Home

OWNERS MANUAL

1. 2 Extend outrigger slide from stowed position by releasing pull pin and extending the outrigger slides fully 3 Make sure the slide is fully extended and locked into position with pull pin 4 Lower both outrigger legs until they contact the ground then extend another inch to insure good ground contact Notes e Use blocks under pads to increase surface area if required for stability on soft ground e DONOT LIFT TRUCK WHEELS WITH OUTRIGGERS The outriggers are intended for vehi cle stability during lifting operations not for complete vehicle support MANUAL OUTRIGGER STOWING PROCEDURE Fully retract vertical legs to stowed position Retract outrigger slide from extended position by releasing pull pin and pushing slides in fully Make sure the slide is fully retracted and locked into position with pull pin Make sure the sling is secured in place around the outrigger leg DI X 3 1 0 03 12 12 TITAN 38 VEHICLE OPERATION amp PREPARATIONS HYDRAULIC OUTRIGGER OPERATION 1 Divert hydraulic flow from control valve to outrigger operations 2 Use hydraulic control valve to extend outrigger slide from stowed position to the fully extended position 3 Make sure the slide is fully extended 4 Lower both outrigger legs until they contact the ground then extend another inch to insure good ground contact Notes e Use blocks under pads to increase surface area if required for stability on soft ground e 00
2. 738896000 LEFT SIDE CRANE PN 738897000 5 7 0 03 12 12 OUTRIGGER ASSY FULLY MANUAL ITEM LS RS PART 0 1 738602000 WTANGSQUTRIGERTUBEWELD 1 1 796602001 TITAN 38 OUTRGGERTUBEWELD 2 31 1 738645000 SHIP KITTITAN 38 OUTRIGGER a 1 798898000 TITAN 38 MANUAL OUTRIGGERLEG LS 738888000 TITAN 38 SLIDE ASSYRS MANUAL 31 1 760390110 34 PULL PIN WELD W MTGBRACKET 7 3 738606000 DECAL LAYOUT MANUAL 8 2 2 005901000 SCREWHX 1 4 20UNCX12LG 9 s s 008701000 SCwHX3IBUNCX1GR5 9 10 2 2 1020200000 12 4 4 021200000 WASHERFLSS 15 2 2 1372216000 SCREWSET1 2 13UNC X8lG 4 4 798647000 SCREW Hx HD 1 2 13UNC 1 146688 2 2 2402400 BEARNG NEEDLE 19 1 1 37216000 COVERROLLER SSC 20 1 1 738682000 DOUBLERPULLPN er 3 1 772067000 SUNG OUTRGGER 22 1 460177160 WEAR PAD 5 16X9X25 BOSS X8 N BE lt 5 8 0 03 12 12 PN 73848XXXX gt gt I gt 2 LL O S gt 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC RIGHT SIDE PN 738483000 8120375038 812026269 312026087 3120260869 m 57 HANDLE SIDE AA al B 85
3. LIFT TRUCK WHEELS WITH OUTRIGGERS The outriggers are intended for vehi cle stability during lifting operations not for complete vehicle support HYDRAULIC OUTRIGGER STOWING PROCEDURE Fully retract vertical legs in stowed position Retract outrigger slide from extended to the fully retracted position Make sure the slide is fully retracted in the stowed position Make sure the sling is secured in place around the outrigger leg ONDU 3 2 0 03 12 12 TITAN 38 DOOR IN TY DESCRIPTION NUMBER DESCRIPTION 000 NUT HX NYLK 5 16 18UNC CP WASHER FL 1 4 CP 2 4 1 7605500 DOORPROP GAS SEE CHART 6 4 002609000 SCREWRDHDfOUNFX5 8CPGR3 560525000 T HANDLE 2 76053500 STUD THREADED 5 16 18 DESCRIPTION NUMBER USED ON ALL 52 COMPARTMENT DOORS UPPER LOWER 560415000 IDOOR ROD STD USED ON 58 COMPARTMENT DOORS UPPER 560417000 DOOR ROD TALL USED ON HORZ COMP UPPER LOWER 560416000 DOOR ROD HORIZ 03 12 12 38 TAILGATE Y gt DESCRIPTION NO NUMBER RT a 4 2 560090000 CABLEASSYTAILGATE 5 2 56001000 SCREWSHOSET1 2X3 8 6 2 73673800 TAILGATEBUSHING 8 2 01680000 NUTHXNYLK5 16 18UNCCP 9 4 01020000 SCREWHXHD1 2UNCX11 2GR5 4 2 0 03 12 12 NOTES OUTRIGGE
4. P N 738805 XXX 1 a IE MASTER LOCK SYSTEM CHART PS O O ITEM DESCRIPTION PART NO PUSH BAR LONG RS TITAN 38 60CA 739197000 1 PUSH BAR LONG LS TITAN 38 60CA 739197002 p PUSHBAR SHORTDBLTALLRS 739192000 1 PUSH BAR SHORTDBLTALLLS 739192002 3 4 560122000 5 6 560119000 7 PUSH BAR FRONT RS TALL TITAN 38 60CA 739196000 1 PUSH BAR FRONT LS TALL TITAN 38 60 739196002 8 SPACER PUSHROD ____________ 760559000 1 9 WASHERFL1 4 02030000 2 10 SCREW 1 4 20UNC X1LGCP 005604000 2 11 12 7 7 0 NOTES SHELF LOCATION TITAN SERIES 738830 XXX LEFT SIDE RIGHT SIDE 8 1 0 03 12 12 SHELF LOCATION TITAN SERIES 738830 XXX N LO N e e e 1 750798000 SHELF STRIP SUPPORT 18 1 8 4 4 8 2 750799000 SHELF STRIPSUPPORT36 12 4 __ 4 4 3 34019600 TBOSQ2X 088WX 17 4 1 2 2 4 4 795004000 BRKTSHELF 1241 Y 2 2 4 5 560227000 TBGSQSTL212X 120UVX36 2 j 2 2 6 750807000 DHANHOOKASSY o 1 1 3 t E 12 10 7 788825000 SHELFFRONTCOMP__________ 2 J 8 738741000 SHLEMDTTAN388 6 3 9 738831000 SHELF HORIZ PLASTIC DVDERS 2 1
5. 1 2 turn to the relief valve stem 6 Repeat step 4 to check if this adjustment meets the system requirements If not then repaeat Step 5 and Step 4 until correct 7 Tighten the lock nut on the hydraulic relief valve 8 Remove the hydraulic pressure gauge and fittings and re attach the pressure supply line to the hydraulic valve body 2 7 0 03 12 12 TITAN 38 VEHICLE OPERATION amp PREPARATIONS IMPORTANT READ FIRST VEHICLE PREPARATION FOR OUTRIGGER AND CRANE OPERATION 1 Park vehicle within crane operating distance from object that is to be lifted Notes e Make sure there are no obstructions preventing safe handling of load during crane operation e Verify that no obstructions will prevent the full extension of the outrigger legs on both sides of vehicle e Regardless of load to be lifted the outriggers should always be fully extended to keep vehicle stable e Grade shall not exceed 1 of level Level truck with blocks if grade exceeds 1 of level 2 ALWAYS set the vehicle emergency brake before beginning crane operations 3 Use wheel chocks on the front wheels of vehicle INSPECT OUTRIGGERS BEFORE USE 1 Visually inspect outrigger before use making sure the outrigger is in good working order 2 Replace or repair any warn or damaged parts before outrigger operation 3 Check for and repair leaks on hydraulic units if they occur MANUAL OUTRIGGER OPERATION 1 Un hook the sling from around the outrigger leg
