Crocodile ASL Operators & Service Manual
Contents
1. IMFO Slide Extended Proximity Switch 1 Park the vehicle in a low no traffic area with sufficient room to location drive forward approximately 100 yards 2 Extend the slide Check that the in cab warning light is illuminated 4 Drivethe Side Loader forward and exceed 5 mph 8 kph The buzzer should sound 5 Stop the vehicle and return the slide to the home position The buzzer should stop and the in cab warning light should extinguish 6 If the warning light does not illuminate when the slide is extended and or the buzzer does not sound when the vehicle exceeds 5 mph notify your maintenance supervisor Completing this test ensures the immediately Arm not Parked warning light will illuminate when the slide is extended 2 Do not operate a Side Loader with an inoperative or malfunctioning Slide Extended Proximity Switch Injury LY or death may occur LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER d me I CHAPTER 1 SAFETY FIRST2. Safety Features Automatic Grease System This system ensures lift slide and grabber cylinder pins and related parts receive the required amount of grease Consult the OEM manual for more information Back Up Alarm The back up alarm sounds when the transmission is put into reverse or the tailgate opens Console Warning Lights The console warning lights alert the operator to the following conditions Arm Not Parked The arm is extended If the vehicle is in motion this presents a severe hazard to pedestrians as well as the risk of striking another vehicle Packer Blade Stall The packer blade has stalled Body Raise The body is not firmly seated on the chassis The body should only be raised during unloading and maintenance Tailgate Ajar The tailgate is not fully closed The tailgate should only be open during unloading and maintenance Hydraulic Oil Temperature The hydraulic oil temperature is dangerously high Continuing to operate the hydraulic functions may result in serious damage Access Ladder The access laader is deployed All hydraulic functions should be locked out Hopper Cover if equipped The hopper cover is closed In some cases the warning light is accompanied by a buzzer C LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 15 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST
3. CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST 1 Safety is always of prime importance when operating any type of unit All employees working with this unit must be aware of the safety practices and features detailed in this section Safety is everyone s business Personnel in charge of maintenance should not do any maintenance on the equipment if they are not well acquainted with the operations of the equipment as well as all safety precautions of such operations Refer to the appropriate section of this manual before attempting to perform any type of work on the unit Leach cannot accept any responsibility for failures and or injuries caused by repairs done by the user Before doing any maintenance work on the unit all safety regulations must be respected LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER E hn CHAPTER 1 SAFETY FIRST ee Br Employer Operator Responsibilities Employer Operator Responsibilities Employer Responsibility 1 Regularly inspect your unit including all safety equipment 2 Repair any present or potential mechanical malf
4. CHAPTER 3 VEHICLE OPERATION Shutting Down your Side Loader Park the Side Loader on a solid level surface Set chassis park brake Return the lift to the home position and check that the lift lock is set Refer to Securing the Lift on page 29 Switch OFF the hydraulic pump The switch light should not be lit Switch OFF all lamp switches Shut the unit off following the chassis manufacturer s recommendations Drain all air from the air tanks Switch OFF battery switch Your battery box and switch may differ from the one shown at left c LEACH INC OPERATIONS MANUAL 69 70 CHAPTER 3 VEHICLE OPERATION 1 Shutting Down your Side Loader CROCODILE AUTO SIDE LOADER D D 59 BS 9 SI LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 A FEDERAL SIGNAL COMPANY 72 rd Ld Ld j Ld Ld fS Depot 2737 Harrison Street Oshkosh WI 54901 Tel 877 800 1111 Please visit our website www fsdepot com B December 9 2004 Part Num
5. In Cab Console Schematic ARM PACKER NOT BLADE BODY TESTE PARKED STALL RAISE OPEN fo 03 HYDRAULIC TAILGATE OIL ACCESS AJAR TEMPERATURE LADDER AUTOPACK EMERGENCY STOP RETURN ENABLE 08 09 10 OFF BIN COUNTER WORK LAMPS JOYSTICK LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER Last Updated 8 7 02 mn CHAPTER 2 CONTROLS Control Box Controls 01 02 03 04 05 06 07 08 09 10 Hydraulic Pump ON OFF Hoist UP DOWN Tailgate OPEN CLOSE AUTOPACK EMERGENCY STOP PACK RETURN Work Lamps ON OFF Bin Counter Joystick ENABLE DISABLE Control Box Warning Lights 11 Arm Not Parked 12 13 14 15 Packer Blade Stall Body Raised Tailgate Ajar Hydraulic Oil Temperature 16 Access Ladder LEACH INC OPERATIONS MANUAL 45 46 CHAPTER 2 CONTROLS muc Crocodile Automated Side Loader Controls CROCODILE AUTO SIDE LOADER D D BH 59 EX NS Cet D SI Crocodile Automa
6. B mt Completing the Safety Lockout Tests Hopper Cover Limit Switch if equipped Completing this test ensures that you can not accidentally dump refuse on top of the hopper cover Hopper Cover 1 Close the hopper cover 2 Attempt a dump cycle with an EMPTY can 3 Ifthe dump cycle completes notify your maintenance supervisor immediately The lift should still function to approximately 1 3 of the full lift height IPF C Completing this test ensures that you can not accidentally dump refuse on top of the hopper cover Body Raised Limit Switch Completing this test ensures you know when the body is properly seated on the chassis The body should always be seated unless unloading or service is being performed Never drive the unit while the body is raised CAUTION 1 Lower the body using the in cab console Hoist switch Exit the cab and visually confirm that the body is firmly seated on Completing this test ensures you know when the body is properly the chassis seated on the chassis The bod n should always be seated E 2 Enter the cab raise the body using the in cab console Hoist 2 service is being switch and note when the body raised lamp illuminates and the buzzer sounds Both should occur immediately Ifthe lamp does not illuminate and or buzzer does not sound notify your
7. m body is raised Keep distance traveled to a minimum the load is unloaded This prevents CAUTION refuse from building up under the D tailgate 6 When unloading is completed set the chassis park brake 7 Lower the body The body raised lamp will extinguish and the buzzer will stop when the body is firmly seated on the chassis 8 Press the AUTOPACK button The AUTOPACK cycle will stop The Side Loader s center of gravity is very high when the body is raised Keep distance traveled to a minimum LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER q 2 7 hn CHAPTER 3 VEHICLE OPERATION Toe e B mt Cleaning the Hopper Cleaning the Hopper The Crocodile Automated Side Loader body and hopper are self cleaning Daily cleaning is unnecessary Occasionally maintenance personnel may wish to wash out the hopper and body Be sure to follow lockout tagout procedures and take all necessary precautions before entering the body Refer to Completing the Lockout Tagout Procedure on page 24 E Under no circumstances should the operator enter the M body or hopper LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 CROCODILE AUTO SIDE
