OWNERS MANUAL
Contents
1. lt lt REPLACEMENT PART KITS 94 135 00 LIFT PLATE 94 136 00 CABLE PLUG KIT B C D J K PLUG CABLE ADAPTER W SET SCREWS 94 137 00 VALVE ASSEMBLY KIT O P Q R 94 138 00 LOWER HOUSING ASSEMBLY O S 94 139 00 MOTOR KIT 0 T 94 140 00 CANISTER KIT O U V 94 141 00 FILTER SCREEN KIT M 94 142 00 O RING H I 0 0 RING VALVE HOUSING ASSEMBLY 94 143 00 TOOL KIT 5 64 5 32 and 3 16 ALLEN WRENCHES 1 and 2 PHILLIPS SCREWDRIVERS DENOTES PARTS INCLUDED IN KITS NS EN SS NSSSSSSUNSSEE 7 EEES BEFORE REQUESTING SERVICE Helpful Hints SYMPTOM PROBABLE CAUSE CORRECTION PUMP OPERATES but 1 LOW VOLTAGE 1 CHECK POWER SUPPLY FOR PROPER VOLTAGE NO FLOW or REFER TO TECHNICAL SPECIFICATIONS Pg 16 REDUCED FLOW 2 NO WATER AT PUMP 2 MAKE SURE THE PUMP IS INSTALLED BELOW THE LOWEST ANTICIPATED WATER LEVEL REFER TO INSTALLATION SECTION Pg 5 3 PUMP LOCATED 3 REFER TO INSTALLATION SECTION Pg 5 TOO DEEP FOR PUMP OPERATING RANGE 4 CLOGGED FILTER 4 REMOVE FILTER SCREEN AND RINSE SCREEN REFER TO REMOVAL AND DISASSEMBLY SECTION Pg 9 5 FLUID PATH IN 5 CHECK FOR PINCHED HOSE CLOGGED PLUMBING RESTRICTED LINES 6 LOOSE CONNECTIONS 6 CHECK HOSE CLAMPS or REPLACE HOSE Pg 4 or PUNCTURED HOSE PUMP WILL 1 INCORRECT POWER SUPPLY 1 CHECK POWER SUPPLY2. Pentair Water 9300 SERIES SUBMERSIBLE PUMP D C POWERED OWNERS MANUAL WARNING DO NOT use any SHURflo pump for petrol gasoline petroleum products solvents thinners or ANY other flammable liquid with flash point below 82 180 F NOT FOR USE where flammable vapors are present Note BEFORE CONNECTING OR OPERATING THIS PRODUCT PLEASE READ THESE INSTRUCTIONS COMPLETELY 911 415 REV K 4 09 16282 TABLE OF CONTENTS PAGE S INTRODUCTION 2 COMPONENTS NEEDED FOR INSTALLATION 2 PUMP CONNECTIONS amp INSTALLATION INSTRUCTIONS 3 5 PARTS LIST and REPLACEMENT PART KITS 6 SUBMERSIBLE PUMP ASSEMBLY DRAWING 7 BEFORE REQUESTING SERVICE Helpful Hints 8 PUMP REMOVAL and DISASSEMBLY 9 10 PUMP RE ASSEMBLY 11 13 APPLICATION WORKSHEET and FLOW CHARTS 14 15 TECHNICAL SPECIFICATIONS 16 TOOLS REQUIRED FOR INSTALLATION amp MAINTENANCE 17 WARRANTY 18 INTRODUCTION This manual has been provided as an aid to the operator with information about installing operating and servicing of the SHURflo 9300 Series Submersible Pump The engineers and technicians who designed and manufactured these pumps have developed these instructions from their experiences These instructions should be read completely before installing your new pump Keep this manual readily available at all times for use when installing operating or servicing your pump For proper placement in the well refer to the application worksheet on pages 14 15 This pump
3. b Before separating the Upper Housing from the Motor place the assembly on the Upper Housing Down and the Motor facing up Separate the Upper Housing Valve Housing and Lower Housing Assembly Parts R 5 Poppets Part Q and Springs Part P 10 Contact an authorized distributor for assistance with diagnosis and replacement Parts Refer to page 6 for replacement part kit list P n 0 e Q L b COM U R y b FIGURE 10 PUMP RE ASSEMBLY Warning The order of Assembly is important to ensure proper sealing 1 Install the Upper Housing Large O Rings Part O Fig 11 a Remove the existing Large O Rings and thoroughly clean the O Ring grooves with a dry cloth and a cotton tipped applicator Note Lubricate the O Rings with the Supplied O Ring Grease DO NOT USE PETROLEUM BASED LUBRICANT b Slide the two new Large O Rings over the Upper Housing Part N and into the O Ring grooves c Place the Upper Housing down with the internal cavities exposed Turn the Upper Housing until the motor wire holes are directly in front 2 Install the Bypass Assembly Parts P and Q Fig 11 a Place the Poppets Part Q into the Springs Part P Note Make sure that the Poppets are seated flush against the Springs b Locate the three bypass cavities and place the Spring Poppet Assembly into the cavities with the Poppet up 3 Install the Valve Housing Assembly Parts R Fig 11 Place the
