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Thermocouple Input Module Channel Isolated Thermocouple/Micro

1. 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q b When switching the mode using the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operating condition setting request Y9 Sets 4144 to buffer memory address 158 Sets 964 to buffer memory address 159 Switch to the offset gain lt setting mode ST Turns ON operating condition setting request Y9 RST Turns OFF operating condition C setting request Y9 eg ee ee ee M ae ee ee ep Ed ee ee ge ee a ey ee el E E E E l 1 J 1 i 1 i 1 1 d 1 J 1 1 1 1 pp GUNS PEE Expert up c M3 UO MOV H354 6158 Sets 964 to buffer memory address 158 UON MOV H4144 6159 Sets 4144 to buffer memory 9 dress 159 norma moce SET yg Turns ON operating condition setting request Y9 i TRST 4 Turns OFF operating condition i setting request Y9 tt Processing normal mode 1 When switching the mode by making intelligent function module switch setting Only the common program is necessary 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 7 Cold Junction Temperature Compensation Yes No Setting The Q64TD Q64TDV GH can perform
2. ee terre ter eee 32 Appendix 5 Dedicated Instruction cccccccecceeeeeeeeeeeeeeeeeceesaeeeeaeeeeaeeecaceeseaeeeeaeeseaeeseeeeseaeeteeeenseseieeess 33 Appendix 5 1 Dedicated Instruction List and Available App 33 Appendix 5 2 G P OEEGAN 5 tege eerte EP rg Erie dein App 34 Appendix 5 3 G P OGEORL niit itr i RUE I IRE PU EUER App 36 Append k S 4 G PJ OGSTOR nat ren eene ep aene eodein eta App 39 Appendix 6 Differences between Q64TD and Q64TDV GH App 43 Appendix 7 External Dimension Diagram sssssssssssssseseeeeneeeeeenne enne eene nnne App 44 INDEX Index 1 to Index 2 COMPLIANCE WITH EMC AND LOW VOLTAGE 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to the manual included with the CPU module or base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures No additional measures are necessary for the compliance of this product with EMC and Low Voltage Directives ABOUT THE GENERIC TERMS AND ABBREVIATIONS U
3. D10 CH1 to measured temperature value 16 bit nnn D1 to D3 W1 to W3 Disconnection detection flag m WA M20 Error code storage emm W5 1 Refer to Section 3 3 for the I O signals X120 to X12F Y120 to Y12F 2 For details on the MELSECNET H remote I O network refer to the Q Corresponding MELSECNET H Network System Reference Manual Remote Network 6 PROGRAMMING MELSEC Q 6 2 1 Program example when utility package is used 1 Operation of GX Developer a Setting of CPU parameters e Network type MNET H remote master e First I O No 0000H e Network No 1 e Total number of slave stations 1 e Mode Online e Network range assignment M station gt station M station station StationNo Y x Points Stet End Points Stet End Points Stet End Points Stat End 1 2 moo oir 256 oorr 2 ooo otrr 256 0000 M station gt R station station station M station station M station lt R station StationNo B B wi WwW Points Stat End Points Stat End Points Start End Points Stat End 1 160 0100 019 160 0000 oosF e Refresh parameters Assignment method 3j 2 But Transient transmission error history status omistan Overwite C Hold Start End Link side PL
4. M x Conversion enable disable setting Sampling Averaging processing selection Time Count averaging selection Time Count averaging setting Time 80 to 2500ms Count 4 to 62500 Conversion completion flag Measured temperature value Micro voltage conversion value Value rounded off to 1 d decimal place x 10 Error code Setting range Flash ROM setting Details Write to Current value Noe module Seve display Select input Read from module at ile Settingrange 0 0 Start monitor Stop monitor Execute test Close 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change x Operation Target module Module change execution 1 0 address OOOH T Module name UB4TDV GH Installation confirmation r Status Module control restart T Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT s
5. 1 MELSEC Q 5 5 Auto Refresh Settings Purpose Configure the Q64TD Q64TDV GH s buffer memory for automatic refresh Operating procedure Start I O No Module type Module model name Auto refresh Enter the start I O No in hexadecimal Setting screen Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module modelname Q64TD p aie Module side Module side Transfer PLC side re Buffer size bes direction Device word count Conversion completion flag CH1 Measured temperature value CH2 Measured temperature value CH3 Measured temperature value CH4 Measured temperature value Error code Setting range Warning output flag Disconnection detection flag Make text file End setup Cancel Explanation of items 1 Items Model side Buffer size Displays the buffer memory size of the setting item that can be transferred fixed at one word Model side Transfer word count Displays the number of words to transfer the CPU device from the head device fixed at one word Transfer direction lt indicates that data are written from the device to the buffer memory indicates that data are loaded from the buffer memory to the device PLC side Device Enter a CPU module side device that is to be automatically refreshed Applicable devices are X Y M L B T C ST D W R and
6. Inte None None None None Q1ZPHCPU 1114 ent l6pt l6pt l6pt l6pt 16 Status nitor m Module system error Module eror 7 Module waing i Module change ek onitor Close b Click the Execution button to enable a module change Online module change peration Target module Module change execution 1 0 address oooH Pees Module name Q64TDV GH Installation confirmation r Status Module control restart z Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 6 2 c and later MELSOFT series GX Developer E The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off remove the external wiring and dismount the module 1 If you have removed the wiring together with the terminal block the temperature measurement values may vary within the accuracy range due to the error of the specific cold junction compensation resistor 2 Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and
7. 0 Warning output enable 1 Warning output disable Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO Channels 1 and 2 are warning output enabled 3 The Operating Condition Setting Request Y9 must be turned on off to make the warning output enable disable setting valid 3 4 13 Warning output flag Un G48 1 When a temperature micro voltage detected is outside the range set for the CHO warning output upper lower limit value buffer memory addresses 86 to 101 Un G86 to 101 the warning output flag of the corresponding channel turns to 1 2 You can check whether the warning given is the upper or lower limit value warning on each channel 3 When the measured temperature value micro voltage conversion value returned to within the measurement range the flag is automatically reset 4 Ifa warning is detected on any of the channels enabled for conversion the Warning Output Signal XD turns on 5 The warning output flag is cleared when the Operation Condition Setting Request Y9 is turned on b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b2 bi bO 2999Es 2929292929 52 59 3959595959655 ifIIPREPETIBSEZEZE 0 Normal 1 Out of range Refer to Section 3 4 18 for details of the warning output PECIFICATION nene MELSEC Q 3 4 14 Disconnection detection flag Un G49 1 The disconnection detection flag of the corresponding channel turns to 1 when the di
8. Using the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operating condition setting request Y9 the module is switched between the normal mode and offset gain setting mode without the CPU Mode switching that versioi Cor being reset does not require CPU to later Using the dedicated instruction G P OFFGAN the module be reset is switched between the normal mode and offset gain setting mode without the CPU being reset Using GX Configurator Tl the module is switched between the normal mode and offset gain setting mode without the CPU being reset For values to be stored in the CHO measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un1G11 to 14 in the case of First 5 digits of disconnection detection any of Value immediately before product information disconnection Up scale maximum value of measured are 07072 or later temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Section 3 4 22 Appendix 5 2 Section 5 6 2 Conversion setting for disconnection detection Section 3 2 4 1 Refer to Appendix 4 1 for the function comparison between function versions 2 For the Q64TD Q64TDV GH whose first 5 digits of product information are 07071 or earlier or 07072 or later refer to Appendix
9. 3 33 Scaling width upper lower limit value 3 34 Setting range t eet p td 3 29 Setting range Terenuri aaa 3 30 Setting range 2 esee 3 30 Setup and procedures before operation 4 2 Status ette 8 4 Superheated operating limits App 1 System monitor sssssssssssss 8 4 T Temperature conversion function 3 7 Temperature conversion system 3 7 3 9 3 10 Terminal 4 3 Text files ttes nS 5 8 Thermal electromotive force chart App 2 Time count averaging setting 3 26 Tolerances for temperatures App 1 Troubleshooting 8 1 Index 2 Index 2 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site t
10. UO 01 Dedicated instruction G DFFGAN XOA Performs processing for offset gain setting Switches to normal mode MID Stores setting of dedicated KO 01 M instruction G OFFGAN into D1 G CFFGAN 01 Dedicated instruction G OFFGAN XDA ME Performs processing for normal mode n 8 App 35 App 35 APPENDIX MELSEC Q Appendix 5 3 G P OGLOAD Reads the offset gain values of the user range setting of the Q64TD Q64TDV GH converter module to the CPU Usable devices ed direct device Intelligent constant Set data user File 4 function Index module register register j Word device _ oOo 0 Instruction Execution symbol condition Command G OGLOAD I 4 G OGLOAD Un S D Command GP OGLOAD GP OGLOAD Un S D Set data Setting range Data type Un number of the module 0 to FEH Binary 16 bits S Start number of the device in which control data is stored nn ihe TN one Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion Within the range of the specified device App 36 App 36 APPENDIX MELSEC Q Control data 1 Set data Setting range Setby S jSytemaea o 0 00 0 0 0 0 0 0 0 gt _ Stores the status when the instruction is c
11. x1 A TO K118 D101 Offset setting Offset setting Offset gain setting Switch request completion signal Gain setting Buffer memory write conditions Y2 Yt 1 0 HO K119 D101 KI Gain setting Gain setting Offset gain setting Switch request completion signal K 3 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 3 SPECIFICATIONS MELSEC Q 3 4 3 Conversion enable disable setting Un GO 1 You can make setting to enable disable temperature conversion on each channel 2 Specifying unused channels as conversion disabled prevents unnecessary disconnection detection and also reduces sampling time 3 At power on or reset the conversion enable disable setting is set to OOOFH all channels disabled b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi 00 0 0 0 0 0 0 0 0 0 0 0 0 4 2 1 0 Conversion enabled 1 Conversion disabled Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b0 Channels 1 and 2 are conversion enabled 4 The Operating Condition Setting Request Y9 must be turned on off to make the conversion enable disable setting valid PECIFICATION ME Sal Se MELSEC Q 3 4 4 CH time count averaging setting Un G1 to 4 1 Setthe averaging time or averaging count for e
12. Load cell or like 4 SETUP AND PROCEDURES BEFORE OPERATION Do you adjust another channel NO Turn on the User Range Write Request YA y Make sure that the Offset Gain Setting Mode Status Flag XA is off I Tum off the User Range Write Request YA Switch to the normal mode 1 v END 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 1 The mode switching normal mode to offset gain setting mode to normal mode method is given below Dedicated instruction G OFFGAN Refer to Section 4 6 3 a Setting made to mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning the operation condition setting request Y9 from ORE to ni Lh attained Refer to Section 4 6 3 b Intelligent function module switch setting Refer to Section 4 5 Section 4 6 3 c After intelligent function module switch setting reset the programmable controller CPU or switch power OFF then ON e Check the offset and gain values in the actual operating status e By turning on the User Range Write Request YA the offset and gain values are stored into the E 7PROM and will not be erased at power off e Make offset gain setting within the measured temperature guarantee range refer to Section 3 1 1 2 Section 3 1 2 2 or withi
13. x End Points Stat End 256 0100 oF 256 0000 OoFF Points Stat End Paints 256 moo MFF 256 e Refresh parameters Assignment method Points Start Start End B C Hold Transient transmission error history status Overwrite Link side PLC side Transfer SB Transfer SW 6 PROGRAMMING NO 2 Program example SB47 H K4 T100 SB49 H lt SW70 0 H K4 T102 SW74 0 H K3 T103 SW78 0 H 7104 5820 RST 103 100 T101 T102 T103 T104 SB20 T100 T101 T102 T103 1104 M W M M MC M100 M103 MF SET M101 M100 X20 X120 SET 102 M101 E RST M101 SET M103 M102 E MOV H8 D1000 MOV KO D1001 MOV K500 D1002 MOV K1000 D1003 MOV H604 D1009 M102 X129 Y129 1 i Ko gt KO 5 2 ya K1 K1 H2 KO D1000 K4 M200 MELSEC Q Master station baton pass status check J Master station data link status check J Remote I O station baton pass status check Remote I O station data link status check Remote station parameter communication status check Master module status check Conversion enable disable setting 1 CH1 sampling processing J CH2 time count averaging setting CH3 time
14. 925 S 905 mw 8 r 2 5 a IS oe IS X Y100 X Y110 X Y120 to to to X Y1OF X Y11F X Y12F 2 Program conditions This program was written for the CPU on the remote master station to read the digital values of temperature conversions made on CH1 to CH3 of the Q64TD Sampling processing is to be set for CH1 and average processing of 500 count timing and 1000ms interval is for CH2 and CH3 respectively If a write error occurs the corresponding error code appears in BCD Disconnection detection is processed on CH1 only 3 Initial settings e Temperature conversion enabled channel nnm CH1 to CH3 Sampling channel CH1 Count averaging channel mE CH2 Time averaging channel T CH3 CH2 averaging COUNT mmm 500 times CH3 averaging eee eee 1000ms 1s 4 Devices used by user Initial setting request signal mm X20 Measured temperature value read command signal Turned on when user wants to read a measured temperature value AS 21 e Disconnection detection reset signal x22 Error reset signal Turned on when user wants to make error reset 6n X23 Error code display BCD 3digits Y30 to Y3B e Conversion completion flag
15. 2 wu 5 ir ce e g 2 1 As cables always use shielded conductors Also wire the shielded cables as short as possible 2 Always connect to the earth terminal of the control box 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 5 Switch Setting for Intelligent Function Module The settings for the intelligent function module are performed using the I O assignment settings for GX Developer 1 Setting item The intelligent function module switches consist of switches 1 to 5 and are set using 16 bit data When the intelligent function module switches are not set the default value for switches 1 to 5 is O Setting ltem 900 6 Miro vonage noaa e CH4 CH3 CH2 CH1 Offset gain setting Offset gain setting Switch 2 Factory default lg user range seting value other than With cold junction Invalid when the setting of Switch 1 is 8 micro voltage input Switch 3 Switch 4 temperature compensation 1 to 2 Without cold junction temperature compensation value other than Normal mode 1 to Fa 2 Offset gain setting mode Switch 5 1 Micro voltage input can be set on the Q64TDV GH only 2 Setting any value within the setting range activates the same operation In the setting range of 1 to FH set 1 for example 4 SETUP AND PROCEDURES B
16. END App 38 APPENDIX MELSEC Q Appendix 5 4 G P DOGSTOR Restores the offset gain values of the user range setting stored in the CPU to the Q64TD Q64TDV GH converter module Usable devices device direct device Intelligent constant Set data user File function Index module register register j Word device o l 0 a j D Instruction Execution symbol condition Command G OGSTOR I 4 G OGSTOR Un S D Command GP OGSTOR GP OGSTOR Un S D Set data Setting range Data type Un number of the module 0 to FEH Binary 16 bits S Start number of the device in which control data is stored Tn ne Ging Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion 1 When executing the G OGLOAD instruction specify the device designated in 5 Do not change the data read with the G OGLOAD instruction If it is changed normal operation cannot be guaranteed Within the range of the specified device App 39 App 39 APPENDIX MELSEC Q Control data Set data Setting range Setby S jSytemaea o d 0 0 0 gt Stores the status when the instruction is complete S 1 Completion status k System 0 Normal completion Other than 0 Abnormal completion S 2 System area S 3 5 4 Factory
17. Enable Disable Make text file End setup Refer to Section 5 4 Make text file Refer to Section 5 5 5 UTILITY PACKAGE GX Configurator TI MELSEC Q 1 Online Monitor Test Selecting monitor test module screen Select monitor test module ooe Oo es a module to be monitored tested Monitor Test screen Refer to Section 5 6 5 UTILITY PACKAGE Configurator T1 MELSEC Q 5 3 3 Starting the Intelligent function module utility Operating procedure Intelligent function module utility is started from GX Developer Tools Intelligent function utility Start Setting screen 2 Inteligent function module utiity CAMELSEC GPPWN 2518 Intelligent function module parameter Online Tools Help Select a target intelligent function module Start 1 0 No Module type pooo Thermocouple Input Module X Module model name Q64TD Rd Parameter setting module Intelligent function module parameter Start 1 0 No Module model name Initial setting Auto refresh 4 2000 Available Available ea Sa ee me Initial setting Auto refresh Jelete Exit Explanation of items 1 Activation of other screens Following screens can be displayed from the intelligent function module utility screen a Initial setting screen Start I O No Module type
18. In offset gain setting mode 1 This signal is used as an interlock condition to turn ON OFF the User range write request YA when the value at completion of offset gain setting adjustment is registered 2 See Section 4 6 regarding the offset gain settings Module ready X0 OFF Offset gain setting mode status flag XA Offset Gain Setting Mode User range write request YA Status Flag In normal mode 1 This signal is used as an interlock condition to turn ON OFF the User range write request YA when the user range is restored 2 Refer to Chapter 7 for the user range restoration Module ready X0 ON Offset gain setting mode status flag XA User range write request YA 1 The input circuit for the thermocouple of the conversion enabled channel turns ON the Disconnection Detection Flag XC when any input signal line including the thermocouple micro voltage signal line is disconnected For the channel where disconnection is detected a value based on the Conversion setting for disconnection detection buffer memory address 148 Un G148 is stored in the CHL measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 Conversion of the channels not disconnected is continued For temperature conversion values to be stored when the Disconnection Detection Flag XC turns ON any of Value immediately before disconnection Up scale maximum value of measured
19. Initial setting Enter the start I O No in hexadecimal Setting screen 151 Module information Module type Thermocouple Input Module Start 120 No 0000 Module model Q64TD Setting Setting value CHT Initial setting CH1 Initial setting CH2 Initial setting CH2 Initial setting CH3 Initial setting CH3 Initial setting CH4 Initial setting CH4 Initial setting r Details Move to sub window Make text file End setup Explanation of items 1 Setting contents Set whether temperature conversion is enabled or disabled and the temperature conversion method for each channel 2 Command button Make text file Creates a file containing the screen data in text file format Saves the set data and ends the operation Cancels the setting and ends the operation Initial settings are stored in the intelligent function module parameters After being written to the CPU module the initial setting is made effective by either 1 or 2 1 Cycle the RUN STOP switch of the CPU module STOP RUN STOP RUN 2 With the RUN STOP switch set to RUN turn off and then on the power or reset the CPU module When using a sequence program to write the initial settings when the CPU is switched from STOP to RUN the initial settings will be written So ensures that programming is carried out to re execute the initial settings 5 UTILITY PACKAGE GX
20. Module model name Initial setting b Auto refresh setting screen Start I O No Module type Module model name Auto refresh c Select monitor test module screen Online Monitor Test 1 Enter the start I O No in hexadecimal 2 Command buttons Deletes the initial setting and auto refresh setting of the selected module Closes this screen 5 UTILITY PACKAGE Configurator T1 3 Menu bar a File menu MELSEC Q Ruins Intelligent function module parameters of the project opened by GX Intelligent Function module parameter Online Devel oper are handled Open parameters Ctri o Close parameters Open parameters Close Ctrl 5 Save parameters Delete parameters Reads a parameter file Closes the parameter file If any data are modified a parameters dialog asking for file saving will appear Save Saves the parameter file parameters Delete Deletes the parameter file parameters Exit Closes this screen b Online menu Monitor Test Activates the Select monitor test module screen Online Tools Help Read from PLC Reads the intelligent function module parameters from E the CPU module m die die Write to PLC Writes the intelligent function module parameters to the Read From PLC CPU module ii Write to PLC Thermocouple Input Module 1 Saving intelligent function module parameters in a
21. IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC App 25 App 25 APPENDIX MELSEC Q Type JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC C Standard contact temperature is 0 C App 26 App 26 APPENDIX MELSEC Q Appendix 3 8 Standard Thermal Electromotive Force of N JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC App 27 App 27 APPENDIX MELSEC Q Type N JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 28 App 28 APPENDIX MELSEC Q Type N JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 29 App 29 APPENDIX MELSEC Q Type N JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature CC Temperature CC Standard contact temperature is 0 App 30 App 30 APPENDIX MELSEC Q Appendix 4 Upgrading of Q64TD Q64TDV GH Functions The Q64TD of function version C has new functions that the conventional product function version B does not have The Q64TDV GH does not have a product of function version B Appendix 4 1 Comparison between Q64TD and Q
22. b There are two types of interlock signals for the G P OGLOAD instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGLOAD instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program ON G OGLOAD instruction SEE Completion device D Status display device OFF at completion D 1 Execution completion of the G OGLOAD instruction ON Abnormal completion e i Normal completion 1 1 1 2 Operation error No errors 3 Program example The following program is designed to read the offset gain values of the Q64TD Q64TDV GH converter module mounted in the position of I O number X YO to X YF when M11 is turned ON Control data setting M I M sET M12 Offset gain value read MI2 T eP oa nib un 0100 Dedicated instruction GP OGLOAD M20 M21 ppp RT 2 M20 M21 RAR Perr processing at abnormal completion
23. 1 MELSEC Q 5 2 Installing and Uninstalling the Utility Package For how to install or uninstall the utility package refer to Method of installing the MELSOFT Series included in the utility package 5 2 1 Handling precautions The following explains the precautions on using the GX Configurator TI 1 For safety Since GX Configurator Tl is add in software for GX Developer read Safety Precautions and the basic operating procedures in the GX Developer Operating Manual 2 About installation The GX Configurator Tl is add in software for GX Developer Version 4 or later Therefore GX Configurator Tl must be installed on the personal computer that has already GX Developer Version 4 or later installed 3 Screen error of Intelligent function module utility Insufficient system resource may cause the screen to be displayed inappropriately while using the Intelligent function module utility If this occurs close the Intelligent function module utility GX Developer program comments etc and other applications and then start GX Developer and Intelligent function module utility again 4 To start the Intelligent function module utility a In GX Developer select QCPU mode for PLC series and specify a project If any PLC series other than QCPU Q mode is selected or if no project is specified the Intelligent function module utility will not start b Multiple Intelligent function module utilities can be started
24. 1102 7 2 1 Applicable Systems nne n ce e cd ted e caet eed ve n ad eo deen Lad a d 2 1 2 2 About Use of the Q64TD Q64TDV GH with the 12 25 2 5 2 3 How to Check the Function Version Product Information and Software 2 6 3 SPECIFICATIONS 3 1to 3 41 3 1 Performance Specifications cccccececceceecceeeeeceeeeceeceaeeceaeeceaeescaeeeeaceecaeeseaeescaeeesceeseaeesseeseaeeeseseesaes 3 1 3 1 1 Specifications of Q64TD sssssssssssssssssseseseeeene nennen nennen 3 1 3 1 2 Specifications of QO4TDV GH nime e eqni bd vetat t did 3 4 3 2 F nctlor Rete FD ui ge erbe 3 7 3 2 1 Micro voltage input output conversion characteristic Q64TDV GH only 3 8 3 2 2 Temperature conversion system Q64TD sssssssesseeneeneeneneeneen ennemis 3 9 3 2 3 Temperature micro voltage conversion system Q64TDV GH 3 10 3 2 4 Conversion setting for disconnection detection function seseeneene 3 12 3 3 I O Signals Transferred to from CPU sssssssssseeeeeeneeneen nennen 3 13 LIAVOS taki itid atte apt gaudet us dos 3 13 3 3 2 1I 0 signal details n HE E e He tune
25. 1200 to 1370 C po us Larger value of 0 06 C and of temperare 0 15 of measured empare 0 25 of temperature 0 02 of temperature of a a rg ree emu eee N J 40 to 750 C 2 Larger value of 0 5 C and Larger value of 0 06 C and 5 625 0 25 of measured temperature 0 02 of measured temperature AMAN a NER 220565851 awc 0 F i 200 to 0 C 2 Larger value of 0 5 C and 0 5 Larger value of 0 06 C and T of measured temperature 0 1 of measured temperature 0 to 350 C 2 Larger value of 0 5 and Larger value of 0 06 C and 2 625 0 25 of measured temperature 0 02 of measured temperature 350 to 400 C ee ee ee N 200 to 0 C 2 Larger value of 0 5 C and 0 5 Larger value of 0 06 C and 11 0 C of measured temperature 0 2 of measured temperature 0 to 1250 C 2 Larger value of 0 5 C and Larger value of 0 06 C and 9 375 C 0 25 of measured temperature 0 02 of measured temperature Lad 1250 to 1300 C 1 If a value entered from the thermocouple is outside the measured temperature range given in the table it is handled as the maximum minimum value of the measured temperature range 2 The accuracies only in the temperature ranges of Class 1 to 3 shaded areas in JIS C1602 1995 apply 3 Temperature measurement can be made but accuracy is not guaranteed 3 3 3 3 3 SPECIFICATIONS MELSEC Q 3 1 2 Specifications of Q64TDV GH 1 Perfor
26. 4 4 2 4 5 to 4 7 Section 5 1 5 2 1 5 2 2 5 4 5 5 5 6 1 5 6 2 Chapter 6 Chapter 8 Section 8 1 8 2 1 8 2 5 to 8 2 7 8 2 9 Appendix 7 Feb 2003 SH NA 080141 D Addition Section 1 2 Section 5 6 4 Correction SAFETY PRECAUTIONS Section 2 1 Section 3 1 1 3 1 2 3 2 3 3 1 3 3 2 3 4 1 3 4 2 3 4 4 3 4 7 3 4 8 3 4 13 to 3 4 19 3 4 21 Section 4 3 4 5 4 6 Section 5 1 5 2 1 5 2 2 5 3 2 5 3 3 5 4 5 5 5 6 1 to 5 6 3 Section 6 1 6 1 1 6 1 2 6 2 6 2 1 6 2 2 7 3 1 7 3 3 7 3 4 7 3 6 7 4 Section 8 1 8 2 1 8 2 5 Appendix 4 1 Appendix 5 2 Appendix 5 3 Sep 2003 SH NA 080141 E Addition Section 3 4 1 3 4 2 3 4 21 Section 4 5 4 6 Correction Section 3 1 1 3 1 2 3 3 1 3 3 2 3 4 1 to 3 4 21 Section 4 5 4 6 Section 5 1 5 2 1 5 3 1 5 3 2 5 5 5 6 1 to 5 6 4 Section 6 1 1 6 2 1 Chapter 7 Section 7 3 4 7 3 6 7 4 Appendix 5 2 Appendix 5 3 Appendix 7 May 2004 SH NA 080141 F Correction Section 2 2 Section 3 4 14 Section 7 1 7 3 1 to 7 3 6 Oct 2004 SH NA 080141 G Correction SAFETY PRECAUTIONS Section 2 1 Section 3 1 1 Section 4 1 Section 6 2 6 2 1 Print Date Manual Number Sep 2005 SH NA 080141 H Addition Section 3 2 4 3 4 20 3 4 21 Appendix 4 2 Correction Conformation to the EMC Directive and Low Voltage Instruction Section 1 2 Section 2 1 2 2 Section 3 1 1 3 1 2 3
