Operator's service manual
Contents
1. N Operator s service manual Vimek 630 Art Nr 909713 4 2 Hydraulic oil Carry out continuous oil analysis through your oil supplier to ensure the condition of the oil Change when necessary Always fill the oil through a filter Check e Level pipe on hydraulic oil tank Top up as required Change e Unscrew the oil plug under the hydraulic oil tank and collect the old oil e Screw the oil plug back in Fill with new oil See Technical data for the correct amount and type of oil e Check the oil level e Check that there are no leaks i Hydraulic oil tank wi Oil plug Operator s service manual Vimek 630 Art Nr 909713 4 3 Gearbox oil Check the oil level every 40 hour Oil level should be about 100mm above the gearbox bottom oil level is controlled trough the refill plug Change Make sure the machine is on a level surface Remove the skidplate under the gearbox Unscrew the oil plug magnetic plug under the gearbox and collect the old oil Metallic filings on the magnet can indicate gearbox damage Contact your VIMEK dealer for an assessment Screw back the oil plug Fill with new oil See Technical data for the correct amount and type of oil Check that there are no leaks Filling 4 4 Reduction gear Make sure the machine is on a level surface Unscrew the draining plug and collect the old oil Screw back the draining plug Fill with n2. Operator s service manual Vimek 630 Art Nr 909713 Operator s service manual lt vi rs d f i _ 4 J KI D a b a TI i VIMEK 630 Revision A Head Office Lidv gen 11 Tel 46 0 933 135 15 SE 922 31 Vindeln Fax 46 0 933 710 56 www vimek se Operator s service manual Vimek 630 Art Nr 909713 Contents Maintenance esccesccsscesccssccss 3 ra dos a TATA y yqy 3 4 Qils PPP 16 General MAAAA MPTPT E ETOTO0O0Q9PO 3 4 1 Engine e ETTTTTTTTTTTEEI 16 Daily inspectioOn s cesesescsceseseso 4 4 2 Hydraulic oil 17 Tightening torque sses esescssese 5 4 3 Gearbox OIl ss sssssatessme tus ssaskbaskaos 18 Ule UE 5 4 4 Reduction gear 18 A 4 5 iS AA 19 5 FADNESNON BONIS rent stem A 4 6 T gear trailer s 19 1 1 Pending axle 6 1 2 Drive joints ccsccccscssssecseceeceeceee 6 Br siS s 20 1 3 Rear axle chain 7 5 1 Engine oll filter 20 1 4 Front axle chain 7 5 2 Hydraulic oil filter 20 1 5 Gearbox chain sesssesesesessseseseses 7 5 3 Fuel filter TTT TTT 21 1 6 Sliding surface throttle ring 7 5 4 PUIG TCG oeu
3. Operator s service manual Vimek 630 Art Nr 909713 Tightening torque Tightening torque in Nm Resistance class 10 9 ss a 3 0 I ae w a a Welding Welding on the machine during warranty period must be done according to VIMEK s instructions When welding the machine or crane the following measures must be taken e Disconnect the battery s terminal e Ensure that there is functioning fire fighting equipment available e Clean sufficiently around the welding area so as to eliminate the risk of fire e Connect the earthing cable as close to the welding location as possible For repair welding of tracks and chains see separate manual i 4 t YO g A 1 4 t Operator s service manual Vimek 630 Art Nr 909713 1 Lubrication points As lubricant we recommend a grease designed for slide bearings in work machines The grease must be suitable for high pressure impact loading and must maintain its lubrication capacities in temperatures from 25 C to 50 C Use lithium grease fortified with EP additive Take the load off the joints before lubricating Use 2 3 pumps in each grease nipple If it is difficult to insert the grease it can help to move the joint backwards and forwards a v mn W Always replace clogged or broken grease nipples 1 1 Pending axle e 1 lubrication point j ti q 1 2 Drive joints e 2 lubrication points a N
