Powerware 9170 Battery Charger Module User's Guide
Contents
1. E T N Powerware Powerware 9170 Battery Charger Module Models ASY 0652 and ASY 0675 User s Guide Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Powerware is a registered trademark of Eaton Power Quality Corporation Copyright 2002 2006 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Table of Contents 1 Unitroduction iieo a eit Oe eee sate icles 1 PHYSICAlFOATUIES fen EE all a iat eng Mamie 2 2 11 5 eso y2. procedure to connect the cable assembly between the external battery cabinet and the UPS cabinet or to additional external battery cabinets NOTE See Figure 2 on page 3 for the proper location of cabinet to cabinet wiring which must be in the second cabinet section Setting DIP Switches The DIP switches on the rear panel of the Battery Charger Module are functional only when the module is installed in an external battery cabinet The DIP switches control two functions the output current limit and a periodic float charging to equalize all battery capacities NOTE Set the DIP switches ONLY if the Battery Charger Module is placed in the ASY 0653 12 slot external battery cabinet When the module is placed in the UPS cabinet do not set the DIP switches Output Current Limit The Battery Charger Module is capable of producing up to 5A 10A 15A or 20A when installed in an external battery cabinet Discharged batteries must be recharged at an optimum rate neither too quickly nor too slowly For optimum charging of batteries you must set DIP switches 1 and 2 Follow the guidelines in Table 3 to determine the proper output current setting and set DIP switches 1 and 2 accordingly see Figure 4 6 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com INSTALLATION Table 3 Output Current Limit Settings Output Current Limit Minimum Requirement DIP Switch1 DIP Swi
3. 200V 110 220V 120 240V Input Service Dissipation 2 3 2500 48A 15 14 12 5 60 860W 2 93 kBTU hr 0 6 5000 32A 30A 28A 25A 40A 570W 1 95 kBTU hr 1 6 5000 48A 30A 28A 25A 60A 860W 2 93 kBTU hr 0 9 7500 48A 45 42 37 5 60 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers kVA Watts 200V 100 200V 110 220V 120 240V Input Service Dissipation 0 3 2500 16A 15A 14A 12 5A 25A 285W 0 98 kBTU hr 1 3 2500 32A 15A 14A 12 5A 40A 570W 1 95 kBTU hr 2 3 2500 48A 15A 14A 12 5A 60A 860W 2 93 kBTU hr 3 3 2500 64A 15A 14A 12 5A 80A 1145W 3 90 kBTU hr 4 3 2500 80A 15A 14A 12 5A 100A 1430W 4 88 kBTU hr 5 3 2500 96A 15A 14A 12 5A 125A 1720W 5 85 kBTU hr 0 6 5000 32A 30A 28A 25A 40A 570W 1 95 kBTU hr 1 6 5000 48A 30A 28A 25A 60A 860W 2 93 kBTU hr 2 6 5000 64A 30A 28A 25A 80A 1145W 3 90 kBTU hr 3 6 5000 80A 30A 28A 25A 100A 1430W 4 88 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 14 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev C www powerware com Table 5 Model Specifications for Split Phase Power Modules ASY 0673 Continued SPECIFICATIONS Nine and Twelve Slot Cabinet Optional UPS In
4. 75 72 5 70 65 62 5A 125A 1995W 6 75 kBTU hr 0 18 12600 84 81 78 75 72A 90 87 84 78 75A 125A 1720W 5 85 kBTU hr 1 18 12600 100 97 94 91 88A 90 87 84 78 75A 125A 1995W 6 75 kBTU hr 2 18 12600 102A 90 87 84 78 75A 125A 2280W 7 77 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 Table 5 Model Specifications for Split Phase Power Modules ASY 0673 Three Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers _kVA Watts 200V 100 200V 110 220V 120 240V Input Service Dissipation NA 3 2500 16A 15 14 12 5 25 285W 0 98 kBTU hr Six Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers _kVA Watts 200V 100 200V 110 220V 120 240V Input Service Dissipation 0 3 2500 16A 15 14 12 5 25 285W 0 98 kBTU hr 1 3 2500 32A 15 14 12 5 40 570W 1 95 kKBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 13 SPECIFICATIONS Table 5 Model Specifications for Split Phase Power Modules ASY 0673 Continued Six Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers _kVA Watts 200V 100
