MPC-2042 2-AXIS MOTION CONTROL CARD USER'S MANUAL
Contents
1. 2 28 bit up down counter for pulse handler input Pulse output rate up to 6 55MHz Pulse output options OUT DIR CW CCW linear interpolation circular interpolation Continuous interpolation Speed change on the fly 2 10 Motion parameters change on the fly 2 11 Position latch function 2 12 Programmable acceleration deceleration time 2 13 Linear and S curve acceleration curve 2 14 Simultaneously start stop on multi axes 2 15 Backlash compensation 2 16 Software limit switches protection Wiring board DIN RAIL MOUNTED WIRING BOARD 2 19 25 pin D type connector to wiring terminals for JM3 pulse handler interface 2 20 68 pin SCSI connector to wiring terminals for JF2 motion control interface 2 21 ADP 9201DIN for JM1 isolated digital VO interface 3 Specifications 3 1 Main card Motion 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 3 1 8 3 1 9 Max pulse rate 6 553 500 pps Pulse output mode Single phase CLOCK DIR Dual phase CW CCW Acceleration Deceleration mode linear S curve mode Homing mode 14 types Encoder up down counter 2 28bit counter Pulse Handle up down counter 2 28 bit counter Linear interpolation Circular interpolation Digital I O 3 1 10 3 1 11 3 1 12 3 1 13 3 1 14 General 3 1 15 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 3 1 21 35122 Motion specific input SRDY ALM LS LS SD ORG Home PCS LTC INP STA per axis EMG per card Motion2. axis motion control card for servo step motor control include SM23404 MPC2042P 2 axis motion control card for servo step motor control include SM23404 with PC104 socket JD50095 DIN rail mounted dummy wiring board for JF2 JS51050 DIN rail mounted dummy wiring board for JM3 ADP 9201DIN R DIN rail mounted wiring board with 16 I O LED indicators and relay output for 8DI and 8DO for JM1 ADP 9201DIN P DIN rail mounted wiring board with 16 I O LED indicators and PMOS output for 8DI and 8DO for JMI ADP 9201DIN S DIN rail mounted wiring board with 16 I O LED indicators and SSR output for 8DI and 8DO for JMI FVCOI Frequency to voltage module M266868154 68 pin SCSI cable 1 5M M266868302 68 pin SCSI cable 3 0M M270325X4 D type 25p male female cable 1 8M M270325X0 D type 25p male female cable 3 0M M23207 20 pin flat cable 1 5M M23209 20 pin flat cable 3 0M SM23404 Extension kit for JM3 bracket and flat cable for 25p D type connector i
3. specific output CMP SVON ERC FIN per axis General input 8 bit photo isolated General output 8 bit photo isolated TTL YP 8 bits Insulation resistance 100 M min at 1000Vdc Isolation voltage 2500Vac 1Min VO connector 68pin female scsi connector External supply DC 24 4V Operation temperature 0 to 70 C Storage temperature 20 to 80 C Operation humidity 5 95 RH non condensing Dimensions 175 W x110 H mm 3 2 DIN rail wiring board For JF2 motion control interface 3 2 1 Connection cable SCSI II 68 pin cable to connect main and wiring board 3 22 Dimension 85 W 192 L 52 H mm For JM3 pulse handler interface 3 2 3 Connection cable D type 25P cable to connect main and wiring board 3 2 4 Dimension 85 W 80 L 52 H mm For JM1 isolated digital I O 3 2 5 Connection cable 20P flat cable to connect main and wiring board 3 2 6 Dimension 85 W 103 L 43 H mm for relay PMOS type wiring board 85 W 103 L 50 H mm for SSR type wiring board 3 2 7 indicators LED power x 1 digital input x 8 digital output x8 3 2 8 output rating 3A 250Vac 30Vdc relay 1A 24Vdc PMOS 2A 240Vac SSR 4 Dimension and Layout MPC2042 Main Card Layout 4 1 Eem e e e 0 e 0 0 0 OOO O O 0 O 6 O EET LI naman bu A uu wc 5 Pin Definitions 5 1 JFI Assignment Definitions Pin Def
