User Manual - Automatikprodukter
Contents
1. 29 8 3 Exchange of Sensor Elemant 5 Lie Egide 29 9 Specification EE LI c c 30 10 Notes and General Information eseieeeeeeeeeeees sees ne nenne nnne nn nnne natnm nnn nn assi anneanne nnmnnn na 31 10 1 Intended Product Application rnt tice eene nud ie YR Dn ne dA E Y RD aub id 4 ees 31 10 2 Installers F esponsibilities retinent rt Rte tate dete ERN eta rad Ronde ra deca ai 31 10 3 MAINTENANCE e 31 10 4 Limited Warranty EE 31 PolyGard is a registered trademark of MSR GASPC931195 E 0309 MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 P Page 4 Single Point Gas Controller SPC 93 1 Description The PolyGard SPC 93 Gas Controller is used for measuring monitoring and warning of oxygen deficiency in the ambient air The Gas Controller is provided with an internal gas sensor MP01 for O In addition an external gas transmitter MP02 can be connected to the controller for controlling toxic or combustible gases or even Freons Four alarm thresholds are free adjustable for each Measuring Point MP Every alarm threshold can be assigned to one of the maximum 4 alarm outputs RX The Gas Controller can interface via the 0 4 to 20 mA or 0 2 to 10 V output signal with any compatible electronic analog control DDC PLC con2. Time Time lt gt lt On Relay 3 Of Acknowledging On signal Of PolyGard is a registered trademark of MSR GASPCO931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 n 3 5 5 External Relay Operation Assignment to a digital input DI for external switching of the alarm relay ON and or OFF This function has priority to gas alarm and or manual switching in the menu Status Relay Symbol Description E Function R 01 Relay No Relay Selection DI ON External On 0 If digital input closed relay switches ON DI OFF External Off 0 If digital input closed relay switches OFF 3 5 6 Delay Mode of the Relay Delay time ON starts when the alarm is released and or delay time OFF starts when the alarm returns to normal condition ue Setting Symbol Description Status Function R 01 Relay No Relay Selection os Delay Time ON l0 Mode ON Relay is only activated at the end of the defined time sec 0 sec No delay js Delay Time OFF 0 Mode OFF Relay is only deactivated at the end of the defined time sec 0 sec No delay 3 6 Menu MP Parameters Display and change of parameters assignment of alarms to alarm relays and activation of Measuring Poin
3. This average value is indicated in the menu Measuring Values next to the current value At each measuring point the control mode current or average value is defined for the alarm evaluation The alarm evaluation of the control mode average value is overlaid by the current value when the current value exceeds the alarm threshold defined in the menu AV Overlay The overlay is delayed by the time factor defined in this menu Whit time factor O sec the overlay is not active ae Default e Symbol Description Function y P Status 120s 120s sec Delay time of average value overlay 0 No overlay function AV Overlay _ 120 ppm 120 ppm ppm Alarm threshold of average overlay 1800 s AV Time 1800 s sec Time for the calculation of the average value PolyGard is a registered trademark of MSR GASPC931195_E_0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 3 7 5 System Time System Date Time and date have no memory back up therefore after each power supply OFF ON time and date restart Input and correction of time and date Selection of the time and date format Default Symbol Description Status Function EU Display of time and date in EU format EM TISSUE E US Display of time and date in US format hiomm
4. 1195 en Page 12 E 3 5 4 Horn Function The internal horn is connected to alarm relay R3 open collector This alarm output is defined as horn relay by this parameter with the following possibilities to reset e By pressing any of the 4 push buttons only possible in the starting menu e Automatic reset at the end of the fixed time e By an external push button assignment of the appropriate digital input The horn function is only activated if at least one of the two parameters time or digital input is set Special function Response After acknowledging the output by push button or externally time starts When this time has run out and the alarm is still acting the relay is set again Setting Symbol Description Status Function R 03 Relay No Selection of relay 0 Reset of the relay after time having run out or by push button Quitt Mode 0 1 Reset of the relay by push button after time having run out and when alarm is still acting relay is set again Response function Time 120 Time for automatic reset function or response function 0 no reset function DI 0 Assignment which digital input resets the output Acknowledge the horn output On Alarm 3 Gas concentration higher iower than threshold Time On Relay 3 O LI TL Acknowledging On signal e Special function Response Return of the horn rela On Alarm 3 e Gas concentration higher lower than threshold
