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RTD Input Module Channel Isolated RTD Input Module User's Manual

1. 7 3 7 3 Online Module Change Procedure ssssssssssesseeeeeeere nennen nnne nre 7 4 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl 7 4 7 3 2 When factory default is used and initial setting was made with sequence program 7 9 7 3 3 When user range setting is used and initial setting was made with GX Configurator TI other system is available nennen nennen nennen nnns 7 14 7 3 4 When user range setting is used and initial setting was made with GX Configurator TI other system is unavailable 7 19 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available rennen nennen ener 7 24 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable sse ener nnne nnns 7 29 7 4 Range Reference Table ia ie ecce eaa eie dae eae head a ae a una 7 35 7 4 1 Range reference table 64 0 7 35 7 4 2 Range reference table Q64RD G ssssssssssseseeeeeneneene nennen nnne nr nnne 7 36 7 5 Precautions for Online Module Change sesssssssseseeeeeneneenen
2. 3 28 3 4 13 Warning output flag UM G48 0 ee cece ceee eee eeee tees see eeeeeeeeseeeseeeseeeseeeseeesaeseeeseeeseeeseaeseaeteeteneeaaes 3 28 A 6 A 6 3 4 14 Disconnection detection flag 49 3 29 3 4 15 CHO scaling value Un G50 to 53 t bett um dts 3 30 3 4 16 CHL measured temperature value 32 bit UnG54 to 61 3 31 3 4 17 CHO scaling range upper lower limit values UnXG62 to 77 3 31 3 4 18 CHL scaling width upper lower limit values UN G78 to 85 3 31 3 4 19 CHOI warning output upper lower limit values UN 86 to 101 3 32 3 4 20 CHO offset gain temperature set value UnXG118 to 133 sss 3 33 3 4 21 Extended averaging processing specification 134 3 34 3 4 22 Conversion setting for disconnection detection 148 3 35 3 4 23 CHOI Conversion setting value for disconnection detection UN G150 to 157 3 35 3 4 24 Mode switching setting 158 to 159 enne 3 36 3 4 25 Factory default offset gain value user range settings offset gain value user range settings offset gain resistance value UnYG160 to
3. measuring resistor input 2000 resistance tester isolation Isolation channels Wire break detection Yes Each channel independent 5 Number of occupied I O points 16 points I O assignment Intelligent 16 points Connection terminals 18 point terminal block Applicable wire size 0 3 to 0 75mm Applicable crimping terminals 1 25 3 R1 25 3 Sleeved crimping terminals are not usable Cables between Q64RD G and RTD Refer to Section 3 1 3 Internal current consumption 5V DC 0 62A Weight 0 20kg Outline dimensions 98 H X 27 4 W X 112 D mm 3 SPECIFICATIONS MELSEC Q 1 The selection ranges and accuracies have the following relationships Selection Range Pt100 and JPt100 Pt100 JPt100 Ambient Temperature 20 to 120 C 200 to 850 C 180 to 600 C E 55 C 0 300 1 615 1 140 C PGS 0 090 0 553 0 390 Selection Range Pt100 and JPt100 Pt100 Ambient Temperature 0 to 200 C 60 to 180 C 0 to 55 0 470 0 450 25 5 0 136 C 2 Accuracy in ambient temperature and conductor resistance when the offset gain setting is set 3 Accuracy per 1 degree temperature change Example Accuracy for the case of changing from 25 to 30 C 0 04 Reference accuracy 0 0070 C Temperature coefficient X 5 C Temperature difference 0 075 4 The conversion speed is a period from when a temperature is input and converte
4. 3 wire type CH3 User range settings gain value 4 wire type CH4 Factory default offset value 215 3 wire type CH3 User range settings gain value RW 4 wire type CH4 Factory default offset value Rw 216 3 wire type CH3 User range settings offset resistance iw value D9H 217 F7H 218 48 4 wire type CH4 User range setting offset value F9H 49 4 wire type CH4 User range setting offset value 220 4 wire type CH3 Factory default offset value 250 4 wire type CH4 User range settings gain value 221 4 wire type CH3 Factory default offset value 4 wire type CH4 User range settings gain value 222 4 wire type CH3 Factory default gain value 4 wire type CH4 User range settings offset resistance RW 4 value L DFH 223 4 wire RW FDH 253 4 224 4 wire type CH3 User range setting offset value a RW 4 wire type CH4 User range settings gain resistance value L E1H 225 4 wire type CH3 User range setting offset value RAW FFH 255 4 wire type CH3 User range settings gain resistance value 4 wire E7H gain value 4 wire type CH2 User range settings gain resistance 3 wire type CH4 User range se tting offset value 3 wire type CH4 User range settings offset resistance value L ype CH3 Factory default gain value m 3 wire type CH4 User range settings gain resistance value ype CH3 User range settings offset value RW I 4 wire type CH4 Factory default g
5. Parameter status r Mode I O Address 0 10 20 30 40 System monitor 0 1 2 3 Online module change Inte None None None None Diagnostics Q1ZPHCPU llig ent l6pt l6pt l amp pt l6pt Module s Detailed l pt Information Base Information r Status Start monitor Product Inf List Module system error Module error Ed Module warning Module change Stop monitor Close Click the Execution button to enable a module change nline module change r Operation 4 r Target module 3 Module change execution 1 0 address A Module name Q64RD Installation confirmation Status Change module selection completed Module control restart r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 6 2 c and later MELSOFT series GX Developer 1 The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE ls MELSEC Q c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the m
6. o o 00 A App 12 App 12 APPENDIX 1 Functions a Reads the offset gain values of the user range setting of Q64RD Q64RD G to the CPU MELSEC Q b There are two types of interlock signals for the G OGLOAD instruction the completion device D and the status display device at completion D 1 END processing END processing 1 Completion device Turns ON in the END processing of the scan where the G DOGLOAD instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G OGLOAD instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing Sequence program G OGLOAD instruction Execution completion of Completion device D Status display device at completion D 1 2 Operation error 3 Control data setting ON the G OGLOAD instruction OFF eee ON rece ON Abnormal completion OFF No errors Program example 1 i Normal completion 1 1 The following program is designed to read the offset gain values of the Q64RD Q64RD G mounted in the position of I O number X YO to X YF wh
7. Offset value 200 0 C 18 529 1852 1852 x 197 835 366390 theoretical value 59736 850 0 C 390 480 39048 39048 197 835 7725061 theoretical value 75 005 7 ONLINE MODULE CHANGE MELSEC Q 7 5 Precautions for Online Module Change The following are the precautions for online module change 1 Always perform an online module change in the correct procedure Failure to do So can cause a malfunction or failure 2 Ifa module change is changed online with the user range setting the accuracy after that will be decreased by approx 3 times compared with the one before the restoration Re set the offset gain values as necessary 8 TROUBLESHOOTING MELSEC Q 8 TROUBLESHOOTING This chapter explains the natures of errors which may occur during use of the Q64RD Q64RD G and troubleshooting 8 1 Error Code List If an error occurs when data are written to or read from the PLC CPU the Q64RD Q64RD G writes the corresponding error code to the buffer memory address 19 Un G19 Error Code En The measurement range setting is other than 0 to 5 8 in the intelligent function module switch setting L1 indicates the channel number set incorrectly Make a correct setting in the intelligent function module Switch setting Refer to Section 4 5 Switch power off then on again If the error recurs the 111 A module error at start up module may have failed Consult your local Mitsubishi service center or representa
8. Package name Module model name Initial setting Setting screen Initial setting BBE Module information Module model name Q64RD Start 1 0 No 0000 Module type Thermocouple Input Module Setting value CH1 Initial Setting Setting item CHT Initial Setting CH2 Initial Setting CH2 Initial Setting CH3 Initial Setting CH3 Initial Setting CH4 Initial Setting CH4 Initial Setting Details Move to sub window Make test file End setup Cance Explanation of items 1 Setting contents Set whether temperature conversion is enabled or disabled and the temperature conversion method for each channel 2 Explanation of command buttons Make text file Outputs the screen display in text file format Confirms the setting data and ends the operation Cancels the setting data and ends the operation Initial settings are stored in the intelligent function module parameters After being written to the CPU module the initial setting is made effective by either 1 or 2 1 Cycle the RUN STOP switch of the CPU module STOP RUN STOP gt RUN 2 With the RUN STOP switch set to RUN turn off and then on the power or reset the CPU module When using a sequencer program to write the initial settings when the CPU is switched from STOP to RUN the initial settings will be written So ensures that programming is carried out to re execute the initial settings 5 UTILITY P
9. 9 Error compensation by offset gain value setting Error compensation can be made by setting offset and gain values on each channel As the offset and gain values you can make selection from user settings and factory settings 10 Warning output If the temperature detected is outside the preset measurement range an warning can be output on each channel 11 Online Module Change The module can be changed without the system being stopped Also by using the dedicated instructions G DGLOAD G OGSTOR or writing to the buffer and turning on the corresponding Y signal the offset gain values can be re set to the Q64RD Q64RD G replaced online and they can be transferred to the other Q64RD Q64RD G mounted in another slot Between the same models only 12 Easy setting by utility package The utility package GX Configurator Tl is available separately This utility package is not necessarily to be used However using this makes the initial setting and automatic refresh setting easy on screen reduces sequence programs and enables easy setting and operation check 1 OVERVIEW MELSEC Q 1 2 Added Changed Functions Functions added or changed for the Q64RD Q64RD G are shown below 1 Q64RD Functions added or changed for the Q64RD are shown below Reference section Online module Function version C You can change the module without stopping the system Item Applicable module Function overview Chapter 7
10. 3 4 8 Error code Un G19 1 When the Q64RD Q64RD G has detected an error of a set value or operation procedure the corresponding error code is stored 2 The error code is stored as a 16 bit binary value 3 When an error occurs the ERROR ERR LED of the Q64RD Q64RD G is lit 4 The following are chief checks made Check on the intelligent function module switch settings of At start GX Developer When Operating condition setting Check on extended averaging processing selection request Y9 has turned from ON to Check on averaging time and averaging count OFF Check on warning output upper upper limit values Check on offset gain setting e Check on CHLI offset temperature set value CH gain temperature set value Check whether Offset Setting Request Y1 Y3 Y5 Y7 and Gain Setting Request Y2 Y4 Y6 Y8 are not turned on at the same time Check whether the same data was written consecutively or not Check whether the OMC refresh data has been set or not Check whether the same data was written consecutively or When G OGSTOR instruction is not executed in sequence program Check whether a different model has been mounted or not by an online module change Supported by the module of function version C or later 5 When two or more errors occurred the error code of the error found first is stored and latter errors are not stored However you can confirm the latter errors in the error h
11. 2 Sampling processing A temperature input value is converted into a temperature one by one and its digital output value is stored into buffer memory Sampling processing time varies with the number of used channels number of channels set to enable temperature conversion Processing time number of used channels x 40ms Example Sampling time is 120ms when three channels channels 1 2 and 4 are enabled for conversion 3 channels x 40ms 120ms Averaging processing a Time specified averaging processing When this option is specified for a channel values input from the channel are converted into temperature values consecutively for the preset length of time Then the total amount of values after eliminating the maximum and minimum values is averaged to be stored into the buffer memory The processing count within the preset time varies with the number of used channels number of channels set to enable temperature conversion preset time UAOCOSSHIQCOUMUSS number of used channels x 40ms Example The sampling count is 4 75 when four channels channels 1 2 3 and 4 are enabled for conversion and the preset time is 760ms 760ms 4 channels x 40ms 4 75 Since the fractional portion of an indivisible value is dropped the sampling count is 4 times b Count specified averaging processing When this option is specified for a channel values input from the channel are converted into temperature values
12. 34 r Target module Module change execution 1 0 address A Module name Q64RD Installation confirmation Change module selection completed Status Module control restart r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer do The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mounta new module to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x peration Target module Module change execution 1 0 address OOH c LI Module name Q64RD Installation confirmation Status Module control restart Changing module r Status Guidance The module c
13. Buffer memory Module start 120 0 v Address o pec Setting value F HEX 15 bit integer r Program Label reference program MAIN M r Execution history Module start 0 Address O D Setting condition Find Force F H Find next Force Re setting 7 ONLINE MODULE CHANGE b MELSEC Q 2 Dismounting of module After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status Base Base Module C LJE Main base fen HES g Hos Eile EE E Q1ZPHCPU base Parameter status r Mode I O Address 0 10 20 30 40 System monitor Online module change 1112132141 3 Inte None None None None Diagnostics Q1ZPHCPU llig ent l6pt l6pt l amp pt l6pt Module s Detailed l pt Information Base Information r Status Start monitor Product Inf List Module system error Module error Ed Module warning Module change Stop monitor Close Click the Execution button to enable a module change nline module change r Operation
14. Check the Disconnection detection flag buffer memory address 49 Check for an input signal fault Un G49 and take the action given in Section 8 2 7 8 2 6 ALM LED is lit Check Item Check for a warning output Check the Warning output flag buffer memory address 48 Un G48 8 TROUBLESHOOTING MELSEC Q 8 2 7 Disconnection detection flag XC has turned on Check Item Check whether RTD is connected securely or not Connect it securely Check for loose terminal screws Retighten the terminal screws within the specified torque range Make continuity check on the RTD and replace it if its wire is Check the connected RTD for wire break broken Check the channels which are specified for conversion enable and the channels where RTDs are connected and make the conversion setting correctly Check whether the channel where no RTD is connected is specified for conversion enable 8 2 8 Temperature conversion value cannot be read Check Check whether the used channel has been set for conversion disable Check whether the PLC CPU is set for STOP Set the PLC CPU for RUN Set it for conversion enable in sequence program 8 2 9 Temperature conversion value is abnormal Check Set the RTD connected to the switch 1 in the intelligent function Check whether the RTD differs from the one specified Switch setting Check whether the connected RTD is connected reversely Connect the RTD Con
15. n Sets 4144u to buffer memory MOV HAM 158 1 address 158 Switches to offset gain UON Sets 964H to buffer memo r 1 ry setting mode 4 BISS address 159 4 Turns ON operating condition SET Y9 setting request Y9 x RST 19 1 Turns OFF operating condition setting request Y9 ES Common program 1 1 La Mo UON CIR Sets 964H to buffer memory L address 158 UON Sets 4144 to buffer memory ir a address 159 Turns ON operating condition setting request Y9 Switches to normal mode SET yg 9 x9 qr Turns OFF operating condition setting request Y9 XOA M Processing in normal mode c When switching the mode by making intelligent function module switch setting other than the common program is not required 5 UTILITY PACKAGE Configurator Tl MELSEC Q 5 UTILITY PACKAGE GX Configurator Tl 5 1 Utility Package Functions Table 5 1 shows a list of the utility package functions Table 5 1 Utility Package GX Configurator TI Function List Reference Function Description Section Make the initial setting for the following items on each channel Conversion Enable Disable Setting Sampling Averaging Processing Selection Q64RD Extended Averaging Processing Selection Time Count Averaging Selection Q64RD Time C
16. 4 wire type factory default gain value H 4 wire type Userrangeset ingoffsetvalue L 2 Digital value 2 for user set offset value 4 wire type User range setting offset value 4 wire type User range settings gain value L x MTS gt Digital value 3 for user set gain value 4 wire type User range settings gain value 4 wire type User range settings offset resistance value 180 204 228 252 E S Resistance value for user set offset temperature x 10 Q 482 206 230 254 4 wire type User range settings gain resistance value PCT L Resistance value for user set gain temperature 10 0 1 Refer to Appendix 1 for the reference resistance values of the platinum temperature measuring resistors K 2 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings offset resistance value 1 51336 3 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings gain resistance value X 1 51336 Refer to the following example Example The following values theoretical values are set when user offset gain adjustment is made at the offset set temperature of 200 C and the gain set temperature of 850 C with a Pt100 type platinum temperature measuring resistor connected Reference resistance 2 Value type Set temperature Set value 10 Q Input value
17. None None None None Ql2PHCPU l6pt l6pt l6pt l6pt r Status Module system error Module error Ed Module warning E Module change 7 ONLINE MODULE CHANGE MELSEC Q b Click the Execution button to enable a module change Online module change r Operation 4 r Target module Module change execution 170 address 4 oe Module name Q64RD Installation confirmation Status Module control restart gt Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure t
18. Offset setting itions Buffer memor Offset seting Offset seting Offset gain setting switch Gain setting request completion signal ME Gain seting Gain seting Offset gain setting Switch request completion signal TO HO KO 0 To HO K118 D101 K2 TO HO K120 D101 K2 k4 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 3 22 3 SPECIFICATIONS MELSEC Q 3 4 3 Conversion enable disable setting Un GO 1 You can make setting to enable disable temperature conversion on each channel 2 Specifying unused channels as conversion disabled prevents unnecessary disconnection detection and also reduces sampling time 3 The Operating condition setting request Y9 must be turned on off to make the conversion enable disable setting valid 4 At power on or reset the conversion enable disable setting is set to OOOFH all channels disabled b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi 00 0 0 0 0 0 0 0 0 0 0 0 0 CH4 CH3 CH2 CH1 0 Conversion enabled 1 Conversion disabled Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bO Channels 1 and 2 are conversion enabled 3 4 4 time count moving average time constant setting Un G1 to 4 1 For each channel for which Averaging processing specification buffer memory a
19. When Conversion enable disable setting is turned from 0 enable to 1 disable The conversion completion flag of the corresponding channel is turned to 0 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b 1 Conversion completed 0 Under conversion or unused Between the Q64RD Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later the Conversion Completion Flag 10 operation is different For details refer to Appendix 2 2 and 2 3 3 4 7 CHO measured temperature value 16bit Un G11 to 14 1 The RTD value input from the platinum temperature measuring resistor is converted into a temperature value to detect a temperature 2 The value of the measured temperature to the first decimal place is multiplied by 10 and the result is stored into buffer memory in 16 bit signed binary All digits to the right of the second decimal place is rounded down 3 A negative measured temperature value is displayed as two s complement 4 At power on or reset all channels are set to 0 Example 1 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi 00 Example 2 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b 1 1 1 1 1 0 1 1 0 0 1 1 0 0 1 0 3 SPECIFICATIONS MELSEC Q
20. App 1 Appendix 2 Function Upgrade for the Q64RD ssssssssssssssssseseeeeeene enne ener nnne App 2 Appendix 2 1 A Comparison of Function of the Q64RD sssssseeeen App 2 Appendix 2 2 When the Q64RD has Product Information which First 5 Digits are 07071 or auri cr EET App 3 Appendix 2 2 1 CHL time count averaging setting UnYG1 to 4 App 4 Appendix 2 2 2 Averaging processing specification UnYG9 sss App 4 Appendix 2 3 When the Q64RD G has Product Information which First 5 Digits are 07071 or au e M App 5 Appendix Dedicated Instruction cc ccccecceeeeeeeeeeeeeeeeeeeecaeeeeaeescaeeecaceesaeeeeaeeseaeeeeaeeeseaeeseeseeeteeeess App 6 Appendix 3 1 Dedicated Instruction List and Available App 6 Appendix 3 2 OF FR GAN i328 ec taie Bote 7 Appendbc3 3 OGLOAD eritis ui eu MEI canes SUMA UD App 9 Appendix 3 4 OGSTOR 4 iaces tii teet ke a Sa Tut vL d oce a Va eua o Te nca aV App 14 Appendix 4 External Dimension Diagram cccccececceeeeeeeeeeeeeeeeeaeeecaceeeaeeeeaeeecaeeeeeeeseaeeseaeeesiseeieeess App 20 INDEX Index 1 to Index 2 Conformation to the EMC Directive and Low Voltage Instruction Wh
21. Product Lineup The lineup for this product is given in the table below Model code Product Quantity Q64RD Q64RD platinum RTD input module Q64RD G Q64RD G channel isolated RTD input module SW1D5C QTIU E GX Configurator TI Version 1 Single license product CD ROM SW1D5C QTIU EA GX Configurator TI Version 1 Volume license product CD ROM 1 OVERVIEW 1 OVERVIEW MELSEC Q This user s manual provides the specifications handling instructions programming procedures and other information of the Q64RD platinum RTD Resistance Temperature Detector input module and the Q64RD G channel isolated RTD input module hereinafter referred to as the Q64RD and Q64RD G which are designed to use together with the MELSEC Q series CPU module hereinafter referred to as the PLC CPU The Q64RD is a module for connection of 3 wire or 4 wire type platinum RTDs 2 wire application is available if terminals are short circuited and converts temperature data input from Pt100 or JPt100 platinum RTD hereinafter referred to as PT100 or JPt100 to 16 bit signed binary data stored as a value rounded off to 1 decimal place x 10 32 bit signed binary data stored as a value rounded off to 3 decimal places x 1000 and scaling values ratios The Q64RD G is a module for connection of 3 wire or 4 wire type RTDs 2 wire application is available if terminals are short circuited and converts temperature data c input
22. Status of Extemal Power Supply Noise Filter Setting Fuse Status Input Type Status of 1 0 Address Verify Agreement L p Eror Display No Error Present Error 7 Dep mot HEX Error History C DEC The display sequence tum of the error history is displayed from an old error The error of the latest is displayed in the line in the under 1 H W Information tart monitor Close 8 TROUBLESHOOTING MELSEC Q 3 H W information Q64RD a HW LED information of Q64RD The LED ON status is displayed No RUN LED 0000 Indicates that LED is unlit ERRORLED 0001n Indicates that LED is lit Information x LED Information H w SW Information No Mounting No Paranater No Mounting No Paramater 1 0001 2 0000 Display format c HEX C DEC Start monitor Stop monitor Close 4 H W information Q64RD G a H W LED information of Q64RD G The LED ON status is displayed No LEDname 1 Stats RUN LED 0000H Indicates that LED is unlit ERRLED 0001H Indicates that LED is lit ALMLED Alternate display of 0000 and 0001 Indicates that the LED is flickering b H W switch information of Q64RD G The status of the Intelligent function module switch setting is displayed No Intelligent function module swi
23. 95 4 CH4 User range settings gain value H S 96 4 wire CH4 User range settings offset resistance value L S 4 wire CH4 User range settings offset resistance value H S 4 wire CH4 User range settings gain resistance value L S wire CH4 User range settings gain resistance value H x1 Setting is not necessary If setting is made the offset gain values will not be read properly H System System g amp System goe Co System System T EN System o o 00 A App 17 App 17 APPENDIX MELSEC Q 1 Functions a Restores the offset gain values of the user range setting stored in the CPU to the Q64RD Q64RD G b There are two types of interlock signals for the G OGSTOR instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G DOGSTOR instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G OGSTOR instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G OGSTOR instruction is completed and turns OFF in the next END processing END processing END processing END processing END process
24. Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 7 ONLINE MODULE CHANGE MELSEC Q 3 Mounting of new module a Mounta new module to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF nline module change r Target module Operation Module change execution 170 address 000H c 1 AS Module name BB4RD Installation confirmation Changing module Status Module control restart r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 4 Operation check a an operation check click the Cancel button to cancel contr
25. Clear 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status Base Module 0 1 2 3 4 MasterPLC gt ge Main base hie Expansion Q64R Unmo Unmo Unno Unmo n ID lant i unti unti unti He l pting ng ng ng c Exp Ql2PHCPU T Bb eem n 70 amp Expansion base 6 pansion Lie base 7 Parameter status r Mode o Address 0 lo 20 System monitor 0 1 2 4 Online module change Inte None None None None Diagnostics Q1ZPHCPU llig ent l6pt l6pt l6pt l6pt 16 Information r Status Start monitor Product Inf List Module system error LJ Module error B Module warning B Module change Stop monitor Close b Click the Execution button to enable a module change Base Information nline module change x r Operation 4 r Target module 3 1 0 address 000 Module name Q64RD Module change execution Installation confirmation r Status Module control restart
26. System monitor Online module change Diagnostics Base Information d Monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made CH1 Monitor test o x r Module information Module type Thermocouple Input Module Stat ONo 0000 Module model QB4RD Function Version C Setting item Current value Setting value Conversion enable disable setting Enable Enable Sempling Averaging processing selection Sampling Sampling Time Count averaging selection Count Count Extended averaging processing selection Sampling processing Sampling processing It is possible to use it since product information 070720000000000 C J Time Count 0 0 Moving average Time constant setting Conversion completion flag Conversion completed Measured temperature value 16Bit 0 Value rounded off to 1 decimal place 10 zi r Flash ROM setting p Details Current value Monitoring display Select input Make text file Enable Disable Start monitor Stop monitor Execute test Close 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to re
27. e Be careful not to let foreign matter such as sawdust or wire chips get inside the module They may cause fires failure or malfunction e Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure e The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation A 2 A 2 STARTING AND MAINTENANCE PRECAUTIONS N CAUTION e Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause failure or malfunction of the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual e Do not mount remove the module onto from base unit more than 50 times IEC 61131 2 compliant afte
28. 4 wire offset temperature set value BK 82H 130 offset temperature set value BAH 132 gain temperature set value BCH ee 9 s ps 134 Extended averaging processing specification 190 9 wire Reserved 2 192 3 wire resistance value L 193 EIE Conversion setting for disconnection detection ER 194 9wire resistance value L H 150 CH1 Conversion setting value for 151 disconnection detection 192 CH2 Conversion setting value for 153 disconnection detection 154 CH3 Conversion setting value for 155 disconnection detection 156 CH4 Conversion setting value for 9DH 157 disconnection detection Mode switching setting resistance value L 4 4 wire 160 3 wire type CH1 Factory default offset value L resistance value 3 21 resistance value L resistance value L resistance value L resistance value L Description CH1 Factory default gain value 4 L H ype CH1 User range settings offset value L H CH1 User range settings gain value L H CH1 User range settings offset H ype CH1 User range settings gain H CH1 Factory default offset value L H CH1 Factory default gain value L H ype CH1 User range setting
