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AIRSEEDER OPERATORS MANUAL

1. Operation AUSTRALIA Software and Hardware Versions When talking to your Simplicity Australia Dealer regarding the operation of the Zynx X20 Seeder Console always have this Operator s Manual and the Zynx X20 Seeder Console Manual with you The version number and date may be required to assist with any concern To access the software version and date touch the ZYNX icon in the upper right hand corner of the screen MANUAL SPEED DATA MAIN MENU The software version and date will appear along with other information on the screen as indicated von 1 03 00 Avaldis memory 13242000 bytes Lom b800 Fugssnt The software version number and date on this screen will change in the event of a software upgrade It is important that this information is recorded in this Operator s Manual to keep track of any changes Below is space provided to keep a record of any software upgrades oe hake Re Operator s Manual Upgraded Simplicity Australia Page 3 32 Version 1 0 AQU Es AUSS TRALI A Lubrication and Maintenance Owners of Simplicity Australia product are encouraged to adopt a regular lubrication and maintenance program By following the Pre Season Daily Weekly and After Sowing lubrication and maintenance programs outlined in this Operators Manual and in conjunction with your preferred Simplicity Australia Dealer long and trouble free operation is achievable Pre Season Before s
2. Version 1 0 AQU Es AUSS TRALI A Daily Checklist To be carried out daily before using the Air Seeder The following checklist is essentially the same for all Simplicity Air Seeders It should be followed after the initial installation of the air seeder is completed then on a daily basis e Periodically check wheel nut tension throughout the first days after delivery until wheel nut tension is maintained e Ensure all hydraulic lines are correctly coupled at all breakaway connections e Check all shafts are turning freely e Check heat exchanger is free of material build up e Start blower and check for any oil leaks from hydraulic lines to the blower and return lines to the tractor e While observing the air pressure readout on the monitor run the blower up to operating pressure e Ensure all bin lids are closed and sealed Bin lid sealing can be checked by feeling around the lid seals for air discharge e Check that the bottom swing away calibration doors are closed and sealed Sealing can also be checked by feeling around the door seals for air discharge e Using the large calibration handle turn the calibration shaft a few times while blower is operating and check that seed and fertiliser is being delivered to each boot If not check for obstructions kinked hoses etc e Check that the electric clutch is working by switching the clutch on and off and checking that the clutch is engaging a
3. Secondary Head e Total Primary Hose used is approximately 18 meters e Total hose to travel through 114m Secondary hose lt 5 meters The diagram on the right shows the primary divider positioned further w out on the implement resulting in the secondary hoses being under the 3m Primary Divider recommended five metres The Assuming 6 x 2 way PD Total S dary H d added advantage of correctly eee es Secondary Head Total Primary Hose used is approximately 30m 12m Total hose to travel through 90m positioning the primary dividers is that less hose is used overall Simplicity Australia Page 3 30 Version 1 0 Operation Simplicity Australia Zynx X20 Seeder Console The Simplicity Australia Zynx X20 Seeder Console used in conjunction with the Electric Drive metering system will monitor the Air Seeder functions shown on the working screen below as well as manually control the application rates on the go from the tractor cabin The Zynx X20 Seeder Console has been designed to monitor and control the application rates for up LS nih aaa to four separate bins all of which can be calibrated independently Ground speed Seed remaining in Bin One of nine sub areas worked Seed Rollers ON OFF Total Product of bin Actual rate being applied highlighted Used in Area Shows if fan is on Increase the rate Fan RPM Pre set rate 1 2nd Fan RPM if fitt
4. i l AUSTRALIA AIRSEEDER OPERATORS MANUAL Model TQSL3 13000 Serial No Description Trailing Steerable Liquid Quad 13000 litre 3 bin Ground Drive Linear Actuator For Instruction On Liquid Machine Configuration Linear Actuator Operation Zynx X20 Controller Operation Contents Section 1 Introduction Welcome to Simplicity Australia Page 1 1 Company Profile 1 2 Product Overview 1 3 Section 2 Safety Safety Instructions Key Words Page 2 1 Location of Safety Decals LHS and Rear 2 2 Location of Safety Decals RHS and Front 2 3 Road and Field Travel 2 4 Section 3 Operation Hooking up Page 3 1 Filling and Emptying the Bins e Filling 3 2 e Emptying 3 3 Air Seeder Calibration e Variable Seed Rate Control Overview 3 4 e Calibrating Sowing Rates 3 5 3 6 e Compaction Warning 3 6 Calibrating Sowing Rates e Tips for Calibrating Sowing Rates 3 7 e Calibration amp Compaction Crank Handle Stowage 3 7 e Higher Sowing Rates 3 8 e Product Flow Bridging 3 8 e Variable Seed Rate Control Calibration Check Method 3 9 3 10 e Record of Check Method Results 3 10 Air Delivery System e Overview 3 11 e Setting the Blower Speed 3 12 e Checking Blower Speed 3 13 e Delivery Capacity and Calculating Delivery Rate 3 13 Double or Triple Shooting and Splitting e Description and Background 3 14 e Illustration One Pass Application 3 15 e Plan View Six Row Double Shoot 3 16 e Worksheet Double
5. Step 1 Sketch secondary head position and plan the positioning of the secondary head uptubes Step 2 Mount secondary head risers into position Step 3 Fold the implement and check for clash points IMPORTANT Step 4 Mount primary dividers in position considering i that the secondary hoses should all be the same The terminal hose length and no more than five metres long refer when fitted should to examples below not have excess droop and should Step 5 Connect secondary hoses Fold implement and be connected _ as check that secondary hose doesn t kink or foul on tight and as straight fold lines as possible Excess droop can allow Step 6 Connect primary hoses Fold implement and Product to collect in check that the primary hose doesn t kink or foul the terminal hose on fold lines and possibly cause blockages Step 7 Attach secondary heads to risers Step 8 Connect terminal hose i e secondary head to seeding boot The diagram on the left shows a primary secondary 8 meter divider fitted at the centre rear of the cultivator In this example with a wide implement the secondary hoses will be la Primary Divider far in excess of the recommended five metres In this case the primary dividers Should be moved out further onto the implement positioned as not to clash with folding and as shown in the example below Assuming 6 x 2 way PD Total Secondary Hose used is approximately 96 meters
6. WARNING Ensure all hitch point safety chains are in place A safety chain will assist in maintaining control of the equipment should it become separated An uncontrollable machine could cause serious injury or death WARNING Confined Space Do not enter any bin unless tractor is switched off and keys removed Always have another person present when working in the bin WARNING Rolling Hazard Ensure wheels are securely blocked before unhooking WARNING Read and understand the Operator s Manual before using this equipment Failure to follow operating instructions could result in death or serious injury CAUTION Always read liquid granular fertiliser or treated seed manufacturers warning labels carefully and understand their requirements before handling the products WARNING In field and road travel should not exceed 20 kph WARNING Do not disconnect breakaway hydraulic couplings or any other hydraulic connection while hydraulic system is under pressure Disconnecting hydraulic components while under pressure will result in uncontrollable discharge of hydraulic fluid which may cause injury Simplicity Australia Inside lid Page 2 2 CAUTION Always read liquid granular fertiliser or treated seed manufacturers warning labels carefully and understand their requirements before handling the products Version 1 0 CAUTION Always read liquid granular fertiliser or tre
7. As per After Sowing Maintenance Page 3 Disconnect rotate amp grease all swivel hitch components Check clutch retaining bolt Grease wheel bearings Grease T Box drive shafts Grease metering unit bearings All chains tension Check Zeromax box oil levels Check T Box oil levels Grease hitch points Tyre pressures Clean oil cooler core Hitch pins in place amp secure Safety chains in place Check sealing of bin lids Check swing away door sealing Check wheel bearing preload Change hydraulic filter Adjust wheel nut tension us X x x x X XX X X XX x xx gt O n VY T1 3 DT Co SE 2 D gt ep ap a 6 After first ten Version 1 0 Page 4 4 Simplicity Australia Maintenance Zeromax Drives Metering Units Metering Units amp Drive Shafts Oil Cooler ees ci a Filter Liquid Pump Simplicity Australia Page 4 5 Version 1 0 Maintenance AUSTRALIA Oil Levels T Box The Airseeder can be fitted with up to five depending on the number of bins angle drive gearboxes commonly known as T boxes Proper maintenance of the T boxes will ensure the metering drive system remains in good order throughout the Sowing season The oil level in each T Box Filler Pl all Should be checked at the IMPORTANT Start of the sowing season Remove the filler plug and Overfilling the T check th
8. so as to allow for speed fluctuations Simplicity Australia Page 7L 9 Version 1 0 Liquid Operation Pressure and Orifice Calibration cont Litres Litres Litres Litres Litres Litres Nozzle Flow Minute Minute Minute Minute Minute Minute Chart Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle 0 69 0 75 0 87 0 74 If an incorrect orifice size is selected inaccurate application IMPORTANT rates can result Example If an orifice plate too large is selected than the Red Blue Green regulator valve may be unable to close sufficiently to restrict orifice plates are flow to the required rate hence the rate will be over applied supplied as standard with Application Rates are directly related to orifice size Liquid Systems Distribution requirement It is generally more practical to have a larger orifice so as to avoid possible blocking issues from fine contaminants With this in mind diluting mix with water and applying at a proportionally higher rate may be an option Rule of thumb Minimum application rates of 40 litres per ha It is possible to manipulate the system by adjusting the pump speed by simply reducing or increasing the oil flow to the motor hence adjusting the output flow Simplicity Australia Page 7L 10 Version 1 0 b Sual Liquid Operation AUSTRALIA Maximum Pressure Required Care should be taken to calculate the maximum pressure required Once this is calcu
9. 100 mesh When servicing either filter please ensure that appropriate safety apparel is worn To remove the suction filter for servicing simply rotate the yellow base anti clockwise 90 degrees and remove A minimal amount of fluid will leak out but is limited to the amount held within the filter housing only Remove threaded collar so as to split housing and expose filter element Clean or replace element as required in clean good quality water To replace re assemble place clean element back into housing and tighten collar hand tight only Ensure that yellow base is square into housing and quickly push inwards and turn clockwise to lock To remove the pressure filter simply undo collar and remove housing to expose filter Again a small amount of fluid will leak from the housing Clean or replace element as required as required and re assemble During re assemble care should be taken to inspect all seals for damage If damage is apparent replace seal immediately as Satisfactory filtration may not be achieved Simplicity Australia Page 7L 6 Liquid Operation IMPORTANT For technical information on the Bertolini Pump please refer to the Bertolini Manual supplied with the Air Seeder IMPORTANT Too much oil creates pressure in the crankcase and may result in seal diaphragm failure Pressure Filter Version 1 0 Liquid Operation Agitation Operation The agitation circuit is designed to rotate the fluid
10. Spray a suitable rust preventative on the inside of the bin particularly in the corners and anywhere that seed or fertiliser has worn the powder coat and bare metal is exposed Leave the bin lids closed but not latched during the storage period This will prolong the life of the bin lid seal Close the bottom swing away door Disconnect the primary lines at the breakaways and fit the cam lock plugs This will prevent rodents from entering the Air Seeder during the storage period The use of authorized rodent repellent products will also assist in keeping rodents away from the Air Seeder Disconnect grease rotate and grease again all swiveling hitch components prior to storage Check all hose for damage and wear Although UV and weather resistant hoses are standard for prolonged hose life the Air Seeder should be stored in a shed This will save downtime during the next sowing season Contact your Simplicity Australia Dealer and place an order for any service parts or wear and tear item such as hose etc WARNING Confined Space Do NOT enter any bin unless tractor is switched off and keys removed Always have another person present while working in the bin Simplicity Australia Page 4 3 Maintenance IMPORTANT Do not use high water pressure abrasive materials or harsh cleaning products as irreversible scratching could occur Version 1 0 Lubrication and Maintenance Schedule Maintenance