8. CALITION Straighten the wheels Set the chassis park brake Switch ON the hydraulic pump The switch lamp will be illuminated Open the hopper cover if equipped Push the tailgate switch down to the CLOSE position This will relieve any pressure from the tailgate locks and aid removal Remove both tailgate locks LEACH INC OPERATIONS MANUAL 65 CROCODILE AUTO SIDE LOADER CHAPTER 3 VEHICLE OPERATION Ve 1 Unloading Refuse Unloading Refuse 1 Open the tailgate The tailgate ajar warning lamp will illuminate and the back up alarm will sound The tailgate must be fully open while unloading CALITPION The tailgate must be fully open while unloading 2 Press the AUTOPACK button The AUTOPACK cycle will clear the hopper of any refuse while unloading 3 Raise the body fully The body raised warning lamp will illuminate and the buzzer will sound 4 Release the chassis park brake allow the force of the load to push the unit forward irc Always be alert of what is in front of the Side Loader The foot brake should be released while you unload to 5 Drive the unit slightly forward as the load is unloaded This prevents refuse from building up under the tailgate The Side Loader s center of gravity is very high when the
9. WACLR CROCODILE AUTOMATED SIDE LOADER OPERATION amp SERVICE MANUAL STRONGER ALL AROUND CROCODILE AUTO SIDE LOADER fi hn TABLE OF CONTENTS Chapter 1 Safety First Employer Operator Responsibilities 11 General Safety Precautions 12 Safety Controls 14 Safety Features 15 Completing the Safety Lockout Tests 20 Extension Ladder Proximity Switch 20 Lift Elevated Proximity Switch 21 Slide Extended Proximity Switch 22 Hopper Cover Limit Switch if equipped 23 Body Raised Limit Switch 23 Completing the Lockout Tagout Procedure 24 Quick Reference Lockout Chart 25 Securing the Tailgate Locks 26 Setting the Tailgate Safety Props 27 Setting the Hoist Safety Prop 28 Securing the Lift 29 Lifting Components for Service 30 Lifting the LiftAssembly 31 Securing the Rear Body 32 Lifting the Front Body 33 Lifting the Body 34 Safety Decal Standards 35 Safety Decals 36 LEACH INC OPERATIONS MANUAL CROCODILE AUTO SIDE LOADER TABLE OF CONTENTS M Chapter 2 Controls In Cab Console Schematic 44 Crocodile Automated Side Loader Controls 46 In Cab Console Controls 47 Pump Push Button 01 47 Hoist Switch 02 47 Tailgate Switch 0
10. 6 Complete the Lockout Tagout Procedure Refer to Completing the Lockout Tagout Procedure on page 24 5 Lower the body until the safety prop feet fit into the prop retainer cutouts and seat securely onto the chassis frame LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER Securing the Lift Last Updated 8 7 02 3 za CHAPTER 1 SAFETY FIRST L DO Et Me Securing the Lift The lift is secured by means of a manually operated lift lock The lock prevents the extension of the lift slide This lock should always be in place except when loading To set the lock 1 Retract the lift to the home position slide retracted fully arm lowered fully grabber open 2 Ensure the hydraulic pump is off 3 Put the vehicle in park and set the chassis park brake Be sure the vehicle is parked on level ground and ina A low no traffic area CAUTION 4 Exitthe cab and set the lock the lock is located behind the lift To release the lock 1 Put the vehicle in park and set the chassis park brake Be sure the vehicle is parked on level ground and ina A low no traffic area CAUTION 2 Operate the joystick to retract the slide This will relieve any pressure o
11. 4 Shut off engine remove keys from ignition and store keys in a safe controlled area LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER E hn CHAPTER 1 SAFETY FIRST eie 54 D Quick Reference Lockout Chart Quick Reference Lockout Chart Joystick control switch not ON All lift functions inoperative Vehicle over 10 mph Slide OUT inoperative Slide not fully retracted Dump inoperative Lift raised above 1 3 height Grabber OPEN inoperative Extension ladder deployed All hydraulic functions inoperative Hopper cover closed or not fully open Lift UP function will not operate above 1 3 height if equipped LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 25 26 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST Securing the Tailgate Locks Securing the Tailgate Locks The tailgate locks ensure that the tailgate can not be opened accidently The tailgate locks must be in place unless you are unloading refuse or servicing the tailgate Remember these two critical points Before operating the Crocodile Automated Side Loader secure both tailgate l
12. puel eS ES eS pega egg M pu ieee ud cuc rang nouam mirbruun eee Bar onm gum iPrecauci n 81 5e moja la superficie del ch puede ser CROCODILE D18 0028 AUTO SIDE LOADER Cp n Clas Abo o er S LE COs 5299 SEV Located on the side of the body behind the ladder LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE k 5047 CHAPTER 1 SAFETY FIRST AUTO SIDE LOADER AC ee S Safety Decals D18 0030 Located either side of the body just forward of the tailgate A DANGER OF EXTREME CRUSH HAZARD fe LECE La IL emane TAILGATE SAFETY Sees ore in place beloie slendirg iad gale hp v des lug uma Laing Pes PELIGRO 1 DE La PUERTA DE CARGA Y DESCARGA RIESGO LEN I7 LE m mcm m Ep TE D18 0039 Located on the top of the vehicle at the hopper opening D18 0046 Located either side of the body near the back PHONE 403 527 8806 LEACH INC OPERATIONS
13. Complete the Lockout Tagout Procedure Refer to Completing the Lockout Tagout Procedure on page 24 i m mI qe CIN Ee aD eee Cy Vie LEER i D ate pda a Tailgate Safety Prop engaged LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 27 28 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST Setting the Hoist Safety Prop Setting the Hoist Safety Prop The hoist safety prop ensures that the Side Loader body will not fall when you are working beneath it The hoist safety prop must be engaged if access A under a lifted body is required CAUTION o Do not use hoist safety props to prop a loaded body 1 Ensure that the truck is on solid level ground and the body is empty Set the chassis park brake 2 Check for overhead clearance and chock the front and rear Do not use hoist safety props to tires prop a 1ga0ed Voay 3 Unlatch the spring storage latch on the safety prop 4 Raise the body until the safety prop hangs free Ifthe unlatched prop does not swing into place with the body raised the prop has been damaged and IMFO must be repaired prior to use Do not raise the body higher than is required for the props 5 Lower the body until the safety prop feet fit into the prop retainer cutouts and seat securely onto the chassis frame
14. Jl JE 1 Safety Features Counter Balance Valves Counter balance valves provide a hydraulic lock to prevent the lift cylinders from bleeding oil back into the system The resulting loss of pressure can result in hydraulic cylinder creepage or uncontrolled fall of the lift Also the counter balance valves will prevent the cylinder from retracting in the event of hose failure Environmental Spill Kit optional This is on the body fender Extension Ladder Proximity Switch Installed on the extension ladder the proximity switch locks out all hydraulic functions when the ladder is deployed Extension Ladder Proximity Switch with ladder deployed top and in stored position bottom Fire Extinguisher The fire extinguisher provided is 9 kg 20 Ibs and must be checked regularly by qualified personnel First Aid Kit optional This is located inside the cab LEACH INC OPERATIONS MANUAL 16 UNCONTROLLED COPY All information subject to change without notice 2002 Always unload the unit before setting the hoist safety prop Last Updated 8 7 02 2 4 CHAPTER 1 SAFETY FIRST ee zm Safety Features Global Motion Sensors optional These tailgate mounted sensors set the parking brake an