5. ON Relay Date Time Time Default GC 03 06 06 08 0853190040 120 120 1800 EU 1234 30s o Calibration Mode 4 20 p E 6 2 Configuration Card of Alarm Relays Relay Static Latching Horn Flash Mode Function LL Time Quitt D D D D D Default Energized os No o o o o o o o ROT R02 R03 R04 6 3 Configuration Card of Measuring Parameters MP mp Gas Meas mp Thresholds No Status Type uring Signal Range A AZ As As Lei acie 02 25 fineer t 17 0 o t fault active 01 Delay Time Assigned MP Assigned Alarm Sec AV Fault lt gt Alarm Alarm Rela PON TOFF At A2 AB A4 A1 A2 AS A4 E 8 ESERSS EE RS s rt st ES PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 7 Specifications SPC 93 A N 4MSR Page27 V E N es Electrical Power supply 18 28 VDC AC reverse polarity protected Power consumption without options 100 mA max 2 5 VA Analog output signal Selectable Current Voltage Starting point O or 20 0 4 20 mA load x 500 O 0 2 10 V load 2 50
6. Str 27 D 94060 Pocking Fax 0049 0 8531 9004 54 GASPC931195 E 0309 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 gs 3 6 3 Measuring Range The measuring range can be defined arbitrarily between 10 and 10000 The measuring ranges in the table gas type are only recommendations without obligation The measuring range for MP01 inside toxic sensor is factory set the measuring range for MP02 must agree with the signal 4 to 20 mA 0 2 to 10 V of the attached gas transmitter 4 mA 0 2 V Display 0 ppm 20 mA 10 V Display of the ultimate value of the measuring range 3 6 4 MP Signal Gas transmitters using electro chemical or catalytic beat gas sensors normally produce a linear 4 to 20 mA 0 2 to 10 V signal proportional to the gas concentration Semiconductor gas sensors produce a non linear exponential signal This signal leads to a non linear 4 to 20 mA 0 2 to 10 V signal of the gas transmitter The Single Point Gas Controller SPC 93 is prepared for both types of gas transmitters The classification of signals is defined in this menu Symbol Description one Function MP 01 Measuring Point Selection of MP No Linear Transmitter with linear output signal Linear MP Signal Linear Non linear Transmitter with non linear output signal only AT series from MSR E 3 6 5 Threshold Hysteresis For each me
7. average value AV with gas unit and gas type for each active measuring point MP is displayed as well as the defined control mode CV or AV mode Symbol Description meu Function MP 01 Measuring P No Selection of MP No O Gas type O See 3 6 2 Vol Gas unit See 3 6 2 CV Current value CV Current value of gas concentration AV Average value Average value 10 measured values within the time unit Control mode Display of selected control mode CV or AV Not active Status MP Not active MP not active Error Fault MP Current signal lt 3 mA or gt 22 mA 3 5 Menu Relay Parameters Display and change of the parameters for each alarm relay Main menu Select relay No Relay mode See 3 5 1 Relay function See 3 5 2 Activate latching mode See 3 5 3 Definition of horn function See 3 5 4 Definition of external relay operation See 3 5 5 Set delay time ON HHH 4 See 3 5 6 Set delay time OFF See 3 5 6 PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 3 5 1 Relay Mode Aen Page 11 N Definition of relay mode Setting Symbol Description Status Functio
8. implemented in the field by a qualified technician and with the appropriate tools Alternatively the easily removable plug in transmitter card with the sensor may be returned for service to MSR Electronic GmbH 10 4 Limited Warranty MSR warrants the PolyGard SPC 93 against defects in material or workmanship for a period of one 1 year beginning from the date of shipment Should any evidence of defects in material or workmanship occur during the warranty period MSR will repair or replace the product at their own discretion without charge This warranty does not apply to units that have been altered had attempted repair or been subjected to abuse accidental or otherwise The above warranty is in lieu of all other express warranties obligations or liabilities This warranty applies only to the PolyGard SPC 93 MSR shall not be liable for any incidental or consequential damages arising out of or related to the use of the PolyGard SPC 93 PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany
9. is defined in the system parameter Failure relay is activated The yellow LED in the front of the gas controller flashes In case of fault of a measuring point MP the alarms defined in the menu MP Parameter are activated additionally 3 1 1 Acknowledge a Fault Attention Acknowledging a fault is only possible after having removed the cause Select menu System Errors Example Failure MP 01 3 mA Reset the fault Fault reset Fault reset Cause not eliminated Reset not possible 3 1 2 Error Memory The menu Error Memory in the main menu System Error can only be opened via code level 2 In the error memory the last 15 faults are listed for the service technician even if they were already acknowledged in the menu System Error The deletion of each individual message is effected in the same way as the reset of a fault PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 n Page 8 MSR j E T d 3 1 3 System Errors The following system error messages are recorded MP 02 gt 22 mA Current signal at analog input 22 mA 11 VDC External Transmitter Cause Short circuit at analog input or transmitter not calibrated transmitter defective Solution Check cable to transmi
