USER MANUAL IN ORIGINAL
Contents
1. and accessories Change damaged parts immediately Replace worn components in good time CAUTION High temperature The machine 5 engine exhaust pipe and bottom become hot during operation Touching them can lead to burns Never touch a hot machine Never touch the bottom of the machine when its hot Wait until the engine exhaust pipe and bottom of the machine have cooled down before carrying out maintenance work STORAGE PRECAUTIONS Keep the machine in a safe place out of the reach of children and locked up Dok 101507 GB 1438 Dok 101507 GB 1438 SVF TECHNICAL DATA SVF ENGNG svet daa akna ce ada 3 phase 400 V SEAS CLASS seiner IP 65 Engine output erore t na east 2 2 kW Speed engine shaft rpm 2830 rpm Centrifugal force seen 500 N m Weights Weight el drive unit ieies 22 kg Weight module 3 2m rangering esse 52 kg Weight module 4 2 m 62 kg Weight module 3 2 mM samen as 68 kg Weishtmod le 6 2 m Rennens 74 kg Weight module 7 2m manninen nonnina 80 kg Dimensions Length module 3 2m Length module 4 2m Length module 5 2m Length module 6 2m Length module 7 2m Hand arm vibrations ahv according to ISO 5349 on fresh CONCRETO een TCA Gai 4 5 m s2 Guaranteed sound power level LWA 106 dB A Sound pressure level at operators ear 95 dB A SWER2. by your employer or trade organizations and in accordance with occupational health and WARNING Dust and fume hazard safety regulations and recommendations Consult with physicians experienced in relevant occupational Dusts and or fumes generated or dispersed when using the machine may cause serious and perma medicine nent respiratory disease illness or other bodily Work with your employer and trade organization injury forexample silicosis or other irreversible to reduce dust and fume exposure at the work site lung disease that can be fatal cancer birth defects and to reduce the risks Effective health and safety and or skin inflammation Some dusts and fumes programs policies and procedures for protecting created by compaction work contain substances workers and others against harmful exposure to dust known to cause respiratory disease cancer birth and fumes should be established and mplemented defects or other reproductive harm based on advice from health and safety experts Dust and fumes in the air can be invisible to Consult with experts the naked eye so do not rely on eye sight to DANGER Exhaust gas hazard determine if there is dust or fumes are the air The exhaust gas from the machines combustion To reduce the risk of exposure to dust and fumes do engine contains carbon monoxide which is poi all of the following sonous and chemicals which cause cancer birth Perform site specific risk assessment The risk defects or o
3. moved to a beam of type Adjustment REGULAR MASSES ADJUSTED MASSES WRONG ADJUSTED MASSES 2 TRICKS TO ADJUST THE MASSES PROPERLY Rotate the mass Rotate the masses following the in the opposite design on the plate direction to the from the thinner tip cable gland towards the thick tip left side for sizes up to 60 left side right side The Vibrator can be turned 90 degrees so the shaft gets a vertical position which results in horizontal vibration See Adjustments Er al u N BE fan Lie 5 Lt AUL Of LE IEEE LI IT LJ 8 SWERDE Dok 101507 GB 1438 Dok 101507 GB 1438 SVF Profile oO Measurment String The measuring string and the lowest edge of the profile must be in between the following tolerance String 0 Profile 0 to 1mm mm Note Both profiles must be measured in the same way and we recommend that it be checked after each operation to a new workplace SWERDE SVF OPERATION Spread the concrete as evenly as possible in front of the surface vibrator The area shall be large to enable the surface vibrator to be pulled a long distance without stops The s
4. 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockv gen 3 SE 34132 Ljungby Hans Holmlund Product Manager SWERDE 13 SUEDOC SWEPAC AB Address Blockv gen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se
5. DE SVF SIGNS Warning Signs 0 MV The sticker shows the electrical system voltage supply Before use carefully read the manual and its safety instructions so that you can handle the machine safely Ensure that the manual is always accessible NOTE Use only the machine s lifting eye to lift the machine Machine Signs Engine and silencer to avoid burns or discomfort do 1 2 3 not touch hot engine parts when the engine is on or when the machine has recently been used MANUFACTURED MAX WEIGHT MAX OUTPUT 5 Belt drive Keep hands tools and other objects away from the belt drive when the machine is on to avoid 1 Manufacturer 6 Max engine POST injury and damage See the safety instructions in the 2 Place country of 7 Max weight manual manufacture 8 Serial number 3 CE mark 9 Machine type 4 Model name 5 Year of manufacture As the sound pressure level at the operator s ears exceeds 80 dB A ear protectors must be used when working with the machine to prevent hearing damage Dok 101507 GB 1438 6 SWERDE Dok 101507 GB 1438 SVF DESCRIPTION The surface vibrator consists of a beam of the type or and a vibrator unit The beam has two parallel aluminium profiles which each can be tensioned with a pushing bar in order to receive straightness or a certain over bend in the middle The vibration penetration depth of the beam is highly