15. MANUAL Last Updated 8 7 02 39 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST jit We 1 Safety Decals B D Ej o MES ea N AEN ATA hs 59 52 REY D18 0047 Located on the front windshield SERVICE DEPARTMENT 877 948 8532 D18 0061 Located on the side of the chassis underneath the body CRUSH HAZARD BOC Y MAY FALL DG HOT iso UNDER LIFTED ness aiei prop maage Prop dE support UNLOSDED body only MS Bg See DOR 8 UG OE AOD EPL LA PUEDE CLEN MO GL LA CODE RA BOP TELLS POSTE ELEVAT ares che dae Le ab ce eed poe es ia eee HE Re Cea Par ee ee mt am 21a mad D18 0065 DISCONNECT ALL amp atrries and Located on the battery box slscimnic cosine PRIDA 25 ae HE es body 2 amp cxeri r Gee precaution marg lead in tere damage in seirciranir cnmpanents DESCOMECTE TODAS las hateras y modus de conta electrSaics ANTES de sokdar l carcer seguir ezta media preventive podra graees s lor componeabers electioni aos NOTICE AVISO 018 0067 HYDRAULIC FLUID ONLY HIDRAULICO SOLAMENTE Located on the hydraulic tank LEACH INC OPERATIONS MANUAL UNCONTR
16. Toll Free 877 317 3500 Phone 480 557 0080 Fax 480 784 2902 E mail randy leach com East 35 Henry Ford Circle Unit A Waldorf MD Toll Free 877 856 9400 Fax 801 645 8969 Southeast 114 Nu Life Park Easley SC 29640 Toll Free 888 437 4411 Fax 864 306 3775 Website Check our web site for the latest Service Bulletins Product Info Downloads etc www leach com LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 2 4 INTRODUCTION a ey B Important Notes Prior to using your new Crocodile Automated Side Loader it MUST BE COMPLETELY LUBRICATED as shown on the lube decal located near the rear of the body on the passenger side Initial lubrication carried out by Leach is sufficient for production and transport purposes ONLY With your safety in mind we would like to remind you that ONLY QUALIFIED PERSONNEL should service the hydraulic electrical and pneumatic systems on your refuse vehicle In addition these Human skin be easily mechanics should be fully versed in the operation of this unit penetrated by high pressure oil 2000 psi and above Failure to Please read carefully the SAFETY FIRST CONTROLS and take appropriate safety precautions k may 7 serious Ay ordeath OPERATIO
17. monitor equipment are clean and adjusted properly Check for explosive trash for example televisions paint cans and fluorescent light tubes Be cautious while driving with an unevenly distributed load Inspect for overhead hazards that is power lines prior to hoisting body operating lift assembly or climbing on main body Use the hoist safety props when servicing under the body Refer to Setting the Hoist Safety Prop on page 28 Use the tailgate safety props if equipped before entering the area between the main body and tailgate Refer to Securing the Tailgate Locks on page 26 Obey all warning and operation decals Secure the lift at all times except when loading Refer to Securing the Lift on page 29 LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER E hn CHAPTER 1 SAFETY FIRST ee 54 D General Safety Precautions Don t 1 Do not operate any unit while under the influence of alcohol narcotics or other intoxicants 2 Do not wear jewelry or loose clothing 3 Donotleave the unit before it is brought to a complete stop and the toggle work brake or the chassis park brake is engaged 4 Do not enter hopper or main body unless the engine is shut off the key is removed a
18. n pegada qiands vehiculo este en movimiento Lubrication Chart Located near the rear of the body driver s side LEACH INC OPERATIONS MANUAL 42 UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER Last Updated 8 7 02 6 n hn CHAPTER 2 CONTROLS Chapter 2 Controls In Cab Console Schematic Crocodile Automated Side Loader Controls In Cab Console Controls Pump Push Button 01 Hoist Switch 02 Tailgate Switch 03 Autopack Push Button 04 Pump Off Emergency Stop Push Button 05 Pack Push Button 06 Work Lamps Rocker Switch 08 Bin Counter 09 Joystick Rocker Switch 10 Arm Not Parked Warning Lamp and Buzzer 11 Packer Blade Stall Warning Lamp 12 Body Raised Warning Lamp and Buzzer 13 Tailgate Ajar Warning Lamp and Alarm 14 Hydraulic Oil Temperature Warning Lamp 15 Access Ladder Warning Lamp 16 Onboard Scales Display optional Joystick Thumbswitch LEACH INC OPERATIONS MANUAL 44 46 47 47 47 47 48 48 48 49 49 49 50 50 50 50 51 51 52 53 43 CHAPTER 2 CONTROLS Ji a In Cab Console Schematic he CROCODILE AUTO SIDE LOADER
19. 3 47 Autopack Push Button 04 48 Pump Off Emergency Stop Push Button 05 48 Pack Push Button 06 48 Work Lamps Rocker Switch 08 49 Bin Counter 09 49 Joystick Rocker Switch 10 49 Arm Not Parked Warning Lamp and Buzzer 11 50 Packer Blade Stall Warning Lamp 12 50 Body Raised Warning Lamp and Buzzer 13 50 Tailgate Ajar Warning Lamp and Alarm 14 50 Hydraulic Oil Temperature Warning Lamp 15 51 Access Ladder Warning Lamp 16 51 Onboard Scales Display optional 52 Joystick Thumbswitch 53 Chapter 3 Vehicle Operation Completing the Pre Trip Inspection 57 Preparing to use Right hand Drive 58 Positioning Lift for Travel 59 Loading the Hopper with Refuse 60 Packing Refuse Using Autopack 61 Packing Refuse using Manual Pack 62 Knowing your Capacity 63 Preparing to drive to the landfill 64 Preparing to Unload Refuse 65 Unloading Refuse 66 Cleaning the Hopper 67 Cleaning and Preparing a Side Loader for Transport 68 Shutting Down your Side Loader 69 LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER INTRODUCTION ee e Leach s Vision Statement Leach s Vision Statement Leach is a growing market focused manufacturer of dynamic truck m
20. ATION This symbol supplies important relevant information AND OR warns of procedures i which could lead to damage to the equipment CAUTION This symbol warns of procedures which A could lead to damage to the equipment AND OR which CAUTION Could result in serious physical injury or death A EXTREME DANGER This symbol warns of procedures amp which could lead to serious injury or death of either the SF operator or other persons Any equipment fitted with hydraulic cylinders is dangerous If you do not read this entire manual you may miss important information Carefully observe all symbols and take appropriate precautions LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 CROCODILE AUTO SIDE LOADER INTRODUCTION TE Symbols on your vehicle CE b D Pi oS S 9 G9 Symbols on your vehicle Your vehicle is equipped with safety decals which conform to ANSI 2535 1998 standards Familiarize yourself with the following warnings Failure to heed all safety decals on your vehicle and in this manual may lead to injury or death DANGER White letters on Red Background Extreme hazard of A DAN GE R severe injury or death WARNING Black letters on Orange Background Danger of death or severe injury CAUTION Black letters on Yellow Background D
21. ILE AUTO SIDE LOADER Lifting the Lift Assembly Lift hoist point CHAPTER 1 SAFETY FIRST Lifting the Lift Assembly You may need to lift the lift assembly manually in order to perform maitenance on the lift or to remove or remount the lift on the vehicle You will need a forklift engine hoist or other lifting device rated to 2 200 Ibs 1 metric tonne minimum lift capacity CAUTION LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 31 32 CROCODILE eve AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST Jg 1 Securing the Rear Body Securing the Rear Body Securing the rear body is required when you need to lift the front body for repairs It may be secured to the chassis via a hinge or you may need to install a lifting device Securing the Rear Body to a Lift Beam You will need one lift beam two 5 ft 1 524 m lengths of chain two shackles and two grab hooks rear body A The lifting beam should be 8 in x 21 in x 3 8 in 20 32 CAUTION cm x 53 34 cm x 5250 mm grade 80 lift chains with a Never lift the front body until you working load limit of 7100 Ibs 3 2206 tonne at 90 have secured the rear body degrees Never lift
