User Manual / Service Manual
Contents
1. S 1401 30 CHD gu 20 115V 60Hz sn 17 Carbo chill 100 User Manual Appendix B Wiring Diagram JO YIPMS oway 1055911102 AJAasuapuoa jo JoJeNuaA N N SILLX PA amope e Jaa uro uan ACA TAN AV SID 182. Carbo chill 100 User Manual USER MANUAL Cooler saturator Carbo chill 100 Written by PJSC UKSNAB la Severnaya st 96000 Krasnoperekopsk Crimea Ukraine Published by UBC Group www beer co com 200 00 000 00 User Manual Carbo chill 100 User Manual Contents General information Notes and Cautions Part 1 Technical specifications Part 2 Functional description Cooling device Start up Part 3 Installation Unpacking Tools Placement and installation Working order Safety requirements Air inlet Installation site Electrical installation Part 4 Cleaning and Maintenance General Monthly Maintenance Storage and transportation Storage without package Part 5 Trouble shooting Part 6 Spare parts Appendix A Electrical diagram Appendix B Wiring diagram p 4 p 5 p 6 Carbo chill 100 User Manual General information This manual is valid for the cooler saturator Carbo chill 100 This device is intended for cooling and carbonation of drinking water When buying the device you should check its operability complete set absence of mechanical damages stamps and date of sale Please keep this manual in a safe place Before putting the device into operation read manual carefully Carbo chill 100 User Manual Notes and Cautions Throughout the manual cautions and notes are written in bold like the example below Don t turn
3. company Noise while cooler is running Some part of the cooling unit contacts with the cooler frame Compressor mounting on shock damper is broken Fan baffles contact with the air condenser Call for the technician of service company The indicator lamp of the water level is burning No water in carbonator bowl Carbonation pump is not working The water is not being piped Check the pump connection plastic connector Call for the technician of service company Check the connection of the water pipe supply Not enough carbonated water Not fed carbon dioxide Insufficient system pressure The water temperature is greater than 40F Check the connection of carbon dioxide Look at the display thermometer Stop pouring until the temperature will drop below 40F 15 100 UserMamnual _____ Part 6 Spare Parts Part No Specification 1 EMBRACO NE 6160Z Compressor 2 LU VE STVF 75 Condenser 3 Shurflo 8035 963 239 Carbonator pump 4 Maxi Jet 900 Submersible pump 5 RANCO K50H2005003 Thermostat 6 GICAR NRL30 2E 2R F Level controller 7 Dixell XT 11S 4000N Digital thermometer 16 Carbo chill 100 User Manual Appendix A Electrical Diagram Thermometer Thermostat Disl XT118 cS 2010 bat Cor pressor Frk E Le En H ha lt Motor fan 1 GIC AR
4. closed system with refrigerant If necessary this must be done only by a company authorized in handling refrigerants i Always remember that the cooling unit requires air Dirty or blocked condenser fins or aperture grills or lack of air space around the cooler can result in part or total failure of the unit Never turn the unit upside down or place it on one of its sides If the unit by accident has been turned upside down let it rest for 4 hours before starting it If the equipment should fail to function please check as suggested below and correct if possible 14 Carbo chill 100 User Manual Symptom Probable Cause Remedy The cooler is connected with power but does not work There is no power in the main The plug is not fully connected with the socket The thermoregulator knob is fixed at 0 Refrigerant is not available in system Refrigerant cannot pass through capillary Compressor valve is out of order Check the power in the socket by means of tester Check and provide plug s contact with the socket Fix the knob at extreme right position Call for the technician of service company Cooler cannot be started No voltage Check mains voltage availability Call for the technician of service company Compressor works continuously without switching Product in the heat exchanger is overfrozen The temperature sensor is broken Call for the technician of service
5. d be 20 cm Check compliance of power indexed at the cooler label with current power Check the electrical wiring for any possible insulation defects absence of current carrying parts locking Insert the plug of the cooler into the plug socket with earthing Carbo chill 100 User Manual Working order 1 2 3 4 5 6 7 8 9 To fill the cooler bathtub with the water depending on the fulfillment through the neck of the lid through a removable strip on the inner lid until it rises to the overflow level To connect the output lines of the cooled water and cooled carbonized water to the column it is necessary to connect both lines To connect the cooler to the CO2 cylinder with the pressure at the manometer in 3 bar the maximum pressure of the carbonic acid supplied to the cooler should not exceed 3 bar To connect the cooler to the water supply For normal work of the cooler the tap water pressure should be in the range 2 3 bar Previously you can use the filter for the tap water cleaning To check the position of the thermostat must be set to 7 To check the connection of the submersible pump and carbonization pump To connect the device into the network To switch the cooler on a green button on the front panel Filling begin after the formation of ice bank 2 hours at ambient temperature 24 C 10 The optimum temperature for the saturation is 31 40F the temperature value is shown on the dis
