unipolar cable pairs type AWG17 18 1mm for AC low voltage supply from supply 1 to control unit power supply 24 V control unit from supply 1 to driver boards of each power arm supply line can run from supply to one driver board e g arm U to arm V then to arm W 24 V supply for IGBT driver boards N 7 optical fibre connections Imm standard single plastic material typical damping 0 22dB m with connectors type Agilent HFBR 4503 4513 HFBR 4503 4513 Simplex Latching SIMPLEX CRIMP RING 00000 000050 Figure 24 Single optical fibre connector 73 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Connections required from control unit to arm U driver board fault U signal from control unit to arm V driver board fault V signal from control unit to arm W driv
354. nual and dedicated interface board if any They implement the most common automation applications thus replacing PLCs or dedicated control board and they reduce to a minimum the electric equipment required thus ensuring lower maintenance costs NOTE firmware packets of your SINUS PENTA you can use our RemoteDrive software Refer to the User Manual related to each individual application for detailed instructions In order to upload and install your application SW and update the The Multipump application MUP allows obtaining a divided pumping plant with pressure delivery control flow control or level control this application does not need any PLC because the inverter is capable of controlling multiple pumps at a time The Regenerative application RGN allows PENTA inverters to be used as AC DC converters for the DC supply of multiple inverters When operating as an AC DC converter the PENTA operates as a bidirectional mains interface both to power connected inverters and to regenerate the braking powers of the connected motors Mains power supply always provides sinusoidal currents and a unitary power factor thus avoiding using braking resistors power factor correction capacitor banks and damping systems of the harmonics delivered to the mains The Synchronous Motor application SYN allows PENTA inverters to control permanent magnet synchronous motors PMSM Optional boards are required which are described later on in this manual
355. nus Penta BACnet configurator 4 xj Download Settings Output window G BACnet IP C BACnet MSTP Ping BACnet gateway IP address each box 0 255 MAC address 1 254 Create files 192 fise 1 24 F Sub net mask each box 0 255 Baud Parity Data Bits Stop Bits ps fos ga E ss MAC address on MSTP network 1 127 DHCP enabled auto IP BACnet port 0 655535 Download data file 47808 Restart BACnet device BACnet device instance 1 4194303 Network Number 1 65535 5 1 Restore default settings Output window SANTERNO GRUPPO CARRARO Figure 146 BACnet IP Configuration To configure and download the settings follow the steps below 1 0 up a connection on IP address 192 168 1 from the host PC Default IP address of the BACnet fieldbus card is 192 168 1 24 DISABLE ANY OTHER NETWORK CARD ANY FIREWALL OR ANITIVIRUS programs Connect the host PC to the BACnet device using an Ethernet crossover cable or straight through cable if connecting from a Hub Switch Ping the BACnet device using the Ping BACnet gateway button within the BACnet configurator software to ensure communication has been achieved A command window will appear containing the IP address of any BACnet fieldbus devices that the host PC can detect Select your choice of BACnet IP within the BACnet configuration software Enter a desired I
356. nverter and the motor Always consider any specific standard for the inverter application and comply with the safety regulations in force 3 5 3 3 RESET TERMINAL 16 If an alarm trips the inverter stops motor performs a coast to stop and the display shows alarm message Open the reset input for a while factory setting MDI3 on terminal 16 or press the RESET key on the keypad to reset the alarm This happens only if the cause responsible for the alarm has disappeared If factory setting is used once the inverter is unlocked it is not necessary to activate and deactivate the ENABLE command to restart the inverter Factory setting does not reset alarms at power off Alarms are stored and NOTE displayed at next power on and the inverter is locked A manual reset is then required to unlock the inverter If alarm trips see the Diagnostics section in the Sinus Penta s CAUTION Programming Instructions manual and reset the equipment after detecting the cause responsible for the alarm Electrical shock hazard persists even when the inverter is locked on output DANGER terminals U V W and on the terminals used for the connection of resistive braking devices B The motor performs q coast to stop when the inverter is locked due to an alarm trip or when the ENABLE input is inactive In case a mechanical CAUTION load with persistent resisting torque e g liffing applications is used a motor coast to stop may cause t
357. nverter is turned on Command number 3 is optional and removes the static match IP MAC related to the inverter Ethernet board from the ARP table of the inverter Connection with a computer through a LAN equipped with a DHCP server If an inverter equipped with an Ethernet board is connected to the LAN and if all the DIP switches are set to zero Cup position when the inverter is powered on automatic negotiation with the DHCP server takes place and the inverter is assigned an IP address chosen among the available ones This configuration is then stored to the ethcfg cfg file The Anybus IP config utility contained in the CD ROM can be used to query all the inverters with an Ethernet interface in the LAN from the same computer and if required the network access parameters can be reconfigured The figure below shows the page of the programme when an inverter is acknowledged Multiple inverters can be identified from the same network through their own value of the MAC address Anybus IPconfig IP SN ow DHCP Version Type MAC 10 0 254 177 255 255 255 0 10 0 254254 On 1211 ABS EIP 00 30 11 02 2 02 P000523 B Scan Figure 138 Anybus IP config utility Query of the inverter data through the ModScan programme Once configuration is achieved and the IP address of the interface board is available you can query the inverter variables through the Modbus TCP protocol WinTECH s ModScan application http www
358. o the emission limits allowed by EN 61800 3 ed 2 FIRST ENVIRONMENT Disturbance Limits 90 80 70 dB uM p Quasi Peak Category C2 50 Mean value Category C2 40 Quasi Peak Category C1 30 Mean value Category C1 20 10 0 I 1 0 1 1 10 100 log f MHz ae 1 EN 61800 3 issue 2 FIRST ENVIROMENT Category C2 EN5501 1 gr 1 cl A EN50081 2 EN61800 3 A1 1 B EN 61800 3 issue 2 FIRST ENVIROMENT Category C1 EN5501 1 gr 1 cl B EN50081 1 2 EN61800 3 A1 1 SECOND ENVIRONMENT Disturbance Limits lt Quasi Peak lt 100 Mean value lt 100 k Quasi Peak 100 Mean value gt 100A 0 1 1 10 100 log f MHz 432 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Inverters manufactured by TECO allow choosing among four levels no suppression of the emissions for users who use power drive systems in non vulnerable environment and who directly provide for the suppression of the emissions A2 suppression of the emissions for power drive systems installed in the SECOND ENVIRONMENT Category C3 Al suppression of the emissions for power drive systems installed in the FIRST ENVIRONMENT Cat
359. o the output terminals see application tables below 218 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 3 2 OPERATING MODE The braking module is powered and controlled directly by the inverter The signals on terminal M1 of the braking module are to be connected to the signals on the BRAKE connector of the inverter using the cable supplied SELOO0S ps e e Figure 75 BRAKE connector supplied with the Sinus Penta 9 10005 Figure 76 Cable connecting the Sinus Penta to braking unit BU600 219 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO The following diagnostic LEDs are provided r L000S Figure 77 Diagnostic LEDs 24V 24V Both on when the braking unit is powered on DSP RUN On when the on board microcontroller is on BRAKE ON On when the braking IGBT is ON TYPE OF FAULT Code of the active fault BRAKE FAULT On when a fault occurs it turns off only when the RESET input in terminal board M2 is activated OTBR FAULT On when the thermoswitch trips it comes in conjunction with the BRAKE FAULT LED It turns off when the fault condition is reset OTBU FAULT IGBT thermal protection tripped it comes on in conjunction with the BRAKE FAULT LED It turns off when the fault condition is reset NOTE This function is not available 220 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 3 3 SPECIFICATIONS Max Braking Current
360. oard for N2 J uu n aaa tn ee d nere tere b ca Pn 334 6 11 5 1 CONFIGURATION teinte tnr er deter e d d a de ER En ad 334 6 11 52 RSd85 C ODDIOGGIQOF uc a certo nre a n E OC X E PNE meus 334 6 11 5 3 LEDs on the 5 485 ProtoCessor module esses 335 6 11 5 4 Baud Rate DIP SwitChes cernere ae ae ee Da P ORT OE P C CR DET 335 6 11 5 5 ADDRESS DIP SWITCHES wi tt terne rcd tne ran Rc n 335 6 11 6 ES919 Board for BACnet Ethernet sss 336 6 11 6 1 Emene Connect ect qc bcn coena e e cue nene 336 6 11 6 2 LEDs on the FFP485 ProtoCessor module sss eee 337 6 11 6 3 TROUDISSNOOTING e 337 6 11 6 4 Board ConfIgurefion 338 6 11 7 ES919 Board for BACnet RS485 n nn eene ener 339 6 11 1 5485 ice ute nudae ena Uto e Dd D RO hem AP E 339 6 11 7 2 Board e 340 6 12 ES851 DATALOGGER BOARD SLOT B l nn 341 6 12 1 Identificatiort Data cii e eid ena ka se ka d rad CR ra ER UR EE RA 342 6 12 2 Installing ES851 Board on the inverter Slot B 342 6 12 3 Connectivity ine box tod ue A 344 6 12 3 1 Wiring RS232 Serial E netter tinte eer 345 6 12 3 2 Wiring RS485 Serial Link
361. oder with PNP or NPN outputs P000592 B Figure 111 PNP or NPN encoder with single ended outputs and load resistors with external wiring NPN or PNP encoder outputs require a pull up or pull down resistive load to the supply or to the common As load resistor ratings are defined by the manufacturer of the encoder external wiring is required as shown the figure above Connect the resistor common to the supply line for NPN encoders supply or to the common for PNP encoders 293 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 5836 2 5522 5 222 lt lt NIN WOO A 58 Tete aE SOS 2 OIO OWO ClO 00 123456 1234 ZI wer ers aN So o 22 08 1839 m NB E SAN HA 1 Encoder with PNP or NPN outputs P000593 B Figure 112 PNP or NPN encoder with single ended outputs and internal load resistors NOTE Incorporated load resistors may be used only if NPN or PNP encoders are compatible with pull up or pull down external resistors 4 7KQ NPN or PNP encoders cause pulse distortions due to a difference in ramp up and ramp down edges Distortion depends on the load resistor ratings and the wire stray capacitance PNP or NPN encoders should not be NOTE aom used for applications with an encoder output frequency exceeding q few kHz do
362. of differential incremental encoder signals compatible with optoisolated line driver TIA EIA 422 encoders Galvanic isolation on all the lines Configurable 5V 12V 24V output for BiSS EnDat encoder supply allowing fine tuning isolated from the control logics Configurable 5V 12V 24V output for external incremental encoders allowing fine tuning isolated from the control logics Possibility of repeating the acquired incremental signals over line driver 422 standard Possibility of enabling q frequency divider by 2 4 8 for incremental encoder signals coming from line driver encoders Acquisition of No 3 optoisolated digital inputs Control of No 3 optoisolated digital outputs The features for the incremental encoder inputs are as follows 7 kHz 1024pls 9 4500rpm max input frequency when the digital filter is enabled 55kHz 1024pls 9000rpm max input frequency when the digital filter is disabled Input with differential or single ended signals _ Input signal error detection 6 20 1 IDENTIFICATION DATA Description Part Number Compatibility ES950 EnDat Encoder Interface board ZZ0101880 All the inverters of the Sinus PENTA series equipped with 5927 control board Absolute encoders with balanced digital EnDat interface according to TIA EIA 485 standard and power supply voltage ranging from 5 to 24V Incremental encoders with balanced line signals according
363. ol BACnet A Data Communication Protocol for Building Automation and Control Networks Developed under the auspices of the American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE BACnet is an American national standard a European standard a national standard in more than 30 Countries and an ISO global standard ISO 16484 5 The protocol is supported and maintained by ASHRAE Standing Standard Project Committee 135 SSPC 135 Please see http www bacnet org This board is composed of the ProtoCessor FFP 485 communications module Enabled Switch P001030 B 6 11 6 1 Ethernet Port Transmission Figure 144 ES919 Board for BACnet Ethernet ETHERNET CONNECTOR The standard RJ45 connector IEEE 802 located on the module can be used only for an Ethernet 10 100 100Base T 10 connection Pins are located as any computer Pins are as follows P000517 0 N Name Description TD Positive signal transmission line 2 TD Negative signal transmission line 3 RD Positive signal reception line 4 Term Terminated pair not used 5 Term Terminated pair not used 6 RD Negative signal reception line 7 Term Terminated pair not used 8 Term Terminated pair not used 337 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 11 6 2 LEDS ON THE FFP485 PROTOCESSOR MODULE ON Module powered YELEQW OFF Module not powered RED
