Operating instructions ATLAS Climber - 700
Contents
1. Power Climber ATLAS HOIST 3 Attachment of the Slack Rope device 3 1 Ona 42mm mount To mount the Slack rope safety device on a 42mm mount the bottom holes can be used as shown in following picture Q amp 42mm mount holes 3 2 On a77mm mount Po 77mm mount holes Reference PN 38780 Issue date 2011MAR09 Revision C Page 6 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST 3 3 Position of eyebolt The eyebolt needs to be placed so that the slack rope safety device will grab at 12 14 inclination of the platform stirrup configurations Slack rope connected to hoist 3 4 Position on platform rope is pointing to the inside of Make sure the lever of the slack the platform Reference PN 38780 Issue date 2011MAR09 Revision C Page 7 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with loc2. crushing 2 bird caging 3 or any other distortion of the wire rope structure 11 Daily checklist Test must be carried out EVERY TIME before using the platform 1 Visually inspect the platform for damaged loose or missing parts 2 Check the suspension system for stability before launching the platform Check that all necessary counterweights are in place and secured Check that all steel wire ropes are hooked on properly to the suspension system Check that the power is ON and hoists can function Check that the Up Down push buttons and the hoist selector switch are functioning Sz Push emergency stop button and check that the platform cannot go up or down turn button in direction of arrow to reset Drive the platform 1 2 meters off the ground to continue the tests a ON ONE HOIST ONLY Pull on the No Power emergency descent lever and check that the hoist can be lowered at a controlled speed b Continue releasing the service brake until the slack rope safety device is activated about 14 degrees and keeps the platform from tilting further c Repeat the procedure by manually lowering the other end of the platform Run the platform to the top and during travel inspect the steel wire ropes for kinks broken wires or other damage Inspect the trailing electrical supply cable for damage DO NOT USE EQUIPMENT THAT IS NOT OPERATING PROPERLY NEV
3. T ENE AR 10 Troubleshooting 5a sei ease es eatencs cc et ecegn see on wards aenctey aces celanaecioetaceenease an kenaraenneiaexeyeneccere 11 Saleiy device S rarr are ener eee ree eee ere ee eee 13 9 1 Automatic slack rope Safety device 22 2 2 c cece eet eeeeeeeeeeecaaaaeaaeaaeeeeeeeeeeeeeeees 13 92 No Power GESCSI cirrose donate linecsaernccapmeieenctiarietiobis 13 9 3 Phase Protector for three phase hoist ONLY ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeee 13 9 4 Overheating protection for hoist electric MOtOTF cceseeesseststeeeeeeeeeeeeeeeeees 13 10 SRST WIS TONG cc te teeadee ce ic eecdeccttet enian aea Eea ea EaR aaaea AAEE 14 11 Pally Se cee ag eee eee E a ee 15 Reference PN 38780 Issue date 2011MAR09 Revision C Page 2 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations ATLAS HOIST Power Climber 1 GENERAL ATLAS 3 phase MODEL A 700 Working Load Limit 7000N W L L 700 kg Power Supply 3 400V 50Hz 60Hz E Amperage at RUN 3 5A W L L START 10 5A Motor Power 1 3 kW Diameter 8 4mm Wire Rope Breaking Strength on Hoisting Speed 8 0 m min Noise level ue CORAN DOWN 64 dBA IP Rate IP
4. of the steel wire rope 4 3 Attach the ATLAS hoist to the stirrup 1 Lift the ATLAS hoist up from the ground by pushing the up button on the CCB 2 Attach the ATLAS hoist to the stirrup of the platform with M12 bolts and self locking nuts Make sure that the ATLAS hoist is mounted with the main hoist label towards the inside of the platform For mounting options see Attachment of hoist p 4 NOTE Do not over tighten the bolts causing the plates of the stirrup to deform Reference PN 38780 Issue date 2011MAR09 Revision C Page 8 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST 4 4 Reeve the safety rope in the ATLAS hoist 1 At roof level uncoil the safety ropes and lay them on the roof surface Attach the safety ropes to the suspension system with the safety hooks fitted to the ropes and lower the ropes to the ground Verify that the rope is long enough 2 Push back the slack rope lever or tension the suspension rope to open the jaws of the slack rope safety device and push the safety rope through the slack rope compartment Take out all slack by putting a weight on the tail end of the safety rope Tip Separ