4. rs v LI oe 3 J Operator s service manual Vimek 630 Art Nr 909713 1 3 Rear axle chain e 1 Lubrication point whole chain 1 4 Front axle chain e 1 Lubrication point whole chain 1 5 Gearbox chain e 1 Lubrication point whole chain 1 6 Sliding surface throttle ring e 1 Lubrication point pull the gaiter backwards and spray the axle Operator s service manual Vimek 630 Art Nr 909713 1 7 Gear axle e 2 Lubrication points Spray axle according to arrows 1 8 Rear axle flex couplings e 5 Lubrication points Spray the flex couplings ve s 1 9 Drive joints trailer e Disassemble protective plate 2 Lubrication points UEU I NI A Re M Al nu 1 10 Flex coupling trailer e Disassemble protective plate 1 Lubrication point Spray flex coupling TE E Operator s service manual Vimek 630 1 11 Cardan shaft e 2 2 1 Lubrication points Grease the couplings and the sliding surfaces 1 12 Bogie e 2 lubrication points 1 on each side 1 13 Pending axle trailer e 1 lubrication point Art Nr 909713 Operator s service manual Vimek 630 Art Nr 909713 1 14 Out riggers 4 4 Lubrication points 1 15 Rotator Link e 2 Lubrication points WY I AE PA Eu Operator s service manual Vimek 630 Art Nr 909713 1 117 Crane 1 17 1 Crane pilla
5. 13 25 Out riggers ecccccssssososesannenvvos 13 11 Hydraulics Tre rr 29 2 6 Crane AIM eskapon os KO niako i 14 11 1 General suis sucesus 29 2 7 Engine mounting 14 i 2 8 Load bunk veeescsesecceseccssseccseeerseeees 14 To STEN EAUIBRIENI kc 29 Bogie tap trailer sese een eeno 14 12 1 Fire Extinguisher 29 TAPINE so ss is sA ba si sin inf nooo o l k 15 Operator s service manual Vimek 630 Art Nr 909713 Maintenance Safety Observe all safety provisions in the machine s instruction manual Particularly important information in this service manual is marked with the following symbols A Risk of personal injury or damage to property D Immediately stop any work a Important information General In order for the machine to function problem free over a long lifespan the service and maintenance must be carried out according to the instructions in this service manual The machine must be regularly lubricated according to the chapter Maintenance Schedule a Difficult circumstances can necessitate a shorter service interval Be observant for any wear and tear and for any situations that could lead to machine damage Hydraulic components are sensitive to contamination Observe strict cleanliness when servicing hydraulic components Clean any leaks immediately to avoid damage to the surroundings Spent oil coolant battery fluid etc must be
6. xi 2Scrane arm fx gt lt gt lt K X lt gt lt gt lt gt lt 2 7 Engine mount X 2 8 Load bunk 2 9 Bogie tap trailer Operator s service manual Vimek 630 Art Nr 909713 3 Engine N B See separate manual for complete service schedule S 5 c 2 c S 2 e vu no 9 a X v lt lt A E o Y pi o 0 o oa O 4 Oils v O O WO N t O a S 00 oi 0 9 LO Y 43 Engine oi kD E 4 2 Hydraulic oil See chapter 4 2 See chapter42 ee Ll IS i0 fame aster TT asma 5 Filter sameier x 1 x samara x KT mee Dl TO IT I GE rm E jJ i e 6 Brakes me al EL zea JIS jJ BI 7 Variator eee xT X 1 1 8 Tyres ermm ix x 1 9 Chains 9 1 Adjusting chain tension X X front 9 2 Adjusting chain tension x X rear 9 3 Adjusting chain tension x x t gear 10 Battery 10 2 Charging x x Use universal long term grease Ex Use CRC chain lube or similar Use CRC silicone spray or similar 31 Operator s service manual Vimek 630 Art Nr 909713 32