364. on does not affect the inverter operation See Sinus Penta s Programming Instructions manual for details INSTALLATION INSTRUCTIONS SINUS PENTA TECO ES836 2 r LINE DRIVERor PUSH PULL Encoder with complementary outputs P000590 B Figure 109 LINE DRIVER or PUSH PULL encoder with complementary outputs encoder is used power supply 5V or 12V If a 24V push pull encoder is Put SW3 contacts to ON only if a complementary Push pull or Line driver CAUTION used put contacts to OFF 291 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Uv R12 HI 1 2345 1 234 1 2345 pois 11 E mim PUSH PULL single ended Encoder P000591 B Figure 110 PUSH PULL encoder with single ended outputs Because settings required for a single ended encoder deliver a reference voltage to terminals 2 4 6 the latter are not to be connected Failures will occur if terminals 2 4 6 are connected to encoder conductors or to other conductors CAUTION Only push pull single ended encoders may be used with an output NOTE voltage equal to the supply voltage Only differential encoders may be connected if their output voltage is lower than the supply voltage gt gt 292 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO ES83 2 Lx T I A 1 Enc
365. one systems Mains disturbance may be limited by installing a mains filter to reduce RFI TECO adopted this solution to suppress RFI 7 1 1 2 OUTPUT TOROID FILTERS Ferrite is a simple radiofrequency filter Ferrite cores are high permeable ferromagnetic materials used to weaken cable disturbance in case of three phase conductors all phases must go through the ferrite in case of single ohase conductors or 2 wire line both phases must go through the ferrite incoming and outcoming conductor cables that are to be filtered must go through the ferrite 7 1 1 3 THE CABINET To prevent input and output of electromagnetic emissions to and from the cabinet draw particular attention to the cabinet doors opening and cable paths A Use a seam welded metal frame ensuring electrical continuity B Provide an unpainted reference grounding support on the frame bottom This steel sheet or metal grill is to be connected to the metal frame which is also connected to the ground mains of the equipment All components must be bolted directly to the grounding support C Hinged parts or mobile parts i e doors must be made of metal and capable of restoring electrical conductivity once closed D Segregate cables based on the type and intensity of electrical quantities and the type of devices which they are connected to components that may generate electromagnetic disturbance and components that are particularly sensitive to disturbance
366. onnection Q mm AWG 50 00 155 50 2500 505 509 1100 155 5 2504 5 gt gt gt 5 5 5 500 1500W IP54 50 2500 500 1500W 154 5 2504 500 2200 1 54 5 2502 509 2200 154 A 5 2504 5 2 2 2 2 2 gt gt 2200W 2200W W 5 5 5 5 5 2 2 2 2 7 7 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 Type of connection A One resistor B Two or multiple parallel connected resistors C Two series connected resistors CAUTION features suitable for the application The minimum The cables of the braking resistors shall have insulation features and rated voltage of the cables must be 0 6 1kV 195 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 1 1 6 APPLICATIONS wITH DUTY CYCLE 50 CLASs 4T BRAKING RESISTORS Type of Wire cross Min Applicoble Degree of Value Type d m section Resistor Q uu Protection Q mm AWG gt 5 A 39 402 500 4000 123 56 4312 0007 Foor O04 0016 00200 2 0025 0030 gt 5 aD 0030 000 sso _0129_ 0150 _ 0162 NIN Type of connection A One resistor B Two or multiple parallel connected resistors CAUTION heat resistance features suitable for the application The minimum The cables of the braking resi
367. ontrol unit 79 Figure 3T ES842 Control Unii u e nee nene rede ne e Ee Ee E RE EP E B EAE 80 Figure 32 Single optical fibre L u u n nn eene nennen 82 Figure 33 Double optical fibre connector 82 10 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Figure 34 Figure 35 Figure 3 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 5 Figure 57 Figure 58 Figure 59 Figure 0 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure 83 Figure 84 Internal wiring for inverters 564 84 Connection boars 941 542 551 552 iniecto gren ne e n n i V 88 DOW C ONMECTION DOS otov 90 Connection bars for S64 S70 nnn nnn 91 Connection bars S74 S80 a con nnnc nn dec a 92 Connection for 984 590 atra eti ree oe e een de e e re en E egt amis 93 TSTMS uuu NNN 111 Gaining access to the
368. onworks ZZ4600085 Ethernet IT 774600100 Interbus ControlNet and Lonworks boards are not described in this NOTE manual Please refer to the CD ROM supplied in the kit 6 10 2 INSTALLING THE FIELDBUS BOARD ON THE INVERTER SLOT B Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard DANGER Electrical shock hazard do not connect disconnect the signal terminals or the CAUTION power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross NOTE head screws When wiring the inverter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid gt gt gt RE 1 Remove voltage from the inverter and wait at least 20 minutes 2 The electronic components in the inverter and the communications board are sensitive to electrostatic discharge Be careful when you reach the component parts inside the inverter and when you handle the communications board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bracelet
369. ool nc e eden ecc en ndn rer ed nc e nenne 160 4 4 TAN MOO asua mu Dau maq u 163 5 TECHNICAL SPECIFICATIONS u 164 5 1 CHOOSING THE PRO DIUGT ice rom rh head n re khu a d 166 AAF LIGHT Applications Overload up to 120 60 1205 or up to 144 35 169 5 1 1 1 Technical Sheet for 2T 4T Voltage Closses semen 169 5 1 1 2 Technical Sheet for 5T and 6T Voltage Classes sss 171 5 1 2 STANDARD Applications Overload up to 140 60 1205 or up to 168 35s 172 5 1 2 1 Technical Sheet for 2T AT Voltage CIOSSES 172 5 1 2 2 Technical Sheet for 5T and 6T Voltage 5 174 5 1 3 HEAVY Applications Overload up 175 60 1205 or up to 210 35 175 5 1 3 1 Technical Sheet for 2T AT Voltage Classes nn nr 175 5 1 3 2 Technical Sheet for 5T and 6T Voltage Classes 177 5 1 4 STRONG Applications Overload up to 200 60 1205 or up to 240 35 178 5 1 4 1 Technical Sheet for 2T and AT Voltage Classes sss 178 5 1 4 2 Technical Sheet for 5T and 6T Voltage 55 0 180 5 2 CARRIER FREQUENCY SETTING 181 5 2 1 IP20 and IPOO Models Class 2 sasana
370. or M 10 50 s 240 3x500kcmils MI2 110 0748 1000 1100 pave 3x240 3x500kcmils 0831 1200 1400 Bus bar 50 240 4x500kcmils M12 110 0964 1480 1750 S 6x150 6x300kcmils M12 110 74 1130 1700 2000 x 6x185 6x350kcmils M10 50 M10 50 2600 2860 M Tig 9240 9x500kcrnils M10 50 3000 3300 9x240 x500kcmils Always use the correct cable cross sections and activate the AN CAUTION protective devices installed on the DC power supply line Failure to do so will Cause the non compliance to standard regulations of the system where the inverter is installed 102 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 10 5 UL APPROVED FUSES VOLTAGE CLASS UL qpproved semiconductor fuses which are recommended for the SINUS PENTA drives are listed in the table below In multiple cable installations install one fuse per phase NOT one fuse per conductor Fuses suitable for the protection of semiconductors produced by other manufacturers may be used provided that they have the same or better ratings e Nonrenewable UL Listed Cartridge Fuses or UL Recognized External Semiconductor Fuses e are of the type specifically approved also with reference to the Canadian Standard UL approved Fuses Manufactured by SIBA Sicherungen Bau GmbH Bussmann Div Cooper UK Ltd 200 Symmetrical 1 100 200 kArms Symmetrical A I C Current 12t 500 Arms A sec 20 412
371. or of ES861 board shall be connected exclusively to the encoder using one single cable Correctly fasten the cable and the connectors both on the encoder side CAUTION and on ES860 board side The disconnection of one cable or even a single conductor may lead to inverter malfunction and may cause the motor to run out of control 411 441 SINUS PENTA TECO 6 19 5 ENVIRONMENTAL REQUIREMENTS INSTALLATION INSTRUCTIONS per ting ambient temperatures 10 to 50 C ambient temperature contact TECO for higher Relative humidity 5 to 95 non condensing Max allowable operating 2000 a s l For installation above 2000 m and up to 4000 m altitude please contact TECO 6 19 6 ELECTRICAL RATINGS Incremental encoder power supply output Value Min Typ Max Unit Encoder output current 24V configuration 150 mA Encoder output current 12V configuration 200 mA Encoder output current 5V configuration 500 mA 24VE Short circuit protection level 300 mA Encoder supply voltage adjusting range in 5V mode no load voltage 45 5 3 7 Encoder supply voltage adjusting range in 12V mode no load voltage 10 5 12 0 17 Static characteristics for signal inputs Value Min Max Unit Type of input signals SIN COS Resolver signals Differential inout voltage range 3 24 3 6 3 96 V
372. or the application The minimum rated voltage of the cables must be 0 6 1kV may reach 200 The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking duty cycle use a proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect to the inverter any braking resistor with qn Ohm CAUTION Value lower than the value given in the tables DANGER Based the functioning cycle the surface of the braking resistors 6 2 6 1 APPLICATIONS WITH DUTY CYCLE 10 CLASS 4T Braking Resistors Braking Resistors to be used Wire Cross Type of Value section Q Connection mm AWG or kcmils 216 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 6 2 APPLICATIONS wITH DUTY CYCLE 20 CLASs 4T Resistors to be used Wire Cross Type of Value section i 2 Qt Qty Recommended Power Degree of Connection 9 gon Ny Value Q kW Protection or kcmils 20 20 24 694 140 24 Po O 694 140 24 Po 694 140 24 P 665 90 24 P20 Wire Cross Resistors to be used section Value mm2 Value kW Protection kcmils 24 I23 o 10 4 160 24 123 oO 10 4 166 24 123 P 105 166 24 P3 Q 10 16 M Two units each of them including a braking module connected to its brakin
373. or the baud rate selection Baudrate setting not allowed 10 kbits s 20 kbits s 50 kbits s 125 kbits s 250 kbits s 500 kbits s 800 kbits s 1000 kbits s setting not allowed Rotary switch setting SO W Os O1 B OOo IN O 6 10 6 3 CONNECTION TO THE FIELDBUS High quality wiring is fundamental for the correct operation of the bus For CANopen wiring a shielded twisted pair with known resistance and impedance is recommended The conductor unit is also fundamental for the quality of the signal The higher the baud rates the shortest the bus lengths allowed The maximum length of the bus is also affected by the number of nodes The tables below indicate the cable specifications based on the cable length and the variation features of the max length based on the number of nodes and the cross section of the conductors Tables refer to copper wires with a characteristic impedance of 120Q and a typical propagation delay of 5ns m Max specific Recommended Recommended Bus length m resistance of the cross section for terminator ssa e rate cable m m conductors mm resistance Q 0 40 70 0 25 0 34 124 1000 kbits s 40 300 60 0 34 0 6 150 300 max 100m d 100 kbits s 300 600 40 0 5 0 75 150 300 max 500m 600 1000 26 0 75 0 8 150 300 50 kbits s total resistance of the cable and number of nodes determine the max allowable length for
374. orary short circuits After wiring the inverter make sure that the output voltage is correct as a persistent short circuit may damage the equipment 134 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 5 5 DIGITAL OUTPUTS TERMINALS 24 TO 34 SINUS PENTA is provided with four digital outputs one push pull output one open collector output and two relay outputs All outputs are optoisolated push pull output and open collector output are isolated by an optoisolator relay outputs are isolated by their relays Each output has a common terminal segregated from the others thus allowing connecting it to different devices without creating any ground loop 3 5 5 1 PUSH PULL OUTPUT MDO1 AND WIRING DIAGRAMS TERMINALS 24 TO 26 Push Pull output terminal 25 may also be used as a frequency output thanks to its powerful passband Below you will find the wiring diagrams relating to the control of PNP NPN loads and the cascade connection of multiple inverters through frequency output and input Because supply line and common terminal of output MDOI are isolated you can use both 24V supply and auxiliary supply 24V or 48V see dashed lines in the figures Output is active positive voltage related to CMDO1 when it is controlled by the load control symbol displayed next to output MDO1 parameter M056 As a result a load connected as a PNP output and powered between output MDO and common CMDO will activate
