User's Manual AH-480 Series [Machine / Software]
Contents
1. 14 4 1 10 M6 116 8 1 22 v 10 1 28 bel 12 1 34 vl 14 1 40 16 1 46 2 2 5 Ma wl 6 2 17 wl 8 2 23 vl 10 2 29 M 12 2 35 M 14 2 41 16 2 47 X6 14 3 12 bl 6 308 8 3 24 w 10 3 30 12 3 36 14 3 42 16 3 48 Opens Opens2 Opens3 OpenFront Open Back nonc Pl You can select socket switch on this page At the beginning of the order if disable the socket it will not check the socket On the other hand the socket can not be opened during the order execution B7 Leaptronix AH 480 User s Manual Chapter 2 Order Ul The different level has different right for the machine Basic Authority Engineers Authority Supervisor Authority Date v v d Fine tune v v L Other w d The different level will view the different page contents AH 480 User s Manual Q Leaptronix Data Fa fine tune 48 gt Other UPH av ov oo 0 0 Program Pass Pick IC Fail 0 Max UPH 10m A p ss 09 34 08 av e 2014 02 07 03 33 27 00 00 00 09 34 00 09 34 04 0 0 End Time Working Time 00 00 00 Device Project IC Check Sum Procedure Program Fail User Name Start Time 09 33 52 09 33 56 09 33 44 09 33 48 09 33 36 09 33 40 o 0 1000 Order T arge 2014 02 07 03 34 11 i 5 E r F N e 3 09 33 27 Msq gt Start process 09 332. Create a Vacuum Create a Vacuum ae Vacuum E E ou Vacuum breaker B24 Leaptronix AH 480 User s Manual 3 2 2 Reel Main Icon Introduction tt X to the reel Z axis to the top oe Z axis to the tray Create a Vacuum Create a Vacuum AF Vacuum ci Vacuum breaker Mian Icon Introduction e X to the precissor PR face to up m PR face to right E PR face to down Location i PR face to left Z axis to the highest Z axis to the tray Create a Vacuum Create a Vacuum AF Vacuum zd Vacuum breaker B25 Leaptronix AH 480 User s Manual 3 2 3 Tube Main Icon Introdution tt X to the tube Z axis to the top a Z axis to the tray Location Create a Vacuum Create a Vacuum Ed Vacuum je Vacuum breaker Main Icon Introduction eu X to the precissor PR face to up Nn PR face to right m PR face to down e PR face to left Location Z axis to the top m Z axis to the tray Creat a Vacuum Create a Vacuum AR Vacuum FA wu Vacuum breaker B26 Leaptronix 3 2 4 Fail Zone AH 480 User s Manual Mian Icon Introduction m X to fail zone Z axis to the top e Z axis to the tray Create a Vacuum Create a Vacuum AR Vacuum su Vacuum breaker Main Icon Int
3. Leaptronix User s Manual AH 480 Series Machine Software Contents A Machine Chapter 1 Product Introduction A1 1 1 Introduction A1 1 2 Features se AT Chapter 2 Product Specifications A3 2 1 Appearance ie A3 2 2 Basic Specifications A3 Chapter 3 Illustration of AH 400 Configuration AS 3 1 Illustration of the Equipment AS 3 2 Illustration of the Programming Area A6 3 3 Illustration of Circuit Distributors A10 3 4 Illustration of Control Buttons A12 3 5 Loader and Unloader Systems A13 Chapter 4 Operation Procedure A14 4 1 Basic Equipment Installation A14 4 1 1 Equipment Fixation A14 4 1 2 Power Installation A14 4 1 3 Air Source Installation A15 4 1 4 Programming Area Installation A15 4 1 5 Loader Unloader Module Installation A18 4 1 6 Marker Position Adjustment A21 4 2 Boot Procedure A22 4 3 Shutdown Procedure ss A23 Contents B Software Chapter 1 Operation Processes B1 1 1 Exe
4. o Max time The max delay time from the suction v4 Blowing quo w i 1 4 Stable time The delay time from the blowing beginning 72 4 Max time The max delay time from the blowing beginning w Enable vacuum breaker save WA Factory Reset Press for returning the manufacturer default B31 Lea DT ron IX AH 480 User s Manual 3 6 Account Manger You can add or delete account by click i or Or click and edit the follow window User Create Delete Password Level Highest supervisor authorit Engineers authori w Highest sup AX Highest sup AX Highest sup w Adjustment w Adjustment Adjustment w Order w Order w Order B32 Leaptronix WEB www leap com tw www leap net cn E MAIL service leap com tw LEAP Headquarters TEL 886 2 2999 1860 15 FAX 886 2 2999 9873 6F 4 No 4 Ln 609 Sec 5 Chongxin Rd sanchong Dist New Taipei City 24159 Taiwan ROC LEAPTRONIX Headquarters TEL 886 2 2999 3837 FAX 886 2 2999 7710 9F 4 No 18 Ln 609 Sec 5 Chongxin Rd Sanchong Dist New Taipei City 24159 Taiwan ROC Document No 140218 V1 0 70500000000010 Shanghai Office China TEL 86 21 5777 1796 FAX 86 21 5777 1796 4838 Songjiang District Shanghai Xin Brick Road Room 301 518 No 24 Beijing Office China TEL 010 6265 2592 FAX 010 6265 5303 No 615 Apartment No 33 Suzhou St Haidian District Beijing D