5. 54 Self weight of hoist 45kg EEA SA Electric motor Cable inlet E lt No power emergency Cable Gearbox lt __ Motor connection The ATLAS hoist is a self reeving traction hoist powered by an electric motor The hoists and the central control box CCB are mounted on Temporary Suspended Platforms TSP and suspended with steel wire ropes from a suspension system The strength of the platform and the suspension system used in combination with the hoists must be in relation to the Working Load Limit WLL of the hoist Reference PN 38780 Issue date 2011MAR09 Revision C Page 3 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Website www PowerClimber be Fax 32 3 451 05 01 This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST 2 Attachment of hoist 2 1 A frame For the A frame type stirrup an adaptor is delivered with the hoist Attach this adaptor piece to the underside if the hoist by means of the M16 bolt The slack rope now has to be connected to the hoist frame with the 2 delivered brackets and 2 bushings TIe Slack rope safety device yi Brackets on both A sides 2 2 A frame mounting instructions Take out the M16 bolt from the hoist frame Put the stirrup bar on its pla
6. ER OVERRIDE LIMIT SWITCHES AND SAFETY DEVICES
7. Other Mounting OplioNS essiri ona piae D AEE 5 3 Attachment of the Slack Rope device ssssssssseseesenrnenserrtrrrntssrttnnnrserrnnnnnsnertnrnnn tsent 6 31 O a 42mm MOUN sssi a a a ia A 6 32 Ona 77MM MOUNU ea a a cee 6 3 3 Position of eyebolt ac vicscancesecesaelascsasusaccennseciengnaces tehianceengesncncawatampacwseessseenesnneneercnens 7 3 4 Positi n on NERC Moes E E e E aE E Ea ES 7 A instalation s Serina eee EE ron EEE E aE E E EnS EESE ERFA 8 4 1 Install CCB and connect Power Supply ccceeeeeeeeneeeeeeeeeeeeneeeeeeeeeeenneeeeeeees 8 4 2 Reeve the suspension ropes in the ATLAS hoist ccececeeseeeeeeeeeeeeeeneeeeeees 8 4 3 Attach the ATLAS hoist to the Str Up ssaceccessccescnnserseanieans sireredaninecietminsdertenssnnndedvede 8 4 4 Reeve the safety rope in the ATLAS hOist cccccceeeeeeeeeeeeeeeneeeeeeeseesneeeeeees 9 AS Carry out Daily Checklist ssnsenesssennenseeentnressetttnnttentntnnnnsettttrntnertnnnnnnnsenn ennn 9 46 Preca a tions d Ying USS sssrinin scine naoa aoaaa 9 5 Afteruse checklist asserens er Pe ere a ree eer rete eer 9 6 Dismounting the TS aaa scree cept cercede tenia ales tsagateme zhao bterec tececeestteceesane 10 6 1 Dereeving the OS aia aes steces Seco cindelenea eer en te eee eee 10 6 1 1 Safety OPOaren ien aaae iai a raa Aaaa a neste RE EE aSa ERRi 10 6 1 2 S spension rope ieioea eie hiie aa aiaeei riiai 10 PVN E eerie rrie aeieea EEE TEE EEE ER SE EE E EEE EERE
8. Power Climber Operating instructions ATLAS Climber 700 Model Three phase ATLAS Climber 700 hoist WARNING e All persons operating this equipment must read and completely understand this manual e All persons must be thoroughly trained in the use of the equipment its operational and safety features and they must also be capable of carrying out the daily checklist Only authorized and physically fit persons shall operate the equipment Any operation in violation of these instructions is at the operator s own risk and may result in serious injuries e Keep this manual with the hoist at all times Only use spare parts and steel wire rope from POWER CLIMBER Manufacturer Power Climber b v b a Satenrozen 7 B 2550 Kontich BELGIUM Reference PN 38780 Issue date 2011MAR09 Revision C Page 1 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST TABLE OF CONTENTS T GENERAL hice oiect ges acetate date ccc sc A E ates bce ee 3 2 Attachment OF NOISE se rirse E Ee ig 4 21 ANa senne E a E EN 4 2 2 A frame mounting instructions vscisgsescctanncccntinccecuetisecednniedcetiuecelaeeccaiskesbnccetielazend 4 23
9. al rules and regulations Power Climber ATLAS HOIST 4 Installation 4 1 Install CCB and connect Power Supply 1 Install CCB on the rear platform guardrail away from the working area 2 Connect the control cables from the CCB to each ATLAS hoist 3 Connect the main power supply cable to the male plug on the CCB and secure it to the mid rail of the platform using the cable retainer Note Both hoists have to be connected to the CCB for either hoist to operate 4 2 Reeve the suspension ropes in the ATLAS hoist At roof level uncoil the suspension ropes and lay them on the roof surface Attach the suspension ropes to the suspension system with the safety hooks fitted to the ropes and lower the ropes to the ground Verify that the rope is long enough 1 Insert the suspension rope through the eye of the slack rope lever 2 Insert the suspension rope into the hoist until it stops 3 Push the up button on the CCB and the steel wire rope passes through the hoist automatically The end of the rope will come out from the bottom of the hoist Make sure the outlet is free and the wire rope can exit freely Tip If there is any difficulty reeving the suspension rope it helps to put a small bend in the end of the rope before feeding it into the hoist Tip If the steel wire rope does not slide into the hoist easily check the form and dimensions of the bullet The diameter of the bullet should not be greater than the diameter