6. SVF SUENOC USER MANUAL IN ORIGINAL Dok 101507 GB 1438 SVF CONTENTS SAFETY INSTRUCTIONS une 1 OPERATION PRECAUTIONS 1 2 3 4 TRANSPORT PRECAUTIONS 4 STORAGE PRECAUTIONS 4 TECHNICAL DATA eisen 5 SION e PAR RP 6 DESCRIPTION eu 7 FIELD OF APPLICATION 7 DESCRIPTION adjustment u a 8 9 OPERATIONS su 10 DIMENSIONS sen 11 LIFTING BY CRAN Bovvsccescccsedscdeestscsceestssccessessecess 11 TROUBLESHOOTING 2 0 12 EC DECLARATION OF CONFORMITY 13 SWERDE Dok 101507 GB 1438 Dok 101507 GB 1438 SVF SAFETY INSTRUCTIONS To reduce the risk of serious injury or death to yourself or others read and understand the Safety and opera ting instruction before installing operating repairing maintaining or changing accessories on the machine Post this Safety and operating instruction at work locations provide copies to employees and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine In addition the operator or the operator s employer must assess the specific risks that maybe present as a result of each use of the machine Additional instructionst for the engine can be found in the manufacturer s engine manual Personal precautions and qualifications Only qualified and trained persons may operate or maintain the machine They must be physically able to handle the bulk weight and power of the machine Always
7. dependent on the consistency of the concrete and on the stability of the rails but should in most cases be 10 15 cm Vibrator unit consists of an electric motor with built in eccentric weights motor vibrator fig 1 and electric equipment fig 2 The electric motor is of short circuit 3 phase type for 230 400 V 50 Hz The electric equipment is composed of a motor protection switch 3 and appliance socket for phase shifting 4 moun ted on a movable bridge The vibrator unit has eccentric weights which are found in packages of 10 on each side of the motor shaft FIELD OF APPLICATION SVE is intended for surface vibration of fresh concrete in connection with casting of mainly horizontal surfaces SVE shall be run on levelled screed rails such as form edges prefabricated concrete rails or free standing track rails At use of track rails SVF outrig gers or are suitable Remember that the final result is highly dependent on how well the track rails are set and levelled See figures 1 Motor vibrator 2 Electric equipment 2 3 Motor protection switch 4 Appliance inlet 5 Lifting device machine lifting 7 6 Lifting device manual lifting 7 Ropes for manual pulling SWERDE 7 SVF DESCRIPTION By changing the position in relation to each other the fly weight torgue could be changed in steps see Adjustments below The vibrator unit and the electronic eguipment are fastened with special pinches and are therefore easily
8. el and oil containers must be Operate and maintain the machine as recommended taken care of and returned to the retailer in the operating and safety instructions Never use your fingers to check for fluid leaks Wear washable or disposable protective clo thes at the worksite and shower and change in WARNING Unexpected movements to clean clothes before leaving the work site to reduce exposure of dust and fumes to your self other The machine is exposed to heavy strains during persons cars homes and other areas operation If the machine breaks or gets stuck there maybe sudden and unexpected movemen Avoid eating drinking and using tobacco products in that can cause injuries areas where there is dust or fumes Always inspect the machine prior to use Never Wash your hands and face thoroughly as soon as use the machine if you suspect that it is damaged possible upon leaving the exposure area and always before eating drinking using tobacco products or Make sure that the handle is clean and free of making contact with other persons grease and oil Comply with all applicable laws and regultions Keep your feet away from the machine i i including occupational health and safety regulations Never sit on the machine M AA KOND MS Participate in air monitoring medical examination Never strike or abuse the machine programs and health and safety training programs Pay attention and look at what you are doing provided
9. ion ring when the machine is running WARNING Motions hazards When using the machine to perform work related activities you may experience discomfort in the hands arms shoulders neck or other parts of the body Adopt a comfortable posture whilst maintaining secure footing and avoiding awkward off balanced postures Changing posture during extended tasks may help avoid discomfort and fatigue In case of persistent or recurring symptoms consult a gualified health professional WARNING Vibrations hazards Normal and proper use of the machine exposes the operator to vibration Regular and frequent exposure to vibration may cause contribute to or aggravate injury or disorders to the operator sf ingers hands wrists arms shoulders and or nerves and blood supply or other bodyparts including debilitating and or permanent injuries or disorders that may develop gradually over periods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures SUWURPOC SVF If numbness persistent recurring discomfort burning sensation stiffness throbbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the machine or when not operating the machine stop operating the machine tell your employer and seek medical attention Contin
