User's Manual
Contents
1. Camera Frame Grabber Board LVDS DRIVER NS f i LVDS_RECEIVER NS Channel Link Bus DS90CR285MTD DS90CR286MTD LVAL FVAL equivalent recommended DVAL SP PortA C X0 X0 44 e 28 TOO 28 xix xix 008 gt m M y Xt h gt t X34 N X3 D CK60MH P du z I N 3 XClk d Kok 2 o 1002 LVDS DRIVER lt 7 E LVDS DRIVER RECEIVER NS Ul RECEIVER NS DS90LVO19TM X E z DS90LVO19TM equivalent Oo EJ recommended SerTFG Oo Cable M D j SerTFG 5 O SerTFG ELA gt SerTC e 3 100Q ME HE SerTC O SeTCE H 1009 o 3 el 2 LVDS RECEIVER NS 9 D LVDS_DRIVER NS DS90LV048AT DS90LV047AT equivalent O 9 recommended i I CCI FAD oz cci ccix 100 gee ja z g cc2 i cc2 100 Es e CC3 cc3 cc4 gt i009 MEE HT CC4 I cc4 1002 LVDS_DRIVER NS i 1 LVDS RECEIVER NS Channel Link Bus DS90CR285MTD DS90CR286MTD LVAL FVAL equivalent recommended DVAL SP PortD F 3 yo Yor gt 28 s 100 28 Yit NIE 1008 Z4 ee ea ER Y2 Y24 Ed Ka Z TOO Y34 N Y3 gt CK60MH 1 P ds z ORSON f N yokt YORK O o 1000 a 1 z ZS 2 I U2. 4 2 3 Setting Digital Offset Sets digital offset 15 to 15 8bit 1DN Step 60 to 60 10bit 4DN step Format 2 CMDLIVAL1 CR e CMD odx e VAL 15 to 15 lt Example gt odx 15 CR Setting digital offset 5 8 bit or 20 10 bit gt OK gt odx 5 4 2 4 Setting Exposure Mode Sets the exposure mode Format 2 CMD VAL1 CR e CMD inm e VAL 0 1 2 lt Example gt inmL 10 CR Setting the exposure mode free run gt OK gt inm O 4 2 5 Setting Exposure Time Sets the exposure time Format 3 CMDLIVAL1LIVAL2 CR e CMD int 30 e VAL1 0 11 Setting Dividing e VAL2 0 1023 Setting Counter value Example int 101120 CR Setting exposure time 96us in case of 8040SA gt OK gt int 0 120 4 2 6 Setting Output Signals 1 Setting Data Format Sets the data format of output signals Format 3 CMDLIVAL1LIVAL2 CR e CMD voa VAL1 0 1 0 8bit 1 10bit e VAL2 0 9 Selecting output block Example voal JOLIO CR 8bit 8k pixel output gt OK gt voa 0 0 4 2 7 Setting Output Signals 2 Setting Linear Log Sets the data format of output signals Format 3 CMDLIVAL1 CR e CMD VOC e VAL 0 1 O linear output 1 log output Example vocl 10 CR linear output gt OK gt voc 0 4 2 8 Memory Initializing Initializing Camera Settings Reset the flash memory the facto
3. Never disassemble or modify this product unless otherwise specified to do so in this manual Avoid handling this product while hands are wet Do not touch any of the connection cable pins or other metallic components Do not operate this product in an environment that is exposed to rain or other forms of precipitation hazardous gases or chemicals f product is not to be used for an extended period of time as a safety precaution always unplug the connection cable from the camera unit If product installation or inspection must be executed at overhead locations take necessary measures to prevent the camera unit and its components from accidentally falling to the ground If smoke abnormal odor or strange noise is emitted from the camera unit turn OFF power Then unplug the cable from the camera unit This product is not intended for use in a system configuration built for critical applications Instructions before use 999 Operate this product only under the recommended temperature environment Use only the specified power source and voltage rating Do not drop this product Avoid exposure to strong impact and vibrations Install the camera unit in an environment that is well ventilated This is to prevent the inside of the camera from overheating If camera must be installed in an environment containing dust or other particles take required measures to protect the camera unit from d
4. mmCLISBee S Hy 90 15 79 7 4 M4 Depth 6 Both Sides 46 5 Sensor Optical Distance 4 M4 Depth 6 Top Bottom 1 4 20UNC 5 4 M4 Depth 6 4 Front Surface 1st Pixel ad NIPPON ELECTRO SENSORY DEVICES CORP z 3 3 fe m m m 9 9 A ix 6 m a 5 2 zz f gt m s m D o el E 5d 120 Y Figure 2 2 Dimensions Nikon F Mount 18 2 3 Optical Interface Lens mounts depend on the type of cameras For 8060 8040SA M72 x 0 75 screw mount is available For 6040SA M72 x 0 75 screw mount or Nikon F mount is available The amount and wavelengths of light required to capture useful images depend on the intended use Factors include the property speed spectral characteristics of objects being imaged exposure time light source characteristics specifications of the acquisition system and so on The exposure amount exposure time x light amount is most important to get desirable images Please determine the exposure amount after studying what is most important to your system Keep these guidelines in mind when setting up your light source LED light sources are relatively inexpensive provide a uniform field and longer life span compared to other light sources However
5. User s Manual Line Scan Camera Type XCM8060 8040 6040SA NIPPON ELECTRO SENSORY DEVICES CORPORATION For the customers in U S A This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Introduction Thank you for purchasing NED s XCM80 Line Scan Camera We hope that you will continue to patronize NED products in the future For safety use For your protection please read these safety instructions completely before operating the product and keep this manual for future reference The following symbols appear next to important information regarding safe product handling 5 4 Warning If product is not handled properly this may result serious injury or possible death A Caution If product is not handled properly this may result in physical injury or cause property damage Safety precaution A Warning
6. 2 n O g Cable A 2 1100Q 2 A 9 100Q terminated 3 Q 5 O OD I e o O red N 1009 I foog 1009 joo terminated 1002 Figure 3 3 Camera Frame Grabber Interface Set the LVDS Channel Link receiver side to 100 ohm termination With the driver side of LVDS even if not used do not make it open but set the logic to H or L 22 Driver Receiver HorL 1 11000 Figure 3 4 Circuit of LVDS The camera has 26 pin MDR connectors for control signals of Camera Link data signals and serial communications The camera also has a 4 pin HIROSE connector for power supply v 13 12 11 3 21 Q gg OF E i Q O n 7 n n nn Am nm Mm n 26 25 24 16 15 14 Figure 3 5 Camera Link Connector Half pitch miniature half ribbon shape Locking screw UNC 4 40 type Table 3 1 CL1 Base Configuration Camera Link Connector 26 pin MDR Connector pin assignments CL2 Medium Configuration 23 NAME NAME No NAME No NAME VO Inner Shield Inner Shield 1 Inner Shield 14 Inner Shield X0 X0 2 YO 15 Y0 Out X1 X1 3 Y1 16 Y1 Out X2 X2 4 Y2 17 Y2 Out 5
7. Connectors Power Supply Hirose HR10A 4Pin 14 Maximum Cable Length m is 1 Lens Mount M72 x 0 75 Screw M72 x 0 75 Screw or Nikon F Mount Operating Temperature C p 3 H e 0 to 40 No Condensation Power Supply Voltage V DC12 to 15 5 Consumption Current mA 500 typically 80 x120 x 65 M72 x 0 75 Screw Size W xH x D mm 80 x 120 x 65 80 x120 x 79 7 Nikon F Mount Mass g Camera only Approx 600 1 Output Block Selection Additional Function 2 Test Pattern Selection 3 Scan Direction Switching 1 Confirmed under the following conditions i Camera Link Cable 14B26 SZLB A00 OLC by 3M Full Configuration 10m ii Frame Grabber Board Matrox SOL 6M FC by Matrox Solios Medium Configuration compatible or GRAPHIN IPM 8531CL M and IPM 8531CL F 2 DN Digital Number 10bit 0 1023 3 This product is designed and manufactured in accordance with the following standards EN 55011 1998 A1 1999 A2 2002 Group 1 Class A EN 61000 6 2 2005 FCC Part 15 Subpart B 2006 Class A 4 Measurements were made at room temperature 15 The spectral Responsivity is shown in Figure 1 3 Relative Responsivity 96 Ta 25 C 100 80 60 40 20 400 500 600 700 800 900 1000 Wavelength nm Figure 1 3 Spectral Responsivity 2 Camera Setting and Optical Interface 2 1 Setting Camera Use the M4 screw holes or the screw hole for a tripod to s
