OPERATING INSTRUCTIONS HYDRAULIC ELECTRIC PUMP
Contents
1. Leaking at plug 3 Oil level is low Fill reservoir to normal level or refit the pump with larger reservoir Pump runs but will not pump oil 1 Pump is not primed Run pump a few minutes tipping from side to side 2 Check to make sure that externally adjustable relief valve set properly Check internal relief valve 3 Damaged O ring Take to nearest authorized service center for repair 4 Defective control valve Troubleshoot separately Page E42. Escaping oil under pressure can penetrate the skin causing serious injury If oil is injected under the skin see a doctor immediately WARNING Always wear safety glasses The operator must take precaution against injury due to failure the tool or workpiece WARNING To avoid personal injuries and equipment damage do not remove the shroud of the wrench Do not modify any component of the wrench Do not change the relief valve which is inside the swivel couplings WARNING The system operating pressure must not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system 4 WARNING Never pressurize uncoupled couplers Only use hydraulic equipment in a coupled system will cause failure and danger Before connection make sure the swivel couplings being clean After application the swivel WARNING Immediately replace worn or couplings must be put on the dust caps damaged parts with genuine SUN RUN parts SUN RUN parts are designed to fit properly and withstand rated loads CAUTION Do not use worn socket and square drive CAUTION Please use the socket of good performance CAUTION The incorrect system connection only be serviced by a qualified hydraulic technician For repair service contact the SUN RUN Service Center in your area To protect your warranty use only SUN
3. RUN oil LY IMPORTANT Hydraulic equipment must 6 CHU LUN SING CO LTD Page E1 Instructions for Hydraulic Electric Pump Models SPE 554TQ 2 SPECIFICATION ZR AU oie je te Custom build your Electric Pump 0 123 4 5 6 0 4 TV A t use in Ti Wrench 7 just use in Torque Wrenc TQ Hik FSA TQJ using in lift applications TQJ fi 3 Fi FA Hui 1 Voltage 1 115V ay 2 230V 2 230V 2 Hz 2 Hz 5 50Hz 5 50HZz 6 60Hz 6 60Hz 3 48 BY 3 Phase 1 2548 1 single phase 4H Lx0 26 gal 4 Reservoir Lx0 26 gal 8 8L 2 1gal 8 8L 2 1gal 20 20L 5 2gal 20 20L 5 2gal x User can order suitable reservoir KM KS Pal 5 SHR S1 4 BRAH 5 Manifold include 1 4 male female coupler 1 1 8212 1 Res 1 1 manifold with 1 male and 1 female coupler 2 1 BER 22 2 PETA HEHE 2 1 manifold with 2 male and 2 female couplers standard 3 1 BR 32 3E RE 3 1 manifold with 3 male and 3 female couplers A 1 BE RAN 4 1 manifold with 4 male and 4 female couplers 6 0 6 Optional Wi W Wheel NGANAH O Cool system Model DBa at Amp at Flow rate Oil tank Usable Weight Number Idle and 700bar 115VAC L min oil with oil 700bar 50 350 bar bar L L kg 12000 1 1 8 a 11 3 1 t2 0 9 7 32 ie SPE 554TQ 13 230V NOTE Take care about voltage or other power detail before using Wrong electric power will make equipment and user serious damage 3 0PERATION 3 1 Connect the one end of hos
4. Dip AIRAA ao SENARAI ARA LUCE 1 995 CHU LUN SING CO LTD No 199 Gangshan N Rd Gangshan Township Kaohsiung County 820 Taiwan http Awww sunrun com tw E mail sun run msa hinet net TEL 886 7 6210505 FAX 886 7 6217575 R SUN RUN OPERATING INSTRUCTIONS HYDRAULIC ELECTRIC PUMP SPE 554TQ English E1 E4 Instructions for Hydraulic Electric Pump 1 SAFETY PRECAUTIONS Fail to comply with the following cautions and warnings could cause equipment damage and personal injury lt IMPORTANT Minimum age of the operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the SUN RUN equipment The operator is responsible for this activity towards other Models SPE 554TQ _ CAUTION Avoid sharp bends and kinks that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure DO NOT drop heavy objects on hose A sharp impact may cause internal damage to hose wire strands Applying pressure to a damaged hose may cause it to rupture IMPORTANT Do not lift hydraulic persons WARNING To avoid personal injury and possible equipment damage make sure all hydraulic components withstand the maximum pressure of 700 bar 10 000psi equipment by the hoses or couplers Use the carrying handle or other means of safe transport DANGER Do not handle pressurized hoses