5. 0 220V 120 240V Input Service Dissipation 1 18 15000 102A 90A 84A 75A 125A 1995W 6 75 KBTU hr 2 18 15000 102A 90A 84A 75A 125A 2280W 7 77 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 Table 6 Model Specifications for Split Phase Power Modules ASY 0567 Three Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers kVA Watts 200V 200V 220V 240V Input Service Dissipation NA 3 2100 14A 15 14 12 5 25 285W 0 98 KBTU hr Six Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers kVA Watts 200V 200V 220V 240V Input Service Dissipation 0 3 2100 14A 15 14 12 5 25 285W 0 98 kBTU hr 1 3 2100 30A 15 14 12 5 40 570W 1 95 kBTU hr 2 3 2100 46A 15A 14A 12 54 60A 860W 2 93 0 6 4200 28 28 25 40 570W 1 95 kBTU hr 1 6 4200 44A 30A 28A 25A 60A 860W 2 93 0 9 6300 44A 45A 42A 37 5A 60A 860W 2 93 16 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com Table 6 Model Specifications for Split Phase Power Modules ASY 0567 Continued Nine and Twelve Slot Cabinet SPECIFICATIONS Optional UPS Input Current Output Current Recommended H
6. 08 26 3 7 13 18 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 1 INTRODUCTION Physical Features The Battery Charger Module is similar in appearance to a power module The two primary differences are the light purple colored front label and the current imit DIP switch on the rear panel of the module as shown Figure 1 See Setting DIP Switches on page 6 for more information on DIP switch functions The module may be installed in either the UPS cabinet 6 9 and 12 slot sizes or a special 12 slot external battery cabinet 25050575555 Current Limit DIP Switch Detail Factory default setting Figure 1 Battery Charger Module Rear View The external battery cabinet may have input power hardwired through rigid or flexible conduit as shown in Figure 2 or input power may be supplied through a plug terminated line cord requires the purchase of a line cord kit Besides input power the external battery cabinet has a cable or conduit connection to the UPS cabinet It may also
7. 43 5 42 39 37 5A 60A 860W 2 93 kBTU hr Nine and Twelve Slot Cabinet Optional UPS Input Current for Output Current for Recommended Heat Chargers kVA Watts 200 208 220 230 240V 200 208 220 230 240V Input Service Dissipation 0 3 2100 14 13 5 13 12 5 12A 15 14 5 14 13 12 5A 25A 285W 0 98 kBTU hr 1 3 2100 30 29 5 29 28 5 28A 15 14 5 14 13 12 5A 40A 570W 1 95 kBTU hr 2 3 2100 46 45 5 45 44 5 44A 15 14 5 14 13 12 5A 60A 860W 2 93 kBTU hr 3 3 2100 62 61 5 61 60 5 60A 15 14 5 14 13 12 5A 80A 1145W 3 90 kBTU hr EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev C www powerware com 11 SPECIFICATIONS Table 4 Model Specifications for Universal Power Modules ASY 0528 and ASY 0674 Continued Nine and Twelve Slot Cabinet Optional UPS Input Current for Output Current for Recommended Heat Chargers _kVA Watts 200 208 220 230 240V 200 208 220 230 240V Input Service Dissipation 4 3 2100 78 77 5 77 76 5 76 15 14 5 14 13 12 5 100A 1430W 4 88 kBTU hr 5 3 2100 94 93 5 93 92 5 92A 15 14 5 14 13 12 5A 125A 1720W 5 85 kBTU hr 0 6 4200 28 27 26 25 24A 30 29 28 26 25A 40A 570W 1 95 kBTU hr 1 6 4200 44 43 42 41 40A 30 29 28 26 25A 60A 860W 2 93 kBTU hr 2 6 4200 60 59 58 57 56A 30 29 28 26 25A 80A 1145W 3 90 kBTU hr 3 6 4200 76 75 74 73 72A 30 29 28 26 25A 100A 1430W 4 88 kBTU hr 4 6 4200 92 91 90 89 88A 30 29 28 26 25A 125A 1720W 5 85 K
8. BTU hr 5 6 4200 102A 30 29 28 26 25A 125A 1995W 6 75 KBTU hr 0 9 6300 42 40 5 39 37 5 36A 45 43 5 42 39 37 5A 60A 860W 2 93 kBTU hr 1 9 6300 58 56 5 55 53 5 52A 45 43 5 42 39 37 5A 80A 1145W 3 90 kBTU hr 2 9 6300 74 72 5 71 69 5 68 45 43 5 42 39 37 5 100A 1430W 4 88 kBTU hr 3 9 6300 90 88 5 87 85 5 84A 45 43 5 42 39 37 5A 125A 1720W 5 85 kKBTU hr 4 9 6300 102A 45 43 5 42 39 37 5A 125A 1995W 6 75 KBTU hr 0 12 8400 56 54 52 50 48A 60 58 56 52 50A 80A 1145W 3 90 KBTU hr 1 12 8400 72 70 68 66 64A 60 58 56 52 50A 100A 1430W 4 88 kBTU hr 2 12 8400 88 86 84 82 80A 60 58 56 52 50A 125A 1720W 5 85 KBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 12 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com Table 4 Model Specifications for Universal Power Modules ASY 0528 and ASY 0674 Continued SPECIFICATIONS Nine and Twelve Slot Cabinet Optional UPS Input Current for Output Current for Recommended Heat Chargers _kVA Watts 200 208 220 230 240V 200 208 220 230 240V Input Service Dissipation 3 12 8400 102 102 100 98 96A 60 58 56 52 50A 125A 1995W 6 75 kBTU hr 0 15 10500 70 67 5 65 62 5 60A 75 72 5 70 65 62 5A 100A 1430W 4 88 kBTU hr 1 15 10500 86 83 5 81 78 5 76A 75 72 5 70 65 62 5A 125A 1720W 5 85 kKBTU hr 2 15 10500 102 99 5 97 94 5 92A