27. Altitude 2000m Transformer or more using 500VDC isolation isolation resistance tester Wire break detection Yes Each channel independent 4 PROM write count Max 100 thousand times Number of occupied l O points 16 points I O assignment Intelligent 16 points Connection terminals 18 point terminal block Applicable wire size 0 3 to 0 75mm Applicable crimping terminals 1 25 3 R1 25 3 Sleeved crimping terminals are unusable Internal current consumption 0 50A 5VDC 0 25kg Outline dimensions 98 H x 27 4 W x 112 D mm 1 Calculate the accuracy the following method Accuracy conversion accuracy temperature characteristic x operating ambient temperature variation cold junction temperature compensation accuracy An operating ambient temperature variation indicates a deviation of the operating ambient temperature from the 255 C range Example When the thermocouple used is B Refer to Section 3 1 2 2 the operating ambient temperature is 35 C and the measured temperature is 1000 C the accuracy is 2 3 5 C 0 4 C x 35 C 30 C 41 C 46 5 C 3 4 3 4 3 SPECIFICATIONS MELSEC Q 2 A period until a thermocouple input value micro voltage input value is converted into a measured temperature value micro voltage conversion value 3 A period until a thermocouple input value micro voltage input value is converted into a measured temperature value micro voltage conversion val
28. If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF nline module change x r Operation Target module Module change execution 1 0 address Module name Q64TDV GH Installation confirmation Status Module control restart Changing module L r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 4 Operation check Tomake an operation check click the Cancel button to cancel control resumption r Operation Target module Module change execution 1 0 address oooH Module name Q64TDV GH Installation confirmation Status Change module installation completion Module control restart r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode The online module change mode is stopped Even if the stop is executed the online modul
29. Performance required for personal computer Operating system Windows 95 Pentium 133MHz or more 32MB or more Windows 98 Pentium 133MHz or more 32MB or more Pentium 150MHz or more 32MB or more Windows NT Workstation 4 0 Pentium 133MHz or more 32MB or more Windows 2000 Professional Pentium 133MHz or more 64MB or more 5 UTILITY PACKAGE GX 1 MELSEC Q eThe functions shown below are not available for Windows XP and Windows Vista If any of the following functions is attempted this product may not operate normally Start of application in Windows compatible mode Fast user switching Remote desktop Large fonts Details setting of Display Properties Also 64 bit version Windows XP and Windows Vista are not supported eUse a USER authorization or higher in Windows Vista 5 UTILITY PACKAGE Configurator T1 MELSEC Q 5 3 Utility Package Operation 5 3 1 Common utility package operations 1 Control keys Special keys that can be used for operation of the utility package and their applications are shown in the table below Esc Cancels the current entry in a cell Closes the window Moves between controls in the window cu Used in combination with the mouse operation to select multiple cells for test execution Deletes the character where the cursor is positioned When a cell is selected clears all of the setting contents in the cell Back Deletes the charac
30. SWITCHING aii iiie eite iG e nd e M3 e Offset gain temperature set value DO Dedicated instruction G DFFGAN set value storage device D1 a When dedicated instruction G OFFGAN is used to change mode The following program example is designed to shift to the offset gain setting mode using the dedicated instruction G DFFGAN and write the offset and gain values of CH1 to the Q64TD Q64TDV GH XOA VP G OFFGAN uo NO Y2 yi AW v 0 I isET RST RST Mi M Xi Y2 ME ME Ww D0 SET YF RST RST M2 M Y2 XOA 1 ME 1 SET XOA Ht RST RST M3 MVP 6 Uo Processing normal mode 1 The program in the dotted area is a common program END 4 Stores setting of dedicated instruction G OFFGAN into D1 Dedicated instruction G OFFGAN Writes CH1 offset temperature set value J Turns ON CH1 offset setting request Y1 J Turns OFF CH1 offset setting request Y1 Writes CH1 gain temperature set value J Turns ON CH1 gain setting request Y2 J Turns OFF CH1 gain setting request Y2 Turns ON user range write request YA J Turns OFF user range write request YA Stores setting of dedicated instruction G DFFGAN into D1 Dedicated instruction G OFFGAN
31. The function version and product information of the Q64TD Q64TDV GH is displayed in the product information field b Checking the error code The error code stored in buffer memory address 19 Un G19 of the Q64TD Q64TDV GH is displayed in the Present Error field When the button is pressed the contents displayed in the Present Error field are displayed in the No 1 field Product information First 5 digits Module s Detailed Information Module Module Name Q64TDV GH Product information 3123po00000000 Function version 1 0 Address 0 Implementation Position Main Base 0510 Module Information Module access Possible 1 0 Clear Hold Settings Status of External Power Supply Noise Filter Setting Fuse Status Input Type Status of 1 0 Address Verify Agree Remote password setting Error Display Display format Error Present Error No Error po HEX Error History C DEC The display sequence of the error history is from the oldest error The latest error is displayed in the line as under HAW Information Close TROUBLESHOOTIN _ erus MELSEC Q 3 H W information a H W LED information The LED ON status is displayed RUN LED 00004 Indicates that LED is unlit ERRORLED 00011 Indicates that LED is lit b H W SW information The status of the intelligent function module switch setting is displayed Switch setting for intelligent function module Switch 1 Switch 2 Switch 3 Switch 4
32. goin value CH2 factory default offset value RW CH2 user range settings offset value CH2 user range settings gain value Eum offset value CH2 user range settings thermal EMF e CH3 factory default offset value CH3 factory default gain value 3 179 CH3 user range settings thermal gain value H CH3 user range settings thermal EMF m CH3 user range settings gain value t CH4 factory default offset value z CHA user range settings offset value 3 user range settings gain value offset value 3E CH4 user range settings thermal EMF gain value CH2 factory default gain value BN CH2 user range settings thermal EMF wi E gain value CH3 user range settings offset value offset value CHA factory default gain value CH4 user range settings thermal EMF L CO 192 192 System area PECIFICATION MELSEC Q K4 Indicates whether reading from and writing to a sequence program are enabled R Read enabled W Write enabled 2 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following I O signals Operating condition setting Buffer memory write conditions i Y 9 Tr HO KO DO Setting i Operating Operating condition request condition setting completion switch setting request signal Offset setting Buffer memory write conditions _
33. in hexadecimal The screen can also be started from System monitor of GX Developer Version 6 or later Refer to the GX Developer Operating Manual for details Setting screen 2218 r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model 64 0 Function Version C Setting item Curent value Setting value x Module ready Ready Operating condition setting completion signal Completed Operating condition setting request OFF OFF 7 Offset gain setting mode status flag Normal mode User range write request OFF OFF Disconnection detection signal Not detected Warming output signal Normal Conversion completion flag Not completed Error flag Normal Error clear request OFF OFF CHT Monitor test x p Details r Flash ROM setting Current value Monitoring display Cannot execute test Make text file Write ta Eyeculetest Offset Gain Setting 251 Module information CH1 Monitor test r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module type Thermocouple Input Module Start 1 0 No 0000 Module model Q64TD Function Version C Module model name Q64TD Function Version Setting item Current value Setting value ES Selling item Current value Co
34. output upper lower limit value or higher than the warning output lower upper limit value when the value returns to within the setting range the warning is cleared When the warning is cleared 0 is stored to the bit of the corresponding channel the warning output flag buffer memory address 48 Un G48 The warning output signal XD turns OFF only when the values for all channels return to within the setting range Warning output range section P Out of warning output range section Warning 9 included output Upper upper limit value Temperature Upper lower limit value Warning clear Lower upper clear limit value Lower lower limit value Warning output Ss Time 3 SPECIFICATIONS MELSEC Q 5 At power on or reset the minimum and maximum values of the accuracy guarantee range of the input type set as the input type set using GX Developer are stored The upper upper limit value is set to be equal to the upper lower limit value and the lower upper limit value equal to the lower lower limit value Settings at Power On or Reset Available Temperature Input type Lower upper Lowerlower Upperupper Upperlower Range Accuracy guarantee range limit value limit value limit value limit value Thermocouple K 2000 12000 2700 to 13700 2000 to 12000 Thermocouple E 2700 to 10000 2000 to 9000 Thermocouple J 2100 to 12000 400 to 7500 Thermocouple T 2
35. uV X 0 65536 10922 3 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings thermal EMF gain value uV X 0 65536 10922 Example When offset gain setting is made at the offset set temperature of 200 0 C and the gain set temperature of 900 0 C with an E type thermocouple connected Value type Set temperature Thermal Input value Offset value 200 0 C 8825 u V 8825 X 0 65536 10922 5138 Gain value 900 0 C 68787 u V 68787 X 0 65536 10922 56002 7 5 Precautions for Online Module Change The following are the precautions for online module change 1 Always perform an online module change in the correct procedure A failure to do so can cause a malfunction or failure 2 Ifan online module change is made with the user range setting the accuracy after that will fall to about less than 1 3 of the accuracy before that Re set the offset gain values as necessary 8 TROUBLESHOOTING MELSEC Q 8 TROUBLESHOOTING This chapter explains the natures of errors which may occur during use of the Q64TD Q64TDV GH and troubleshooting 8 1 Error Code List If an error occurs during reading writing data from to a programmable controller CPU the Q64TD Q64TDV GH writes the corresponding error code to the buffer memory address 19 Un G19 The input type setting is other than 0 to 7 Q64TD O to 8 Q64TDV GH in the intelligent functi
36. 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC App 10 App 10 APPENDIX MELSEC Q Type S JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 11 App 11 APPENDIX MELSEC Q Type S JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 12 App 12 APPENDIX MELSEC Q Type S JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC 14470 14482 14591 14603 14712 14724 14833 14845 14954 14966 15075 15087 15196 15208 15317 15329 15437 15449 15558 15570 15678 15690 15798 15810 15918 15930 16038 16050 16158 16170 16277 16289 16396 16408 16516 16527 16634 16646 16753 16765 16872 16883 16990 17002 17108 17120 17225 17237 17343 17355 17460 17472 175577 17588 17693 17705 17809 17821 17924 17936 18039 18050 18152 18163 18263 18274 18373 18384 18482 18493 18588 18599 18693 Standard contact temperature is 0 C App 13 App 13 APPENDIX MELSEC Q Appendix 3 4 Standard Thermal Electromotive Force of K JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC CC App 14 App 14 APPENDIX MELSEC Q Type JIS
37. 4 2 3 Refer to Section 2 2 for how to check the function version and product information 2 SYSTEM CONFIGURATION 2 MELSEC Q 2 SYSTEM CONFIGURATION This chapter explains the system configuration of the Q64TD Q64TDV GH 2 1 Applicable Systems This section describes the applicable systems 1 Applicable modules and base units and No of modules a When mounted with a CPU module The table below shows the CPU modules and base units applicable to the Q64TD Q64TDV GH and quantities for each CPU model Depending on the combination with other modules or the number of mounted modules power supply capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the power supply capacity is insufficient change the combination of the modules Applicable CPU module No of modules CPU type CPU model Extension base unit Q00JCPU Up to 16 Basic model QCPU QOOCPU Q01CPU QO2CPU QO02HCPU QO6HCPU Q12HCPU Q25HCPU Up to 64 2PHCPU lQ25PHCPU sid Programmable Redundant CPU Up to 53 x controller CPU Q25PRHCPU si QO3UDCPU QO04UDHCPU QO6UDHCPU Universal model PEE QCPU Q26UDHCPU QO3UDECPU Q04UDEHCPU QO6UDEHCPU Q13UDEHCPU Q26UDEHCPU Safety CPU QSO01CPU CERES EE V C Controller module Up to 64 QO6CCPU B V B Cx Applicable x N A Up to 24 High Performance model QCPU 1 Limited within the r
38. 5 Switch 5 Information x Module Display format Module Name Q64TDV GH Product information 031230000000000 C Lol HER DEC HAW LED Information H W SW Information No Value No Value No Value No Value 1 0001 1 0000 10000 2 0000 3 0000 4 0000 5 0000 Stop Close APPENDIX MELSEC Q APPENDIX Appendix 1 Usual Operation Limits and Superheated Operating Limits JIS C 1602 1995 Superheated operating limit Component Old symbol Wire diameter Usual operation limit symbol reference mm C Note The usual operation limit refers to the temperature limit of the air in which the module can be continuously used The superheated operating limit refers to the limit of temperature at which the module can be used in a short period of time in unavoidable cases Appendix 2 Allowable Temperature Differences JIS C 1602 1995 Component Old symbol Measured temperature Allowable difference symbol reference 600 C or more but less than 1700 C 4 0 5 96 of the measured temperature 0 or more but less than 1600 1 5 or 0 25 96 of the measured temperature 0 or more but less than 1000 1 5 or 0 4 of the measured temperature 0 or more but less than 1200 2 5 or 0
39. 75 96 of the measured temperature 200 or more but less than 0 C 2 5 C or 1 5 of the measured temperature 0 or more but less than 800 C 1 5 C or 0 4 of the measured temperature 0 C or more but less than 800 C 2 5 C or 0 75 of the measured temperature 200 C or more but less than 0 C 2 5 C or 1 5 of the measured temperature 0 C or more but less than 750 C 1 5 C or 0 4 of the measured temperature 0 C or more but less than 750 C 2 5 C or 0 75 of the measured temperature 0 C or more but less than350 C 0 5 C or 0 4 of the measured temperature 0 C or more but less than350 C 1 C or 0 75 of the measured temperature 200 C or more but less than 0 C 1 C or 1 5 of the measured temperature Note The allowable difference refers to the maximum allowable limit for the difference between the resultant temperature of a conversion from thermal electromotive force using a standard thermal electromotive force chart and the temperature at temperature detector contact The greater value of C or will take effect for the allowable difference App 1 App 1 APPENDIX MELSEC Q Appendix 3 Thermal Electromotive Force Chart Appendix 3 1 Standard Thermal Electromotive Force of B JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC App 2
40. App 2 APPENDIX MELSEC Q Type B JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC App 3 App 3 APPENDIX MELSEC Q Type B JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 4 App 4 APPENDIX MELSEC Q Type B JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature 0 9 Temperature C Standard contact temperature is 0 C App 5 App 5 APPENDIX MELSEC Q Appendix 3 2 Standard Thermal Electromotive Force of R JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC App 6 App 6 APPENDIX MELSEC Q Type R JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC App 7 App 7 APPENDIX MELSEC Q Type R JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 8 App 8 APPENDIX MELSEC Q Type R JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Standard contact temperature is 0 App 9 App 9 APPENDIX MELSEC Q Appendix 3 3 Standard Thermal Electromotive Force of S JIS C 1602
41. C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 15 App 15 APPENDIX MELSEC Q Type JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 16 App 16 APPENDIX MELSEC Q Type JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Standard contact temperature is 0 App 17 App 17 APPENDIX MELSEC Q Appendix 3 5 Standard Thermal Electromotive Force of E JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC CC App 18 App 18 APPENDIX MELSEC Q E JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 19 App 19 APPENDIX MELSEC Q E JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 20 App 20 APPENDIX MELSEC Q Appendix 3 6 Standard Thermal Electromotive Force of J JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC CC 101 151 202 253 303 354 405 609 660 711 762 814 865 916 1019 1071 1122 1174 1226 1277 1329 1381 1433 1537 1589 1641 1693 1745 1797 1849 1902 195
42. Cancel b The Online module change completed screen appears MELSOFT series GX Developer d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 3 When user range setting is used and initial setting was made with GX Configurator T other system is available 1 Conversion disable Set conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close Y9 Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device Buffer memory Module start 1 0 0 Address 0 pec Y Setting value F HEX 16 bit integer v Set Program Label reference program fi AIN Execution history Force Module start 0 Address 0 D F H Force OFF Clear 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x r Installed status
43. Click the OK button to leave the Online module change mode MELSOFT series GX Developer i The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again Click the Close button to close the System monitor screen Installed status Base 0 1 2 4 Base Module MasterPLC gt af a a eT 110 Man base Bere Bees QLZPHCPU Fee mag Bina des BE eem D OO 2 Parameter status jr Address 0 10 20 Unmo Unmo Unmno Unmo jnti unti unti unti C System monitor ERESESERENA 8 Onine node change 30 None None None None Ql2PHCPU l pt l pt l pt l6pt E Status Module system error Module error Ed Module warning Module change Close Referring to 1 enable the conversion of the channels to be used and monitor the measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 to check that proper conversion has been made Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The seque
44. EIS xi E e S DS i 2875 1 If a value entered from the thermocouple is outside the measured temperature range given in the table it is handled as the maximum minimum value of the measured temperature range 2 The accuracies only in the temperature ranges of Class 1 to 3 shaded areas in JIS C1602 1995 apply 3 Temperature measurement can be made but accuracy is not guaranteed 3 Micro voltage input range and accuracies The micro voltage input range and accuracies will be explained Input Type Measurable Voltage Range rj At 253 5 C operating ambient temperature At 0 to 55 C operating ambient temperature Micro voltage input 100 to 100mV PECIFICATION MEE ah MELSEC Q 3 2 Function List The following table lists the Q64TD Q64TDV GH functions This function allows temperature data to be imported by connecting a Temperature conversion thermocouple Temperature data are 16 bit signed binary 2700 to 18200 and stored into buffer memory Section 3 4 7 Micro voltage conversion function Q64TDV GH only This function converts a 100mV to 100mV micro voltage into 16 bit signed binary 25000 to 25000 and stores it into the buffer memory 1 Sampling processing A temperature input value is converted into a temperature one by one on each Temperature conversion channel and a measured temperature value is output after ev
45. MELSEC Q 3 4 23 Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value Un1G 160 to 191 1 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 2 When the offset gain values of the user range setting are restored the used data are stored The data are stored saved when Initial setting write is performed by the utility The operating condition is set Y9 turns from OFF to ON 1 The offset gain values are written in the offset gain setting mode YA turns from OFF to ON 1 The data are not saved when values have been written to the mode switching setting area buffer memory addresses 158 159 UnG158 Un G159 3 When restoring the offset gain values of the user range setting set the data saved here similarly into the corresponding area of the module where the data will be restored 4 Buffer memory saving recording procedure for online module change 1 Turn the operating condition setting request Y9 from OFF to ON 2 Compare the Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value buffer memory addresses 160 to 191 Un G160 to Un G191 with the range reference values Refer to Section 7 4 for the range reference values 3 If the values are proper record the Factory defaul
46. OFF error clear request YF END To write the intelligent function module parameters set the target remote I O station from Online Transfer setup on GX Developer They can be written by Directly connecting GX Developer to the remote I O station Connecting GX Developer to another device such as a CPU module and passing through the network 6 PROGRAMMING MELSEC Q 6 2 2 Program example when utility package is not used The dedicated instructions used for reading writing the buffer memory of the intelligent function module on a remote I O station REMTO and are the execution type for which several scans are needed Therefore transmissions of the execution results are not synchronized with the I O signal operations When reading a measured temperature value on an Q64TD after changing the operating condition during operation be sure to read the Conversion completed flag buffer memory address 10 at the same time Also for the case of changing the operating condition insert an interlock to prevent the execution of the REMFR instruction 1 e Network type Operation of GX Developer Setting of CPU parameters MNET H remote master e First No 0000H e Network No 1 e Total number of slave stations 1 e Mode Online e Network range assignment ON M station gt R station M station E station Stat End Points Stat 0000 1
47. Operating 5 5 5 7 Part names and 4 3 Product 2 3 Index 1 Product lineup sse A 11 U Programming 6 1 User range write 3 15 Pt100 cold junction temperature compensation Usual operation limits App 1 yes no specifying function 3 7 Utility 5 1 IW O64 T D rotto en rete tet A 11 1 1 Warning output enable disable setting 3 31 QOA4TBDV GH ede tette A 11 1 1 Warning output 3 31 QCPU A 11 Warning output 3 7 Warning output 3 15 R Warning output upper lower limit value 3 34 Read from PLC sees 5 12 Wiring instructions 4 4 Write to PLC 5 12 S Sampling processing 3 9 3 10 Scaling function sese 3 7 Scaling range upper lower limit value 3 33 Scaling value
48. Output Lower Lower Limit Value e Sampling Averaging Processing Selection Warning Output Lower Upper Limit Value Time Count Averaging Selection Warning Output Upper Lower Limit Value Time Count Averaging Setting Warning Output Upper Upper Limit Value Conversion Completion Flag Disconnection Detection Flag Measured Temperature Value Q64TD Scaling Value Measured Temperature Value Micro Voltage e Scaling Range Lower Limit Value Conversion Value Q64TDV GH Scaling Range Upper Limit Value Error Code Scaling Width Lower Limit Value Thermocouple Type Q64TD Scaling Width Upper Limit Value Setting Range 1 Q64TDV GH Conversion setting for disconnection Warning Output Enable Disable Setting detection 2 e Warning Output Flag Lower Limit Value Q64TD e Warning Output Flag Upper Limit Value Conversion setting value for disconnection detection 2 2 Offset Gain Setting Mode Switching Setting CHO Gain Setting Value Q64TDV GH Monitor test Mode Switching Setting Status CHO Gain Setting Request Section 5 6 CHO Thermocouple Type Q64TD CHO Measured Temperature Value Q64TD CHO Setting Range 1 Q64TDV GH CHO Measured Temperature Value Micro CHO Offset Temperature Setting Value Voltage Conversion Value Q64TDV GH Q64TD User Range Write Request CHO Offset Setting Value Q64TDV GH O
49. Switch Setting for Intelligent Function Module ssseeneneennenmeemenmennnes 4 6 4 6 Offset Galn Setting ccce tee D LEER e eL RUE e ee e URP C LEA 4 8 4 7 Cold Junction Temperature Compensation Yes No Setting ssssssssssssseeee 4 13 5 UTILITY PACKAGE Configurator T 5 1to 5 23 5 1 Utility Package Functions nennen enne 5 1 5 2 Installing and Uninstalling the Utility Package eeennnnnnnnnnnne 5 3 5 2 1 Handling precautions tenenti neant theres E has 5 3 5 2 2 Operating environment 4 entente netten tbe tete ne tene Bn dene en tee Bn inae rine tenens 5 5 5 8 Utility Package Operation 2 2 e e e E Ce d e ER UP ett d e d P teda 5 7 5 3 1 Common utility package operations sssssseeeneeenneneen nennen enne nnne 5 7 5 3 2 Operation overview iei as eee de d dee se ed e eh Mites Ld eee a ie ede Le eie ead ade eden 5 9 5 3 3 Starting the Intelligent function module utility een n 5 11 5 4 Initial Setting nee 5 13 5 5 Auto RefreshiSettings 55 enano eap Aina temo Alaa ie ation thi aaah ad 5 14 9 6 Momoning LES ce e EE PP 5 16 5 6 1 Monitor teSt Srog ec tg dt Uh te uq t gd p t H
50. Un G50 to 53 ioc as d o Nep we 3 33 3 4 16 CH scaling range upper lower limit values UnXG62 to 69 3 33 3 4 17 CH scaling width upper lower limit values UnXG78 to 85 2222 3 34 3 4 18 CH warning output upper lower limit values UN G86 to 101 3 34 3 4 19 CH offset gain temperature value Q64TD CH L offset gain setting value Q64TDV GH UnXG118 to 125 sse eene nnne nnne nnne 3 36 3 4 20 Conversion setting for disconnection detection UM G148 3 37 3 4 21 Conversion setting value for disconnection detection UN G150 to 153 3 39 3 4 22 Mode switching setting 158 to 159 sse 3 39 3 4 23 Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value UnXG160 to 191 3 40 4 1 Flandling Precautlors 5 5 2 rio bd Eoi pa hosti ata 4 1 4 2 Setup and Procedures before Operation 4 2 4 3 Part Names and Settings nnne nnne 4 3 4 M A 4 4 4 41 Wiring Iristructioris t mne Dee Dem PB ID OD II DEMENTIA 4 4 4 4 2 External Wiring i centeno tt era ete Ret er Aet Re tan elo e AE 4 4 4 5
51. ZR When using bit devices X Y M L or B seta number that can be divided by 16 points examples X10 Y120 M16 etc Also buffer memory data are stored in a 16 point area starting from the specified device number For example if X10 is entered data are stored in X10 to X1F 5 UTILITY PACKAGE 1 MELSEC Q 2 Command buttons Creates a file containing the screen data in text file format Saves the set data and ends the operation Cancels the setting and ends the operation The auto refresh settings are stored in an intelligent function module parameter file The auto refresh settings become effective by performing STOP RUN STOP RUN operations for the CPU module turning the power OFF and then ON or resetting the CPU module after writing the intelligent function module parameters to the CPU module However processing equivalent to auto refresh can be added using the FROM TO instruction in the sequence program 5 UTILITY PACKAGE GX 1 MELSEC Q 5 6 Monitoring Test 5 6 1 Monitor test screen Purpose Start buffer memory monitoring testing I O signal monitoring testing offset gain settings refer to Section 5 6 2 5 6 3 and pass data refer to Section 5 6 4 from this Screen Operating procedure Select monitor test module screen Start I O Module type Module model name Monitor test Enter the start I O No
52. averaged value into buffer memory varies with the number of used channels number of channels set to enable temperature conversion Processing time preset count x number of used channels x 40ms Setting range of preset count is 4 to 62500times When setting a value out of the setting range an error error code 300 occurs Example An average value is output ever 320ms when two channels channels 3 and 4 are enabled for conversion and the preset count is 4 4 times 2 channels 40ms 320ms 3 SPECIFICATIONS MELSEC Q 3 2 3 Temperature micro voltage conversion system Q64TDV GH Temperature micro voltage conversion can either be made by sampling processing or averaging processing 1 Sampling processing A temperature micro voltage input value is converted successively and a digital output value is stored into the buffer memory The conversion speed changes depending on the number of channels used number of channels set for conversion enable Conversion speed sampling period 3 number of used channels x 20ms x 3 Example When 2 channels are enabled for conversion Conversion speed sampling period x 3 20ms 2 channels x 120ms Input 1 Input 2 Conversion processing CH1_ 4CH2 jjCH2 CH1 CH2 CH1 CH2 CH1 CH2 Buffer memory i LI i le Conversion speed Conversion speed gt 2 Averaging processing The input value