29. 55 set 4 5 8 2 3 SPECIFICATIONS MELSEC Q 3 Primary delay filter By setting a time constant excessive noise is eliminated and smoothed temperature value can be output Depending the time constant the degree of smoothness is changed The relational expression between the time constant and digital output value is shown below In the case of n 1 1 In the case of n 2 At Yn 1 Xn 1 At In the case of n z 3 At Yn Yn 1 Xn Yn 1 At Yn Current digital output value At A D conversion time 0 04ms N Sampling count TA Time constant s Yn 1 Preceding digital output value Xn Digital output value before smoothing Conversion completion flag buffer memory address10 Un G10 turns on at n 2 Example When the temperature input value is changed from 25 000 to 26 000 C In the time constant setting of 1000ms 1s the digital output value is changed as shown below At 1000ms 1s after the temperature input value is changed to 26 000 C the digital output value reaches 63 2 of the value output in the case of selecting the sampling processing Temperature input value Digital output value 26 2 26 2 S 26 26 gt 5 D 25 8 25 8 9 3 c E o 2 25 6 256 8 5 8 E 5 254 7 254 2 25 2 25 2 25 25 1000 2000 3000 4000 5000 6000 Elapsed time ms
30. 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available 1 Conversion disable Set Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn the operating condition setting a request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test x Bit device Device Close di Hide history FORCE ON FORCE OFF Toggle force r Word device buffer memory C Device Buffer memory Module start 1 00 Address o pec Setting value F HEX 15 bit integer r Program Label reference program MAIN r Execution history Find Y3 Force Module start 0 Address 0 D F H Find next Force OFF Re setting 7 ONLINE MODULE CHANGE b MELSEC Q 2 Dismounting of module After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status Base Base Module Q1ZPHCPU
31. Switching ON OFF does not bring any undesirable effect 5 Do not mount remove the module onto from base unit more than 50 times IEC 61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Note The dedicated instruction cannot be executed during an online module change When using the dedicated instruction to execute save restoration therefore execute save restoration in the other system If the other system is unavailable execute restoration by performing write to the buffer memory If the module is mounted the remote I O station execute save restoration in the other system mounted on the main base unit Save restoration cannot be executed the other system mounted on the remote I O station 7 ONLINE MODULE CHANGE MELSEC Q 7 1 Online Module Change Conditions The CPU MELSECNET H remote I O module Q64RD GX Developer and base unit given below are needed to perform an online module change 1 2 5 The Q12PHCPU or Q25PHCPU is needed For precautions for multiple PLC system configuration refer to the Process CPU User s Manual Function Explanation Program Fundamentals MELSECNET H remote I O module The module of function version D or later is necessary Q64RD The module of function version C or later is necessary GX Developer GX Developer of Version 7 10L or later is necessary GX D
32. Write to PLC CPU module POINT 1 Saving the intelligent function module parameter files Since files cannot be saved using the GX Developer project save operation save the files using the module selection screen for intelligent function module parameter setting described above Reading from and writing to PLC operations for the intelligent function module parameters using GX Developer a After the intelligent function module parameters are saved in a file they can be read from and written into the PLC Set the target PLC CPU using GX Developer Online Transfer setup When the Q64RD Q64RD G is installed to the remote I O station use Read from PLC and Write to PLC Checking for the required utility Start I O No is displayed in the Intelligent function module utility setting Screen but a may be displayed for the model name This means that either the required utility is not installed or that the utility cannot be started from the GX Developer Check for the required utility in Tools Intelligent function utility Utility list in GX Developer and set it 5 UTILITY PACKAGE MELSEC Q 5 4 Initial Setting Purpose of setting Make initial setting for operating the Q64RD Q64RD G on each channel Refer to Section 5 1 for the initial setting parameter types This initial setting makes sequence program setting unnecessary Startup procedure Start
33. YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 4 When user range setting is used and initial setting was made with GX Configurator Tl other system is unavailable 1 Conversion disable a Set Disable in the Setting value field of Conversion Enable Disable Setting on the CH Monitor Test screen of GX Configurator Tl and click the Execute test button CH1 Monitor test 151 r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model Function Version C Setting Current value Setting value Conversion enable disable setting Enable Disable Sampling Averaging processing selection Sampling Sampling Time Count averaging selection Count Count Extended averaging processing selection Sampling processing Sampling processing itis possible to use it since product information 070720000000000 CJ Time Count 0 0j Moving average Time constant setting Conversion completion flag Conversion completed Measured temperature value 7 Value rounded off to 1 decimal place 10 Flash ROM setting p Details Current value Monitoring display Fil read Make test ear Enable Disable Start monite Stop monitor Execute test Close b After making sure that Disable is displayed
34. into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change x r Operation 4 r Target module 3 Module change execution 170 address D00H r MS Module name Q64RD Installation confirmation Change module installation completion Status Module control restart Status Guidance The controls such as 120 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer _ d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 4 Range Reference Table 7 4 1 Range reference table Q64RD The range reference tables for the Q64RD are given below Address Decimal S si Ref escription eference value 3 wire type
35. 3 9 3 3 I O Signals Transferred to from PLC CPU re erionenn ne ERER EaR RAEAN R EATE Aaa PA RTA KARTAREN ARS 3 10 3 351 1 O signial llSE 2 aA euren et reet aote ed usi eta di 3 10 3 3 2 VO signal details 2 iret iet einer e pee ite Te beat dtd te pl tte d a e det 3 11 3 4 Buffer 2 2 et etu e tu etui ie ue 3 16 3 4 1 Buffer memory assignment Q64RD ccceccceeeeceeeceeeeeeeeeeeeeeaeeeeaeeeeeaeesaeeseaeeecaeeseeeeseaeeseeeeeeseees 3 16 3 4 2 Buffer memory assignment Q64RD G sse nennen 3 20 3 4 3 Conversion enable disable setting UnYGO sssssseeneeneeneneeneneeneennnnenes 3 23 3 4 4 CHL time count moving average time constant setting UN G1 to 4 3 23 3 4 5 Averaging processing specification UnYG9 sese 3 24 3 4 6 Conversion completion flag UNMO sssssseeeeneeenennennene nemen 3 25 3 4 7 CHL measured temperature value 16bit UnM1 to 14 3 25 3 4 8 Emr Code UMG 19 cs iue Race he Ma ere ENS Edad doi Eu DES 3 26 3 4 9 Setting range Q64RD UM G20 ss cece cece cece a a a aa 3 26 3 4 10 Setting range 1 Q64RD G UMNG20 eee cece cece tees teeeteeeeeeeseeeseeeseeeseeeseeeseeeseeeseaeseaeseaeeeneaaes 3 27 3 4 11 Setting range 2 Q64RD G 21 3 27 3 4 12 Warning output enable disable setting
36. 5 Switch to the normal mode Set Normal mode in the Setting value field of Mode switching setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode switching setting status changes to Normal mode 5 6 3 Offset gain setting operation Function version B Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting mode Change switch 4 for intelligent function module switch setting to the offset gain setting mode and switch 2 to the user setting Refer to Section 4 5 2 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 3 Adjustment of the offset and gain values a Setthe offset value Enter the desired value into the Setting value field for CHO Offset Temperature Setting Value and click the Execute test button b Determine the offset value Select Request from the Setting value field for CHO Offset Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Offset Setting Request and click the Execute test button c Set the gain value Enter the desired value into the Setting value field for CHO Gain Temperature Setting Value and click the Execute test butt
37. 8 2 10 of this manual The serial No described on the rated plate may not match with the serial No displayed on the product information of GX Developer The serial No on the rated plate describes the management information of the product The serial No displayed on the product information of GX Developer describes the function information of the product The function information of the product is updated when adding functions 2 SYSTEM CONFIGURATION MELSEC Q 2 How to check the GX Configuration TI software version The GX Configuration TI software version can be checked in GX Developer s Product information screen Startup procedure GX Developer Help Product information Product information PLC programming software w GX Developer Version 7 01B Sw7D5C GPF w E COPYRIGHT C 2001 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED This Product is licensed to Name MITSUBISHI Company MITSUBISHI ELECTRIC CORPORATION List of version information on Add in software Software version GX Configurator TI Version1 10L S W1D5C QTIU E COPYRIGHT C 2000 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED Warning This product is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extension possible under the law
38. B B WwW wW Points Stat End Points Stat End Points Stat End Points Stat End 1 160 mF 160 0000 Refresh parameters Assignment method 3j C Points Start Start End Transient transmission error history status 4 Overwrite Hold Link side Start PLC side Start End 0000 DIFF 0000 Dev Transfer SB SB Transfer SW SW Random cyclic LB Random cyclic LW Transferl LB Transfer2 Lw Transfer3 Lx Transfer4 LY Transfers Transfer6 3d 1 2 Operation of utility package Perform operation on the remote I O station side a Initial setting refer to Section 5 4 Set Sampling processing for CH1 averaging processing of every 500 counts for CH2 and averaging processing in a cycle of 1000ms for CH3 CH1 Initial setting Ic x p Module information Module type Thermocouple Input Module Statl 0No 0020 Module model name Q64RD Setting item Setting value Conversion enable disable setting Enable Sampling Averaging processing selection Sampling Time Count averaging selection Count Extended averaging processing selection Sampling processing It is possible to use it since product information 070720000000000 C Time Count Moving average Time co
39. Ed 5 8 5 3 3 Starting the intelligent function module Utility s e 5 10 5 4 Initial Setting Av E waite hae noe E E T EAE eee 5 12 5 5 Automatic Retesh Settings x 2 2 50 e IU RB Ab ERE b LB Re d 5 13 5 6 Monitor Tesla seis te te od tet ee EG ere te epe ed EU Cere e ef te EG ete tene 5 15 5 6 1 Monitor test SCreen iiia ida dace a edid eda edi dn iL ed E e iL ei iD dede 5 15 5 6 2 Offset gain setting operation Function version C or 5 18 5 6 3 Offset gain setting operation Function version B 5 19 5 6 4 OMC Online Module Change refresh data ssssseeneennen een 5 20 6 1 Programs Used in Normal System Configuration essen 6 1 6 1 1 Program example used when utility package is used ssenen 6 2 6 1 2 Program example used when utility package is not used 6 3 7 7 6 2 Programs Used on Remote I O Network cece ete etree tee ee eter teeter tees 6 4 6 2 1 Program example used when utility package is 6 5 6 2 2 Program example used when utility package is not used 6 7 7 1 Online Module Change Conditions sessessesseeseeeeeeeeennen nennen nennen trennen nnns 7 2 7 2 Online Module Change
40. In the case of GX Developer Version 7 2 SYSTEM CONFIGURATION MELSEC Q MEMO 3 SPECIFICATIONS MELSEC Q 3 SPECIFICATIONS 3 1 Performance Specifications The following are the performance specifications of the Q64RD Q64RD G 3 1 1 Specifications of Q64RD 16 bit signed binary data 2000 to 8500 Value to the first decimal place x 10 times value 32 bit signed binary data 200000 to 850000 Value to the third decimal place X 1000 times Scaling value value 16 bit signed binary Usable platinum RTD Pt100 JIS C1604 1997 IEC 751 1983 JPt100 JIS C1604 1981 Measured 200 to 850 temperature range JPt100 180 to 600 Range Pt100 20 to 120 C 200 to 850 C changing JPt100 20 to 120 180 to 600 Ambient temperature 0 to 55 Ambient temperature 25 5 0 025 C Conversion speed 40ms channel 2 Number of analog input points 4 channels module Temperature detecting output current E PROM write count Max 100 thousand times Specific isolated area Isolation method Dielectric polation withstand voltage resistance Between platinum temperature 1780VrmsAC 10MQ or more Isolation measuring resistor input and PLC iba 3 cycles using 500VDC isolation power supply Altitude 2000m isolation Between platinum temperature resistance No isolation measuring resistor input channels tester Wire break detection Yes Each channel independent 3 Number of occupied I O points 16
41. Processing at disconnection detection X11 xoc YOF x12 XOF UON Hi 1 Bco G19 K3Y40 SET YOF YOF X0C XOF 4 A st YOF END X10 UON o am K1MO NO MV D D11 Nt be vsti D12 1 M2 Mov D13 SM400 IA Em9 99MM wv K1M10 M10 Processing at disconnection detection X11 xoc E 8 YOF X12 XOF 80 05 K3v40 1 DEEP YOF 1 YOF XOF 1 RST YOF MELSEC Q Read of conversion completion flag Read of CH1 measured temperature value 16 bit Read of CH2 measured temperature value 16 bit Read of CH3 measured temperature value 16 bit J Read of disconnection detection flag Processing at CH1 disconnection detection J Turns ON error clear request YF Outputs error code in BCD Turns ON error clear request YF Turns OFF error clear request YF Conversion enable disable setting CH2 time count averaging setting CH3 time count averaging setting Averaging processing specification Turns ON operating condition setting request Y9 1 Turns OFF operating condition setting request Y9 Read of conversion completion flag Read of CH1 measured temperature value 16 bit Read of CH2 measured temperature value 16 bit Read of CH3 measured temperature value 16 bit Let Read of disconnection detection flag Processing at CH1 disconnection detection
42. SPECIFICATIONS MELSEC Q 5 Buffer memory saving recording procedure for online module change 1 Turn the Operating condition setting request Y9 from OFF to ON 2 Compare the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value buffer memory addresses 160 to 255 Un G160 to Un G255 with the values in the range reference table Refer to Section 7 4 for the range reference table 3 If the values are proper record the factory default offset gain value user range settings offset gain input value user range settings offset gain resistance value 6 Refer to Chapter 7 for details of online module change This area is not used for the offset gain setting For the offset gain setting refer to Section 4 6 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 Handling Precautions 1 Do not drop the module or subject it to heavy impact 2 Do not remove the PCB of the module from its case Doing so may cause the module to fail 3 Be careful not to let foreign particles such as swarf or wire chips enter the module They may cause a fire mechanical failure or malfunction 4 The top surface of the module is covered with a protective film to prevent foreign objects such as wire burrs from entering the module during wiring Do not remove this film until the wiring is complete Before operating the system be sur
43. Tums ON error clear request YF Outputs error code in BCD Tums ON error clear request YF Tums OFF error clear request YF 6 PROGRAMMING MELSEC Q 6 2 Programs Used on Remote I O Network System configuration used to describe programs 1 System configuration Remote master station Network No 1 Remote station Station No 1 gt 9 gt 9 Qa Prix ee 5loe e 8 Q x gt O9 E SIE a SEIREN ES gt a E e ae G X Y100 X Y110 X Y120 to to to X Y10F X Y11F X Y12F 2 Program conditions This program is written for the CPU on the remote master station to read the digital values of temperature conversions made on CH1 to CH3 of the Q64RD Sampling processing is performed on CH1 and Averaging processing is executed every 500 counts on CH2 and in a cycle of 1000ms on CH3 If a write error occurs the corresponding error is displayed in BCD 3 Initial settings Temperature conversion enabled channel CH1 to CH3 i Sampling channel HH nennen nnne CH1 e Count specified averaging channel sessassssasssansusacsusasuseusaaensausasusanas CH2 e Time specified averaging channel CH3 e CH2 averaging count 500 times CH3 averaging lime HH HH HH HH 1000ms 1s 4 Devices used by user e Initial setting request signal X20 Measured temperature value read command signal Turned on when user
44. change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer e The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mounta new module to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x peration 34 Target module Module change execution 1 0 address D00H c A Tie Module name Q64RAD Installation confirmation Status Module control restart Changing module r Status Guidance The module can be exchanged Please execute after installing a new module 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check a an operation check click the Cancel button to cancel control resumption nline module change r Operation 4 r Target
45. completion System Other than 0 Abnormal completion ee 3 wire CH1 3 wire CH1 Factory defaultoffsetvalue default offset value 1 System 3 wire CH1 Factory default offset value System 3 wire CH1 Factory default gain value System 3 wire CH1 Factory default gain value System 3 wire CH1 User range settings offset value System 3 wire User range settings offset value System 3 wire User range settings gain value System 3 wire User range settings gain value System x1 Setting is not necessary If setting is made the offset gain values will not be read properly Within the range of the specified device App 14 App 14 APPENDIX MELSEC Q Control data 1 2 4 3 wire CH1 Factory default offset value L F f Sen 3 wire CH1 Factory default offset value H 3 wire CH1 Factory default gain value L Ff Sen 3 wire CH1 Factory default gain value H wire CH1 User range settings gain value H System 3 wire CH1 User range settings offset resistance value L P sl 3 wire CH1 User range settings offset resistance value H 3 wire CH1 User range settings gain resistance value L F f Stem 3 wire CH1 User range settings gain resistance value H wire CH1 Factory default offset value 8 wire CH1 Factory default offset value S
46. conversion are stored into buffer memory When the Operating Condition Setting Completion Signal X9 has turned off conversion stop Conversion Completion Flag 1 The conversion completion flags buffer memory address 10 Un G10 of all channels are turned off 2 This signal XE is turned off Note that if conversion is stopped the temperature conversion values stored in buffer memory are held at the data immediately before the stop 4 This signal XE does not turn on when all channels are disabled for conversion 1 This signal XF turns on when an error occurs 2 To clear the error code turn on the Error Clear Request YF Error Flag XF XF Error Flag Error Clear Request YF Error code is read during this period 3 SPECIFICATIONS MELSEC Q 2 Output signals 1 This signal is made valid in the offset gain setting mode 2 This signal corrects the temperature conversion value to be an offset temperature set value when it is on CHL Offset 3 When this signal turns on while the Gain Setting Request on the same channel is on Setting Request or they turn on simultaneously an error will occur and the operation in 2 not performed 4 For the on off timing refer to the field of the CHL Offset Gain Setting Status Signal 1 This signal is turned on when the Conversion enable disable setting CH time count moving average time cons
47. factory default offset value 4 Factory set offset digital value theoretical value 3B1Du 3 wire type factory default offset value Factory set offset digital value theoretical value 3B1Du 3 wire type factory default gain value TA Factory set gain digital value theoretical value B158H 3 wire type factory default gain value 4 Factory set gain digital value theoretical value B158H 236 8 wire type User range setting offset value n Digital value 2 for user set offset value ud 3 wire type User range setting offset value D Digital value 2 for user set offset value ne 3 wire type User range settings gain value d Digital value 3 for user set gain value i 239 3 wire type User range settings gain value Digital value 3 for user set gain value iE Resistance value for user set offset set temperature 201 prp 3 wire type User range settings gain resistance value L xn es ze 28 m9 4 wire type factory default offset value in Factory set gain digital value theoretical value 1518 4 wire type factory default gain value Factory set gain digital value theoretical value 1518 248 4 wire type User range setting offset value T4 Digital value 2 for user set offset value me 4 wire type User range setting offset value T4 Digital value 2 for user set offset value ra 4 wire type User range settings gain value Digital value 3 for user set gain value gis 251 4 wire type User range setti
48. from Pt100 JPt100 or nickel RTD Ni1002 hereinafter referred to as Ni100 22 to 16 bit signed binary data stored as a value rounded off to 1 decimal place x 10 32 bit signed binary data stored as a value rounded off to 3 decimal places x 1000 and scaling values ratios PLC CPU Q64RD Q64RD G Buffer memory Initial settin TO g Set data instruction Measured temperature alue Measured Channel 1 temperature Scaling value value scaling FROM value reading instruction easure temperature value Scaling value Channel 4 Refer to Section 3 4 15 for details of the scaling values Temperature measurement 1 OVERVIEW MELSEC Q 1 1 Features 1 Channel isolation Q64RD G The Q64RD G is a channel isolated module 2 Four channel temperature measurement by one module The Q64RD and Q64RD G are capable of measuring temperatures of 4 channels per module Detected temperature values can be converted into scaling values ratios 3 Conversion enable disable setting You can make a conversion enable disable setting for each channel Disabling unused channels for conversion reduces sampling time It also prevents unnecessary disconnection detection on unused channels 4 Standard compliant RTD is usable a Platinum RTD compliant with JIS Japanese Industrial Standards is usable Q64RD Two types of JIS compliant platinum RTDs Pt100 and JPt100 can be u
49. gain adjustment set the conductor resistance value actually used 3 SPECIFICATIONS MELSEC Q 3 2 Function List The following table lists the Q64RD Q64RD G functions This function allows temperature data to be imported by connecting a Temperature conversion temperature measuring resistor Section 3 4 7 Temperature data are 16 bit signed binary 2000 to 8500 32 bit signed 3 4 16 200000 to 850000 and stored into buffer memory This function specifies whether temperature conversion is enabled or disabled on each channel Setting temperature conversion enable disable reduces the processing time of Section 3 4 3 enable disable function E unused channels In addition it prevents unnecessary disconnection detection of unused channels Disconnection detection This function detects the disconnection of the connected temperature euin du d ection 3 4 function measuring resistor on each channel For values to be stored in the CHO measured temperature value buffer Conversion setting for memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the disconnection detection case of disconnection detection any of Value immediately before Section 3 2 2 function disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value can be selected Range changing face This function changes the measured temperature range Section 4 5 unct
50. module Module change execution 170 address Module name U54RD Installation confirmation r Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again c Click the Close button to close the System monitor screen System Monitor x Installed status m Base 0 1 2 4 Base Module MasterPLC Oem Main base Unmo Unmo Unmo Unno janti unti unti unti Q12PHCPU DHe Ee S Parameter status r Mode I 0 Address E ene po 20 30 System monitor 1 E fete Online module change None None None None Diagnostics Q12PHCPU l pt l6pt l6pt l6pt Module s Detailed Information Base Information r Status Start monitor Product Inf List Module system error Module error Module warning Module change St
51. of the module again c Click the Close button to close the System monitor screen Installed status m Base Base Module Main base E ms a ansion gt Q1ZPHCPU Imi fle s EIE S Parameter status r Mode ERE Cis tem monitor LIo slz s as Online module change None None None None Ql12PHCPU l pt l6pt l6pt l6pt r Status Start monitor Product Inf List Module system error Module error Module warning Module change Stop monitor Close d the OMC refresh data screen of GX Configurator Tl set the prerecorded values and make a user range write request Refer to Section 5 6 4 Diagnostics Module s Detailed Information Base Information 7 ONLINE MODULE CHANGE MELSEC Q e Monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made CH1 Monitor test fx r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Function Version Setting item Curent value Conversion enable disable setting Enable Enable Setting value Sampling Averaging processing selection Sampling Sampling Time Count averaging se
52. resistance value L 5 39 3 wire CH2 User range settings gain resistance value y x1 Setting is not necessary If setting is made the offset gain values will not be read properly S 28 3 wire CH2 Factory default offset value L Q64RD G S 30 5 31 S 32 S 33 S S 35 App 10 App 10 APPENDIX MELSEC Q Control data 3 4 Set data Setting range Set b 5 40 4 wire CH2 Factory default offset value System 5 41 4 wire CH2 Factory defaultoffsetvalue System 5 42 4 wire CH2Factoydefautgainvalue System S 43 4 wire CH2 Factory defaultgainvalue System S 444 wire CH2 User range settings offsetvalue System S 45 4 wire CH2 User range settings offsetvalue System S 46 4 wire CH2 User range settings gain value System S 47 4 wire CH2 User range settings gain value System ob ii Q64RD fe Gel G 2 E S 47 4 wire CH2 User range settings gain value H g a rem 2 5 He ser range sengs ofsetresstance vae H Seem Eee wre User range setings gal resistance vaus _ system 5 52 3 wire CH3 Factory defaultoffsetvalue System 5 53 3 wire CH3 Factory defaultoffsetvalue System 5 54 3 wire CH3 Factory default ga
53. the measurement range type is changed 2 When the Offset Setting Request Gain Setting Request Y1 to 8 is turned on in the offset gain setting mode the measured temperature value is corrrected using the set value written to this area Setting in 0 001 C increments Example To set to 80 C Store 80000 3 Error compensation is made by reading the measured temperature values of the buffer memory using a sequence program and monitoring the values on the peripheral device 4 The following are the relationships between the measured temperature value and the offset value gain value relative to the input temperature A Gain value 80 c 777 Measured temperature A value is corrected to 79 7 3 be input temperature Measured temperature value 50 80 Input temperature Characteristic before error compensation Measured temperature 2 7 AIT Characteristic after error compensation value is corrected to x be input temperature LE 50 Offset value e High accuracy is ensured for the offset and gain values when the minimum and maximum temperatures within the operating range are used to make error compensation Make offset gain value setting while simultaneously reading the measured temperature value Always set the offset and gain values so that they will satisfy the following conditions An error will occur if the conditions are not satisfied Co
54. the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again Click the Close button to close the System monitor screen System Monitor r Installed status Base 1 2 4 Base Module dge Main base Hose mmg Ql2PHCPU Olle e Oe Parameter status r Mode A System monitor Online module change None None None None Ql2PHCPU l pt l6pt l6pt l6pt r Status Start monitor Product Inf List Module system error Li Module error Ed Module warning g Module change Stop monitor Close nsion Diagnostics Module s Information Base Information 7 ONLINE MODULE CHANGE d 5 Resumption of control a b MELSEC Q Monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made CH1 Monitor test 15 r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Function Version Setting item Conversion enable disable setting Enable Current value Enable Setting value Sampling Averaging processing
55. to 0 when the module is powered up or reset 4 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 24 Mode switching setting Un G158 to 159 1 Set the values of the mode to which you want to switch 2 After setting the values turning the operating condition setting request Y9 from OFF to ON switches the mode 3 When mode switching is performed this area is cleared to zero and the operating condition setting completion signal X9 turns OFF After confirming that the this signal X9 has turned OFF turn OFF the operating condition setting request Y9 Set values Mode to be switched to Buffer memory address 158 Buffer memory address 159 Normal mode 0964H 4144H Offset gain setting mode 4144H 0964H If the values written are other than the above mode switching is not performed and only the operating condition is changed 3 4 25 Factory default offset gain value user range settings offset gain value user range settings offset gain resistance value Un G160 to 255 1 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 2 When the offset gain values of the user range setting are restored the used data are stored The data are stored saved when e Initial setting is written by the utility e The operating condition i
56. value L H 4 wire type CH3 User range settings offset resistance value L 4 wire type CH3 User range settings gain resistance value 3 wire 232 Emn 234 236 Peon ar E 3 wire 3 wire 3 wire 240 2 242 Fan 244 efe Fen 246 ae F8H 4 wire 3 wire 4 wire 4 wire resistance value 4 wire resistance value resistance value MELSEC Q 1 Addresses ipti a Description RW CH4 Factory default offset value L 4 i ype CH4 User range settings gain value L pw La ype CH4 Factory default gain value ype CH4 User range settings gain ype CH4 User range settings offset L ype CH4 User range settings gain resistance value gt 1 Indicates whether read write is enabled or disabled from sequence program R Read enabled W Write enabled K2 Reserved addresses are used by the system and are unavailable for the user Should data be written to any of those addresses using a sequence program we cannot guarantee the functions of the 3 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following Q64RD G signals Operating condition setting Buffer memory write conditions X9 11 I Setting Operating Operating condition request condition setting completion switch setting request signal
