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West P8100, P6100, P4100 process controllers user manual

1. 59305 Issue 6 March 2006 Operating and Information Modes Page 41 VEST 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Lock Code View In the event that a lock code is forgotten the instrument lock code values can be seen in the lock code view In this view the codes are read only the codes can be changed from the mode to which they apply Entry and Navigating in Lock Code View Mode Press A and together whilst the instrument is powering up until the CLoc display is shown Once in this mode Press to step between lock codes Note If there is no key activity for 2 minutes the instrument returns to Operator Mode To forcefully exit this view switch off the instrument Table 10 Lock Code View Menu Indicator Units Lock Code Description Upper Main Lower Display Name Display or 1 Legend Displa Lock Code Configuration Lock Code MN S Code Mode Lock Code Automatic Read only view of Current Value Lt oc Tune Lock Automatic Tune Lock Code Code Note On Indicators which have a single line display this legend is shown for approx 1 second before the Main display value cy Page 42 Operating and Information Modes 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ did i WEST ee Temperature Control Solutions 8 P
2. rrrnnrnnnnnnnnnrnnnnnnvnnrnnnnnvennnnn Rate Derivative Type Controller Tuning Parameter anrrnnnnnnnennnnnnennnnnnvnnnnnnnnne Remote Setpoint RSP Type Controller Definition rrvvvrnnnnnnvnnrnnnnnnvnrrnnnnnvvnnnnn Remote Auxiliary Input Range Type Controller Parameter rrrvrrnnnnnnvnnnnnnnnvenn Remote Setpoint Lower Limit Type Controller Parameter rrrrnrnnnnnnnvnnnnnnnnnnnn Remote Setpoint Upper Limit Type Controller Parameter rrrrrnnnnnnnnvnnnnnnnnnnnne Remote Setpoint Offset Type Controller Parameter rrrnnrnnnnnnnnnnnnnnnnvnnnnnnnnnvnnne Retransmit Output Type General Definition rrrrrnnnnennnnnnennnnnnnovrnnnnennannvnnnnnnnen Retransmit Output 1 Scale Maximum Type General Parameter snrrnnnnnnnnnnnnnr Retransmit Output 1 Scale Minimum Type General Parameter rnrnnnnnnnnnnnnnnr Retransmit Output 2 Scale Maximum Type General Parameter rrrnnnnnnnnnnnnr Retransmit Output 2 Scale Minimum Type General Parameter rnrnnnnnnnnnnnnnnr Retransmit Output 3 Scale Maximum Type General Parameter rrrnnnnnnnnnnnnr Retransmit Output 3 Scale Minimum Type General Parameter snrrrnnnnnnnnnnnnr Reset Type Controller Tuning Parameter vrrrnnnnnrvnnnnnnnnvvvvnnnnnvvvnvnnnnnenvnnnnnnrennnnnn Reverse Acting Type Controller Definition rrrrnnrrrnnnnnnnnnvvrnrrnnnnnnnnnrnnrnnnnnnnnnee Scale Range U
3. rrrrrrnrrnnnnnnnnnvonnrrnnnnnnnnrnnnrnnnnnnnnsrnnnnrnnnnnnnnsrnnnnnnnnnnnnnsennnnnnnsnnannssnnnn 126 Pre Set Single Register Function O6 cccccccccsssseeceeeeeceaeeeeeeeeeeeeeeeeeesseceeeeesseaeaseeeeeeessseaeeeeeeeeees 126 Loopback Diagnostic Test Function 08 rrrrnnrrrrrvnnnnrnrvnvrnnnnnvrnvrnnnnnrrnrnnnnnrennnnnnnsennnnnnsnsennnnnnssennnnnn 126 Pre Set Multiple Registers Function 10 Hex rrrrrrrnnnnnnnrrovrrrnnnnnnnnrvnrrnnnnnnnnrrnnnrnnnnnnnnssrnnnnnnnsnsssnnnn 127 Exception RESPONSES Lund nemmsmminemikukanessiknvekedbnsnndekekbasvnbdaressndenepbanad 127 14 ASCII CommunicatiOnsS rannxannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnennnnnnennnnnnnnnnnennnnnnennnnnennnnnvennnnnen 128 BELO EE EEE EEE E A E A ET 128 DEVIC EAddrocS IN eeen E E TA A EE 128 ES ONEN O a E A E E E RA ee 128 PVG T Mossa RE EN 129 Typ SSS erences NN ME 130 Te IC SSAC gt ER EEE EE NN RE NE 130 Poea MES AOS EEE ER E 131 0 RE 00 NE NE NE RE EE EE 131 15 Calibration MOGE vr 132 Equipment Required For Checking or Calibrating the Universal Input rrrrnnnnrnnnnnnnonnnnnrnnnnnnrnnnnnnnnn 132 MUNNEN 132 Recalbration Procedure EEE EE 133 16 Appendix 1 Glossary m mummesnmibinneieinmenjeneebaminddiivnedhenintpaaebdsneeededende 134 Active Setpoint Type Controller Definition rnnnnrnrnrnnvrrnnnnnnnnnvvvnrrnnnnnnnvvnnnrnnnnnnnnsrennnnnnnnnsnnssennnnnnnnnn 134 Actual Setpoint Type Controller Definition
4. 1 4 DIN g DIN amp 1 6 DIN C i APIE TF 4 lg 16 ontrollers amp Indicators Product Manual WEST mH Temperature Control olutions Process Variable PV Type General Definition Process Variable is the variable to be measured by the primary input of the instrument The PV can be any parameter that can be converted into a electronic signal suitable for the input Common types are Thermocouple or PT100 temperature probes or pressure level flow etc from transducers which convert these parameters into linear DC signals e g 4 to 20mA Linear signals can be scaled into engineering units using the Scale Range Lower Limit and scale Range Upper Limit parameters Also refer to Inout Span Offset Scale Range Lower Limit and Scale Range Upper Limit Process Variable Offset Type General Parameter Refer to Offset Rate Derivative Type Controller Tuning Parameter Rate is adjustable in the range 0 seconds OFF to 99 minutes 59 seconds It defines how the control action responds to the rate of change in the process variable This parameter should not be used in modulating value applications as it can cause premature wear due to constant small adjustments to the valve position The Rate parameter is not available if primary control output is set to On Off The Rate parameter is normally set to 0 seconds OFF on Valve Motor Drive controllers because derivative action Is not usually desirable in these applications Display code
5. 1g DIN Controllers amp Indicators Product Manual TT Temperature Control Solutions Unlock Codes The ULoc screen is seen before entry is allowed to Configuration Setup and Automatic Tuning modes An unlock code must be correctly selected using the WV or A keys to enter the required mode An incorrect entry results in a return to Select Mode The value of the lock codes only can be changed from within the modes that they apply to Table 7 Lock Code Entry and Default Values Description Upper Main Lower Display Display or 1 Legend Units Display Default values are Uloc Automatic Tune Mode U Set up mode 10 Configuration Mode 2U Note On Indicators single line display this legend is shown for approx 1 second before the Main display value Automatic Tune Mode Automatic Tune Mode is selected when it is desired to use the Pre tune and Self tune facilities on a controller to assist the user in setting up Proportional band Integral and Derivative parameter values Refer to the following Automatic Tune Mode table Pre tune can be used to set Controller PID parameters approximately Self tune may then be used to optimise the tuning Pre tune can be set to run automatically after every power up using the Auto Pre Tune APt parameter in Setup Mode AT AT The AT indicator will flash while pre tune is operating and is continuously on cy whilst Self tune is operating If both Pre tune and Self tune are e
6. 4 ASCII messages are commands Type 3 4 R W allowed with this parameter The DATA field must be one of eight five digit numbers The commands corresponding to the DATA field value are 00010 Activate Manual Control 00020 Activate Automatic Control 00030 Activate the Self Tune 00040 De activate the Self Tune 00050 Request Pre Tune 00060 Abort Pre Tune 00130 Activate Loop Alarm 00140 De activate Loop Alarm Alarm 1 status 0 activated 1 safe 1 Alarm 2 status 0 activated 1 safe 2 Self Tune status 0 disabled 1 activated Controller Status Type 2 RO Change Indicator 1 A parameter other than controller status PV or Output power has been changed since the last time the status word was read Comms write status 0 disabled 1 enabled A M control 0 disabled 1 enabled 7 Pre tune status 0 disabled 1 enabled Loop alarm status 0 activated 1 safe Scan Table Reads back main process values Type 2 Response is L N 25aaaaabbbbb cccccdddddeeeeeA where aaaaa Actual Setpoint value bbbbb Process Variable value ccccc Primary PID Power value ddddd Secondary PID Power value eeeee Controller Status see above Equipment ID 122 RO l The four digit model number 6100 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 61 WEST 4 DIN DIN amp 1 45 DIN Controllers amp Indicators Pro
7. Function Key 1fa DIN Va DIN 0 0 5 0 MAN AT ALM ma MNA EA E Figure 37 Typical front panel and keys 59305 Issue 6 March 2006 Powering Up Page 35 WWE SS N 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual Temperature Control Solutions a Displays Indicator models have a single line display which normally shows the process variable value and status indicators LED s for mode and alarm indication Controllers are provided with a dual line display and LED indicators for mode automatic tune alarm and output status The upper display shows the process variable value during normal operation whilst the lower display shows the Setpoint value See the preceding diagram Typical front panel and keys Keypad Each instrument has either three or four switches which are used to navigate through the user menus and make adjustment to the parameter values See Overview Of Front Panel above LED Functions Table 3 Typical LED functions ON indicates the Setuo Mode has been entered av on Din indicators and s on Limit This LED is labelled Controllers FLASHING indicates the manual mode has been entered On Din indicators this LED is labelled and flashes when in Configuration Mode ON indicates that Controller Self Tune mode is engaged FLASHING indicates that Controller Pre Tune mode is engaged FLASHING indicates that an alarm condition is present FLASHES in unis
8. PHA I Default value Scale Range Upper Limit Also refer to Alarm Operation Process High Alarm 2 Value Process Variable Scale Range Lower Limit and Scale Range Upper Limit Process High Alarm 2 Value Type General Parameter This parameter applicable only when Alarm 2 is selected to be a Process High alarm It is similar to the Process High Alarm 1 Value Display code PHARE Default value Scale Range Upper Limit Also refer to Alarm Operation Process High Alarm 1 Value Process Variable Scale Range Lower Limit and Scale Range Upper Limit Process Low Alarm 1 Value Type General Parameter This parameter applicable only when Alarm 1 is selected to be a Process low alarm defines the process variable value below which Alarm 1 will be active Its value may be adjusted between Scale Range Upper Limit and Scale Range Lower Limit Display code PLA I Default value Scale Range Lower Limit Also refer to Alarm Operation Process Low Alarm 2 Value Process Variable Scale Range Lower Limit and Scale Range Upper Limit Process Low Alarm 2 Value Type General Parameter This parameter applicable only when Alarm 2 is selected to be a Process low alarm It is similar to the Process Low Alarm 1 Value Display code PLAC default value Scale Range Lower Limit Also refer to Alarm Operation Process Low Alarm 1 Value Process Variable Scale Range Lower Limit and Scale Range Upper Limit Page 150 Glossary 59305 Issue 6 March 2006
9. Positive values are added to the process variable reading negative values are subtracted This parameter is in effect a calibration adjustment it MUST be used with care Injudicious use could lead to the displayed value bearing no meaningful relationship to the actual process variable There is no front panel indication of when this parameter is in use Display value OFFS default value 0 Also refer to Inout Span Process Variable and Tare On Off Control Type Controller Definition When operating in On Off control the output s will turn on or off as the process variable crosses the setpoint in a manner similar to a central heating thermostat Some oscillation of the process variable is inevitable when using On Off control On Off control can be implemented only with Time Proportioning Control Relay Triac or SSR driver output by setting the corresponding proportional band s to zero On Off operation can be assigned to the Primary output alone Secondary output not present Primary and Secondary outputs or Secondary output only with the primary Output set for time proportional or current proportional control On Off control cannot be used on Valve Motor Drive controllers Also refer to Differential PID Process Variable Primary Proportional Band Secondary Proportional Band Setpoint Time Proportioning Control and Valve Motor Drive Control On Off Differential Hysteresis Type Controller Parameter Refer to Differential
10. Write Disabled A negative Write Status acknowledgement exception code 3 is sent to write commands if communications writes are disabled Auto Manual 2 RW 1 Manual Control 0 Automatic Control self Tune 3 RW 1 Activate d 0 Dis engage d Pretune 4 RW 1 Activate d 0 Dis engage d Alarm 1 Status 5 RO 1 Active 0 Inactive Alarm 2 Status 6 RO 1 Active 0 Inactive 1 Enable d 0 Disable d Loop Alarm Status 10 R W 1 Active Enable 0 Inactive Disable Loop Alarm R W Read to get loop alarm status Write 0 1 to disable enable Digital Input 2 13 RO State of Option B digital input To set the bit value to 1 write FF to set the bit value to 0 write 00 Refer to Function Code 05 in the Modbus Communications section Word Parameters Table 15 P6100 P6120 P8100 amp P4100 Communications Word Parameters Parameter Modbus ASCII Ident amp Parameter No Message Types Process Variable Type 2 If under range 62976 lt gt 5 ASCII If over range 63232 lt gt 0 ASCII If Sensor break 63488 ASCII n a Setpoint S Value of currently selected setpoint Type 2 Target setpoint if ramping Type 3 4 Parameter is read only if the current setpoint is RSP Output Power W 0 to 100 for single output 100 Type 2 to 100 for dual output control u 3 4 Read Only if not in manual control Deviation Difference between Process Variable mA 2 and Setpoint valu
11. g DIN amp 1 6 DIN Controllers amp Indicators Product Manual WES i Temperature Control Solutions mm Model Code Poo DD PS Option Slot 3 Not fitted Relay Output DC Drive Output for SSR Linear 0 10V DC Output Linear 0 20mA DC Output Linear 0 5V DC Output Linear 2 10V DC Output Linear 4 20mA DC Output Transmitter PSU Dual Relay Outputs Option Slot A Not fitted RS 485 Serial Communications Digital Input 1 Auxiliary Input Basic Supply Voltage 100 240V AC 0 24 48V AC or DC 2 Display Colour Red Display single display or Red Red dual display Green Display single display or Green Green dual display O ON On FW DD O Red Upper Green Lower Display dual display only Green Upper Red Lower Display dual display only Colour Change Single Display Red Green Option Slot B s amp 4 DIN instruments only Not fitted 0 Auxiliary Input Full with Digital Input 2 R Manual Language No Manual English French German Italian Spanish Mandarin ono KRW PS O English French German ltalian Spanish Concise Manuals only Slot A Basic Aux must not be installed if Slot B Full Aux is fitted Slot B is only available on s amp DIN controllers This code position is blank for other instruments Page 170 Model Codes 59305 Issue 6 Marche20065 1 4 DIN g DIN amp 1 6 DIN C i APIE TF 4 lg 16 ontrollers amp Indicators Product Manual WEST ee Temperat
12. 1999 to 9999 Minimum Option Slot 3 R W Maximum scale value for retransmit Re transmit output output in slot 3 1999 to 9999 Maximum Option Slot 3 R W Minimum scale value for retransmit Re transmit output output in slot 3 1999 to 9999 Minimum Note Some of the parameters that do not apply for particular configuration will accept reads and writes e g attempting to scale a Linear output which has not been fitted Read only parameters will return an exception If an attempt Is made to write values to them Page 62 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i rae _ G 4 lg 16 ontrollers amp Indicators Product Manual WEST SSS oo Temperature Control Solutions 9 P6170 P8170 amp P4170 VMD Controller Model Group These controllers are designed to control motorised valves using a three point stepping Valve Motor Drive VMD control algorithm The P6170 1 6 DIN VMD Controller 48 x 48mm P8170 g DIN VMD Controller 96 x 48mm and P4170 4 DIN VMD Controller 96 x 96mm offer similar functionality in three DIN sizes Open loop valve control Two process alarms Valve position indication option Loop alarm Auto Manual Tuning RS485 Modbus communications option Remote setpoint option PC configuration option Special Wiring Considerations for Valve Motor Control Valve Motor Drive VMD Controllers require two identical outputs to be a
13. 2400 4800 9600 and 19200 bps Bits per character ASCII 10 Modbus 10 or 11 depending on parity setting Parity ASCII Even fixed Modbus None even or odd selectable Reinforced safety isolation from inputs and outputs 59305 Issue 6 March 2006 Specifications Page 167 WWE S N 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Reference Conditions Ambient Temperature 20 C 2 C Relative Humidity 60 to 70 Supply Voltage 100 to 240V AC 50Hz 1 lt 100 for thermocouple input Lead Resistance lt 0 1Q lead balanced Pt100 Operating Conditions 20 C to 80 C Altitude Up t 2000m above sea level gt Either 100 to 240V 10 AC 50 60Hz or 20 to 48V AC 50 60Hz amp 22 to 55V DC 10000 maximum thermocouple PT100 Input Lead Resistance 500 per lead maximum balanced Standards CE UL ULC EMC standards EN61326 Safety Standards EN61010 and UL3121 Pollution Degree 2 Installation Category Il Also FM 3545 1998 for Limit Controllers Front Panel Sealing Note For disturbances induced by RF fields of 10V m 80 AM at 1kHz the input accuracy specification is changed to 0 25 in the frequency bands 465 to 575 MHz and 630 to 660 MHz Physical Specifications Dimensions Depth behind 110mm DIN instruments panel 100mm s amp 4 DIN instruments Front bezel 48 x 48mm DIN ins
14. 3 4 R W Alarm 2 Hysteresis 0 to 100 of span ype A 3 4 R W Alarm 3 Hysteresis R W O to 100 of span ee 2 3 4 R W Input Filter Time 13 R W m 0 to 100 seconds Constant Type 2 3 4 RW Decimal Point Position Type 3 4 Scale Range Lower limit of scaled input range Lower Limit a 2 RO ee 3 4 RW Scale Range R W Upper limit of scaled input range Upper Limit _ 2 RO n 3 4 R W Re transmit Output Maximum scale value for retransmit Maximum Type 3 4 R W output 1999 to 9999 This parameter applies to the first re transmit output fitted see also Modbus parameters 2214 2224 amp 2234 Re transmit Output 17 R W Minimum scale value for retransmit Minimum Type 2 3 4 R W output 1999 to 9999 This parameter applies to the first re transmit output fitted see also Modbus parameters 2215 2225 amp 2235 Scan Table Reads back main process values Type 2 Response is L N 25aaaaabbbbb cccccdddddeeeeeA where aaaaa Process Variable value bbbbb Stored Maximum PV value ccccc Stored Minimum PV value ddddd Stored Alarm 1 Elapsed Time eeeee Instrument Status see above Instrument Z Only Type 3 4 ASCII messages are commands Type 3 4 WO allowed with this parameter The DATA field must be one of four 5 digit numbers The commands corresponding to the DATA field value are 00150 Unlatch Alarm 1 relay 00160 Reset Stored Max PV 00170 Reset Stored Min PV 00180 Reset Alm1 Elapsed Ti
15. ALA Alarm 1 inhibited ALAC Alarm 2 inhibited both Alarm 1 and alarm 2 inhibited Usage See Secondary Power Alarm 1 Direct Acting Aler Alarm 1 Reverse Acting P Alarm 2 Direct Acting Rer Alarm 2 Reverse Acting Pd Loop Alarm Direct Acting Not linear 1p Loop Alarm Reverse Acting Nrd Logical Alarm 1 OR Alarm 2 Direct Acting Orre Logical Alarm 1 OR Alarm 2 Reverse Acting meric Logical Alarm 1 AND Alarm NE 2 Direct Acting Logical Alarm 1 AND Alarm Nr 2 Reverse Acting Retransmit SP Output Retransmit PV Output 0 to 5 V DC output 1 OPA 0 to 10 V DC output Lin 2 to 10 V DC output Range max 0 to 20 mA DC output 4 to 20 mA DC output 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 47 Not linear Linear Output 1 Range Retransmit Output 1 Scale maximum 1999 to 9999 Display value at which output will be maximum 1999 to 9999 Display value at which output will be minimum Retransmit Output 1 Scale minimum MYE IF 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions ES Display Display Value Visible Output 2 Wij As for output 1 SEc if dual Usage control selected else Ae d Linear Output T A As for output 1 OPne 2 Range lin Retransmit roH 1999 to 9999 Range Output 2 Scale Display value at which output will be
16. Communica Addr Unique address ini to the PAA instrument in the range of to 055 485 tions Address Communica FoEn ro Read only Comms Always tions Write writes ignored Enable Bl Read Write Writing via Comms is possible Option Slot A Remote Setpoint Input Pim UPAR Auxiliary Input Basic only rSP Valve Position Indication Basic only Remote Setpoint Input OPnB Full r5P Valve Position Indication Full Usage Setpoint 1 Setpoint 2 Jd 5 Select Automatic Manual Select Setpoint 1 Setpoint 2 dirS UPnb Select SP Automatic Manual Select Remote Local Setpoint Select Option Slot B Auxiliary Input Usage Digital Input 1 Usage Digital Input 2 Usage Page 70 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 1 1 4 DIN 3 DIN amp As DIN Controllers amp Indicators Product Manual WM EST Temperature Control Solutions Display Display Value Visible er 0 20 0 1 Auxiliary Input Range 4 20 om l I 0 1 2 10 0 8 5 00 OP Pot iai Remote 1999 to 9999 Range Setpoint Upper max nae PP RSP value to be used when RSP input is at maximum Remote 1999 to 9999 Range min Setpoint Lower pee RSP value to be used when RSP input is at minimum Remote Offset applied to RSP value Constrained Setpoint Offset within Scale Range Upper Limit and Scale Range Lower Limit C
17. DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ ania i WEST SSS oo Temperature Control Solutions RTD Performance Calibration Complies with BS1904 and DIN43760 0 003850 Q T Measurement 0 1 of span 1LSD Accuracy Linearisation Better than 0 2 C any point any 0 1 C range 0 05 C typical Better Accuracy than 0 5 C any point any 1 C range Temperature 0 01 of span C change in ambient temperature Stability Supply Voltage Negligible Influence Influence Lead Compensation RTD Sensor Current 150uA approximately sensor Break Break detected within two seconds Process Control outputs turn OFF Protection 0 power Valve Control Close outputs turn on Limit outputs turn off goes into Exceed condition Alarms operate as if the process variable has gone over range DC Linear DC Linear Ranges Available 0 to 20mA 0 to 50mV 0 to 5V 4 to 20mA default 10 to 50mV 1 to 5V Oto 10V 2 to 10V DC Linear Performance Scale Range Upper Limit 1999 to 9999 Decimal point as required Scale Range Lower Limit 1999 to 9999 Decimal point as for Scale Range Upper Limit 1 display LSD Measurement Accuracy 0 1 of span 1LSD Temperature stability 0 01 of span C change in ambient temperature Supply Voltage Influence Negligible Relative Humidity Negligible Influence Input Protection Up to 10 times maximum span
18. Indicators Product Manual On Off Differential Hysteresis Type Controller Parameter ccccccccccsseeeeeeeeees Open Loop VMD Type VMD Controller Definition rrrnrrrrrrrrnnnnnrerrnnnnnnvvnrnnnnnnnn Overlap Deadband Type Controller Parameter rrvrrnnnnnnnnnnnnnnnnvnvrnnnnnnvnnnnnnnnenn PI Control Type Controller Definition vvvvrrrnnnnnnnnrvvrrrnnnnnnnnnvvrnrrrnnnnnnrvnnnnnnnnnnnnnee PID Control Type Controller Definition rrrrnnnnnrrrrrnrrrrnnnnnnnnvvvvrrrnnnnnnvvvnnnnnnnnnnnnee PLC Type General Definition rrrnnnnnnnnrnnnrrnnnnnnnnnvvvnrrnnnnnnnrvvnnrnnnnnnnnsvennnnnnnnnnnnnee Pre Tune Type Controller Definition vvrrrrnnnnnnnnrvvnrrnnnnnnnnrvvvnrrnnnnnnnvvnnnnnnnnnnnnnee Primary Output Power Limit Type Controller Parameter rrrnnrnrnvnnnnnnnnvnvrnnnnnvnnn Primary Proportional Band Type Controller Tuning Parameter rrrnnnnnnnnnnnnnnnr Process High Alarm 1 Value Type General Parameter rrrrnnnnnnnnnnnnnnnnvnnnnnnnnnnnn Process High Alarm 2 Value Type General Parameter rrrnnnnnnvvnnnnnnnvvnnnnnnnnnnnn Process Low Alarm 1 Value Type General Parameter rrrnnnnnnnnnnnnonnnnnnvnnnnnnnnne Process Low Alarm 2 Value Type General Parameter rrrrnnnnnnnnnnnnonnnnnnnnnnnnnnnne Process Variable PV Type General Definition srrrrrnnnrennnnnnnnnrnnnnennnnnnennnnnnnne Process Variable Offset Type General Parameter
19. P8170 amp P4170 VMD Controller Model Group rvnnnuvvrnnnnuvnvnnnnunevnnnnnnevnnnnnnevnnnnunerr 63 Special Wiring Considerations for Valve Motor Control cccccccccccceeceseeeeceeeeeeeaeeeseeeeeeeeesseeeeeeeeeeeseaaes 63 P6170 P8170 amp P4170 VMD Controllers Configuration MOde ccccccseeecceceeseeeeeeeaeeeeeeeeaeeeeeesaenees 64 Entry into the Configuration MOC ccccccccceccseseeeeceeeeeeeeeeseeeceeeeeeaaeeseeceeeseeeaeeeeeeeeessuaaseeeeeeeeeeeeaaas 64 Scrolling through Parameters and Values rrrrrrnnnnnrnnrrnnnnnvrnrnnnnnsrnnrnnnnnrnnnnnnnssennnnnnnsrnnnnnnnnsennnnnsneenen 64 Changing Parameter Values rrrrrnrrrrnnnnnnnnvrnrrnnnnnnnnrrnnnnrnnnnnnnnsrnnnnnnnnnnnnssrennnnnnnnnsssrnnnnnnnnnsnasssnnnennnnnnnn 64 PE1 0 P81048P410 Setup Mode cc02sieccssossize xa cdancacoxsedeanacecansavaetsucaeannedsnsaed dneesssdudeaaneundeszaed cenokecteeeds 72 Enty INO the Setup ModE eusann aE E a E A EEEE ET 72 Scrolling through Parameters amp Values ccccccssecccccessececcceeeeecececuaueeceesauseeeeessaaseceesseaeeeesssaageeeseneas 72 Changing Parameter Values lt lt cc c0cc cic sceecencrceesocessdecacetssceeusssecndenendeauebevensintesssetdennedsctebeeeentecencetsnceowace 72 Adjusting the Valve Parametelrs csssccccccessecccccueseeececceeeeeeesseaaeeeesaausececessauseceesssaaeeeeessuauseeseessageeeeeeaas 72 Set Valve Opened Position amp Set Valve Closed Position rrrrnnrnnrnrrnnnnn
20. TUE SSC CANONS EEE EEE EN 165 NENNE 165 Specifications or Outpul Typene nE ted a e 165 Control SPCCHICATIONS Lapeer EEE EEE EE EEEE E E EEE EAE EEE 167 Foce NM 167 Digital Communications cccccceeeeeecccceeeeeseeeeeeeeeeeeeeueeeeeeeeeeseseeseseeeeeeesseeeaseeeeeeeessuausseecessesaaaaaaeeeeeeeeessaas 167 Rorer Go 110 112 EE EN EE NE 168 KET IG Condon EE EN NE EE NE D 168 TB 168 FE SPC CINCAUOM EE A T E E 168 18 PD DENCIX SPOTT GO 169 Page 8 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i rhe u EF 4 g 16 ontrollers amp Indicators Product Manual VU T SSS oo Temperature Control Solutions How to use this manual This manual is structured to give easy access to the information required for all aspects of the installation and use and of the products Section 1 Introduction A brief description of the product range Section 2 Installation Unpacking installing and panel mounting instructions Section 3 Plug in Options Installation of the plug in option modules Section 4 Wiring Guidelines Guidance on good wiring practice noise avoidance wiring diagrams and input output connections Section 5 Powering Up Powering up procedure and descriptions of displays amp switches Section 6 Messages amp Error Indications Display Messages and fault indications Section 7 Operation Modes Describes operating modes common across the range These include Select Mode for gaining access
21. They have latching relay which cannot be reset until the process is in a safe condition Limit controllers work independently of the normal process controller and have approvals for safety critical applications Indicator models can display a process value and provide multiple stage alarm outputs Additional features include Multipoint scaling to compensate for non linear signals and a Tare function to auto zero the current reading o O Page 10 Introduction 59305 6 Issue 6 March 2006 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual TT ee eee Temperature Control Solutions 2 Installation Unpacking 1 Remove the product from its packing Retain the packing for future use in case it is necessary to transport the instrument to a different site or to return it to the supplier for repair testing 2 The instrument is supplied with a panel gasket and push fit fixing strap A single sheet concise manual is also supplied in one or more languages Examine the delivered items for damage or defects If any are found contact your supplier immediately Installation CAUTION Installation and configuration should be performed only by personnel who are technically competent and authorised to do so Local regulations regarding electrical installation and safety must be observed 1 4 DIN amp 15 DIN Instruments o b v Ua DIN X 96 mm 10 mm 1fa DIN Y 100 mm VWie DIN X 48 mm approx t
22. Vdrm Isolation Reinforced safety isolation from inputs and other outputs Linear DC Resolution Eight bits in 250mS 10 bits in 1 second typical gt 10 bits in gt 1 second typical Update Rate Every control algoritnm execution Ranges 0 to 10V 0 to 20mA 0 to 5V 4 to 20mA 2 to 10V default Load Impedance 0 to 20mA amp 4 to 20mA 500Q maximum 0 to 5V 0 to 10V amp 2 to 10V 500Q minimum Short circuit protected Accuracy 0 25 MA 2509 V 2kQ Degrades linearly to 0 5 for increasing burden to specification limits When used as control output For 4 to 20mA and 2 to 10V a 2 over underdrive is applied 3 68 to 20 32mA and 1 84 to 10 16V Isolation Reinforced safety isolation from inputs and other outputs Use as 0 to 10VDC transmitter Adjustable 0 0 to 10 0V regulated power supply output into 50002 minimum Indicators only Transmitter Power Power Rating 19 to 28VDC 24V nominal into 9100 Supply minimum resistance see Linear output Isolation Reinforced safety isolation from inputs spec for 0 10V PSU and other outputs Page 166 Specifications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ eneste WEST 7 Temperature Control Solutions Control Specifications Automatic Tuning Types Pre Tune Self Tune Proportional Bands 0 ON OFF control 0 5 to 999 9 of input span at 0 1 increm
23. device e g relays or solenoid valves Display codes CE I Ltd and CEJ default value 32 Also refer to PID and Time Proportioning 59305 Issue 6 March 2006 Glossary Page 139 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n Deadband Type Controller Parameter Refer to Overlap Deadband Derivative Type Controller Parameter Refer to Rate Deviation Alarm 1 Value Type Type General Parameter This is applicable only if Alarm 1 is selected to be Deviation Alarm A positive value Deviation High sets the alarm point above the current actual setpoint a negative value Deviation Low sets it below If the process variable deviates from the setpoint by a margin greater than this value alarm 1 becomes active Display code DAL I Default value 5 Also refer to Alarm Operation and Deviation Alarm 2 Value Deviation Alarm 2 Value Type General Parameter Applicable only if Alarm 2 is selected as a Deviation Alarm It is similar to Deviation Alarm 1 Value Display code d LC Default value 5 Also refer to Alarm Operation and Deviation Alarm 1 Value Differential On Off Hysteresis Type Controller Parameter A switching differential used when one or both control outputs have been set to On Off This parameter is adjustable within the range 0 1 to 10 0 of input span the default value is 0 5 The differential band is centred about the setpo
24. h 59305 Issue 6 March 2006 ASCII Communications Page 131 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n 15 Calibration Mode WARNING CALIBRATION IS ONLY REQUIRED FOR INSTRUMENTS IN WHICH CALIBRATION ERRORS HAVE BEEN ENCOUNTERED REFER TO CALIBRATION CHECK BELOW CAUTION Calibration must be performed by personnel who are technically competent and authorised to do so Calibration is carried out during manufacture and is not normally required again during the lifetime of an instrument Equipment Required For Checking or Calibrating the Universal Input A suitable calibration signal source is required for each input type To verify the accuracy of the instrument or carry out recalibration the listed input sources are required with better than 0 05 of the reading accuracy 1 DC linear inputs 0 to 50mV O to 10VDC and 0 to 20mMADC 2 Thermocouple inputs complete with 0 C reference facility appropriate thermocouple functions and compensating leads or equivalent 3 RTD inputs decade resistance box with connections for three wire input or equivalent Calibration Check 1 Set the instrument to the required input type 2 Power up the instrument and connect the correct input leads Leave powered up for at least five minutes for RTD and DC linear inputs or at least 30 minutes for thermocouple inputs 3 After the appropriate del
25. of full power Pb_P Upper Power Limit is not O 0 Output 1 FL I 0 5 1 2 4 8 16 32 64 3 Cycle Time 128 256 or 512 secs Not applicable to linear outputs Proportional Band Secondary Output Automatic Reset Integral Time Constant Constant Rate Derivative Time Overlap Deadband 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 51 VEST 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Display Adjustment Range Value Visible Output 2 T 0 5 1 2 4 8 16 32 64 32 Cycle Time 128 256 or 512 secs Not applicable to linear outputs 0 5 1 2 4 8 16 32 64 128 256 or 512 secs Not applicable to linear outputs Output 3 Cycle Time ALA 1 P Process High Alarm 1 PLA I Range Min to Range Range value Max Max s wees Max Min 5 dA span from setpoint ALA gt bAL 1 LSD to full span from 5 ALA bAnd setpoint Hamm ie 100 ofspan 1 Aways Max Max Max Min oe Pine a aj PLAE bhod setpoint AHY Up to 100 of span Always og 69 LAEn EnAb Process Low Alarm 1 value Deviation Alarm 1 Value Band Alarm 1 value Alarm 1 Hysteresis Process High Alarm 2 value Process Low Alarm 2 value Deviation Alarm 2 Value Band Alarm 2 value
26. the loop alarm becomes active Subsequenily the loop alarm mode repeatedly checks the process variable and the control output s When the process variable starts to change value in the correct sense or when the output is no longer at the limit the loop alarm is deactivated For PID control the loop alarm time T is always twice the Automatic Reset parameter value For On Off control a user defined value for the Loop Alarm Time parameter is used The value of V is dependent upon the input type For Temperature inputs V 2 or 3F For Linear inputs V 10 least significant display units Control output limits are 0 for Single output Primary only controllers and 100 for Dual output Primary and Secondary controllers Correct operation of the loop alarm depends upon reasonably accurate PID tuning The loop alarm is automatically disabled during manual control mode and during execution of the Pre Tune mode Upon exit from manual mode or after completion of the Pre Tune routine the loop alarm is automatically re enabled Display code LAEn default value d 1577 Also refer to Loop Alarm Time Manual Mode On Off Control Pre Tune and Process Variable 59305 Issue 6 March 2006 Glossary Page 143 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n Loop Alarm Time Type Controller Parameter When On Off control is selected and loop alarm is enabled t
27. 1 Value Process Variable Offset Limit Action dE value bAnd Alarm 1 AHY I 1 LSD to 100 of span in display units Always Hysteresis on safe side of alarm point Process High a 2 Range Min to Range Max Range ALAC Alarm 2 value Max PH Process Low P Range Min to Range Max Range ALAC Alarm 2 value Min Plo Deviation span from setpoint 5 ALAC Alarm 2 Value dE Band Alarm 2 bALE 1 LSD to full span from setpoint m ALAC value bAnd 0 Page 86 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual vu Dee Temperature Control Solutions Parameter Lower Upper Description Default When Display Display Value Visible Alarm 2 AHYE 1 LSD to 100 of span in display units Always Hysteresis on safe side of alarm point Output 2 SEP Txt Limit Output Relay Alg UPne Usage when rly Alarm 1 Direct Acting UPne is not linear Alarm 1 Reverse Acting output Alarm 2 Direct Acting type Alarm 2 Reverse Acting rEkP if Logical Alarm 1 OR Alarm 2 UPnd is Direct Acting linear Logical Alarm 1 OR Alam2 Output near Reverse Acting type Logical Alarm 1 AND Alarm 2 Direct Acting Not linear Logical Alarm 1 AND Alarm 2 Reverse Acting Retransmit SP Output Linear only Retransmit PV Output 0 to 5 V DC output 1 OPa 0 to 10 V DC output Li
28. 17 Appendix 2 Specification Universal Input General Input Specifications Input Sample Rate Four samples second Digital Input Filter 0 0 OFF 0 5 to 100 0 seconds in 0 5 second increments time constant Input Resolution 14 bits approximately Always four times better than display resolution Input Impedance 10V DC 47KQ 20mA DC Other ranges Greater than 10MQ resistive Isolated from all outputs except SSR driver If single relay outputs are connected to a hazardous voltage source and the universal input is connected to operator accessible circuits supplementary insulation or input grounding is required PV Offset Adjustable input span PV Display Displays process variable up to 5 over and 5 under span Thermocouple Thermocouple Ranges Available Sensor Range Min Range Max Range Min Range Max Type in C in C in F in F J default 200 1200 328 128 8 537 7 199 9 720 fore 128 8 400 0 199 9 752 0 0 1 1 240 1373 400 2503 1 1 O O 128 8 537 7 199 9 gt gt N O gt MN 537 7 1399 1824 1759 1762 2320 1850 O D 2 2 3204 2 4208 PtRh40 Note Defaults to F for USA units Defaults to C for non USA units The Configuration Mode parameters Scale Range Upper Limit and Scale Range Lower Limit can be used to restrict range PtRh20 100 1824 59305 Issue 6 March 2006 Specifications Page 161 UVW 7 4 DIN s DIN am
29. 27 Option Slot 3 Relay Module Option Slot 3 SSR Driver Output Module If option slot 3 is fitted with an SSR driver output module make connections as illustrated The solid state relay driver is a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs 1 FIFE JGG 146 DIN DIN amp s DIN Figure 28 Option Slot 3 SSR Driver Module Option Slot 3 Linear Voltage or mADC Output module If option slot 3 is fitted with a DC linear output module make connections as illustrated 7 PIJE DIEE 146 DIN DIN amp s DIN Figure 29 Option Slot 3 Linear Voltage amp mADC module o 59305 Issue 6 March 2006 Connections Page 31 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Option Slot 3 Dual Relay Output Module If option slot 3 is fitted with a dual relay output module make connections as illustrated This module has two independent relays which share a common connection terminal The contacts are rated at 2 amp resistive 240 VAC 120V max for direct Valve Motor control N O OUTPUT 3 Option Slot 3 Dual Relay is not available mi COMMON on ig DIN models 12 N O OUTPUT 5 14e DIN 4 DIN amp DIN Figure 30 Option Slot 3 Dual Relay Module WARNING THIS MODULE MUST NOT BE FITTED INTO OPTION SLOT 3 ON DIN INST