6. 2 1 736226000OXY ACETMTGPLTASSY _____ 6 20 j02020000WASHERSPLK1 A 9 1 0 03 12 12 OXY DIVIDER SHELVING PACKAGE TITAN SERIES P N 560483000 SCC CHAIN HOOK DIVIDER PANEL BOTTLE RACK REF DIMS 9 5 FOR TITAN 5058 TALL BODY 51 75 FOR TITAN 50 52 TALL BODY NB lt al VENT COVER IS PART OF BODY SHIP KIT ITEM NO QTY PARTNO DESCRIPTION 725039000 STRAP HOLD DOWN OXY ACET 560400000 OXY DIVIDER SHELVING WELDMENT 560484000 SHELF FRONTCOMP XY DIVIDER 9 2 0 03 12 12 VIEWS SHOWS WELL IN IHE FRONI 2601 13000 OR 260265000 2 DROP WELL 6 DROP WELL a C m FRONT COMP MODIFICATION CUTOUT DETAIL FOR DROP BOX 9 3 0 03 12 12 NOTES PARTS WASHER TITAN SERIES 560600000 19 3 4 6 11388 11 3 8 8 20 3 8 15 7 8 16 7 8 560601000 18 16 815 16 63 8 12 _ e ELECTRONIC 12V DC PUMP w 7 9 PSI 45 GPH DELIVERY CAPACITY TRIM LOK 4100B3X1 8C TANK LID WEATHERSTRIP 20 MESH SUCTION STRAINER 10 MICRON SPIN ON FILTER ELEMENT WEATHERPAK 2 PRONG SEALED ELECTRICAL SWITCH CONNECTOR WIRE LEAD INCLUDES TOGGLE AND PILOT LIGHT w BRACKET 9 5 0 03 12 12 3 36 WATTS PER FOOT LAMPS SPACED EVERY 1 BULB LIFE 25 000 HOURS TEMP RATING 140 TO 40 DEGRESS F LUMINOUS INTENSITY 350 L POWER FROM TRUCK ROUTING OF PO
7. COMPARTMENT PARTNO DESCRIPTION TOOLBOX 2 7 2 5 5 3 30W x 44 25H x 180 FRONT TALL 560127000 FRONT T38 TALL TOOLBOX 1 7 2 5 5 3 28W x 37 25H x 18D FRONT STD 560320000 FRONT T38 STD 560321000 o 1 7 2 5 5 3 16W x 37 25H x 180 MID IF 990420000 TOOLBOX 1 5 2 3 37W x 16 25H x 180 HORIZ T38 REAR 560421000 TOOLBOX 1 7 3 5 4 3 24W x 39 25H 18D 138 TOOLBOX SERVICE PART NUMBERS ITEM PARTNO DESCRIPTION 560330000 BRUSHED HANDL W O LOGO 8 BAR FOR HANDLE TOOLBOX 24 W E BAR FOR HANDLE TOOLBOX 28 W 560330006 11 BAR FOR HANDLE TOOLBOX 30 W 13 5 8 THUMB RELEASE BAR W O HANDLE TOOLBOX 37 W LATCH TOOLBOX 14 WIDE UNIT WIDTH LATCH TOOLBOX 15 1 2 WIDE UNIT WIDTH Bou LATCH TOOLBOX 16 WIDE UNIT WIDTH 560322012 LATCH TOOLBOX 20 WIDE UNIT WIDTH E 9 1 8 THUMB RELEASE BAR W O HANDLE TOOLBOX 10 1 8 THUMB RELEASE BAR W O HANDLE TOOLBOX 30 W 560332008 13 m THUMB RELEASE BAR W O HANDLE TOOLBOX 37 W 5 560331000 ATCHBOLT 0 DIVIDER TOOLBOX 7 HIGH X 16 DEEP 560335000 DIVIDER TOOLBOX 5 HIGH X 16 DEEP 560334000 DIVIDER 3 HIGH X 16 DEEP ___ y 03 12 12 OXY ACET ASSY TITAN SERIES P N 736230000 SECTION A A No s QTY PART NO DESCRIPTION 1 2 738766000 MOUNTING CHANNELASSY
8. Crane Warranty Claim Form The Auto Crane Company reserves the sole right to inspect item s claimed for warranty and decide the best way to handle any and all claims including the replacement or repair of the warranted part Should the warranted product rust thru the hinges fail to operate or come off the product Auto Crane will pay the cost of parts and flat rate labor to repair or replace as necessary the defective component NOTE Paint following repair or replacement of a part is exclusive under warranty after the first year from date of delivery DEFECTS FROM MANUFACTURING WORKMANSHIP AND OR MATERIAL NOT SPECIFIED ABOVE WILL BE SUBJECT TO WARRANTY INCLUSIVE OF MATERIALS AND LABOR TO THE FIRST OWNER USER OF RECORD FOR TWO 2 YEARS FROM THE DATE OF DELIVERY Exclusions as well as methods of applying for warranty remain the same as stated in the limited five 5 year warranty covered above Limited Warranty 5 Year Form Effective September 13 2005 Box 580697 Tulsa OK 74158 0697 4707 N Mingo Rd Phone 918 438 2760 LIMITED WARRANTY 1 YEAR PURCHASED REPLACEMENT PARTS Auto Crane will warranty to the consumer for a penod of 1 year from the date that a new Auto Crane replacement part was purchased from an authorized Auto Crane distnbutor Each new Auto Crane part they will be free under normal use and service from defects in material and workmanship Date of purchase will be honored as the date indicated on
9. 0271 XXX LIGHT LIGHT LIGHT 1 E LIGHT LIGHT LIGHT 1 9602 1021 60 CA THE COMPARTMENT LIGHTS ARE MOUNTED BACK BACK ON THE DIVIDER PANEL THE HORIZONTAL AND REAR COMPARTMENTS THE OTHER LIGHT 15 MOUNTED ON THE DIVIDER PANEL BETWEEN THE FRONT HORIZONTAL COMPARTMENTS FACING THE FRONT COMPARTMENT LIGHT LIGHT LIGHT LIGHT LIGHT 1 LIGHT LIGHT LIGHT 960271001 84 CA THE COMPARTMENT LIGHTS ARE MOUNTED BACK TO BACK ON THE DIVIDER PANEL BETWEEN THE FRONT AND MID COMPARTMENT AS WELL AS THE HORIZONTAL AND REAR COMPARTMENTS 10 5 0 03 12 12 FLOOD LIGHT KIT TITAN SERIES P N 750825000 SPECIFICATIONS A 408 TRACTOR LIGHT BAKED BLACK ENAMEL FINISH 1 ON BONDERIZED STEEL HOUSING C HOLLOW MOUNTING BOLD W SWIVELING BRACKET 3000 CANDLE PWR BEAM 55WATTS 12 VOLTS 4 5 AMPS 5 DIA 6 1 4 HEIGHT 2 3 4 DEPTH SOTTO PART iow 14 1 7507390009WICHTOGGLEON OFF 90 6 1 75073800051 8 2 006200000 SCREWHXHD 1 4UNC X11 4 685 ____ 9 2 020200000 WASHER SP LK 1 4 STAINLESS 11 1 0 03 12 12 FLOOD LIGHT KIT TITAN SERIES P N 750825001 SPECIFICATIONS A HIGH BULB 400 AVERAGE FIELD TESTED UNDER EXTREME 1 EASILY REPLACEABLE BEAM CONDITIONS 60 DEG X 30 FLOOD TRAPEZOID SOPT 12 VOLTS 50 WATTS 4 AMPS 200 000 CANDLE PW
10. 03 12 12 RECEIVER HITCH INSTALLATION TITAN SERIES 20 75 SPECIFICATIONS 12 000 LBS RATING 2 OPENING THIS HITCH IS FOR USE WITH A 20 BUMPER 6 1 0 03 12 12 RECEIVER HITCH INSTALLATION TITAN SERIES SPECIFICATIONS 12 000 LBS RATING 2 OPENING THIS HITCH IS FOR USE WITH A 12 BUMPER 6 2 0 03 12 12 RECEIVER HITCH INSTALLATION TITAN SERIES REF BODY REF REF3 1 2 TUBE i REF BODY REF HYDRAULIC OUTRIGGERS REF BUMPER 1 38 REF B BUMPER SUPPORT 13 62 REF 5 lt RECEIVER ASSY SECTION A A NOTE 1 INSERT THE END OF THE 3 1 2 TUBE OF THE RECEIVER ASSY IN THE HOLE OF THE BUMPER SUPPORT 2 CONTINUE TO SLIDE RECEIVER ASSY OVER AND INSERT THE OTHER END OF THE TUBE IN THE OTHER BUMPER SUPPORT 3 LOCATE THE RECEIVER ASSY AS SHOWN AND WELD INTO PLACE 4 ALSO WELD THE RECEIVER ASSY TO THE BOTTOM OF THE OUTRIGGER TUBE AS SHOWN 6 3 0 03 12 12 TITAN 38 BUMPER INSTALLATION OUTRIGGER REF BODY CROSS TUBE TYP gt 750913 1 4 SECTION REF BODY TYP a 1 4 BOTH SIDES CROSS TUBE SECTION B B 4 750913 BUMPER ADAPTER 8 021500 WASHER 1 2 LOCK 8 010201 SCREW HEX HD 1 2 13X 1 1 2 L BUMPER INSTALLATION INSTRUCTIONS 1 ATTACHTHE 4 BUMPER ADAPTERS 750913 WITH
