GLYCOL DECK OPERATION AND SERVICE MANUAL
Contents
1. condenser Unit is inadequate to meet BTU requirements of the system Improper installation of the unit or the system Low glycol level in the bath Freon leakage Loose parts or mountings compressor vibration Check ambient conditions Temperature must not exceed normal ambient operating temperature of 90 F Check condenser for adequate air flow clean if necessary Check condenser fan for operation replace 1f faulty Check the pressure switch using a multimeter replace 1f faulty no continuity Replace the compressor and correct installation conditions such as air flow to condenser or proper voltage 1 Check and reset Defrost Settings id and values in thermostat programming Check thermostat for incorrect or erratic display signals and improper function Replace if faulty 1 Check and or reset SET POINT SET 2 Check and or reset DIFFERENTIAL Hy Upgrade the unit Examine and verify ambient conditions of the unit per product manual Examine the system for hot spots Check the glycol pump for operation replace if faulty Check glycol level in the bath Evaporator coils must be covered with glycol fill level Locate and fix the leakage then recharge with Freon Must be only performed by a licensed refrigeration company 1 Place the unit on even surface 2 Identify sound or vibration source 3 Tighten screws or mountings 11 loose 12 ELECTRICAL WIRING DIAGRAM TAY2. any leaks Service performed Hours Parts replaced or refrigerant used type and amount Price If the problem cannot be fixed and the unit must be replaced please call UBC to obtain an authorization number prior to sending the unit for warranty claim Make sure to write that number on the top of this form Hours Labor Rate per hour Subtotal hours bull i GRAND TOTAL CUSTOMER SIGNATURE SERVICE TECHNICIAN SIGNATURE Labor Charges Summary 17 14 WARRANTY RETURN PACKING INSTRUCTION All returns must be authorized by UBC prior to shipping UBC will provide with a ship to address once return 1s authorized A warranty claim form must be completed and faxed to UBC Warranty units must be shipped on a pallet and freight only If you don t have the original packaging contact UBC to obtain one Units sent without proper packaging will not be processed for warranty claims 1 Wrap the entire unit with 2 Place the bottom pad on 3 Place the unit on the bottom shrink wrap an even surface pad making sure it is centered Y 2 23 4 Place the box on top of the bottom pad 7 Fasten the box with 2 straps one on each side as shown below In the absence of original straps use customs 8 Place the box on a pallet making sure it is centered If shipping with other boxes make sure the box is entirely on the pallet 18 WARRANTY RETURN PACKING INSTRUCTION contin
3. results To maintain high performance and efficiency a semi annual cleaning routine must be established Please follow the instructions as described below Step 1 Disconnect the power Step 2 Clean the condenser with a metal brush Step 3 Clean the condenser thoroughly using a pressurized air flow portable air compressor or a vacuum cleaner see picture below Check condenser cleanness using a flashlight Continue until compressor appears clean in between the fins Step 4 Connect the power and turn on the unit 11 TROUBLESHOOTING Compressor does not start 1 Check the power voltage in receptacle no signal appears on the No proper power supply 2 loose wiring Check against the wiring thermostat s front panel diagram to locate and secure loosen wires Measure voltage across common and run Inadequate low voltage to terminals on the compressor shown on the compressor usually caused by poor compressor Voltage must not drop below 90 of quality or non dedicated power line rated voltage Turn off the system until proper voltage 1s restored Wrong thermostat settings or 1 Check thermostat settings such as set point improper loose contact in the and differential thermostat 2 Check contacts 9 10 on the thermostat Compressor does not start Faulty thermostat Check and replace the thermostat thermostat reads bath temperature the fan motor is running Using a multimeter test the continuity of the start relay a
4. 1s responsible for the return of the defective part or product to UBC GROUP for inspection and defect determination Customer must package the part or product according to the specific product s manual before shipping it UBC Group will cover the shipping costs for the part or product as described in the Shipping segment of this warranty Compressor Compressors are covered for an additional Parts Only warranty for a period of four 4 years beyond the general coverage described above Under the additional coverage if a compressors is deemed defective by UBC Group providing that all of the prerequisites described above are met it will be exchanged for a new compressor UBC Group will not cover the labor charges 14 LIMITED PRODUCT WARRANTY continued associated with the compressor replacement It is the responsibility of the customer to return the defective part to UBC Group Customer must package the part according to the specific product s manual before shipping it UBC Group will cover the shipping costs for the part as described in the Shipping segment of this warranty The customer has the option to send the unit to UBC Group for compressor replacement and in this case will be responsible for all shipping charges There will be no additional charges by UBC Group for the compressor replacement Defect Determination Defect determination is the sole discretion of UBC Group Customers must contact UBC Group to receive authorization for an