8. O MINS DADIUINIRAJO ND AO You can choose A D Characteristics of the camera s output by sending the voc command Linear mode or Log mode The characteristics are shown in Figure 4 15 Output Amount of Incident Light Figure 4 15 A D Characteristics 50 4 11 Pixel Correction Generally speaking image sensors CCD CMOS and so on have fixed pattern noise and photo response non uniformity Lens shadings and light sources also can cause non uniformity The camera is shipped after the perfect correction of the offset and the responsivity of each pixel and provides images of high grade The camera also has the function of user white correction to cope with a lens shading and non uniform illumination Cal bl Output data of each pixel at perfectly dark digital Cal wh Output data of each pixel in uniform illumination digital Vin Input data digital Vout Output data digital The corrected data is expressed in the following equation Vout Vin Cal bl xCal wh Waveform before bit correction 255 192 Output 128 64 3628 3662 3696 3730 3763 Pixel Number Waveform after bit correction Y 192 Output 128 64 3628 3662 3696 3730 3763 Pixel Number Figure 4 16 Waveform before and after bit correction 51 4 11 1 Command Settings Set the correction on or off acquire arbitrary white correction data by sending commands through serial
9. Programmable Exposure Time VAL2 20000000 16 x 2 VAL 1 Exposure Readout Time VAL 1 20000000 16 x 2 VAL1 VAL Dividing of Programmable Exposure Time Unit us 4 1 5 Memory Setup Values Factory Settings The memory setup values factory settings are shown in Table 4 3 Table 4 3 Memory Setup Values Factory Settings Control Item VAL2 Control Description 28 Analog Gain x1 0dB Digital Gain x1 Digital Offset ODN 8bit Exposure Mode Free Run Programmable Exposure Time 32 5us 8060 48 8us 8040 36 6us 6040 Dividing 1 16 Counter 61 Output Signal Setting 1 8bit 8192pixel Output Signal Setting 2 linear Test Pattern OFF Pixel Correction Setting Factory White Correction Correction Level 600DN 10bit Exposure Readout Time Ous Scanning Direction 4 2 Details on Commands 4 2 1 Setting Analog Gain Sets analog gain in 21 steps between x1 and x11 2 See Table 4 9 e Format2 e CMD e VAL Example CMD gax Forward 0 VAL1 CR 0 x1 20 x11 2 gaxL 15 CR Setting analog gain 5 x1 84 gt OK gt gax 5 29 4 2 2 Setting Digital Gain Sets digital gain in 512 steps between x1 and x2 Format 2 CMDLIVAL1 CR e CMD gdx VAL O x1 511 x2 Example gdx 255 CR Setting digital gain 255 1023 1023 255 x1 33 OK gt gdx 5
10. X2 X3 XCIkt fm LVDS Receiver LVDS Driver receiver CC1 cc2 CC3 CC4 SerTFG SerTC Yo Y1 Y2 Y3 YCIkt ap Indicator LED Green Figure 4 2 Internal Circuit Configuration Block of 6040SA 37 Digital Processing flow in FPGA Figure 4 3 shows the digital processing flow in FPGA FPGA Processing block diagram Video 1 Obit From Sensor o Test Pattern Black reference White reference select substract multipl Video 8 or 10bit OC OE OE SOPD D To Channel Link LA NAT 8 or 10bit Output Block Digital Gain Digital Offset select select In Test Pattern mode Black White reference and Digital Gain Offset will be skipped Figure 4 3 FPGA Processing Block Diagram 4 4 Startup After turning on the camera run a startup procedure before it starts getting images and outputting data It takes about four seconds The startup procedure is as follows 1 The camera initializes the hardware 2 Reads out the latest camera settings from the flash memory User settings if any or factory default settings 3 Set up the camera with the setting value from the flash memory After those sequences the camera is ready to get images and output data 4 5 Saving and Loading Camera Settings The data of camera settings is saved in the internal memory flash memory and is loaded from the memory when turning on the power supply or loading send
11. Yclk 18 Yclk Out X3 X3 6 Y3 19 Y3 Out SerTC SerTC 7 1002 terminated 20 100 terminated SerTFG SerTFG 8 Open 21 Open CC1 CC1 9 100 Qterminated 22 100 Qterminated CC2 CC2 10 100 terminated 23 1009 terminated CC3 CC3 11 100 terminated 24 100 Qterminated CC4 CC4 12 1009 terminated 25 100 Qterminated Inner Shield Inner Shield 13 Inner Shield 26 Inner Shield Inner Shield X0 X0 X3 X3 Xclk Xclk Y0 Y0 Y3 Y3 Ycik Yclk SerTC SerTC Explanation of Signals Shield cable GND Data output Channel Link Clock output for above data output synchronization Channel Link Data output Channel Link Clock output for above data output synchronization Channel Link Serial data input LVDS SerTFG SerTFG Serial data output LVDS CC1 CC1 CC2 CC2 CC3 CC3 CC4 CC4 Camera Link compatible cable External synchronous signal input LVDS Not in use LVDS Not in use LVDS Not in use LVDS 3M 14B26 SZLB xxx OLC by or equivalent To avoid uncoupling of cable connectors during power on make sure to clamp them with locking screws Do not unplug the cable while power is being supplied to the camera 24 The pin assignment of the power supply connector is shown in Figure 3 6 and Table 3 2 EV Figure 3 6 Power Supply Connector HIROSE HR10A 7P 4S Round shape push pull lock typ
12. none v Parity replace P Cancel Apply 1 Set up each item as follows NED standard However when the setup which differs to the camera to connect is shown follow there 1 2 3 4 Port Select connecting port Bits per Second 9600 Data bits 8 Parity None Stop bits 1 Flow control None 5 6 SS 2 EE 2 we Note Other parameters are not used 2 Click OK button Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly 69 8 5 2 3 Setting Camera Link Camera Link Properties BE xl Place of Camera Link DLL Browse Serial Index cem Cancel 1 Input the DLL file name for Camera Link API by edit box Or click Browse button and select this file EE 0c Look in CLISBeeCtil s E3 File name eiser ai Files of type Camera Link API File clser dll 7 Cancel 4 2 Input value corresponding to the position of Camera Link cable to connect into Serial Index column 3 Click OK button Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly Note DLL for Camera Link API is provided by the manufacturer of the grabber board Grabber board connecting to communication port of PC also exists DLL is not provided In this case select interface to the communication port
13. they also require a camera with excellent sensitivity Halogen light sources generally provide very little blue relative to infrared light IR Fiber optic light distribution systems generally transmit very little blue relative to IR Metal halide light sources are very bright but shorter life span compared to other light sources Generally speaking the brighter light sources the shorter life span CMOS image sensors are sensitive to infrared IR wavelengths of light We recommend using such as daylight color fluorescent lamp that has little IR wavelengths of light If you use a halogen light source to prevent infrared from distorting the images you scan use an IR cutoff filter that transmits visible wavelengths but does not transmit wavelengths over 750nm 3 Hardware 3 1 Camera Connection 19 1 Camera Link cables shall be used to connect the camera unit with the frame grabber board Use two cables of the same length and the same manufacturer If you use asymmetric Camera Link cables connect the camera with the connector labeled as Camera side 2 Connect with a power supply Use a power cable to connect the camera with the power source for the camera Insert the plug end of the cable into the camera Attach the opposite end loose wires to the power unit Other than those above a personal computer a frame grabber board a taking lens a lens mount a light source and an encoder are ne