30. 5 to 999 9 of input span Read only Proportional Band when Self Tuning Page 80 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i PIET 4 lg 16 ontrollers amp Indicators Product Manual RI T O o Ul Temperature Control Solutions Parameter Modbus Notes Parameter No Derivative Time Constant value Read only if Self Tuning Adjustable 0 to 5999 Motor Travel Time Adjustable 5 to 300 seconds Scale Range R W Lower limit of scaled input range Lower Limit Scale Range R W Upper limit of scaled input range Upper Limit Alarm 1 Value Alarm 1 active at this level Alarm 2 Value ir oa Alarm 2 active at this level Decimal Point R W O XXXX Position 1 XXX X 2 XX XX 3 X XXX Read only if not Linear Input Minimum Motor On R W Adjustable 0 to Motor Travel Time 10 in 0 1 sec Time increments Actual Setpoint 21 RO Current ramping value of selected setpoint Setpoint Upper R W Maximum setpoint value Current SP to Input Range Limit Maximum Setpoint Lower RAW Minimum setpoint value Current SP to Input Range Limit Minimum Setpoint Ramp 0 Off 1 to 9999 increments hour Dec Point position Rate as for input range Input Filter Time 0 to 100 seconds Constant Process Value Modified PV Actual PV PV Offset Limited by Scale Offset Range Maximum and Scale Range Minimum Re transmit e R W Maximum scale value for retransmit o
31. 8 15 Numeric part of PRL e g 13 ODhex Firmware Version Bits 0 4 Revision number 1 2 Bits 5 9 Alpha version A 0 B 1 Bits 10 15 Numeric version starting from 121 0 Input status Input status Read Only Bit 0 Sensor break flag Bit 1 Under range flag Bit 2 Over range flag Remote Setpoint R W RSP value to be used when RSP input is at minimum Lower Limit 1999 to 9999 Remote R W RSP value to be used when RSP input is at minimum Limit 1999 to 9999 Option Slot 1 R W Maximum scale value for retransmit output in slot 1 Re transmit output 1999 to 9999 Maximum Option Slot 1 2215 RAW Minimum scale value for retransmit output in slot 1 1999 Re transmit output to 9999 Minimum Option Slot 2 Maximum scale value for retransmit output in slot 2 Re transmit output 1999 to 9999 Maximum Option Slot 2 RAW Minimum scale value for retransmit output in slot 2 1999 Re transmit output to 9999 Minimum Option Slot 3 RAW Maximum scale value for retransmit output in slot 3 Re transmit output 1999 to 9999 Maximum Option Slot 3 R W Minimum scale value for retransmit output in slot 3 1999 Re transmit output to 9999 Minimum Valve Position The position of the valve as read by the Auxiliary Input if Indication configured for this function 0 to 100 expressed as the percentage the valve is open Note Some of the parameters that do not apply for a particular conf
32. Controller Indicator Type Indicator Definition An instrument that can display a Process Variable Alarm outputs are available that will activate at preset PV values Relay outputs can be selected to have a Latching function similar to a Limit Controller output but indicators do not have the necessary approvals for safety critical applications Other options are PV retransmission and Serial Communications Process control functions are not available Also refer to Alarm Operation Controller Elapsed Time Latching Relay Limit Controller Multi Point Scaling Process Variable Retransmit Output Serial Communications Tare Input Filter Time Constant Type General Parameter This parameter is used to filter out extraneous impulses on the process variable The filtered PV is used for all PV dependent functions display control alarm etc The time constant is adjustable from 0 0 seconds off to 100 0 seconds in 0 5 second increments Display code F LE Default value 2 0 seconds Also refer to Process Variable Input Range Type General Definition This is the overall process variable input range and type as selected by the InPt parameter in Configuration Mode Also refer to Inout Span Input Span Type General Definition The measuring limits as defined by the Scale Range Lower and Scale Range Upper Limits The trimmed span value is also used as the basis for calculations that relate to the span of the instrument E g controller p
33. INSTALLING OR COMMISSIONING THE UNIT Products covered by this manual are suitable for Indoor use Installation Category Il Pollution category 2 environments This user guide covers the West plus series product range Products covered in this issue of the manual P6100 P6120 P8100 amp P4100 Process Controllers P6170 P8170 amp P4170 Valve Controllers P6700 P8700 7 P4700 Limit Controllers P6010 amp P8010 Indicators Fi E D 0000 pr 59305 Issue 6 March 2006 Page iii WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Warranty and Returns Statement These products are sold by West Instruments under the warranties set forth in the following paragraphs Such warranties are extended only with respect to a purchase of these products as new merchandise directly from West Instruments or from a West Instruments distributor representative or reseller and are extended only to the first buyer thereof who purchases them other than for the purpose of resale Warranty These products are warranted to be free from functional defects in material and workmanship at the time the products leave West Instruments factory and to conform at that time to the specifications set forth in the relevant West instruction manuals sheet or sheets for such products for a period of three years THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANT
34. Mode Parameters Parameter Legend Set Adjustment Range amp for 1 sec Value Description OFF 0 5 to 100 0 seconds in 0 5 sec increments Input Filter Time constant 2 Process Variable Offset Raw Process Variable value 7 C3 N N WN E 5 n c D 3 N D 5 p lt o O The un scaled value of the input signal in mV V or mA DC as defined by the input range and type Resolution to 1 decimal place e g 4 0 to 20 0mA This parameter is Read Only ME Range Min to Range Max Range IALA A if Repeat of Configuration Mode parameter Max P Hi alarm Range Min to Range Max Range IALA I 1 only Repeat of Configuration Mode parameter Min P_Lo or Alarm 1 ATNA 1 LSD to 100 of span in display units Hysteresis on safe side of alarm point Repeat of Configuration Mode parameter 5 Range Min to Range Max Range ALA g Repeat of Configuration Mode parameter Max P_H PILAR Range Min to Range Max Range ALAC TETE Repeat of Configuration Mode parameter Min P l 1 LSD to 100 of span in display units on safe side of alarm point Repeat of Configuration Mode parameter Range ALA3 3 Repeat of Configuration Mode parameter Max PH PLAJ Range Min to Range Max Range ALA3 Repeat of Configuration Mode parameter Min P lo 1 LSD to 100 of span in display units on safe s
35. Mode Parameters Parameter Legend Set Adjustment Range amp for 1 sec Value Description followed re ye am i Cc J type 328 to 2192 F J J type 128 8 to 537 7 C with JF decimal point J type 199 9 to 999 9 F with decimal point K type 240 to 1373 C K type 400 to 2503 F K type 128 8 to 537 7 C with decimal point K type 199 9 to 999 9 F with decimal point I C C F C F P F Ll 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 99 Parameter Input type and Range Continued Page 100 ST Temperature Control Solutions 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual es Legend Set Adjustment Range amp for 1 sec Value Description L type 32 to 1403 F L type 0 0 to 537 7 C with decimal point L type 32 0 to 999 9 F with decimal point N type 0 to 1399 C T type 128 8 to 400 0 C with E L decimal point T type 199 9 to 752 0 F nl with decimal point peur PtRh20 vs PtRh40 0 to 1850 C PHF PtRh20 vs PtRh40 32 to 3362 F M ll Pt100 199 to 800 C JE Pt100 328 to 1472 F Pt100 128 8 to 537 7 C PEL with decimal point Pt100 199 9 to 999 9 F Pt F with decimal point 9 20 0 to 20mA DC Yu En 4 to 20mA DC op 0 to 50mV DC 0 5 5 Oi c_i H H Ltype 0to762 C type 0 to 762 C JE Always gt a Default When
36. NORMAL OPERATION THE OPERATOR MUST NOT REMOVE THE INSTRUMENT FROM ITS HOUSING OR HAVE UNRESTRICTED ACCESS TO THE REAR TERMINALS AS THIS WOULD PROVIDE POTENTIAL CONTACT WITH HAZARDOUS LIVE PARTS CAUTION Set all Configuration Mode parameters and Setup Mode parameters as required before starting normal operations Navigating in Operator Mode Press k to move between displays Table 23 P6700 P8700 amp P4700 Operator Mode Displays Upper Lower When Visible Description Display Display PV Value Limit SP Display strategy is Process Variable and Limit Setpoint Value set to Enf b values Initial Screen Read only Limit SP Blank Display strategy is Limit Setpoint value only Value set to d 9A Read only Initial Screen SAFE or Blankor Display strategyis Displays SAFE and blank if Limit Output is rSEt PV Value set to SAFE not active Displays r9 amp E and Process Initial Screen Variable value if Limit Output is active Read only High Limit H Hd LErL Hi in Highest PV value since this parameter Hold Configuration Mode Was last reset Low Limit oHgd Ctrl bo in Lowest PV value since this parameter was Hold Configuration Mode last reset Exceed Time L Always available Accumulated time of Limit SP exceed Value conditions since this parameter was last reset Time Format mm ss to 99 59 then mmm s 10 sec increments Shows CHH3 when 2999 9 Upper display shows which alarm s are a
37. Open Loop VMD Type VMD Controller Definition An Open Loop PID control algorithm does not require a position feedback signal from the valve in order to correctly control the process Instead the Process Variable s deviation from the Setpoint is used to decide how long the valve open or close outputs should be energised in relation to the Motor Travel Time in order to bring the process under control Even when position feedback is provided for Valve Position Indication the controller does not use this signal when positioning the valve so problems associated with faulty feedback signals are avoided Also refer to Modulating Valve Motor Travel Time PID Process Variable Setooint Valve Position Indication and Valve Motor Drive Control Overlap Deadband Type Controller Parameter Defines the portion of the primary and secondary proportional bands Pb_P Pb_S over which both outputs are active Overlap or neither is active Deadband It is adjustable in the range 20 to 20 of the two proportional bands added together Positive values Overlap negative values Deadband This parameter is not applicable if the primary output is set for On Off control or there is no Secondary Output If the Secondary Output is set for On Off this parameter has the effect of moving the Differential band of the Secondary Output to create the overlap or deadband When Overlap Deadband 0 the OFF edge of the Secondary Output Differential band
38. P4170 VMD Controllers Configuration Mode This mode is normally used only when the instrument is configured for the first time or when a major change is made to the instruments characteristics The Configuration Mode parameters must be set as required before adjusting parameters in Setup Mode or attempting to use the instrument in an application Entry into the Configuration Mode CAUTION Adjustments to these parameters should only be performed by personnel competent and authorised to do so Configuration is entered from Select Mode Hold down and press EN to force the controller into the Select Mode then Press J or M to navigate to the Configuration Mode option then press DI Note Entry into this mode is security protected by the Configuration Mode Lock Code Refer to the Unlock Code section for more details Scrolling through Parameters and Values Press to scroll through the parameters parameters are described below Note Only parameters that are applicable to the hardware options chosen will be displayed Changing Parameter Values Press k l to navigate to the required parameter then press AA or iV to set the value as required Once the value is changed the display will flash to indicate that confirmation of the change is required The value will revert back if not confirmed within 10 seconds Press 29 to accept the change Or Press to reject the change and to move onto the next parameter Hold down fe an
39. P6010 amp P8010 Model Group Page 109 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions P6010 amp P8010 Indicators Operator Mode This is the mode used during normal operation of the instrument It can be accessed from Select Mode and is the usual mode entered at power up The available displays are dependent upon the setting of the Display Strategy parameter in Configuration Mode WARNING IN NORMAL OPERATION THE OPERATOR MUST NOT REMOVE THE INSTRUMENT FROM ITS HOUSING OR HAVE UNRESTRICTED ACCESS TO THE REAR TERMINALS AS THIS WOULD PROVIDE POTENTIAL CONTACT WITH HAZARDOUS LIVE PARTS CAUTION Set all Configuration Mode parameters and Set Up Mode parameters as required before starting normal operations Entry into Operator Mode This is the normal operating mode of the instrument from power up It can also be accessed from any other mode via Select Mode as follows Hold down and press UN to force the controller into the Select Mode The SLCE legend is shown for 1 second followed by the legend for the current mode Press A or iV to navigate to the Operator Mode option then press Fe Scrolling through Parameters and Values Press l to scroll through the parameters While this key is pressed and up to 1 second after the parameter legend is shown followed by the current parameter value Changing Parameter Values Press to select the required pa
40. P8170 amp P4170 Model Group Page 67 VEST 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions ES Display Display Value Visible Usage not ELS Valve Motor Close Lin or gt EP Alarm 1 Direct Acting none Rir Alarm 1 Reverse Acting Alarm 2 Direct Acting ar Alarm 2 Reverse Acting P 3 Loop Alarm Direct Acting Pe Loop Alarm Reverse Acting Logical Alarm 1 OR Alarm 2 Direct Acting Logical Alarm 1 OR Alarm 2 Reverse Acting Logical Alarm 1 AND Alarm 2 Direct Acting Logical Alarm 1 AND Alarm 2 Reverse Acting Retransmit SP Output rE P UPni Retransmit PV Output Lin D 3 Or d Or r o Arr rtt5 rEtP Linear Output NC 1 Range IG H c H Retransmit Output 1 Scale maximum DPn i Range Display value at which output will be maximum en 0 to 20 mA DC output 1999 to 9999 Range min Display value at which output will be minimum 4 20 1999 to 9999 USEC As for output 1 ELS EEP if linear ER As for output 1 UPne Lin Retransmit Output 1 Scale minimum Output 2 Usage OPne is not none Linear Output 2 Range Page 68 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual TT r Temperature Control Solutions Display Display Value Visible Retran
41. The slave address is given together with the Function and Data fields by the Application layer The CRC is generated from the given address function and data characters For a RESPONSE the address field contains the address of the responding slave The Function and Data fields are generated by the slave application The CRC is generated from the address function and data characters The standard MODBUS RTU CRC 16 calculation employing the polynomial 2 2 2 1 is used Inter message Address Function Data CRC Check gap 1 character 1 character n characters 2 characters von E ii 00000 E 59305 Issue 6 March 2006 Modbus Communications Page 123 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n Device Addressing The instrument is assigned a unique device address by the user in the range 1 default to 255 using the Addr parameter in Configuration Mode This address is used to recognise Modbus Queries intended for this instrument The instrument does not respond to Modbus Queries that do not match the address that has been assigned to it The instrument will also accept global Queries using device address 0 no matter what device address is assigned No responses are returned for globally addressed Queries Supported Modbus Functions Modbus defines several function types these instruments support the following types Table 32 Supported Modbus Fun
42. Value Initial Screen Setpoint Read only SP Value Display strategy 1 3 Target value of Setpoint 4 5 and 6 if Digital Adjustable except in Strategy 6 Input is notd 195 lin config mode and RSP is not fitted If Digital Input is set Target value of Setpoint 1 57 means for dual SP d 19 lin SP1 is selected as the active Setpoint config mode Adjustable except in Strategy 6 SP1 Value SP2 Value If Digital Input is set Target value of Setpoint 2 977 means for dual SP d 19 lin SP2 is selected as the active Setpoint config mode Adjustable except in Strategy 6 Local Setpoint If Remote Setpoint Target value of Local Setpoint L5P Value Input is fitted and means the local setpoint is selected as the Digital Input is not active SP if the digital input has been d 15 in config overridden the character is lit instead mode Adjustable except in Strategy 6 If Remote Setpoint Target value of Remote Setpoint r 9P Input is fitted and means the remote setpoint is selected as Digital Input is not the active SP if the digital input has been d 15 l in config overridden the character is lit instead mode Read only If Remote Setpoint Setpoint Select Selects between Local or Input is fitted Digital Remote Setpoints Input is notd 19 lin LSP local SP r5P remote SP db config mode and selection via digital input if configured 55En is enabled in Note LSP o
43. Variable Process Low Alarm Output Off Output On Alarm On I Alarm Off Reverse Actinc Process Variable Output On Alarm On Process Variable Output Off Alarm Off Band Alarm Output On Alarm On Direct Acting Band Alarm Output Off Output On Output Off Alarm On Alarm Off Alarm On Reverse Acting Process Variable Deviation High Output Off Output On Alarm ve values I Alarm Off Alarm On Direct Actinc Process Variable I Deviation High i Output On Output Off Alarm Off Alarm On Alarm ve values Reverse Actino Process Variable Deviation Low Output On Output Off Alarm ve values Alarm On Alarm Off Direct Actino Process Variable Deviation Low Output Off Output On Alarm ve values Alarm On Alarm Off Reverse Acting Process Variable Setpoint Figure 42 Alarm Operation i Page 136 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aia i WEST ee Temperature Control Solutions Alarm Inhibit Type General Parameter Inhibits an alarm at power up or when the controller Setpoint is switched until that alarm goes inactive The alarm operates normally from that point onwards Also refer to Alarm Operation Annunciator Type Limit Controller Definition A special type of alarm output that is linked to a Limit Controllers main Limit Output An Annunciator output
44. appropriate Process Variable B Minimum displayed value since this Minimum Type 2 was last reset Shows under over range or break values if appropriate Alarm 1 Elapsed T Accumulated alarm 1 active time since Time Type 2 this was last reset Returns the over range value if the time exceeds 1000 minutes Units seconds in Modbus 5 RO L Type 2 RO Alarm 1 status 0 activated 1 safe 1 Alarm 2 status 0 activated 1 safe 2 Alarm 3 status 0 activated 1 safe 3 Change Indicator 1 A parameter other than instrument status or PV has changed since the last time the status word was read This bit always 1 5 Alarm 1 latched status 0 latched Instrument Status 1 not latched or non latching output type 6 This bit always 0 This bit always 0 R W Modified PV Actual PV PV Offset Type 2 3 4 R W Limited by Scale Range Maximum and Scale Range Minimum Alarm 1 Value 7 R W C Alarm 1 active at this level Type 2 3 4 R W Process Variable Offset J Alarm 2 Value R W E Alarm 2 active at this level Type 2 3 4 R W R W N Alarm 3 active at this level Type 2 3 4 R W Alarm 3 Value 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 115 WEST 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual Temperature Control Solutions O Parameter Modbus Notes Parameter No message Types Alarm 1 Hysteresis R W 0 to 100 of span ne 2
45. be adjusted within the limits set by the Setpoint Upper and Lower Limit parameters in Setup Operator Mode adjustment of Setpoint is not possible if Display Strategy 6 has been selected on Configuration Mode Press f l to select the adjustable setpoint display Press or BY to adjust the setpoint to the required value Adjusting the Setpoint Ramp Rate The ramp rate may be adjusted in the range 1 to 9999 and OFF Increasing the ramp rate value beyond 9999 will cause the upper display to go blank and setpoint ramping to be switched OFF Setpoint ramping can be resumed by decreasing the ramp rate to 9999 or less Press to select the adjustable setpoint display Press N or Byg to adjust the setpoint to the required value WARNING THE SETPOINT RAMP FEATURE DISABLES THE PRE TUNE FACILITY THE SELF TUNE FACILITY WILL COMMENCE ONLY AFTER THE SETPOINT HAS COMPLETED THE RAMP Page 56 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual ON WEST ee Temperature Control Solutions Manual Control Mode To allow manual control to be selected in Operator Mode PoEn must be enabled in Set Up Mode Manual Mode can be selected using the front keys or by use of a digital input if one has been fitted and configured for this function Selecting deselecting Manual Control Mode Press the key to toggle between Automatic and Manual control The FY
46. c 3 Horb Always A ata Mode for details dts Permanent Red G r 1 8 Din units if Grr colour change R Red to Green if any alarm active sepia FY Green to Red if any alarm active fitted ASC Mon 485 MIBE i ibo ia Parameter Display Strategy Display Colour Comms Protocol Bit rate s A unique address for each instrument between 1 to 255 Modbus or 1 to 99 Ascii ee Communica tions Address eee Communica pay Read ot iena Comms writes tions Write ot iena Enable Read Write oa via Comms is oa l I I LIL wee ee eee eee eee eee Digital Input reuy Reset latched relay s latched Reset latched relay s er Ly Usage ERrE Pu rE Reset Alarm 1 elapsed time Po 0 to 9999 Always C Configuration Mode Lock Code eal Note Linear Outputs can be configured to provide an adjustable 0 0 to 10 0VDC transmitter power supply for external devices This is an alternative to the fixed 24V Transmitter Power Supply option module 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 105 TAF 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual WES i Temperature Control Solutions A FR P6010 amp P8010 Indicators Setup Mode This mode is normally selected only after Configuration Mode has been completed or is used when a change to the process set up is req
47. cALE default value 1 15 Also refer to On Off Control PID Process Variable Tuning and Valve Motor Drive Control Remote Setpoint RSP Type Controller Definition Remote Setpoints use the Auxiliary Input option a secondary analogue input to adjust a controller s setpoint using an external linear DC Voltage or mA input signal or in some cases potentiometer or mV inputs The Remote Setpoint value is constrained by the Setpoint Upper Limit and Setpoint Lower Limit settings in the same way as a local setpoint Typical applications are Master Slave and Cascade Control Display code r9P Also refer to Auxiliary Inout Cascade Control Remote Inout Range Remote Setpoint Lower Limit Remote Setooint Upper Limit Setooint and Setpoint Select Remote Auxiliary Input Range Type Controller Parameter Defines the type and range of the linear input signal mADC mVDC VDC or potentiometer for the Auxiliary Input mVDC and potentiometer are only available with the Full Auxiliary input module This input can be used for Remote Setpoint or Valve Position Indication Display code r inP default value O 10 for RSP inputs and Pot for Valve Position Indication Also refer to Remote Setpoint Setpoint and Valve Position Indication Remote Setpoint Lower Limit Type Controller Parameter Defines the value of the Remote Setpoint when the RSP input signal is at its minimum value eg for a 4 to 20mA RSP the value when 4mA is applied It may be adjusted
48. coincides with the point at which the Primary Output 0 Display code UL default value 0 Also refer to Differential On Off Control Primary Proportional Band and Secondary Proportional Band 59305 Issue 6 March 2006 Glossary Page 147 vu T 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions i OVERLAP Proportional Band 1 WITH PID 9 5 Output 1 Proportional Band 2 Output 2 ep gt O A 5 O Output 2 Output 1 4 Process Variable gt Overlap positive value DEADBAND Proportional Proportional WITH PID Output1 B0091 22092 Output 2 Output Power gt Output 2 Output 1 i i Process Variable gt Deadband negative value Proportional Output 1 Proportional Band 2 0 Output 2 OVERLAP amp DEADBAND WITH ON OFF Output Power gt Output 2 OFF Output 2 O Output 2 Output 1 Process Variable gt ON OFF Differential Positive values Negative values O verlap Dead Figure 43 Overlap Deadband PI Control Type Controller Definition Proportional and Integral PI Control is used to control Modulating Valves It is similar to PID Control but without Derivative Rate action that causes excessive valve movement Also refer to Modulating Valve PID Control Rate Tuning and Valve Motor Drive Control PID Control Type Controller Definition
49. com ASIA PACIFIC REGION Contact Danaher Setra ICG Tianjin Co Ltd No 28 Wei 5 Road The Micro Electronic Industry Park TEDA Xiqing District Tianjin 300385 CHINA Tel No 86 22 8398 8096 Fax No 86 22 8398 8099 www danaher scg com cn 59305 Issue 6 March 2006
50. displays follows Note Alarm parameters marked are repeated in Configuration Mode Note Once the complete list of Set Up Mode parameters has been displayed the first Operator Mode display is shown without exiting from Set Up Mode Display seen is dependant on the Display Strategy and status of Auto Manual mode selection 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 53 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n P6100 P8100 amp P4100 Controllers Operator Mode This is the mode used during normal operation of the instrument It can be accessed from Select Mode and is the usual mode entered at power up The available displays are dependent upon whether Dual or Remote Setpoint modes are being used whether Setpoint Ramping is enabled and the setting of the Display Strategy parameter in Configuration Mode Note For model P6120 only the Initial Operator Mode screen is available WARNING IN NORMAL OPERATION THE OPERATOR MUST NOT REMOVE THE CONTROLLER FROM ITS HOUSING OR HAVE UNRESTRICTED ACCESS TO THE REAR TERMINALS AS THIS WOULD PROVIDE POTENTIAL CONTACT WITH HAZARDOUS LIVE PARTS CAUTION Set all Configuration Mode parameters and Set Up Mode parameters as required before starting normal operations P6100 P8100 amp P4100 Controllers Extended Operator Mode Using the PC configuration so
51. esc a peer 83 scrolling through Parameters and VALUES Las See een ean 83 Changing Parameter VIES Laverne ene 84 P6700 P8700 amp P4700 Limit Controllers Setup Mode rrrrrrnnnnnannrannnnvnnrnnnnnnvnnrnnnnnnrnnnnnnnnennnnnnnnrennnnnn 89 Enty mto The Setup Mode is ccesccessexesnnectnsrcestacasaecscusacebecaesiodedasacsbaccssviodasdiaseinsdetsccdyssutdeedoedeesauedsateeecetend 89 Scrolling through Parameters amp Values cccccseecceecseeeeeeeeeeeeeeceeeseeeeeeesaeeeeeessaaeeeeeessaaseeeeesaegeeeeeneas 89 Changing Parameter V QU CS avie6 sete ceccons ta cdcaictniicsthsicansnavanscoageasandenttnacodsbezoxcedtnaaeeseudbeanne leasssuceruansetece debe 89 P6700 P8700 amp P4700 Limit Controllers Operator Mode rrrrrrrrrrrannrnvrnrnnnnnovvnrnnnnnnennrnnnnnennnnnnnnrennnnnn 91 Navigating Operator ModE ccacccscancidecatenscecensacdeenvedslhesansecdasaceaasceavedseseiga sucencatanseseyesadsenansscsesacnedeennton 91 EME lt gt SOOM AU 1 EE A E EE 92 59305 Issue 6 March 2006 Page 3 Temperature Control Solutions O M 61 1216 Go 112 119 g EEE 92 EFN 92 Limit Annunciator Oulputs sanamgemassmgerendasnnpesneeeenneetvvr naar 92 Resetting Limit Outputs amp Annunciators rrrrrrnnnrrrrrrnnnnvevnrnnnnrrevrrnnnrnrennrnnnersennnnnnenennnnnssennnnnnsnsensennnnsnee 92 Using The Reset Key To Reset Limit Outputs amp Annunciators rrrrrnnrrrnnnnnorrnnnnrrnnnnnronnnnnnennnnnnennnn 92 Resetting Limit Hold an
52. exaggerated for clarity The Self Tune algorithm observes one complete deviation oscillation before calculating a set of PID values Successive deviation oscillation causes values to be recalculated so that the controller rapidly converges on optimal control When the controller is switched off the final PID terms remain stored in the controller s non volatile memory and are used as starting values at the next switch on The stored values may not always be valid if for instance the controller is brand new or the application has been changed In these cases the user can utilise Pre Tune to establish new initial values 7 __ O Page 154 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i PIET 4 lg 16 ontrollers amp Indicators Product Manual WEST SSS te Temperature Control Solutions Use of continuous self tuning is not always appropriate for applications which are frequently subjected to artificial load disturbances for example where an oven door is likely to be frequently left open for extended periods of time The Self Tune feature on Valve Motor Drive controllers always sets the Rate parameter to zero OFF because derivative action is not usually desirable in these applications Self Tune cannot be engaged if a controller is set for On Off Control Also refer to Minimum Motor On Time On Off Control Pre Tune PID and Tuning Serial Communications Option Type General Definition An feature tha
53. must be positioned to reflect true process temperature 1 In a liquid media the most agitated area 2 In air the best circulated area CAUTION The placement of probes into pipe work some distance from the heating vessel leads to transport delay which results in poor control For a two wire RTD a wire link should be used in place of the third wire Two wire RTDs must only be used with lead lengths less than 3 metres Use of three wire RTDs is strongly recommended Thermocouple Wire Identification Chart The different thermocouple types are identified by their wires colour and where possible the outer insulation as well There are several standards in use throughout the world The table below shows the wire and sheath colours used for most Wire common thermocouple types The format used in this table is Wire Sheath Table 2 Thermocouple Extension Wire Colours Type International USA ANSI British French German IEC584 3 ME 96 1 BS1843 NFC 42 324 ml 43710 Black Black Black Black Black Blue White Blue Black Blue s E gt F z Brown White Green White a Pink White gt S a je Grey White Note Wire is magnetic o O LC Page 22 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i 4 g 16 ontrollers amp Indicators Product Manual VU T ee Temperature Control Solutions Connections and Wiring The rear terminal c
54. relating to the tuning of Controller models Active Setpoint Type Controller Definition The Active Setpoint is the setpoint used as the current target Setpoint Value Some controllers can have more than one setpoint e g Setpoint 1 and 2 or Local and Remote Setpoints but only one of these is active at any time Also refer to Actual Setpoint Remote Setpoint Setpoint Setpoint Select and Setpoint Select Enable Actual Setpoint Type Controller Definition Actual Setpoint is the current value of the setpoint This may be different to the Active Setpoint s target value if the setpoint is currently ramping The actual setpoint will rise or fall at the ramp rate set until it reaches the target setpoint value Also refer to Active Setpoint Setpoint Setpoint Ramp Enable and Setpoint Select O O Page 134 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual WEST Temperature Control olutions Alarm Hysteresis Type General Parameter An adjustable band on the safe side of an alarm point through which the process variable must pass before the alarm will change state as shown in the diagram below E g a high alarm s hysteresis band is below the high alarm value and a low alarm s hysteresis is above the low alarm value Also refer to Alarm Operation Inactive PROCESS Alarm Value HIGH ALARM Alarm Hysteresis Value Process Variable
55. set the bit value to 0 write 00 Refer to Function Code 05 in the Modbus Communications section Word Parameters Table 25 P6700 P8700 amp P4700 Communications Word Parameters Parameter Modbus ASCII Ident amp Parameter No message Types Process Variable Current value of PV si Current value of PV si of PV Type 2 under range ae lt gt 5 Aal eee If Sensor break 63488 ASCII n a A ASCII A Limit Setpoint Value of the Limit Setpoint Type 2 3 4 R W Hold Value R W Highest PV value High Limit Action Type 2 or Lowest PV value Low Limit aes since this parameter was last reset Modbus Write any value to reset ASCII See Controller Command 00160 for reset J Page 94 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 1 1 1 mee 4 DIN g3 DIN amp 4e DIN Controllers amp Indicators Product Manual RI DIN Temperature ra I Parameter Modbus ASCII Ident amp Notes ae No Message Types Deviation PO pee V Difference between Process Variable PO pee 2 and Limit Setpoint value PV Limit SP Time Exceeded Accumulated time of Limit SP exceed Value A 2 conditions since this parameter was last reset Modbus Write any value to reset ASCII See Controller Command 00170 for reset Limit Hysteresis A band on the safe side of the Limit Type A 3 4 R W SP Adjustable 0 to 100 of span A latched limit relay cannot be reset until the process passes throu
56. signals are provided to move the valve further open or further closed when the process is higher or lower than the desired setpoint When on setpoint no output is required to maintain control unless load conditions change This known as Three Point Stepping control Valve Position or Flow Indication is possible if an Auxiliary Input option module has been fitted and configured for this purpose Also refer to Auxiliary Inout Modulating Valve Open Loop VMD PI Control PID Setpoint and Valve Position Indication Valve Position or Flow Indication Type VMD Controller Definition The Valve Motor Drive Controllers do not require any kind of position feedback in order for the PID algorithm to correctly control the process However where feedback or flow level signals are available they can be displayed as a percentage U to 100 of the possible valve opening or flow level Valve Position Indication is shown in the Operator Mode lower display in place of the Setpoint when the Display Strategy is set to 1 Valve Position Feedback is usually provided by means of a potentiometer linked to the valve Potentiometers can be directly connected to the Full Auxiliary Input Option Slot B only Flow meters typically have linear 0 20 4 20mA or 0 5 0 10V signals which can be used with either the Full Auxiliary Input or the Basic Auxiliary Input Option Slot A only of the 14s Din VMD Controllers Even when position feedback is provided in this way the informa
57. span from setpoint 5 ALAE dE Value 5 Band Alarm 2 value 1 LSD to full span from ALA bAnd eee setpoint Hae UP 100 of span i Aways Auto Pre tune enable APE d15A disabled or di5A Always ote ewes i Manual Control select PoEn d 5 disabled or d SA EnAb enabled enable disable d SA Slot A or B Setpoint Select shown 0 SA disabled or in Operator Mode enable disable EnAb enabled Remote Setpoint Setpoint ramp shown in SP d 5A disabled or diSA_ Always operator mode enable EnAb enabled disable SP Ramp Rate Value P 1 to 9999 units hour or Off Blank Always blank Setpoint Value cp Within scale range upper Range Always and lower limits minimum Within scale range upper Range OPA or Local Setpoint Value and lower limits minimum MPab rSP configured for or before the legend indicates if this is the currently active SP Within scale range upper and lower limits Setpoint 1 Value Range minimum d bior d 00 d 5 or before the legend indicates if this is the currently active SP Within scale range upper and lower limits Setpoint2 Value Range minimum d bior d ibe d 5 _ or before the legend indicates if this is the currently active SP Set up Lock Code Sl oc 0 to 9999 First Operator mode displays follows Note Alarm parameters marked are repeated in Configuration
58. that all pins locate correctly into the socket 59305 Issue 6 March 2006 Plug in Options Page 17 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual WEST Temperature Control Solutions Option Slot B Connectors PL2A PL2B amp PL2C Option Slot 2 Connector PL4A Connectors PL7 amp PL8 Option Slot A Connectors PL5 amp PL6 Option Slot 3 Connectors PL4B Figure 8 Option Module Connectors s amp 4 DIN Instruments CAUTION Check for correct orientation of the modules and that all pins locate correctly into the socket 0 Page 18 Plug in Options 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i 4 g 16 ontrollers amp Indicators Product Manual VU T ee Temperature Control Solutions Replacing the Instrument in its Housing With the required option modules correctly located into their respective positions the instrument can be replaced into its housing as follows 1 If required move the CPU and PSU boards back together taking care to locate the option module tongues into the slots in the board opposite Hold the main boards together whilst relocating them back into the mounting struts on the front panel 2 Align the CPU and PSU PCBs with their guides and connectors in the housing 3 Slowly and firmly push the instrument in position CAUTION Ensure that the instrument is correctly orientated A mechanical stop w
59. used Display strategies 1 to 6 if Digital Input is set for dual SP d 15 I in config mode Display strategies 1 to 6 if Digital Input is set for dual SP d 15 I in config mode If Remote Setpoint Input is fitted and Digital Input is not d 15 I in contig mode If Remote Setpoint Input is fitted and Digital Input is not d 19 I in config mode Display strategy 7 if position indication enabled P or A P8 P in If Remote Setpoint Input is fitted Digital Input is not d 19 Tin config mode and 55En is enabled in Setup mode If a Ramping Setpoint is in use rP not Blank If SPr ramping SP is enabled in Setup mode 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Temperature Control Solutions Display Target value of Setpoint Adjustable except in Strategy 6 Target value of Setpoint 1 SP I means SP1 is selected as the active Setpoint Adjustable except in Strategy 6 Target value of Setpoint 2 9P means SP2 is selected as the active Setpoint Adjustable except in Strategy 6 Target value of Local Setpoint L5P means the local setpoint is selected as the active SP if the digital input has been overridden the character is lit instead Adjustable except in Strategy 6 Target value of Remote Setpoint ESP means the remote setpoint is selected as the active SP if the digital input has been overridden the character is lit instead Read only The valve posi