22. LOADER CHAPTER 3 VEHICLE OPERATION Ve 1 Cleaning and Preparing a Side Loader for Transport 7 Pi TS F lt E 9 Ox 567 Cleaning and Preparing Side Loader for Transport 1 Open the tailgate until it is approximately 4 ft 1 2 m from the tailgate seal 2 Place the tailgate safety props Refer to Setting the Tailgate Safety Props on page 27 3 Complete the lockout tagout procedure Refer to Completing the Lockout Tagout Procedure on page 24 4 Clean the tailgate seal area of debris 2 Do not stand under the raised tailgate unless you have followed the proper lockout procedure and have installed the Tailgate Safety Props T Reverse the lockout procedure Remove the tailgate safety props Set the tailgate locks Do not stand under the raised tailgate unless you have followed the proper lockout procedure and engaged Refer to Securing the Lift on page 29 have installed the Tailgate Safety Props 10 Switch OFF the hydraulic pump 5 6 7 Close the tailgate completely 8 9 Ensure the lift is in the home position and the lift lock is LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 3 Return the lift to the home position 9 Battery Switch OFF Last Updated 8 7 02
23. Ladder Proximity Switch Completing this test ensures the Side Loader Extension Ladder Proximity Switch is working If the extension ladder is deployed all hydraulic functions should stop 1 Deploy the extension ladder 2 Ensure the Access Ladder warning lamp illuminates and the buzzer sounds 3 Attempt to open the tailgate All hydraulic functions should be disabled 4 lf any hydraulic function is operational when the ladder is deployed notify your maintenance supervisor immediately LEACH INC OPERATIONS MANUAL 20 UNCONTROLLED COPY All information subject to change without notice 2002 1 CHAPTER 1 SAFETY FIRST B mt Completing the Safety Lockout Tests Lift Elevated Proximity Switch Completing this test ensures the Arm not Parked warning light will illuminate and the buzzer will sound when the lift is elevated The buzzer sounds when the lift is not parked and the vehicle is travelling faster than 5 mph 8 kph C 1 Parkthe vehicle in a low no traffic area with sufficient room to drive forward approximat
24. N sections of this manual prior to attempting maintenance of your Crocodile Automated Side Loader Return Line Filter To protect the hydraulic components of your new A equipment the return line filter must be changed after caution the first 50 hours of use Thereupon the filter should be changed every 1 000 hours following a major hydraulic component failure or as indicated by the red pop up indicator Pressure Line Filter To protect the hydraulic components of your new A equipment the two pressure line filters must be caution Changed after the first 50 hours of use Thereupon the filters should be changed as indicated by the pop up indicators circled LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 Vil CROCODILE AUTO SIDE LOADER INTRODUCTION m NHTSA Warning NHTSA Warning If you believe that your Crocodile Automated Side Loader has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Leach Inc by calling our service department toll free at 1 877 948 8532 If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in this equipment it may order a recall and remedy campaign However NHTSA cannot become i
25. OLLED COPY All information subject to change without notice 2002 CROCODILE k 5047 CHAPTER 1 SAFETY FIRST AUTO SIDE LOADER AC ee S Safety Decals NOTICE AVISO 018 0069 TO HB LEVE cni Located on the hydraulic tank behind the fluid gauge LLEME HASTA EETE HWE Located on the side of the body near the lift STAND CLEAR OF LIFT Danger of injury of death di PELIGRO jALEJESE DEL ELEVADOR iPeligra de heridas graves o muerta D18 0087 Located on the side of the body near the lift D18 0092 Located on the hydraulic tank near the cap EEEF E Loe m E E Ls jhi Lae a Eg LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 Safety Decals CHAPTER 1 SAFETY FIRST 1 CROCODILE AUTO SIDE LOADER D18 0098 Located in cab on the visor D18 0127 Located in cab on the visor NOTICE D18 0128 spa tas LAD Dew icd bs Located on the side of the body near the extension ladder i in Position se while vehicle in use proximity switch AVISO amp segimeke gue la Escalera de Extension se encuentre en posici
26. TO SIDE LOADER CHAPTER 3 VEHICLE OPERATION 1 Loading the Hopper with Refuse Ce D D Eds iy F lt E 553 Dre ADU Loading the Hopper with Refuse Ensure all controls are ENABLED for right hand drive operation IPF C Turn the hydraulic pump ON Activate AUTOPACK Open the hopper cover if equipped Position the Side Loader with the lift parallel to the container gt ad Be sure there is enough clearance to dump the A container CAUTION Be sure there is enough clearance to dump the 5 Adjust the lift to securely grip the container e Using joystick slide arm out to reach container e Using joystick adjust grabber height to securely grip container e Using thumbswitch grip container firmly Refer to Lift Controls on page 53 Par gt LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER d ng 11 CHAPTER 3 VEHICLE OPERATION Toe e Packing Refuse Using Autopack Packing Refuse Using Autopack 1 Open the hopper cover if equipped The hopper cover is only designed to prevent refuse A es
27. ading and mainnanre ML Corer Lard fren lees cca abc urira caged Conger of charus Lr iL Ds SEGAIROS OF LA PUERTA GANGA T DESC AAG EN 3L LUGAR Gore bys DE L FLEFETAUEZARZGATY BCA EL D durania im descarga y gl mariemna Bier ee sa Gel br gir d Lb h a Part 018 0027 DRAIN FIRST Last Updated 8 7 02 g CHAPTER 1 SAFETY FIRST EM lt Safety Decals D18 0026 Located either side of the body near the tailgate locks D18 0027 Located on the air lines bracket under the battery box LEACH INC OPERATIONS MANUAL 37 38 CHAPTER 1 SAFETY FIRST Safety Decals Tha tag af this sehicle is high enough that a may swere injury at death Take the tolling poco OOO i SE Ee MEA Be Fe pn peg Gestion on root may be slipgary when eee La gare superior de vehicu ee suticumemerae 3l como gae und preda produsir tarnis grees BATES is rore lag ce Sao Fi m ree Rr pee PHETH ILILdL DEL II AL n
28. ailgate is not fully closed and locked LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 6 87 cn CHAPTER 2 CONTROLS To eve B mt In Cab Console Controls Hydraulic Oil Temperature Warning Lamp 15 This lamp illuminates when the hydraulic oil temperature exceeds a safe operating range approx 178 F 90 C Continuing the operate the hydraulic functions when the hydraulic oil is too hot may result in severe damage to CAUTION the hydraulic components Access Ladder Warning Lamp 16 This lamp illuminates when the extension ladder mounted on the side of the body is deployed All hydraulic functions are locked out when the ladder is deployed InE C LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 51 52 CHAPTER 2 CONTROLS my 4 CROCODILE In Cab Console Controls A AUTO SIDE LOADER Onboard Scales Display optional This display constantly monitors the weight of your Crocodile Automated Side Loader s body Your display may differ from the model shown at left Par C LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without