14. 3 ROSE MP JJ MP JJ Readout r 1 2 My MEEN 7 EE Figure 4 10 External Trigger Trigger Edge Exposure Mode The data of Exposure 1 is read out at Readout 1 46 4 8 3 External Trigger Exposure Mode Trigger Level In external trigger exposure mode Trigger Level the exposure time is determined by the setting for the line period parameter each exposure starts with the rising edge and the line period is determined by high trigger pulse time The range of programmable exposure time is shown in Table 4 8 and the timing chart of the exposure and the readout are shown in Figure 4 11 Table 4 8 Programmable Exposure Time Trigger pulse period 240 2 C unit us 1 2 3 Trigger CC1 a b c Exprosure po p 9p 2 r 1 2 Readout Figure 4 11 External Trigger Trigger Level Exposure Mode The data of Exposure 1 is read out at Readout 1 47 4 9 Setting Offset In Figure 4 12 the horizontal axis indicates the amount of incident and vertical axis indicates the output Fs shows the output at saturation Dd shows the output at darkness Both Fs and Dd are digital Se shows for the saturation current or the amount of exposure when the output saturates Output Se Saturation Exposure Fs Saturation Output Dd Dark Current TEE ANA Amount of Incident Dd Light Ixes Se Figure 4 12 Saturation Exposure and Dark Current Out
15. COM port RS232C Please contact the manufacturer of the grabber board for detail 70 8 5 2 4 Setting Timeout Communication Settings q xj Select Interface COM port Build In Ver 1 21 Setting Timeouts First Receive fi 0000 ene Next Receive 10000 meee Send 10000 TEES Default RCM OK Cancel 1 Input each timeout value in the edit box unit ms Click Default when initialize values in the edit box The meanings of each timeout are as follows First Receive The maximum time from sending a command to receiving the first data Next Receive The maximum time between a letter and the next one Send The maximum time until finishing sending a command 2 Click OK button Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly 8 5 3 Connect Click button B Then you can control the camera See 8 6 Control Connect 71 8 5 4 Disconnect and end program Click button C Then click X button in the upper right of the window 8 5 5 Check of the contents of communication Click Console tag at the lower of a window jf CLISBeeCtrl 8 5 6 Export Parameters to text file 1 Click button A rene save zx Save in C3 CLISBeeCtl Oe Be SampleProgram File name Fed Save as type Text filef txt x Cancel p A 12 2 Input f
16. be too long to avoid the noise disturbance The power source has no fluctuation in voltage and is not deteriorated Yes When the camera gain is on a Hse a stable power supply high level bright spots occur without incident light Secondary radiation rays The camera can be out of order Please could cause bright spots but contact us for service this is not malfunction 7 3 Camera becomes hot The consumption current of the power supply is larger than the rating Yes Yes 64 The camera is too hot to touch no The camera will become hotter than the ambient temperature while in operation because of self heating Allow sufficient air circulation around the camera to give it the longer life Keep the ambient temperature within the range the specifications specify The camera can be out of order Please contact us for service 65 8 CLISBeeCtrl 8 1 Overview The CLISBeeCtrl is the remote control software for CLISBee camera using NED Camera Control Protocol NCCP from PC Connectable interfaces are following 1 Camera Link API 2 Communication Port COM port RS232C CLISBee is the nickname for XCM series camera 8 2 System Requirements PC PC AT compatible Operating System Microsoft Windows 2000 or XP Windows Vista not confirmed Free disk space 1 2MB It may fluctuate with the number of camera parameter files Connection Camera Link grabber board Ca
17. communication The example of command settings shc 0 600 No correction shc 1 600 Factory white correction shc 2 600 Arbitrary white correction wht Acquisition of arbitrary white correction data 4 11 2 How to correct 1 Remove the lens cap and set a white object Then you can acquire arbitrary white correction data With a lens the shading by both a lens and a light source will be simultaneously corrected At this time please defocus a little to avoid being affected by the un uniformity of the object 2 Send the wht command through serial communication 3 Confirm that the camera returns OK and 2wht Thus arbitrary white correction data is saved and loaded to the camera 4 Send the shc 2 VAL2 command through serial communication Then the arbitrary white correction will be on and set the correction level as VAL2 52 4 12 Test Pattern This camera can generate a test pattern Use the test pattern to verify the proper timing and connections between the camera and the frame grabber board The test pattern of XCM8060 8040SA is as follows 256 2048 4096 6144 8191 Figure 4 17 Test Pattern of XCM8060 8040SA EE EEN Figure 4 18 Test Image of 8060 8040SA The test pattern is a ramp from 0 to 1023DN in 10 bit mode and then starts 0 again 58 The test pattern of XCM6040SA is as follows 1536 3072 4608 6143 Figure 4 19 Test Pattern of XCM6040SA Figure 4 20 Test Image of XC
18. ee e e e ree n e e be e be ve ce tede 55 5 3 In Operation err ee eve ve e eun 58 6 Sensor Handling Instructions 59 6 1 Electrostatic Discharge and the Sensor ee ee ee ee Re ee Re ee ee ee ee ee 59 6 2 Protecting Against Dust Oil and Scratches ees ee ee ee ee Re ee ee ee ee 59 6 3 Cleaning the Sensor WindOW ee ee RR ee ee RR ee RR ee ee ee ee 59 7 Troubleshooting serene 60 TENO Image nee eere br rave 60 1 2 Noise on Image oves ER RU n nU cee RI E nu e ENA 62 7 3 Camera becomes hot ee ee ee AR Re Re ee GR Re ee ee Re nennen nennen 64 S CLISB OCC ER N AN ON 65 8 1 OVervi W de es ee SE N ge GE ig ee ee ee 65 8 2 System Requirements ee ee ee ee RR RR ee GR Re ee RR ee ee ee ee ee ee Re ee ee gee ee 65 9 3 Install rre EE EE 65 8 4 Uninstall 7 rre ret eene ee eet ee iv exei rye ov e eed edet 65 8 5 Operations EER ER DE DE AG DLL M UM MU LN 66 9 5 1 Start Program dot ES 66 8 5 2 Selecting interface and Timeout setting esse ee ee ee RR RR ee ee 67 9 5 3 Connect ore Pr ree ee bee eere ere evene esee eee eet vod 70 8 5 4 Disconnect and end program ee Re ee RR ee Re ee ee ee Re ee ee ee Re ee ee 71 8 5 5 Check of the contents of communication ee RR RA Re 71 8 5 6 Export Parameters to text file ee ee ee ee ee ee RR ee Re ee ee ee Re ee ee ee ee 72 8 5 7 Import Parameters from text file ee ee ee ee Re ee
19. this product whether intentional or not and any camera operations conducted under abnormal conditions Manufacturer assumes no responsibility for any incidental damages loss of corporate profits interruption of business etc resulting form use or non use of this product Manufacturer assumes no responsibility for damages resulting from failure to follow the instructions and procedures indicated in this User s Manual Manufacturer assumes no responsibility for any damages resulting from malfunctions caused by combined use of this product with other peripheral equipment Manufacturer assumes no responsibility for damages resulting from malfunctions caused by non authorized repair or modifications made to this product Table of Contents T Product OUTING snas ee emm 9 1 1 Features o ete tete tede eed co cie ie 9 1 2 Application 5i sotto too ott Ee ER deum 9 1 3 Image Sensor EE EE 11 1 4 Performance Specifications oret ete ee eve 13 2 Camera Setting and Optical Interface 15 2 1 Setting Camera e te teet er eon re re oec eee eee e ee tnt 15 2 2 Fixing Camieta e e ee e re nad vena neve 15 2 3 Optical Nte A e err n P tr E n reget erret Se ge geed 18 Hardware 2 RR IE e ERR EA 19 3 1 Camera Connection erre ee etre dee ee pee Es 19 3 2 Input Output Connectors and Indicator 20 3 3 Connectors Pin Assignments Cables ie ee ee Re ee RA ee ek ER Re ee ee ee ee 2
