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Owners manual (USA), 1986 - GTV6

1. ce E i RO Rh 2 2 Se ow 18 20 indicator Program button AM band switch FM band switch Local sensitivity switch Clock switch Manual tuming switch Band indicator AM Memory switch M Preset switch Automate Program Comrol switch SCAN tuning switch Loudness switch iLO Treble control knob Bass control knob SPECIFICATIONS GENERAL Power supply voltage Current consumplian AUDIO SECTION Tone aclian FM SECTION Frequency range Usable sensitivity SOdB quieting sensitivity Capture ratio Alterrate channel selectivity Stereo separation Freauency response AM SELECTION Frequency ranGe Usable sensitivity 2088 TAPE SECTION Tapespegd Wow Flutter Signal t noise ratio standard tape 120 05 Cr s Metal tape 70 uS Frequency response 1 Stereo sepation TO DESIGN CHANGE Marks comply with AD committed standards HOG SPECIFICATIONS SUBJECT 14 4V 10 8 to 15 6V allowable Less than f amps st 100 Hz t 10 Hz BB 1 to 107 9 MHz 1206 irdBf 1 5098 at te 15 000 HZ SH 530 to 1 510 KHz JE uv 4 76 cm s 1 7 8 ipis d 1395 5306 6206 Dolby NR atf ani IBN B i Dolby atf
2. d in La Belle Auto XH La Belle Auto C BE 2006 11 16 16 51 40 01 00 num rique Signature ID CN a lle XH La E k Be ninm ime i WEE f did zn icit EE CONTENTS 2 Alfa Romeo new car limited warranty 4 Federal vehicle emission cantrol warranty 5 Emissions performance warranty 7 California emission control system warranty HOW TO USE YOUR CAR 2 Equipment controls and instruments 3 Controls Instruments 14 Keys Starting the engine 15 Stopping the engine Antitheft Steering ioch I6 Direction indicators I7 Hazard warning lights Windshield wiper and washer pump 8 Before driving Front scats 9 Adjusting the steering wheel Gearshift lever 20 Interior rearview mirror Remote control door mirrors 2 Safety belts 23 Glove compariment Courtesy light Sun visors 24 Cigar lighter Ashtrays 25 Air conditioning Ventilation Demisting and Heating Contrals and louvres 26 Air discharge Heated rear window Three speed cicciric biower 27 Air conditioning Ventilating 28 Heating Demisting Windshield defagging 29 System closed Maitenance A C equipped 30 Doors Power windows 3l Rear quarter windows 32 Engine hood 33 Hatch Removing the spare wheel 34 Wheel change 35 Towing instruction 46 Jacking up the Tire chains 37 Precautions
3. clear hi Pa can he imencascd t removing the whee ls frorn end the disabled vehicle TOWING YOUR GTV6 2 5 FRONTE Nat recommended with conventional sling bype equipment Sling equipment may damage the ront airdam IF the vehicle must be Lowel from the front wheel lift or flat bed equipment is recom mended N B When towing care should be taken that the hauling regula tons eflect locally be strictly adhered to When taking a tow secure the rope to the right bracket Turn the steering lock ignition switeh key to the position 1 stop Important Warning Never withdraw the key from the steering lack ignition switch because it is possbile ofr the steering lock to engage accidentally While the cari being towed no power assistance is available to the brake system a substantially grater foot pedal effort will therefore be needed to obtain comparahle braking effect Important Under no circumstances must towing be attempted bi attaching chain or cables to the bumpers The bumpers are mounted on energy absorbing units that can easily be damaged by towing and render ineffective thei low speed protec tive characteristics w Panic or raste steps duning Towing snould me aveaded because rany w Riches der id e rue up the sling belts When this ha npens the velueles may im eonbse wilh rigid portions af the wrecke sling eormsderably damaring the lowed vehicle ad the wreck
4. Detects or damages resulting from misuse negligence alterations Improper adjustments modifications discannections tampering disturbing seals lacks limiting devices or bv accident Detects or damages resulting from failure to operate maintain and service the car as suggested in the Owner s Manual and nance Program book meluding improper maintenance or service the subsequent failure except or consequential damage of a part other than an original ALFA ROMEO replacement part or the Improper installation any part Although is recommended that suggested maintenance and service be performed by an authorized ALFA ROMEO dealer it will not effect your rights under this warranty the suggested maintenance and service is properly performed elsewhere Any car registered or predominantly operated outside the United states Any on which the odometer readings have been altered Tires bulbs fuses wheel alignment and balancing brake pads clutch lining wiper blades oils fluids lowing alternate means of transport motel meals commercial loss TIRE INFORMATION lires are covered bv the tire manufacturer s warranty Any authorized ALFA ROMEO dealer will assist you m requesting an adjustment if this becomes necessary This warranty gives you specific legal rights and you may also have other rights which vary from state to state QUESTIONS ABOUT TOUR LIMITED WARRANTY Your dealer
5. incorporales an engine operaled cuum hrake booster This booster assists your braking action by providing an extra boost bo apply the brakes Stopping the vehicle without use of the power booster engine off car moving will require extra effort ACCELERATOR For most economical driving the pedal should be used smooth and evenly Hard rapid accelerations will considerably raise fuc con sumption and cause premature wear on many components DO NOT remove the ignition key while the vehicle is in motion since the steering column will lock in place preventing steering control Only remove the ignition key once the vehicle is parked Never leave your vehicle with the engine running and unattended Should malfunction occur and no one were present to note the malfunction severe damage may result Exhaust fumes are dangerous il inhaled Therefore E starting or running the engine m a closed garage should B cxhaust fumes from the engine contain carbon monoxide which isa colorless and odorless gas Carbon monoxide can be fatal if inhaled m the hatchback should remain closed while driving to prevent ex haust gas fram entering the car vou detect gas fume in the drive with the windows open Have the cause immediately located and corrected Romeo does not recommend transporting objects larger than those fitting safety into the luggage compartment due to inherent hazards B additional
6. AIR CONDITIONING VENTILATION DEMISTING AND HEATING 5 CUNTROL amp LOLIVHES Ram air vent 2 Blower warning light 7 Air conditioning control knob 3 Heater temperature lever 8 Lever controlling outlet 9 4 Ventilation amp volume direction iever 9 Lower outlet for heat vent amp conditioning 5 Adjustable outlets for windshield demistung 10 Adjustable louvre for heat vent amp conditioning 6 Blower control knob three speed 11 Side outlet for heat vent amp conditioning 25 The is optionally equipped with a factory installed air conditioning unit which combines air conditioning heating venulating and defro sting in efficient system This system enables internal conditioning with cooled dried and cleared air increased comfort in hot climates as well as demisting of the windshield Warning prior to start the engine make certain the conditioner i5 turned off control 7 fully counterclockwise 10 avoid overloading the battery To operate the air conditioning system the engine must be run ning AIR DISCHARGE For a best ventilation air discharge slits are provided at rear wim dow posts HEATED REAR WINDOW The car is provided with an eiecinicaliy Dieated rear window When switched on the electric resistance embedded in the glass wall demisi it The warning light built inte the switch rocker indicates that the heated rear window 15 switched on The position of the switch r
7. The tension 18 correct when on pressing the belt down by appi s ing load of abt 8 kg the amount of play is approximately 1 2 in 10 15 mm To tighten the belt unserew the nuts and 2 an the adjusting arm and bolt 3 Move the alternator outward to increase belt tension and retighten nut 2 re check the bell tension lighten belt 3 and nut 1 Changing the belt Loosen nut 2 bolt 3 and nut I Move the alternator inward and remove the old belt Fit ihe new belt to the three pulleys and move the outward until belt tension 15 as specified Then securely tighten nut 2 and check belt tension tighten holt 3 and nut I Note prior to change the alternator drive belt remove the drive belt page 29 of the air conditioner compressor and the power steering pump drive belt page 55 49 COOLING CIRCUIT 7 77 ALE MS 4 0 EEE Wise 50 Thermostatic valve 2 Water temperature gage sender and thermal switch for coolant temperature warning light J Heater 4 Heater valve 5 Heater valve control 6 Coolant temperature warning light 7 Coolant temperature gage amp Radiator 9 Electric fan 10 Electric fan thermal switch 11 Pump 12 Header tank 13 Header tank cap 14 Electric fan relay The cooling circuit is of the seaied Lype with a header tank The coolant kept in circulation by the pump cools down the engine then Flaws to the thermostatic valve Hence a
8. During any tow the raised wheels might contact the or ather poo ad surfaces sa H ecd Le regate Ireely Low Inga vel hicle dram the reir with ibe sear wheels unlock phe wheel with the ignition key Then secure the secre wheel with a steering wheel clamp utg device designed for lowing service The anti iheft steering column la ck is noi si one enough to withstand shocks transmitted from the wheels while towing When locked vehicles must he need ana kes are Ironi of the car sho uld he lifted te aneweni demage to ihe steerime column anti thel lock Leeched seas heel deve can should be moved with wheel dolly under the drive wheels As an allernative to the wheel dolly the drive skafi can be disconnected with parking brake released not Low over 50 mph for any reason Sale speeds iron wezlher nud traffic and conditroans as well as the conditions af the wee vehicle This applies in all enses of towing with a conventional bow truck wihi er without the use af a dolly A tw truck is am emenqgency vehicle bo be used te move disabled vehicles Lo suitrhle place of repair and should noi be use for lone distamoes ahar rises Such as curbs should crossed al 45 angle minimize the possibility of underbody of the towed vehicle Insure adequate ground clearance when twin gowver mue h terram or ee COANE shart rises such as curtea
9. aster for ward rearward tilt of steering spindle and is the the center line of the spindle is tilted from the vertical measured oth 0 780 1 3 198 1 n degrees E Provides trailing effect positive steering contral REV x 3 000 1 12 300 1 N Provides ease of steering and straight line tracking loc out the difference in distance between the front of the wheels and the rear of the wheels measured in inches ar millimeters Specifications Camber igi 1 t Camber is adjusted by changing the adjustment shim Caster 3 10 Caster is adjusted by changing the length of the strut connected between the steering spindle and chassis with the adjuster C I 2 E r r CS Az s Angle al zlii I cameras stim 5 lue out lo avend uneven anit Premature Dire vet AnG 10 css stable steering front wheel toc out must be set to the prescribed values and according 10 the adjustment procedure given in the workshop manual Have these checks performed by your Dealer or any other qualified mechanic equipped with accurate wheel ali Front wheels 75 IDENTIFICATION Identification and or specification labels and stampings are located as follows Engine tune up dale Compliance with exhaust emission regulations Tube up label Body number 2 Firewall Break in instructions 3 Label
10. long lor vehicles not to touch Improper hook up of jumper cables can ruin the alternator Always connect POSITIVE to POSITIVE and NEGATIVE m NEGATIVE Connect clamp of plus cable to positive terminal 0 of dis charged battery 2 Connect clamp on opposite end of cable to positive terminal 2 of booster battery i Connect clamp of minus cable to negative terminal 3 of booster 4 Connect clamp on opposite end of cable to a bare metal bolted directly to the engine block or to the engine block itself d of car with discharged battery 5 Start engine in the usual manner engine fails to start do nai continue ta crank but contact nearest workshop 6 With engine running remove jumper cables from beth cars in exact reverse order Steps 4 through DISCHARGED BATTERY BOOSTEH BATTERY Caution Cars with catalytic converter Do not push or tow this car te start Damage lo the calalyiic converler other parts of the car mas result See CAUTIONS an page 34 CHARGING THE BATTERY Charge battery in a well ventilated arca Keep away an open or electrical spark Do not smoke Hydrogen gas generated by the battery is explosive Electrolyte fluid that may spill during charging should be washed with a solution of warm water and baking soda to neutralize Lhe acid vou get electrolyte im your eves and an vour skin immediately
11. passenger s sun visar Lubrication data 4 Lubrication data label fon the wind shield washer container Directions for catalytic converter equipped Cars 5 Label on driver s sun visor l aint Paint label Compliance with California exhaust emission siandards 7 Label on rear left window Fuel requirements amp Label near fuel tank filler port cover Engine number 9 On crankcase rear side at the left bank head joining surface Vehicle identification number 10 Windshield plate 13 certification label 5T1450 Useful load Seating capacity Tire pressure 11 Label on door amb Compliance with exhaust emission importa tion regulations 12 Label on jamb Production date I3 certifeation label Gross vehicle weight 13 DOT certification label When contacting Member of our Service Organization please state model no Vehicle identification number registration date distance covered and cars purchase data gm pe d 16 CarDisc Ini RADIO 1 L 2 2 Fader control knob Power switch volume balance control knob Dolby NR switch Tape equalization switch NTT L Eject button LD indicator Dolby indicator indicator MTL indicator Memory indicato Channel indicator conirol and Tape slot door Digital display irequcney and chock Sierd indicator ST Local indicator FF REW button 12 13 W 15 16 nz U
12. rinse With cold water for several minutes and call a doctor Never charge a frozen battery It may explode because of gas trapped in the ice Allow a frozen battery to thaw out first Never use fast charger as booster to start the engine This may seriously damage the car s electrical systems and the charger Fast charging battery 15 dangerous and should only be attemgplted competent mechanic with the proper equipment Read all warnings and follow instructions with vour battery charger SLOW BATTERY CHARGING B li is not necessary to take out the battery from the engine com partment and is also not necessary to disconnect the cables Vent caps may be left on bul loosen them to assure proper venting B Make sure the electrolyte level in each cell is between the min and max marks If necessary top up with distilled water B Normally a battery should be charged at no more than 10 per cent ofits rated capacity For example a charging current of 4 5 Amps would be used on a battery having 45 Ah Rated capacity ofthe battery in your is listed on the battery housing B Connect charger cables and switch charger Do not connect or disconnect charger cables while charger operating E After charging tum olf charger and disconnect charger cables B Tiehten vent caps LLL L I L nm 7 AE SPARK PLUGS The standard plugs fitted to the engine are LODGE HLE Silver B