5. e at pump coupler HorA and hose the other end connect to wrench HorA Pump H or Aend can t be connected to wrench L or B end 3 2 Check volt 3 3 Check enough hydraulic oil Aw32 3 4 Check oil level in reservoir Oil level should be 1 to 2 from the top of the reservoir plate WARNING CAN T BE USE IN NO OIL OR FAIL OIL Pressure torque setting WARNING x Make these adjustments BEFORE putting torque wrench on nut or bolt head The pump pressure setting may be above the pressure needed to provide the required torque for your application Exceeding required torque will cause equipment damage and may lead to serious personal injury See torque wrench instructions for amount of pressure required to produce desired torque Loosen lock unit and back out relief valve to prevent unintended pressure build up k Turn pump on Press and hold the UP button and read pressure gauge While holding the button turn relief valve in clockwise to increase pressure or out counter clockwise to decrease maximum pressure Repeat unit correct pressure is obtained Run pump several times to test this setting Page E2 3 CHU LUN SING CO LTD Instructions Tor Hydraulic Electric Pump Models SPE 554TQ RUNING TEST 1 Place wrench on space 2 Turn on the pump and check the motor is running correctly 3 Press the switch button UP and hear crack that because pawl moving and wrench reach position th
6. en stop moving the pressure gauge will display from O topressure that user need Release UP button wrench piston will retract As hear crack again that mean wrench retract to position and pressure gauge will run from 0 to 7 5Mpa 76 5kg cm 1087 5psi 4 Press UP button again a new cycle will be run again 5 Operat step 1 to 3 several times and check the direction which wrench running and then put wrench on socket that you want work Ad Ret Neutral Wi Stop release Safety Button WARNING As finish wrench must turn off pump power 4 Maintain oil level Check hydraulic oil level every 30 hours of operation Add SUN RUN approved oil when necessary Oil level should be more than 2 from top of reservoir plate Completely change oil at least twice a year The following conditions require more frequent oil changes 1 Rigorous duty where oil temperature may reach 140 F 60 C 2 High humidity environment and extreme changes in temperature that can result in condensation inside the reservoir 3 Dirty or dusty environments that may contaminate the oil Clean oil Filter Screen Once a Year 4 Loosen and remove reservoir plate bolts Lift pump unit off the reservoir being careful not to damage the gasket 5 Unscrew screen from the bottom of pump unit and clean with nonflammable solvent 6 Blow dry and reassemble Keep areas around pump unobstructed to provide good airflow around the motor and pump Kee
7. p the motor and pump as clean as possible 5 Flushing the Pump If you suspect your pump has been contaminated or discover sludge or other deposits on internal components you should thoroughly flush the pump 1 Remove the old oil from the reservoir then thoroughly clean the reservoir and refill with clean non flammable flushing oil 2 Reassemble the pump and motor to the reservoir Now run the pump in no pressure for 1 or 2 minutes maximum 4 Unplug the pump and remove the motor and pump assembly again Now drain the flushing oil and reclean the inside of the reservoir Make sure flushing is also drained from pump assembly REFILL THE RESERVOIR WITH SUN RUNAPPROVED HYDRAULIC OIL AND REASSEMBLE THE PUMP OO Page E3 CHU LUN SING CO LTD Instructions Tor Hydraulic Electric Pump Models SPE 554TQ 6 TROUBLESHOOTING Problem Cause Solution Motor will not start Be sure power cord is not damaged Check for tripped circuit breaker be sure breaker is of adequate size Have qualified electrician inspect for loose or faulty wiring Have motor checked for defective motor capacitor Be sure electrical supply and extension cords are adequate Noisy Operation 1 Air in system 2 Be sure the oil reservoir is filled to normal level 3 Check all points where air might leak into system Pump oil is over heating 1 Oil viscosity too high 2 Check for high pressure leakage on upper pressure plate
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