10. ately reeving the safety rope and the suspension rope will avoid getting them twisted together 4 5 Carry out Daily Checklist Carry out the Daily Checklist prior to your first ascent Always check the suspension system for stability and safety before launching the platform 4 6 Precautions during use Please note that the hoist is not equipped with a top limit switch It is therefore possible the safety device hits the suspension points when there is no care given to this situation In case the safety device hits the suspension system ALWAYS perform the complete daily checklist to ensure the proper functioning of the hoist and safety systems 5 After use checklist After using the platform make sure that e The platform is cleared of tools and equipment e All power has been switched off e Equipment has been secured where it will not be accessible to be tampered with Reference PN 38780 Issue date 2011MAR09 Revision C Page 9 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST 6 Dismounting the hoist 6 1 Dereeving the hoist Tip Remove the safety rope first and keep the suspension rope taut so that the slack rope safety de
11. cally onto the safety rope This is in addition to the automatic levelling system and protects against a slow creep down of the hoist 9 2 No Power descent In the event of a power failure the platform can be lowered at a controlled speed Approx 6 m min by pulling the No Power descent lever on the electro magnetic service brake Warning Never use the emergency manual descent when normal powered movement is possible 9 3 Phase Protector for three phase hoist ONLY All three phase central control boxes are fitted with a phase protector which cuts power supply if phases are reversed When the phases are correctly connected the GREEN indicator light on the phase protector only visible when CBB is opened is ON and the hoists will operate If indicator lights are OFF use a screwdriver to reverse the phases in the phase reversal power plug of the CCB WARNING DO NOT change any connections in the central control box 9 4 Overheating protection for hoist electric motor The hoist motors are fitted with a thermal contact which cuts power to the motors in case of overheating When the overheating protection is activated the up movement is halted If a hoist motor has overheated allow it to cool down to continue Reference PN 38780 Issue date 2011MAR09 Revision C Page 13 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be Thi
12. ce a day NOTE Always exercise caution regarding grounding arcing and insulation whenever welding or using electrical equipment Reference PN 38780 Issue date 2011MAR09 Revision C Page 10 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations ATLAS HOIST 8 Troubleshooting Problem Hoists do not work when pressing the up down push button Probable cause No Main power Power Climber Solution Check power that power plug is properly connected or go down using the emergency manual descent Three phase hoists only Phases are reversed Use screwdriver to reverse phases on the phase reversal power plug of the CCB Hoists do not work when pressing the up down push button During reeving the hoist works in the up direction but the suspension rope does not reeve through Hoist hums starts slowly or is sluggish or fails to lift the loaded platform Hoist works for a short time and then stops The electric motors are hot The hoists works for a long time and then stops The electric motors are hot The hoist turns both in the up and down direction but the platform does not come down Emergency
13. ce and secure it using the M16 bolt Now take out both M12 bolts where the adaptor plates need to be secured Put the adaptor plates on the hoist frame and secure them with the bolts Put the Slack Rope device onto the adaptor plates and secure with 2 bolts OE GN NOTE ALWAYS put the bushings in between the adaptor plates before tightening the bolts Not doing so can result in serious deformation and malfunction of the slack rope device Reference PN 38780 Issue date 2011MAR09 Revision C Page 4 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST 2 3 Other mounting options There are 5 mounting holes provided on the hoist frame named A trough E Following combinations of mounting points are allowed e Mounting only by A See A frame p 4 e B C e D E Reference PN 38780 Issue date 2011MAR09 Revision C Page 5 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations
14. ensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST Hoist or Slack rope device are not mounted correctly on the platform Make sure the slack rope lever in Slack rope device does facing the inside of the platform not catch platform at 8 14 degrees Center distance of steel wires is not set correctly Check the center distance of the steel wires is the same on the suspension rig and on the platform Slack rope mechanism is Slack rope lever does not contaminated by grit or Clean and lubricate slack rope safety pivot properly Ronosion device IF PROBLEM PERSISTS CONTACT YOUR LOCAL SERVICE REPRESENTATIVE Reference PN 38780 Issue date 2011MAR09 Revision C Page 12 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Power Climber ATLAS HOIST 9 Safety devices 9 1 Automatic slack rope safety device The automatic slack rope safety device locks mechanically onto the safety rope if a The suspension rope looses tension or breaks b The platform gets out of level by max 14 degrees The slack rope safety device on the lower hoist will lock mechani
15. s document and all copies are the property of Power Climber BVBA All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations 10 Steel wire rope ONLY USE POWER CLIMBER RECOMMENDED STEEL WIRE ROPES Type Greenflex Diameter 8 4 mm For use with hoist model All models of ATLAS hoist CEISHUGIOR 5 x 26 WSR Warrington Seale Compacted HDPP High Density Polypropylene core Structure Right Hand Cross Lay Light Preformed Tolerance 0 0 2mm Tensile strength of wires 1960 N mm2 Minimum Breaking Load actual 52 3 kN Minimum Breaking Load calculated 66 0 kN Weight 0 255 kg m Treatment Galvanized Identification mark Green strand The end of the steel wire rope should be brazed to form a bullet end with a maximum length of 10mm without loose or broken wires The diameter of the bullet should not be bigger than the diameter of the steel wire rope e Use protective gloves to manipulate the Steel Wire Ropes e lf Steel Wire Ropes are too long carefully wind any extra cable into a loop or onto the wire holders and tie up leaving the coil suspended just clear of the ground WARNING Steel Wires Ropes must be replaced in any of the following conditions e More than 10 wires are broken on a length of 25cm Excessive corrosion Damage due to heat Reduction of the nominal diameter by more than 10 Kinking 1
16. stop button has been depressed Release emergency stop button Both hoists are not connected to the CCB Steel wire rope is not entering the hoist properly Serious voltage drop Check that both hoists are correctly plugged in to the CCB Remove steel wire rope and repeat reeving procedure see Tip Check the power supply and the specifications of the power supply cable Single phase hoist only Start capacitor is defective Hoist and CCB to be checked by an approved service centre Service brake failure Thermal protection has been activated The thermal protection has been activated The slack rope safety device is activated and platform is tilted or has come to rest on an obstruction Hoist to be checked by an approved service centre Let motors cool down and see advice for Hoist hums starts slowly or is sluggish or fails to lift the loaded platform Let the motors cool down to reset automatically Tip The no power descent will still operate when the overheating protector is tripped Use the hoist selector switch to bring platform to the horizontal level or go up to come off the obstruction Reference PN 38780 Issue date 2011MARO09 Revision C Page 11 of 15 Tel 32 3 451 05 00 E mail Info PowerClimber be Fax 32 3 451 05 01 Website www PowerClimber be This document and all copies are the property of Power Climber BVBA All dim
17. vice stays open and allows easy passage of the safety rope 6 1 1 Safety rope Manually pull the safety rope out of the slack rope safety device by hand 6 1 2 Suspension rope Push the down button on the CCB until the suspension rope no longer comes out of the top of the hoist and pull out the remainder of the rope by hand 7 Maintenance To be carried out by an authorized service centre every 6 months or 105 hours whichever comes first 1 Completely strip the hoist clean and inspect all parts for wear and damage Replace worn parts when necessary 2 Clean lubricate and re assemble the hoist Particular attention must be given to the slack rope safety device 3 Place the hoist on a test rig and test that it can lift the rated Working Load Limit 4 Check all plugs socket connections of the hoist and central control box for any signs of water penetration 5 Reinstall the hoist and control box back on the platform and carry out the Daily Check List 6 Write a maintenance record indicating o Repairs carried out and or parts replaced o Hour meter optional reading of the hoist Special conditions The frequency of inspection and maintenance also depends upon the environmental and working conditions e When working with abrasive adhesive or corrosive materials epoxy paint cement sand blasting acids salt water spraying the hoist should be protected with a suitable cover and the daily checklist carried out at least on
Download Pdf Manuals
Related Search