5. return origin and valve switch sc functions Click green arrow for finished the fine tune to contiune working c Vacuum Time je Vacuum Cti Total Time T Moo Tie 0 ca XD X1 999599 200 59558 100 99955 0 i i 10 08 13 10 08 14 10 08 15 10 08 16 10 08 17 10 08 18 10 08 19 You can adjust the delay time for each axis on this area If you change the time will affect productivity Therefore please do not adjust it Total time XO X1 RO axes movement consuming graph Motor consuming time XO X1 RO ZO Z1 Z2 Z3 consuming graph Vacuum consuming ZO Z1 Z2 Z3 axes sucking and blowing consuming graph Vacuum adjustment Able to adjust the delay time for sucking and blowing of ZO Z1 Z2 Z3 axes Please refer 3 5 Others B14 Lea DT ron IX AH 480 User s Manual Chapter 3 Tuning Ul There are 3 levels for the log in authority basic engineers and supervisor Basic Authority Engineers Authority Supervisor Authority Main munu v v Coordinate v M calculation rs Loader v Ei Programmer v M Feeder v v v O I O a Other Account Icon Introduction Note X1 Robot name Same direction with the same color HH Setting area E Move to Same color with the motor 0 Step for motor setting Same color with the motor ra Key in the motor position to As the patient click it the robot step will
6. Start button Pause Resume button 0 e Power off button O A12 Leaptronix EN 3 5 Loader and Unloader Systems e Loader System 1 Automatic tape feeder FEEDER 2 Semiautomatic tube loading machine STI 4 XXXkit e Unloader System 1 Automatic taping machine 2 Semiautomatic tube unloading machine i ATM 32 STO 4 XXXkit A13 Leaptronix EE Chapter 4 Operation Procedure 4 1 Basic Equipment Installation Before using the equipment it should be fixed well and connected to the air source and power After inspecting all the accessories have been installed successfully then the power can be turned on to start the operation NOTE Please make sure you have indeed followed the installation procedure and have inspected each installation step carefully 4 1 1 Equipment Fixation nuts for fixed wir x nuts for adjusted e a NEM SR Re After determining the location of the equipment use a wrench to rotate the footpads and to fix the associate nuts If there is a need to adjust the height of the equipment release the fixed nuts first and then adjust the footpads 4 1 2 Power Installation While installing the power use a 3 hole socket that supplies single phase 220V 240V 50 60Hz voltage and contains a ground line NOTE In the absence of the same type of sockets please contact us to assist in the installation of power A14 Leaptronix EE 4 1 3 Air Sourc
7. blue slip ring to complete the shutdown procedure naaimuallyKactuatesa alve A23 Leaptronix AH 480 Quick Start Guide Chapter 5 Simple Trouble Shooting 5 1 Power 1 After connecting the power the power ON button does not turn on 1 Check whether the breaker of the main circuit distributor Section 3 3 is on 2 Check whether the fuse of the main circuit distributor Section 3 3 is burned out 2 The equipment cannot be turned off 1 Check whether the timer of the main circuit distributor Section 3 3 is set too long 3 There are no responses to the keyboard or the mouse 1 Check whether the cables are connected to the computer properly 4 There are no responses to the I O points 1 Check whether the cable of the I O board of the main circuit distributor Section 3 3 is connected to the main circuit distributor computer properly 5 2 Air Pressure 1 There are no responses to the cylinder or the vacuum nozzle 1 Check whether the manually actuated valve is opened Section 4 2 2 Check whether the barometer of air source Section 4 1 3 is in the correct range 5 6kg cm2 5 3 Programmer 1 There are no responses to programmers 1 Check whether the power is turned on 2 Check whether the power of programmers is connected properly 3 Check whether the USB cable is connected properly including the computer site 2 The failure rate of programming is too high 1 Check whether the cab