53. code 01 Module information Module type Thermocouple Input Module Start 1 0 No 0020 Module model Q64TD Module side Module side Transfer PLC side Transfer i Buffer size RECETA direction Device Setting item Conversion completion flag CHT Measured temperature value CH2 Measured temperature value CH3 Measured temperature value 4 Measured temperature value Error code Setting range Warning output flag Disconnection detection flag w1 w3 w5 w4 Make text file End setup Cancel c Write of intelligent function module parameters refer to Section 5 3 3 The intelligent function module parameters are written to the remote I O station Perform this operation on the parameter setting unit selection screen 3 Program example x2 X120 YI29 Read of CH1 measured temperature MV 01 value 16 bit WV 02 Read of CH2 measured temperature value 16 bit WV D3 Read of CH3 measured temperature value 16 bit SH400 v 20 Read of disconnection detection flag N20 1 Processing at disconnection detection Processing at CH1 disconnection detection 2 xoc SET Y12F Turns ON error clear request YF X3 XF Bco K3Y30 Outputs error code in BCD SET Y12F Turns ON error clear request YF xpo _ RST Yi2F Turns
54. control restart 5 Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer e d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 4 When user range setting is used and initial setting was made with GX Configurator TI other system is unavailable 1 Conversion disable Setting on the CH the Execute test CH1 Monitor test r Module information Set Disable in the Setting value field of Conversion Enable Disable Monitor Test screen of GX Configurator Tl and click button 5 x Module type Thermocouple Input Module Start 1 0 No 0000 Module model Q64TDV GH Setting item Current value Setting value Conversion enable disable setting Sampling Averaging processing selection Disable Sampling Time Count averaging selection Count Time Count averaging setting Time 80 to 2500ms Count 4 to 62500 Conversion completion flag Measured temperature value Micro voltage conversion value Value rounded off to 1 decimal place x 10 Error code Setting range St
55. file Since intelligent function module parameters cannot be saved in a file by the project saving operation of GX Developer save them on the shown module selection screen for intelligent function module parameter setting Reading writing intelligent function module parameters from to a programmable controller CPU using GX Developer a Intelligent function module parameters can be read from and written into the programmable controller CPU after having been saved in a file b Setthe target programmable controller CPU in GX Developer Online Transfer setup c When the Q64TD Q64TDV GH is installed to the remote I O station use Read from PLC and Write to PLC Checking the required utility While the start I O is displayed on the Intelligent function module utility setting screen may be displayed for the model name This means that the required utility has not been installed or the utility cannot be started from GX Developer Check the required utility selecting Tools Intelligent function utility Utility list in GX Developer 5 UTILITY PACKAGE GX 1 MELSEC Q 5 4 Initial Setting Purpose Make initial setting for operating the Q64TD Q64TDV GH on each channel Refer to Section 5 1 for the initial setting parameter types This initial setting makes sequence program setting unnecessary Operating procedure Start I O No Module type Module model name
56. for each module For details refer to the chapter of the online module change in this manual e Do not install remove the module to from the base unit or the terminal block to from the module more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunction e Do not touch the connector while the power is on Doing so may cause malfunction e Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module fixing screws Not doing so may cause failure or malfunction of the module If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damages to the screws and or the module resulting in the module falling out short circuits or malfunction e Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS NCAUTION e When disposing of this product treat it as industrial waste e CONDITIONS OF USE FOR THE PRODUCT e 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe
57. has turned off remove the external wiring and dismount the module 1 If you have removed the wiring together with the terminal block the measured temperature values may vary within the accuracy range due to the error of the specific cold junction compensation resistor 2 Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 7 NLINE MODULE CHANGE Z o MELSEC Q 3 Mounting of new module a Mount a new module to the same slot and install the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x r Operation Target module 120 address 000 Module name Q64TDV GH Module change execution Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please execute after installing new module Cancel 4 Operation check an operation check click the Cancel button to cancel control resumption Online module change x Operation Target module 1 0 address 000 Module name UB4TDV GH Module change execution Installation confirmation Status Module control restart Change module installation completion Status Guidance The c
58. installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer L d Online module change completed 7 NLINE MODULE CHANGE 2 es MELSEC Q 7 4 Range Reference Table The range reference tables are given below Address Decimal Description Reference value ipti valu Digital offset val t prior to shi t th tical 160 168 176 184 Factory default offset value Boe MEL LM d LM value 8000H Diaital aai t prior to shi t th tical val dead EE n value set prior to shipment theoretical value User range settings offset value Digital value for user set offset value 2 User range settings gain value Digital value for user set gain value 3 User range settings thermal EMF L Thermoelectromotive force or offset set voltage for 189 offset value H user set offset set temperature uV unit 1 User range settings thermal EMF Thermoelectromotive force or gain set voltage for user gain value set gain set temperature uV unit 1 1 Refer to Appendix for the thermal 2 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings thermal EMF offset value
59. lower limit value RW 45 scaling range upper limit value RW 7 9 ___ Soren 3 SPECIFICATIONS MELSEC Q Table 3 2 Buffer memory assignment Q64TDV GH 2 2 Addresses Addresses Description RW 1 CH1 offset setting value CH1 gain setting value CH4 offset setting value CH4 gain setting value 448 Conversion setting for disconnection R W 2 detection 96 H 150 CH1 Conversion setting for at RIW 2 detection 97 H 151 CH2 Conversion setting for disconnection RW 2 detection 98 H 152 CH3 Conversion setting for disconnection RW 2 detection 99 H 153 CH4 Conversion setting for disconnection RW 2 detection 4 Conversion setting for disconnection RAW 2 detection 96u 450 CH1 Conversion setting value for RAW 2 disconnection detection 97u 451 CH2 Conversion setting value for RAW 2 disconnection detection 452 CH3 Conversion setting value for RAW 2 disconnection detection Ea 153 4 Conversion setting value for RW 2 disconnection detection to to System area 9EH 158 9n 158 Mode switching setting R W CH1 factory default offset value CH1 factory default gain value 3 CH1 user range settings offset value 3 CH1 user range settings gain value 3 System area System area m3 CH1 user range settings thermal EMF L RIW offset value 3 H CH1 user range settings thermal EMF L Description
60. measured temperature value micro voltage value buffer memory addresses 11 to 14 Un G11 to 14 If any of to 2 is set in the Conversion setting for disconnection detection setting of this area is ignored 2 The setting range is from 32768 to 32767 0000 to Setting in 0 1 C increments Example To set to 0 3 C Store 3 This is set to O when the module is powered up or reset The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 4 22 Mode switching setting Un G158 to 159 Used to change between the normal mode and offset gain setting mode You can change the mode without resetting the programmable controller CPU 1 Set the value of the mode to which you want to switch 2 After setting the value turn the operating condition setting request Y9 from OFF to ON to shift the mode 3 When the mode is switched this area is cleared to zero and the operating condition setting completion flag X9 turns off After making sure that the operating condition setting completion flag X9 has turned off turn off the operating condition setting request Y9 Set Value Mode to Be Shifted to Buffer memory address 158 Buffer memory address 159 0964H 4144H Offset gain setting mode 4144H 0964H If the value written is other than the above mode switching is not performed and only the operating condition is changed PECIFICATION nee
61. of the Q64TD the Q64TDV GH has a function that converts a micro voltage signal into a 16 bit signed binary data Programmable controller CPU Q64TDV GH Buffer memory Cold junction TO Initial setting NEXU temperature Pt100 temperature measuring instruction compensation resistor Measured temperature value Measured conversion Channel 1 Thermocouple micro voltage input temperature value Scaling value scaling value FROM reading instruction lt Measured temperature value micro voltage conversion value Temperature micro voltage input Scaling value lt 4 Thermocouple micro voltage input Refer to Section 3 4 15 for details of the scaling value 1 VERVIEW 2 MELSEC Q 1 1 Features 1 Channels isolated Both the Q64TD and Q64TDV GH are channel isolated modules 2 4 channels of temperatures measured by one module One Q64TD module can measure temperatures of four channels It can also convert the detected temperature values into scaling values ratios 3 Micro voltages of four channels be converted on one module Q64TDV GH only One Q64TDV GH module can make micro voltage conversion of four channels It can also convert the detected micro voltage conversion values into scaling values ratio values 4 Setting of conversion enable disable You can make a conversion enable di
62. of the channel specified for averaging processing is converted by the preset number of times or for the preset period of time the sum of the resultant values except the maximum and minimum values is averaged and the average value is stored into the buffer memory Averaging processing requires at least 2 times of conversion processing excluding the maximum and the minimum values a Time averaging processing The number of processings performed within the preset time changes depending on the number of channels used number of channels set for conversion enable preset time number of used channels 20ms Setting range of preset time is 80 to 2500ms When setting a value out of the setting range an error error code 200 occurs Example When four channels channels 1 2 3 and 4 are enabled for conversion and the preset time is 760ms the sampling count is 9 5 760ms 4 channels 20ms 9 5 If the result cannot be divided its fractional portion is rounded down and the sampling count is 4 times 3 SPECIFICATIONS MELSEC Q b Count averaging processing The time when the count based average value is stored into the buffer memory changes depending on the number of channels used number of channels set for conversion enable Processing time preset count x number of used channels x 20ms Setting range of preset count is 4 to 62500ms When setting a value out of the setting range an error error cod
63. on Close check the error code on the monitor screen and then perform the offset gain settings again 5 Switch to the normal mode Set Normal mode in the Setting value field of Mode Switching Setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode Switching Setting Status changes to Normal mode 5 UTILITY PACKAGE GX 1 MELSEC Q 5 6 3 Offset gain setting operation Function version B Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting mode Change switch 4 for intelligent function module switch setting to the offset gain setting mode and switch 2 to the user range setting Refer to Section 4 5 2 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 3 Adjustment of the offset and gain values a Setthe offset value Enter the desired value into the Setting value field for CHO Offset Setting Value and click the Execute test button b Determine the offset value Select Request from the Setting value field for CHO Offset Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Offset Setting Request and click the Execute test b
64. r Base Base Module MasterPLC He base pA Eon 005 Ql2PHCPU L1 ae Bim A EE OOe ii m Parameter status 3r Mode I O ddress 0 10 20 30 40 C System monitor 0 1 2 3 4 Online module change Inte None None None None Diagr Q1ZPHCPU 1114 ent l6pt l6pt l6pt l6pt l6pt Status Module system error Module eror 1 Module warning J Module change b Click the Execution button to enable a module change Online module change x peration Target module Module change execution 1 0 address oooH Pees Module name Q64TDV GH Installation confirmation r Status Module control restart z Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 4 2 c and later MELSOFT series GX Developer i The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off remove the external wiring and dismount the module 1 If you have removed the wiring together with the terminal block the measured temperature values may vary
65. range saving b Change the Setting value field of Online Module Change read request to Request and click the Execute test button When read is completed the values are displayed in the Current value fields of CHO Factory default offset gain value User range settings offset gain value User range settings offset gain thermal EMF value Compare the values with those in the range reference table and take a note of the values if they are correct Refer to Section 7 4 for the range reference table User range restoration b c Set the noted values into the Setting value fields of Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value Select all the Setting value fields of Factory default offset gain input value User range settings offset gain value User range settings thermal EMF offset gain value and click the Execute test button When write is completed the set values are displayed in the Current value fields of them Change the Setting value field of online module change write request to Request and click the Execute test button Make sure that the indication in the Current value field of online module change write request changes from Request to OFF on completion of write 5 UTILITY PACKAGE GX 1 MELSEC Q MEMO RAMMIN UM an E MELSEC Q 6 PROGRAMMING Th
66. request YF 6 PROGRAMMING MELSEC Q MEMO 7 ONLINE MODULE CHANGE MELSEC Q 7 ONLINE MODULE CHANGE When changing a module online carefully read the QCPU User s Manual Hardware Design Maintenance and Inspection section 12 4 1 Online module change This chapter describes the specifications of an online module change 1 Perform an online module change by operating GX Developer 2 To ensure ease of offset gain re setting there is a user range save restoration function that is performed by executing the dedicated instruction or read write from to buffer memory POINT 1 Perform an online module change after making sure that the system outside the programmable controller will not malfunction 2 To prevent an electric shock and malfunction of operating modules provide means such as switches for powering off each of the external power supply and external devices connected to the module to be replaced online 3 After the module has failed data may not be saved properly Referring to Section 3 4 23 therefore prerecord the data to be saved Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value in the buffer memory 4 It is recommended to perform an online module change in the actual system in advance to ensure that it would not affect the other modules by checking the following Means of cutting off the connection to external devic
67. temperature compensation Set the switch 4 to the correct position in the intelligent yes no setting is correct function module switch setting Refer to Section 4 5 Check whether conversion is made with the other Make offset gain setting again after changing the thermocouple set after setting of the offset gain value thermocouple 8 2 8 Micro voltage conversion value is abnormal Check Item Set the switch for micro voltage input in the intelligent Check whether the input type set is a thermocouple or not i function module switch setting Check the Pt100 temperature measuring resistor for making cold junction temperature compensation for wire break or disconnection from the terminal block Check influence from grounding and adjacent equipment Check the micro voltage signal cable for noise us 9 S J and take noise reduction measures After offset gain value setting the other signal cable was Make offset gain setting again with the newly connected connected signal cable 8 TROUBLESHOOTING MELSEC Q 8 2 9 Checking the Q64TD Q64TDV GH status using GX Developer system monitor When the Q64TD Q64TDV GH detail information is selected in GX Developer system monitor error code can be checked 1 Operating GX Developer Diagnostics System monitor Select Q64TD Q64TDV GH Module Detailed Information 2 Module Detail Information a Checking the function version and product information
68. the RUN LED will not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G P OGLOAD instruction save the user range setting values to the CPU device Refer to Appendix 5 3 for the G P OGLOAD instruction c Using the G P OGSTOR instruction restore the user range setting set values to the module Refer to Appendix 5 4 for the G P DGSTOR instruction d Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and install the external wiring e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x Operation Target module 120 address 000 Module name QB4TDV GH Module change execution Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please execute after installing a new module Execution Cancel 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check b c d To make an operation check click the Cancel button to cancel control resumption Online module change x Operation Target module Module change execution 1 0 address 000H A Module name Q64TDYV GH Installation confirmation Status Module control restart 3 Change module instal
69. the following two different cold junction temperature compensations by making intelligent function module switch setting switch 4 to select whether a cold junction temperature compensation will be made or not using the Pt100 temperature measuring resistor 1 Pt100 temperature measuring resistor is used to perform cold junction temperature compensation cold junction temperature compensation set for Yes A cold junction temperature compensation using the Pt100 temperature measuring resistor attached to the Q64TD Q64TDV GH is made automatically Object whose temperature is to be measured Q64TD Compensation conductor copper Thermocouple 2 Cold junction temperature compensation is performed externally cold junction temperature compensation set for No Use this compensation when you want to make temperature measurement at so high accuracy that the cold junction temperature compensation accuracy using the Pt100 temperature measuring resistor attached to the Q64TD Q64TDV GH cannot be ignored as an error By providing a precision ice bath externally the thermoelectromotive force generated at the tip of the thermocouple can be led to this module without any change improving the cold junction temperature compensation accuracy Object whose temperature Q64TD is to be measured Compensation conductor copper Ice bath e The ice bath is d
70. the micro voltage conversion values are applied 4 When Given value 3x is selected set a value for the CHO conversion setting for disconnection detection buffer memory addresses 150 to 153 Un G150 to 153 in units of 0 1 C The value set in the area is stored in CHO measured temperature value micro voltage value when disconnection is detected PECIFICATION Mer ads MELSEC Q 3 3 I O Signals Transferred to from CPU This section describes the I O signal assignment and signal functions 3 3 1 I O signal list The following are the I O signals of the Q64TD Q64TDV GH The I O numbers X Y given in this chapter and later assume that the first I O number of the Q64TD is set to 0 Input Signal Output Signal Signal Direction Programmable controller CPU Signal Direction Programmable controller CPU Q64TD Q64TDV GH Q64TD Q64TDV GH CH2 Offset Gain Setting Status Signal CH2 Offset Setting Request CH3 Gain Setting Request Reserved 8 x9 Disconnection Detection Flag Reserved Warning Output Signal xE Conversion Completion Flag Error Flag Error Clear Request The reserved signals marked are used by the system and are unavailable for the user Should they be turned on off in a sequence program we cannot guarantee the functions of the Q64TD Q64TDV GH Between the Q64TD Q64TDV GH whose first 5 digits of product information are 07071 or earlier and those of 07072 or later the Conversion Comple
71. the setting range m a correct value at the buffer Pond address 1 to 4 EE Gain value offset value lt 0 1 for temperature input o gain value offset value x 4 uV for micro voltage input O indicates the channel number set incorrectly When the offset setting request Y1 Y3 Y5 Y7 or gain setting request Y2 Y4 Y6 Y8 is turned on in the offset gain setting mode the offset gain of the intelligent function module Switch setting on that channel is not user range setting O indicates the channel number set incorrectly When the offset setting request Y1 Y3 Y5 Y7 or gain setting request Y2 Y4 Y6 Y8 is turned on in the offset gain setting mode the offset value or gain value of that channel is outside the measured range O indicates the channel number set incorrectly The offset setting request and gain setting request were turned on simultaneously in the offset gain setting mode O indicates the channel number set incorrectly The warning output upper lower limit value setting is outside the measurable range specified for the input type indicates the channel number set incorrectly A indicates any of the following statuses The lower lower limit value is lower than the measurement range The upper upper limit value is higher than the measurement range Lower lower limit value gt lower upper limit value Lower upper limit value gt upper lower limit value Upper lower limit value gt upper upp
72. time averaging for channels 2 and sampling processing for other channels store 0302H 770 into the buffer memory address 9 Un G9 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b b0 0 1 o 0302 770 CH4 CH3 CH2 CH1 CH4 CH3 CH2 CH1 PECIFICATION Mer ads MELSEC Q 3 4 6 Conversion completion flag Un G10 1 You can check whether the channels specified for conversion enable succeeded in normal conversion 2 You can make check on each channel using the conversion completion flag 3 The conversion completion flag is cleared when the Operating Condition Setting Request Y9 is turned from ON to OFF 4 The Conversion Completion Flag XE turns on when conversions of all conversion enabled channels are completed When conversion enable disable setting is turned from 1 disable to O enable After the measured temperature value micro voltage conversion voltage is stored into the buffer memory the conversion completion flag of the corresponding channel is turned to 1 When the conversion enable disable setting is turned from 0 enable to 1 disable The conversion completion flag of the corresponding channel is turned to 0 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO 1 Conversion completed 0 During conversion or unused Between the Q64TD Q64TDV GH whose first 5 digits of product information are 07071 or earlier and those o
73. voltage input module SW1D5C QTIU E GX Configurator TI Version 1 Single license product CD ROM SW1D5C QTIU EA GX Configurator TI Version 1 Volume license product CD ROM 1 VERVIEW 2 MELSEC Q 1 OVERVIEW This user s manual provides the specifications handling instructions programming procedures and others of the Q64TD thermocouple input module abbreviated to the Q64TD and Q64TDV GH channel isolated thermocouple micro voltage input module abbreviated to the Q64TDV GH used with the MELSEC Q series CPU module hereafter abbreviated to the CPU The Q64TD is a module designed to convert thermocouple input values from outside the programmable controller into 16 bit signed binary measured temperature values and 16 bit signed binary scaling values ratios Programmable controller CPU Q64TD Buff Buffer memory Cold junction Pt100 t t TO Initial setting Set dat temperature b emperature measuring instruction gr dad compensation RTD feste tor Measured temperature Measured value Channel 1 input temperature value Scaling value 5 scaling value E FROM reading 8 instruction lt lt E g i 2 I Measured temperature E i value e Scaling value lt 4 Thermocouple input Refer to Section 3 4 15 for details of the scaling values In addition to the temperature measurement functions
74. 2 3 2 3 3 3 1 3 3 2 3 4 1 3 4 2 3 4 6 3 4 14 3 4 19 Section 5 1 5 2 2 Section 6 1 1 6 2 1 6 2 2 Section 8 2 9 Appendix 4 1 Feb 2006 SH NA 080141 I Addition Appendix 5 1 Correction SAFETY PRECAUTIONS Section 1 2 Section 2 2 Section 3 4 14 Section 7 3 3 7 3 5 Appendix 5 INDEX Section number changed Appendix 5 1 Appendix 5 2 Appendix 5 2 Appendix 5 3 Appendix 5 3 Appendix 5 4 ar 2006 SH NA 080141 J Correction Section 3 1 M Oct ct 2007 SH NA 080141 K Correction About the Generic Terms and Abbreviations Section 1 1 Section 2 1 Section 3 1 1 Section 3 2 4 Section 3 3 2 Section 3 4 1 Section 3 4 2 Section 3 4 3 Section 3 4 12 Section 3 4 18 Section 3 4 20 Section 6 2 1 Section 6 2 2 Section 7 4 Appendix 7 Jan 2008 SH NA 080141 L Correction SAFETY PRECAUTIONS CONTETS About the Generic Terms and Abbreviations Section 2 2 Section 2 3 Section 4 1 Section 5 2 2 May 2008 SH NA 080141 M Correction SAFETY PRECAUTIONS Compliance with the EMC and Low Voltage Directives About the Generic Terms and Abbreviations Section 2 1 Section 2 3 Section 3 4 1 Section 3 4 18 Section 4 1 Section 5 2 1 Section 5 3 Section 7 1 Appendix 1 to 3 Sep 2011 SH NA 080141 N Addition CONDITIONS OF USE FOR THE PRODUCT Correction SAFETY PRECAUTIONS COMPLIANCE WITH EMC AND LOW VOLTAGE Section 6 1 6 1 2 WARRANTY This manual confer
75. 3 4 20 Conversion setting for disconnection detection Un G148 1 Select the value to be stored in the CHO measured temperature value micro voltage value buffer memory address 11 to 14 Un G11 to 14 in the case of disconnection detection b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO Setting Value to be stored in the measured temperature value value in the case of disconnection detection Value immediately before disconnection Up scale 1H maximum value of measured temperature range 5 of measured temperature range Down scale 2 minimum value of measured temperature range 596 of measured temperature range Given value 3 set a value for the CHO conversion setting for disconnection state value refer to Section 3 4 21 PECIFICATION cus ale MELSEC Q 2 This is set to OH Value immediately before disconnection when the module is powered up or reset 3 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 4 Do not set any value outside the setting range If it is set the module operation cannot be guaranteed 3 SPECIFICATIONS MELSEC Q 3 4 21 Conversion setting value for disconnection detection UnG 150 to 153 1 If Given value is set in the Conversion setting for disconnection detection buffer memory address 148 Un G148 when disconnection is detected the value set in this area is stored in the CHO