11. b Agitator flow too high c Blocked suction filter a Pump speed too high b Blocked pressure filter c Blocked delivery tubes a Tractor hydraulic system failed b Hydraulic line from the tractor to the liquid pump motor not connected c Breakaway coupling failed d Flow limiting valve shut a Blocked suction filter b Suction supply blocked Page 7L 12 Suggested Remedy Check maximum operating pressure via Manual Pressure Adjustment Decrease Pump speed Increase Pump speed Increase Pump speed Decrease flow to agitator by adjusting Agitator Pressure Adjustment Check suction filter and clean or replace if necessary Decrease Pump speed Check pressure filter and clean or replace if necessary Check delivery tubes and clean or replace if necessary Consult the authorised Tractor Dealer Check all breakaway couplings between the Airseeder hydraulic liquid pump and the tractor are connected Check all coupling ball or pintle ends are free in position and not under pressure Refloat hydraulic circuit Refer Page 7 5 Check suction filter and clean or replace as necessary Check for blockages in suction supply and address as necessary Version 1 0 EY Swaty Liquid Operation AUSTRALIA Notes Simplicity Australia Page 7L 13 Version 1 0 Simplicity Australia Pty Ltd 18 Loudoun Road P O Box 267 Dalby QLD 4405 Australia www simplicityaus com au Disclaimer We reserve the ri
12. covering the metering spools Remove the five screws four on crank handle smaller models securing the plate and lift the plate out Observe the flow of product through the metering unit vir Cc OV Via lr tne Course seeds plate removed Retaining bolts Coarse seeds plate Y Failure to refit the coarse seeds plate when returning to other seeds will result in product flowing past the metering spools while Version 1 0 Simplicity Australia Page 3 8 Operation IMPORTANT The following pages contain the procedures required to calibrate the Air Seeder as Standard Ground Drive Metering NOT Linear Actuator Controlled Metering and should be used as a check method if the Linear Actuator calibration is questionable or to take over operation in the unlikely event that a linear actuator component fails Comprehensive instructions for calibrating sowing rates for Linear Actuator Drive metering are contained in the Actuator Drive Seed Rate Controller Operators Manual Information required for the calibration procedure is listed below 1 Implement sowing width 2 Actual tyre circumference of the drive wheel 3 Corrected tyre circumference 4 Number of crank handle turns per h Step 1 Measure and Record I ent Sowing Width required for calibrating the tare used for setting sowing ig Width in the space provided on Correct implement sowing widt number of c
13. crush points e Warning decal fitted e Warning decal fitted e Warning decal fitted e Hoses clamped at close intervals to prevent rubbing e Warning decal fitted Version 1 0 e Warning contained in Operators Manual e Warning decal fitted Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Miscellaneous AUSTRALIA Notes Simplicity Australia Page 6 4 Version 1 0 Liquid Operation 4 S n CAPACITIES TQSL 17000 12000L Granular 5000L Liquid TQSL 13000 9000L Granular 4000L Liquid TQSL 10000 7000L Granular 3000L Liquid eg eee THIS PRODUCT HAS BEEN MANUFACTURED USING QUALITY COMPONENTS ESPECIALLY CHOSEN TO PROVIDE A HIGH LEVEL OF CORROSION RESISTANCE ALWAYS CHECK COMPATIBILITY OF PRODUCTS AND ALWAYS PURGE THE SYSTEM WITH CLEAN WATER PRIOR TO SHUT DOWN WE RECOMMEND THE USE OF ONLY QUALITY LIQUID FERTILISER PRODUCTS PRODUCED BY REPUTABLE CHEMICAL MANUFACTURERS SO WE WE 4 47 407 4 47 u BA Simplicity Australia Page 7L 1 Version 1 0 pe te vu AUSTRALIA Liquid Operation Liquid Systems Control Panel Outline Front View Manual Pressure Adjustment Agitator Pressure Adjustment Rear View Tank Rinse Nozzle Agitation Pressure Gauge Tank Clean Water System Pressure Gauge Suction Ball Valve iia 1 M gt ihn HT LITE HE KC i System Pressure Suction Filter Transducer 50 Mesh Return to Grou
14. duty ladder safety rails walkways and fully adjustable lids swing away bottom door as well as an externally controlled clean out door for easy cleaning of bins Heavy duty chassis and choice of bin split for double and triple shooting as well as splitting and blending practices Chassis Very robust folded steel construction with each model specially designed for the weight and vehicle loadings they encounter Heavy duty drawbars axle and wheel components provide an exceptionally strong yet functional chassis Metering Systems Bins are sealed and pressure equalised with the metering unit The metering unit utilizes an agitator and nylon fluted spools to meter seed and fertiliser into the air stream All metering units fitted to Simplicity Air Seeders allow splitting and blending as standard Each bin feeds a separate metering unit which is independently driven by an infinitely variable speed gearbox Application rate can be simply altered on the go using linear actuators to adjust the output speed of each Zeromax drive With the correct software and additional hardware components the capability of operating with sophisticated GPS for prescription variable rate control is available A pointer attached to the linear actuator corresponds with a graduated calibration dial The ability to manually alter the rate is still available if in the unlikely event a linear actuator should fail Further variation of application rate is avai
15. in the main tank so as to ensure tank mixtures are adequately mixed and do not fall out of suspension Care should be taken when tank mixing as some products may not be compatible with each other Using the excess flow from the pump the Agitation Priority Valve allows the operator to direct a required amount of flow into the agitator To set simply run pump at required speed and flow to begin use 300 rpm then adjust the Agitator Priority Valve clockwise to increase agitation pressure and flow Pressure can be IMPORTANT easily noted with referral to the Agitation Pressure Gauge Care should be taken when The agitator supplied can have the orifice changed for differing uses mixing as some Simplicity has chosen to supply the 2 5mm orifice as standard With products may this orifice fitted the agitator will roll 600 litres of tank mix every not be minute if pressure set at 5bar or 72 5psi At this setting the compatible with agitator is only drawing approximately 7 litres per minute from the each other pump Valve Set Operation The pump delivers flow into the Dump Valve As the dump valve is controlled electrically as well as manually the operator can set the maximum pressure the system can operate at by adjustment to the Manual Pressure Adjustment on the panel This is covered in more detail in the calibration section As the dump valve works inversely to the On Off Section Valve flow can be either directed from the Dum
16. injury Simplicity Australia Page 4 10 Maintenance Version 1 0 Maintenance Check the seal inside the doors for damage If damaged replace the seal When closing the door make certain that there is nothing likely to be wedged between the door seal and the sealing surface Further sealing adjustment can be achieved by adjusting the three screws when the door is closed Metering Unit or Shaft Leaks If air leaks are detected between any metering unit and bin any agitator or metering spool shaft seal or any metering unit window it is advised that your Simplicity Australia Dealer be notified and repairs are carried out by the Dealer s trained Technician Bin Divider Leaks The bin dividers are removable and can be fixed in various configurations in the bins for the purpose of changing the capacity of individual bins Refer Page 3 11 The bin dividers have been positioned and fully sealed in the Air Seeder by your Simplicity Australia Dealer as to your requirements They are secured in the bin by a number of bolts IMPORTANT with nuts and are designed so that they can be removed and repositioned by the Operator and an assistant to change bin When changing capacity should the need arise bin dividers the sealing surfaces The bin dividers must be fully must be clean ealed with silicon as air leaks with all previous internally between the bins can be sealant removed detrimental to the accuracy of the Before re
17. manufactured with the utmost care and pride By following the operation instructions outlined in this Operator s Manual you will have many years of trouble free operation This Operator s Instruction Manual has been prepared to familiarise you with the set up calibration operation and maintenance of your new Simplicity Air Seeder By reading this Operator s Instruction Manual thoroughly the most efficient and trouble free operation of your Simplicity Air Seeder will be achieved Simplicity Australia operates Australia wide through a professional agricultural equipment Dealer network which includes factory trained Sales and Service personnel If you have any concerns with the operation and maintenance of your Simplicity Air Seeder your local selling Dealer will be able to assist you with advice service and spare parts back up Your Simplicity Australia Dealer will register your Simplicity Air Seeder for warranty according to the guidelines of the Simplicity Australia Warranty Policy document included in your warranty registration booklet Please ensure you complete the warranty registration documents in conjunction with your Dealer when you first use your Simplicity Air Seeder Your Dealer will then forward the necessary documentation to Simplicity Australia Without the relevant documents your Simplicity Air Seeder cannot be registered for warranty When ordering replacement parts for your Simplicity Air Seeder be sure to quote the seria
18. not avoided CAUTION indicates a potentially hazardous situation that could result in MINOR INJURY if not avoided A master decal itemising each symbol with it s individual pictogram and description is located on the Air Seeder A copy of the master decal also appears on Page 2 3 of this Operator s Manual This IMPORTANT box identifies procedures that if not strictly observed could result in damage to the equipment or other property At the time of delivery your authorised Simplicity Australia Dealer will request you sign a Safety Declaration document Prior to signing this document it is to your advantage to have the Dealer explain the safety features of the equipment to you This Safety Declaration document is very important and is part of the warranty registration process Without this document being completed the registration of your Simplicity Australia product for warranty cannot proceed The following pages show the Safety Decals and where they are located For the safety of the operator and others ensure that any safety decal that is damaged or unreadable is replaced If further information is required contact your local authorised Simplicity Australia Dealer for assistance Simplicity Australia Page 2 1 y Safety IMPORTANT All references to the left side right side and are from the rear facing direction of travel Version 1 0
19. or Triple Shooting and Splitting 3 17 Use of Air Restrictors 3 18 Use of Metering Unit Spool Covers 3 19 Use of Canola Covers 3 20 Blocking Air Streams not in Use 3 20 Notes 3 21 Calculating Bin Split 3 22 Bin Split Plan 3 23 Changing Bin Split 3 24 Seeding Kit Terminology 3 25 3 28 Seeding Kit Set Up 3 29 3 30 Monitor Description 3 31 Software and Hardware Version 3 32 Simplicity Australia Version 1 0 Contents Section 4 Maintenance Lubrication and Maintenance Overview Page 4 1 Daily Checklist 4 2 After Sowing Maintenance 4 3 Lubrication and Maintenance Schedule 4 4 Location of Grease Points and Lube Intervals 4 5 Oil Levels 4 6 Blower Maintenance 4 7 Hydraulic Filter Replacement 4 7 4 8 Clutch Maintenance 4 8 Air Leak Check 4 9 4 12 Service and Repair Records 4 13 Notes 4 14 Sowing Operation Page 5 1 5 2 Blower Operation 5 3 Notes 5 4 Section 6 Miscellaneous Tyre Pressure Guide Page 6 1 Useful Formulae 6 2 Risk Assessment 6 3 Notes 6 4 Disclaimer Rear cover Simplicity Australia Version 1 0 Introduction Welcome to Simplicity Australia The Management and Staff of Simplicity Australia would like to thank you and congratulate you on your decision to purchase a new Simplicity Air Seeder The design of your Simplicity Air Seeder incorporates many innovative features to make your farming operations easier more efficient and as the name suggests simpler Your Simplicity Air Seeder has been designed and
20. sealing areas feeling for any air escaping around the seals If air leaks are detected around the bin lids stop the blower open the lids and check the condition of the seals Repair and adjust if necessary by following the procedures outlined below and with consideration to the following CAUTION Do NOT open bin lids while blower is operating Release of bin lids under pressure will cause unwanted movement of seed and fertilizer which could result in injury Simplicity Australia Page 4 9 Version 1 0 e Check the seal inside the bin lid for damage If damaged replace the Seal e Check that the seal is positioned so it will contact the lip around the top of the bin when the lid is closed When closing the lids check that the latches close with over centre force This will ensure that the lids are tight and pressure is applied to the seal Over centre adjustment iS achieved by adjusting the eye of the latches in or out until desired pressure is obtained Further adjustment is available by tightening the lock nuts on the hinges Swing Away Door If an air leak is detected at the swing away door seal stop the blower open the door and check the condition of the seal Repair and adjust if necessary by following the procedures outlined below and with consideration to the following CAUTION Do NOT open the swing away doors while blower is operating Release of doors under pressure could result in
21. will allow a selected percentage of P fertiliser to be placed with the seed Double sowing boots can be used to place P fertiliser below the seed using the same cultivator tyne N fertiliser and small seeds are shown spread by deflector plates at the front and rear of the cultivator respectively Simplicity Triple Bin Air Seeders offer unique sowing control options e 3 main bins plus small seeds box option e All products can be metered to separate lines as illustrated by simply varying the position of the metering vanes for specific placement deep banding side dressing and separating seed and fertiliser e Seed and fertilisers can be selectively split and mixed in specific lines by simply changing directional levers or vanes on the metering unit front panel ws Nr in 6g D Jar mat sw i E M A ee ee er mc mi ul Pa Pr Arr er ou XALI Simplicity Australia Page 3 14 Version 1 0 Operation AUSTRALIA Blower Metering Unit 1 Metering Unit 2 Bin 2 N Fertiliser Levers place Grain into 3 separate primary lines Metering Unit 3 Bin 3 P Fertiliser Levers place N into 3 separate primary lines ERE oe amp PAT os SU 14 2 Levers place P Fertiliser partly into 3 seed primary lines and partly into 3 fertiliser primary lines Simplicity Australia Page 3 15 Version 1 0 Operation AUSTRALIA Plan Vi