60. using the PC Configurator software Physical layer configuration settings possible are Data rate 1200 2400 4800 default 9600 and 19 200 bps Parity None default Even Odd Character format Always 8 bits per character The transmitter must not start transmission until 3 character times have elapsed since reception of the last character in a message and must release the transmission line within 3 character times of the last character in a message Note Three character times 1 5ms at 19200 3ms at 9600 6ms at 4800 12ms at 2400 and 24ms at 1200 bps Page 122 Modbus Communications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aan WEST ee Temperature Control Solutions Link Layer A Query or command is transmitted from the Modbus Master to the Modbus Slave The Slave instrument assembles the reply to the master All of the instruments covered by this manual are slave devices and cannot act as a Modbus Master MODBUS SLAVE MASTER INSTRUMENT RESPONSE Figure 40 Modbus Link Layer A message for either a QUERY or RESPONSE Is made up of an inter message gap followed by a sequence of data characters The inter message gap is at least 3 5 data character times Data is encoded for each character as binary data transmitted LSB first For a QUERY the address field contains the address of the slave destination
61. value Process Low Alarm 1 value Deviation Alarm 1 Value Band Alarm 1 value Alarm 1 Hysteresis Alarm 2 Type Process High Alarm 2 value Process Low Alarm 2 value Deviation Alarm 2 Value Band Alarm 2 value Alarm 2 Hysteresis Loop Alarm Enable Alarm Inhibit Temperature Control Solutions Display Display Value PLA I Range Min to Range Max Range Parameter repeated in Setup Mode Max PIA Range Min to Range Max Range Parameter repeated in Setup Mode Min aT span from setpoint 5 ALAI Parameter repeated in Setup Mode gE 1 LSD to full span from setpoint 5 ALAI bRnd Parameter repeated in Setup Mode Always 1 LSD to 100 of span in display units on safe side of alarm point Parameter repeated in Setup Mode As for alarm 1 type When Visible ALAI P_H ALA P Lo AHY I Always ALAC PhAC Range Min to Range Max Parameter repeated in Setup Mode Range ALAC Max PH Range Min to Range Max Parameter repeated in Setup Mode PLAC span from setpoint dALe 5 RLA Parameter repeated in Setup Mode dE bALe 1 LSD to full span from setpoint 5 RLA Parameter repeated in Setup Mode bAnd AHY 1 LSD to 100 of span in display units Always on safe side of alarm point Parameter repeated in Setup Mode En b enabled inhibited LAEn Inh i none ALA I ALA both EEE 59305 Issue 6 March 2006 P6170
62. will be equal to the current process variable value The actual setpoint will rise fall at the ramp rate set until it reaches the target setpoint value Setpoint ramping is used to protect the process from sudden changes in the setpoint which would result in a rapid rise in the process variable Display code cP default setting OFF blank Also refer to Manual Mode Setpoint Setpoint Ramp Enable and Setpoint Select Page 156 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i APIE TF 4 lg 16 ontrollers amp Indicators Product Manual WEST ee Temperature Control Solutions Setpoint Select Type Controller Parameter This Operator Mode parameter is available if the remote setpoint feature is in use and setpoint select is enabled Setpoint Select defines whether the local or the remote setpoint will be the Active Setpoint It can be set to d 10 1 LSP or r5P If a digital input has been configured for local remote setpoint selection the default setting is d 16 This means the status of the digital input will determine which setpoint is active Otherwise the user can only choose LSP or r5P The active setpoint is indicated by prefixing its legend with the lt character E g the local setpoint legend is L5P when it is active and LSP when it is inactive If a digital input has been configured to select local remote SP setting Setpoint Select to LSP or r SP will override the digital inpu
63. will not work as expected Valve Position Clamping Once the physical limits of the valve have been set using the Set Valve Open Position and set Valve Closed Position parameters the user may set the upper and lower valve position clamps which the controller will not attempt to drive the valve past See parameters P ul Open Limit to set and P iLL Valve Close Limit in the following table 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 73 Temperature Control Solutions 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual Table 17 P6170 P8170 amp P4170 Set Up Mode Parameters Parameter Lower Upper Display Default When Display Adjustment Range Value Visible Input Filter Time Eb constant Process Variable Offset Primary Output Proportional Band Automatic Reset Integral Time Constant Rate Derivative Time Constant Setpoint Upper Limit Setpoint Lower limit Minimum Motor On Time Set Valve Opened Position Set Valve Closed Position Valve Open Limit Valve Close Limit Process High Alarm 1 value Process Low Alarm 1 value Deviation Alarm 1 Value Band Alarm 1 value Alarm 1 Hysteresis Process High Alarm 2 value Process Low Alarm 2 value Page 74 OFF 0 5 to 100 0 secs in 20 Always 0 5 sec increments i P34 Span of controller oO Always PLP 0 5 to 999 9 of input Always span
64. 05 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual he Sn WEST ee Temperature Control Solutions Type 4 Message L N P 1 or R N P I This type of message is sent by the master device to the addressed slave device following a successful Type 3 transaction with the same slave device Provided that the DATA content and the parameter specified in the preceding Type 3 message are still valid the slave device will then set the parameter to the desired value and will reply in the form L N P DATA A where DATA is the new value of the parameter If the new value or parameter specified is invalid the slave device will reply with a negative acknowledgement in the form L N P DATA N where DATA is indeterminate If the immediately preceding message received by the slave device was not a Type 3 message the Type 4 message is ignored Error Response The circumstances under which a message received from the master device is ignored are Parity error detected Syntax error detected Timeout elapsed Receipt of a Type 4 message without a preceding Type 3 command message Negative acknowledgements will be returned if in spite of the received message being notionally correct the slave device cannot supply the requested information or perform the requested operation The DATA element of a negative acknowledgement will be indeterminate ton ii 0000
65. 1 4 DIN s DIN amp 1 15 DIN Controllers amp Indicators Product Manual 117 mr Temperature Control Solutions 1 4 g and 15 DIN Plus Series Controllers amp Indicators User Guide Manual Part Number 59305 6 Price 12 00 20 00 18 00 4 DIN g DIN amp g DIN Controllers amp Indicators Product Manual WEST PT y Temperature Control Solutions This manual supplements the Concise Product manual supplied with each instrument at the time of shipment Information in this installation wiring and operation manual is subject to change without notice Copyright March 2006 Danaher Corporation all rights reserved No part of this publication may be reproduced transmitted transcribed or stored in a retrieval system or translated into any language in any form by any means without the written permission of West Instruments Copies of this manual are available in electronic format on the West Instruments web site www westinstruments com Printed versions are available from West or its agents at the price published on the front cover Note It is strongly recommended that applications incorporate a high or low limit protective device which will shut down the equipment at a preset process condition in order to prevent possible damage to property or products WARNING THE INTERNATIONAL HAZARD SYMBOL IS INSCRIBED ADJACENT TO THE REAR CONNECTION TERMINALS IT IS IMPORTANT TO READ THIS MANUAL BEFORE
66. 100 Set Up Mode Parameters Parameter Lower Upper Display Default When _Display Adjustment Range Value Visible Input Filter Time FE LE OFF 0 5 to 100 0 secs in 20 Always constant 0 5 sec increments Process Variable Offset BEFS Span of controller 0 Always o Primary Power sJ JPR The current Primary N A Always Output Power Read Only Secondary Power PM The current Secondary N A LESP duAL Output power Read Only Primary Output 0 0 ON OFF control Always Proportional Band and 0 5 to 999 9 of input span 0 0 ON OFF control CEYP duAL and 0 5 to 999 9 of input span 0 01 to 99 59 1 sec to 99 soo PbP mins 59 secs and OFF s not 0 0 0 00 to 99 59 OFF to 99 1 IG PbLP mins 59 secs snot 0 0 20 to 20 of the sum Pb_P of the Primary and Secondary Proportional is not U D Bands Manual Reset Bias T 0 to 100 100 to 25 Pb_P 100 if CEYP duft enot O Primary Output IFs 0 1 to 10 0 of input OG Pb_P 0 8 ON OFF Differential span enter in span Secondary Output PW 0 1 to 10 0 of input NG PHb 5 00 ON OFF Differential span enter in span i Primary and Secondary RSF I 0 1 to 10 0 of input NG Pb P and Pb_S Output ON OFF span enter in span no Differential mist Setpoint Upper Limit SP ul Current Setpoint value to Range Always Scale Range Maximum Max Setpoint Lower limit PIL Scale Range Minimum to Range Min Always current Setpoint value Primary Heat Output IPUL 0 to 100
67. 2 Type Sie Asforalamitype Laong Aways 2 J Process High aJ Range Min to Range Max Range AL fe 4 2 Alarm 2 value Parameter repeated in Setup Mode Max Process Low Range Min to Range Max Range ee Alarm 2 value Parameter repeated in Setup Mode Min P lo Alarm 2 AHY i LSD to 100 of span in display units n safe side of alarm point amter repeated in Setup Mode Hysteresis wee eee ee ee eee ee eee gt E har 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 101 miata 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual WE Temperature Control Solutions Legend Set Adjustment Range amp Default When Units for 1 sec Value Description Value Visible Display 7g Din Only Asforalamitype Tage aways J Range Min to Range Max Range ALAJ Parameter repeated in Setup Mode Max PH Range Min to Range Max Range Parameter repeated in Setup Mode Min 1 LSD to 100 of span in display units on safe side of alarm point Parameter repeated in Setup Mode As for alarm 1 type 4 Process High Range Min to Range Max Range ALAY yo Alarm 4 value Parameter repeated in Setup Mode Max PH Process Low JFM Range Min to Range Max Range ALAY Alarm 4 value Parameter repeated in Setup Mode Min P lo 1 LSD to 100 of span in display units on safe side of alarm point Parameter repeated
68. 6100 P6120 P8100 amp P4100 Controller Model Group These controllers combine technical functionality field flexibility and ease of use to give you the best in comprehensive process control The P6100 1g DIN Controller 48 x 48mm P8100 s DIN Controller 96 x 48mm and P4100 1 4 DIN Controller 96 x 96mm offer similar functionality in three DIN sizes The P6120 tamperproof controller provides the full features of the P6100 but can only be configured by the PC Configurator software This is ideal for applications where a level of security is required that is greater than provided by the standard password protection Heat Cool operation Loop alarm Auto Manual Tuning Remote or Dual setpoint selection options Two process alarms RS485 Modbus and ASCII comms option Ramping setpoint PC configuration option P6100 P8100 amp P4100 Controllers Configuration Mode This mode is normally used only when the instrument is configured for the first time or when a major change is made to the instruments characteristics The Configuration Mode parameters must be set as required before adjusting parameters in Setup Mode or attempting to use the instrument in an application Note This mode is not applicable to the P6120 Configuration of this model is only possible via the PC Configurator Software Entry into the Configuration Mode CAUTION Adjustments to these parameters should only be performed by personnel competent and authoris
69. 9 0 01 to 99 59 1 sec to 99 spo __ Always mins 59 secs and OFF rR E 0 00 to 99 59 OFF to 99 Always mins 59 secs cPuL Current Setpoint value to Range Always Scale Range Maximum Max SPLL Scale Range Minimum to Range Min Always current Setpoint value ton 0 0 to Motor Travel Kil Always Time 10 secs in 0 1 sec increments Peul Aux Input value when Auxiliary A PR or A PB valve is fully opened Input Dia Note See above for Range D he Fc setting instructions Maximum Aux Input value when Auxiliary valve is fully closed Input Note See above for ctL Range setting instructions Minimum P or PG POL Value position max clamp KA A goss wie O h 1 to IL p in PLL Value position min clamp PR or P G L to ml Pin Range Min to Range Range ALAI P_H Max Range Min to Range Range ALA I P lo Max Min span from setpoint ALA I dE 1 LSD to full span from m ALA I bAnd setpoint Up to 100 of span ot Always Range Min to Range Range ALAC P Hi Max Max Range Min to Range Range ALAC P Lo Max Min P or PG Pin PLA I Q gt lt dAL I bAL i AHY PhAC PLAC con P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1g DIN Controllers amp Indicators Product Manual TT a Temperature Control Solutions E Display Adjustment Range Value Visible Deviation Alarm 2 dAlLe
70. Alarm 2 Hysteresis Loop Alarm Time Ae 1 sec to 99 mins 59secs Only applies if primary proportional band 0 EnAb enabled EnAb enabled Setpoint Select shown et d SA disabled or di5A Slot A or B fitted in Operator Mode enable disable EnAb enabled Setpoint ramp shown in SP d SA disabled or d SA Always operator mode enable ear EnAb enabled rP 1 to 9999 units hour or Off Blank Always blank SP Ramp Rate Value Auto Pre tune enable disable Manual Control select enable disable with RSP module Page 52 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual TT Ep Temperature Control Solutions Display Adjustment Range Value Visible and lower limits minimum Local Setpoint Value LSP fl Within scale range upper Range OPAA or 1 GP and lower limits minimum N9nb SP or before the legend dd m d ib ror ini l m d Ge d 15 Setpoint 1 Value and lower limits _ or before the legend indicates if this is the currently active SP Within scale range upper and lower limits or 1 SP indicates if this is the J currently active SP Within scale range upper Range d bior minimum j d ibe d 15 j Setpoint2 Value _ or before the legend indicates if this is the currently active SP First Operator mode
71. Bias value 0 to 100 for single Type 2 3 4 R W control output or sa PM nee 24 aw 100 to 100 for dual outputs Overlap R W K 20 to 20 of PB_P PB 5 Deadband Type 2 3 4 R W Negative value Deadband Positive value Overlap On Off Differential 17 R W F 0 1 to 10 0 of input span Type 2 3 4 R W Used for Primary output on off differential and for combined Primary and Secondary on off differential Decimal Point Q Position Type 2 l Type 3 4 Aar only if not Linear Input Output 2 0 5 1 2 4 8 16 32 64 128 256 or Cycle Time M 2 RO 512 seconds 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 59 WEST 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions O Parameter Modbus ASCII Ident amp Notes Parameter No Message Types Primary Output R W B Safety power limit O to 100 Power Limit Type 2 Type 3 4 Actual a Po ramping value of selected Po haina Upper R W Maximum setpoint value Current SP Limit i 2 to Input Range Maximum ee 3 4 Setpoint Lower R W Minimum setpoint value Current SP Limit fi 2 erd to Input Range Minimum DEE 3 4 Setpoint Ramp 0 Off 1 to 9999 increments hour Rate ei 2 Dec Point position as for input range LP 3 4 Input Filter Time 0 to 100 seconds Constant Type 2 3 4 RW Process Value R W Modified PV Actual PV PV Offset Offset Type 2 RO Limited
72. Control Solutions Once the instrument is installed in its mounting panel it may be subsequently removed from it s housing if necessary as described in the Fitting and Removing Option Modules section Instruments may be mounted side by side in a multiple installation but instrument to panel moisture and dust sealing will be compromised The cut out width for n instruments is shown below 1 3 amp he DIN Instruments excluding g DIN Indicators 48n 4 mm or 1 89n 0 16 inches 1 4 DIN Instruments amp g DIN Indicators 96n 4 mm or 3 78n 0 16 inches If panel sealing must be maintained mount each instrument into an individual cut out with 6mm or more clearance between the edges of the holes Note The mounting clamp tongues may engage the ratchets either on the sides or the top bottom faces of the Instrument housing When installing several Instruments side by Side in one cut out use the ratchets on the top bottom faces 59305 Issue 6 March 2006 Installation Page 13 WWE SS N 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual Temperature Control Solutions gavn 3 Plug in Options Options Modules and Functions A range of plug in option modules is available to add additional input output and communication functions to the instruments in the range These modules can be either pre installed at the time of manufacture or retrofitted in the field The
73. D to full span from setpoint m RALA Parameter repeated in Setup Mode bAnd AHY I 1 LSD to 100 of span in display units Always on safe side of alarm point Parameter repeated in Setup Mode PLAC Range Min to Range Max Range ALAC Parameter repeated in Setup Mode Max PH PLA Range Min to Range Max Range ALAC Parameter repeated in Setup Mode Min Plo span from setpoint m ALAC Parameter repeated in Setup Mode dE bALE2 1 LSD to full span from setpoint 5 ALAC Parameter repeated in Setup Mode bAnd AHY 1 LSD to 100 of span in display units Always on safe side of alarm point Parameter repeated in Setup Mode TII d S disabled or diSA Always En b enabled Cs Process High Alarm 1 value Process Low Alarm 1 value Deviation Alarm 1 Value Band Alarm 1 value Alarm 1 Hysteresis Alarm 2 Type Process High Alarm 2 value Process Low Alarm 2 value Deviation Alarm 2 Value Band Alarm 2 value Alarm 2 Hysteresis Loop Alarm Enable u Q Q OD D O P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual TT r Temperature Control Solutions Display Display Value Visible Loop Alarm TT 1 sec to 99 mins 59secs gg 5g LAEn Time Only applies if primary proportional EnAb band 0 Alarm Inhibit Inb i none No alarms Inhibited nonE Always
74. G MUST NOT BE CONNECTED TO THE SOURCE DISTRIBUTION PANEL UNTIL ALL WIRING PROCEDURES ARE COMPLETED WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY Note The wiring diagram below shows all possible combinations The actual connections required depend upon the features available on the model and the modules and options fitted OPTION 3 Dual Relay OP3 N O C N O OP5 S x Relay N C C N O Transmitter PSU x 3 x DC or SSR Drive mf 5 3 ot I I VY N N 0 2 m I ZO Cc te gj r z Si T O 7 47 JPP Not used z 1797 k _ af O 55 Po 7 524 2 a lt o oa a 3 0 Q gt ol T z F a J gt O lt l 0 y lt CI an Er O E fn 4 lt rod 7 o7 gt a 228 0 4I 2 2 3 gt o D a Triac o 2 F o P 3 2DCorSSRDrive lt D T Relay N O C N C z Dual Relay OP2 N O C N O OP4 lt OPTION 2 Figure 12 Rear terminals 4 DIN amp s DIN Instruments Page 24 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i 4 g 16 ontrollers amp Indicators Product Manual VU T ee Temperature Control Solutions Power Connections Mains Powered Instruments Mains powered instruments operate from a 100 to 240V 10 50 60Hz supply Power consumption is 7 5VA Connect the line voltage live and neutral as illustrated via a two pole isolating switch preferably l
75. Group Page 93 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions m P6700 P8700 amp P4700 Controllers Serial Communications Parameters The Modbus parameter addresses and the possible ASCII message types and parameters indents for the P6700 P8700 amp P4700 are detailed below RO indicates a parameter is read only R W indicates it can also be written to Communications writes will not implemented if the Communications Write Parameter is disabled Refer to the Modbus and ASCII Communications sections of this manual for details of the protocols used Bit Parameters Bit parameters are not applicable to the ASCII protocol Table 24 P6700 P8700 amp P4700 Communications Bit Parameters Parameter Modbus Parameter No Communication 1 Write Enabled 0 Write Disabled A negative Write Status acknowledgement exception code 3 is sent to write commands if communications writes are disabled Limit Action RO 1 Low Limit 0 High Limit Reset Limit Relay 3 RW 1 Reset Latched Relays A read returns the values 0 Limit Status 4 In Exceed Condition 0 Not in Exceed Condition Alarm 1 Status 5 RO 1 Active 0 Inactive Alarm 2 Status 6 RO 1 Active 0 Inactive Limit Output Status RO 1 Relay latched 0 Relay not latched Annunciator Output 1 Active 0 Inactive Status To set the bit value to 1 write FF to
76. IES HEREIN AND ABOVE SET FORTH WEST MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS Limitations West shall not be liable for any incidental damages consequential damages special damages or any other damages costs or expenses excepting only the cost or expense of repair or replacement as described above Products must be installed and maintained in accordance with West Instruments instructions There is no warranty against damage to the product resulting from corrosion Users are responsible for the suitability of the products to their application For a valid warranty claim the product must be returned carriage paid to the supplier within the warranty period The product must be properly packaged to avoid damage from Electrostatic Discharge or other forms of harm during transit Page iv 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual a Contents Warranty and Returns Statement 1 2 Ta i doge 0 os og EEE EN EE Fa EN eg EE UPA Installation EEE ERE EN ge KON OUIS EE EEEE PANT PIUGN OP ONS avse Options Modules and Functions rrrrrnrnnnnnnvrrrnnnnnrrnnnnnnnrnnnnnnnnnvnnnnnnnnnennnnnnnne Auto Detection of Option Modules rrrrrnrrrnnnnnnrnvvrrrnnnnnnnnrrvnnvnnnnnnnnssrnnnrnnnsnnnee Preparing to Install or Remove Options Modules rrrrrnnnnrrrnnnnnornnnnnennnnnnennnn Removing Replacing Option
77. IN 114 DIN amp 3 DIN Figure 17 DC Volt mV amp mA Input Connections Option Slot 1 Relay Output Module If option slot 1 is fitted with a relay output module make connections as illustrated The relay contacts are rated at 2 amps resistive 240 VAC 120V max for direct Valve Motor control EE N O N C 2 COM COM 3 N C El N O 1 6 DIN 1 4 DIN amp s DIN Figure 18 Option Slot 1 Relay Module 59305 Issue 6 March 2006 Connections Page 27 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Option Slot 1 SSR Driver Output Module If option slot 1 is fitted with an SSR driver output module make connections as illustrated The solid state relay driver is a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs Ap 14s DIN 114 DIN amp s DIN ww Cr er Figure 19 Option Slot 1 SSR Driver Module Option Slot 1 Triac Output Module If option slot 1 is fitted with a Triac output module make connections as shown This output is rated at 0 01 to 1 amp 280V AC 50 60Hz 140V max for direct Valve Motor control ftp gs as 146 DIN 114 DIN amp 3 DIN Figure 20 Option Slot 1 Triac Module Option Slot 1 Linear Voltage or mADC Output module If option slot 1 is fitted with a DC linear output module make connections as illus
78. L AUXILIARY MODULE HAS BEEN FITTED THE BASIC AUXILIARY INPUT MUST NOT BE FITTED INTO OPTION SLOT A _ O Page 34 Connections 59305 Issue 6 March 2006 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual TT MTT Temperature Control Solutions 5 Powering Up WARNING ENSURE SAFE WIRING PRACTICES ARE FOLLOWED The instrument must be powered from a supply according to the wiring label on the side of the unit The supply will be either 100 to 240V AC or 24 48V AC DC powered Check carefully the supply voltage and connections before applying power CAUTION When powering up for the first time disconnect the output connections Powering Up Procedure At power up a self test procedure is automatically started during which all LED segments and indicators are lit At the first power up from new or if the option modules are changed Goto ConF will be displayed indicating configuration is required refer to section 6 At all other times the instrument returns to operator mode once the self test procedure is complete Overview Of Front Panel The illustration below shows a typical instrument front panel Refer to the following table Typical LED functions for a description of the front panel indicators Each model in the range will vary slightly from the example shown t16 DIN z D Reset or Auto Manual Select Key ABEBAGAL Lower Key 8 8 8 8 6 MAN Raise Key my wd FN E
79. L or F when a temperature input range is displayed and is blank for linear inputs The units display is also used in other modes as a confirmation of the parameter type currently shown in the main display This display is not fitted on P6010 ig Din indicators Alarm Indications The alarm status screen indicates any active alarms in addition the associated Alarm LED flashes For latching alarm outputs the LED FLASHES when the alarm condition exists and goes to ON when the alarm condition is no longer present if the output has not yet been reset to indicate that the relay is in the Latched on condition Resetting Latched Alarm Outputs Latched outputs can be reset whilst the Process variable or Alarm Status screens are displayed via the Digital Input if fitted with a communications command via the RS485 module if fitted or from the front keypad as follows Press either JA or Vv to reset the latched relay s Note Outputs will only reset if their alarm condition is no longer present CAUTION A reset will affect ALL latched outputs Resetting Alarm 1 Active Time Minimum PV or Maximum PV The stored Maximum PV value Minimum PV value or Alarm 1 active Elapsed Time value can be reset via the Digital Input if fitted with a communications command via the RS485 module if fitted or from the front keypad as follows Press to select the parameter to be reset Press either VA or Vv for three seconds The display briefly
80. Mode Note Once the complete list of Set Up Mode parameters has been displayed the first Operator Mode display is shown without exiting from Set Up Mode Display seen is dependant on the Display Strategy and status of Auto Manual mode selection EEE eee 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 75 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions vn P6170 P8170 amp P4170 Controllers Operator Mode This is the mode used during normal operation of the instrument It can be accessed from Select Mode and is the usual mode entered at power up The available displays are dependent upon whether Dual or Remote Setpoint modes are being used whether Setpoint Ramping is enabled and the setting of the Display Strategy parameter in Configuration Mode WARNING IN NORMAL OPERATION THE OPERATOR MUST NOT REMOVE THE CONTROLLER FROM ITS HOUSING OR HAVE UNRESTRICTED ACCESS TO THE REAR TERMINALS AS THIS WOULD PROVIDE POTENTIAL CONTACT WITH HAZARDOUS LIVE PARTS CAUTION Set all Configuration Mode parameters and Set Up Mode parameters as required before starting normal operations P6170 P8170 amp P4170 Controllers Extended Operator Mode Using the PC configuration software it is possible to extend the available Operator Mode displays by adding parameters from Setup Mode When an extended Operator Mode is configured t
81. Modules rnrrrnnrnnnrrrnnnnnnrrnnrrrnnnnnnnsrennnnnnnnnsnnnee Replacing the Instrument in its HOUSING rrronrrrnnnnevnnnrvnnnnevnnnnnnnanrernnnennnnsennnee Wiring INnstrUctionS ne Installation Considerations rrrrrrrrrrnnnnnnnnrvrnrrrnnnnnnnsvnnnvrnnnnnnsrnnnnnnnnnssnnssnnnn AC Power Wiring Neutral for 100 to 240V AC versions rranrrrrrnnnnennnnnnnn Wire Isolation errnnnrnnnnnnnvnnnnnnrvnnnnnennnnnnennnnnnsnnnnnnnennnnnsennnnnnrnnnnnnrnnnnssennnnsnennnnn Use of Shielded Cable rrrrrrnnnnnrnrorrnrrnnnnnnnnvrnvnrnnnnnnnernnnnrnnnnsnnsssnnnnnnnnnnnnnsennnn Noise Suppression at Source rrrnrrnrnrrnnnnnnnnvrnnnrrnnnnnnnrrnnrnnnnnnnnssennnnnnnnnsnnseeennn Sensor Placement Thermocouple or RTD rrrrnurrnrnnnnnronnrnnnnrrnrnnnnnnvnnnnnnnnee Thermocouple Wire Identification Chart rrannnrnnnrnnnnnrvvrnnnnnrrnnrnnnnnrnrnnnnnnennn Connections and Wiring rrrrnrrnnnnnnnnvrvnrrrnnnnnnnsvnnnnvnnnnnnnsssnnnnnnnnnnssennnnnnnnnsnnnee Power Connections Mains Powered Instruments rrrrrrrnnrnnnnnrrrrvvnvnnnnnn Power Connections 24 48V AC DC Powered Instruments 00 Universal Input Connections Thermocouple T C cccccceeseeeeeeeeeeees Universal Input Connections PT100 RTD input rrerrrrnnrrrvvrrnnnrrvnnnnnn Universal Input Connections Linear Volt mV or MA input e Option Slot 1 Relay Output Module rrrrnnrrrrrnnnnrrvrrnnnnnnvv
82. N amp 15 DIN Controllers amp Indicators Product Manual MIE ST Temperature Control Solutions Set Valve Opened Position amp Set Valve Closed Position Hold down f and press N to enter the Select Mode Press VA or Vi to navigate to the Setup Mode option then press to enter Setup Mode Press to scroll through the parameters until Pcul is shown in the Lower Display to indicate that the Set Valve Open Position sequence has started The Upper Display will be Blank Press The Upper Display will now show oPn Press to activate the Open Valve Output until the valve reaches its fully open end stop Press The Upper Display will be again be Blank and the Auxiliary Input value will be measured and stored in memory as the value equal to the fully open valve position Press to scroll through the parameters until PcLL is shown in the Lower Display to indicate that the Set Valve Closed Position sequence has started The Upper Display will be Blank Press The Upper Display will now show cL90 Press Vv to activate the Close Valve Output until the valve reaches its fully closed end stop Press The Upper Display will be again be Blank and the Auxiliary Input value will be measured and stored in memory as the value equal to the fully closed valve position Note If the above sequence IS not followed exactly the valve position will not be accurately reported and the Valve Open Limit amp Valve Close Limit parameters
83. P4170 Communications Bit Parameters Parameter Modbus Parameter No Communication 1 Write Enabled 0 Write Disabled A negative Write Status acknowledgement exception code 3 is sent to write commands if communications writes are disabled Auto Manual 2 RW 1 Manual Control 0 Automatic Control self Tune 3 RW 1 Activate d 0 Dis engage d Pretune 4 1 Activated 0 Dis engagel d Alarm 1 Status 5 RO 1 Active 0 Inactive RO 1 Active 0 Inactive Alarm 2 Status 6 Setpoint Ramping R W 1 Enable d 0 Disable d Loop Alarm Status 10 RW 1 Active Enable 0 Inactive Disable Loop Alarm 12 R W Read for loop alarm status Write 0 1 to Disable enable Digital Input 2 13 RO State of Option B digital input Auto Pretune R W 1 Enable d 0 Disabled Word Parameters Table 20 P6170 P8170 amp P4170 Communications Word Parameters Parameter Modbus Parameter No Process Variable Current value of PV Under range 62976 over range 63232 Sensor break 63488 Setpoint R W Value of currently selected setpoint Target setpoint if ramping Read only if the current setpoint is RSP Deviation Difference between Process Variable and Setpoint value PV SP Control Action Automatic Reset Time R W 1 Direct Acting 0 Reverse RAW Integral Time Constant value Adjustable 0 to 5999 Read only if Self Tuning Primary R W Adjustable 0
84. Process Variable Alarm Hysteresis Value PROCESS LOW ALARM Alarm Value Inactive ae Inactive Active Alarm Value from Setpoint Process Variable Alarm Hysteresis Value BAND ALARM Setpoint Alarm Hysteresis Value Alarm Value from Setpoint Inactive Inactive pa pia A ee Active Inactive Ace mm Active Inactive Inactive DEVIATION Alarm Value HIGH ALARM from Setpoint Alarm Hysteresis Value Process Variable y Setpoint Process Variable Setpoint Alarm Hysteresis Value DEVIATION LOW ALARM Alarm Value from Setpoint Alarm Inactive EE Alarm Inactive EEE A Sh Alarm Active Figure 41 Alarm Hysteresis Operation 59305 Issue 6 March 2006 Glossary Page 135 VES i 1 4 DIN 3 DIN amp 14s DIN Controllers amp Indicators Product Manual Temperature Control Solutions Alarm Operation Type General Definition The different alarm types are shown below together with the action of any outputs Also refer to Alarm Hysteresis Alarm Inhibit Band Alarm Deviation Alarm Latching Relay Logical Alarm Combinations Loop Alarm Process High Alarm and Process Low Alarm Process High Alarm Output Off Output On Alarm Off Alarm On Direct Actinc Process Variable Process High Alarm Output On Output Off Alarm Off Alarm On Reverse Acting Process Variable Process Low Alarm Output On Output Off Alarm On I Alarm Off Direct Actino Process
85. Proportional Integral and Derivative control maintains accurate and stable levels in a process e g temperature control It avoids the oscillation characteristic of On Off control by continuously adjusting the output to keep the process variable stable at the desired setpoint Also refer to Control Action Control Type Automatic Reset Controller Manual Mode On Off Control PI Control Primary Proportional Band Process Variable Rate Secondary Proportional Band Setpoint Tuning and Valve Motor Drive Control Page 148 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aan WEST ee Temperature Control Solutions PLC Type General Definition This stands for Programmable Logic Controller A microprocessor based device used in machine control It is particularly suited to sequential control applications and uses Ladder Logic programming techniques Some PLC s are capable of basic PID control but tend to be expensive and often give inferior levels of control Also refer to PID Pre Tune Type Controller Definition The Pre Tune facility artificially disturbs the start up pattern so that a first approximation of the PID values can be made prior to the setpoint being reached During Pre Tune the controller outputs full Primary Power until the process value has moved approximately halfway to the setpoint At that point power is removed or outputs ful
86. R Driver PO2 C21 F Linear mA V DC PO2 W08 TransmitterPSU PO2 W09 Dual Relay SLOT A PA1 W06 RS485 Comms PA1 W03 b Digital Input PA1 W04 EN Basic Aux Input SLOT B unner M M Full Aux Input ACCESSORIES aime 1 TTT TTT TTT Config Software Option Possible Option Not Possible rt Be a 59305 Issue 6 March 2006 Plug in Options Page 15 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual O ll WEST Temperature Control Solutions Preparing to Install or Remove Options Modules CAUTION Before removing the instrument from it s housing ensure that all power has been removed from the rear terminals 1 Remove the instrument from its housing by gripping the side edges of the front panel there is a finger grip on each edge and pull the instrument forwards This will release the instrument from the rear connectors in the housing and will give access to the PCBs 2 Take note of the orientation of the instrument for subsequent replacement into the housing The positions of the main and option PCBs in the instrument are shown below Removing Replacing Option Modules With the instrument removed from its housing 1 To remove or replace modules into Option Slots 1 A or B it is necessary to gently separate the CPU and PSU PCBs This is achieved by detaching the main boards PSU and CPU from the front moulding by lifting first the upper and then lower mounting str
87. RUMENTS Option Slot 3 Transmitter Power Supply Module If option slot 3 is fitted with a transmitter power supply module make connections as illustrated The output is an unregulated 24V DC 22mA supply 17 PIRG JEG 146e DIN 114 DIN amp 3 DIN Figure 31 Option Slot 3 Transmitter Power Supply Module WARNING THIS MODULE MUST NOT BE FITTED INTO OPTION SLOT 2 _ O Page 32 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i PIET 4 g 16 ontrollers amp Indicators Product Manual VU T ee Temperature Control Solutions Option Slot A Connections RS485 Serial Communications Module If option slot A is fitted with the RS485 serial communication module connections are as illustrated Carefully observe the polarity of the A Rx Tx ve and B Rx Tx ve connections A be PHa 146 DIN 1 4 DIN amp s DIN Figure 32 Option Slot A RS485 Serial Communications Module Option Slot A Connections Digital Input Module If a digital input module is fitted in option slot A this may be connected to either voltage free contacts e g switch or relay or a TTL compatible voltage Connections are shown below ai Q PH da 146 DIN DIN amp s DIN Figure 33 Option Slot A Digital Input Module Option Slot A Connections Basic Auxiliary Input Module If option slot A is fitted with a basic auxiliary input module connect as shown For 4 DIN
88. T 4 DIN s DIN amp 146 DIN Controllers amp Indicators Product Manual Temperature Control Solutions 0 Parameter Lower Upper Description Default When Display Display 7 Visible Input type and INPE PEC Pi 00 199 to 800 C Always ire j PEF han 328 to 1472 F ar Europe ontinue Pt100 128 8 to 537 7 C PE L with decimal point Pt100 199 9 to 999 9 F Pt F with decimal point 9 20 0 to 20mA DC u 20 4 to 20mA DC n 50 0 to 50mV Oto50mVDC 5 s 01 2 Scale Range Lower Limit 100 to Range Linear Max inputs 1000 C F inputs max range cil Range Min to Scale range Upper Limit Linear Always 100 C F min range dPoS n Decimal point position in InPE non temperature ranges da V or i O XXXX 1 XXX X Me gt XX XX 3 3 X XXX for USA Scale Range Upper Limit Scale Range Lower Limit Decimal point position Always Control Action Peel p Reverse Reverse Acting Always dir ME Direct Acting Motor Travel AE 0 05 to S et Time 0 mins 5 secs to 5 mins 0 secs Alarm 1 Type ALA PH Process High Alarm PH Always Process Low Alarm Deviation Alarm Band Alarm No alarm P lo Page 66 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 Always d bAnd none 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual Parameter Process High Alarm 1