11. 1 DRILL TWO HOLES FOR 1 4 BOLTS 3 1 4 BETWEEN CENTERS 2 MOUNT ALARM TO VEHICLE OR BRACKET 3 UNIT MAY BE CONNECTED DIRECTLY INTO THE BACK UP LIGHT CIRCUIT IF NOT AVAILABLE MOUNT A SWITCH SUCH THAT IT OPERATES WHEN THE VEHICLE IS PLACED IN REVERSE APPLY VOLTAGE 12 THRU 24 VDC VIA SWITCH TO THE RED LEAD CONNECT THE BLACK LEAD TO GROUND ALARM WILL SOUND EACH TIME WHEN VEHICLE IS PLACED IN REVERSE 15 1 0 03 12 12 BODY PREVENTIVE MAINTENANCE TITAN SERIES PREVENTIVE MAINTENANCE RECOMMENDATIONS FOR EXTERIOR SURFACES ON TRUCK SERVICE BODIES PAINT FINISH PREVENTIVE MAINTENANCE INSTRUCTIONS The paint finish on Auto Crane products can become damaged during normal use when chipped scratched exposed to harsh chemicals cleaned with high pressure washers etc During periods when the truck is exposed to salt or other corrosive chemicals the truck should be washed weekly The paint finish should be inspected when washed or at least monthly Any exposed bare metal or visible rust should be repaired immediately The repairs should be performed in the damaged area by following steps 1 5 in tte TOP COAT PAINT PREPARATION INSTRUCTIONS section TOP COAT PAINT PREPARATION INSTRUCTIONS The following paint process steps should be used by Auto Crane distributors when top coating bodies that were primed by Auto Crane Note Unbolt doors from body and paint separately Per the instructions shown below 1 Cleanall surfaces to be top coa
12. 1 2 BOLT 010201 AND 1 2 LOCK WASHER 021500 2 PLACE THE BUMPER IN PLACE WITH THE BUMPER ADAPTERS AGAINST THE OUTRIGGER CROSS TUBE AND THE BUMPER TOP PLATE RESTING ONTOP OF THE CROSS TUBE 3 SQUARE AND CENTER THE BUMPER TO THE REAR OF THE BODY THEN TACK WELD THE ADAPTERS TO THE CROSS TUBE 4 REMOVE THE BUMPER BY REMOVING THE 1 2 HARDWARE 5 WELD ALL 4 ADAPTERS WITH A 5 16 FILLET WELD ALL AROUND 6 REINSTALL BUMPER WITH 1 2 HARDWARE 6 4 0 03 12 12 ASSEMBLY 12 HYDRAULIC TITAN 38 6 5 0 03 12 12 BUMPER ASSEMBLY 12 HYDRAULIC TITAN 38 ITEM PART 1 0 1 738750000 BUMPER ASSY 12 in RECEIVER TITAN 38 RSC 1 738751000 BUMPER ASSY 12 IN RECEIVER TITAN 38 LSC 5 8 8 021500000 WASHER SP LK 1 200 6 8 8 1010201000 SCREW 1 2 13UNCx11 2LG 6 6 0 03 12 12 BUMPER ASSEMBLY 20 HYDRAULIC TITAN 38 BUMPER ASSEMBLY 20 HYDRAULIC TITAN 38 ITEM PART t 0 738753000 BUMPERASSY20inRECEMER TITAN38LSC_ 1 0 1 738752000 BUMPERASSY20inRECEIVER TITAN 38 RSC _ 5 8 8 021500000 WASHER SPLK1 72 6 8 8 010201000 SCREWHXHD1 2 13UNCx11 2LG 6 8 0 MASTER LOCK SYSTEM TITAN SERIES 84CA P N 738695 XXX 1 12 13 8 SHORT DETAIL INSTALLATION INTO BOTH LS AND RS STD SIDE PACKS ARE THE SAME 7 1 0 03 12 12 MASTER LOCK SYSTEM TITAN SERIES 84CA P N 738695 XXX 16 PUSH BAR MID DOUBLE TALL gt 7 PUSH
13. 2 10 560481001 DIVIDER SHELF TALL PLASTIC 10 10 10 11 560480001 DIVIDER SHELF SHORT PLASTIC 13 110 3 1 12 738832002 SHELF REAR PLASTIC DIVIDERS 3 3 3 SHELF FRONT COMP oe ETE 11 2 ITEM NOT SHOWN 02 ITEM NOT SHOWN NOTE 000 EQUALS ALL PARTS FOR TOTAL SHELF PACKAGE 001 EQUALS ONLY SHELVING FRONT COMP CURB OR STR 002 EQUALS ONLY SHELVING MID COMP CURB OR STR 003 EQUALS ONLY SHELVING HORIZ COMP TALL DIVIDERS 004 EQUALS ONLY SHELVING HORIZ COMP SHORT DIVIDERS 005 EQUALS ONLY CHAIN HOOK REAR COMP CRANE BOX 006 EQUALS ONLY SHELVING REAR COMP OPPOSITE CRN BOX 007 EQUALS ONLY SHELVING FRONT COMP 60CA CURB OR STR 008 EQUALS ALL PARTS FOR TOTAL SHELF PACKAGE FOR A TITAN 38 60CA 8 2 0 03 12 12 SLIDE OUT TRAY TITAN SERIES P N 560238000 TO BE USED IN FRONT STREET OR SIDE COMPARTMENT SEE DETAIL SEE DETAIL SEE DETAIL 8 3 0 03 12 12 SLIDE OUT TRAY TITAN SERIES P N 560238000 6 2 725317000 DRAWER PULL 8 2 340040000 ANG1X1X1 4X27 50 __9 20 001204000 SCREWFLHD 8 32UNCX3 4LG 8 4 0 03 12 12 TOOL BOX TITAN 38 O LL I f li jj j Fa Sa 20 WIDE OR LESS MORE THAN 20 WIDE 03 12 12 5 TOOL BOX 38 TITAN LEFT RIGHT SIDE FRONT COMPARTMENT ONLY TOOLBOX PART NUMBERS
14. 3 which states the required parts and accessories necessary for safe operation This includes lighting reflectors etc WARNING Federal law 49 CFR 568 requires each final stage manufacturer to complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle the date of final completion or a date between those two dates This requirement shall however be superseded by any conflicting provisions of a standard that applies by its terms to vehicles manufactured in two or more stage Each final stage manufacturer shall affix a label to the completed vehicle in accordance with 49 CFR 567 5 READ THIS PAGE 02 14 12 TABLE OF CONTENTS TITAN 38 BODY BUMPERASSEMBLY12 660 _ 03 12 12 TITAN BODY INTRODUCTION Auto Crane products are designed to provide many years of safe trouble free dependable service when properly used and maintained To assist you in obtaining the best service from your crane and to avoid untimely crane and or vehicle failure this manual provides the following operating and service instructions It is specifically recommended that all operating and service personnel consider this manual as mandatory material for reading and study before operating or servicing Auto Crane products It is highly recommended that crane owners equipment managers and supervisors also read this manual For your convenience the overall dimensio