22. with the personal safety of the Operator and others the number one priority The equipment can only be manufactured as safe as the person operating it With this in mind it is very important that the information contained in this Operator s Instruction Manual is read and understood It is equally important that this Operator s Manual remains with the equipment to ensure that the Operator or in the event of other persons operating the equipment has all operating and safety instructions at hand Owners of Simplicity Australia product are encouraged to adopt a regular lubrication and maintenance program to ensure long and trouble free operation This program should also include the maintenance of all safety and accident prevention devices fitted to the equipment as outlined in this Operator s Instruction Manual Throughout this Operator s Manual and on the Air Seeder itself there are a number of safety alert symbols Each symbol appears as a yellow equilateral triangle with a black border Each yellow triangle contains a black pictogram depicting the hazard relevant to that area of the Air Seeder Any safety alert symbol appearing as an exclamation mark ina yellow triangle will be a separate decal with associated text Two Signal words WARNING and CAUTION are used in conjunction with the safety alert symbol WARNING indicates a potentially hazardous situation that could result in DEATH or SERIOUS INJURY if
23. 16 11 0 16 TR2 3000 TQC2 4500 30 207 TQC3 4500 TR2 4500 TR3 4500 TR2 4500 2MC TR3 4500 2MC TB2 4500 TB3 4500 22 152 TQS2 6000 TQS3 6000 TQC2 6000 TQC3 6000 TQC2 6000 2MC TQC3 6000 2MC 22 152 TR2 6000 TR3 6000 TB2 6000 TB3 6000 TQS2 9000 20 138 TQS3 9000 20 138 TQC2 9000 30 207 TQC3 9000 30 207 TQC2 9000 2MC 32 221 TQC3 9000 2MC 32 221 TB2 12000 Lun TB3 12000 24 5 32 12 Simplicity Australia TQS2 12000 TQS3 12000 TQS3 15000 Pressure 18 4 30 138 15 5 80 24 34 235 O N N 18 4 30 Optional Tyre Configuration Pressure Pressure psi i kPa O N O N O N 18 4 30 14 0 0 UI 18 4 30 14 N me I W O m N En La I W O m N N N 23 1 30 14 N 23 1 30 14 24 5 32 O N 24 5 32 0 0 UJ 0 0 UI 24 5 32 a Version 1 0 Miscellaneous AUSTRALIA Useful Formulae Conversions Length 1 km 0 62 mile 1 mile 1 609 km 1m 3 28 ft 1 ft 0 304 m 1 mm 0 039 inch 1 inch 25 40 mm Area 1ha 10 000 m2 2 47 acre 1 acre 4840 sq yd 0 40 ha 1 km2 0 38 sq mile 1 sq mile 2 589 km2 Volume 1m3 35 31 cu ft 1 cu ft 0 028 m3 1 litre 22 gal 1gal 4 54 litre 1 litre 0 26 US gal 1 US gal 3 78 litre 1 bushel 8 00 gal 1 28 ft3 1 litre 0 027 bushel 1 Bushel 36 36 litre Pressure 1 psi 6 89 kPa 1 kPa 0 14 psi 1 Bar 14 5 psi Mass 1kg 2 20 Ib 11b 0 45 kg 1 kg 1000
24. 8 a Turn Master Switch to ON or Run Hold switch to RUN a Check that the Monitor is connected directly to the tractor battery and that 12v is being supplied to the clutch b Check all wiring harness connections between monitor and clutch are clean and connected a Check clutch retaining bolt is present and tight b Replace clutch Version 1 0 Blower does not operate Blower operates erratically Oil discharge from hydraulic oil cooler relief valve Oil discharge from hydraulic motor shaft Seal Blower hydraulic system running hot Simplicity Australia Blower Operation Probable Cause a Tractor hydraulic system failed b Hydraulic line from the tractor to the blower motor not connected c Breakaway coupling failed a Tractor hydraulic system surging a Motor return hose not coupled to the tractor b Breakaway coupling failed c Motor return hose squashed or kinked d Relief valve pressure is set too low or relief valve has failed a Case drain hose not coupled to the tractor b Breakaway coupling failed c Case drain hose squashed or kinked a Oil cooler air flow restricted b Restriction in motor return line c Blower running too fast Page 5 3 Suggested Remedy Consult the authorised Tractor Dealer Check all breakaway couplings between the Airseeder hydraulic blower motor and the tractor are connected Check all coupling ball or pintle ends are free in pos
25. Flush Tank En D RS m a mans bs LEP lg Es F Tes IL _ ho DE ess PE SS Se ae oe men LH FE _ kam i a4 1 j Si z T7 aT I Len L i S FA Minsk al ae Pressure Path Tank Rinse ys BTE es iy an her ia oOo E eo iE SG He LCA lu OT TR r T ai TS AT EI fl ol ee E E A s TA grl LE js Bi as F ey amp nar yy ee _ Delivery to Implement Version 1 0 Page L 4 L Simplicity Australia ey Sway Liquid Operation AUSTRALIA Liquid Tank Operation Explained Filling and Draining Filling is done via a 2 inch camlock that allows the operator to connect the Air Seeder to an external source and simply pump the fluid in via an external pump It is recommended that additional filtration be considered so as to avoid any contaminates from entering the main supply tank To fill simply connect to the Air Seeder tank via the 2 inch camlock turn the tap to the on direction and start external pump When full ensure that tap is in the off position and remove supply line from camlock Ensure that camlock cap is put back on so as to avoid dust contamination An overflow tube is fitted on the inside of the tank Should the tank be overflowed the excess fluid overflows through this tube onto the ground This pipe serves two purposes the first as the overf
26. Sowing Operation Probable Cause a Bin lid leaking b Scales not accurate c Calibration crank handle was turned in the wrong direction d The product weighs heavier than first thought e The bin holds more than first thought f Air Seeder calibration incorrect g Air leak between bins a Scales not accurate b Calibration crank handle turns not correct c The Air Seeder is not level when sowing FM or TR only d The product weighs less than first thought e The bin holds less than first thought f Blower air volume is too high g Air leak between bins Page 5 1 Suggested Remedy a Check bin lid is closed and latched b Check condition of lid seal and replace if necessary c Check for broken or loose over centre bin lid latch or hinge d Check and adjust bin lid for air tight seal a Refer Page 3 7 for more information concerning accuracy of scales Check the accuracy of the scales and if necessary recalibrate the sowing rate using accurate scales b Weigh product on a hard level surface Always turn the calibration crank handle in a clockwise direction Recalibrate the sowing rate Check product density ie weight per litre Refer Page 3 22 a Check bin split configuration Refer Page 3 22 b Fill the bin only to the top of the bin lid opening Pushing product into the corners of the bins increases capacity Recheck Air Seeder calibration Refer Pages 3 4 3 10 Look for tell t
27. This bolt Should be kept tight as severe internal clutch damage can occur if the bolt continually loosens If the bolt is unable to be kept tight a new clutch will be required Simplicity Australia Page 4 8 Version 1 0 Maintenance Checking for Air Leaks During sowing operations the bins are pressure equalised with the metering units It is therefore very important that there are no air leaks in the air delivery system Leaks can occur in various places and can cause loss of pressure or pressure unbalance with the result of sowing rates becoming erratic or Stalling To avoid problems with the sowing rates it is recommended to check for air leaks prior to sowing This is achieved by following the steps below e Disconnect primary lines at the camlock couplings e Fit all camlock plugs except one ie block off all primary lines leaving one open to allow a flow of air By fitting all the plugs except one an air restriction will be created with a back pressure formed in the bins and metering units e Run the blower at approx 3500 rpm Check the following areas for leaks e Bin lid seals e Sealing between metering units and bins e Metering spool window seals e Swing away door seals e Spool and agitator shaft seals e Bin dividers see Page 4 11 for special instructions regarding bin divider leaks e Camlock couplings Air leaks with the exception of bin dividers can be detected by running hands around the
28. This switch enables to operator to switch on the delivery to the implement from the seeder rather than having to go back to the controller console in the tractor On Off Section Valve Allows the operator to switch the delivery to the implement on or off Tank Rinse Nozzle Two of these are mounted in the top of the tank to assist in rinsing of the inside of the tank after use Agitator A single agitator is fitted to all liquid units to ensure that tank mixes remain suspended Agitator Tank Rinse Ball Valve This provides the operator with the ability to direct flow to the agitator or the tank rinse nozzles Tank Clean Water Suction Ball Valve This provides the operator with the ability to change the pump suction between the main supply tank and the clean water flush tank for rinsing Return to Ground Return to Tank Ball Valve This provides the operator with the ability to direct the returns from the valve set back into the main tank mix or if required dump to ground System Pressure Transducer Translates the system pressure into an electronic pulse so that the controller can display pressure Agitation Pressure Gauge Displays actual operating agitation pressure System Pressure Gauge Displays actual operating system pressure Suction Filter Consisting of a 50 mesh filter blue in colour Part 314463 Simplicity Australia Page 7L 3 Version 1 0 Liquid Operation Liquid Operation Liquid Paths Suction Path Clean Water
29. a of urea is equivalent to 90 litres The total application rate would be 227 litres per hectare The percentage of the totals required for each is calculated as follows Grain Super Urea 77 x 100 60 x 100 90 x 100 227 227 227 33 9 26 5 39 6 Choose the Air Seeder bin split from the plan opposite that best suits the calculations made for the sowing operation requirements Note Each Simplicity Air Seeder has a total usable area of at least the stated literage with consideration of a 25 degree angle of repose Pushing product into the corners will increase useable litres Carefully considering the above calculations should ensure that all bins will empty close to the same time resulting in the more efficient use of the Simplicity Air Seeders capacity Simplicity Australia Page 3 22 Version 1 0 Operation AUSTRALIA Bin Split Plan TOTAL USEABLE VOLUME GIVEN A 25 DEGREE ANGLE OF REPOSE IS 9040 LITRES 50 4520 LITRES LOSC SPLIT 54 46 SPLIT 46 54 SPLIT 9000 Double 36 8 26 4 2 3388 LITRES 2436 LITRES 2 3388 LITRES SPLIT 4 SPLIT 5 TOTAL USEABLE VOLUME GIVEN A 25 DEGREE ANGLE OF REPOSE IS 9213 LITRES 9000 Triple Simplicity Australia Page 3 23 Version 1 0 A A 445 YA f DAVEA y y P A JA sla AUSTRALIA Changing Bin Splits The bin dividers have either been set in the factory or by the Dealer as to the Customers initial requirements Simplicity Australia recognises t
30. age Version 1 0 Operation AUSTRALIA Double or Triple Shooting and Splitting Double or Triple Shooting and Splitting are techniques used to improve the practice of deep banding and side dressing as well as separating or mixing seed and fertilisers to meet specific requirements Double or Triple Shooting refers to the practice of sowing seed and fertiliser through separate air lines so that they are placed separately in the soil Splitting refers to a variation of Double or Triple Shooting where seed and fertiliser is sown through separate air lines with a chosen percentage of fertiliser mixed with the seed and the balance of the fertiliser remains separate or can be mixed with another fertiliser Traditional double shooting utilises twice as many planting outlets as conventional sowing Triple shooting further increases the number of outlets required three fold Double or triple shooting and splitting requires different positioning of metering vanes according to the split of product required The illustration below of a triple bin Simplicity Air Seeder shows triple shooting to the cultivator with small seeds box option fitted The illustration of one pass application opposite page shows the product flow through the metering units with the directional vanes positioned to direct the product into separate air lines Seed and P fertiliser are placed separately in the soil The option of splitting seed and fertiliser
31. ale signs of bin divider air leaks as described on Page 4 11 and if necessary reseal the bin dividers as shown a Refer Page 3 9 for information concerning accuracy of scales Check the accuracy of the scales and if necessary recalibrate the sowing rate using accurate scales b Weigh product on a hard level surface Check all procedures outlined on Pages 3 4 3 10 have been correctly applied and if necessary apply check method described on Page 3 9 and 3 10 Adjust the Air Seeder to obtain a level or slightly nose down attitude Check product density ie weight per litre Refer Page 3 22 a Check bin split configuration Refer Page 3 22 b Fill the bin only to the top of the bin lid opening Pushing product into the corners of the bins increases capacity Check and adjust blower air volume to the minimum required especially with small seeds Refer Pages 3 12 amp 3 13 Look for tell tale signs of bin divider air leaks as described on Page 4 11 and if necessary reseal the bin dividers as shown Version 1 0 Sowing Tubes Blocking Sowing tubes blocking in double or triple Shoot operations Inconsistent product delivery to metering unit Seed bounce Metering Units not turning Simplicity Australia Sowing Operation Probable Cause a Air Volume too low b Sowing tube restrictions c Hydraulic blower motor speed not constant a Differing rates of air volume required to move fertil