10. kO Proportional overload and short circuit proof Alarm relay R1 30 VAC DC 0 5 A potential free SPDT Alarm relay R2 30 VAC DC 0 5 A potential free SPNO SPNC Binary output R3 R4 30 VDC 0 05 A open collector output Visualization Display Two lines each 16 characters Status LED 4 Normal operation Fault Alarm 1 Alarm 2 Operation 4 push buttons menu driven Operation Environment Humidity 15 90 RH non condensing Working temperature 10 C to 40 C 14 F to 104 F Storage temperature 5 C to 30 C 41 F to 86 F Pressure range Atmospheric 10 Physical Enclosure stainless steel type 5 Stainless steel V2A Colour Natural brushed Dimensions W x H x D 113 x 135 x 45 mm 4 48 x 5 35 x 1 8 in Weight Approx 0 6 kg 1 32 Ibs Protection class IP 55 Installation Wall mounting pillar mounting Enclosure plastic version type C Plastics GWPLAST Flammability UL 94V2 Colour RAL 7032 light grey Dimensions W x H x D 130 x 130 x 75 mm 5 11 x 5 11 x 2 95 in Weight Approx 0 6 kg 1 32 Ibs Protection IP 65 Installation Wall mounting Cable entry Standard 6 x M 20 Wire connection Screw type terminals min 0 25 to 2 5 mm 14 to 30 AWG EMC Guidelines 2004 108 EEC Guidelines CE Warranty 1 year on material without sensor Options Analog input external transmi
11. 1 3 5 4 pleine alee ited Ren ie ee ee edo 12 3 5 5 External Relay Operation ad ae en ne a A ele 13 3 5 6 Delay Mode of the Relay ES 13 3 0 Menu MP E ETC 13 3 6 1 Activate Deactivate MP dece ort prede tuor OAAS een RR Ret Maes oneness tee 15 3 6 2 Selecion Gas do D 15 3 6 3 Mi zr iU elelecc rer eles 16 3 6 4 MP Sigal eaii teet eel a E e t ee bra eck e ee ck ean raa 16 3 6 5 Threshold Hysteresis ssssssssssssessseeeeneneneenenen enne nenne nennen nennen 16 3 6 6 Delay of Alarm ON or OPE mener enne nennen inen eren nennen nennen 16 3 6 7 Control Mode 1 0 cece eeceeeeeeeene ee ee eene ERE EEEREN EEEE EEE REEN EE EAE EAA 17 3 6 8 MP Fault Assigned to Aleng enitn eta ae tio e ae DAD eae Een endet een 17 3 6 9 A Alarm Assigned to Alarm Relay sssssssessseeeeeneeenen nennen rrr en nennen nnns 17 3 6 10 MP Signal Assigned to Analog Output 17 KRAUT Eu 18 3 7 1 Service Modes DER 19 3 7 2 S0flWware Versl a crcire tai sikelele A te 19 3 7 3 Maintenance Concepts EE 19 3 04 Average let EE 19 3 49 System Time System Date need eec ide ep ideae eddie eco cedet 20 3 7 6 Customer Password Gode 1 1 1 d D RR Rd eae Mise na du E Eod dn bead pde e EA 20 Ser Analog Output ee eed in E Re N T 20 3 7 8 Define the Failure Relay eer HE E eee p Pe Rit ee ee 20 3 7 9 Power On TIME enne nennen nnns nen nene ee eee inen renes ndn nnne nennen nennen nnn 21 PolyGard is a regi
12. 4 Open Collector 30 VDC 50 mA Connection diagram with Option external Transmitter 0 2 to 10 V Fig 3 SPC 03 Digital X5 Input DIO 1 ext Buzzer Option external 7 Bus B 2 Transmitter 6 Bus A R3 24V 3 MP 02 ELE 0 2 10 V Y 4 0 2 10V 4 Analog Out R4 E Lizens Warning 24 VDC 3 24 VDC Out m e No 1 Flash light 0 VDC 2 0 VDC R1 7 NC 1 1 24 VDC 8 COM 1 9 COM 2 Analog output X4 R2 c 2 10 NO NC 2 OV 2e 9 n 24 VDC Analog Output Signal R1 SPDT 30 VAC DC 0 5 A Selecttable via Jumper R2 SPNO SPNC 30 VAC DC 0 5 A 0 4 20mA 0 2 10 V R3 R4 Open Collector 30 VDC 50 mA The analog input function is determined by the hardware Each PCB has got a label with the specific type PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 c Page 24 4 3 Connector Block Overview SPC 93 Module o ON Oo Om Ek WN gt N OU A OUO M Anal Output EN VDC Fig 4 Fig 5 Selection of the analog output signal Jumper 0 20 96 Jumper V A Output signal Not set Not set Set Not set Not set S
13. PolyGard Single Point Controller SPC 93 1195 Single Point Gas Controller for Oxygen Serial Number E 0309 User Manual March 2009 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de GASPC931195 E 0309 Specification subject to change without notice Printed in Germany User Manual PolyGard SPC 93 1195 i Page 2 MSR N a 1E Penal il ERR EE a EA AS EEA NEE AAEN EE 4 2 Operating UE Tt EE 5 2 1 Description Keypad User Interface A 5 2 2 Setting Changing Parameters or Set points 5 2 39 Code Levels ue ei tdi de ve i edge ba duree e Le ea aaa dian ead neds 6 3 ike D aias 6 3 Faull Management etc eed dcn Maec Mec erae ere eder Gb deck dob eu Bare rub Ps 7 3 1 1 Acknowledge a riii rarer ter i habe de DO RI re adeo das red EL RE 7 3 1 2 Error Tos EE 7 3 1 3 System EOTS EM 8 3 2 CUENA In nantin unat eee EANNAN een ee ee teen eee re neee ee seneee ee sneeaeeeseeaeeeseeaeeeeeenaees 8 3 3 StAtUs Hey 9 3 3 1 Manual Operation of the Relays ssssssesssseeneeeeneeeene nennen enne nnns 9 3 4 MenuMeasuring Valds iter eoe tee bove u EENHEETEN 10 39 MenuRelay ETC 10 3 5 1 Relay MOU E 11 3 5 2 Relay Function Static Flash ioci e rte octaua BEEN Rede tau plaga dE Re Ru 11 3 5 3 Latehing Mode EHE 1
14. Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 3 6 7 Control Mode las MSR P 17 E Ns Definition of the alarm evaluation by means of current CV or average value AV ee Default Symbol Description Status t Function MP 01 Measuring Point Selection of MP No CV Evaluation CV CV Control by the current gas value AV Control by the average gas value Current average value function see 3 7 4 3 6 8 MP Fault Assigned to Alarm Definition which alarms are activated in case of a fault at the measuring point Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Alarm 1234 i 0 Alarm not ON at MP failure Faut 0000 alure MP 0000 1 Alarm ON at MP failure 3 6 9 Alarm Assigned to Alarm Relay Each of the 4 alarms can be assigned to any alarm relay Unused alarms are not assigned to any alarm relay Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No A1 01 01 Alarm 1 activates alarm relay R 01 4 A2 02 02 7 Alarm 2 activates alarm relay R 02 A3 03 03 Alarm 3 activates alarm relay R 03 A4 04 00 Alarm 4 doesn t activate any alarm relay 3 6 10 MP Signal Assigned to Analog Output The measuring point signal can be assigned to the analog outp