57. wants to read measured value X21 Disconnection detection reset signal PETERET x22 Error reset signal Turned on when user wants to make error reset 77 X23 Error code display 3 digits BCD to Y3B Conversion completion flag OX OUR CR XO IG EAR D10 CH1 to 3 temperature value 16 bit M D1 to D3 W1 to W3 e Disconnection detection flag WA M20 Error code storage meme W5 POINT 1 Refer to Section 3 3 for the I O signals X120 to X12F Y120 to Y12F 2 For details on the MELSECNET H remote I O network refer to the Corresponding MELSECNET H Network System Reference Manual Remote Network 6 PROGRAMMING MELSEC Q 6 2 1 Program example used when utility package is used 1 Operation of GX Developer a Setting of CPU parameters Network type MNET H remote master e First I O No 0000H Network No e Total number of slave stations 1 Mode Online Network range assignment M station gt station M station lt A station StationNo Y X x x Points Start End Points Statt End Points Start End Points Stat End OOFF 1 256 0100 256 0000 00FF 256 0100 256 0000 M station gt R station M station lt R station M station gt R station M station lt R station StationNo
58. y 4 Q64RD G S 68 4 wire CH3 User range settings offset resistance value L Lom Rare S 69 4 wire CH3 User range settings offset resistance value System 4 wire CH3 User range settings gain resistance value L po EC 105 71 4 wire CH3 User range settings gain resistance value System system system S 75__ 4 wire CH3 User range settings gain resistance value 5 7 5 77 3 wire Factory default offset value S 7 5 79 3 wire Factory default gain value 5 8 5 8 5 8 3 wire CH4 User range settings gain value 3 wire CH4 Factory default offset value L 77 3 CH4 Factory default offset value H 78 3 wire CH4 Factory default gain value L 79 3 wire CH4 Factory default gain value H 80 3 wire CH4 User range settings offset value L 81 3 wire CH4 User range settings offset value H 82 3 CH4 User range settings gain value L 83 3 wire CH4 User range settings gain value 3 wire CH4 User range settings offset resistance value L 3 wire CH4 User range settings offset resistance value H 3 wire CH4 User range settings gain resistance value L 3 wire CH4 User range settings gain resistance value H 5 88 4 wire CH4 Factory default offset value 5 8 S 9 S 9 Q64RD S 9 S 9 S 9 S 9 wire CH4 Factory default offset value 8 8 9 wire CH3 User range settings gain val
59. 0100 256 0000 0 Refresh parameters Assignment method 3j Transient transmission error history status SEGETES Overwrite C Hold Start End Link side PLC side Dev name Points Start End Dev name Points Start End Transfer SB SB 512 0000 O1FF SB 512 0000 O1FF Transfer Sw SW 512 0000 4 Sw 512 0000 O1FF Random cyclic LB e Random cyclic LW M Transfer LB y 8192 0000 1FFF 49 B 8192 0000 1 Transfer2 Lw v 8192 0000 1FFF 4 Ww 8192 0000 1FFF Transfer3 Lx 512 0000 DIFF x x 512 0000 DIFF Transfer4 LY 7 512 0000 4 v bd 512 0000 Transfer x X Transter6 he bd 6 PROGRAMMING NOW 2 Program example MELSEC Q XJ Master station baton pass status check XJ Master station data link status check X Remote I O station baton pass status check J Remote I O station data link status check Remote I O station parameter communication status check Master module status check Conversion enable disable setting 1 CH1 sampling processing 1 CH2 time count averaging setting 1 CH3 time count averaging setting Averaging processing specification SB47 K4 100 SB49 CT101 9070 0 K4 1102 5074 0 1103 5078 0 K3 _ SB20 1100 T102 1103 NC NO M100 PLS N101 M100 x20 X
60. 120 T SET N102 N101 M102 O D1000 A D1001 mov K500 D1002 MoV 01003 MOV H604 D1009 M02 Xi29 129 Ho PRETO ui Kl Ki H2 01000 N200 19 Yi20 00 W201 4 Y129 X129 Yi20 ME RST Y129 RST N102 Write to buffer memory Turns ON operating condition setting request Y9 1 Turns OFF operating condition setting request Y9 6 PROGRAMMING MELSEC Q x21 X120 1 2 REMFR JI H2 K10 D10 KI Read of conversion completion flag M300 M301 Read of CH1 to CH3 temperature T ko 5 measurement values 16 bit M310 M311 D10 0 T n pov w Read of CH1 measured temperature value 16 bit Read of CH2 measured temperature value 16 bit uv D3 Read of CH3 measured temperature value 16 bit D10 1 2 D2 D10 2 Ho gt K3 2 Kil Wi K3 M310 1 LREMFR J KI H2 m Ki 320 Read of disconnection detection flag M320 M30 Jf M Processing at disconnection detection Y Processing at CH1 disconnection detection x22 Xx tt SET Y F Turns ON error clear request YF Y12F H ZP REMFR KS KI H2 K19 KI 0 J Read of error code M330 M331 gt A eo K330 Outputs error code BCD X3 1 SET Y F Turns ON error clear request YF X120 1 RST Y F Turn
61. 15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi CH 1 0 0 0 0 0 0 0 0 0 0 0 0 CH 4 CH 3 CH 2 0 Warning output enable 1 Warning output disable Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 00 Channels 1 and 2 are warning output enabled 3 4 13 Warning output flag Un G48 1 When a temperature detected is outside the temperature range set for the CHO warning output upper lower limit value buffer memory addresses 86 to 117 Un G86 to 117 the warning output flag of the corresponding channel turns to 1 2 You can check whether the warning given is the upper or lower limit value warning on each channel 3 When the temperature conversion value returned to within the measurement range the flag is automatically reset 4 If a warning is detected on any of the channels enabled for conversion the Warning Output Signal XD turns on 5 The warning output flag is cleared when the Operating Condition Setting Request Y9 is turned on Also only for the Q64RD G ALM LED turns OFF from ON b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO G8 59 89 59 R3 5 9 83 58 5559 395985 569539655 O O O 0 O O O O 0 Normal 1 Out of range Refer to Section 3 4 19 for details of the warning output 3 SPECIFICATIONS MELSEC Q 3 4 14 Disconnection detect
62. 2 SYSTEM CONFIGURATION MELSEC Q 5 Software packages for Q64RD The following shows relation between the systems using the Q64RD and applicable software packages The GX Developer is necessary when using a Q64RD GXDeveoper GX Configurator TI 2 Single PLC system Version7orlater 7 or later Q00J Q00 Q01CPU Version 1 10L or later Multiple PLC system Version 8 or later Q02 Q02H Q06H Single PLC system Version 4 or later Version 1 00A or later Q12H Q25HCPU Multiple PLC system Version 6 or later le PLC syst Version 7 10L Q12PH Q25PHCPU PLC system Bae Version 1 13P or later Multiple PLC system PLC system or later If installed ima MELSECNE TENEM Version 6 or later Version 1 00A or later I O station 4 The product of Version 1 14Q or earlier is not compatible with normal mode offset gain setting mode switching and OMC refresh data Use the product of Version 1 15R or later 5 The product of Version 1 20W or earlier is not compatible with Moving average Primary delay filter and Conversion setting for disconnection detection function Use the product of Version 1 21X or later 6 Software packages for Q64RD G The following shows relation between the systems using the Q64RD G and applicable software packages The GX Developer is necessary when using a Q64RD G GX Developer GX Configurator Tl Single PLC system Version 7 or later Q00J Q00 Q01CPU 7 Multiple PLC s
63. 255 3 36 4 1 Handling Precautions 4 1 4 2 Setup and Procedures before Operation ccccccceeecceecceeeceeeeceeeeneeceaeeeeaeeecaeeecneeseaeessaeeeeaeeseieeeeneesaes 4 2 4 3 Part Names and Settings 0 0 2 these tantae nennen 4 3 LAWIN iiia cie d RI e a a e UD IDA TIR i ELT OR ae a CL Ro ce Bo Fe D gv cou 4 4 4 41 4 4 4 42 Exterrial itio te Ee eerie een EO E Ee 4 5 4 5 Switch Setting for Intelligent Function Module sssseeeeeneeneeneeeeeeenennennennnnn 4 7 4 6 Offfset Gaiin Setting 4 9 5 UTILITY PACKAGE Configurator T 5 1to 5 21 5 1 Utility Package Functions E EE 5 1 5 2 Installing and Uninstalling the Utility Package 5 3 9 251 Precautions 1Or Se ec e Hte p tege od iil tie te ge te Ug a te gl dos 5 3 5 2 2 Operating dt Lee Egan dti etait aed dena 5 5 5 3 Explanation of Utility Package Operation sseeeeeeeeeneeneennen enne 5 6 5 3 1 How to perform common utility package operations sssssssssssseee 5 6 5 3 2 Operation OVerview eene pee Tot enu e dea ue dedu e T e yu e aeu eer eR
64. 3 8 3 SPECIFICATIONS MELSEC Q 3 2 2 Conversion setting for disconnection detection function 1 For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value can be selected Setting is available for each channel 2 This function can be utilized only for channels where temperature conversion is enabled 3 When Up scale 1 or Down scale 2 is set an Up scale value each range s upper limit value 596 or a Down scale value each range s lower limit value 5 of the individual range is stored respectively Measurement Measurement Set value Up scale Down scale mode range 0 200to850 C 902 5 C 252 5 C New JIS 20 to 120 127 0 C 27 0 C 2 800600C 6 90 2190 OdJiS 3 20to120 1270C 270C 5 0to200C 2100C 100C X 8 e0to180 C 1920C 720C 4 When Given value 3H is selected specify a value to CHO conversion setting value for disconnection detection buffer memory addresses 150 to 157 Un G150 to 157 The value set in the area is stored in CHO measured temperature value when disconnection is detected 3 SPECIFICATIONS MELSEC Q 3 3 I O Signals Transfer
65. 4 INTRODUCTION snm a be At tate ti Be oM alin Ee dti do i eise Ads A 6 Conformation to the EMC Directive and Low Voltage Instruction ssnnm A 10 About the Generic Terms and 1 rennen nnns A 10 Product Lineups e ice a as tet e d cate a e e E Gee e Oe eve ee eat oL DU dcus A 10 TET EGatifes 3 6 ctos atte aed ete tate aid medo mao ees 1 2 1 2 Added Changed Functions 2 nein 1 4 2 1 Applicable Systemis inane ite d e Rn nd eM n d e REP n d d ie b deed 2 1 2 2 How to Check the Function Version Product Information and Software Version 2 3 31 Pertomance SpeclfICatioris o 5 ont oe a ameti m oet ade eh mede ci enis 3 1 3 1 1 Specifications of Q64RD sssssssssssssssssssssseeeeeeee nnne enne nnn nennen 3 1 3 1 2 Specifications of QO64RD G edidere do iore eee E ended din ud ea eds e da de Reb ee daa 3 2 3 1 3 Specifications of RTD connection sss nennen nennen nennen 3 4 3 2 Functlori List Ice c te de c e cde LE He c e LU tn LL Hd LU de 3 5 3 2 1 Temperature conversion system reiranta iE idee Eaa thee thee thea thai that a aaa aoa ana 3 6 3 2 2 Conversion setting for disconnection detection function eene
66. 5 UTILITY PACKAGE GX Configurator Tl MELSEC Q NT Reference Function Description section 2 Offset Gain Setting Mode Switching Setting Mode Switching Setting Status CHO Setting Range CHO Offset Temperature Setting Value CHO Offset Setting Request CHO Gain Temperature Setting Value 3 X Y Monitor Test Xn0 Module Ready Xn1 CH1 Offset Gain Setting Status Signal Xn2 CH2 Offset Gain Setting Status Signal Xn3 CH3 Offset Gain Setting Status Signal Xn4 CH4 Offset Gain Setting Status Signal Xn9 Operating Condition Setting Completion Signal XnA Offset gain Setting Mode Status Flag XnC Disconnection Detection Flag XnD Warning Output Signal XnE Conversion Completion Flag XnF Error Flag 4 OMC Refresh Data 3 4 wire type CHO Factory default offset gain input value 3 4 wire type CHO User range settings offset gain value CH CH CH Gain Setting Request Measured Temperature Value 16bit Measured Temperature Value 32bit User Range Write Request Offset gain Setting Mode Status Flag Yni Yn2 CH1 Offset Setting Request CH1 Gain Setting Request Yn3 Yn4 Yn5 Yn6 Yn7 Yn8 Yn9 CH2 Offset Setting Request CH2 Gain Setting Request CH3 Offset Setting Request CH3 Gain Setting Request CH4 Offset Setting Request CH4 Gain Setting Request Operating Condition
67. 59 57 10000 0 O0 10000 139 16 177 13 213 93 249 56 5544 9602 10 10 10897 143 01 180 86 217 54 253 06 28740 5129 9202 20 20 107 93 146 85 184 58 221 15 256 55 20077 4741 8801 30 30 11188 15067 18829 224 74 260 02 204 12 4291 8399 40 40 115 81 154 49 19199 228 32 263 49 20747 3868 096 so 50 119 73 158 29 195 67 231 89 266 94 30080 a2 root 60 1204 16200 19939 285 45 270 38 a04 2 165 86 203 01 238 99 273 80 307 43 safer so o sore sess 206 06 202 53 277 20 310 72 ese so 9o 15530 17338 21050 24605 28063 51401 Appendix 1 3 1000 type DIN43760 1987 Unit 0 Temperature C 0 4 App 1 App 1 APPENDIX MELSEC Q Appendix 2 Function Upgrade for the Q64RD The Q64RD of function versions C have more functions than the conventional model function version B Appendix 2 1 A Comparison of Function of the Q64RD The following table indicates the functions supported by the corresponding function versions Function version C Function version C First 5 digits of First 5 digits of product information product information Function Function version B are 07071 or earlier are 07072 or later Online module change Dedicated instruction Mode switching that does no
68. 8 Q 39048 39048 1 51336 59093 theoretical value 605 7 ONLINE MODULE CHANGE MELSEC Q 7 4 2 Range reference table Q64RD G The range reference tables for the Q64RD G are given below Address Decimal Description Reference value P 3 wire type factory default offset value L Ar 4 Factory set offset digital value theoretical value 1E2FEEH 3 wire type factory default offset value H 162 186 210 234 3 wire type factory default gain value L 2E y E Factory set gain digital value 4 theoretical value 5 8 163 187 211 235 3 wire type factory default gain value 3 wire type User range setting offset value L 2 Digital value 2 for user set offset value 3 wire type User range setting offset value H 3 wire type User range settings gain value L 7 E z 7 Digital value 3 for user set gain value 3 wire type User range settings gain value H User ranige settings offset i a Resistance value for user set offset set temperature sud Wee 3 wire type User range settings gain Resistance value for user set gain set temperature 2 x1 4 wire type factory default offset value L a Factory set offset digital value theoretical value 1E2FEEH 4 wire type factory default offset value H 4 wire type factory default gain value L Hu mm Factory set gain digital value theoretical value 5
69. ACKAGE 1 MELSEC Q 5 5 Automatic Refresh Settings Purpose of setting Sets the buffer memory for the Q64RD Q64RD G to be automatically refreshed Startup procedure Start Package name Module model name Auto refresh Setting screen Auto refresh setting 15615 r Module information Module model name Q64RD Start 1 0 No 0000 Module type Thermocouple Input Module Module side Module side Transfer PLE side 4 Setting item Buffer size Transfer diocl Device word count asc Conversion completion flag gt CH1 Measured temperature value 16Bit CH2 Measured temperature value 16Bit CH3 Measured temperature value 16Bit CH4 Measured temperature value 16Bit Error code Setting range Warming output flag a Disconnection detection flag Make text file End setup Cancel Explanation of items 1 Contents of the screen display Model side Buffer size Displays the size of the buffer memory for the setting item that can be transferred fixed at one word Model side Transfer word count Displays the number of words to transfer the CPU device from the head device fixed at one word Transfer direction lt indicates that data is written from the device to the buffer memory indicates that data is read from the buffer memory to the device PL
70. C side Device Enter the device at the CPU module to be automatically refreshed The devices that can be used are X Y M L B T C ST D W R ZR When using bit devices K Y M L or B set a number that can be divided by 16 points examples X10 Y120 M16 Also buffer memory data is stored in 16 point blocks starting from the device number that was set For example if X10 is set data will be stored from X10 to X1F 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 2 Explanation of command buttons Make text file A file containing the screen contents is created in text file format Confirms the setting data and ends the operation Cancels the setting data and ends the operation POINT The automatic refresh settings are stored in the intelligent function module parameters After the automatic refresh settings are written to the CPU module they are validated by performing STOP RUN STOP RUN operations for the CPU module turning the power OFF and then ON or resetting the CPU module The automatic refresh settings cannot be changed from the sequencer program However it is possible to add a process similar to automatic refresh by using the FROM TO instructions of the sequence program 5 UTILITY PACKAGE 1 MELSEC Q 5 6 Monitor Test 5 6 1 Monitor test screen Purpose of setting Buffer memory monitoring testing I O signals monitoring testing offset gain se
71. DIX MELSEC Q Appendix 2 2 1 CHO time count averaging setting Un G1 to 4 1 Set the averaging time or averaging count for each channel specified for averaging processing buffer memory address 9 UnXG9 2 Setting can be made within the following ranges Time averaging processing 160 to 5000ms Count averaging processing 4 to 62500 times Setting any value outside the range will result in an error and operation will be performed under the previous setting 3 This setting will be invalid if sampling is specified for Averaging processing specification buffer memory address 9 UnYG9 4 At power on or reset the CHO time count averaging setting is set to OOOOH averaging time O averaging count 0 5 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid 6 Refer to Appendix 2 2 2 for details of sampling processing time averaging processing count averaging processing Appendix 2 2 2 Averaging processing specification 9 1 To select sampling or averaging processing write values to the buffer memory address 9 Un G9 2 When you selected averaging processing choose time averaging or count averaging 3 This setting defaults to all channel sampling processing b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bO Designation of averaging processed channels Designation of time count 1 Averaging processing 1 Time averaging 0 Sampling processing 0 Count averagin
72. G MELSEC Q 8 2 Troubleshooting 8 2 1 RUN LED is extinguished Check Item Confirm that the supply voltage of the power supply module is within Check that power is supplied Ppy 9 P Ppy the rated range Calculate the current consumption of the CPU I O intelligent Check that the capacity of the power supply module is sufficient function and other modules loaded on the base unit and make sure that the power supply capacity is enough Reset the PLC CPU and verify that it is lit If the RUN LED does not Check for a watchdog timer error light even after doing this the module may be malfunctioning Consult your local Mitsubishi service center or representative Check whether the modules are loaded normally on the base unit Check the module loading status Is a module change enabled during an online module change Refer to Chapter 7 and take corrective action 8 2 2 RUN LED flickers Check Item Check whether the module is in the offset gain setting mode or not After making offset gain setting return to the normal mode 8 2 3 ERROR ERR LED flickers Check ltem Check whether the switch 5 of the intelligent function module Set the switch 5 of the intelligent function module switches for 0 Switches is other than 0 Refer to Section 4 5 8 2 4 ERROR ERR LED is lit Check Item Remedy Check for an error Check the error code and take the action given in Section 8 1 8 2 5 ALM LED flickers Check
73. M J value 16 bit 010 1 Read of CH2 measured temperature nor e 7 lvalue 16 bit 010 2 Read of CH3 measured temperature 4 i a wy 6 0 A value 16 bit SM400 E A MV 0 Read of disconnection detection flag N20 i i i Processing at disconnection detection dar con at GHT disconnection x22 X12C il SET yY12 j Turns ON error clear request YF x23 X12F J T Bco 5 K3Y30 Outputs error code in BCD Be v J Turns ON error clear request YF Y12F X12C X12F H RST y12e 7 Turns OFF error clear request YF c EN 1 To write the intelligent function module parameters set the target remote I O station from Online Transfer setup on GX Developer They can be written by e Directly connecting GX Developer to the remote I O station Connecting GX Developer to another device such as a CPU module and passing through the network 6 PROGRAMMING 6 2 2 Program example used when utility package is not used 1 MELSEC Q Operation of GX Developer Setting of CPU parameters e Network type MNET H remote master e First No 0000H e Network No 11 Total number of slave stations 1 e Mode Online e Network range assignment M station gt R station M station lt station StationNo of X A Points Start End Points Start End Points Start End Points Start End 1 256 0100 MFF 256 0000 256
74. MC Online Module Change refresh data Perform the following steps to save restore the user range 1 Switch to the OMC refresh data screen Perform the operation in Section 5 6 1 to display the OMC refresh data screen Online Module Change refresh data cT r Module information Module model name Q54RD Function Version Start 1 0 No 0000 Module type Thermocouple Input Module Setting item Current value Setting value 3 wire CH1 Factory default offset value 0000 0000 3 wire CH1 Factory default offset value 0000 0000 3 wire 1 Factory default gain value 0000 0000 3 wire 1 Factory default gain value 0000 0000 3 wire CH1 User range settings offset value 0000 0000 3 wire CH1 User range settings offset value 0000 0000 3 wire CH1 User range settings gain value 0000 0000 3 wire CH1 User range settings gain value 0000 0000 3 wire CH1 User range settings resistance offset value 00000000 00000000 3 wire CH1 User range settings resistance gain value 00000000 00000000 4 wire CH1 Factory default offset value 0000 0000 v r Flash ROM setting r Details Monitoring Write t Current value Hexadecimal input display Setling range Make text file tart monitor Stop monitor Execute test Close 2 User range saving a Change the Setting value field of OMC refresh data read request to Request and click the Execu
75. Q e Any channel where no RTD is connected must be specified as conversion disable Not doing so will turn on the disconnection detection flag e For temperature conversion values to be stored when the Disconnection Detection Flag XC turns ON any of Value immediately before disconnection UP scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value can be selected Refer to Section 3 2 2 e Refer to Section 4 4 for the RTD wiring e Refer to Section 8 2 7 for the troubleshooting of disconnection detection 3 4 15 CHLI scaling value Un G50 to 53 1 The measured temperature value within the scaling range set for the CHO scaling range upper lower limit values buffer memory address 62 to 77 Un G62 to 77 is scaled to the scaling width set for the CHO scaling width upper lower limit values buffer memory address 78 to 85 Un G78 to 85 and the result is stored 2 The following is how to calculate the scaling value Scaling value Scaling width upper limit value Scaling width lower limit value x Measured Temperature value Scaling range lower limit value MM Scaling width lower limit value Scaling range upper limit value Scaling range lower limit value Example To scale a temperature to a percent When the CH1 measured temperature value of 360 C measured temperature value 360000 32bit is scaled at the following settings Scal
76. Q02CPU Q02HCPU QO6HCPU Maximum 64 1 Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU QJ72LP25 25 QJ72BR15 MELSECNET H Remote I O CPU module Can be installed in Q mode only Maximum 64 1 Network module QU72LP25G Maximum 64 station 2 QJ71LP25GE 1 See User s Manual Function Explanation Program Fundamentals for the CPU module to use 2 See Q Corresponding MELSECNET H Network System Reference Manual Remote I O network 2 Base Unit in which the conversion module can be installed The Q64RD Q64RD G can be installed in any I O slot 3 of the base unit However a power shortage may occur depending on the combination with other installed modules and the number of modules used so always take into consideration the power supply capacity when installing modules 3 Limited to within the range of I O points of the CPU module and network module for remote I O stations 3 When using a multiple PLC system First read the QCPU user s manual Function Explanation Program Fundamentals if the Q64RD Q64RD G is used with a multiple PLC system a Compatible Q64RD Q64RD G Use a Q64RD Q64RD G of function version B or higher if using the module in a multiple PLC system b Intelligent function module parameters Write the intelligent function module parameters to only the control PLC of the Q64RD Q64RD G 4 In the case of online module change To make an online module change use the module of function version C or later
77. RD G L1 indicates the channel number set incorrectly The offset setting request and gain setting request were turned on simultaneously in the offset gain setting mode Reexamine the sequence program so that they do not turn on s simultaneously L1 indicates the channel number set incorrectly 4 This error code is written into G OGSTOR instruction s completion status area S 1 not into the buffer memory address 19 Un G19 8 TROUBLESHOOTING MELSEC Q Error Code The set warning output upper lower limit value is outside the measurable temperature range specified for the used platinum temperature measuring resistor indicates the channel number set incorrectly A indicates any of the following statuses The lower lower limit value is lower than the Set a correct value at the buffer memory address 86 to 117 measurement range Un G86 to 117 Refer to Section 3 4 19 The upper upper limit value is higher than the measurement range Lower lower limit value gt lower upper limit value Lower upper limit value gt upper lower limit value Upper lower limit value gt upper upper limit value POINT f two or more errors have occurred the code of the error found by the Q64RD Q64RD G first is stored The latter errors are not stored e The error can be cleared by turning on the error clear request YF e The error is cleared at the time of mode switching 8 TROUBLESHOOTIN
78. RTD Input Module Channel Isolated RTD Input Mode MITSUBISHI User s Manual series Q64RD Q64RD G GX Configurator TI SW1D5C QTIU E Mitsubishi Programmable Logic Controller MELSEG Q e SAFETY PRECAUTIONS e Always read these instructions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the PLC system please read the user s manual for the CPU module to use In this manual the safety instructions are ranked as DANGER and CAUTION 4 Indicates that incorrect handling may cause hazardous conditions DANGER resulting in death or severe injury l N CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight personal injury or physical damage M VA MP re AE PET Lo Note that the CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please store this manual in a safe place and make it accessible when required Always forward it to the end user DESIGN PRECAUTION lt DANGER e Do not write data into the system area o
79. Setting Request Section 5 6 YnA User Range Write Request YnF Error Clear Request 3 4 wire type User range settings offset gain resistance value 5 ONC refresh data read request ONC refresh data write request 1 For the initial setting and automatic refresh setting memory capacity of Max 76 bytes per module is required for the Intelligent function module parameters 2 Verify the input range displayed on the utility package screen and then enter values If a value outside the input range is set an error will not be identified on the utility package but detected during module operation In such a case check the error code and set an appropriate value 3 Monitoring onl is available The tests are not executable 5 UTILITY PACKAGE GX Configurator TI MELSEC Q 5 2 Installing and Uninstalling the Utility Package See Method of installing the MELSOFT Series attached with the utility package regarding the install and uninstall operation for the utility package 5 2 1 Precautions for use The following provides the precautions for using the GX Configurator TI 1 Important safety information Since Configurator TI is add in software for GX Developer read Safety Precautions and the basic operating procedures in GX Developer s operating manual 2 About installation The GX Configurator TI is an add in package for GX Developer Version 4 or later Therefore install GX Configu
80. T Xx RST RST XOA SET NS Nx XOA RST IJ 1 1 1 1 1 1 1 1 1 1 gt i DO 1 I IJ 1 1 1 1 1 1 K500000 UON 6118 Yi Yi MO 00 UON 6120 Y2 Y2 Mi YOA YOA Writes CH1 offset temperature set value J Turns ON CH1 offset setting request Y1 J Turns OFF CH offset setting request Y1 J Writes CH1 gain temperature set value J Turns ON CH1 gain setting request Y2 J Turns OFF CH gain setting request Y2 Tums ON user range write request YA J Turns OFF user range write request YA Stores setting of dedicated instruction G OFFGAN into D10 J Dedicated instruction G OFFGAN epe m om uel aeg GR Axim Em 2 LIE one 21 ee ete il csi E coer Gum uem o mte esu M3 Switches to MP normal mode G OFFGAN Uo The program in the dotted area is a common program D10 Processing in normal mode END Stores setting of dedicated instruction G OFFGAN into D10 1 Dedicated instruction G OFFGAN 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q b When switching the mode using the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operating condition setting request Y9 M5 UON
81. Utility Package Operation 5 3 1 How to perform common utility package operations 1 Available control keys Special keys that can be used during operation of the utility package and their applications are shown in the table below Cancels a newly entered value when entering data in a cell Closes the window Moves between controls in the window selected in the selection test When a cell is selected clears all of the setting contents Back Space Li Moves the cursor Page 9 Moves the cursor one page Up Moves the cursor one page down Confirms the value entered in the cell 2 Data to be created with the utility package The data and files shown below that are created with the utility package are also processed using GX Developer operation Figure 5 1 shows which operation processes which data or file Deletes the character where the cursor is positioned Intelligent function module parameters a This data is created with the automatic refresh setting and stored in the intelligent function module parameter file of the project to be created using GX Developer Project r Program Parameter PLC Parameter Network Parameter Intelligent Function Module Parameter 5 UTILITY PACKAGE Configurator Tl MELSEC Q b Steps 1 to 3 shown in Figure 5 1 are performed using the following operations 1 Operating from GX Developer Project Open existi