375. orque is being sent is positive reference of freauencv sneed toraue Figure 60 Display keypad 141 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 6 2 FUNCTION KEYS The table below details the display keypad function keys Key Functions Quits menus and sub menus and confirms a new parameter value when the editing mode is activated the cursor starts flashing which is not saved to non volatile memory the value is lost when the inverter is turned off If the Operator mode is set up and the keypad is locked on the Keypad page press ESC for at least 5 s to restart navigation Down arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order While programming it decrements the parameter value Hold it down along with the increment key A to access the next menu Up arrow scrolls through the menus and submenus the pages in a submenu or the parameters in ascending order While programming it increments the parameter value Accesses menus and submenus In programming mode cursor flashing this key saves to non volatile memory EEPROM the value of the parameter being altered This prevents any parameter modification from being cleared in case of mains loss If pressed when the Keypad page is displayed the SAVE ENTER key allows displaying The Keypad Help page where the variables viewed in the previous page
376. ors Minium cross sectional ooa otma of the inverter mm corresponding protective earthing conductor mm S lt 10 10 9 10 lt 5 lt 16 5 9 16 lt 5 lt 35 16 35 lt 5 5 2 The values in the table above are valid only if the protective earthing conductor is made of the same metal as the phase conductors If this is not so the cross sectional area of the protective earthing conductor shall be determined in manner which produces a conductance equivalent to that which results from the application of the table above In any case a cross section of the protective earthing conductor of at least NOTE 10 mm Cu 16 mm Al is required to maintain safety in case of damage to or disconnection of the protective earthing conductor refer to EN 61800 5 1 about Touch current 108 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 3 5 CONTROL TERMINALS 3 5 1 MAIN FEATURES Screwoble terminal board in six extractable sections suitable for cross sections 0 08 1 5mm AWG 28 16 No Name Description Features DIP switch 1 CMA OV for main reference connected to control OV Control board zero volt 2 REF Input for single ended main reference to be Vfs 10 V Rin 50k SWT 1 Off configured either as a voltage input or as a current Resolution 12 bits default input 0 4 20 mA Rin 250 Q
377. ows the location of the indicator Leds and their functionality REF LED Green Reference for speed e frequency or torque t Motor Px acceleration or P000307 0 LED Yellow No active limit Voltage or current limit active Reference on BRAKE LED Yellow REF ALARM LIMIT BRAKE RUN LED Green Normal operation Motor not NU Motor powered but no toraue e Motor powered and running Either one is active e DC current brake IGBT braking Ramp extension L CMD LED Green ALARM LED Red Commands sent from Inverter OK sources other than Lkevpad Alarm tripped Commands sent Z from keypad terminal board Commands sent from keypad only L REF LED Green Reference sent from sources other P Upload waiting Thon keypad 1 for confirmation t Reference sent Parameter wD 2 both from downloading from and terminal board keypad to inverter Parameter uploading from inverter to e Reference sent from keypad only LED off FWD and REV LEDs Green LED flashing Total reference 0 LED on fixed Total reference of e frequency speed t
378. p to 2000rpm with 4096 ppr Maximum 1kHz input frequency in analog channels Ability to re direct analog signals to zero crossing channels Galvanic isolation in all channels for both digital and analog inputs 5V and 12V power supply output allowing fine tuning of the output voltage isolated from the common for power supply output and signal output of the inverter P000320 B Fine encoder supply voltage regulation Fixing holes D sub 15 female encoder connector 5V 12V encoder supply voltage selection 3 5 channels jumper mode selection dip switch Figure 176 ES860 Sin Cos Encoder board 394 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 18 1 IDENTIFICATION DATA Description Port Number Compatibility Any inverter of the Sinus PENTA series Sin Cos type ES860 SIN COS Encoder 770101830 Encoder with 5V 12V 15V 5 15V power supply and lo LOGS 1Vpp output on 3 or 5 differential channels 6 18 2 INSTALLING ES860 BOARD ON THE INVERTER SLOT 1 Remove voltage from the inverter and wait at least 20 minutes 2 The electronic components in the inverter and the communications board are sensitive to electrostatic discharge Take any safety measure before operating inside the inverter and before handling the board The board should be installed in a workstation equipped with proper grounding and provided with an antistatic surface If this is not possible the installer must wear a ground bra
379. pin female 418 input output signal terminal board ne nns 419 Block diagram for ES950 board interfoce seem 420 Jumpers and trimmer for power supply configuration nes 422 Recommended dual shielded connection for encoder cable 425 Disturbance sources a power drive system equipped with an inverter 434 13 441 TECO Figure 202 Example of correct wiring of an inverter inside a cobinet Figure 203 Wiring the toroid filter for the inverters of the SINUS PENTA series 14 441 INSTALLATION INSTRUCTIONS SINUS PENTA 1 GENERAL DESCRIPTION Inverters are electronic devices capable of powering AC electric motor and of imposing speed and torque values The inverters of the PENTA series manufactured by TECO SpA allow adjusting speed and torque values of three phase asynchronous and synchronous motors and brushless permanent magnet AC motors by way of several control modes Control modes may be user defined and allow obtaining the best performance in terms of fine tuning and energy saving for any industrial application The PENTA inverters provided with the standard firmware feature the control modes below IFD control mode voltage frequency scalar control for asynchronous motors control mode sensorless vector control for asynchronous motors FOC control mode vector control with encoder feedback for asynchronou
380. play keypad INSTALLATION INSTRUCTIONS SINUS PENTA TECO 4 3 FOC Motor Control 1 Wiring Follow the instructions stated in the CAUTION STATEMENTS and INSTALLING THE EQUIPMENT sections 2 Power on Power on the drive and do not close the link to the START input to prevent the motor from running Make sure that the display keypad is on 3 Parameter For easier startup of the Sinus Penta you can activate the Start Up Menu setting The Start Up Menu is a wizard allowing programming the main parameters for the connected motor Set the following from the Start Up menu 1 The actual supply voltage of the Penta in C008 You can select a range for the rated mains voltage or the power supply from DC Bus stabilised from a Regenerative Penta 2 FOC as the control algorithm in C010 3 Motor ratings C015 fmot1 Rated frequency C016 romnom1 Rated RPM C017 Pmot1 Rated power C018 Imot1 Rated current C019 Vmot1 Rated voltage e C029 1 Mox desired speed the no load current of the motor is known in C021 lo set the value of lo expressed as a percentage of the rated motor current If the current of the motor is not known but the motor can run with no connected load start the motor at its rated speed in IFD mode read the current value detected by the drive parameter 026 in the Motor Measures Menu and use it as the first attempt value for lo NOTE If the connected motor must run at highe
381. pply voltage for the incremental encoder please refer to the relevant User Manual by setting the configuration jumper accordingly 6 Power the inverter and check if the supply voltage delivered to the encoder is appropriate Set up the parameters relating to Encoder as described in the Programming Instructions manual 7 Remove voltage from the inverter wait until the inverter has come to q complete stop and connect the encoder resolver cable Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for the complete discharge of the internal capacitors to avoid electrical shock hazard Do not connect or disconnect signal terminals or power terminals when WARNING the inverter is powered to avoid electrical shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross NOTE headed screws Only these screws may be removed when connecting the equipment Removing different screws or bolts will void the product guarantee DANGER gt gt gt 406 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 19 2 1 RESOLVER CONNECTOR D sub 9 pin female connector The figure shows front view of the PIN layout 4 3 2 1 Q Q O QO Q S T Figure 188 Pin layout on the D sub 9 female connector
382. puts Each analog output is controlled by a DAC digital to analog converter that can be configured in order to output as analog signals three measured values chosen among the available values for each application see Sinus Penta s Programming Instructions Manual The operating mode gain offset and filtering time constant if any may be defined by the user The inverter firmware allows four operating modes that must match with the setup of the configuration DIP switches Type of acquisition set Hardware Full scale value and notes for the inverter configuration for parameters SW2 10 V Voltage output 10V 10V 0 10 Voltage output 0 10V 0 20 Current output OMA 20mA 4 20 Current output 4mA 20mA CAUTION Never deliver input voltage to analog outputs Do not exceed max N allowable current Digital outputs and MDC2 are protected against transient short NOTE Circuits by a self resetting fuse After wiring the inverter make sure that the output voltage is correct as a persistent short circuit may damage the equipment 3 5 6 1 TECHNICAL SHEET FOR ANALOG OUTPUTS Specification Min Type Max Unit of m Load impedance with voltage outputs 2000 Q Load impedance with current outputs 500 Q Max capacitive load to be connected to voltage outputs 10 nF Offset cumulative error and typical gain related to full scale 1 5 value Temperature coeffic
383. r SINUS PENTA 522 and 532 56 Figure 13 Piercing template for through panel assembly for SINUS PENTA 522 and 532 57 Figure 14 Mechanical parts for the through panel assembly for SINUS PENTA 41 542 551 552 58 Figure 15 Piercing templates for the through panel assembly for SINUS PENTA 41 42 51 and 52 RR 59 Figure 16 Piercing templates for modular units 61 Figure 17 Piercing templates for control unit stand alone model were 61 Figure 18 Installation example for Sinus Penta S65 in cabinet 62 Figure 19 Piercing template for inverter IP54 63 Figure 20 co cce kr e HR OE CREE C EXERCERE REEF E 66 Figure 21 External connections for modular inverters 565 570 68 Figure 22 External connections for modular inverters S 4 l eene 69 Figure 23 Layout of 12 70 Figure 24 Single optical fibre 72 Figure 25 Double optical fibre connector 73 Figure 26 Internal wiring for SINUS PENTA 565 570 76 Figure 27 ES840 Supply BOUG u ete tee ee Fe tee peer e E o d Pen E e E e E Ee Fe E E rr 77 Figure 28 ES841 Inverter Module Gate Unit BOOI 77 Figure 29 ES843 Bus bar Voltage ACQUISITION 79 Figure 30 Position of the fastening screws in the terminal board cover and the c
384. r input channel Z zero notch inverse polarity 7 VE Encoder supply output 5V 15V or 24V 8 GNDE Encoder supply ground 9 GNDE Encoder supply ground For the encoder connection to the encoder board see wiring diagrams on the following pages 6 8 6 CONFIGURATION DIP SWITCHES The encoder board ES913 is provided with two DIP switch banks The DIP switches are located in the front left corner of the board and are adjusted as shown in the figure below J 0 p 2033 poc 00 IE oe 15 i ceama Ear e 10 x P001026 B Figure 117 Position of the configuration DIP switches 299 44 1 SINUS PENTA INSTALLATION INSTRUCTIONS TECO DIP switch functionality and factory settings are detailed in the table below SWI 1 SWI 2 OFF OFF Channel A band limit disabled OFF ON Min channel A band limit ON OFF Average channel A band limit ON ON Max channel A band limit default SWI 3 SWI 4 OFF OFF Channel B band limit disabled OFF ON Min channel B band limit ON OFF Average channel B band limit ON ON Max channel B band limit default SWI1 5 SWI 6 OFF OFF Channel Z band limit disabled OFF ON Min channel Z band limit ON OFF Average channel Z band limit ON ON Max channel Z band limit default OFF Termination resistor between
385. r inverters 505 560 sss 66 3 4 2 Wiring Diagram for Modular Inverters S64 S90 wo 68 3 4 2 1 External Connections for Modular Inverters S65 and 570 0 000 006 0 68 3 4 2 2 External Connections for Modular Inverters S64 lll n 69 3 4 2 3 External Connections for Modular Inverters 574 575 and 580 70 3 4 2 4 External Connections for Modular inverters S84 and 590 70 3 4 2 5 12 pulse Connection for Modular 70 3 4 2 6 Connections for Modular Inverters S65 and 570 8 0 0 000 72 3 4 2 7 Internal Connections for Modular Inverters S64 0 2 0 81 3 4 2 8 Internal Connections for Modular Inverters 574 575 and 580 85 3 4 2 9 Connections for Modular Inverters S84 S90 sse 85 3 4 3 Power Terminals for 905 852 iic eene na a vec nc P ee Cs 86 3 4 4 Power Terminals Modified for a DC Reactor sse 89 TECO 3 4 5 Connection Bars for 560 0 1 00 4 90 3 4 6 Connection Bars for Modular Inverters S64 870 sse eene 9 3 4 7 Connection Bars for Modular Inverters 574 580 0 26 6 0 9 92 3 4 8 Connection Bars for Modular In