89. Units Value Visible Display g Din ee P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp ig DIN Controllers amp Indicators Product Manual MEST al Temperature Control Solutions Legend Set Adjustment Range amp When Units for 1 sec Value Description Visible Display Ch Din Parameter eee ee ee ee ee ee g Scale Range Lower Limit 100 to Range Max Scale Range Upper Limit Range Min to Scale range Upper Limit 100 Scale Range Lower Limit m mmmmmmmm e d ISR Decimal point position in non temperature ranges 0 XXXX 1 XXX X 2 XX XX 3 X XXX Decimal point position Linear Range Engineering Units Display none Blank C CorF For use where linear inputs represent temperature Available on s Din units only non Multi Point ONDE d 15 disabled or Arang J EnAb enabled al Alarm 1Type Process High Alarm PH Aways Io Process Low Alarm nor Process High JNM Range Min to Range Max Range AL f I Ait Alarm 1 value Parameter repeated in Setup Mode Max P Hi alarm Process Low MN Range Min to Range Max Range AA 1 only Alarm 1 value Parameter repeated in Setup Mode Min Plo or I Alarm 1 AHY l LSD to 100 of span in display units Hysteresis n safe side of alarm point mer repeated in Setup Mode Alarm
90. acters are in ASCII code See the following Parameter Key table for details of the parameters in brackets Page 128 ASCII Communications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aan WEST ee Temperature Control Solutions Table 40 ASCII Parameter Key S is the Start of Message character L Hex 4C or R Hex 52 L is used for Controllers R is used for Profilers N is the slave device address in the range 1 99 addresses 1 9 may be represented by a single digit e g 7 or in two digit form the first digit being zero e g 07 P is a character which identifies the parameter to be interrogated modified C is the command Refer to the Serial Communications Application Layer information for each Model Group indicates that DATA is to follow Hex 23 DATA isa string of numerical data in ASCII code refer to the Data Element table below P is the Program Number Ss is the Segment Number 01 to 16 is the End of Message Character Hex 2A No space characters are permitted in messages Any syntax errors in a received message will cause the slave instrument to issue no reply and await the Start of Message character Table 41 ASCII Data Element Sign Decimal Point Position albcd0 Positive value no decimal place Abcd5 Negative value no decimal place Abcd6 Negative value one decimal place Abcd7 Negative value two de
91. al point Pt100 199 9 to 999 9 F with decimal point 0 to 20mA DC 4 to 20mA DC 0 to 50mV DC Scale Range Lower Limit 100 to Range Linear Always Max inputs 1000 C F inputs max range cll Range Min to Scale range Upper Limit Linear 0 Always 100 C F min range Input type and Range Continued InPE JF for USA Scale Range Upper Limit Scale Range Lower Limit 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 45 WEST 4 DIN s DIN amp 15 DIN Controllers amp Indicators Product Manual Temperature Control Solutions 00 Parameter Lower Upper Description Default When Display Display Value Visible Decimal point dPoS n Decimal point position in INPE position non temperature ranges mV V or i 0 XXXX mA 1 XXX X A oL XX XX FE 3 X XXX SnbL ar Control Type duAl Primary and Secondary control e g for heat amp cool Primary Output rey Reverse Acting rEy Always Control Action dur Direct Acting Alarm 1Type PH Process High Alarm PH Always Plo Process Low Alarm d Deviation Alarm bind Band Alarm none PLA I Range Min to Range Max Range ALA Parameter repeated in Setup Mode Max PH PIR Range Min to Range Max Range ALA Parameter repeated in Setup Mode Min Plo ar span from setpoint m ALA I Parameter repeated in Setup Mode dE bAL I 1 LS
92. alve motors require linear mA or VDC signals to position the valve These require standard Process Controllers using PI control instead of VMD types Also refer to Motor Travel Time PI Control and Valve Motor Drive Control 59305 Issue 6 March 2006 Glossary Page 145 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Motor Travel Time Type VMD Controller Parameter The Motor Travel Time parameter is the time the valve takes to travel from one physical end stop to the other This parameter is used by the Valve Motor Drive control algorithm when calculating how long to energise the Valve Open or Valve Close outputs to bring the process on to control It is important that this time accurately reflects the time taken to travel between the physical limits otherwise control will be impaired The motor travel time should be stated in the valve specification or can obtained from the supplier or manufacturer Failing that the valve should be timed from the fully closed to fully opened position The controller can be placed in Manual Mode to assist with the timing of valve movement Display code ton default setting 1 00 Also refer to Manual Mode Enable Minimum Motor On Time and Valve Motor Drive Control Multi Point Scaling Enable Type Indicator Parameter When an Indicators Multi Point Scaling function is enabled by setting 7 7P5 to EnAb in Config
93. amp s DIN models it is recommend that the full auxiliary input Option Slot B is used instead as this has additional features and leaves option slot A free for other modules 1 ul gt i KIE 146 DIN 114 DIN amp s DIN Figure 34 Option Slot A Basic Auxiliary Input Module WARNING THIS MODULE MUST NOT BE FITTED IF FULL AUXILIARY INPUT IS FITTED IN OPTION SLOT B Pe 59305 Issue 6 March 2006 Connections Page 33 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Option Slot B Connections Digital Input 2 Full Auxiliary Module If option slot B is fitted with the Full Auxiliary input module see below a secondary digital input is also provided This may be connected to either the voltage free contacts of a switch or relay or a TTL compatible voltage See Option Slot A for Digital 9 H i A Input on 46 DIN models O 14e DIN 4 DIN amp g DIN Figure 35 Option Slot B Digital Input 2 Connections Option Slot B Connections DIN amp s DIN Full Auxiliary Input Module If option slot B is fitted with full auxiliary input feature input connections are as shown or Pot Low See Option Slot A for 6 or Pot Wiper Aux input basic type 1 only on 46 DIN S or Pot High 14e DIN 44 DIN amp g DIN Figure 36 Option Slot B Full Auxiliary Input Connections WARNING IF THE FUL
94. anel in Configuration Mode or by using the PC Configurator software Physical layer configuration settings possible are Data rate 1200 2400 4800 default 9600 and 19 200 bps Parity Even Character format 7 bits per character 1 stop bit The transmitter must not start transmission until 3 character times have elapsed since reception of the last character in a message and must release the transmission line within 3 character times of the last character in a message Note Three character times 1 5ms at 19200 3ms at 9600 6ms at 4800 12ms at 2400 and 24ms at 1200 bps Device Addressing The instrument is assigned a device address by the user using the Addr parameter in Configuration Mode The address may be set to any unique value from 1 default to 99 This address is used to recognise ASCII messages intended for this instrument The instrument does not respond to messages that do not match the address that has been assigned to it Session Layer The ASCII protocol assumes half duplex communications The master device initiates all communication The master sends a command or query to the addressed slave instrument and the slave replies with an acknowledgement of the command or the reply to the query Messages from the master device may be one of five types Type 1 SHN Type 2 SHNHPHC or RIN PHC Type 3 S N P DATA or R N P 4 DATA Type 4 S NHP I or R N P I Type 5 S N PSS All char
95. ations in the process variable 1 Check that the Setpoint Upper Limit SPuL and Setpoint Lower Limit SPLL are set to safe levels for your process Adjust if required 2 Set the Setpoint to the normal operating value for the process or to a lower value if overshoots beyond this value might cause damage 3 Select On Off control i e set Pb_P 0 4 Switch on the process The process variable will oscillate about the setpoint Record the Peak to Peak variation P of the first cycle i e the difference between the highest value of the first overshoot and the lowest value of the first undershoot and the time period of the oscillation T in minutes See the example diagram below Manually Tuning PID 5 Calculate the PID control parameters using the formula below Input Span is the difference between Scale Range Lower Limit and Scale Range Upper Limit Pb_P AE x 100 Input Span ArSt T minutes REE gt minutes NT Wa Process Variable Time Figure 39 Manually Tuning PID 7 _ _ O Page 118 Manual Tuning 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual MIE ST TS Temperature Control Solutions Dual Control Tuning PID with Primary and Secondary Outputs This simple tuning technique balances the need to reach setpoint quickly with the wish to limit setpoint overshoot at start up and during process changes It determines values for th
96. avrrnnnnnvnnrnnnnnnvnnrnnnnnnennnnnnnsenn 73 VEPS 73 P6170 P8170 amp P4170 Controllers Operator Mode rrrrrnrnnrnnnnnrnnrnnnnnnvnnnnnnnnsvnnvnnnnnsnnnvnnnnnsennnnnnnnennnnnnn 76 P6170 P8170 amp P4170 Controllers Extended Operator Mode rrrrrrnnnnnnvvnrnnnnnvevnrnnnnernrrnnnnnennnnnnn 76 Navigating in Operator Mode rrrrrrrnnnnnrennrnnnnnvennrnnnnnennnnnnnnnennnnnnsnennnnnnnnsennnnnnsneennnnnnnsennnnnnssssnnnnnnsnee 76 Adjusting the Local Setpoint S ccccccceccceccceeeccseeseceeeeeeeeeeeseeeeeeeeeeaeeessceeeseseeaseeeceeeesseueasseeeeeeesesssuagaesss 78 Adjusting the Setpoint Ramp Rate rrrrnrrrrnnnnnnnovorvrrnnnnnrnvrnnrrnnnnnnnnsrnnnnrnnnnnnnnssennnnnnnnnnssrnnnrnnnnnsnssssnnnnnnnnnn 78 Manual Control MOC Giri assssicnsisacrasnnaionssiinsinedswassistntndinendien rstiesaedsandenbasscntnadsinsbasleans anned saws ekadavnwaesins rutealbasutiaamedsmsibs 79 Selecting deselecting Manual Control Mode ccccccsssseeseceeceeeeeeseeeeeeeeeeeaeeeseeeeeeeeeaeeeeeeeeessaaaaaeeeess 79 P6170 P8170 amp P4170 Controllers Serial Communications Parameters rrrrrrnnrrvnvrnnnrnvvnnrnnnnnernnnnnn 80 Bit Parameters Luse eee 80 VPT NN 80 10 P6700 P8700 amp P4700 Limit Controller Model Group anxernnnnvrnnnnvennnnnnnnnnnnennnnnennnnnvennnnr 83 P6700 P8700 amp P4700 Limit Controllers Configuration Mode cccccceccceceeseeceeseeeeeeeeeeeeeeeeeeeeees 83 Entry Into 166 COMnguration ModE
97. ay for stabilisation has elapsed check the calibration by connecting the appropriate input source and checking a number of cardinal points 4 Repeat the test for all required input types Page 132 Calibration 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a ES neue WEST ee Temperature Control Solutions Recalibration Procedure Recalibration is carried out in five phases as shown in the table below each phase corresponds to an input range of the instrument CAUTION The 50mV phase MUST be calibrated before the thermocouple range Table 42 Input Calibration phases iP _ 50 mV P c 10 V P 3 20 mA PH RTD input 200 ohm P5 Thermocouple K type source at 0 C required To start calibration apply the required calibration input from the source type list above using the correct connections 1 Whilst the instrument is powering up press Fe and YA together until P i is displayed Note If a phase has not been previously calibrated the display will flash 2 Press fryd to initiate calibration on PID Controllers or Press to initiate calibration on Limit Controllers or Press JN and lyf together to initiate calibration on Indicators 3 During calibration the display changes to for a few seconds 4 If the input is misconnected or an incorrect signal is applied the calibration will be aborted and the display will shown FA iL The pre
98. bus or 1 to 99 Ascii 5 Read only Comms Always writes ignored Read Write Writing via Comms is possible Comms ASL Protocol o i ibn PE Bit rate bAud Le 2 4 4 8 3 6 19 2 Communica tions Address Communica tions Write Enable J 4 I DU Configuration Mode Lock Code Notes Option Slot 1 is a fixed Limit Relay output A Digital Input module if fitted to Option Slot A will duplicate the function of the front Reset key fase As these functions cannot be changed configuration menus are not required Alarm parameters marked are repeated in Setup Mode CAUTION Process Variable Offset modifies the measured value to compensate for probe errors Positive values increase the reading negative values are subtracted This parameter is effectively a calibration adjustment and MUST be used with care TS Page 88 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual aa a EF hier WE Temperature Control Solutions P6700 P8700 amp P4700 Limit Controllers Setup Mode This mode is normally selected only after Configuration Mode has been completed and is used when a change to the process set up is required Note Entry into Setup Mode is security protected by the Setup Mode lock code Entry into the Setup Mode Hold down and press JX to enter the Select Mode Press A or iV t
99. by Scale Range Maximum 3 4 R W and Scale Range Minimum Re transmit Output Maximum scale value for retransmit Maximum Type A 3 4 R W output 1999 to 9999 This parameter applies to the first re transmit output fitted see also Modbus parameters 2214 2224 amp 2234 Re transmit Output 28 R W Minimum scale value for retransmit Minimum Type 2 3 4 R W output 1999 to 9999 This parameter applies to the first re transmit output fitted see also Modbus parameters 2215 2225 amp 2235 Setpoint 2 29 RW Value of Setpoint 2 Remote Setpoint Value of Remote Setpoint Returns OFFFFhex if RSP not fitted Remote Setpoint R W Modified RSP Actual RSP RSP Offset Type 2 3 4 RW Offset Limited by Scale Range Maximum and Scale Range Minimum Alarm 1 Hysteresis 32 R W NM 0 to 100 of span Alarm 2 Hysteresis Aam 2 Hysterse 30 ev 0 to 100 of span Setpoint1 1 RW Value of Setpoint 1 Setpoint Select a Shows which is the currently selected active setpoint If a digital input has been configured for Setpoint Select it will take priority over this parameter 1 SP1 or LSP 2 SP2 100hex RSP Page 60 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual MYE KN Temperature Control Solutions Parameter Modbus ASCII Ident amp Notes Parameter No Message Types Controller Z Only Type 3
100. ch 2006 Connections Page 29 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Option Slot 2 Dual Relay Output Module If option slot 2 is fitted with a dual relay output module make connections as illustrated This module has two independent relays which share a common connection terminal The contacts are rated at 2 amp resistive 240 VAC 120V max for direct Valve Motor control 13 N O OUTPUT 2 22 N O OUTPUT 4 COMMON 23 COMMON 15 N O OUTPUT 4 N O OUTPUT 2 1 6 DIN 1 4 DIN amp s DIN Figure 25 Option Slot 2 Dual Relay Module WARNING THIS MODULE MUST NOT BE FITTED INTO OPTION SLOT 3 ON Le DIN INSTRUMENTS Option Slot 2 Linear Voltage or mADC Output module If option slot 2 is fitted with a DC linear output module make connections as illustrated Du r st 14s DIN 114 DIN amp s DIN Figure 26 Option Slot 2 Linear Voltage amp mADC module _ O Page 30 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual he Sn WEST ee Temperature Control Solutions Option Slot 3 Relay Output Module If option slot 3 is fitted with a relay output module make connections as illustrated The relay contacts are rated at 2 amps resistive 240 VAC 120V max for direct Valve Motor control NIC N C COM is COM N O 12 N O 1 6 DIN 1 4 DIN amp s DIN Figure
101. cimal places Abcd8 Negative value three decimal places in the Data Content abcd represents the data value the last digit indicates data format Type 1 Message LIN This message is used by the master device to determine whether the addressed slave device is active The reply from an active slave is LIN A An inactive device will give no reply 59305 Issue 6 March 2006 ASCII Communications Page 129 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n Type 2 Message L N P C or R N P C This type of message is used by the master device to interrogate or modify a parameter in the addressed slave device P identifies the parameter and C represents the command to be executed which may be one of the following Hex 2B Increment the value of the parameter defined by P Hex 2D Decrement the value of the parameter defined by P Hex 3F Determine the current value of the parameter defined by P The reply from the addressed slave device is of the form L N P DATA A or R N P DATA A where DATA comprises five ASCII coded digits whose format is shown in the Data Element table above The data is the value requested in a query message or the new value of the parameter after modification If the action requested by the message from the master device would result in an invalid value for that paramet
102. code SPul default value is Scale Range Upper Limit Also refer to Scale Range Lower Limit Scale Range Upper Limit Setooint and Setpoint Lower Limit Setpoint Lower Limit Type Controller Parameter The minimum limit allowed for operator setpoint adjustments It should be set to keep the setpoint above a value that might cause damage to the process The adjustment range is between Scale Range Lowe Limit and Scale Range Upper Limit The value cannot be moved above the current value of the setpoint Display code SPLL default value Scale Range Lower Limit Also refer to Scale Range Lower Limit Scale Range Upper Limit Setpoint and Setpoint Upper Limit Setpoint Ramping Enable Type Controller Parameter Enables or disables the viewing and adjustment of the Setpoint Ramp Rate in Operator Mode This parameter does not disable the ramping SP feature it merely removes it from Operator Mode It can still be viewed and adjusted in Setup Mode To turn off ramping the ramp rate must be set to OFF blank Display code SPr default setting Disabled Also refer to Process Variable Setooint and Setpoint Ramp Rate Setpoint Ramp Rate Type Controller Parameter The rate at which the actual setpoint value will move towards its target value when the setpoint value is adjusted or the active setpoint is changed With ramping in use the initial value of the actual setpoint at power up or when switching back to automatic mode from manual control
103. cted only after Configuration Mode has been completed and is used when a change to the process set up is required It can affect the range of adjustments available in Operator Mode Using the PC Configurator software it is possible to configure an Extended Operator Mode Setup Mode parameters are moved into Operator Mode and these parameters appear after the normal Operator Mode screen sequence has been completed Note This mode is not applicable to the P6120 Setup of this model is only possible via the PC Configurator Software Note Entry into Setup Mode is security protected by the Setup Mode lock code Entry into the Setup Mode Hold down and press JA to enter the Select Mode Press VA or VZ to navigate to the Setup Mode option then press to enter Setup Mode Scrolling through Parameters amp Values Press to scroll through the parameters refer to the table below and their values Changing Parameter Values Press to select the required parameter then press or iV to set the value as required Once the displayed value is changed the effect is immediate No confirmation of the change is required Note If there is no key activity for two minutes the instrument returns to the operator mode Page 50 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1g DIN Controllers amp Indicators Product Manual TT Temperature Control Solutions Table 12 P6100 P8100 amp P4
104. ctions Function Modbus Meaning Description Code decimal 01 02 Read Coil Input Status Read output input status bits at given address 03 04 Read Holding Input registers Read current binary value of specified number of parameters at given address Up to 64 parameters can be accessed with one Query Force single Coil Writes a single binary bit to the Specified Slave Bit address Pre set Multiple Registers Writes up to 1 word parameter values to the specified address range Function Descriptions 06 Pre set Single Register Writes two bytes to a specified word address The following is interpreted from the Modbus Protocol Description obtainable from http wWwww modicon com or http www modbus org Refer to that document if clarification is required In the function descriptions below the preceding device address value is assumed as is the correctly formed two byte CRC value at the end of the QUERY and RESPONSE frames Page 124 Modbus Communications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aan WEST mH Temperature Control olutions Read Coil Input Status Function 01 02 Reads the content of instruments output input status bits at the specified bit address Table 33 Read Coil Input Status Modbus Function 01 02 QUERY Function Address of 1st Bit Number of Bits RESPONSE Function Number of Bytes First8bits 2nd 8 Bit
105. ctive Inactive alarms are blank Alarm 1 Active Alarm 2 Active An Annunciator Active 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 91 When any alarm is active Active Alarm Status ALM indicator will also flash WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Limit Setpoint Adjustment Adjustment of the Limit Setpoint can be only made from Setup Mode Exceed Condition An Exceed Condition occurs when the Process Variable exceeds the Limit Setpoint value i e PV is greater than the Limit Setpoint when set for high limit action PV is less than the Limit Setpoint for low limit action The LED is on during this condition and is extinguished once it has passed Limit Output Function The Limit Output relay s de energise whenever an Exceed condition occurs causing the process to shut down The LED is on when the relay is de energised The relay remains latched off even if the Exceed condition is no longer present A reset instruction must be given after the exceed condition has passed to re energise the relay allowing the process to continue The ra LED then turns off Limit Annunciator Outputs An Annunciator output will activate when an Exceed condition occurs and will remain active until a reset instruction is received or the Exceed condition has passed Unlike the Limit Output an Annuncia
106. d Exceed Time ccccecccccccssseeceeeceeeeeccesaeeseeeeesaeseeeeeseegeeeeesseeeeeesuegeeeeessesaeeeess 93 To reset the stored Limit Hold and Exceed Time ValUeS ccccccsseeseeeeeeeeeeeeeeeeeeeeeeaeaeeeeeeeeeseaeeees 93 P6700 P8700 amp P4700 Controllers Serial Communications Parameters ccccccceeeeeseeeeeeeeeeeeeeaes 94 BE ae 6 E E JE EE 94 WO EO AiG EE ENE NE 94 11 P6010 amp P8010 Indicator Model Group nnxrrnnnnvvnnnnnennnnnvnnnnnvennnnnennnnnvennnnnennnnnvennnnnennnnnnennn 98 P6010 amp P8010 Indicators Configuration Mode cccccceeceseseeceeeeeeeeeeeeeeeeeeeeeeueaeeeeeeessueeaeeseeeeeesaaaaas 98 Entry into the Configuration Mode cccccccsssseseccececeaeeseecceeeeeceeeeseeceeeesesaaseeeeeeesseaaaaeeeeeeeeeesaananaeess 98 Scrolling through Parameters and ValUCS cccccsseeeccecceeeeeeeeeeeeeeeeeeeeeeeeeeeseeaeeeeesseaeeeeeesaaeeeesaaasess 99 Changing Parameter V lu s oinc lt ccsuscseasesasicnncissinadsccesacen aussadndebodsadgsunnchtinboelesnderstulesdugnasdecdasacecasandaadesn 99 P6010 amp P8010 Indicators Setup Mode rnnrrnnrrnnnrrnnnnnnnrrrnnrnnnnnnnrrnnnnrnnnnnnnnsrnnnnnnnnnnsssnnnnnnnnnsnsnsesennnn 106 ENUY TO We LUD WOU EEE EEE EE NE EE 106 Scrolling through Parameters and Values rrrrrrnnrrvrrrnnnnnvrnrrnnnnnrennrnnnnnrrnnnnnnsennnnnnsnsennnnnnsnsennnnnnssenn 106 Changing Parameter Values cccccccccsssesecceeeeceaesseeeeeeeeeseee
107. d press JN to return to Select Mode Note If there is no key activity for 2 minutes the instrument returns to the operator mode Page 64 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Wes I i Temperature Control Solutions Table 16 P6170 P8170 amp P4170 Configuration Mode Parameters Display Display Value Visible bL Input type and InPE B type 100 to 1824 C JC Always R EN md ange bF B type 211 to 3315 F for Europe Fr C type 0 to 2320 C JF rF C type 32 to 4208 F for USA JC J type 200 to 1200 C JF J type 328 to 2192 F JC J type 128 8 to 537 7 C i with decimal point JF J type 199 9 to 999 9 F i with decimal point H K type 240 to 1373 C K type 400 to 2503 F K type 128 8 to 537 7 C R with decimal point yy K type 199 9 to 999 9 F i with decimal point L type 0 to 762 C L type 32 to 1403 F L type 0 0 to 537 7 C i with decimal point L type 32 0 to 999 9 F ae with decimal point N type 0 to 1399 C N type 32 to 2551 F R type 0 to 1759 C l eF C F C E T type 128 8 to 400 0 C E L with decimal point T type 199 9 to 752 0 F E F with decimal point Pe4C PtRh20 vs PtRh40 0 to 1850 C PeYF PtRh20 vs PIRh40 32 to 3362 F rov 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 65 WES
108. duct Manual Temperature Control Solutions Parameter Modbus ASCII Ident amp Notes Parameter No Message Types Serial Number Low EN Digits aaaa Unit serial number Serial Number Mid Digits bbbb Format aaaa bbbb Serial Number High ETNE Digits ccce cccc 12 BCD digits Date of Manufacturing date code as an manufacture encoded binary number e g 0403 for April 2003 is returned as 193hex Product Revision Bits 0 7 Alpha part of PRL e g A Level 01hex Bits 8 15 Numeric part of PRL e g 13 ODhex Firmware Version Bits 0 4 Revision number 1 2 Bits 5 9 Alpha version A 0 B 1 Bits 10 15 Numeric version starting from 121 0 Input status Input status Read Only Bit 0 Sensor break flag Bit 1 Under range flag Bit 2 Over range flag Remote Setpoint 2123 Y RSP value to be used when RSP Lower Limit Hee 2 3 4 R W input is at minimum 1999 to 9999 Remote Setpoint RSP value to be used when RSP Upper Limit og 2 3 4 input is at minimum 1999 to 9999 Option Slot 1 R W Maximum scale value for retransmit Re transmit output output in slot 1 1999 to 9999 Maximum Option Slot 1 Minimum scale value for retransmit Re transmit output output in slot 1 1999 to 9999 Minimum Option Slot 2 R W Maximum scale value for retransmit Re transmit output output in slot 2 1999 to 9999 Maximum Option Slot 2 R W Minimum scale value for retransmit Re transmit output output in slot 2
109. e Primary Proportional Band Pb_P Secondary Proportional Band Pb 5 Integral Time Constant r SE and Derivative Time Constant r EE that allow the PID control algorithm to give acceptable results in most applications that use dual control e g Heat amp Cool CAUTION This technique is suitable only for processes that are not harmed by large fluctuations in the process variable 1 Tune the controller using only the Primary Control output as described in the Single Control Tuning section above 2 Set Pb_S to the same value as Pb_P and monitor the operation of the controller in dual control mode If there is a tendency to oscillate as the control passes into the Secondary Proportional Band increase the value of Pb 5 If the process appears to be over damped in the region of the Secondary Proportional Band decrease the value of Pb 5 3 When the PID tuning values have been determined if there is a kick to the process variable as control passes from one output to the other set the Overlap Deadband parameter to a positive value to introduce some overlap Adjust this value by trial and error until satisfactory results are obtained Valve Control Tuning PI with VMD or Linear Outputs This tuning technique is used when controlling a modulating valves either with a Valve Motor Drive Controller or if a standard controller if the valve requires a linear mA VDC signal for its positioning circuitry It determines values for
110. e PV SP Page 58 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 DIN DIN amp 46 DIN C i PT GE TF 4 lg 16 ontrollers amp Indicators Product Manual RI T OOO 00000 Temperature Control Solutions Parameter Modbus ASCII Ident amp Notes Parameter no Message Types Secondary Adjustable 0 0 to 999 9 of input Proportional Band npe 2 3 4 R W span Read only when Self Tuning Primary Adjustable 0 0 to 999 9 of input Proportional Band ar 2 3 4 R W span Read only when Self Tuning Direct Reverse R W 1 Direct Acting 0 Reverse Acting Automatic Reset 8 R W Integral Time Constant value Time Type 2 3 4 R W or Loop Alarm Time value in ON OFF or Loop Alarm control mode if Loop Alarm Enabled Time Read only if Self Tuning ASCII range 0 to 99m 59sec 99 59 Modbus range 0 to 5999 Rate Derivative Time Constant value MER 2 3 4 R W Read only if Self Tuning ASCII range 0 to 99m 59secs 99 59 Modbus range 0 to 5999 Output 1 0 5 1 2 4 8 16 32 64 128 256 or Cycle time is 2 RO 512 seconds pe 3 4 RW Scale Range R W Lower limit of scaled input range Lower Limit Mu 2 RO Type 3 4 RW Scale Range R W G Upper limit of scaled input range Upper Limit Type 2 RO Type 3 4 R W Alarm 1 Value R W C Alarm 1 active at this level Type 2 3 4 R W Alarm 2 Value R W E Alarm 2 active at this level Type 2 3 4 R W Manual Reset R W J
111. e Input type and bl B type 100 to 1824 C JE mange b B type 211 to 3315 F for Europe gm C type 0 to 2320 C JF FE C type 32 to 4208 F for USA UC J type 200 to 1200 C JE J type 328 to 2192 F JE J type 128 8 to 537 7 C with decimal point J type 199 9 to 999 9 F with decimal point K type 240 to 1373 C K type 400 to 2503 F K type 128 8 to 537 7 C with decimal point K type 199 9 to 999 9 F with decimal point L type 0 to 762 C L type 32 to 1403 F L type 0 0 to 537 7 C with decimal point L type 32 0 to 999 9 F with decimal point ra fez ces e a mn Page 44 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual TT r Temperature Control Solutions Display Display Value Visible e type and NF N type 0 to 1399 C JE Always ange on innse W N type 32 to 2551 F for Europe af R type 0 to 1759 C JF 5 R type 32 to 3198 F for USA of S type 0 to 1762 C SF S type 32 to 3204 F Le T type 240 to 400 C LE T type 400 to 752 F T type 128 8 to 400 0 C EL with decimal point T type 199 9 to 752 0 F t with decimal point PtRh20 vs PtRh40 0 to 1850 C PtRh20 vs PtRh40 32 to 3362 F Pt100 199 to 800 C JE Always Pt100 328 to 1472 F for Europe Pt100 128 8 to 537 7 C with decim
112. e from the probe to the instrument terminals avoiding joints in the cable if possible Failure to use the correct wire type will lead to inaccurate readings Ensure correct polarity of the wires by cross referencing the colours with a thermocouple reference table Ap F 14s DIN 114 DIN amp s DIN Figure 15 Thermocouple Input Connections Universal Input Connections PT100 RTD input For three wire RTDs connect the resistive leg and the common legs of the RTD as illustrated For a two wire RTD a wire link should be used in place of the third wire shown by dotted line Two wire RTDs should only be used when the leads are less than 3 metres long Avoid cable joints 14s DIN 114 DIN amp s DIN Figure 16 RID Input Connections Four wire RTDs can be used provided that the fourth wire is left unconnected This wire should be cut short or tied back so that it cannot contact any of the terminals on the rear of the instrument _ O Page 26 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i FAA EE 4 g 16 ontrollers amp Indicators Product Manual VU T OI IM Temperature Control Solutions Universal Input Connections Linear Volt mV or mA input Linear DC voltage millivolt or milliamp input connections are made as illustrated Carefully observe the polarity of the connections ar s tF s BF F gt gt lt lt gt gt lt x E z 146 D
113. e to act as a communications master device and the slave must have a compatible communications option fitted Also refer to Cascade Control Retransmit Output Remote Setpoint Serial Communications Setpoint Minimum Motor On Time Type VMD Controller Parameter This defines the minimum drive effort needed to initiate valve movement if the valve was previously stationary This parameter is used primarily to ensure that valve frictional and inertial effects do not cause controller drive to be ignored by the valve If Self Tune is UFF this parameter can be used to influence valve activity Larger values reduce valve activity but increase the risk of the process oscillating Self Tune monitors on control valve activity and will minimise it automatically Too large a value of Minimum Motor On Time can impair the effectiveness of the Self Tune facility if process variable oscillations persist whilst Self Tune is running it may be for this reason Display code Er default setting 00 Also refer to Motor Travel Time Self Tune and Valve Motor Drive Control Modulating Valve Type VMD Controller Definition A valve that can be positioned anywhere between fully closed and fully open by means of an incorporated motor A typical application would be controlling temperature in a furnace heated by gas burners A Valve Motor Drive VMD Controller is used to move the valve to the desired position in order to control the gas valve Some modulating v
114. eat of Configuration Mode parameter 100 of span Must be gt 5cA I value EnAb R Value to be displayed at Multi point scaling breakpoint 2 in display units SSE Multi point scaling breakpoint 3 adjustable up to PAPE _ 100 of span Must be gt 5c C value EnAb R Value to be displayed at Multi point scaling l breakpoint 3 in display units ss Multi point scaling breakpoint 4 adjustable up to POG 100 of span Must be gt 5cA3 value EnAb SOM Value to be displayed at Multi point scaling breakpoint 4 in display units ei Multi point scaling breakpoint 5 adjustable up to PIPE 100 of span Must be gt 5c Y value EnAb R Value to be displayed at Multi point scaling breakpoint 5 in display units spas Multi point scaling breakpoint 6 adjustable up to FADE 100 of span Must be gt 5cH5 value EnAb R Value to be displayed at Multi point scaling breakpoint 6 in display units pak Multi point scaling breakpoint 7 adjustable up to OG Sy 100 of span Must be gt 5cA6 value EnAb in Value to be displayed at Multi point scaling breakpoint 7 in display units ss Multi point scaling breakpoint 8 adjustable up to Poe 100 of span Must be gt 5cA I value EnAb Iks Value to be displayed at Multi point scaling breakpoint 8 in display units Breakpoint 2 Scaling Multi point scaling breakpoint 1 value PAPE Breakpoint 1 E adjustable from to 100 in of span EnAb Display Value 1 dis Value to be displa
115. ed to do so Configuration is entered from Select Mode Hold down and press VS to force the controller into the Select Mode then Press or WW to navigate to the Configuration Mode option then press Sl Note Entry into this mode is security protected by the Configuration Mode Lock Code Refer to the Unlock Code section for more details Scrolling through Parameters and Values Press to scroll through the parameters parameters are described below Note Only parameters that are applicable to the hardware options chosen will be displayed ape 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 43 VEST 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Changing Parameter Values Press to navigate to the required parameter then press A or Vv to set the value as required Once the value is changed the display will flash to indicate that confirmation of the change is required The value will revert back if not confirmed within 10 seconds Press to accept the change Or Press to reject the change and to move onto the next parameter Hold down and press EN to return to Select Mode Note If there Is no key activity for 2 minutes the instrument returns to the operator mode Table 11 P6100 P8100 amp P4100 Configuration Mode Parameters Parameter Lower Upper Description Default When Display Display Value Visibl
116. eeseeeeeeeesesaeeaeeeeeeeessseeaas 144 Manual Mode Type Controller Definition vvrrrrnnnnnnnnnnvrrrnnnnnnnnrvrnrrrnnnnnrvvnnnrrnnnnnnnnsvnnnnnnnnnnnnnsennnnnnnnnn 144 Manual Mode Enable Type Controller Parameter rrrrvvrrrnnnnnnnnrvvnnrrnnnnnnnnvrvnnrrnnnnnnrrrnnrrnnnnnnnssnnnnnnnnnnn 145 Master amp Slave Type Controller Definition rnnnnrnrrnnnnrrnnnnnnnnrvrnrrrnnnnnnrrrnnrrnnnnnnnnrrnnnnnnnnnnnnnsennnnnnnnnn 145 Minimum Motor On Time Type VMD Controller Parameter rrnnrnrnnnnnnnnnnnnnrvnnnnnnennnnnnrnnnnnnennnnnnennnnn 145 Modulating Valve Type VMD Controller Definition rvvrrrrnnnnrnnrrnnrrrnnnnnnnnrvvnnrrnnnnnnrvnnnrrnnnnnnnsrrnnnnnnnnnn 145 Motor Travel Time Type VMD Controller Parameter rrrrnnnnnnnnnnnnrrnnnnnnnnvvnnnrrnnnnnnnvnnnrrnnnnnnnssrnnnnnnnnnn 146 Multi Point Scaling Enable Type Indicator Parameter rrnnnnnnnnnnnrrnnnnnnnnvvnnnrnnnnnnnnnennrrnnnnnnnsrrnnnrnnnnnn 146 Multi Point Scaling Set Up Type Indicator Parameter rnnnnnnnnnnnnrrnnnnnnnnvvvnnvrnnnnnnnnvnnrrnnnnnnnnsennnrnnnnnn 146 Offset Type Controller Pararme ter cccccccccsscecccccccccccsaeesesecceeeesaeseeeceeeeseaeauseeceeesesssasaaeeeeeeessssaaaseeeeees 147 On Off Control Type Controller Definition rrrrrvrrrnnnnnnnnrvnnnrrnnnnnnnnvrnnnnnnnnnnsrvnnnrnnnnnnnnssennnnnnnnnnnnsee 147 Page 6 59305 Issue 6 March 2006 1 4 DIN g DIN amp 4e DIN Controllers amp
117. egy 6 will allow read only access to the setpoint values in Operator Mode Setup Mode must then be entered to change the setpoint Display code d 19P Also refer to Process Variable Setpoint and Setpoint Ramping Page 140 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aia i WEST ee Temperature Control Solutions Elapsed Time Type Indicator Definition The total accumulated time that Alarm 1 has been active on an Indicator since this parameter was last reset This does not include the time when the alarm condition has cleared The Elapsed Time is not affected by the Alarm 2 and Alarm 3 status Also refer to Alarm Operation Exceed Time and Indicator Exceed Condition Type Limit Controller Definition A state that occurs when the Process Variable exceeds the Limit Setpoint value E g if the PV is above the Limit SP when set for high limit action or below the Limit SP for low limit action The Limit Controller will shut down the process when this condition occurs and cannot be reset until the Exceed Condition has passed Also refer to Annunciator Exceed Time Latching Relay Limit Controller Limit Hysteresis and Limit Setpoint Exceed Time Type Limit Controller Definition The total accumulated time that a Limit Controller has been in the Exceed Condition since this parameter was last reset Also refer to Elapsed Time Exceed Condition and Limit