4. NOT OPERATE REFER TO PUMP TECHNICAL SPECIFICATIONS Pg 16 2 WIRE CONNECTIONS 2a CHECK ELECTRICAL CONNECTIONS ON SYSTEM 2b CHECK THE PLUG CABLE ADAPTER ELECTRICAL CONNECTION MADE DURING THE INSTALLATION IS NOT CORRODED OR LOOSE REFER TO CABLE BOOT INSTALLATION INSTRUCTIONS FOR DISASSEMBLY AND REASSEMBLY Pg 3 4 2c CHECK FOR BLOWN FUSES IN LINE CONTACT AN AUTHORIZED DISTRIBUTOR FOR FURTHER ASSISTANCE PUMP REMOVAL AND DISASSEMBLY For servicing using Replacement Part Kits Warning Make sure all electrical power is off and the Hose Pipe is not under pressure Warning Canister maybe pressurized disassemble the pump in proper order Follow the manual directions carefully Note Keep all of the parts clean after disassembly Upper Housing Assembly contains small parts Be careful not to lose parts after removing Upper Housing Part N step 9 1 Remove the Pump from the well To prevent damaging the Electrical Connection during removal from well DO NOT PUT STRESS ON THE ELECTRICAL CORD D 2 Disconnect Remove Hose clamp pull and twist hose to remove it from the fitting p 3 Unplug the Cable Adapter Assembly Fig 9 V Remove Nut Part unscrewing it counterclockwise and pull the plug up 4 Remove the Lift Plate Part F Fig 9 Using a 2 Phillips Screwdriver remove the screws Part E from 6 places
5. Valve Housing Assembly into the Upper Housing Part N Note Make sure that the inlet valves are centered on top of the bypass Poppets Part Q 4 Install the Lower Housing Assembly Part S Fig 11 a Place the Lower Housing Assembly onto the Valve Housing Assembly Part R Fig 11 Note DO NOT FORCE THE ASSEMBLY IT SHOULD SNAP TOGETHER EASILY IN ORDER TO SEAL PROPERLY 5 Install the Motor Part T Fig 11 a Lubricate the motor shaft with a small amount of general purpose grease b Align the D flat of the motor shaft with the D flat on the Lower Housing Assembly Part R c Align the motor lead wires with the Upper Housing Part N wire holes Align the three tabs on the motor with the holes on the Lower Housing Assembly Parts R and set the motor onto the Lower Housing d Insert the motor lead wires into the Upper Housing motor wire holes Push the wires until they touch the surface that the Upper Housing is resting on 11 MOTOR LEAD WIRES MOTOR SHAFT D FLAT INLET VALVES UPPER HOUSING TOR WIRE HOLES O RING GROOVES FIGURE 11 6 Install Canister Part U Fig 12 a Clean the inside of the Canister with a dry cloth b Align the wire channel in the canister with the motor lead wires c Slide the canister over the entire assembly d Twist the canister to align the screw holes and carefully press on end to seat properly 7 Install t