20. 1 3 4 Power Supply 4 OE N 24 4 Camera CONN 5r crc RES RAD KOR Re Dot pnto 25 4 1 Flow of Camera Control sss 25 4 1 1 Command Overview miks core dete ete e enr enr eer eere y 25 4 1 2 Camera Receiving Message PC Sending CommandQg 25 4 1 3 Camera Sending Message PC Receiving Message 26 4 1 4 Camera Control Commands sss 27 4 1 5 Memory Setup Values Factory Settings ees ee ee ee ee ee Re ee Re ee ee 28 4 2 Details on Conimands onere ee eer Ee eek bes ere EDGE KERE eed 28 4 2 1 Setting Analog GaiN ee ee Re RR ee ee ee ee Re ee Re ee Re ee ee Re ee 28 4 2 2 Setting Digital Gain 29 4 2 3 Setting Digital Offset rispis re D Rm e ee t t e Pt te ee 29 4 2 4 Setting Exposure Mode ertet ie ree ees 29 4 2 5 Setting Exposure TIME ER Ee RE SPD i OP RES 29 4 2 6 Setting Output Signals 1 Setting Data Format 30 4 2 7 Setting Output Signals 2 Setting Linear Log ee Re ee ee ee 30 4 2 8 Memory Initializing Initializing Camera Settings 30 4 29 Menioryload ose Rn RP Ue Ra I 31 4 2 10 Memory Save ee ee ee ee ee RA ee RR ee Re ee ee ee nnne Re ee nennen rennes nnne 32 4 2 11 Generating Test Pattern on ED EE ED GEREGEER e ena 32 4 2 12 Saving Pixel Correction Data ee ee AR Re ee ee ee Re ee ee ee ee 32 4 2 13 Setting Pixel Corr
21. 1 is required setting 4 6 Serial Communication Settings Serial communication is performed through Camera Link Interface Table 4 5 shows serial communication settings Table 4 5 Serial Communication Settings Parameter Items Setup Value Communication Speed Baud rate 9600bps Data Length 8bit Parity Bit None Stop bit 1bit Flow Control None 39 4 7 Video Output Format The camera outputs 8 bit or 10 bit digital data through 4 taps 8 bit Default 10 bit MSB MSB gt 10bit LSB LSB Figure 4 4 Pin Assignments of Digital Data The A D converter of the camera has a 10 bit resolution For 8 bit output the upper 8 bit signal can be output as a video data 40 Following output block patterns of 8060 8040SA are available Pattern 1 8192pixels Pattern 2 6144pixels Pattern 3 6144pixels Pattern 4 4096pixels Pattern 5 4096pixels Pattern 6 4096pixels Pattern 7 2048pixels Pattern 8 2048pixels Pattern 9 2048pixels Pattern 10 2048pixels Pattern 1 Pattern 2 and 3 in 10 bit mode Medium Configuration Pattern 2 and 3 in 8 bit mode Base Configuration Pattern 4 10 Base Configuration 1Block 2048pixel 2Block 2048pixel 3Block 2048pixel 4Block 2048pixel 1 2048 2049 4096 Figure 4 5 Output Block Patterns of 8060 8040SA Medium Configuration 41 Following output block patterns of 6040SA are available Pattern 1 6144
22. 28 29 32 47 48 49 l image sensor 11 18 35 36 50 81 L lens mount 19 N Nikon F mount 17 18 81 O DE ara a R 9 29 47 50 output block ccc heehee del ed 30 40 41 P pin assignment 23 24 54 pixel correction 27 32 33 38 pixel SIZE ansia ere ee 11 PR ss 9 13 R responsivity au 50 S Sean fale eere onus 13 serial 22 25 38 51 specifications 18 19 T test pattern ou oen 32 52 53 troubleshooting 60 80 V video OUtDUL ree 9 55
23. Correction OFF 1 Factory white correction 2 Arbitrary white correction Correction level 10bit e VAL2 0 1023 Setting correction level 10bit Example shcl1111600 CR for Factory white correction Correction level 600DN 10bit gt OK gt shc 1 600 4 2 14 Setting Exposure Time Readout Time Prolongs the line period without changing the exposure time Format2 CMDLIVAL1 CR e CMD pad e VAL1 0 50 XCM8060 0 54613us XCM8040 6040 0 81920us lt Example gt padL110 CR gt OK gt pad 10 The increment of the line period depends on the exposure time setting command int For example with xCM8060SA if VAL1 in int 0 and VAL1 in pad 1 the increment is 16 6nsx32 0 533us If VAL1 in int 2 and VAL1 in pad 1 the increment is 16 6nsx32x 2x2 2 13us With XCM8040 6040SA If VAL1 in int 22 and VAL1 in pad 1 the increment is 25ns x32x 2x2 3 2us 4 2 15 Returning the Current Camera Settings Returns the current camera settings Format 1 CMD Example CMD CR sta sta CR gt OK gt Type XCM8040SA gt Ver 2 06 0x4063 gt Serial 0 gt check code 20070615 gt gax 0 gt gdx 0 gt 0dx 0 gt inm 0 gt int 0 61 gt cka 0 gt voa 0 0 gt voc 0 gt tpn 0 gt shc 1 600 gt pad 0 gt rev 0 gt sta 4 2 16 Setting Pixel Readout Direction Sets the pixel readout direction Format 2 CMD rev CMD
24. Invalid FVAL 0 low level fixed Figure 4 8 Video Output Phase of 6040SA 44 4 8 Exposure Mode and Timing Chart The camera has three exposure modes The overview of each mode and the timing are as follows 4 8 1 Free Run Exposure Mode Programming time setting In free run exposure mode the camera generates its own internal control signal based on two programmable parameters exposure time and readout time Table 4 6 Programmable Exposure Time p Programmable exposure time 32 5 1 117 389 48 8 1 676 083 36 6 1 257 062 HE unit Us E 1 xposure AA uL uL woe MEE MG Figure 4 9 Free Run Exposure Mode The data of Exposure 1 is read out at Readout 1 45 4 8 2 External Trigger Exposure Mode Trigger Edge In external trigger exposure mode Trigger Edge the exposure time is determined by the setting for the line period parameter each exposure starts with the rising edge and the line period is determined by the time from rising edge to rising edge of the internal control signal The range of programmable exposure time is shown in Table 4 7 and the timing chart of the exposure and the readout are shown in Figure 4 10 Table 4 7 Programmable Exposure Time p Programmeble exposure time 32 5 1 117 389 48 8 1 676 083 366 1 257 062 Resco ne b Trigger pulse L time 21 6 Trigger unit Us 2 3 f EMEN CC1 a b x c p E 2
25. LIVAL1 CR VAL1 0 1 0 Forward 1 Reverse Example rev gt OK gt rev 1 CR Reverse 1 34 35 4 3 Internal Circuit Configuration Block The internal circuit configuration block of 8040 8060SA is shown in Figure 4 1 FPGA receives the digital output 10Bit 4Taps from CMOS image sensor and convert the data into Camera Link Medium Configuration CMOS IMAGE SENSOR 81 92pixels 1 Ut 20422043 40924093 6142 6143 Controller AMP IF 4 A D A D SP LVAL FVAL DVAL CK PortA C SerTFG LVDS Driver Receiver SerTC Yo Y1 Y2 Y3 Indicator LED Green LVAL FVAL DVAL CK SP PortD F Figure 4 1 Internal Circuit Configuration Block of 8040 8060SA 36 The internal circuit configuration block of 6040SA is shown in Figure 4 2 FPGA receives the digital output 10Bit 4Tap from CMOS image sensor and convert the data into Camera Link Medium Configuration CMOS IMAGE SENSOR 6144pixels 1536 1537 1 30723073 4608 4609 A D A D Round Shape Connector HR10A 12 15V XO X1
26. M6040SA The test pattern is a ramp from 0 to 1023DN and then from 0 to 511DN in 10 bit mode then starts O again 54 5 Confirming Camera Settings 5 1 Before Power on 1 Confirm the pin assignment of the power cable Color of Cable Figure 5 1 Pin Assignment of Power Cable 2 Confirm the direction and the channel of the cables Some Camera Link cables are directional If one of the connectors says Camera side connect this to the camera Camera side _unc 4 40 Screw Frame grabber side HS eL 3 f Gora THH L T Figure 5 2 Connection Direction of Camera Cable 55 The connection channel of in case of Solios CL1 Connecter 0 CL2 Connecter 1 Camera Link Connector MDR26 II Power Supply Connector p HIROSE HR10A 4P i Indicator gt SE Sp Connector 0 6 0012 157 ames ct E Connector 1 EEICLISBee S C Figure 5 3 Channel of Camera Link Cables 5 2 After Power on 1 Confirm sent and received commands using the camera control utility Launch CLISBeeCtrl set COM port and connect Click Memory Dump and wait for the response if CLISBeeCtrl skof Li File F Communication C Help H be als 8 2 Type PT Ver Serial No Gain Analog 1 x1 0 hd Analog 2 aoo00 4 Digital Bee 4 s