32. alia Page 3 5 Version 1 0 AUSTRALIA Step 8 Using the large metering shaft calibration handle turn the calibration shaft in a clockwise direction to produce an adequate sample size NB There is no need to count the calibration handle turns Step 9 Record the weight of the product metered and enter into the Simplicity Zynx X20 Console as per the Variable Seed Rate Control Operators Manual The Calibration Factor which is the relationship between the calibration shaft turns and the weight of the product metered is then automatically calculated Total Amount Metered Calibration Factor ne re Number of Spool Revolutions into the Step 10 Enter the application rates Simplicity X20 Seeder Console required Step 11 Repeat the above procedures for all other bins Step 12 To begin seeding turn each individual bin on using the corresponding bin on off function on the Simplicity X20 Seeder Console Turn Master Switch on and move off The Linear Actuators will move to the preset target rates entered for each bin NB The Air Seeder drive clutch is controlled by the Master Switch on the Simplicity X20 Seeder Console To stop seeding at any time simply turn the master switch off The actuators will not move from the preset target position To resume seeding turn the master switch back on and seeding will immediately recommence at the target rate Compaction Warning Important Traveling with fer
33. all models reaches the bin opening Pushing Any granular bin can be filled with either seed or fertiliser The product into the successful set up and calibration of the Simplicity Air Seeder is corners of the bin not dependant on the seed or fertiliser being placed in a specific while continuing bin to fill will increase the e The capacity of each bin will vary because of the ability to ao Or sac change bin dividers so that different rates of each product can be applied with the capacity of each bin calculated and calibrated so that all bins empty close to the same time Refer Page 3 22 and 3 23 Prior to filling the bin e Ensure clean out door is closed and latched CAUTION Always read granular fertiliser or treated seed manufacturer s warning labels carefully and understand their requirements before handling the products Open the bin lid fully At pr D Vues UIMITA i e Lift out wire baskets visually check everything is in place and there are no y foreign objects or lumps of product in the bin e Replace the wire baskets e Always use the wire baskets to filter any large objects and lumps of product If a genuine Simplicity Australia auger is not fitted to the Air Seeder alternative methods such as mobile augers or grouper bins will be required to fill the Air Seeder Consideration must be given to the Safety Warnings outlined in the Manufacturer s Operator s Manual for that eq
34. at the oil level is box can cause a approximately half way pressure build up between the base of the T within the box box and the filler plug resulting in seal If necessary top up with leakage Oil Level SAE 85W 140 oil Zero Max Drives The number of Zero Max drives fitted is dependant on the number of bins eg each bin requires a Zero Max drive to operate the metering unit Filler Plug The Zero Max drive is factory lubricated and mostly maintenance free The oil level Should be checked at the start of the sowing season Remove the filler plug and check that the oil level is at the mid point of the upper most shaft as shown If oil must be added use only SAE 40 grade detergent based engine oil Oil Level Bertolini Liquid Pump It is also important to oo check the oil level in the reservoir IMPORTANT on the side of the pump Check with the pump running with pressure The Too much oil oil should be in the area between the creates minimum and maximum level If pressure in the necessary top up with SAE 30 oil crankcase and may result in The oil should be changed every 500 seal diaphragm hours failure Simplicity Australia Page 4 6 Version 1 0 Blower Maintenance Oil Cooler Air is drawn into the blower through a hydraulic oil cooler heat 9 exchanger as explained on Page 3 11 Keeping the passage of air through the oil cooler heat exchanger clear and unrestricted is vital to the optimum performa
35. ated seed manufacturers warning labels carefully and understand their requirements before handling the products Always wear appropriate protective clothing when handling liquid fertilizers CAUTION Do NOT open bin lids while blower is operating Release of lids under pressure will cause unwanted movement of seed or fertilizer which could result in injury WARNING Be aware of the equipments height when working around overhead power lines Contact with overhead power lines will cause CAUTION Hydraulic components become very hot during normal operation Contact with skin can cause severe burns Simplicity Australia WARNING A crush zone is developed in this area when connecting the implement to the seeder Keep bystanders clear of this area when reversing CAUTION The steering mechanism produces numerous crush points Keep hands well clear when Air Seeder is moving WARNING Rolling Hazard Ensure wheels are securely blocked before unhooking Page 2 3 WARNING Confined Space Do not enter any bin unless tractor is switched off and keys removed Always have another person present when working in the bin WARNING Do NOT check for hydraulic oil leaks with bare hands Small almost invisible high pressure oil leaks can penetrate the skin requiring medical attention WARNING Never allow others to ride on the equipment Falling from the equipment while in motion can cause de
36. ath or injury WARNING Confined Space Do not enter any bin unless tractor is switched off and keys removed Always have another person present when working in the bin Version 1 0 Safety Road and Field Travel Simplicity Air Seeders are designed for the infield applications of fertiliser and sowing of seed and therefore are not designed for continuous high speed road travel However it is understood that the locations of some working areas would necessitate that the Simplicity Air Seeder be moved on public roads from time to time for the purpose of carrying out sowing operations The Simplicity Air Seeder has been designed with this in mind and is quite capable of infrequent short distance movements on the road providing the following criteria are met and the bins are empty 4s Always use an agricultural tractor large enough and with sufficient braking capacity to stop the combined unit quickly and safely Make sure all wheel nuts on the Simplicity Air Seeder are present and tight Make sure all hitching components are in good order with all pins secure and there is no possibility of the Simplicity Air Seeder coming unhooked Make sure all safety chains are present connected and secure 4s Traveling speed in field or on the road should not exceed 20 kilometres per hour a Know the equipments limitations when negotiating changes in road or operating conditions Reduce tractor speed further over uneven or
37. bins of the same capacity are to be used for one product the delivery rate from each bin is Regular calibration is important for accurate seeding Product density reduced to one third to achieve the desired sowing rate may alter many times during e Each bin can be calibrated independently of others by sowing operation selectively removing Zeromax drive shafts from the bins not to be calibrated It is important that the scales used provide an accurate weight of the product metered If at any time the accuracy is questionable the scales can be tested by weighing a litre of water Weigh an empty graduated container that will hold a litre of water Tare the scales to allow for the empty container weight and then fill with Calibration and Compaction Crank Handle Stowage After use stow the calibration crank handle and the compaction crank handle in the Simplicity Australia Page 3 7 Version 1 0 Wy i 74 A vf Q f V ANS X RIA 7 D LA EAN SES 174 JAN WAY AUSTRALIA Higher Sowing Rates If higher sowing rates are required and cannot be achieved when the calibration dial is on 100 the two sprockets on the metering unit can simply be reversed These sprockets are located on the side of the metering unit opposite the calibration dial To reverse the sprockets firstly loosen the chain tensioner and remove the chain Remove the spacing clips behind each sprocket Move the sprockets in
38. ce small seed from the small seeds box option into the main air streams with the primary product being applied The blended products then travel via the secondary lines and heads to the sowing boot to be placed in the ground together Restrictors Restrictors are used to balance the line airflow where large variations of sowing rates occur between lines when double or triple shooting Refer Page 3 18 for more details on the use of Air Restrictors Simplicity Australia Page 3 27 Version 1 0 by Swoi Operation AUSTRALIA Seeding Kit Configurations and Terminology There are a number of different configurations and combinations for Seeding Kit set up Single Shoot Single shoot seeding kits are used when the product is delivered to one sowing boot only Double Shoot Double shoot seeding kits are used when two products are kept separate and placed in two separate zones Double shoot requires the use of two separate seeding kits Triple Shoot Triple shoot seeding kits are used when three products are kept separate and placed in three separate zones Triple shoot requires the use of three separate seeding kits Direct Feed Direct feed is where the metered product from the primary line is fed directly into a 63mm secondary uptube Small Seed Induction With the use of induction tubes small seeds can be blended with the main system product at the primary divider outlets When used in conjunction with a small seed
39. cept for a hole in either the right or left side The metering spool length of 75mm is divided into two sections One section is 25mm wide and the other is 50mm wide The canola cover effectively blanks off the 50 mm section and meters the seed through the hole which lines up with the 25mm section of spool This hole is raised so that seed with the ability to run remains checked and will not flow through the metering unit unless the spools are turning By using these covers while metering seed such as canola or sorghum a higher spool rpm can be maintained for a more consistent flow of product Blocking Air Streams not in Use For sowing activities where primary lines are not in use it is important that the air is blocked and is directed to the air streams in use Disconnect primary lines not in use at the breakaway connections on the air seeder Fit camlock blanking plugs to the lines not being used so that air Cannot escape When the camlock plugs are put in place in the lines not in use the air cannot escape however if this is the only method used to block the air stream air can transfer within and between the metering units causing higher than required air volume in the lines in use resulting in inconsistent sowing rates and possible force feeding To overcome this unwanted transfer of air sponges must be used in all metering unit lines not in use This is achieved by opening the bottom Swing away door on each meter
40. condary head without blocking too little air volume or causing seed bounce too much air volume Higher ground speeds and higher sowing rates require greater quantities of seed and fertilizer to be moved in a given time which requires greater air volume Checking Blower Speed To check the blower speed setting set the fan speed to 4000 rpm and remove a secondary head cap With the blower operating travel forward up to normal working speed The material should rise 2 4 metres above the secondary head If the material rises too high or too low adjust the blower speed accordingly Air Seeder Delivery Capacity The heavy duty hydraulic motor fitted to most Simplicity Air Seeders is rated to deliver a maximum of one tonne per primary line depending on the bar configuration planting width and seed types Calculating Delivery Rate The information required for calculating the delivery rate is e Ground speed at which the air seeder is to sow e Sowing rate required ie Total kilograms per hectare e The sowing width The formula for calculating tonnes per hour using this information is given below Speed kph x sowing Rate kg Ha x sowing Width m 10000 eg 8 x 150 x 15 1 8 tonnes per hour 10000 Simplicity Australia Page 3 13 Operation IMPORTANT Excessive blower speed will cause premature hose wear and seed bounce while too low a blower speed will cause the material to stall in the lines causing block
41. ctly clean prior to connection e Hook up all primary lines that are to be used at the camlock couplings e Connect electrical wiring harnesses e Before moving double check all hitch pins are in place and secured with lynch pins etc e Ensure all safety chains are connected and secure WARNING Ensure all hitch point safety chains are in place A safety chain will assist in maintaining control of the equipment should it become separated An uncontrollable machine could cause serious injury or death Simplicity Australia Page 3 1 Operation IMPORTANT Motor return line and case drain line must return directly to the hydraulic reservoir of the tractor Connecting the motor return and case drain lines to the tractor auxiliary hydraulic circuit will decrease the efficiency of the hydraulic blower motor and possibly cause damage to and void warranty on the hydraulic components of the Air Seeder IMPORTANT Before installing the monitor in the tractor cabin refer to the separate Monitor Operator s Manual for specific installation instructions Version 1 0 A Sway Operation AUSTRALIA IMPORTANT Filling and Emptying Granular Bins The bin IS Filling deemed full to the correct listed Simplicity Air Seeders are manufactured with either two or three litreage capacity bins The procedures for filling and emptying all granular bins is when the product essentially the same for