4. EXTG I i O P I For OUTO OUT7 Type 2 output Main card Wiring board I I weg Ps CW CCW i CW CCW For motion control pulse output 6 3 Pulse Handler Input Diagram 45V PC PA1 PA2 r PB1 PB2 to chip U 15 7 HARDWARE SETTINGS 7 1 Card Address Setting Refer to sec 4 1 main card layout the DIP SW for I O base address setting There are 16 locations occupied by MPC2042 card The DIP 1 for A9 gt DIP 2 for AS gt and so forth DIP switch upside mean 0 means 1 For example to set I O address at 280H and down side DIP 4 DIP 5 DIP 6 DIP 7 DIP 8 A9 A8 A7 A6 A5 1 0 1 0 0 DIP SW SETTING 80H 0 i 2 3 4 5 6 7 8 X Y A9 A8 AT A6 AS 7 2 POLARITY SETTING FOR OVER TRAVEL LIMIT SWITCH For different applications maybe you have different considerations the polarity of over travel limit switch can be set by on card Dip switch to meet your requirement Say X axis polarity is positive and Y axis polarity is negative 16 8 APPLICATIONS Precision positioning control Precision speed control Contouring control X Y table control Rotary machine control Robotic control Biotech sampling and handling Any combined control of servo and stepping motors 9 Ordering Information PRODUCT DESCRIPTIONS MPC2042 2
5. MPC 2042 2 AXIS MOTION CONTROL CARD USER S MANUAL V1 0 EPRA MAR JS AUTOMATION CORP oat Bar sk RE 100 56 1 6F No 100 Chungshin Rd Shitsu Taipei 221 Taiwan R O C TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw Export control cards automation com tw Correction record Version Record 1 0 For driver 1 0 up CONTENTS POOL 4 reen ee en Oe deelen 5 PI a eC e E LE t 6 Specifications EET M sma 7 3 1 M in cardi anti E 7 3 2 DIN rail waiting board a ee I BL ia 8 Dimension and Layout steril a tas a a 9 4 1 MPC2042 Main Card Layout nsere nada e aiaeei ea esa a banden 9 Pin Definitions pm 10 5 1 JE Assisnment Deiniions Ei 10 5 2 JEZ Assienment Definition Ar alien 10 3 3 JM3 Assignment Definitions eco eret er ERR ERE ESSA SN didas 13 34 JML Asstenment Dentista 13 VO Interface B cruci SNR T 14 6 1 Input Biden EEEN 14 6 2 Output Diaria lin 15 6 3 Pulse Handler Input Diagram us 22 nn a ua 15 HARDWARE SETEINGS sen sn ne Rennen 16 7 1 Cards O a E E 16 7 2 POLARITY SETTING FOR OVER TRAVEL LIMIT SWITCH ee 16 APPLICATIONS O idad 17 Ordering dormia diia 17 Notes on hardware installation Please follow step by step as you are installing the control cards Be sure your system is power off Be sure your external power supply for the wiring board is power off
6. Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything is OK before system power on oO So tan FW NY External power on Congratulation You have it 1 Forward Thank you for your selection of 2 axis motion control card This card adopt the ASIC chip with complex motion functions including point to point linear and circular interpolation linear and s curve acceleration deceleration and several miscellaneous functions DII s of various functions will save you a lot of time in the motion related projects Our other motion control products MPC 2004 4 axes point to point motion control card ISA bus MPC 3004 4 axes linear point to point motion control card PCI bus MPC 3024 4 axes linear circular point to point standard function motion control card PCI bus MPC 3034 4 axes linear circular point to point standard function motion control card PCI bus MPC 3028 8 axes linear circular point to point standard function motion control card PCI bus Any comment is welcome please visit our website http www automation com tw for the up to date information 2 Features Main card 2 1 2 2 2 3 2 4 25 2 6 2 7 2 8 2 9 2 axis servo stepping motor control 2 28 bit up down counter for incremental encoder
7. inition PWM DA output PWM DA output ground 5 2 JF2 Assignment Definitions JF2 24Ve 1 35 EXTG 24 Ve 2 36 EXTG EXTG 3 37 5Ve EXTG 4 38 5Ve EXTG 5 39 EXTG XLS 6 40 YLS XLS 7 41 YLS XORG 8 42 YORG XLTC 9 43 YLTC XSD 10 44 YSD XPCS ll 45 YPCS EMG 12 46 EMG XFIN 13 47 YFIN XCMP 14 48 YCMP XSTA 15 49 YSTA EXTG 16 50 EXTG XINP 177 5 YINP XALM 18 32 YALM XSRDY 19 53 YSRDY XSVON 20 54 YSVON XERC 2 55 YERC EXTG 2 56 EXTG XCW 23 57 YCW XCW 24 58 YCW XCCW 25 so YCCW XCCW 26 60 YCCW EXTG 27 6l EXTG XEA 28 62 YEA XEA 29 63 YEA XEB 30 64 YEB XEB 31 65 YEB XEZ 32 66 YEZ XEZ 33 67 YEZ EXTG 34 68 EXTG SCSI68PF 90_CENTRONIC 10 1 I 24V External DC24V power input External DC24V power input Common for external power 24V and 5V Common for external power 24V and 5V 9 fenestra Positive over travel LS input of X axis Negative over travel LS input of X axis Origion Home LS input of X axis Latch counter trigger input of X axis 10 LP O ec poor cauto General purpose output of X axis ll otero mer General out or compare out of X axis Start motion signal input for X axis Common for external power 24V and 5V POLE ara 00 19 I XSRDY E teaser 20 XSVON PLP comerte 21 XERC 91 Penis enorme Xs 22 I EXTG rn rete power 22005 Lm EXTG Common for external power 24V and 45V XSD Slowdown LS input