76. 4 2059 2111 2164 2216 2269 2322 2374 2427 2480 2585 2638 2691 2744 2797 2850 2903 2956 3009 3116 3169 3222 3275 3329 3382 3436 3489 3543 3650 3703 3757 3810 3864 3918 3971 4025 4079 4187 4240 4294 4348 4402 4456 4510 4564 4618 4726 4781 4835 4889 4943 4997 5052 5106 5160 5269 5323 5378 5432 5487 5541 5595 5650 5705 5814 5868 5923 5977 6032 6087 6141 6196 6251 6360 6415 6470 6525 6579 6634 6689 6744 6799 6909 6964 7019 7074 7129 7184 7239 7294 7349 7459 7514 7569 7624 7679 7734 7789 7844 7900 8010 8065 8120 8175 8231 8286 8341 8396 8452 8562 8618 8673 8728 8783 8839 8894 8949 9005 9115 9171 9226 9282 9337 9392 9448 9503 9559 9669 9725 9780 9836 9891 9947 10002 10057 10113 10224 10279 10335 10390 10446 10501 10557 10612 10668 App 21 App 21 APPENDIX MELSEC Q Type J JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 22 App 22 APPENDIX MELSEC Q Type J JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC App 23 App 23 APPENDIX MELSEC Q Type J JIS C 1602 1995 Conform to IEC 584 1 1977 IEC 584 2 1982 Unit uV Temperature CC Temperature CC Standard contact temperature is 0 App 24 App 24 APPENDIX MELSEC Q Appendix 3 7 Standard Thermal Electromotive Force of T JIS C 1602 1995 Conform to IEC 584 1 1977
77. 4 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO 0 0 1 1 0 0 1 0 0 0 0 1 1 0 0 1 Example 2 At the micro voltage input value of 51 300mV 12825 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bO 1 1 0 0 1 1 0 1 1 1 1 0 0 1 1 1 3 SPECIFICATIONS MELSEC Q 3 4 8 Error code Un G19 1 2 3 4 7 When the Q64TD Q64TDV GH has detected a set value or operation procedure error the corresponding error code is stored The error code is stored as a 16 bit binary value When an error occurs the ERROR LED of the Q64TD Q64TDV GH is lit The following are main checking details Check on the intelligent function module switch settings of At start GX Developer When Operating Condition Setting Check on averaging processing specification Request Y9 has turned from ON Check on averaging time and averaging count OFF Check on warning output upper upper limit values Check on offset gain setting Check on preset CHL offset temperature value CH temperature value Check whether Offset Setting Request Y1 Y5 Y7 and MITES Gain Setting Request Y2 Ye Y8 M not turned P at the same time Check whether the same data was written consecutively or not Check whether the pass data has been set or not Check whether the same data wa
78. 64TDV GH Functions The following functions are supported by function version C Function version C Function version C First 5 digits of First 5 digits of Function Function version B product product information are information are 07071 or earlier 07072 or later Online module change e unge Dedicated instruction G P OFFGAN G P OGLOAD G P OGSTOR Mode switching that does not require programmable controller CPU to be reset Dedicated instruction G P OFFGAN Buffer memory mode switching setting and operating condition setting request Y9 GX Configurator TI D x o X Ll Conversion setting for disconnection detection function O Compatible X Not compatible App 31 App 31 APPENDIX MELSEC Q Appendix 4 2 When the Q64TD Q64TDV GH has Product Information which First 5 Digits are 07071 or Earlier Conversion setting for disconnection detection function Conversion completion flag XE Conversion completion flag Un G10 Conversion setting for disconnection detection Un G148 Conversion setting value for disconnection detection Un G150 to 153 App 32 The following shows differences between the Q64TD Q64TDV GH whose first 5 digits of product information are 07071 or earlier and those of 07072 or later Q64TD Q64TDV GH First 5 digits of product information are 07071 or earlier No conversion setting for disconnection detection function The Conversion c
79. 700 to 4000 2000 to 3500 Thermocouple B 0 to 18200 6000 to 17000 Thermocouple R 500 to 17600 0 to 1600 Thermocouple S 500 to 17600 0 to 1600 Thermocouple N 2700 to 13000 2000 to 12500 Micro voltage 30000 to 30000 25000 to 25000 input When the settings below are applied an error error code 6A0 occurs Then the error flag XF turns ON and the operation is carried out with the setting before the error occurrence a Setting a value out of the above settable range b Setting a value that does not satisfy the following condition Warning output lower lower limit value lt lower upper limit value lt upper lower limit value upper upper limit value If the lower upper limit value is equal to the upper lower limit value an error does not occur and the warning output is made invalid The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 19 CH O offset gain temperature value Q64TD CH O offset gain setting value Q64TDV GH Un G118 to 125 1 2 3 4 Offset gain setting error compensation is a function designed to compensate for the value at any two points offset value gain value within the operating range when the proper measured temperature value micro voltage conversion value is not available at a system start or when the input type is changed When the Offset Setting
80. 8 2 9 Checking the Q64TD Q64TDV GH status using GX Developer system monitor 8 4 Appendix 1 Usual Operation Limits and Superheated Operating App 1 Appendix 2 Allowable Temperature Differences esssssssseeeeeeeneen nennen App 1 Appendix Thermal Electromotive Force Chart App 2 Appendix 3 1 Standard Thermal Electromotive Force of B ssssssssssssssssee App 2 Appendix 3 2 Standard Thermal Electromotive Force of App 6 Appendix 3 3 Standard Thermal Electromotive Force of S sse App 10 A 9 A 9 Appendix 3 4 Standard Thermal Electromotive Force of K sse App 14 Appendix 3 5 Standard Thermal Electromotive Force of E App 18 Appendix 3 6 Standard Thermal Electromotive Force of J sssssssssssssseeeenes App 21 Appendix 3 7 Standard Thermal Electromotive Force of T sss App 25 Appendix 3 8 Standard Thermal Electromotive Force of N sss App 27 Appendix 4 Upgrading of Q64TD Q64TDV GH Functions eeeeeeeenennennnn nnne App 31 Appendix 4 1 Comparison between Q64TD and Q64TDV GH App 31 Appendix 4 2 When the Q64TD Q64TDV GH has Product Information which First 5 Digits are 07071 0t Earlier 2
81. A User range write request YA During restoration Restoration completed User range restoration processing Conversion completion flag Buffer memory address 10 Un G10 Measured temperature value micro voltage value Buffer memory addresses 11 to 14 Un G11 to 14 During user range restoration Conversion stop Conversion completion flag buffer memory addresses 10 Un G10 OFF measured temperature value micro voltage value held as previously After user range restoration Conversion resumed when user range setting is used conversion is resumed at the restored offset gain setting value 3 SPECIFICATIONS 3 4 Buffer Memory 3 4 1 Buffer memory assignment Q64TD MELSEC Q This section describes the assignment of the Q64TD buffer memory Do not write data from system area or sequence program to the buffer memory area where writing is disabled Doing so may cause malfunction Table 3 1 Buffer memory assignment Q64TD 1 2 Addresses Addresses re Corn o Conversion enstierissbe RW 04 H time count averaging setting R W 06 H to 08 H 09 H OAH OB H OCH OD H OE H OF H to time count averaging setting System area Averaging processing specification Conversion completion flag CH1 measured temperature value CH2 measured temperature value CH3 measured temperature value CH4 measured temperature value System area Error co
82. Auto refresh Refer to Section 5 3 3 Enter Start I O No and select Module type and Module model name gt 1 Auto refresh Automatic refresh setting screen Initial setting Initial setting screen CH1 Initial setting 151 Auto refresh setting 155 r Module information Module model name 06470 Statl O No 0000 Rios oman Module type Thermocouple Input Module Module model name QB4TD Start 1 0 No 0000 Module type Thermocouple Input Module Setting item Setting value m Conversion enable disable selling Enable Sampling Averaging processing selection Sampling E Module side Module side Transfer PLC side Setting item Buffer size Transfer Device Time Count averaging selection Count c werd court direction Time Count averaging selling 4 Time 160 to 5000ms Count 4 to 62500 EXEC 0 i Waming output enable disable setting Disable CH1 Measured temperature value 1 1 gt D1 Thermocouple type K CH2 Measured temperature value 1 1 gt 02 This setting is for checking the W aming output E setting value range and is not actually set in the H3 Measured temperature value 1 1 gt D3 Bis Measured temperature value 1 1 gt Error code 1 1 gt D5 Details Setting range 1 1 ES Select input warning output flag 1 1 E Disconnection detection flag 1 1 gt 04
83. C Q 2 Output signals 1 This signal is made valid in the offset gain setting mode 2 This signal corrects the measured temperature value micro voltage conversion value to be an offset value when it is on CHL Offset 3 When this signal turns on while the Gain Setting Request on the same channel is on Setting Request or they turn on simultaneously an error will occur and the operation in 2 not performed 4 For the on off timing refer to the field of the CHLI Offset Gain Setting Status Signal 1 This signal is made valid in the offset gain setting mode 2 This signal corrects the measured temperature value micro voltage conversion value to be a gain set value when it is on CHLI Gain Setting 3 When this signal turns on while the Offset Setting Request on the same channel is Request on or they turn on simultaneously an error will occur and the operation in 2 not performed 4 For the on off timing refer to the field of the CHLI Offset Gain Setting Status Signal X1 to 4 1 This signal is turned on when the Conversion enable disable setting CH time count averaging setting Averaging processing specification Warning output enable disable setting CH scaling range upper lower limit value scaling width upper lower limit value CH warning output upper lower limit value Mode Operatin 3 swit
84. C side Dev name Points Start End Dev name Points Start End Transfer SB SB 0000 0000 Transfer Sw SW 0000 0000 Random cyclic LB Random cyclic LW Transferl LB Transfer2 LW Transfer4 ransferS Transfer 2 Operation of utility package Perform operation on the remote I O station side Operate the utility package on the remote I O station side Set the following in the Intelligent function module parameter setting module select area e Start I O No 20 e Module type Thermocouple Input Module e Module model name Q64TD Q64TDV GH a Initial setting Refer to Section 5 4 Set sampling processing for CH1 and averaging processing of 500 count timing and 1000ms interval for CH2 and CH3 respectively 2515 r Module information Module type Thermocouple Input Module Statl 0No 0020 Module model name Q64TD Setting item Setting value Conversion enable disable setting Enable Sampling Averaging processing selection Sampling Time Count averaging selection Count Time Count averaging setting Time 160 to 5000ms Count 4 to 62500 Warming output enable disable setting Disable Details Select input Enable Disable Make text file End setup 6 PROGRAMMING MELSEC Q b Automatic refresh settings Refer to Section 5 5 Set the CH1 to CH3 temperature measurement values and error
85. EC Q c Ifthe saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Display the OMC refresh data screen of GX Configurator TI 2 Make a OMC refresh data read request Refer to Section 5 6 4 3 Compare the current values of the Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value with those of the range reference table Refer to Section 7 4 for the range reference table 4 Ifthe values are proper take a note of the Factory default offset gain value user range setting offset gain value user range settings thermal EMF offset gain value If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption make offset gain setting in the GX Configurator Tl Refer to Section 5 6 2 Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status Base Base Module 1 2 3 4 MasterPLC L Main base
86. EFORE OPERATION MELSEC Q 2 Operating procedure Start the settings with GX Developer assignment setting screen 1O assignment setting screen PLC name Puc system Puc file Puc RAS Device Program Boot file SFC 1 0 assignment Set the following for the slot in which the r120 Assignment Q64TD Q64TDV GH is mounted The type setting is required set other items as Detailed seing needed Type Select intelli Model name Enter the module model name IF the start and Y are not input the PLC assigns them automatically Points Select 16 points It is not possible to check correctly when there is a slot of the unsetting on the way Start XY Enter the start number for r Standard setting the Q64TD Q64TDV GH Detailed setting Specify the control PLC for the Q64TD Q64TDV GH It is unnecessary to set the Error time output mode or HM error time PLC operation mode since these settings are invalid for the Q64TD Q64TDV GH C Detail Base mode Auto itch setting for 1 0 and intelligent functional module Switch setting for intelligent function module screen Click on Switch setting on the I O assignment setting screen to display the screen shown at left then set switches 1 to 5 The switches can easily be set if values are entered in hexadecimal Change the entry format to hexadecimal and then enter
87. However Open parameters and Save parameters operations under Intelligent function module parameter are allowed for one Intelligent function module utility only Only the Monitor test operation is allowed for the other utilities 5 Switching between two or more Intelligent function module utilities When two or more Intelligent function module utility screens cannot be displayed side by side select a screen to be displayed on the top of others using the task bar Start MELSOFT series GX Deve Intelligent function Module a Intelligent function 5 UTILITY PACKAGE GX 1 MELSEC Q 6 Number of parameters that can be set in GX Configurator T When multiple intelligent function modules are mounted the number of parameter settings must not exceed the following limit When intelligent function modules are installed to Q12PRH Q25PRHCPU amas x i QOQUCPU 2048 1024 Q03UD Q04UDH Q06UDH Q13UDH Q26UDH Q03UDE 4096 2048 Q04UDEH Q06UDEH Q13UDEH Q26UDEHCPU MELSECNET H remote station 512 For example if multiple intelligent function modules are installed to the MELSECNET H remote I O station configure the settings in GX Configurator so that the number of parameter settings for all the intelligent function modules does not exceed the limit of the MELSECNET H remote I O station Calculate the total number of parameter settings separately for the initial
88. MELSEC Q d Monitor the measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 to check that proper conversion has been made iix Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64TDV GH Current value Setting value Conversion enable disable setting Sampling Averaging processing selection Sampling Sampling X Time Count averaging selection Count Count Time Count averaging setting 4 4 Time 80 to 2500ms Count 4 to 62500 Conversion completion flag Converting or Not used Measured temperature value Micro voltage conversion value Value rounded off to 1 decimal place x 10 Error code Setting range p Flash ROM setting Details irj Current value Monitoring display 1 Select input Jens segue 1 Enable Disable Start monitor Stop monitor Execute test Close 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change x Operation Target module Module change execution 1 0 address oooH 2 SEN Module name UB4TDV GH Installation confirmation Status Module
89. Measured temperature value Micro voltage conversion value Value rounded off to 1 decimal place x 10 Error code Setting rangel Current value Monitoring display Select input Make et fl Sergio 1 Enable Disable Stent monitor Stop monitor ul 5 Resumption of control b After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change x m Operation r Target module Module change execution 1 0 address oooH Module name UB4TDV GH Installation confirmation Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TUO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel The Online module change completed screen appears MELSOFT series GX Developer z d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available 1 Conversion disable Set conversion enable disable setting buffer memory address 0 Un GO for all cha
90. N 2 Compare the Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value buffer memory addresses 160 to 191 Un G160 to UnG191 with the range reference table Refer to Section 7 4 for the range reference table 3 Ifthe values are proper take a note of them If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting in the device test of GX Developer Perform mode switching by making the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning Operating Condition Setting Request Y9 from OFF to ON Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 7 ONLINE MODULE CHANGE 2 Dismounting of module After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen a b System Monitor x MELSEC Q m Installed status MasterPLC Q1Z2PHCPU r Base Base Module 10 Main base Ene Eg ser ooe Een OOe lots Parameter status
91. Q64T U1 Ui O I iYumo Unmo Unmno Unmo IDV G iunti unti unti unti E or mg jng ing C Q1ZPHCPU jl pt 0 mmg OOe ade OOe Parameter status Mode 1 0 Address o 10 20 30 40 System monitor Online module change Ql2PHCPU Status t Module system error LJ Module error Module warning Module change 7 NLINE MODULE CHANGE 2 D MELSEC Q b Click the Execution button to enable a module change Online module change x Operation Target module Module change execution 1 0 address OOOH TIME Module name Q64TDV GH Installation confirmation Status Module control restart Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer x n The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the external wiring and dismount the module 1 If you have removed the wiring together with the terminal block the measured temperature values may vary within the accuracy range due to the error of the speific cold junction compensation resistor 2 Always dismount the module If
92. Request Gin Setting Request Y1 to 8 is turned on in the offset gain setting mode the measured temperature value micro voltage conversion value is corrected to be the set value written to this area Setting for measured temperature value in 0 1 C increments Example To set to 80 C Store 800 Error compensation is made by reading the measured temperature value micro voltage conversion value of the buffer memory using a sequence program and monitoring the values on the peripheral device The following are the relationships between the measured temperature value micro voltage conversion value and offset value gain value relative to the input temperature a Thermocouple input Gain value 80 Measured temperature y value is corrected to be input 79 7 temperature Measured temperature value 50 2 10 80 C Input temperature Measured temperature _ su our Characteristic before error compensation value is corrected to be input poi Characteristic after error compensation temperature zh 5 50 C Offset value b Micro voltage input A Gain value 25000 TW y Micro voltage conversion 5 value is corrected to be 24975 gain setting Micro voltage conversion value 75 m mV 100 mV Micro voltage input value 18723 Characteristic before error compensation Micro voltage conversion P Charact
93. Start 1 0 No 0000 Module model name Q64TD Module side Transfer PLC side 2 Buffer size A direction Device e S 7 TY pem E 3 pum Wemmmamp 3 31 Make text file End setup Cancel c Write of intelligent function module parameters Refer to Section 5 3 3 Write the intelligent function module parameters to the CPU module Perform this operation on the parameter setting unit selection screen 6 PROGRAMMING 2 Program example MELSEC Q X10 x0 UON 1l Ww 610 KO j Read of conversion completion flag Read of CH1 measured temperature NV oT value 16 bit Read of CH2 measured temperature WMV 02 012 1 value 16 bit M2 T 1 Read of CH3 measured temperature value 16 bit SM00 MV KMO Read of disconnection detection flag 10 Processing at disconnection detection Processing at CH1 disconnection detection x11 xoc P SET YOF Turns ON error clear request YF X12 XOF 0 4 05 Outputs error code BCD SET YOF Turns ON error clear request YF YOF xoc XOF 1 RST YOF Turns OFF error clear request YF END 1 6 1 2 Program example when utility package is not used ey 557 100 1 Turn
94. Thermocouple Input Module Channel Isolated Thermocouple Micro Voltage Input Module ITSUBISHI User s Manual Q64TD Q64TDV GH GX Configurator TI SW1D5C QTIU E Mitsubishi Programmable Controller MELSEG Q e SAFETY PRECAUTIONS e Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly WARNING Indicates that incorrect handling may cause hazardous conditions l l l l resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage N CAUTION Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference DESIGN PRECAUTION NWARNING e Do not write data into the system area of the buffer memory of intelligent function modules Also do not use any prohibited to use signals as an output signal to an intelligent function module from the CPU Writing data into the s
95. accuracy range due to the error of the specific cold junction compensation resistor 2 Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x Operation Target module 1 120 address 000 Module name QB54TDV GH Module change execution Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please execute after installing a new module Cancel 4 Operation check an operation check click the Cancel button to cancel control resumption nline module change x Dperation Target module 120 address 000 Madule name Q64TDV GH Module change execution Installation confirmation Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 7 ONLINE MODULE CHANGE b c d e MELSEC Q
96. ach channel when averaging processing is selected buffer memory address 9 Un G9 2 Setting can be made within the following ranges Time averaging processing 160 to 5000ms Q64TD 80 to 2500ms Q64TDV GH Count averaging processing 4 to 62500 times If you set any value outside the range it will result in an error and the previous setting will not be updated 3 This setting will be invalid if sampling is specified in the averaging processing specification buffer memory address 9 Un G9 4 At power on or reset this area is set to 0000H averaging time O averaging count 0 5 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid 6 Refer to Section 3 4 5 for details of sampling processing time averaging processing count averaging processing 3 4 5 Averaging processing specification UnYG9 1 To select sampling or averaging processing write values to the buffer memory address 9 Un G9 2 When you selected averaging processing choose time averaging or count averaging 3 The default is set to sampling processing for all channels b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bO Setting of channels Selection of time count 1 Averaging processing 1 Time averaging 0 Sampling processing 0 Count averaging 4 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid Example To specify count averaging for channels 1
97. am e 1 111 C o 2 c o O T RN Q12PHCPU Inte None None None None llig ent l6pt l6pt l6pt l6pt 16 r Mode C System monitor Status Module system eror Module eror 7 Module warning f Module FIT ka Online module change T m Click the Execution button to enable a module change Online module change x Operation Target module Module change execution 1 0 address 000H Installation confirmation name SIMA AE Module control restart Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer B The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off remove the external wiring and dismount the module 1 If you have removed the wiring together with the terminal block the measured temperature values may vary within the accuracy range due to the error of the specific cold junction compensation resistor 2 Always dismount the module
98. ange of I O points for the CPU module 2 Can be installed to any I O slot of a base unit 3 Use the Q64TD Q64TDV GH whose serial No first five digits is 09012 or later 2 SYSTEM CONFIGURATION MELSEC Q b Mounting to a MELSECNET H remote I O station The table below shows the network modules and base units applicable to the Q64TD Q64TDV GH and quantities for each network module model Depending on the combination with other modules or the number of mounted modules power supply capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the power supply capacity is insufficient change the combination of the modules 2 Base unit 2 Applicable network module No of modules Main base unit of remote Extension base unit of I O station remote I O station QJ72LP25 25 QJ72LP25G QJ72LP25GE QJ72BR15 O Applicable x N A 1 Limited within the range of I O points for the network module 2 Can be installed to any I O slot of a base unit The Basic model QCPU or C Controller module cannot create the MELSECNET H remote I O network 2 Support of the multiple CPU system When using the Q64TD Q64TDV GH in a multiple CPU system refer to the following manual first QCPU User s Manual Multiple CPU System a Compatible Q64TD Q64TDV GH Use a Q64TD Q64TDV GH with function version B or higher if using the module in a multiple CPU system b Intelligent function mo
99. as described below depending on whether the Operation Condition Setting Completed Signal X9 has turned on or off When the Operation Condition Setting Completed Signal X9 has turned on stop conversion 1 Temperature conversions of the enabled channels are started 2 After the measured temperature value micro voltage conversion value are stored into buffer memory the Conversion completion flags buffer memory address 10 Un G10 are turned on Conversion Completion Flag 3 This signal XE is turned on after the measured temperature value micro voltage conversion value of all channels enabled for conversion are stored into buffer memory When the Operation Condition Setting Completed Signal X9 has turned off conversion stop 1 The Conversion completion flags buffer memory address 10 Un G10 of all channels are turned off 2 This signal XE is turned off Note that if conversion is stopped the measured temperature value micro voltage conversion value stored in buffer memory are held at the data immediately before the stop 4 This signal XE does not turn on when all channels are disabled for conversion 1 This signal XF turns on when an error occurs 2 To clear the error code turn on the Error Clear Request YF Error code buffer memory addresses Error occurs 19 Un1G19 XF Error Flag Error Flag XF Error clear request YF PECIFICATION MELSE
100. asured temperature range or Given value be selected This function determines whether cold junction temperature compensation is made or not using the Pt100 attached to the terminals Pt100 cold junction Use this function when you want to measure temperatures at so high accuracy temperature that the cold junction temperature compensation accuracy 1 C of the Pt100 compensation yes no cannot be ignored as an error setting function The cold junction temperature compensation accuracy can be improved by disabling the cold junction temperature compensation of the Pt100 and providing a precision ice bath externally __ This function outputs a warning if a temperature micro voltage falls outside the Section 3 4 13 Warning output function user set temperature micro voltage input range Section 3 4 18 Section 3 4 15 Section 3 4 16 Section 3 4 17 Offset gain setting This function compensates for an error of a measured temperature value or Section 3 4 19 function changes the conversion characteristic of a micro voltage conversion value Section 4 6 Online module change module change is made without the system being stopped Chapter 7 Section 3 2 2 Section 3 2 3 Section 3 4 3 enable disable function Section 3 4 6 Conversion setting for disconnection detection function Section 3 2 4 Section 4 7 This function can convert a measured temperature value micro voltage Scaling functi conversion va
101. ce 5 Instruction Execution symbol condition Command G OFFGAN __ G OFFGAN Un 5 EE Command GP OFFGAN GP OFFGAN Un 9 I Set data Description Start I O number of the module OtoFEH to FEH Binary 16 bits 16 bits Mode switching 0 Switching to normal mode 1 Switching to offset gain setting mode Binary 16 bits The setting of any other value results in switching to offset gain setting mode 1 Function Switches the mode of the Q64TD Q64TDV GH converter module Normal mode to offset gain setting mode Offset gain setting mode to normal mode 1 When the offset gain setting mode is switched to the normal mode Module Ready X0 turns from OFF to ON Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready X0 turns ON 2 For the Q64TD only an error is cleared when mode switching is performed 2 Operation error No errors App 34 App 34 APPENDIX MELSEC Q 3 Program example The following program is designed to switch the Q64TD Q64TDV GH converter module mounted in the position of I O number X YO to X YF to the offset gain setting mode when M10 is turned ON and to return it to the normal mode when M10 is turned OFF Switches to offset gain setting mode MIO ki Di Stores setting of dedicated instruction G DFFGAN into D1 0