15. alibration evaluation of the measuring point signals is not possible This calibration is effected by the factory The factors shall not be changed Default Symbol Description Status Function Select Min Displays the minimum value of all assigned MP Max Output Mode Max Max Displays the maximum value of all assigned MP P Average Displays the average value of all assigned MP 4 0 Calibration 4 0 4 Calibration factor at 4 mA 20 0 20 0 20 0 Calibration factor at 20 mA 3 7 8 Define the Failure Relay Definition of the failure relay See also fault management 3 1 Symbol OX Description Fault Relay Default Status ROX Function ROX Define the fault relay PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 8531 9004 54 GASPC931195 E 0309 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 s IMSR Page 21 J N ase 3 7 9 Power On Time Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm Therefore the power on time is started at the SPC 93 after having switched on the power supply While this time is running out the Gas Controller does not acti
16. asuring point four alarm thresholds are available for free definition If the gas concentration is higher than the adjusted alarm threshold the associated alarm is set If the gas concentration falls below the alarm threshold inclusive hysteresis the alarm is again reset Unused alarm thresholds have to be defined at 0 Vol in order to avoid false alarms At O measurement an alarm is released by a decreasing measuring signal Symbol Description chia Function MP 01 Measuring Point Selection MP No 19 Threshold 1 Gas concentration gt Threshold 1 Alarm 1 17 Threshold 2 Gas concentration gt Threshold 2 Alarm 2 19 Vol Threshold 0 Threshold 3 Gas concentration gt Threshold 3 Alarm 3 96 0 Threshold 4 Gas concentration gt Threshold 4 Alarm 4 1 Hysteresis Gas concentration Threshold X Hysteresis Alarm X OFF 3 6 6 Delay of Alarm ON or OFF Definition of alarm ON and or alarm OFF delay The function applies to all alarms of an MP Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Gas concentration gt Threshold Alarm is only activated at the end 0s Delay TME IS of the fixed time sec 0 sec No Delay Gas concentration Threshold Alarm is only deactivated at the ES Ge end of the fixed time sec 0 sec No Delay PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54
17. et Set Set 5 Commissioning 5 1 Commissioning Prior to commissioning the wiring of the SPC 93 including all field devices must be completely terminated Check the optional external transmitter input signal it has to be the same as indicated on the label of the PCB See fig 05 Select the contact for relay 2 with jumper NC NO See fig 2 3 and 5 Select the analog output signal with jumper V A and 0 20 See fig 5 After switching the power supply ON and at the end of the Power ON Time the SPC 93 is ready for use The SPC 93 is delivered with standard parameters and set points The registration of the optional external gas transmitter and the assignment of the alarm relays to the individual alarms must always be performed during commissioning Additionally all other parameters have to be checked and adapted to the local conditions The standard parameters can be taken from the following configuration and parameter card We recommend registering the individual parameters and set points into the list We recommend checking the parameters and set points according to the following check list PolyGard is a registered trademark of MSR GASPC931195_E_0309 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 5 2 Checklist Commissioning Time a
18. gle Point Gas Controller SPC 93 is effected by a simple and logical menu structure which is easy to learn The operating menu contains the following levels e Starting menu e Main menu e Submenu 1 and 2 Starting menu Main menu Submenu al Display and reset of errors See from point 3 1 Displays the status of actual alarms See point 3 2 Display of the relay status Manual operation of the relays Reset function of the relays See from point 3 3 Displays the measuring values See point 3 4 Display and change of the relay parameters See from point 3 5 Display and change of the measuring point parameters Activate or Deactivate MP Assignment of the alarms to the alarm relay See from point 3 6 Display and change of the system parameters See from point 3 7 m IW 8 8 m m PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 3 1 Fault Management The integrated fault management records the last 15 faults with date and time stamps in the menu System Errors Additionally a record of the faults occurs in the Error Memory which can be selected and reset only by the service technician An actual fault is displayed in plain text in the starting menu The failure relay which