42. ear left corner of the Air Seeder MODEL m LA SERIAL NUMBER a 1 ic Pet 4 i I Step 4 Determining the number bration Handle turns per hectare The number of calibration handle turn accurately measure and set the desi hectare is needed to ng rates To determine the distance travele divide 10000 by the implement metres to cover one hectare Y width in metres Divide the distance travel metres to obtain the nu he corrected tyre circumference in calibration handle turns per hectare Calibration handle per hectare equals rected Tyre Circumference m Calibration Summary Record Results Implement Planting Width Actual Tyre Circumference Corrected Tyre Circumference Calibration Turns per Hectare Simplicity Australia Page 3 10 Version 1 0 A HN ij ER ENAA 1 Ya 4 72 A Ve ip lt AUSTRALIA Air Delivery System Overview The air volume required to move the product from the Air Seeder bin to the sowing boots is supplied by a hydraulically driven aluminum impellor encased in a cast housing Air is drawn into the impellor through the hydraulic system oil cooler The oil cooler is mounted on the i rear of the bin high enough to clear raised dust and trash produced by the sowing operation The oil cooler serves a dual purpose in that it keeps the hydraulic oil at an acceptable temperature and also provides heat to warm and dry the a
43. ed Pre set rate 2 Display 5th Tank Activates the right hand data screen Decrease the rate i d Fertili I Returns to the main menu j t gt urns all seed Fertilizer rollers options on or off An alarm screen is overlaid on the working screen should an alarm condition occur All alarms which include any bin level blower speed blower pressure and any drive shaft stopped can be individually turned on or off by the Operator As well as the visual alarm the Operator has the choice of including an audible alarm as either a beep or from a sound file A voice alarm chosen from the sound file will alert the Operator of the alarm condition without having to look at the screen IMPORTANT The Simplicity Zynx X20 Seeder Console monitors the Air Seeder operation and allows for manual control of the application rates With additional hardware components and software the Simplicity Zynx X20 is capable of operating with sophisticated GPS for prescription variable rate control Fe TOPCON X20 X15 Console Operators Manual Variable Seed Rate Control A2878 194 1 3 A separate Operator s Manual for the Simplicity Australia Zynx X20 Seeder Console Electric Drive Seed Rate Controller has been supplied in addition to this Operator s Manual For detailed instructions and operating procedures of the Zynx X20 Seeder Console refer to the relevant Operator s Manual Simplicity Australia Page 3 31 Version 1 0
44. efficiency The Air Seeder blower motor is hydraulically driven Controlling the amount of oil flowing to the motor controls the blower speed and the amount of air volume the blower can produce Closed Centre Hydraulic System For tractors with variable displacement closed centre hydraulic systems the oil flow to the motor is controlled by the flow control systems fitted to most modern tractors If there is uncertainty regarding the type of hydraulic system on the tractor consult the tractor Operators Manual or the tractor Dealer The Simplicity Australia Dealer should be able to assist also Blower Pressure Every Simplicity Air Seeder is equipped with an air pressure indicator either as a gauge or inbuilt into the electronic monitoring system The sowing width of the implement the size and number of outlets ground speed sowing rate of seed and fertiliser the texture and weight of the material will all have an effect on how much air pressure is required Simplicity Australia Page 3 12 Operation IMPORTANT Seeding kit size layout and setup is directly related to blower performance The most efficient blower operation is obtaining by the fitting of a genuine Simplicity Australia seeding kit Version 1 0 AUSTRALIA Blower speed and pressure does not control the sowing rate but it is very important that enough air is available to move the required amount of product from the bin to the top of the se
45. ew Six Row Double Shoot Metering Unit vanes positioned to direct SEED into air streams 2 4 amp 6 Metering Unit vanes positioned to direct P FERTILISER into air streams 1 6 mixing with seed in air BIN 2 PHOSPHATE streams 2 4 amp 6 es o Ce at i oo at oO Ces Cm BIN 3 NITROGEN Pia Metering Unit vanes positioned to mix N a FERTILISER with P is FERTILISER in Lines F 1 3 amp 5 4 b Ke b ee Va 50 P with NITROGEN ee Naas P with SEED Lines 1 3 amp 5 Lines 2 4 amp 6 Simplicity Australia Page 3 16 Version 1 0 Operation AUSTRALIA Worksheet Double Triple Shooting and Splitting BIN 1 BIN 2 BIN 3 Simplicity Australia Page 3 17 Version 1 0 Use of Air Restrictors The use of air restrictors may be necessary while double or triple shooting when rates vary greatly eg 4kg ha of canola in one shoot and 100 kg ha of fertiliser in the second shoot Naturally increased air volume is required to move higher rates of heavier product By setting the blower speed to move the higher rate of the heavier product the air volume will be way in excess of the volume required to move the lower rate of the lighter product The air flow will naturally follow the line with the least resistance This will tend to take air from the higher rate heavy material line and force more air through the lower rate lighter material l
46. fitting sowing operation Refer Page 5 1 the dividers generously apply sealant to all sealing surfaces A leak in a bin divider can only be detected if there is a concern with the sowing operation or by a visual check around the outside of each divider with consideration to the following CAUTION Do NOT open bin lids while blower is operating Release of bin lids under pressure will cause unwanted movement of seed and fertilizer which could result in injury Simplicity Australia Page 4 11 Version 1 0 Maintenance AUSS Tres L IA WARNING Confined Space Do NOT enter any bin unless tractor is switched off and keys removed Always have another person present while working in the bin If a leak has occurred a visual check will d show a clean area on the bin wall that is usually dusty This is caused by an air stream coming through the bin divider and blowing product from a section of the wall around the leak area Finally before reconnecting the primary hoses make sure that there is a sealing ring in the female section of the camlock as shown Simplicity Australia Page 4 12 Version 1 0 Maintenance Record of Service and Repairs Carried out by Dealer Owner Service Repair Simplicity Australia Page 4 13 Version 1 0 Maintenance Notes Simplicity Australia Page 4 14 Version 1 0 Application Rates too low Application Rates too high Simplicity Australia
47. ght to alter the design or discontinue any of the Company s products or services without notice Whilst every effort has been made to ensure the accuracy of the information contained in this publication our Company Policy of continual research and product development necessitates changes and refinements which may not be reflected in these pages If in doubt please contact your nearest Simplicity Australia Dealer
48. grams Application Rate 1 kg ha 0 89 Ib acre 1 Ib acre 1 12 kg ha Mass Flow Rate kg hr Application Rate kg ha x Area Rate ha hr kg min Application Rate kg ha x Area Rate ha hr 60 lb hr Application Rate Ib acre x Area Rate acre hour Ib min Application Rate lb acre x Area Rate acre hour 60 Simplicity Australia Page 6 2 Version 1 0 Miscellaneous Risk Assessment Hazard Checklist for Air Seeders Product Description Simplicity Air Seeder f Location of Date of Inspection CS Ps Dectron Dalby Safety Safety Measure Measure Check Incorrect Operation Slipping or Falling Crushing and entrapment Contact with over head power lines High pressure fluid leak Oil ingress through Skin Poisoning and Substance contact Simplicity Australia e Lack of Information e Riding on the Air Seeder e Ladder e Walkways e Hitch points e Relative movement between Air Seeder cultivator and tractor e Air Seeder height e Load unload auger e Cultivator height when folded e Hydraulic hoses e Checking for hydraulic leaks with hands e Skin contact with treated seed and fertilizers e Dust inhalation Page 6 3 e Comprehensive Operator s Manual with safety and operating information e Warning decal fitted e Standard step height and hand rail e Non slip platform with hand rails e Hitch stand fitted Yes e Warning decal fitted e Warning decals fitted at all
49. h the product WARNING Do NOT open swing away doors while blower is operating Release of lids under pressure could cause injury WARNING Confined Space Do not enter any bin unless tractor is switched off and keys removed Always have another person present when working in the bin Simplicity Australia Page 3 3 Version 1 0 7 O WG Yu peration AUSTRA Air Seeder Calibration Variable Seed Rate Control Variable Seed Rate Control provides the Operator with the ability to change application rates on the go from the tractor cabin Used in conjunction with the Simplicity Zynx X20 Seeder Console manual application rate adjustments can be made from the tractor cabin Automated application rates are possible with the addition of extra hardware components and software programs The Simplicity Zynx X20 Seeder Console is suitable for operating with sophisticated GPS for prescription variable rate controls The principles of calibration are essentially the same for i TAN all Simplicity Air Seeders with i 3 ANY he AS o Variable Seed Rate Control By carefully following the steps outlined in this Operator s Manual and in conjunction with the separate Operator s Manual supplied with the console accurate seed and or fertiliser application rates will be achieved The Variable Seed Rate Control System operates by simply and automatically comparing the implement sowing width the gr
50. hat farming practices change from time to time and have provided the versatility of simply being able to reposition bin dividers which will change each bins capacity should the need arise Changing the bin dividers is a relatively simple task that requires two people Allow two hours maximum depending on the change required WARNING Confined Space Do not enter any bin unless tractor is switched off and keys removed Always have another person present when working in the bin After calculating the required bin split two people need to enter the bin either side of the dividers to be changed Remove the retaining bolts from around the bin divider s to be removed and remove the divider s Completely clean all sealing surfaces on bin divider s and bin walls of any sealant before refitting the divider s Apply a generous amount of silicon sealant to bin divider s and bin wall mating surfaces Fit bin dividers in place in the configuration determined Refit all retaining bolts and nuts and tighten Apply a bead of silicon sealant around the perimeter of each divider to further ensure an air tight seal Simplicity Australia Page 3 24 Operation IMPORTANT Bin dividers must be completely sealed to prevent air transfer between bins Version 1 0 AUSTRALIA Seeding Kit Components and Terminology Simplicity Air Seeders are designed to suit and work efficiently with all makes and models of cult
51. he metered product from the secondary head outlet to the sowing boot Sowing Boot The Sowing Boot should have an inlet of 31 75mm inside diameter and maintain that diameter to the product outlet Simplicity Australia Page 3 26 IMPORTANT Restricting the product flow at the sowing boot by reducing the inside diameter at the the outlet can cause seeding kit blockage Version 1 0 AY Swaty Operation AUSTRALIA Optional Seeding Kit Components Cyclones Cyclones are used as a quick and convenient way of changing sowing configuration In row cropping operations a quick change for example from a thirty two row winter crop configuration to an eight row summer crop configuration is easily achieved by rerouting four secondary lines through one cyclone to one sowing boot For this example the thirty two secondary lines would be connected to eight cyclones and which would then deliver product to eight tynes Most of the air is released through an overhead vent while the product falls to the ground at low velocity Small Seed Fertiliser Spray Boot A small seed fertiliser spray boot is used to broadcast small seed or fertiliser Using the spray boot will provide a coverage of approximately 650mm when spraying small seeds and 500mm when spreading fertiliser Small Seed Induction Tube From small seeds box Product from Primary Divider outlets Small seeds induction tubes are a convenient way to pla
52. ilter element should be changed after the initial ten hours work and then prior to each sowing season or if the Replace the service indicator shows red at any time during sowing hydraulic filter operations only when the system is cold The hydraulic system must be off and lines must be depressurised before changing the filter oi es IMPORTANT Using an oil filter wrench remove the filter bowl and drain the oil into a suitable container Do not use cloth Grasp the exposed filter element and pull down with a slight or paper towel to twisting movement to remove clean the components as Discard the used filter clean the filter head and bowl using residue may be Suitable cleaning fluid and check sealing surfaces for damage left in the system Fit the appropriate O ring seal supplied to the top of the new gt filter element into position as shown Lubricate the O ring and fit the new filter element up into the filter head Fit the new head to bowl O ring seal Supplied to the bowl in the position shown Lubricate the filter bowl O ring seal and refit the bowl to the filter head Run the hydraulic system and check for leaks Clutch Maintenance The metering drive system is connected to the drive wheel by an electrically operated mechanical clutch The clutch requires some maintenance to ensure efficient operation At the start of the sowing the clutch retaining bolt should be checked for tension