13. tamper with the raising strut Y Transportating of objects larger than those fitting safely into the luggage compartment is recommended The hatchback should always remain closed while driving to prevent exhaust fumes from zn bering the passenger compartment The jack and the tool kit are stowed in the luggage compartment at the right side the jack is held at the top by an clastic fastener and a wingnut at the bottom The battery and the spare tire are under the mal REMOVING THE SPARE WHEEL facilitate extracting the spare wheel from its well ihe luggage compartment insert the elbowed lug wrench in one of the holes fai the wheel mounting bolts then pull as shown in the illustration STi4d56 WHEEL CHANGE Important The car is fitted with tubeless tires Futher details con cerning tubeless tires on page 54 Refer to inside backeover for tire makes and inflation pressures WHEEL CHANGE CAUTION Before operating the jack apply the parking brake and chock the wheels Do not raise the until you are sure the jack 15 securely engaged Passengers should not remain im the when the is jacked up Lise the jack only lor changing wheel Do not use the jack as a support to work underneath the car There are two jack supports on each side under the Jacking at any other place may damage the or may result in Injuries a firm base for the jack on the ground If necessary
14. use a Both jack and spare tire are the trunk Wheel removal Apply the handbrake B Slacken wheel nuts by one turn with the wheelbrace turn the nuts counterclockwise to unscrew B Raise the car by inserting the jack arm in the special socket on the underside of the body longitudinal member B Fully unscrew the nuts and remove the wheel Reinstallation B Tighten the nuts carefully im diagonal order turn the nuts clockwise Note is recommended to torque the nuts to kem Pm H is essential that this specification be complied with espe cially if alloy wheels are fitted B Lower car Remove jack and replace in engine compartment B Release the handbrake As soon as possible check that the inflation pressure is as spegi hiec refer to inside backcover TOWING INSTRUCTION Since the towing shig is the rest easy used piece af Tifng and towing all ex these apply to the sling GENERAL TOWING INSTRUCTIONS vehicle is ta be towed on cis drive wheels the transmission and must be operable Place the transmission in NEUTRAL move the vehicle only within the manu acburer s speeds and distances any bouki exists about the condition ol the transmission or differential tow with the drive wheels lifted ar use wheel dolly Even on drve whole raeecd bow the trimsmission must be in SELITRAL and the parking brake released
15. 0 per and nibber Taecx bumper guards mani ab altachovent to the disable wehicle they p be Sele aller iment pinks al a sumen m ictor member of the frame Lo nob albe the Dueb Genk br suppart iey the vehicles weight dure bowing la additae kumpe resimini siraps may ri quired to prevent fuel lank damage mari sudica sipa Beime m the vehicle any sg or patr parts of damaged vehicles The operates shun be Familiar with the specific towing eq iip men Berie used dplhxe the manuk lures ris s mmendetions iaie nnd local laws ag ding such mers as warn Al illumination speed etc must be followed D ab po under the vehicle while it i hilted By the towing eq ponent We ve nl lc passempers jn lowed The sabe al Live epe and others in the vicini of the wrecker or the lowed vehicle must be considered at all times HEAR TOW Attach tow chains to axle inboard of springs Position towbar behind tires Attach salety chains to axle When taking another vehicle in tow secure the rope l the hole im the lug C at the underside of trunk JACKING UP THE CAR To rane the car apply the jack arm to the socket at the centre of Ihe cross member TIRE CHAINS Tire chains to be fitted to rear wheels 1 0 the drive wheels should provide enough clearance to prevent possible wing interference ma
16. 12 Change nir cleaner element 13 Replace exhaust gas sensor and sensor and catalytic converter lt lt c convertet ld 14 Change spark plugs LL spark plugs 15 Change engine eeolant mixture or every two years whichever occurs fii ar every two years whichever occur s firi heck level of gearbox and di VEN ail and top up aa necessary 18 Change brake fluid 19 Check cylinder head nuts for proper targue W Check idle speed and adjust il necessary 2 Check frant wheel toz put and adjust as necessary 22 Check head lump beam aiming and adjust if necessary 23 est vehicle I Change gearbox and differential ail mm 3 F Cheek engine belts for tightness EXERCISE EXTREME CAUTION WHEN WORKING UNDER THE ENGINE HOOD The engine compartment and other areas of your vehicle contain many moving parts many high temperature and high voltage components creating a potential safety hazard to anyone unfamiliar with proper repair and diagnostic procedures DO attempt any of the mainte hance or adjustment troubleshaoting procedures unless you are aware af pra per procedural precautions m Always turn the engine off and allow sufficient time cooling High tem perature components will burn skin on contact B Should work have to be done with the engine running caution must he taken around rotating V belts fanis and pullevs Clothing and jewelry must be s
17. 66 Spark plugs 67 Fusebox 568 Headlamp beam setting 69 Replacing halogen sealed beam units 70 Replacing bulbs 73 Radio installation GENERAL DATA 74 Specification Engine lgnitior advance setting Idle exhaust emission Chassis 75 Valve clearance Front wheel alignment Transmission ratios 76 Identification 77 RADIO Recommended idle INSIDE BACK COVER Luhricants fapacitiesoliecommended tire pressure imaginatively styled by the best Italian designers every Alfa Romeo has 75 years of engineering development and sporting experience behind it Owners desiring to get the best from this vehicle are recommended in their own interest to observe the operation instructions and mainte nance schedules in this manual and in the maintenance program book All maintenance and repair work should entrusted ALFA ROMEO SERVICE DEALERS Ihese dealers are equipped with the proper tools and staffed by specially trained mechanics who are kept updated with ALFA ROM EO litera Iure ALFA ROMEO CUSTOMER SERVICE YOUR OWNER S MANUAL Your ALFA ROMEO model may not be equip ped with all the accessories shown in this manual Check with your authorized dealer for a full listing of available options In our continuing ctfort towards product quality ROMEO s policy is to make technical changes as necessary throughout the production year inorder to offer the most in driving satisfac tion therefore specifications and item
18. E Engine accelerator control linkage out of setting B Engine and related devices not set to factory specifications B Leaks at the exhaust pipe upstream of the exh gas sensor B elective injector s B Faulty pressure regulator B Too low a battery voltage or defective charging circuit Driving methods that can cause catalyst overtemperature are B Too low level in the fuel tank B Engine overloading for prolonged time c g when racing the engine pulling trailers or climbing long hills ar grades These recommendations should also be followed B Do not drive at high speed until the oll in the engine transmission and differential has warmed up properly B Check the oll pressure gage 20 fram time to time and pressures with hol engine psi stop the engine if the pres aine with het and ling minimum with not an 300 1000 rpm T at maximum revolutions should fall below limits shown check the level always use dipstick Check the engine oll level to make sure you have enough oil IT in doubt about the cause do drive contact your Ala Romeo dealer Engine running maximum rom Br ns sr Occasionallv check the coolant temperature gage le Also check the coolant temperature warning light 19 instrument panel Should the warning light come on stop the car and have the cooling system checked by an Alfa Romeo Dealer B Take
19. Important Remember that in the event of a system malfunction improbable if the vehicle is used normally and the prescribed checks and maintenance are performed it is still possible to steer the vehicle but greater effort will be required As previously mentioned the system is powered bv the crankshaft so if the engine is stopped or the vehicle is being towed neutral gear and engine Off a greater effort will be required to turn the steering wheel Vy sriig Pump 2 Fluid tank 3 Fluid delivery piping 4 Steering box 5 Fluid return piping CHECKING THE LEVEL POWER STEERING FLUID if so equipped Check the level of the in the reservoir at the prescribed intervals clean the cover of the reservoir and the surrounding area and then remove the cover the fluid should be at MAX level If itis not top up with one of the products specified see Recommended Lubricants inside the back cover Proceed as follows Start the engine and wait until the level af the fluid in the reservou stabilizes With the engine running turn the steering wheel all the way from left to right and back several times Topup to the level Replace the cover on the reservoir For maintenance or any repair operations which may be requi red itis advisable to contact an Alfa Romeo Service Dealer CHECKING PUMP DRIVE BELT TENSION Lhe tension is correct when pressing the belt causes it to yreid by a
20. The spark plugs are of the surface gap type with four points and a central electrode which due to their superior performance characteristics during all driving conditions when compared to conventional type spark plugs require no regalar maintenance other than replacement al the required service interval consult vour maintenance schedule Mo routine adjustment is necessary of the gap between the eleg and points If the ceramic insulator is cracked or the electrodes are exces sively worn away Ihe spark plugs must be replace B Use of spark plugs which do not meet identical performance specifications are dimensionally different can promote ser engine damage as well as alter emission levels ALTERNATE SPARK PLUGS Champion RN 11Y C Electrode Gap 0 028 0 031 in 7 8 mm amp REMOVING THE SPARK PLUGS Prior to remove the spark plugs 15 necessary to withdraw the extension by pulling the rubber cap Remove the spark plugs with the wrench included in the tool kit the tool kit 15 in the trunk On refitting after having tightened the spark plugs to a torque of 25 35 kgm when engine 1 cold make certam the extension makes a reliable mechanical and electrical connection with the wire If doubt exists slide the rubber cap along the wire and by holding the wire steady fully screw in the extension then bring the rubber cap back over the extension the extension onto the spark plugs Note wh
21. ani 0 to 12 500 HZ dB 4248 TI B DIMENSIONS 178 mm amp Nowe reduction system manulactured under license irom Dolby Laboratories Licensing Corporation e Dolby and the double D symbols are trademarks Dalby Laboratories Licensing Corporation HINTS ON OPERATIONS FOR CASSETTE TAPES Starting Turn the power switch clockwise to turn on power ang to receive radio broadcasts By inserting the cassette tape later the program indicator will lights up and the tape will start playing Stopping Push the eject button and the cassette will be ejected Be certain io push down the eject button fully in this case because pressing the cject button mid way only may cause malfunction Eject the cassette Lape Lo convert to radio broadcast reception 7 Program selection I Automatic selection When playback of side A or side is completed and the tape comes to an end it will automatically be switched Lo the reverse e side Le side ar side A to enable uninterrpted playback 2 Manual selection By pushing the program button the rape can be freely reversed from side to side B ar vice versa even while the tape 15 playing FF REW with lock By pushing the FF REW button whose indicator points in the same direction as that of the program indicator the button will be locked and the tape will be wound at high speed in the fast forward mode By pushing the FF KEW button whose indicator poin
22. con iion may occur Rotating the key lo position lo switch off the engine will operate buzzer when the driver s door is opened to remind you of re moving the kes Irom the ignition switch AMIIIHEF I STEERING LOCK withdrawing the kev when in pos i and steering whee spokes balanced for straight ahead direction the steering is locked to release the lock casier slightly rotate the Wheel in both directions EA TERNAL LIGHTING Flashing Pull up upon the lever knob of the position ob ewiteh lever Flashing is possible even when parking lights are olf 2 Parking lights and license plate light To switch them on turn the knob to the first notch toward the instrument panel The warning light will light up 195 15 16 3 4 Low or high beams Tum the knob forward to the second notch if the lever is up the low beams came on no flashing 1f down the high beam and the respective warming light come on the low beams also stay Lit The movement of the lever up and down allows the light to be dimmed or returned to high beam DIRECTION INDICATORS Direction indicators are combrolied Gy the lever showr ai iel Move the lever um to signal right turn down to signal a left turn The green warning light will flash on and otl Note the switch lever may be held at position 1 changing la signal either a left or a right turn and will cancel the
23. cylinder LE Fluid reservoir with warning heht switch 12 Handbrake and brake fluid low level warning light 13 Handbrake lever 14 Switch for handbrake warning light 15 Vacuum booster 16 Pedal 17 Stop light switch 18 Pressure regulator 19 Handbrake pad push rods 20 Adjuster important metes should the car be operated usually or hiliv or areas andor with sporting driving pratice a more frequent inspection of brake pads is advisable When replacing brake pads the complete set af four front pads ar four rear pads are to he replaced In case of accident or damage to the chassis check that the brake PARKING BRAKE vacuum booster is undamaged since even slight or superficial bady damage may seriously impair the operatian of the brakes The handbrake is mechanically operated It is correctly adjusted when the wheels become locked as the lever is drawn through faur six notches CLEANING OF BRAKES Flushing the circuit should flushing of the brake circuit be required use exclusively fluid of the specified type CHECK BRAKE FLUID LEVEL Compressed air or alcohol must on no account be used dry Flushed svstem Washing the outside To clean the outside of brake assemblies use suitable detergents mixed with hot water afterward thoroughly drying all components with compressed air Never use gasoline irichloroethylene or similiar solvents to clean ihe outside of brakes Whi
24. for just few seconds to facilitate discharging outside the overheated VENTILATING In addition te tc direct intake of through venis it os possible to increase the venuilalon of car interior even with quarter hghts and windows closed by engaging the blower Ian to provide a flow of outside air through the outlets 5 10 and the lower outlet 9 before switching on the position the levers as follows X222 Open outicts 5 and 10 direct them as desired and vents move lever upward to direct the air low to the floor too sure the air condoning control 7 15 turned olf hull counterclockwise eT HEATING For heating air enters the car through outlets 5 10 11 and lower outlets 9 Belore operating the heat system Close ram air vents Make sure the air conditioning control is in olf position DEMISTING continued Then close outlets 10 and position the levers 3 and 4 as shown Miove the temperature lever as desired from off position bo maximum heat position Move lever 4 as desired from INT interior ventilation from blower speeds to EXT maximum intake of outside atr Open outlets 5 and 10 direct them as desired Open vents 11 Move lever 8 upward to direct the air flow to the floor toc When outlets are fully closed all the air 15 directed to the out lets 9 10 and 1 DEMISTING Direct the round air outlets 5 of the