8. 27 Msq gt Initialize Output X Axis Angle Bottom y Yv Start Pause Quit Stop i E 9 33 28 09 3 3 SIA ry e ge e Lu Oy op SD SD I e e av av JE ag a ole om SE e e ag x ag av e a ou om 0 e e bll cb Cpu Cou 8 av pu ag x e Jel JE L e e Se Sle Sle Il B e g e o DEI PE Te hm ODI as ag x ag ag El i E A 3 e Sie Sla Sl de e 0 e e av e Il L 19 cy CDI av e m uni zL 19s e CDI av um mj Lek CDI av e LS Fy TBI av gt I e e Cy e bu x li TE 5 gt HI S ss x EL ji E A 7 SE SE Sle 0 o e bu bu ANE PE D Il as x x 25 x ya iom bu M M M M M om SINIT m sn Ton e e a av av x x e e Je B E LI e e sema Er D Il za m gt io ETE c L IST After entering the order page the system will return motor home and ask if execute cleaning function The function will make all of the devices to the failed zone if there is IC on the socket Please check there is no IC left on the socket If yes please remove it manually B9 Lea DT ron IX AH 480 User s Manual The introduction for the order interface LIPH 0 Order T arge 1000 WA Max UPH 0 Order Target Finished quantity and the perse
9. III EHHEHHHH TT TITTET ETT BHHHEHHEH CTI TL i III LLL BHHENHNHNN SET III TET TETTE The diagram show the hieghts of Z axis on each place which is according to the IC size and weight There are 4 areas 1 ZO is feeder axis of the feeder side The hieght is from pick point to the precissor 2 Z1 is the feeder axis of the programmer The height is from precissor to the socket B20 Lea DT ron IX AH 480 User s Manual 3 Z2 is the loader axis of the programmer The height is from socket to the presiccor of loader 4 Z3 is the loader axis of loader side The height is from precissor to the release point of the tray or reel media You can do the loading ry and saving m function B21 Lea DT ron IX AH 480 User s Manual Tray size A Tar Mame mi Ed 2 Row m 2 Col The diagram shows the tray size included in and out EH Tray vertical number ER Tray horizontal number The horizontal distance of two ICs The horizontal distance from the tray side to the center The vertical distance of two lcs The horizontal distance from the tray side to the center Tray Slot Slot height Tray height IC height on tray IC height You may click C to inquire progarmmer for the IC height Total height of tray and IC You can click l and save mi record Note the IC height will not be saved B22 Lea DT ron IX AH 480 User s Manual 3 2 Feeder amp Loader Th
10. less than 15s When select Large scale IC the machine will put ICs full of the socket first and then control the IC in and out order Set the speed Quantity Set the order quantity It s can not be 0 When finish the setting click this for starting gt Start B5 Lea DT ron IX AH 480 User s Manual 1 3 2 Order Mode Selection Delay Time Oms en Tube wi M2 M3 Delay Time ms Please select the media for in and out The Feeder include tray reel and tube The Loader include tray and taping You can select the first IC for the tray and open tube for 1 to 3 Available medias are as follows Model Tray in Reel in Tube in Tray out Reel out AH 480 O O O AH 480B O O O O B6 Lea DT ron IX AH 480 User s Manual Setting the precissor angle Lo ader Precis SO Feeder Precissor Feeder precissor in angle the suitable angle for feeding in from XO Feeder precissor out angle the suitable angle for feeding out from R Loader precissor out angle the suitable angle for picking IC from R then put to precissor Loader precissor in angle the suitable angle for X1 picking IC from the precissor Programmer II Ru Mit MM A503 M7109 AAD iv 11 131 M 12 1027 M 15 1 43 9 1 2 2 I 3 20 Ww 5 2 14 M 7 2 20 2 26 M 11 2 32 M 13 2 38 M 15 2 44 1 333 330 Msa M 7 3 21 M 9 3 27 M 11 3 33 M 13 3 39 M 15 3 45
11. 15 7 21 w19 3 27 M 11 3 33 M 13 3 39 v 15 3 45 4 1 10 vi 6 1 16 v 8 1 22 vi 10 1 28 vi 12 1 34 v 14 1 40 v 16 1 46 v 4 2 11 vi 6 2 17 8 2 23 vi 10 2 29 v 12 2 35 M 14 2 41 v 16 2 47 v 4 3 12 vi 6 3 18 8 3 24 vi 10 3 30 v 12 3 36 v 14 3 42 v 16 3 48 Opens 0pens2 Opens3 Open Front Open Back After enter the system will go to the main menu There are following areas Order Manager Feeder Feeder Precissor Loader Precissor Loader Programmer B3 Lea DT ron IX AH 480 User s Manual 1 3 1 Order Manager Order Manager Project File 273 rocess Mode Load Project Lamy n Small scale IC m Save Project Open Programmer c Large scale IC Load the project Please note that different IC have different project file which must suitable for the IC size Save Project Save the project Please set the project name related to the IC for future recognition It include the follows Mechanism speed Movement Feeder position Programmer position Loader position Package media of feeder Precissor direction of feeder Pressor direction of loader Package media of loader B4 Lea DT ron IX AH 480 User s Manual Open the programmer load window Please select the programming file on this page You can refer the details on Al the programmer manual When select Small scale IC the machine will keep in and out at a time You can select this for the IC programming time