27. Re ee ee rn Re ee ee ee ee 72 8 6 Control EE DE EE Ee Ee ee 73 8 6 1 Gains and Offsets ee ee ee Re ee RR ee Re ee RA ee ee RA ee ee Re ee ee Re ee 73 8 6 2 Clock amp Integration iere ee e e e 74 8 6 3 Trigger amp Video oaa ee eee ev Ore eee eversa 75 8 6 4 Intelligence or er P Re o e t oe eet 76 8 6 5 Memory in camera ee ee ee ee Re ee Re ee eke ee ee ee Re ee Re ee ee Re ee ee ee ee ee TT 8 7 Upgrade ore rente eed pai e et re d ae er er e HER OE 78 8 8 How to Program eren ER N EE eee ee eru RES 78 8 9 Attention on use ESE ES EE te eed 78 DOUG ES ouo ec Cond CREER den dct fes basti 79 EE Dg E 79 9 2 Contact for support ee ee ee ee nennen enn nemen nnn nnn 79 9 3 Product Support ee ee ee Re ee RR ee RR ee ee Re ee RR ee ee Re ee ee ee nn nnn nnns 80 Revision History ee se ee ek Ge Ge ee RR Ge ee ee Re ee Re Re ee 80 1 Product Outline 1 1 Features Wide dynamic range more than 106dB High speed readout 240MH z High resolution 8192pixels On chip AD conversion Easy control of gain offset video output 8 10bit with a software outside the camera Easy connection with a variety of frame grabber boards by adopting Camera Link output standards Single power source DC12V to 15 for operation Flat field correction minimizes lens vignetting non uniform lighting and sensor FPN and PRNU 1 2 Application Inspection for Transparent panels and PCBs Wide dynamic range pr
28. SA 6040SA Number of Pixels 8192 6144 Pixel Size H x V um 7xT Sensor Length mm 57 344 43 008 Spectral Responsivity nm 400 1000 Peak 625 See Figure 1 3 Data Rate MHz 240 60x4 XCM8060SA 160 40x4 160 40x4 XCM8040SA Maximum Scan Rate us kHz 35 73 27 99 XCM8060SA 40 2 24 88 53 6 18 65 XCM8040SA Saturation Exposure Ix s typically 0 071 Minimum Gain Pixel Correction Initial Value Daylight Fluorescent Light Responsivity typically Minimum Gain Pixel Correction Initial Value Daylight Fluorescent Light Visible Area 400 700nm 70 V Ix s Analog 5V Conversion Sensitivity 120 V ud cm Gain Adjustable Range Analog Amplifier Digital Analog Amplifier x 1to x 11 2 21 Steps Digital x 1to x2 512 Steps Offset Adjustable Range Digital Digital 15 to 15DN 16Steps 8bit 60 to 60DN 16 Steps 10bit FPN Fixed Pattern Noise Typically 5DN without correction at minimum gain 2DN with correction at minimum gain PRNU Photo Response Non Uniformity Typically 20DN without correction at minimum gain 4DN with correction at minimum gain Random Noise Typically 20DN peak value at minimum gain Video output Camera Link Medium Configuration 8 or10bit 4tap Control Input CC1 External Trigger Signal CC2 4 Not in use Data Controller 3M MDR26 Camera Link x 2
29. age at the full aperture Yes The optical axes of the camera and Check the light source If the the image sensor are aligned images are too dark try to increase the light intensity and vice versa The camera can be out of order Please contact us for service 62 7 2 Noise on Image The camera has been used for 3 or Noises come out from more years or the ambient the beginning temperature is higher than room temperature A servomotor or magnetic valve is placed There are some consumable parts near the camera in the camera Please contact us for service Turning on a servomotor The power supply has been used for or 81 magnetic Valve 3 or more years or the ambient generates an electric temperature is higher than room NOISE temperature Prevent the noise Check the deterioration of the source from disturbing power supply the camera cables and the power cable The camera the camera cables and the power source cable are in swinging motion Check the deterioration of the camera cables and the power supply cable The camera can be out of order Please contact us for service To next page C 68 Cables are asymmetric such as thin cables One of the connectors of an asymmetric camera cable is to be connected with a camera Labeled as Camera side The camera cables are too long Use camera cables in accordance with the transmission rate The cables should not
30. at the power cable and Camera Link cables are connected to the camera surely 3 Camera Link cables come under the influence of noises when the cables are laid near a light source inverter line or a power line The personal computer in use may be reset 2 Are there dark lines in the direction of vertical scanning on the image Cause 1 Dust on the sensor window Dust may come on the sensor window from the inside or the outside of the camera Remove the dust with air or a lens cleaner 59 6 Sensor Handling Instructions 6 1 Electrostatic Discharge and the Sensor CMOS sensors are susceptible to damage from electrostatic discharge and can deteriorate 6 2 Protecting Against Dust Oil and Scratches The CMOS sensor window is part of the optical path and should be handled like other optical components with care If you use the camera in a dusty area prepare a dust proof enclosure Dust can obscure pixels producing dark lines on the image 6 3 Cleaning the Sensor Window Dust Can usually be removed by blowing the window surface using a compressed air blower Oil Wipe the window with a lint free cloth wiper moistened with ethyl alcohol carefully and slowly 60 7 Troubleshooting The following pages contain several troubleshooting charts that can help you find the cause of problems user sometimes encounter 7 1 No Image The camera has the correct connections The indicator is glowing with the power source and the fram
31. begins when the computer sends control commands to the camera The camera receives and interprets the computer commands and then executes control operation accordingly Transmission ends when the camera returns the analyzed results of control commands to the computer Always allow the previous transmission to end before starting the next transmission Only one command can be sent per transmission 4 1 2 Camera Receiving Message PC Sending Command Format 1 CMD CR Format 2 CMD VAL1 CR e Format 3 CMDL VAL 1 CMD Control text 3 Bytes Use 3 lowercase letters only No numerals allowed CR Carriage Return OxOD Space 0x20 or Comma 0x2C VAL2 CR VAL Setting value decimal maximum 5 digits 26 Example gaxL 10 CR 4 1 3 Camera Sending Message PC Receiving Message Format 1 gt RCR gt SB CR EOT Format 2 for sta command gt OK CR gt MEM CR gt sta CR EOT zy Results start text Ox3E R Camera receive command analyzed results SB Camera receive command send back MEM Memory data readout value CR Separated text 0x0D EOT Send command all text End text 0x04 lt Example gt gt OK CR gt gax 0 CR EOT Table 4 1 Error Messages Camera Response Meaning OK Camera executed command CMD ERR Command is not valid CMD OVR ERR Command text line is too long VAL ERR Parameter accepted was out
32. cessary depending on the situation Line Scan Camera XCM8060 8040 6040SA Camera Link Cable Camera Link Power Cable 3M 14B26 SZLB xxx 0LC CL1 CL17 SN CL27 CL2 Cc Medium Configuration Frame Grabber Board Camera Power Supply DC 12V 15W Figure 3 1 Connections between Camera and Frame Grabber Board and Power Supply There are two connectors available for the Camera Link Medium Configuration board Always check the frame grabber board specifications before making connections 20 3 2 Input Output Connectors and Indicator The layout of input output connecters and an indicator are as follows Camera Link Connector MDR26 Indicator Power Supply Connector a HIROSE HR10A 4P Ep cu DC12 15V dE ou ENNCI ISBee S Hi Figure 3 2 Input Output Connectors and Indicator 21 3 3 Connectors Pin Assignments Cables This camera adopts Medium Configuration of Camera Link interface standards Figure 3 3 shows the interface for the camera and a typical implementation for the frame grabber interface