25. fuel containers must never be carried in the vehicle Such containers leak cause an explosion result in fire in case of a collision CONSUMER INFORMATION VEHICLE STOPPING DISTANCE Part 575 Consumer information regulations Fully Operational Service Brake Light Los 4 Nlaximurr B Emergency Service Brakes with Partial Service Brake System Failure C Brake Power Unit Failure Maximum Load 42 EE GA Description of vehicles to which this table applies GTV 6 2 5 This figure indicates braking performance that can be met or ex ceeded by the vehicles to which it applies without locking the wheels under dillerent conditions of loading and with partial fai lures of the braking system The information presented represents results obtainable hv skilled drivers under controlled road and vehicle conditions and the in lormation may not be correct under other conditions 136 7 PRESE LES j 111095 85 _ 100 200 300 400 500 Stopping Distance in Feet from 60 mph UNIFORM TIRE QUALITY GRADING Quality grades can be found where applicable between read shoulder and maximum section width See example All Passenger Car Tires Must Conform to Federal Safety Require ments in Addition to These Grades TREADWEAR The treadwear grade is comparative rating based im the wear rate the tire when tested under co
26. indication immediately afer it is released without movement of steering wheel When clicked inte position 2 the switch lever holds on in fully selected position this selection is automatically cancelled by return of steering wheel to the straight ahead position ROAD HAZARD LIGHTS To switch on the road hazard lights operate the switch shown at The illustration A warning light in the switch will indicate by flashing on and off thal this has been done The position of the switch rocker is indicated by a built in lamp WINDSHIELD WIPER AND WASHER PUMP Windshield wiper The wiper is controlled by a switch lever which bas four positions Lever up the wiper is olf 2 Lever dawn to the first click intermittent operation Wipers operate automatically through a single wipe at a pre set time interval Lever down to the second click wiper operates at normal speed 4 Lever down to the third click wiper operates at high speed Washer pump lo operate the electric windshield washer pump move the wind shield wiper switch lever toward the wheel Mote Wiper blades should be checked periodically Worn out or dirt im pregnaled blades may reduce visibility Cleaning the windshield re gularly to remove dirt sap wax and road tar will greatly improve wiper blade life Snow or ice should be carefully removed from windshield wiper areas prior to operating the wipers CarDisc International Ltd Copyr
27. is the most important link between you and ROMEO You are his customer and he is vitally interested in yau Even so 15 possible that misunderstanding may arise regarding service If it happens that vou have a problem with your dealer vou should First Talk it over with the General Manager or owner of the dealership Chances are the problem will he resolved right away Second J your dealer cant solve the problem phone the ALFA ROMEO divisional office nearcst vou and ask for the Ser vice Representative calling on your dealer Hel work wath you and the dealer together in person if necessary Third If for same reason there still has been no solution contact Owner Relations at ALFA ROMEO Inc Headquarters phone 201 871 1234 Fourth For California vehicles in the event of an unresolved dispute cancerning any parts contained on the ALFA ROMEO Emission Warranty Parts List you the owner may request that the California Air Resources Board mediate an unresolved warranty clair ALFA ROMEU Inc 250 Sylvan Avenue Englewood Cliffs New Jersey 07632 201 871 1234 FEDERAL VEHICLE EMISSION CONTROL WARRANTY CALIFORNIA PURCHASERS SEE PAGE 7 ALFA ROMEO Inc warrants to the ultimate purchaser and each subsequent purchaser of this ALFA ROMEO vehicle that it is 13 designed built and equipped so as to conform at the time of sale with those emission control regulations issued by the Environmental tection Age
28. mph Neutral should never be engaged while driving i c no coasting When a vehicle coasts loss of control is more likely due to reduced braking power provided by the engine when transmission is in gear Premature transmission wear may result from resting your hand on the shift knob while driving only use shift lever for shifting and not as an armrest Premature clutch component wear may result from resting your on the clutch pedal Only use the clutch pedal for disengaging engag ing the transmission and not as foot rest HOW YOU DRIVE IS WHAT YOU GET IM FUEL MILEAGE Your driving habits greatly affect fuel ecomomy Fuel economy wall dependi 1g on W here when and how you drive on the optional equipment installed 1 imn Vor Car and the candition at YET LT Keep a light foot on the accelerator pedal Drivesmoothly avoid abrupt change in speed as much as possibile Avoid tire screeching starts and sudden stops Unnecessary idling should minimized Turn the engine off when convenient Warn up idling wastes gas Start the car just belore you arc ready to drive Accelerate slowly and smoothly Added weight reduces your cars payload capacity increases engine load and decreases fuel mileage Always distribute weight evenly and keep luggage or carga to minimum Organize your trips to take in several errands Use conditioner only when needed MAXIMIZE YOUR FUEL ECONOMY A well tuned and p
29. occurs first between such replacement intervals Tor the part 1 such part fails during specified period i shall be repaired or replaced by Alfa Romeo at no cost to you WHAT 15 NOT COVERED BY THE MANUFACTURER S EMISSION CONTROL WARRANTY Charges lor parts repaired or replaced at an inspection adjust ment maintenance interval For reasons other than being defective Defects or damages resulting from misuse negligence alterations improper adjustments modifications disconnections tampering disturbing seals lacks lumiting devices or by accident Defects or damages resulting trom failure to operate and maintain the car as suggested in the Owner s Operational Manual and Maintenance Program Book including improper maintenance service the subsequent failure except for consequential damage ot part other than an original Alfa Romeo replacement part or the unproper installation of any part Damage resulting from the use of leaded gasoline for catalyst vehicles Defects or damages resulting from partecipatian in motor sport events Defects or damages resulting from acts of nature or other events beyond the control of Alfa Romeo Loss of time inconvenience loss of use of the vehicle commercial loss or other non vchicle consequential damage Repair of replacement of warranted parts which are scheduled for replacement prer Lo 50 000 miles such as spark plugs PVC filters hoses and belts once
30. should check your brakes operation prior to driving Should a leak or other malfunction be present it will be noted by illumination of the BRAKE SYSTEM WARNING LIGHT alone with low or ne pedal reserve While driving braking distances must be kept in mind These dis lances increase rapidly as the vehicles speed increases aware af road conditions since wet roads are slippery and this will adversely affect the braking distances Your Alfa Romeo is equipped with 4 wheel disc brakes for optimum braking perfor mance however moisture on brakes rom weather wash elg will reduce this performance therefore whenever driving in these apply brakes as a test in order to know their capabili es Wel brakes will usually dry out after 1 2 applications of the amas Always maintain safe distance from the vehicle ahead usually least car length per 10 mph of speed Brake wear Alfa Romers brakes are among the best in the world however like any part subjected to friction and heat they will eventually wear insure sale operation the brakes should be inspected routinely See MAINTENANCE PROGRAM BOOK for details Replacement brake parts Any new pari requires normal wearing in or break in period therefore whenever brake com ponents are renewed allow a ew hundred miles to accumulate in order for parts to seat by allowing more distance for stopping than normal Power Booster Your vehicles brake
31. this lamp pry up gently on one of the shorter sides of the lens take the lamp olf Disconnect the center feed connector from its blade an bulb socket and renew the bulb Refit the connector then the lamp make sure the button faces the outside of glovebox by applying even pressure to both shorter scies Courtesy lights Remove the frame then unchp the lamp off the post Engine compartment light Remove bulb and change CarDisc International Ltd Copyright 2004 RADIO INSTALLATION Provision 15 made for the installation of the radio equipment The engine ignition system is fitted with radio interference sup pressors The location for the radio set is in the console under the heater control panel Provision for the speakers is at the front and rear side panels Note Phe wiring harnesses include the following facilities or linking up these optional extra W radio set eed wires in the radia housing Li wires far connecting the radio ta the rear speakers fram radio hous ing Lc rear side panels Refer to the car s wiring diagram for identifying the wires connecting these components CarDisc Internati 892 36 0 2400 94 51 4350 171 2 Dimensions in millimeters and inches _ 1352 53 1564 65 51 GENERAL DATA SPECIFICATION ENGINE Number and layout of cylinders 60 deg vee 6 Bore stroke 88x68 3 Total displacement 249
32. 1255 hi COMPUTERIZED DIGITAL ELECTRONIC IGNITION SYSTEM The computerized digital electronic ignition system consists of a microcomputer control unit 7 whose purpose 15 to process the analog inputs from various sensors put them into a digital form then compare them with an electronic memory programmed suit opli mized engine demand conditions and finally to control the coil 8 via the power module 4 The engine operation parameters fed to the electronic control unit ignition E C U B Engine speed sensor on distributor 1 m intake manifold vacuum from the load sensor 2 down strcam of the throttle B Coolant temperature sensor 3 in water jacket Signals are also fed to the ignition 7 from the throttle posi tion switch 5 and ignition switch 6 The software of the micracomputer system makes ignition timing dwell angle timc and spark energy adjustments to suit instantly ali engine demands in connection with a wide range of operating and environmental conditions and loads imposed to the engine even in such critical situations as starting from cold with verv low ambien temperatures deceleration followed by a sudden pick up etc KEY TO OPERATING DIAGRAM Distributor 2 Load sensor 3 Temperature sensor 4 Power module 5 Thrortle switch 6 Ignition switch 7 Electronic contro unit amp Ignition coll 9 Spark plugs 10 Air intake manifold 11 Battery 62 Important noie H doubts arise
33. 2 152 IGNITION ADVANCE Stalic 2 1 BTDC at 800 1000 rpm mark F on crankshaft pulley RECOMMENDED IDLE SETTING Idle speed must be 950 50 rpm up to fr above 4000 ft 800 900 rpm is acceptable With hot engine transmission in neutral and accessories condi tioner turned off IDLE EXHAUST EMISSIONS Carbon monoxide 0 5 0 7 p Important note the reading of values of carbon monoxide must be taken exclusively from the tap upstream of catalytic converter and with lambda sensor disconnected CHASSIS Mlin turning circle mm 0 000 32 8 IL Number of seats I 4 iwo front two rear Tires tubeless suu TC 195 60 HRI3 Kerb weight full tank kg 1280 2823 lbs Trunk capacity dm 185 6 535 cu f VALVE CLEARANCE cold engine Intake TRANSMISSION RATIOS LST 0197 in 375 500 mm Exhaust M p n UORR 0098 in 225 250 mm on cam Speed Gearbox 4 1 i 0122 0134 in 210 340 mm on valve EM dst 2 878 1 11 787 1 FRONT WHEEL ALIGNMENT Definition Functioan 1 720 1 7 052 1 Camber inward or outward of the wheel i lit eye 4 In degrees is the amount the wheel is tilted from true vertical ard 1 226 1 3 027 1 E insures uniform load distribution across the tire face to prevent uneven wear ES 4th 0 946 1 3878 1
34. A represent higher levels of perfor mance on the laboratory lest wheel than the minimum required by law Warning The temperature grade for this tire is established for tire that is properly inflated and not overloaded Excessive speed underinllaton or excessive loading either separately or in com can cause heat buildup and possible tire failure 4 MAINTENANCE SCHEDULE MILEAGE COVERED 1 000 se P as 1 5 EFEEEFEE 4d Maintenance required for proper function of 250 emission control system performance Maintenance recommended Free service coupon Tick each i irem at 1 the respective mileage l Change engine onl and filter ar one veer whi chever bocurs first Z bellows uf C V and steering roc nr soundness 3 Inspect brake system 4 C heck brake pads for wear change as necessary amp Check brake fluid level amp Check parking brake travel and il necessary 7 neck tire pressures 1 4 hr irate door amp lid hinges adjust sir HER if 9 heck battery electrolyte level tighter and grease terminals IU Check valve clearance and adjust necessary 11 Check alternzior amp ASC compressor if so equipped drive belts Adjust D08062 as neaessars
35. Breaking in 1 500 mile tree service Emission control precautions 38 Starting engine from cold Starting engine when hot Engine does not start Prior to get away Use of the gearbox How you drive is what you get in fuel mileage J9 Maximize your fuel economy Fuel efficiency improvement thraugh acrodynamics Driving precautions 40 Winter precautions When parking Brakes information CONSUMER INFORMATION 42 Vehicle stopping distance 43 Uniform tire quality grading External lighting MAINTENANCE SCHEDULE 44 Maintenance schedule Cautions 45 Oil level changing Oil change 46 Replacing the oil filter 47 Checking and changing gearbox diflerential wi 48 Air cleaner 49 Alternator and coolant pump drive belt 50 Cooling circuit 5 Header tank 52 Draining and replenishing the system 54 Power steering 1f so equipped 35 Checking the level of power steering fluid 1 so equipped Check ing pump drive belt tension Replacing the belt 36 Brake system 37 Check brake fluid level Parking brake Cleaning of brakes Clutch fluid reservoir 38 Wheels and tires Tire life and rotation Tire pressures Balancing Tread wcar indicators 59 Bodywork Washing the car Care of chassis Cleaning the windows Removing spots Tar Upholstery 560 Renewing windshield wiper blades 6 Windshield washer fluid 62 Computerized digital electronic ignition system ELECTRICAL EQUIPMENT 64 Alternator Battery