19. hemical diffusion Measuring range 0 25 Vol Pressure range Atmosphere x 15 96 Storage temperature range 5 C to 30 C 41 F to 86 F Storage time Max 3 months Mounting height 1 5 to 1 8 m 5 to 6 ft Accuracy 0 1 Vol Repeatability lt 2 of reading Long term drift output signal lt 4 signal loss year Response time too lt 15 sec Life expectancy gt 2 years normal operating environment Humidity range short term 0 95 RH non condensing Temperature range continuous 10 C to 50 C 14 F to 122 F Cross sensitivity Concentration Vol Reaction Vol 96 Carbon dioxide CO 5 2 Calibration adapter Fig 6 Type Calibr set AT 1110801 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 GASPC931195 E 0309 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 P Page 31 10 Notes and General Information It is important to read this user manual carefully in order to understand the information and instructions The PolyGard SPC 93 gas monitoring control and alarm system may only be used for applications in accordance to the intended use The appropriate operating and maintenance instructi
20. ical installation may only be completed by a qualified electrician in full compliance with pertinent regulations We recommend the following cable types e Power supply J Y St Y 2x2 x 0 8 e Alarm relay J Y St Y 2x2 x 0 8 e Gas transmitter J Y St Y 2x2 x 0 8 The recommendation does not consider local conditions such as fire protection etc For the exact position of the terminals see the following connection diagram PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 Page 23 4 2 Connection Diagram Connection diagram with Option external Transmitter 4 to 20 mA Fig 2 SPC 03 Digital X5 Input DIO 1 4 ext Buzzer Option external 7 Bus B 2 Transmitter 6 Bus A R3 L24V 3 MP 02 T E 5 4 20mA Ip gy 4 4 20 mA 4 Analog Out R4 5 Warning 24 VDC 3 24 VDC Out du elno 1 Flash light 0VDC em 2 0 VDC R1 1 7 NC 1 1 24 VDC 8 COM 1 9 COM 2 Analog output X4 R2L 2 10 NO NC_2 Ov Se o n 24 VDC Analog Output Signal R1 SPDT 30 VAC DC 0 5A Selecttable via Jumper R2 SPNO SPNC 30 VAC DC 0 5A 0 4 20mA 0 2 10 V R3 R
21. iss Time hh mm ss Input of the correct time EU format DP hh mm ss am Input of the correct time US format TT MM JJ Date TT MM JJ Input of the correct date EU format MM TT JJ Input of the correct date US format 3 7 6 Customer Password Code 1 Change the system password for level 1 Symbol 1234 Description Customer Password Default Status 1234 Function 1234 Define the customer s password with 4 characters 3 7 7 Analog Output The Single Point Gas Controller has one analog output AO01 with 0 4 to 20 mA 0 2 to 10 V signal The signal of MP01 or and MP02 can be assigned to the analog output The assignment is effected in the menu MP Parameters for each MP The measuring point sends the signal which is defined in the menu C A Mode The output signal mA V and starting point 0 20 is selected at the I O Board by means of jumper See fig 5 Out of the signals of all assigned measuring points the Single Point Gas Controller determines the minimum the maximum or the average value and transmits it to the analog output The definition which value is transmitted is effected in the menu Analog Output 1 The analog output can be calibrated at 4 and at 20 mA only in mA mode Therefore an ampere meter measuring range 25 mA can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4 and or 20 mA During c
22. lays Manual operation of the alarm relays on Setting Symbol Description Status Function R 01 Relay No 01 Select Relay No OFF Relay OFF No gas alarm ON Relay ON Gas alarm S siaus Telay OFF Manual OFF Relay manual OFF Manual ON Relay manual ON 3 3 4 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay If a relay is in the manual ON or OFF status the orange red alarm LED at the Gas Controller is lit continuously The external operation of the alarm relay via an assigned digital input has priority to the manual operation in the menu Status Relay and to gas alarm Relays manually operated in the menu Status Relay are deleted again by selecting the function Automatic Acknowledging the relays in latching mode is also effected in this menu Select the relay Select the function of manual operation Manual ON Relay ON Select the function Manual OFF Relay OFF Automatic Delete manual operation Reset Reset of a latching mode Take over the function PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 mse Page 10 3 4 Menu Measuring Values In this menu the current value CV and
23. ller ECTS Netus active Not active Measuring point not activated at the controller MP01 On Board sensor MP02 Externer Transmitter optional 3 6 2 Assign gas type to attached gas transmitters Selection Gas Type Symbol Description eruit Gas type Unit Ge MP 01 Measuring point CO Carbon monoxide ppm 0 300 Ex Combustible gas LEL 0 100 NO Nitrogen oxide ppm 0 50 NO Nitrogen dioxide ppm 0 25 NH3 Ammonia ppm 0 300 O Oxygen AVIV 0 25 CO Carbon dioxide ppm 0 2000 SO Sulphur dioxide ppm 0 100 H2S Hydrogen sulphide ppm 0 200 CL Chlorine ppm 0 100 ETC Ethylene oxide ppm 0 20 VOC Air quality 0 100 R401 Refrigerant gas ppm 0 2000 R402 Refrigerant gas ppm 0 2000 O5 Gas type O5 R408 Refrigerant gas ppm 0 2000 R409 Refrigerant gas ppm 0 2000 R404 Refrigerant gas ppm 0 300 R416 Refrigerant gas ppm 0 300 R502 Refrigerant gas ppm 0 300 R410 Refrigerant gas ppm 0 300 R411 Refrigerant gas ppm 0 300 R11 Refrigerant gas ppm 0 300 R123 Refrigerant gas ppm 0 300 R134 Refrigerant gas ppm 0 300 R22 Refrigerant gas ppm 0 300 TEM Temperature C 0 50 RH Humidity RH 0 100 CO Carbon dioxide ppk 0 5000 TOX Toxic gas ppm 0 XX 1 Recommendation without obligation Decreasing signal at oxygen measurement PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger
24. n R 01 Relay No Selection of relay De Relay Mode De De energized Alarm ON Relay ON energized y energized Energized Alarm ON Relay OFF 3 5 2 Relay Function Static Flash Definition of relay function ER Setting Symbol Description Status Function R 01 Relay No Selection of relay 0 Relay function static 0 Function 0 gt 0 Relay function flashing Time period in sec Impulse Break 1 1 3 5 3 Latching Mode Definition of latching function TEM Setting S Symbol Description Status Function R 01 Relay No Selection of relay No Latching mode non active NO Latcning Mode MO Yes Latching mode active Acknowledging a latching relay in the menu Status Relay is only possible if the gas concentration is again lower than the alarm threshold including hysteresis In this case the status latching occurs in the display Example Alarm relay R2 with latching mode Alarm 2 Display in the Menu Status Relay On oii Gas concentration higher lower than threshold R2 R2 R2 R2 R2 R2 Off On On On Latching Off On Relay 2 Off Reset in the Menu Status Relay PolyGard is a registered trademark of MSR On Off Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking ddi o 4 GASPC931195 E 0309 Fax 0049 0 8531 9004 54 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard SPC 93
25. nd date Parameter of average function Password level 1 customer s password Function analog output Define fault relay Power ON time Service phone no Maintenance date RelayR 1 2 3 4 Relay mode Function static flash Latching mode Horn function External relay operation Delay ON time Delay OFF time MP mode Gas type Measuring range MP signal Threshold 1 Threshold 2 Threshold 3 Threshold 4 Hysteresis Delay ON time Delay OFF time C A mode Assigned failure lt gt alarm Assigned alarm lt gt alarm relay Assig MP sig lt gt analog output 1 MP 01 On Board Sensor MP 02 external Transmitter PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de N Page 25 Ei wo GASPC931195 E 0309 Specification subject to change without notice Printed in Germany User Manual PolyGard SPC 93 1195 grs MSR Page 26 X j v4 6 Configuration and Parameter Card Project No DEG EE Customer Eo Commissioning Company j S Commissioning Date Service Technician 6 1 Configuration Card of System Parameters Service Software Mainten Service AVOvetay Time Costumer Power Fault Version ance Phone ppm Time AV System Pass
26. nual PolyGard SPC 93 1195 P 8 2 2 8 3 Page 29 R Z N Gain Calibration Open window MP 01 in the menu Measuring Value Connect calibration adapter carefully to the sensor element Apply calibration test gas O 150 ml min 1 Bar 14 5 psi 10 Wait three minutes until the measuring value is stable adjust the value with potentiometer Gain until the value corresponds to the Calibration gas concentration Remove calibration adapter with a careful light turn Check the sensor for correct mounting By limiting the gain factor calibration will not be possible any more when the sensitivity of the sensor reaches a residual sensitivity of 7096 Then the sensor has to be replaces Exchange of Sensor Element Consider static electricity See point 3 Sensor should always be installed without power applied Unplug old sensor element from the PCB Take the new sensor out of the original packing Plug in the sensor element into the PCB at X3 X7 Calibrate according to section 8 PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 9 Specification Gas Sensor Page 30 A N E MSR J Nas Sensor performances Gas type Oxygen O Sensor element Electroc
27. ons and recommendations must be followed Due to permanent product developments MSR reserves the right to change specifications without notice The information contained herein is based on data considered to be accurate However no guarantee or warranty is expressed or implied concerning the accuracy of these data 10 1 Intended Product Application The PolyGard SPC 93 is designed and manufactured for controlling for saving energy and keeping OSHA air quality in commercial buildings and manufacturing plants i e detection and automatic exhaust fan control for automotive maintenance facilities enclosed parking garages engine repair shops warehouses with forklifts fire stations tunnels etc 10 2 Installers Responsibilities It is the installer s responsibility to ensure that all PolyGard SPC 93 are installed in compliance with all national and local regulations and OSHA requirements All installations shall be executed only by technicians familiar with proper installation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow strictly all instructions as provided in the user manual 10 3 Maintenance We recommended checking the PolyGard SPC 93 system regularly Due to regular maintenance differences in efficiency can easily be corrected Limited Warranty Re calibration and part replacement may be
28. operated Flashes when alarm two or more alarms are active Permanently on when one of the relays is manually operated Flashes at system or sensor failure or when maintenance needed Power LED 2 2 Setting Changing Parameters or Set points Open desired menu window m Code window opens if no code level approved After inputting the valid code the cursor jumps on the first position segment to be changed gt 4 m Push the cursor onto the position segment which is to be changed Change the parameter set point Save the changed value Finish PolyGard is a registered trademark of MSR GASPC931195_E_0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 Page 6 2 3 Code Levels All changes of parameters and set point values are protected by a four digit numeric code password The code level 1 permits the operation of the SPC 93 This code level is intended for the customer The code can be changed individually via code level 2 In code level 2 all parameters and set points are released this code level is only for the service technician The release of the code level is deleted if no button is pushed within 15 minutes All menu windows are visible without entering a code 3 Menu Overview The operation of the Sin