82. ail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable logic controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for Railway companies or Public service purposes shall be excluded from the programmable logic controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable logic controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the users discretion Microsoft Windows Windows NT are registered trademarks of Microsoft Corporation in the United States and other countries Pentium is a registered trademark of Intel corporation in the United states and other countries Other company and product names herein are either trademark
83. ain setting mode 2 This signal corrects the temperature conversion value to be a gain temperature set value when it is on CHL Gain Setting 3 When this signal turns on while the Offset Setting Request on the same channel is Request on or they turn on simultaneously an error will occur and the operation in 2 not performed 4 For the on off timing refer to the field of the CHLI Offset Gain Setting Status Signal X1 to 4 Y1 Y5 Y7 Y2 Y4 Y6 Y8 Y9 A F 3 SPECIFICATIONS MELSEC Q When the User Range Write Request YA is turned on in the normal mode with conversion enabled the Q64RD Q64RD G restores the user range Offset Gain Setting Mode Status Flag XA User Range Write Request YA During restoration Restoration completed User Range Restoration Processing Conversion Completion Flag Buffer memory address 10 Un G10 Measured temperature value Buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 During user range restoration Conversion stopped conversion completion flag buffer memory addresses 10 Un G10 OFF proceding temperature value held After user range restoration Conversion resumed when user range setting is used conversion is resumed at the restored offset gain setting value 3 SPECIFICATIONS MELSEC Q 3 4 Buffer Memory 3 4 1 Buffer memory assignment Q64RD This section describes the assignment of the Q64RD buffer me
84. ain value 47 4 wire type CH4 Factory default gain value value 4 4 4 4 3 wire type CH4 User range setting offset value 4 4 4 CH3 Factory default gain value H 3 SPECIFICATIONS MELSEC Q K1 Indicates whether read write is enabled or disabled from sequence program R Read enabled W Write enabled K2 Reserved addresses are used by the system and are unavailable for the user Should data be written to any of those addresses using a sequence program we cannot guarantee the functions of the Q64RD 3 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following signals Operating condition setting Buffer memory write conditions y9 X9 It HO KO Setting Operating Operating condition request condition setting completion Switch setting request signal Offset setting Buffer memory write conditions A To HO K118 D101 K2 Offset setting Offset setting Offset gain setting Switch request completion signal Gain setting Y2 Xi H TO HO K120 D101 K2 Gain setting Gain setting Offset gain setting Switch request completion signal K4 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 3 SPECIFICATIONS MELSEC Q 3 4 2 Buffer memory assignment Q64RD G This
85. all within the ranges of the performance specifications Offset gain setting may be made for two or more channels simultaneously Do not set the offset and gain values simultaneously Specifying them at the same time will cause an error lighting up the ERROR ERR LED e f an error occurs during offset gain setting setting can be continued on another channel or the like However since the error remains occurring turn on the Error Clear Request YF when you want to clear the error e At the time of offset gain setting turn ON the user range write request YA to write the values to the Data can be written to the up to 100 thousand times To prevent accidental write to the E PROM an error will occur and the error code buffer memory address 19 Un G19 will be stored if write is performed 26 consecutive times f an error error code 40 occurs during offset gain setting re set the correct offset gain value The offset gain value of the channel where the error has occurred is not written to the Q64RD 1 jindicates the corresponding channel number e Module Ready X0 turns from OFF to ON when the offset gain setting mode switches to the normal mode by the dedicated instruction G OFFGAN or the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 Note that initial setting processing will be executed if there is a sequence program that makes initial se
86. an be exchanged Please execute after installing a new module Cancel 4 Operation check a operation check click the Cancel button to cancel control resumption Online module change x Operation 34 r Target module 33 Module change execution 170 address NS Module name BB4RD Installation confirmation Status Module control restart Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 7 ONLINE MODULE CHANGE b c d e MELSEC Q Click the OK button to leave the Online module change mode x Click the Close button to close the System monitor screen System Monitor Installed status Base 1 2 3 4 Base Module MasterPLC Unmo Unmo Unmo Unmo janti unti unti unti mg jng jng ng Q1ZPHCPU r Parameter status r Mode I O Address O 10 20 40 System monitor Online module change Diagnostics Q12PHCPU Base Information Start monitor Product Inf List r Status E Module system error O Module er
87. ange Start monitor Stop monitor Product Inf List Referring to 1 enable the conversion of the channels to be used and monitor the Measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or Measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made 7 ONLINE MODULE CHANGE MELSEC Q e Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64RD Q64RD G When control resumption is executed Module READY turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 5 Resumption of control a After choosing Diagnos
88. ata write request changes from Request to OFF on completion of write 6 PROGRAMMING MELSEC Q 6 PROGRAMMING This chapter describes Q64RD Q64RD G programs When applying any of the program examples introduced in this chapter to the actual system verify the applicability and confirm that no problems will occur in the system control 6 1 Programs Used in Normal System Configuration System configuration used to describe programs 1 System configuration gt S Pale a sese iss 2 x NI 5 c z 0 S S E X YO X10 to to to X YF X2F Y4F 2 Program conditions This program reads the digital values of temperature conversions made on CH1 to CH3 of the Q64RD Sampling processing is performed on CH1 and Averaging processing is executed every 500 counts on CH2 and in a cycle of 1000ms on CH3 If a write error occurs the corresponding error is displayed in BCD a Initial settings Temperature conversion enabled channel 6n CH1 to CH3 Sampling channel esses CH1 e Count specified averaging channel Meee CH2 e Time specified averaging channel CH3 b Devices used by user Measured temperature value read command signal Turned on when user wants to read measured temperature value X10 Disconnection detection reset signal T X11 Error reset signal Turned on when user wa
89. ative measured temperature value is displayed as two s complement 4 At power on or reset all channels are set to O Example 1 At the measured temperature value of 123 025 123025 is stored b31 b24b23 b16b15 b8 b7 bO o 0 oo 0 oo 0 0 1 1 0 ofo 0 o 0 ofifo oo 1 Example 2 At the measured temperature value of 123 025 123025 is stored b24b23 b16b15 b8 b7 bO 3 4 17 CHO scaling range upper lower limit values Un G62 to 77 Set the scaling range 0 001 C increments of the measured temperature on each channel 0 is set at power on or reset Allowable scaling range is 2147483648 to 2147483647 Scaling will not be made if the upper limit value and lower limit value are equal The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 4 18 CHO scaling width upper lower limit values Un G78 to 85 1 Set the scaling with on each channel 0 is set at power on or reset Allowable scaling range is 32768 to 32767 Set the upper and lower limit values to 0 when scaling will not be made The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 19 CHO warning output upper lower limit values Un G86 to 101 1 Set the range 0 1 C increments on each channel 2 The wa
90. change or later The PLC CPU of function version C or later is required Using the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operating condition setting request Y9 the Section module is switched between the normal mode and offset gain setting mode without the PLC CPU being reset Using the dedicated instruction G DFFGAN the module is switched between the normal mode and offset gain setting mode without the PLC CPU being reset Using GX Configurator Tl the module is switched between the normal Section mode and offset gain setting mode without the PLC CPU being reset 5 6 2 For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately Section before disconnection Up scale each range s upper limit value 3 2 2 596 Down scale each range s lower limit value 596 or Given value can be selected Mode Switching that does not Function version C require PLC or later CPU to be j reset Conversion setting for First 5 digits of disconnection product information detection are 07072 or later function First 5 digits of product information are 07072 or later First 5 digits of product information By a preset time constant digital output values are smoothed are 07072 or later 2 Q64RD G The following is a function added fo
91. cification buffer memory address 9 Un G9Q Any value written to the area is ignored 2 When replacing the Q64RD whose first 5 digits of product information are 07071 or earlier with the one of 07072 or later there is compatibility within the setting range of the Averaging processing specification buffer memory address 9 Un G9 Existing programs can be utilized without change However when setting the moving average or primary delay filter make setting in the Extended averaging processing specification area buffer memory address 134 UnG 134 3 The relation between Averaging processing specification buffer memory address 9 Un G9 and Extended averaging processing specification buffer memory address 134 Un G134 is as follows When 1H to 4H other than 0 is written into Extended averaging processing specification the value of this area becomes valid The setting of Extended averaging processing specification acts on Averaging processing specification It becomes valid at the ON OFF timing of the Operating Condition Setting Request Yn9 4 Refer to Section 3 4 5 for Averaging processing specification buffer memory address 9 Un G9 5 When setting the Q64RD G with the utility package the initial setting using the averaging processing specification does not exist Make the initial setting using Extended averaging processing specification 3 SPECIFICATIONS MELSEC Q 3 4 22 Conversion setting for disconnec
92. count 1 Averaging processing 1 Time averaging 0 Sampling processing 0 Count averaging 4 The Operating condition setting request Y9 must be turned on off to make this setting valid Example To specify count averaging for channels 1 time averaging for channels 2 and sampling processing for other channels store 0302H 770 into the buffer memory address 9 Un G9 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b b0 olo lololololal lollolo o o o 1 0 0302 770 CH4 CH3 CH2 CH1 CH4 CH3 CH2 CH1 1 When replacing the Q64RD whose first 5 digits of product information are 07071 or earlier with the one of 07072 or later there is compatibility within the setting range of the Averaging processing specification buffer memory address 9 Un G9 Existing programs can be utilized without change However when setting the moving average or primary delay filter make setting in the Extended averaging processing specification area buffer memory address 134 Un G134 2 Use the Extended averaging processing specification buffer memory address 134 Un G134 to set the averaging processing In this case it is not required to use the Averaging processing specification buffer memory address 9 Un G9 Any value written to the area is ignored 3 The relation between Averaging processing specification buffer memory address 9 Un G9 and Extended averaging processing specifica
93. ct Request from the Setting value field for CHO Gain Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Gain Setting Request and click the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q64RD Q64RD G Select Request from the Setting value field for User Range Write Request and click the Execute test button b Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Setting Mode Status Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the Execute test button c Error handling Confirm that the ERROR LED on the Q64RD ERR LED on the Q64RD G is off If the ERROR LED ERR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain settings again 5 18 5 UTILITY PACKAGE Configurator TI MELSEC Q
94. d G OGLOAD G OGLOAD Un S D Command GP OGLOAD 1 GP OGLOAD Un S D Set data Un gjStart I O number of the module 0 to FEH Binary 16 bits S Start number of the device in which control data is stored n me dol Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion Control data 1 4 range Stores the status when the instruction is complete Completion status 0 Normal completion System Other than 0 Abnormal completion To area 3 wire CH1 3 wire CH1 Factory default offset value default offset value System 3 wire CH1 Factory defaultoffsetvalue System 3 wire CH1 Factory default gain vaus System 7 CH1 Factory default gain value System Swie User range setings offsetvaus System 3 wire CH1 User range settings offsetvaue System Within the range of the specified device Q64RD CHT User range settings gain value P System 3 wire CH1 User range settings gain value Po System x1 Setting is not necessary If setting is made the offset gain values will not be read properly App 9 App 9 APPENDIX MELSEC Q Control data 2 4 Set data 3 wire CH1 Factory default offset value L 4 5 3 wire CH1 Factory default o
95. d Low Voltage Instruction Section 1 2 Section 2 1 2 2 Section 3 1 1 3 1 2 3 2 3 3 1 3 3 2 3 4 1 3 4 2 3 4 5 3 4 6 3 4 7 3 4 10 3 4 14 3 4 20 3 4 21 Section 5 1 5 2 2 5 6 1 6 1 1 6 2 1 Section 7 3 1 7 3 3 7 3 4 8 1 8 2 10 Appendix 2 1 Feb 2006 SH NA 080142 I Addition Appendix 3 1 Correction SAFETY PRECAUTIONS Section 1 2 Section 2 2 Section 3 2 3 4 13 Section 7 3 3 7 3 5 Appendix 3 INDEX Section number changed Appendix 3 1 Appendix 3 2 Appendix 3 2 Appendix 3 3 Appendix 3 3 Appendix 3 4 Japanese Manual Version SH 080133 l This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC Q series PLC Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series PLC you have purchased so as to ensure correct use Please forward a copy of this manual to the end user CONTENTS SAFETY PRECADUTIONS ae ester efte eee da aA e edel eoe ee erbe oa eae e A 1 niauuki elc E A
96. d into a corresponding digital value until the value is stored into the buffer memory When two or more channels are used the conversion speed is 40ms number of conversion enabled channels 5 For output in the case of disconnection detection select any of Value immediately before disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value Refer to Section 3 2 2 3 SPECIFICATIONS MELSEC Q 3 1 3 Specifications for RTD connection This section explains the specifications for connection of the Q64RD Q64RD G and platinum temperature measuring resistors 1 For 3 wire type The conductor resistance value should satisfy the condition of 1 2 20 max In addition the difference of the conductor resistance value between 1 and 2 should be 100 max Conductor 2 Q64RD Q64RD G a1 A1 Pt100 B1 b1 SLD 2 For 4 wire type The conductor resistance value should satisfy the condition of 1 2 20 max Q64RD Q64RD G Conductor Conductor resistance values may be an error factor in the temperature measurement The error arisen between the Q64RD Q64RD G and the temperature measuring resistor between the conductor resistance value 1 2 and measured temperature value is Max 0 007 C 20 Q64RD or Max 0 003 C 20 Q64RD G This error can be corrected by the offset gain setting When making offset
97. ddress 9 Un G9 and Extended averaging processing specification buffer memory address 134 Un G134 is made set the averaging time averaging count the number for moving average or time constant for primary delay filter 2 Allowable setting range is as follows Processing method 160 to 5000 ms Count averaging 4 to 62500 times 4 to 60 times Primary delay filter 40 to 5000 ms Setting any value outside the above range will result in an error and the operation will be performed under the previous setting 3 This setting will be invalid if sampling is specified for Averaging processing specification buffer memory address 9 Un G9 or Extended averaging processing specification buffer memory address 134 Un G134 4 At power on or reset this is preset to 0000H Change the setting according to the processing method 5 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid 6 Refer to Section 3 4 5 and 3 4 21 for further details 3 SPECIFICATIONS MELSEC Q 3 4 5 Averaging processing specification UnYG9 1 To select sampling or averaging processing write values to the buffer memory address 9 Un G9 2 When you selected averaging processing choose time averaging or count averaging 3 This setting defaults to all channel sampling processing b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 00 Designation of averaging processed channels Designation of time
98. display the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change r Operation Target module Module change execution 170 address 1 M Module name Q54RD Installation confirmation Status Module control restart d Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer fe d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 2 When factory default is used and initial setting was made with sequence program 1 Conversion disable Set the Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Bit device Device Close Y9 Y Hide history FORCE ON FORCE OFF Toggle force Lr r Word device buffer memory C Device
99. dress 000 Module name Q64RD Module control restart r Status Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute MELSEC Q Click the OK button to leave the Online module change mode MELSOFT series GX Developer GZ he online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again Click the Close button to close the System monitor screen System Monitor Lx Installed status Unmo Unmo janti unti ng jng Ql2PHCPU Base Base Module ge Main base ER ESI S g mmg oge e Oe s s Parameter status 1 0 Address o J o I I I TT uud o 1 z s RN None None None None Ql2PHCPU l pt l6pt l6pt l6pt L JE EH r Mode System monitor Online module change Diagnostics Madule s Detailed Information Base Information r Status E Module system error Module error Ed Module warning B Module ch
100. dule Ready Operating Condition Setting Completion Signal Operating Condition Setting Request Offset gain Setting Mode Status Flag Disconnection Detection Signal Warning Output Signal 1 CHO Monitor Test Conversion Enable Disable Setting Sampling Averaging Processing Selection Q64RD Extended Averaging Processing Selection Time Count Averaging Selection Q64RD Time Count Moving Average Time Constant Setting Conversion Completion Flag Measured Temperature Value 16bit Measured Temperature Value 32bit Error Code Setting Range Q64RD Setting Range Wire Connection Q64RD Setting Range 1 Q64RD G Setting Range 2 Wire Connection Q64RD G Warning Output Enable Disable Setting Warning Output Flag Lower Limit Value Conversion Completion Flag Error Flag Error Clear Request Averaging Processing Selecion Extended Averaging Processing Selection Warning Output Flag Upper Limit Value Warning Output Lower Lower Limit Value Warning Output Lower Upper Limit Value Warning Output Upper Lower Limit Value Warning Output Upper Upper Limit Value Disconnection Detection Flag Scaling Value Scaling Range Lower Limit Value Scaling Range Upper Limit Value Scaling Width Lower Limit Value Scaling Width Upper Limit Value Conversion setting for disconnection detection Section 5 6 Conversion setting value for disconnection detection
101. dule from the other system mount it to the slot from where the old module was dismounted in the original system and connect the external wiring After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF peration r Target module 120 address 000 Q64RD Module change execution c lt lt Module name Installation confirmation r Status Module control restart 1 Changing module Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check b c To make an operation check click the Cancel button to cancel control resumption nline module change r Operation 34 r Target module Module change execution 170 address ag MX Module name Q64RD Installation confirmation r Status Module control restart T Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel Click the OK button to leave the Online module change mode MELSOFT series GX Developer online module change mode is stopped Even f
102. e va Y di Hide history FORCE ON FORCE OFF Toggle force r Word device buffer memory C Device Buffer memory Module start 1 00 v Address o pec Setting value F HEX 15 bit integer Set r Program Label reference program Execution history Find Y3 Force prc Module start 0 Address 0 D F H Find next Force OFF Re setting 7 ONLINE MODULE CHANGE MELSEC Q b Ifthe saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Turn Operating Condition Setting Request Y9 form OFF to ON 2 Compare the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value buffer memory addresses 160 to 255 Un G160 to Un G255 with the range reference table Refer to Section 7 4 for the range reference table 3 Ifthe values are proper record the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value If the buffer memory values compared with the reference table are not proper saving and restoration of the user range cannot be executed Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting in the device test of GX Developer Perform mode switching by making the mode switching set
103. e to 4 remove the film to provide adequate ventilation b Tighten the terminal screws using torque within the following ranges Loose Screws may cause short circuits mechanical failures or malfunctions Module mounting screws M3 screws 0 36 to 0 48 Terminal block screws screws 0 42 to 0 58 N m Terminal block mounting screws M3 5 screws 0 66 to 0 89 N m 6 To mount the module on the base unit fully insert the module fixing latch into the fixing hole in the base unit and press the module using the hole as a fulcrum Improper installation may result in a module malfunction or may cause the module to fall off 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 2 Setup and Procedures before Operation Module mounting Mount the Q64RD Q64RD G in the specified slot Wiring Wire external devices to the Q64RD Q64RD G Intelligent function module switch settings Perform settings using GX Developer 4 see Section 4 5 Use the factory default Use the user range settings Use the user range settings Offset gain setting If the user settings are used perform the offset and gain settings see Section 4 6 Use the utility package Initial setting and automatic refresh setting The program can be simplified if the utility package is used for setting see Chapter 5 E Programming and debugging Create and check the seque
104. e within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept one
105. ecovery of the connection the temperature conversion value update is restarted independently of the Disconnection detection flag XC reset After the initial update the Conversion completion flag XE turns ON again When disconnection is detected the Conversion completion flag Un G10 for the channel disconnected turns OFF 0 The Conversion setting for disconnection detection Un G148 is not provided The Conversion setting value for disconnection detection Un G150 to 157 is not provided First 5 digits of product information are 07072 or later For values to be stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value can be selected When disconnection is detected the Conversion completion flag XE does not turn OFF and a value based on the Conversion setting for disconnection detection Un G148 is stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 When disconnection is detected the Conversion completion flag XE does not turn OFF Upon recovery of the connection the temperature conversion value update is restarted independently of the Disconnection detection flag XC reset When disconnection is detected the Conversion completion flag Un G10 for the channel disc
106. ed Enor flag Normal Enor clear request OFF OFF CHT Monitor test CH1 Monitor test Flash ROM setting Details witeto gi save Current value Monitoring module display Cannot execute test Jub erstes Make text file Start monitor _ Stop monitor Execute test Close See Section 5 6 5 UTILITY PACKAGE Configurator Tl MELSEC Q 5 3 3 Starting the intelligent function module utility Purpose of setting Start the intelligent function module utility GX Developer and display the module selection screen for the intelligent function module utility parameter Setting The screens for performing initial setting automatic refresh setting and monitor test module selection selecting the module for which monitoring testing is to be performed can be started from this screen Startup procedure Tools Intelligent function utility Start Setting screen Intelligent function Module utility C MELSEC GX 1 x File Online Tools Help Intelligent function module parameter setting module select Start 1 0 No Package name 0000 Thermocouple Input Module Module model name Q64RD Intelligent function module parameter setting module Start 1 0 No Module model name Initial setting Auto refresh Initial setting Auto refresh Delete Exit Explanation of items 1 How to start each
107. ed averaging processing specification 148 Conversion Conversion setting for disconnection detection for disconnection detection 96H 150 CH1 Conversion setting value for disconnection detection CH4 offset temperature set value 97H 151 MELSEC Q 152 CH2 Conversion setting value for disconnection detection s EIE ses dew Mu 159 159 ede switching setting 160 3 wire 161 3 wire 3 wire 163 164 165 3 wire fo 167 Conversion setting value for disconnection detection CH4 Conversion setting value for disconnection detection CH1 Factory default offset value CH1 Factory default offset value CH1 Factory default gain value 3 wire type CH1 Factory default gain value 3 wire type CH1 User range setting offset value 3 wire type CH1 User range settings gain value 3 wire type CH1 User range settings gain value eed 172 173 174 4 wire 175 4 wire 176 4 wire 177 179 4 wire Ban 180 4 wire type CH1 User range settings offset resistance B4 value jase ser 183 184 185 186 187 3 wire ES 188 3 wire 189 3 wire tyl 190 3 wire type CH2 User range settings gain value Rat 3 wire type CH2 User range settings gain value 192 192 gt wire type CH2 User range settings gain resistance 4 wire type CH1 Factory de
108. efresh data MELSEC Q r Module information Module model name Function Version CJ Module type Thermocouple Input Module Start 1 0 No 0000 Write to ae Current value module display Read from File read Make text file module Start monitor Stop monitor Setting item Current value Setting value a 3 wire CH1 Factory default offset value 0000 0000 3 wire CH1 Factory default offset value 0000 0000 3 wire CH1 Factory default gain value 0000 0000 3 wire CH1 Factory default gain value 0000 0000 3 wire CH1 User range settings offset value 0000 0000 3 wire CH1 User range settings offset value 0000 0000 3 wire CH1 User range settings gain value 000 0000 3 wire CH1 User range settings gain value 0000 0000 3 wire CH1 User range settings resistance offset value 00000000 00000000 3 wire CH1 User range settings resistance gain value 00000000 00000000 4 wire CH1 Factory default offset value 0000 0000 r Flash ROM setting Details Monitoring Execule test Hexadecimal input Setting range 0000 FFFF Close 5 16 5 16 5 UTILITY PACKAGE Configurator TI MELSEC Q Explanation of items 1 Contents of screen display Setting item The I O signal or buffer memory names are displayed Current value The I O signal status or current value of buffer memory are monitored Setting value S
109. el 4 5 4 5 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 2 For 3 wire type 1 O bt 3 For 2 wire type When 4 conductor type is selected in switch 3 of intelligent function module switch setting ed i al A1 B1 b1 OOOO When 3 conductor type is selected in switch 3 of intelligent function module switch setting ed i al A1 B1 OO e b1 IL 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 5 Switch Setting for Intelligent Function Module The settings for the intelligent function module are performed using the I O assignment settings for GX Developer 1 Setting item The intelligent function module switches consist of switches 1 to 5 and are set using 16 bit data When the intelligent function module switches are not set the default value for switches 1 to 5 is O Set value 1 20008506 E Measurement range setting Pt 100 2001206 0 to 200 C BIENES e eer apre fs JPt100 orzo 585 Ni100Q sowie 8 Offset gain setting Offset gain setting Set value 1 Switch 2 Switch 1 Factory default GHB CHe CHi Wiring type setting Wiring type setting Set value 1 Switch 3 0 O 3 wire type vie