5. CANADA 5266 General Rd Unit 9 Mississauga ON L4W 1Z7 Tel 905 629 2597 Fax 905 629 2577 Toll free 866 995 9965 UNITED STATES 223 O Fallon Plaza di O Fallon MO 63366 Tel 314 604 3636 Fax 866 659 8904 Website Toll free 888 808 9286 Groupp vor bee GLYCOL DECK OPERATION AND SERVICE MANUAL TAYFUN H35G TOTTON TAYFUN H35G PROCON September 23 2010 INDEA TOPIC 1 Inspection 2 Installation Requirements 3 Specification 4 Replacement Parts 4 1 Parts View Tayfun H35G Totton 4 2 Parts View Tayfun H35G Procon 5 Glycol Deck Set up 6 Glycol Filling 7 System Start up 8 Maintenance 9 Adjusting Digital Thermostat DIXELL 10 Air cooled Condenser Cleaning 10 1 Bi weekly Cleaning 0 2 Semi annual Cleaning 11 Troubleshooting 12 Electrical Wiring Diagram Tayfun H35G Totton 2 1 Electrical Wiring Diagram Tayfun H35G Procon 13 Limited Product Warranty 3 1 Warranty Claim Form 4 Warranty Return Packing Instructions 15 Installation Notes N Page 55 00 1001 41 11 1 ATA 1 INSPECTION Each shipment should be carefully checked against the bill of lading or packing slip The shipping receipt should not be signed until all items listed on the bill of lading have been accounted for Check carefully for concealed damage Any shortage or damages should be reported to the delivering carrier Damaged material becomes the delivering
6. FUN H35G TOTTON 10458 1 02 5 Pir 4 8 ee Yous esn4 alnssald Ti 7 74 JOSUSS H 35G Totton __ E E TE 12 12 1 ELECTRICAL WIRING DIAGRAM TAYFUN H35G PROCON UOVO 0605 Termostat NPH MEN Pressure relay switch Hp 22012 s sJ Terminal block Power Baas i H 35G Procon Compressor 13 13 LIMITED PRODUCT WARRANTY UBC Group warrants that its products will be free from defects in material and workmanship under normal use regular service and preventative maintenance for 1 year from the date of sale The warranty period for compressors is 5 years as described below Prerequisites This warranty 15 available to the first end user for equipment purchased from UBC authorized dealers Equipment resold without such authorization will not be covered under this warranty All equipment must be properly installed according to guidelines found in the product manuals Approved usage conditions for operation must be provided as required in the product manuals including but not limited to ambient cond
7. R DAMAGES ARISING FROM FOOD OR PRODUCT SPOILAGE CLAIMS AS A RESULT OF REFRIGERATION FAILURE Shipping During the warranty period UBC Group will be responsible for shipping charges as describe in the previous segments UBC Group will ship replacement parts using standard ground shipping only Refrigeration units will be shipped on pallets ground freight LTL only If expedited shipping is needed the customer will incur the difference in shipping cost 15 LIMITED PRODUCT WARRANTY continued Labor Charges Please present this schedule to the service company to avoid any labor charge misjudgments When submitting a bill for warranty work the hours submitted must be within the guidelines listed below The form 1 designed for a single claim for a single unit If more units serviced additional forms required The time spent on the job should be multiplied by the straight time labor rate to determine the charge UBC Group reserves the right to pay no more then the average commercial hourly rates within the particular territory or region of the country UBC Group will not cover any additional fees charges or material costs associated with a claim with the exclusion of Freon gas if used to refill the unit To prevent delays in processing claims a complete explanation of the diagnosis and repair 15 required Technician making refrigeration system repairs must be certified per EPA requirements For locally purchased parts UBC allows credit up t
8. S VIEW TAYFUN H35G TOTTON i AI 5 7 W III L w 1 POWER SWITCH 11 COMPRESSOR 1 2 PRESSURE RELAY 3 AIR CONDENSER 4 FAN 12 SOCKET 13 THERMOSTAT 14 OVERFLOW 5 DRIER FILTER 6 THROTTLE 15 GLYCOL BATH 7 EVAPORATOR 8 FITTING 16 GLYCOL PUMP 17 STAND 9 TERMINAL BLOCK 18 HANDLE 4 2 PARTS VIEW TAYFUN H35G PROCON Af 11 55 6 VA W 1 COMPRESSOR 11 POWER SWITCH 2 PRESSURE RELAY 3 AIR CONDENSER 13 THERMOSTAT 5 DRIER FILTER 14 OVERFLOW 6 THROTTLE 15 GLYCOL BATH 7 EVAPORATOR 16 GLYCOL PUMP 8 FITTING 9 TERMINAL BLOCK 17 STAND FUSEHOLDER 18 HANDLE bm 5 GLYCOL DECK SET UP Once the survey of the location has been completed to determine the positioning of the glycol deck and the connecting draft beer dispensing stations refer to the specifications sheet to be certain that the trunk line will be within the recommended distance make the necessary provisions to place the unit and provide for the electrical services The ideal set up 1 to mount the glycol deck on a proper equipment stand that is easily accessible for routine maintenance and service NOTE Do not place the glycol deck in the walk in cooler as the cold ambient temperature will reduce the cooling performance