15. 6 217 8 12 96 HORIZONTAL 211 2 217 8 11 98 2915 16 46 217 8 17 43 INSIDE SIZES STD TOTAL BODY CU INSIDE COMPARTMENT SIZES TALL TOTAL BODY CU FT We 3590185 REAR COMPARTMENT DIMENSIONS VOLUME ARE FOR NON CRANE BOX ONLY VOLUME IS TAKEN FROM WALL TO WALL DIMENSIONS NOT DOOR OPENING SIZES 1 4 0 01 22 13 TITAN 38 MOUNTING AND INSTALLATION Check to make sure the following items are with your Titan body If components are missing contact AutoCrane Customer Service Department 222134 W 1 20 RIVET 11 BLANK PLACE GASKET 5 CONNECTOR AND OFF CENTER 7 TO CHASSIS 4 28 WIRE TO MARKER N7 5 24252627 LIGHTS ON BUMPER 9 23 21 19 BOTTOM VIEW FT LL NOTE APPLY ATV SEALANT TO ONE END OF DOOR GASKET PRESS BOTH ENDS TOGETHER AFTER INSTALLING SMEAR REAR DOOR ANY EXCESS SEALANT AROUND THE SEAM WHEN COM 8 PLETE ITEMS LISTED ON THE FOLLOWING PAGE ARE INCLUDED IN THE TITAN 38 BODY SHIP KIT P N 739408010 FRONT DOOR 03 12 12 TITAN 38 MOUNTING AND INSTALLATION ITEM PART TY DESCRIPTION NUMBER 1 6 1739408005 GROMMET LIGHTOVAL______ 6 2 1560450000 CLEARANCE MARKER AMBER _ 8 2 1560452000 REFLECTORAMBER 9 4 1560453000 REFLECTOR 22 8 015900000 1 4 20UNCSS 23 6 005901000 SC
16. 60244001 COVER DIRECTCTRVALVESIS 6 4 4 407277000 PAD BOOM 1 50 D 8 3 1407216000 HOSE RETAINER 4 75 _9 1 1738682000 DOUBLERPULLPN 0 2 10 0 1 738644000 DECALLAYOUTHD 10 1 0 738644001 DECALLAYOUTSSC HD 11 0 1 1738483001 HYD OUTRIGGER FULLYHYD 11 1 0 738484001 HYD OUTRIGGER SSC FULLYHYD ITEM NO LS 4000 RS 3000 5 13 0 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC BOM 73848XXXX PART NUMBER DESCRIPTION POETA 008400000 ieee HX HD 3 8 16UNC X 3 4 LG GR5 21313 330645000 FITTING 90 6 SAE 6 JIC LONG 90 6 SAE 6 JIC LONG 241175000 FITTING 90 6 SAE 6 JIC 200876000 FITTING 6 SAE 6 STRAIGHT 560203000 FITTING 90 6 SAE 6 JIC RESTRICTED 812037100 HOSE ASSY 6 JICF 6 90 DEG ELL 4 HOSE x 100 LG HOSE ASSY 6 JICF 6 90 DEG ELL 4 HOSE x 269 SPIRAL HOSE WRAP 1 2 6 LONG 46 6 6 772043000 ZIPTIESTRAP 12IN NYLON BLACK RS 3000 NOTE PART NUMBERS WITH AN ASTERISK ARE PART OF A KIT 5 14 0 03 12 12 OUTRIGGER HYDRAULIC LEG ASSEMBLY P N 738837000 5 15 0 03 12 12 OUTRIGGER HYDRAULIC LEG ASSEMBLY P N 738837000 PART NO NUMBER DESCRIPTION TUBE INNER WELD LS RS 6 4 020200000 WASHER SP 14 Oo 8 1 738731000 12 456318 9 4 738734000 RING RETAINING 5100 100 2 5 16 0
17. Auto Crane s product the distributor shall pay the time and expense of the field representative Claims for service labor or other expenses that have incurred by the buyer without approval or authorization or Auto Crane will not be accepted When applying for warranty claims may be handled by contacting your nearest authorized Auto Crane Distributor All claims are to be filed in writing on an Auto Crane Warranty Claim Form Limited Parts Warranty 1 Y ear Effective June 15 2010 LU U 16 5 0
18. B Eri IN Le o Ar QUT dd AJ 111 RIGHT SIDE EXTENSION INOUT s LEFT SIDE UP DOWN 8120372771 RIGHT SIDE UP DOWN 812026269 HYDRAULIC DIAGRAM NOT HUIK WP WEAR 5 10 0 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC LEFT SIDE PN 738484000 8120372 512626269 1 7091 5170760859 m HAMDLE SIDE RIGHT SIDE EXTENSION IN OUT LEFT SIDE UP DOWN PRESS CRANE TANK 512037096 RIGHT SIDE UP DOWN 812035700 HYDRAULIC DIAGRAM NOTE BH BULK HEAD ADAPTER WP WEAR 5 11 0 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC ke IT Up Dow i Crane SE MAT TOT RETURN Sk TEM HYDRAULIC SCHEMATIC RIGHT SIDE UP DOWN LEFT SIDE IN OUT LEFT SIDE UP DOWN TANK PLUG REAR VIEW DIRECTION CONTROL VALVE NOTE A PORT BOTTOM B PORT HANDLE SIDE 5 12 0 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC 73848XXXX NUMBER DESCRIPTION 1 0 1 738483100 TITAN38 OUTRIGGER TUBE WELDHYD____ _1 1 0 738484100 TITAN 38 OUTRIGGER TUBE WELD SSC___ 2 0 1 738483220 TITAN38SLIDE ASSYCSHYD 2 1 0 738484220 TITAN 38 SLIDE 55 55 HYD 3 o 1 738837000 TTANS8HYDLEGASSY __ 4 0 1 1560244000 COVER DIRECTIONALCTRVALVE 4 1 0 5
19. BAR FRONT TALL 9 1110 INSTALL THIS PUSH ROD FIRST 15 1413 3 8 SECTION A A PUSH ROD INSTALLATION RIGHT SIDE SHOWN 7 2 0 03 12 12 YSTEM MASTER LOCK S pic UR TITAN SERIES 84CA P N T MASTER LOCK SYSTEM CHAR 38695 000 RS TALL 38695 001 RS LS TALL 738695 002 LS TALL 738695 003 STD 738695 004 LS STD 38695 005 RS DBL TALL 38695 006 LS DBL TALL 738695 007 LS TALL 8695 008 RS STD QTY QTY ee OT OT em em ne tedster cde de dade Ei DI 5000 1 S SERERE EE MS MENS ER Cem 11111 PUSHBARSHORTRS IE ua DBL TALL RS PH K fi 2 RT DBL TALL 800 4 4 4 4 4 2 re Comum pepe pe e e pe or pere ioo uuum 12 1 2 41 4 EI EE WASHER FL 1 4 0 2 4 PZ 1 4 20UNC X 1 LG RENS ER BAR MID DBL TALL RS TT i ae 03 12 12 7 3 0 NOTES MASTER LOCK SYSTEM TITAN SERIES 60CA P N 738805 XXX INSTALLATION INTO BOTH LS AND RS STD SIDE PACKS ARE THE SAME 7 5 0 03 12 12 MASTER LOCK SYSTEM TITAN SERIES 60CA P N 738805 XXX 2 INSTALL THIS PUSH ROD FIRST 131415 1 ES 4 5 9 1011 DETAIL SECTION PUSH ROD INSTALLATION RIGHT SIDE SHOWN 7 6 0 03 12 12 MASTER LOCK SYSTEM TITAN SERIES 60CA
20. GH CLEARANCE BETWEEN BODY AND CHASSIS CAB PER THE MANUFACTURERS REQUIREMENTS 3 Locate the shear plates as shown in the above diagram Drill 2 21 320 holes into each shear plate and chassis frame NOTE LOCATE HOLE FOR BOLT SO THAT THE BOLT WASHER AND NUT WILL NOT INTERFERE WITH ANY CHASSIS COMPONENTS LOCATIONS OF SHEAR PLATES SHOWN ABOVE ARE PREFERRED LOCATIONS THEY MAY NEED TO BE MOVED TO ACCOMMODATE COMPONENTS ON THE CHASSIS RAILS 2 3 0 03 12 12 TITAN 38 MOUNTING AND INSTALLATION 4 Using the pre drilled holes in the outrigger support drill 3 21 32 0 holes into chassis rail per side 5 Weld shear plates to the body frame NOTE FOLLOW CHASSIS RECOMMENDATIONS WHEN WELDING BODY COMPONENTS 6 Bolt Body to Chassis Frame using 5 8 UNC Grade 8 Hardware Bolt Washer Nut Etc Torque to 180 Ft Lbs Note If you would like to mount the body using another method please refer to the chas sis manufacturer s body builder guide or the NTEA handbook 7 Install Fenderettes Supplied to the body Reference figure below a Wipe mounting surface with clean cloth to remove any dirt or oils b Locate Fenderette to sidepack aligning the bottom edges and centering it on fender well opening c Draw lines fender with oil pencil or other erasable marker to assist with alignment when adhesive is applied d Apply adhesive to fenderette flange per instructions on cartridge 1 8 bead in center of flange is