7. eparate manual 3 1 Hoses Check Fuel hose in respect of cracks and leakage Change when necessary 15 Operator s service manual Vimek 630 Art Nr 909713 Old oil must always be managed and disposed of in accordance with applicable regulations Pay attention to cleanliness to avoid the introduction of dirt particles into the system A Oljorna i en varmkord maskin kan vara mycket varma Risk for brannskada ap A For right amount and type of oil check instruction manual 4 1 Engine oil Check e Make sure the machine is on a level surface e Check the oil level before starting or at least 5 minutes after stopping e Remove the dipstick dry off any oil and replace e Remove the dipstick again and read the oil level on the stick e Top up with oil as required Wait 5 minutes before performing any further checks e Byte e Awarm engine facilitates emptying the oil e Unscrew the oil plug under the oil sump and collect the old oil e Change the oil filter see chapter 6 1 e Screw the oil plug back in and fill with new oil See Technical data for the correct amount of oil e Check that the oil level reaches the upper mark on the dipstick e Check that there are no leaks around the oil plug and the filter a A 177 i A A Ta 6 _ A yo aap sd IT AO e 11 Oil fill Aj i 14711 g ua 4 le LA 6 3 S 5 va 3 ON a VATA p a Dipstick LA
8. ew oil See Technical data for the correct amount and type Check that there are no leaks Draining 18 Operator s service manual Vimek 630 Art Nr 909713 4 5 T gear Check e Remove the level plug The oil level should be up to the level plugg e Fill if necessary r a f 9 lt i i 4 ERC A Va 3 a fy Level plug 4 6 T gear trailer When checking and filling oil in the t gear the top plate must be removed Check e Check the oil level with a dipstick About half of the housing should be filled with oil Fill if necessary Filling PS 107 1 19 Operator s service manual Vimek 630 Art Nr 909713 5 Filter Pay attention to cleanliness to avoid the introduction of dirt particles into the system 51 Engine oil filter Filter change e Remove the filter with an oil filter tong Clean up any oil spills e Clean the mounting surface e Spread oil on the new filter sealing e Tighten the new filter by hand Do not use filter tongs e Run the engine for a while e Check the oil level Top up as required e Check that there are no oil leaks around the filter O 5 2 Hydraulic oil filter Filter change e Loosen the filter with an oil filter tong Clean any leaks e Spread oil on the new filter sealing Hydraulic oil filter Operator s service manual Vimek 630 Art Nr 909713 5 3 Fuel filter Filter change e Pinch the fuel hose to avoid unnecessa
9. le e Connect the charging equipment according to the battery charger s manual e Refit in the reverse order Use contact grease on the poles 10 3 Battery change e Stop the main circuit breaker e Remove the cable shoe on the minus pole and then on the plus pole e Loosen the mount by screwing the hats e The battery e Fit new battery e Mount in opposite order Use contact grease on the poles 28 Operator s service manual Vimek 630 Art Nr 909713 11 Hydraulics 11 1 General Check daily e That there are no leaks in the system Fix if necessary e That there are no damaged broken hoses or connections Change when necessary 12 Safety equipment 12 1 Fire extinguisher Check e Best before date Check daily Pressure in the fire extinguisher The extinguisher s manometer must be within the green markings 29 Operator s service manual Vimek 630 Art Nr 909713 Maintenance schedule 1000 hrs Annually Separate manual AO hrs 80 hrs 160 hrs 320 hrs 640 hrs 1 Lubrication points x z ea JIS ew e i GIN LS 1 6 Slidig surface throttle ring SZ EB Lk pacts x Mn b u v gt v u u gt lt gt lt gt lt gt lt gt lt gt lt gt lt X lt EEE X ore b aone xe som fe r oene ia x rose K X K X XI X 2 Bolted joint nama 0000x 2a Whee rater fx zacraneto 7 xi 2S outrages