53. ine This can cause force feeding and subsequent seed bounce in the lighter line and possible blocking of the heavier product line Remove a secondary head cap on the heavier product line and operate the seeder at the required ground speed Set the blower speed to provide the air volume necessary to lift the heavier product to the recommended 2 4 metres above the secondary head At this setting the lighter product will most likely be lifted much higher above the head In this case air restrictors should be fitted in the line of the lighter material being sown at the lower rate The restrictors fitted in the male side of the camlock breakaways as shown simply restrict the air flow stopping the escape of air and keep the system in proper balance With the blower speed originally set to provide the volume of air to lift the heavy product 2 4 metres above the secondary head at operating speed a significant change will be noted when the restrictors are fitted The heavy material will now lift higher as the air has been restricted in the lighter lines and been sent to the heavy lines Blower speed may now be able to be reduced 50 mm restrictors are supplied Standard with the Air Seeder Restrictors of different sizes are available from your Simplicity Australia Dealer Experimenting with different size restrictors may be required to balance the air flow in some circumstances Simplicity Australia Page 3 18 Operation Ver
54. ing unit and feeding a sponge pictured up into the cavity between the flow through tubes of air streams not in use This will prevent air transfer within and between metering units and a balanced pressure equalised system will be achieved Simplicity Australia Page 3 20 Operation Version 1 0 EV Swaty Operation AUSTRALIA Notes Simplicity Australia Page 3 21 Version 1 0 Operation AUSTRALIA Calculating required Bin Split To calculate the bin split most suited to the sowing program choose the product to be used and record the application rates for each product For this example the following assumptions will be made e The sowing program requires 60 kg ha of Grain 60 kg ha of Super and 70 kg ha of Urea e 60 kg of grain is equal to 77 litres 60 kg of Super is equal to 60 litres and 70 kg of Urea is equal to 90 litres Note 7he weight of a litre of product can be accurately measured by weighing a graduated container capable of holding one litre Tare off the weight of the container and then fill with product to the one litre mark Using this example the weight of one litre of grain would be 78 kg If 60 kg ha is required divide 60 by 78 which will equal 77 litres One litre of Super will equal 1 kg One litre of Urea will equal 77 kg Add the total litres per hectare eg If 60 kg ha of grain is equivalent to 77 litres If 60 kg ha of super is equivalent to 60 litres If 70 kg h
55. ir as it passes through into the air stream The oil cooler is protected by a relief valve which is pressure set in the factory to divert oil in the case of a pressure build up A pressure build up is commonly caused by a restriction in the hydraulic return line usually being a quick release coupling being uncoupled The blower is driven by a hydraulic motor which in itself requires no maintenance However it is most important that the oil is kept clean by paying particular attention to the cleanliness of hydraulic couplings and regular filter replacement The filter has a service indicator fitted which is CLEAR during normal operation If the indicator turns RED at any time during normal operation the filter is blocked and the oil is bypassing Urgent filter replacement is required when indicator is RED at anytime during normal operation only For detailed instructions on changing the oil filter refer Page 4 7 amp 4 8 Service Indicator Hydraulic Filter Simplicity Australia Page 3 11 Operation IMPORTANT Service Indicator may turn RED when the blower is stopped or the oil is cold Must be CLEAR during normal operation IMPORTANT Blower speed must not exceed 5000rpm Substantial may occur damage Version 1 0 Setting the Blower Speed Setting the blower speed to correctly match the equipment and required sowing rates is important for operating the Air Seeder to maximum
56. iser and seed a Bin lid leaking b Product bridging a Air volume too high b Differing rates of air volume required to move fertiliser and seed a Master switch turned OFF or Run Hold switch on HOLD b No power at the ground drive clutch located left rear wheel c Clutch assembly loose or running hot Page 5 2 Suggested Remedy Check and adjust blower air volume to the minimum required especially with small seeds Refer Pages 3 12 amp 3 13 a Check for and repair any air line restrictions eg kinked hoses sowing boot blockage etc b Check seeding kit layout for unnecessary dips or curves etc a Check oil supply from the tractor is constant and not erratic b Check blower motor supply line is correctly coupled to the auxiliary hydraulic priority coupling on the tractor a Fit air restrictors to low rate lines Refer Page 3 18 a Check bin lid is closed and latched b Check condition of lid seal and replace if necessary c Check for broken or loose over centre bin lid latch or hinge d Check and adjust bin lid for air tight seal a Remove coarse seeds plate Refer Page 3 8 for further instructions b Ensure product is dry and that product coatings aren t causing the product to hang in the bins Consult the product supplier Check and adjust blower air volume to the minimum required especially with small seeds Refer Pages 3 12 amp 3 13 Fit air restrictors to low rate lines Refer Page 3 1
57. ition and not under pressure a Ensure the blower hydraulic line is connected to the priority connection of the tractor auxiliary hydraulic valve b Consult the authorised Tractor Dealer Check all breakaway hydraulic couplings between the Airseeder hydraulic blower motor and the tractor are connected Check all coupling ball or pintle ends are free in position and not under pressure Check that the motor return hose is free running and not squashed in a hose clamp etc Consult an authorised Simplicity Australia Dealer Check all breakaway hydraulic couplings between the Airseeder hydraulic blower motor and the tractor are connected Check all coupling ball or pintle ends are free in position and not under pressure Check that the case drain hose is free running and not squashed in a hose clamp etc Clean oil cooler and repair any damaged fins Refer Page 4 7 a Check all breakaway hydraulic couplings between the Airseeder hydraulic blower motor and the tractor are correctly matched b Check all coupling ball or pintle ends are free in position and not under pressure a Check blower speed is not too fast for the sowing operation Refer Page 3 13 b Check seeding kit set up is correct with no restrictions Version 1 0 Notes Simplicity Australia Page 5 4 Version 1 0 Miscellaneous Tyre Specs and Operating Pressures Tyre Pressure Chart Standard Tyre Confi uration Pressure Model Front 11 0
58. ivator or seeding tool As Simplicity Australia has no control over which cultivator is to be used a common seeding kit has been developed to suit all Seeding kits are an integral part of the Air Seeders performance Incorrectly fitted or incompatible seeding kits can have a severe adverse effect on the performance of the Air Seeder The use of a genuine Simplicity Australia seeding kit is recommended for the optimum performance of the Simplicity Air Seeder Below is a list of common terminology used when describing seeding kit components This common terminology will be useful when fitting the seeding kit ordering spare parts or in the event of troubleshooting seeding kit problems As the name suggests the Air Seeder uses air as the medium to transfer product from the bins to the sowing boots The air which carries the product must be evenly distributed across the width of the cultivator Air flow provided by the hydraulically driven blower travels through the metering units picks up metered product from the bins and exits the Air Seeder via the primary lines Air Seeders up to 4500 litre capacity will have four primary lines 6000 litre and above have 6 primary lines Primary Lines The Primary Line is a 76mm internal diameter smooth bore hose that carries the product from the Air Seeder metering units to the primary dividers Primary Dividers The Primary Divider then equally disperse air volume from one p
59. l number attached to the machine which is also recorded on the warranty registration certificate The Management and Staff of Simplicity Australia sincerely wish you every success with your new Simplicity Air Seeder and are available to assist your Simplicity Australia Dealer should they require any specialist assistance Yours faithfully David W Law Managing Director Simplicity Australia Page 1 1 Version 1 0 Introduction Company Profile Simplicity Australia Pty Ltd designs and manufactures the most comprehensive and innovative range of Air Seeders and Tillage Equipment in Australia today Simplicity Australia has its origins as a small business in Dalby Queensland that started manufacturing Air Seeders in 1979 utilising an auger type metering system David Law owner and Director of Simplicity Australia saw the potential and bought the Business in 1982 He soon began using Napier distributors for metering seed and fertiliser By 1985 he developed and introduced his own innovative metering system to meet the diversity of Australian farming needs He has continued to develop Air Seeder and Tillage equipment technology using the latest manufacturing methods and expertise to meet changing farmer s requirements while continually increasing product strength quality functionality and diversity All of this has seen customer needs becoming standard features With the town of Dalby located in the centre of eastern Au
60. lable through spool covers for low planting rates and reversal of metering sprockets for high planting rates Highly efficient heavy duty blowers featuring an aluminium impellor encased in a cast housing provide adjustable air volume to suit a wide variety of applications Heavy duty hydraulic blower motors are fitted according to specified requirements Air is dried as it passes through an oil heat exchanger Grain and fertiliser is positively and accurately metered into the air stream and carried to the primary and secondary heads which divide and distribute grain and fertiliser to the planting boots Distribution Systems Four 4 way metering units are standard on Simplicity Air Seeders up to and including 4500 litre models and six 6 way metering units are standard on 6000 litre models and above Four way metering units are capable of distributing product to 160 outlets while six way metering units can distribute product to 240 outlets Seeding Kits Maximum performance is achieved with the use of genuine Simplicity Australia manufactured seeding kits comprising of specially designed primary dividers and secondary heads for accurate product distribution Simplicity Australia Page 1 3 Version 1 0 1 mr Th j 4 b 4 ig if if ri ELFI ip Pry ee ee har EE in i Faa cat eA Lis Safety Instructions All equipment manufactured by Simplicity Australia has been designed to provide long term trouble free operation
61. lated the regulator valve should be opened fully see controller manual the pump set at normal operating speed and the system connected to the distribution system with selected orifice fitted This will then have the maximum flow passing through the system and as such the maximum pressure applied By adjusting the manual dump knob this pressure can be increased or decreased by allowing more or less through the dump back to tank Clean Water Flush Tank Easy access is provided to a separate 200 litre clean water flush tank for rinse and flush cycles To draw from the Clean Water Flush Tank rotate the Tank Clean Water Suction ball valve to select Water Suction If rinsing the Liquid Tank also select Tank Rinse and Return to Ground on the Liquid Control Panel Tank rinse nozzles provide a quick and simple way of rinsing the inside of the tank Hand Wash A 20 litre hand wash container is provided at the rear of the seeder for rinsing hands in the event any liquid fertilizer coming into contact with the operator when filling draining Simplicity Australia Page 7L 11 Version 1 0 Unable to achieve rate Low system pressure High system pressure Pump not operating Pump pulsating Simplicity Australia AUSTRALIA Liquid Operation Troubleshooting Probable Cause a Manual pressure adjustment incorrect b Pump speed too high c Pump speed too low a Pump speed too low
62. low to avoid highly corrosive fluids coming into contact with the chassis etc and also as a breather for the tank to allow air to pass out of the tank when filling and enter back into the tank when emptying To avoid contamination the tube is fabricated into an S Bend that forms a fluid filter for the tank Pump The pump is hydraulically driven via a 41cc hydraulic motor and is positive displacement The hydraulic drive is fed by a separate hydraulic pressure supply from the tractor while the return flow is common with the Air Seeder fan motor To operate the pump at a maximum rpm of 540 a flow of 22 litres per minute will be required The pump should not be rotated faster than 540rpm Irreparable damage can result to the pump if operated over 540rpm To protect against this a flow limiting valve is fitted This limiting valve simply limits the oil supply to the hydraulic motor so as to deem it impossible to over rev the pump This valve is factory set and should not be tampered with If greater than 540rpm is able to be achieved your Simplicity dealer should be contacted immediately to rectify Should the flow limiting valve close due to excessive flow the hydraulic system must be neutralised then floated to relieve pressure from the circuit Flow should then be reduced accordingly and then the hydraulic circuit can be re engaged The pump has a maximum flow output of approximately 120 litres minute As in normal operation
63. nce of the Air Delivery System blocked oil cooler as well as restricting the air entering the blower reduces the surface area of the cooler available for cooling of the hydraulic system Hydraulic system damage from overheating can result The hydraulic oil cooler fitted to all Simplicity Airseeders should be periodically checked and cleared of trash build up The oil cooler shroud easily swings away as shown to allow access It is recommended that compressed air be used in the direction shown to remove any trash from the cooler core Replacing the Hydraulic Oil Filter The blower is driven by a hydraulic motor which in itself requires no maintenance However it is most important that the oil is kept clean by paying particular attention to the cleanliness of hydraulic couplings and regular filter replacement The filter has a service indicator fitted which is clear during normal operation If the indicator turns RED at any time during operation the filter is blocked and the oil is bypassing Urgent filter replacement is required when indicator is RED Service Indicator Hydraulic Filter Simplicity Australia Page 4 7 Maintenance IMPORTANT A blocked oil cooler can restrict the air flow to the blower This will result in poor blower output and possibly overheating of the hydraulic system Version 1 0 Maintenance Replacing the Hydraulic Oil Filter con t IMPORTANT The hydraulic f