386. r operation s RESISTOR inet can be dissipate W at 200 at 380 at 500 at 660 240Vac 500Vac 575Vac 690Vac 3 Not applicable pu 4 Not applicable yon a 11 Not qpplicoble 1802 1100W 6 4 RE3084180 Not 2502 1 100W limited 9 6 RE3084250 Not applicable Not applicable ae 16 Not applicable 1802 1500W 6 RE3094180 Not 2502 1500W limited 8 RE3094250 25Q 1800W RE3103250 1200 1800W RE3104120 Not 2500 1800W limited RE3104250 Not applicable 502 2200W 4 RE3113500 75Q 2200W 6 RE3113750 1002 2200W RE3114100 1502 2200W Not RE3114150 limited 1802 2200W RE3114180 2502 2200W RE3114250 Max value to be set in parameter C211 for single resistors or parallel connected configurations Duration is longer for different configurations two or more series connected resistors When setting the braking duty cycle in C212 make sure that the maximum power dissipated from the braking resistor being used is not exceeded 254 441 SINUS PENTA TECO INSTALLATION INSTRUCTIONS 20 MODELS FROM 4KW 8KW 12KW 6 4 7 4 FPG 11 000551 0 Figure 92 Overall dimensions for braking resistors 4kW 8kW 12kW 255 44 1 SINUS PENTA INSTALLATION INSTRUCTIONS TECO Max duration of continuous operation power that D can be at dissipated at 200 380 at 50
387. r speed than its rated speed flux weakening measure the no load current value at its rated speed to ensure better performances If the no loqd current of the motor is not known and the motor cannot run in no oad conditions use a first attempt value for lo that is automatically computed by the drive as described in step 5 NOTE When parameter C021 10 20 whenever the motor autotune step 5 is performed the drive will automatically set a value depending on the motor ratings Once no load current value is entered in C021 the value of the parameter relating to mutual inductance C024 will be automatically computed when parameters 1073 1 Motor Tune and 1074 1 FOC Auto no rotation are set up as for current autotune C024 is computed even if no autotune procedure occurs 161 441 SINUS PENTA 4 Encoder TEST 5 Autotune of the stator resistance and leakage inductance 6 Autotune of the current loop 162 441 INSTALLATION INSTRUCTIONS TECO The motor must run when testing the encoder Set the source of the encoder signal used as a speed feedback Encoder A in terminal board Encoder B from ES836 or ES913 option board with parameter C189 enter the number of pulse rev with parameter C190 or C191 In the MOTOR CONTROL MENU set the parameter relating to the speed feedback from encoder C012 Yes Open the ENABLE command and set parameter 1073 Select Autotune Type as Encoder Tune Use the ESC key to
388. raking Resistor Braking Unit s70 mm AWG or kcmils Resistors to be used Wire Cross Type of Value section Qty Qty Recommended Power Degree of ene elon Value Q kW Protection 0748 1 1 1 1 S70 0831 1 1 1 1 2 0457 1 1 1 1 1 575 0964 1 2 95 4 0 4 36 64 L E 18 42 44 m3 8 14 5090 0598 36 44 B 12 5090 28 44 P3 B 09 700 0 24 44 P3 B 28 P3 B 07 1130 36 a P3 B 30 44 B 05 24 v 04 4 80 70 2 0 1800 ES 2076 28 23 95 4 0 70 2 0 1 I 08 06 500 0 3 6 2 3 6 2 8 24 2 8 3 6 3 0 24 2 8 6 4 6 3 APPLICATIONS wITH DUTY CYCLE 50 CLASS 5T Braking Unit S70 mm AWG or kcmils Resistors to be used Wire Cross Type of Value section Qty Recommended Power Degree of Connection 2 Value 0 kW Protection 70 4 0 2 0524 2 0598 2 EX Eam 70070 Eq 081 wawa 24 21 24 la 2 09 950 0 la 64 I23 09 950 0 la 64 IP23 18 123 06 950 0 18 64 I2 la 64 I2 18 64 123 ws 94 1296 80 gt A One resistor B Two or more parallel connected resistors D Four resistors parallel connection of two series of two resistors
389. rated voltage of the cables must be 0 6 1kV 233 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 4 BRAKING UNIT BU1440 FOR MODULAR INVERTERS braking unit to be applied to modular inverters only is available The inverter size must be equal to or larger than S65 6 4 1 DELIVERY CHECK Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part see figure below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that temperatures range from 25 C to 70 and that relative humidity is lt 95 non condensing The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred while shipping or unpacking the equipment The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the equipment operation at values exceeding the equipment ratings The manufacturer is not responsible for consequential and accidental damages The braking unit is covered by a 12 month guarante
390. rcuit between 47 D and 47 and use terminal 47 Connect the braking resistor to terminals 50 48 Avoid using terminals 50 and 48 B for applying DC power supply 41 R 42 S 43 44 8 45 V 46 W 88 441 Connect the braking resistor to terminals 50 and 48 B Avoid using terminals 50 and 48 B for applying DC power supply INSTALLATION INSTRUCTIONS TECO SINUS PENTA Connection for 541 542 551 552 441 45 V 46 W 471 EN 41 R 42 S 43 Connection bars 47 D and 47 are short circuited as factory CAUTION setting The DC reactor if any shall be linked between bars 47 D and 47 after removing the short circuit CAUTION Please contact TECO if DC supply is to be applied to SINUS PENTA 541 542 551 552 NOTE Use terminals 47 and 49 if the external braking unit is to be installed e oececece 45 V c amp 0 Go 5 Se ESEESE AGIW 6255555 ESA Z 0805 OC o c Ce E S 205626 c ee AUR e 4252 43IT Figure 35 Connection bors 541 542 551 552 89 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 4 4 POWER TERMINALS MODIFIED FOR DC REACTOR When a DC reactor is required for SINUS PENTA 515 20 30 this must be specified when ordering the equipment NOTE The terminals changed for the connection of a DC
391. rd makes other communications protocol available in addition to the protocols described in OPTION BOARDS FOR FIELDBUS SLOT B These Communications boards allow Metasys N2 and Metasys 2 BACne BACnet based systems METASYS COMPATIBLE P000973 0 BOARDS CAUTION When E8919 board is fitted into slot B no other board ES847 ES861 ES870 ES950 can be fitted into slot C ES919 board behaves as a serial gateway and makes all the Mxxx ZIN CAUTION measures and the inputs available to the addresses given in the Sinus Penta s Programming Instructions manual The Fieldbus section in the Sinus Penta s Programming manual does not CAUTION apply to ES919 comms board 6 11 1 IDENTIFICATION DATA Description Part Number BACnet RS485 SINUS PENTA Module 770102402 BACnet Ethernet SINUS PENTA Module 770102404 Metasys N2 SINUS PENTA Module 770102406 6 11 2 ENVIRONMENTAL REQUIREMENTS COMMON TO ALL Operating temperature 10 to 50 ambient temperature contact TECO for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact TECO CAUTION 6 11 3 ELECTRICAL FEATURES COMMON TO ALL BOARDS ES919 is enabled through switch SW 1 factory setting If enabled LED L1 ON the RS485 serial port located on the inverter serial link O CN9 i
392. re detailed in the table below Switch factory OFF open ON closed setting SW2 1 Channel B NPN or PNP Channel B Line driver or Push Pull default 5 2 2 Channel with complementary signols Channel B with only one single ended default signal SW2 3 Channel B with no band limit Channel B with band limit default SW2 4 Channel Z NPN or PNP Channel Z Line driver or Push Pull default 5 2 5 Channel Z with complementary signols Channel Z with only single ended default signal SW2 6 Channel Z with no band limit Channel Z with band limit default SW1 1 12V Supply voltage in pos 2 3 5V Supply Voltage Jl in pos 2 3 default SW1 2 Channel A NPN or PNP Channel A Line driver or Push Pull default SW1 3 Channel A with complementary signals Channel A with only one single ended default signal SW1 4 Channel A with no band limit Channel A with band limit default 5 3 1 SW3 2 Load resistors towards ground enabled for SW3 3 encoder signols required for 5V Line SW3 4 driver or Push pull encoders especially if SW3 5 long cables are used default setting SW3 6 Keep SW3 contacts ON only if a complementary Push pull or Line driver CAUTION is used power supply 5V or 12V Otherwise set contacts to OFF NOTE Put ALL contacts in DIP switch SW3 to ON or OFF Different configurations N may cause the malfunctioning of the encoder board 6 7 7 JUMPER SELECTING TH
393. reactor are CAUTION Models S05 4T cannot be changed for the connection of q DC reactor 15 20 Terminal board 41 R 42 S 43 T 44 U 45 V 46 W Use terminals 47 and 48 B if an external braking resistor is to be NOTE installed 30 Terminal board 41 R 42 S 43 T 44 U 45 V 46 W 48 B n u Use terminals 47 and 48 B if an external braking resistor is to be NOTE installed 90 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 5 BARS FOR S60 INVERTERS Figure 36 60 Connection Figure 36 shows the location and dimension of the bars connecting 60 SINUS PENTA drives to The mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The transformer must be wired based on the rated supply voltage being used Connection bars 47 D and 47 are short circuited as a factory CAUTION setting The DC reactor if any shall be linked between
394. rom the inside of the front door covering wires and cables DIP switch functionality is detailed in the tables below DIP switch SW1 analog input configuration Switch es Functionality SWI 1 OFF REF voltage input DEFAULT ON REF analog input current input SW1 2 OFF AIN1 voltage input ON analog input current input DEFAULT SW1 3 OFF AIN2 voltage input or motor AIN2 analog input current input protection PTC acquisition DEFAULT SWI1 4 Both OFF AIN2 current input or Both ON AIN2 input for motor protection SW1 5 voltage input based on SWI 3 PTC acquisition DEFAULD DIP switch SW2 analog output configuration Switches Functionality SW2 1 1 ON 2 OFF AO voltage output 1 OFF 22ON AO current output SW2 2 DEFAULD SW2 3 3 ON 4 OFF 2 voltage output 3 OFF 4 AC2 current output SW2 4 DEFAULD SW2 5 5 ON 6 OFF AOS3 voltage output 5 OFF 6 ON AO3 current output SW2 6 DEFAULD 122 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO DIP switch SW3 interface RS485 terminator Switches Functions SW3 1 Both OFF RS485 terminator disabled Both ON RS485 terminator enabled SW3 2 DEFAULT DIP switch factory setting is as follows SW1 All O FF except 2 and 3 SW2 Odd numbers ON Factory setting provides the following operating modes REF Analog input voltage input and two current analog inputs AIN1 AI
395. rred 331 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 10 8 4 LEDs BOARD DIAGNOSTICS In the CANopen board LED 1 is not used the remaining LEDs are described below N amp Name Function 2 RUN It indicates the status of the CANopen interface of the module Off The interface is off One flash The interface status is STOP Flashing The interface is being initialized On The interface is operating 3 ERROR It indicates the error status of the CANopen interface Off No error One flash The frame error counter has reached the warning limit Two flashes A Control Error event guard event or heartbeat event occurred Three flashes A synchronisation error event occurred the SYNC message was not received within the time out On The bus is disabled due to an unresettable event error 4 POWER Off The module is off On The module is on The word Flashing in the table indicates a LED that comes on for 200ms every 200ms One flash Two flashes and Three flashes indicate a LED that comes on one twice or three times for 200ms every 200ms and with an inactivity time of 1000ms 6 10 8 5 LEDs FOR ETHERNET BOARD DIAGNOSTICS In the Ethernet board the diagnostics LEDs indicate the status of the connection to the LAN N amp Name Function 1 LINK Off The module has not detected any legal carrier signal and is not in the LINK status
396. s in case of long distance between the encoder and the encoder board or allows feeding an encoder with intermediate voltage values if compared to factory set values Tuning procedure 1 Put a tester on the encoder supply connector encoder side of the connecting cable make sure that the encoder is powered 2 Rotate the trimmer clockwise to increase supply voltage The trimmer is factory set to deliver 5V and 12V depending on the DIP switch selection to the power supply terminals For a power supply of 5V supply may range from 4 4V to 7 3V for a power supply of 12V supply may range from 10 4V to 17 3V The output voltage cannot be adjusted by trimmer RV1 Gumper J in pos NOTE 1 2 for 24V power supply Power supply values exceeding the encoder ratings may damage the CAUTION encoder Always use a tester to check voltage delivered from the ES913 board before wiring Do not use the encoder supply output to power other devices Failure to CAUTION do so will increase the hazard of control interference and short circuits with possible uncontrolled motor operation due to the lack of feedback The encoder supply output is isolated from the common terminal of the CAUTION analog signals incoming to the terminals of the control board CMA Do not link the two common terminals together 301 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 9 ES822 ISOLATED SERIAL BOARD SLOT B The isolated serial board RS232 485 controlling