21. MP IDENTIFICATION LAMP BACK UP ALARM 2 5 0 03 12 12 TITAN 38 MOUNTING AND INSTALLATION Wire COLOR DESCRIPTION raset__ T GREEN STOPTURNSIGNALRGHTSDE I STOPTURNSGNALLEFTSDE 9 8 _ eACKuPsiNa 5 einer TALUGHTSIGNA G RED OPTIONAL HALOGEN SUPPLY WIRE HALOGEN BLACK OPTIONAL REAR WORK LIGHT RIGHT WRKLT RT SIDE BLACK OPTIONAL LIGHTING RIGHT SIDE OPTIONAL LIGHTING 10 BLACK OPTIONAL LIGHTING LEFT SIDE OPTIONAL LIGHTING WHITE INTERIOR COMPARTMENT LIGHT LEFT SIDE OPTIONAL BLACK INTERIOR COMPARTMENT LIGHT LEFT SIDE OPTIONAL WHITE INTERIOR COMPARTMENT LIGHT RIGHT SIDE OPTIONAL BLACK INTERIOR LIGHT RIGHT SIDE OPTIONAL 8 Install all accessories per their installation procedures If unit has a hydraulic outrigger you must follow the procedure shown on the following page to set the outrigger relief valve 9 Verify final truck configuration meets all applicable federal guidelines Reference 49CFR571 109 10 Read operating section of manual before operating the unit 2 6 0 03 12 12 TITAN 38 MOUNTING AND INSTALLATION OUTRIGGER RELIEF VALVE SETTING INSTRUCTIONS For hydraulic powered outrigger control valves provided by AutoCrane AutoCrane hydraulic powered outriggers utilize a control valve which contain an integral hydraulic relief valve that is preset at the factory This preset is NOT the final setting and must be adjusted to a
22. R ASSY FULLY MANUAL RIGHT SIDE CRANE GENERAL DIMENSIONS 130 4 DROP LEG TRAVEL TRAVEL 5 1 0 03 12 12 OUTRIGGER ASSY FULLY MANUAL LEFT SIDE CRANE GENERAL DIMENSIONS 5 2 0 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC RIGHT SIDE CRANE GENERAL DIMENSIONS EXTENSION CYLINDER STROKE 54 00 5 3 0 03 12 12 OUTRIGGER ASSY FULLY HYDRAULIC LEFT SIDE CRANE GENERAL DIMENSIONS EXTENSION CYLINDER STROKE 54 00 5 4 0 03 12 12 TITAN 38 OUTRIGGER SHIP KIT OUTRIGGER SHIP KIT 738645000 2 738563001 TITAN 38 BUMPER SUPPORT F HITCH 2 738669000 BARRTHR 1 4 X 7 X5 75 LG PART Mo ew NUMBER _ 2 2 2 5 5 0 03 12 12 TITAN 38 OUTRIGGER INSTALLATION REF BODY a 11 44 FROM BOTTOM OF TREAD PLATE 7 25 FROM SIDE COSS LOCATION FRAME SPACER REF TYP TYP COMPARTMENTS 34 3 8 MIN RIGHT SIDE LEFT SIDE SECTION VIEW FROM INSIDE FENDER WELL TOWARD BACK OF BODY SUPPORT QUTRIGGERS OUT 1 4 INCH dr BEFORE WELDING TO BOTTOM SIDE OF 2 DIM OF 34 3 8 INCHES PLUS MUST MAINTAINED BETWEEN SUPPORT OUTRIGGER PLATES BOTTOM OF BODY FRAME 3 CUT OUTS FOR USE WITH HYDRAULIC OUTRIGGERS ONLY RIGHT SIDE OUTRIGGER SHOWN LOCATE CUTOUTS ON OPPOSITE SIDE FOR LEFT SIDE OUTRIGGER 5 6 0 03 12 12 OUTRIGGER ASSY FULLY MANUAL RIGHT SIDE CRANE PN
23. R BEAM EASY SWIVEL MOUNT 1 2 13UNC O 5 R aD rd gt N ai PART 4 1 7507390009WICHTOGGLEON OFF 6 1 750738000SNCK ON CABLE TIE MOUNT 8 2 006200000 SCREW HX HD 1 40 11 4 GRb 9 2 020200000 WASHERSPIK 1 4 STAINLESS 11 2 0 12 BLACK 03 12 12 BOOM SUPPORT TITAN SERIES 20 75 REF GE DEE RR 4 2112 41 03 REF p A 44 REF r 11 LI m 03 12 12 BOOM SUPPORT TITAN SERIES 715064000 ITEM PART DESCRIPTION 1 2 4 021100000 WASHERSPLK3 8 12 2 0 03 12 12 BULKHEAD RESERVOIR TITAN SERIES lt a 30 94 _ 42 13 8 738498000 23 GALLON 18 15 7 625 751095050 36 GALLON 26 06 SERVICE PARTS INCLUDE GALLON GALLON 13 1 0 03 12 12 AIR RECEIVER TANK TITAN SERIES OVERALL OVERALL LENGTH TANK DIA RA 30 GALLON TANK 36 3 4 31 1 2 60 GALLON TANK 46 1 2 40 REPLACEMENT PARTS INCLUDE PART ow css 750205006 G A UG E 0 200 PSI AIR REF 750715000 VA LVE BIB DRAIN 751220100 VALVE RELIEF 200 PSI 1 4 NPT ALUM 13 2 0 03 12 12 AIR RECEIVE
24. R TANK 18 GALLON TITAN SERIES P N 751524100 NOTE 1 THIS RECEIVER TANK IS BEMOUNTED UNDER TRUCK CHASSIS 2 FOR USE ON FORD F 550 ONLY AIR TANK MOUNTING x 90 DEG 3 4 NPT 7 8 14 FITTING 90 DEG 3 4 NPT 7 8 14 FITTING REPLACEMENT PARTS INCLUDE ITEM NO PART NUMBER DESCRIPTION 751220100 VALVE RELEIF 200 PSI 1 4 NPT ALUM 750715000 VALVE 1 4 NPT DRAIN 750209000 5 8 13 3 0 03 12 12 FIRE EXTINGUISHER TITAN SERIES P N 750061000 TYPE SLB LEVER SQUEEZE HOSE amp HOSE PRESSURE GAUGE PER NATIONAL FIRE PROTECTION ASSOCIATION STD NO 10 PORTABLE FIRE EXTINGUISHERS SPECIFICATIONS A UNDERWRITERS LABORATORIES UL LISTED B DRY CHEMICALS FIRE EXTINGUISHERS CLASSIFICATION 2 A 10 B C TESTED TO ANSI UL 711 amp ANSI UL299 C 5 LB 2 27 KG MULTI PURPOSE DRY CHEMICAL AMMONIUM PHOSPHATE BASE D SUITABLE FOR USE AT TEMPERATURE FROM 65 F TO 120 F 54 C TO 49 C NOTE EXTINGUISHER TO COME WITH OWNERS MANUAL FOR HAND PORTABLE FIRE EXTINGUISHERS 14 1 0 03 12 12 BACK UP ALARM TITAN SERIES P N 750681000 DESCRIPTION BACK UP SAFETY ALARM MEETS OR EXCEEDS SAE 199 4 VOLUME 102 Db VOLTAGE 12 24 VDC PULSE RATE 90 MINUTE POWER CONNECTION 2 18 16 GA LEADS RED LEAD TO POSIVE BLACK LEAD TO GROUND MOUNTING INSTRUCTIONS
25. REW HD 1 4 20UNC X 1216 24 8 006020000 SCREW 6 32UNC X1LG 25 8 019600000 WASHERSPLK 6 26 8 015400000 NUTHX46 32BUNC 82 8 560525000 T HANDLE ASSY 739408008 SCREW FLAT 1 4 20UNC 1 3 8LG 739408007 5 FLAT 1 4 20UNC 1 3 4LG 2 2 0 05 12 12 TITAN 38 MOUNTING AND INSTALLATION WARNINGS DO NOT WELD TO TRUCK FRAME REFER TO BODY BUILDERS MANUAL FOR FUTHER INFORMATION INSTALLATION INSTRUCTIONS BELOW ARE COMMON MOUNTING PRACTICES ALWAYS REFER TO CHASSIS BODY BUILDERS MANUAL FOR ACCEPTABLE MOUNTING OPTIONS CUTTING AFTER FRAME MAY BE REQUIRED REFER TO CHASSIS BODY BUILDERS MANUAL FOR PROPER CUTTING PROCEDURE MINIMUM CHASSIS REQUIREMENTS 11 400 LBS GVWR 34 FRAME WIDTH HEAVY DUTY REINFORCED FRAME BODY FRAME lt DRILL HOLES 11 SP TYP CHASSIS FRAME u szstsa sy 1144 zs FRAME 7 A CO TO MATCH O R N lt I SUPPORT Pra WHEEL WELL NEA SHEAR PLATE 7 TT SHEAR PLATE ALL DIMENSIONS SHOWN ARE IN INCHES MOUNTING INSTRUCTIONS AVAILABLE MOUNTING KIT 560580000 INCLUDES HARDWARE amp SHEAR PLATES 1 Pick up body using a 4 point choke chain rated for the body weight shown in Gen Dimension page Use the tie down locations in bed for lifting points 2 Center body along the width of the chassis and center the wheel well with the tires NOTE MAKE SURE YOU HAVE ENOU