8. nal of Y axis 54 O YSVON Servo on of Y axis 55 O YERC Output for resetting error counter of Y axis 56 I EXTG Common for external power 24V and 5V 57 O YCW CW or PULSE of Y axis 58 O YCW CW or PULSE of Y axis 59 O YCCW CCW or DIR of Y axis 60 O YCCW CCW or DIR of Y axis 61 I EXTG Common for external power 24V and 5V 62 I YEA Encoder phase A feedback of Y axis 63 I YEA Encoder phase A feedback of Y axis eue Encoder phase B feedback of X axis Encoder phase B feedback of X axis i Encoder phase Z feedback of X axis XEZ Encoder phase Z feedback of X axis 34 I EXTG Common for external power 424V and 45V YEB Encoder phase B feedback of Y axis YEB Encoder phase B feedback of Y axis YEZ Encoder phase Z feedback of Y axis 67 YEZ Encoder phase Z feedback of Y axis 68 EXTG Common for external power 24V and 5V 22 5 3 JM3 Assignment Definitions PIN Description PIN Description 5Vout PC 1 5V from PC IIVO PG 14 5V from PC 2 Pulse handler A phase input 15 Pulse handler B phase input 3 Pulse handler2 A phase input 16 Pulse handler B phase input 4 GND 17 GND 5 INC 18 NC 6 INC 19 INC 7 GND 20 GND 8 5V f
9. of X axis 11 I XPCS Position change start signal input of X axis EMG Emergency stop stop all axes XINP General I p of X axis XALM ALARM I p of X axis XCW CW or PULSE of X axis lc en CW or PULSE of X axis 9 Pest orpite arras CCW or DIR of X axis t Popma CCW or DIR of X axis Common for external power 24V and 5V Encoder phase A feedback of X axis Encoder phase A feedback of X axis PIN I O Descriptions 35 I EXTG Common for external power 24V and 5V 36 I EXTG Common for external power 24V and 5V 37 O 5Ve Output of on board DC DC converter 38 O 5Ve Output of on board DC DC converter 39 I EXTG Common for external power 24V and 5V 40 I YLS Positive over travel LS input of Y axis 41 I YLS Negative over travel LS input of Y axis 42 I YORG YHOME Origion Home LS input of Y axis 43 I YLTC Latch counter trigger input of Y axis 44 I YSD Slowdown LS input of Y axis 45 I YPCS Position change start signal input of Y axis 46 I EMG Emergency stop stop all axes 47 O YFIN General purpose output of Y axis 48 O YCMP General out or compare out of Y axis 49 I YSTA Start motion signal input for Y axis 50 I EXTG Common for external power 24V and 5V 51 I YINP General I p of Y axis 52 I YALM ALARM I p of Y axis 53 I YSRDY Servo Ready sig
10. rom PC FVO PG 21 5V from PC 9 TTLI P bit0 22 TTL I P bitl 10 TTL I P bit2 23 TTL I P bit3 11 TTL I P bit4 24 TTL IP bit5 12 TTL I P bit6 25 TTL VP bit7 13 GND 54 JMI Assignment Definitions PIN DESCRIPTIONS PIN DESCRIPTIONS INO inputO 2 OUTO outputO INO OUTO 3 IN1 inputl 1 20 4 OUTI outputl 5 IN2 input2 IN2 bi 5 6 OUT2 6 OUT2 output2 7 IN3 input3 INS 7 80 OUT3 8 OUT3 output3 IN4 9 10 OUT4 IN4 input4 INS 7 11 12 QOUTS 10 OUT4 output4 11 INS inputs IN6 13 jar QUT6 12 OUTS outputs INT MEME 0077 13 IN6 input6 DGND DGND 14 OUT6 output6 17 18 15 IN7 input _ 24V 19 205 Pe 16 OUT7 output7 17 DGND digital ground 10X2 P 18 DGND digital ground EXTG EXTG 19 24Ve external input power 20 24Ve external input power supply supply M LER 6 VO Interface Diagram 6 1 Input Diagram Type 1 input Wiring board Main card 24Ve I External I Supply 24Vi I EXTG l I I e IP o si For input LS LS SD ORG PCS LTC STA EMG INO IN7 Type 2 input Wiring board Main card I I 424Ve I 5Vout 5V OH 24V to 5V t External Supply 24Vi EXTG UP For input INP SRDY ALM Type 3 input Wiring board Main card UP EA EB EZ EA EB EZ EXT 4 For encoder feedback input 14 6 2 Output Diagram Typel output Main card Wiring board I 24Ve External Supply 24Vi i
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