10. k ware hair gloves and clothes getting dragged into or caught by rotating machineparts This may cause choking scalping lacerations or death To reduce the risk Never grab or touch a rotating machine part Avoid wearing clothing neck ware or gloves that may get caught Cover long hair with a hair net DANGER Electrical hazard The machine is not electrically insulated If the machine comes in to contact with electricity serious injuries or death may result Never operate the machine near any electric wire or other source of electricity Make sure that there are no concealed wires or other sources of electricity in the working area DANGER Concealed object hazard During operating concealed wires and pipes constitute a danger that can result in serious injury Check the composition of the material before operating Watch out for concealed cables and pipes for example electricity telephone water gas and sewage lines If the machine seems to have hit a concealed object switch off the machine immediately Make sure that there is no danger before continuing WARNING Involuntary start Involuntary start of the machine may cause injury Keep your hands away from the start and stop device until you are ready to start the machine Learn how the machine is switched off in the event of an emergency WARNING Noise hazard High noise levels can cause permanent and disablinghearing loss and other problems such a
11. oes not keep straight Unacceptable function of the surface vibrator Faulty mains or faults on the electronic equipment The vibrator unit does not function normally or is stuck only models with motor protection switch Water from concrete pene trated into the threads Broken pressure rod The thread of the screw is worn Damaged beams or plastic rod Damaged plastic bushings on the rod The beam is longer than the baywidth Unfavourable screed railing different rails in the two ends of the screed Too much concrete in front of the beam Solution Check that there is current on all three phases Check that the cables are unbroken and that all connections have contact Unfasten the eccentric cover on one side and check that the shaft easily rotates Try some solvent Grease the screws if necessary replace them New rod New screw Replace beams or plastic rod New bushings Check that all the eccentric weights have the right position Check the tensioning and adjust if needed Adjust the baywidth or select a shorter beam Adjust the rails Watch the roll of surplus concrete more carefully SWERDE Dok 101507 GB 1438 Dok 101507 GB 1438 SURPOC EC declaration of conformity Manufacturer Swepac AB Blockvagen 3 34132 Ljungby 1 Category Surface Vibrator 2 Type SVF 3 Motor output The product complies with the following directives 2006 42 EG 2000
12. re starts in the machine it can cause injury If possible use an ABE class powder extinguisher other wise usea BE type carbon dioxide fire extinguisher DANGER Fuel hazard The fuel is flammable and fuel fumes can explode when ignited causing serious injury or death Protect your skin from contac twith the fuel If fuel has penetratedtheskin consult a qualified health professional Never remove the filler cap or fill the fueltank when the machine is hot Fill thef ueltank outdoors or in aclean and well ventilated place free from sparks and open flames Fill the fuel tank at least ten meters 30 feet from the place where the machine is to be used Release the filler cap slowly to let pressure escape Never over fill the fuel tank Make sure the filler cap is screwed on when the machine is used Avoid spilling fuel on the machine wipe off any spilled fuel Check regularly for fuel leaks Never use the machine if it is leaking fuel Never use the machine in the proximity of material that can generate sparks Remove all hot or spark generating devices before startingthe machine SVF Never smoke when filling the fuel tank or when Work in a well ventilated area working with the machine or servicing it If the machine has an exhaust direct the exhaust Only store fuel in a container that is specially so as to reduce disturbance of dustin a dust filled constructed and approved for the purpose environment Consumed fu
13. s tinnitus ringing buzzing whistling or humming in the ears To reduce risks and prevent an unnecessary increase in noise levels Risk assessment of these hazards and implementa tion of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection 4 Swepoc TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and similar appliance this can lead to injury Use marked lifting points Make sure that all lifting devices are dimensionedfor the weight of the machine Never remain under or in the immediate vicinity of the machine MAINTENANCE PRECAUTIONS WARNING Unexpected start hazard During maintenance or when changing blades on the machine there is a risk that the engine backfires or that the machine unexpectedly starts This applies especially when the engine is hot and if the switch is in position ON This can result in serious personal injury Always let the engine cool down Always turn the switch to position OFF Always take the cap off the spark plug WARNING Unexpected start hazard Any machine modification may result in bodily injuries to yourself or others Never modify the machine Modified machines are not covered by warranty or product liability Always use original parts insertion tools