397. s installed Electromagnetic emissions produced by the electrical components installed inside a cabinet may occur as conduction radiation inductive coupling or capacitive coupling Emissions disturbance can be the following Radiated interference from electrical components or power wiring cables inside the cabinet b Disturbance and radiated interference from outgoing cables power supply unit cables motor cables signal cables The figure shows how disturbance takes place P000093 B Conducted e Radiated Radiated and radiated emissions emissions emissions Figure 201 Disturbance sources in a power drive system equipped with an inverter The measures to be taken to suppress disturbance include grounding enhancement changes made to the cabinet structure installation of mains filters on the line and installation of output toroid filters on the motor cables optimization of the wiring and cable shielding Always restrict as much as possible the area exposed to disturbance so as to limit interferences with the other components in the cabinet Grounding Disturbance occurring in the grounding circuit affects the other circuits through the grounding mains or the casing of the connected motor Disturbance may interfere with the following appliances which are installed on the machines and which are sensitive to radiated interference as they are measurement circuits operating at low voltage uV or current signal levels
398. s motors The following applications are also available by re programming the firmware This can be done by the user as well SYN control mode vector control with feedback from encoder for PMSM synchronous motors Specific applications featuring the most popular automation functions See SPECIAL APPLICATIONS AVAILABLE ON SINUS PENTA INVERTERS for more details Available SINUS PENTA models range from 1 5kW to 3MW AVAILABLE SINUS PENTA MODELS NOTE shown in the picture above The proportion of one enclosure to the other Products may have different ratings and or appearance than the ones is shown as an example and is not binding 15 441 SINUS PENTA INSTALLATION INSTRUCTIONS 16 441 1 1 FEATURE LIST One product multiple functions gt vector modulation IFD function for general purpose applications V f pattern gt sensorless vector VTC function for high torque demanding performance direct torque control gt vector FOC function with an encoder for accurate torque requirements and wide speed range gt SYN function for synchronous motors see SPECIAL APPLICATIONS AVAILABLE ON SINUS PENTA INVERTERS gt RGN AFE Active Front End function for power exchange with the mains with unitary power factor and very low harmonic current see SPECIAL APPLICATIONS AVAILABLE ON SINUS PENTA INVERTERS gt special optional functions for any application such as MUP function for Multipump see SPECIAL APPLICATIONS AVAI
399. s of the braking resistors shall have insulation features and CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 450 700V may reach 200 C The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking duty cycle use q proper air cooling system Do not install braking resistors near heat sensitive equipment or objects CAUTION Do not connect to the inverter any braking resistor with an Ohm CAUTION value lower than the value given in the tables DANGER Based on the functioning cycle the surface of the braking resistors 6 2 5 1 APPLICATIONS WITH DUTY CYCLE 10 CLASS 2T Braking Resistors to be used Wire Cross Type of Value section i i Value Q kW Protection or kcmils 8 8 8 P20 33 3 100 8 33 3 100 8 o 334 108 8 P 8 uM sa a 0260 4 0402 0457 6 0524 3 3 6 10 3 0202 2 4 214 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 5 2 APPLICATIONS WITH DUTY CYCLE 20 CLASS 2T Resistors to be used Wire Cross Type of Value section i 2 Qt Qty Recommended Power Degree of connection AWG Value kW Protection or kcmils 8 8 EA 12 12 Po 0 334 16
400. sed is not exceeded N e N 59 lt w go lt c e e go lt 261 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 5 KEYPAD REMOTING KITS 6 5 1 REMOTING THE KEYPAD ON THE The inverter keypad may be remoted A special kit is supplied which includes the following plastic frame allowing installing the keypad on the front wall of the cabinet keypad jig allowing installing the keypad on the front door of the cabinet between keypad frame and cabinet remoting cable length 5 m If the kit supplied is properly assembled degree of protection IP54 is obtained for the front panel in the cabinet For any details on how to remote the keypad refer to OPERATING AND REMOTING THE KEYPAD 6 5 2 REMOTING A KEYPAD CONTROLLING MULTIPLE INVERTERS The keypad remoting kit is used to connect a standard SINUS PENTA keypad to one or multiple inverters manufactured by TECO via an RS485 link using protocol MODBUS RTU The keypad can then communicate with one device at a time and will become the network master thus avoiding communicating with any other master devices e g PLCs The keypad automatically detects which device it is connected to If multiple devices are connected you can select the device to be used from a selection list The devices connected to the same network must have different NOTE addresses Otherwise no communicat
401. sher debarker edger hydraulic power pack mixer rotary table sanding machine bandsaw disk saw separator shredder chopper twister spinner industrial washer palletizer extruder etc Conveyor belt drier slicer tumbler mechanical press forming machine shears winding unwinding machine drawplate calender screw injection moulding machine etc Piston compressor loaded conveyor screw crusher jaw mill ball mill hammer mill roller mill planer pulper vibrating screen hoist and crane displacement loom etc Mandrel axis control lifting application hydraulic power pack injection press etc The tables contained in the following pages state the power of the motors to be connected to SINUS PENTA inverters based on their overload classes Data contained the tables below relate to standard 4 pole motors MAKE SURE THAT The rated current of the connected motor is lower than tolerance 5 If multiple motors are connected the sum of their rated current values must not exceed The ratio between the inverter maximum current and the rated motor current is included in the overload class required 168 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO EXAMPLE Applicotion Bridge crone Motor used 37kW Rated current 68A Rated voltage 400V Required overload 160 Heavy application Inverter ratings Inom at least 68A Im
402. ssipated at MODEL In Fri SNS PENTA BOX 0008 505 400 250 SINUS PENTA 0011 SINUS PENTA 0014 SINUS PENTA 0034 SINUS PENTA 0036 SINUS PENTA 0016 SINUS PENTA BOX 0020 S12B SINUS PENTA BOX 0025 500 700 300 SINUS PENTA BOX SINUS PENTA BOX 0040 ne SINUS PENTA 0049 SINUS PENTA 0060 SINUS PENTA 0067 SINUS PENTA 0074 SINUS 0086 OPTIONAL FEATURES Disconnecting switch with line fast fuses Line magnetic circuit breaker with release coil Line contactor in AC1 Front key operated selector switch for LOCAL REMOTE control and EMERGENCY push button Line input impedance Motor side output impedance Output toroid filter Motor forced cooling circuit Anticondensation heater Additional terminal board for input output wires gt P000112 B NOTE Dimensions and weights may vary depending on optional components required 44 44 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 3 3 10 IP24 AND IP54 CABINET MODELS 515 590 ipa SINUS PENTA CABINET Weight dissipated MODEL Voltage Class atin Inom 0040 0049 2T 4T 06 0094 0094 5 140 1050 1250 500 5 2000 21 47 1000 5 1200 0314 552 0368 continued 45 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO
403. stors shall have insulation features and rated voltage of the cables must be 0 6 1kV 196 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 1 1 7 APPLICATIONS WITH DUTY CYCLE 10 CLASS 5 BRAKING RESISTOR Min Applicable Type Degree of Type of Value 4 Resistor Protection Connection Q mm AWG A 0012 ei 0019 0021 0022 0024 300 4000W 22Q 8000W IP23 18Q 8000W IP23 150 12000W 23 18 10 8 12Q 12000W 23 66 16 4 4 2 2 2 1 1 1 1 0069 10Q 12000W 23 0042 eae 03 20 220 8000W IP23 0131 6 6Q 24000W IP23 0164 5 59 24000W IP23 Type of connection 0 0 5 5 0 2 2 2 2 5 5 A One resistor The cables of the braking resistors shall have insulation features and CAUTION heat resistance features suitable for the application The minimum rated voltage of the cables must be 0 6 1kV 197 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 1 1 8 APPLICATIONS WITH DUTY CYCLE 20 CLASS 5 BRAKING RESISTOR Min Applicable Degree of of Value Wire Cross Resistor Q Protection Connection 0 section mm AWG 0012 En 0019 0021 0022 0024 300 8000W 4 4 2 2 2 i 1 0076 0042 2s x 66 03 20 220 12000W IP23 0131 6 6Q 32000W IP23 0164 5 50 48000W IP23 Type of connection 0 5 5 0 2 2 2 2 5 5
404. t and routed parallel to the motor power supply cables It is not advisable to route the Encoder cable parallel to the motor power cables It is preferable to use a dedicated signal cable conduit The welding jumper J7 enables grounding pin 6 in CN7 connector 424 441 INSTALLATION INSTRUCTIONS TECO Pin connected to PE conductor through J7 e ES950 OFF Pin not connected to PE conductor through 5950 SINUS 425 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO The figure below illustrates the recommended connection method A ZN 426 441 5950 6720005 Figure 200 Recommended dual shielded connection for encoder cable The encoder supply output and the encoder signal common are isolated with respect to the common of the analog signals fitted in the inverter terminal board Do not connect any conductors in common NOTE between the encoder signals and the signals in the inverter terminal board This prevents isolation from being adversely affected The connector of ES950 board shall be connected exclusively to the encoder using one single cable Correctly fasten the cable and the connectors both on the encoder side CAUTION and on ES950 board side The disconnection of one cable or even a single conductor can lead to inverter malfunction and may cause the motor to run out of control INSTALLATION INSTRUCTIONS T E 6 20 5 ENVIRON
405. t or disconnect signal terminals or power terminals when the inverter is powered to avoid electrical shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed screws Only these screws may be removed when connecting the equipment Removing different screws or bolts will void the product guarantee BISS ENDAT ENCODER CONNECTOR D sub 15 pin female connector two rows The figure shows a front view of the pin layout Figure 196 Pin layout on CN7 D sub 15 pin female connector N Name Description OVE Common for power supply and signals 2 OVE Common for power supply and signals 3 VEOUT_EB Encoder power supply output 4 VEOUT_EB Encoder power supply output 5 DATA Positive data signal 6 Earth Earth connection PE conductor if J7 is closed 7 n c 8 TCLK Positive clock signal 9 reserved 10 reserved 1 12 13 DATA Negative data signal 14 n c 15 TCLK Negative clock signal Shell PE Connector shield connected to PE conductor of the inverter 419 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 20 2 2 INCREMENTAL ENCODER AND DIGITAL LINE CONNECTORS M1 M2 M3
406. t that a three phase inductor or q DCBUS DC inductor be installed on the supply line to obtain the following benefits limit input current peaks on the input circuit of the inverter and value di dt due to the input rectifier and to the capacitive load of the capacitors set reducing supply harmonic current increasing power factor thus reducing line current increasing the duration of line capacitors inside the inverter AC LINE O O O C O OUTPUT SUPPLY REACTOR REACTOR TAAL U x T x 2 O gt 2 I O O N A W 2 ts Figure 96 Wiring diagram for optional inductors Harmonic currents The shapes of the different waves current or voltage may be expressed as the sum of the basic frequency 50 or 60Hz and its multiples In balanced three phase systems only odd harmonic current exists as even current is neutralized by symmetrical considerations Harmonic current is generated by non linear loads absorbing non sinusoidal current Typical sources of this type are bridge rectifiers power electronics switching power supply units and fluorescent lamps Three phase rectifiers absorb line current with a harmonic content n 6K 1 with K 1 2 3 e g 5th 7th 11th 13th 17th 19th etc Harmonic current amplitude decreases when frequency increas
407. t the keypad disconnect the cable connecting the keypad to the control board to avoid damaging the link between the keypad and the control board OPEN BY STAR SCREWDRIVER 382 441 OPEN BY 7mm PIPE KEY P00202 0 Figure 170 Removing the inverter cover location of slot C INSTALLATION INSTRUCTIONS 3 SINUS PENTA TECO Insert the two contact strips supplied in the bottom part of ES870 board make sure that each contact enters its slot in the connector Insert ES870 board over the control board of the PENTA inverter make sure that each contact enters its slot in the signal connector Use the screws supplied to fasten board ES870 to the fixing spacers For the terminal board wiring follow the instructions given in the section below Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 6 15 3 ES870 BOARD TERMINALS Screwable terminal board two extractable sections suitable for cross sections 0 08 1 5mm AWG 28 16 N Name Description Features Note 1 Multifunction auxiliary digital input Optoisolated digital inputs 24 VDC positive Maximum XMDI1 4 logic PNP active with positive input with response time 2 XMDI2 Multifunction auxiliary digital input respect to OVE terminal 6 to 2 In compliance with EN 61131 2 as type 1 microprocessor 3 Multifunction aux