6. 9 2 6 120 36 6 101 382 104 2 8 140 42 7 99 375 115 3 1 160 48 8 98 371 123 3 3 180 54 9 93 352 135 3 6 200 61 0 91 345 141 3 8 230 70 1 82 310 155 4 1 TECHNICAL SPECIFICATIONS MODEL NUMBER 9325 043 101 PUMP DESIGN Positive Displacement 3 Chamber Diaphragm Pump CAM 3 0 Degree MOTOR Permanent Magnet P N 11 175 00 Thermally protected VOLTAGE 24 VDC Nominal WATTS 120W AMPS 4 0 MAX FUSE 7 5 AMP Automotive INTERNAL BYPASS 105 110 P S I MAX 7 2 7 5 bars MAXIMUM LIFT 230 ft 70 M MAXIMUM SUBMERSION 1008 30 M OUTLET PORT 1 2 12 7 mm 1 0 Barbed Fitting for 1 2 I D 12 7 mm I D Tubing INLET 50 MESH STAINLESS STEEL SCREEN MATERIALS HIGH STRENGTH ENGINEERED PLASTICS and STAINLESS STEEL FASTENERS TYPICAL APPLICATIONS Potable water well pump NET WEIGHT 6 lbs 2 72 kg g DIMENSIONS Inches Millimeters Design and specifications are subject to change W O notice TOOLS REQUIRED FOR INSTALLATION amp MAINTENANCE 1 and 2 Phillips Screwdriver Wire Cutters 5 64 Allen Wrench Wire Strippers 5 32 Allen Wrench Pliers 3 16 Allen Wrench Dry Cloth or Cotton Tipped Applicator for cleaning O Ring grooves Electrical Tape Tie wraps Note A tool kit is available components included are listed above NOTES WARRANTY LIMITED WARRANTY PROCEDURE SHURflo warrants its pump to be free of defects in mate
7. IGURE 2 1 Nut Part D Make sure threads are toward pump end of cable KS 2 Outer Cable Boot Part C Small end first 4 NOTE Re lubricate cable as necessary 3 Inner Cable Boot Part B Small end first Remove tape and cut the lead wires back leaving about 50 in 1 3 cm exposed Strip the inner conductor jacket 50 in 1 3 cm Fig 5 zi b AE B AK SET SCREW FLUS TAPE AND ius aaa FZ LUBRICATE Ep E mcum 21 E Mu XS LLAR FIGURE 4 Note f Insert the wire leads into Plug Cable Adapter connectors Using a 5 64 Allen Wrench tighten the set screws Fig 6 g Slide the Inner Cable Boot Part B over the plug until it is flush with the first step on the collar Fig 6 Wipe the grease from the surface of Inner Cable Boot and cable Tape end of Inner Cable Boot tightly to the cable Be sure to tape 4 in 10 cm below the Inner Cable Boot on the cable This taped area allows the Outer Cable Boot Part C to slide freely over the Inner Cable Boot DO NOT REMOVE THE TAPE h Lubricate the outer surface of the Inner Cable Boot and tape with supplied O Ring grease Slide the Outer Cable Boot Part C over the Inner Cable Boot until it is flush with the second step on the collar Fig 6 1 Push the Plug Cable Adapter into the Receptacle Cable Adapter until the collar is seated flush NOTE The orientation of the Plug Cable Adapter will no
8. NSTRUCTIONS Pg 3 5 a Align Plug Cable Adapter connector holes with electrical prongs in the Receptacle Cable Adapter UPPER HOUSING b Push the Plug Cable Adapter into the Receptacle Cable Adapter until the collar is seated flush c Push the Nut Part D over the Plug Cable Adapter and finger tighten the nut Note Before placing the pump back into the well operate the pump to check all electrical connections using the correct power supply Refer to Technical Specifications Pg 14 FIGURE 15 SH fl 0 APPLICATION WORKSHEET Please fill in for your records MODEL NUMBER PUMP DISTRIBUTOR SERIAL NUMBER Name MEG DATE Address PURCHASE DATE City TOTAL WELL DEPTH WELL RECOVERY RATE SOLAR ARRAY INFORMATION MAKE MODEL WATTS AVAILABLE NO OF PANELS X WATTS PER PANEL CONTROLLER INFORMATION MAKE MODEL NOTE Use of an LCB Linear Current Booster Unit is required for optimum performance SOLAR PANELS STORAGE TANK WATER LEVEL H2 WHEN PUMPING STATIC WATER LEVEL DRAW DOWN SUBMERGENCE DISCHARGE HEAD H1 ABOVE GROUND H1 DISCHARGE HEAD FT M H2 WATER LEVEL FT M H3 SUBMERGENCE FT M TOTAL VERTICAL LIFT FT M H1 H2 NOT TO EXCEED 100 FT 30m NOT TO EXCEED 230 FT 70m Com