110. elect or enter the data to be written during test operation 2 Explanation of the command buttons Current value displa The current value of the selected item is displayed This is used to check text that cannot be displayed in the current value field However in this utility package all items can be displayed in the display fields Make text file Creates a file consisting of the screen contents in text file format Start monitor Selects whether or not the current value fields are monitored Execute test Performs a test of the selected item To select more than one item select multiple items while holding down the key Closes the screen currently displayed and returns to the previously displayed screen The following describes an example where sampling processing for the selection test operation is changed to a 10 time averaging processing setting when the Q64RD id used 1 Set averaging processing in the setting value field for Sampling Averaging processing selection 2 Set number of times in the setting value field for Time count selection 3 Click the setting value field for Time count move average time constant setting to select 4 After entering the count press the key At this point nothing has been written to the Q64RD 5 Select the setting value fields that were specified in steps 1 to 4 while holding down the key 6 Click Execute test to execute write operation Once writing has been co
111. en M11 is turned ON LM MI2 Offset gain value read MI2 1 Dedicated instruction M20 t 22 0200 Uo DUE GP OGLOAD M20 RST 2 Performs processing at abnormal completion App 13 App 13 APPENDIX MELSEC Q Appendix 3 4 OGSTOR Restores the offset gain values of the user range setting stored in the CPU to the Q64RD Q64RD G Usable devices Internal device MELSECNET H Special Index Constant Set data System user File Direct JAO function register m kw Other Instruction Execution symbol condition Command G OGSTOR G OGSTOR Un S D I Command GP OGSTOR GP OGSTOR Un 5 Set data Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits S Start number of the device in which control data is stored Tn me rangs pibe Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion x1 When executing the G OGLOAD instruction specify the device designated in S Do not change the data read with the G OGLOAD instruction If itis changed normal operation cannot be guaranteed Control data 1 4 Setting Device Item Set data Set by range Stores the status when the instruction is complete Completion status Normal
112. en incorporating the Mitsubishi PLC into other machinery or equipment and keeping compliance with the EMC and low voltage directives refer to Chapter 3 EMC and Low Voltage Directives of the User s Manual Hardware included with the CPU module or base unit used The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction BY making this product conform to the EMC directive and low voltage instruction it is not necessary to make those steps individually About the Generic Terms and Abbreviations Unless otherwise specified this manual uses the following general terms and abbreviations Abbreviation general terms Description Q64RD Q64RD platinum RTD input module Q64RD G Q64RD G channel isolated RTD input module Personal computer IBM PC AT or compatible computer with DOS V Generic product name of the product types SWnD5C GPPW E SWnD5C GPPW EA GX Developer SWnD5C GPPW EV and SWnD5C GPPW EVA in the model name is 4 or greater Generic term for temperature input module setting and monitor tool GX Configurator TI SW1D5C QTIU E Generic term for QQ0JCPU QOO0CPU Q01CPU Q02CPU Q02HCPU QO6HCPU Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU QnPHCPU Generic term for Q12PHCPU and Q25PHCPU Abbreviation for Resistance Temperature Detector Platinum or nickel temperature measuring resistor GX Configurator TI QCPU Q mode RTD
113. en nennen 7 37 8 TROUBLESHOOTING 8 1t08 6 gVError 8 1 9 2 Tro bleshooting 5 i t i i e t i e d fa a fee f e 8 3 8 2 1 RUN LED is extinguished aterarik eeann ENE i REENE rennen rennen innen rennes 8 3 8 22 RUN LED fliCKe S D ee ie 8 3 8 2 3 ERROR ERR LED flickers 2 oe Ho ERR ERR EE RR EUER ER HEP ue 8 3 8 2 4 ERROR ERR LED is lit esses enne nennen nnne nnns nnne nnns 8 3 EAS MM IDAITo Tr 8 3 8 2 6 AEM LED S lit 5 2 rete ctore n deer a E e pa en gr v e Per Pp Eden ceo bere ee be dod bea eg die 8 3 8 2 7 Disconnection detection flag XC has turned on sssssssseeeeeeeneen enne 8 4 8 2 8 Temperature conversion value cannot be read 8 4 8 2 9 Temperature conversion value is abnormal sessssssssssssssseeeseeee eene 8 4 8 2 10 Checking the Q64RD Q64RD G status using GX Developer system monitor 8 5 Appendix 1 Reference Resistance Values of App 1 Appendix 1 1 New JIS IEC type Pt100 cecccececceeeeeeeeeeseeeeeeaeeeeaeeeeaeeeseaeeseaeescaeeesaeeesaeeseaeessneetates App 1 1 2 Old JIS type JPtIOO App 1 Appendix 1 3 Ni100O type
114. ens di Start MELSOFT series GX Deve FA Intelligent function Module Zj Intelligent function M 5 UTILITY PACKAGE 6 Intell GX Configurator T1 MELSEC Q About the number of parameters that can be set in GX Configurator TI The number of parameters that can be set by the GX Configurator for an intelligent function module installed in the CPU module and in a remote I O station of the MELSECNET H network system is limited igent function module Maximum number of parameter settings installation object Initial setting Automatic refresh setting Q00J Q00 Q01CPU Qo2 Q02H Q06H Q 2H Q25HCPU Q12PH Q25PHCPU MELSECNET H remote VO station 512 26 For example if multiple intelligent function modules are installed in a remote I O station set the GX Configurator so that the number of parameter settings of all the intelligent function modules does not exceed the maximum number of parameter settings The total number of parameter settings is calculated separately for the initial setting and for the automatic refresh setting The number of parameter settings that can be set for one module in the GX Configurator Tl is as shown below Object Module Initial setting Automatic refresh setting Q64RD 17 Maximum number of settings Q64RD G 18 Maximum number of settings Auto refresh setting Example Counting the number of parameter settings in the automatic refresh setting Ic x r Module informati
115. er setting module select screen 22 Intelligent function Module Eie Onine Tools Help C MELSEC GX C E3 Intelligent function module parameter setting module select 3 Start 1 0 No Package name 0000 Thermocouple Input Module v Module model name Q64RD x Intelligent function module parameter setting module Stat 70 Module model name Initial setting Auto refresh Initial seting Autoretesh Delete Enter Start I O No then select Package name and Module model name See Section 5 3 3 Initial setting Auto refresh Initial setting screen Automatic refresh settings screen Initial setting 121 Auto refresh setting Module information r Module information Module model name Q64RD Start 1 0 No 0000 Module model QE4RD Statt 1 0 No 0000 Module type Thermocouple Input Module Monde es IUe edle ERE MUS Setting item Setting value E 7 Module side Module side PLC side CHT Initial Setting CH1 Initial Setting Setting item Buffer size Transfer Tender Device CH2 Initial Setting CH2 Initial Setting word count CH3 Initial Setting CH3 Initial Setting Conversion completion flag 1 1 gt CH4 Initial Setting CH4 Initial Setting E Measured temperature value T6Bit 1 1 gt pT CH2 Measured te
116. er limit value L H CH1 warning output upper lower limit value L RW 3 H CH1 warning output upper upper limit value L RAW 3 H CH2 measured temperature value 32bit CH2 warning output lower lower limit value L RW 3 measured temperature value 32bit CH2 warning output lower upper limit value L 73 74 76 77 78 79 81 82 83 84 85 87 88 91 92 93 94 95 97 CH4 measured temperature value 32bit RJ EE EA R EL ET 3 SPECIFICATIONS MEL US CH2 warning output upper lower limit value 63H 102 66H 104 106 108 112 114 72H 1 offset temperature set value Rw 2 119 CH2 warning output upper upper limit value RW x3 CH3 warning output lower lower limit value L x3 H RW warning output lower upper limit value L m warning output upper lower limit value ij CH3 warning output upper upper limit value H4 warning output lower lower limit value CH4 warning output lower upper limit value H4 warning output upper lower limit value H4 warning output upper upper limit value 120 CH1 gain temperature set value 122 CH2 offset temperature set value 124 2 gain temperature set value 126 80H 128 RW CH3 offset temperature set value 3 R W CH3 gain temperature set value 130 132 _ CH4 gain temperature set value d Extend
117. er to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change x r Operation 4 r Target module 3 Module change execution 170 address D00H r MS Module name Q64RD Installation confirmation Change module installation completion Status Module control restart Status Guidance The controls such as 120 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer _ d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 3 When user range setting is used and initial setting was made with GX Configurator Tl other system is available 1 Conversion disable Set the Conversion enable disable setting buffer memory address 0 Un GO0 for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test x Bit device Device Close va Y Lr Hide hist
118. eveloper of Version 8 18U or later is required to perform an online module change on the remote I O station Base unit 1 When the slim type main base unit Q3 SB is used an online module change cannot be performed 2 When the power supply module unnecessary type extension base unit Q5 B is used online module change cannot be performed for the modules on all the base units connected 7 ONLINE MODULE CHANGE MELSEC Q 7 2 Online Module Change Operations The following gives the operations performed for an online module change CPU operation Executed X Not executed GX Configurator FROM TO Intelligent function module XY Dedicated Device Initial User operation s j instruction i Monitor operation refresh instruction test setting 1 test parameter 1 Conversion disable Tum OFF elY signalsiihist Module is operating as usual were turned ON by a P 9 sequence program Y Module stops operating Operate GX Developer to start RUN LED turns off an online module change Conversion disabled v 2 Dismounting of module v Click the Execution button of GX Developer to make the module dismountable v Dismount the corresponding module M 3 Mounting of new module Mount a new module y v XIY refresh resumes and the module starts RUN LED turns on Default operation X0 remains OFF When there are
119. f the buffer memory of intelligent function modules Also do not use any prohibited to use signals as an output signal to an intelligent function module from the PLC CPU Writing data into the system area or outputting a signal for prohibited to use may cause a PLC system malfunction N CAUTION e Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 94inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS N CAUTION e Use the PLC in an environment that meets the general specifications contained in the user s manual of the CPU module to use Using this PLC in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product e While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely fix the module with screws if it is subject to vibration during use e Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunct
120. fault offset value 4 wire type CH1 Factory default offset value CH1 Factory default gain value CH1 Factory default gain value CH1 User range setting offset value 4 wire type CH1 User range setting offset value value 3 wire type CH2 Factory default offset value 3 wire type CH2 Factory default offset value 3 wire type CH2 Factory default gain value CH2 Factory default gain value CH2 User range setting offset value CH2 User range setting offset value C2H C3H 3 SPECIFICATIONS ddress Descri ptio es n 1 196 4 wire 197 4 wire MELSEC Q T ype CH2 Factory default offset value ype CH2 Factory default offset value 198 4 wire type CH2 Factory default gain value 4 wire type CH3 User range settings offset resistance value L 4 wire type CH2 Factory default gain value C8 RW 200 4 wire type CH2 User range setting offset value L RW C9H 201 ype CH2 User range setting offset value RAW 231 H a 202 203 4 wire type CH2 User range settings offset resistance value L RAW 235 3 type CH4 Factory defaul 3 wire type CH3 Factory default offset value 3 wire type CH4 User range settings gain value Iw 209 3 wire type CH3 Factory default offset value 3 wire type CH4 User range settings gain value Rw 3 wire type CH3 Factory default gain value D pre e 3 wire type CH3 User range settings offset value L
121. ffset value H iege 6 fete cH kasoy _ O 7 8 3 wire CH1 Factory default gain value H 3 wire CH1 User range settings offset value L Sytem 3 wire CH1 User range settings offset value H 3 wire CH1 User range settings gain value L Sen wire CH1 User range settings gain value H 3 wire CH1 User range settings offset resistance value L bom Stem 3 wire CH1 User range settings offset resistance value H 3 wire CH1 User range settings gain resistance value L bom sten S 15 3 wire CH1 User range settings gain resistance value H 5 16 4 wire CH1 Factory defaultoffsetvalue System S 17 4 wire CH1 Factory defaultoffsetvalue _ System S 18 4 wire CH1 Factory default gain value System Q64RD S 19 4 wire CH1 Factory default gain value System S 20 4 wire CH1 User range settings offsetvalue S 21 4 wire CH1 User range settings offsetvalue System S 22 4 wire CH1 User range settings gain value System System po ov S 16 4 wire CH1 Factory default offset value L S 17 4 wire CH1 Factory default offset value H System 5 18 4 wire CH1 Factory default gain value L P system Q64RD S 19 4 wire CH1 Factory default gain value G_ S 20 4 wire CH1 User range settings offset value L amp S 21 4 w
122. for the preset number of times Then the total amount of values after eliminating the maximum and minimum values is averaged to be stored into the buffer memory The time taken to store a count averaged value into buffer memory varies with the number of used channels number of channels set to enable temperature conversion Processing time preset count x number of used channels x 40ms Example An average value is output ever 320ms when two channels channels 3 and 4 are enabled for conversion and the preset count is 4 4 times x 2 channels x 40ms 320ms PECIFICATION MELSEC Q c Processing using moving average Temperature conversion values are taken at every sampling interval for the specified number of times The maximum and minimum values are eliminated and the other values are averaged and stored in the buffer memory Since the calculation is done for each sampling period the latest digital output value can be obtained Moving average processing in the case of 4 time setting Count set for averaging lt gt Sampling cycle 3 4 3 2 5 1 8 9 c bs 10 11 gt Buffer memory gt 1 storage T Temperature gt 2 storage conversionvalue gt 3 storage Time ms Data transition in buffer memory 1 storage 2 storage 3 storage 4 2 33 4 2 354
123. g 4 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid Example To specify count averaging for channels 1 time averaging for channels 2 and sampling processing for other channels store 03024 770 into the buffer memory address 9 Un G9 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO 1 0 1 o 0302 770 CH4 CH3 CH2 CH1 CH4 CH3 CH2 CH1 App 4 App 4 APPENDIX MELSEC Q Appendix 2 3 When the Q64RD G has Product Information which First 5 Digits are 07071 or Earlier Conversion setting for disconnection detection function Conversion completion flag XE Conversion completion flag Un G10 Conversion setting for disconnection detection Un G148 Conversion setting value for disconnection detection Un G150 to 157 App 5 The following shows differences between the Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later First 5 digits of product information are 07071 or earlier No moving average processing The Conversion completion flag XE turns OFF when disconnection is detected and a value immediately before the detection is held in the measured temperature value Un G11 to 14 Un G54 to 61 The Conversion completion flag XE turns OFF when disconnection is detected Upon r
124. ge Operation r Target module Module change execution 170 address o00H ANg Module name QB54RD Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button dismount the module as is and perform the operation in Section 7 3 4 2 c and later MELSOFT series GX Developer do The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE ls MELSEC Q c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module b c d e Mount the dismounted module and new module to the other system Using the G OGLOAD instruction save the user range set values to the CPU device Refer to Appendix 3 3 for the G OGLOAD instruction Using the G OGSTOR instruction restore the user range set values to the module Refer to Appendix 3 4 for the G OGSTOR instruction Dismount the new mo
125. hat the RUN LED is lit Module Ready X0 remains OFF Online module change r Operation 4 r Target module Module change execution 170 address O00H MA Module name Q64RD Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check a an operation check click the Cancel button to cancel control resumption nline module change r Operation 34 r Target module Module change execution 170 address ag MX Module name U54RD Installation confirmation r Status Module control restart i Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control
126. he normal mode Module Ready turns from OFF to ON Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready X0 turns ON 2 The error is cleared when the mode is switched 2 Operation error No errors App 7 App 7 APPENDIX 3 Program example MELSEC Q The following program is designed to switch the Q64RD Q64RD G mounted in the position of I O number X YO to X YF to the offset gain setting mode when M10 is turned ON and to return it to the normal mode when M10 is turned OFF Switches to offset gain setting mode MIO poe KI 01 6 OFFGAN UO D1 XOA Switches to normal mode MIO KO 01 UO 01 XOA Performs processing for normal mode pe App 8 Performs processing for offset gain setting Stores setting of dedicated instruction G OFFGAN into D1 Dedicated instruction G DFFGAN Stores setting of dedicated instruction G DOFFGAN into D1 Dedicated instruction G OFFGAN App 8 APPENDIX MELSEC Q Appendix 3 3 OGLOAD Reads the offset gain values of the user range setting of the Q64RD Q64RD G to the CPU Usable devices Internal device MELSECNET H Special Index Constant Set data System user File Direct JAO function register m kw Other Instruction Execution symbol condition Comman
127. hether the initial setting of GX Configurator AD has been made or not and whether the other system exists or not Range setting Initial setting Other system Factory default GX Configurator TI ha Section 7 3 1 Factory default Sequence program Section 7 3 2 User range setting GX Configurator TI Section 7 3 3 User range setting GX Configurator TI Section 7 3 4 User range setting Sequence program Present Section 7 3 5 User range settin Sequence program Absent Section 7 3 6 7 3 1 When factory default is used and initial setting was made with GX Configurator TI 1 Conversion disable a Set Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn the operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close 3 v Hide history FORCE ON FORCE OFF Toggle force r Word device buffer memory id C Device Buffer memory Module start l O o Hex Address o DEC Setting value F HEX 15 bit integer Set r Program Label reference program MAIN Y Execution history Find Force Module start 0 Address 0 D Find next Force OFF Re setting
128. icrosoft Windows Millennium Edition Operating System English version Operating system Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operating System English version Microsoft Windows XP Professional Operating System English version Microsoft Windows XP Home Edition Operating System English version 1 Install the GX Configurator TI in GX Developer Version 4 or later in the same language GX Developer English version and GX Configurator TI Japanese version cannot be used in combination and GX Developer Japanese version and GX Configurator TI English version cannot be used in configuration 2 GX Configurator TI cannot be used as an add in with GX Developer Version or earlier versions Used operating system and performance required for personal computer Performance Required for Personal Computer Operating system Required memory POINT New functions of Windows XP When Microsoft Windows XP Professional Operating System or Microsoft Windows XP Home Edition Operating System is used the following new functions cannot be used If any of the following new functions is used this product may not operate normally Start of application in Windows compatible mode Fast user switching Remote desktop Large fonts Details setting of Displa 5 UTILITY PACKAGE GX Configurator TI MELSEC Q 5 3 Explanation of
129. in the Current value field of Conversion Enable Disable Setting set Request in the Setting value field of Operating Condition Setting Request on the Monitor screen and click the Execute test button to stop conversion Monitor the Conversion Completion Flag buffer memory address 10 Un G10 and confirm that conversion has stopped Monitor Test cT r Module information Module model name Q amp 4RD Function Version C Start 1 0 No 0000 Module type Thermocouple Input Module Setting item Current value Setting value x Module ready Ready Operating condition setting completion signal Completed Operating condition setting request OFF Request X Difset gain setting mode status flag Normal mode User range write request OFF OFF X Disconnection detection signal Not detected Warning output signal Normal Conversion completion flag Not completed Eror flag Normal Error clear request OFF OFF 7 CH1 Monitor test Monitor test Details Monitoring Current value Select input display Setting range 3 Make test file oF Request Stop monitor Execute test Close r Flash ROM setting ii i 7 ONLINE MODULE CHANGE MELSEC Q c Ifthe saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Display the OMC refresh data screen of GX Configurator TI 2 Make a OMC ref
130. in vale System 64RD 54 55 3 wire CH3 Factory default gain value 1 System S 56 3 wire CH3 User range settings offset value System S 57 3 wire CH3 User range settings offsetvalue System S 5 System 5 5 System S 5 S 5 S 5 S 5 S 5 S 5 S 5 wire CH3 User range settings gain value aH 3 3 wire CH3 User range settings gain value S 5 System Q64RD SEP G LS System Hd System System O X S S S 3 wire CH3 User range settings offset resistance value H 3 wire CH3 User range settings gain resistance value L 3 wire CH3 User range settings gain resistance value H System olo S 64 4 wire CH3 Factory default offset value _ S 65 4 wire CH3 Factory default offset value y 5 66 4 wire CH3 Factory default gain value _ E Q64RD S 67 4 wire CH3 Factory default gain value y 4 4 wire CH3 User range settings offset value 1 Setting is not necessary If setting is made the offset gain values will not be read properly S 60 3 wire CH3 User range settings offset resistance value L lt c System App 11 App 11 APPENDIX MELSEC Q Control data 4 4 Device tem Set data Setting range Set by 105 64 4 wire CH3 User range settings offset value L SU 4 wire CH3 User range settings offset value H
131. in value System S 35 3 wire CH2 User range settings gain value System 2 3 wire CH2 Factory default offset value L 3 wire CH2 Factory default offset value H System 105 30 3 wire CH2 Factory default gain value L Q64RD G 105 31 3 wire CH2 Factory default gain value System 3 wire CH2 User range settings offset value H System 3 wire CH2 User range settings gain value L 5 35 3 wire 2 User range settings gain value 3 wire CH2 User range settings offset resistance value L 3 wire CH2 User range settings offset resistance value H 3 wire CH2 User range settings gain resistance value L 3 wire CH2 User range settings gain resistance value H x1 Setting is not necessary If setting is made the offset gain values will not be read properly S 3 S 32 3 wire CH2 User range settings offset value L S 3 S System System System App 15 App 15 APPENDIX MELSEC Q Control data 3 4 Set data Setting range Set b 5 40 4 wire CH2 Factory default offset value System 5 41 4 wire CH2 Factory defaultoffsetvalue System 5 42 4 wire CH2Factoydefautgainvalue System S 43 4 wire CH2 Factory defaultgainvalue System S 444 wire CH2 User range settings offsetvalue System S 45 4 wire CH2 User range settings offsetvalue System S 46 4 wire CH2 User
132. ing Sequence program 65555555555 Execution completion of ON the G OGSTOR instruction G OGSTOR instruction Completion device D Um 1 Normal completion 1 Status display device OFF at completion D 1 Conversion completion signal XE x1 When the G OGSTOR instruction is executed A D conversion is not performed After the completion device D turns ON A D conversion starts the A D conversion value is stored into the buffer memory and the conversion completion signal XE then turns ON c When the offset gain values are restored the reference accuracy is decreased by approx 3 times compared with the one before the restoration App 18 App 18 APPENDIX App 19 Control data setting M MELSEC Q 2 Operation error In any of the following cases an error occurs and the corresponding error code is stored into the completion status area S 1 Error code Case resulting in operation error ow m G OGSTOR instruction was executed in the offset gain setting mode 10692 G OGSTOR instruction was executed consecutively The G OGSTOR instruction was executed for the model that differs from the model for which the G OGLOAD instruction had been executed 3 Program example The following program is designed to read the offset gain values of the Q64RD Q64RD G mounted in the position of I O number X YO to X YF when M11 is turned ON Offse
133. ing range 100 to 500 C lower limit value 100000 upper limit value 500000 Scaling width 0 to 100 lower limit value 0 upper limit value 100 Scaling value 360000 1 00000 H H H sl 0 Dm 100 0 500000 100000 0 76 666666 Fractional portion is rounded off 77 Stored into buffer memory address 50 1 If the upper limit value is less than the lower limit value in the settings of the CHO scaling range upper lower limit values buffer memory address 62 to 77 Un G62 to 77 or CHO scaling width upper lower limit values buffer memory address 78 to 85 Un G78 to 85 it will not result in an error and the scaling value will be output using the above calculation expression to make calculation 2 If the temperature measured is outside the range set by the upper and lower limit values of the scaling range the value set as the upper or lower limit value of the scaling width is stored into the buffer memory 3 SPECIFICATIONS MELSEC Q 3 4 16 CHO measured temperature value 32 bit Un G54 to 61 1 2 The temperature measuring resistance value input from the RTD is converted into a temperature value to detect a temperature The value of the measured temperature to the third decimal place is multiplied by 1000 and the result is stored into buffer memory in 32 bit signed binary All digits to the right of the fourth decimal place are rounded down 3 A neg
134. initial setting parameters operation is performed according to the initial setting parameters at this point After mounting the module click the Execution button of GX Developer Operation check before control start v 4 Operation check Click the Cancel button of GX Developer to leave the online mode Conduct an operation test on the new module using Device test of GX Developer or Moniitorftest of Module o am accordin GX Configurator 2 to test operation Perform user range restoration processing by write to buffer memory at this point Operation check completed v 5 Resumption of control Y Module Ready turns ON Operate GX Developer to y resume the online module Start is made when turns change mode and click the from OFF to ON Execution button to resume Operation is performed control according to the initial setting sequence 0 x 1 Access to the intelligent function module device is included 2 In the absence of the operation marked 2 the operation of the intelligent function module is the operation performed prior to that 7 ONLINE MODULE CHANGE MELSEC Q 7 3 Online Module Change Procedure There are the following online module change procedures depending on whether the user range setting has been made or not w
135. ion Temperature measuring resistor selection This function sets the type of the temperature measuring resistor per channel Section 4 5 function This function outputs a warning if a temperature falls outside the user set Section 3 4 12 Warning output function temperature range 3 4 13 1 Sampling processing Values input by each channel are successively converted into temperature values and output as digital values 2 Averaging processing a Time averaging Temperature values converted by each channel are averaged in terms of time and the average is output as a digital value Temperature conversion gt 60 b Count averaging Section 3 2 1 Temperature values converted by each channel are averaged in terms of count and the average is output as a digital value c Moving average Digital output values sampled at specified number of times are averaged 3 Primary delay filter By a preset time constant digital output values are smoothed This function can convert a temperature conversion value into a preset range Section 3 4 15 Scaling function ae ratio and import it into buffer memory 3 4 17 3 4 18 Offset gain setting er This function compensates for an error of a temperature conversion value Section 3 4 20 4 6 unction Online module change module change is made without the system being stopped Chapter 7 3 5 3 5 3 SPECIFICATIONS MELSEC Q 3 2 1 Temperature conversion system 1
136. ion If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction e Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause damage to the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual e Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS N CAUTION e Always ground the FG terminal for the PLC There is a risk of electric shock or malfunction When turning on the power and operating the module after wiring is completed always attach the terminal cover that comes with the product There is a risk of electric shock if the terminal cover is not attached e Tighten the terminal screws within the range of specified torque If the terminal screws are loose it may result in short circuits or malfunction If the terminal screws are tightened too much it may cause damage to the screw and or the module resulting in short circuits or malfunction