12. cute Software rrarnarnnrnnrnnnrnnrnernernernernurnusnnsnnsee B1 1 2 User Login ii B2 1 3 Main Menu w wamamamamamamanananananununununanwawa kuwaa B3 1 3 1 Order Manageri B4 1 3 2 Order Mode Selection B6 Chapter 2 Order Ul assesesessisensrersrrsrererrrrsrererrrrsrsrerrrrernn B8 2 1 Machine Status B11 2 2 Order Fine Tune B13 Chapter 3 Tuning UT B15 3 1 The Coordinate Calculating B18 3 2 Feeder amp Loader nonononennenenenorrrrnrnrnrrrrrrrrrrernene B23 3 2 1 Iray ccc eeceeceeceeceeceeteeseeteeseeseeseeseeeeeseeees B23 3 2 2 Reel B25 3 2 3 fube PR TR TUE enon B26 3 2 4 Fail Zone B27 3 2 5 Tray Exchange B28 3 3 Programmer B29 D WA sengene B30 3 5 Others iii B31 Leaptronix T Chapter 1 Product Introduction 1 1 Introduction AH 480 is an expeditious automated programming system It is based on a rotary robotic arm in conjunction with two special nozzles for picking up and placing IC components to achieve fast motion and precise position Especially for IC components packaged in tray tube or tape it can perform programming efficacy more thoroughly Besides AH 480 can go with high speed programmers LP 56 to promote programming throughput largely It is the automated programming device with t
13. cuum AK Vacuum All jr Vacuum breaker Z2 to the top gn Move to the first socket and other sockets will move following Loader axis standard Create a Create a vacuum height vacuum AK Vacuum Vacuum breaker Fa iz Adjust all of the height of Z1 uniform height soanar axis dui Adjust all of the height of Z2 B29 Lea DT ron IX AH 480 User s Manual Main Col Icon Introduction e Move R and Z1will go to the socket rond If the press bar reach the n socket top M to th pons E PressBar If the press bar reach the n socket Down down H Press Star the press bar of the n socket Cylinder Z1 to the top Z1 to the point for IC release Each Feeder Axis boa Create a Vacuum acuum AE Vacuum zi Vacuum breaker E Z2 to the top E Z2 to the IC pick point Loader Axis Create a Vacuum acuum AE Vacuum ie Vacuum breaker There is a CCD for adjustment You can open the CCD image at the CCD page There is 3 kind lines for the auxiliary ww Record the horizontal position of the nozzle pick up IC Record the width of the nozzle axis gs Record the center of nozzle axis 3 4 I O Icon Fun Introduction In True I False OQ Out O True O False B30 Lea DT ron IX AH 480 User s Manual 3 5 Others Valve delay KA vu x The diagram show the valve delay setting when run order 3 Suction
14. e Installation Use moisture free and impurities free gas as the air source Since the air pressure requirement of the equipment is 5 6 kg cm a stable pressure of 6 kg cm is recommended 4 1 4 Programming Area Installation A Programming Socket Sites After connecting the flat cable of a programmer to a driver board install it on the equipment to match with the locating pins and then lock it with the screws NOTE The driver board should be indeed placed through the locating pins Before installing the socket make sure whether the model is correct A15 Leaptronix EE B Press Modules Remove the two screws of the left picture Put on a press bar and finally lock the screws back NOTE Before installation make sure whether the press bar model matches with the socket model C Precissors Remove the two screws of the left picture Put on a precissor and finally screw them back NOTE Before installation make sure whether the precissor model matches with the socket model A16 Leaptronix EN D Vacuum Nozzles leaf springs Install the nozzle from the bottom of the nozzle shaft to the top Then clip the nozzle with the leaf springs on the both sides of the nozzle NOTE Make sure to rotate the inclined planes of the nozzle such that they match with the leaf springs to fix E IC Programming Failure Box E ar i Put the IC programming failure box into i