10. ng any tools in order to avoid damaging the variator discs Never bend or break the belt more than necessary When fitting a new belt it must first be run in in order to provide an optimal use surface and subsequent longer lifespan Operator s service manual Vimek 630 Art Nr 909713 Check e That the variator discs and band are clean and free of grease and oil Clean when necessary e Wear of the belt Change when necessary e Belt in respect of crack formation Change when necessary Change e Pull apart the secondary variator discs to ease the change Do that by turning the outer disc counter clockwise and lifting the belt e Pull off the belt from the secondary variator Spin the variators to make it easier e To fit the new belt you do as in the pictures below 24 Operator s service manual Vimek 630 Art Nr 909713 8 Tyres 8 1 Air pressure Check e Machine 200 kPa 2 bar 70 kPa 0 7 bar e Trailer 250 kPa 2 5 bar 70kPa 0 7bar 200kPa 25 Operator s service manual Vimek 630 Art Nr 909713 9 Chains 9 1 Adjusting chain tension front 1 Remove the front skid plate 1 2 Remove the big skid plate 2 under the machine Remove the hood 3 Loosen 4 screws 3 about 1 turn 4 Equaly adjust both screws 4 Check tension of the chain between front axle and gearbox 5 Tighten the screws 3 6 Fit the skid plates and the hood 26 Operator s service man
11. r 3 Lubrication points Grease gear wheel and rack 1 17 2 Crane link 8 lubrication points wy Check daily that the caps not are damaged e 4 Lubrication points Knock the caps loose and fill dem with grease Operator s service manual Vimek 630 2 Bolted joint See section Tightening torque for the correct torque 2 1 Wheels machine Check e 5 pcs wheel bolts 4x M12 2 2 Ball joint Check 2 pcs M14 1 on each side M12 2 pcs EN Art Nr 909713 Operator s service manual Vimek 630 Art Nr 909713 2 3 Wheels trailer Check e 5 pcs wheel bolts 4x M12 24 Crane foot Check e Apcs M12 2 5 Outriggers Check e 24 2 2 pcs M12 r 5 Ni e go p i a A K 3 J Y A gt M12 2 pcs f f Operator s service manual Vimek 630 2 6 Cranearm Check e 12 pcs M12 2 7 Engine mounting Check e Engine mount screws 4 pcs M10 2 8 Loadbunk Check e 8pcs 4 on each side M16 wae M i mh P a A y ye Tr A be pe 1 4 e i st I u gt ku 4 i M12 4 pcs Nu YA i AA A st j M 7 PI z Check e 4pcs M8 Art Nr 909713 Operator s service manual Vimek 630 Art Nr 909713 3 Engine T These are only a few selected service points for the engine For complete service and maintenance instructions see the engine s s
12. r a 21 1 7 Gear axle vretena on onen 8 6 Brake SYSTEM cecccssccssssessssesesseeessecere 22 1 8 Rear axle flex couplings 8 1 9 Drive joints trailer e sese 8 6 1 Driving brake 22 1 10 Flex coupling trailer 8 6 2 Parking brake 22 1 11 Cardan shaft sissssississssissosucossesssessse 9 7 TransmissiON O 23 ne Bogie ENN GUN AA 2 7 1 Variator sse aran 23 Renae Pending axle trailer e sesssesevens 2 7 2 Variator belt 23 1 14 OUT TIBBEIS ssessk enias s vn nos iasko i 10 1 15 Rotator Link 10 G IAA AAA E 25 1 16 Grapple sss sesia ape 10 8 1 Air pressure sssssseseeses 25 1 17 EONO sxanco a koio 11 1 17 1 Crane pilla sse 11 On 26 147 2 ONO Ik mo TEE E AA 9 2 Adjusting chain tension rear 27 1 18 Wheel bearings trailer 11 9 3 Adjusting chain tension t gear 27 2 Bolted joint e e e 12 10 Battery cccccccsccssssssssssscsssceceecees 28 21 Wheels machine 12 101 Ge Nell ssssesessessesessessesseseseeseeees 28 2 2 Ball ONE sru eee kes 12 10 2 Charging sseesseessenesnnesnoo 78 2 3 Wheels trailer e 13 10 3 Battery change sue se esei ei 28 2 4 Crane TOOL akaro Eok