29. r manually in the menu Service Mode u Default Symbol Description Status Function Off Service Mode Off Off Alarms activate the associated alarm relays On Alarms are not transmitted to the alarm relays 3 7 2 Software Version SC Default Symbol Description Status Function GC03 Software _ Xx Version XX Software Version 3 7 3 Maintenance Concept Integrated in the SPC 93 system there is a control of the maintenance intervals required by law or by the customer At commissioning or after maintenance the date for the next maintenance is entered When reaching this date the failure signal is activated the following morning at 9 o clock and the phone no of the service technician occurs in the display The fault signal maintenance can be acknowledged by the operator The maintenance message service phone no is reset by entering the next maintenance date after having accomplished the maintenance See also 3 7 5 The service phone no can be entered individually in the next menu ae Default Symbol Description Status Function TT MM JJ Maintenance Date TT MM JJ 7 Input of the date for the next maintenance 0853 Phone No Input of the individual service phone no 3 7 4 Average Function For each active measuring point the Single Point Gas Controller calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu AV Time
30. stered trademark of MSR GASPC931195 E 0309 MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 M N Page 3 MSR s Na 4 Mounting Electrical Connection eeeeeeeeeeeeeeee esee enne nenne anth nn natn tn nass a nnmnnn nennen nana 22 4 1 Electrical Gorinectioh ect tnr enne nn ne er eX RERO RE a EA e NH dannesaavakeaaaaeensesteens 22 4 2 Connection Diagram ssssssssssesseeenenenee enne eee eee ind n nennen innere rennen nennen nnn 23 4 3 Connector Block Overview SPC 93 Module 24 LEMEBCAUDdLLIjub5m 24 5 Commissioning aa reta ret tee ees vedas bee ea e Yea ve ERE aa ere da RR eaa 24 52 Checklist COMMISSIONING EE 25 6 Configuration and Parameter Catd ccceccceseesseeseseeeeeeenseseeeseneeeeneeeeeseeeeseaeseseeeeesnesdseaesaseeenseeneneeess 26 6 1 Configuration Card of System Parameters ssssssssessse eee meer 26 6 2 Configuration Card of Alarm Relays ssssssssssseeee nennen ener ener enne 26 6 3 Configuration Card of Measuring Parameters sse enne 26 7 Specifications SPGC 93 1 E 27 B GAS SONS OF PD 28 8 1 RL le le EE 28 98 2 JQGalibfatiOnz iui E tec alee Fehler Textmarke nicht definiert 8 2 1 Ee ee ger le Le m neea a NEE E eae vigdie EEE E SE i 28 8 2 2 Gain ilurieium
31. trol or automation system The free adjustable parameters and alarm threshold make a very flexible use in the gas measuring possible Simple and comfortable commissioning is possible due to factory adjusted parameters The configuration parameter settings and operation is easy to do without programming knowledge The PolyGard Single Point Gas Controller SPC 93 must not be used in potentially explosive atmospheres The transmitter must only be used within ambient conditions described in the Technical Data PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 Page 5 2 Operating Instruction The complete configuration parameterization and service are made via keypad user interface in combination with the display screen Security is provided via two password levels Alarm 1 Alarm 26 Te gt a m 2 1 Description Keypad User Interface v gt wie LED orange LED red LED yellow LED green Exits programming returns to the previous menu level Enters submenus save settings Scrolls up in main menu and submenus increases or decreases a value Moves the cursor Flashes when alarm one or more alarms are active Permanently on when one of the relays is manually
32. ts MP Main Menu Selection of MP Activate or deactivate MP See 3 6 1 Define gas type See 3 6 2 Define measuring range See 3 6 3 Adjust signal form of the transmitter See 3 6 4 PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 ie Page 14 J 4 w Define threshold 1 See 3 6 5 Define threshold 2 See 3 6 5 Define threshold 3 See 3 6 5 Define threshold 4 See 3 6 5 Hysteresis See 3 6 5 Set delay time for ON See 3 6 6 Set delay time for OFF See 3 6 6 Define control mode See 3 6 7 Assign MP fault to alarm See 3 6 8 Assign alarm to alarm relay See 3 6 9 and 3 6 10 Assign MP signal to analog output I HHHH See 3 6 10 PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 ees Page 15 R s Nl 3 6 1 Activate Deactivate MP M Setting Symbol Description Status Function MP 01 Measuring point Selection MP No Not Active Measuring point activated at the contro