36. Maintenance Program book or resulting fram unusual or extreme operating conditions including fluids and lubricants sparks plugs hoses drive belts and filters ete 5 Vehicles purchased in the United Stated but registered or normally operated in another country Lass of use of the vehicle loss of time inconvenience commercial loss and incidental or consequential damages except damages to other parts of the emission control system which will be remedied hereunder EXCEPI FOR IHE LIMITED APPLICABLE TO IHE VEHICLE AND ANY WARRANTIES OTHERWISE IMPLIED BY LAW THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND WHAT EVER EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE or any guarantee agreement or repre sentation by any person with respect to the emission system of any part thereof Recommended maintenance is described in the Maintenance Sche dule on page 44 of this manual as well as inthe Maintenance Program book EMISSIONS PERFORMANCE WARRANTY In accordance with Section 207 b of the Clean Air Act ALFA ROMEO Inc makes the following warranty t each owner of this vehicle if the vehicle is maintained and operated in accordance with the written instructions for proper maintenance and use contained in the ALFA ROMEO Owners Manual and in the Maintenance Program hook and 2 if it fails to conform at an
37. N key in position 2 to operate the electric windows The individual switches cach controlling a window as stated be low aulomatically return ta a neutral position when release Switch A driver s door window Switch right door window The rocker switches are illuminated when parking lights are Warning Do not hold the switch in the operating position wher the window reaches the end of its upward or downward travel Important note When leaving children in the car unattended Withdraw the ignition key from the lock to prevent them from be mg injured by accidental lifting of windows CarDisc International Ltd O Copyright 2004 REAR QUARTER WINDOWS To ift or lowering the rear quarter window turn knob 5 31 ENGINE HOOD To release the catch pull the lever I under the instrument panel Should this fail to release the catch pull the ring 2 shown at the illustration Y arg the hood anc make certain the support roc engages the stop When parking lights or headlights arc on the engine compartiment lizgh will come on To close the hood move it slightly forward until the support rod disenga ges from its stop hold the rod in disengaged position lower the hood until it locks in the catches release the hateh depress the lock buttanz the lock utilizes the same kev as the door The hatch encompassing the whole of back window His automatically with the single gas filled strut Never
38. TY PARTS LIST Lambda Electronic Control Uni Exhaust Gas Lambda Sensor Vapor Storage Canister Three way Catalytic Converte Fuel Filler Neck Restrictor Altitude Compensation Systeri Deceleration Controls CALIFORNIA EMISSION CONTROL SYSTEM WARRANTY APPLIES ONLY TO VEHICLES SOLD IN CALIFORNIA AMD RE PLACES FEDERAL VEHICLE EMISSION CONTROL WARRANTY ALL IMPLIED WARRANTIES ON THE PART OF ALFA ROMEO Inc AND ALFA ROMEO AUTO S p A APPLICABLE IO ALFA CARS INCLUDING ANY IMPLIED WAR RANTY OF MERCHANTABILITY OR FITNESS FOR A PAR TICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or Imitation of incidental oj consequential damages and some states do not allow limitations on how long an implied warranty lasts so the above exclusion or limita ton may not apply LO vou WHAT 15 COVERED BY THE MANUFACTURER S WARRANTY ALFA Inc 250 Sylvan Avenue Englewood Cliffs New Jersey warrants to the consumer owner of cach Alfa Romeo automo bile that it will repair or replace at its option free of charge any part excepl Lires these items listed below which are defective in workmanship or material This warranty is effective for 12 months from the date the car is delivered ta the first consumer purchaser regardless of mileage WHAT 15 COVERED BY THE EMISSION CONTROL SYSTEM WARRANTY Alfa Romeo warrants to the ultimate purchaser and cach
39. air conditioning ventilaung and heating system to obtain windshield demisting spol demisting windshield and window cemsting 28 Luin the air conditioner f fully counterciock wise o speed up demisting engage the blower fan at high speed WINDSHIELD DEFOGGING The combined heat and air conditioning syslern may be used bo accelerate defogging With this mode operation heated and dried air is delivered 10 the windshield outlet 5 Follow the same procedure as stated by the above paragraph ex cept for the air conditioner control which has ta be turned clockwise Important warning When operating in such blend position it is essential bo turn the heat system prior to switching olf the con ditioning system namely move the lever 3 to the blue marker first then switch off the conditioner otherwise a sudden fogging of the glass will occur SYSTEM CLOSED Close outlets 5 9 IU and 11 lt you want to stop the flow of ram air entering the car directly from the outside close autlets I MAINTENANCE A C EQUIPPED Caution should the conditioner be left unused for long periods e g in winter months it is advisable to turn it on once a week for a ew minutes to keep the components properly lubricated Once year preferably when the warmer season comes have the air canditionizig system tested low charge by an Alfa Romeo dealer i necessary the system should be recharg
40. al OPERATION YOUR ALFA ROMEO OUTSIDE THE U S AT U S version Alfa Romeo s differ from models offered in the other countries due to specific emission and safety requirements If you are planning on taking your Alfa Romeo out of the U S the following must be kept in mind unleaded fuels which are required for your vehicle may not be avaiable maintenance performed may be inadequate duc to lack of properly trained personnel required tools ar testing equipment 11 5 version replacement parts may be readily available Alfa Romeo cannot be held responsible for damages which result due to usc of improper fuel maintenance or use of incorrect replacement parts For information on overseas delivery please consult Alfa Romeo s Sales Department OPERATE YOLIR ALFA ROMEO SAFELY Much effort has gone into the engineering manufacture and quality contral assurance of VOLU MEY These factors pius your driving skills and knowledge of your vehicle combine for years of driving pleasure IN THE DRIVER S SEAT Check to see i horn 15 working Position seat for easy reach of conirois Adjust inside and outside rear view mirrors Lise satety belis Check operation of foot and parking brakes Check all warning and indicator lights when starting Uie engine DO NOT leave idling unattended 8 Lack doors from inside specially with children in the car Lh de aida BEFORE GOING ON TRIP I B
41. alls within MIN and marks Caution Lack of sufficient engine oil may lead to severe ensine damage Make it a habit to check the engine oil level with every fuel fili Ing OIL CHANGE To change oil in the pan engine warmed up proceed as follows WB With the engine stopped drain off old oll thoroughly by remos ing ihe ol filler plug 2 the dipstick and the drain plug 3 B Renew the el filler see next pape B Clean drain plug and il B Refill with new oil of the prescribed type refer to inside back cover and refit the filler plug B Clean the dipstick insert it to check that oil level does not ex ceed the MAX mark Push dipstick all the way home REPLACING THE OIL FILTER Release the five clips 1 securing the air cleaner cover Slacken the serew 2 of the strap fastening the air How sensor 4 to the duct 3 Remove the air Mow sensor 4 and the cleaner cover as a unit attention should be paid not to tear off the connector 5 on the sen sor assy remove the air cleaner element Loosen the oil filter with the spanner then remove the ad filter Smear the gasket of the new Alter with oil start the mew filter bs hand then tighten securely lo prevent oil leaks Position the element into the air cleaner pan according to the mark an one side of the element meaning which i the top side Connect the duct 3 to the cleaner cover flow sensor unit secure the cover unit to the cleaner pan with all clips I Tig
42. ank and remove tank to radiator hose from adapter B let liquid drair off B Unscrew the drain plugs C from the cylinder block plug cach bank of cylinders and the bleed screw D next to the ther mostat let liquid drain off Slacken the clamp and disconnect the hose coming from the bottom of radiator so as to complete the draining of liquid Replenishing Re connect the hose and secure it with its clamp alse re connect tank to radiator hose B Reit the plugs C the cylinder block B Poor coolant mixture thru header tank filler port until coolant escapes Irom bleed port D at the thermostat start the engine and keep idling until air is completely blec from the port at the thermostat while bleeding keep on pouring coolant inta the header tank plug the bleed pert D the thermostat and fully replenish the header tank to the max level mark tank Oller cap B Shift the heater valve lever to the original position 52 f pamm SP UP fn n ry JE Vite CURT we une M Yi RL ya R IQ TArTnarTrinngal I f Lo I I CI I Ll OI a g L t POWER STEERING ii so equipped Your Alfa Romeo may be fitted with the hydraulic power steering which not only makes driving easier but also saler The system is made up of a pump driven by the crankshaft by means af a V belt which pumps the fluid under pressure to the power steering box 54
43. arking E Never tamper with the inflating valve Do not insert any tool in between wheel rim and tire bead m Should the rim be warped out of shape change the wheel and have the rim trued up B m Should an excessive drop in inflation pressure be Experienced change the wheel and have it checked for leaks TIRE LIFE AND ROTATION Tire life depends on various factors Le roads trallic and weather conditions driving habits type of tires and tire care Inspect your tires at least every 2 000 miles or 3 000 km for wear and damage notice uneven or substantial wear wheels might need align ment or tires should be balanced or replaced when necessary Tire manufacturers recommend rotation every 7 000 miles 12 000 km for radial belted tires Rotation and balancing although an expense to vou will prolone tire lile The sketch illustrates how tires should be rotated with or without spare tire STORING TIRES When remounting put tires with the most tread depth at the front Have tires wheels balanced as soon as possible store tires in coal and dry place TIRE PRESSURES 57 For tire inflation pressures refer to inside back cover 1 Correct The tire gives optimum performance the tread works over en tire width thus ensuring uniform tire wear and long life 2 Too low The tire will overheat the sides of the tread will wear quickly and the tire plics will tend to separate 3 Too high Riding com
44. automa tic retractors Fasten seat belts before petting away Warning if the driver fails to wear his seat belt as the ignition key 15 turned to position the Fasten Seat Belts warning light and a buzzer will be activated for a few moments Futhermore even if the driver has properly fastened the seat belt the Fasten Seal Belts gt light wall remain lit for a few seconds thus enabling t check whether the warning light and the relevant elec trical circuil operating properly For maximum protection while driving seat belt should be worn by all passengers at all times Since statistics indicate that most ac cidents aecur near home the belts should be worn while running errands ete and not only when on the highway From seal beits Pull out the belis slide longue along belt Z sec lie A until it 15 extended sufficiently to connect the belt tongue to the buckle 3 on tunnel sec Hg B Ensure the buckles are firmly latehed Usually seat belts enable the occupants to assume a conlortable sealing position however brisk movements should be avoided or the belt safety lock device will be operated B To unfasten the belts push button 4 fg C of buckle on tunnel taking care nol to let the belt twist while being rewound om 18 reel s Slide belt longue along belt to facilitate full rewinding Rear Seat Belts Pull out the belt and latch the buckles sec fig D The automatic
45. bout 3 mm necessary to tighten the belt slacken screws A H C D E Stretch the belt by moving the pump upwards and tighten screws B C Re check belt tension and tighten screws A D E REPLACING THE BELT Slacken screws A B C Li E Move the pump downwards and remove the old belt Fit tne new belt onthe pullevs and move the pump outwards until the belt tension 15 as specified Then securely tighten screws and check belt tension Tighten screws A D E Note Before replacing the pump drive belt it is first necessary to remove the compressor drive belt if the vehicle is equipped with au conditioning sec page 29 55 The brake consists of a dual hydraulic braking system Each one of the separate circuits front and rear is servo assisted Valve 15 inserted in the rear brake circuit regulates the pressure between front the rear brakes to provide balanced braking action Warning the pressure regulator must never be tampered with The handbrake warning light 12 on instrument panel will also warn if the level of brake fluid in the reservoir falls below the minimum If the the warning light comes on check first whether the parking brake is fully released 56 51617188 6 7 1920 1 2 BRAKE SYSTEM Handbrake pad operating lever 2 Handbrake cable 3 Handbrake cable sheath 4 Stop light bulb 5 Air bleed screw 6 Friction pads 7 Pistons Discs 9 Vacuum pipe 10 Tandem master
46. care not to run the engine beyond the maximum RPM range shown as a red area on rev counter Also avoid running for prolonged pe riads with the rev counter needle in the red dashed warning area 39 Lo not coast downhill with the engine stopped since the following condition mav occur Xo suction in the vacuum brake booster greater pressure will be needed with the brake pedal to obtain comparable braking effect BRAKE PEDAL Do not ride the brakes by resting your foot on the pedal when not intending to brake Overheating and wear of the brakes and excessive fuel consumption will result 1112 13 1515 171819 20 i LEE m aS JON 2 22 23 24 25 26 27 28 Make sure that the movement of the brake pedal is not obstructed by a floor mat or any other object W Make sure the alternator warning light ll 15 off If it comes on have the charging system trouble traced and remedied as soon as possible WINTER PRECAUTIONS The Alfa Romeo Coolant Mixture gives full protection against Ireezing down to 20 C 3 F In places where the temperature falls below 20 the antifreeze mixture can be made stronger by varying ils conceniralion this end certain amount of mix ture should be drained all the circuit and replaced with the same quantity of Alia Romeo Concentrated Antifreeze The quantity of antifreeze to be added ta header tank to extend protection up te 35 C 31 F corres
47. ccording to tempera ture the coolant is drawn by the pump either from the thermo static valve or the outlet line of the radiator At the recommended intervals or every two years whichever comes first the Alfa Romeo coolant mixture should be renewed This ope ration or the strengthening of thr mixture required by an ambient temperature lower than 20 C sec page 37 should be entrusted an authorized Service Dealer Anti freeze must also remain in the cooling system for summer operation HEADER TANK CAUTION Mever remove header tank cap wilh hot engine Qccasionally check level of coolant in the tank this should only be done with engine cold as hot engine levels may be greatly increa sed even after stopping the engine The level of mixture in the tank should never fall below the mini mum nor exceed the maximum level To top up add ro the tank only through the port arrowed in the picture Alfa Romeo Coolant Mixture drawn from suitable car tainers available at Alfa Romeo Service Dealers Imporiant note Cold anti freeze and distilled water should only be added to the ra diator when the engine is cold too DRAINING AND REPLENISHING THE SYSTEM Refer to the illustrations on facing page This procedure should be carried our exclusively with cold engine Warning never remove header tank cap when engine is hot Draining Turn on the heater valve by shifting the lever as shown B Remove filler plug from t