29. ance supervisor Serious Po mechanical or structural damage may result LEACH INC OPERATIONS MANUAL 63 64 CHAPTER 3 VEHICLE OPERATION Preparing to drive to the landfill Led CROCODILE CR by D Clas Abo o rS 59 DU AUTO SIDE LOADER Preparing to drive to the landfill Refer to Positioning Lift for Travel on page 59 e FOLLOW COMPANY OR LOCAL REGULATIONS ON DRIVING TO LANDFILL FROM RIGHT OR LEFT SIDE e Ensure no refuse is on top of the body Ensure all in cab warning lights are off Ensure the lift lock is engaged Refer to Securing the Lift on page 29 LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 Serious personal or mechanical damage could result if ground is unstable 7 Remove both tailgate locks Last Updated 8 7 02 7 CHAPTER 3 VEHICLE OPERATION Preparing to Unload Refuse Find an appropriate dump location The ground should be solid and level beneath and ahead of the Side Loader There must be adequate room for the tailgate to open e Serious injury or mechanical damage could result A if ground is unstable
30. anger of injury or equipment damage CAUTION Black letters on Yellow Background no safety symbol Danger of equipment damage only LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER Contact Information Last Updated 8 7 02 FEN INTRODUCTION Contact Information Leach recognizes that you the end user of our product are vital sources for information to build our future designs To continue our quest of building the best refuse equipment on the market we encourage your comments and suggestions Please contact us with any questions or concerns at 1496 Brier Park Crescent N W Medicine Hat Alberta Canada T1C 1T8 General Inquiries Toll Free 877 948 8531 Phone 403 527 8806 Fax 403 529 1821 LEACH INC OPERATIONS MANUAL vi CROCODILE AUTO SIDE LOADER INTRODUCTION M CE D Clas Abo TS 59 cee 7 Service Department Toll Free 877 948 8532 Phone 403 502 8330 Fax 403 502 8374 E mail service leach com After Hours Emergency Pager 403 528 1133 Leach USA West 1614 W 12th Place Tempe Arizona 85281
31. are in place extended arm is raised or grabber is engaged Check that the Lift is secured before driving the vehicle Refer to Securing the Lift on page 29 LEACH INC OPERATIONS MANUAL 57 58 CROCODILE AUTO SIDE LOADER CHAPTER 3 VEHICLE OPERATION 1 Preparing to use Right hand Drive Preparing to use Right hand Drive You must prepare your Side Loader before you switch to right hand drive Before you operate a Side Loader using right hand drive Consult the chassis OEM for more information Check with your supervisor for regional rules about speed restrictions and safety regulations 1 Setthe chassis park brake Set the chassis park brake when leaving the cab for an A extended time or when stopping on an incline Do not rely on the work brake Set the chassis park brake when leaving the cab for an extended time or when stopping on an incline Do not rely on the work brake 2 Switch ON the power to the pump The pump switch will be illuminated 3 Adjust the mirrors and monitor if equipped for driving on the right hand side 4 Test that the Arm not Parked warning lamp and buzzer is operating properly 5 Visually confirm the following e Slide must be fully retracted Arm must be fully lowered ee Grabber must be fully open 6 Joystick swi
32. ate before using this switch e Push and hold the switch UP to open the tailgate illuminate the tailgate ajar warning lamp sound the in cab buzzer and sound the back up alarm e Push and hold the switch DOWN to close the tailgate extinguish the tailgate ajar warning lamp silence the in cab buzzer and silence the back up alarm LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 47 48 CHAPTER 2 CONTROLS In Cab Console Controls CROCODILE AUTO SIDE LOADER D D Ej kn 59 NS Cet D SI Autopack Push Button 04 This button activates the Autopack mode In Autopack mode the packer pendulum cycles continuously e Press the button to activate AUTOPACK mode e Press the Autopack button again or the Pack button to deactivate AUTOPACK mode and pack manually Pump Off Emergency Stop Push Button 05 This button shuts off the hydraulic pump and immediately stops all hydraulic motion e Press the button to shut off the pump and stop all hydraulics e Press the Pump push button 01 to reactivate the hydraulic pump and hydraulic functions Pack Push Button 06 This push button allows the operator to manually pack the load Use this function when the hopper is nearing capacity or AUTOPACK is labored e Press and hold this button to pack e Press and ho
33. ber 105359
34. caping the hopper during transport It should not be caution Closed during packing Serious damage may result 2 Press and release the AUTOPACK push button This will initiate the AUTOPACK cycle wherein the pendulum packer blade will complete continuous sweeps of the hopper Crocodile Automated Side Loader s AUTOPACK cycle operates independently of the dump cycle Refuse INFO be emptied into the hopper at any time during the AUTOPACK cycle 3 You may stop the AUTOPACK cycle at any time by Pressing the AUTOPACK button e Pressing the Emergency Stop button Pressing the PACK or RETURN buttons LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 61 62 CROCODILE AUTO SIDE LOADER CHAPTER 3 VEHICLE OPERATION 2 1 D D Clas Abo o rS ES S EA NS Ox 7 Packing Refuse using Manual Pack Packing Refuse using Manual Pack When the hopper is at or nearing capacity or the pendulum packer blade jams it may be necessary to use manual packing Continuing to operate the AUTOPACK cycle after the body has reached capacity may result in damage to the Vehicle 1 Ensure the hopper cover is open if equipped The hopper cover is only designed to prevent refuse A escaping the hopper during transport It should not be cautean Closed du
35. d sound a buzzer when an obstruction is detected behind the unit Consult the OEM manual for more information Grease Manifold The centrally mounted grease manifold provides external grease nipples for all internal grease points which removes the need for maintenance personnel to enter the body to grease cylinders and pivot points Hoist Safety Prop The hoist safety prop must be set when any work is done under a lifted body Refer to Setting the Hoist Safety Prop on page 28 Never prop a loaded body CAUTION LEACH INC OPERATIONS MANUAL 17 CHAPTER 1 SAFETY FIRST 1 Safety Features l Us CROCODILE AUTO SIDE LOADER Lift Lock The manually operated lift lock prevents the lift from extending when engaged The lift lock should always be in place except when loading Refer to Securing the Lift on page 29 Pilot Operated Check Valves The pilot operated check valves prevent the discharge of oil out of a cylinder in the event of hose failure Refer to the hydraulic circuit drawings in your Crocodile Automated Side Loader Parts manual for locations Rear Vision Camera System optional A tailgate mounted camera sends images to the monitor in the cab when the transmission is in reverse or when the switch is set to ON Consult the OEM manual for more information Tailgate Locks The tailgate locks are des
36. e Rear Body on page 32 2 Attach a5 ft 1 524 long chain to each end of the lift beam have secured the front body to 3 Thread the loose end of each chain through a shackle another lifting device Each shackle must have a working load limit of 4 75 tons 4 8260 tonne InE C 4 Loop half the chain length through the shackle and attach each chain s grab hook onto the original chain 5 Attach each shackle to its respective lifting lug 6 Lift the body Proper rear body lift setup LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER FEN 6 i zy CHAPTER 1 SAFETY FIRST 1 ee i Safety Decal Standards Safety Decal Standards DANGER Your vehicle is equipped with safety decals which conform to ANSI 2535 1998 standards Familiarize yourself with the following warnings Failure to heed all safety decals on your vehicle and in this manual may lead to injury or death DANGER White letters on Red Background Extreme hazard of severe injury or death WARNING Black letters on Orange Background Danger of death or severe injury CAUTION Black letters on Yellow Background Danger of injury or equipment damage CAUTION Black let