15. ere are tray and reel for the loader types There are tray reel and tube for the feeder types Both of them provide tray in and out automatically You can adjust the the coordiate manually 3 2 1 Tray There are 3 parts need to be adjusted for tray out Please adjust the size first by pos or spec Main Sub Inco Introduction H Row Tray vertical number H Col Tray horizontal number EH X axis to the leftest of the tray EE X axis to the rightest of the tray ER Y axis to the upperest of the tray Size EH Y axis to the lowest of the tray Step t Z axis to the top Z axis to the tray lta Create a Vacuum Ed Vacuum pied Vacuum breaker Finished the above and click for the tray coordinate B23 Leaptronix AH 480 User s Manual Mian Icon Introduction ES Row Tray vertical number E Col Tray horizontal number X to the n device You can set the n from row Or directly key in from the right side of the tray Y to the n device You can set the n from col Or directly key in from the right side of the tray Location Move X and Y at th same time Z axis to the top s Z axis to the tray Create a Vacuum Create a Vacuum Ed Vacuum di Vacuum breaker Main Icon Introduction e X to the precissor E PR face to up m PR face to right PR face to down EE m PR face to left Z axis to the top na Z axis to the tray
16. es A20 Leaptronix EE E ATM 32 Automatic Tape Unloader Module Install the tape unloader module ATM 32 to the machine and adjust it to the proper place such that the machine can correctly put ICs into the tape Then turn on power 4 1 6 Marker Position Adjustment Adjust the location and depth of the marker A21 Leaptronix 4 2 Boot Procedure otep 1 After connecting the power switch the breaker to the ON position Then the control buttons ON green Start green and Reset yellow will light on as shown in the following picture Step 2 Lift the protection cover of the ON button and press it Then the light of the ON button will turn off and the light of OFF red button will turn on as shown in the following picture This means that the main power is turned on otep 3 Connect the air source and push the manually actuated valve blue slip ring to open air Then turn on the computer to complete the boot procedure manuvallygaetuatedhvalve A22 Leaptronix Maio asit on 4 3 Shutdown Procedure Step 1 After the system has finished all its operations power off the computer Lift the protection cover of the OFF button and press it to turn off the main power Step 2 Switch the breaker to the OFF position to completely turn off the power Then all the control buttons ON OFF Start and Reset will light out Step 3 Close the air by pulling the manually actuated valve
17. es System PLCC 28 PLCC 32 Elle annals suposed INTEL HEX MOTOROLA HEX TEK MEX ASCII PP HEX BINARY Communication USB 2 0 Safety CE compliant Loader Tube in 150mil 207mil 300mil 330mil io Tube out 150mil 207mil 300mil 330mil Tape in Available for tape with 8 24mm tape width System Tape out Press sealing mode Accept tape with 8 24mm Operating system PC based control with Windows XP Control System Display LCD monitor Data entry keyboard mouse Input voltage AC200 245V Single phase 3 wires Operating Input line frequency 50 60Hz Power consumption 1 0 KVA Requirements Air pressure 0 6MPa 6 0kg cm 2 Air flow 32 liter min Ad Leaptronix Chapter 3 Illustration of AH 400 Configuration 3 1 Illustration of the Equipment 6060000000 Three color indicator Alarm Feeding area Keyboard and mouse Front door Electric appliance front door Carrier recycling area Monitor Control buttons Unloading area with optional maker A5 Leaptronix 3 2 Illustration of the Programming Area e Front View RO axis PRO axis IC programming failure recycling box Programmer 1 Programmer 2 Programmer 3 Programmer 4 Z1 axis Programmer 5 Programmer 6 Programmer 7 Programmer 8 PR1 axis 86908806000000006 Safety sensor of front door A6 Leaptronix e Rear View Programmer 9 Programmer 10 Programmer 11 Programmer 12 Programmer 13 Programmer 14 Prog