33. e Table 3 2 Pin Assignment of Power Supply Connector Color of Cable 3 4 Power Supply The camera requires a single power supply DC 12 to 15V When selecting a power source choose one with extra capacity to allow for in rush current 15W or more recommended Insert the cable plug securely until it locks into position This is to prevent the connector from becoming loose during power transmission Acceptable Cable Acceptable plug DGPS 10 HIROSE HR10A 7P 4S Power supply voltage DC 12 15V 5 Consumption Current rated DC 12V 500mA LED lamp illuminates when 12V to 15V power is being supplied to the camera If the lamp fails to illuminate even after power is supplied turn OFF power immediately Inspect wiring Check the voltage and capacity of the supplied power Source 4 Camera Control 25 The camera can be controlled through the serial communication Two methods can be used to change the camera s parameters The first approach is to change parameters using CLISBeeCtrl Camera control software See 8 CLISBeeCtrl Or you can also change the parameters directly from your application by using binary read write commands to set values in the camera register The camera can be used without the serial interface after it has been set up correctly 4 1 Flow of Camera Control 4 1 1 Command Overview The serial interface uses a simple ASCII based command Communication
34. e grabber Yes The power source meets the specified voltage Yesh After energization the power source meets the Yes specified voltage The camera can be out of order Please contact us Arrange the power source for service that meets the specifications The camera has the correct Connect the camera and the frame connection with the frame grabber grabber board with camera cables The frame grabber board is After being energized set up the energized and set up frame grabber board suitably The sample software program is used to control The frame grabber the camera is communicating with the camera The sample software program is used to successfully control the camera and is communicating g To next page B with the camera successfully To next page To next page i ad A B Confirm the communication software the control protocol for the camera and commands 61 Set the communication port correctly The camera can be out of order Please contact us for service The capturing software program is The capturing software program is custom made provided with the board as a sample program With the sample software program Check the compatibility between the provided no image is captured camera and the frame grabber board Yes Nothing blocks off the light No If a lens cap is on get it off The amount of the illumination is enough No im
35. ection eee en pere epe Se 33 4 2 14 Setting Exposure Time Readout Time sesse ee ee ee ee Re ee ee ee ee 33 4 2 15 Returning the Current Camera Settings ee ee ee ee ee Re ee ee ee 33 4 2 16 Setting Pixel Readout Direction ee ee ee Re AR RA RA ee ee ee Re ee 34 4 3 Internal Circuit Configuration Block sssssssseeee 35 44 Startup ot onto elena nitet ut hot han 37 4 5 Saving and Loading Camera Settings ie ee ee ee Re ee RR RR Re ee ee 37 4 6 Serial Communication Settings ee ee ee Re RR ee Re ee RR ee ee Re ee ee 38 4 7 Video Output Formiat outre C e Per Prae er Pere tee gee 39 4 8 Exposure Mode and Timing Chart 44 4 8 1 Free Run Exposure Mode Programming time setting 44 4 8 2 External Trigger Exposure Mode Trigger Edge ssss 45 4 8 3 External Trigger Exposure Mode Trigger Level 46 4 9 Setting Offset kuta 47 4 10 Setting Gai nissen 48 4 11 Pixel Correction i s ee ee e er anbe eres ie 50 4 111 Command Settings eret eret Ee EE eo eee opt p thee 51 4 11 2 How to correct EE EERS EE dpi dtd dtd dcs 51 4 12 Test Pattern is one nr Ree ee ee ch akk tee irak eee Ede den 52 5 Confirming Camera Settings sss 54 5 1 Before Power on ee ee Re RR RA ee RR ee ee nennen nemen rennen nennen nennen 54 5 2 After POwWer ON oer rere te a
36. ent xt x2 Offset Digital PP JE lt Send Gains amp Offsets Clock amp Integration Trigger amp Video Intelligence Console Memory Dump Flash Load Flash Save Flash Initialize DisConnect Figure 5 4 Confirmation of Connection 56 2 Set a trigger mode and a video output mode with the camera control utility Trigger mode 7 Free run Video output mode 8bit eek B192pixels v If you have your own application to check the images select suitable settings 57 3 Capture images using a camera interface board utility In case of Matrox s Solios it is convenient to use Intellicam E sol 6m cI XCM8040 L300 fr def _ Exposure Signal Grab Mode Sync Signal Digital Synchro Other Overview Camera Video Signal Video Timing Pixel Clock General Information Digitizer number Camera name Camera signal Camera resolution Vertical timing Video signal Trigger type Camera type Pixel clock DF Information SOLIOS OL MEDIUM Matrox Solios XOM8040 Digital 8192 x 300 8 bits 7 No Vertical Monochrome Continuous Line Scan 40 0000 MHz Figure 5 6 Solios Window 58 5 3 In Operation 1 Does acquisition time out error occur Cause 1 Captured images are too heavy If there are many filtering processes the assignments to the driver may be insufficient 2 The cable detachment from the connector Ensure th
37. et the camera The optional mounting base sold separately is available 2 2 Fixing Camera Use the M4 screw holes 4 places at front 8 places at side to set the camera Or use the 1 4 20UNC screw hole for a tripod 1 place at bottom If using the front panel M4 mounting holes 6 places at front 6 places at side the screw length for fixing the camera at the front should be less than 8mm and less than 6mm for the side No X Y axis orientation and tilt adjustment mechanism is available Please prepare an adjustment mechanism as necessary 16 The dimensions for 72 x 0 75 screw mount cameras are shown in Figure 2 1 72x0 75 Screw Mount Unit mm Camera Link Connector MDR26 Indicator Power Supply Connector HIROSE HR10A 4P O ENNCI ISBee S 2k 65 31 8 Sensar Optical Distance 4 M4 Depth 6 Both Sides 90 4 M4 Depth 6 Top Bottom 4 M4 Depth 8 Front Surface 1 4 20UNC M72 x 0 75 Depth 10 1st Pixel TN 4 NIPPON ELECTRO SENSORY DEVICES CORP MADE IN JAPAN 120 Figure 2 1 Dimensions 72x0 75 Screw Mount 17 The dimensions for Nikon F mount cameras are shown in Figure 2 2 Nikon F Mount Camera Link Power Supply Connector Unit mm Indicator Connector MDR26 HIROSE HR10A 4P gt ES DC12 15V dE ou
38. events the camera from the saturation caused by direct rays and specular reflection rays High speed inspection by high speed readout High speed inspection by random access Inspection for high speed moving objects Flat panel display inspection Inspection for glass and sheet like objects Printed circuit board inspection Application for Intelligent Transportation System Wide dynamic range prevents the camera from the saturation caused by direct rays and specular reflection rays High speed inspection by high speed readout High speed inspection by random access Outdoor surveillance camera Wide dynamic range prevents the camera from the saturation caused by direct rays and specular refection rays High speed inspection by high speed readout 10 An example of Visual Inspection of PCBs is shown in Figure 1 1 Power supply box PC System LED incident lighting Figure 1 1 Visual Inspection of PCBs Applicable Work COB BGA and MCM printed circuit boards Performance 1 Maximum board size 100mmx200mm 2 Resolution 100m 3 Inspection time less than 30 seconds Unit Configuration 1 Camera Line scan camera 2 Controller Dedicated software for PC system 3 Size L930 x D500 x H500 mm Applicable Fields Inspection of patterns on film PCBs 11 1 3 Image Sensor The camera adopts a CMOS sensor with the maximum data rate of 240MHz 8060SA 160MHz 8040SA 6040SA to acquire high responsibility and superior qua