48. ch and the radio frequency shown on the digital display will increase press the left side and the radio frequency will decrease By c continuously pressing the switch the frequency will keep on changing without interruption SCN tuning switch To start sean tuning depress this switch Tuned frequency will increase stopping for 5 seconds at cach station To hold desired station depress switch again within 3 seconds Local sensitivity switch Depress the LO sensitivity switch the Lo indicator will light up operates during SCAN mode only for strong stations Depress the switch once again anc it scans all listenable stations Preset t is possible to preset 6 stations each for AM and l Select the desired stations by manual or Scan tuning 2 Pushthe memory button The memory indicator ME will light up far 5 seconds 3 Within 5 seconds press the desired preset switch to store station im that position The number of the preset switch will be shown on the channel indicator at that timc TIME SETTING For time display depress UCLA button Within 5 seconds depress and hold memory switch M Depress the left side of the manual tuning switch to set the hours and the right side to set the minutes FM RECEPTION IN YOUR CAR FM radio waves are transmitted at very high frequency WAP in straight lines like light waves Tall buildings hills or other obstructions may caust shadows with loss of signal no
49. e It is vour responsibi lity to keep and provide records of maintenance on your car such as the Maintenance Program Book and repair orders However the absence of maintenance records will not in itself invalidate the warranty authorized Alfa Romeo dealers are listed in the Yellow Pages ot their local telephone directories Owners are requested to return in every instance to an authorized Alfa Romeo dealer Emergency repairs are reimbursable if the part that failed toget her with paid receipt 15 presented to an Alfa Romeo dealer within 30 days Parts receipts and the car must be made available to the Alfa Romeo Service Representative for review and approval if neces BEFORE DRIVING YOUR ALFA a vehicle which carries with it a heritage a history of magnificent motoring a result of decades of research development testing and evaluation 15 designed with exciting pertor mance and handling driving pleasure efficiencv and af course your safetv in mind YOUR OWNERS MANUAL read then enjoy years plea sure fram your Alfa Romeo Acquaint yourself with your vehicle s features An hour or two of leisurely reading now will be well worth spent since the more knowledge you have about your vehicle the more pleasure you can derive trom it FOR YOUR OWN SAFETY and for years of trouble free operation af your vehicle we urge you Lo review all instructions and precautions found in this manu
50. e accelerator pedal Automatic devices besides doing away with the conventional choke lacilitate the initial running of engine after cold start allow faster warming up of the engine and improve driveability STARTING ENGINE WHEN HOT When the engine is already hot or with very high ambient temperature slowly depress the accelerator pedal during cranking to facilitate starting ENGINE DOES NOT START If the engine fails to start ai once du keep the starting motor running to prevent discharging the battery but wait afew minutes and try again 38 PRIOR GET AWAY Check brake warning light for proper operation With engine running and ignition on this light should Stay until handbrake ts engaged ool when brake is disengaged lf the warning light still remains an after having released the handhrake stop the car and have the level of fluid in brake fluid reservoir checked by an Alfa Romeo Dealer B Kelease the brake fully partially engaged brake will overheat the rear brakes reduce theireffectiveness and causeexe wear anc fuel consumption Always set the parking brake when parking your car Move the gearshift lever to reverse or first gear hills also turn the wheels Loward the curb USE OF THE GEARBOX The most fuel efficient use of the engine will result by using these recommended shift points Ist to 2nd at 15 mph Ard to 4th at 40 mph 2nd to 3rd at 25 mph dth to Sth at 47
51. e marker L H low beam headlanp hi A low E B L H high beam headlamp and warning I 8A F H high head lang s Leh power window maoin F Riphnt power window inci Mote On opening the cover light comes on when the engine is running or the ignition switch is in position to facilitate in spection and tracing of blown fuses Four spare Fuses are provided im the fusebox The fuses are colour coded according to their ampere rating as Follows Amp fuses black ld Amp fuses green Should one or mare fuses need replacement it is essential 16 re place only with new fuses of ihe same ampere rating very serious damage may otherwise result Combined with the fusebox there are in addition io fuses the brake uid warn relay HD the direction indicators relay location power window relay location B heated rear window relay location C en gine fan relay location D and horn relay location Two Further relays are provided location E and F A C system 571487 Replacing a fuse Before replacing a fuse turn off all lights and accessories and re move the ignition key to avoid damaging the electrical svstem fuse blows repeatedly do not keep on replacing The cause of the short circuit or overload must be found On no account should fuses be substituted by wire as this may cause serious da maze elsewhere in the
52. e sure tires are inflated c rece Lok ior bruises ard Lire wear 2 Ser that wheel bolts or nuts are loose or missing Turn the engine off before vou attempt any checks or repairs on the 3 Check engine ail level add if necessary it a habit to have engine oil checked with every fuel filling 4 Check coolant level to assure sufficient engine cooling 5 Besure you have a well charged battery Each cell should be filled to level with distilled water Check brake fluid level If too low have brake system checked 7 Replenish windshield washer fluid 8 Replace worn ar cracked wiper blades 9 Sec that all windows are clear and unobstructed 0 Check whether headlight and tail light lenses are clear P p 11 Check under car for leaks 12 Be sure all lights are working and headlights are aimed correctly 2 Be sure all luggage is stowed securely Youll find helpful hints on how te perform mast of these checks tn this manual in doubt have these checks performed by your dealer any other qualified mechanic ON THE HIGHWAY Always drive defensively Expec the unexpected Use signals to indicate turns and lane changes Turn on headlights at dusk Always keep sale distance from the car in front ob you depending on traffic road and weather conditions 5 Reduce speed during night hours and inclement weather 6 Observe speed limits and obey highway signs ft he N
53. ecured and out of the way when per forming this work m Electronic cooling lanis switch on automatically according to engine temperature Even if fan is off it 15 not safe o handle unless engine is off and key removed m Do not smoke or use open flame in the vicinity of fuel system compa nents or the battery FIRE HAZARD m Always work with a fire extinguisher handy Should be necessary to jack the vehicle up for work under the body always use approved safety stands The jack supplied with your vehicle should not be used as a safety stand m Always park the vehicle on dry level frond chock the wheels and remove the ignition Key when working under the vehicle with wheels on the ground CHECK ON REFUELLING B Engine oil level B Coolant level B Battery electrolyte level Tire pressure Important mote with sporting driving habit or in particularily ad verse ambient conditions the brake pads should be frequently in spected for wear improper maintenance may creale operational problems with your vehicle Should vou have doubts about any maintenance or repairs on your vehicle please contact vour Alfa Romeo dealer or other qualified repair shop Improper maintenance during the warranty may affect warranty rights and coverage LEVEL CHECKING Withdraw the dipstick and then push the dipstick all the way down into 115 housing to check whether pil level f
54. ed and the compressor oii lopped up Occasionally Clean the condenser if cleaning is performed with jets of air ar water make sure to direct the jet sa as not to strike too hard the radiating fins COMPRESSOR DRIVE BELT TENSION CHECK The tension is correct when on pressing the belt it yields about 15 mm If thc tension has to be increased slacken nut A Stretch the belt by moving the belt stretcher downwards and tighten nut A Check beh tension BELT REPLACEMENT Slacken nut A Move the belt stretcher upwards and remove the old Pit the new belt onto the pulleys and move the stretcher down wards until the bell is stretched correctly Then tighten nut carefully and check belt tension DOORS To open the door from inside pull the lever 1 under the armrest use grip 2 for pulling the door when closing For locking the door Iram inside push in the button 3 after the door is shut Both doors have locks for closing from the outside N B the driver s door can be opened from inside by operating the lever 1 even if the safety lack 15 engaged POWER WINDOWS Decals signs ete should not be placed on the windows of vehicle since they are a distraction which may interfere with vou Electricallv operated windows are fitted as standard equipment l raise or lower the windows tilt the switch rockers on the instru ment panel Note The engine must be running or the ignition switched O
55. eering wheel to the desired position lock the wheel by pushing the lever all the way toward the instru ment panel GEARSHIFT LEVER The gear shifting diagram is as shown When shifting gears take to depress the cluich peda fully this will ensure smooth operation of gearbox and save the svnehra mesh from excessive wear CarDisc International Lid T O Copyright 2004 HEARVIEW MIRRORS Interior rearview mirror The interior mirror has anti dazzic device which 1 operated by the lever shown at the illustration he interior mirror snaps off automatically in the event of a crash REMOTE CONTROL DOOR MIRRORS Both door mirrors are controlled nv the switch i Push the switch stalk as desired towards one of the four directions in which the mirror 15 adjustable see To adjust the driver s mirror move the knob on ring 2 to the left Mave the knob te the right for adjustment of the passengers Mirror Warning objects in the right door mirror are closer than thes appear Important Note It is advisable 10 adjust the above mentioned devices all at a time in sequence and by trials and errors until the comlorlable overall arrangement 15 obtained Furthermore prior to driving away always wear the seat belts and make sure the doors are properly shut SAFETY BELTS The car 15 filled with salety bells of harness type at the ironi seats and lap type at the rear seat The belts are provided with
56. efective in materials ar workmanship or not equivalent to the original equipment part was used in the maintenance or repair of the vehicle damage to the emission control device occurred because of the use af improper fuel USE OF CERTIFIED PARTS MAINTENANCE REPLACEMENT OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISH MENT OR INDIVIDUAL USING ANY CERTIFIED PART 1 claim under this warranty may be denied on the basis of the use of a properly installed part in the maintenance or repair of this vehicle which has been certified by the part manufacturer in accord ance with applicable regulations of the U S Environmental Pro tection Agency 2 part not required to be replaced at definite intervals in accor dance with the written instructions for maintenance and use shall be covered for a Tull period af this warranty 3 For certified parts having a maintenance or replacement interval different fram that specified in your A R Maintenance Program book the appropriate time mileage interval for service shall be the scrvice interval for which the part was certified You may obtain further information about the emission performance warranty or may repart violations of the terms of this warranty by cantactLimg Directo Field Operation and Support Division Envirenmental Protection Agency 401 M Street S W Washington D C 20460 EMISSION PERFORMANCE WARRAN
57. electrical circuit is advisable to always carry spare fuses in the HEADLAMP BEAM SETTING Warning distance between centers of beams and level sraund must not be lower than 619 75 mm 24 4 setting the beams it is recommended to use mechanical aimi ing device meeting the SAE J 602 requirements should beam setting require correction act on the adjusting screw horizontal adjustment adjusting screw 2 for vertical adjust ment REPLACING HALOGEN SEALED BEAM UNITS Unscrew the securing screw 3 and free the fastener 4 from adjust ment screw seat 1 Take care not to disturb the adjusting screw sel Ling Remove the headlamp by tilting it upward Disconnect the connector 5 from headlamp socket release the two retainers 6 securing the metal cup to headlamp outer trim ring ihe nuw sealed beam in position on the outer trun ring taking that the bosses of the lens glass seat properly inte the seats in the cup and at the same time the dowel pin 7 is al an angle of about 45 degrees with the reference pointer at the front bottom of the unit as shown Engage the two retainers amp and lock them in place Reconnect the connector 5 and make sure the dowei pin 7 fits properly into its seat With the sealed beam unit fitted the glass bosses identified at the detail view A must be positioned as shown Tighten securely the screw 3 and fit the fastener 4 to the screw
58. en renewing the spark plugs reconnect wires according the firing order and make sure mno one af plug wires is disconnect ed since this will seriously damage the catalytic converter Firing order 1 1 2 5 3 6 FUSEBOX To open the box apply pressure downward to the areas shown at ihe illustration Fuses and relays are located under transparent cover The circuit protected by fuses are identified in relief lusebox cover by item numbers as follows FLSE CIRCUITS PROTECTE FE TEI Hs rear incus 6 J lh A Conditioner and eleciracnagnetez 4 Deor mirrors Courtesy light Stop light ii lanian switch seat light Radio Doer rename Hazard flashers Fusebo light Electransc injection E Windshizkl wiper meor amp Iniermitzent wipe uma lighter Like coripirbnersi lighi Ignition settichowired irems Back up lights Herabe rear win zw AJC system Spesdomerer pulse penerator Rev counter 5peecometer Prett wins i E Electron injian EA ROA amp rear parking lights Front side Marker KH license plate light L H rear side marter Ii L H front amp BH rear parking behi amd L H fron sie m rker Engine compariment light Imstrunmards cluster light Parking lights warning lamp Cigar lizhizr lamp Ashtray light L H license plate leh F H rear sid
59. er Ta Tni the chances for nide up make sure the tow rid slung socer bars i3 lower than the wrecker end af the spacer bars Towed vehicles should be od heels are minimum of six inches from the proud and there 15 hope clearance st the ened al ihe liked vehicle In creased ground mas be obtained Lit the end of the disabled vehicle just a i f towing Newer attempt l rock ar privi the vehicle en stars ta allow positioning of the dolly Sous operator purs or vehicle may nes 118 15 im PHOT gs safety ch ain comp etel indepen af thi primary eme and bow ite attachments Durning installation of safety chains be careful nol to damages fights bumpers or suriaces Dr nob cz low ams weltele by atlaching towing chains or hacks to rear springs shack absorber Stabilizer bars nant sirul mods or he Heya eves Poco heaks and chans 10 prevent damage Io brake lines locate on rear axle tubes When lowing usine the grab hook ende of the chans commonly called hand chaininge pass the hook ower then back under the chasis member belore attaching the gm Whe The hook wall remain enggel in the chain in the event the chain becomes slack Regular ust of silicone lwortcanl daenwed spray or grease forms will keep sling belts from wearlsering and detenorating Such lubrication abo helps prevent damage to rubber bi