408. tage available on 24V terminals 44 49 with respect to CMD 43 50 21 24 27 V Max current that can be delivered from 24V output 200 mA CAMTION exceeded stop the motor 380 441 Irreversible faults occur if the min max input output voltage ratings are The isolated supply output and the analog auxiliary output are protected by a resettable fuse capable of protecting the power supply unit inside NOTE the inverter against short circuits Nevertheless in case of short circuit it can happen that the inverter does not temporarily lock and does not INSTALLATION INSTRUCTIONS 6 15 TECO SINUS PENTA 5870 RELAY EXPANSION BOARD SLOT ES870 board is an expansion board for the digital I Os of all the products of the SINUS PENTA series ES870 board includes XMDI1 2 3 4 5 6 7 8 Eight 24V multifunction digital inputs type PNP Three inputs are fast propagation inputs that can be used also for PUSH PULL 24V encoder acquisition XMDO1 2 3 4 5 6 Six multifunction relay digital outputs Vomax Vomax 30 VDC lomax 5A 4 Digital Inputs isolated 1 4 commom 2 Digital Outputs RELAY MV configuration M1 voltage M4 7 1 2 4 Digital Inputs isolated 5 8 commom voltage M4 Figure 169 Relay I O expansion board 870 AN CAUTION 6 15 1 2 Digital Outputs 3 4 RELAY 2 IDENTIFICATION DATA 250 VAC lom
409. tches for the configuration of the analog channel being used set the full scale value to 10V or to 100mV The setting of the programming parameter must be consistent with the hardware setting Voltage analog output Voltage analog input OUI 28 30 32 34 36 38 OV control board P000273 B Figure 162 Connecting a voltage source to a slow analog input 368 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 14 7 4 CONNECTING SLOW ANALOG INPUTS TO VOLTAGE SOURCES Figure 161 shows how to connect slow analog inputs to current sources Channels XAIN8 XAIN9 XAIN10 XAIN1 1 corresponding to terminals 27 29 31 33 are capable of acquiring current signals with a full scale value of 20 Properly set the DIP switches for the configuration of the analog channel being used set the full scale value to 20mA and set the relevant programming parameter to 0 20 or 4 20 6 14 7 5 SLOW ANALOG INPUTS THERMISTOR PT100 5847 board allows reading temperatures directly from the connection of standard thermistors PT100 complying with DIN EN 60751 Two wire connection is used for easier wiring Use relatively short cables and make sure that cables are not exposed to sudden temperature variations when the inverter is running Proper wiring is shown in Figure 163 use a shielded cable and connect its braiding to the inverter metal frame through the special
410. ter SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 14 7 2 CONNECTION OF FAST CURRENT INPUTS Three fast low impedance analog inputs are available which are capable of acquiring sensors with current output The correct wiring is shown in the diagram below P000272 B 4 20 sensor Current analog input Sensor power supply Figure 161 Connection of 0 20mA 4 20mA sensors to fast current inputs Do not use 24V power supply available on terminals 44 and 49 in ES847 board to power 4 20mA sensors because it is to be used for the common of the digital inputs CMD terminals 43 50 not for the common of the analog inputs CMA Terminals 44 and 49 are galvanically isolated and must be kept galvanically isolated 6 14 7 3 CONNECTING SLOW ANALOG INPUTS TO VOLTAGE SOURCES Use a shielded pair data cable and connect its braiding to the side of 5847 board Connect the cable braiding to the inverter frame using the special conductor terminals located next to the terminal boards Although slow acquisition analog channels have a cut off frequency slightly exceeding 10Hz and the mains frequency which is the main disturbance source is weakened make sure that wiring is correct particularly if the full scale value is 100mV and if wires are longer than 10 m The figure below shows a wiring example for the acquisition of a voltage source Properly set the DIP swi
411. tered trademark of open DeviceNet Vendor Association The DeviceNet communications board allows interfacing a Sinus PENTA drive with an external control unit through a communications interface using a CAN protocol of the DeviceNet 2 0 type The baud rate and the MAC ID can be set through the on board DIP switches Max 512 bytes for input output data are available some of them are used for the interfacing with the inverter Refer to the Sinus Penta s Programming Instructions manual for more details on the inverter control modes through the DeviceNet fieldbus board The main features of the interface board are the following Baud Rate 125 250 500 kbits s DIP switch for baud rate and MAC ID selection Optically isolated DeviceNet interface Max 512 bytes for inout amp output data Max 2048 bytes for input amp output data through mailbox DeviceNet Specification version Vol 1 2 0 Vol 2 2 0 Configuration test version A 12 P000512 B 227 100279 3264 1405 L 1775 22 H 2 fm 3 555544 44 w Board status indicator LED es 39 869 nu L DeviceNet terminal Configuration Fieldbus status dip switch indicator LEDs Figure 129 DeviceNet Fieldbus communications board 315 441 SINUS PENTA 6 10 5 1 TECO DEVICENET FIELDBUS TERMINALS INSTALLATION INSTRUCTIONS The DeviceNet Fieldbus communications board is provided with a removable
412. ters relating to proportional gain P128 P129 Set equal values for P128 and P129 and increase them until overshoot takes place when the setpoint is attained Decrease P128 and P129 by approx 30 then decrease the high values set for integral time in P125 and P126 keep both values equal until an acceptable setpoint response is obtained Check to see if the motor runs smoothly at constant speed If no failure occurred go to step 9 Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In The MEASURES MENU check The speed reference 000 the reference speed processed by the ramps M002 the supply voltage of the control section M030 the DC link voltage M029 the condition of the control terminals 033 Check to see if these readouts match with the measured values When parameter P003 Standby Only condition required for altering C parameters you can alter Cxxx parameters in the CONFIGURATION menu only when the drive is DISABLED or STOPPED whereas if P003 Standby Fluxing you can alter Cxxx parameters when the motor is stopped but the drive is enabled You can write down any custom parameters in the table on the last pages of the Sinus Penta s Programming Instructions manual If an alarm trips find the cause responsible for the alarm and reset the drive Close input MDI3 terminal 16 or press the RESET on the dis
413. the bus is galvanically isolated from the electronic devices via a DC DC converter The bus signals link A and link B are isolated via optocouplers PROFIBUS DP communications ASIC chip Siemens SPC3 Hardware configurability bus terminator switch and rotary switch assigning the address to the node e Status indicators indicator Led for board status and indicator Led for fieldbus status Fixing holes Board status indicator led Fieldbus status indicator leds AL ana one 1MOO261 Bi J 3 Fieldbus Line termination Fieldbus address connector dip switch Rotary switch 000308 Figure 126 PROFIBUS DP fieldbus communications board 311 441 SINUS PENTA 6 10 3 1 INSTALLATION INSTRUCTIONS TECO PROFIBUS FIELDBUS CONNECTOR Female 9 pin D sub connector Pin location N Name Description Shield Connector frame connected to PE N C 2 N C 3 B Line Positive RxD TxD according to RS 485 specifications 4 RIS Request To Send active high level when sending 5 GND Bus ground isolated from control board OV 6 5V Bus driver supply isolated from control board circuits 7 N C 8 A Line Negative RxD TxD according to RS 485 specifications 9 N C 6 10 3 2 CONFIGURATION OF THE PROFIBUS DP COMMUNICATIONS BOARD PROFIBUS DP communications board is provided with one DIP switch and two rotary switches used to set the oper
414. the contact pins with connectors CN7A and CN7B in the slot If the board is properly installed the three fixing holes are aligned with the housing of the relevant fixing spacers screws Check if alignment is correct then fasten the three fixing screws as show in the figure below Fixing Spacers 254 Wwe 4 P p s i J Aly Py 72 adia l ella Maced Lilo Ad akak st A Figure 193 Location of slot C inside the terminal board cover in Sinus PENTA inverters 417 441 SINUS PENTA T E INSTALLATION INSTRUCTIONS rixing Screw Holes Figure 195 Fitting the ES950 board inside the inverter 5 Configure the supply voltage for the incremental encoder please refer to the relevant User Manual by setting the configuration jumper accordingly 6 Power the inverter and check if the supply voltage delivered to the encoder is appropriate Set up the parameters relating to the encoder as described in the Programming Instructions manual 7 Remove voltage from the inverter wait until the inverter has come to q complete stop and connect the encoder cable 418 441 INSTALLATION INSTRUCTIONS gt gt gt 6 20 2 1 DANGER CAUTION NOTE SINUS PENTA TECO Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for the complete discharge of the internal capacitors to avoid electrical shock hazard Do not connec
415. the inverter control terminals The fixing spacers and the signal connector are located on the left VET P000321 B Spacers sas NS numuu nnmnunnmrn nenrrirrrrr Figure 115 Position of slot A for the installation of the encoder board Fit the encoder board and make sure that all contacts enter the relevant housing in the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Configure the DIP switches and the jumper located on the encoder board based on the connected encoder Check that the supply voltage delivered to the terminal output is correct 5 Power on the inverter and set up parameters relating to the encoder feedback see Sinus Penta s Programming Instructions manual 001028 0 Figure 116 Encoder board fastened to its slot 298 441 INSTALLATION INSTRUCTIONS TECO SINUS PENTA 6 8 5 TERMINALS IN THE LINE DRIVER ENCODER BOARD A 9 pole terminal board is located on the front side of the encoder board for the connection to the encoder Terminal board pitch 3 81mm two separate extractable sections 6 pole and 3 pole sections Terminal Signal Type and Features CHA Encoder input channel A true polarity 2 CHA Encoder input channel A inverse polarity 3 CHB Encoder input channel B true polarity 4 CHB Encoder input channel B inverse polarity 5 CHZ Encoder input channel Z zero notch true polarity 6 CHZ Encode
416. through Ethernet interface to an Ethernet control device with a master PC in one of the following ways Through a LAN Ethernet business network Through a router e g ISDN ADSL GPRS starting from SW version DL166X of ES851 control board Through a direct point to point connection CAUTION The link to a router is available only if you purchased the LINK service for the connection to the Internet you purchased the LINK service for the connection to the Internet the Internet connection through a LAN is obtained by connecting ES851 to the LAN using a standard Straight Through Cable TIA EIA 568 B of class 5 UTP Patch cable for LAN as shown in Figure 153 In that case the plant can be accessed from any remote computer that can be connected to the Internet Connection through a LAN The DHCP DNS function shall be available for the LAN Also the LAN must AN CAUTION connected to the Internet The Ethernet interface board cannot be connected to old LANs using Thin Ethernet 10base2 coaxial cables Connection to this type of LANs is possible using Hub provided with both Thin Ethernet 10base2 connectors and 100Base T or 10Base T connectors The LAN topology is a star one with each node connected to the Hub or the Switch through its cable NOTE P000518 B Pin Wirecolor orange white 22 2 green white a perc aa x a RR Orange a Male gw AWT 255A
417. tions such as the acquisition of differential incremental signals from external encoders and the control of optoisolated digital inouts outputs Incremental Encoder Supply Voltage Selection Jumper Fine Incremental Encoder Supply Voltage Regulation ey E Incremental Encoder Power Connector E Incremental Encoder Input Digital Input Connector Incremental Encoder Ouput Digital Output Connector JTAG Connector Fine BiSS Endat Encoder Supply Voltage Regulation BiSS Endat Encoder Supply Voltage Selection lt a Jumper J D sub 15 female i connector for BiSS Endat Encoder Programming AS Connector Figure 192 ES950 encoder BiSS EnDat board 415 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO AN CAUTION If ES950 board is fitted into slot C 5919 board cannot be fitted into slot B Gee ES919 COMMUNICATIONS BOARD SLOT B Features of the ES950 board Acquisition of absolute position from SingleTum MultiTurn Encoder with balanced digital output 485 according to EnDat 2 2 protocol up to max 8MHz transmission frequency and variable resolution depending on the type of encoder Acquisition of absolute position from SingleTum MultiTurn Encoder with balanced digital output 485 according to BiSS protocol up to max 10MHz transmission frequency and variable resolution depending on the type of encoder Acquisition