26. Serial No Mailing Address P O Box 580697 Tulsa OK 74158 0697 Physical Address 4707 N Mingo Rd Tulsa OK 74117 5904 Phone 1 800 777 2760 Fax 1 888 848 5445 http www autocrane com UTO CRANE Auto Crane Warranty Registration Fax Transmission To Warranty Department From Product Registration End User information Name Address City Contact Distributor Information Name Address City Contact Product Information Model No Date Product Delivered VIN Required for Warranty Activation State E mail Address Required for Warranty Activation State E mail Address Required for Warranty Activation Serial No Date Processed 1 888 848 5445 For Auto Crane use only ONE REGISTRATION FORM PER UNIT CRANE OR BODY Registration form must be mailed or faxed within 15 days of customer installation Warranty Registration Mail to Warranty Department Auto Crane Company P O Box 581510 Tulsa OK 74158 0697 Rev 5 19 11 TITAN 38 OWNER S MANUAL REVISION RECORD Section s Description of Change Date 8 03 2012 Added items to ToolBox Service Part Numbers BOM 1 22 13 Revised General Dimensions on Rear View Notes 1 The information contained in this manual is in effect at the time of this printing It does not cover all instructions configurations accessories etc If you require ad ditional inform
27. WER IS SAME FOR ALL BODIES CONNECT POWER WIRE TO ROPE LIGHT CONNECTOR IN THIS LOCATION ALL BODIES 10 1 0 03 12 12 ROPE LIGHT KIT TITAN SERIES P N 560271 XXX LIGHT ROUTING 84CA BODY CONNECT POWER WIRE TO ROPE LIGHT CONNECTOR IN THIS LOCATION ALL BODIES INSTALL SPLICE 10 2 0 03 12 12 ROPE LIGHT KIT TITAN SERIES P N 560271 XXX THESE ARE ONLY USED FOR 120 BODIES LIGHT I ROPE LIGHT ROPELIGHI ROPE LIGHT LEFT SIDE RIGHT SIDE SWITCH I _ SWITCH COMPARTMENT LIGHT KIT CHART 1 GROMMELRUBBER 0 750169000 6 6 SPLICE 1 2 ROPE LIGHT 6 WASHERFL5 8X15 160D 407314000 64 56 10 3 0 03 12 12 COMPARTMENT LIGHT KIT TITAN SERIES P N 560271 XXX INSTALL USING EXSISTING HOLES IN DIVIDER PANEL POWER FOR LIGHTS POWER FROM TRUCK POVVER FOR LIGHTS NOTES 1 MOUNTING FOR 84 CA IS SHOWN MOUNTING FOR 120CA AND 60 CA ARE SIMLIAR SEE NEXT SHEET FOR WIRING DIAGRAM 2 LEFT SIDE ROUTING SHOWN RIGHT SIDE OPPOSITE COMPARTMENT LIGHT KIT CHART lt lt o N ITEM DESCRIPTION PART NO COMPARTMENT 750730000 8 10 7 6 WIRE 16 600V BLACK 800590000 40 FT 36 FT 10 4 0 03 12 12 COMPARTMENT LIGHT KIT TITAN SERIES P N 56
28. ation please contact Auto Crane Company 2 Auto Crane Company reserves the right to update this material without notice or obligation NOTES WARNINGS WARNING Federal law 49 CFR 571 requires that the Final Stage Manufacturer of a vehicle certify that the vehicle complies with all applicable federal regulations Any modifications performed on the vehicle prior to the final state are also considered intermediate stage manufacturing and must be certified as to compliance The installer of this crane and body is considered one of the manufacturers of the vehicle As such a manufacturer the installer is responsible for compliance with all applicable federal and state regulations and is required to certify that the vehicle is in compliance WARNING is the further responsibility of the installer to comply with the OSHA Truck Crane Stability Requirements as specified by 29 CFR 1910 180 C 1 WARNING NEVER OPERATE THE CRANE NEAR ELECTRICAL POWER LINES Death or serious injury will result from boom line or load contacting electric lines Do not use crane within 10 feet 3 05m of electric power lines carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less SEE DANGER DECAL P N 040529 in this Owner s Manual WARNING Failure to correctly plumb and wire crane can cause inadvertent operation and damage to crane and or personnel WARNING Vehicle must meet Federal law 49 CFR 39
29. ccount for hydraulic system backpressure once the installation is complete The adjustment is straight forward are requires basic hand tools thermometer or means to measure hydraulic oil temperature and a hydraulic pressure gauge with a minimum rat ing of 5 000 psi and hydraulic fittings necessary to install the gauge in line with the incoming pressure line to the outrigger control valve body Follow the procedure below to make the final adjustments to this relief valve 1 The outrigger hydraulic relief valve should be adjusted to 200 psi above the crane hydraulic relief valve Please consult the appropriate owner s manual for this setting or contact the crane manufacturer for this value WARNING Under no circumstances should this relief valve setting exceed any of the hydraulic system components ratings or limitations as component damage or personal injury may result 2 Install the hydraulic pressure gauge in line with the incoming pressure line to the outrigger control valve body 3 With all personnel clear of the vehicle start the engine and engage the vehicle PTO Let the hydraulic oil w arm until it reaches 100 F 4 While watching the hydraulic pressure gauge activate a hydraulic outrigger function to deadhead the hydraulic system Read the gauge value quickly and do not hold the function into the deadhead position 5 Using the hand hold back off the lock not on the hydraulic relief valve and make small rotation adjustments
30. ct s warranted must be properly maintained and serviced The selling distributor must file for the first owner user the application for warranty by completing the delivery report form enclosed in the Owners Manual within 30 days of the product purchase date The complete delivery report form must be forwarded to Auto Crane Company The warranty agreement issued is not transferable EXCLUSIONS Warranty applies to the Auto Crane bodies only and excludes all options modifications and alterations Paint required following repairs or replacement of parts under warranty after the first year from the date of delivery Product s that have been misused or damaged inclusive of but not limited to accidents Absent a completed and valid delivery report form the original date of manufacture will be used as the effective date for the limited warranty SPECIFIC NON RUST THRU WARRANTY EXCLUSIONS Product s that have been used to carry corrosive materials where such materials result in rust thru conditions Product s purchased by the first owner user in prime paint condition Consequential damages including but not limited to transportation costs lost profit and loss of income as a result of a vehicle being out of service Product s purchased and used outside the U S A or Canada APPLYING FOR WARRANTY Claims may be handled by contacting your nearest authorized Auto Crane Distributor All claims are to be filed in writing on an Auto