9. Module handle to secure the module into the cabinet Be sure the handle latch snaps into place Tighten the thumbscrew on the handle 3 Reinstall the front cover s 4 Turn the UPS according to the UPS user s guide 8 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com Chapter 3 Operation The Battery Charger Module operates in two automatic modes e As a charger module within the UPS cabinet under control of the UPS power modules e Asan independent charger module located in an external battery cabinet containing battery modules for the UPS system UPS Cabinet Operation When the Battery Charger Module is installed in the UPS cabinet it communicates through a controller area network CAN bus with the power modules The power modules monitor and control the battery charger Alarm conditions detected by the Battery Charger Module are logged and announced by the UPS system refer to the UPS user s guide Normal output voltage is 133 Vdc External Battery Cabinet Operation Output Foldback EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev C www powerware com When the Battery Charger Module is installed in an external battery cabinet it has no communication path with the UPS power modules Therefore it controls its own operation independent of any system information within the power modules The module output current limit is set by the rea
10. are 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com Follow the procedures in the UPS user s guide for Equipment clearances e Installing the UPS cabinet and optional external battery cabinets If additional external battery cabinets are to be used for Battery Charger Modules install input power wiring to each additional cabinet see Figure 3 Table 2 shows required wire sizes based upon the number of Battery Charger Modules For each 12 slot external battery cabinet stabilizer brackets must be installed If required also install a floor anchor kit as described in the UPS user s guide NOTE The ASY 0653 12 slot external battery cabinet must be wired for input power from the utility AC power supply a Split Phase Power Modules b Universal Power Modules 3 wire plus ground input 2 PEN 2 wire plus ground input 100 200 110 220 120 208 120 240 127 220 Vac 200 208 220 230 and 240 Vac L1 L1 N L2 N GND A2 GND 1 Figure 3 Input Power Wiring to ASY 0653 External Battery Cabinet INSTALLATION Table 2 Required Input Wiring for ASY 0653 External Battery Cabinet Number of Charger Modules Input Circuit Breaker Rating 75 C Copper Wire Size Conductor Screw Torque 1 15A 14 12 AWG 2 3 Nm 20 Ib in 2 30A 10 AWG 2 3 Nm 20 Ib in 3 45A 8 AWG 2 8 Nm 25 Ib DC Cabling Between Cabinets Refer to Battery Cabinet Installation in the UPS user s guide for the
11. dge over the safety stop on the center support rail Treat the original and replacement modules with care to avoid damaging connectors or internal circuitry Label the original module with masking tape or some other identifier Record the serial number of the replacement module for your warranty If replacing a Battery Charger Module in an external battery cabinet verify that the DIP switches on the replacement are set to the same positions as the original Insert the replacement module by sliding it carefully into the cabinet Lower the front slightly and lift the rear edge over the safety stop on the center support rail Keep the module handle extended until the module is fully inserted Raise the Battery Charger Module handle to secure the module into the cabinet Be sure the handle latch snaps into place Tighten the thumbscrew on the handle Reinstall the front cover s 20 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com TROUBLESHOOTING Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 356 5737 or 1 919 870 3149 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call the Help Desk Model number Ser