118. em first set the master to manual mode Tune the slave controller using proportional control only I amp D are not normally required then return the master to automatic mode before tuning the master The result is quicker smoother control with minimum overshoot and the ability to cope with load changes whilst keeping the jacket temperature within acceptable tolerances Also refer to Manual Mode Master amp Slave PID Remote Setpoint Remote Setpoint Lower Limit Remote Setpoint Upper Limit Setpoint Setpoint Select and Tuning Communications Write Enable Type General Definition Enables disables the changing of parameter values via the R8485 communications link if the communications option is installed Possible settings are read only or read write Display code CoEn default setting r Uv read write Control Type Type Controller Parameter Defines if a controller has one or two control outputs Single outputs can drive the PV in one direction only e g heat only cool only increase humidity etc Dual outputs can force the PV to increase or decrease e g heat amp cool humidify and dehumidify etc Dual control is not possible on Valve Motor Drive controllers Display codes 9NUL and du L default value Sabl Also refer to PID Primary Proportional Band Process Variable Secondary Proportional Band and Valve Motor Control Controller Type Controller Definition An instrument that can control a Process Variable usi
119. ents ON OFF control not valid for VMD controllers Automatic Reset 1s to 99min 59s and OFF Integral Time Constant Rate 0 OFF to 99 min 59 s Derivative Time Constant Manual Reset Added each control algorithm execution Adjustable in the Bias range 0 to 100 of output power single output or 100 to 100 of output power dual output Not valid for VMD controllers Deadband Overlap 20 to 20 of Proportional Band 1 Proportional Band 2 Not valid for VMD controllers ON OFF Differential 0 1 to 10 0 of input span Motor Travel Time 5 seconds to 5 minutes Minimum Motor On Time 0 0 seconds to Motor Travel Time 10 Auto Manual Control User selectable with bumpless transfer into and out of Manual Control Setpoint Range Setpoint Maximum Setpoint Minimum Setpoint Ramp Ramp rate selectable 1 to 9999 LSD s per hour and infinite Number displayed is decimal point aligned with display Process Alarms Maximum Number of Alarms Two soft process alarms high low deviation or band plus Controllers Loop Alarm Maximum Number of Alarms Five soft alarms process high or low Indicators Combinatorial Alarms Logical OR or AND of alarms to any suitable output Digital Communications Type Asynchronous Serial Protocols Supported Modbus RTU all models and ASCII some models Physical Layer RS485 Zone address range 1 to 99 ASCII 1 to 255 Modbus Bit rate 1200
120. er either because the requested new value would be outside the permitted range for that parameter or because the parameter is not modifiable the slave device replies with a negative acknowledgement L N P DATA N or R N P DATA N The DATA string in the negative acknowledgement reply will be indeterminate If the process variable or the deviation is interrogated whilst the process variable is outside the range of the slave device the reply is L N P lt gt 0A if the process variable is over range or L N P lt gt 5A if the process variable is under range Type 3 Message L N P DATA or R N P DATA This message type is used by the master device to set a parameter to the value specified in DATA The command is not implemented immediately by the slave device the slave will receive this command and will then wait for a Type 4 message see below Upon receipt of a Type 3 message if the DATA content and the specified parameter are valid the slave device reply is of the form L N P DATA I or R N P DATA I where I Hex 49 indicating that the slave device is ready to implement the command If the parameter specified is invalid or is not modifiable or if the desired value is outside the permitted range for that parameter the slave device replies with a negative acknowledgement in the form L N P DATA N or R N P DATA N Page 130 ASCII Communications 593
121. erial Number Low 123 Serial Number Mid 124 RO Serial Number High 125 RO Date of manufacture ASCII Ident amp Notes Message Types Parameter Digits aaaa Unit serial number Digits bbbb Format aaaa bbbb cccc 12 BCD digits Manufacturing date code as an encoded binary number E g 0403 for April 2003 is returned as 193hex Product Revision Low Byte Alpha part of PRL Level E g A 01hex High Byte Numeric part of PRL E g 13 ODhex Bits Meaning 0 4 Revision number 1 2 5 9 Alpha version A 0 B 1 10 15 Numeric version starting from 121 0 Input status Read Only Bit 0 Sensor break flag Bit 1 Under range flag Bit 2 Over range flag Maximum scale value for retransmit output in slot 2 1999 to 9999 Minimum scale value for retransmit output in slot 2 1999 to 9999 pi o ei Option Slot 2 R W Re transmit output Maximum Ede Option Slot 2 Re transmit output Minimum Option Slot 3 R W Maximum scale value for retransmit Re transmit output output in slot 3 1999 to 9999 Maximum Option Slot 3 R W Minimum scale value for retransmit Re transmit output output in slot 3 1999 to 9999 Minimum Note Some of the parameters that do not apply to a particular configuration will accept reads and writes e g attempting to scale a Linear outout which has not been fitted Read only parameters will return an
122. es Display codes cLoc SlLoc and tLoc default values shown above in brackets Page 142 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae asken WEST 7 Temperature Control Solutions Logical Combination of Alarms Type General Definition Two alarms may be combined logically to create an AND OR situation Any suitable output may be assigned as a Logical Alarm Output configured for Reverse acting or Direct action Also refer to Alarm Operation Table 43 Logical Alarm Outputs Logical OR Alarm 1 OR Alarm 2 Direct Acting Reverse Acting OFF ON ON ON Zoom OFF on OFF A OFF ALARM 1 OUTPUT ALARM 1 OUTPUT Logical AND Alarm 1 AND Alarm 2 CReverse Acting OFF OFF OFF OFF ON OFF ON OFF ON Su OFF ALARM 1 ALARM 2 OUTPUT ALARM 1 OUTPUT Loop Alarm Enable Type Controller Parameter Enables or disables a loop alarm A loop alarm is a special alarm which detects faults in the control feedback loop by continuously monitoring process variable response to the control output s The loop alarm can be tied to any suitable output When enabled the loop alarm repeatedly checks if the control output s are at the maximum or minimum limit If an output is at the limit an internal timer is started thereafter if the high output has not caused the process variable to be corrected by a predetermined amount V after time T has elapsed
123. eseeceeeeeseueaseeeeesssuaaseeeeeeesssaaaeeeeeseeess 106 P6010 amp P8010 Indicators Operator Mode rrrrrnnnrrnnnnnnnnvvnnrrnnnnnnnrnnnrnnnnnnnnnsrnnnnrnnnnnnnassnnnnnnnnnsnnsennnn 110 Entry INTO Operator MOS sccsiinscmasn dcccaesesaseemonasaniamededmcedantavonccesiccataasennaied iaaa ia aaia 110 Scrolling through Parameters and ValUCS cccccsseseeceeceeeeceeeeseeeceeeseeeeeeeeeseeeeeeeesseaeeeeeseseeeeeesas 110 Changing Parameter Values cccccceccssseseeceeeeceeeeseeeeeeeeeeseesseeeceeeeessuaesseeeeessuaaseeeeeeeessssaaeeeeeseeees 110 lg Din Indicator Units Display c ccccccceccssecescesesessecescececcececeesecsccevaceesevaceevacsecevaceusavaueevaceevanereeveveeenvaten 112 Alarm INGICATIONS ccccceesecccseeeeeeeeeeeeecaeeeeesaeeeeseeeeeeseeeeeeeeeeeessaeeeeseaeeesseeeeseseeessegeeesseaneeesseaeeeessaneeess 112 Resetting Latched Alarm Outputs ccccccccsssseceeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeseeeeeeesseaeueeeessageeeeessaaeeeeeesesaaees 112 Resetting Alarm 1 Active Time Minimum PV or Maximum PV s rrnnnrnnnnernnnnennnnennnnnrnnannennannnnnnnennanennnnnen 112 MUNAR ON S NING EE EEE EE EE 113 HoF Nrk 113 P6010 amp P8010 Indicators Serial Communications Parameters rrrrrrrrnnnnrrrnrrrrrrvvnnnnvvvrnnnnnnnnrrrnnnne 114 511 Fr AN 01 EEE OE ERE EEE ENE 114 Word Parame lOl Sense a aaa a 115 12 Manually Tuning ControllerS aanxxxrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnennnnnnnen
124. eter is not applicable if the Primary output is set to ON OFF control mode If the process settles below setpoint use a higher Bias value to remove the error if the process variable settles above the setpoint use a lower Bias value Lower Bias values will also help to reduce overshoot at process start up Display code 6 AS default value 25 Also refer to ON OFF Control and PID Bumpless Transfer Type Controller Definition A method used prevent sudden changes to the output power level when switching between Automatic and Manual control modes During a transition from Automatic to Manual the initial Manual Power value will be set to equal the previous automatic mode value The operator can then adjust the value as required During a transition from Manual to Automatic the initial Automatic Power value will be set to equal the previous manual mode value The correct power level will gradually applied by the control algorithm at a rate dependant on the integral action resulting from the Automatic Reset time Since integral action is essential to Bumpless Transfer this feature is not available if Automatic Reset is turned off Also refer to Automatic Rest and Manual Mode Boundless VMD Control Type VMD Controller Definition Refer to Open Loop VMD Cascade Control Type Controller Definition Applications with two or more capacities such as heated jackets are inherently difficult for a single instrument to control due to large overshoot
125. exception if an attempt is made to write values to them 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 97 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions 11 P6010 amp P8010 Indicator Model Group These Indicators are ideal for most process monitoring applications Available with a red green or Red Green colour change display plug in modules for latching or non latching relays transmitter power output or PV retransmission The P6010 jg DIN Indicator 48 x 48mm and P8010 s DIN Indicator 96 x 48mm offer similar functionality in two DIN sizes Red Green or Colour Change display Up to five Process Alarms PV Retransmit option Transmitter PSU option Min max Value hold Remote Latched Relay reset RS485 Modbus and ASCII comms PC configuration option P6010 amp P8010 Indicators Configuration Mode This mode is normally used only when the indicator is configured for the first time or when a major change is made to the instruments characteristics The Configuration Mode parameters must be set as required before adjusting parameters in Setup Mode or attempting to use the in an application Entry into the Configuration Mode CAUTION Adjustments to these parameters should only be performed by personnel competent and authorised to do so Configuration is entered from Select Mode Hold down and press J to force the controller in
126. f the input All soan related functions work from the trimmed span The parameter can be adjusted within the limits of the range selected by Configuration Mode parameter PE It is adjustable to within 100 degrees of the Scale Range Upper Limit Display code rUL default value 0 for linear inputs or range minimum for temperature inputs Also refer to Inout Span Process Variable and Scale Range Upper Limit Secondary Proportional Band Type Controller Tuning Parameter The portion of the input span over which the Secondary Output power level is proportional to the process variable value It may be adjusted in the range 0 0 ON OFF to 999 9 The Control action for the Secondary Output is always the opposite of the Primary output The Secondary Proportional Band is only applicable when Dual Control Type is used Display value Pb 5 default value 5 0 Also refer to Control Action Control Type On Off Control Inout Soan Overlap Deadband PID Primary Proportional Band and Tuning Self Tune Type Controller Tuning Definition Self Tune continuously optimises tuning while a controller is operating It uses a pattern recognition algorithm which monitors the process error deviation The diagram shows a typical application involving a process start up setpoint change and load disturbance Load Disturbance Temperature etpoint Change Figure 44 Self Tune Operation The deviation signal is shown shaded and overshoots have been
127. ftware it is possible to extend the Operator Mode displays available by adding parameters from Setup Mode When an extended Operator Mode is configured the additional parameters are available after the standard operator displays Note This mode ts not applicable to the P6120 Navigating in Operator Mode Press k to move between displays When a display value can be adjusted use JS or iV to change its value Note The operator can freely view the parameters in this mode but alteration depends on the settings in the Configuration and Set Up Modes All parameters in Display strategy 6 are read only and can only be adjusted via Setup mode _ O Page 54 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1g DIN Controllers amp Indicators Product Manual DIN DINE Va WE Temperature Control Solutions Table 13 P6100 P8100 amp P4100 Operator Mode Displays Display Display PV Value Active SP Display strategy 1 Process Variable and target value of Value and 2 currently selected Setpoint Initial Screen Local SP is adjustable in Strategy 2 PV Value Actual SP Display strategy 3 Process Variable and actual value of Value and 6 selected Setpoint e g ramping SP value Initial Screen Read only PV Value Blank Display strategy 4 Shows Process Variable Initial Screen Read only Actual SP Blank Display strategy 5 Shows target value of currently selected
128. gh this band Alarm 1 Value 7 R W C Alarm 1 active at this level Type 2 3 4 R W Alarm 2 Value R W E Alarm 2 active at this level Type 2 3 4 R W Scale Range R W Lower limit of scaled input range Lower Limit Type 2 RO Type 3 4 RW Scale Range G Upper limit of scaled input range Upper Limit Type 2 RO Type 3 4 R W Decimal Point Read only if not Linear Input Position X XXX RO 0 xxxx RAW 4 xxx x Input Filter Time to 100 seconds Constant pe 3 4 R W Re transmit output Maximum scale value for retransmit Maximum Type A 3 4 R W output 1999 to 9999 This parameter applies to the first re transmit output fitted see also Modbus parameters 2224 2225 2234 amp 2235 Re transmit Output Minimum scale value for retransmit Minimum Type 7 3 4 R W output 1999 to 9999 This parameter applies to the first re transmit output fitted see also Modbus parameters 2224 2225 2234 amp 2235 Process Value Modified PV Actual PV PV Offset Offset Type 2 RO Limited by Scale Range Max and cane 3 4 a Scale vn Min Alarm 1 Hysteresis RW RWI 0 90 to 100 Oto 100 of span sis span Alarm 2 Hysteresis RW 0 to 100 of span ne XX XX 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 95 WEST 1 4 DIN 3 DIN amp 146 DIN Controllers amp Indicators Product Manual Temperature Control Solutions EEE Parameter Modbus ASCII Ident amp Notes Parameter No Message Ty
129. gy 6 23486 if alarm 1 configured Alarm 2 value Strategies Adjustable except in Strategy 6 23486 if alarm 2 configured Alarm 3 value Strategies Adjustable except in Strategy 6 23486 if alarm 3 configured Alarm 4 value Strategies Adjustable except in Strategy 6 23486 if alarm 4 configured Minimum PV Value Alarm 1 Active Time if alarm 1 configured Process Alarm 1 value Process Alarm 2 value Process Alarm 3 value Process Alarm 4 value Alarm 5 value Adjustable except in Strategy 6 Process Alarm 5 value Strategies 23486 if alarm 5 configured Active Alarm Status Display s show active alarms Inactive alarms are blank Alarm 1 Active 2 Alarm 2 Active re The alarm status screen indicates any active alarms When alarms are active the 7 associated Alarm LED Alarm 3 Active E flashes Alarm 4 Active Alarm 5 Active 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 111 Latched relays can be reset see below mea em e e ee ee ee ee eel r WWE S N 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n fg Din Indicator Units Display The P8010 s Din indicators have an additional Units Display In Operator Mode this display shows
130. he additional parameters are available after the standard operator displays Navigating in Operator Mode Press to move between displays When a display value can be adjusted use JX or iV to change its value Note The operator can freely view the parameters in this mode but alteration depends on the settings in the Configuration and Set Up Modes All parameters in Display strategy 6 are read only and can only be adjusted via Setup mode Table 18 P6170 P8170 amp P4170 Operator Mode Displays Display Display PV Value Active SP Process Variable and target value of Value and 7 currently selected Setpoint Initial Screen Local SP is adjustable in Strategy 2 amp 7 PV Value Actual SP Process Variable and actual value of Value and 6 selected Setpoint e g ramping SP value Initial Screen Read only Blank Display strategy 4 Shows Process Variable Initial Screen Read only Actual SP Blank Shows target value of currently selected Value Initial Screen Setpoint Read only Page 76 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual PL SEE eee Upper Display SP1 Value op or SP I SP2 Value SPP or ESEE Local Setpoint Value Remote Setpoint Value Valve Position Value Actual SP Value SP Ramp Rate Value Display strategy 1 3 4 5 and 6 if Digital Input is notd 19 lin config mode and RSP is not
131. he value of the process variable or setpoint at which Retransmit Output 2 will be at its minimum value It is similar to Retransmit Output 1 Scale Minimum Display code roel default value Scale Range Lower Limit Also refer to Process Variable Retransmit Outout Retransmit Outout 2 Scale Maximum Scale Range Lower Limit and Setpoint Retransmit Output 3 Scale Maximum Type General Parameter Defines the value of the process variable or setpoint at which Retransmit Output 3 will be at its maximum value It is similar to Retransmit Output 1 Scale Maximum Display code ro3H default value Scale Range Upper Limit Also refer to Process Variable Retransmit Output Retransmit Output 3 Scale Minimum Scale Range Upper Limit and Setpoint Retransmit Output 3 Scale Minimum Type General Parameter Defines the value of the process variable or setpoint at which Retransmit Output 3 will be at its minimum value It is similar to Retransmit Output 1 Scale Minimum Display code ro3L default value Scale Range Lower Limit Also refer to Process Variable Retransmit Outout Retransmit Outout 3 Scale Maximum Scale Range Lower Limit and Setpoint Reset Type Controller Tuning Parameter Refer to Automatic Reset Reverse Acting Type Controller Definition Refer to Direct Reverse Action of Control Output Scale Range Upper Limit Type General Parameter For linear inputs this parameter is used to scale the process variable into engineeri
132. his parameter determines the duration of the limit condition after which the loop alarm will be activated It may be adjusted within the range of 1 second to 99 minutes 59 seconds This parameter is omitted from the Set up mode display sequence if On Off control is not selected or loop alarm is disabled Display code LAE Default setting is 99 59 Also refer to Loop Alarm Enable mADC Type General Definition This stands for milliamp DC It is used in reference to the DC milliamp input ranges and the linear DC milliamp outputs Typically these will be 0 to 20mA or 4 to 20mA Manual Mode Type Controller Definition lf Manual Mode is enabled in Set Up mode pressing the AM key in operator mode will cause a controller to enter or leave manual control mode Switching between automatic and manual modes is achieved using bumpless transfer For standard Process Controllers Manual Mode operates as follows The upper display shows the current process value and the lower display shows the output power in the form Pxxx where xxx is equal to the percentage output power This value may be adjusted using the UP or DOWN keys to increase decrease the power output The value can be varied between 0 to 100 for controllers using primary control only and 100 to 100 for controllers using primary and secondary control e g full heat power to full cool power For VMD Controllers with the Valve Position Indication feature Manual Mode operates as f
133. hs DIN Y 110 mm ca AYA EN E Figure 1 Main dimensions KN 59305 Issue 6 March 2006 Installation Page 11 Ae 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Panel Cut outs The mounting panel must be rigid and may be up to 6 0mm 0 25 inches thick The cut outs required for the instruments are shown below 1 1 DIN g DIN 46 DIN 92mm 92mm 0 5 0 0 0 5 0 0 45mm for S 45mm indicator 0 5 0 0 92mm 45mm 0 5 0 0 45mm 0 5 0 0 92mm for indicator 0 5 0 0 Figure 2 Panel cut out sizes Panel Mounting CAUTION Ensure the inside of the panel is with the instruments operating temperature and that there is adequate air flow to prevent overheating Q Slide mounting clamp over the instrument housing towards rear face of L TEN LLULTLT TT mounting panel until the tongues Mounting Panel Oooo engage in ratchets and instrument is Instrument Housing 5 clamped in position Ratchets Gasket Hold firmly in position apply pressure to bezel only Figure 3 Panel Mounting the instrument CAUTION Do not remove the panel gasket as this may result in inadequate clamping and sealing of the instrument to the panel Page 12 Installation 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i 755 EF 4 lg 16 ontrollers amp Indicators Product Manual WEST ee Temperature
134. ic Manual Select Setpoint 1 Setpoint 2 dirs UPnb Select cSP Automatic Manual Select Remote Local Setpoint Select Digital Input 1 Usage Digital Input 2 Usage Remote Setpoint Input Range 1 to 5V DC input 0 to 100mV DC input Potentiometer 22KQ 1999 to 9999 RSP value to be used when RSP input is at maximum 1999 to 9999 RSP value to be used when RSP input is at minimum Offset applied to RSP value Constrained Range min OPAAR rSP OPAA within Scale Range Upper Limit and cSP Scale Range Lower Limit Code Note Alarm parameters marked are repeated in Setup Mode Note If d b ord be d 19 I the remote setpoint input feature is disabled The instrument uses the two internal setpoints SP1 amp SP2 instead If d b 1 and d We are set to the same value the status of digital input 2 will take precedence over digital input 1 OPnrb SP Remote Range OPAA SP Setpoint Upper Limit Remote Setpoint Lower Limit Remote Setpoint Offset Configura tion Mode Lock me 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 49 sn 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual WES i Temperature Control Solutions i P6100 P6120 P8100 amp P4100 Setup Mode This mode is normally sele
135. ical environments the amount of noise is so great that it has to be suppressed at source Many manufacturers of relays contactors etc supply surge suppressors which mount on the noise source For those devices that do not have surge suppressors supplied Resistance Capacitance RC networks and or Metal Oxide Varistors MOV may be added Inductive coils MOVs are recommended for transient suppression in inductive coils connected in parallel and as close as possible to the coil Additional protection may be provided by adding an RC network across the MOV 0 5 mfd 1000V 220 ohms 115V 1 4W 230V 1W Figure 9 Transient suppression with inductive coils Contacts Arcing may occur across contacts when they open and close This results in electrical noise as well as damage to the contacts Connecting a properly sized RC network can eliminate this arc For circuits up to 3 amps a combination of a 47 ohm resistor and 0 1 microfarad capacitor 1000 volts is recommended For circuits from 3 to 5 amps connect two of these in parallel MOV Figure 10 Contact noise suppression 59305 Issue 6 March 2006 Connections Page 21 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions Sensor Placement Thermocouple or RTD If the temperature probe is to be subjected to corrosive or abrasive conditions it must be protected by an appropriate thermowell The probe
136. ide of alarm point Repeat of Configuration Mode parameter Range ALAY 4 Repeat of Configuration Mode parameter Max PH PLAY Range Min to Range Max Range ALAY Repeat of Configuration Mode parameter Min Plo 1 LSD to 100 of span in display units on safe side of alarm point Repeat of Configuration Mode parameter Process High Alarm 1 value Process Low Alarm 1 value Process High Alarm 2 value Process Low Alarm 2 value Alarm 2 Hysteresis Process High Alarm 3 value Process Low Alarm 3 value Alarm 3 Hysteresis Process High Alarm 4 value Process Low Alarm 4 value Alarm 4 Hysteresis 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 107 VW ST 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual Temperature Control Solutions i ss Parameter Legend Set Adjustment Range amp Default When Units for 1 sec Value Description Value Visible Display followed s Din by alm Range Min to Range Max Range ALAS G Repeat of Configuration Mode parameter Max PH Range Min to Range Max Range ALAS Repeat of Configuration Mode parameter Min P l Process High Alarm 5 value Process Low Alarm 5 value Alarm 5 Hysteresis afa 1 LSD to 100 of span in display units ALAS on safe side of alarm point Rep
137. iguration will accept reads and writes e g attempting to scale a Linear outout which has not been fitted Read only parameters will return an exception if an attempt is made to write values to them Page 82 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a ES teke de WEST san Temperature Control Solutions 10 P6700 P8700 amp P4700 Limit Controller Model Group Limit Controllers protect processes that could be damaged or become hazardous under fault conditions They shut down the process at a preset level Three model sizes are available P6700 1g DIN Limit Controller 48 x 48mm P8700 s DIN Limit Controller 96 x 48mm and P4700 DIN Limit Controller 96 x 96mm High or low trip 5 amp latching limit relay Exceed amp relay trip indicators 2 Annunciators or process alarms RS485 Modbus and ASCII comms option Remote reset option PV retransmit option PC configuration option P6700 P8700 amp P4700 Limit Controllers Configuration Mode This mode is normally used only when the instrument is configured for the first time or when a major change is made to the controller characteristics The Configuration Mode parameters must be set as required before adjusting parameters in Setup Mode or attempting to use the instrument in an application Entry into the Configuration Mode CAUTION Adjustments to these parame
138. ii maximum Retransmit PT 1999 to 9999 ange min USE Output 2 Scale minimum Display value at which output will be minimum maximum Output 3 Here MA As for output 1 Usage Linear Output LYPI As for output 1 3 Range Retransmit ro3H 1999 to 9999 Range Output 3 Scale maximum m ax gt ax 5 Iba 48 Display value at which output will be maximum Retransmit roJL 1999 to 9999 Output 3 Scale minimum Display value at which output will be minimum Display TRI 2 3 4 Sarb Strategy see Operator Mode Comms Prot ASL Protocol bn Modbus with no parity gur Modbus with Even Parity z Modbus with Odd Parity Pbo f r485 Bit rate T R 4 8 9 6 19 0 4 8 kbps Communica 9 6 kbps tions Address OPAA 485 19 2 kbps Unique address assigned to the instrument in the range of 1 to 255 Modbus 1 to 99 Ascii OPAA r485 Page 48 P6100 P6120 P8100 amp P4100 Model Group 59305 Issue 6 March 2006 1 1 1 4 DIN 3 DIN amp 46 DIN Controllers amp Indicators Product Manual WM EST Temperature Control Solutions Parameter Lower Upper Description Default When Display Display Value Visible Communica FoEN VS Read only Comms mini Always tions Write 7 writes ignored j Enable Read Write Writing via Comms is possible Setpoint 1 Setpoint 2 dis Select Automat
139. ill operate if an attempt is made to insert the instrument in the wrong orientation this stop MUST NOT be over ridden 59305 Issue 6 March 2006 Plug in Options Page 19 WEST 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions jj _ _ 4 Wiring Instructions Electrical noise is a phenomenon typical of industrial environments As with any instrumentation these guidelines should be followed to minimize the effect of noise Installation Considerations Ignition transformers arc welders mechanical contact relays and solenoids are all common sources of electrical noise in an industrial environment and therefore the following guidelines MUST be followed 1 If the instrument is being installed in existing equipment the wiring in the area should be checked to ensure that good wiring practices have been followed 2 Noise generating devices such as those listed should be mounted in a separate enclosure If this is not possible separate them from the instrument by the largest distance possible 3 If possible eliminate mechanical contact relays and replace with solid state relays Ifa mechanical relay being powered by an output of this instrument cannot be replaced a solid state relay can be used to isolate the instrument 4 A separate isolation transformer to feed only the instrumentation should be considered The transformer can isolate the instrument from noise found on
140. in Setup Mode 4 Range Min to Range Max Range ALAS 5 Parameter repeated in Setup Mode Max PH Range Min to Range Max Range ALAS Parameter repeated in Setup Mode Min Plo 1 LSD to 100 of span in display units on safe side of alarm point Parameter repeated in Setup Mode Output 1 Usage NGAERE Alarm 1 direct non latching APT Alarm 1 reverse non latching HEM Alarm 1 direct latching linear tiie Alarm 1 reverse latching output seer Alarm 2 direct non latching type are Alarm 2 reverse non latching ERE Alarm 2 direct latching Parameter Alarm 3 Type Process High Alarm 3 value JTE Process Low Alarm 3 value Hysteresis Alarm 4 Type E ee ee eee ee ee m ed Hysteresis Alarm 5 Type ALAS Process High PHAS Alarm 5 value Process Low PLAS Alarm 5 value Alarm 5 Hysteresis eee ee ee eee eee ee eee Rand An Aao pate are Alarm 2 reverse latching Page 102 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 WEST Temperature Control Solutions 1 4 DIN EE Aan ons DIN amp 1g DIN Controllers amp Indicators Product Manual Default When Units Value Visible Display l s Din Parameter Adjustment Range amp Description pe 1 Usage Alarm 4 direct non
141. indicator flashes continually in Manual Mode Press IN or Vv to adjust the output power to the required value CAUTION The Manual Mode power level can be adjusted from 0 to 100 100 to 100 for dual output It is not restricted by the Output Power Limit parameter UP ul Note Disabling PaEn in Set Up Mode whilst manual control mode is active will lock the controller into manual mode Pressing the Auto Man key will no longer cause a return to automatic control To exit from Manual Mode PoEn must temporarily be re enabled 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 57 WWE S y 1 4 DIN g DIN amp 16 DIN Controllers amp Indicators Product Manual Temperature Control Solutions P6100 P6120 P8100 amp P4100 Controllers Communications Parameters The Modbus parameter addresses and the possible ASCII message types and parameter indents for the P6100 P6120 P8100 amp P4100 are detailed below RO indicates a parameter is read only R W indicates it can also be written to Communications writes will not implemented if the Communications Write Parameter is disabled Refer to the Modbus and ASCII Communications sections of this manual for details of the protocols used Bit Parameters Bit parameters are not applicable to the ASCII protocol Table 14 P6100 P6120 P8100 amp P4100 Communications Bit Parameters Parameter Modbus Parameter No Communication 1 Write Enabled 0
142. int Relay chatter can be eliminated by proper adjustment of this parameter Too large a value for this parameter will increase amplitude of oscillation in this process variable Display code d FP for primary only differential d F9 for secondary only differential amp d FF for primary and secondary differential Also refer to Input Span and On Off Control Direct Reverse Action of Control Outputs Type Controller Definition Direct action is typically used with cooling applications On Off direct outputs will turn on when the process variable exceeds setpoint Proportional direct outputs will increase the percentage of output as the process value increases within the proportional band Reverse action is typically used with heating applications On Off reverse outputs will turn off when the process variable exceeds setpoint Proportional reverse outputs will decrease the percentage of output as the process value increases within the proportional band The secondary Output will be direct whenever the Primary Output is selected as reverse The secondary Output will be reverse whenever the Primary Output is selected as direct Also refer to Control Type On Off Control PID Primary Proportional Band and Secondary Proportional Band Display Strategy Type General Parameter Alters the parameters displayed in normal operator mode For example a controller could display PV SP PV adjustable SP PV Ramping SP PV only or SP only Display Strat
143. iseasvaonceudeseeenodussededesaanscndeddesesendiouedencdersenedantesindecmseadeddsncs 39 Navigating in Automatic Tune Mode rrrrrrnnnnnrnrnnnnnnonnrnnnnnsvnnrnnnnnrrnnrnnnnrennnnnnnssnnnnnnnnsennnnnnssennnnnnsnenn 39 Frodu CINO mM Le p 4 0 EE EE 40 Navigating in the Product Information Mode rrrnnnnnrrnnnnnnnnvvnrnnnnrvnnnnnnnnrnnnnnnnnsennnnnnnnsennnnnnnsnnnnnnnnseennne 40 EV 42 Entry and Navigating in Lock Code View Mode rrrrnnrrnnnnnnnrrnvrrnnnnnnnnrrnrnrrnnnnnnnnsrnnnnnnnnnnssrnnnnnnnnnsnnnee 42 8 P6100 P6120 P8100 amp P4100 Controller Model Group r rnnnnnennnnunnnnnnnennnnnennnnnvennnnuuennn 43 P6100 P8100 amp P4100 Controllers Configuration Mode ccccccsssescceeeeeeseceeeeeeeeeeeseeaeeeeeeeeaaeeeees 43 Entry into the Configuration Mode ccccccccsseseeeceeceeeeeeeecceeeeeeaaeeseeceeseesseeeeeeeeeessaaeseeeeeeeeessaaeaaaeess 43 Scrolling through Parameters and ValUCS ccccseseecceceeeeeeceeeeeeeseeeeeeeeeeeeesseeseeeeessaaeeeeeesaaeeeesaaaaess 43 Changing Parameter Values ccccccccceseeecceeeeeceeeeeseeeeeeeeseaeeeeeeeeeeesseeeaeeeceeeesaeaaaeeeeeeeesssuaaeeeeeeeeees 44 P6100 P6120 P8100 amp P4100 Setup Mode rrrrrrrrrrrrrrrrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 50 Entry into the Setup Mode rrnnnnnnrrrnnnnnnnornnnvrnnnnnnsrnnnnrnnnnnnnnssrnnnnnnnnnnnnnssnnnrnnnnnassennnnnnnnnsnnsssennnnnnnnen 50 Scrolling through Para
144. ive Type Controller Parameter rrrnnnnnnrnnnnnnnnvvnvnrrnnnnnnnnvvnvrnnnnnnnnsvnnnnnnnnnnnnsnsrnnnnnnnnnnnnsssnnnnnnnn 140 Deviation Alarm 1 Value Type Type General Parameter rrrrrrnnnnnnnnnnnnnnnnvnnrnnnnnnnnnrnnnnrnnnnnnnnnennnnnnsnee 140 Deviation Alarm 2 Value Type General Parameter rrnrnnnrrnnnnnnnnrvnnnrrnnnnnnnnnvnnnrnnnnnnnnvrnnvrnnnnnnnnnsennnn 140 Differential On Off Hysteresis Type Controller Parameter rrnnrnnnnnnnnnnnvnnnnnnnnnvvnrnnnnnvnnnnnnnnennnnnnsnee 140 Direct Reverse Action of Control Outputs Type Controller Definition rrrvvvrrrnnnnnnnnnvvvnnnnnnnrrnvvnnnnr 140 Display Strategy Type General Parameter rmrnrrrrnnnnnnnnnvvvnrrnnnnnnnnvvvnnrrnnnnnnrrnnnnnnnnnnnnnssnnnnnnnnnnnnnsssnnnn 140 Elapsed Time Type Indicator DEMON ua season 141 Exceed Condition Type Limit Controller Definition rrrrvrrrrnnnnnnnnrvnnnrrnnnnnnnnnvnnnvrnnnnnnrvnnnrrnnnnnnnnssennnn 141 Exceed Time Type Limit Controller Definition rnnrrrrrrnnnrrnnnnnnnnrvvnrrrnnnnnnnvvnnvrnnnnnnnnsrnnnnrnnnnnsnnssennnn 141 Indicator Type Indicator Definition rvvvvnrrrrrnnnnnvrvnnnnvvvnnnnvvvvnnnrvvnnnnvnnnnnnrnnnnnnssnnnnnsennnnnnrennnnnssnnnnsennnnn 141 Input Filter Time Constant Type General Parameter rrrvrrvrrnnnnnnnnvvvnrrrnnnnnnnnvvvnnrnnnnnnnvrnnnrrnnnnsnnssnnnnn 141 Input Range Type General Definition rxvvvrnnnnnrnnnnnnnnnrvnrnnnnnnvnnvnnnnrvnnnnnnnnsnnnnnnnnssvnnnnn
145. l Secondary Power for Dual Control thereby introducing an oscillation Once the oscillation peak has passed the Pre Tune algorithm calculates an approximation of the optimum PID tuning terms proportional band s automatic reset and rate The process is shown in the diagram below Setpoint Process Variable EE Kreditt SP Initial PV 2 Initial PV Pre Tune 100 Power HEAT output engaged here Control Power 100 Power Cool output When Pre Tune is completed the PID control output power is applied using the calculated values Pre Tune limits the possibility of setpoint overshoot when the controller is new or the application has been changed As a single shot operation it will automatically disengage once complete but can be configured to run at every power up using the Auto Pre Tune function The Pre Tune feature on Valve Motor Drive controllers always sets the Rate parameter to zero OFF because derivative action is not usually desirable in these applications Pre Tune will not engage if either primary or secondary outputs on a controller are set for On Off control during setpoint ramping or if the process variable is less than 5 of the input span from the setpoint Pre Tune Operation Also refer to Auto Pre Tune Automatic Reset Control Type On Off Control Input Span PID Primary Proportional Band Process Variable Rate Secondary Proportional Band Self Tune Setpoint Setooint Ramping Tuning and Valve Mot