39. f this book may be changed without announcement in future 79 9 Others 9 1 Notice No part of this document may be reproduced in any form in whole or in part without the expressed written consent of NED Contents of this document are subject to change without prior notice Every care has been taken in the preparation of this User s Manual If you should discover any errors or omissions please notify your nearest NED representative 9 2 Contact for support Nippon Electro Sensory Devices Corporation Head Office 2 5 12 Itachibori Nishi ku Osaka 550 0012 Japan Phone 81 6 6534 5300 Fax 81 6 6534 6080 Tokyo Branch Jiburaruta Seimei Oi BLDG Room No 402 1 45 2 Oi Shinagawa ku Tokyo 140 0014 Japan Phone 81 3 5718 3181 Fax 81 3 5718 0331 Nishi Nippon Branch 4 3 34 Yoshizuka Hakata ku Fukuoka 812 0041 Japan Phone 81 92 612 5577 Fax 81 92 612 5578 URL http ned sensor co jp E Mail sales ned sensor com 80 9 3 Product Support If there is a problem with your camera after checking it in accordance to the troubleshooting turn off power and call your NED representative Revision History Index C Camera Link9 13 14 19 21 22 23 35 36 38 54 55 58 65 69 CLISBeeCtrl 8 25 55 65 66 78 connector 19 22 24 58 D data rate ee ee ee ee 11 F FENE ER DE etx te 9 13 frame grabber board 9 19 38 52 G gain A 9 13
40. ile name and click Save button Present setting value of each control is saved by text format 8 5 7 Import Parameters from text file 1 Select menu File Text Load Look in 3 CLISBeeCul EI et SampleProgram File name for S Files of type Text file txt Cancel 7 A 2 Input file name and click Open button Each command preserved in the text file is issued one by one 73 8 6 Control 8 6 1 Gains and Offsets Gain x1 0 hd Analog 2 a DOD OdB 7 Analog 1 Digital o Send x2 x1 Offset Digital J J E Send Gain gt Analog 1 Analog 2 The signal will be sent to the camera every time you choose the menu in the drop down list box Note XCMx0x0SA does not use Analog 2 Included to Analog 1 Digital Set a value with the slider the edit box or the spin button Then click Send button lt Offset gt Digital Set a value with the slider the edit box or the spin button Then click Send button 74 8 6 2 Clock amp Integration Clock eo MHz Exposure time Dividing 16 Counter 60 Send Integration Time Counter Clock 2 Dividing 32 00 usec Padding o send Padding Time Padding Clock 2 Dividing 0 00 usec Scanrate 35 20 user Range 3 20 684 80 o usec Scanrate gt Counter Calculating Clock Shows the came
41. ing the rfd command e The number of times the flash memory can be rewritten will vary depending on actual operational conditions After turning on the power supply the camera always checks the memory status If the data is not within the 38 designated range due to a malfunction or other type of trouble the memory will be automatically rewritten into factory settings If disconnecting camera power while rewriting the memory the whole data saved in the memory will be deleted As it takes several seconds for rewriting the memory do not disconnect power supply before receiving the answer from the camera Commands for rewriting memory are as follows Reset to factory settings rst Store present setup data in memory sav Store pixel correction data in memory wht When changing the factory setting exposure mode be sure to send the control input signal CC1 for the frame grabber board If you do not send CC1 or sending control input signals are out of the designated range you cannot get images and can not change the setting See 4 8 2 and 4 8 3 Table 4 4 Camera Operation Mode and Control Input Camera operation mode Control input Exposure mode from frame grabber board Free Run Programmable time setting i Not in use Factory Setting Ext Edge External trigger edge l l External trigger CC1 is required Programmable time setting Ext Level External trigger level time l External trigger CC
42. lity images A pixel size is 7umx7um each 8060SA outputs 8192pixel data through 60MHz 4Tap 8040SA outputs 8192pixel data through 40MHz 4Tap 6040SA outputs 6144pixel data through 40MHz 4Tap The block diagrams of image sensors are shown in Figure 1 2 12 XCM8060 8040SA CLISBee Image Sensor DC Voltage 3 3V 2 5V CDS a V YI VY VY A A A D 4 D pi D is C C C NA NOE NES X X X Y SPI SPI id Y SPI Sequencer Sequencer Sequencer Sequencer A MasterClock AREAS AO EN EE TRA HARDER TREE TE SN Je HEr RAL T 30 20MHz OS1 10Bit OS2 10Bit OS3 10Bit 1 2048 2049 4096 4097 6144 SPI settings pp OS4 10Bit 6145 8192 XCM6040SA DC Voltage 4 AD la D C MU MU EET EE SPI SPI 4 spi ke dg dg sd o OS1 10Bit OS2 10Bit OS3 10Bit OS4 10Bit 1 1536 1537 3072 3073 4608 4609 6144 Figure 1 2 Block Diagrams of Image Sensors 3 3V 2 5V SPI settings MasterClock 20MHz 13 1 4 Performance Specifications The Performance Specifications are shown in Table 1 1 Unless otherwise specified it shows the data when the camera works at a maximum scan rate Table 1 1 Performance Specifications Specifications Items 8060 8040
43. mera Link cables 8 3 Install Copy the CLISBeeCtrl folder in the media CD ROM etc which our company provides to your hard disk 8 4 Uninstall Remove the CLISBeeCtr folder and all files in CLISBeeCtrl folder 8 5 Operation 8 5 1 Start Program Open Windows Explorer and Double click the CLISBeeCtrl exe jf CLISBeeCtrl A BCDE Buttons in the tool bar have the following functions A Exporting parameters in the text file format B Connection with the camera C Disconnection D Setting Communication E Version Information m 3 FP sen 66 8 5 2 Selecting interface and Timeout setting 8 5 2 1 Selecting interface 1 Click button D Communication Settings COM port Build In Ver 1 21 Camera Link API Ver 1 02 10000 10000 10000 2 Select the interface in Drop down list box Communication Settings 3 Click Setting button to set the interface See 8 5 2 2 and 8 5 2 3 4 Click OK button 67 68 Click Cancel button when stopping setup Note The camera can be used without this operation after it has been set up correctly 8 5 2 2 Setting Communication port Communications Port Properties x Port Settings Port Receive Buffer Size 04 Bits per Second s v Transmit Buffer Size 04 Data bits B x Receive Timeout fe Parity None 7 Transmit Timeout fe Stop bits hoo x Notify receive NN Flow control
44. pixels Pattern 2 4096pixels Pattern 3 4096pixels Pattern 4 3072pixels Pattern 5 3072pixels Pattern 6 3072pixels Pattern 7 1536pixels Pattern 8 1536pixels Pattern 9 1536pixels Pattern 10 1536pixels Pattern 1 Pattern 2 and 3 in 10 bit mode Pattern 2 and 3 in 8 bit mode Pattern 4 10 1Block 1536pixel 2Block 1536pixel 3Block 1536pixel 4Block 1536pixel 1 1536 1537 3072 Figure 4 6 Output Block Patterns of 6040SA Medium Configuration Medium Configuration Base Configuration Base Configuration 42 Video output phase of 8060 8040SA is shown in Figure 4 7 TANNA LVAL VIDEO 1 BLOCK Inva VIDEO 2 BLOCK i i i i n Um Inva dy ms Ina ie ej 4097 c M 4099 soo ii X 6141 y 6142 me e maa es syne id VIDEO 4 BLOCK Invali Invalid X Invalid X Invalid X Invalid FVAL 0 low level fixed Figure 4 7 Video Output Phase of 8060 8040SA 43 Video output phase of 6040SA is shown in Figure 4 8 TUTU Ext LVAL VIDEO 1 BLOCK Inva VIDEO 2 BLOCK i i i i n Um Inva dy ms Ina ie of 3073 3074 3075 y 3076 y E 4607 4608 me val es syne id ii VIDEO 4 BLOCK Invali Invalid X Invalid X Invalid X Invalid Invalid X Invalid X Invalid X