31. es arising out of the failure of any Auto Crane Product or parts to operate properly Auto Crane makes no warranty in respect to component accessories it being subject to the warranties of their respective manufacturers If field service the request of the distnbutor rendered and fault is found not to be with Auto Crane s product the distributor shall pay the time and expense of the feld representative Claims for service labor or other expenses that have incurred by the buyer without approval authorization or Auto Crane will not be accepted nen applying for warranty claims may be handled by contacting your nearest authorized Auto Crane Distributor All claims are to be filed in writing on an Auto Crane VVarranty Claim Form AUTO CRANE CONPANY IS UNDER NO OBLIGATION TO EXTEND THIS WARRANTY TO ANY CUSTOMER FOR WHICH AN AUTO CRANE DELIVERY REPORT FORM HAS NOT BEEN COMPLETED AND ON FILE WITH AUTO CRANE COMPANY Limited Warranty 2 Years Effective September 2 2003 P O Box 580697 Tulsa OK 74158 0697 4707 N Mingo Rd Phone 918 836 0463 5 YEAR LIMITED BODY WARRANTY COVERED PRODUCTS Auto Crane Service Bodies no rust thru guarantee to the first owner user of record for five 5 years from the date of purchase Door Hinges Guarantee the hinges will not fail to operate or come off the product to the first owner user of record for five 5 years from the date of purchase ELIGIBILITY Produ
32. fully cure before delivery to customer 16 1 0 03 12 12 P O Box 580697 Tulsa 74158 0697 4707 N Mingo Rd Phone 918 836 0463 LIMITED WARRANTY 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a penod of 2 years parts and labor from the date of purchase Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship Date of purchase will be honored as the date indicated on the Bill of Sale which must accompany the Warranty Registration and be on with Auto Crane Absent a valid Warranty Registration and appropriate documentation the original date of manufacture as indicated by the serial number on the product will be used to determine the effective date of the 2 year warranty The obligation of Auto Crane underthis warranty is limited to the replacement or repair of parts that appeartothe manufacturer after review and or inspection to be defective and paid flat rate labor for replacing defective parts This warranty does not obligate Auto Crane to bearthe travel time charges in connection with the replacement or repair of defective parts Responsibility for customers claims ansina from misapplication abuse misuse or alteration of equipment or parts lies with the distributor or user and no warranty obligation 15 assumed in these circumstances by Auto Crane Auto Crane will in no event be liable for any consequential damages or contingent liabiliti
33. l without notice or obligation 1 1 0 03 12 12 NOTES TITAN 38 60CA GENERAL DIMENSIONS BODY SERIAL NUMBER LOCATED ON REAR EDGE OF CRANE BOX BODY 18 DEPARTURE ANGLE xx COG SHOWN IS BODY ONLY fest 27 00 109 00 CHECK CHASSIS BODY BUILDER BOOK FOR REQUIRED GAP BETWEEN BODY amp CHASSIS DEPARTURE ANGLE SHOWN FOR REFERENCE ONLY ANGLE WILL VARY DEPENDING ON CHASSIS TYPICAL ALL COMPARTMENTS TITAN 38 60CA DOOR OPENING OPENING WIDTH HEIGHT DEPTH VOL CU ED ue a 555 HORIZONTAL 211 2 217 8 11 98 REAR 29 15 16 217 8 17 43 INSIDE COMPARTMENT SIZES STD TOTAL BODY CU FT 99 14 INSIDE COMPARTMENT SIZES TALL TOTAL BODY CU FT 104 29 CWT 2685185 REAR COMPARTMENT DIMENSIONS VOLUME FOR NON CRANE BOX ONLY A VOLUME IS TAKEN FROM WALL TO WALL DIMENSIONS NOT DOOR OPENING SIZES 1 3 0 03 12 12 TITAN 38 84CA GENERAL DIMENSIONS CAB fe BODY SERIAL NUMBER LOCATED ON REAR EDGE OF CRANE BOX 18 DEPARTURE ANGLE COG SHOWN IS BODY ONLY 133 STANDARD GAP USING 84CA BODY CHECK CHASSIS BODY BUILDER BOOK FOR REQUIRED GAP BETWEEN BODY amp CHASSIS DEPARTURE ANGLE SHOWN FOR REFERENCE ONLY ANGLE WILL VARY DEPENDING ON CHASSIS 94 Baar 38 WIDTH W HEIGHT H DEPTH ta am e mm 8 2214 4
34. ns of the Titan are included on the General Dimension Drawing Center of gravity and door openings are also shown Remember the body adds weight to the vehicle Adding weight may change the driving and riding characteristics of the vehicle unless the appropriate overload spring s are installed on the truck The payload of the vehicle is reduced by the weight of the body The operator should exercise care when loading the vehicle Distributing the payload on the vehicle evenly will greatly improve the driving and riding characteristics of the vehicle Auto Crane Company issues a limited warranty certificate with each unit sold See last page for warranty It has always been Auto Crane Company policy to handle all warranty claims we receive as promptly as possible If a warranty claim involves discrepant material or workmanship Auto Crane will take immediate corrective action It is understandable that Auto Crane Company cannot assume responsibility of liability when it is obvious that our products have been abused misused overloaded or otherwise damaged by inexperienced persons trying to operate the equipment without reading the manual Auto Crane will not assume responsibility or liability for any modifications or chang es made to unit or installation of compo nent parts without authorization Auto Crane maintains a strong distributor network and a knowledgeable Customer Service Department In most cases an e