146. latching DE ALe And ASnr ASL ASL Deg od 0 er ype 0 13d 0 13 023d 023 Anir EEP Ars O to 10VDC adjustable transmitter power supply PE O to 5 V DC output 1 ps O to 10 V DC output min 2 to 10 V DC output Output 1 PV Retransmit Type He O to 20 mA DC output aH 4 to 20 mA DC output Retransmit 1999 to 9999 Range USE T H Output 1 Scale Display value where output is maximum nee rEtP maximum PP Retransmit 1999 to 9999 Range USE L Output 1 Scale min rE P minimum Display value where output is minimum Output 1 TxPSU 0 to 10VDC transmitter power supply USE I voltage level output in 0 1V steps de 19 a 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 103 5 EST 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Parameter Display value where output is minimum Legend Set Adjustment Range amp Default When Units for 1 sec Value Description Value Visible Display followed ls Din oy an Output 2 Usage As for Output 1 usage Retransmit 1999 to 9999 Range USE2 H Output 2 scale Display value where output is maximum MAA maximum EEP Range USE2 LC Output 2 Scale min minimum rEEP Output 2 TxPSU elsk 0 to 10VDC transmitte
147. le 5 Model Groups Model Group Description Model Group Description P6100 P6120 Process P6170 P8170 amp Valve Motor P8100 amp P4100 Controllers P4170 Controllers P6010 amp P8010 P4700 P6700 amp Limit Controllers P8700 Select Mode This mode is used to gain entry to each of the modes available in the instrument Entry into the Select Mode Hold down and press JN in any mode to force the unit to enter Select Mode Navigating in Select Mode Once in Select Mode press UN or Vv to select the required mode then press to enter the chosen mode To prevent unauthorised entry to Configuration Setup and Automatic Tuning modes an unlock code is required These are shown in the Lock code values table Table 6 Select Mode Menus Display Display or Indicator 1 Legend Units Displa Mode used for normal operation Used to tailor the instrument to SELP CI Pk the application adjustment of tuning terms etc Configuration Used to configure the Conf SICE Mode instrument for first time use or on re installation Product Used to check the hardware info SI CE Information firmware and manufacturing Mode information of the instrument Automatic Used to invoke pre tune or Atun SLEE Tune Mode self tune on controllers Note On Indicators this legend is shown for approx 1 second before the Main display value Page 38 Operating and Information Modes 59305 Issue 6 March 2006 1 4 DIN g DIN amp
148. linear input option module It can be used as a Remote Setpoint input or for Valve Position Indication Signals can be mA mV VDC or Potentiometer Also refer to Remote Setpoint and Valve Position Indication Band Alarm 1 Value Type General Parameter This parameter is applicable only if Alarm 1 is selected to be a Band Alarm It defines a band of process variable values centred on the current actual setpoint value If the process variable value is outside this band the alarm will be active This parameter may be adjusted from 1 to full span from the setpoint Display code bAL I default value 5 Also refer to Alarm Operation Band Alarm 2 Value and Input Span Band Alarm 2 Value Type General Parameter This parameter is similar to the Band Alarm 1 Value It is applicable only if Alarm 2 is selected to be a Band Alarm Display code b LG default value 5 Also refer to Alarm Operation Band Alarm 1 Value and Input Span a 59305 Issue 6 March 2006 Glossary Page 137 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Bias Manual Reset Type Controller Tuning Parameter Used to manually bias the proportional output s to compensate for process load variations Bias is expressed as a percentage of output power and is adjustable in the range 0 to 100 for Primary Output alone or 100 to 100 for both Primary and Secondary Outputs This param
149. me Equipment ID 122 RO The four digit model number 8010 Page 116 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual TT Temperature Control Solutions Modbus Parameter No Serial Number Low 123 Serial Number Mid 124 RO Serial Number High 125 RO Date of manufacture Parameter Message Types Digits aaaa Unit serial number Digits bbbb Format aaaa bbbb cccc 12 BCD digits Manufacturing date code as an encoded binary number E g 0403 for April 2003 is returned as 193hex Product Revision Low Byte Alpha part of PRL Level E g A 01hex High Byte Numeric part of PRL E g 13 ODhex Bits Meaning 0 4 Revision number 1 2 Firmware Version Input status Ooan iad 5 9 Alpha version A 0 B 1 10 15 Numeric version starting from 121 0 Input status Read Only Bit 0 Sensor break flag Bit 1 Under range flag Bit 2 Over range flag a Tare Enable 0 Disabled 1 Enabled Tare Activate RO Write any value to activate Option Slot 1 R W Maximum scale value for retransmit Re transmit output output in slot 1 1999 to 9999 Maximum Option Slot 1 R W Minimum scale value for retransmit Re transmit output output in slot 1 1999 to 9999 Minimum Option Slot 2 R W Maximum scale value fo
150. meters amp Values rrrnnrrrnrrrrrnnnnnnnnvrrrnrrnnnnnnnrrrrnnrnnnnnnnsennnnnnnnnnnnnsssnnnnnnnnnssnnee 50 Changing Parameter Values rrrrnnnnnnnnnnnnrrrnnnnnnrrnnnrrnnnnnnnnsrnnnrnnnnnnnnnssrnnnnnnnnnsssrnnnnnnnnnsnsnsennnnnnnnnnnsnnsee 50 P6100 P8100 amp P4100 Controllers Operator Mode rrrrrrnnnnnnnnnnnnnnrnnnrnnnnnennnrnnnnnennnnnnnnnrnnnnnnnnsennnnnnnnee 54 P6100 P8100 amp P4100 Controllers Extended Operator Mode rrrrnnrnrernrnnnnnvvnnrnnnnnenrnnnnnnennrnnnenee 54 Navigating in Operator Mode rrrrrrnnnnnvnnrnnnnnvvnrnnnnnnennrnnnnnsennnnnnnsennnnnnnnsnnnnnnnnsrnnnnnnssennnnnnsnrennnnnnnsnssnn 54 Adjusting the Local Setpoint S ccccccccscscessseeccecscccesseeeeeeescecceseseneeeesscaseneeeeeeeceaeceseeseeeeseeccsceesseneees 56 Adjusting the Setpoint Ramp Rate cccccccccssssssecceeeeceeesseeeceeeeeeeeeeseeceeeeesseeeeeeeeeeessseeaaeeeeeeesseueseeeeeeees 56 77 59305 Issue 6 March 2006 1 4 DIN g DIN amp 4e DIN Controllers amp Indicators Product Manual MS MERE NG 6 111101 1010 EEE 57 Selecting deselecting Manual Control Mode rnrrrnrrrnnrrnnnnnnnrrnnrrnnnnnnnnsvnnnnnnnnnnnnnssennnnnnnsnnsennnnnnnnnenn 57 P6100 P6120 P8100 amp P4100 Controllers Communications Paramete rS cccccsseseeeeeeeeeeeeeeneeees 58 FIT errnet en se esate cpa sie pediacie io bc8 AEE teed sate bee adiati dade ee bak TERENA 58 Word Parameters saa 58 9 P6170
151. modules are installed between the instruments main circuit boards into the four option slots These are designated as Slots 1 2 3 A amp B Installation is detailed below Note Slot 1 modules cannot be fitted into Slot 2 or 3 Slot 2 amp 3 modules cannot be fitted into Slot 1 Some Slot 2 amp 3 modules should only be fitted into one of the two slots This is detailed in the Option Module vs Model Matrix below PSU BOARD CPU BOARD Figure 4 Typical rear view uncased amp main board positions Auto Detection of Option Modules The instrument automatically detects which option modules have been fitted into each slot In Configuration Mode the menus will change to reflect the options compatible with the hardware fitted The modules fitted can be viewed in the products information menu as detailed in the Product Information Mode section of this manual 4 e Page 14 Plug in Options 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i 4 g 16 ontrollers amp Indicators Product Manual VW T SSS tet Temperature Control Solutions Table 1 Option Module vs Model Matrix MODEL NUMBER MODULE PART NUMBER amp Function 5 SLOT 1 ge PT TT m Relay PO1 C50 SSR Driver PO1 C80 Triac unearmavpo TL Linear mA V DC tog ee ee Re ee an Relay PO2 C50 SSR Driver inermavoc 1 PO2 W09 Dual Relay PO2 C10 Relay PO2 C50 SS
152. n 2 to 10 V DC output 0 to 20 mA DC output 4 to 20 mA DC output Retransmit rocH 1999 to 9999 Range Output 2 Scale Display value where output is maximum Me maximum Retransmit EE 1999 to 9999 Range min utpu cale ee Display value where output is minimum A id A ir Ac d Rer Not linear Limit Annunciator Direct Acting Limit Annunciator Reverse Acting Linear Output 2 Range Output 3 USEJ As for output 2 OPan3 is Usage E not NON Linear Output As for output 2 OPn3 3 Range lin C 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 87 VEST 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions ES Parameter Lower Upper Description Default When Display Display Value Visible Retransmit eee 1999 to 9999 Output 3 Scale Display value where output is maximum maximum Retransmit Output 3 Scale minimum Display EnAb PV is visible in Operator EnAb Always Strategy mode d SA PV not visible in Operator mode rigs Displays SAFE in Operator mode when Limit Output is 1999 to 9999 Display value where output is minimum not active Paton OPA Modbus with no parity r485 Modbus with Even Parity Modbus with Odd Parity wi 1 2 kbps yg OPnAR 2 4 kbps 7485 4 8 kbps 9 6 kbps 19 2 kbps A unique address for each OPnA instrument between 1 to 255 485 Mod
153. ng either PID or On Off control methods Alarm outputs are also available that will activate at preset PV values as are other options such as PV retransmission and Serial Communications Also refer to Alarm Operation Indicator Limit Controller On Off Control PID Process Variable Retransmit Output and Serial Communications CPU Type General Definition This stands for Central Processing Unit and refers to the onboard microprocessor that controls all of the measuring alarm and control functions of the instrument Current Proportioning Control Type Controller Definition Current proportioning control can be implemented on units configured with linear current or voltage output s It provides a 4 to 20mA 0 20mA 0 to 5V 0 to 10V or 2 10V DC PID output On Off control should not be used with Current proportioning control Also refer to On Off Control PID Primary Proportional Band Rate Secondary Proportional Band and Time Proportional Control Cycle Time Type Controller Definition For time proportioning outputs it is used to define time period over which the average on vs off time is equal to the required PID output level CE i Cee and CEJ are available when option slots 1 2 or 3 are defined as time proportioning output types The permitted range of value is 0 5 1 2 4 8 16 32 64 128 256 or 512 seconds Shorter cycle times will give better control but at the expense of reduce life when used with an electromechanical control
154. ng units It defines the displayed value when the process variable input is at its maximum value It is adjustable from 1999 to 9999 and can be set to a value less than but not within 100 units of the Scale Range Lower Limit in which case the sense of the input is reversed For thermocouple and RTD inputs this parameter is used to reduce the effective range of the input All soan related functions work from the trimmed input span The parameter can be adjusted within the limits of the range selected by Configuration Mode parameter PE It is adjustable to within 100 degrees of the Scale Range Lower Limit Display code rUL default value 1000 for linear inputs or range maximum for temperature inputs Also refer to Input Span Process Variable and Scale Range Lower Limit 59305 Issue 6 March 2006 Glossary Page 153 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Scale Range Lower Limit Type General Parameter For linear inputs this parameter can be used to display the process variable in engineering units It defines the displayed value when the process variable input is at its minimum value lt is adjustable from 1999 to 9999 and can be set to a value more than but not within 100 units of the Scale Range Upper Limit in which case the sense of the input is reversed For thermocouple and RTD inputs this parameter is used to reduce the effective range o
155. ngaged the AT indicator will flash until Pre tune is finished and is then continuously on Navigating in Automatic Tune Mode Press to select the next parameter in the table and Bd or A to set the value required Hold down and press JX to return to Select Mode Note If there is no key activity for 2 minutes the controller automatically returns to operator mode mH 59305 Issue 6 March 2006 Operating and Information Modes Page 39 Ly T 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions 0 O Table 8 Automatic Tune Mode Parameters Parameter Upper Display Default Adjustment Range Display Value Visible Pre tune On or OFF Controller models only Indication remains OFF if Pre Tune cannot be used at this time This applies if a The setpoint is ramping b The process variable is less than 5 of span from the setpoint c The primary or secondary output proportional bands 0 Self tune On or GFF Controller Indication remains OFF if Self Tune models only cannot be used at this time This applies if either proportional band 0 Automatic tune 0 to 9999 tl oc Controller mode lock code models only Product Information Mode This is a read only mode describing the instrument and the options fitted to it Navigating in the Product Information Mode Press to view each parameter in turn Hold Down f and press JN to return to Select Mode N
156. nnnnnneennnnnnnennnnnnnennnnnnr 118 Single Control Tuning PID with Primary Output ONIy eee cccccecceseeeeceeeeseeeeseeeeeeeeeeeseeeeseeeeeesssaaeeeees 118 Dual Control Tuning PID with Primary and Secondary Outputs cccceeeceeceeeeeeeeeeeeeeeneeseeeeeeeeeenaas 119 Valve Control Tuning PI with VMD or Linear Outputs eeerrrrrrnnnnnnnrrrrrrnrvvvvvnnnnnrrnnnnnnnnerrrrnrrrereneennnnnnn 119 MAN FE TU avse steer EEE sand 121 13 Modbus Serial COMMUNICATIONS xrrnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnennnnnnnennnnnnnernnnnnnennnnnnnennnnnn 122 PY SICA AY EEE EEE EE 122 GENE EEE EEE EE 123 Page 4 WEST 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual FP 59305 Issue 6 March 2006 1 4 DIN g DIN amp 4e DIN Controllers amp Indicators Product Manual Device FGI SSS ING Geek 124 Supported Modbus FUNCTIONS ccccccceceeeeecceeeeeaeeeeeeeeeeeeeeeeeseeeeeeeeeessaesseeeeesseaaaseeeeeeeessaaaseeeeseeeeeessaas 124 Function Descriptions ccccseecccccesececceseccceauseeceseeecseasececsauececseuseeessagececsaaseeeseuseessaueeessagseeesssuseesssageees 124 Read Coil Input Status Function 01 02 rsnrrnnrrnnrrrnnnnnnrvnnnrnnnnnnnnnsrnnnrrnnnnnnnnsrnnnnrnnnnnnnnsennnnnnnnnsnusnee 125 Read Holding Input Registers Function 03 04 rrrnnnrrevnrnnnrvvnrrnnnnnrrnvnnnnnrennrnnnnnrennnnnnnrennnnnnnsennnnnn 125 Force Single Coil Function 05
157. nnnnnnennrnnnnnnennnnnnnnsnnnnnnnnnsenn 157 Setpoint Select Enable Type Controller Parameter rrrrrrnnnnnnnnnrnnnnnnvvnnnnnnnnvrnnnnnnnennnnnnnnsnnnnnnnnnnennn 157 Solid State Relay SSR Type General Definition rrnnrrrnnnnnnnnnvvnrnnnnnnvnvrnnnnnnnvrnnnnnrennnnnnnnsennnnnnnnsnnn 157 Solenoid Valve Type General Definition rrnnnnnnnnnnrrnnnnnnnnnvnnnrrnnnnnnnnnnnvnnnnnnnnnsrnnnrnnnnnnnnsssnnnnnnnnnsnnnee 157 Tare Type Indicator Parameter rurrrvnnnnnnvnennnnnnnnnennnnnnnenennnnnnnnennnnnnennennnnnnennennnnnuennennnnnsennennunnennnnnnn 158 Three Point Stepping Control Type VMD Controller Definition vvvvvvrrrrrrnnnnnnnnnnnnnvvvnnnnvvvrrnnnnnnnnnnn 158 Time Proportioning Control Type Controller Definition rrnnnnnnnvvvvnnnnvvrvrnnnnnnnnnnnnnnvvvvnnnvvrnrnnnnnnnnnnn 158 Tuning Type Controller Definition xxnnnnnnnnvnnvvvvvrrrnnnnnnnnnnnnnrnrnnnnnvnnnnnnnnnnnnnnnnnssssrennnnnnnnnnnnnnnnnnnnsnssee 158 Trac Type General Definition srnnnnnnnnnnvnnvnvvvrrrnnnnnnnnnnnnnrrvnnnnnvnrnnnnnnnnnnnnnnssssrennnnnnnnnnnnnnnnsnssssseee 158 Valve Close Limit Type VMD Controller Parameter rrnnnnnnnnnnnnnnnnnvvvnnnnvvvnnnnnnnnnnnnrsrrrrnnnnnrrnrnnnnnnnnnnn 159 Valve Motor Drive Control Type VMD Controller Definition rrrrrrvvvvnrrvvrrnnnnnnnnnnnnnnnvnvvnvvvvvnnnnnnnnnnn 159 Valve Position or Flow Indication Type VMD Controller Definition vvrrrnnnnnnnn
158. nnnnnnnnrnnnnrnnnnnnnnvnnvrnnnnnnnnnsrnnnnnnnnnnnnsnnnn 32 Option Slot A Connections R8485 Serial Communications Module ccccceseeeeeeeeeeeeeeeeeeeees 33 Option Slot A Connections Digital Input Module annnnnnnnnnrnnnnnnnnnnnvnnvrnnnnnnnrrnnnrnnnnnnnnssennnrnnnnnnnnsennn 33 Option Slot A Connections Basic Auxiliary Input Module rrrrnrrrrnrrrnnnnnnnnvvrrrnnnnnnnnrnnnnrrnnnnnnnennnn 33 Option Slot B Connections Digital Input 2 Full Auxiliary Module rrrrrnrrrerrrnnnrrrrnrnnnrnvonnrnnnnnennnnnn 34 Option Slot B Connections DIN amp g DIN Full Auxiliary Input Module srsvrvrvvrvenvrvrrvenvrvenennen 34 5 FONN scrin e AEEA A REEE E AE 35 OW SmI Up PFO CSS EEE TSn EEEa 35 Overview OF Front Pane lesinersresinnar anena aeaea ANE aE TA A EA aa ern aad ATE EE ETE 35 BLE QUAY EN E E E 36 KON 0210 EE E E E E A E E 36 EE DF UNC OMS rA A A A E A A assures vianatenes 36 Messages and Error IndicationsS eranuernnnvvnnnvrnnnnevnnnvnnnnvennnnevnnnennnnvennnvevnnnennnvevnnnvennnnennnuunnn 37 Instrument Operation Modes rrnnnnnvnnnnnnnnnnnnnnnnennnnnnnennnnnnnennnnnnnennnnnnnennnnnnnennnnnnnernnnnnnennnnnnnenn 38 Secr EEE EEE EE EE NE 38 Enty mO We Select VOCS EEE EEE 38 Navigating in Select Mode rrrnnnrrrnnnnnnnnovnnnrrnnnnnnnnnnnrrnnnnnnnssennnrnnnnnnnnssnnnnnnnnnnnnnssnnnnnnnnnnsssennnnnnnnnnsnnsee 38 NNN 39 Automatic Tune Mode is esiciseiscanicseenescsivasnvetsesivesenisunicaee icn
159. nnnnnrvnrrrrnnnnnnnnvvnrrrnnnnnnrrrnnrrnnnnnnnnsvnnnnnnnnnnsnnnee 138 Boundless VMD Control Type VMD Controller Definition rrrrnnnnrrnnrnnnrrnnnnnnnnnrnnnrrrnnnnnrrrnnnvnnnnnnnnnee 138 Cascade Control Type Controller Definition vrrrrnnrrnrnrrnrrrrnnnnnnnrvvvvrrrnnnnnnvvernrrrnnnnnnnvvvnnnrnnnnnnnnssennen 138 Communications Write Enable Type General Definition rnnrrnrrnnnrrnnnnnnnnnvnnnrrnnnnnnnrrvnvrnnnnnnnnsvennnn 139 OOOO iy 59305 Issue 6 March 2006 Page 5 WEST 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Control Type Type Controller Parameter rrnnnnnnnnnnnnrnnnnnnnnnvnnnvrnnnnnnnnnvnnnnnnnnnnnsrnnnvnnnnnnnnnsnnnnnnnnnnnnnnee 139 Controller Type Controller Definition rrvrvrrrnnnnnnnnnvnnrrrnnnnnnnnvrnvnrnnnnnnrvvnnnrnnnnnnnnssennnnnnnnnsnnssennnnnnnnnsnee 139 CPU Type General Definition rrnnnnnnnrnnnrrnnnnnnnnnvvnvrrrnnnnnnnvvnnrnnnnnnnnssrnnnnnnnnnnnnsssnnnnnnnnnsnnssennnnnnnsnnnee 139 Current Proportioning Control Type Controller Definition rrrrrnnnnnnnrrvnnrrnnnnnnnnrvrnrrrnnnnnnvrnnnvrnnnnnnnnee 139 Cycle Time Type Controller Definition rrvvrrrnnnnrnnnnvnnnrrnnnnnnnnvrnnnrrnnnnnnvvnnnrnnnnnnnnsevnnnnrnnnnnnnssennnnnnnnnenee 139 Deadband Type Controller Parameter rrrnrnnnnrnnnnnnnnnnvnnnvrnnnnnnnnvvrnnnnnnnnnnssnnnnnnnnnnnnnnssnnnnnnnnnsnnseennnn 140 Derivat
160. nnnsnnnnnnnnssnnnnnnnee 141 Input Span Type General Definition rrrnnnnnnnnnnnvnrrnnnnnnnnrvnnvrrnnnnnrvvnnnrrnnnnnnnsssnnnnnnnnnnnnnsssnnnnnnnnnsnsennnn 141 Integral Type Controller Tuning Parameter rrrrrrnnnnnnvnnrnnnnnvvnrnnnnnnvnnnnnnnnnnnnnnnnnrnnnnnnnnssennnnnnnnennnnnnsnee 141 Latching Relay Type General Definition rrrrnnrrnnnnnnnnnnvnvnrrnnnnnnnnvvnnrnnnnnnnnnvnnnnnnnnnnnnnssnnnnnnnnnnsnnsssenen 142 LED Type General DOTA ON sesiis ET aE e a aE E 142 Limit Controller Type Limit Controller Definition rrrrrvrrrrnnnnnnnnrvrnnrrnnnnnnnnvevrrnnnnnnnnsrrnnnnnnnnnsnnssennnn 142 Limit Hysteresis Type Limit Controller Definition rrrvnrrrrnnnnnnnnnvnnnrrnnnnnnnnrvnnnrnnnnnnnnrrnnnnnnnnnennnsnnnnn 142 Limit Setpoint Type Limit Controller Definition snnrnnnnnnnnrrnnnnnnnnnnnnnrrnnnnnnrvvvnrnnnnnnnnnrvrnnnnnnnnnsnnssennnn 142 Lock Codes Type General Parameter serorerisn enoii oaa iaaea TAA E ERRARE 142 Logical Combination of Alarms Type General Definition rrrnnrrnrnrnnnnnnnvvrnnnnnnvvnvnnnnnvvnvnnnnnrrnnnnnnsnee 143 Loop Alarm Enable Type Controller Parameter rnrrnnnnnnnrnnnnnnnnnnnnnnrrnnnnnnnnnnnnrnnnnnnnnnrnnnnnnnnnnnnnnssnnnn 143 Loop Alarm Time Type Controller Parameter rrrnnnnnvvnrnnnnnnvvvrnnnnnvvvnnnnnnnvrnnnnnnnrnnnnnnnnnennnnnnsnsennnnnnsnee 144 MADC Type General Definition 20 0 cece ccccccccssesseeeeeeeeeeeeeeeeeeeeeeeeeeaeaeesseeeesese
161. nrnnnnnnrnnnnnnnnenn Option Slot 1 SSR Driver Output Module rrrrnnrrrvrrrnnnrnvvrrnnnnnvnnrnnnnnnenn Option Slot 1 Triac Output Module rrrrrrrrrrrrnnnrnoorrrnnnnnvrnrrnnnnnvnnnnnnnsenne Option Slot 1 Linear Voltage or mADC Output module rrrrrrrrnnnnnnnnn Option Slot 2 Relay Output Module errrrnrrerrrnnnrroorrrnnnrnernrrnnnnnvnnnnannnenn Option Slot 2 SSR Driver Output Module rrrnnrrrrrrrnnnrrvrrrnnnnnennrnnnnneenn Option Slot 2 Triac Output Module rrrrnrrrrrrrnnnrnvorrrnnnnnvrnrrnnnnnvnnnnnnnsenn Option Slot 2 Dual Relay Output Module rrrrrnnrrrrnrrnnnrnvrrrnnnnnennrnnnnnnenn Option Slot 2 Linear Voltage or mMADC Output module rrrrrrrrnnnnnnnnn Option Slot 3 Relay Output Module rrrrrnrrerrrnnnrroorrrnnnnnvrnrrnnnnnvnnnnnnnsnnne Option Slot 3 SSR Driver Output Module rrrnnrrrvnrnnnnrnvvnrnnnnnernrnnnnnrenn 59305 Issue 6 March 2006 WEST Temperature Control Solutions Page Number Page 1 Page 2 EST 1 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions O M Option Slot 3 Linear Voltage or MADC Output module rrrrrrrnnrrrnrrrnnnnnnnrvrvnrrrnnnnnrnrvrnrrnnnnnnnsrennnn 31 Option Slot 3 Dual Relay Output Module 2 0 0 eee eccccccccseeeeeeeeeeeaeeeeeeeeeeeeeeeeeseeeeeeeseseeseeeeeeeeseaeeas 32 Option Slot 3 Transmitter Power Supply Module rrrnnnnnnnnnnrrn
162. ntinuously Oscillate Process Variable Time Yes N he time oem Are the interval Ta Oscillations Yes decaying to D Set Pb_P 0 8 si Note the period A St of the decaying rol T oscillations Tp Multiply Pb_P setting by 1 5 Multiply Pb_P setting by 1 5 Set ArSt Tb 2 The controller is now tuned Process Variable Fine tuning may be required to optimise the controllers T Time Table 31 Manually Tuning Valve Control O O Page 120 Manual Tuning 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i 4 g 16 ontrollers amp Indicators Product Manual VU T OI IM Temperature Control Solutions Manually Fine Tuning A separate cycle time adjustment parameter is provided for each time proportioning control output Note Adjusting the cycle time affects the controllers operation a shorter cycle time gives more accurate control but electromechanical components such as relays have a reduced life span 1 Increase the width of the proportional band if the process overshoots or oscillates excessively 2 Decrease the width of the proportional band if the process responds slowly or fails to reach setpoint 3 Increase the automatic reset until the process becomes unstable then decrease until stability has been restored Note Allow enough time for the controller and process to adjust 4 Initially add rate at a value between 1 4 and 1 10
163. o Range Range ALA I P Lo value ax Min Deviation Alarm 1 27 span from setpoint ALA I dE Value Band Alarm 1 value 1 LSD to full span from 5 RLA I bAnd setpoint Alarm 1 Hysteresis AHY Up to 100 of span i Aways Process High Alarm 2 Range Min to Range Range RLA P Hi value Max Max Process Low Alarm 2 Range Min to Range Range ALAC P Lo value Max Min Deviation Alarm 2 span from setpoint Value Band Alarm 2 value 1 LSD to full span from ALAC b nd setpoint Alarm 2 Hysteresis sE Up to 100 of span Set up Lock Code Et oc 0 to 9999 First Operator mode displays follows Note Alarm parameters marked are repeated in Configuration Mode Note Once the complete list of Set Up Mode parameters has been displayed the first Operator Mode display is shown without exiting from Set Up Mode CAUTION An excessively large filter time could significantly delay detection of a limit condition Set this value to the minimum required to remove noise from the process variable 0 Page 90 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual vu 27m Temperature Control Solutions P6700 P8700 amp P4700 Limit Controllers Operator Mode This is the mode used during normal operation of the instrument It can be accessed from Select Mode and is the usual mode entered at power up WARNING IN
164. o navigate to the Setup Mode option then press to enter Setup Mode The Setup LED will light while in Setup mode Scrolling through Parameters amp Values Press kal to scroll through the parameters refer to the table below and their values Changing Parameter Values Press 8 to select the required parameter then press UN or Vv to set the value as required Once the displayed value is changed the effect is immediate No confirmation of the change Is required Note If there Is no key activity for two minutes the instrument returns to the operator mode Table 22 P6700 P8700 amp P4700 Set Up Mode Parameters Parameter Lower Upper Display Default ro Adjustment Range Value Visible Limit Setpoint value Scaled Range Minimum to Range Always Scaled Range Maximum max when Lerl H i Range min when Lerl Llo Limit Hysteresis 1 LSD to full span in Always display units on the safe side of the limit SP Input Filter Time OFF 0 5 to 100 0 secs in Always constant 0 5 sec increments see CAUTION note at end of section 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 89 WEST 4 DIN s DIN amp 146 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Parameter Lower Upper Display Default When Display Adjustment Range Value Visible Process High Alarm 1 Je Range Min to Range Range ALA IP Hi value Max Max Process Low Alarm 1 JeF Range Min t
165. ocated near the equipment and a 1amp anti surge fuse If the instrument has relay outputs with contacts carrying mains voltage it is recommended that the relay contacts supply should be switched and fused in a similar manner but should be separate from the instruments mains supply 14e DIN 1 4 DIN amp g DIN Figure 13 Mains Power Connections WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY CAUTION This equipment is designed for installation in an enclosure that provides adequate protection against electric shock Power Connections 24 48V AC DC Powered Instruments 24 48V AD DC powered instruments will operate from a 20 to 48V AC or 22 to 55V DC supply AC power consumption is 7 5VA max DC power consumption is 5 watts max Connection should be via a two pole isolating switch preferably located near the equipment and a 315mA slow blow anti surge type T fuse O gt 146 DIN DIN amp g DIN Figure 14 24 48V AC DC Power Connections WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY 59305 Issue 6 March 2006 Connections Page 25 1 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual WEST Temperature Control Solutions Universal Input Connections Thermocouple T C Use only the correct thermocouple wire or compensating cabl
166. ode Press the key to toggle between Automatic and Manual control KN indicator flashes continually in Manual Mode Press to move the valve motor in the open direction or M to move the valve motor in the close direction Keep pressing the key until the desired valve position is achieved Note Disabling PaEn in Set Up Mode whilst manual control mode is active will lock the controller into manual mode Pressing the Auto Man key will no longer cause a return to automatic control To exit from Manual Mode PoEn must temporarily be re enabled 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 79 WWE S y 1 4 DIN g DIN amp 16 DIN Controllers amp Indicators Product Manual Temperature Control Solutions P6170 P8170 amp P4170 Controllers Serial Communications Parameters The P6170 P8170 amp P4170 communications parameters are detailed in the following tables RO indicates a parameter is read only R W indicates it can also be written to Writes will not implemented if the Communications Write parameter is disabled Note These models support the Modbus protocol Refer to the Modbus Communications section for information on message types The older ASCII protocol is not supported Bit Parameters To set the bit value to 1 write FF To set the bit value to 0 write 00 Refer to Function Code 05 in the Modbus Communications section for bit writes Table 19 P6170 P8170 amp
167. of selected input connection sensor Break Protection Applicable for 4 to 20mA 1 to 5V and 2 to 10V ranges only Process Control outputs turn OFF 0 power Valve Control Close outputs turn on Limit outputs turn off goes into Exceed condition Alarms operate as if process variable is under range 59305 Issue 6 March 2006 Specifications Page 163 WEST 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual Temperature Control olutions Auxiliary Inputs O Input Sampling rate Input Resolution 13 bits minimum Input types 4 to 20mA 0 to 20mA 0 to 10V 2 to 10V 0 to 5V 1 to 5V The Full Auxiliary input in Option Slot B also supports 0 to 100mv and Potentiometer 2KQ or higher Measurement Accuracy 0 25 of input span 1 LSD reference conditions Input resistance Voltage ranges 47KQ nominal Current ranges 50 Input protection Voltage input will withstand up to 5x input voltage overload without damage or degradation of performance in either polarity Current input will withstand 5x input current overload in reverse direction and up to 1A in the normal direction Slot A has basic isolation from other inputs and outputs Slot B has reinforced isolation from other inputs and outputs Sensor Break Detection For 4 to 20mA 2 to 10V and 1 to 5V ranges only Digital Inputs Voltage free or TTL compatible Voltage Free Operation Connection to contacts of exte
168. of the automatic reset value 5 Decrease Rate if the process overshoots undershoots or oscillates excessively Note When controlling a modulating valve it is recommended that Rate Derivative is set to 0 seconds OFF to avoid excessive valve activity Rate can cause process instability 6 After making all other adjustments if an offset exists between the setpoint and the process variable use the Bias manual reset to eliminate the error Below setpoint use a larger bias value Above setpoint use a smaller bias value 59305 Issue 6 March 2006 Manual Tuning Page 121 WWE S N 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n 13 Modbus Serial Communications All models support the Modbus RTU communication protocol Some models also support an ASCII communication protocol Where both Modbus and ASCII are supported the protocol to be used is selected from Configuration Mode The RS485 Communications Module must be fitted into Option Slot A in order to use serial communications Refer to the relevant Model Group Section for the ASCII and Modbus Application Layer parameter address ident information For a complete description of the Modbus protocol refer to the description provided at http www modicon com or http www modbus org Physical Layer The Base address bit rate and character format are configured via the front panel in Configuration Mode or by
169. ollows The upper display shows the current process value and the lower display shows the output valve position in the form Pxxx where xxx is equal to the amount the valve is opened between 0 and 100 This value may be adjusted using the UP or DOWN keys to open or close the as required The Open Valve output will be energised as long as the UP key is pressed and the Close Valve output will be energised as long as the DOWN key is pressed For standard VMD Controllers without the Valve Position Indication feature Manual Mode operates as follows 57157 pa The upper display shows the current process value and the lower display shows min The valve may be adjusted using the UP or DOWN keys to open or close the as required The Open Valve output will be energised as long as the UP key is pressed and the Close Valve output will be energised as long as the DOWN key is pressed Manual Mode should be used with care because the power output level is set by the operator therefore the PID algorithm is no longer in control of the process The operator MUST maintain the process as the desired level manually Manual power is not limited by the Primary Power Output Limit Also refer to Bumpless Transfer Manual Mode Enable PID and Primary Output Power Limit Page 144 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aia i WEST SSS oo Temperature Control Solution
170. on with Time Proportioning Primary outputs or turns ON with Valve Motor Open outputs For Current Proportioned outputs ON indicates primary power is gt 0 It turns ON when the stored Max PV value is displayed on indicators FLASHES in unison with Time Proportioning Secondary outputs or turns ON with Valve Motor Close outputs For Current Proportioned outputs ON secondary power is gt 0 It turns ON when the stored Min PV value is displayed on indicators Page 36 Powering Up 59305 Issue 6 March 2006 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions 6 Messages and Error Indications The following displays are shown when an error occurs or a hardware change is detected Table 4 Error Faults conditions Error Faults Conditions Upper display where fitted Units Display Configuration amp Setup is required Goto Conf C Seen at first turn on or if hardware configuration changed Press to enter Configuration Goto for 1 Mode second then next press A or VW to enter the LonF on unlock code number Indicators then press to proceed Configuration must be completed before return to operator mode is allowed Input more than 5 over range cHH3 Normal Display Normal Display Input more than 5 under range cl U Normal Display Normal Display Sensor Break Break detected in OPEN Normal Display Normal Display
171. onfigura Gio 9999 20 Always tion Mode Lock Code Note Alarm parameters marked are repeated in Setup Mode Note This controller uses Three Point Stepping control This requires two identical outputs 2 Relays 2 Triacs 2 SSR Drivers or 1 Dual Relay to be configured for the UPN Valve Open amp CLS Valve Close functions Note If d b or d he d 15 the remote setpoint input feature is disabled The instrument uses the two internal setpoints SP1 amp SP2 instead If d b 1 and d be are set to the same value the status of digital input 2 will take precedence over digital input 1 d b cannot be set for Remote Local Setpoint Selection if d 1r9 if Auxiliary Input B is used for Valve Position Indication 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 71 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions i P6170 P8170 amp P4170 Setup Mode This mode is normally selected only after Configuration Mode has been completed and is used when a change to the process set up is required It can affect the range of adjustments available in Operator Mode Some Setup Mode parameters can be copied into Operator Mode by the PC Configurator software This is called Extended Operator Mode These parameters appear after the normal Operator Mode screen sequence has been completed Note Entry into Setup Mode is security pro
172. onnections for DIN and amp g DIN instruments are illustrated in the following diagrams In general all wiring connections are made to the instrument after it is installed Copper wires must be used for all connections except thermocouple signal wires WARNING TO AVOID ELECTRICAL SHOCK AC POWER WIRING MUST NOT BE CONNECTED TO THE SOURCE DISTRIBUTION PANEL UNTIL ALL WIRING PROCEDURES ARE COMPLETED WARNING CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECT VOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY Note The wiring diagram below shows all possible combinations The actual connections required depend upon the features available on the model and the modules and options fitted OPTION 3 em o Transmitter PSU a N C C N O Relay z I 4 OD DCorSSRDrive p TE S 3 ga fot S S 4 o o lt ox 0 I I U M N 0 a I nr O I m 0 I c 2 I Z 09 lt O EN 4 L 52 V l J 40 EF Q P E P 7 72 bP 2 g p g P n R 3 DC or SSR Drive g gt amp o 8 2 am Triac 5 E a N O C NIC Relay 2 6 OP2 N O C N O OP4 Dual Relay g OPTION 2 Figure 11 Rear terminals 5 DIN Instruments 59305 Issue 6 March 2006 Connections Page 23 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual OO WEST Temperature Control Solutions WARNING TO AVOID ELECTRICAL SHOCK AC POWER WIRIN
173. ons Details the physical layer and message formats used for the ASCII serial communications protocol available on some products Section 15 Calibration Mode Step by step instructions to calibrate the instrument This section is intended for use by suitably qualified personnel Appendix 1 Glossary Explanations of the terms used and product features Appendix 2 Specification Technical specifications for all products in the range Appendix 3 Product Coding Product model ordering codes 59305 Issue 6 March 2006 Page 9 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n 1 Introduction These instruments are microprocessor based indicators process and valve controllers and indicators They can measure display or control process variables such as temperature pressure flow and level from a variety of inputs Models are available in three sizes ig DIN 48 x 48mm front g DIN 48 x 96mm front and 4 DIN 96 x 96mm front The operating voltage is either 100 240V at 50 60 Hz or 24V 48V AC DC depending on the model purchased EEPROM technology protects against data or configuration loss during power outages Inputs are user configurable for connection to thermocouple and RTD probes as well as linear process signal types such as mVDC VDC or mADC Output options include relays SSR drivers triacs or linear mV voltage modules These can be used fo
174. onstrained within the Scale Range Upper Limit and Scale Range Lower Limit Display value 5Po default value 0 Also refer to Remote Setpoint Scale Range Upper Limit and Scale Range Lower Limit Retransmit Output Type General Definition A linear DC voltage or mA output signal proportional to the Process Variable or Setpoint for use by slave controllers or external devices such as a Data Recorder or PLC The output can be scaled to transmit any portion of the input or setpoint span Also refer to Inout Span Master amp Slave Process Variable and Setpoint Retransmit Output 1 Scale Maximum Type General Parameter scales a linear output module in slot 1 that has been set up to retransmit PV or SP Retransmit Scale Maximum defines the value of the process variable or setpoint at which the output will be at its maximum value E g for a 0 to 5V output the value corresponds to 5V It may be adjusted within the range 1999 to 9999 the decimal position is always the same as that for the process variable input If this parameter is set to a value less than that for Retransmit Output 1 Scale Minimum the relationship between the process variable setpoint value and the retransmission output is reversed Display code ro iH default value Scale Range Upper Limit Also refer to Process Variable Retransmit Outout Retransmit Outout 1 Scale Minimum Scale Range Upper Limit and Setpoint Retransmit Output 1 Scale Minimum Type General Parame