60. ever let car roll by its own weight with transmission in Neutral Such coasting mas lead to sudden loss of control and damage to transiris son and engine when gear has Lo be engaged 7 When tired get off the highway stop and take a rest Turn the engine all DO NOT sit in the ear with engine idling Sec warning on Engine Exhaust When stopped or parked always set the parking brake When stalled or stopped for repairs move the car well off the road set the emergency flasher and use road Mares or other warning devices to warn other motorists pe Note This vehicle incorporates an automatic altitude com pensation system which assures emission compliance at all altitudes Adjustments to this system should only be perform ed as a result of unscheduled maintenance due to damage repair HOW TO USE YOUR CAR EQUIPMENT CONTROLS AND INSTRUMENTS LON TROLS 2 Direction indicator switch 20 24 22 23 24 Kam enicrs car s Miler iar directly from the outside Headlamp and flashing switch Adjustable vents for windshield de misline Windshield wiper and washer switch lever Instrument panel Emergency hood catch release ring Hood catch release Fusebox Horn switch and Wheel rake adjustment lever Yents lor ventilation healing and air conditioning Adjustable vents for ventilation heat ing and air conditioning Handbrake rear lever As
61. ey handle for on the self sticking label provided with the key When ordering duplicate keys please quote the code number CAUTION After refuelling make sure the tank filler cap is properly locked STARTING THE ENGINE Insert the key in the ignition switch when drivers door is open or king lights luminous ring locates the ignitian switch Turn the key clockwise to position 2 ignition on make sure that Fasten Sea Belts alternator and brake warning lights come on and stay lit few seconds this means that the above indicating devices are operating properly IF all or any of the warning lights should not come on and stay on a few seconds have the lights and or the relevant circuit o components checked immediately Wait a few moments and ther turn the ignition key further clockwise to pos 3 ro operate the Starter As soon as the engine fires release the key If the engine fails t start the key must be returned to pos I and the operation repeated NOTE the alternator warning light should remain H until the engine has starte STOPPING THE ENGINE Return the Key counterclockwise lo pos 1 In such position the ignition is olf The key must be withdrawn only in position When the key is withdrawn il is longer possible to rotate the steering wheel Never withdraw the kev before the car has come to a complete stop while the car is being towed as the steering lock
62. fort will be reduced and the tire will suffer from exces give wear in the center of the tread and be vulnerable to knocks BALANCING Each wheel complete with ats tire 15 and dynamically balanced at the factory Whenever a tire 15 changed the wheel must be rebalanced should be remembered that unbalanced wheels cause unstable steering abnormal steering gear wear and uneven tire wear Warning only balanced weights suitable for tubeless tires should be user TIRE ROTATION Radial tires must always remain on same side of vehicle T _ Finne lire rotation with spare tire lire rotation without spare lire TREAD WEAH INDICATORS Tread wear indicators are built into the original equipment tires on your to assist you in determining when your tires have Been worn to the point of needing replacement into the bottom of the tread erooves and will appear as 1 2 inch wide bands when tire tread depth becomes 1 16 of an inch When the indicators ap rear two ar more adjacent ar ve tire replacement is re These indicators are molded commended see illustration BODYWORK Caution When refuelling or lubricating be caictui not lo spiash gasoline or brake fuid or coolant mixture on the paintwork WASHING THE CAR The body should be washed frequently depending on the use ol the car the environmental conditions and the state of the roads Avoid washing the car
63. he Emission Control System unless approved by the manulacturer E aller or remove any device such as heal shields switches valves which are designed to protect your car and the environ ment B continue to operate your if you detect engine musfire or ather unusual operating conditions as this may result over heating of the catalytic converter B lurn the ignition off while the car is moving Immediate damage lo the catalytic converter will result i you turn the ignition off while your car is moving or il you try to push start the Under these conditions unburned fuel ean reach the catalytic converter which will make it ineffective as an anti pollutant device do not leave car engine idling unattended after starting If warn ing lights should come on to indicate improper operation thes would go unheeded Extended idling also produces heat which could result in overheating or other damage to the car Parking As with any webicie do not park or operale your car in areas where cambustible materials such as dry grass or leaves can come into contact with hot exhaust system Li ndercoating Do not apply additional undercoaling or rustproofing on or near the exhaust manifold exhaust pipes catalytic converter or heat shields During driving the substance used for undercoating could overheat and cause fire fr f Ly Tai STARTING ENGINE FROM COLD When starting from cold do not depress th
64. high tension wires IV Evaporative control systern A Liquid vapor separator Vacuum relief valve C Fuel tank and filler cap V Positive crankcase ventilation Py syster A filler cap separator VI Catalytic system A Catalytic converter and restricted fuel filler neck B Exhaust manifald s C Exhaust pipe exh man to cat VII Miscellaneous items used in above systems A Hoses clamps fittings and tubing sealing gaskets or dewi ces and mounting hardware Pulleys belts and idlers Vacuum temperature and time sensitive valves and swil ches Electronic controls 2 WHAT 15 COVERED BY THE EMISSION CONTROL SYSTEM WARRANTY Your Alfa Romeo vehicle is designed and built to with ali E PLA approved State Inspection and Maintenance I M programs during its useful life Alfa Romeo will remedy at cost to you such non conformities which resull in your having to bear any penalty or sanction for such non conformities Any warranted part which is not scheduled for replacement refer to back af service coupons shall be warranted for 5 years 50 000 miles whichever occurs first If anv such part should fail during this period it shall be repaired or replaced including diagnosis by Alfa Romeo at no charge to you In addition any warranted part which is scheduled for replacemem in the maintenance instructions shall be warranted for the scheduled time or mileage whichever
65. hten the strap screw 2 Nolte Due 10 detergent additives in the oH Desh oll will look dark or contaminated aller the engine has been running for a short time This i normal occurrence for which there is need to change the oil more alten than recommended by the manufacturer CHECKING AND CHANGING GEARBOX DIFFERENTIAL OIL check gearbox diflerential eil level at the prescribed intervals remove filler plug l oil level should be at the edge of filler orifice To change oil proceed as follows when hot B Drain off old oil by removing drain plug 2 and filler plug B Clean drain plug and refit it B Replenish with oil of the prescribed type refer to inside back cover through filler orifice clean filler plug and fit it CarDisc International Ltd Copyright 2004 47 AIR CLEANER 25 Cleaning or changing the element Release the five clips 1 securing the cleaner cover to the cleaner nan and raise the cover just enough to get the element 2 out of the cleaner paying attention not to strain the duet 3 On refitting take care lo position the element correctly mark on ane side of the element indicates which is the top side efit the cleaner cover and secure it with all clips Caution The paper element musti never cleaned or soaked with easeline i Be cleaning solvents or oll 48 CarDisc International Ltd Copyright 2004 ALTERNATOR AND COOLANT PUMP DRIVE BELT tension adjustment
66. htray Provision far radio Ventilation heater and air condition ing control panel illuminated when parking lights are on Glovebox Shelf Cigar lighter Door mirrors remote control switch 10 INSTRUMENTS i R J 10 l 12 13 14 15 t Lad ose i Electronic speedometer Odometer blectronic rev counte Electronic clock Tripmeter reset Tripmeter Direction indicator warning light High beam warning light Parking lamp warning light Clock reset Alternator warning light Blower warning light Handbrake ancl minimum brake fluid level Warning light Brake pad wear warning light Fuel level indicator 17 1112 13 1516 171515 22 23 24 25 26 27 28 Path reserve warning Dimmer for instruments light and venti heater control panel light Coolant thermometer Coolant temperature warning light Engine oil pressure gauge Left power window switch Hazard light switch with built in warn ing light Heated rear window switch with built in warning light Right power window switch Fasten seat belts warning light Space for optional switch Space for optional switch Space for optional switch ZzT1455 wumununun NUMBER Ignition and antithett device key NUMBER Tank hller cap key MUB BER kes to Doors Trunk lid KEYS is good rule to keep a record of the cade number stamped on the k
67. ight 2004 BEFORE DRIVING YOUR NEW ALFA ROMEO devices equipping your Alfa Romeo adjusted as detailed below are among those touches that all add up to making driving more comfortable and safer FRONE SEATS Adjusting the seat lor reach The position of the front seat voniolieci D tlie ever i shown at the illustration after the seal has been moved bo the desired posi tion 1 shehit pressure forward or rearward to make sure the seat 15 locked in place Adjusting the seat lur rakt The knob 2 at the side of euch seat the angle of ihe backrest facilitate access of passengers to the rear seal lhe backrest ma be tipped forward by releasing the lever 3 Front seat passengers are cautioned against riding in the reclined position For maximum safety seat backs should be upright with seat belts securely fastened seat adjustments should be done prior to driving off since loss oi control may result il the seat suddenly moves while driving Head restraints The front seats have non adjustable head Head restraints are designed to help reduce injuries For maximum protection never drive the vehicle without head restraints 18 THE STEERING WHEEL Ihe adjustable steering wheel can be ited ui position Le suit your preference The adjustable range is about 80 mm 3 in Position changes be made as follows Pull the release lever toward you tilt the st
68. in the sun and proceed as follows first Hush the over with jets of water to remove the dust prepare a solution of suitable detergent in water 2 by weight with the solution and sponge wash down the whole body rinse thoroughly with plenty of water dry with chamois leather CARE OF CHASSIS The underside of the car picks up dirt and salt and should be sprayed with powerful jet of water This is easier to do after the has been driven in rain CLEANING WINDOWS Clean all windows regularly to remove road fim and car wash wax buildup Use a sponge and warm water Dry with REMOVING SPOTS Do not use gasoline kerosene naphtha polish remover or piher volatile cleaning fluids They may be toxic flammable or hazardous in other ways Only use spot removing in well ventilated areas Keep them out of reach of children Do not aliow tar to remain the paint finish Remove it s soon possible with a cloth soaked with a special paint cleaner If you do not have tar remover you may substitute with turpentine After applying a cleaning fluid always wash with a lukewarm soap solution and apply a new wax coat UPHOLSTERY Periodically clean the inside upholstery using vacuum cleaner if possible To remove oil and grease stains use diluted ammonia on the cloth parts and neutral soap on the leather Leather upholstery should be cleaned periodically with saddie
69. ita tion may not apply vou WHAT 15 COVERED BY THE MANUFACTURER S WARRANTY ALFA ROMEO Inc 250 Sylvan Avenue Englewood Cliffs New Jersey warrants to vou the owner that it will repair or replace at its option free of charge anv part except tires and those Items listed below which is defective in workmanship or material This warranty is effective for 12 months from the date the car is delivered to the first owner not ta exceed 36 000 miles Far terms concerning the limited extended warranty for the remaining 24 months not to exceed 36 000 miles refer to the ALFA ROMEG Pledge of Protection booklet 2 FOR EUROPEAN DELIVERY USA SPECIFICATION VEHICLES ONLY Ihe vehicle purchased under the Alfa European Delivery Program shall be covered by the standard European manufacturers warranty while the vehicle is operated in Europe Upon importation into the USA the vehicle will be cligible for cover age under the Alla Romeo USA Express Limited Warranty and the Alfa Romeo Pledge of Protection provided however the vehicle must be within the term limitations 3 years 36 000 miles whichever comes first thereof and the owner must submit the vehicle to an authorized U S Alla Romeo dealer for warranty and revalidation within thirty 30 days of arrival of vehicle at the U S port of entry WHAT i NOT COVERED BY THE MANUFACTURER S WARRANTY Charges for parts and labor made in connection with normal or suprzested maintenance service
70. le servicing the car be careful noi ro let lubricants come in contact with the discs and friction pads When cleamng the underside of the car is advisable t mask aff the brakes to avoid damaging the brake components CLUTCH FLUID RESERVOIR At the prescribed intervals check level of fluid in clutch reservoir 2 Et should be between MIN and MAX marks should renewal or topping up be necessary use only fluids megi ing requirements of LUS FMVSS 116 with the container marked aD O T Grade 3 Always buy fresh fluid by checking container date Container must be sealed When adding fluid clean filler cap before removing The brake reservoir 1 has suitable markings for maximum and minimum levels Should replacement or topping up be necessary use only fluids meeting requirements of U S FMVSS 116 with the container marked D O T Grade 3 with maximum wet boiling point of a least 140 C 284 Always buy fresh fluid by checking container date Container must be sealed When adding fluid clean filter cap before removing and leave the strainer in place so as to filter the fluid WHEELS AND TIRES The original equipment tires on your car comply with all ap plicable Federal Motor Vehicle Safety Standards The car is fitted with tubeless tires Notwithstanding the safety security advantages afforded by this type of tire the following precautions should be taken W Avoid striking the tire sidewalls e g while p