9. This enables the glycol circuit to be checked for leaks Also recirculation of cold glycol trough the lines enables the temperature inside the trunk line to stabilize before beer is introduced Once the refrigeration unit and the glycol recirculation pump have operated for sixty 60 minutes or more the beer product can be connected and drawn trough the trunk line Check the system for leaks Thoroughly insulate all line joints in the trunk line and dispensing taps It 1s recommended that the glycol lines be insulated inside the walk in cooler to prevent excessive ice build up Insulate the glycol lines all the way up to the sealed chase way as it exits the walk in cooler 8 MAINTENANCE Inspect the unit monthly to ensure that the glycol level is maintained to the fill level 2 If the level is low check the mixture ratio with a refractometer then add the proper volume of glycol water mixture to maintain the recommended mixture in the bath 3 If there is evidence of ice build up in the unit allow the ice to melt and replace all the water glycol solution with a fresh solution 4 The water glycol solution should be changed approximately every 18 months In regions of high humidity it is recommended to replace the mixture on an yearly basis 5 Check and clean the condenser using a metal brush every week and using an air compressor or a vacuum cleaner every six months Please check our instructions below 6 Check for proper air flow
10. carrier s responsibility and should not be returned to the manufacturer unless prior approval 15 given to do so Warning This equipment contains a refrigerant which may harm the public health and environment by destroying ozone in the upper atmosphere Venting or release of certain refrigerants to the atmosphere is illegal Refrigerant recovery devices must be used when servicing this unit Consult your local codes for requirements Warning Do not service this unit before disconnecting all power supplies 2 INSTALLATION REQUIREMENTS Dedicated power line 115 60Hz 15 Amp Recommended ambient temperature range 60F 90F Adequate air circulation as follows air condenser cannot be obstructed or covered in any way no filters allowed to be used with the unit 3 SPECIFICATION _ Weight net gross Lbs 90 106 80 98 3 Dimensions NO 4 REPLACEMENT PARTS DESCRIPTION MODEL Compressor Start capacitor Start relay Thermo overload relay Pressure switch Condenser Condenser fan Pump motor Pump Power switch Thermostat TAYFUN H35G PROCON TAYFUN H35G TOTTON Tecumseh CAE 4448Y 315uF 160V 3154F 160V ACB 2UB505W ACB 2UB505W LUAVE STFT 14221 M4Q045 BD03 04 M40045 BD03 04 YDK80 60 2 90A3 2 TOTTON SPC42 PROCON 132A100F11GA R13 117 R13 117 Dixell XR02CX 11560 20 Dixell XRO2CX 11560 20 4 1 PART
11. itions dedicated power circuit and required clearance All equipment must be maintained and cleaned regularly as specified in the product manuals Warranty stub must be submitted to UCB Group at the completion of the installation In case of equipment failure customer must contact UBC Group for repair authorization before any repairs are made Warranty claim form must be completed and submitted to UBC Group Warranty Period Warranty period is one 1 year from the date of installation but no longer than fourteen 14 months from date of sale Compressor warranty period is five 5 years from the date of installation or sixty two 62 months from the date of sale Warranty stub must be completed and returned to UBC Group for warranty to be activated and installation date to be determined In the absence of a warranty stub warranty period will begin on the date of sale Warranty Coverage Refrigeration Units including compressor If a product is deemed defective by UBC GROUP within the warranty period described above UBC GROUP at its discretion will either repair or authorize the repair of the product UBC GROUP will be responsible for the labor charges according to the Labor Charges segment within the warranty period provided that all above mentioned prerequisites are satisfied UBC GROUP may also replace the product at its discretion bearing the labor costs for the product replacement according to the Labor Charges segment The customer