9. and pull up the Lift Plate Note Be sure to put the O Rings Part I back on the Lift Plate Posts Fig 9 View before continuing to step 5 If necessary the filter screen may be removed for cleaning at this stage of the disassembly 5 Remove the Outlet Fitting Part G Fig 9 Remove the fitting from the Upper Housing Part N by pulling it straight out 6 Remove Receptacle Cable Adapter Part J Fig 9 Note DO NOT PULL ON THE ELECTRICAL PRONGS i a Using pliers carefully pull up on the shoulder of the Receptacle Cable Adapter and pull it completely out of the Upper Housing Part N FIGURE b Using a 5 64 Allen Wrench loosen the screws holding the motor leads Part k from 2 places and disconnect the Receptacle Cable Adapter 7 Slide off the Filter Screen Part M Fig 10 8 Remove the Canister Part U Fig 10 a Using a 3 16 Allen Wrench remove the screws Part V from 3 places b Place one hand on the Upper Housing and the other on the Canister Twist and pull the Assembly apart 9 Remove Upper Housing Part N and Motor Part T Fig 10 Note Keep all parts clean after disassembly The Upper Housing Assembly contains small parts Be careful not to lose parts after removing Upper Housing a Using a 5 32 Allen Wrench remove the screws Part L from 3 places
10. apter with the flat side of the hole in the Upper Housing FIGURE 13 e Push the Receptacle Cable Adapter into the hole in the Upper Housing until it is seated flush f Spread each Receptacle Cable Adapter electrical prong slightly to insure the electrical connection 12 11 Install the Filter Screen Part Fig 15 a Slide the Filter Screen onto the Upper Housing Part N b Align the slots in the Filter Screen with the screws Part V in the Upper Housing and slide the Filter Screen over the screws 12 Install the Outlet Fitting Part G Fig 15 a Lubricate the O Ring Part H and slide it into the O Ring groove on the Outlet Fitting b Push the Outlet Fitting into the hole in the Upper Housing Part N 13 Install the Lift Plate Part F with three the O Rings Part I on the posts Fig 15 a Align the three posts with the Upper Housing Part N screw holes and press on the Lift Plate until it is flush against the Upper Housing Note DO NOT USE MORE THAN 20 5 in Ib 2 25 Nm 5 TORQUE TO PREVENT STRIPPING b Using a 2 Phillips Screwdriver install the screws Part E 6 places into the Lift Plate 14 Install the Plug Cable Adapter Assembly Note The orientation of the Plug Cable Adapter will not effect pex 1 the pumps performance ME ico Note IF IT BECOMES NECESSARY TO REASSEMBLE Ps THE PLUG CABLE ADAPTER ASSEMBLY REFER TO PUMP CONNECTIONS amp INSTALLATION I
11. he Screws Part V Fig 12 Note DO NOT USE MORE THAN 15 5 in lb 1 7 Nm 5 torque TO PREVENT STRIPPING Using a 3 16 Allen Wrench tighten the screws in 3 places into the Upper Housing Part N 8 Turn the assembly over as shown in Figure 13 9 Install the Lock Washers Part W and Screws Part L Fig 13 a Slide the three Lock Washers onto the screws and place the screws in 3 places into the Upper Housing Part N 7 Note DO COMPLETELY TIGHTEN ONE SCREW TIME E d TIGHTEN THE SCREWS WITH TWO PASSES SLOWLY COMPRESSING THE ASSEMBLY TOGETHER b Using a 5 32 Allen Wrench tighten the screws on the first pass with 25 5 in Ib 2 8 Nm 5 torque En c Tighten the screws on the second pass with 65 x 5 in Ib 7 3 Nm 5 torque i UPPER HOUSIN 10 Connect the Receptacle Cable Adapter Part J Fig 14 page 13 X Note The orientation of the motor lead wires will not effect the pumps te performance a Pull the motor lead wires up through the Upper Housing Part N and insert them into the Receptacle Cable Adapter b Using a 5 64 Allen Wrench hand tighten the screws on the Receptacle Cable Adapter for both wires Note DO NOT TIGHTEN WITH A POWER TOOL c Lubricate the outer surface of the Receptacle Cable Adapter with the Supplied O Ring grease d Match the flat side of the Receptacle Cable Ad