6. d for this unit Refrigerant type is specified in Part 1 accident has been turned upside down let it rest 4 hours before starting it Never turn the unit upside down or place it on one of the sides If the unit by The cooler unit is designed to operate with minimum of maintenance Following the directions in this chapter will ensure that your equipment will operate efficiently Performing cleaning and maintenance on a schedule basis minimizes the chance of equipment failure and loss of processing quality The cleaning of inside and outside surfaces of the cooler should be provided as required but not rare than once per month Pull the plug out of the socket before starting the cleaning Monthly Make sure to switch off disconnect the power supply to the cooler unit Clean all external surfaces using a moist cloth Remove all dust and fluff from all of the ventilation slots and the condenser fins with a stiff non metal brush Vacuum the debris from the fins Care should be taken not to damage the fins of the condenser Inspect visible parts for damage If any damage is found that impedes normal operation contact your local service centre Visually check hoses and hose connections for leaks and damages Tighten any loose connectors After cleaning and inspection make sure that the cooler top cover is secured Maintenance To avoid increasing of consumed power and to provide its undisturbed operation the cu
7. ess A 4 5 Operating temperatures 18 32 kg 0 140 Refrigerant R 134a Ib 0 309 Net weigh kg 34 Dimensions without package not less 339 Width Length oor A477 Height 477 Cooler capacity at At 16 OC I h 40 Water tank capacity not less 1 10 5 Ice bank kg 44 Ice forming at water t 24 C h 2 Minimal outlet temperature C 2 6 Number of coils it 1 Compressor power HP 1 4 Compressor cooling capacity t 10 C W 432 th 45 C kkal h 371 Carbonator pump capacity Vh 318 capacity at 6 9 bar 192 Submersible pump capacity I h 870 Water lifting m 1 1 At the difference between inlet and outlet water or soft drinks temperature Carbo chill 100 User Manual Part 2 Functional description Cooling device Cooler is a metallic construction of a box type with detachable walls and removable cover On the front side of the cooler body are switch of the cooler indicator lamp water level of carbonator bowl fittings for connecting of the tap water and CO2 cylinder digital thermometer display for a visual control of the water temperature in the bath fittings for connecting of the flowing cooled water and cooled saturated water Inside of the cooler body are refrigerating unit of a compressive type for the water cooling component parts of which are compressor air condenser filter dehydrator evaporator interconnected by the copper pipes through the soldered connections forming the sealed sys
8. ocessing Replacement of the cooler Other operations connected with servicing of cooler In case of network cord damage and to avoid the danger of current injury the Customer should not make the cord replacement by himself but call for the technical specialist The Producer is not responsible for possible damages the personnel or equipment in case of ignoring of above mentioned requirements 10 Carbo chill 100 User Manual Air inlet For efficient operation free space around the unit must be min 20 cm All air inlets outlets on the unit must not be blocked by waste chemical containers etc A It is of upmost importance to ensure free circulation of air around the cooler Otherwise the unit will be too hot which consequently will result in reduced efficiency and risk of unnecessary operating problems Installation site e This cooler unit is for indoor and outdoor installation Electrical installation Installation should be made according to local regulations Please see the Electrical Diagram in the Appendix A 11 Carbo chill 100 User Manual Part 4 Cleaning and maintenance General Always unplug the unit from power supply before carrying out any cleaning maintenance procedures etc Repair and maintenance of the closed system for refrigerant and handling of refrigerants must be done only by a company authorized in handling refrigerants Never use any other refrigerants than specifie
9. play of the electronic thermometer on the device front panel If you exceed this temperature was chilled bottled water saturated is not recommended Carbo chill 100 User Manual Safety requirements The cooler has the first class power safety including earthing Before connection of the cooler to power grid make sure that Parameters supply main is nominal 115V 60Hz Power cable and plug are not damaged The cooler should be connected with power grid only with earthing Check it before starting the installation process With the advent of signs of wiring locking coverlet tingling while touching the metal parts of the cooler the Customer should disconnect the cooler from the power grid and call for the technician for defects elimination The Customer should not use the cooler in facilities of high danger level with one or several conditions of the following deviation from nominal voltage 115 V over the allowed range 10 15 extra dampness or dust air humidity is more than 80 when ceiling walls floor and other things in the room are covered with moisture air temperature is above 32 C chemically active medium which critically influents on electric insulation and current carrying parts of electric equipment current carrying floors The Customer should not touch the frame of running coolers The coolers should be disconnected from the power grid only within the following reasons Sanitary pr