45. put By setting the offset you can set the Y intercept arbitrarily DF shows the digital offset value The slopes of lines do not change DF Offset Value Output Amount of Incident Light Ixes Figure 4 13 Offset Adjustment Adjust gain and offset to meet your system s requirements 48 4 10 Setting Gain The camera can adjust the analog gain x1 to X11 2 in 21 steps and the digital gain As shown in Figure 4 14 increasing the gain setting increases the slope of the camera s response curve and results in a higher camera output for a given amount of light Analog gain can be changed by sending the gax command Digital gain can be changed by sending the gdx command Fs Saturation Output Output a lt b lt c Fs Amount of Incident Light Ixes Figure 4 14 PGA Gain Adjustment Gain and noise values are proportionally related Adjust amount of gain in accordance with the requirements of your camera system 49 Gain Sensitivity is shown in Table 4 9 Table 4 9 Gain Sensitivity ae Sensitivity Sensitivity Analog Amplifier Analog Amplifier V Ixs V Ixs 1 0 00dB 70 11 46dB 1 06dB 79 12 52dB 2 12dB 89 13 58dB 3 18dB 101 14 64dB 4 24dB 114 15 70dB 5 30dB 129 16 76dB 6 36dB 146 17 82dB 7 20dB 160 18 88dB 8 26dB 181 19 94dB 9 32dB 205 20 64dB 10 40dB 232 Digital gain x1 Pixel correction default Factory white correction data Correction level 600DN
46. ra internal clock frequency Read Only Dividing Counter Setting integration time First choose a dividing clock from the drop down list box Next set a counter value with the slider edit box or the spin button Then click Send button Integration Time Shows the calculated value of integration time unit us Padding Set a value with the slider the edit box or the spin button Then click Send button Padding Time Shows the calculated value of padding time unit us Scanrate Shows the calculated value of the scan rate unit us Scanrate gt Counter Calculating Set the value in the edit box Then click this button Put the desirable scan rate value then the counter value will be calculated automatically with the present values of clock dividing and padding 75 8 6 3 Trigger amp Video eek 91 02pixels v The signal will be sent to the camera every time you choose the menu in the drop down list box Trigger Mode The selection of Free Run Exposure mode and External Trigger Exposure mode Video output The selection of the number of the output bit and the output block ADC Characteristic The selection of the A D characteristics Direction of scanning The selection of the scan direction 76 8 6 4 Intelligence r Calibration Calib White Mode Factory White Level T eco Send Test Pattern lt Calibration gt Calib Whi
47. ry default Format 1 CMD CR e CMD rst lt Example gt rst CR gt OK gt Type XCM8040SA gt Ver 2 06 0x4063 gt Serial 0 gt check code 20070615 gt gax 0 gt gdx 0 gt 0dx 0 gt inm 0 gt int 0 61 gt cka 0 gt voa 0 0 gt voc 0 gt tpn 0 gt shc 1 600 gt pad 0 gt rev 0 gt rst 4 2 9 Memory Load Reads out the camera settings from the flash memory Format 1 CMD CR e CMD rfd lt Example gt rfd CR gt OK gt Type XCM8040SA gt Ver 2 06 0x4063 gt Serial 0 gt check code 20070615 gt gax 0 gt gdx 0 gt 0dx 0 gt inm 0 gt int 0 61 32 gt cka 0 gt voa 0 0 gt voc 0 gt tpn 0 gt shc 1 600 gt pad 0 gt rev 0 gt rfd 4 2 10 Memory Save Stores current camera settings in the flash memory Format 1 CMD CR e CMD sav lt Example gt sav CR gt OK gt sav 4 2 11 Generating Test Pattern Generates test pattern Format 2 CMDLIVAL1 CR e CMD tpn e VAL 0 1 0 Image data 1 Test pattern Example tpnL 11 CR Generating test pattern gt OK gt tpn 1 4 2 12 Saving Pixel Correction Data Acquires current pixel correction data and save it in the flash memory One correction data can be saved at each step of analog gain Format 1 CMD CR e CMD wht lt Example gt 38 wht CR OK gt wht 4 2 13 Setting Pixel Correction Sets pixel correction Format 3 CMDLVAL1LIVAL2 CR e CMD shc VAL1 0 1 2 0
48. side of specified MEM ERR Memory error 4 1 4 Camera Control Commands Table 4 2 shows the list of Camera Control Commands 27 Table 4 2 List of Camera Control Commands Control Item CMD VAL1 VAL2 Control Description Analog Gain gax O to 20 x1 00 x11 22 1 06dB step cf Table 4 3 Digital Gain gdx Oto 511 X1 X2 X0 003906 step Digital Offset odx 15to15 15 15 1DN step at8bit 60 60 4DN step at10bit Exposure Mode inm 0 1 2 Free Run Ext Edge Ext Level 0 to 11 61 32 5 117388 8 us 8060 Programmable i i to1023 48 8 1676083 2 us 8040 Exposure Time int T 36 6 1257062 4 us 6040 Dividing Counter ME Dividing 1 16 1 32 t01 32768 Counter 61to1023 Output Signal Setting f voa 0 1 0to9 8bit 10bit Output block selection Output Signal Settin 5 j voc 0 1 Linear log Memory Initializing rst Reset to factory settings Memory Load rfd Readout setup data in memory Memory Save sav Store present setup data in memory Test Pattern ton 0 1 OFF ON Pixel Correction Data wht Store pixel correction data in memory Save Pixel Correction 0 1 2 0 O Correction OFF 1 Factory white correction shc Setting to1023 2 Arbitrary white correction Correction level 10 bit Exposure Readout pad 0 to 50 0 81920us Time Operation Status sta Returns the current camera settings Readout Scanning Direction rev 0 1 m 0 Forward 1 Reverse
49. te Acquisition of white data and saving the calibration data to camera s flash memory Mode Level First choose the mode from the drop down list box Next set a value with the slider the edit box or the spin button Then click Send button Test Pattern The signal will be sent to the camera every time you choose the menu in the drop down list box TT 8 6 5 Memory in camera Memory Dump Flash Load Flash Save Flash Initialize Memory Dump Read the data from the camera s work memory Flash Load Loading the data from the camera s flash memory Flash Save Saving the data in the camera s flash memory Flash Initialize Initializing the camera s flash memory with the factory standard data 78 8 7 Upgrade When allowed to carry out offer of the newest software from our company Please perform in the following procedure 1 Check the CLISBeeCtrl has not started 2 Uninstall the old version software See 8 4 Uninstall 3 Install new version software See 8 3 Install 8 8 How to Program Please refer sample programs in CLISBeeCtrlXSampleProgram folder 8 9 Attention on use 1 Reproducing and distributing without notice the part or all of this software and this book refuses firmly 2 Reverse engineering decompiling disassembling and modifying without notice the part or all of this software refuses firmly 3 The specification of this software and the contents o
50. ust adhesion Do not unplug the cable while power is being supplied to the camera unit To prevent product damage always shut down the power supply before unplugging the power cable When the surface of the camera window becomes dirty due to dust or grime black smudges appear in the displayed image Use an air blower to remove dust particles Dip a cotton swab into ethanol alcohol and clean the camera window Be careful not to scratch the glass Use of non infrared lighting such as daylight fluorescent lamp is recommended If halogen lighting is employed always install an infrared filter into your system configuration For stabilized image capturing turn ON the power supply and execute aging for ten to twenty minutes before actually using the camera unit Do not share the power supply with motor units or other devices that generate noise interference The signal ground SG and the frame ground FG are connected inside the camera unit Design the system configuration so that a loop will not be formed by the ground potential differential Do not disconnect camera while rewriting an embedded memory When you change exposure mode that is set at NED factory input control signal CC 1 from capture board Exclusion Clause Manufacturer assumes no responsibility for damages resulting from natural disasters earthquakes or acts executed by a third party Warranty excludes any accidents resulting from improper handling or misuse of
Download Pdf Manuals
Related Search