12. is not to be used with flammable liquids COMPONENTS NEEDED FOR INSTALLATION PAGE S LI CABLE TYPE 3 COUPLER AND DISCHARGE FOR OUTLET 4 LI SAFETY LINE 5 LI POWER SUPPLY 15 16 LI FUSE RECOMMENDED SIZE AND TYPE 16 O TOOLS REQUIRED 17 O CONTROLLER Use of an LCB Linear Current Booster Unit is required for optimum performance LI COMPLETE APPLICATION WORKSHEET 14 15 I PUMP CONNECTIONS INSTALLATION INSTRUCTIONS WARNING IMPROPER INSTALLATION WILL VOID WARRANTY 1 Select proper jacketed cable size Fig 1 RECOMMENDED MINIMUM MAXIMUM DIMENSION OF CABLE DIMENSION OF CABLE Note DO NOT select cables with irregular shapes rough or FLAT grooved surfaces PARALLEL Use a 10 AWG jacketed Submersible cable that fits into the general size requirements shown Fig 1 11 5 mm FIGURE 1 2 Assemble Cable Boot Fig 2 3 4 a Strip the outer cable jacket Part A not included 2 0 in 5 cm Fig 2 b Cut one of the lead wires 1 0 in 2 5 cm Fig 3 Wrap electrical tape around the cable Start 2 in 5 cm below outer cable jacket _ and continue to taper a point past the end of lead wires Fig 4 lt S ud Generously lubricate the cable 4 to 6 in 10 to 15 cm with supplied O Ring grease 2 0 5 CM o Slide the cable boot components over cable Part A in the following order Fig 4 F
13. ments LZ WELL CASING DIAMETER IN cm TERMS H1 DIS CHARGE HEAD Vertical distance in feet from ground level to level of water in elevated storage tank H2 WATER LEVEL Vertical distance in feet from level of water in well when pumping up to ground level H3 SUBMERGENCE Vertical distance in feet from level of water in well when pumping to pump position in well Note DO NOT submerse the pump deeper than necessary unless the water level is known to be highly variable Pump may operate dry for short periods of time Draw down Vertical distance in feet from static water level to water level when pumping Note Make sure the pump is installed below the lowest anticipated water level Consider the seasonal changes in the region TOTAL VERTICAL LIFT H1 H2 H3 12 VDC FLOW CHART TOTAL FLOWRATE SOLAR ARRAY SIZE CURRENT VERTICAL LIFT PER HOUR MNIMUMTOTAL POWER RATING ANPS FEET METERS GAL LTR WATTS 20 6 1 56 212 22 1 2 40 12 2 54 204 28 1 5 60 18 3 52 197 33 1 8 80 24 4 50 189 37 2 0 100 30 5 49 186 40 2 1 120 36 6 47 178 45 2 4 140 42 7 46 174 51 2 7 160 48 8 44 166 56 3 0 180 54 9 43 163 61 3 3 200 61 0 41 155 64 3 4 230 70 1 36 136 72 3 9 24 VDC FLOW CHART TOTAL FLOWRATE SOLAR ARRAY SIZE CURRENT VERTICAL LIFT PER HOUR MNIMUMTOTAL POWER RATING ANPS FEET METERS GAL LTR WATTS 20 6 1 117 443 58 1 5 40 12 2 114 432 65 1 7 60 18 3 109 413 78 2 1 80 24 4 106 401 89 2 4 100 30 5 103 390 9
14. o reserves the right to update specifications prices or make substitutions SHURflo LLC Headquarters SHURflo LLC East SHURflo Europe Middle East Africa 5900 Katella Ave 52748 Park Six Court Pentair ater Belgium bvba Cypress CA 90630 Elkhart IN 46514 5427 Industriepark Wolfstee Toekomstlaan 30 Phone 562 795 5200 Toll Free 800 854 3218 Phone 562 795 5200 Toll Free 800 854 3218 2200 Herentals Belgium FAX 714 554 4721 FAX 219 264 2169 Phone 32 14 283500 Fax 32 14 283505 1998 2009 Printed in USA 911 415 Rev K 4 09 ECO 16282 18