137. ion flag Un G49 1 anan a kW N YS 6 The disconnection detection flag of the corresponding channel turns to 1 when the disconnection of the RTD or wire break is detected Disconnection detection availabe for conversion enabled channels only Disconnection is detected on each channel The disconnection detection flag is cleared when the Operating Condition Setting Request Y9 is turned on If disconnection is detected on any of conversion enabled channels the Disconnection Detection Flag XC also turns on For a channel where disconnection is detected a value based on the Conversion setting for disconnection detection buffer memory address 148 Un G148 is stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 Conversion of the channels not disconnected is continued For the Q64RD G ALM LED flashes b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 Normal 1 Disconnection The relationships between disconnection detection and conversion enable disable are indicated below Conversion 2 Disconnection Connection Status Enable Disable Detection Flag Setting Conversion enable Without gt Conversion disable disconnection Conversion enable With 7 Conversion disable disconnection Conversion enable Without disconnection Conversion disable 3 SPECIFICATIONS MELSEC
138. ion setting for disconnection detection For values to be stored in the CHO measured function temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale each range s upper limit value 5 Down scale each range s lower limit value 5 or Given value can be selected The Conversion completion flag XE turns OFF when When disconnection is detected the Conversion disconnection is detected and a value immediately before the detection is held in the measured temperature value Un G11 to 14 Un G54 to 61 completion flag XE does not turn OFF and a value based on the Conversion setting for disconnection detection Un G148 is stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 When disconnection is detected the Conversion completion flag XE does not turn OFF Upon recovery of the connection the temperature conversion The Conversion completion flag XE turns OFF when disconnection is detected Upon recovery of the connection the temperature conversion value update is restarted independently of the Disconnection detection flag XC reset After the initial update the Conversion completion flag XE turns ON again value update is restarted independently of the Disconnection detection flag XC reset When disconnection is detected the Conversion When disconnectio
139. ire CH1 User range settings offset value H ystem S 22 4 wire CH1 User range settings gain value L bom Sen S 23 4 wire CH1 User range settings gain value range setings ofset EE S 25 4 wire CH1 User range settings offset resistance value H S 26 4 wire CH1 User range settings gain resistance value L System System S 29 3 wie CH2 Factory default offsetvalue 5 30 3 wire CH2 Factory default gain value System 64RD S 31 wire CH2 Factory default gain vae System 5 32 3 wire CH2 User range settings offset value System 5 33 3 wire CH2 User range settings offsetvalue System 5 34 3 wire CH2 User range settings gainvalue System 5 35 3 wire CH2 User range settings gainvalue System o Seem 105 30 3 wire CH2 Factory default gain value L S 31 3 wire CH2 Factory default gain value System 5 32 3 wire CH2 User range settings offset value L 5 33 3 wire CH2 User range settings offset value System 3 wire CH2 User range settings gain value L S S 35 3 wire CH2 User range settings gain value Vd lte ___ 2 vae 1 L system S 38 3 wire CH2 User range settings gain
140. is Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change x r Operation _ p Target module 33 Module change execution 170 address Module name Q64RD Installation confirmation Module control restart Status Change module installation completion l Status Guidance The controls such as 120 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Execution Cancel b The Online module change completed screen appears MELSOFT series GX Developer YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable 1 Conversion disable Set Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn the operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Bit device Device Clos
141. istory of the detailed module information of GX Developer 6 Giving the Error Clear Request YF clears the error code and turns off the lit ERROR ERR LED 7 Clearing the error stores 0 When Offset Setting Request Y1 Y3 Y5 YT or Gain Setting Request Y2 Y4 Y6 Y8 is turned on When User Range Write Request YA has turned from ON to OFF 3 4 9 Setting range Q64RD Un G20 1 The settings of Measurement range setting Offset gain setting and Wiring type setting are stored 2 Use the intelligent function module switches of GX Developer to make settings of the Measurement range setting Offset gain setting and Wiring type setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b b5 b4 b3 b2 bi bO CH4 CH3 CH2 CH1 b3 b2 7 b1 bO Sa Set value of offset gain setting Set value of wiring type setting Set value of measurement range setting Offset Gain Setting Set Value Wiring Type Setting Set Value Measurement Measurement Set Factory default 0 3 wire type 0 Value User setting 1 4 wire type 1 New JIS 200 850 0 Pt100 20 120 c 1 OldJls 200 600c 2 JPt100 20 120 C 3 3 SPECIFICATIONS MELSEC Q 3 4 10 Setting range 1 Q64RD G Un G20 1 The setting of Measurement range setting is stored 2 Use the intelligent function module s
142. ite the temperature set value equivalent to the input value to the buffer memory address 118 to 119 122 to 123 126 to 127 130 to 131 of the channel to be adjusted Tum on the Offset Setting Request Y1 Y8 Y5 Y7 of the channel to be adjusted Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off Turn off the Offset Setting Request Y1 Y5 Y7 Turn on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the temperature conversion value of the adjusted channel has been corrected to be the offset temperature set value Is the ERROR ERR LED lit YES Enter the gain value of the channel to be adjusted Platinum RTD Q64RD Q64RD G 500 Alternatively enter the value using a general resistor p oo Write the temperature set value equivalent to the input value to the buffer memory address 120 to 121 124 to 125 128 to 129 132 to 133 of the channel to be adjusted Turn on the Gain Setting Request Y2 Y4 Y6 Y8 of the channel to be adjusted Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off Turn off the Gain Setting Request Y2 Y4 Y6 Y8 Turn on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the temperat
143. lease observe the following precautions for external wiring 1 2 Use separate cables for the AC control circuit and the external input signals of the Q64RD Q64RD G to avoid the influence of the AC side surges and inductions Do not run the module cables near or bundle them with the main circuit and high voltage cables and the load cables from other than the PLC Not doing so will make the module more susceptible to noises surges and inductions Earth the shielded of the shielded cable to FG of the PLC However depending on the external noise conditions external earthing on the RTD side may be recommended Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to fit mark tubes or insulation tubes to the wire connection parts of the crimping terminals 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 4 2 External Wiring 1 For 4 wire type CH1 1 1 Z B1 b1 NJ a2 A2 m B2 d C9 69 C9 C9 b2 a3 A3 Z Bare crimping sleeve for copper wire JIS C 2806 or equivalent ES B3 I b3 a4 A4 B4 b4 SLD To SLD terminal Connected inside module Detail Ecc FG 1 Use the conducting cable with shield and make the wiring length as short as possible 2 Ground it to the ground terminal on the control pan
144. lection Count Count Extended averaging processing selection Sampling processing Sampling processing lt is possible to use it since product information 070720000000000 C Time Count 0 0 Moving constant selling Conversion completion flag Conversion completed Measured temperature value 1681 0 Value rounded off to 1 decimal place 10 r Flash ROM setting p Details Curent value Monitoring display Select input eread _ Make tent fio Enable Disable Start monitor Stop monitor Execute test Close 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes r Operation Target module Module change execution 1 0 address o00H PENA Module name Q64RD Installation confirmation r Status Module control restart Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer A d Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q
145. limit value Setting Settings at Power On or Reset Lower lower Lower Upper Upper upper Upper lower Allowable Setting Mode Setting range limit value limit value limit value limit value Temperature Range 200000 850000 200000 to 850000 20000 120000 20000 to 120000 200000 0 to 200000 600000 180000 to 600000 120000 20000 to 120000 200000 0 to 200000 180000 60000 to 180000 Setting range 0 to 3 can be used for the Q64RD Q64RD G Setting range 4 5 and 8 is allowed for the Q64RD G only 6 If an out of range value is set or the condition of lower lower limit value x lower upper limit value lt upper lower limit value lt upper upper limit value is not satisfied an error occurs and the corresponding error code is stored into the error code area buffer memory address 19 Un G19 and the Error Flag XF turns on 7 If the lower upper limit value is equal to the upper lower limit value no error will occur and the warning output is made invalid 8 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 20 CHO offset gain temperature set value Un G118 to 133 1 Offset gain setting error compensation is a function designed to compensate for the value at any two points offset value gain value within the operating range when the proper temperature conversion value is not available at a system start or when
146. mber set incorrectly Un G1 to 4 Refer to Section 3 4 4 Set a correct value at the buffer memory address 1 to 4 L1 indicates the channel number set incorrectly to 4 Refer to Section 3 4 5 Set a correct value at the buffer memory address 1 to 4 L1 indicates the channel number set incorrectly to 4 Refer to Section 3 4 5 In the offset gain setting or when the user setting is restored Gain value Offset value x 0 1 C L1 indicates the channel number set incorrectly When the offset setting request Y1 Y3 Y5 Y7 or gain setting request Y2 Y4 Y6 Y8 is turned on in the offset gain setting mode the offset gain setting of the intelligent function module switch setting on that channel is not user set L1 indicates the channel number set incorrectly When the offset setting request Y1 Y3 Y5 Y7 or gain 510 The G OGSTOR instruction was executed for the model that Execute the G OGLOAD and G OGSTOR instructions for the Set a correct value in the buffer memory or measure and check the resistance of the RTD input terminals Make a correct setting in the intelligent function module Switch setting Refer to Section 4 5 setting request Y2 Y4 Y6 Y8 is turned on in the offset gain Check the measurement range and set the offset gain value setting mode the offset value or gain value of that channel within the range Refer to Section 3 1 1 Q64RD or 3 1 2 is outside the measurement range Q64
147. mory En pw 1 Adresses UN m escription escription x3 oon 210 CH1 scaling range lower limit value L RW 3 01 1 time coun moving average time RW 3 63 H constant setting ou CH2 time count moving average time As constant setting CH1 scaling range upper limit value L 03H 3 CH3 time count moving average time pw x3 444 65 H constant setting CH4 time count moving average time 04 H constant setting Rw e 6 CH2 scaling range lower limit value L pry Em 08H 45H 9 Averaging processing setting CHS scaling range lower limit value L pry Reserved 2 Pies 20 Seems Reserved CH3 scaling range upper limit value L RW 3 EARS 74 scaling range lower limit value L CH4 scaling range upper limit value L CH1 scaling width lower limit value CH1 scaling width upper limit value CH2 scaling width lower limit value CH2 scaling width upper limit value CH3 scaling width lower limit value CH3 scaling width upper limit value CH4 scaling width lower limit value 3 Disconnection detection flag 5 E EE 79 9t 55u 56 86 CH1 warning output lower lower limit value L RAW 3 90 9 95 4 95 KCN 97 scaling width upper limit value T Es CH1 warning output lower upp
148. mperature value 16Bit 1 1 gt D2 CH3 Measured temperature value 16Bit 1 1 gt D3 pe CH4 Measured temperature value 16Bit 1 1 gt Error code 1 1 05 Setting range 1 1 gt Warming output flag 1 1 gt Details Disconnection detection flag 1 1 gt 04 5 Move to sub window Make text file End setup eal Make text file End setup Cancel See Section 5 4 See Section 5 5 5 UTILITY PACKAGE Configurator Tl MELSEC Q Online Monitor test Select monitor test module screen Select monitor test module Lx Select monitor test module Start 1 0 No Package name 0000 Thermocouple Input Module Module model name 4 x Module implementation status Monitor test i Enter Start I O No then select Package name and Module model name Monitor test screen Monitor Test r Module information Module model name Q54RD Function Version C Start 1 0 No 0000 Module type Thermocouple Input Module Setting item Current value Setling value Module ready Ready Operating condition setting completion signal Completed Operating condition setting request OFF OFF z Offset gain setting mode status flag Normal mode User range write request OFF OFF Disconnection detection signal Not detected warming output signal Normal Conversion completion flag Not complet
149. mpleted the value that was written will be displayed in the present value field 5 UTILITY PACKAGE Configurator TI MELSEC Q 5 6 2 Offset gain setting operation Function version C or later Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 2 Switch to the offset gain setting mode Set Offset gain setting mode in the Setting value field of Mode switching setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode switching setting status changes to Offset gain setting mode 3 Adjustment of the offset and gain values a Setthe offset value Enter the desired value into the Setting value field for CHO Offset Temperature Setting Value and click the button b Determine the offset value Select Request from the Setting value field for CHO Offset Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Offset Setting Request and click the Execute test button c Set the gain value Enter the desired value into the Setting value field for CHO Gain Temperature Setting Value and click the button d Determine the gain value Sele
150. n Setting Mode Status Flag User Range Write Request YA In normal mode 1 This signal is used as an interlock condition to turn on off the User Range Write Request YA when the user range is restored 2 Refer to Chapter 7 for the user range restoration Module Ready X0 ON Offset Gain Setting Mode Status Flag XA User Range Write Request YA 1 The input circuit for the platinum RTD of the conversion enabled channel turns ON the Disconnection Detection Flag XC when any input signal line including the platinum RTD is disconnected For the channel where disconnection is detected a value based on the Conversion setting for disconnection detection buffer memory address 148 Un G148 is stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 Disconnection Conversion of the channels not disconnected is continued Detection Flag 2 For temperature conversion values to be stored when the Disconnection Detection Flag XC turns ON any of Value immediately before disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value can be selected Refer to Section 3 2 2 3 Removing the cause of disconnection and turning ON the Error Clear Request YF turns OFF the Disconnection Detection Flag XC 4 When the line connection is recovered the temperature conversion value update is
151. n is detected the Conversion completion flag Un G10 for the channel disconnected completion flag Un G10 for the channel disconnected turns OFF 0 does not turn OFF 0 Setting options are Time and Count only see There are four setting options Time Count Moving Appendix 2 2 1 average and Time constant Since the Extended averaging processing specification Use the Extended averaging processing specification Un G134 is not provided use the Averaging processing specification UnXG9 to specify the averaging processing see Appendix 2 2 2 Un G134 to specify the averaging processing The Conversion setting for disconnection detection For values to be stored in the CHO measured Un G148 is not provided temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale each range s upper limit value 5 Down scale each range s lower limit value 5 or Given value can be selected see Section 3 4 22 The Conversion setting value for disconnection If Given value 3H is set in the Conversion setting for detection Un G150 to 157 is not provided disconnection detection Un G148 when disconnection is detected the value set in this area is stored in the CHL measured temperature value Un G11 to 14 Un G54 to 61 see Section 3 4 23 App 3 APPEN
152. nce program 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 3 Part Names and Settings This section explains the names of the Q64RD Q64RD G parts Terminal Block Layout 1 al b1 a2 C A2 B2 b2 10 A3 C B3 12 b3 a4 A4 B4 b4 D G ol al ol al l ol ml al ol NJ oO oa aA oo H2 H3 13 14 CH4 15 16 17 18 Number Name and Appearance Description Indicates the Q64RD Q64RD G operation status ON Normally operating RUN LED Flicker Offset gain setting mode 5V power off watchdog timer error occurrence or status available for module replacement during online module replacement Indicates the Q64RD Q64RD G error status ON Error occurrence Flicker Switch setting error In intelligent function module switch setting of GX Developer other than 0 was set to Switch 5 Normally operating Indicates the Q64RD Q64RD G alarm status ALM LED ON Alarm occurrence Q64RD G only Flicker Input signal fault occurrence OFF Normally operating Check the error code for details 4 SETUP AND PROCEDURES BEFORE OPERATION 4 4 Wiring MELSEC Q The wiring precautions and examples of module connection are provided below 4 4 1 Wiring Instructions In order to optimize the functions of the Q64RD Q64RD G and ensure system reliability external wiring that is protected from noise is required P
153. ndition 1 Within temperature input range Condition 2 Gain value offset value gt 0 1 By giving the user range write request the offset and gain values are stored into the E7PROM of the Q64RD Q64RD G and will not be erased at power off Error compensation may also be made using general resistor or the like instead of inputting a temperature directly to the temperature measuring resistor Value of general resistor Temperature measuring resistance value of platinum RTD 3 SPECIFICATIONS MELSEC Q 3 4 21 Extended averaging processing specification Un G134 1 When selecting sampling processing averaging processing time count moving average or primary delay filter write the setting values to the buffer memory address 134 Un 134 2 Sampling processing is set to all channels as a default 3 When an out of range value is set sampling processing is performed b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO CH4 CH3 CH2 CH1 b3 b2 b1 bO Es Set Values Processing Set Value Sampling processing 0 Time averaging 1 Count averaging 2 Moving average 3 Primary delay filter 4 4 The Operating Condition Setting Request Y9 must be turn on off to make this setting valid 1 Use the Extended averaging processing specification buffer memory address 134 Un G134 to set the averaging processing In this case it is not required to use Averaging processing spe
154. nect the RTD correctly Check influence from the ground and adjacent devices and take Check for noise in the RTD input action to prevent noise Check whether conversion is made with another RTD specified after Make offset gain setting again for the current RTD setting of the offset gain value 8 TROUBLESHOOTING MELSEC Q 8 2 10 Checking the Q64RD Q64RD G status using GX Developer system monitor When the Q64RD Q64RD G detailed information is selected in GX Developer system monitor an error code and LED status can be checked 1 Operating GX Developer Diagnostics System monitor Select Q64RD Q64RD G Module Detailed Information 2 Module s Detailed Information a Checking the function version and product information The function version and product information of the Q64RD Q64RD G is displayed in the product information field b Checking the error code The error code stored in buffer memory address 19 Un G19 of the Q64RD Q64RD G is displayed in the Present Error field When the button is pressed the contents displayed in the Present Error field are displayed in the No 1 field Product information First 5 digits Module s Detailed Information Module Module Name 06480 Product information 02091p000000000 0 Function version 1 0 Address 0 Implementation Position Main Base OSlot r Module Information Module access Possible 1 0 Clear Hold Settings
155. ng are details of the Q64RD Q64RD G l O signals 1 Input signals 1 If the module is in the normal mode at power on or resetting of the PLC CPU this signal turns on to start temperature conversion as soon as it gets ready 2 When this signal XO is off in the normal mode temperature conversion is not performed In the Module Ready offset gain setting mode temperature conversion is performed even if this signal is off 3 This signal turns off when The module is in the offset gain setting mode The Q64RD Q64RD G is in a watchdog timer error 1 1 This signal is used as an interlock condition to turn on off the CHL Offset Setting Request Y1 Y5 Y7 CHL Gain Setting Request Y2 Y4 Y6 Y8 when offset gain setting is made 2 When the CHL Offset Setting Request Y1 Y5 Y7 or CHL Gain Setting Request Y2 Y4 Y6 Y8 is turned from ON to OFF in the offset gain setting mode this signal X1 to 4 corresponding to the user set conversion enabled channel turns on CHLIOffset Gain Setting CHL Offset Gain Status Signal X1 to 4 Setting Status Signal CHO Offset Setting Request Y1 Y3 Y5 Y7 CHO Offset Gain Setting Status Signal X1 to 4 CHO Gain Setting Request Y2 Y4 Y6 Y8 1 This signal is used as an interlock condition to turn on off the Operating Condition Setting Request Y9 when the Conversion enable disable setting CHO time co
156. ng project Save project Save project as 2 Operating from the utility parameter setting module selection screen File Open file Save file 3 Operating from GX Developer Online Read from PLC Write to PLC Intelligent function module parameters Or operate from the utility parameter setting module selection screen Online Read from PLC Write to PLC Text file gt a Atext file is created by performing the initial setting or automatic refresh setting or selecting text file creation in the monitor test screen The text files can be utilized to create user documents GX Developer GX Configurator TI Disk gems MIS ME i r 1 gt Personal computer fe 3 QCPU Q25HCPU MODE J A Indicates an intelligent usen ta function module parameter B Indicates the data ee saved by text file creation um 5 UTILITY PACKAGE Configurator Tl MELSEC Q 5 3 2 Operation overview GX Developer screen He MAIN 35 Step Window Help Check program Merge data Check parameter Transfer ROM l Delete unused comments Clear all parameters IC memory card Utility list Customize keys Change display color Options Create start up setting file Tools Intelligent function utility Start Intilligent function module paramet
157. ngs gain value T Digital value 3 for user set gain value Es 180 204 228 252 4 wire type User range settings offset resistance value js L Resistance value for user set offset set temperature 10 182 206 230 254 4 wire type User range settings gain resistance value PT L Resistance value for user set gain set temperature 10 6 H 1 Refer to Appendix 1 for the reference resistance values of the platinum temperature measuring resistors 2 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings offset resistance value X 1 51336 3 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings gain resistance value X 1 51336 K4 There are two identical areas consecutively Buffer memory addresses 160 161 both have the 3 wire type CH 1 factory default offset values Set the same value in each area Example The following values theoretical values are set when user offset gain adjustment is made at the offset set temperature of 200 C and the gain set temperature of 850 C with a Pt100 type platinum temperature measuring resistor connected Refi ist Value type Set temperature Set value x 10 Q Input value Resistance value for user set gain set temperature Offset value 200 0 18 520 1852 1852 x 1 51336 2802 theoretical value AF2u 850 0 390 4
158. nnecessary to set the Error time output mode or H W error time PLC operation mode since these settings are invalid for the Q64RD Q64RD G itch setting for 1 0 and intelligent functional module b Switch setting for intelligent function module Semen T screen ms mm am mm Click on Switch setting on the I O assignment setting screen to display the screen shown at left then set switches 1 to 5 The switches can easily be set if values are entered in hexadecimal Change the entry format to hexadecimal and then enter the values Input format core 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 6 Offset Gain Setting Perform offset gain settings in the procedure given in Section 4 6 1 When the industrial shipment setting is used offset gain setting is not necessary If the utility package is installed perform the offset gain settings according to the procedure described in Section 5 6 2 or Section 5 6 3 4 SETUP AND PROCEDURES BEFORE OPERATION 1 Offset gain setting START Switch to the offset gain setting mode Make sure that the RUN LED is flickering offset gain setting mode Enter the offset value of the channel to be adjusted Platinum RTD QGARD QGARD G orc Alternatively enter the value using a general resistor Wr
159. nstant selling 0 Warning output enable disable setting Disable ls Details Select input Setting range Enable Disable Make text file End setup Cancel 6 PROGRAMMING MELSEC Q b Automatic refresh settings refer to Section 5 5 Set the CH1 to CH3 measured temperature values and error codes Auto refresh setting o x Module information Module model name 64RD Start 1 0 No 0020 Module type Thermocouple Input Module Module side Module side Transfer PLC side Setting item Buffer size Transfer Tanter Device word count Conversion completion flag 1 1 gt CHT Measured temperature value 1681 1 1 gt wi CH2 Measured temperature value 1681 1 1 gt CH3 Measured temperature value 1681 1 1 gt Measured temperature value 1688 1 1 E Error code 1 1 gt Ws Selling range 1 1 gt Waring output flag 1 1 gt Disconnection detection flag 1 1 3 wi e Make text file End setup Cancel c Write of intelligent function module parameters refer to Section 5 3 3 The intelligent function module parameters are written to the remote I O station Perform this operation on the parameter setting unit selection screen 3 Program example x21 X120 XI2E H H REMFR Ji Kt H2 K10 D10 Read of conversion completion flag M300 M301 010 0 Read of CH1 measured temperature aa
160. nts to make error reset X12 Error code display 3 digits BCD Y40 to YAB e Conversion flag causes astu AERE nraaceresVEacds nra MO to M2 Measured temperature value 16 bit vais i wp iD wr V wi Fd f wr D1 to D3 D11 to D13 Disconnection detection flag m DA M10 Error code storage mmm D5 Refer to Section 3 3 for the I O signals to YO to YF 6 PROGRAMMING 6 1 1 Program example used when utility package is used 1 Operation of utility package a Initial setting refer to Section 5 4 MELSEC Q Set Sampling processing for CH1 averaging processing of every 500 counts for CH2 and averaging processing in a cycle of 1000ms for CH3 CH1 Initial setting r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model Q64RD Setting item Setting value Conversion enable disable setting Enable Sampling Averaging processing selection Sampling Time Count averaging selection Count Extended averaging processing selection Sampling processing It is possible to use it since product information 070720000000000 C Time Count Moving average Time constant setting Warning output enable disable setting Disable Details Select input Setting range Disable Make text file End setup b Automatic refresh settings refer t
161. o Section 5 5 Cancel Set the CH1 to CH3 measured temperature values and error codes Auto refresh setting Module information Module model name Q54RD Start 1 0 No 0000 Module type Thermocouple Input Module 12 Module side Buffer size Module side Transfer word count Setting item Conversion completion flag PLC side Device 1 1 gt CH1 Measured temperature value 16Bit 1 1 gt D1 CH2 Measured temperature value 16Bit 1 1 gt D2 CH3 Measured temperature value 16Bit 1 1 gt D3 CH4 Measured temperature value 16Bit 1 1 gt Error code 1 1 gt D5 Setting range 1 1 gt Warning output flag 1 1 gt Disconnection detection flag 1 1 gt D4 Make text file End setup Cancel c Write of intelligent function module parameters refer to Section 5 3 3 Write the intelligent function module parameters to the CPU module Perform this operation on the parameter setting unit selection screen 6 PROGRAMMING 2 Program example 6 1 2 Program example used when utility package is not used x9 Y9 UO LiH mk ww 60 _ UON MY K500 82 UON mov UON 69 SET Y9 x9 Y9 1 RST Y9 X10 ON I PT mM 60 KINO NO ON WV D1 NI UON MV 812 D2 M2 ON Ly pov 613 D3 SM400 ON MOV 649 KIMI0 N10 ttt
162. odule If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module b c d e Mount the dismounted module and new module to the other system Using the G OGLOAD instruction save the user range set values to the CPU device Refer to Appendix 3 3 for the G OGLOAD instruction Using the G OGSTOR instruction restore the user range set values to the module Refer to Appendix 3 4 for the G OGSTOR instruction Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and connect the external wiring After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF peration r Target module 120 address 000 Q64RD Module change execution c lt lt Module name Installation confirmation r Status Module control restart 1 Changing module Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE 4 Operation check To make an operation check click the Cancel button to cancel control b c d resumption Online module change r Operation Module change execution Installation confirmation r Target module 120 ad