71. ncy applicable to the vehicle at the time of its manufacture and 2 is frec from defects in materials and workmanship which would cause it to fall to conform to such regulations for a period of 5 years or 30 000 miles whichever occurs first Sec page 7 for descrip of Emissions Control Systems Ifeny part of the emissions control system is determined to be defec tive in materials or workmanship an authorized ALFA ROMEG dealer will repair adjust or replace defective parts at no charge fo parts and labour BUT YOU MUST NOTIFY THE DEALER OF IHE DEFECT WITHIN THE WARRANTY PERIOD AND BRING THE CAR TO THE DEALER AS SOON AS POSSIBLE THIS KEMEDY IS THE SOLE AND EXCLUSIVE REMEDY AVAILABLE UNDER THIS WARRANTY EXCLUSIONS This warranty does not cover l Failures resulting ram misuse negligence accident competition non approved part of repair 2 Failures other than those resulting from defects in material workmanship which arise solely as a result of owner abuse and lack of proper maintenance In the event that a failure appears to be the result of owner abuse and or lack af proper maintenance ALFA ROMEO Inc reserves the right to require the owner te furnish all relevant maintenance record 5 3 Defects in materials and workmanship in any car in which the odometer mileage has been altered so that the car s actual mileage cannot he readily determined 4 Maintenance items and adjustments listed in the
72. nient than manual Dx Le switch All these circuit refinements adds to your listening enjoyment LUBRICANTS CAPACITIES SAE 10 W 50 Sint 2000 Fire amp lee Sintiax Cooling system API SF 10 W 50 15 50 10W 40 Alfa Romeo S coolant mixture Shell IP OMIM Gearbox SAE 80 W790 Rotra MP SX Spirax HD Pontiax HDS differential unit PI GL SAE 75 W 90 80 W 90 SAE 75 W 80 Agi Shell IP Fuel use only unleaded gip gasoline Power steering DEXRON Ii ATF Dexron Il Dexron Il Dexron fluid 11 11297 10709 0 20137 11297 i Tank capacity Society of Automotive Engineers Fuel reserve API American Petroleum Institute Fuel requirements refer to page 1 TUBELESS TYRES 185 60 15 86H ol ws Reduced load Maximum loaded Engine sump and filter TIAE Msn dT up to 2 occupants vehicle whenfull Danger level EFF MN FIN Recommended This quantity is that inflatian pressure when cold needed far regular changing The total amount gl oil in ihe circuil pan filter and passages S Gearbax difterential umit For further information on tubeless tires see 58 ALFA ROMEO DIREZIONE ASSISTENZA TECNICA 20020 ARESE MI Pubbl No PA378000000000 7 85 1500 Printed in Italy A G M Ali rights reserved This book or parts thereof may not be reproduced in any form
73. ntrol Depress the treble control knab and the knob will spring forward so that the treble can be controlled Next rotate the knob clockwise fram the click stop position ta emphasize the treble and turn it anti clockwise to decmphasize the treble After the adjustment is made push the knob back inte its original position Balance control Pull the balance control out and the knob will be locked so that the balance can be controlled Rotate the knob clockwise from the click stop position to emphasize the volume of the right hand speakers and turn anti clockwise to emphasize the sound of the left hand speakers Fader control Rotate the fader control knob clockwise from the click stop position 10 emphasize the volume of the front speakers and turn it anti clockwise the emphasize the volume of the rear speakers Dolby switch Depress the Dolby NR switch to provide Dolby Noise Reduction system the Dolby NR indicator will light up The Dolby NR indicator will only light while the tape is playing Tape equalization switch MTL Depress this switch when using metal tapes 70 us The MTL indica Lor will light up and the equalization characteristics that matches the tape will be realized The MTL indicator will only light while the tape is playing Loudness switch LD By depressing the loudness switch LD the LD indicator will light and a deep powerful sound with a full bass is realized Head relea
74. ntrolled conditions on a specified Eovernment test course example a tire graded 150 would wea one and half 1 5 times as well on the government course as a tire graded 100 The relative performance af tires depends upon the actual conditions of their use however and depart significantly from the norm due ta variations in driving habits service practices and differences in road characteristics and climate TRACTION A B C The traction grades from highest io lowest are A and and they represent the tire s ability to stop on wel pavement as sured under controlled conditions on specified government test surlaces of asphalt and concrete tire marked 0 may have poor traction performance Warning The traction grade assigned to this tire is based on braking strightahcad traction tests and does not include cornering turning traction IEMPEHATLIHE The temperature grades are A the highest E and C representing lhe ures resistance to the generation of heat and its ability to dis sipate heat when tested under controlled conditions on a specified indoor laboratory test wheel Sustained high temperatures can cause the material of the lire to degenerate and reduce tire life and excessive temperalure can lead to sudden tire failure The grade C corresponds to a level of performance which all passenger tires must meet under the Federal Motor Vehicle Safety Stan dard No 109 Grades and
75. ocker is indicated bv a built in lamp Important owing to a very high current draw by the resistance wires the heated rear window should be turned off as soon as the glass has cleared THREE SPEED ELECTRIC BLOVVER In order t produce a satisfactory of air into the car at low DEF speeds switch on the blower with the switch 6 Warning light 2 indicates that fan is operating Light will glow brightly on high speed position CarDisc International Ltd O Copyright 2004 These illustrations show the settings of controls enabling to sunt the prevailing conditions Each example suggests how to set the vents louvres and controls lor most comfortable climatizing AIK CONDI TONING Turn the control 7 fully counitcreiock wise and start the engine close windows and ram air vents 1 rotate the knob at the cente ol knob counterclockwise slide lever 3 and 4 to the position shown below epen outlets 3 and 11 direct outlets and IU as desired turn the control 6 clockwise to engage the blower speed position as desired turn the air conditioning control 7 clockwise to the desired tem range of cooling for partial flow of air to the Toor move lever 8 upward flow of air irom outlets 10 and 11 increases hy closing outlets 5 Note With exceptionally hot and humid weather or when the car has been parked in the sun with the windows closed it 1 advisable to open the windows
76. pond to 2 9 tts 0 77 gals It is recommended that this operation should be entrusted an authorized Service Dealer 41 SNOW TIRES Refer to page 55 and inside backcaver WHEN PARKING Driving or parking the car over flammable materials such as dry leaves or grass may cause them to burn Apply the hand brake and when parking the car uphill or down hill shift into a low gear and steer the front wheels in such direction as t cause the car should the parking brake disengagc accidentally to move toward the curb ia When opening driver s door a suitable buzzer will alert vou if the key has been left in ignition switch ROAD HAZARD LIGHTS To operate the hazard lights push the switch see page 15 mounted on the dashboard WARNING EVER REMOVE THE HEADER TANK CAP UNLESS ABSOLUTELY NECESSARY IN ANY CASE AVOID SEVERE INJURIES WAIT UNTIL THE COOLING SYSTEM HAS COOLED TO OUTSIDE TEMPERATURE BRAKES INFORMATION System function Your Alfa Romeo incorporates dual circuit brake system which provides for braking under emergency situations in the event of a partial brake system failure Should one system fail the other will still operate although pedai Lravel and effectiveness will be changed Do not attempt to drive your car under this condition instead all the road and stop the car Have the vehicle checked out by the nearest competent repair facility Onperation road conditions Routinely vou
77. ram book If there is an objective reason to believe that you did not comply with those instructions ALFA ROMEO may require you to submit evidence of such compliance Such evidence may consist af aj the service record in Maintenance Program book which has been validated at the approximate time or mileage intervals speci tied Tor service by someone who regularly engages in the business afcervicing automobiles for the relevant maintenance instructions b showing that the vehicle has been submitted or scheduled maintenance at the approximate time or mileage intervals specified Par service to someone who regularly engages in the business of servicing automobiles for the purpose of performing relevant maintenance a statement that you have pertormed the maintenance at the approximate time or mileage intervals specified including showing ly that vou purchased and used proper parts and 2 that you are able to perform the maintenance properly H Or or or or Even you present the evidence referred to above however a claim under this warranty may be denied if a the vehicle was abused b component was installed improperly or was adjusted outside the component manufacturers specications unscheduled maintenance of the vehicle resulted in the ol any component affecting the vehicles emissions or its being rendered inaperative d an uncertified replacement part which is d
78. retractor will lock the seat lap belt as soon as sour passenger has buckled up The lap belt should always be worn low on the pelvic crests Important notes Do not strap in more than one person with each belt Persons smaller than 4 77 1 40 m in height and children wic are able to upright by themselvels should use the lap belts for Lhe rear seats Belt tongue and buckle should always kept on top of seat reads nr use Do not wear belts over rigul or breakable object in or on clothing such as eve glasses pens keys They may cause injury B Several layers heavy clothing may interfere with proper posi tioning of belts B Belts must nat rub against sharp objects B Keep belt buckles ree of any obstruction that may prevent s cure locking seal bels are designed for use by person with the height of an adult It should also be borne in mind that seat belts must never be worn by a child seated on the knees of a passenger CARE OF SEAT BELTS B lf your vehicle has been involved in an accident most likely the seat belts will have been stressed To insure maximum protec when needed replace any belts which were used in an acci dent situation inspect belt material and hardware occasionally any signs of wear or deterioration indicate the need lor replacement B Disassembly ar modilicalion to seat bells shaukl mot be formed as they are proven elements ol safety and work bes
79. roperly maintained car will help vou get maximum Fuel economy Have your car tuned to specifications Fuel injection should be adjusted to specifications Spark plugs should be of correct type clean and efficient filter element should be clean ta allow proper engine breathing Battery should be fully charged Wheels should be properly aligned Tires should be inflated to correct pressures FUEL EFFICIENCY IMPROVEMENT THROUGH AERODYNAMICS Engine efficiency is not the only constant preoccupation of the beam ol Alfa Romeo car designers they have always been conscious ol aerodynamics as positive aid to improving the fuel consumption figures In high performance aerodynamics the number resulting from the multiplication of the frontal area af acar body by its drag coefficient is a very important parameter the lower this number the less the drag To put it in plain language thanks to its design features the sleek streamlined shape of your Alfa Romeo manages the air flow in highly efficien manner DRIVING PRECAUTIONS Temperature of the catalyst Excessive temperature in the catalyst bed during driving can cause damage La the catalyst thereby lowering its conversion efficiency as well as cause damage to the container and to the vehicle or possibly cause fire hazard Engine mallunctions that can cause catalyst overtemperature arg B Spark plus fouling of one or more cylinders Air filter clement very dirty
80. s of equip ment are subject to change without notice Text illustrations and specifications shawn are bascd on data avallable at time of print ALFA ROMEO NEW CAR LIMITED WARRANTY Except for the Emission Control System Warranty this is the only express Warranty given by ALFA ROMEO Inc ALFA ROMEO Auto S p A the manufacturer of ALFA ROMEO Cars gives nocxnress warrant ALFA ROMEO Inc and ALFA ROMEO Auto S p A do not autho rize any other person including an authorized ALFA ROMEO dea ler to change this warranty or create for them any other obligation in connection with ALFA ROMEO cars Inc will do anything other than what is stated in this warranty if defect is found to exist in an ALFA ROMEO car All other remedies are excluded including any obligation or liability oz the part of ALP A ROMEO Inc ALFA ROMEO Auto Sp foi consequential or incidental damages such as loss of use the car loss af ume OF inconvenience arising out af a defect ALL IMPLIED WARRANTIES ON THE PART OF ALFA ROMEO Inc AND ALFA ROMEO AUTO APPLICABLE TO ALFA ROMEO CARS INCLUDING ANY IMPLIED WAR OF MERCHANTABILITY OR FITNESS FOR A PAR TICULAR PURPOSE ARE LIMITED TO THE DURATION GE THIS WARRANTY Some states do not allow the exclusion or limitation of incidental consequential damages and some states do not allow limitations on how long an implied warranty lasts so the above exclusion or lim
81. se system H the power is turned off while the tape is playing the head of the mechanism will automatically be released When the power is turned on once again the tape will start playing The accessory switch on off also has the same function Program memory svsterr When playing is interrupted mid way by ejection of the or wher the power 15 turned off head release and resumed later the tape will start playing in the same program directionas it was playing before CAUTION IN HANDLING I When inserting the cassette tape in the unit for the first time be certain Lo push the eject button in advance to release the tape mechanism from the shipping condition The cassette tape should be loaded horizontally When the fuse has blown replace it with 7A rated fuse Malfunction is sometimes caused if the tape is loose when inserted in the cassette unit such as too fast running or accidental reversal af the tape Therefore tape slack should be removed before use This precau tion is especially required when using C 90 or hi fi tape 5 120 tapes or longer tapes should not be used Pe FOR AM FM BROADCAST RECEPTION Power switch Volume control Turn clockwise to switch unit on and increase volume ANT FM band switch Depress the AM switch the AM indicator will light up Depress the FM switch the FM indicator will light up 7 Manual tuning switch Depress the right side af the swit
82. seat do so easier apply a slight pressure by hand to the outgi trim ring near the fastener 249 Detail REPLACING BULBS Froni direction indicators and parking lights Slacken the lens attaching screws and remove the iens Renew the bulb and refit lens Sidermarker Remove the two lastening screws and witbdrasw the light assembly Snap the bulb socket off the light body and renew the bulb When refitting the bulb socket to the light make sure the dowel on light it properly into the seat in the bulb socket shank Care must be taken to apply the rubber protection fully against the light Reinstall the light assembly direction indicators back up parking and stop lights From inside the trunk slacken the four screws fixing the plastic finisher and remove the finisher bend the trim cloth downwards Slacken the six knobs 2 securing the lens and remove the lens from the outside On refitting take care to position the lens correctly and to tighten the six knobs evenly Refit the plastic finisher slop light on trunk lid Slacken the screws 3 at light sides and remove the jens Replace the bulb and refit the lens License plate lights of license plate and of inside of trunk when parking lights are on is by two bulbs located in two separate housings renew the bulb slacken the housing attaching screws and remove housing Then refi Glovebox light Ta remove