102. ching setting Conversion setting for disconnection detection or Condition Setting LIConversion setting value for disconnection detection is made valid Request e 2 When this signal turns on Disconnection Detection Flag XC Warning Output Signal XD turn off 3 For the on off timing refer to the field of the Operation Condition Setting Completed Signal X9 In offset gain setting mode 1 This turns ON when the value for the adjusted offset gain settings are registered in E PROM 2 See the XA column for ON OFF timing User Range Write See Section 4 6 for offset gain settings Y Request In normal mode 1 This signal turns ON when the user range is restored 2 Refer to the field of XA for the ON OFF timing Refer to Chapter 7 for user range restoration Y1 Y5 Y7 Y2 Y4 Y6 Y8 Y9 A F 1 This signal is turned on when the Error Flag XF and Disconnection Detection Flag XC are cleared Error Clear Y R However the set value error of the intelligent function module switch setting cannot eques be cleared Correct the set value 2 For the on off timing refer to the field of the Error Flag 3 SPECIFICATIONS MELSEC Q When the User range write request YA is turned ON in the normal mode with conversion enabled the Q64TD Q64TDV GH restores the user range Offset gain setting mode status flag Ed DUET E X
103. count averaging setting Averaging processing specification Write to buffer memory 6 PROGRAMMING M200 M201 m MW zP REMTO J1 K1 K1 H2 K9 D1009 K1 M210 X129 Y129 M210 M211 r A s A X129 129 H RST Y129 RST M102 X21 X120 Y129 4 Z REMF J1 K2 K1 H2 K10 D10 K4 M300 M300 M301 010 0 MOV D11 D1 D10 1 _ J MOV D12 D2 D10 2 MOV D13 D3 SM400 Z REMF J1 K4 K1 H2 K49 w4 K1 M320 M320 M321 W4 0 d Mt ft Processing at disconnection detection X22 X12C SET 12 X12F ZP REMFR yi K5 K1 H2 K19 w5 K1 M330 M330 M331 ME BCD w5 K3Y30 X23 X12F E SET 12 Y12F X12C X12F RST 12 MCR END MELSEC Q Write to buffer memory Turns ON operating condition setting request Y9 Turns OFF operating condition setting request Y9 Concurrently reads the Coversion 1 completed flag and CH1 to CH3 measured temperature value Read of CH1 measured temperature value 16 bit Read of CH2 measured temperature value 16 bit Read of CH3 measured temperature value 16 bit J Read of disconnection detection flag Processing at CH1 disconnection detection 1 Turns ON error clear request YF Read of error code J Outputs error code in BCD j Turns ON error clear request YF Turns OFF error clear
104. de Setting range 15H to 2EH System area AIAX d esed ea eae N N 4 4 Warning output enable disable setting 4 Warning output flag 4 Disconnection detection flag 32 H 33 H 34 H 35 H 36 H to 3D H 3E H 3F H CH1 scaling value TA CH2 scaling value CH3 scaling value CH4 scaling value System area 3 4 5 to 10 11 12 13 14 15 to 18 19 20 21 to 6 7 8 9 50 51 52 53 54 to 61 62 63 CH1 scaling range lower limit value 09 oAn n n o 15H e 324 34H EZE E En CH1 scaling range upper limit value Description 424 cHsscainorangelowerimitvaue RAW 65 CHa scaling range lower int value RW scaling range upper mit value RAW System area CH1 scaling width lower limit value CH1 scaling width upper limit value 50H 80 CH2scaling width lower limit value CH2 scaling width upper limit value CH3 scaling width lower limit value CH3 scaling width upper limit value CH4 scaling width lower limit value CH4 scaling width upper limit value R W 56 CH1 warning output lower lower limit RAN 2 value CH1 warning output lower upper limit value CH1 warning output upper lower limit value 59H CH1 warning output upper upper limit RW 2 value BAH CH2 warning output lower lower l
105. default offset value PT 5 5 Factory default gain value PO Tt Sytem S 6 CH1 User range settings offset value pT System S 7 CH1 User range settings gain value Sweem S 8 CH1 User range settings thermal offset value S 9 System 5 10 CH1 User range settings thermal System H 5 13 cu2 Factory default gain value S S 14 CH2 User range settings offset value pT stern 5 15 cH2 User range settings gain value pT Sem S 16 CH2 User range settings thermal System 5 18 CH2 User range settings thermal stem 5 20 5 21 5 22 5 23 S 24 CH3 User range settings thermal EMF offset value System System System System S 25 System 5 26 CH3 User range settings thermal EMF System S 27 gain value H 5 28 CH4 Factory default offset value l System 5 29 CH4 Factory default gain value System S 30 CH4 User range settings offset value S 31 User range settings gain value 5 32 4 User range settings thermal EMF offset value System System System S 33 System 5 34 CH4 User range settings thermal EMF gain value System S 35 System mer S 34 App 40 App 40 APPENDIX MELSEC Q 1 Functions a Restores the offset gain values of the user range setting stored in the CPU to the Q64TD Q64TDV GH converter module b There are two type
106. ding channel number The module ready turns from OFF to ON when the offset gain setting mode is switched to the normal mode by the setting of the dedicated instruction G OFFGAN or mode switching setting buffer memory addresses 158 159 Un G158 Un G159 Note that initial setting processing will be executed if there is a sequence program that will perform initial setting when the module ready turns on Also for only the Q64TD the error is cleared when the mode is switched The factory default offset gain values user range settings offset gain values and user range settings thermal EMF offset gain values buffer memory addresses 160 to 255 Un G160 to 255 are related with the user range save restore function and allow users to re set the offset gain values easily in the case of online module change These areas are not used for the offset gain setting 4 SETUP AND PROCEDURES BEFORE OPERATION Switches to offset gain setting mode Switches to normal mode 3 Program examples MELSEC Q The program in the dotted area of a is common to a b and c In this example the I O signals for Q64TD Q64TDV GH are X YO to X YF Offset request idet eene itt eene inet a Le MO e Gain 2 2 2 1 Write Tequest YEAR 2 Mode
107. disconnection detection flag e For temperature conversion values to be stored when the Disconnection Detection Flag XC turns ON any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Refer to Section 3 2 4 e Refer to Section 4 4 for the wiring of the thermocouple compensation conductor or micro voltage signal cable e Refer to Section 8 2 5 for the troubleshooting of disconnection detection PECIFICATION MELSEC Q 3 4 15 CH O scaling value Un G50 to 53 1 The measured temperature value micro voltage conversion value within the scaling range set for the CHO scaling range upper lower limit values buffer memory address 62 to 69 Un G62 to 69 is scaled to the scaling width set for the CHLI scaling width upper lower limit values buffer memory address 78 to 85 Un G78 to 85 and the result is stored 2 The following is how to calculate the scaling value Scaling value Scaling width upper limit value Scaling width lower limit value x Measured temperature value micro voltage conversion value Scaling range lower limit value T Scaling width lower limit value Scaling range upper limit value Scaling range lower limit value Example To scale a temperature to a percent When the CH1 m
108. dule parameters Write intelligent function module parameters to only the control CPU of the Q64TD Q64TDV GH 3 Compatibility with online module change To make an online module change use the Q64TD Q64TDV GH of function version C or later Refer to Chapter 7 2 SYSTEM CONFIGURATION MELSEC Q 4 Q64TD compatible software packages Relation between the system containing the Q64TD and software package is shown in the following table GX Developer is necessary when using the Q64TD GX Developer GX Configurator TI 1 2 Q00J Q00 Q01CPU Single CPU system Version 1 10L or later Multiple CPU system Version 8 or later Q02 Q02H Q06H Single CPU system Version 4 or later Version 1 00A or later Q12H Q25HCPU Multiple CPU system Version 6 or later mee CPU system Q02PH Q06PHCPU Version 8 68W or later Multiple CPU system CPU system Version 1 13P or later Single CPU system Q12PH Q25PHCPU Version 7 10L or later Multiple CPU system Q12PRH Q25PRHCPU Redundant CPU system Version 8 45X or later Version 1 14Q or later Q02U Q03UD Single CPU system Q04UDH QOGUDHCPU CPU system CPU system Q13UDH Q26UDHCPU Version 8 62Q or later Multiple CPU system CPU system Version 1 24AA or later QOSUDE Q04UDEH Version 8 48A or later Single CPU system QO6UDEH Q13UDEH Version 8 68W or later Q26UDEHCPU Multiple CPU system If installed in a MELSECNET H remote I O station Version 6 or lat
109. e 300 occurs Example When two channels channels 3 and 4 are enabled for conversion and the preset count is 4 the average value is output per 320ms 4 times 2 channels x 20ms 160ms PECIFICATION MELSEC Q 3 2 4 Conversion setting for disconnection detection function 1 For values to be stored in the CHO measured temperature value micro voltage value buffer memory addresses 11 to 14 Un G11 to 14 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 596 of measured temperature range Down scale minimum value of measured temperature range 596 of measured temperature range or Given value can be selected Setting is available for each channel 2 This function can be utilized only for channels where temperature conversion is enabled 3 When Up scale 1 or Down scale 2 is set an Up scale value maximum value of measured temperature range 5 of measured temperature range or a Down scale value minimum value of measured temperature range 596 of measured temperature range of the individual range is stored respectively Thermocouplek 0 Z 0t01970C 145200 3520C Thermocouples 6 50101760C 185050 1405C Micro voltage input 8 30000 030000C 32767 32708 For the Up scale and Down scale of the micro voltage input the maximum and minimum of
110. e change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE c d e f 9 MELSEC Q Click the Close button to close the System monitor screen Installed status 1 2 3 4 Base MasterPLC 3 Li LI Mainbase Unmo Uno DD inumo Unmo Unmo Unmo mnti unti unti unti El L Ql2PHCPU ms ps ps IL OO Eis as Be Parameter status Mode _ Address 0 10 20 30 C System monitor ERESESERES 8 8 Onine mode change None None None None Ql2PHCPU l6 pt l6pt l pt l pt E Status Stat monitor t E L Module system error LJ Module error E3 Module warning Li Module change peus Close Choose Online Debug Device test on GX Developer and set the values prerecorded in Section 2 to the buffer memory SUM tit SY Y Turn the user range write request YA from OFF to ON to restore the user set values to the module After confirming that the offset gain setting mode status flag XA is ON turn OFF the user range write request YA Referring to 1 enable the conversion of the channel to be used and monitor the measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 to check that proper conversion has been made Since
111. e is stored into the buffer memory Sampling processing time varies with the number of used channels number of channels set to enable temperature conversion Processing time number of used channels x 40ms Example Sampling time is 120ms when three channels channels 1 2 and 4 are enabled for conversion 3 channels x 40ms 120ms 2 Averaging processing The temperatures of the channels specified for averaging processing are converted by the preset count or for the preset period of time the sum of the resultant values except the maximum and minimum values is averaged and the result is stored into the buffer memory Averaging processing requires at least 2 times of conversion processing excluding the maximum and the minimum values a Time averaging processing The processing count within the preset time varies with the number of used channels number of channels set to enable temperature conversion preset time count number of used channels x 40ms Setting range of preset time is 160 to 5000ms When setting a value out of the setting range an error error code 200 occurs Example The sampling count is 4 75 when four channels channels 1 2 3 and 4 are enabled for conversion and the preset time is 760ms 760ms 4 channels x 40ms 4 75 Since the fractional portion of an indivisible value is dropped the sampling count is 4 times b Count averaging processing The time taken to store a count
112. e on the monitor screen and then perform the offset gain settings again 5 UTILITY PACKAGE Configurator T1 MELSEC Q 5 6 4 OMC Online Module Change refresh data Perform operation in the following sequence to save restore the user range 1 Switch to the OMC refresh data screen Perform the operation in Section 5 6 1 to display the OMC refresh data screen 3 OMC Online Module Change refresh data ianixi r Module information Module type Thermocouple Input Module Statl ONo 0000 Module model name Q amp 4TD Function Version C Selling Curent value Selling value CH1 Factory default offset value 0000 0000 CH1 Factory default gain value 0000 0000 CH1 User range settings offset value 0000 0000 CH1 User range settings gain value 0000 0000 CH1 User range settings thermal EMF offset value 00000000 00000000 User range settings thermal EMF gain value 00000000 00000000 CH2 Factory default offset value 0000 0000 CH2 Factory default gain value 0000 0000 CH2 User range settings offset value 0000 0000 CH2 User range settings gain value 0000 0000 CH2 User range settings thermal EMF offset value 00000000 0000000 v r Flash ROM setting r Details z Current value Monitoring display Hexadecimal input Make test Setingrange _ 0000 Start monitor Stop monitor Execute test Close User
113. easured temperature value of 360 C measured temperature value 3600 is scaled at the following settings Scaling range 100 to 500 C lower limit value 1000 upper limit value 5000 Scaling width 0 to 100 lower limit value 0 upper limit value 100 Scaling value 3600 1000 5000 1000 100 0 x 0 76 666666 Fractional portion is rounded off 77 Stored into buffer memory address 50 1 If the upper limit value is less than the lower limit value in the settings of the CH scaling range upper lower limit values buffer memory address 62 to 69 Un G62 to 69 or CH O scaling width upper lower limit values buffer memory address 78 to 85 Un G78 to 85 it will not result in an error and the scaling value will be output using the above calculation expression to make calculation 2 If the temperature micro voltage measured is outside the range set by the upper and lower limit values of the scaling range the value set as the upper or lower limit value of the scaling width is stored into the buffer memory 3 4 16 CH O scaling range upper lower limit values Un G62 to 69 1 Setthe scaling range of the temperature measurement value micro voltage conversion value on each channel The setting for the measured temperature value is in 0 1 C increments 2 0 is set at power on or reset 3 The scaling range that may be set is 32768 to 32767 4 Scaling will not be made if the upper limit value a
114. ed 1 Resolution B R S N 0 3 C K E J T 0 1 C Conversion speed 40ms channel 2 Number of analog input points 4 channels Pt100 connection channel module method withstand voltage Between thermocouple input and programmable 1780VrmsAC 100MO IUOS using See controller power suppl Isolation 13 cycles isolation resistance tester Isolation Between Altitude 2000m 10 more using 500VDC ir channels isolation isolation resistance tester Between cold junction temperature compensation channel insulation and programmable controller power supply Yes Each channel independent Max 100 thousand times 16 points I O assignment Intelligent 16 points 18 pointterminal block 0 3 to 0 75mm 1 25 3 R1 25 3 Sleeved crimping terminals are unusable 0 50 0 25kg 98 X 27 4 W X 112 D mm 1 Calculate the accuracy in the following method Accuracy conversion accuracy temperature characteristic X operating ambient temperature variation cold junction temperature compensation accuracy An operating ambient temperature variation indicates a deviation of the operating ambient temperature from the 255 C range Example When the thermocouple used is B Refer to Section 3 1 1 2 the operating ambient temperature is 35 and the measured temperature is 1000 C the accuracy is 2 5 C 2 0 4 C x 35 C 30 1 C 5 5 C 2 The conversion speed is a period from when a te
115. ed in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products
116. ely CT ER Sr Re eee the terminal screws within the specified torque Make continuity check on the thermocouple compensation Check the connected thermocouple compensation conductor or micro voltage signal cable and change the conductor or micro voltage signal cable for wire break thermocouple compensation conductor or micro voltage signal cable if its wire is broken Check the channels which are set to conversion enable and the channels where thermocouples or micro voltage signal cables are connected and set to conversion enable correctly Check whether the channel where no thermocouple or micro voltage signal cable is connected is set to conversion enable 8 2 6 Measured temperature value micro voltage conversion value cannot be read Check Item Remedy Check whether the used channel has been set for F Set it for conversion enable in sequence program conversion disable wl whether the programmable controller CPU is set for Set the programmable controller CPU for RUN 8 2 7 Measured temperature value is abnormal compensation conductor differs from the setting intelligent function module switch setting compensation conductor is connected reversely correctly take action to prevent noise Confirm that the Pt100 temperature measuring resistor is connected to the terminal block and there is continuity and if not connect or change the Pt100 temperature measuring resistor Check whether the cold junction
117. ennan 8 5 VO signals areia nisa a ania aai aaa 3 13 ene irt 4 13 Initial setting 5 1 5 13 Input type selection function 3 7 Installation 5 1 ret d cot pls 5 3 Intelligent function module switch setting 4 6 Measured temperature value 3 28 Micro voltage conversion function 3 7 Micro voltage conversion system 3 8 3 11 Micro voltage input output conversion characteristic seen 3 8 Micro voltage 3 28 Module detail information 8 4 Module ready 3 14 Monitoring test ssseeeeee 5 16 Offset setting 3 17 Offset gain setting 4 8 5 19 5 21 Offset gain setting function 3 7 Offset gain setting mode status flag 3 15 Offset gain setting status signal 3 14 Offset gain temperature value 3 36 refresh data 5 22 Online module change 2 2 7 1 Operating condition setting completion signal t tete Led Poo cit Ee LEN Ee LIMITI E 3 14 Operating condition setting request 3 17
118. equivalent to the input value to the buffer memory address 119 121 123 125 of the channel to be Make sure that the RUN LED adjusted is flickering Y offset gain setting mode Tum on the Gain Setting Request 1 Y2 Y4 Y6 Y8 of the channel Enter the offset value of the channel to be adjusted to be adjusted 100 TTD Confirm that the Offset Gain Setting 100 mV Status Signal X1 X2 X3 X4 is off Load cell or like Tum off the Gain Setting Request Y2 4 Y6 Y8 a Y Write the voltage set value Turn on the Offset Gain Setting equivalent to the input value to the Status Signal X1 X2 X3 X4 and buffer memory address 118 120 then make sure that the micro 122 124 of the channel to be voltage measurement value of the adjusted adjusted channel has been corrected to be the gain temperature set value v Tum on the Offset Setting Request Y1 Y5 YT of the channel to Is the YES be adjusted ERROR LED lit 1 or 2 v Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off q Tum off the Offset Setting Request Y1 Y5 Y7 i Turn on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the micro voltage measurement value of the adjusted channel has been corrected to be the offset set value Is the ERROR LED lit Enter the gain value of the channel to be adjusted Q64TDV GH
119. er Version 1 00A or later 1 The product of Version 1 14Q or earlier is not compatible with normal mode offset gain setting mode switching and OMC refresh data Use the product of Version 1 15R or later 2 The product of Version 1 20W or earlier is not compatible with Conversion setting for disconnection detection function Use the product of Version 1 21X or later 2 SYSTEM CONFIGURATION MELSEC Q 5 Q64TDV GH compatible software packages Relation between the system containing the Q64TDV GH and software package is shown in the following table GX Developer is necessary when using the Q64TDV GH Multiple CPU system Version 8 or later Q12H Q25HCPU Multiple CPU system Version 6 or later Version 1 13P or later mee CPU system Q02PH Q06PHCPU Version 8 68W or later Multiple CPU system CPU system Single CPU system Q12PH Q25PHCPU _ Version 7 10L or later Multiple CPU system Q12PRH Q25PRHCPU Redundant CPU system Version 8 45X or later Version 1 14Q or later Q02U Q03UD Single CPU system QO4UDH QOGUDHCPU Multiple CPU system Single CPU system Q13UDH Q26UDHCPU Multiple CPU system Version 8 62Q or later Version 1 24AA or later QO3UDE Q04UDEH single CPU system QO6UDEH Q13UDEH Version 8 68W or later Q26UDEHCPU Multiple CPU system If installed in a MELSECNET H remote I O station Version 6 or later Version 1 13P or later 1 The product of Version 1 14Q or earlier is not compatible with OMC refres
120. er limit value 1 Not written to the buffer memory address 19 Un G19 Written to the completion status area S 1 of the G P OGSTOR instruction Execute the G P OGLOAD and G P OGSTOR instructions for the same model Set a correct value in buffer memory or measure and check the voltage at the thermocouple micro voltage input terminal Make a correct setting in the intelligent function module switch setting Refer to Section 4 5 Check the measured range and set the offset gain value within the range Refer to Section 3 1 1 3 1 2 Reexamine the sequence program so that they do not turn on simultaneously Set a correct value at the buffer memory address 86 to 101 Un G86 to 101 Refer to Section 3 4 18 8 1 8 1 TROUBLESHOOTIN A NS MELSEC Q For the Q64TD the code of the first error found by the Q64TD is stored when two or more errors occur The latter errors are not stored In addition the error is cleared by mode switching For the Q64TDV GH the code of the latest error found by the Q64TDV GH is stored when two or more errors occur The error can be cleared by turning on the error clear request YF 8 2 Troubleshooting 8 2 1 RUN LED is extinguished Check Item Ch ekihat power supalied eonim that the supply voltage of the power supply module is within the rated range Calculate the current consumption of the CPU I O Check that the capacity of the power supply module is intel
121. eries GX Developer d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 2 When factory default is used and initial setting was made with sequence program 1 Conversion disable a Set conversion enable disable setting buffer memory address 0 UnYGO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Bit device Device Close Y9 Y Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device zi Buffer memory Module start 17010 Address 0 M Setting value F HEX 16 bit integer v Set Program Label reference program Execution history Y Force Force OFF 3 Module start 0 Address O D F H nd nex Y9 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status r Base o 1 2 4 Base Module MasterPLC L ge Main base Q64T U U
122. eristic after error compensation value is corrected to be i y offset setting VU 18750 Offset value 3 SPECIFICATIONS MELSEC Q 5 At power on or reset the minimum and maximum values in the accuracy guarantee range of the input type set as Input type set using GX Developer are stored Refer to Section 3 4 18 for the accuracy guarantee range e High accuracy is ensured for the offset and gain values when the minimum and maximum values within the operating range are used to make error compensation Make offset gain value setting while simultaneously reading the measured temperature value micro voltage conversion value Always set the offset and gain values so that they will satisfy the following conditions An error will occur if the conditions are not satisfied Condition 1 Within the input enabled range Condition 2 Gain value offset value gt 0 1 for temperature input or Gain value offset value gt 4 uV for micro voltage input By giving the user range write request the offset and gain values are stored into the E7PROM of the Q64TD Q64TDV GH and will not be erased at power off For thermocouple input error compensation may also be made using a standard DC voltage generator or like instead of inputting a temperature directly to the thermocouple Power value of standard _ Thermoelectromotive force value of thermocouple used DC voltage generator as offset gain value relative to input temperature
123. ery conversion system Q64TD 2 Averaging processing Temperature conversion is averaged by count or time on each channel and an averaged value is stored 1 Sampling processing Temperature micro A temperature micro voltage input value is converted one by one on each voltage conversion channel and a measured temperature value is output after every conversion 2 Averaging processing Q64TDV GH Temperature conversion is averaged by count or time on each channel and an averaged value micro voltage conversion value is stored This function specifies whether temperature micro voltage conversion is enabled or disabled on each channel Setting temperature micro voltage conversion enable disable reduces the processing time of unused channels In addition it prevents unnecessary disconnection detection of unused channels ME 8890000 This function sets the input type per channel Section 4 5 function Disconnection detection This function detects the disconnection of the connected thermocouple micro Section 3 4 14 function voltage signal cable on each channel For values to be stored in the CHO measured temperature value micro voltage value buffer memory addresses 11 to 14 Un G11 to 14 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of me
124. es and its configuration are correct Switching ON OFF does not bring any undesirable effect T 5 Do not install remove the module to from the base unit or the terminal block to from the module more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunction Note The dedicated instruction cannot be executed during an online module change When using the dedicated instruction to execute save restoration therefore execute save restoration in the other system If the other system is unavailable execute restoration by performing write to the buffer memory If the module is mounted on the remote I O station execute save restoration in the other system mounted on the main base unit Save restoration cannot be executed in the other system mounted on the remote I O station 7 ONLINE MODULE CHANGE MELSEC Q 7 1 Online Module Change Conditions The CPU MELSECNET H remote I O module Q64TD Q64TDV GH GX Developer and base unit given below are needed to perform an online module change 1 The Process CPU is required For precautions for multiple CPU system configuration refer to the QCPU User s Manual Multiple CPU System MELSECNET H remote I O module The module of function version D or later is necessary Q64TD Q64TDV GH The module of function version C or later is necessary GX Developer GX Developer of Version 7 10L or later is nece
125. esigned to connect the thermocouple and conductor in the pot whose internal temperature is controlled to be 0 C Hence the thermoelectromotive force at the contact portion of the thermocouple and conductor will be OmV preventing the generation of extra thermoelectromotive force which can cause errors e Use the accessory Pt100 temperature measuring resistor as it is connected 5 UTILITY PACKAGE 1 MELSEC Q 5 UTILITY PACKAGE GX Configurator T1 5 1 Utility Package Functions Table 5 1 shows a list of the utility package functions Table 5 1 Utility Package GX Configurator Tl Function List Reference Function Description section 1 Make initial setting for operating the Q64TD Q64TDV GH channel by channel Set the values of the items which require initial setting Conversion Enable Disable Setting e Warning Output Upper Lower Limit Value Sampling Averaging Processing Selection e Warning Output Upper Upper Limit Value Time Count Averaging Selection e Scaling Range Lower Limit Value Time Count Averaging Setting e Scaling Range Upper Limit Value e Warning Output Enable Disable Setting Scaling Width Lower Limit Value Thermocouple Type Q64TD Scaling Width Upper Limit Value Setting Range Q64TDV GH Conversion setting for disconnection detection e Warning Output Lower Lower Limit Value Conversion setting value for disconnection e Warning Output Lower Upper Limit Value detec