175. or Drive Control Ce 59305 Issue 6 March 2006 Glossary Page 149 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Primary Output Power Limit Type Controller Parameter Used to limit the power level of the Primary Output and may be used to protect the process being controlled It may be adjusted between 0 and 100 This parameter is not applicable if the primary output is set for On Off control Display code is UPh 1 default value 100 Also refer to On Off Control Primary Proportional Band Type Controller Tuning Parameter The portion of the input span over which the Primary Output power level is proportional to the process variable value It may be adjusted in the range 0 0 ON OFF to 999 9 Applicable if Control Type is Single or Dual For dual control a Secondary Proportional band is used for the second output The Control Action can be Direct or Reverse acting The Display value Pb_P default value 5 0 Also refer to Control Action Control Type On Off Control Inout Soan Overlap Deadband PID Secondary Proportional Band and Tuning Process High Alarm 1 Value Type General Parameter This parameter applicable only when Alarm 1 is selected to be a Process High alarm defines the process variable value above which Alarm 1 will be active Its value may be adjusted between Scale Range Upper Limit and Scale Range Lower Limit Display code
176. ote If there is no key activity for 2 minutes the controller automatically returns to operator mode Table 9 Product Information Mode Parameters Parameter Possible Values Upper Main Lower Display Display or 1 Legend naan Un Option 1 No option fitted none Page 40 Operating and Information Modes 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual MEST ae Temperature Control Solutions Parameter Possible Values Upper Main Lower a DIN Display Display or Indicator Units 1 Legend Display Option 2 No option fitted none pa module type Dual relay SSR drive Linear voltage current output Option 3 Nooptionfitted option fitted none el module type Dual relay rLyY SSR drive 5r Linear voltage current output lin 24V Transmitter power supply dceH Auxiliary No option fitted none option module type RS485 comms 485 Digital input Jd bi Basic Auxiliary input SP Auxiliary No option fitted non OPnb Not Applicable option B module type Full Auxiliary input and r5P digital input 2 Value displayed is firmware type number Fuu Value displayed is firmware issue number op an Level manufacture a number 1 a number 2 Last four digits of serial number Ge number 3 Note On Indicators which have a single line display this legend is shown for approx 1 second before the Main display value
177. p 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n Thermocouple Performance Calibration Complies with BS4937 NBS125 and IEC584 Measurement 0 1 of full range span 1LSD Accuracy NOTE Reduced performance for B Thermocouple from 100 to 600 C NOTE PtRh 20 vs PtRh 40 Thermocouple accuracy is 0 25 and has reduced performance below 800 C Better than 0 2 C any point for 0 1 resolution ranges 0 05 C typical Accuracy Better than 0 5 C any point for 1 resolution ranges Better than 0 7 C under reference conditions Compensation Better than 1 C under operating conditions Temperature 0 01 of span C change in ambient temperature Stability Influence Influence Thermocouple 100Q lt 0 1 of span error Influence Thermocouple 1000Q lt 0 5 of span error sensor Break Break detected within two seconds Process Control outputs turn OFF Protection 0 power Valve Control Close outputs turn on Limit outputs turn off goes into Exceed condition Alarms operate as if the process variable is over range Resistance Temperature Detector RTD RTD Ranges Available Range Min Range Max Range Min Range Max Resolution in C in C in F in F 128 8 537 7 199 9 999 9 Note Scale Range Upper Limit and Scale Range Lower Limit Configuration Mode parameters can be used to restrict range Page 162 Specifications 59305 Issue 6 March 2006 1 4
178. p Like a relay the output is time proportioned but much faster switching cycle times are also possible leading to superior control As a solid state device a Triac does not suffer from contact degradation when switching electrical currents A triac cannot be used to switch DC power Also refer to Cycle Time SSR and Time Proportioning Control Page 158 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aia i WEST SSS oo Temperature Control Solutions Valve Close Limit Type VMD Controller Parameter When Valve Position Indication is to be used on Valve Motor Controllers this parameter provides a clamp on the upper valve position which the controller will not attempt to drive the valve past It can be set between 0 fully closed and the Valve Open Limit value 1 expressed as a percentage of the valve s fully open position The Auxiliary Input must correctly scaled using the Set Valve Open and Closed parameters before using this parameter Display code P UL default setting O Also refer to Auxiliary Inout Set Valve Closed Position Set Valve Open Position Valve Open Limit Valve Motor Control and Valve Position Indication Valve Motor Drive Control Type VMD Controller Definition Valve Motor Drive Controllers are designed to control Modulating Valves using a special Open Loop Valve Motor Drive VMD PI control algorithm Output
179. pes Controller Commands The Type 3 DATA field must be one R W of three five digit numbers 00150 Reset Limit Outputs 00160 Reset Hold Value 00170 Reset Exceed Time value The response contains the same DATA A negative acknowledgement will be returned if Reset in not e or a implemented Type 2 Ble Meaning _ _ 1 status 0 Activated 1 Safe Alarm 2 status 0 Activated 1 Safe 2 INotused _ Change Indicator 0 No changes since Controller Status was last read 1 parameter other than Controller Status or PV has changed 4 Comms write status 0 Disabled 1 Enabled 6 Notused gt 8 Notused gt Limit status 0 Not Exceeded 1 Exceeded 10 Limit Relay Status 0 safe 1 Latched Off 11 Limit Action 0 Low Limit 1 High Limit 12 Annunciator status 0 Inactive 1 Active Reads back main process values EN 2 Response is L N 25aaaaabbbbb cccccdddddeeeeeA where aaaaa Limit Setpoint value bbbbb Process Variable value ccccc Hold value ddddd Exceeded Time value eeeee Controller Status see above The four digit model number 6700 Controller Status Scan Table Equipment ID Page 96 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 4 DIN s DIN amp 6 DIN Controllers amp Indicators Product Manual TT Temperature Control Solutions Modbus Parameter No S
180. pper Limit Type General Parameter rrrnnnnnnnnrnnnnnnvvnrnnnnnnvnnnnnnnnre Scale Range Lower Limit Type General Parameter rrrnnnnnvnnnnnnnnnvvnrnnnnnnvnnrnnnnnne Secondary Proportional Band Type Controller Tuning Parametel ccccc10000008 Self Tune Type Controller Tuning Definition rrnnnnnnnnnnnnrnnnnnnnnvvvnnvnnnnnnnnnevnnnnnnnn Serial Communications Option Type General Definition rrrrrrnrrvvvnrnnnnnnnnnnvvnnnne Set Valve Closed Position Type VMD Controller Parameter rnnrnrnnrnnnnnnvnnrnnnnnre Set Valve Opened Position Type VMD Controller Parameter rrrnrrnnnnnnnnnnnnnnree Setpoint Type Controller Definition vrrrnnnrnrnnrnnnnnnvvnrnnnnnvvvnrnnnnvvnrnnnnnsennnnnnnnenne Setpoint Upper Limit Type Controller Parameter rrrrrrnnnnnnnnnnnnnnnvnnrnnnnnnvnnnnnnnnnnne Setpoint Lower Limit Type Controller Parameter rrrrrrnnnnnnnnnnnnnnnvnnrnnnnnnvnnnnnnnnenn Setpoint Ramping Enable Type Controller Parameter rrrvrrnnnnrnvnvrnnnnnnvnnnnnnnnre Dm 59305 Issue 6 March 2006 EEE 150 He 150 EEE 152 Page 7 WEST 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Setpoint Ramp Rate Type Controller Parameter rrrrnnnnnnnnnnnnrrnnnnnnnnnvnnnvrnnnnnnnnnnnvrnnnnnnnnsennnnnnnnnnsnnee 156 Setpoint Select Type Controller Parameter rrrrrrnrrrnnnnnvnnrnnnnnnvvnvnnnnnnvnn
181. ption RESPONSE is returned Possible exception responses are Table 39 Modbus Exception Responses Exception Error Condition Interpretation Code Unused None Illegal function Function number out of range 02 Illegal Data Address Write functions Parameter number out of range or not supported for write functions only Read Functions Start parameter does not exist or end parameter greater than 65536 03 Illegal Data Value Attempt to write invalid data required action not executed The format of an exception response IS RESPONSE Function gt Exception Code Original Function code with its Most as detailed above Significant Bit MSB set Note In the case of multiple exception codes for a single QUERY the Exception code returned is the one corresponding to the first parameter in error 59305 Issue 6 March 2006 Modbus Communications Page 127 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n 14 ASCII Communications This is simple ASCII protocol provides backwards compatibility with some older products ASCII is not available in all models in the range The Modbus protocol is recommended for future use Refer to the relevant Model Group Section for the ASCII and Modbus Application Layer parameter address ident information Physical Layer The Base address bit rate and character format are configured via the front p
182. r KV to adjust the setpoint to the required value Adjusting the Setpoint Ramp Rate The ramp rate may be adjusted in the range 1 to 9999 and OFF Increasing the ramp rate value beyond 9999 will cause the upper display to go blank and setpoint ramping to be switched OFF Setpoint ramping can be resumed by decreasing the ramp rate to 9999 or less Press to select the adjustable setpoint display Press VX or Vv to adjust the setpoint to the required value WARNING THE SETPOINT RAMP FEATURE DISABLES THE PRE TUNE FACILITY THE SELF TUNE FACILITY WILL COMMENCE ONLY AFTER THE SETPOINT HAS COMPLETED THE RAMP p rm ll Page 78 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual ane WEST ee Temperature Control Solutions Manual Control Mode To allow manual control to be selected in Operator Mode PoEn must be enabled in Set Up Mode Manual Mode can be selected using the front keys via serial communications or by use of a digital input if one has been fitted and configured for this function When in Manual Mode the MAN indicator flashes and the lower display shows An If Valve Position Indication is enabled the lower display will show Pxxx instead of An where xxx is the valve position as read by the Auxiliary Input PG means the valve is fully closed P 100 means the valve is fully opened Selecting deselecting Manual Control M
183. r power supply USEC 2 o voltage level output in 0 1V steps de iG Output 3 PV cy 0 to 5 V DC output 1 USEJ J Retransmit Type a sri O to 10 V DC output rEEP mii 2 to 10 V DC output ty O to 20 mA DC output Ep 4 to 20 mA DC output Retransmit ae 199910 9999 Range USEJ gt H _ Output 3 Scale Display value where output is maximum T2 cEEP Retransmit ENE 1999 to 9999 Range U5E3 tL Output 3 Scale EG min rE EP minimum Display value where output is minimum Output 4 Usage MPA Alarm output options as for Output 1 AYnd 0PnY q usage Linear retransmit and PSU not drly possible Output 5 Usage I3 Alarm output options as for Output 1 ASnd UPnS usage Linear retransmit and PSU not dri g Page 104 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 Output 2 PV PT ie 0 to 5 V DC output 1 USE Retransmit Type us pir O to 10 V DC output rEEP si 2 to 10 V DC output ety 0 to 20 mA DC output EH 4 to 20 mA DC output Retransmit meee 1999 to 9999 Output 3 Usage As for Output 1 usage maximum Output 3 TxPSU M O to 10VDC transmitter power supply USES J voltage level output in 0 1V steps de ID possible 1 4 DIN EE Aan ons DIN amp 1g DIN Controllers amp Indicators Product Manual i e a ss Temperature Control Solutions Adjustment Range amp Default When Units Description Value Visible Display Ch Din pa
184. r process control valve control alarms or retransmission of the process variable or setpoint to external devices such as data recorders or PLC s A Transmitter Power Supply option module can provide an unregulated 24V DC 22mA auxiliary output voltage for external signal transmitters Alarm indication is standard on all instruments up to five alarms are possible on the indicators Alarms may be set as process high or low deviation active above or below controller setpoint band active both above and below setpoint or control loop types Models with a heater current input also have high low or short circuit heater break alarms based on control load current These alarms can be linked to any suitable output Alarm status is indicated by LED s or the alarm status screen Controllers can be programmed for on off time proportioning or current proportioning control implementations depending on the output modules fitted and feature manual or automatic tuning of the PID parameters A secondary control output is available when additional output modules are fitted Valve Motor Drive Three Point Stepping Control is possible on some models Optional analogue controller Remote Setpoint inputs included in the range Control functions alarm settings and other parameters are easily adjusted from the front keypad or via PC based configuration software Limit Controllers shut down a process in order to prevent possible damage to equipment or products
185. r rSP will override the digital Setup mode Remote Setpoint Value input active SP indication changes to Adjustable except in Strategy 6 If a Ramping Actual value of selected Setpoint e g Setpoint is in use ramping SP value Read only rP not Blank if SPr ramping SP setpoint ramping rate in units per hour is enabled in Setup Set to Blank higher than 9999 to turn off mode ramping Adjustable except in Strategy 6 Actual SP Value SP Ramp Rate Value 59305 Issue 6 March 2006 P6100 P6120 P8100 amp P4100 Model Group Page 55 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual WEST Temperature Control Solutions Display Display Active Alarm When any alarm is Upper display shows which alarm s are Status active active Inactive alarms are blank LE gakk will also flash si di Note When an extended Operator Mode is configured the additional parameters are available after the above parameters Extended Operator Mode parameters can only be configured using the PC software Note For model P6120 only the Initial Operator Mode screen is available If Display Strategy 2 has been configured from via the PC Configurator software the selected target Setpoint can adjusted by use of the A and Vv keys All other Operator Mode menu functions are disabled Adjusting the Local Setpoint s Setpoints can
186. r retransmit Re transmit output output in slot 2 1999 to 9999 Maximum Option Slot 2 R W Minimum scale value for retransmit Re transmit output output in slot 2 1999 to 9999 Minimum Option Slot 3 R W Maximum scale value for retransmit Re transmit output output in slot 3 1999 to 9999 Maximum Option Slot 3 R W Minimum scale value for retransmit Re transmit output output in slot 3 1999 to 9999 Minimum Note Some of the parameters that do not apply to particular configuration will accept reads and writes e g attempting to scale a Linear output which has not been fitted Read only parameters will return an exception if an attempt is made to write values to them 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 117 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n 12 Manually Tuning Controllers Single Control Tuning PID with Primary Output only This simple technique balances the need to reach setpoint quickly with the wish to limit setpoint overshoot at start up or during process changes It determines values for the Primary Proportional Band Pb_P Integral Time Constant Ar St and Derivative Time Constant r EE that allow the PID control algorithm to give acceptable results in most applications that use a single control device CAUTION This technique is suitable only for processes that are not harmed by large fluctu
187. rameter then press A or Vv to set the value as required Once the displayed value is changed it is effective is immediately No confirmation of the change is required Press to move onto the next parameter Note The operator can freely view the parameters in this mode but alteration depends on the Display strategy setting in Configuration Mode All parameters in Display strategy 6 are read only and can only be adjusted via Setup mode O O TC Page 110 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual MYE a Temperature Control Solutions Table 28 P6010 amp P8010 Operator Mode Displays Parameter Legend Adjustment Range amp Display for 1 sec Description Strategy amp When Visible Current Process Variable value Read only but latched relays can be reset see below Process Variable Maximum PV Value Maximum displayed value inc CHHJ or Strategies OPET since was last reset U 1 3 949 86 Max LED PY is lit on model P8010 Minimum displayed value inc CLUJ or Strategies OPEN since 7 in was last reset U 1 3 4 amp 6 Min LED fi is lit on model P8010 Accumulated time alarm 1 has been Strategies active since EE was last reset 0486 Format mm ss to 99 59 then mmm s 10 sec increments Shows CHH3 if gt 999 9 Alarm 1 value Strategies Adjustable except in Strate
188. ription Default Display Display Value Visible mange bF B type 211 to 3315 F for Europe Aa C type 0 to 2320 C JF rF C type 32 to 4208 F for USA JE J type 200 to 1200 C JF J type 328 to 2192 F JE J type 128 8 to 537 7 C with decimal point J type 199 9 to 999 9 F with decimal point K type 240 to 1373 C K type 400 to 2503 F K type 128 8 to 537 7 C with decimal point K type 199 9 to 999 9 F with decimal point L type 0 to 762 C L type 32 to 1403 F L type 0 0 to 537 7 C with decimal point L type 32 0 to 999 9 F with decimal point es Page 84 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Wes Temperature Control Solutions Parameter Lower Upper Description Default When Display Display Value Visible Input type and ne N type 0 to 1399 C JC Always mange N type 32 to 2551 F for Europe Continued rC R type 0 to 1759 JF rf R type 32 to 3198 for USA NF C oF sc sF T type 128 8 to 400 0 C EL with decimal point T type 199 9 to 752 0 F EF with decimal point PtRh20 vs PtRh40 0 to 1850 C PtRh20 vs PtRh40 32 to 3362 F Pt100 199 to 800 C Pt100 328 to 1472 F Pt100 128 8 to 537 7 C with decimal point Pt100 199 9 to 999 9 F with decimal point 0
189. rnal switch or relay functions depend on model and how Open SP1 Automatic Mode or Local setpoint configured selected Minimum contact resistance 5KQ Closed SP2 Manual Mode Remote Setpoint selected Latching Relay Stored Min Max Time reset edge triggered or Tare activate edge triggered Maximum contact resistance 500 TTL levels 2 0 to 24VDC SP1 Automatic Mode Local Setpoint functions depend on model and how _ selected configured 0 6 to 0 8VDC SP2 Manual Mode Remote Setpoint selected Latching Relay Stored Min Max Time reset edge triggered or Tare activate edge triggered Maximum Input Delay OFF ON Maximum Input Delay ON OFF Reinforced safety isolation from any source of hazardous voltages EEE Page 164 Specifications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i PT GE TF 4 lg 16 ontrollers amp Indicators Product Manual RI T ee Temperature Control Solutions Output Specifications Output Module Types Option Slot 1 Module Options Relay SSR drive Triac or DC linear Limit Controllers have a fixed Latching Relay only Option Slot 2 Module Options Relay Dual Relay SSR drive Triac or DC linear Dual Relay option on some models only Option Slot 3 Module Options Relay Dual Relay SSR drive DC Linear or Transmitter PSU Dual Relay option on some models only Specifications of Output Types Single Relay Control Rating 2A resistive a
190. rnnrrnrrrnnnrrnnnnnnnnnvnnnrrnnnnnnnnvnnnrnnnnnnnnsrnnnnnnnnnnnnnsssnnnnnnnnnn 134 Alarm Hysteresis Type General Parameter rrrnnnnnnnnnnnnnnnvnnnnnnnnnvnnnnnnnnrnnnnnnnnennrnnnnnsrnnnnnnnnsennnnnnsnsenn 135 Alarm Operation Type General Definition rrrrnnnnnnnnnnnnrrnnnnnnnnnvvnnrrrnnnnnrrrnnnrnnnnnnnnssennnnnnnnnsnnssennnnnnnnn 136 Alarm Inhibit Type General Parameter rrrrrrrrnnnnnnnnvvvnrrrnnnnnnnnrnnnrrnnnnnnsrnnnrrnnnnnnnnsennnnnnnnnnnnssrnnnnnnnnnenee 137 Annunciator Type Limit Controller Definition rrrrvrvrrrrnnnnnnnnrnnnvrrnnnnnnnrrnnrrnnnnnnnrrvnnrrnnnnnnnnssennnnnnnnnn 137 Automatic Reset Integral Type Controller TUNING Parameter rrnrrrnnnnnnnvnnnnnnvvrnnnevnnnnnennnnnnnennnnnne 137 Auto Pre Tune Type Controller Tuning Parameter annnnnnnnnnnnnnnnnnnnnnnvvnrnnnnnnrnnnnnnnnrnnrnnnnnnennnnnnsnsnnn 137 Auxiliary Input Type General Definition rrrrrnnnnnnnnnrnnnrrnnnnnnnnrvnnnrrnnnnnnrvvnnrrnnnnnnnnssvnnnnnnnnnsnssennnnnnnnnn 137 Band Alarm 1 Value Type General Parameter rrrrrnnnnnnvnnrnnnnnvvnnrnnnnnnvnnnnnnnennnnnnnnrennnnnnsnrrnnnnnnnssennnnnn 137 Band Alarm 2 Value Type General Parameter rrrrrnnnnnnvvnrnnnnnnvnnrnnnnnvvnnnnnnnennrnnnnnrvnnnnnnnnsennnnnnnnsennnnnn 137 Bias Manual Reset Type Controller Tuning Parameter rrrnnnrnnnnnnvnrnnnnnnvvnrnnnnnnvnnnnnnnrnnnnnnnnnrennnnnn 138 Bumpless Transfer Type Controller Definition rrrrnnn
191. roportional bands Also refer to Inout Range Scale Range Lower Limit and Scale Range Upper Limit Integral Type Controller Tuning Parameter Refer to Automatic Reset 59305 Issue 6 March 2006 Glossary Page 141 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions n Latching Relay Type General Definition A type of relay that once it becomes active requires a reset signal before it will deactivate This output is available on Limit controllers and indicator alarms To successfully deactivate a latched relay the alarm or limit condition that caused the relay to become active must first be removed then a reset signal can be applied This signal may be applied from the instrument keypad Digital Input or command via Serial Communication Also refer to Alarm Operation Indicator Limit Controller Limit Hysteresis Serial Communications LED Type General Definition Light Emitting Diode LED s are used as indicator lights e g for the alarm indication The upper and lower 7 segment displays are also LED s Limit Controller Type Limit Controller Definition A protective device that will shut down a process at a preset Exceed Condition in order to prevent possible damage to equipment or products A fail safe latching relay is used which cannot be reset by the operator until the process is back in a safe condition This signal may be applied from the instrument ke
192. s Manual Mode Enable Type Controller Parameter Determines whether operator selection and de selection of manual control is enabled If the mode is enabled in Set Up mode pressing the AM key in Operator Mode will normally activate or deactivate manual control mode However disabling PoEn in whilst manual control mode is active will lock the controller into Manual Mode and pressing the Auto Man key will no longer cause a return to PID automatic control To exit from Manual Mode PoEn must temporarily be re enabled to allow PID control to be re established PoEn can then be safely disabled It is possible to use a controller as a permanent Manual Station by disabling PoEn to deliberately lock it into Manual Mode Manual Mode can also be selected using a digital input if one has been fitted and configured for this function When in Manual Mode the MAN LED indicator flashes Display code PoEn default setting d 9A Also refer to Manual Mode and PID Master amp Slave Type Controller Definition The terms master amp slave are used to describe the controllers in applications where one instrument controls the setpoint of another The master controller can transmit the setpoint to the slave using an analogue DC linear signal The slave controller must have a matching a remote setpoint input Some Profile Controllers can transmit their setpoint via serial communications serial communications For this method the Profiler must be abl
193. s 01 02 In the response the Number of Bytes indicates the number of data bytes read from the instrument E g if 16 bits of data are returned then the count will be 2 The maximum number of bits that can be read is 16 in one transaction The first bit read is returned in the least significant bit of the first 8 bits returned Read Holding Input Registers Function 03 04 Reads current binary value of data at the specified word addresses Table 34 Read Holding Input Registers Modbus Function 03 04 QUERY Function Address of 1 Word Number of Words 03 04 HI LO HI LO RESPONSE Bytes In the response the Number of Bytes indicates the number of data bytes read from the instrument E g if 5 words are read the count will be 10 A hex The maximum number of words that can be read is 64 If a parameter does not exist at one of the addresses read then a value of 0000h is returned for that word 59305 Issue 6 March 2006 Modbus Communications Page 125 WEST 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual Temperature Control olutions Force Single Coil Function 05 Writes a single binary value to the Specified Instrument Bit address Table 35 Force Single Coil Modbus Function 05 QUERY Address of Bit State to write RESPONSE Address of Bit State written The address specifies the address of the bit to be written to The State to write is FF when the bi
194. s and unacceptable lags The solution is to cascade two or more controllers each with its own input in series forming a single regulating device The product setpoint temperature is set on the master controller This is compared to the product temperature and the master s PID output mA or VDC is fed into a remote setpoint input on the slave The RSP is scaled to suit any expected temperature The slave loop s natural response time should ideally be at least 5 times faster than the master In the example the maximum input represents 400 C thus restricting the jacket temperature At start up the master compares the product temperature ambient to its setpoint 300 C and gives maximum output This sets the maximum 400 C setpoint on the slave which is compared to the jacket temperature ambient giving maximum heater output As the jacket temperature rises the slave s heater output falls The product temperature also rises at a rate dependant on the transfer lag between the jacket and product This causes the master s PID output to decrease reducing the jacket setpoint on the slave effectively reducing the output to the heater This continues until the system becomes balanced PRODUCT RAG Page 138 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i APIE TF 4 g 16 ontrollers amp Indicators Product Manual VU T SSS oo Temperature Control Solutions When tuning a cascade syst
195. shows when the value is reset before the unit reverts to the requested display 0 Page 112 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual ane WEST ee Temperature Control Solutions Multi Point Scaling When Multi Point Scaling is enabled 7 PS EnAb in Configuration Mode up to 9 breakpoints can be set to linearize the input signal This only applies to mA mV or Voltage input types For each breakpoint the input scale value ScAn is entered in of input span followed by the value to be shown d 15n in display units Each breakpoint s input scale value must be higher than the previous value but the display values can be either higher or lower Any scale value set to 100 becomes the last in the series Tare Feature When Tare is enabled tArE Enfb in Configuration Mode it can be used to set the displayed value to zero automatically by making the PV Offset parameter equal but opposite to the current process variable value Tare can be initiated via the Digital Input if fitted with a communications command via the RS485 module if fitted or by using the following key press sequence Press until the process variable is displayed Hold down BYA and PN together for three seconds until the display shows YES Release both keys and press VA within 3 seconds to confirm the request Note The Tare reques
196. smit mT 1999 to 9999 Output 2 Scale Display value at which output will be rEtS or ea ad maximum rt EP 1999 to 9999 Display value at which output will be minimum Retransmit Output 2 Scale minimum Output 3 Tete As for output 1 Alo OPn3is Usage rEtP if not nonE linear Linear Output LYPI As for output 1 3 Range Retransmit ro3H 1999 to 9999 Range opu pe Display value at which output will be EN en maximum Retransmit ro3st 1999 to 9999 Output 3 Scale MN minimum Display value at which output will be minimum Output 4 1CEY NON Valve Motor Open Usage cis e Alarm 1 Direct Acting Air Red Re 2 A id UPne dr iy IPad Loop Alarm Direct Acting Dr Loop Alarm Reverse Acting Nrd Logical Alarm 1 OR Alarm 2 Direct Acting Orre Logical Alarm 1 OR Alarm 2 Reverse Acting Ard Logical Alarm 1 AND Alarm 2 Direct Acting Rrr Logical Alarm 1 AND Alarm 2 Reverse Acting Output 5 IGES As for output 4 QPn3 Usage dr 19 Strategy see Operator Mode nnn 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 69 VEST 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions T Display Display Value Visible Comms Prot re Modbus with no parity Ibn OPAA Protocol TSA Modbus with Even Parity 7485 xT Modbus with Odd Parity Bit rate bud Le OPNA EE 19 2 192kbps
197. ssigned to position the valve One to Open and one to Close the valve These outputs can be two relays two triacs two SSR drivers or one dual relay The relay contacts are rated at 240VAC 120V max for direct Valve Motor control see CAUTION below When using two relays with SPDT change over contacts it is recommended to interlock the relay wiring as shown This prevents both motor windings from being driven at the same time even under fault conditions Open Valve Winding c 2x 120V 240V m ar A er Valve Common m Close Valve Winding gt lt CLOSE RELAY 120VAC SUPPLY Figure 38 Interlocking of Valve Relays CAUTION The windings of a valve motor effectively form an Autotransformer This causes a voltage doubling effect when power is applied to either the Open or Close terminal causing twice the supplied voltage at the other terminal For this reason switching devices directly connected to the valve motor must only be used up to half of their rated voltage The maximum motor voltage when using the internal relays triacs is therefore 120V unless interposing relays are used Interposing relays or other devices used to control the valve must themselves be rated for twice the motor supply voltage 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 63 WWE S i 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions P6170 P8170 amp
198. t 240V AC 120V when directly driving motorised valves Limit Controller has a fixed 5A latching relay in Option Slot 1 Alarm Rating 2A resistive at 240V AC Control Alarm Lifetime gt 500 000 operations at rated voltage current Limit Output Lifetime gt 100 000 operations at rated voltage current Isolation Basic Isolation from universal input and SSR outputs Dual Relay Contact Type 2 x Single pole single throw SPST Control Rating 2A resistive at 240V AC 120V when directly driving motorised valves Control Alarm Lifetime gt 200 000 operations at rated te Isolation Reinforced rer isolation from inputs fear Me SSR Driver Drive Capability 10V minimum at up to 20mA load Isolation Not isolated from universal input or other SSR driver outputs 59305 Issue 6 March 2006 Specifications Page 165 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual L Temperature Control Solutions O M Operating Voltage Range 20 to 280Vrms 47 to 63Hz 140V max when directly driving motorised valves Current Rating 0 01 to 1A full cycle rms on state 25 C derates linearly above 40 C to 0 5A 80 C Max Non repetitive Surge 25A peak Current 16 6ms Min OFF State dv dt amp Rated 500V us onager Paea feon Max OFF State leakage 1mA rms Rated Voltage Max ON State Voltage Drop 1 5V peak Rated Current Repetitive Peak OFF state 600V minimum Voltage
199. t allows other devices such as PC s PLC s or a master controller to read or change an instruments parameters via an RS485 Serial link Full details can be found in the Serial Communications sections of this manual Also refer to Controller Indicator Master amp Slave Limit Controller and PLC Set Valve Closed Position Type VMD Controller Parameter When Valve Position Indication is to be used on Valve Motor Controllers this parameter defines the input value that will be measured by the Auxiliary Input when the valve is fully closed The valve must driven to its Closed end stop before setting this parameter It must not be used to limit valve movement separate Valve Close and Open Limit parameters are available for this purpose Display code PcUL default setting Auxiliary Input Range Minimum Also refer to Auxiliary Inout Set Valve Opened Position Valve Close Limit Valve Open Limit Valve Motor Control and Valve Position Indication Set Valve Opened Position Type VMD Controller Parameter When Valve Position Indication is to be used on Valve Motor Controllers this parameter defines the input value that will be measured by the Auxiliary Input when the valve is fully opened The valve must driven to its Open end stop before setting this parameter lt must not be used to limit valve movement separate Valve Close and Open Limit parameters are available for this purpose Display code Pell default setting Auxiliar
200. t and the active SP indication changes to Display code SPS Also refer to Active Setpoint Remote Setpoint Setpoint and Setpoint Select Enable Setpoint Select Enable Type Controller Parameter lf the remote setpoint feature is in use this determines whether operator selection of setpoints is enabled or disabled If enabled the Setpoint Select parameter is available in operator mode If Setpoint Select is disabled again the active setpoint will remain at its current status Display code 55En default setting d 15F disabled Also refer to Remote Setpoint and Setpoint Solid State Relay SSR Type General Definition An external device manufactured using two Silicone Controlled Rectifiers which can be used to replace mechanical relays in most AC power applications As a solid state device an SSR does not suffer from contact degradation when switching electrical current Much faster Switching cycle times are also possible leading to superior control The instrument s SSR Driver output is a time proportioned 10VDC pulse which causes conduction of current to the load when the pulse is on Also refer to Cycle Time Time Proportioning Control and Triac Solenoid Valve Type General Definition An electromechanical device to control gas or liquid flow It has just two states open or closed A spring holds the valve closed until a current is passed through the solenoid coil forces it open Standard Process Controllers with Time Propor
201. t is aborted if this sequence is not followed exactly 59305 Issue 6 March 2006 P6010 amp P8010 Model Group Page 113 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions m P6010 amp P8010 Indicators Serial Communications Parameters The Modbus parameter addresses and the possible ASCII message types and parameters indents for the P6010 amp P8010 are detailed below RO indicates a parameter is read only WO indicates a parameter is write only and R W indicates it can read from or written to Communications writes will not implemented if the Communications Write Parameter is disabled Refer to the Modbus and ASCII Communications sections of this manual for details of the protocols used Bit Parameters Bit parameters are not applicable to the ASCII protocol Table 29 P6010 amp P8010 Communications Bit Parameters Parameter Modbus Parameter To Alarm 1 Status 1 Active 0 Inactive um Sens 2 ro 1 Active 0 Inactive Alarm 3 Status 1 Active 0 Inactive alarm Latched em Latched ons PV Under Range av Under ange 0 PV withinrange PV Over Range 1 PV Over range 0 PV within range Sensor Break 1 Sensor Break Active 0 Sensor Break Inactive Latched Alarm WO Writing any value resets all latched alarm relays Reset Note Outputs will only reset if their alarm condition is no longer present Reset Maxim
202. t is to be SET and 00 if the bit is to be RESET Note The Response normally returns the same data as the Query Pre Set Single Register Function 06 Writes two bytes to a specified word address Table 36 Pre Set Single Register Modbus Function 06 QUERY Function Address of Word Value to write 06 HI LO HI LO RESPONSE Address of Word Value written Note The Response normally returns the same data as the Query Loopback Diagnostic Test Function 08 Table 37 Loopback Diagnostic Test Modbus Function 08 QUERY Function DiagnosticCode Vale o o m o0 m O gt RESPONSE Function Sub function Vale o o mo ow m O gt Note The Response normally returns the same data as the Query Page 126 Modbus Communications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ aan WEST mH Temperature Control olutions Pre Set Multiple Registers Function 10 Hex Writes a consecutive word two byte value to the specified address range Table 38 Pre Set Multiple Registers Modbus Function 10 Hex QUERY 15 Word Number of First value to write Address Words Query Bytes m o m o sm wo RESPONSE Function ist Word Address Number of Words Note The number of consecutive words that can be written IS limited to 1 Exception Responses When a QUERY is sent that the instrument cannot interpret then an Exce
203. tected by the Setup Mode lock code Entry into the Setup Mode Hold down and press to enter the Select Mode Press A or V to navigate to the Setup Mode option then press to enter Setup Mode Scrolling through Parameters amp Values Press kal to scroll through the parameters refer to the table below and their values Changing Parameter Values Press 8 to select the required parameter then press A or Vv to set the value as required Once the displayed value is changed the effect is immediate No confirmation of the change is required Note If there is no key activity for two minutes the instrument returns to the operator mode Adjusting the Valve Parameters Before Valve Position Indication can be used the user must first adjust the Set Valve Opened Position and Set Valve Closed Position parameters These define the input value that will be measured by the Auxiliary Inout when the valve is at its physical end stops They must be set correctly even if the valve will not be driven to its end stops in the application The user may optionally set the Valve Open Limit and Valve Close Limit These are upper and lower valve position clamps which the controller will not attempt to drive the valve past Note Valve Position Indication is only possible if an Auxiliary Input option module is fitted and has been configured for this function Page 72 P6170 P8170 amp P4170 Model Group 59305 Issue 6 March 2006 1 4 DIN g DI