18. ft Program fail rate Bottom right Eject rate B11 Lea DT ron IX AH 480 User s Manual I Showing the socket status The upper green is enable the socket The bottom me green is power on the socket Normally both are green If upper is red it means the socket has been closed If bottom is red it means the socket power has been removed Empty waiting for the IC Blue ready for programming Yellow working under programming Green programming pass Red programming fail Error IC misplaced el EE mE mE EN O Grey the socket is close s Counter B12 Lea DT ron IX AH 480 User s Manual 2 2 Order Fine Tune You can set the pause point during the order execution under the engineers or supervisor authority The fine tune paramenter will not cover the file automatically Please save the data on the main page after finishing the order Order fine tune procedure Select the area Precissorl Tape Fail Zone Frogrammer Ri Click Set Pause Pos The machine will not stop at once until working to the assigned area You can do fine tune from the follows le 00 00000 gt gt It s single step for every fine tune Please set the interval time abvoe 0 2s for each movement B13 Lea DT ron IX AH 480 User s Manual The axes which have nozzle function ZO Z1 Z2 Z3 except single step function there are home a
19. he most economic benefits in market 1 2 Features 1 Powerful Functionality AH series are special purpose machines designed for massively programming IC components packaged in tray tube or tape The loaders and unloaders for different IC packages can be changed very quickly according to different requirements In additional to programming they also provide marking and packaging 2 Intelligent Operation Through the design of intelligent operation AH 480 can automatically perform a serial steps such as loading positioning programming sorting marking and unloading under the system control 3 High Speed Programming The built in high speed and high stable LP 56 programmers make AH 480 a trust worth programming system 4 Addable Marker The system can assort with unloaders to offer marking of dots numbers or characters before IC components packaged in tube or tape 5 Convenient Maintenance AH 480 provides an easy and fast way to change IC packages from tray to tape tube to tray tube to tape or vice versa The special modular design of the system lets the maintenance repair and replacement become quite simple 6 Operation Software The user friendly interface makes the operation easier The powerful operation software can store the preset data for rebooting and record the programming results for tracking quality and productivity A1 Leaptronix Rotary Motion Unit The innovative mecha
20. le is connected with the programming SOCKET Section 4 1 4 properly 2 Check whether the press module has fully opened the programming SOCKET Section 4 1 4 3 Check whether the SOCKET is out of usable period A24 Lea pf ron IX AH 480 User s Manual Chapter 1 Operation Processes This Chapter introduces the software from turn on AH 480 get in the software log in load file and parameter setting 1 1 Execute Software Turn on the AH 480 turn on the PC will enter the electronic control software automatically You can click the icon manually AutoHandl e It will do the harward check automaticlly after executing the software If any problem on hardware or file there is a warning window will show If the above window show please close the software Please make sure if the programmer software installation well and open the software again B1 Lea DT ron IX AH 480 User s Manual 1 2 User Login Leaptronix Key in the User Name and Passward for login Close the software Switch model Need to reset the software gt Logout If other UI for logout will return the login page B2 Lea DT ron IX AH 480 User s Manual 1 3 Main Menu Order Manager Programmer Wi v2 M3 Delay Time 3 10 M51013 M 7 119 M 9 1 25 vi 11 1 31 M 13 1 37 vi 15 1 43 Oms v 3 2 8 M 5 2 14 w 7 2 20 w 9 2 26 v 11 2 32 M 13 2 38 v 15 2 44 w 3 39 M 5 3