126. f 07072 or later the Conversion Completion Flag Un G10 operation is different For details refer to Appendix 4 2 PECIFICATION MELSEC Q 3 4 7 CH L1 measured temperature value micro voltage value Un G11 to 14 1 Thermocouple input a The thermal EMF value input from the thermocouple is converted into a temperature value to detect a temperature b The value of the measured temperature to the first decimal place is multiplied by 10 and the result is stored into buffer memory in 16 bit signed binary The second decimal place and on are rounded down c A negative measured temperature value is displayed as two s complement d At power on or reset all channels are set to O Example 1 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO Example 2 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bO 1 1 1 1 1 0 1 1 0 0 1 1 0 0 1 0 2 Micro voltage input a A micro voltage of 100mV to 100 is converted into a 16 bit signed binary value of 25000 to 25000 and the result is stored b A negative micro voltage conversion value is displayed as two s complement c At power on or reset all channels are set to Example 1 At the micro voltage input value of 51 300mYV 12825 is stored b15 b1
127. ffset Gain Setting Mode Status Flag CHO Offset Setting Request CHO Gain Temperature Setting Value Q64TD 3 X Y Monitor Test e Xn0 Module Ready XnF Error Flag e Xn1 CH1 Offset Gain Setting Status Signal e Yn1 CH1 Offset Setting Request e Xn2 CH2 Offset Gain Setting Status Signal Yn2 CH1 Gain Setting Request Xn3 CH3 Offset Gain Setting Status Signal Yn3 CH2 Offset Setting Request e Xn4 CH4 Offset Gain Setting Status Signal e Yn4 CH2 Gain Setting Request e Xn9 Operating Condition Setting Completion Yn5 CH3 Offset Setting Request Signal Yn6 CH3 Gain Setting Request e Offset Gain Setting Mode Status Flag Yn7 CH4 Offset Setting Request XnC Disconnection Detection Flag Yn8 CH4 Gain Setting Request XnD Warning Output Signal Yn9 Operating Condition Setting Request XnE Conversion Completion Flag YnA User Range Write Request YnF Error Clear Request 4 OMC refresh CHO Factory default offset gain value CHO User range settings offset gain value CHO User range settings thermal OMC refresh data read request offset gain value OMC refresh data write request 1 To make initial and automatic refresh settings a maximum of 76 bytes are required for the intelligent function module parameters per module 2 Monitoring only is available The tests are not executable 5 UTILITY PACKAGE GX
128. function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardou
129. h data Use the product of Version 1 15R or later 2 The product of Version 1 20W or earlier is not compatible with Conversion setting for disconnection detection function Use the product of Version 1 21X or later Version 8 48A or later 1 The Q64TD of function version A is not available The Q64TDV GH of function version B is not available The products of function version C include the functions of the products of function version A and B 2 Depending on the version of GX Configurator Tl applicable system CPU module and functions of Q64TD Q64TDV GH varies 2 SYSTEM CONFIGURATION aae e 2 MELSEC Q 2 2 About Use of the Q64TD Q64TDV GH with the Q12PRH Q25PRHCPU Here use of the Q64TD Q64TDV GH with the Q12PRH Q25PRHCPU is explained 1 Dedicated instruction The dedicated instruction cannot be used 2 GX Configurator TI When using GX Developer to access the Q12PRH Q25PRHCPU through the intelligent function module on the extension base unit GX Configurator Tl cannot be used Connect a personal computer to the Q12PRH Q25PRHCPU with a communication path indicated below Sole Main base unit 2690 E E e eusresems rear Extension base unit V GX Configurator Tl cannot be used e Direct connection to the CPU Connection through an intelligent function module on the main base unit Through Ethernet module MELSECNET H
130. hat involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designat
131. he Q64TD Q64TDV GH converter modules 2 Reference Instruction Description section Switches to the offset gain setting mode G P OFFGAN Appendix 5 2 Switches to the normal mode Reads the offset gain values of the user range setting to the CPU Restores the offset gain values of the user range setting G P OGSTOR stored in the CPU to the Q64TD Q64TDV GH converter Appendix 5 4 module G P OGLOAD Appendix 5 3 When the module is mounted to a MELSECNET H remote station the dedicated instructions cannot be used 2 Available devices The following devices are available for the dedicated instructions Internal devices Eq File register Constant XYMLFVB 1 Word device bit designation can be used as bit data Word device bit designation is done by designating Word device Bit No Designation of bit numbers is done in hexadecimal For example bit 10 of DO is designated as DO A However there can be no bit designation for timers T retentive timers ST and counters C App 33 App 33 APPENDIX MELSEC Q Appendix 5 2 G P OFFGAN Switches the mode of the Q64TD Q64TDV GH converter module Normal mode to offset gain setting mode offset gain setting mode to normal mode Usable devices E device ed direct device Intelligent constant E m i Ind Set data E user File JLN function ndex module register register Word devi
132. he following precautions for external wiring 1 Use separate cables for the AC control circuit and Q64TD Q64TDV GH s external input signals to avoid the influence of AC side surges and inductions 2 Always place the thermocouple micro voltage signal cable at least 100mm away from the main circuit cables and AC control lines Fully keep it away from high voltage cables and circuits which include harmonics such as an inverter s load circuit Not doing so will make the module more susceptible to noises surges and inductions 3 Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to fit mark tubes or insulation tubes to the wire connection parts of the crimping terminals 4 4 2 External wiring 1 Thermocouple Pt100 amplifier amplifier Transformer 2 TE 2 SLD E 4 1 1 Pad 2 1 As cables always use shielded compensation conductors Also wire the shielded cables as short as possible 2 Always connect to the earth terminal of the control box 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 2 Micro voltage signal RTD Pt100 Input amplifier Load cell or like CH1 28 E 5 5 1 4 c SED B ue 1 1 Load cell or like 3 amp
133. hen user range setting is used and initial setting was made with GX Configurator TI other system is unavailable nennen nennen nnns 7 19 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available sse nen nnns 7 24 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable sse nnne nennen 7 29 7 4 Range Reference Table 5 cede tee desse etus eie Leine dea ipe dra Lena ea up da aene ea ure dta nad 7 34 7 5 Precautions for Online Module Change sssssssesseeeeeneeeneee nennen nnne 7 34 8 TROUBLESHOOTING 8 110 8 5 8 1 Error Code List mI UR cede c p ede DA ie ce de A bd A e d A d ede 8 1 3 2 Troubleshooung 3 e Ee 8 2 8 2 1 RUN LED is extinguished eniti eene eoe de dee do ota doe dee Fe Le dL e e doa re da 8 2 8 252 RUN CED aoa de ad e epe em netta 8 2 9 2 3 ERROR LED flICKers tenere nne nde etaed serta 8 2 9 24 ERROR 52x erect gut 8 2 8 2 5 Disconnection detection flag XC has turned 8 3 8 2 6 Measured temperature value micro voltage conversion value cannot be read 8 3 8 2 7 Measured temperature value is abnormal enne 8 3 8 2 8 Micro voltage conversion value is abnormal 8 3
134. i bese mumo Unmo Unmno Unmo IDV G unti unti unti unti mito IH Ing jng ng Cc Q1LZPHCPU 16 8 mig sess IE Bl gj it Oa ge r Parameter status gt Mode I O Address 0 10 20 40 System monitor 1 2 3 4 Online module change Inte None None None None Di Q1ZPHCPU 1114 Module system error Module eror T Module warning B Module change Stop monitor Close b Click the Execution button to enable a module change Online module change x r Operation 4 r Target module Module change execution 1 0 address oooH Module name Q64TDV GH Installation confirmation Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module and mount a new module MELSOFT series GX Developer E The target module didn t respond The task is advanced to the installation confirmation 7 NLINE MODULE CHANGE Z MELSEC Q c After confirming that the RUN LED of the module has turned off remove the external wiring and dismount the module 1 If you have removed the wiring together with the terminal block the measured temperature values may vary within the
135. imit RAN 2 value BH 1 C H DH EH 5 4 CH3 warning output lower lower limit RAW 2 value F CH3 warning output lower upper limit value CH3 warning output upper lower limit value 97 CH3 warning upper limit 8 CH2 warning output lower upper limit value CH2 warning output upper lower limit value value 5 9 H PECIFICATION Minas MELSEC Q Table 3 1 Buffer memory assignment Q64TD 2 2 Addresses Addresses Description RW 1 Description RW 1 Mee _ e 62 98 warning output lower lower limit value CH1 user range settings gain value 3 Md 63 H warning output lower upper limit value A41 164 L ee lca i ei ae Rw 164 CH1 user range settings offset value CH4 warning output upper lower limit value H 65H 101 CH4 warning output er er limit value R W 166 L 65H 101 A eee ee eee Rw 46 166 CH1 user range settings gain value 3 System area CH2 factory default offset value m CH2 factory default gain value 3 CH1 offset temperature set value CH2 user range settings offset value CH1 gain temperature set value CH2 user range settings gain value ae CH2 offset temperature set value L 2 user range settings offset value CH2 gain temperature set value H CH3 offset temperature set value 3 L CH2 user range settings gain value CH3 gain temperature set value H CH4 offset tem
136. in value setting Error compensation can be made by setting offset and gain values on each channel As the offset and gain values you can make selection from user range setting and factory default setting 1 VERVIEW MELSEC Q 11 Warning output If the temperature detected is outside the preset measurement range an warning can be output on each channel 12 Online module change You can perform a module change without stopping the system Further inheritance of offset gain settings to the new Q64TD Q64TDV GH after online module change and transfer of offset gain settings to the other Q64TD Q64TDV GH mounted on the other slot can be performed by executing the dedicated instructions G P OGLOAD G P OGSTOR or performing write to buffer memory and turning the Y signal ON These functions are limited to between the modules of the same model 13 Utility package for ease of setting The optional utility package GX Configurator Tl is available Though it is not required to use the utility package the utility package allows you to make initial setting and automatic refresh setting on screen reducing sequence programs and facilitating the checking of the setting and operating statuses 1 2 Added Functions The following is a function added for the Q64TD Q64TDV GH section Function version C You can change the module without stopping the system Online module change CPU of function version C or later is required
137. ions 3 14 3 4 Buffer riea 3 19 3 4 1 Buffer memory assignment Q64TD ssssssssssssseneeenenneneen nennen nnne nnns 3 19 3 4 2 Buffer memory assignment Q64TDV GH sssssssesseeneeene nennen nennen nennen nnns 3 22 3 4 3 Conversion enable disable setting UM GO sssssssseneeeneeennenee nennen 3 25 3 4 4 CH O time count averaging setting UM G1 to 4 3 26 3 4 5 Averaging processing specification UnYG9 ssssssssesneeeneenenneneeneen eene 3 26 3 4 6 Conversion completion flag 10 3 27 3 4 7 CH measured temperature value micro voltage value UnXG11 to 14 3 28 3 4 9 Error code UnV319 2 m tet e e tte e P eg Ud d d d age 3 29 3 4 9 Setting range Q64TD UnXG20 sssssssssssssssssseeeeeneneennn nennen 3 29 7 7 3 4 10 Setting range 1 Q64TDV GH 20 3 30 3 4 11 Setting range 2 Q64TDV GH UnYG21 sssssssseseeeneeneneenee nennen ennemis 3 30 3 4 12 Warning output enable disable setting UnXG47 ssssssseeeeeeenn nn 3 31 3 4 13 Warning output flag UnYG48 sese rnnt tnnt tnter rnnt tnn rnnt nnns 3 31 3 4 14 Disconnection detection flag UnYG49 sse nennen 3 32 3 4 15 CH O scaling value
138. is chapter describes Q64TD Q64TDV GH programs When applying any of the program examples introduced in this chapter to the actual system verify the applicability and confirm that no problems will occur in the system control 6 1 Programs Used in Normal System Configuration System configuration used to describe programs 1 System configuration gt a S 2 56 O a X YO X10 Y30 to to to XIYF X2F Y4F 2 Program conditions This program reads the digital values of temperature conversions made on 1 to CH3 of the Q64TD Sampling processing is to be set for CH1 and average processing of 500 count timing and 1000ms interval is for CH2 and CH3 respectively If a write error occurs the corresponding error code appears in BCD Disconnection detection is processed on CH1 only a Initial settings Temperature conversion enabled channel CH1 to CH3 e Sampling channel seen CH1 Count averaging channel E Tes oo CH2 e Time averaging channel CH3 b Devices used by user Measured temperature value read command signal Turned on when user wants to read a measured temperature value DECORE rere eeeee rere rere err ee ee errr ere reer rere X10 Disconnection detection reset signal ssasaceannasadasnsssnnaansaanaasans X11 Error reset signal Turned on when user wants to make error reset X12 Error c
139. is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again c Click the Close button to close the System monitor screen System Monitor x Installed status B Base Module MasterPLC 110 Main base IET 2 ogs Ql2PHCPU EIEIC e oor Era 0116 2 LILIe ogr Parameter status Mode I 0 Address E C System monitor Online module change None None None None Ql2PHCPU l6pt l6pt l6pt l6pt Status rt monitor zeli f Module system error Module eror T Module warning f Module change Stop monitor Close d On the OMC refresh data screen of GX Configurator TI set the prerecorded values and make a OMC refresh data write request Refer to Section 5 6 4 7 ONLINE MODULE CHANGE e MELSEC Q Monitor the measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 to check whether it is converted properly p Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name QE4TDV GH Setting item Current value Conversion enable disable setting Sampling Averaging processing selection Time Count averaging selection Time Count averaging setting Time 80 to 2500ms Count 4 to 62500 Conversion completion flag
140. lation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel Click the OK button to leave the Online module change mode MELSOFT series GX Developer i The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again Click the Close button to close the System monitor screen System Monitor x Installed status Base Base Module im Eig Main base ey ah a 11012 De Eas Ds 00 e Mode E C System monitor Online module change MasterPLC Q12PHCPU status pee assert oo None None None None Ql2PHCPU l6pt l6pt l6pt l6pt Close Status Module system error _ Module eror f Module warning B Module change Stop monitor Referring to 1 enable the conversion of the channels to be used and monitor the measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 to check that proper conversion has been made 7 ONLINE MODULE CHANGE MELSEC Q e Since the new module is in a defaul
141. ligent function and other modules loaded on the base sufficient unit and make sure that the power supply capacity is enough Reset the programmable controller CPU and verify that it is lit If the RUN LED does not light even after doing this the module may be malfunctioning Contact the nearest distributor or branch office with a description of the problem Check whether the modules are loaded normally on the s Check the module loading status base unit Is a module change enabled during an online module change 9 Refer to Chapter 7 and take corrective action 8 2 2 RUN LED flickers Check for a watchdog timer error Qhektem Item Remedy Check whether the module is in the offset gain setting mode B VICE CN ID making offset gain setting return to the normal mode 8 2 3 ERROR LED flickers Check Item Check whether the switch 5 of the intelligent function module Set the switch 5 of the intelligent function module switches switches is other than O for 0 Refer to Section 4 5 8 2 4 ERROR LED is lit Check Item Check the error code and take the action given in Section Check for an error 8 4 TROUBLESHOOTIN MELSEC Q 8 2 5 Disconnection detection flag XC has turned on Check Item Check whether the thermocouple compensation conductor or micro voltage signal cable is connected incompletely or not Connect the thermocouple compensation conductor or micro voltage signal cable secur
142. lue into a preset range ratio and import it into buffer memory 3 SPECIFICATIONS MELSEC Q 3 2 1 Micro voltage input output conversion characteristic Q64 TDV GH only A micro voltage input output conversion characteristic indicates the slope of a straight line that connects an offset value and gain value when an external micro voltage signal is converted into a digital value Offset value A micro voltage input value whose digital output value will be 25000 Gain value A micro voltage input value whose digital output value will be 25000 The following indicates the micro voltage input output conversion characteristic as set at the factory offset value 100mV gain value 100mV Digital output value 30000 100mVv OmV 100mV Micro voltage input value 1 Use the module within the micro voltage input range and digital output range Outside those ranges the maximum resolution and accuracy may not fall within the ranges of the performance specifications Avoid using the dotted line areas in the chart 2 Do not input 5V or more Doing so may damage the elements 3 SPECIFICATIONS MELSEC Q 3 2 2 Temperature conversion system Q64TD There are two temperature conversion systems sampling processing and averaging processing 1 Sampling processing A temperature input value is converted into a measured temperature value successively and the digital output valu
143. mance specifications Specifications Number of channels Temperature conversion 16 bit signed binary value 2700 to 18200 Value to the first decimal place x 10 times Micro volt i 16 bit signed binary 25000 to 25000 Scaling value 16 bit signed binary Standard with which thermocouple JIS C1602 1995 conforms Usable thermocouples and measured E i Refer to Section 2 temperature range accuracies Cold junction temperature P 1 0 C compensation accuracy Thermocouple input accuracy As per calculation expression marked 1 Micro voltage input range 100mV to 100mV input resistance 2MQ or more Micro voltage input accuracy Refer to Section 3 Thermocouple input 0 7 R S 0 8C K T 0 3 C E 0 2 C J 0 1 C N 0 4 C Resolution Micro voltage input 4uV Sampling period 20ms channel 2 Conversion speed Sampling period x3 Number of analog input points 4 channels Pt100 connection channel module Absolute maximum input 5V Specific isolated area Isolation method Dielectric Isolation resistance withstand voltage Between thermocouple input micro voltage input and programmable controller power supply Isolation Between thermocouple input micro voltage input channels Between cold junction temperature compensation channel No insulation and programmable controller power supply 100M2 or more using 1780VrmsAC 3 500VDC isolation resistance tester Transformer isolation cycles
144. mension Diagram 1 Q64TD 2 0 08 MELSEC Q ph gigs gH Ei L zh i E 2 0 08 112 4 41 IS 27 4 1 08 LO Unit mm in 2 Q64TDV GH amp N RUN ERROR lt BI 2 gi ge EL 2 x ss rn LH qu _ E 18 r 7 12440 1 8 L 24008 _ App 44 Unit mm in App 44 INDEX A eoo e oh 3 1 3 4 Allowable temperature differences App 1 Auto refresh settings 5 1 5 14 Averaging 3 9 3 10 Averaging processing specification 3 26 B Buffer 3 19 3 22 C Cold junction temperature compensation resistor ee 4 3 Cold ju
145. module 1 0 address 000 Operation Module change execution 2 RE Module name UB4TDV GH Installation confirmation Status Module control restart 5 Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again The online module change mode is stopped c Click the Close button to close the System monitor screen Installed status Base Base Module MasterPLC 10 Main base Ogs i Dos Q12PHCPU Hoer L1LIe 812 Parameter status Mode 1 0 Address o 1 System monitor Online module change ansion o z None None None None Ql2PHCPU l6pt l6pt l6pt l6pt eee Status 1 tart monitor List jase Inform Product Inf Module system error 7 Module eror T Module warning f Module change Close Stop monitor 7 ONLINE MODULE CHANGE
146. module or CC Link module 2 SYSTEM CONFIGURATION sabias 2 MELSEC Q 2 3 How to Check the Function Version Product Information and Software Version This section describes how to check the function version and product information of the Q64TD Q64TDV GH and the GX Configuration TI software version 1 Checking the function version and product information of the Q64TD Q64TDV GH a To check the version using the SERIAL column of the rating plate located on the side of the module MITSUBISHI MODEL Function version Relevant regulation standards ata MITSUBISHI ELECTRIC IN JAPAN b To check the function version and product information using the GX Developer See Section 8 2 9 of this manual The serial No on the rating plate may be different from the serial No displayed on the product information screen of GX Developer The serial No on the rating plate indicates the management information of the product The serial No displayed on the product information screen of GX Developer indicates the function information of the product The function information of the product is updated when a new function is added 2 SYSTEM CONFIGURATION D _ MELSEC Q 2 Checking the software version of GX Configurator TI The software version of GX Configurator TI can be checked in GX Developer s Product information screen Operating procedure GX Developer Help gt Product information Pr
147. mperature is input and converted into a corresponding digital value until the value is stored into the buffer memory When two or more channels are used the conversion speed is 40ms X number of conversion enabled channels 3 1 3 1 PECIFICATION 2 MELSEC Q 3 For output in the case of disconnection detection select any of Value immediately before disconnection UP scale maximum value of measured temperature range 596 of measured temperature range Down scale minimum value of measured temperature range 596 of measured temperature range or Given value see Section 3 2 4 3 SPECIFICATIONS MELSEC Q 2 Usable thermocouples and measured temperature range accuracies This section explains the usable thermocouples and measured temperature range accuracies Usable Measured Conversion Accuracy Temperature Characteristic Max Temperature Error at Temperature At operating ambient temperature Per operating ambient temperature A Ambient Temperature 55 C uple Type Range 1 25 5 C variation of 1 C TE a ee 500108000 80000170707 i 212 5 1700 to 1820 C aS ee 50 0 0 C 1600 to 1760 C 010 0 C n 0 to 300 C 12 5 C 1600 to 1760 ee et 270 t0 200 C sc RUNE 0 to 1200 C 2 Larger value of 0 5 C and prem value of 0 06 C and 5 0 25 of measured Tl 0 02 of measured 2 temperature Z
148. n Setting Status Signal X1 to 4 CHO Gain Setting Request Y2 Y4 Y6 Y8 1 This signal is used as an interlock condition to turn on off the Operating Condition Setting Request Y9 when the Conversion enable disable setting CH time count averaging setting Averaging processing specification Warning output enable disable setting Scaling range upper lower limit value scaling width upper lower limit value CH warning output upper lower limit value Conversion setting for disconnection detection or Conversion setting value for disconnection detection is changed 2 Conversion processing is not performed when this signal X9 is off 3 This signal X9 turns off when The Module Ready XO is off in the normal mode or Operating Condition The Operating Condition Setting Request Y9 is on Setting Completion Module Ready X0 Signal Operating Condition Setting Completion Signal X9 C E Operating Condition Setting Request Y9 2 Conversion enable disable setting M IOTER buffer memory addresses 0 Un GO disable enable Conversion Completion Flag XE k x1 Occurs if program operation is not completed within the intended time due to a hardware fault of the Q64TD Q64TDV GH The RUN LED of the Q64TD Q64TDV GH goes off when a watchdog timer error occurs PECIFICATION MELSEC Q Signal Name
149. n the initial setting Auto refresh setting or Monitor Test screen The text files can be utilized to create user documents GX Developer IGX Configurator TI Personal computer QCPU Q25HCPU A Intelligent function module parameters B Data saved by Make text file USB RS 232 Figure 5 1 Correlation chart for data created with the utility package 5 UTILITY PACKAGE GX 1 MELSEC Q 5 3 2 Operation overview GX Developer screen Inix Tools Window Check program Confirm project memory size Merge data Check parameter Transfer ROM Delete unused comments Clear all parameters IC memory card Start ladder logic test Set TEL data Intellig Utility list Customize keys Change display color Options Create start up setting file Tools Intelligent function utility Start Screen for selecting a target intelligent function module Intelligent function module Intelligent Function module parameter Online Tools Help Select a target intelligent function module Start 1 0 No 0000 Module type Thermocouple Input Module x Module model name Q64TD 7 Parameter setting module Intelligent function module parameter Start 1 0 No Module model name Initial setting Auto refresh lt 2000 Available Available z qnos eee Initial setting
150. n the measurable voltage range refer to Section 3 1 2 3 If setting is made outside the measured temperature guarantee range or measurable voltage range the resolution and accuracy may not fall within the ranges of the performance specifications Set the offset and gain values within the ranges where the following conditions are satisfied Gain value offset value gt 0 1 for temperature input or Gain value offset value gt 4 uV for micro voltage input Offset gain setting may be made for two or more channels at the same time Do not set the offset and gain values concurrently Doing so will cause an error lighting up the ERROR LED If an error occurs during offset gain setting setting can be continued on another channel or the like However since the error remains occurring turn on the Error Clear Request YF when you want to clear the error At the time of offset gain setting turn ON the user range write request YA to write the values to the Data can be written to the EPPROM up to 100 thousand times To prevent accidental write to the E PROM an error will occur and the error code buffer memory address 19 Un G19 will be stored if write is performed 26 If an error error code 40 ES 1 occurs during offset gain setting re set the correct offset gain value The offset gain value of the channel where the error has occurred is not written to the Q64TD O64TDV GH 1 indicates the correspon
151. nce program should perform initialization on the leading edge of Module READY X9 of the Q64TD Q64TDV GH When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 7 12 7 NLINE MODULE CHANGE Z o MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change Lx r Operation r Target module 1 0 address 000 Module change execution Module name UB4TDV GH Installation confirmation Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute
152. nction temperature compensation yes no setting sssseeee 4 13 Conversion completion flag 3 27 Conversion enable disable function 3 7 Conversion enable disable setting 3 25 Conversion setting for disconnection detection nce n e ar Ead one era 3 37 Conversion setting for disconnection detection zc eerte Petri 3 12 Conversion setting value for disconnection detectloni ien ei tdt 3 39 D Disconnection detection flag 3 15 3 32 Disconnection detection function 3 7 E Error clear 3 17 Error code eter eren 3 29 Error code list sss 8 1 Errorflag une tret ores 3 16 ERROR LED vive stein ca ates 4 3 External dimension diagram App 44 External wiring sss 4 4 F Function version 2 4 8 4 G BXOFFGAN em 34 G P OGLOAD App 36 G P OGSTOR termes App 39 Index 1 H 1 Gain setting 3 17 GX Configurator Tl 2 3 5 1 GX Developer 2 3 Handling 4 1 H W information as