35. quipment problem is solved via phone conversation with our customer service department The customer service department also has the ability to bring a local distributor a regional sales manager or a factory serviceman into the solution of an equipment problem If through no fault of Auto Crane Company it is necessary to send an experienced factory serviceman on a field service call the rates stat ed in the Auto Crane Distributor s Flat Rate Manual will apply Auto Crane Company s extensive Research and Development Program allow our customers to use the best equipment on the market Our Engineering Staff and our knowledgeable sales people are always available to our customers in solving crane and winch type application problems When in doubt call the Auto Crane factory Note This manual should remain with the body at all times DISTRIBUTOR ASSISTANCE Should you require any assistance not given in this manual we recommend that you consult your nearest Auto Crane Distributor Our distributors sell authorized parts and have ser vice departments that can solve almost any needed repair This manual does not cover all maintenance operating or repair instructions pertinent to all possible situations If you require additional information please contact the Auto Crane Company The information contained in the manual is in effect at the time of this printing Auto Crane Company reserves the right to update this mate ria
36. recommended The nozzle does not need to be cut to provide 1 8 bead e Use lines from step 3 to locate fenderette to sidepack aligning the bottom edges and centering it on the fender well opening as before f Using wide surface area clamps clamp fenderette into place to insure full contact between the fenderette flange and the sidepack g Remove any excess adhesive from outer edges h Allow adhesive to cure 3 to 4 hours before removing clamps Adhesive will be fully cured in 8 to 24 hours If you would like to paint the fenderette you must use the following components Surface must be cleaned with DuPont 3919S Prep Sol or equivalent Primed with Polypropylene primer Ditzler DPX800 or equivalent and use a flex additive Ditzler DX369 or equivalent CENTER FENDERETTE TO WHEELWELL OPENING BODY FACE FENDERETTE ALIGN BOTTOM OF FENDERETTE TO BOTTOM OF SIDE PACK 8 Install wiring lights and reflectors onto body Reference schematic on following page for wiring detail Reference view at beginning of Mounting and Installation section for location of remaining components 2 4 0 03 12 12 TITAN 38 MOUNTING AND INSTALLATION 1 WHITE Tan ec I wm n I 4 4 4 WHITE 130 TI i STOPTAILTURH RED MARKER LIGHT MAIN HARNESS SUPPLIED BY AUTOCRAME K sss LICENSE PLATE BRACKET IDENTIFICATION LA
37. ted so dirt oil and other contaminants do not get embedded in the primer when sanded a Wash with a mild detergent in warm water b Rinse with clean water c Wipe dry with a clean cloth 2 Scuff sand all primed areas to be top coated with 320 grit sandpaper or an equivalent abrasive Sand any areas with visible rust to bare metal 3 Solvent clean all areas to be top coated to remove sanding residue Wipe dry with a clean cloth to remove any remaining residue 4 Re prime the following areas to a minimum 2 mil dry film thickness per the primer manufacturer s instructions The primer must be compatible with Sherwin Williams E2W932 epoxy primer a All bare metal b All exposed corners and narrow edges such as on doors door openings drip rails and bumpers This is necessary because excessive primer tends to get removed when sanding corners and narrow edges c All areas to be top coated if the body has been stored in an outside environment for more than 3 6 months This is necessary because more primer tends to get removed when sanding a primed only body that has been exposed to the sun and outside environment for an extended period 5 Apply a 2 mil dry film thickness top coat per the manufacturer s instructions within 24 hours of completing steps 1 4 The top coat paint must be compatible with Sherwin Williams E2W932 epoxy primer The final primer and top coat should have approximately a 4 mil dry film thickness Allow paint to
38. the Bill of Sale to the consumer The obligation of Auto Crane underthis warranty does not apply to parts replaced under the limited warranty for a new Auto Crane product The warranty for parts replaced under the limited warranty ofanew Auto Crane product expires when the warranty for that product expires The obligation of Auto Crane under this warranty is limited to the replacement or repair of purchased replacement parts that appear to the manufacturer to be defective after review of documentation Auto Crane Waranty Claim Form photos data etc provided by the Auto Crane distnbutor and or inspection of parts returned to Auto Crane This warranty does not obligate Auto Crane to bearlabor costs to replace the defective parts ortravel time charges in connection with the replacement or repair of defective parts Responsibility for customers claims ansing from misapplication abuse misuse or alteration of equipment or parts lies with the distributer or user and no warranty obligation is assumed in these circumstances by Auto Crane Auto Crane will in no event be lable for any consequential damages or contingent liabilities arising out of the failure of any Auto Crane product or parts to operate properly Auto Crane makes no warranty in respect to parts for component accessories it being subject to the warranties of their respective manufacturers If field service the request of the distnibutor 15 rendered and fault is found not to be with

OWNERS MANUAL

Contents

Download Pdf Manuals

Related Search

Related Contents