12. nd then of the start capacitor Replace relay ifno continuity Overload relay is not working Check the relay using a multimeter properly Replace the relay 1 no continuity Compressor motor has a ground fault also known as a short circuit Replace the compressor to ground Compressor 1 locked up Replace the compressor 1 Check probe wiring 2 Replace probe Start capacitor or start relay malfunction Compressor starts and runs 15 displayed on the Probe failure or loose wiring thermostat Measure voltage across common and run Inadequate Low voltage to terminals on the compressor shown on the compressor usually caused by poor compressor Voltage must not drop below 90 of quality or non dedicated power line rated voltage Turn off the system until proper Compressor starts and runs voltage 1 restored for less than 1 2 minute and Start relay not working properly then shuts off usually caused by overheating of Using a multimeter test the continuity of the start the compressor due to poor air relay Replace relay 1f no continuity circulation through the air Correct installation conditions such as air flow to condenser or inadequate low condenser or proper voltage voltage Measure voltage across common and run terminals on the compressor shown on the compressor Voltage must not drop below 90 of rated voltage Turn off the system until proper voltage 16 restored Check thermostat for incorrect or erra
13. ns The HY parameter will be displayed once more You are now in the programming mode 3 Select the parameter Ot 4 Press the SET key to display its value 5 Use 1 or to change its value 6 Press SET to store the new value 7 To exit press Set and 7 buttons or wait 15 seconds without pressing a key NOTE The chosen value 18 stored even 1f the programming is exited by waiting the 15 seconds to time out 10 AIR COOLED CONDENSER CLEANING UBC glycol chillers are equipped with special tubeless heat exchangers manufactured with an innovative technology This ensures the maximum capacity with the smallest size Any condenser 1 prone to accumulate dirt and airborne dust that may reduce or block the air flow To guarantee the cooling effectiveness and to prevent damage to other electrical components the condenser must be cleaned regularly 10 1 BI WEEKLY CLEANING Step 1 Disconnect the power Step 2 Clean the condenser with a metal brush available at any Home Depot Lowe s or any other hardware store For best results the condenser should be cleaned top down see picture Step 3 A finish soft brush or vacuum cleaning 1s recommended Step 4 Connect the power 10 2 SEMI ANNUAL CLEANING The bi weekly condenser cleaning can only guarantee surface cleaning Using a metal brush it 1 impossible to reach and clean the funnel and between the funnel space Only air blowing or deep vacuum cleaning can achieve proper cleaning
14. o our dealer distributor price Under no circumstances should UBC Group s liability for labor charges exceed the purchase price of the unit in the original invoice MAXIMUM LABOR TIME ALLOWED FOR A WARRANTY CLAIM Travel time hour Diagnosis check and determine the probable cause of the problem allowed only once lhour Part replacement thermostat pump amp motor start relay fan amp motor etc 1 2 hour Refrigeration detect a Freon leak fix and refill Freon lhours Compressor replacement 3 hours Unit replacement 2 hours If the repair cannot be finished in one visit and a second visit 1s required another hour of travel time will be allowed The maximum travel time for a single claim 1s two 2 hours Instructions for completing form e All fields must be filled out completely e All parts replaced must be listed the claim form e Must be submitted in legible form print All claims MUST be submitted directly to UBC Group in order to receive reimbursement Email warranty beer co us Fax 866 659 8904 Phone 636 379 2226 16 gt lt 13 1 WARRANTY CLAIM FORM Please see instruction before completing form Service invoice Number if attached Return authorization number SERVICE COMPANY Contact name Phone Full address CUSTOMER Contact name Phone Full address COMPLAINT Symptoms and summary of diagnosis made are required List hours and explanation for each repair made Give exact location of
15. of the unit NOTE A minimum of twelve inches of clearance should be allowed around the entire unit for proper performance Additional clearance should be considered for optimal performance and serviceability 6 GLYCOL FILLING The glycol bath capacity is 5 Gal Glycol supplied by UBC Group should be mixed to a 30 glycol 70 water mixture In some cases the glycol ratio can be increased up to 50 per installer s discretion NOTE Do not place full strength glycol undiluted in the bath as it will reduce the efficiency of the refrigeration system and may result in damage to the recirculation pump due to increased viscosity of cold glycol The glycol ratio in the mixture should never exceed 50 NOTE Select and use only a propylene glycol product that meets FDA Food and Drug Administration regulations as a food grade product Any substitution of food grade glycol with automotive anti freeze or other products will expose people to hazardous chemicals Fill the bath with glycol by removing the black plug on the deck lid and placing a funnel in the fill hole Pour in the glycol mixture until all evaporator coils are covered After glycol circulation start up some glycol should be added to cover coils NOTE Always inspect the glycol bath for any debris as such might damage the pump 7 SYSTEM START UP It is a good practice to operate the glycol recirculation system for sixty 60 minutes before running beer trough to the dispensing tap