153. nd lower limit value are equal 5 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 17 CH O scaling width upper lower limit values Un G78 to 85 Set the scaling width on each channel 0 is set at power on or reset The scaling range that may be set is 32768 to 32767 Set the upper and lower limit values to 0 when scaling will not be made The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 4 18 CH O warning output upper lower limit values Un G86 to 101 1 2 Set the warning output range of the measured temperature value micro voltage conversion value on each channel The setting for the measured temperature value is in 0 1 C increments The warning output range can be set in four levels of the warning output upper upper value upper lower value lower upper value and lower lower value When the detected measured temperature value is higher than or equal to the warning output upper upper limit value or lower than or equal to the warning output lower lower limit value when the value enters the warning output range a warning occurs When a warning occurs 1 is stored to the bit of the corresponding channel in the warning output flag buffer memory address 48 Un G48 and the warning output signal XD turns ON After a warning occurrence when the temperature value is lower than the warning
154. ne module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status Base Base Module 0 l 2 3 4 Master PLC gt O ge Main base EE a eere Q64T Unzo Unzno Unno Unno c Ex IDV Ghunti untijuntijunti E L mg jng jng jng C Ql2PHCPU l6pti mme 521819 22 2 2 Parameter status Mode I 0 Address 0 lo 20 30 40 C System monitor Online module change Ql2PHCPU i eje Status nitor T Module system error Module error EJ Module warning E Module change b Click the Execution button to enable a module change Online module change x r Operation Target module Module change execution 1 0 address OOOH m Module name Q64TDV GH Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please tum off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module and mount a new module MELSOFT series GX Developer 1 The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module
155. nless otherwise specified this manual uses the following general terms and abbreviations Generic product name for the SWnD5C GPPW E SWnD5C GPPW EA SWnD5C GX Developer GPPW EV and SWnD5C GPPW EVA n is 4 or greater A and V denote volume license product and upgraded product respectively Generic term for thermocouple input module setting and monitor tool GX Configurator TI SW1D5C QTIU E Generic term for Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU Q12HCPU Q25HCPU Q02PHCPU QO6PHCPU Q12PHCPU Q25PHCPU QCPU Q mode Q12PRHCPU Q25PRHCPU Q02UCPU QO3UDCPU QO4UDHCPU QOGUDHCPU Q13UDHCPU Q26UDHCPU QO03UDECPU QO04UDEHCPU QO6UDEHCPU Q13UDEHCPU Q26UDEHCPU Process CPU Generic term for QO2PHCPU Q06PHCPU Q12PHCPU Q25PHCPU Generic term for the following Microsoft Windows Vista Home Basic Operating System Microsoft Windows Vista Home Premium Operating System Microsoft Windows Vista Business Operating System Microsoft Windows Vista Ultimate Operating System Microsoft Windows Vista Enterprise Operating System Generic term for the following Windows XP Microsoft Windows XP Professional Operating System Microsoft Windows XP Home Edition Operating System GX Configurator TI Windows Vista PRODUCT LINEUP The product lineup is given in the table below Type Product Quantity Q64TD Q64TD thermocouple input module hs Q64TDV GH Q64TDV GH channel isolated thermocouple micro
156. nnel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close 3 E Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device Buffer memory Module start 17010 Address 0 be Setting value F HEX 16 bit integer v Set Program Label reference program Y Execution history Y3 Force ITE Module start 0 Address OD F H nex Force OFF ios c Clear 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x m Installed status jr Base Base Module 0 l 2 3 4 MasterPLC gt L ge Main base 818 225 Q64T Unno Unno Unno Unmo Es IDV G unti unti unti unti OF ng jng ng ing e Q1ZPHCPU l6pt Da 1 ere Bie ere 5189 22 EE d Po 3100 E03 status 3r Mode 79 adaress o io zo so ao Address 0 10 C System monitor 1 2 3 nline module change
157. nto the Setting value field for CHO Gain Setting Value and click the Execute test button d Determine the gain value Select Request from the Setting value field for CHO Gain Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Gain Setting Request and click the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q64TD Q64TDV GH Select Request from the Setting value field for User Range Write Request and click the Execute test button b Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Setting Mode Status Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the Execute test button 5 UTILITY PACKAGE 1 MELSEC Q c Error handling Confirm that the ERR LED for the Q64TD Q64TDV GH is off If the ERR LED is lit click
158. nversion enable disable setting Disable Disable the ae an sting mode Sampling Averaging processing selection Sampling Sampling X Set the cursor on Offset gain setting mode Time Count averaging selection Count Count Time Count averaging setting 4 4 Please check the Mode switching setting status Time 160 to 5000ms Count 4 to 62500 display isin Offset gain setting mode Conversion completion flag Converting or Not used Mode switching setting Dffset gain setting mode Measured temperature value 0 switching setting status Normal mode Value rounded off to 1 decimal place x 10 Please set each channel s Offset value Gain value in 79 such a way that it should be in temperature input range IUE z well as Gain value Dffset value gt 0 1Degree Warning output enable disable setting Disable Disable Please make sure that each channel s Offset setting Details p Details p Flash ROM setting Current value Monitoring display Select input Make text Setting range Enable Disable Stop monitor Execute test Close r Flash ROM setting J Monitoring Cannot execute test 5 UTILITY PACKAGE GX 1 MELSEC Q Monitor Test ONC refresh E15 x 5 UTILITY PACKAGE 1 MELSEC Q Explanation of items 1 I
159. ode display BCD 3digits mmm Y40 to YAB e Conversion completion flag LEES MO to M2 e Module ready check flag M100 e Measured temperature value 16 bit D1 to D3 D11 to D13 e Disconnection detection flag nunaauananananaaanaanaasanaansananaaanananaannaa D4 M10 Error code storage ssssssseeeeeeeeee D5 Refer to Section 3 3 for the I O signals X0 to XF YO to YF RAMMIN gS MELSEC Q 6 1 1 Program example when utility package is used 1 Operation of utility package a Initial setting Refer to Section 5 4 Set sampling processing for CH1 and averaging processing of 500 count timing and 1000ms interval for CH2 and CH3 respectively Eix Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model 96470 Setting item Setting value Conversion enable disable setting Enable Sampling Averaging processing selection Sampling Time Count averaging selection Count Time Count averaging setting Time 160 to 5000ms Count 4 to 62500 Warming output enable disable setting Disable Details Select i S ane Disable Make text file _ Cancel b Automatic refresh settings Refer to Section 5 5 Set the CH1 to CH3 measured temperature values and error code Auto refresh setting 50 Module information Module type Thermocouple Input Module
160. oduct information PLC programming software w GX Developer Version 7 01B S W D5C GPPW E COPYRIGHT C 2001 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED This Product is licensed to Name MITSUBISHI Company MITSUBISHI ELECTRIC CORPORATION List of version information on Add in software GX Configurator TI Version1 10L S W1D5C QTIU E COPYRIGHT C 2000 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED Software version Warning This product is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extension possible under the law In the case of GX Developer Version 7 PECIFICATION MELSEC Q 3 SPECIFICATIONS 3 1 Performance Specifications The following are the performance specifications of the Q64TD Q64TDV GH 3 1 1 Specifications of Q64TD 1 Performance specification list Item Specifications Number of channels 4 channels 3 Temperature conversion 16 bit signed binary Output Value 2700 to 18200 Value to the first decimal place X 10 times Scaling value 16 bit signed binary Standard with which thermocouple JIS C1602 1995 conforms Usable thermocouples and measured Refer to Section 2 temperature range accuracies Cold junction temperature 1 0 C compensation accuracy As per calculation expression mark
161. of the adjusted channel has been corrected to be the offset temperature set value Is the ERROR LED lit Enter the gain value of the channel to be adjusted Thermocouple 500 lt 6 Alternatively enter the value using a standard DC voltage enerator or the like MELSEC Q Write the temperature set value equivalent to the input value to the buffer memory address 119 121 123 125 of the channel to be adjusted on the Gain Setting Request Y2 Y4 Y6 Y8 of the channel to be adjusted Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off Tum off the Gain Setting Request Y2 Y4 Y6 Y8 Tum on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the temperature conversion value of the adjusted channel has been corrected to be the gain temperature set value Is the ERROR LED lit Do you adjust another channel YES on the User Range Write Request YA Y Make sure that the Offset Gain Setting Mode Status Flag XA is off X Tum off the User Range Write Request YA Switch to the normal mode 1 END 2 Offset gain setting for the micro voltage input START Switch to the offset gain setting Write the voltage set value mode
162. omplete S 1 Completion status p System 0 Normal completion Other than 0 Abnormal completion 5 2 System area S 3 S 4 Factory default offset value o m system 5 5 CH1 Factory default gain value o m system S 6 CH1 User range settings offset value pT Sweem S 7 1 User range settings gain value System CH1 User range settings thermal 5 8 System offset value S 9 pT System CH1 User range settings thermal EMF S 10 System gain value S 11 H 5 12 S 13 5 14 5 15 5 16 CH2 User range settings thermal EMF offset value be i S 17 s 18 5 18 CH2 User range settings thermal H S 20 5 21 5 22 5 23 S 24 CH3 User range settings thermal EMF 5 25 offset value 5 26 CH3 User range settings thermal EMF S 27 gain value H 5 28 CH4 Factory default offset value 5 29 CH4 Factory default gain value S 30 CH4 User range settings offset value 5 31 User range settings gain value S 32 CH4 User range settings thermal EMF offset value S 33 S 34 CH4 User range settings thermal EMF 5 35 gain value x1 Setting is not necessary If setting is made the offset gain values will not be read properly App 37 App 37 APPENDIX MELSEC Q 1 Functions a Reads the offset gain values of the user range setting of the Q64TD Q64TDV GH converter module to the CPU
163. ompletion flag XE turns OFF when disconnection is detected and a value immediately before the detection is held in the CHO measured temperature value micro voltage value Un G11 to 14 The Conversion completion flag XE turns OFF when disconnection is detected Upon recovery of the connection the temperature conversion value micro voltage conversion value update is restarted independently of the Disconnection detection flag XC reset After the initial update the Conversion completion flag XE turns ON again When disconnection is detected the Conversion completion flag UnXG10 for the channel disconnected turns OFF 0 The Conversion setting for disconnection detection Un G148 is not provided The Conversion setting value for disconnection detection Un G150 to 153 is not provided First 5 digits of product information are 07072 or later For values to be stored in the measured temperature value micro voltage value buffer memory addresses 11 to 14 Un G11 to 14 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 596 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected When disconnection is detected the Conversion completion flag XE does not turn OFF and a value based on the Conversion setting fo
164. on module switch Make a correct setting in the intelligent function module setting Switch setting Refer to Section 4 5 O indicates the channel number set incorrectly Switch power off then on again If the error recurs the TH Star module may have failed Consult the Mitsubishi office The offset gain setting S omer Dand An the inteligent Make a correct setting in the intelligent function module function module switch setting indicates the channel number set incorrectly SWiteh setting Refer to Section 4 9 161 1 The G P OGSTOR instruction was executed in the Do not execute the G P OGSTOR instruction in the offset gain setting mode offset gain setting mode Execute the G P OGSTOR instruction only once for one module At the time of offset gain setting write a set value only once at one time The G P OGSTOR instruction was executed consecutively At the time of offset gain setting a set value was written to the 26 or more times The G P OGSTOR instruction was executed for the model that differs from the model for which the G P DOGLOAD instruction had been executed The G P OGSTOR instruction had been executed before the G P OGLOAD instruction was executed Refer o Seona AA oos O indicates the channel number set incorrectly Un G1 to 4 Refer to Section 3 4 4 The averaging count setting is outside
165. ontrols such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer q The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q c Click the Close button to close the System monitor screen System Monitor x Installed status r Base Base Module MasterPLC Main base IET Expansio oor Q12PHCPU r Parameter status BA Rises MN r Mode C System monitor Online module change None None None None Ql2PHCPU l6pt l6pt l6pt l6pt Status monitor nformation Module system error Module T Module warning B Module E Stop monitor Close d Monitor the measured temperature value micro voltage conversion value buffer memory addresses 11 to 14 Un G11 to 14 to check that proper conversion has been made CH1 Monitor test 101 Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model Q64TDV GH
166. op monitor Current value display Make text file Details Select input Setting range Enable Disable Close Execute test b After making sure that Disable is displayed in the Current value field of Conversion Enable Disable Setting set Request in the Setting value field of Operation Condition Setting Request on the Monitor screen and click the Execute test button to stop conversion Monitor the Conversion Completion Flag buffer memory address 10 Un G10 and confirm that conversion has stopped 2518 p Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model QB4TDV GH Setting item Current value Setting value Module ready Ready Operating condition setting completion signal Completed Operating condition setting request OFF Request Offset gain setting mode status flag Normal mode User range write request OFF OFF zj Disconnection detection signal Not detected Warming output signal Normal Conversion completion flag Not completed Error flag Normal Error clear request OFF OFF X CH1 Monitor test CH1 Monitor test r Flash ROM setting Details White ta Ic Current value Monitoring REUS display Select input Loadfie Make text file Setting OFF Request Stop monitor Execute test Close 7 NLINE MODULE CHANGE 2 D MELS
167. or code is stored into the completion status area S 1 Error code Case resulting in operation error The G P OGSTOR instruction was executed in the offset gain setting I ag U The o instruction was executed for the model that differs from the model for which the G P OGLOAD instruction had been executed App 41 App 41 APPENDIX 3 Program example MELSEC Q The following program is designed to read the offset gain values of the Q64TD Q64TDV GH converter module mounted in the position of I O number X YO to X YF when M11 is turned ON Control data setting MIT SET Offset gain value restoration GP OGSTOR ul D100 M80 M30 M31 MI3 M30 M31 kH Performs processing at abnormal completion App 42 Dedicated instruction GP OGSTOR App 42 APPENDIX MELSEC Q Appendix 6 Differences between Q64TD and Q64TDV GH The main differences between the Q64TD and Q64TDV GH are described below 1 Presence absence of micro voltage input Only the Q64TDV GH allows micro voltage input 2 Accuracy The accuracy differs between the Q64TD and Q64TDV GH Refer to Section 3 1 1 and Section 3 1 2 for details 3 Conversion speed The conversion speed differs between the Q64TD and Q64TDV GH Refer to Section 3 1 1 and Section 3 1 2 for details App 43 App 43 APPENDIX Appendix 7 External Di
168. other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Microsoft Windows Windows NT and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries Pentium and Celeron are trademarks of Intel Corporation in the United States and other countries Ethernet is a registered trademark of Xerox Corporation in the United States Other company names and product names used in this document are trademarks or registered trademarks of respective companies SPREAD Copyright c 1996 FarPoint Technologies Inc SH NA 080141 N Thermocouple Input Module Channel Isolated Thermocouple Micro Voltage Input Module User s Manual MODEL Q64TD U S E poy 13JR30 SH NA 080141 N 1109 MEE s MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 nde NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPA When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
169. perature set value CH3 factory default offset value 4 180 L 180 CH3 user range settings offset value 3 E 94 u p Conversion oco i MCI H B6H 182 L Sytemaea area fen CH3 user range settings gain value B7H 183 H CH1 Conversion setting for disconnection RAN 2 L ere es 96H 150 detection factory default offset value 3 CH2 for disconnection CHA factory default gain value e ec user range settings offset value 3 98 u 152 CH3 Conversion setting for disconnection RAN 2 detection CH4 user range settings gain value mu CH4 CHE on eis i disconnection Cite eras offset veu L 9D H 157 Mode Switching setting R W H CH1 factory default offset value 3 CH1 factory default gain value 3 CH1 user range settings offset value 3 PECIFICATION MELSEC Q K1 Indicates whether reading from and writing to a sequence program are enabled R Read enabled W Write enabled K2 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following I O signals Operation condition setting Buffer memory write conditions Yo X9 ME To HO KO DO Setting Operation Operation condition request condition setting completed Offset setting Buffer memory write conditions i af 1 TO HO Kg KI Offset setting Offset set
170. pper limit RAN 2 value 0 13 measured temperature value micro H voltage conversion value 58 H 88 CH1 warning eon upper lower limit RAW 2 value OE 44 CH4 measured temperature value micro 2 voltage conversion value 59 CH1 warning output upper upper limit RAN 2 value System area CH2 warning lower limit RAN 2 Error code CH2 warning output lower upper limit RW 20 Setting range 1 158 21 Setting range 2 CH2 warning output upper lower limit RAN 2 CH2 warning output upper upper limit RW 2 Warning output enable disable setting CH3 warning output lower lower limit Warning output flag E value Disconnection detection flag CH3 warning output lower upper limit RAN 2 CH1 scaling value R value CH2 scaling value CH3 warning output upper lower limit RAN 2 CH3 scaling value value scaling value CH3 warning output upper upper limit RW 2 System area CH4 warning output lower lower limit RAN 2 CH1 scaling range lower limit value warning output lower upper limit pay x2 CH1 scaling range upper limit value valie CH2 scaling range lower limit value R W CH4 warning output upper lower limit py x2 CH2 scaling range upper limit value valu 42H 66 CH3 scaling range lower limit value warning output upper upper limit pag x2 CH3 scaling range upper limit value vale 44 68 CH4 scaling range
171. pty G CH1 SLD CH2 SLD o o N 9 10 40 A SIT 15 K s 17 CH3 SLD CH4 SLD J PEES ee FOA Q64TDV GH Iu Name and Appearance Indicates the operating status of the Q64TD On Operating normally 1 RUN LED Flicker Offset gain setting mode Off 5V power switched off watchdog timer error occurred or online module change enabled Indicates the error status of the Q64TD On Error occurrence Flicker Switch setting error ERROR LED ne Switch 5 was set to other than 0 in intelligent function module Switch setting of GX Developer Operating normally 3 Terminal block Used for wiring of the thermocouple etc Cold junction temperature 4 Used for cold junction temperature compensation using Pt100 compensation resistor 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 4 Wiring The wiring precautions and examples of module connection are provided below 4 4 1 Wiring instructions In order to optimize the functions of the Q64TD Q64TDV GH and ensure system reliability external wiring that is protected from noise is required Please observe t
172. r disconnection detection Un G148 is stored in the CHL measured temperature value micro voltage value Un G11 to 14 When disconnection is detected the Conversion completion flag XE does not turn OFF Upon recovery of the connection the temperature conversion value update is restarted independently of the Disconnection detection flag XC reset When disconnection is detected the Conversion completion flag Un G10 for the channel disconnected does not turn OFF 0 For values to be stored in the CHO measured temperature value micro voltage value buffer memory addresses 11 to 14 Un G11 to 14 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 596 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected see Section 3 4 20 If Given value 3H is set in the Conversion setting for disconnection detection Un G148 when disconnection is detected the value set in this area is stored in CHO measured temperature value micro voltage value Un G11 to 14 see Section 3 4 21 App 32 APPENDIX MELSEC Q Appendix 5 Dedicated Instruction Appendix 5 1 Dedicated Instruction List and Available Device 1 Dedicated instruction list The following table lists the dedicated instructions that can be used with t
173. s Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region REVISIONS The manual number is given on the bottom left of the back cover Nov 2000 SH NA 080141 A First printing Jun 2001 SH NA 080141 B Addition Selection 2 1 2 2 Correction Conformation to the EMC Directive and Low Voltage Instruction About the Generic Terms and Abbreviations Product Structure Section 3 1 1 Section 5 2 5 2 1 5 2 2 5 3 3 Feb 2002 SH NA 080141 C Q64TDV GH was added as a new model Addition Section 3 1 2 3 2 1 3 2 3 3 4 2 3 4 10 3 4 11 3 4 20 3 4 21 Section 5 6 3 Chapter 7 Section 8 2 8 Appendix 4 to 6 Correction SAFETY PRECAUTIONS About the Generic Terms and Abbreviations Chapter 1 Section 1 1 Section 2 1 2 2 Section 3 1 1 3 2 3 2 2 3 3 1 3 3 2 3 4 1 3 4 3 to 3 4 9 3 4 13 to 3 4 16 3 4 18 3 4 19 Section 4 2 4 3 4 4 1
174. s ON Module ready check flag M100 x9 Y9 UON E vov Conversion enable disable setting UON vov K500 62 CH2 time count averaging setting UON mov K1000 63 CH3 time count averaging setting UON H604 69 Averaging processing specification Fon 4 Turns ON operating condition i setting request Y9 ndm moo 1 Turns OFF Module ready check flag mn N Fuss m j Turns OFF operating condition 7 setting request Y9 m xo TM ih iiw 4 Read of conversion completion gt flag rate m E 4 Read of CH1 measured 7 temperature value 16 bit ji TOME Read of CH2 measured E temperature value 16 bit ED Read of CH3 measured 7 temperature value 16 bit 5 400 0 di vov Er kmo of disconnection detection ag M10 i i i I Processing at disconnection detection Processing at CH1 disconnection detection X11 ser YOR Turns ON error clear request YF X12 XOF UON eco Outputs error code BCD YOR Turns ON error clear request YF YOF XOF 7 vor Turns OFF error clear request YF E M 1 6 PROGRAMMING MELSEC Q 6 2 Programs Used on Remote I O Network System configuration used to describe programs 1 System configuration Remote master station Network No 1 Remote I O station Station No 1 2 2o x gt
175. s no industrial property rights or any rights of any other kind nor does it confer any patent Japanese Manual Version SH 080132 L licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC Q series programmable controller Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series programmable controller you have purchased so as to ensure correct use Please forward a copy of this manual to the end user CONTENTS SAFETY PREGAUTIONS 324 iH depo tert Gaertn a A 1 CONDITIONS OF USE FOR THE PRODUCT essen nnne A 4 REVISIONS ah oe Gatti eee ec a rats Coe s TEE A 5 INTRODUCTION re E A 7 CONTENTS 22 53 atteso eb Lon t cd nutella tte A 7 COMPLIANCE WITH EMC AND LOW VOLTAQGE sssssssssesseeeeeeeeeee nennen nnne A 11 ABOUT THE GENERIC TERMS AND ABBREVIATIONS eese nennen A 11 PRODU OTAN EUT n A 11 1 OVERVIEW 1 1101 3 INIT 1 2 1 2 Added EURCEOFIS tiep e e eet d e b e a e i ud ce ub a a t d fc Ee 1 3 2 SYSTEM CONFIGURATION 2
176. s of interlock signals for the G P OGSTOR instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGSTOR instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program needs Execution completion of ON the G OGSTOR instruction G OGSTOR instruction Completion device D ON Abnormal x completion amp em Normal completion Status display device OFF at completion D 1 Conversion completion flag XE x1 When the G P OGSTOR instruction is executed conversion is not performed After the completion device D turns ON conversion starts the conversion value is stored into the buffer memory and the conversion completion flag XE turns ON c When the offset gain values are restored the reference accuracy falls to about less than 1 3 times of the previous accuracy 2 Operation error In any of the following cases an error occurs and the corresponding err
177. s such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer x Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable 1 Conversion disable b Set Disable in the conversion enable disable setting buffer memory address 0 UnYGO for all channels and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close Y9 X Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device Buffer memory Module start 1 0 0 Address 0 v Setting value F HEX 16 bit integer v Set Program Label reference program Y Execution history Y9 Force Module start 0 Address 0 D F H Force OFF Dad Lee Clear If the saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Turn Operating Condition Setting Request Y9 form OFF to O
178. s written consecutively or When G P OGSTOR instruction is not executed in sequence program Check whether a different model has been mounted or not by an online module change Supported by the module of function version C or later When Offset Setting Request Y1 Y3 Y5 YT or Gain Setting Request Y2 When User Range Write Request YA has turned from ON to OFF When two or more errors occurred the error code of the error found first is stored and latter errors are not stored However you can confirm the latter errors in the error history of the detailed module information of GX Developer Giving the Error Clear Request YF clears the error code and turns off the lit ERROR LED Clearing the error stores 0 3 4 9 Setting range Q64TD UnG20 1 2 The settings of the thermocouple type and offset gain setting are stored Use the intelligent function module switches of GX Developer to make settings of the thermocouple type and offset gain setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO CH4 CH3 CH2 CH1 b3 b2 b1 bO Set value of offset gain setting Set value of thermocouple type Thermocouple Type Set Value Factory default 0 K 0 User range setting 1 E 1 J 2 RE 3 B 4 R 5 S 6 N 7 PECIFICATION Mer ads MELSEC Q 3 4 10 Setting range 1 Q64TDV GH Un G20 1 The se
179. sable setting for each channel Disabling unused channels for conversion reduces sampling time It also prevents unnecessary disconnection detection on unused channels 5 Thermocouples conforming to JIS Standards usable You can use eight different thermocouples K E J T B R S N conforming to the JIS Standards You can also select the thermocouple type for each channel using GX Developer 6 Disconnection detection The disconnection of a thermocouple or compensation conductor can be detected on each channel 7 Selection of sampling processing time averaging processing count averaging processing As a conversion processing method you can choose sampling processing time averaging processing or count averaging processing on each channel 8 Pt100 temperature measuring resistor for cold junction temperature compensation The Pt100 temperature measuring resistor connected makes cold junction temperature compensation automatically 9 Setting of Pt100 cold junction temperature compensation enable disable Disabling cold junction temperature compensation with Pt100 temperature measuring resistor enables cold junction temperature compensation to be made outside the module If the cold junction temperature compensation accuracy of the Pt100 temperature measuring resistor cannot be ignored 1 use of an external precision ice bath improves the cold junction temperature compensation accuracy 10 Error compensation by offset ga