21. nism of the rotary motion unit is the core of AH 480 With its rapid moving and precise position the system can achieve 2 800 units per hour UPH OPrecise Position System Each pickup and place axle comes with a high dynamic nozzle When coupled with precissors that can correct deviation the position accuracy can be ensured The innovative design of the product AH 480 has obtained several patents on the improvement in pickup amp placement apparatus of IC programming devices Taiwan Patent No M 306360 China Patent No ZL2006 2 0137588 6 Japan Patent No 3129604 A2 Leaptronix Chapter 2 Product Specifications 2 1 Appearance N ge Ng Nes E 2 ZEB tu 2 2 Basic Specifications Throughput UPH 2 8k R tabilit X axis 0 02mm Transmission PeEatabllity Z axis 0 02mm System X axis 350mm Max stroke Z axis 50mm E di ahi gt i cu Ag MEN n j 1 Pick amp Place method Multi vacuum nozzles Dimensions including ATM 1810 H x 1550 L x 1150 W mm Net Weight 380kg A3 Leaptronix Positioning Positioning Precissor System Precissor Dimensions max 30 x 30 mm Resident programmer LP 56 Programmer oocket site 1 48 Pin driver 48 universal pin drivers per set Devices supported EPROM EEPROM FLASH MCU Programming SOP SSOP SON TSSOP MLP QFN PLCC 20 Applicable packag
22. ntage UPH Unit per hour Max UPH The max UPH on this order 09 33 27 Msg gt Start process 09 33 27 Msg gt Initialize 09 33 27 Msg gt Wait motor homing The history of the order included all of the data and operation event LIRE Quit quit feeding and finish the programming for the ICs on the sockets Order operation button Star Star the order Pause Pause the order Stop Stop the order When you Stop the order during the nozzle is sucking IC the warning window will show Please remove the IC manually Eq Quit Order If finish Quit or Stop the above Quit Order icon will show And the history will save under AutoSavedReport automatically B10 Lea DT ron IX AH 480 User s Manual 2 1 Machine Status Troc er fe This diagram will show the motor home safety door switch information programmer status and tray in and out situation The rest data Program Pass O D Fick IC Fall 1 I Program F ail 1 LS User Name 1 Start Time 2014 0207 09 33 27 End Time 00 00 00 Working Time 00 00 00 Project Capacity graph 0 29 33 26 09 34 13 09 35 01 09 35 50 09 36 39 09 37 27 09 38 16 09 39 04 09 39 53 09 40 42 09 41 30 09 42 19 It will show the capacity by second and will record the the pause and start as well Socket status For example the 3rd socket of 16th programmer The total programmer no is 48 16 3 48 a 7 EIE Upper Pass rate Bottom le
23. ongguan Office China TEL 0769 8534 9978 FAX 0769 8534 9686 12F Hua an Shangzhu Building Changqing St Chang an Town Dongguan
24. rammer 15 Programmer 16 606000060000 Safety sensor of back door A7 Leaptronix e Input View 0000 XO axis Z0 axis YO axis TZO axis Feeder in or Tube in Tray in A8 AH 480 Quick Start Guide Leaptronix e Output View 0000 X1 axis Z3 axis Y1 axis TZ1 axis Feeder out Tray out A9 AH 480 Quick Start Guide Leaptronix AH 480 Quick Start Guide 3 3 Illustration of Circuit Distributors e Main Circuit Distributor O00000 pr lt i Jm DO t xit mi NOLO Te RUM Ls AC E ANA ee b aa x E a f FTT A Di d lt ALL gt i UN 7 4 H SETS T rp n ss PR ME git Mata AT Time Delay Switch Fuse AC control circuit board Relay RO axis driver XO axis driver X1 axis driver Breaker Magnetic switch A10 Leaptronix e Control Circuit Distributor He TA LEAP ELECTR THEEHUIS XXX DC B rn rei Ah SA i Poor i g a DC control board 0 PRO axis driver DC control board 01 16 PR1 axis driver I O convert board 0 D YO axis driver I O convert board 1 Y1 axis driver I O convert board 2 I O convert board 3 Motion Convert board 0 Motion Convert board 1 Motion Convert board 2 Motion Convert board 3 Z0 axis driver Z1 axis driver Z2 axis driver 06G80000000000 Z3 axis driver A11 Leaptronix EE 3 4 Illustration of Control Buttons Emergency stop button Power on button
25. roduction e X to the precissor n PR face to up M PR face to right PR face to down Precissor PR face to left Z axis to the top x Z axis to the tray Create a Vacuum Create a Vacuum Vacuum Vacuum breaker B27 Leaptronix 3 2 5 Tray Exchange AH 480 User s Manual Main Icon Introduction H Y to the tray out location H Y to the tray in location Hu TZ to the tray out Ha TZ to the tray in t TZ to the split location TZ to the lowest of tray in Tray empty Tray empty Location Tray full Tray full Float Float Tray lock Tray lock Tray unlock Tray unlock Un stretch 4 latches on the loader Stretch 4 latches on the loader b Split Un stretch amp pied control for the 4 atches T Tray positioning Tray positioning mechanism B28 Leaptronix AH 480 User s Manual 3 3 Programmer You can adjust the coordiate manually as well uniform height Main Col Icon Introduction Move to the first socket and other sockets will move All Shift x following The defaults pos will show as well XWarning The step will remove all of the previous setting Z1 to the top The height of Z1 released IC point to the socket If m adjust this part all of the height of Z1 released IC point Feeder axiss will be changed accordingly standard Creat a height YAN Create a Va