163. ol resumption nline module change r Operation 4 r Target module Module change execution 1 0 address 000H CN d Module name Q64RD Installation confirmation r Status Module control restart 5 5 Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped 4 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 7 ONLINE MODULE CHANGE MELSEC Q c Click the Close button to close the System monitor screen System Monitor x Installed status Base Base Module gge Main base ge Expansion Elm dern Q1ZPHCPU Ode ooe Die 226 Oe base 7 r Parameter status r Mode 1 0 Address o ao None l6pt o ER Jl l None None None Ql2PHCPU l pt l6pt l6pt Poe Status Start monitor Product Inf List lil Module system error LJ Module error Module warning Module change Stop monitor Close
164. on d Determine the gain value Select Request from the Setting value field for CHO Gain Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Gain Setting Request and click the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q64RD Select Request from the Setting value field for User Range Write Request and click the Execute test button b Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Setting Mode Status Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the Execute test button 5 UTILITY PACKAGE Configurator TI c MELSEC Q Error handling Confirm that the ERROR LED for the Q64RD is off If the ERROR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain settings again 5 6 4 O
165. on Module model name Q54RD Module type Thermocouple Input Module Start 120 No 0000 Setting item Module side Module side Transf PLC side Buffer size Transfer Walia Device word count CH1 Measured temperature value 16Bit gt Di This one line is counted as one setting Note that a line with a blank column is not counted CH3 Measured temperature value 16Bit Add up all the setting items on this screen and add the value to the number of other intelligent function modules Warning output flag Disconnection detection flag 1 1 CH4 Measured temperature value 16Bit 1 1 Error code 1 1 Setting range 1 1 1 1 vil vi vi viv D4 Make text file End setup Cancel 5 UTILITY PACKAGE GX Configurator TI MELSEC Q 5 2 2 Operating environment This section explains operating environment of the personal computer where the GX Configurator TI is used Peripheral devices Installation Add in destination Add in to GX Developer Version 4 English version or later Computer main unit Refer to the following table Used operating system and performance required for Required memory personal computer Hard disk For installation 65 MB or more free space 10 MB or more Display 800 x 600 dot or more resolution Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version M
166. on enable disable setting 3 23 Conversion enable disable function 3 5 Conversion setting for disconnection detection fi RAI a oh 3 35 Conversion setting for disconnection detection PUN CU OM sch pte ha Bs Pe 3 9 Conversion setting value for disconnection detection re 3 35 D Dedicated Instruction List App 6 Disconnection detection flag 3 12 3 29 Disconnection detection function 3 5 E Error clear 5 3 14 Error Code ee dete 3 26 Error code list sss 8 1 ERR LED eet gl 4 3 ERROR LED ibn 4 3 3 13 Eternal dimension diagram App 20 Extended averaging processing specification Mei Patel 3 34 External wiring eese 4 5 F Factory default offset gain value 3 36 Function version 2 3 8 5 Index 1 G Gain setting 3 14 GX Configurator Tl 2 2 5 1 GX Developer eene 2 2 H Handling 4 1 H W information 8 6 I l O signals ue etes 3 10 Initial setting
167. onnected does not turn OFF 0 For values to be stored in the measured temperature value Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value can be selected see Section 3 4 22 If Given value 3H is set in the Conversion setting for disconnection detection Un G148 when disconnection is detected the value set in this area is stored in 1 measured temperature value Un G11 to 14 Un G54 to 61 see Section 3 4 23 App 5 APPENDIX MELSEC Q Appendix 3 Dedicated Instruction Appendix 3 1 Dedicated Instruction List and Available Device 1 Dedicated instruction list The following table lists the dedicated instructions that can be used with the Q64RD Q64RD G I Reference Instruction Description section Switches to the offset gain setting mode OFFGAN 3 2 Switches to the normal mode Reads the offset gain values of the user range setting to Appendix 3 3 the CPU Restores the offset gain values of the user range setting OGSTOR Appendix 3 4 stored in the CPU to the Q64RD Q64RD G When the module is mounted to a MELSECNET H remote I O station the dedicated instructions are not available OGLOAD 2 Available devices The following devices are available for the dedicated in
168. op monitor Close d Choose Online Debug Device test on GX Developer and set the values prerecorded in Section 2 to the buffer memory e Turn the user range write request YA from OFF to ON to restore the user range set values to the module After confirming that the offset gain setting mode status flag XA is ON turn OFF the user range write request YA 7 ONLINE MODULE CHANGE MELSEC Q f Referring to 1 enable the conversion of the channels to be used and monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made g Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64RD Q64RD G When control resumption is executed Module READY turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal
169. ory FORCE ON FORCE OFF Toggle force r Word device buffer memory C Device Buffer memory Module start 1 0 0 Address pec Setting value F nex 15 bit integer Set r Program Label reference program MAIN v r Execution history Find Y3 Force Module start 0 Address O D F H Find next Y3 Force OFF Re setting 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status Base Base Module J Main base Expansion 025 Q1ZPHCPU Lie base 7 r Parameter status r Mode Evo Adaress o io zo ao I d System monitor 0 1 2 3 Online module change Inte None None None None Diagnostics Q1ZPHCPU llig ent l6pt l6pt l6pt l6pt Module s Detailed l6pt Information Base Information r Status Start monitor Product Inf List m Module system error Module error E3 Module warning Module change Stop monitor b Click the Execution button to enable a module change nline module chan
170. ount Moving Average Time Constant Setting Automatic refresh 1 Monitor test Warning Output Enable Disable Setting Setting Range Q64RD Setting Range 1 Q64RD G Warning Output Lower Lower Limit Value Warning Output Lower Upper Limit Value Warning Output Upper Lower Limit Value Warning Output Upper Upper Limit Value Scaling Range Lower Limit Value Scaling Range Upper Limit Value Scaling Width Lower Limit Value Scaling Width Upper Limit Value Conversion setting for disconnection detection Conversion setting value for disconnection detection Section 5 4 2 The data set in the initial setting are stored as parameters in the PLC CPU and automatically written into the Q64RD Q64RD G when the PLC CPU is changed into the RUN status 1 Make the refresh setting for the following items on each channel Conversion Completion Flag CHO Measured Temperature Value 16bit Error Code Setting Range Q64RD Setting Range 1 Q64RD G Setting Range 2 Q64RD G Warning Output Flag Disconnection Detection Flag CHO Scaling Value CHO Measured Temperature Value 32bit Section 5 5 2 The data in the Q64RD Q64RD G buffer memory set in the automatic refresh setting are read or written to set devices automatically when the END instruction of the PLC CPU is executed Monitors and tests the buffer memory and I O signals for the Q64RD Q64RD G Mo
171. p Switch 4 0H Normal mode temperature conversion processing 1 to FH 2 Offset gain setting mode Switch 5 0 Fixed 1 1 The setting range 0 to is available for the Q64RD Q64RD G Setting of 4 5 and 8 is available for the Q64RD G only Setting other than these setting values will output an error For details check the error code 2 The same operation is activated with any value within the setting range For the range of 1 to FH for example set 1 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 2 Operating procedure Start the settings with GX Developer assignment setting screen me ALC asin PDs FEERAS eves Pesan Bucks 00 serment a I O assignment setting screen EE Set the following for the slot in which the Q64RD n D Points Stn TA switch seting is mounted zen s Detaled sting The type setting is required set other items as needed 1 88 I Type Select intelli If the start X and Y are not input the PLC assigns them automatically L Menet cn comet hes aa fe Model name Enter the module model name Baoe natnane Pover reae Exon cae Pos J Bt ode Points Select 16 points ral f Start XY Enter the start I O number for the Ee Q64RD Q64RD G es Detail setting Specify the control PLC for the eru Q64RD Q64RD G It is u
172. pe Thermocouple Input Module Stat l O No 0000 Module model Q64RD Function Version Start 1 0 No 0000 Module model name Function Version C Module type Thermocouple Input Module Setting Current value Setting value 4 Conversion enable disable setting Enable Enable Setting item Current value Setting value Is Sampling Averaging processing selection Sampling Sampling Activate the offset gain setting mode Time Count averaging selection Count Count 1 Set the cursor on ffset gain setting mode in Mode switching setting and click Execute Test Extended averaging processing selection Sampling processing Sampling processing lt is possible to use it since Please check the Mode switching setting status product information 070720000000000 C ee aie preis rmt lese Time Count ol 0 Made switching setting Offset gain setting mode Moving average Time constant setting Mode switching setting status Normal mode Conversor Rg comata Please set each channel s Offset value Gain value in Measured temperature value 16Bit ol such a way that it should be in temperature input range Value rounded off to 1 decimal place x 10 as well as Gain value Offset value gt 0 1Degree Flash ROM setting Details Please make sure that each channels Offset setting e Write to E Curren
173. points I O assignment Intelligent 16 points Connection terminals 18 point terminal block Applicable wire size 0 3 to 0 75mm Applicable crimping terminals 1 25 3 R1 25 3 Sleeved crimping terminals are unusable Eu between Q64RD and platinum Refer to Section 3 1 3 Internal current consumption 5VDC 0 60A Weight 0 17kg Outline dimensions 98 H X 27 4 W X 90 D mm 1 The selection ranges and accuracies have the following relationships Selection Range Pt100 and JPt100 Pt100 JPt100 Ambient Temperature 20 to 120 200 to 850 180 to 600 0 2596 Accuracy relative to maximum value Accuracy 1 0 0896 Accuracy relative to maximum value 0 to 55 C 2 125 C 25 5 C 0 096 C 0 68 C 0 48 C 2 The conversion speed is a period from when a temperature is input and converted into a corresponding digital value until the value is stored into the buffer memory When two or more channels are used the conversion speed is 40ms X number of conversion enabled channels 3 For output in the case of disconnection detection select any of Value immediately before disconnection Up scale each range s upper limit value 596 Down scale each range s lower limit value 596 or Given value Refer to Section 3 2 2 3 1 3 1 3 SPECIFICATIONS MELSEC Q 3 1 2 Specifications of Q64RD G Item Specifications Number of channels 4 channels 16 bit signed binary data 2000 to 8500 Value
174. r range settings offset value H 82 3 CH4 User range settings gain value L 83 3 wire CH4 User range settings gain value 3 wire CH4 User range settings offset resistance value L 3 wire CH4 User range settings offset resistance value H 3 wire CH4 User range settings gain resistance value L 3 wire CH4 User range settings gain resistance value H 5 88 4 wire CH4 Factory default offset value 5 8 S 9 S 9 Q64RD S 9 S 9 S 9 S 9 wire CH4 Factory default offset value 8 8 9 wire CH3 User range settings gain value L um 105 67 4 wire CH3 User range settings gain value Dus S 684 R ES o o0 0 0 0 0 0 waa O o O co 00 H O Q64RD G Jade L oO wire CH4 Factory default gain value 4 4 4 4 wire CH4 Factory default gain value 4 4 4 wire CH4 User range settings offset value wire CH4 User range settings offset value wire CH4 User range settings gain value wire CH4User range settings gain value 4 wire CH4 Factory default offset value L 4 wire CH4 Factory default offset value 4 wire CH4 Factory default gain value L 91 4 CH4 Factory default gain value 92 4 wire CH4 User range settings offset value L 93 4 wire CH4 User range settings offset value H 94 4 wire CH4 User range settings gain value L
175. r the Q64RD G Reference Applicable version Function overview section For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately Section before disconnection Up scale each range s upper limit value 3 2 2 596 Down scale each range s lower limit value 596 or Given value can be selected Digital output values sampled at specified number of times are Section averaged 3 2 1 Section 3 2 1 Primary delay filter Conversion setting for First 5 digits of disconnection product information detection are 07072 or later function 1 Refer to Appendix 2 1 for the function comparison between function versions 2 For the Q64RD Q64RD G whose first 5 digits of product information are 07071 or earlier or 07072 or later refer to Appendix 2 2 3 Refer to Section 2 2 for how to check the function version and product information 2 SYSTEM CONFIGURATION MELSEC Q 2 SYSTEM CONFIGURATION 2 1 Applicable Systems This section describes the system configuration for the Q64RD Q64RD G 1 Applicable module and number of modules The following are the CPU module and network module for remote I O stations 2 for which the Q64RD Q64RD G can be installed and the number of modules that can be installed Applicable module Number of modules Q00JCPU
176. r the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector e Do not touch the connector while the power is on Doing so may cause malfunction Be sure to shut off all phases of the external power supply before cleaning or retightening the terminal screws or module fixing screws Not doing so may cause failure or malfunction of the module If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damages to the screws and or the module resulting in the module falling out short circuits or malfunction e Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS N CAUTION e When disposing of this product treat it as industrial waste REVISIONS The manual number is given on the bottom left of the back cover Jun 2001 SH NA 080142 B Addition Section 2 1 2 2 Correction Conformation to the EMC Directive and Low Voltage Instruction About the Generic Terms and Abbreviations Product Structure Section 5 2 5 2 1 5 22 5 3 3 Feb 2002 SH NA 080142 C Section 1 2 Section 3 4 18 3 4 19 Chapter 7 App 2 3 SAFETY PRECAUTIONS About the Generic Terms and Abbreviations Section 2 1 Section 3 1 3 2 3 4 1 Sec
177. range settings gain value System S 47 4 wire CH2 User range settings gain value System ob ii Q64RD fe Gel G 2 E S 47 4 wire CH2 User range settings gain value H g a rem 2 5 He ser range sengs ofsetresstance vae H Seem Eee wre User range setings gal resistance vaus _ system 5 52 3 wire CH3 Factory defaultoffsetvalue System 5 53 3 wire CH3 Factory defaultoffsetvalue System 5 54 3 wire CH3 Factory default gain vale System 64RD 54 55 3 wire CH3 Factory default gain value 1 System S 56 3 wire CH3 User range settings offset value System S 57 3 wire CH3 User range settings offsetvalue System S 5 System 5 5 System S 5 S 5 S 5 S 5 S 5 S 5 S 5 wire CH3 User range settings gain value aH 3 3 wire CH3 User range settings gain value S 5 System Q64RD SEP G LS System Hd System System O X S S S 3 wire CH3 User range settings offset resistance value H 3 wire CH3 User range settings gain resistance value L 3 wire CH3 User range settings gain resistance value H System olo S 64 4 wire CH3 Factory default offset value _ S 65 4 wire CH3 Factory default offset value y 5 66 4 wi
178. rator TI into the personal computer where the GX Developer Version 4 or later product has already been installed 3 About display screen errors while using the intelligent function module utility The screen may not be properly displayed while the intelligent function module utility is being used due to a lack of system resources If this occurs close the intelligent function module utility first and then GX Developer program comments etc and other applications Next restart GX Developer and the intelligent function module utility 4 To start the intelligent function module utility a In GX Developer select QCPU mode for the PLC series and specify the project If other than QCPU mode is selected for the PLC series or if the project is not specified the intelligent function module utility will not start b Multiple intelligent function module utilities can be started However the Open file Save file intelligent function module s parameter operations can only be performed by a single intelligent function module utility Other intelligent function module utilities can perform the Monitor test operation only How to switch screens when two or more intelligent function module utilities are started When two or more intelligent function module utility screens cannot be displayed side by side use the task bar to change the intelligent function module utility screen so that it is displayed on top of other scre
179. re CH3 Factory default gain value _ E Q64RD S 67 4 wire CH3 Factory default gain value y 4 4 wire CH3 User range settings offset value 1 Setting is not necessary If setting is made the offset gain values will not be read properly S 60 3 wire CH3 User range settings offset resistance value L lt c System App 16 App 16 APPENDIX MELSEC Q Control data 4 4 Device tem Set data Setting range Set by 105 64 4 wire CH3 User range settings offset value L SU 4 wire CH3 User range settings offset value H y 4 Q64RD G S 68 4 wire CH3 User range settings offset resistance value L Lom Rare S 69 4 wire CH3 User range settings offset resistance value System 4 wire CH3 User range settings gain resistance value L po EC 105 71 4 wire CH3 User range settings gain resistance value System system system S 75__ 4 wire CH3 User range settings gain resistance value 5 7 5 77 3 wire Factory default offset value S 7 5 79 3 wire Factory default gain value 5 8 5 8 5 8 3 wire CH4 User range settings gain value 3 wire CH4 Factory default offset value L 77 3 CH4 Factory default offset value H 78 3 wire CH4 Factory default gain value L 79 3 wire CH4 Factory default gain value H 80 3 wire CH4 User range settings offset value L 81 3 wire CH4 Use
180. red to from PLC CPU This section describes the I O signal assignment and signal functions 3 3 1 I O signal list The following are the I O signals of the Q64RD Q64RD G The I O numbers X Y given in this chapter and later assume that the first I O number of the Q64RD Q64RD G is set to 0 Input Signal Signal Direction PLC CPU Q64RD Q64RD G PLC CPU gt Q64RD Q64RD G Device No Device No Signal name Yo Reserved Reseved i O X oHa ofset Gan Seting Status Siona Y CH2 Cain Seting Request ys CH3 Offset Setting Request CH3 Gain Setting Request Reserved _ Offset Setting Request re Operating Condition Setting Completion TREE Operating Condition Setting Request ignal Setting Mode Status Flag User Range Write Request E Disconnection Detection Flag 2 Reserved Warning Output Signal Conversion Completion Flag Error Clear Request The reserved signals marked are used by the system and are unavailable for the user Should they be turned on off in a sequence program we cannot guarantee the functions of the Q64RD Q64RD G Between the Q64RD Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later the Conversion Completion Flag XE operation is different For details refer to Appendix 2 2 and 2 3 3 SPECIFICATIONS MELSEC Q 3 3 2 I O signal details The followi
181. resh data read request Refer to Section 5 6 4 3 Compare the current values of the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value with those of the range reference table Refer to Section 7 4 for the range reference table 4 Ifthe values are proper record the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption make offset gain setting in the GX Configurator Tl Refer to Section 5 6 2 Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor r Installed status r Base Base Module MasterPLC gt z ge Main base nsion Q64R Unmo Unno Unno Unmo janti unti unti unti l6pting ng ng Q1ZPHCPU r Parameter status r Mode I 0 Address System monitor Online module change
182. restarted independently of the Disconnection Detection Flag XC reset 1 This signal turns on when the measured temperature value has fallen out of the temperature range set in the warning output upper lower limit values buffer memory addresses 85 to 100 Un G85 to 100 on any of the conversion enabled channels 2 This signal turns off automatically as soon as the measured temperature values returned to within the ranges on conversion enabled all channel Warning Output Signal 3 SPECIFICATIONS MELSEC Q Signal Name 1 This signal XE turns on when the temperature conversion values of all conversion enabled channels are stored into buffer memory after power on or hardware reset 2 When averaging processing is performed this signal also turns on when the temperature conversion values are stored into buffer memory after completion of averaging processing 3 This signal XE varies as described below depending on whether the Operating Condition Setting Completion Signal X9 has turned on or off When the Operating Condition Setting Completion Signal X9 has turned on stop conversion 1 Temperature conversions of the enabled channels are started 2 After the temperature conversion values are stored into buffer memory the conversion completion flags buffer memory address 10 Un G10 are turned on 3 This signal XE is turned on after the temperature conversion values of all conversion enabled channels enabled for
183. rning output range region can be set based on 4 kind of the warning output values upper upper value upper lower value lower upper value and lower lower value 3 Ifthe detected temperature value rises above the upper upper limit value or falls below the lower lower limit value to fall within the warning output range region the flag buffer memory address 48 Un G48 and signal XD give the warnings 4 When the temperature value falls below the warning output upper lower limit value or rises above the warning output lower upper limit value to return to within the temperature range O is stored into the warning output flag buffer memory address 48 Un G48 bit position corresponding to the channel number The Warning Output Signal XD turns off only when all channels return to within the allowable temperature range Warning output range region 5 Warning output range outside region Warning Included D occurrence 5 Upper upper 2 E limit value Upper lower limit value Warming clear Lower upper Warning clear limit value Lower lower limit value Warning occurrence Time 5 At power on or reset the minimum and maximum values of the measured temperature range of the setting range set as the measurement range set using GX Developer are stored The upper upper limit value is set to be equal to the upper lower limit value and the lower upper limit value equal to the lower lower
184. ror Module warning g Module change Referring to 1 enable the conversion of the channels to be used and monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64RD Q64RD G When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 7 ONLINE MODULE CHANGE MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Develop
185. rous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 6 Product application 1 In using the Mitsubishi MELSEC programmable logic controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable logic controller device and that backup and f
186. s OFF error clear request YF MCR NO END 7 ONLINE MODULE CHANGE MELSEC Q 7 ONLINE MODULE CHANGE When changing a module online carefully read the QCPU User s Manual Hardware Design Maintenance and Inspection section 12 4 1 Online module change This chapter describes the specifications of an online module change 1 Perform an online module change by operating GX Developer 2 To simplify the offset gain re setting there is a user range save restore function for which dedicated instructions or read write from to buffer memory can be used 1 Perform an online module change after making sure that the system outside the PLC will not malfunction 2 To prevent an electric shock and malfunction of operating modules provide means such as switches for powering off each of the external power supply and external devices connected to the module to be replaced online 3 After the module has failed data may not be saved properly Referring to Section 3 4 25 prerecord the data to be saved offset gain values of the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value in the buffer memory 4 It is recommended to perform an online module change in the actual system in advance to ensure that it would not affect the other modules by checking the following Means of cutting off the connection to external devices and its configuration are correct
187. s offset value L H ype CH1 User range settings gain value L H CH1 User range settings offset H ype CH1 User range settings gain H ype CH2 Factory default offset value L H ype CH2 Factory default gain value L H ype CH2 User range settings offset value L H ype CH2 User range settings gain value L H ype CH2 User range settings offset H ype CH2 User range settings gain ype CH2 Factory default offset value L H ype CH2 Factory default gain value L H ype CH2 User range settings offset value L H ype CH2 User range settings gain value L H ype CH2 User range settings offset ype CH2 User range settings gain s eye e ejejejeje ejejeyeyejejejejeye e e MELSEC Q R W 3 SPECIFICATIONS Description 3 wire type CH3 Factory default offset value 3 wire type CH3 Factory default gain value 3 wire type CH3 User range settings offset value L H 3 wire type CH3 User range settings gain value L H 3 wire type CH3 User range settings offset L H 3 wire type CH3 User range settings gain DOH 208 D2H 210 D4H 212 CES EXE resistance value resistance value L H 4 wire type CH3 Factory default offset value L H 4 wire type CH3 Factory default gain value 4 wire type CH3 User range settings offset value L H 4 wire type CH3 User range settings gain
188. s or registered trademarks of their respective owners SPREAD Copyright c 1996 FarPoint Technologies Inc RTD Input Module Channel Isolated RTD Input Module User s Manual MODEL Q64RD U S E 13JR31 SH NA 080142 1 0602 MEE s MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
189. s set Y9 turns from OFF to ON 1 or e The offset gain values are written in the offset gain setting mode YA turns from OFF to ON x1 The data are not saved when set values have been written to the mode switching setting area buffer memory addresses 158 159 Un G158 Un G159 3 When restoring the offset gain values of the user range setting set the data saved here into the corresponding area of the module where the data will be restored 4 In the Q64RD two areas are provided for each of the factory default offset gain value User range settings offset gain value For example the buffer memory addresses for the 3 wire type CH1 Factory default offset value are 160 and 161 When saving the offset gain values for Online Module Change the same value is stored into these two areas When restoring the offset gain values be sure to set the same value to both of them In the Q64RD G one data value for each of the factory default offset gain value User range settings offset gain value is split into two the first and second halves and stored separately For example the buffer memory addresses for the 3 wire type CH1 Factory default offset value are 160 and 161 When saving the offset gain values for Online Module Change the first and second halves of one data value are stored into two areas When restoring the offset gain values be sure to set the first and second halves of one data value to each of the areas 3 36 3 36 3
190. screen a Starting initial setting Start I O Package Module model name Initial setting b Starting automatic refresh setting Start I O Package name Module model name Auto refresh c Monitor test module selection screen Monitor test Enter the start I O numbers in hexadecimal 2 Explanation of screen command buttons Deletes the initial setting and automatic refresh setting for the selected module Ends the Intelligent function module utility 5 UTILITY PACKAGE 1 MELSEC Q 3 Menu bar a File items With file operation the intelligent function module parameters for the project File Online Tools Help opened by GX Developer can be processed Open le Cuno Open file Reads the parameter file Close file Close file Closes the parameter file If revisions were made the Gave file Ctrl S dialog box asking whether to save the file appears Save file Saves the parameter file Exit Delete file Deletes the parameter file Exit Ends the intelligent function module utility b Online items 26d Intelligent function module Monitor test Starts the monitor test module selection screen File Tools Help Read from PLC Reads the intelligent function module parameters from S Tp the CPU module m parar Write to PLC Writes the intelligent function module parameters to the
191. section describes the assignment of the Q64RD G buffer memory Addresses Addresses Description Description o Conversion enable disable setting 9 ee 4 7 CH2 scaling range lower limit value L SH Time count moving average time constant H setting 02H 2 GH Time count moving average time constant RIW 3 44H setting CH2 scaling range upper limit value L _ z H Grs Time count moving average time constant setting CH4 Time count moving average time constant setting CH3 scaling range lower limit value L H Reserved 2 MM CH3 scaling range upper limit value L ECHNM e onc ow 11 cht Measured temperature 160 76 scaling range upper imit value EH rc ese o ae CORA er a RE CH1 scaling width upper limit v Piet CITUR P o Reserved sty CH2 scaling width upper limit value 5 amp CH3 scaling width lower limit v io Enorcos s crascalng wicth upper iit v im oR po CH4 scaling width lower limit v KORE T 0 Kaea em m2 EE scaling width upper limit value EZ warning output lower lower limit value L H 88 warning output lower upper limit value L H EGER I mE CH1 warning output upper lower limit value L H CH1 warning o