64. nd Return to Tank Ball Valve Simplicity Australia Manual Overide Switch Agitator Tank Rinse Ball Valve Tank Clean Agitator Gauge Water Suction Ball Valve Pressure Gauge Tank Clean Return to Water Suction Ground Ball Valve Return to Tank Ball Valve Manual Overide Switch Dump Valve Flow Regulator Valve vois we i le fi f ee j CE i ae On Off Section Valve 4 Flow Meter Pressure Filter 100 Mesh Agitation Priority Valve Version 1 0 Page 7L 2 AUSTRALIA Pump Polypropylene 2136VS Millennium Series Bertolini positive displacement pump Maximum flow of 120 L min at 540 rpm Coupled to a 41cc hydraulic motor the pump has a maximum oil flow requirement of 22 L min Agitation Priority Valve Allows the flow from the pump to be regulated into the agitation circuit at a required pressure under priority This valves ensures that full agitation is available irrespective of the system operating pressure Dump Valve Enables the system to cycle flow back into the tank in circumstances where flow is not required This valve can also be manually adjusted to set maximum operating pressure Pressure Filter Consisting of a 100 mesh filter red in colour Part 3269014 Flow Regulator Valve Regulates the flow to the implement as required to reach target application rate Flow Meter Measures the current flow of fluid through the system Manual Overide Switch
65. nd disengaging e Make certain all ladders walkways and handrails are secure 4 Visually check wheel equipment for tyre and rim damage e Check tyre pressures A change in tyre pressure can affect the sowing rates CAUTION Specialst Repair Tyre repair or replacement should be carried out by suitably trained personnel using the correct equipment Simplicity Australia Page 4 2 Maintenance IMPORTANT Failure to correctly connect the hydraulic motor return line large at all breakaway couplings will cause oil loss from the oil cooler relief valve and possibly cause damage to the tractor IMPORTANT Failure to correctly connect the hydraulic motor case drain line small at all breakaway couplings will cause oil loss through the hydraulic motor shaft seal and possibly cause permanent damage to the hydraulic motor Version 1 0 AUSS TRALI A After Sowing Maintenance Simplicity Australia does not recommend washing any part of the Air Seeder with high pressure water as component life can be shortened due to water ingress The use of water while carrying out After Sowing Maintenance should be limited to washing the exterior of the Air Seeder with regards to the note below Thoroughly clean the inside of all bins and metering units with air either pressure or vacuum to remove any seed or fertiliser accumulated Thoroughly rinse the inside of the Liquid Tank using clean water
66. operators manual It is essential that both these elements are correct The next essential point is the Flow which is controlled by the flow meter Accurate calibration of the flow meter is essential With referral to the particular Controllers Operators Manual detailed instructions of the procedure can be found T io TEED y h G YE jisa 4 mms i a Lu cs 2 au PET B Qu IE A a _ 4 A 1 4 A SE TE J EO a ik lt L z LS Simplicity Australia fits a 5 to 100 litre per minute flow meter It is pre set to produce 600 pulses per litre Calibration of the flow meter fine tunes this number of pulses per litre to improve accuracy It is not unusual to have to adjust the flow meter up to 10 either way during this process to account for product variances By entering a target rate as required the controller will simply adjust the Flow regulator Valve so as to provide the correct flow to the implement Providing the rate can be applied within a suitable pressure range than successful rate application will be achieved Pressure and Orifice Calibration The operating of the system at a particular application rate will be dependant on the restriction placed against the pump caused by the nozzle on the outlet of the distribution system Many varied distribution systems are available but all rely on pressure to control flow and conversely rate If the exit point of the distribution kit has a partic
67. ound speed and the product calibration factor to arrive at a suitable ratio between the ground drive wheel and the metering spool to achieve the desired target rate Calibration procedures require parameters such as the width of the implement to be manually entered into the Seeder Console By following the procedures outlined in the Seeder Console Operators Manual all factors can be quickly and easily entered After the Air Seeder has been calibrated the linear actuator will settle on the desired setting to deliver the calibrated target rate The IMPORTANT pointer on the calibration dial will now be in the same position as if the Air Seeder was calibrated as a standard ground drive non Spool covers controlled system must not be used for fertiliser If at any time the application rates are questionable or in the unlikely event that a component of the Variable Seed Rate Control should fail the Air Seeder can be calibrated in the same way as the Standard ground drive metering system outlined on pages 3 9 and 3 10 Simplicity Australia Page 3 4 Version 1 0 AUS TRA LIA Calibrating Sowing Rates To achieve accurate sowing rates it is important to have available e An accurate set of scales e A bag or two of each product to be sown e A container to catch the product to be weighed By carefully following the steps outlined below accurate sowing rates will be achieved Step 1 Place one o
68. owing at the beginning of the season it is important that the pre season procedures outlined in the Schedule Page 4 4 are checked off Following the procedures outlined in the check list should ensure a trouble free sowing season Contact your Simplicity Australia Dealer for a Pre Season check of all equipment Daily Checks The Daily Checklist Page 2 used in conjunction with the daily procedures outlined in the Schedule Page 4 4 should ensure trouble free daily operation of the Air Seeder Weekly Checks The weekly checks outlined in the Schedule Page 4 4 are procedures which can but don t need to be carried out every day However it is always a good idea to visually check these components daily After Sowing Following the After Sowing Maintenance checklist Page 3 in conjunction with the Season End procedures outlined in the Schedule Page 4 4 prior to storage will ensure that the Air Seeder is ready for trouble free operation next season Wheel Nut Tension M18 stud 24mm nut 250 Ibf ft 340Nm M22 stud 30mm nut 500 Ibf ft 678Nm Simplicity Australia Page 4 1 Maintenance IMPORTANT Over greasing can shorten the service life of some components IMPORTANT Care should be taken when greasing metering unit shaft bearings One shot of grease every 100 hours is sufficient Over greasing and using air operated greasing equipment can damage the bearing seals and shorten the bearing life
69. p Valve back into tank if section valve closed or off or forward into the valve set should the section valve be open or on When the section valve is shut the operator will notice that the system pressure drops to approximately zero as there is little resistance when flowing back to tank If the section valve is open then pressure will rise accordingly to resistance to flow to an operating pressure As the fluid passes beyond the Regulator Valve it passes through the Flow Meter It is here that the fluid is measured and the controller with reference to the operating speed application width and the target rate required adjusts the regulator valve as required to allow the correct amount of flow to pass through to the On Off Section Valve and eventually to the implement Once the target rate has been achieved the pressure will remain Static Should the application rate or ground speed changes the pressure will also change accordingly IE If ground speed increases pressure will also increase Flow Meter Simplicity Australia Page 7L 7 Version 1 0 ey Suopilictty Liquid Operation AUSTRALIA Liquid Calibration Calibration of the liquid tank is relatively simple as essentially it is simply providing the correct information to the controller The three essential elements are 1 Ground Speed 2 Implement Width 3 Flow Ground Speed and Implement Width calibration are outlined in detail within the controller s
70. r two bags of seed or fertiliser into the bin to be calibrated Important Clean out door must be closed and locked prior to filling the bin with product Step 2 Open the bottom swing away door of the metering unit to be calibrated so that the seed or fertiliser metered can be collected and weighed Important If the bins other than the one to be calibrated contain product it is advisable to disconnect the drive shaft to the Zeromax gearbox that drives the metering unit not being calibrated at this time Operation Step 3 Place the scales under the metering unit WA ie ll to be calibrated Step 4 Place the container supplied on the scales Important The scales must be on a hard level surface for accurate weighing If a hard level surface is not available e g in a ploughed paddock place the container on the ground under the metering unit and then weigh the product elsewhere Step 5 Rotate the calibration handle clockwise until product flows from the metering unit freely and evenly This will prime the metering unit with product and allow for accurate calibration Step 6 Tare the scales to allow for the weight of the container and the product released when the metering unit was primed Step 7 Refer to the Simplicity Zynx X20 Variable Seed Rate Control Operators Manual to activate the linear actuator for calibration Once activated the linear actuator on the bin to be calibrated should stroke to 100 Simplicity Austr
71. r volume Any tool falling Working under unsupported seeding tool components can cause death or serious injury modifications to the standard seeding kit may have a detrimental effect on the Air Seeder s performance Consideration should be given to the following points prior to fitting the seeding kit e Secondary heads should be located as central as possible to the seeding boots they are to feed e Primary dividers should be mounted in such a position so as to keep the secondary hose to an acceptable length e All secondary hoses should be the same length and where possible not to greatly exceed five metres e All primary hoses should be the same length IMPORTANT e The Air Seeder delivers a set volume of air relevant to the blower speed Reducing the hose size and or using smaller diameter seeding boots will restrict the air flow Avoid restricting the air flow Air pressure and blower speed should be kept to a minimum Refer Page 3 12 and 3 13 With consideration given to the above points and by following the steps suggested on the next page correct fitment of a seeding kit should be achieved Simplicity Australia Page 3 29 Operating pressure of 8Kpa and above is considered excessive during normal operating conditions Pressure in excess of 8Kpa should be investigated for restriction or the layout may need to be reconsidered and refitment may be required Version 1 0 Operation
72. rank revolution rates Record the Impleme Page 3 10 Step 2 Deter tual Tyre Circumference elow will provide the most accurate Following the v R circumference measurem e The seeder should be half filled with product e Check tyre pressures are correct Refer Page 6 1 for correct tyre operating pressures e Mark the drive wheel tyre sidewall where the tyre contacts the ground Mark the ground adjacent to the mark on the sidewall e Move the air seeder on typical soil so that the tyre travels at least five 5 revolutions e Mark the ground where the mark on the drive wheel tyre sidewall contacts at the end of the fifth revolution e Measure the distance traveled ie distance between the marks on the ground and divide by the number of revolutions the tyre has completed for that distance Record the Actual Tyre Circumference in the space provided on Page 3 10 Simplicity Australia Page 3 9 Version 1 0 C ole api Operation GES r AUSTRA LIA Step 3 Determine Corrected Tyre Circumference Corrected Tyre Circumference is the Actual Tyre Circumference divided by the step up ratio of the ground drive mechanism of the Air Seeder Record the Corrected Tyre Circumference in the space provided on this page D ONE SIMPLICITY AUSTRALIA PTY LTD 18 LOUDOUN RD DA LEY OLD The step up ratio which is usually 3 0 is stamped on the Serial Number plate located on the r
73. rimary line to either two three or four secondary lines Two way Primary Dividers have 50mm outlets to the secondary lines while three and four way Primary Dividers have 44 5mm outlets to the secondary lines 2 way 3 way Simplicity Australia Page 3 25 Operation Version 1 0 Seeding Kit Components and Terminology con t Secondary Lines The Secondary Line is either a 44 5mm or 50mm depending on the primary divider internal diameter smooth bore hose that transfers the air and the metered product from the primary divider to the secondary head up tube Operation Secondary Head Uptube WO l l The Secondary Head Uptube is either 44 5mm 50mm or 63 mm outside diameter tube which transfers the air and metered product from the secondary line up to the secondary head Secondary Head The Secondary Head is manufactured from stainless steel and has either a 44 5mm 50mm or 63mm internal diameter inlet depending on the uptube and can have 4 to 10 outlets per head The outlets are 32 5 mm outside diameter to accommodate the terminal lines The Secondary Head is sealed at the top by a durable rubber cap to avoid seed damage The metered product once transferred to the secondary head with the assistance of air volume and gravity flows out through the outlets to the sowing boots via the terminal lines Terminal Lines The Terminal Line is a 32 5mm internal diameter preferably smooth bore line that transfers t