418. to standard RS485 Positive polarity with respect to pins 2 4 for one MARK 2 4 TX RX B Differential input output B bidirectional according to standard RS485 Negative polarity with respect to pins 1 for one MARK 5 GND control board zero volt 6 7 Not connected 8 GND control board zero volt 9 5 V max 100mA for the power supply of an auxiliary converter RS485 RS 232 if any Contacts of CN2 D type 9 pole female connector RS 232 DCE are as follows PIN FUNCTION 1 9 Not connected 2 TX A Output according to standard RS232 3 RX A Input according to standard RS232 5 GND zero volt 4 6 Tobe connected together for loopback DTR DSR 7 8 lobe connected together for loopback RTS CTS 303 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 9 4 INSTALLING ES822 BOARD ON THE INVERTER SLOT B Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal capacitors to avoid any electrical shock hazard DANGER Electrical shock hazard do not connect disconnect the signal terminals CAUTION or the power terminals when the inverter is on This also prevents the inverter from being damaged All the screws used to fasten removable parts terminals cover serial interface connector cable plates etc are black round head cross NOTE head screws When wiring the in
419. to the INDUCTORS section for the applicable inout and output reactors For inverter sizes 515 520 and 30 and for modular inverters S65 to 590 specify if the DC reactors are required when ordering the equipment Factory settings can be changed by changing the configuration of the DIP switches and or by changing the parameters pertaining to the terminals concerned see Sinus Penta s Programming Instructions manual When no DC reactor is used terminals D and must be short circuited factory setting Please contact TECO if DC current is to be supplied to Sinus Penta S41 42 551 552 S60 S64 574 S84 as precharge circuit in the DC bus capacitors is provided For S60 inverters only if the supply voltage is other than 500Vac the wiring of the internal auxiliary transformer must be changed accordingly see Figure 37 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 3 4 2 WIRING DIAGRAM FOR MODULAR INVERTERS 564 590 3 4 2 1 EXTERNAL CONNECTIONS FOR MODULAR INVERTERS S65 AND S70 CONTROL CARD TER OO LO 2j lt JEn co La c QU E PJ 5 DAON CON
420. tor 32 CMDO3 Digital output 3 emitter 408 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 19 3 5861 CONFIGURATION AND OPERATING MODES The 5861 board may power both 5V to 24V encoders and allows acquiring signals coming from the Resolver in order to convert the position speed data into a 12 bit word 6 19 3 1 CONFIGURING AND ADJUSTING THE ENCODER SUPPLY VOLTAGE The ES861 board may power encoders having different power supply voltage ratings A selection jumper and a power supply voltage regulation trimmer are available as shown in the figure below The jumpers and the trimmer are located on the top side of the board The possible configurations are given in the table below Incremental encoder power supply VE OUT No VE OUT 24V 12V 5V J X OFF ON X J2 2 3 1 2 1 2 X J3 ON ON ON OFF In 24V mode the output voltage is fixed and cannot be adjusted In 5 and 12V mode the output voltage can be fine tuned in 5V mode the no load voltage may range from 4 5 to 7V by adjusting each individual trimmer accordingly in 12V mode the no load voltage may range from 10 5 to 17V Turn the trimmer clockwise to increase output voltage Power supply voltage is to be measured at the encoder supply terminals thus taking account of cable voltage drops particularly if a long cable is used Power Supply Configuration gt 2 LJ ON 24VE Figure 190 Jump
421. tor rotates in the wrong direction send a low frequency reference in IFD mode and check to see if the direction of rotation is correct With respect to its shaft the motor normally rotates DANGER clockwise if the connection sequence is U V W and if a positive reference is set FWD Contact the motor manufacturer to check the preset direction of rotation of the motor CAUTION When an alarm message is displqyed find the cause responsible for the gt alarm trip before restarting the equipment 156 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 4 1 IFD Motor Control SINUS PENTA drives are factory set with the IFD C010 control algorithm allowing the first startup of the equipment The default functions of the drive terminals are given in the table below For more details please refer to the Sinus Penta s Programming Instructions manual 1 Wiring 2 Power on 3 Parameter setting 4 Autotune 5 Overload 6 Startup Follow the instructions stated in the CAUTION STATEMENTS and INSTALLING THE EQUIPMENT sections Power on the drive and do not close the link to the START input to prevent the motor from running Make sure that the display keypad is on For easier startup of the Sinus Penta you can activate the Start Up Menu The Start Up Menu is a wizard allowing programming the main parameters for the connected motor Set the following from the Start Up menu 1 The actual supply voltage of
422. uarantee starting from the date of delivery 203 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 2 1 1 NAMEPLATE FOR BU200 3 4 ZZ0063010 Braking Unit BU200 input DC200 800V output I average 80 I max 130 2 Eois dumper diverter Voltage Supp Minimum load 5 2T J4 200 240Vac 3 ohm 4T J3 380 480Vac 6 ohm 4T J5 480 500Vac 6 ohm Wire size 25 AWG3 A FOR USE AND INSTALLATION SEE USER MANUAL IND CONT EQ 211 US MADE IN ITALY ee 195081 LISTED Figure 66 Nameplate for BU200 Numbered items in the figure above 1 Model BU200 braking unit 2 Voltage class List of applicable voltage classes Supply ratings 200 800 DC supply voltage produced by the inverter terminals 4 Output current 80A average continuous average current in output cables 130A max max current in output cables may be held for a timer longer than the time given in column Max Duration of Continuous Operation in the resistors tables above 5 Min load Minimum value of the resistor to be connected to the output terminals see application tables below 6 Coble cross section Dimensioning of the power cables 204 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 2 2 OPERATION The basic size of the braking unit can be used with a braking resistor avoiding exceeding max instant current o
423. uctions manual NOTE Instructions manual Mains e VAC supply voltage tolerance 2T 200 240 Vac 3phase 15 10 380 500 Vac 3phase 15 10 5T 500 600 Vac 3phase 15 10 6T 575 690 Vac 3phase 15 10 Maximum voltage imbalance 3 of the rated supply voltage e VDC supply voltage tolerance 2T 280 340 Vdc 15 10 AT 530 705 Vdc 15 10 5T gt 705 845 Vdc 15 10 6T 845 970 Vdc 15 10 The DC current supply for size S41 542 S51 552 560 S64 S74 and 84 requires a precharge circuit of the external DC bus capacitors e Supply frequency Hz tolerance 50 60Hz 20 Environmental Requirements e Ambient temperature 10 to 40 C with no derating 40 to 50 C with no derating or 2 derating of the rated current every degree over 40 C based on the inverter model and the application category see OPERATING TEMPERATURES BASED ON APPLICATION CATEGORY e Storage temperature 25 70 e Humidity 5 95 non condensing e Altitude Max altitude for installation 2000 m a s l For installation above 2000 m and up to 4000 m please contact TECO Above 1000 m derate the rated current by 196 every 100 m e Vibrations Lower than 9 8 m sec 1 06 e Installation environment Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping do not install in salty enviro
424. uency output at 100kHz 40 50 60 Isolation test voltage between CMDO1 26 and CMDO2 27 based on GNDR 1 and GNDI 9 500Vac 50Hz Imin Voltage and current limit for relay contacts MDO3 MDO4 5A 250Vac 5A 30Vdc Residual resistance with closed contact for outputs MDO3 and MDO4 30 Durability of relay contacts MDO4 from mechanical and 5x107 oper electrical point of view 105 allowable frequency for relay outputs MDO3 and MDO4 30 oper S irreparable damages to the equipment NOTE the equipment gt gt lock and stop the motor CAUTION Avoid exceeding min and max input voltage values not to cause Digital outputs MDO1 and are protected against transient short circuits by a self resetting fuse After wiring the inverter make sure that the output voltage is correct as a persistent short circuit may damage Isolated supply output is protected by a self resetting fuse capable of NOTE preventing the inverter internal power supply unit from damaging due to q short circuit Nevertheless if q short circuit occurs the inverter could 139 441 SINUS PENTA 3 5 6 T E INSTALLATION INSTRUCTIONS ANALOG OUTPUTS TERMINALS 10 To 13 Three analog outputs are available AO terminal 10 AO2 terminal 11 and AOS terminal 12 related to common terminal CMA terminal 13 They can be set as voltage outputs or current out
425. uipment installation The bearing surface of the inverter must be capable of withstanding high temperatures up to 90 The inverter electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges 19 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 EQUIPMENT DESCRIPTION AND INSTALLATION The inverters of the SINUS PENTA series are full digital inverters capable of controlling asynchronous and synchronous motors up to 3 MW Inverters of the SINUS PENTA series are designed and manufactured in Italy by the technicians of TECO they incorporate the most advanced features offered by the latest electronic technologies SINUS PENTA inverters fit any application thanks to their advanced features among which 32 bit multiprocessor control board vector modulation power control with the latest IGBTs high immunity to radio interference high overload capability Any value of the quantities required for the equipment operation may be easily programmed through the keypad the alphanumeric display and the parameter menus and submenus The inverters of the SINUS PENTA series are provided with the following features wide power supply voltage range 380 500Vac 15 10 for voltage class four classes of power supply 2T 200 240Vac 4T 880 500Vac 5T 500 600Vao 6
426. ull or PNP NPN outputs The encoder board is to be installed into SLOT A See section Installing 5836 2 Encoder Board on the Inverter Encoder supply voltage selection jumper Encoder supply voltage adjustement trimmer Input configuration dip switches P000594 B Figure 105 Encoder board ES836 2 6 7 1 IDENTIFICATION DATA DONBHUNGE Part COMPATIBLE ENCODERS p Number POWER SUPPLY OUTPUT LINE DRIVER de a 220095834 NPN PNP complementary PUSH PULL NPN PNP single ended PUSH PULL 6 7 2 ENVIRONMENTAL REQUIREMENTS Operating temperature 10 to 50 C ambient temperature contact TECO for higher ambient temperatures Relative humidity 5 to 95 non condensing Max operating altitude 2000 m a s l For installation above 2000 m and up to 4000 m please contact TECO 285 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 7 3 ELECTRICAL SPECIFICATIONS Ratings Electrical Specifications Min Max Unit Encoder supply current 24 V protected with resettable fuse 200 mA Electronically protected encoder supply current 12V 350 mA Electronically protected encoder supply current 5V 900 mA Adjustment range for encoder supply voltage SV mode 4 4 5 0 7 3 V Adjustment range for encoder supply voltage 12V mode 10 3 12 0 17 3 V Input chonnels Three channels A
427. unction relay digital output 2 NO 2500 50 2 1 contact Min load 15mA 10 19 XDO3 NC Multifunction relay digital output 3 NC contact 20 XDO3 C Multifunction relay digital output 3 common 21 XDO3 NO Multifunction relay digital output 3 NO contact 22 XDO4 NC Multifunction relay digital output 4 NC contact 23 XDO4 C Multifunction relay digital output 4 common 24 XDO4 NO Multifunction relay digital output 4 NO contact 25 XDO5 NC Multifunction relay digital output 5 NC contact 26 XDO5 C Multifunction relay digital output 5 common 27 XDO5 NO Multifunction relay digital output 5 NO contact 28 XDO6 NC Multifunction relay digital output 6 NC contact 29 XDO6 C Multifunction relay digital output 6 common 30 XDO6 NO Multifunction relay digital output 6 NO contact 6 15 3 1 CONNECTION TO AN ENCODER OR A FREQUENCY INPUT Auxiliary digital inputs XMDI6 XMDI7 XMDI8 may acquire fast digital signals and may be used for the connection to a push pull single ended incremental encoder or for the acquisition of a frequency input When ES847 board is fitted encoder B functions are no more implemented by the basic terminal board of the control board but are implemented by ES847 board The electrical ratings of the aux digital inputs above are the same as the corresponding inputs in optional control board ES847 For more details please refer to Connection to an Encoder or a Frequency Inp
428. unction and may cause the motor to run out of control 400 441 INSTALLATION INSTRUCTIONS 6 18 5 ENVIRONMENTAL REQUIREMENTS TECO SINUS PENTA per ting ambient temperatures 10 to 50 C ambient temperature contact TECO for higher Relative humidity 5 to 95 non condensing Max allowable operating 2000 m a s l For installation above 2000 m and up to 4000 m altitude please contact TECO 6 18 6 ELECTRICAL RATINGS Ratings Encoder supply output Min Typ Max Unit Encoder output current 12V configuration 300 mA Encoder output current 5V configuration 500 mA Short circuit protection level 900 mA Encoder supply voltage adjusting range in 5V Mode 5 4 5 3 8 0 Encoder supply voltage adjusting range in 12V Mode 10 5 12 0 15 7 Ratings Static characteristics for signal inputs Min Typ Max Unit Type of input signals Differential analog type 1Vpp Differential peak to peak input voltage range 0 8 1 0 1 2 Vpp Input common mode voltage range 0 5 V Input impedance 120 ohm Type of input signals Differential analog type 1Vpp Differential inout voltage range 0 8 1 0 1 2 Vpp Input common mode voltage range 0 5 V Input impedance 1 Kohm Type of input signal R Differential analog type 0 5Vpp 1Vpp Differential encoder signal input voltage range