13. ry leaks e Remove the filter Pay attention to cleanliness e Fit an new filter Fuel filter 5 4 Air filter Filter change e Get to the filter by snapping up the two grey mountings and remove the lid e Clean the filter e Check That there is no damage to the filter Change when necessary 4 ay bl ce e 5 21 Operator s service manual Vimek 630 Art Nr 909713 6 Brake system Bleed the brakes if they feel weak or light 6 1 Driving brake Check e Brake effect Adjust when necessary Nipple position 6 2 Parking brake Check e Brake effect Adjust if necessary Adjustment e Adjust at the screw viewed in the picture Make sure the parking brake isn t braking when disabled Adjusting screw Operator s service manual Vimek 630 Art Nr 909713 7 Transmission 71 Variator The condition of the variator is essential for the desired operation of the machine A reduction in draft can be due to the variator 1 Primary variator 3 Variator belt 2 Secondary variator A When undertaking all variator work ensure that the engine cannot be started Risk of crushing 7 2 Variator belt D The width of the variator belt may not be less than 28 mm The variator belt should not be able to be compressed more than that the distance between the upper and the lower side are less than 100 mm see picture below Changing the variator belt is done without usi
14. taken to the nearest recycling deposit centre Use environmentally friendly diesel A Always turn off the engine during all service and maintenance work on the machine A Ensure that the motor cannot in any circumstances be accidentally turned on again A Secure machine parts during maintenance risk of serious crushing injury A Ensure that the crane and the machine are situated in a position where no parts of the crane or machine can move risk of serious personal injury A Faults that are discovered must be resolved before continued driving if there is a risk of personal injury or damage to property If in doubt of the appropriate action for daily inspection damage or larger repairs contact your VIMEK dealer or service organisation 3 Operator s service manual Vimek 630 Art Nr 909713 Daily inspection Inspect the machine and crane daily in respect of safety and function Daily inspection lubrication and simple repairs can be carried out by the driver Pay particular attention to e Noticeable defects or changes to the outside of the machine e g cracks or damage in Supporting parts e Leakage from the hydraulic system damage to hoses or cables e Leakage from the engine Q In dusty situations the air filter cab filter cooler and cooler filter must be checked daily Check the following points daily Oils o 6 1 W 4 1 4 2 Brake system 6 1 6 2 Hydraulics 11 1 Safety equipment 12 1
15. ual Vimek 630 Art Nr 909713 9 2 Adjusting chain tension rear 1 Remove the protective plate between the hydraulic and the fuel tank 1 e 3 Adjust both screws equally 3 Check the tension of the chain between rear axle and gearbox The chain should be able to press up about 20 mm Tighten the screws 2 5 Fit the protective plate 9 3 Adjusting chain tension t gear 1 Loosen the screws on the t gear 1 2 Adjust screws 2 amp 3 until you can press down the chain 4 about 5 mm Check that the chain is aligned to the sprockets g 7 s p v o s emu T 7 V z A lt i 7 itpe o ks Operator s service manual Vimek 630 Art Nr 909713 10 Battery 10 1 General A Battery acid is very corrosive A Never short circuit the battery poles Risk of explosion A Use protective clothing and eye protection when working with batteries and battery acid If battery acid gets onto skin or clothes flush with water immediately A Do not disturb the battery cable shoes when the engine is running Check e Battery fixing e Acid level in the battery Fill with distilled water as required e That the poles and cable shoes are adequately protected e That the battery poles have not oxidised Clean when necessary Use contact grease on the poles 10 2 Charging e Stopping the main circuit breaker e Remove the cable shoe on the minus pole and then on the plus po
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