26. show the X1 motor coordiate automatically Creata Open is green cloase is Vacuum red Press is open release is close Vacuum The motor control Ul is as below B15 Lea DT ron IX AH 480 User s Manual 00000 n Servo OFF C e Has not returned hon Wait Motor Icon Instruction Triggle the left and right both side Triggle the origin Not all of the motors ft ft have origin fi Servo excitating att eee 4 Home You can star the operation after motor excitating and and homing There 3 operation ways continue move move and go to Continue Move 0 ae Continue Move 2 Press the arrow inco do not release for continue move Release for stop the movement No this function for Z axis Move 00000 de 4 Key in the movement pos and press the arrow icon for the movement If the pos exceed 10 will request the motor to the assigned position to assure the safe adjustment C Go to B16 Lea DT ron IX AH 480 User s Manual or amp Go to Key in the pos and press the arrow key for the go to movement Once reach to pos or release the arrow icon the machine will stop The difference between Move is once reach the desitination if you press the arrow icon it will not move If the pos exceed 10 will request the motor to the assigned position to assure the safe adjustment Right bu
27. ts installation position NOTE The IC programming failure box should be completely put on the desktop flatly Otherwise the nozzle or shaft will be damaged if it collides with the IC programming failure box while the equipment is running A17 Leaptronix 4 1 5 Loader Unloader Module Installation A ATF 1 Automatic Tape Loader Module FEEDER Plug the FEEDER s connector into the Feeder 1 socket location to complete the installation B RTF Automatic Carrier Recycling Module For recycling the IC carrier insert it into the recycling reel After turning on the power the RTF module will automatically recycle the IC carrier NOTE Adjust the speed of the RTF module to the position of 55 If the tape is too tight it will affect the stability of loading of FEEDER A18 Leaptronix C STI 4 Semiautomatic Tube Loader Module Remove FEEDER module and install the STI 4 onto the machine Connect the power line the air pressure tube and the COM 1 cable to the machine to start the operation A19 Leaptronix D STO 4 Semiautomatic Tube Unloader Module fixed plate Pj Fix the floor plate of the unloader module STO 4 to the machine Adjust the IC unloader to the proper place where the machine can correctly put ICs into the tubes Follow the direction to connect the power and air source Then adjust the controller so that ICs will vibrate smoothly into the unloader tub
28. tton menu fi Servo ON att Hurt fl Servo OFF Home amp Stop All back Home fi Servo on exciting fi Servo off un exciting Home go back to origin amp Stop stop All back Home all of the motor exciting and homing B17 Lea DT ron IX AH 480 User s Manual 3 1 The Coordinate Calculating You can key in the tray size and pick amp place height for the coordinate calculation Moreover you can inquire the IC and socket size from the programmer for the calculation If the Z axis has been changed and the difference is big please use the follow function to calibrate the Z axis Check point The 4 Z axes calibration position is the Z axis pos to the desk The Z1 and Z2 can not reach the desk ans will use other points Please to to the main menu and click programming data before the calibration for reading the socket and B18 Lea DT ron IX AH 480 User s Manual The introduction is follow Socket Please key in the data manually Or click Le for inquiring programmer to get the size included socket number IC height socket height or PCB height You can key in the precissor height or clcik Ler to load the data which saved before After you key in the height you can save it E for the future use B19 Lea DT ron IX AH 480 User s Manual a Put Get Put mi 1 E Fr TE aas gt MM mum LI I j GERT SELER NHHEHHEN
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