16. through the unit ensuring enough clearance around it is allowed There must be no obstructions in front of the air flow vents especially any sort of filters in front of the condenser unless approved by UBC 7 Check the condition and effectiveness of the trunk line insulation 9 ADJUSTING DIGITAL THERMOSTAT DIXELL DEFAULT SETTING VALUES Thermos probe calibration o second probe calibration o Od ouput activation delay 099 o HOW TO CHECK THE SET POINT VALUE 1 Press and immediately release the SET key the display will show the SET point value 2 Press and immediately release the SET key or wait for 5 seconds to display the probe value again HOW TO CHANGE THE SET POINT 1 Press and hold the SET key for more than 2 seconds to change the SET point value 2 The value of the Set point will be displayed and the LED starts blinking 3 To change the Set value press the 7 up or down arrows 4 To store the new set point value press the SET key again and wait 15 seconds 8 HOW TO CALIBRATE THE THERMOSTAT PROBE 1 Enter the programming mode by pressing and holding the SET and down buttons together for 5 seconds both LEDs will start blinking and the HY parameter will be displayed 2 When the HY parameter is displayed immediately press and hold the SET and down buttons for a second time until The Pr2 symbol is displayed only then release the butto
17. tic display i signals and improper function Replace if faulty 1 Check ambient conditions Temperature must not exceed normal ambient operating temperature of 90 F Check condenser for adequate air flow clean if necessary Check condenser fan for operation replace if faulty Check the overload relay using a multimeter replace if faulty Inadequate Low voltage to compressor or fluxuating voltage usually caused by poor quality or non dedicated power line Compressor starts and runs more than 1 minute but shuts off in less than 5 minutes Compressor shuts off on overload relay thermal protector Compressor starts and runs more than 1 minute but shuts off in less than 5 minutes Unit runs OK but shuts off before reaching the programmed set point Unit operates long cycles or continuously Unit rattles or vibrates during operation TROUBLESHOOTING continued Compressor shuts off on pressure switch Thermostat displays CA error message Compressor motor has windings shorted usually caused by overheating of the compressor due to poor air circulation through the air condenser or inadequate low voltage to compressor usually caused by poor quality or non dedicated power line Wrong thermostat settings Faulty thermostat Wrong thermostat settings such as 1 SET POINT value is very low 2 Differential is too low or zero Limited air flow trough the Check and clean the condenser
18. ued 9 Secure the box to the pallet using straps buckles or fasteners and strap guards Make sure to fasten the strapping tightly to guaranty the box will not fall from the pallet during shipping You may also use shrink wrap as long as the box 1 properly secured to the pallet 10 Attach shipping labels and a non stackable label The unit must always remain in its upright position especially during shipping Do not flip the unit or box on the sides or its top 19 15 INSTALLATION NOTES Serial number Model Number Installation date Installation address 20
19. y course of action prior to any repairs A warranty claim form must be completed and submitted to UBC Group in order to process the claim and authorize any reimbursements If a repair is made without the explicit authorization from UBC Group it will not be covered by the warranty and will not be reimbursed Authorization for return is for inspection purposes only It 1 the sole discretion of UBC as to whether or not a credit refund will be allowed UBC GROUP s determination of defects 15 final Product Delivery The customer is responsible for inspecting units upon receipt for concealed damage caused during shipping The customer must report damaged or non working units or components to UBC Group immediately Deliveries with physical damage should be denied A claim must be filed with the carrier for any damages during shipping UBC Group 1s not responsible for units damaged during shipping Warranty does not cover e Physical damage or water damage to the unit caused by negligence of the user e Improper installation and modifications made without UBC Group s explicit approval e Damage resulting from electrical supply water supply drainage flood storm or any other incidents e Repairs made without the explicit authorization of UBC Group or without the submission of the warranty claim form Note UBC GROUP IS NOT RESPONSIBLE FOR ECONOMIC LOSS OR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSSES O
Download Pdf Manuals
Related Search