83. soap to preserve the finish Once year treat the leather with mink oil Follow manufacturer s Instructions 59 aT 14 R11 RENEWING VVINDSHIELD WIPER BLADES Two types ol wiper blades may be fitted as alternative equipment The removal and refitment procedure for both types of blades is outlined below Note Remove the wiper blades periodically and scrub with hard bris brush and alcohol or a strong detergent solution Type Lift the wiper arm from the windshield and rotate the blade to position at right angle with the arm Press clip 1 towards the wip arm and keeping the clip depressed slide the blade downward 2 until the hook shaped cnd disengages Displace the blade as x12 shown and free the blade from arm To withdraw the blade lower the small lever at the arm end To refit the blade insert the pin into the support until the lock Engages WINDSHIELD WASHER FLUID Occasionally check level of fluid in windshield washer container and replenish if necessary If the container is empty do not persist in operating the washer or the clectric pump will be damaged Far refilling the windshiekl container we recommend the use of suitable windshield jet fluids available on the market so as to pre vent the jet nozzles from becoming obstructed by hard water deposits Caution Do nol usg Shee coolant anti freeze or any solution nal cuan damage car paint _ ST
84. subsequent purchaser that the vehicle is designed built and equipped s as tu conform at the time of sale with all U S and with all applicable regulations adopted by the California Air Resources Board pursuant La its authority in Chapters 1 and 2 Part 5 Division 26 of the Health and Salety Code and that is free trom defects in materials and workmanship which would cause it not to meet these standards within the pernod of years or 50 000 miles whichever occurs first Failures other than these resulting from defects in material or wark marnship which arise solely as result af owner abuse and ar lack of proper maintenance are covered by the warranty Federal Law prohibits manufacturers and dealers from Knowingly removing or rendering an emission control system inoperative inetlective The warranty shall begin on the date vehicle is delivered to the first retail purchaser if the vehicle is first placed in service as a demon strator or company vehicle prior Lo sale at retail on the date the vehicle is first placed in such service ALFA ROMEC EMISSION WARRANTY PARTS List Fuel Metering system Fuel injection system ASP ratio feedback and control systers C Cold start enrichment svstem ll Air induction system A Intake manifold li Ignition system A Distributor and internal parts Spark advance retard system C Spark plugs Ignition coil and or power moduic E U E pnition
85. t as thew are originally desienect B belts require cleaning mild soap waler solution should hb used UNDER MEANS should chemical cleaning agents such as gasoline alcohol kerosene ete he used since they are extreme flammable and may also weaken the webbing B When washing keep the belt extended until dry R use or bleaching agents on the seat belts GLOVE COMPARTMENT To open push the knob on the lid upward Humination of glovebox interior is bv lamp which comes on automatically on opening the lid COURTESY LIGHTS The switch in each light unit has three positions one in the center lights always off two at the sides lights always on or automatically operated when opening doors SUM VISORS The sun visors may be unclipped from their inner retainers and moved laterally as required CarDisc International Ltd O Copyright 2004 23 CIGAR LIGHTER To operate press the back plastic knob fully in when ready for use ihe lighter will automatically eject itself partially A lamp at the lighter will glow when parking lights or headlights are ASHTRAYS The front ashtray ix iurnuyated when parking lights aie on the trav cati be removed for emptying by pressing down the small metal spring 1 The ash trays for the rear seats are located in the armrest remove the ashiray pull it upward never be used as waste receptacles FIRE Ashtrays should HAZARD
86. ted by momentary at EFT ZAT noise in EM reception FM signals can also be reflected by obstructions Direct and reflected radio signals from the same station arriving lapether at the antenna may cause similar noise multipath interference This may occur in any FM receiver in moving vehicle This unit incorporates advanced technology to improve FM reception Weak signal condition As FM signals weaken with distance from the transmitter the Signal Actuated Stereo Control SASC circuit provides optimum low noise reception the stereo separation is gradually changed to mono made simultaneously with high frequency responce hiss noise reduction Dual Gate FET amplifier has higher signal to noise ratio and improved sensitivity Automatic Dx Lo circuit Keyed AGC gives full sensitivity ANY SIGNAL CONDITION keved automatically controls sensitivity far ideal FM reception Interference from strang ncarby stations is avoided by optimum selectivity noise canceller can suppress ignition noise and other pulse interfe picked by the car antenna giving cleaner FM sound SUPER amp ASC circuit can reduce FM MULTIPATH INTERFE RENCE NOISE STRONG SIGNAL CONDITION Dual gate FET plus Balanced Mixer in FM tuner have wide dynamic range and avoid the annoying noise from overloaded distortion Keyed AGC also eliminates over load distortion by reducing sensitivity of the RF amplifier It is more effective and conve
87. that the engine ignition system is developing troubles any consequent inspection and servicing oper ation must be performed according to a specified procedure to pre vent damaging rhe ignition svstem components and above all inpuring the operator Therefore we recommend that you have the ignition system checked for faults exclusively by authorized Alfa Romeo Dealers The following precautions must always be complied with do not test for live circuit by grounding either high voltage or law voltage components B do not break any electrical connection while engine 15 running never start the engine if any electrical connection is broken B do feed the ignition system if the ignition ECU power module have been removed B when using a liming connect it directly to the battery ler rinals do use any diagnostic test equipment which will electronically short circuit the low voltage signal coil primary counter B never rotate the distributer body or very serious damages may OCCLLE OPERATING DIAGRAM ELECTRICAL EQUIPMENT ALTERNATOR with built in regulator The alternater requires special care B li should not be tampered with Never disconnect the battery terminal of the allernator to battery cable while the engine is running Avoid overloading the alternator bearings Check for prope belt tension refer to pase 47 1 B it is recommended to entrust ispection repair work
88. these parts have been replaced at the First recommended replacement interval as of required or recom mended maintenance services Although is cecormmended that maintenance and service be performed by an authorized Alta Romeo dealer it will not effect your rights under this warranty if the maintenance and service is properly performed elsewhere Alta Romeo shall not be held liabie for any diagnostic cApenses incurred at service establishments not authorized to perform war ranty repairs except in case of an emergency EMERGENCY REPAIRS In an emergency situation emission control related repairs may be performed at any available service establishment or by you the owner far expenses incurred not to exceed Alfa Romeo s suggested retail price for all warrantes parts replaced and labor charges based Alfa Romeo suggested repair times For this purpose the definition of warranted part is an emis sion related part installed on motor vehicle by the vehicle manu facturer which is included on the Emission Warranty Parts list required by Section 2036 c Title 13 California Administrative Code and approved the vehicle or engine by the Executive Ofhcer of the California Au Resources Board WHAT TODO IF TOW REQUIRE WARRANTY SERVICE Present your car to any authorized Alfa Romeo dealer during normal business hours You must also show your Maintenance Program Baok ta verify warranty coverag
89. to Authorized Workshops BATTERY The battery is stowed in the trunk under the carpet and a cover Raise the carpet then the cover by pulling the tab upward To refit the cover insert the cogs 2 inte their seats and push the tab downward BATTERY MAINTENANCE The battery water level should be more than 3 16 4 5 mm above the plates When filling up the battery use only distilled water never add acid Make sure that terminals are tight and are sufficiently coated with pure vaseline Furthermore the following should be in mind n summer check the electrolyte level frequently Never check or top up the electrolyte with open Dames lii cigarettes nearby B When electric welding is carried out on the car disconnect bat tery making sure the positive terminal is properly insulated The engine must be stopped B Never reverse the battery polarity or the alternator diodes wili damaged B Do not let battery acid come in contact with skin eves fabric or painted surfaces B If vou get electrolyte which 15 an acid your eyes or on youl skin immediately rinse with cold water for several minutes anc call a doctor B Do not expose the battery to an open flame or electric spark Hydrogen gas generated by the battery is explosive HOW TO USE JUMPER CABLES To avoid serious injury and damage to car heed all warnings and Instructions of the jumper cable manufacturer The jumper cables must be
90. ts in the opposite direction as that of the program indicator the button will be locked and the tape will be rewound as high speed In order to prevent malfunction the mechanism of the button lock is designed so that the lock will not function until approximately one second after the tape in inserted or the FF REW button is released Accordingly push the button after confirming that the tape is ready for playing The lock can be released under the following circumstances l When lightly pushing the button on the side which is locked 2 When pushing the program button after the lack is released the reverse side will be played 3 When the tape reaches the end after the lock is released automati cally the tape will start playing Automatic Program Control APC l Depress the APC switch to actuate the function 2 Depress the FF for REW button to send the tape in the forward or reverse direction at the end beginning of the music and plavs the next or repeats the last selection Volume control Turn the volume control clockwise and the volume will increase Bass control Depress the bass control knob and the knob will spring forward so that the bass can be controlled Next rotate the knob clockwise from the click stop position emphasize the bass and turn it anti clockwise to deemphasize the bass Alter the adjustment is made push the knoh back to its original position Treble co
91. warranty scc attached list of these parts HOW TO MAKE AN EMISSIONS PERFORMANCE WARRANTY CLAIM or You may make a claim under this warranty immediately if your vehicle fails an emission test approved by the U S Environmental Protection Agency if as result af that failure you are required to take action of anv kind in order to avoid imposition of a penalty or sanction Y ou need nat suffer the loss af the right to use the vehicle be fined incur repair expenses or actually bear any penalty or sanction You may obtain repair under this warranty by bringing your car t any authorized ALFA ROMEO dealer In most cases the dealer will be able to inform you promptly whether your claim can be honored If not the dealer will submit the claim to ALFA ROMEO for final determination A final decision or any claim under this warranty either notilying vou that the claim willbe honored or explaining in writing the basis for denving claim will be made by ALFA ROMEO not morc than the lesser of 30 days from the time you present your vehicle for repair b anv shorter period of time during which vou are required under local state or federal Jaw ta have the vehicle repaired without incurring further penalty or sanction REASONS FOR DENYING CLAIM or or claim under this warranty may be denied if you have complied with the instructions for proper maintenance and use contained in your Owners Manual and Maintenance Prog
92. without permission of ALFA AUTO S p A
93. x overall tire size 15 mm larger each side than tire cross sec 36 1 Lt 7 DVl IOQnl 2004 PRECAUTIONS BREAKING IN To allow the various parts the car particularly the engine transmission and differential to settle in gradually a breaking m is necessary during which maximum performance must not be demanded of the car RECOMMENDATIONS FOR THE FIRST 1000 MILES Maximum engine speed during breaking in period Mileage readin dria is do nci drive at 5 for long EB never fully depress the Boceleralar pedal B now ard hen repas ie B avoid hall and extended braking dur Fram api ing the first 00 miles 1 1000 Hote The same recommendations apply alse in Ine of engine ing indi replacement of cylinder barrels pistons pistan rings and bearings 1 900 MILE FREE SERVICE COUPON Have the lubrication and maintenance operations wi 1 500 mule free service coupon in the maintenance program book carried out by an Alfa Romeo Dealer ALFA ROMEO EMISSION CONTROL PRECAUTIONS To assure efficient operation of the emission control system Have your car maintained properly in accordance with the Mair tenance Schedule Lack of proper maintenance as well as improper use of the vehi ele could lead to damage Do mot E alter or remove any component of t
94. y time during the periods set our below to applicable emissions standards as judged by an emissions test approved hy the U S Environmental Protection Agency and 3 if such non conformity results or will result in the vehicle owner having ta take action af any kind in order to avoid any penalty or other sanction including the denial of the right to use the vehicle under local state or federal law any authorized ALFA ROMEG dealer will remedy the noen conformity at no cost to the owner While ALFA ROMEO will bear all costs associated with the determi nation that a claim under this warranty is valid ALFA ROMEO will not bear any such costs if the claim 15 dishonored THIS WARRANTY DOES NOT COVER ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE THE VEHICLE LOSS OF TIME INCONVENIENCE OR COMMERCIAL LOSS WARRANTY PERIOD This warranty will remain in effect far 5 years or 20 000 miles which ever occurs first from the date of retail delivery or ifthe vehicle is firs placed in service as a demonstrator from the date it is first placed in service except that I the vehicle has been im use more than 24 months or 25 0 milits whichever occurs first then only those non contormities resulting from the failure of components installed on the vehicle for the sole primary purpose af reducing vehicle emissions and that were not in general use prior to model year 1968 are covered under this

Owners manual (USA), 1986 - GTV6

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