10. red for a given pressure of carbonization up to 3 bar Start up Before starting up the equipment make installation according to the descriptions in Part 3 of this manual The optimum temperature range for cooling operation is from 18 to 32 C The cooler should be located in a spot with a very good air circulation In event of the cooler relocation from a cold place to a warm one the cooler may be switched on in no less than 1 5 2 hours Carbo chill 100 User Manual Part 3 Installation Don t turn the unit upside down or place it at one of the sides If the unit has by accident been turned upside down it must rest for 4 hours before starting it Carbo chill 100 User Manual Unpacking Think about possible re use of packaging material Carefully unpack the cooler unit do not turn it upside down and check that all parts are in good condition The inner lid and removable strap attached cooler self tapping screws Screws are the transfer and can not be re threading Tools Standard tools are sufficient Placement and installation For more effective power consumption we recommend to place the cooler far from heat sources and in dry ventilated facilities The cooler should be mounted on the firm and flat horizontal basis Air condenser and venting grids of the cooler should be always free for air access and circulation Minimal distance from venting grids to the cooler walls or barriers shoul
11. stomer should follow these directions do not block up the cooler frame venting grids ensuring free air circulation clean air condenser of dust and soiling keep the cooler in clean condition 12 Carbo chill 100 User Manual If you need access to a modular bay to observe the following procedure 1 Remove the screw that secures the lid 2 Remove the screw connecting the removable side wall to the platform 3 Open the latch and remove the wall 13 Carbo chill 100 User Manual Storage and Transportation The cooler should be stored in the package The cooler should be stored in the dry ventilated facility with relative humidity not higher than 80 The cooler should be transported only in vertical position Storage without package The cooler should be stored in dry damp proof facility Stacking without package is forbidden The cooler should be transported in a package by any type of transport only in vertical position It s not recommended to replace the cooler inside transport Part 5 Trouble Shooting Before starting trouble shooting If the cooler unit does not work according to the description in this manual the following pages are meant as a help for you Read them carefully and find the paragraph that corresponds to your problem Always unplug the cooler unit from power supply before carrying out any repair cleaning or maintenance procedures etc Never open the
12. tem filled with the ozone friendly refrigerant R134a plastic bath isolated outside by the heat insulation from polyurethane foam and in which there are evaporator heat exchanger carbonator bowl mechanical thermostat sensor serving to maintain a defined thickness of the ice in the bath submersible pump carbonator pump The functioning of the cooler is based on the principle that the vapors of the coolant boiling in the refrigerating unit evaporator take the heat away from the water in the bath necessary for its boiling Being cooled the water turns into the ice on the evaporator tubes The thickness of the ice field is controlled by the position sensor thermostat mounted on the evaporator coils The thermostat should be set to position 7 While pouring the water becomes cooled passing through the heat exchanger and saturated with carbon dioxide in the bulb carbonator The water temperature at the outlet depends upon its temperature at the inlet to the heat exchanger While the water pouring the ice field runs out After the complete exhaustion of the ice field the water temperature at the outlet begins to rise if the thermometer shows the temperature higher than 40F it is not recommended to pour the saturated water because the degree of carbonization sharply diminishes The hydraulic circuit saturator includes bypass line the main element is a valve Change the position of the valve is not recommended because it is configu
13. the unit upside down or place it at one of the sides Explanation Symbol Meaning Explanation Note The operator should observe and or act according to the information in order to obtain the best possible function of the equipment A Caution The operator must observe and or act according to the information in order to avoid any mechanical or electrical damage to the equipment or any personnel injury Installation e It is the responsibility of the owner and operator s of this equipment that the installation is made in accordance with local regulations and safety requirements Service and repair must be performed only by service technicians who are trained in servicing the equipment The installation procedure and requirements are described further this manual The manufacturer cannot be responsible for any damage caused by incorrect installation of this cooler The unit must be installed and connected in the ventilated place with nothing placed at least 50 cm distance from both sides of the unit Repair and maintenance of the closed system for refrigerant and handling of refrigerants must be done only by a company authorized in handling refrigerants Carbo chill 100 User Manual Part 1 Technical specifications Name of characteristic Unit Nominal Nominal voltage V 115 Frequency Hz 60 Current consumption not l
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