15. rial and workmanship to the original retail purchaser for the period of one year beginning with the purchase date of the unit or in the absence of proof of purchase date one year from the date of manufacture as shown on the pump not to exceed two 2 years in any event Each pump has been operated and tested before being shipped from SHURflo s factory During the warranty period if the pump is not operating correctly you may return it freight pre paid to your local distributor dealer or directly to SHURflo Upon SHURflo s inspection any unit found faulty due to manufacturing defects will be repaired or replaced at no charge This warranty does not apply to any damage resulting from misuse negligence accidents improper installation or wiring Abuses such as removal of the SHURflo label improper repair installation application or damaged lower housing assembly due to running dry are also not considered warrant able There will be charges applied for any of the above mentioned non warrantable items If you send the pump to us for prompt repair please package it carefully to avoid shipping damage Enclose your name address a phone number where you may be reached and your proof of purchase date The above represents our warranty policy Under no circumstances will we assume or accept responsibility for unauthorized expenditures losses or any costs greater than the basic pump value Pentair Water FLOW TECHNOLOGIES GROUP SHURfl
16. ry damage to the lines during Installation and Removal of pump 6 Install Pump Fig 8 Note Prior to installing the pump fill in the application worksheet on pages 14 15 The application worksheet is a guide to make sure that the pump is installed properly in the well Following the guidelines laid out in the application worksheet will allow the pump to perform efficiently and extend the life of the unit Refer to Helpful Hints if you experience any difficulties PARTS LIST SOLAR PANELS a JACKETED CABLE NTROLLER DISCHARGE 1 6 1 8 METERS APART SAFTY CABLE STATIC WATER LEVEL 1 2 ID TUBING ROUGHT WATER LEVEL 230 FEET 70 METERS MAXIMUM LIFT SHURflo 1300 SERIES JBMERSIBLE FIGURE 8 DESCRIPTION QUANTITY A CABLE NOT INCLUDED 1 B INNER CABLE BOOT OUTER CABLE BOOT PLUG CABLE ADAPTER NOT SHOWN SCREW PLUG NOT SHOWN NUT SCREW LIFT PLATE LIFT PLATE OUTLET FITTING O RING OUTLET FITTING O RING LIFT PLATE RECEPTACLE CABLE ADAPTER SET SCREW RECEPTACLE SCREW MOTOR FILTER SCREEN UPPER HOUSING O RING UPPER HOUSING SPRING BYPASS POPPET BYPASS VALVE HOUSING ASSEMBLY LOWER HOUSING ASSEMBLY MOTOR CANISTER SCREW CANISTER LOCK WASHER MOTOR SCREW Nee Ne
17. t effect the pumps performance j Push the Nut Part D over the Plug Cable Adapter and then finger tighten the nut NOTE Before continuing operate the pump to check all electrical connections using the correct power supply Refer to Technical Specifications Pg 14 If pump does not operate Refer to Helpful Hints Page 8 before continuing 3 Install the 6 in hose and fitting 1 2 NPT X 1 2 BARB Fig 7 page 5 Note a Press the fitting into the 6 in hose slide the clamp on the hose and over the fitting and tighten the clamp securely b Slide another clamp on the 6 in hose slide the assembly over the barbed fitting on the pump and tighten the clamp securely Select the proper adapter hose and accessories for the pump USE OF DISCHARGE PIPE LARGER THAN 3 4 IS NOT RECOMMENDED Use 150 P S I Min 10 bars working pressure rated 1 2 in I D 12 7 mm I D smooth bore hose Part not included Use All Stainless Steel hose clamp Part not included 1 2 NPI 4 Hook up Safety Line Sling Fig 7 CAUTION Safety line Sling should be Corrosion resistant a Insert safety line Part not included through lift plate holes b Fasten line with appropriate connection approximately 1 2 ft 30 60 cm above the pump 5 Band the Hose Safety Line and Electrical Cable Fig 8 Tie the drop lines together using tie wraps every 6ft 1 8 m This banding will prevent unnecessa
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