192. sed The types can be selected for each channel on GX Developer b Platinum RTD compliant with JIS or Nickel RTD compliant with DIN is usable Q64RD G In addition to the above 2 types of JIS compliant platinum RTDs DIN compliant nickel RTDs can be used The types of RTD can be selected for each channel on GX Developer 5 Connection of 3 wire or 4 wire RTD is available for each channel For each channel 3 wire or 4 wire RTD can be connected By making the terminals short circuited 2 wire RTD can be used 6 Disconnection detection The disconnection of a platinum RTD or cable can be detected on each channel 7 Optimal processing selection is available Selectable options of Sampling processing Time averaging processing and Count averaging processing Moving average and Primary delay filter A desired conversion method can be selected for each channel 8 Optimal range selection is available a Ranges of 20 to 120 C 180 to 600 C and 200 to 850 C can be selected Q64RD When Pt100 or JPt100 is used a desired range can be selected for each channel b Ranges of 0 to 200 C 20 to 120 C 180 to 600 C 200 to 850 C 60 to 180 C can be selected Q64RD G When a platinum RTD Pt100 or JPt100 is used a range of to 200 C 20 to 120 C 180 to 600 C or 200 to 850 C can be selected for each channel When a nickel RTD 1000 is used a range of 60 to 180 C can be selected for each channel 1 OVERVIEW MELSEC Q
193. selection Sampling Sampling Time Count averaging selection Count Count Extended averaging processing selection lt is possible to use it since product information 070720000000000 C Sampling processing Sampling processing Time Count Moving average Time constant selling Conversion completion flag Conversion completed Measured temperature value 16Bit Value rounded off to 1 decimal place 10 il r Flash ROM setting Em Curent value dbi e save display le EB Make text file Start monitor p Details Select input Enable Disable Monitoring Execute test Close After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes nline module change peration Module change execution Target module 120 address 000 Module name Q64RAD Installation confirmation Status Module control restart 3 Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel The Online module change completed screen appears MELSOFT series GX Developer Ce
194. ser range settings offset gain resistance value 3 36 User range write 3 14 Utility package 5 1 Index 2 Index 2 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal us
195. ssssessessss 5 1 5 12 Installation eee 5 3 Intelligent function module switch setting 4 7 M Measured temperature value 3 25 3 31 Mode switching setting 3 36 Module detail information 8 5 Module ready 3 11 Monitor test cicer eet 5 15 OFFGAN 5 nni Pei App 7 Offset setting 3 14 Offset gain setting 4 9 5 18 Offset gain setting function 3 5 Offset gain setting mode status flag 3 12 Offset gain setting status signal 3 11 Offset gain temperature set value 3 33 OGLOAD iieri App 9 OGSTOR z iiie App 14 OMC Online Module Change refresh data mur uM OM oho t 5 20 Online module 7 1 Operating 5 5 Operating condition setting completion signal doc LEM Ue 3 11 Operating condition setting request 3 14 Index 1 IW Parameters eese rennen 5 6 Warning output enable disable setting 3 28 Part identification nomenclature 4 3 Warning output 3 28 Produc
196. structions Internal devices 1 File register Constant Xv MLEVB 1 Word device bit designation can be used as bit data Word device bit designation is done by designating Word device Bit No Designation of bit numbers is done in hexadecimal For example bit 10 of DO is designated as 00 However there can be no bit designation for timers T retentive timers ST and counters C App 6 App 6 APPENDIX MELSEC Q Appendix 3 2 OFFGAN Switches the mode of the Q64RD Q64RD G Normal mode to offset gain setting mode offset gain setting mode to normal mode Usable devices Internal device MELSECNET H Special Index Constant Set data ed user File function register module Instruction Execution symbol condition Command G OFFGAN 5 I 4 GP OFFGAN Un S Set data Description Setting range Data type Start I O number of the module to FEH Binary 16 bits Mode switching 0 Switching to normal mode 1 Switching to offset gain setting mode 0 1 Binary 16 bits The setting of any other value results in switching to offset gain setting mode 1 Function Switches the mode of the Q64RD Q64RD G Normal mode to offset gain setting mode Offset gain setting mode to normal mode 1 When the offset gain setting mode is switched to t
197. t require PLC CPU to be reset Dedicated instruction x G OFFGAN Buffer memory mode switching setting and operating condition P ing request Y9 GXConfigurator T x Conversion setting for disconnection detection function Movingaverage x x o O Primary delay fter x x d o O Compatible X Not compatible App App 2 App 2 APPENDIX MELSEC Q Appendix 2 2 When the Q64RD has Product Information which First 5 Digits are 07071 or Earlier Item The following shows differences between the Q64RD whose first 5 digits of product information are 07071 or earlier and those of 07072 or later Q64RD First 5 digits of product information are 07071 or earlier First 5 digits of product information are 07072 or later Moving average No moving average processing Digital output values sampled at specified number of times are averaged Primary delay filter No primary delay filter By a preset time constant digital output values are smoothed Conversion setting for disconnection detection function Conversion completion flag XE Conversion completion flag Un G10 time count moving average time constant setting Un G1 to 4 Exteded averaging processing specification Un G134 Conversion setting for disconnection detection Un G148 CHO Conversion setting value for disconnection detection Un G150 to 157 App 3 No convers
198. t gain value restoration SET _ oP CGSTCR Ul 0100 m Dedicated instruction GP OGSTOR M30 M31 M13 M30 M31 kH _ processing at abnormal completion App 19 APPENDIX MELSEC Q Appendix 4 External Dimension Diagram 1 Q64RD zz Q64RD RUN ERROR wj Nj A E 98 3 86 o ve e o gt A ojo ERE a 90 3 55 27 4 1 08 RC h Unit mm in 2 Q64RD G GENERO SEU n x Q64RD G 98 3 86 s 3 e e 2 e o 3TS of e 2 o 2 90 3 55 22 0 87 27 4 1 08 Pit gt Unit mm in App 20 App 20 INDEX A favere U rie Em 3 1 3 2 AEM LED iier eret rete creep rs 4 3 Automatic refresh settings 5 1 5 13 Averaging 3 5 Averaging processing specification 3 24 B Buffer memory nee 3 16 C Conversion completion flag 3 13 Conversi
199. t information 2 3 Warning output 3 5 Product lineup eeeess A 10 Warning output signal esse 3 12 Programming esee 6 1 Warning output upper lower limit value 3 28 Wiring instructions eene 4 4 Q Write to PLC anseris tds 5 11 Q64RD D PA A 10 1 1 Q64RD G3 1 3 a edhe ls A 10 1 1 QCPU 10 Read from PLC orotan 5 11 5 Sampling 3 6 Scaling function 3 5 Scaling range upper lower limit value 3 31 Scalirig value 3 30 Scaling width upper lower limit value 3 31 Setting 3 26 Setting range 1 3 27 Setting range 2 sese 3 27 Setup and procedures before operation 4 2 Status check eee 8 5 System monitor sess 8 5 T Temperature conversion function 3 5 Temperature conversion system 3 5 3 6 Terminal block eee 4 3 Textile reete te ter dee ete 5 7 Troubleshooting snene 8 1 U User range settings offset gain value 3 36 U
200. t value Monitoring display Select input Details p Flash ROM setting WS Read from m e module Pee MSGS Setting range File save Enable Current value Monitoring display Cannot execute test Make text file Disable _Stop meritor_ Execute tect Mice Start monitor Stop monitor Execute test Close 5 15 5 15 5 UTILITY PACKAGE Configurator Tl Module information Module type Thermocouple Input Module Module model name Q64RD Function Version C X Y Monitor Test Start 1 0 No 0000 Setting item Current value Setting value lt 00 M odule ready Ready gt lt 01 CH1 Offset gain setting status signal Not set gt lt 02 CH2 Offset gain setting status signal Not set X03 CH3 Offset gain setting status signal Not set 04 CH4 Offset gain setting status signal Not set 09 Operating condition setting completion signal Completed MOA Offset gain setting mode status flag Normal mode OC Disconnection detection signal Not detected X0D Warming output signal Normal gt lt 0E Conversion completion flag Not completed XUF Error flag Normal r Flash ROM setting File save Current value modu display Readtion Fie read Make text file Start monitor Stop monitor Details Monitoring Cannot execute test Execute test Close Online Module nge r
201. tant setting Averaging processing selection Warning output enable disable setting CHLI scaling range upper lower limit value scaling width upper lower limit value CH warning output Operatin upper lower limit value Conversion setting for disconnection detection or condition setting setting value for disconnection detection is made valid request 2 When this signal turns on the Disconnection Detection Flag XC and Warning Output Signal XD turn off 3 For the on off timing refer to the field of the Operating Condition Setting Completion In offset gain setting mode 1 This turns on when the value adjusted based on the offset gain settings is stored in the ETPROM 2 See the XA column for ON OFF timing User Range Write Y See Section 4 6 for offset gain settings Request In normal mode 1 This signal turns on when the user range is restored 2 Refer to the field of XA for the ON OFF timing Refer to Chapter 7 for user range restoration 1 This signal is turned on when the Error Flag XF and Disconnection Detection Flag XC are cleared Error Clear Y R However the set value error of the intelligent function module switch setting cannot eques be cleared Correct the set value 2 For the on off timing refer to the field of the Error Flag 1 This signal is made valid in the offset g
202. tch x r Display format Product information 050610000000000 C HER C DEC HAW LED Information HAW SW Information No Value Value No Value No Value a 0001 2 8000 0000 2 oo z 0000 0000 3 0000 0000 0000 0000 afso Start monitor Stop monitor Close APPENDIX MELSEC Q APPENDIX Appendix 1 Reference Resistance of RTD Appendix 1 1 New JIS IEC type Pt100 JIS C1604 1997 IEC 751 1983 Unit 2 200 100 0 Temperatue C Temperature C 0 100 200 300 400 500 600 700 800 118 52 60 26 10000 0 100 001138 511175 861212 05 247 09 280 98 8649 96 09 10 i690 4229 179 534216 61 250 53120430 penjo 20 20 0L79 MG T 183 19910 19 2 846 287 62 48 88 22 111 z ao ri T s s 290 92 323 30 354 53 esla s a0 510 4726 2360 7 294 21 j3e72 8031 5 50 11940057331941022972 2641829749 3554 7633 60 60 123 24161 051197 71233 211267 56 6300 75 3134 7233 70 1127 081164 77 201 31 236 70 270 93 304 01 2710 6833 50 80 130 901168 48 204 901240 18 274 29 307 25 _ _ 90 1 7217 2084824364 2776431049 Appendix 1 2 Old JIS type JPt100 JIS C1604 1981 Unit 100 0 TemperaturepC 0 100 200 300 400 500 600
203. te test button When read is completed the values are displayed in the Current value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value Compare the values with those in the range reference table and record them if they are correct Refer to Section 7 4 for the range reference table 3 User range restoration a Set the recorded values in the Setting value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value 5 UTILITY PACKAGE Configurator Tl MELSEC Q b Select all the Setting value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value and click the Execute test button When write is completed the set values are displayed in the Current value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value c Change the Setting value field of OMC refresh data write request to Request and click the Execute test button Make sure that the indication in the Current value field of OMC refresh d
204. ting buffer memory addresses 158 159 Un G158 Un G159 and turning Operating Condition Setting Request Y9 from OFF to ON Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x r Installed status r Base Base Module 0 1 2 3 4 MasterPLC gt base his Expansion Q64R Unmo Unno Unno Unmo ID lant i unti unti unti l pt ng ing ng Ql2PHCPU LILIo 5 Eg E Ex Oe ba Bl o hei r Parameter status r Mode I O Address D 10 20 30 40 System monitor Online module change Ql2PHCPU 7 ONLINE MODULE CHANGE MELSEC Q b Click the Execution button to enable a module change Online module change r Operation 4 r Target module Module change execution 170 address re Module name Q64RD Installation confirmation Status Module control restart gt Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you
205. tion buffer memory address 134 Un G134 is as follows When 1H to 4H other than 0 is written into Extended averaging processing specification the value of this area becomes valid The setting of Extended averaging processing specification acts on Averaging processing specification It becomes valid at the ON OFF timing of the Operating Condition Setting Request Yn9 4 Refer to Section 3 4 21 for Extended averaging processing specification buffer memory address 134 UnG134 5 When setting the Q64RD G with the utility package the initial setting using the averaging processing specification does not exist Make the initial setting using Extended averaging processing specification 3 SPECIFICATIONS MELSEC Q 3 4 6 Conversion completion flag Un G10 1 You can check whether the channels specified for conversion enable succeeded in normal temperature conversion S You can make check on each channel using the conversion completion flag 99 The conversion completion flag is cleared when the Operating Condition Setting Request Y9 is turned from ON to OFF 4 The Conversion Completion Flag XE turns on when conversions of all channels set for conversion enable are completed When Conversion enable disable setting is turned from 1 disable to 0 enable After the temperature conversion value is stored into buffer memory the conversion completion flag of the corresponding channel is turned to 1
206. tion 4 3 4 6 Section 5 2 1 5 2 2 Section 8 1 8 2 1 F Section 3 3 2 3 4 10 3 4 17 Section 4 2 4 4 1 Section 5 3 2 5 5 5 6 1 Section 6 1 1 6 2 2 Section 8 2 4 eb 2003 SH NA 080142 D Section 5 6 3 5 6 4 SAFETY PRECAUTIONS Section 1 2 Section 2 1 Section 3 1 1 3 2 3 3 1 3 3 2 3 4 1 3 4 3 3 4 4 3 4 6 3 4 7 3 4 10 to 3 4 19 Section 4 5 4 6 Section 5 1 5 2 1 5 2 2 5 3 2 5 4 5 5 5 6 1 5 6 2 Section 6 1 6 1 1 6 1 2 6 2 6 2 1 6 2 2 Section 7 3 1 7 3 3 to 7 3 6 7 4 Section 8 1 8 2 8 2 5 Appendix 2 1 Appendix 3 1 to 3 3 Sep 2003 SH NA 080142 E Description for new model Q64RD G is added Section 3 1 2 3 4 2 3 4 5 3 4 7 3 4 12 3 4 13 3 4 23 7 4 2 8 2 5 8 2 6 Appendix 1 3 About the Generic Terms and Abbreviations Product Lineup Chapter 1 Section 1 1 2 1 2 2 3 1 1 3 1 3 3 2 3 2 1 3 3 1 3 3 2 3 4 1 3 4 4 3 4 15 to 3 4 17 3 4 21 3 4 25 4 3 4 4 2 4 5 4 6 5 1 5 2 1 5 6 1 5 6 2 5 6 4 6 1 Chapter 7 Section 7 3 4 7 3 6 7 4 1 8 1 8 2 10 Appendix 1 1 1 2 3 2 3 3 4 May 2004 SH NA 080142 F Section 2 2 3 4 16 7 1 7 3 1 to 7 3 6 Oct 2004 SH NA 080142 G SAFETY PRECAUTIONS Section 2 1 Section 3 1 1 3 3 3 4 1 3 4 1 Section 4 1 Section 6 2 6 2 1 Print Date Manual Number Sep 2005 SH NA 080142 H Addition Section 3 4 22 3 4 23 Appendix 2 2 Appendix 2 2 1 Appendix 2 2 2 Correction Conformation to the EMC Directive an
207. tion detection Un G148 1 Select the value to be stored in the CHO measured temperature value buffer memory address 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection 2 This is set to OH Value immediately before disconnection when the module is powered up or reset 3 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 4 Do not set any value outside the setting range If it is set the module operation cannot be guaranteed b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO CH4 CH3 CH2 CH1 b3 b2 b1 bO CURA Stored Values Set Value Value immediately 0 5 H before disconnection Up scale 1 Down scale 2 Given value 3 3 4 23 CHLI Conversion setting value for disconnection detection Un G150 to 157 1 If Given value 3n is set in the Conversion setting for disconnection detection buffer memory address 148 UnYG 148 when disconnection is detected the value set in this area is stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 UnXG11 to 14 Un G54 to 61 If any of to 2 is set in the Conversion setting for disconnection detection setting of this area is ignored 2 The setting range is from 2147483648 to 2147483647 0000u to FFFFFFFF Setting in 0 001 C increments Example To set to 0 3 C Store 300 3 This is set
208. tive Value set in the intelligent function module switch setting 5 is Set a correct value in the intelligent function module switch other than 0 setting Refer to Section 4 5 The offset gain setting is other than 0 and 1 in the intelligent function module switch setting L1 indicates the channel number set incorrectly The three four conductor type setting is other than 0 and 1 in ofa EET the intelligent function module switch setting Make a correct setting in the intelligent function module O indicates the channel number set incorrectly Switch setting Refer to Section 4 5 x1 The G OGSTOR instruction was executed in the offset gain Do not execute the G OGSTOR instruction in the offset gain 161 setting mode setting mode Execute the G OGSTOR instruction only once for one module At the time of offset gain setting write a set value only once at one time Make a correct setting in the intelligent function module Switch setting Refer to Section 4 5 The G OGSTOR instruction was executed consecutively At the time of offset gain setting a set value was written to the E7PROM 26 or more times differs from the model for which the G OGLOAD instruction same mod l had been executed Set a correct value at the buffer memory address 1 to 4 L1 indicates the channel number set incorrectly Un G1 to 4 Refer to Section 3 4 4 Set a correct value at the buffer memory address 1 to 4 indicates the channel nu
209. to the first decimal place X 10 times Measured temperature value Hu Output 32 bit signed binary data 200000 to 850000 Value to the third decimal place X 1000 times Scaling value 16 bit signed binary data Pt100 JIS C1604 1997 IEC 751 1983 JPt100 JIS C1604 1981 Usable RTD 1000 DIN43760 1987 Measured Pt100 200 to 850 3 temperature JPt100 180 to 600 C range Ni100Q 60 to 180 C R Pt100 20 to 120 C 0 to 200 C 200 to 850 C iei JPt100 20 to 120 C 0 to 200 C 180 to 600 C changing 1000 Reference accuracy 2 Within 0 04 Accuracy 1 Pt100 JPt100 Accuracy 20 to 120 relative to Pt100 JPt100 maximum Temperature 0 to 200 C value of coefficient 3 Pt100 JPt100 selection 200 to 850 C range Pt100 JPt100 60 to 180 C Resolution 0 025 C Conversion speed 40ms channel 4 Number of analog input points 4 channels module Temperature detecting output current 1 E PROM write count Max 100000 times E70ppm C 0 0070 C 65 0 0065 C 50 0 0050 C 70ppm C 0 0070 C Isolation Dielectric Isolation method withstand voltage resistance Specific isolated area Between temperature Photocoupler measuring resistor input and Alana 1780VrmsAC 3 10MQ or more isolati PLC power supply cycles using 500VDC Between temperature Altitude isolation
210. tting when Module ready turns ON Also the error is cleared when the mode is switched e The areas of Factory default offset gain value User range settings offset gain value User range settings offset gain resistance value buffer memory address 160 to 255 Un G160 to 255 are related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change These area are not used for the offset gain setting 4 SETUP AND PROCEDURES BEFORE OPERATION 2 Program examples MELSEC Q The program in the dotted area of a is common to a b and c In this example the I O numbers of the Q64RD Q64RD G are X YO to X YF e Offset request eere cde jet e el in MO Gaim tege POE m M1 Write request eiir aeri iii M2 Mode switching sse nnne M3 e Offset gain temperature set value DO D1 e Dedicated instruction G OFFGAN setting storage device D10 a When switching the mode using the dedicated instruction G OFFGAN The following program example switches to the offset gain setting mode with the dedicated instruction G OFFGAN and writes the offset gain values of CH 1 to the Q64RD Q64RD G offset gain wove Switches to setting mode G OFFGAN UO DMOV 00 SET RST RST z H 1 DNOV SE
211. ttings see Section 5 6 2 5 6 3 OMC refresh data see Section 5 6 4 are started from this Screen Startup procedure Monitor test module selection screen Start I O Package name Module model name Monitor test Enter the start numbers in hexadecimal The screen can also be started from the GX Developer Version6 or later system monitor See GX Developer s operating manual for details Setting screen r Module information Module model name Q64RD Function Version Start 1 0 No 0000 Module type Thermocouple Input Module Setting item Current value Setting value Module ready Ready Operating condition setting completion signal Completed Dperating condition setting request OFF OFF X Difset gain setting mode status flag Normal mode User range write request OFF OFF Disconnection detection signal Not detected Warning output signal Normal Conversion completion flag Not completed Enor flag Normal Eror clear request OFF OFF X Monitor test Monitor test Flash ROM setting p Details Fie save Current value Monitoring module display Cannot execute test xi Make test file Start monitor Stop monitor Execute test Close 1 Monitor Test Offset Gain Setting CH1 Monitor test Offset gain setting Module information Module information Module ty
212. ue L um 105 67 4 wire CH3 User range settings gain value Dus S 684 R ES o o0 0 0 0 0 0 waa O o O co 00 H O Q64RD G Jade L oO wire CH4 Factory default gain value 4 4 4 4 wire CH4 Factory default gain value 4 4 4 wire CH4 User range settings offset value wire CH4 User range settings offset value wire CH4 User range settings gain value wire CH4User range settings gain value 4 wire CH4 Factory default offset value L 4 wire CH4 Factory default offset value 4 wire CH4 Factory default gain value L 91 4 CH4 Factory default gain value 92 4 wire CH4 User range settings offset value L 93 4 wire CH4 User range settings offset value H 94 4 wire CH4 User range settings gain value L 95 4 CH4 User range settings gain value H S 96 4 wire CH4 User range settings offset resistance value L S 4 wire CH4 User range settings offset resistance value H S 4 wire CH4 User range settings gain resistance value L S wire CH4 User range settings gain resistance value H x1 Setting is not necessary If setting is made the offset gain values will not be read properly H System System g amp System goe Co System System T EN System
213. unt moving average time constant setting Q64RD G averaging processing specification Extended averaging processing specification Warning output enable disable setting scaling range upper lower limit value CH scaling width upper lower limit value CH warning output upper lower limit value Conversion setting for disconnection detection or Conversion setting value for disconnection detection is changed 2 Conversion processing is not performed when this signal X9 is off 3 This signal X9 turns off when The Module Ready XO is off in the normal mode or The Operating Condition Setting Request Y9 is on Operating Condition Setting Completion Signal Operating Condition Setting Completion Signal X9 Operating Condition Setting Request Y9 Conversion Completion Flag XE 1 Occurs if program operation is not completed within the intended time due to a hardware fault of the Q64RD Q64RD G The RUN LED of the Q64RD Q64RD G goes off when a watchdog timer error occurs 3 SPECIFICATIONS MELSEC Q Signal Name In offset gain setting mode 1 This signal is used as an interlock condition to turn on off the User Range Write Request YA when the value at adjusted according to the offset gain setting is stored 2 See Section 4 6 for the offset gain settings OFF Module Ready X0 Offset Gain Setting Mode Status Flag XA Offset Gai
214. ure conversion value of the adjusted channel has been corrected to be the gain temperature set value Is the ERROR ERR LED lit Do you adjust another channel NO Turn on the User Range Write Request YA Make sure that the Offset Gain Setting Mode Status Flag XA is off Tum off the User Range Write Request YA Switch to the normal setting mode 1 MELSEC Q YES 10r2 YES 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 1 mode switching normal mode to offset gain setting mode to normal mode method is given below e Dedicated instruction G OFFGAN Refer to Section 4 6 2 a e Setting made to mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning the Operating condition setting request Y9 from OFF to ON Refer to Section 4 6 2 b Intelligent function module switch setting Refer to Section 4 5 Section 4 6 2 c After intelligent function module switch setting reset the PLC CPU or switch power OFF then ON POINT Check the offset and gain values in the actual operating status By turning ON the user range write request YA the offset and gain values are stored into the E 7PROM and will not be erased at power off Make offset gain setting within the measured temperature range If setting is made outside the measured temperature range the resolution and accuracy may not f
215. utput upper upper limit value L H CH2 warning output lower lower limit value L H I CH1 Measured temperature value 3261 CH2 warning output lower upper limit value L 61H H CH2 Measured temperature value 32bi CH2 warning output upper lower limit value L H CH3 Measured temperature value 32bi CH2 warning output upper upper limit value L CH4 Measured temperature value 32bi CH3 warning output lower lower limit value L H ER ewe s s Rk s s o 9 onsscangvaes f R UNE CH1 scaling range lower limit value L H CH1 scaling range upper limit value m CH3 warning output lower upper limit value L H 3 SPECIFICATIONS ET Hex Dec Hex Dec 3 wire 106 CH3 warning output upper lower limit value 3 wire 108 CH3 warning output upper upper limit value 6EH 110 112 CH4 warning output lower upper limit value 114 warning output upper lower limit value AA 74H 116 118 CH1 offset temperature set value 78H 120 122 CH2 offset temperature set value 7CH 124 7EH 126 128 gain temperature set value Description 3 wire CH4 warning output lower lower limit value 3 wire 3 wire 171 CH4 warning output upper upper limit value CH1 gain temperature set value EN E E zl 4 wire CH2 gain temperature set value
216. witches of GX Developer to make setting of Measurement range setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b CH4 CH3 CH2 CH1 b3 b2 b1 bO Eee Set value of measurement range setting New JIS Pt100 20 to 120 0 to 200 C 180 to 600 C Old JS 20r JPt100 e 0 to 200 C Ni100 0 60 to 180 C 3 4 11 Setting range 2 Q64RD G Un G21 1 The settings of Offset gain setting and Wiring type setting are stored 2 Use the intelligent function module switches of GX Developer to make setting of Offset gain setting and Wiring type setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO CH4 CH3 CH2 CH1 b3 b2 i b1 bO Seon P Set value of offset gain setting Set value of wiring type setting Offset Gain Setting Set Value Wiring Type Setting Set Value Factory default o 3 wire type l o User setting 4 wire type 1 3 SPECIFICATIONS MELSEC Q 3 4 12 Warning output enable disable setting Un G47 1 This area is used to set whether a warning will be output or not per channel 2 The Operating Condition Setting Request Y9 must be turned on off to make the Warning output enable disable setting valid 3 At power on or reset this is set to OOOFH all channels disabled b
217. ystem System wire CH1 Factory default gain value System 0 4 CT 4 ae 4 e cp m 4 we o i 105 20 4 wire CH1 User range settings offset value System 4 4 4 wire CH1 Factory default gain value S 21 4 wire CH1 User range settings offset value System S 22 4 wire CH1 User range settings gain value System wire CH1 User range settings gain value System 105 16 4 wire CH1 Factory default offset value L 5 17 4 wire CH1 Factory default offset value System 105 18 4 wire CH1 Factory default gain value L 105 19 4 wire CH1 Factory default gain value H System 105 20 4 wire CH1 User range settings offset value L 105 21 4 wire CH1 User range settings offset value H System 105 22 4 wire CH1 User range settings gain value L Svst 5 23 4 wire CH1 User range settings gain value S 24 CH1 User range settings offset resistance value L 4 wire CH1 User range settings offset resistance value H S S 26 4 wire CH1 User range settings gain resistance value L S 27 4wire CH1 User range settings gain resistance value H 3 wire CH2 Factory default gain value Q64RD 5 31 3 wire CH2 Factory default gain value System 3 wire CH2 User range settings offset value 3 3 3 Q64RD S 33 3 wire CH2 User range settings offset value System S 34 3 wire CH2 User range settings ga
218. ystem Version 8 or later Q02 Q02H Q06H Single PLC system Version 4 or later Q12H Q25HCPU Multiple PLC system Version 6 or later Single PLC system Version 7 10L VERON CITO MEN Q12PH Q25PHCPU 559 y lom Multiple PLC system or later If installed in a MELSECNET H remote Version 6 or later I O station 6 The product of Version 1 20W or earlier is not compatible with Conversion setting for disconnection detection function Use the product of Version 1 21X or later 1 The Q64RD of function version A is not available The Q64RD G of function version A and B is not available The products of function version C include the functions of version A and B 2 Depending on the version of GX Configurator Tl applicable system CPU module and functions of Q64RD varies 2 SYSTEM CONFIGURATION MELSEC Q 2 2 How to Check the Function Version Product Information and Software Version This section describes how to check the function version and product information of the Q64RD Q64RD G and the GX Configuration TI software version 1 How to check the function version and product information of the Q64RD Q64RD G a To check the version using the SERIAL column of the rating plate located on the side of the module MELSEC Q MITSUBISHI MODEL Function version Conformed standard 2 MITSUBISHI ELECTRIC IN JAPAN b To check the function version and product information using the GX Developer See Section

RTD Input Module Channel Isolated RTD Input Module User's Manual

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