12. eat Chargers kVA Watts 200V 200V 220V 240V Input Service Dissipation 0 3 2100 14A 15A 14 12 54 25 285W 0 98 kBTU hr 1 3 2100 30A 15A 14 12 54 40A 570W 1 95 kBTU hr 2 3 2100 46A 15A 14A 12 54 60A 860W 2 93 3 3 2100 62 15 14 12 5 80 1145W 3 90 KBTU hr 4 3 2100 78A 15 14 12 5 100A 1430W 4 88 kBTU hr 5 3 2100 94A 15A 14A 12 5A 125A 1720W 5 85 kBTU hr 0 6 4200 28A 30A 28A 25A 40A 570W 1 95 kBTU hr 1 6 4200 44A 30A 28A 25A 60A 860W 2 93 kBTU hr 2 6 4200 60A 30A 28A 25A 80A 1145W 3 90 KBTU hr 3 6 4200 76A 30A 28A 25A 100A 1430W 4 88 kKBTU hr 4 6 4200 92A 30A 28A 25A 125A 1720W 5 85 KBTU hr 5 6 4200 102A 30A 28A 25A 125A 1995W 6 75 KBTU hr 0 9 6300 42A 45A 42A 37 5 60A 860W 2 93 1 9 6300 58 45 42 37 5 80 1145W 3 90 KBTU hr 2 9 6300 74A 45A 42A 37 5 100A 1430W 4 88 kBTU hr 3 9 6300 90A 45A 42A 37 5A 125A 1720W 5 85 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 17 SPECIFICATIONS Table 6 Model Specifications for Split Phase Power Modules ASY 0567 Continued Nine and Twelve Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers
13. have a cable or conduit to additional external battery cabinets 2 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com INTRODUCTION DC Disconnect Switch Button To Next External Battery Cabinet 2 2 Te 50000111017 7 OOODOOOCOOOOOOOOOCOOOO0O00OO To UPS or Previous External Battery Cabinet 5 lt Figure 2 External Battery Cabinet for Charger Modules EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com INTRODUCTION 4 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com Chapter 2 Installation The Battery Charger Module can be plugged into any UPS cabinet slot above the battery modules Battery Charger Modules may be installed in any of the top three slots of the ASY 0653 12 slot external battery cabinet NOTE Do not block the cabinet s ventilation holes on the sides or the back Cabinet Preparation EATON Powerw
14. ial number e Version number if available e Date of failure or problem Symptoms of failure or problem Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units NOTE For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 21 TROUBLESHOOTING 22 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com
15. isces ace che dcees wn 5 Cabinet Preparations iid dade S40 cde fetta tect deed ile DOE wed 5 DC Cabling Between Cabinets 6 Setting DIP SWitChes 3 0 siete Sento 6 Output Current stun cues or aed ence hie eee nea 6 Periodic FloatiCharge cyt casters wale dotted 7 REServed SWitch ao Mike harsh Se a bs 7 Battery Charger Module Installation 2 0 eee eee 8 3 Weds dad eee 9 UPS Cabinet edt harden dees 9 External Battery Cabinet Operation 3 9 OUTPUT FONDA KS a 9 1 Specifications 1 5 gt Troubleshooting Oe ee ete ea 19 Alarm Messages senses shies tition oer Meas eaten tee atone lee eS deere fase ek 19 Audible Alarms and UPS Conditions 2 nents 19 Battery Charger Module Replacement 20 Semice and SUPPO aad vA axe Pak Grid wet ec bk Se eae se oe ead 21 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com i TABLE OF CONTENTS ii EATON Powerware 9170 Battery Charge
16. kVA Watts 200V 200V 220V 240V Input Service Dissipation 4 9 6300 102A 45A 42A 37 5A 125A 1995W 6 75 KBTU hr 0 12 8400 56A 60A 56A 50A 80A 1145W 3 90 KBTU hr 1 12 8400 72A 60A 56A 50A 100A 1430W 4 88 kBTU hr 2 12 8400 88A 60A 56A 50A 125A 1720W 5 85 kBTU hr 3 12 8400 102A 60A 56A 50A 125A 1995W 6 75 kBTU hr 0 15 10500 70A 75A 70A 62A 100A 1430W 4 88 kBTU hr 1 15 10500 86A 75A 70A 62A 125A 1720W 5 85 kBTU hr 2 15 10500 102A 75A 70A 62A 125A 1995W 6 75 KBTU hr 0 18 12600 84A 90 84 75 125 1720W 5 85 KBTU hr 1 18 12600 100A 90A 84A 75A 125A 1995W 6 75 KBTU hr 2 18 12600 102A 90A 84A 75A 125A 2280W 7 77 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 18 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev C www powerware com Chapter 5 Troubleshooting Alarm Messages When the Battery Charger Module is located in a UPS cabinet the UPS displays alarm messages which involve the Battery Charger Module Refer to Troubleshooting in the UPS user s guide Audible Alarms and UPS Conditions When the Battery Charger Module is located in an external battery cabinet the Battery Charger Module uses an audible alarm feature to alert you of potential power problems When the alarm is activated the Battery Charger Module beeps in different intervals acco