14. ther reproductive harm Inhalation of assessment should include dust and fumes created exhaust fumes can cause serious injury illness or by the use of the machine and the potential for death disturbing existing dust Never inhale exhaust fumes Wear maintain and correctly use respiratory Ensure good ventilation extraction of air by fan protection as instructed by your employer and as reguired by occupational health and safety regulations Ther espiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority if necessary Dok 101507 GB 1438 2 SWERDE Dok 101507 GB 1438 WARNING Projectiles Failure of the work piece of accessories or even of the machine itself may generate high velocity projectiles During operating splinters or other particles from the compacted material may become projectiles and cause personal injury by striking the operator or other persons To reduce these risk Use approved personal protective equipment and sa fety helmet including impact resistant eye protection with side protection Make sure that no unauthorised persons trespass into the working zone Keep the work place free from foreign objects WARNING Rotating blades hazards There is a risk of hands and feet getting caught by the rotating blades when the machine is running This can cause personal injury Never place your hands or feet inside the protect
15. ued use of the machine after the occurrence of any such symptom may increase the risk of symptoms becoming more severe and or permanent Operate and maintain the machine as recommen ded in these instructions to prevent an unnecessary increase in vibration The following may help to reduce exposure to vibration for the operator If the machine has vibration absorbing handles keep them in a central position avoid pressing the handles into the end stops When the percussion mechanism is activated the only body contact with the machine yous hould have are your hands on the handle or handles Avoid any other contact for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force Make sure that the machine is well maintained and not worn out Immediately stop working if the machine suddenly starts to vibrate strongly Before resuming the work find and remove the cause of the increased vibrations Participate in health surveillance or monitoring medical exams and training programs offered by your employer and when required by law When working in cold conditions wear warm clothing and keep hands warm and dry See the Noise and vibration declaration statement for the machine including the declared vibration values This information can be found at the end of these Safety and operating instructions SVF WARNING Trapping hazards There is a risk of nec
16. urface becomes smoother if the surface vibrator is pulled with a regular speed The surface vibrator is pulled forward and controlled with the drag ropes Use the full length of the ropes and hold them in a low position at waist level so that the front of the beam does not leave the sur face see f gure no 9 If the front prof le of the beam leaves a hole unf lled some concrete shall be put in front of the rear prof le The concrete will then be vibrated before the rear prof le reaches the hole In front of the beam and along its entire lenght there must always be a small roll of surplus concrete height about 1 2 cm The roll must be controlled during operation If it is too large the machine is heavy to pull and concrete leaks behind the beam If the roll is too small the vibration effect is unsatisfactory The surface vibrator must be pulled along slowly at an even speed of 0 5 1 m min Wrong Correct Direction of running Speed 0 5 1 0 m min Vibrations Wrong Roll of concrete 10 SUEPPOC Dok 101507 GB 1438 SVF o o swepac e 9 o oo swepac 601408 Electric equipment cpl LIFTING BY CRANE Dok 101507 GB 1438 SWERDE 11 12 SVF TROUBLESHOOTING The vibrator unit does not start of stop on its own Tensioning screws are stuck Tensioning screws loose or missing The beam d
17. use your common sense and good judgement Personal protective equipment Always use approved protective equipment Operators and all other persons in the working area must wear protective equipment i ncluding at a minimum Protective helmet Hearing protection Impact resistant eye protection with side protection Respiratory protection when appropriate Protective gloves Proper protective boots Appropriate work overall or similar clothing not loose fitting that covers your arms and legs Drugs alcohol or medication Drugs alcohol or medication may impair your judgment and powers of concentration Poor reactions and incorrect assessments can lead to severe accidents or death Never use the machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine SWERDE OPERATION PRECAUTIONS DANGER Explosion hazard Ifa warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injuries or death Never operate the machine in any explosive environment Never use the machine near flammable materials fumes or dust Make sure that there are no undetected sources of gas or explosives Avoid contact with the warm exhaust pipe or the bottom ofthe machine DANGER Fire hazard Ifa fi
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