74. rough ground and be aware of potential hazards such as bridges trees fences gates water courses and other road users etc Do not transport the Simplicity Air Seeder on public roads when wet The stopping capability of the tractor will be significantly reduced Do not transport the Simplicity Air Seeder on public roads in poor visibility 4s The dimensions of the equipment may exceed local laws regarding road travel Always check with the relevant local authority regarding excess dimension requirements before transporting the Simplicity Air Seeder 4 Be aware of the Simplicity Air Seeders height when traveling or working around over head power lines 4s Do not allow others to ride on the Simplicity Air Seeder or any part of the equipment either in field or on the road Make certain there is no possibility of any component falling from the Simplicity Air Seeder It is important to remember that the Simplicity Air Seeder is NOT designed for frequent high speed activities and as such Simplicity Australia does NOT recommend on road travel other than necessary infrequent short distance road travel at a greatly reduced speed following all criteria outlined above Simplicity Australia Page 2 4 Version 1 0 Hooking Up Overview Steerable Front Axle TQS Models All Simplicity Air Seeders fitted with a steerable front axle TQS are positioned at the rear of the cultivator The connection of the Air Seeder to the culti
75. s box option small seeds such as canola can be blended and sown through the same boot as the fertiliser When fitting genuine Simplicity Australia seeding kits it is important to follow some simple guidelines Your preferred Simplicity Australia Dealer has been trained in all aspects of seeding kit fitment and will be able to assist with the correct components and expertise with seeding kit layout for the most efficient and even distribution of the product Double Shoot Seeding Kits fitted to Simplicity Allrounder cultivators Simplicity Australia Page 3 28 Version 1 0 Operation Seeding Kit Setup Overview Simplicity Australia designs a seeding kit to achieve maximum performance from the Simplicity Air Seeder Seeding kits and the correct fitment has a direct relationship to Air Seeder performance Incorrect seeding kit set up can result in problems such as blockages force feeding unacceptable distribution poor Air Seeder performance and low or uneven crop yields To achieve maximum performance from the Simplicity Air Seeder the fitting of a genuine Simplicity Australia seeding kit iS a necessity IMPORTANT Simplicity Australia WARNING Observe safe work practices Do NOT work or allow others to work under a raised and unsupported Seeding Kits are seeding tool Always ensure all safety mechanisms are in place and operational to prevent any part of the seeding designed to evenly split and distribute the ai
76. sion 1 0 AUSTRALIA Use of Metering Unit Spool Covers When seed is not required from a particular metering spool it may be simply and quickly blanked off using a spool cover to cover 100 of the metering spool or When sowing rates of 10kg per hectare or less is required it is recommended that either a 66 or a 33 Spool cover be used to partially cover the metering spool to reduce the amount of product being metered into the line with each spool revolution Blanking off a section of the spool when applying low rates allows a higher spool rpm to be maintained which will result in a more consistent flow of the product Spool covers to blank off either 100 66 and 33 of the spool are supplied with the Simplicity Air Seeder Spool Covers are easily installed by removing the front panel on the metering unit and placing the spool cover in front of the spool to be blanked off or restricted as shown Push the cover firmly in until it clips into place Simplicity Australia Page 3 19 Operation IMPORTANT Use of spool covers to blank off or restrict fertiliser flow is not recommended As fertiliser can pack between the spool and the spool cover the seeder drives can be unnecessarily overloaded causing damage Version 1 0 Canola Covers Canola covers are used to restrict spools being used to meter small seed such as canola These covers are similar to the 100 spool cover ex
77. stralia the Company easily distributes its products through a vast Dealer network Australia wide and internationally Product strength quality reliability and an extensive professional Dealer network providing customised service are key elements of the Company s success in winning its share of the Australian Air Seeder and Tillage equipment market Simplicity Australia products have a high degree of customer satisfaction and loyalty with recent research indicating that in excess of 95 of owners will purchase the Simplicity product again Today the Company s range of Air Seeders includes seven types comprising over forty different models including liquid options To compliment the wide range of Air Seeders five models of Cultivator with four different tyne spacing options are manufactured along with the newly developed X bar and Striker planting unit With the models of Air Seeder and Tillage equipment now manufactured with the latest manufacturing methods and technology combined with a widespread diverse and professional Dealer network Simplicity Australia stands ready to maintain and increase its market share in Australia and meet any new challenges future farming requirements may provide Simplicity Australia Page 1 2 Version 1 0 Introduction Product Overview Design Specifications Bins Bins powder coated inside and out for first class corrosion protection are fully sealed and feature strong leak proof joins heavy
78. the flow required per minute is less than 20 L min the pump can be rotated significantly less than the maximum 540 Simplicity Australia Page 7L 5 IMPORTANT When filling and draining the Liquid Tank be sure to wear appropriate safety apparel Version 1 0 Pump cont Consider Implement Width of 15m Maximum working Speed of 10km hr Application Rate of 50 litres ha By applying the formulae Width m x Speed km hr x Rate L ha 600 We can calculate that the flow required to apply the target rate will be 12 5 litres per minute Considering the pump can produce 120 litres per minute we can clearly identify that the pump can be operated at much less than maximum rpm The Bertolini Pump is a diaphragm type pump The diaphragms and valves can be damaged without proper filtration and care It is recommended that the filtration elements are serviced regularly and that the system is regularly flushed with clean good quality water It is also important to regularly check the oil level in the reservoir on the side of the pump Check with the pump running with pressure The oil should be in the area between the minimum and maximum level NB Always use SAE 30 oil detailed specific Users Manual for this pump is also supplied with your Air Seeder Filtration The system has in built filtration on both the pressure and suction circuits The Suction filter is a 50 mesh filter while the pressure filter is a
79. tilisers while not metering will cause compaction around the agitator and metering spools It is very important to turn the agitator and metering shafts by hand using the small handle supplied before engaging the drive clutch Simplicity Australia Page 3 6 Operation IMPORTANT Failure to free up any can damage to metering mechanisms and gearbox Do not use the calibration handle large for this purpose as the drive mechanisms will be overloaded compaction result in the drive Version 1 0 Operation Tips for Calibrating Sowing Rates e When calibrating low sowing rates the calibration handle Should be turned as many times as to provide a reasonable sample size Extra containers are available from Simplicity n Australia Dealers e Always remember to tare the container quoting part number 197809006 black e Turn the calibration handle clockwise only e When using one product eg Wheat and no fertiliser it is possible to use more than one bin to increase the sowing capabilities of the Air Seeder In this situation it is important to decrease the delivery rate from each bin in proportion to the number of bins used and the capacity of each bin Refer Page 3 22 amp 3 23 eg If the sowing rate required is 40kg per hectare and IMPORTANT two bins with the same product and capacity are to be used each bin should be calibrated to meter 20kg per hectare Similarly if three
80. uipment WARNING Do NOT open bin lids while blower is operating Release of lids under pressure will cause unwanted movement of seed and fertiliser which could result in injury Simplicity Australia Page 3 2 Version 1 0 Operation Filling and Emptying Granular Bins Emptying Simplicity Australia Air Seeders are designed so that emptying the bins is a quick and simple operation The method for transferring the product to storage should be determined prior to emptying the bins and would be dependant on how much product is left in the bins A genuine Simplicity Australia load unload auger is available for most Simplicity Air Seeders If the Air Seeder has an auger fitted refer to Pages 7 5 7 9 for detailed instructions on the auger operation Using an auger is the best method of emptying large quantities of IMPORTANT product If an auger is not fitted another manufacturer s mobile auger will need to be used Do not attempt to close the clean out door while emptying WARNING Be aware of the equipments height when working around overhead power lines Contact with overhead power lines will cause serious injury or death e Place the auger hopper under the bin to be emptied Open the swing away door e Start the auger e Open the clean out door e Product will now run from the bin through the metering unit into the auger hopper For emptying a small amount a tub or similar could be used to catc
81. ular sized hole that the fluid flows through at a particular rate at a particular pressure it is reasonable to assume that as the flow increases the pressure does also Maximum pressure of the system fitted to the Simplicity product is approximately 6 bar or 87 psi Too high pressures can cause component failure while to low a pressure can cause unsatisfactory rate control or application Simplicity Australia Page 7L 8 Version 1 0 Liquid Operation AUSTRALIA Pressure and Orifice Calibration cont It is generally recommended that an operating range of 1 to 5 bar approx 14 to 72 psi be considered when calculating pressure parameters To calculate the orifice required follow the below listed steps Step 1 Factor A Width x Speed x Rate 600 Step 2 Flow l min per nozzle __ Factor A of nozzles Step 3 Specific Gravity Adjustment This is obtained by accurately weighing one litre of the applied product Refer to this table and use nearest density to arrive at conversation factor 0 96 0 98 IMPORTANT Ifthe product is diluted then diluted sample should be used Step 4 Multiply Flow Litre min per Nozzle refer step 2 by conversation factor to arrive at Actual Flow Litre min per Nozzle Step 5 Refer to the Nozzle Flow Chart on the following page for suitable orifice selection It is recommended that 2 bar pressure be referenced to enable the system to operate within 1 to 5 bar pressure
82. vator is achieved using a universal hitch and stiff bar The universal hitch is mounted in the centre of the rear bar of the cultivator using the hardware supplied The stiff bar is attached to the Air Seeder using a 279mm x 32mm pin retained by a M12 x 25 mm bolt and stepped washer The stiff bar is connected to the universal hitch mounted on the cultivator using the 145mm x 32mm pin and lynch pin supplied A safety chain is supplied and should be connected to the stiff bar positioned around the rear bar of the cultivator and connected back to the stiff bar WARNING A crush zone is developed in this area when connecting the implement to the seeder Keep bystanders clear of this area when reversing Crush points impact and entrapment risks are hazards which are produced by the relative movement of one machine to the other when hooking up The safety of the Operator and any assistant is top priority Be aware of the hazards that hooking two different machines together can produce Attach the Air Seeder using only the hardware supplied with reference to the overview above e Make sure all hydraulic lines and wiring harnesses are positioned along the stiff bar and secured in the loops provided At each end of the stiff bar position the hoses and harnesses in such a way that they cannot be caught up crushed or damaged in any way during turning operations e Connect all hydraulic lines making sure all hose ends are perfe
83. wards to allow access to the retaining pins Remove the pins and the sprockets Fit the sprockets onto the shafts in reverse order ie large sprocket on to the shaft from which the small sprocket was removed and vice versa Replace pins and spacing clips Refit the chain and adjust the tension This procedure will increase the speed of the metering unit spools by two and Operation IMPORTANT Care should be taken when one quarter times therefore ensuring higher rates are removing the clips achievable from behind the sprockets These clips are spring loaded and may be lost if care is not taken Product Flow Bridging The principle of air seeder operation is that the product must be moved from the bin and metered into an air stream which will carry the product to the secondary heads on the implement If the product cannot freely flow into the metering spool it cannot be metered into the air stream The products inability to flow is commonly known as bridging Some products such as oats If bridging is barley lupins etc are more prone to bridging than others If the suspected open the bridging of a product is experienced it is recommended that the swing away door and coarse seeds plate be removed to allow more aggressive feeding turn the metering to the metering spool The bin must be empty to access the unit over with the coarse seeds plate which is located on top of the metering unit small compaction

AIRSEEDER OPERATORS MANUAL

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