37. ely 100 yards 2 Raise the lift to the dump position Proximity Switch 3 Check that the in cab warning light is illuminated 4 Drive the Side Loader forward and exceed 5 mph 8 kph The buzzer should sound 5 Stop the vehicle and return the lift to the home position The buzzer should stop and the in cab warning light should extinguish 6 If the warning light does not illuminate when the lift is raised and or the buzzer does not sound when the vehicle exceeds 5 mph notify your maintenance supervisor immediately Do not operate a Side Loader with an inoperative or malfunctioning Lift Elevated Proximity Switch Injury or death may occur LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST 1 Completing the Safety Lockout Tests Slide Extended Proximity Switch Completing this test ensures the Arm not Parked warning light will illuminate and the buzzer will sound when the slide is extended Failure to heed this warning light may result in serious personal or material damage from a lift which is extended during travel This warning also prevents dumping of refuse outside the hopper The buzzer sounds when the slide is extended and the vehicle is travelling faster than 5 mph 8 kph
38. he joystick Press the bottom of the switch to disable the joystick LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 50 CHAPTER 2 CONTROLS In Cab Console Controls CROCODILE AUTO SIDE LOADER 7 Ej kn oS 553 NS Cet D SI Arm Not Parked Warning Lamp and Buzzer 11 This lamp illuminates and a buzzer sounds when the lift is not in the home position slide retracted fully arm lowered fully grabber fully open Lift Elevated Proximity Switch on page 21 and Slide Extended Proximity Switch on page 22 N Pay close attention to this warning lamp and buzzer as travelling with the lift extended is extremely dangerous The lift may strike a pedestrian or another vehicle Packer Blade Stall Warning Lamp 12 This lamp illuminates when the packer blade stalls The packer blade may stall when the body is nearing capacity Body Raised Warning Lamp and Buzzer 13 This lamp illuminates and a buzzer sounds when the body is not properly seated on the chassis 2 Never drive the vehicle with the body raised as there is EN 4 b d danger that the vehicle may tip over Tailgate Ajar Warning Lamp and Alarm 14 This lamp illuminates and the backup alarm sounds when the tailgate cylinders are not fully retracted that is the t
39. igned to prevent the tailgate from opening accidentally The locks must be in place unless you are unloading refuse Refer to Securing the Tailgate Locks on page 26 LEACH INC OPERATIONS MANUAL 18 UNCONTROLLED COPY All information subject to change without notice 2002 d CHAPTER 1 SAFETY FIRST e Safety Features Tailgate Safety Props The tailgate safety props ensure that the tailgate will not close when you are working beneath an open tailgate Refer to Setting the Tailgate Safety Props on page 27 LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 19 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST Completing the Safety Lockout Tests Completing the Safety Lockout Tests Completing the safety lockout tests are part of your daily inspection Successful completion of these tests ensures that your unit is safe to operate If any of these tests fail do not operate your unit until the appropriate adjustment or service has been completed Your Crocodile Automated Side Loader may be equipped with other safety lockout options mentioned here Consult your supervisor and or maintenance department if there are any questions or concerns InE C Extension
40. ld the RETURN button 07 to return the pendulum to the retracted position Return Push Button 07 This push button allows the operator to manually retract the packer pendulum Use this function when manually packing the load see Pack Push Button above e Press and hold the button to return the pendulum to the retracted position LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE 1 hn CHAPTER 2 CONTROLS ee Br D In Cab Console Controls AUTO SIDE LOADER Work Lamps Rocker Switch 08 The Work Lamps Rocker Switch activates the cab hopper and lift work lights A light in the switch will illuminate when these lights are on Press the top of the switch to turn the work lamps on Press the bottom of the switch to turn the work lamps off Bin Counter 09 The bin counter automatically counts the number of bins emptied into the hopper The count should be reset to zero manually at the beginning of each trip e Press the button located near the bottom of the counter to reset the count to zero Joystick Rocker Switch 10 This Joystick Rocker Switch enables and disables the joystick A light in the switch illuminates when the joystick is enabled e Press the top of the switch to enable t
41. ll information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER Last Updated 8 7 02 6 a 527 hn CHAPTER 3 VEHICLE OPERATION Chapter 3 Vehicle Operation Completing the Pre Trip Inspection Preparing to use Right hand Drive Positioning Lift for Travel Loading the Hopper with Refuse Packing Refuse Using Autopack Packing Refuse using Manual Pack Knowing your Capacity Preparing to drive to the landfill Preparing to Unload Refuse Unloading Refuse Cleaning the Hopper Cleaning and Preparing a Side Loader for Transport Shutting Down your Side Loader LEACH INC OPERATIONS MANUAL 57 58 59 60 61 62 63 64 65 66 67 68 69 56 CHAPTER 3 VEHICLE OPERATION INFO LE CROCODILE AUTO SIDE LOADER Before operating the Side Loader the operator must be completely familiar with all Side Loader safety procedures and the location operation and function of all controls and indicators related to the operation of the Side Loader Please note that some of these are options and may not be installed on your Side Loader You must complete the Daily Inspection before starting the Side Loader Refer to Completing the Pre Trip Inspection
42. m grade 80 lift chains with a working load limit of 7100 Never lift the front body until you have secured the rear body los 3 2206 tonne at 90 degrees 1 Inspect the welds on the front body s lifting lugs and repair if necessary 2 Secure the rear body Refer to Securing the Rear Body on page 32 Attach a 5 ft 1 524 m long chain to each end of the lift beam 4 Thread the loose end of each chain through a shackle Each shackle must have a working load limit of 4 75 tons 4 8260 tonne 1 Inspect the welds on the front body s lifting lugs and repair if necessary InE C 5 Loop half the chain length through the shackle and attach each chain s grab hook onto the original chain 6 Attach each shackle to its respective lifting lug 7 Lift the front body LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 33 34 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST 1 Lifting the Body Us Lifting the Body Lifting the Crocodile Automated Side Loader body requires securing both the front body and the rear body to a lift beam You will need two lift spools and two lift beams Never lift the rear body until you have secured the front body to another lifting device CAUTION 1 Secure the rear body to a lift beam Refer to Securing th