429. unications board for debugging as shown in the figure below P000314 0 Figure 141 Position of indicator LEDs on the board The red green LED mounted on the board relates to all interface models whereas the LEDs mounted on the board column have different meanings based on the type of fieldbus being used 6 10 8 1 LEDs FOR FIELDBUS INTERFACE CPU DIAGNOSTICS The LED located on the printed circuit of any version of the interface board indicates the status of the CPU dedicated to communication The table below shows the possible type of signals 5 Board Red Unknown internal error or module operating in bootloader mode diagnostic 1 Hz Red blinker RAM fault 2 Hz red blinker ASIC or FLASH fault 4 Hz Red blinker DPRAM fault 2 Hz green blinker Module not initialized 1 Hz green blinker Module initialized and operating 330 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO 6 10 8 2 LEDs FOR PROFIBUS DP DIAGNOSTICS In the PROFIBUS DP board LED 1 is inactive the remaining LEDs are described below N amp Name Funclion 2 It indicates that the inverter is on line on the fieldbus On Line Green The module is on line data exchange is allowed Off The module is not on line 3 It indicates that the inverter is off line on the fieldbus Off Line Red The module is off line data exchange is not allowed Off The module is not off line 4 Fieldbus It indicates some possib
430. upply 500 600Vac 600 690Vac voltage 705 845Vdc 845 970Vdc 2 Input reactor and output reactor required Legend Inom continuous rated current of the inverter Imax max current produced by the inverter for 60 seconds every 10 min Ipeak deliverable current for max 3 seconds 175 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 5 1 3 HEAVY APPLICATIONS OVERLOAD UP 175 60 1205 OR UP 210 35 5 1 3 1 TECHNICAL SHEET FOR 2 AND VOLTAGE CLASSES Applicable Motor Power Padel kW HP A kW HP A kW HP kW HP A 3 4 4 3 66 4 i SINUS 0005 5 6 SINUS 0007 SINUS 0016 SINUS 0017 SINUS 0020 SINUS 0025 SINUS 0030 SINUS 0033 SINUS 0034 SINUS 0036 SINUS 0037 SINUS 0060 22 SINUS 0067 25 SINUS 0074 30 SINUS 0086 32 SINUS 0113 45 SINUS 0129 50 SINUS 0150 55 SINUS 0162 65 continued 176 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO continued SINUS 0180 75 SINUS 0202 80 SINUS 0217 110 SINUS 0260 110 SINUS 0313 132 SINUS 0367 150 SINUS 0402 160 SINUS 0457 200 270 593 315 528 720 SINUS 0524 220 300 551 355 800 SINUS 0598 900 1100 565 D SINUS 0748 1000 1300 SINUS 0831 1200 1440 SINUS 0964 1480 1780 2136 575 SINUS 1130 1287 1000 1
431. ut and ES847 Board Terminals 384 441 INSTALLATION INSTRUCTIONS T E SINUS 6 16 5914 Power Supply Unit Board Figure 171 5914 Power supply unit Description of 5914 ES914 board provides insulated power supply to the inverters of the SINUS PENTA series through RS485 connector see AUXILIARY POWER SUPPLY It is supplied on a board holder support with rear plug connector for DIN rail OMEGA 35mm ES914 board also provides insulation of RS485 signals on the inverter connector Using ES914 board is recommended for galvanic insulation between the control circuits of the inverter and the external communication circuits 3 zone insulation is provided the 24Vdc supply input section the RS485 section on the Master side and 485 9Vdc supply output on the inverter side are electrically isolated see Figure 173 ES914 board transmits data in just one direction at a time half duplex transmission Transmission is typically starred by the Master device that transmits a poll packet When receiving the start bit and the poll packet the communication channel of the Master port opens towards the inverter port and it is kept open until the whole packet is received for a time over 4 byte time at allowable minimum baud rate When the transmission time is over both ports go idle The inverter then transmits the response packet When the start bit of the response packet is received the communic
432. ve has computed and saved the values for C022 stator resistance and C023 leakage inductance If alarm A097 Motor Wires KO trips check the motor wiring If alarm A065 Autotune KO trips this means that the ENABLE command has opened before autotune was complete In this case reset the drive sending a command from terminal MDI3 or press the RESET key in the display keypad and perform the autotune procedure again In parameter C048 set the torque limit expressed as a percentage of the rated motor torque Activate the ENABLE input terminal 15 and the START input terminal 14 and send a speed reference The RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction If not set parameter C014 Phase Rotation to 1 Yes MOTOR CONTROL MENU or open the ENABLE and START inputs remove voltage from the drive and after waiting at least 20 minutes swap two of the motor phases 159 441 SINUS PENTA 7 Speed regulator adjustment 8 Possible failures 9 Additional parameter alterations 10 Reset 160 441 T E INSTALLATION INSTRUCTIONS If overshoot occurs when the speed setpoint is attained or if a system instability is detected uneven motor operation adjust the parameters relating to the speed loop SPEED LOOP AND CURRENT BALANCING MENU Set the two parameters relating to integral time P125 P126 as Disabled and set low values for the parame
433. verter remove only this type of screws If different screws or bolts are removed the inverter warranty will be no longer valid gt gt gt 1 Turn off the inverter and wait at least 20 minutes 2 Remove the cover to access to the inverter control terminals The fixing spacers for the encoder board and signal connector are located on the right P000309 B Sa d 4 568789 101112 13 14151617 18 1920 212223 2425262728 Figure 120 Position of the slot for the installation of the serial isolated board 3 Fit ES822 board make sure that all contacts enter the relevant housing the signal connector Fasten the encoder board to the fixing spacers using the screws supplied 4 Configure DIP switches and the jumper located on the encoder board based on the connected encoder 5 Close the inverter frame by reassembling the cover allowing gaining access to the inverter control terminals 304 441 INSTALLATION INSTRUCTIONS T E co SINUS PENTA 6 9 5 SETTING ES822 BOARD 6 9 5 1 JUMPER FOR RS232 RS485 SELECTION Jumper J sets ES822 board to operate as RS485 interface or as RS232 interface With a jumper between pins 1 2 CN3 RS 485 is enabled default With a jumper between pins 2 3 CN2 RS 232 is enabled 4 p n EI IN Figure 121 Jumper setting RS232 RS485 305 441 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 9 5 2 DIP SWITCH FOR RS485 TERMINATOR Please refer to the
434. verters 584 590 33 93 3 4 9 Auxiliary Power Supply Terminals 94 3 4 10 Cross sections of the Power Cables and Sizes of the Protective Devices 94 3 4 10 1 2l Voltage Glass eene tn reete ren er e ee P 95 3 4 10 2 UL approved Fuses 2T Voltage Class 97 3 4 10 3 UL approved Surge Protective Devices SPD 2T Voltage 98 3 4 10 4 4T Voltcige CO u e bo ce ehem Gto ne Lo 99 3 4 10 5 UL approved Fuses 47 Voltage Class sse 102 3 4 10 6 Srand l Voltage 104 3 4 10 7 UL approved Fuses 5T 6T Voltage Classes sse eem 106 3 4 11 Inverter and Motor Ground Connection 107 3 5 CONIROLETEBRMIINAES e 108 3 5 1 Main FOUE ee i 108 3 5 1 1 Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models 112 3 5 1 2 Gaining Access to Control Terminals and Power Terminals in IP54 Models 113 3 5 1 3 Grounding Shielded Cable Braiding 115 3 5 2 Control Board Signals and Programming semen 116 3 5 2 1 Display and Indicator 1 117 3 5 2 2 DIP SWIEGFIGS Doe FR EU EN e CUR Re 120 3 5 2 3 Configurator eee ven eee de e Oe e e PR n e c 122 3 5
435. ving the cover allows reaching control signals only 113 441 SINUS PENTA 3 5 1 2 AN DANGER AN DANGER T E INSTALLATION INSTRUCTIONS GAINING ACCESS TO CONTROL TERMINALS AND POWER TERMINALS IN IP54 MODELS Before gaining access to the components inside the inverter remove voltage from the inverter and wait at least 20 minutes Wait for a complete discharge of the internal components to avoid any electrical shock hazard Do not connect or disconnect signal terminals or power terminals when the inverter is on to avoid electrical shock hazard and to avoid damaging the inverter All fastening screws for removable parts terminal cover serial interface connector cable path plates etc are black rounded head cross headed screws Only these screws may be removed when connecting the equipment If other screws or bolts are removed the product warranty will be no longer valid To reach the control terminals and power terminals remove the front panel by removing its fastening screws The following can be accessed control terminals power terminals Serial interface connector For ingoing outgoing cables pierce some holes in the inverter front plate To remove the inverter front plate remove its fastening screws CAUTION 114 441 i mnl Bottom plate fixing ma ETT A Power torn z M m inal l For ingoing outgoing cables through the inverter bottom plate the followin
436. win tech com allows displaying the variables read with the Modbus The figure below shows the setting shield of ModScan for the connection of a board with the IP address 10 0 254 177 For the Modbus TCP connection port 502 is provided by the Ethernet interface Port 502 is to be used for all the Modbus transactions 328 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO Connection Details Connect Using Remote Server Address 0 025417 Service Por 502 Configuration Baud Rate 9500 Ward Length 8 Delay ms after ATS before transmitting first character Parity NONE Waitfor CTS from slave Delay ms after last character stop Bits 21 Before releasing RTS Hardware Flaw Cantrol Z Waitlar DSR trom slave Protocol Selections Cancel Figure 139 Setting ModScan for Modbus TCP connection 000524 Figure 140 shows Modscan shield related to the 10 output variables of the inverter These variables are acquired in real time and are provided by the Modbus TCP protocol Refer to Sinus Penta s Programming Instructions manual Fieldbus section for any detail about the map and the meaning of the input output variables ModScan32 45 1 Ele Connection Setup Window olja ele fiie 1710 alaaa Device Id Address 0001 T Number of Polls 1128 MODBUS Point Type Valid Slave Responses 1123 Le
437. ycle 9 lt o zl 2 o S rol o _ 9 3 s9 a 8 se 2 2 g 525 ote 339 9 5 Z gt gt gt 5 gt 8 gt 5 82 OG lt a 519 5 5 9 5 gt 8 o 0 5 gt xg zz sa zz 915 gt 9 5 a oaa 2 2 9x s gt WxHxD WxHxD kg kg kg kg kW kW kW 0964 4T 2 4 1 1730x1400 22 13 145 1130 4T 2 4 1 560 24 15 15 9 1296 4T 4 2 1 e 896 26 09 174 574 0964 5T 6T 2 eer as 786 24 19 163 X 1130 5T 6T 2 4 2 e 1980 1400 118 110 110 i 30 11 202 1296 51 61 2 4 2 560 32 1 2 21 6 1800 4T 3 6 2 25 1 0 24 5 2076 4T 3 6 2 2730x1400x 275 13 27 35 584 1800 57 67 3 2 560 1234 15 29 55 2076 51 61 3 6 2 3 25 19 33 05 When housing the control unit or the splitter unit or the auxiliary power supply unit the module depth is 560 mm Three inverter modules are to be provided with an integrated splitter unit 38 441 INSTALLATION INSTRUCTIONS SINUS PENTA TECO When using two braking modules one braking module is be provided with an integrated splitter unit 39 44 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 3 3 2 5 IP54 STAND ALONE 1 505 530 CLASs 2T Weigh Power MODEL w j Dissip
438. zens For such applications use encoders with Push Pull outputs or better with a differential line driver output 294 441 INSTALLATION INSTRUCTIONS T ECO SINUS PENTA 6 7 10 WIRING THE ENCODER CABLE Use q shielded cable to connect encoder to its control board shielding should be grounded to both ends of the cable Use the special clamp to fasten the encoder wire and ground the cable shielding to the inverter Figure 113 Wiring the encoder cable Do not stretch the encoder wire along with the motor supply cable Connect the encoder directly to the inverter using a cable with no intermediate devices such as terminals or return connectors Use a model of encoder suitable for your application as for connection length and max rev number Preferably use encoder models with complementary LINE DRIVER or PUSH PULL outputs Non complementary PUSH PULL PNP or NPN open collector outputs offer a lower immunity to noise The encoder electrical noise occurs as difficult soeed adjustment or uneven operation of the inverter in the worst cases it can lead to the inverter stop due to overcurrent conditions 295 44 1 SINUS PENTA INSTALLATION INSTRUCTIONS TECO 6 8 ES913 LINE DRIVER ENCODER BOARD SLOT A Board for incremental bidirectional encoder to be used as a speed feedback for the inverters of the SINUS series It allows the acquisition of encoders with power supply ranging from 5 to 24VDC adjustable output voltage with

SINUS PENTA USER MANUAL - TECO

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