204. ter scales a linear output module in slot 1 that has been set up to retransmit PV or SP Retransmit Scale Minimum defines the value of the process variable or setpoint at which the output will be at its minimum value E g for a 0 to 5V output the value corresponds to OV It may be adjusted within the range 1999 to 9999 the decimal position is always the same as that for the process variable input If this parameter is set to a value greater than that for Retransmit Output Scale Maximum the relationship between the process variable setpoint value and the retransmission output is reversed Display code ro IL default value Scale Range Lower Limit Also refer to Process Variable Retransmit Outout Retransmit Outout 1 Scale Maximum Scale Range Lower Limit and Setpoint EEE Page 152 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ did i WEST SSS oo Temperature Control Solutions Retransmit Output 2 Scale Maximum Type General Parameter Defines the value of the process variable or setpoint at which Retransmit Output 2 will be at its maximum value It is similar to Retransmit Output 1 Scale Maximum Display code roH default value Scale Range Upper Limit Also refer to Process Variable Retransmit Output Retransmit Output 2 Scale Minimum Scale Range Upper Limit and Setpoint Retransmit Output 2 Scale Minimum Type General Parameter Defines t
205. ters should only be performed by personnel competent and authorised to do so Configuration is entered from Select Mode Hold down and press EN to force the controller into the Select Mode then Press Va or We to navigate to the Configuration Mode option then press Fe Note Entry into this mode is security protected by the Configuration Mode Lock Code Refer to the Unlock Code section for more details Scrolling through Parameters and Values Press to scroll through the parameters parameters are described below Note Only parameters that are applicable to the hardware options chosen will be displayed 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 83 VEST 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Changing Parameter Values Press to navigate to the required parameter then press A or Vv to set the value as required When a value is changed the display will flash to indicate that confirmation of the change is required The value will revert back if not confirmed within 10 seconds Press to accept the change Or Press to reject the change and to move onto the next parameter Hold down and press EN to return to Select Mode Note If there is no key activity for 2 minutes the instrument returns to the operator mode Table 21 P6700 P8700 amp P4700 Configuration Mode Parameters Parameter Lower Upper Desc
206. the AC power input AC Power Wiring Neutral for 100 to 240V AC versions lt is good practice to ensure that the AC neutral is at or near ground earth potential A proper neutral will help ensure maximum performance from the instrument Wire Isolation Four voltage levels of input and output wiring may be used with the unit 1 Analogue input or output for example thermocouple RTD VDC mVDC or mADC 2 Relays amp Triac outputs 3 SSR Driver outputs 4 AC power CAUTION The only wires that should run together are those of the same category If any wires need to run parallel with any other lines maintain a minimum space of 150mm between them lf wires MUST cross each other ensure they do so at 90 degrees to minimise interference a Page 20 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual MIE ST OOOO o Temperature Control Solutions Use of Shielded Cable All analogue signals must use shielded cable This will help eliminate electrical noise induction on the wires Connection lead length must be kept as short as possible keeping the wires protected by the shielding The shield should be grounded at one end only The preferred grounding location is at the sensor transmitter or transducer Noise Suppression at Source Usually when good wiring practices are followed no further noise protection is necessary Sometimes in severe electr
207. the Primary Proportional Band Pb_P and Integral Time Constant r SE The Derivative Time Constant rAEE is normally set to zero OFF This PI Control minimises valve wear whilst giving optimal process control CAUTION This technique is suitable only for processes that are not harmed by large fluctuations in the process variable 1 Check that the Motor Travel Time Er matches the time taken for the valve to travel between its physical end stops Adjust if required 2 Check that the Minimum Motor On Time Eon matches the minimum drive effort needed to initiate valve movement when stationary Adjust if required 3 Set the setpoint to the normal operating process value or to a lower value if overshoot beyond this value is likely to cause damage 4 Set the Primary Proportional Band to the minimum value i e set Pb_P 0 5 5 Set the Integral Time Constant to the maximum value i e set Ar St 99 59 6 Set the Derivative Time Constant to OFF i e set r tE 0 00 AEE 59305 Issue 6 March 2006 Manual Tuning Page 119 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions vn 7 Using manual control ensure that the valve is positioned away from its end stops 8 Follow the instructions in the diagram below At each stage allow sufficient settling time before moving on to the next stage START Apply Power to the load Does the PV co
208. the input sensor or wiring Auxiliary input over range Normal Display cHH3 n a Auxiliary input under range Normal Display cll3 n a the auxiliary input Cm Ee OP Eres Ord Eres Or Eres Or Er OP Note Input sensor and Auxiliary over under range or break indications will be seen wherever these values would normally be displayed Note Option module number follows error legend on 1 16 DIN Indicators e g Err 3 This feature does not guarantee correct configuration It only helps to ensure that the unit will be configured before use Use of set up mode is not enforced but may be essential for the users application If the PV display exceeds 9999 before 5 over range IS reached an over range indication is given 3 Indicators will allow up to 10 under range on non zero based Linear ranges If the PV display is less than 999 before the under range is reached an under range indication IS given 59305 Issue 6 March 2006 Powering Up Page 37 ne H FF 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions 7 Instrument Operation Modes All instruments in the range share a similar user interface Indicator models single 4 digit display the legend shown in the Lower Display column will be shown for approx 1 second before the Upper Display value is shown For more details refer to the mode tables below Tab
209. tion as read by the Auxiliary Input Position is expressed as a percentage from PU fully closed to P 100 fully opened Setpoint Select Selects between Local or Remote Setpoints LSP local SP r5P remote SP d D Selection via digital input if configured Note LSP or r9P will override the digital input active SP indication changes to Adjustable except in Strategy 6 Actual value of selected Setpoint e g ramping SP value Read only Setpoint ramping rate in units per hour Set to Blank higher than 9999 to turn off ramping Adjustable except in Strategy 6 Page 77 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual WEST Temperature Control Solutions Display Display Active Alarm When any alarm is Upper display shows which alarm s are Status active active Inactive alarms are blank will also flash Note When an extended Operator Mode is configured the additional parameters are available after the above parameters Extended Operator Mode parameters can only be configured using the PC software y ALM indicator E a Alarm 1 Active Adjusting the Local Setpoint s Local Setpoints can be adjusted within the limits set by the Setpoint Upper and Lower Limit parameters in Setup Operator Mode adjustment of Setpoints is not possible if Display Strategy 6 has been selected on Configuration Mode Press fe to select the adjustable setpoint display Press N o
210. tion is not used by the Open Loop VMD control algorithm when positioning the valve avoiding problems associated with faulty feedback signals Also refer to Auxiliary Input Display Strategy Open Loop VMD PID Set Valve Closed Position Set Valve Open Position Setpoint and Valve Motor Control Valve Open Limit Type VMD Controller Parameter When Valve Position Indication is to be used on Valve Motor Controllers this parameter provides a clamp on the upper valve position which the controller will not attempt to drive the valve past It can be set between UU fully open and the Valve Closed Limit value 1 expressed as a percentage of the valve s fully open position The Auxiliary Input must correctly scaled using the Set Valve Open and Closed parameters before using this parameter Display code P LL default setting 100 Also refer to Auxiliary Input Set Valve Closed Position Set Valve Open Position Valve Close Limit Valve Motor Control and Valve Position Indication 59305 Issue 6 March 2006 Glossary Page 159 WES TF 1 4 DIN g DIN amp 146 DIN Controllers amp Indicators Product Manual Temperature Control Solutions o VMD Type VMD Controller Parameter Refer to Valve Motor Control Page 160 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ ania i WEST SSS oo Temperature Control Solutions
211. tioned outputs are used to control solenoid valves Solenoid valves are often used with high low flame gas burners A bypass supplies some gas at all times but not enough to heat the process more than a nominal amount low flame A controller output opens the solenoid valve when the process requires additional heat high flame Also refer to Modulating Valves and Time Proportioning Control 59305 Issue 6 March 2006 Glossary Page 157 RAI T 4 DIN g DIN amp 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions mm Tare Type Indicator Parameter When an Indicator s Tare function has been enabled the operator can set the current Process Variable input value to be displayed as zero This function may be used to easily eliminate any offset on the input signal e g when a transducer output is not giving a true zero value It may also be used in applications displaying the weight of a product to remove the weight of a container before starting When Tare is activated the instrument automatically sets the PV Offset to an equal but opposite value to the current measured value Display code E rE default setting d 154 disabled Also refer to Indicator Process Variable and Offset Three Point Stepping Control Type VMD Controller Definition Refer to Valve Motor Control Time Proportioning Control Type Controller Definition Time proportioning control is accomplished by cycling the o
212. to 20mA DC 4 to 20mA DC 0 to 50mV DC Scale Range Lower Limit 100 to Range Linear Always Max inputs 1000 C F max range Linear 0 Always C F min range 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model Group Page 85 Scale Range Upper Limit Scale Range Lower Limit rv Range Min to Scale range Upper Limit 100 WEST 4 DIN s DIN amp 15 DIN Controllers amp Indicators Product Manual Temperature Control Solutions 0 Parameter Lower Upper Description Default When Display Display Value Visible Decimal point dPoS n Decimal point position in INPE position non temperature ranges mV V or i 0 XXXX mA 1 XXX X E 2 xx xx 3 3 X XXX Span of controller see CAUTION note Always at end of section High Limit Limit relay is H Always energised when process safe PV lt Limit Setpoint Low Limit Limit relay is energised when process safe PV gt Limit Setpoint Setpoint Upper SPL Current Setpoint value to Scale Range Range Always Limit Maximum Max Setpoint Lower SPL Scale Range Minimum to current Setpoint Range Always Limit value Min Alarm 1 Type ALA PH PH Always Pe a b nd nor Process High PLA I Range Min to Range Max Range ALA Alarm 1 value Max PH Process Low Alarm 1 value PLA I Range Min to Range Max Range AA Min Plo Deviation dAL span from setpoint Alarm
213. to the Select Mode The SLCE legend is shown for 1 second followed by the legend for the current mode Press JX or WF to navigate to the Configuration Mode option then press Fe Note Entry into this mode is security protected by the Configuration Mode Lock Code Refer to the Unlock Code section for more details Note Din indicators have an additional Set LED seref This flashes in Configuration Mode 0 Page 98 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual TT a Temperature Control Solutions Scrolling through Parameters and Values Press f l to scroll through the parameters While this key is pressed and up to 1 second after the parameter legend is shown followed by the current parameter value Note Only parameters that are applicable to the hardware options chosen will be displayed Changing Parameter Values Press to navigate to the required parameter then press VA or Vv to set the value as required Once the desired value is set press f l to display YES press PN within 10 seconds accept the change otherwise parameter will revert to previous value Or Press to reject the change and to move onto the next parameter Hold down and press A to return to Select Mode Note If there is no key activity for 2 minutes the instrument returns to the operator mode Table 26 P6010 amp P8010 Configuration
214. to the Setup and Configuration menus Automatic tuning on controllers and the Product information menus section 8 P6100 P6120 P8100 amp P4100 Model Group Describes unique operating features of these process controllers It covers the Configuration Setup amp Operator menus Communications parameters adjusting Setpoint use of Manual Control and PID auto tuning section 9 P6170 P8170 amp P4170 Model Group Describes unique operating features of these valve motor controllers lt covers the Configuration Setup amp Operator menus Communications parameters adjusting Setpoint use of Manual Control and PID auto tuning section 10 P6700 P8700 amp P4700 Model Group Describes unique operating features of these limit controllers It covers the Configuration Setup amp Operator menus Communications parameters adjusting the Limit Setpoint and resetting the Limit Output Section 11 P6010 amp P8010 Model Group Describes unique operating features of these indicators It covers the Configuration Setup amp Operator menus Communications parameters using the Tare and Multi Point Scaling Functions Section 12 Manually Tuning Controllers Advice on manually adjusting the Process and Valve Controllers tuning parameters section 13 Modbus Serial Communications Details the physical layer and message formats used for the Modbus communications protocol common to all products in the range Section 14 ASCII Serial Communicati
215. tor can be reset even if the Exceed condition is present When an Annunciator is active the gg LED will flash and the Alarm Status screen is available E Resetting Limit Outputs amp Annunciators A reset instruction can be given by any of the following methods The front panel Reset key the Digital Input if fitted or via Serial Communications command if an RS485 Communications module is fitted Using The Reset Key To Reset Limit Outputs amp Annunciators Press the key reset an active Annunciator or latched Limit Relay Note Annunciators will deactivate immediately Limit Outputs will only re energise if the Exceed condition has passed CAUTION Ensure that the cause of the Exceed condition has been rectified before resetting the Limit Output a Page 92 P6700 P8700 amp P4700 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual add osb WEST mm Temperature Control Solutions Resetting Limit Hold and Exceed Time The highest PV value reached for High Limit action or lowest PV value reached for Low Limit action and the accumulated time of Limit SP exceed conditions can be viewed To reset the stored Limit Hold and Exceed Time values Display the value to be reset the press the Vv key for 5 seconds The upper display briefly shows when the value is reset RT eee 59305 Issue 6 March 2006 P6700 P8700 amp P4700 Model
216. trated tps ge GE 146e DIN 114 DIN amp 3 DIN Figure 21 Option Slot 1 Linear Voltage amp mADC Module _ O Page 28 Connections 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual Pieces WEST ee Temperature Control Solutions Option Slot 2 Relay Output Module If option slot 2 is fitted with a relay output module make connections as illustrated The relay contacts are rated at 2 amps resistive 240 VAC 120V max for direct Valve Motor control 13 N O 22 N C COM 28 COM 15 N C N O 1 6 DIN 1 4 DIN amp s DIN Figure 22 Option Slot 2 Relay Module Option Slot 2 SSR Driver Output Module If option slot 2 is fitted with an SSR driver output module make connections as illustrated The solid state relay driver is a 0 10V DC signal load impedance must be no less than 500 ohms SSR driver outputs are not isolated from the signal input or other SSR driver outputs BH 2b s Edel 146 DIN DIN amp s DIN Figure 23 Option Slot 2 SSR Driver Module Option Slot 2 Triac Output Module If option slot 2 is fitted with a Triac output module make connections as shown This output is rated at 0 01 to 1 amp 280V AC 50 60Hz 140V max for direct Valve Motor control ww ww 146 DIN DIN amp 3 DIN Figure 24 Option Slot 2 Triac Module WARNING THIS MODULE MUST NOT BE FITTED INTO OPTION SLOT 3 59305 Issue 6 Mar
217. truments size w x h 48 x 96mm s DIN controllers 96 x 48mm DIN indicators 96 x 96mm DIN instruments Mounting Plug in with panel mounting fixing strap Panel cut out size w x h 45mm x 45mm 15 DIN instruments 45 x 92mm DIN controllers 92 x 45mm DIN indicators 92mm x 92mm 4 DIN instruments Screw type combination head Weight 0 21kg maximum o Page 168 Specifications 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 6 DIN C i APIE TF 4 lg 16 ontrollers amp Indicators Product Manual VU T DIN Temperature Control olutions 18 Appendix 3 Product Coding Model Code Pxxxx x PD PAPPA eed pe pS 00 146 DIN 48x48mm front 1 3 DIN 96x48mm front 1 4 DIN 96x96mm front Standard Controller Tamperproof Controller Valve Motor Controller Limit Controller Input Type 3 Wire RTD or DC mV DC Voltage Option Slot 1 Not fitted Relay Output DC Drive Output for SSR Linear 0 10V DC Output Linear 0 20mA DC Output Linear 0 5V DC Output Linear 2 10V DC Output Linear 4 20mA DC Output Triac Output Option Slot 2 Not fitted Relay Output DC Drive Output for SSR Linear 0 10V DC Output Linear 0 20mA DC Output CO NOOO fF W DY CO Linear 0 5V DC Output Linear 2 10V DC Output Linear 4 20mA DC Output Triac Output Dual Relay Outputs O ON OO RANN O 59305 Issue 6 March 2006 Model Codes Page 169 1 1 1 4 DIN
218. uired These parameters must be set as required before attempting to use the indicator in an application Entry into the Setup Mode Setup Mode is entered from Select Mode Hold down and press VA to force the controller into the Select Mode The SLCE legend is shown for 1 second followed by the legend for the current mode Press IN or v to navigate to the Setup Mode option then press Note Entry into Setup Mode is security protected by the Setup Mode lock code Refer to the Unlock Code section for more details Note s Din indicators have an additional Set LED bad This is on in Setup Mode Scrolling through Parameters and Values Press to scroll through the parameters While this key is pressed and up to 1 second after the parameter legend is shown followed by the current parameter value Changing Parameter Values Press E to select the required parameter then press or N to set the value as required Once the displayed value is changed it is effective is immediately No confirmation of the change is required Press to move onto the next parameter Hold down and press A to return to Select Mode Note If there is no key activity for two minutes the instrument returns to the operator mode Page 106 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 46 DIN Controllers amp Indicators Product Manual TT Temperature Control Solutions Table 27 P6010 amp P8010 Set Up
219. um PV WO Writing any value resets the stored maximum displayed PV value Reset Minimum PV WO Writing any value resets the stored minimum displayed PV value Reset Elapsed WO Writing any value resets the stored alarm 1 active time Time value Alarm 5 Status 12 RO 1 Active 0 Inactive Alarm 5 Status 18 RO _ 1 Active 0 Inactive Alarm 2 Latched 14 RO 1 Alarm2 Latched 0 Not Latched gt Alarm 3 Latched 15 RO 1 Alarm 3 Latched 0 Not Latched gt Alarm 4 Latched 16 RO 1 Alamm4 Latched 0 Not Latched gt Alam5Latched RO 1 Alam5Latched 0 NotLatched gt To set the bit value to 1 write FF to set the bit value to 0 write 00 Refer to Function Code 05 in the Modbus Communications section Note Alarm Latched status requests always returns 0 if that alarm IS not configured to be latching J Page 114 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae HE asker WEST n Temperature Control Solutions Word Parameters Table 30 P6010 amp P8010 Communications Word Parameters Parameter Modbus Parameter No Message Types 1 RO Current value of PV Process Variable Current value of PV If under range 62976 lt gt 5 ASCII Sensor break 63488 ASCII n a Process Variable A Maximum displayed value since this Maximum Type 2 was last reset Shows under over range or break values if
220. uration Mode up to 9 breakpoints can be defined to linearize the input signal This only applies to mA mV or Voltage input types For each breakpoint an input scale value is entered followed by the value to be shown at the breakpoint Display code 7 PS default setting d 9A Also refer to Indicator Multipoint Scaling Set Up and Process Variable Multi Point Scaling Set Up Type Indicator Parameter For each breakpoint the input scale value ScAn is entered as a percentage of the input span followed by the value to be shown d Sn in display units for this input value Each breakpoint s input scale value must be higher than the previous value but the display values can be either higher or lower This procedure is repeated for up to nine breakpoints but if any scale value is set to 100 if automatically becomes the last in the series PE R EE EEA ws JE a Displayed Value a Un Lu ScA Sche ScH3 ScA4 ScAS of Span Also refer to Indicator Multipoint Scaling Enable and Process Variable 0 Page 146 Glossary 59305 Issue 6 March 2006 1 4 DIN g DIN amp 1 DIN Controllers amp Indicators Product Manual ae a _ did i WEST SSS oo Temperature Control Solutions Offset Type Controller Parameter Offset is used to modify the measured process variable value and is adjustable in the range input span Use this parameter to compensate for errors in the displayed process variable
221. ure Control Solutions Model Code Pox DP PA PS Single Pack with Concise Manual Bulk Pack with 1 Concise Manual per unit Minimum 20 pieces Bulk Pack No Manual Minimum 20 pieces Bulk Pack with 1 Full Manual per unit Minimum 20 pieces Single Pack with 1 Full Manual per unit ow N O Special Variants Standard Model Special features not fitted Blank Non standard Model Special features fitted Not Blank Note Not all of the above code combinations are possible with every model von E ii 00000 E 59305 Issue 6 March 2006 Model Codes Page 171 sn 1 4 DIN g DIN amp 1 6 DIN Controllers amp Indicators Product Manual WES I Temperature Control Solutions i a BRITAIN E FRANCE GERMANY USA gt WEST INSTRUMENTS HENGSTLER SA DANAHER CONTROLS West Instruments Hengstler SA PMA ProzeB und Danaher Controls The Hyde Business Park ZI des Mardelles Maschinen Automation 1675 Delany Road Brighton 94 106 rue Blaise Pascal GmbH Gurnee East Sussex 93602 Aulnay sous Bois MiramstraBe 87 IL 60031 1282 BN2 4JU CEDEX D 34123 Kassel USA England France Germany Tel Tel Tel Tel 44 0 1273 606271 33 1 48 79 55 00 49 561 505 1307 847 662 2666 Fax Fax Fax Fax 44 0 1273 609990 33 1 48 79 55 61 49 561 505 1710 847 662 6633 www westinstuments com www hengstler fr www pma online de www dancon com mailto info westinstruments com mailbox pma online de dancon dancon
222. utput 1999 to Maximum 9999 This parameter applies to the first re transmit output fitted see also parameters 2214 2224 amp 2234 Re transmit Output Minimum scale value for retransmit output 1999 to 9999 Minimum This parameter applies to the first re transmit output fitted see also parameters 2215 2225 amp 2235 Setpoint 2 29 RAW Value of Setpoint 2 Remote Setpoint Value of Remote Setpoint Returns OFFFFhex if RSP not fitted EE fe Offset Scale Range Maximum and Scale Range Minimum Alarm 1 Hysteresis 32 RW 0to100 of span Alarm 2 Hysteresis 33 RW 0 to 100 of span Setpoint 1 34 RW Value of Setpoint 1 Setpoint Select R W Shows which is the currently selected active setpoint If a digital input has been configured for Setpoint Select it will take priority over this parameter 1 SP1 or LSP 2 SP2 100hex RSP Equipment ID 122 RO The four digit model number 6170 59305 Issue 6 March 2006 P6170 P8170 amp P4170 Model Group Page 81 V E S 1 4 DIN g DIN amp 16 DIN Controllers amp Indicators Product Manual Temperature Control Solutions Parameter Modbus Parameter No Serial Number Low e o Digits aaaa Unit serial number Serial Number Mid Digits bbbb Format aaaa bbbb cccc 12 Serial Number igh 128 RO Digs ecce la i Ev fl manufacture E g 0403 for April 2003 is returned as 193hex Product Revision R 7 Alpha part of PRL e g A 01hex FK
223. utput on and off during the prescribed cycle time whenever the process variable is within the proportional band The control algorithm determines the ratio of time on vs off to achieve the level of output power required to correct any error between the process value and setpoint E g for a 32 second cycle time 25 power would result in the output turning on for 8 seconds then off to 24 seconds This type of output might be used with electrical contactors Solid State Relays Time proportioning control can be implemented with Relay Triac or SSR Driver outputs for either primary Heat or secondary Cool outputs depending on hardware configuration Also refer to Current Proportioning Control Cycle Time PID Primary Proportional Band Process Variable Secondary Proportional Band Setpoint SSR and Triac Tuning Type Controller Definition PID Controllers must be tuned to the process in order for them to attain the optimum level of control Adjustment is made to the tuning terms either manually or by utilising the controller s automatic tuning facilities Tuning is not required if the controller is configured for On Off Control Also refer to Automatic Reset Auto Pre Tune On Off control PID Pre Tune Primary Proportional Band Rate Self Tune and Secondary Proportional Band Triac Type General Definition A small internal solid state device which can be used in place of a mechanical relay in applications switching low power AC up to 1 am
224. uts as shown This frees the boards from the front If only Option slots 2 or 3 are to be changed this stage is not required as these slots are accessible without separating the main boards from the front Mounting Struts Option Slot 1 Option Slot A Option Slot 3 Option Slot 2 Figure 5 Location of Option Modules ig DIN Instruments CAUTION Take care not to put undue stress on the ribbon cable attaching the display and CPU boards Page 16 Plug in Options 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual TT r Temperature Control Solutions Mounting Struts Option Slot B Option Slot 2 Option Slot A Option Slot 1 Option Slot 3 Figure 6 Location of Option Modules g amp 4 DIN Instruments CAUTION Take care not to put undue stress on the ribbon cable attaching the display and CPU boards 2 Remove or fit the modules into the Option slots as required The location of the connectors is shown below Tongues on each option module locate into a slots cut into the main boards opposite each of the connectors Option Slot 1 Connectors PL7 amp PL8 ane i B or rs TE 3 fo I an Option Slot 2 Far pe Option Slot A Connector PL4A E ee Connectors PL5 amp PL6 oor E Option Slot 3 Connector PL4B l Figure 7 Option Module Connectors 6 DIN Instruments CAUTION Check for correct orientation of the modules and
225. vious calibration value will be retained 5 If the calibration has succeeded the pass display is shown P I non flashing 6 Press to step onto the next phase 7 Repeat this process for each input type until all the phases are calibrated Note Switch off the instrument to exit the Calibration Mode Calibration Mode automatically exits if there is no button activity for five minutes Ce 59305 Issue 6 March 2006 Calibration Page 133 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n 16 Appendix 1 Glossary This Glossary explains the technical terms and parameters used in this manual The entry type is also shown General Definition Terms normally applicable all models Controller Definition Terms applicable to Controller models only VMD Controller Definition Terms applicable to VMD Controller models only Limit Controller Definition Terms applicable to Limit Controller models only Indicator Definition Terms applicable to Indicator models only General Parameter Parameters normally applicable all models Controller Parameter Parameters applicable to Controller models only VMD Controller Parameter Parameters applicable to VMD Controller models only Limit Controller Parameter Parameters applicable to Limit Controller models only Indicator Parameter Parameters applicable to Indicator models only Controller Tuning Parameter Parameters
226. vvnvnrnnnnnnrvvvnvrnnnnnnnnnr 159 Valve Open Limit Type VMD Controller Parameter rrnnnnnnnnnnnnnnnnnvnnnnnnvvvnnnnnnnnnnnnnsnrrvennnnnrrrrnnnnnnnnnn 159 VMD Type VMD Controller Parameter nnnnnnnnnvnnnnvvvrrrnnnnnnnnnnnnnnrnrrrvnnvrrnnnnnnnnnnnnnnnsssrrvnnnnnnrrrnnnnnnnnnnn 160 17 APP 2 SCC IMC AU Ne 161 STAI GS QU 0 VE EE NE EE NE 161 General Input SPECNEA ONS amp siincosestuciuranauatannninneciinntesdawaiduabsasnaniasitcntwebitnekiseawsidwapinmieiuabinontasadeutavadtess 161 HET Buvvv4rv4v4v4v4v 4r4vr4rv4v4v AG 161 Thermocouple Ranges Available ccccccccccccecceeeeseeeeeeeeeeeaaeeeeeeeeesaaeeseeeeeeeseaaaaseeeeeeeeaaaaeeeeeeeeeeeeaaagaeees 161 Thermocouple Performance ccccsesccccceseeeccececcssececseeeecceseeessaueeecseseeessaeeessueeeeseseesssseeesesseeesseaes 162 Resistance Temperature Detector RTD rrrrannrnnannvnnnnrrnnnnernnnrrnnnnrnrnnnennannnnnnsennansennnssennnsennnnsennnn 162 ATD Ranges Av Gua EEE 162 RTD Performance cccccscccccesscecceeseeeceeseecceuseeecuaeeecsauseecseaseeessageeecsaeeeessaeeessageeessaeeesssuseeesssageeessaeess 163 HE EEE EE 163 DC Linear Ranges Available rrrrrnnnnnnnnnnnnrnvvvrnrrnnnnnrrrrvnnnrnnnerrreennnnnnnnnrrseennnnnnnnnsrrseennnnnnnnneeeeesennnnnnnssnnee 163 DC Linear Performance ccccccccccssseececcseeececccsaueecececsaaeeceesaeauseceessaaaeeceeeseaueeeessaaseeeeessaaseeeeesssaageeeeesaas 163 EN Ve 164 GIA OWS EEE EE EN ES 164
227. will activate when an Exceed condition occurs and will remain active until a reset instruction is received or the Exceed condition has passed Unlike the Limit Output an Annunciator can be reset even if the Exceed condition is present Also refer to Exceed Condition Latching Relay Limit Controller Limit Hysteresis and Limit Setpoint Automatic Reset Integral Type Controller Tuning Parameter Used to automatically bias the proportional output s to compensate for process load variations It is adjustable in the range 1 seconds to 99 minutes 59 seconds per repeat and OFF value greater than 99 minutes 59 seconds display shows UFF Decreasing the time increases the Integral action This parameter is not available if the primary output is set to On Off Display code r SE default value five minutes and zero seconds 9 00 Also refer to Primary Proportional Band Secondary Proportional Band Rate PID and Tuning Auto Pre Tune Type Controller Tuning Parameter Determines whether the Auto Pre Tune feature is activated on power up d 9A disabled Enfb enabled Auto Pre Tune is useful when the process to be controlled varies significantly each time it is run Auto Pre Tune ensures that tuning occurs at the start of the process Self Tune may also be engaged to fine tune the controller Display code APE default setting d 194 Also refer to Pre Tune Self Tune and Tuning Auxiliary Input Type General Definition A secondary
228. within the range 1999 to 9999 decimal position same as for process variable input However the RSP value is always constrained within the Setpoint Upper Limit and Setpoint Lower Limits Display code SPL default value PV input range minimum Also refer to Remote Setpoint Remote Setpoint Input Remote Setpoint Upper Limit Remote Setpoint Offset Setooint and Setpoint Upper Limit and Setpoint Lower Limit 59305 Issue 6 March 2006 Glossary Page 151 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control Solutions vn Remote Setpoint Upper Limit Type Controller Parameter Defines the value of the Remote Setpoint when the RSP input signal is at its maximum value eg for a 4 to 20mA RSP the value when 20mA is applied It may be adjusted within the range 1999 to 9999 decimal position same as for process variable input However the RSP value is always constrained within the Setpoint Upper Limit and Setpoint Lower Limits Display code SPu default value PV input range maximum Also refer to Remote Setpoint Remote Setpoint Inout Remote Setpoint Lower Limit Remote Setpoint Offset Setpoint and Setpoint Upper Limit and Setpoint Lower Limit Remote Setpoint Offset Type Controller Parameter Used to adjust the Remote Setpoint input value Positive values are added to the RSP reading negative values are subtracted It is adjustable in the range 1999 to 9999 but is c
229. y Input Range Maximum Also refer to Auxiliary Inout Set Valve Closed Position Valve Close Limit Valve Open Limit Valve Motor Control and Valve Position Indication Setpoint Type Controller Definition The target value at which a controller will attempt to maintain the process variable by adjusting its power output level Controllers can have either one or two setpoints These can be one or two local internal setpoints SP or SP I and SPE or one local internal setpoint LSP and one externally adjusted remote r5P setpoint if a Remote Setpoint module is fitted The value of the setpoints can be adjusted between the Setpoint Upper Limit and Setpoint Lower Limits The active setpoint is defined by the status of the Setpoint Select parameter or a digital input Also refer to Limit Setpoint Process Variable Remote Setpoint Scale Range Lower Limit Setpoint Lower Limit Setpoint Upper Limit and Setpoint Select 59305 Issue 6 March 2006 Glossary Page 155 WWE S N 1 4 DIN 3 DIN amp 1 6 DIN Controllers amp Indicators Product Manual Temperature Control olutions n Setpoint Upper Limit Type Controller Parameter The maximum limit allowed for operator setpoint adjustments It should be set to keep the setpoint below a value that might cause damage to the process The adjustment range is between Scale Range Upper Limit and Scale Range Lower Limit The value cannot be moved below the current value of the setpoint Display
230. yed at multi point Range scaling breakpoint 1 in display units Max ya kJ Multi point scaling breakpoint 2 adjustable up to PU IPS C Display Value 2 Scaling Breakpoint 3 Display Value 3 Scaling Breakpoint 4 Display Value 4 Scaling Breakpoint 5 Display Value 5 Scaling Breakpoint 6 Display Value 6 Scaling Breakpoint 7 Display Value 7 Scaling Breakpoint 8 Display Value 8 Page 108 P6010 amp P8010 Model Group 59305 Issue 6 March 2006 1 4 DIN g DIN amp 15 DIN Controllers amp Indicators Product Manual WEST SS Temperature Control Solutions Parameter Legend Set Adjustment Range amp Default When Units for 1 sec Value Description Value Visible Display followed s Din by Only Scaling spas Multi point scaling breakpoint 9 adjustable up to FIPG g Breakpoint 9 100 of span Must be gt 5cf8 value EnAb Display Value 9 REG Value to be displayed at Multi point scaling breakpoint 9 in display units 9 Tare Function T M Enables or disables the input d SA Always auto zero Tare feature d SA Set up Lock JP 0 to 9999 Always G Code Operator mode displays follows Note Alarm parameters marked are repeated in Configuration Mode Note Once the complete list of Set Up Mode parameters has been displayed the Operator Mode displays are shown without exiting from Set Up Mode me 59305 Issue 6 March 2006
231. ypad Digital Input or command via Serial Communication Limit controllers work independently of the normal process controller Limit Controllers have specific approvals for safety critical applications They are recommended for any process that could potentially become hazardous under fault conditions Also refer to Annunciator Controller Exceed Condition Exceed Time Latching Relay Limit Hysteresis Limit Setpoint and Serial Communications Limit Hysteresis Type Limit Controller Definition An adjustable band on the safe side of the Limit Setpoint For a high limit the hysteresis band is below the limit setpoint value for a low limit the hysteresis is above the limit setpoint value The latching limit relay cannot be reset by the operator until the process has passed through this band Also refer to Exceed Condition Latching Relay Limit Controller and Limit Setpoint Limit Setpoint Type Limit Controller Definition The preset value at which an Exceed Condition will occur When a Limit Controller has been set for High Limit control action the Exceed Condition is above the Limit Setpoint When a Limit Controller has been set for Low Limit control action the Exceed Condition is below the Limit Setpoint Also refer to Annunciator Exceed Condition Limit Hysteresis Limit Controller and Setpoint Lock Codes Type General Parameter Defines the four digit codes required to enter Configuration 20 Set Up 10 and Auto Tuning 0 mod

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