43. maintenance supervisor immediately LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 23 24 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST Jg 1 Completing the Lockout Tagout Procedure Completing the Lockout Tagout Procedure This recommended lockout tagout procedure should be followed whenever you are inspecting cleaning or repairing the Crocodile Automated Side Loader m Failure to follow the lockout tagout procedure may result in serious injury or death Apply chassis park brake f work is to be carried out under the body and the service hoist is to be raised Refer to Setting the iro Hoist Safety Prop on page 28 3 Human skin can be easily penetrated by high pressure oil 2000 psi and above Failure to 2 Switch OFF the hydraulic pump take appropriate safety precautions may result in serious injury or death Move any one of the hydraulic controls to relieve any residual pressure in the system 4 Shutoff engine remove keys from ignition and store keys in a safe controlled area It is recommended that you keep the keys on your person 5 Place an Out of Service tag on the steering wheel using a non reusable fastener and place an Out of Service sign in the front window 6 Turn off and lock the battery switch 7 Chock all the wheels
44. n the lock 3 Ensure the hydraulic pump is off 4 Exit the cab and release the lock LEACH INC OPERATIONS MANUAL 29 30 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST 1 Lifting Components for Service Lifting Components for Service Lifting components of the Side Loader requires special attention to safety C ALIT ION Chock both the front and rear wheels Before attempting these lifts e Empty the body e Stand clear of any cranes or similar lifting devices when doing any lifts Carefully follow all safety precautions when lifting the body Do not stand or walk under a load that is suspended unless there are additional safety blocking devices in place While Leach has included the specifications of the lift _ equipment we use these specifications are intended as guides only It is your responsibility to ensure your lift equipment meets all safety standards and that only qualified personnel attempt these lifts Par C Lifting the Lift Assembly Requires one 1 1 ton lifting device Lifting the Front Body Requires one 1 5 ton overhead crane Lifting the Body Requires two 2 5 ton overhead cranes LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCOD
45. nd there is an out of service tag on the steering wheel Refer to Completing the Lockout Tagout Procedure on page 24 5 Do not back up the truck when dumping a load at the landfill 6 Do not drive with the body raised or the tailgate open other than to remove trash at the landfill 7 Do not hoist the body on uneven ground 8 Do not stand under a raised bogy 9 Do use hoist safety props to prop a loaded body LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 14 CROCODILE AUTO SIDE LOADER CHAPTER 1 SAFETY FIRST 1 Safety Controls Safety Controls Safety should be your number one priority Before operating the Crocodile Automated Side Loader the operator must be completely familiar with the location operation and function of all controls and indicators related to the operation of the unit Refer to In Cab Console Controls on page 47 Your unit may not have all the safety features explained here Check with your supervisor maintenance iro department if you have any questions or concerns LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 6 3 CHAPTER 1 SAFETY FIRST ae et Safety Features CROCODILE AUTO SIDE LOADER
46. notice 2002 CROCODILE AUTO SIDE LOADER Lift Controls Last Updated 8 7 02 6 3 CHAPTER 2 CONTROLS ev em en Lift Controls The lift controls are located on the right hand drive central armrest Joystick Thumbswitch This joystick controls the slide extend and arm raise functions The joystick operates on 90 angles The thumbswitch engages and releases the grabber e Shift the joystick right to extend the arm Depress the right hand side of the thumbswitch to activate the grabber and securely grip the container e Shift the joystick left to retract the arm e Pull the joystick back to raise the lift e Push the joystick forward to lower the lift e Depress the left hand side of the thumbswitch to release the container All extend functions slide arm and grabber are disabled when travelling over 5 mph 8 kmh Retract IMFO functions will still operate The lift should always be secured except when loading Securing the Lift on page 29 LEACH INC OPERATIONS MANUAL 53 54 CHAPTER 2 CONTROLS X i CROCODILE Lift Controls AUTO SIDE LOADER LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY A
47. nvolved in individual problems between you and Leach Inc To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline LEACH INC OPERATIONS MANUAL viii UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER T hn CHAPTER 1 SAFETY FIRST Chapter 1 safety First Employer Operator Responsibilities 11 General Safety Precautions 12 Safety Controls 14 Safety Features 15 Completing the Safety Lockout Tests 20 Extension Ladder Proximity Switch 20 Lift Elevated Proximity Switch 21 Slide Extended Proximity Switch 22 Hopper Cover Limit Switch if equipped 23 Body Raised Limit Switch 23 Completing the Lockout Tagout Procedure 24 Quick Reference Lockout Chart 25 Securing the Tailgate Locks 26 Setting the Tailgate Safety Props 27 Setting the Hoist Safety Prop 28 Securing the Lift 29 Lifting Components for Service 30 Lifting the Lift Assembly 31 Securing the Rear 32 Lifting the Front Body 33 Lifting the Body 34 Safety Decal Standards 35 Safety Decals 36 LEACH INC OPERATIONS MANUAL
48. ocks CATION opening the tailgate remove both tailgate ocks Before opening the tailgate remove both tailgate locks Before operating the Crocodile Automated Side Loader secure both tailgate locks LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 FA 6 hn CHAPTER 1 SAFETY FIRST A eie B D Setting the Tailgate Safety Props CROCODILE AUTO SIDE LOADER Setting the Tailgate Safety Props The tailgate safety props ensure that the tailgate will not close when you are working beneath the tailgate The props are installed on each side of the tailgate Never walk or work under the tailgate when it is open A unless the tailgate safety props are installed CAUTION 1 Ensure there is adequate room behind the vehicle to open the tailgate 2 Remove both tailgate locks 3 Open the tailgate by approximately 3 ft 90 m 4 Unlatch each prop from its stored position and lift the prop until it can be set Latch into place Never walk or work under the 5 Close the tailgate as much as possible Both props should fit tailgate when it is open unless the h i h h tailgate safety props are installed securely on the tailgate prop socket as shown preventing the tailgate from fully closing 6
49. on page 57 It is your responsibility to report any malfunctions or concerns to your supervisor and maintenance department Consult with your supervisor for specific rules of driving the Side Loader in your location Obey all speed restrictions and regulations ACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER 1 a We hn CHAPTER 3 VEHICLE OPERATION ee 54 D Completing the Pre Trip Inspection Completing the Pre Trip Inspection Last Updated 8 7 02 Operator Checks Ensure the engine is not running and the chassis park brake is set Check cleanliness of decals mirrors windows lamps and the vehicle in general Check safety equipment is present i e fire extinguisher first aid kit Check body is seated flat relative to chassis Is it leaning Check body mounts to chassis are tight and there are no cracks Check body for unusual wear distortion cracking leaning leaking Check hydraulic oil level in sight gauge on tank Cylinders must be collapsed Check hydraulic tank valves are fully open Check hydraulic cylinders for leaks and mounting pins are secure Check that the Extension ladder is in the stored position Confirm tailgate is fully closed and BOTH tailgate locks