33. tter Analog input 1 4 20 mA input resistance 200 0 2 10V input resistance 25 kO overload and short circuit proof Power supply for external analog transmitter 24 VDC max 50 mA Buzzer Acoustic pressure 83 dB A distance 200 mm 0 7 ft Frequency 2300 Hz Serial Interface Transceiver RS 485 19200 Baud Heating Temperature controlled 342 C 38 F 3 6 F Ambient temperature 40 C 40 F Power supply 18 20 VDC Power consumption 0 3 A 7 5 VA PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 P Page 28 8 Gas Sensor 8 1 Description The chemical process of the measurement is based upon the principle of a galvanic micro fuel cell The target gas and or the ambient air enter the cell through a diffusion barrier into the measuring cell towards the cathode Cathode and anode of the sensor are electrically contacted so due to the oxidation there is an electric current proportional to the oxygen partial pressure This current is transformed into a 4 to 20 mA signal by the subsequent amplifier The diffusion through the membrane and the thin electrolytic layer are complex tempera
34. tter make calibration replace the transmitter MP 02 lt 3 mA Current signal to analog input 3 mA 1 3 VDC External Transmitter Cause Wire breaking at analog input or transmitter not calibrated transmitter defective Solution Check cable to transmitter make calibration replace the transmitter GC Error Internal communication error UO Board to LCD Board Cause Internal error Solution Change the Gas Controller module Maintenance System maintenance is necessary Cause Maintenance date exceeded Solution Make the maintenance 3 2 Status Alarm Display of the actual alarms in plain text in the order of their arrival Only those measuring points are displayed where at least one alarm is active Changes are not possible in this menu Symbol Description Function Measuring MEA MP Point No A1 Alarm 1 ON A2 Alarm 2 ON AX Status alarm A3 Alarm 3 ON Ad Alarm 4 ON PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 P MSR Page 9 3 3 Status Relay The SPC 93 has two alarm relays R01 R02 and two open collector outputs R03 R04 In the following description they are referred to as alarm relays Display of the actual status of alarm re
35. ture dependent electro chemical processes influencing the ion current of the sensor Therefore the sensor is temperature compensated within the specified temperature range The electrolyte the cathode material and the composition of the anode are designed in a way that the oxygen diffusing towards the cathode is electro chemically reduced The electrolyte is used up by the electro chemical process Therefore the sensor life expectancy is limited to 2 years Calibration is not necessary within the sensor life time 8 2 Calibration Attention Prior to calibration the sensor element must be powered and fully stabilized for at least 2 hours without interruption Required instruments to calibrate the transmitter e Test gas bottle with test gas O with 20 9 Vol or ambient air with 20 9 Vol Oo e Gas pressure regulator with flow meter to control the gas flow 150 ml nim e Sensor head calibration adapter with tubing Calbr set AT1110S01 See fig 4 e A small screwdriver Note Please observe proper handling procedures for test gas bottles 8 2 1 Zero Point Calibration e The zero point is factory calibrated Therefore zero point calibration is not necessary PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Ma
36. ut At this the signal defined in the control mode current or average value is transmitted Analog output see also 3 7 7 Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No 0 A 0 0 MP Signal not assigned to analog output 1 MP Signal assigned to analog output 1 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 8531 9004 54 GASPC931195 E 0309 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 3 7 Menu System Parameters Displays and changes the system parameters of the Gas Controller module Main Menu p Mod See 3 7 1 a Era See 3 7 2 D in See 3 7 3 a pr Sen See 3 7 3 A LEN See 3 7 4 A NN See 3 7 4 A Gm See 3 7 5 A eves See 3 7 5 a Bian See 3 7 5 D ee See 3 7 6 A EN See 3 7 8 A Eu See 3 7 9 m PolyGard is a registered trademark of MSR GASPCO931195 E 0309 MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 vax See 3 7 7 See 3 7 7 3 7 1 Service Mode When the service mode is active ON the alarms are not transmitted to the alarm relays in case of calibration or service work The service mode is reset automatically after 60 minutes o
37. vate any alarms The power on status occurs in the starting menu Default Status 30s Power On Time 30s XX Define the power on time sec Symbol Description Function PolyGard is a registered trademark of MSR GASPC931195 E 0309 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard SPC 93 1195 P Page 22 4 Mounting Electrical Connection The Gas Controller is fixed to the wall through the mounting holes at the 4 corners of the housing These mounting holes are accessible after opening the housing If you use the mounting holes at the bottom part of the housing the device loses the protection class IP 65 We recommend considering the following when choosing the mounting place e Recommended installation height is 1 5 to 1 8 m 5 to 6 ft above floor e Cables are introduced from below e Keep a minimum distance of 150 mm on the right side in order to open the stainless steel housing e Customers instructions 130 mm Mounting Montage L cher 130 mm Fig 01 Standard plastic housing Stainless steel housing 4 1 Electrical Connection The technical requirements and regulations for wiring electrical security as well as project specific and environmental conditions etc must be observed when mounting The electr
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