180. sconnection of the thermocouple compensation conductor or micro voltage signal cable is detected 2 Disconnection detection is made on only the channels set for conversion enable 3 Disconnection is detected on each channel 4 For a channel where disconnection is detected a value based on the Conversion setting for disconnection detection buffer memory address 148 Un G148 is stored in the CHO measured temperature value micro voltage value buffer memory addresses 11 to 14 Un G11 to 14 Conversion of the channels not iio Qus b15 b14 b13 b12 b11 b10 b9 0 Normal 1 Disconnection 5 The disconnection detection flag is cleared when the Operation Condition Setting Request Y9 or Error Clear Request YF is turned on Clearing of the disconnection detection flag using the Error Clear Request YF is supported by the module of function version C or later 6 The relationships between disconnection detection and conversion enable disable setting are indicated below Conversion Disconnection Detection Enable Disable Setting Flag e Conversion enable Without Conversion disable Connection Status disconnection Conversion enable With cd disconnection Conversion disable Conversion enable Without connection Conversion disable e Any channel where no thermocouple compensation conductor or micro voltage signal cable is connected must be set to conversion disable Not doing so will turn on the
181. se fires failure or malfunction e The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation e Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure e Always place the thermocouple at least 100mm 3 94inch away from the main circuit cables and AC control lines Fully keep it away from high voltage cables and circuits which include harmonics such as an inverter s load circuit Not doing so will make the module more susceptible to noises surges and inductions A 2 A 2 STARTING AND MAINTENANCE PRECAUTIONS NCAUTION e Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire e Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause damage to the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined
182. setting and for the auto refresh setting The number of parameters that can be set for one module GX Configurator TI is as shown below Target module Initial setting Auto refresh setting Q64TD 6 Fixed 13 Max Q64TDV GH 6 Fixed 13 Max Example Counting the number of parameter settings in Auto refresh setting ES Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64TD Module side Module side Buffer size Transfer word count Setting item This one row is counted as one setting B Blank rows are not counted CH3 Measured temperature value E Count up all the setting items on this CH4 Measured temperature value EE Screen and add the total to the number of settings for other intelligent function modules to get a grand total Dicere den Tag Make text file End setup Cancel 5 UTILITY PACKAGE GX 1 MELSEC Q 5 2 2 Operating environment This section explains the operating environment of the personal computer that runs GX Configurator Tl Installation Add in target Add in to Developer Version 4 English version or later Windows based personal computer CPU Refer to the following table Used operating system and performance required for Required memory personal computer Hard disk For installation 65 MB or more space 10 MB or more Display 800 600 dots or more re
183. solution Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millennium Edition Operating System English version Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operating System English version Microsoft Windows XP Professional Operating System English version Microsoft Windows XP Home Edition Operating System English version Microsoft Windows Vista Home Basic Operating System English version Microsoft Windows Vista Home Premium Operating System English version Microsoft Windows Vista Business Operating System English version Microsoft Windows Vista Ultimate Operating System English version Microsoft Windows Vista Enterprise Operating System English version 1 Install GX Configurator TI GX Developer Version 4 or higher in the same language GX Developer English version and GX Configurator T Japanese version cannot be used in combination and GX Developer Japanese version and GX Configurator TI English version cannot be used in configuration combination 2 GX Configurator TI is not applicable to GX Developer Version or earlier 3 At least 15GB is required for Windows Vista 4 Resolution of 1024 X 768 dots or more is recommended for Windows Vista Operating system and performance required for personal computer
184. ssary GX Developer of Version 8 18U or later is required to perform an online module change on the remote I O station Base unit 1 When the slim type main base unit change cannot be performed 2 When the power supply module unnecessary type extension base unit 5 B is used online module change cannot be performed for the modules on all the base units connected SB is used an online module 7 ONLINE MODULE CHANGE MELSEC Q 7 2 Online Module Change Operations The following gives the operations performed for an online module change CPU operation Executed X Not executed FROM TO GX Configurator Intelligent function module Dedicated Device Initial User operation i operation instruction test setting Menton test instruction 1 parameter 1 Conversion disable TUTORE signals that Module is operating as usual were turned ON by a g sequence program Y Y 2 Dismounting of module Module stops operating Operate GX Developer to start RUN LED turns off an online module change Conversion disabled Click the Execution button of GX Developer to make the module dismountable Y Dismount the corresponding module Y 3 Mounting of new module Mount a new module v v X Y refresh resumes and the module starts After mounting the module Boer click the Execution but
185. t offset gain value User range settings offset gain value User range settings thermal EMF offset gain value 5 Refer to Chapter 7 for details of online module change This area is not used for the offset gain settings For the offset gain settings refer to section 4 6 3 SPECIFICATIONS MELSEC Q MEMO 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 Handling Precautions 1 Do not drop the module or subject it to heavy impact 2 Do not remove the PCB of the module from its case Doing so may cause the module to fail 3 Be careful not to let foreign particles such as swarf or wire chips enter the module They may cause a fire mechanical failure or malfunction 4 The top surface of the module is covered with a protective film to prevent foreign objects such as wire burrs from entering the module during wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation 5 Tighten the screws such as module fixing screws within the following ranges Loose screws may cause short circuits failures or malfunctions Tightening torque range Module fixing screw M3 screw 1 0 36 to 0 48 N m Terminal block screw M3 screw 0 42 to 0 58 N m Terminal block mounting screw M3 5 screw 0 66 to 0 89 N m 1 The module can be easily fixed onto the base unit using the hook at the top of
186. t status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64TD Q64TDV GH When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change x Operation Target module Module change execution 1 0 address oooH 2 Module name UB4TDV GH Installation confirmation Status Module control restart i t Change module installation completion Status Guidance The control
187. temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Refer to Section 3 2 2 3 Removing the cause of disconnection and turning ON the Error Clear Request YF turns OFF the Disconnection Detection Flag XC 4 When the line connection is recovered the temperature conversion value update is restarted independently of the Disconnection Detection Flag XC reset This signal turns on when the measured temperature value micro voltage conversion value has fallen out of the temperature range set in the warning output upper lower limit values buffer memory addresses 86 to 101 Un G86 to 101 on any of the channels enabled for conversion 2 This signal turns off automatically as soon as the measured temperature value micro voltage conversion value returned to within the ranges on all channels enabled for conversion Disconnection Detection Flag 3 SPECIFICATIONS MELSEC Q 1 This signal XE turns on when the measured temperature value micro voltage conversion value of all channels enabled for conversion are stored into buffer memory after power on or hardware reset 2 When averaging processing is performed this signal also turns on when the measured temperature value micro voltage conversion value are stored into buffer memory after completion of averaging processing 3 This signal XE varies
188. tems Setting item Displays I O signals and buffer memory names Current value Monitors the I O signal states and present buffer memory values Setting value Enter or select the data to be written into the buffer memory for test operation 2 Command buttons Current value displa Displays the current value of the item selected This is used to check the text that cannot be displayed in the current value field However in this utility package all items can be displayed in the display fields Make text file Creates a file containing the screen data in text file format Start monitor Selects whether or not to monitor current values Stop monitor Execute test Performs a test on the selected items To select more than one item select them while holding down the key Closes the currently open screen and returns to the previous screen The following describes an example where sampling processing for the selection test operation is changed to a 10 time averaging processing setting 1 Set Averaging in the setting value field for CHO Sampling Averaging processing selection 2 Set Count in the setting value field for CHO Time Count averaging selection 3 Click the setting value field for CHO Time Count averaging setting select 4 After entering the number of times press the key At this point nothing has been written to the Q64TD Q64TDV GH 5 Select the setting value fields that were specified in steps 1
189. ter where the cursor is positioned Space MOBS Page U Moves the cursor one page up p Page D Moves the cursor one page down own Enter Completes the entry in the cell 2 Data created with the utility package The following data or files that are created with the utility package can be also handled in GX Developer Figure 5 1 shows respective data or files are handled in which operation Intelligent function module parameter a This represents the data created in Auto refresh setting and they are stored in an intelligent function module parameter file in a project created by GX Developer Project I Program r Parameter PLC Parameter Network Parameter Intelligent Function Module Parameter 5 UTILITY PACKAGE 1 MELSEC Q b Steps 1 to 3 shown in Figure 5 1 are performed as follows 1 From GX Developer select Project Open project Save Save as 2 On the intelligent function module selection screen of the utility select Intelligent function module parameter Open parameters Save parameters 3 From GX Developer select Online Read from PLC Write to PLC Intelligent function module parameters Alternatively from the intelligent function module selection screen of the utility select Online Read from PLC Write to PLC Text files a Atext file can be created by clicking the Make text file button o
190. the values Q64TD 4 SETUP AND PROCEDURES BEFORE OPERATION 4 6 Offset Gain Setting Perform offset gain settings in the procedure given in Section 4 6 1 or Section 4 6 2 When the industrial shipment setting is used offset gain setting is not necessary If the utility package is installed perform the offset gain settings according to the procedure described in Section 5 6 2 or Section 5 6 3 1 Offset gain setting for thermocouple input START v Switch to the offset gain setting 1 Y Make sure that the RUN LED is flickering offset gain setting mode Enter the offset value of the channel to be adjusted Q64TD Q64TDV GH Thermocouple Orc Alternatively enter the value using a standard DC voltage generator or the like Write the temperature set value equivalent to the input value to the buffer memory address 118 120 122 124 of the channel to be adjusted RM Tum the Offset Setting Request Y1 Y5 Y7 of the channel to be adjusted Y Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off Y Tum off the Offset Setting Request Y1 Y5 Y7 Ha Tum on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the temperature conversion value
191. the module However it is recommended to secure the module with the module fixing screw if the module is subject to significant vibration 6 To mount the module on the base unit fully insert the module fixing latch into the fixing hole in the base unit and press the module using the hole as a fulcrum Improper installation may result in a module malfunction or may cause the module to fall off 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 2 Setup and Procedures before Operation Module mounting Mount the Q64TD Q64TDV GH in the specified slot Wiring Wire external devices to the Q64TD Q64TDV GH Intelligent function module switch settings Perform settings using GX Developer see Section 4 5 4 Use factory default settings Use user range settings Use user range settings Offset gain setting If user range settings are used perform the offset and gain settings see Section 4 6 NO Use the utility package YES Initial setting and automatic refresh setting The program can be simplified if the utility package is used for setting see Chapter 5 Programming and debugging Create and check the sequence program 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 3 Part Names and Settings The name of each part of the 64TD Q64TDV GH is listed below s ccm aen Terminal Block Layout Empty Em
192. the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64TD Q64TDV GH When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change x r Operation Target module Module change execution 1 0 address D00H ee Module name UB4TDV GH Installation confirmation Status Module control restart Change module
193. ting Offset gain setting switch requet completed signal Gain setting Buffer memory write conditions Y2 i kmt TO HO K119 D101 Gain setting Gain setting Offset gain setting Switch request completed signal K3 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change PECIFICATION ue MELSEC Q 3 4 2 Buffer memory assignment Q64TDV GH The assignment of the Q64TDV GH buffer memory will be explained Do not write data from system area or sequence program to the buffer memory area where writing is disabled Doing so may cause malfunction Table 3 2 Buffer memory assignment Q64TDV GH 1 2 pid P esum 0 Conversion enable disable seting 7 System area oan 4 CHa timeoount averaging seting RWA osx 50H CH scaling width lower limit value RW Systema CH2 scaling width upper limit value RW KERE CH3 scaling width lower limit value RW CH3 scaling width upper limit value RAW oon 9 Averaging processing specification RW 2 Conversion completion flag d CH4 scaling width lower limit value OB 11 CH1 measured temperature value micro SHE scaling Upper value voltage conversion value CH1 warning him lower lower limit RAN 2 alue 0C H 42 CH2 measured temperature value micro voltage conversion value 57u 87 CH1 warning e lower u
194. tion 2 The data for which initial setting has been completed is registered in the parameters for the 5 programmable controller CPU and automatically written to the Q64TD Q64TDV GH when the programmable controller CPU changes to the RUN status 1 Set the automatically refreshed Q64TD Q64TDV GH buffer memory channel by channel e Conversion Completion Flag Error Code CHO Measured Temperature Value Q64TD e Setting Range Q64TD CHO Measured Temperature Value Micro Signal Range 1 Q64TDV GH Voltage Conversion Value Q64TDV GH e Warning Output Flag Disconnection Detection Flag CHO Scaling Value 2 The values stored in the Q64TD Q64TDV GH buffer memory where automatic refresh setting was made are automatically read or writhen when the END instruction of the programmable controller CPU is executed Initial setting Section 5 4 Automatic refresh Section 5 5 5 UTILITY PACKAGE GX 1 MELSEC Q section Monitors and tests the buffer memory and I O signals for the Q64TD Q64TDV GH Module Ready e Warning Output Signal Operating Condition Setting Completion Signal Conversion Completion Flag Operating Condition Setting Request Error Signal Offset gain Setting Mode Status Flag Error Clear Request User Range Write Request Disconnection Detection Signal 1 CHO Monitor Test Conversion Enable Disable Setting e Warning
195. tion Flag XE operation is different For details refer to Appendix 4 2 PECIFICATION MELSEC Q 3 3 2 I O signal details The following are details of the Q64TD Q64TDV GH I O signals 1 Input signals Signal Name 1 If the module is in the normal mode at power on or resetting of the programmable controller CPU this signal turns on to start conversion processing as soon as it gets ready for conversion 2 When this signal XO is off in the normal mode conversion processing is not performed In the 0 Module Ready offset gain setting mode conversion processing is performed if this signal XO is off 3 This signal X0 turns off when The module is in the offset gain setting mode The Q64TD Q64TDV GH is in a watchdog timer error 1 or The module can be changed during online module change 1 This signal is used as an interlock condition to turn on off the CHL Offset Setting Request Y1 Y5 Y7 CHL Gain Setting Request Y2 Y4 Y6 Y8 when offset gain setting is made 2 When the CHL Offset Setting Request Y1 Y5 Y7 or CHL Gain Setting Request Y2 Y4 Y6 Y8 is turned from ON to OFF in the offset gain setting mode this signal X1 to 4 corresponding to the user range setting conversion enabled channel turns on CHLI Offset Gain Setting Offset Gain Status Signal X1 to 4 Setting Status Signal CHO Offset Setting Request Y1 Y3 Y5 Y7 CHO Offset Gai
196. to 4 while holding down the key 6 Click Execute test to execute write operation Once writing has been completed the value that was written will be displayed in the present value field 5 UTILITY PACKAGE 1 MELSEC Q 5 6 2 Offset gain setting operation Function version C or later Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 2 Switch to the offset gain setting mode Set Offset gain setting mode in the Setting value field of Mode Switching Setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode Swtching Setting Status changes to Offset gain setting mode 3 Adjustment of the offset and gain values a Setthe offset value Enter the desired value into the Setting value field for CHO Offset Setting Value and click the Execute test button b Determine the offset value Select Request from the Setting value field for CHO Offset Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Offset Setting Request and click the Execute test button c Setthe gain value Enter the desired value i
197. ton X0 remains OFF of GX Developer When there are initial setting parameters operation is performed according to the initial setting parameters at this point Operation check before control start Y 4 Operation check Click the Cancel button of GX Developer to leave the online mode Conduct an operation test on the new module using Device test of GX Developer Y Or Monitontes Module operates accordin GX Configurator gt P 9 to test operation Perform user range restoration processing by write to buffer memory at this point Ir Operation check completed 5 Resumption of control y X0 Module Ready turns ON Operate GX Developer to resume the online module change mode and click the Execution button to resume control v gt Start is made when turns from OFF to ON Operation is performed according to the initial setting sequence 1 Access to the intelligent function module device ULAGLI is included 2 In the absence of the operation marked 2 the operation of the intelligent function module is the operation performed prior to that 7 ONLINE MODULE CHANGE MELSEC Q 7 3 Online Module Change Procedure There are the following online module change procedures depending on whether the user range setting has been made or not whether the initial se
198. ts or malfunction Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause damage to the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual e Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS NCAUTION e Always ground the FG terminal for the programmable controller There is a risk of electric shock or malfunction e When turning on the power and operating the module after wiring is completed always attach the terminal cover that comes with the product There is a risk of electric shock if the terminal cover is not attached e Tighten the terminal screws within the range of specified torque If the terminal screws are loose it may result in short circuits or malfunction If the terminal screws are tightened too much it may cause damage to the screw and or the module resulting in short circuits or malfunction e Be careful not to let foreign matter such as sawdust or wire chips get inside the module They may cau
199. tting of GX Configurator TI has been made or not and whether the other system exists or not Range setting Initial setting Other system Factory setting GX Configurator TI NENNEN Section 7 3 1 Factory setting Sequence program fe Section 7 3 2 User range setting GX Configurator TI Section 7 3 3 User range setting GX Configurator TI Section 7 3 4 User range setting Sequence program Present Section 7 3 5 User range settin Sequence program Absent Section 7 3 6 7 3 1 When factory default is used and initial setting was made with GX Configurator T 1 Conversion disable a Set conversion enable disable setting buffer memory address 0 UnYGO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test Lx Bit device Device Close Y Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device lS s Buffer memory Module start I O 0 Hex Address 0 X DEC X Setting value F HEX v 16 bit integer v Set Program Label reference program Execution history Force ON Module start 0 Address D Force OFF 7 NLINE MODULE CHANGE Z o MELSEC Q 2 Dismounting of module a After choosing Diagnosis Onli
200. tting of the input type is stored 2 Use the intelligent function module switches of GX Developer to make the setting of the input type Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi CH4 CH3 CH2 CH1 b3 b2 61 bO Set value of input type Input Type Set Value Thermocouple K Thermocouple E 1 Thermocouple J 2 Thermocouple T 3 Thermocouple B 4 Thermocouple R 5 6 7 8 Thermocouple S Thermocouple N Micro voltage input 3 4 11 Setting range 2 Q64TDV GH Un G21 1 The setting of the offset gain setting is stored 2 Use the intelligent function module switches of GX Developer to make the setting of the offset gain setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 b bO CH4 CH3 CH2 CH1 Set value of offset gain setting Offset Gain Setting Set Value Factory default 0 User range setting 1 3 30 3 30 PECIFICATION MELSEC Q 3 4 12 Warning output enable disable setting Un G47 1 This area is used to set whether a warning will be output or not per channel 2 At power on or reset the warning output enable disable setting is set to OOOFH all channels disabled b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi b0 0 0 0 4 2 1 0 0 0 0 0 0 0 0 0
201. u aidan 5 16 5 6 2 Offset gain setting operation Function version C or later sene 5 19 5 6 3 Offset gain setting operation Function version B 5 21 5 6 4 OMC Online Module Change refresh data sssssssseeeneneen menn 5 22 6 PROGRAMMING 6 1to6 10 6 1 Programs Used in Normal System Configuration esses 6 1 6 1 1 Program example when utility package is used sseeenmeme 6 2 6 1 2 Program example when utility package is not used 6 3 6 2 Programs Used on Remote I O Network sssssssssseeeeeeeenneee nennen nnne 6 4 6 2 1 Program example when utility package is used 6 5 6 2 2 Program example when utility package is not used 6 7 7 1 Online Module Change Conditions eese rennen rennen enne 7 2 7 2 Online Module Change Operations sssssssesseeeeeneeeenee nennen nennen eren nnns 7 3 7 3 Online Module Change Procedure sssssssssseseeeeeneeeeneen eene nnne nnne 7 4 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl 7 4 7 3 2 When factory default is used and initial setting was made with sequence program 7 9 7 3 3 When user range setting is used and initial setting was made with GX Configurator TI other system is available iecit tnnt tret te dee ha thanh bed ans 7 14 7 3 4 W
202. ue and the resultant value is stored into the buffer memory The conversion speed is a delay time that occurs during sampling processing It is independent of averaging processing Example When two channels are enabled for conversion Conversion speed sampling period 3 20ms x 2 channels x 3 120ms Input 1 Input 2 Conversion processing CH1 CH2 CH1 wCH2 CH1 CH2 CH1 CH2 CH2 Buffer memory Input 2 Conversion speed gt Conversion speed 4 For output in the case of disconnection detection select any of Value immediately before disconnection Up scale maximum value of measured temperature range 596 of measured temperature range Down scale minimum value of measured temperature range 596 of measured temperature range or Given value see Section 3 2 4 PECIFICATION MELSEC Q 2 Usable Thermocouples and Measured Temperature Range Accuracies The usable thermocouples and measured temperature range accuracies will be explained Usable Measured Conversion Accuracy Temperature Characteristic Max Temperature Thermocouple Type x 1 At operating ambient temperature Per operating ambient temperature Error at Ambient Temperature Range 25 5 C variation of 1 C Temperature 55 C 5001080007 zug 0 4 C 80010170007 1350 04 C EZ 6 30010 1900107 1350 2 0 C 1200 to 1370 C 270 to 00 zt 152 B 2575 SEE a
203. utton c Set the gain value Enter the desired value into the Setting value field for CHO Gain Setting Value and click the Execute test button d Determine the gain value Select Request from the Setting value field for CHO Gain Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHL Gain Setting Request and click the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q64TD Select Request from the Setting value field for User Range Write Request and click the Execute test button b Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Setting Mode Status Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the Execute test button c Error handling Confirm that the ERR LED for the Q64TD is off If the ERR LED is lit click on Close check the error cod
204. within the accuracy range due to the error of the specific cold junction compensation resistor 2 Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G OGLOAD instruction save the user range setting values to the CPU device Refer to Appendix 5 3 for the G OGSTOR instruction c Using the G OGSTOR instruction restore the user range setting values to the module Refer to Appendix 5 4 for the G OGSTOR instruction d Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and install the external wiring e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF nline module change x Operation Target module Module change execution 1 0 address O00H Module Q64TDV GH Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check a Tomake an operation check click the Cancel button to cancel control resumption Online module change x Target
205. you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF nline module change x peration r Target module 1 0 address 000 Module name Q64TDV GH Module change execution Installation confirmation Status Module control restart R Changing module Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check a Tomake an operation check click the Cancel button to cancel control resumption Operation Target module Module change execution 1 0 address oooH 2 RE Module name UB4TDV GH Installation confirmation r Status Module control restart M Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer i The online module change mode is stopped Even if the stop
206. ystem area or outputting a signal for prohibited to use may cause a programmable controller system malfunction p Dn d NCAUTION e Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 94inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS NCAUTION e Use the programmable controller in an environment that meets the general specifications contained in the user s manual of the CPU module to use Using this programmable controller in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product e While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely fix the module with screws if it is subject to vibration during use e Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circui

Thermocouple Input Module Channel Isolated Thermocouple/Micro

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