50. ounted equipment We are recognized as a responsive knowledgeable and innovative company with obligations to our shareholders employees and community Leach provides quality products and service that exceed customer expectations Leach s Quality Policy Statement Quality People producing Quality Products for Quality Customers LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 CROCODILE INTRODUCTION Liability te AUTO SIDE LOADER Liability Leach assumes no liability for any incidental consequential or other liability from the use of this information All risks and damages incidental or otherwise arising from the use or misuse of the information contained herein are entirely the responsibility of the user Although careful precaution has been taken in the preparation of this material we assume no responsibility for omissions or errors LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER 6 kac INTRODUCTION ee 54 D Symbols in this Manual Symbols in this Manual This manual contains three symbols which serve to alert the reader to the following INFORM
51. ring packing Serious damage may result 2 Press and hold the PACK push button to pack refuse The pendulum packer blade will stop when it reaches the fully packed position 3 Press the Return push button to retract the pendulum packer blade The blade will stop when it reaches the fully retracted position This method allows you to break the load by cycling the blade back and forth Par C LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER CHAPTER 3 VEHICLE OPERATION Knowing your Capacity Knowing your Capacity Last Updated 8 7 02 It is critical that you know when your Side Loader is nearing capacity Some signs that your Side Loader is nearing capacity include the packer blade fails to complete a full sweep of the hopper e the packing cycle is laboured e the bin count approaches the number of bins which usually fill the body Onboard Weight Scales Your Side Loader may be equipped with onboard weight scales to monitor the weight of the body The LCD displays the current weight of the body Check with your supervisor for regulations or limitations for your area Report any problems with the onboard weight scale to your mainten
52. tch must be ON LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 6 E B CHAPTER 3 VEHICLE OPERATION Toe e Positioning Lift for Travel 1 Return the Lift to the home position Slide is fully retracted arm is all the way down grabber is fully open 2 Switch OFF the hydraulic pump especially when highway travel is required 3 Ensure the lift lock is engaged Refer to Securing the Lift on page 29 1 Return the lift to the home position En Route Consult with your supervisor for specific rules of driving the Side Loader in your location Please remember the following important points 1 The tailgate MUST BE fully closed with BOTH Latch Blocks chained in place 2 Ensure hopper cover is closed if equipped 3 Ensure the body is firmly seated on the chassis 4 Obey speed restrictions and regulations if driving from the 2 Ensure hopper cover is closed This will prevent refuse from falling out during transit Right Hand side Refer to Preparing to use Right hand Drive on page 58 LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 59 60 CROCODILE AU
53. ted Side Loader Controls Before operating the Crocodile Automated Side Loader the operator must be completely familiar with the location operation and function of all controls and indicators related to the operation of the unit Please note that some of these are options and may not be installed on your unit C LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 CROCODILE AUTO SIDE LOADER 1 hn CHAPTER 2 CONTROLS ee Br D In Cab Console Controls In Cab Console Controls Pump Push Button 01 This button engages the hydraulic pump A lamp in the button illuminates when the pump is active Depress the button to activate the hydraulic pump Pressthe Pump Off Emergency Stop button 05 to deactivate the hydraulic pump Hoist Switch 02 This switch raises and lowers the Side Loader body This is a 2 way self centering switch Hold the switch UP to extend the hoist cylinders and raise the body e Hold the switch DOWN to collapse the hoist cylinders and lower the body Neutral The switch will automatically return to the NEUTRAL position C Tailgate Switch 03 This switch opens and closes the tailgate Remove the tailgate latch blocks from each side of the A tailg
54. ters on Yellow Background no safety symbol Danger of equipment damage only LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 35 36 CHAPTER 1 SAFETY FIRST 1 Safety Decals CROCODILE AUTO SIDE LOADER ome b f D 25 A iy F lt 55 G9 wy Safety Decals The umi has been factory filed with HYDRAULIC OIL DIL BRAHD TL PYRE Pay careful attention to all safety decals and warnings A while working in and around the Crocodile Automated caution Side Loader Keep your decals clean and in good repair at all times For replacement decals call 1 877 948 8532 toll free and order using the part numbers below Note the one letter suffix on the part number on the decal suffix is not included in the part numbers below iro which denotes the second language of the bilingual decal F indicates French S indicates Spanish All Leach safety decals and most informational decals are bilingual D18 0004 Attached to the hydraulic tank at point of shipping NT D18 0010 LE Located in the cab D18 0011 Located in the cab on the control console LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 TAILZAATE LOCES MLEST PLACE Fermer TAILGATE LOCE S dwir uniz
55. the front body until you have secured the 1 Inspect the welds on the rear body s lifting lugs and repair if necessary 2 Position the lift beam with chains 75 in on center above the tailgate Attach a 5ft 1 524 m long chain to each end of the lift beam 4 Thread the loose end of each chain through a shackle Each shackle must have a working load limit of 4 75 tons 4 8260 tonne Inspect the welds on the rear body s lifting lugs and repair if necessary 5 Loop half the chain length through the shackle and attach each chain s grab hook onto the original chain 6 Attach each shackle to its respective lifting lug Proper lift setup LEACH INC OPERATIONS MANUAL UNCONTROLLED COPY All information subject to change without notice 2002 FAY 6 T CHAPTER 1 SAFETY FIRST Tere S Lifting the Front Body CROCODILE AUTO SIDE LOADER Lifting the Front Body Lifting the front body may be required when you need to complete repairs You will need one lift beam two 9 ft 7 in 292 1 cm lengths of chain two shackles and two grab hooks Never lift the front body until you have secured the A rear body SAUMON The lift beam should be 8 in x 4 in x 8 in 20 32 cm x 10 16 cm x 20 32 cm with 3 8 in 9525 c
56. unction 3 Keep records of unit inspections maintenance repairs and malfunctions 4 Ensure the unit is equipped with appropriate lighting 5 Provide adequate training to all operators 6 Monitor the employees operation of equipment and take appropriate action to ensure proper and safe use of the equipment Operator Responsibility 1 Learn the safe operating procedures for the unit o Consult your supervisor if any procedure is unclear Par C 2 Use the unit as per manufacturer s guidelines only Perform routine daily unit inspections 4 Report any malfunctions or concerns immediately to your supervisor Do not use damaged equipment x LEACH INC OPERATIONS MANUAL Last Updated 8 7 02 11 12 CHAPTER 1 SAFETY FIRST General Safety Precautions CROCODILE AUTO SIDE LOADER D D BH 59 NS Cet D ADU General Safety Precautions Do 1 2 Inspect the body and all systems at the beginning of each day Check the area is clear of any people or possible obstructions omall children are especially difficult to see Be extremely cautious in areas with small children INE gt 10 11 Wear gloves safety glasses safety boots and any other safety equipment when loading and packing refuse Check mirrors windows lights and
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