17. put Current Output Current Recommended Heat Chargers _kVA Watts 200V 100 200V 110 220V 120 240V Input Service Dissipation 4 6 5000 96A 30 28 25 125 1720W 5 85 kKBTU hr 5 6 5000 102A 30A 28A 25A 125A 1995W 6 75 kBTU hr 0 9 7500 48A 45A 42A 37 5A 60A 860W 2 93 kBTU hr 1 9 7500 64A 45A 42A 37 5A 80A 1145W 3 90 kBTU hr 2 9 7500 80A 45A 42A 37 5A 100A 1430W 4 88 kBTU hr 3 9 7500 96A 45A 42A 37 5A 125A 1720W 5 85 kBTU hr 4 9 7500 102A 45A 42A 37 5A 125A 1995W 6 75 kBTU hr 0 12 10000 64A 60A 56A 50A 80A 1145W 3 90 kBTU hr 1 12 10000 80A 60A 56A 50A 100A 1430W 4 88 kBTU hr 2 12 10000 96A 60A 56A 50A 125A 1720W 5 85 kBTU hr 3 12 10000 102A 60A 56A 50A 125A 1995W 6 75 kBTU hr 0 15 12500 80A 75A 70A 62 5A 100A 1430W 4 88 kBTU hr 1 15 12500 96A 75A 70A 62 5A 125A 1720W 5 85 kBTU hr 2 15 12500 102A 75A 70A 62 5A 125A 1995W 6 75 kBTU hr 0 18 15000 96A 90A 84A 75A 125A 1720W 5 85 kBTU hr Maximum current rating for the cabinet size If an additional charger is desired it must be installed in external battery cabinet ASY 0653 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 15 SPECIFICATIONS Table 5 Model Specifications for Split Phase Power Modules ASY 0673 Continued Nine and Twelve Slot Cabinet Optional UPS Input Current Output Current Recommended Heat Chargers _kVA Watts 200V 100 200V 11
18. r Module User s Guide 164201399 Rev www powerware com Chapter 1 Introduction The optional Battery Charger Module is designed to provide additional current for faster recharging of uninterruptible power system UPS battery modules in systems with many batteries NOTE realize maximum module functionality install Battery Charger Modules in the UPS cabinet For systems with especially long runtime requirements DIP switches on the rear panel of the Battery Charger Module make it possible to install the module in a specially designed external battery cabinet The Battery Charger Module is capable of providing up to 20 amperes of current for optimum charging based upon the condition and number of batteries in the system Examples of improved system recharge times are shown in Table 1 Note that larger systems require at least one or more Battery Charger Modules to be able to recharge the larger number of battery modules Table 1 Recharge Times Using Battery Charger Modules Number of 6 kVA Capacity 12 kVA Capacity 18 kVA Capacity Designed Battery Runtime Charger Battery Recharge Battery Recharge Battery Recharge Minutes Modules Modules Time Hours Modules Time Hours Modules Time Hours 0 20 20 20 58 16 S 32 TO 48 1 3 4 6 120 1 28 5 56 8 82 11 1 9 17 N A 240 54 T 110 l 160 2 6 9 13 1 14 N A N A 360 78 160 Z es 234 2 7 14 19 1 18 N A N A 480 2 102 10 200 18 3
19. r panel DIP switches An audible alarm signals module status and alarm conditions see Troubleshooting on page 19 Normal output voltage is 133 Vdc If the Battery Charger Module senses a charged battery condition it folds back its output voltage to prevent overcharging system batteries Output current is controlled by power modules on the UPS CAN bus or by the rear panel DIP switches OPERATION 10 EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com Chapter 4 Specifications Table 4 Model Specifications for Universal Power Modules ASY 0528 and ASY 0674 Three Slot Cabinet Optional UPS Input Current for Output Current for Recommended Heat Chargers _kVA Watts 200 208 220 230 240V 200 208 220 230 240V Input Service Dissipation NA 3 2100 14 13 5 13 12 5 12A 15 14 5 14 13 12 5A 25A 285W 0 98 kBTU hr Six Slot Cabinet Optional UPS Input Current for Output Current for Recommended Heat Chargers _kVA Watts 200 208 220 230 240V 200 208 220 230 240V Input Service Dissipation 0 3 2100 14 13 5 13 12 5 12A 15 14 5 14 13 12 5 25 285W 0 98 kBTU hr 1 3 2100 30 29 5 29 28 5 28A 15 14 5 14 13 12 5 40 570W 1 95 kBTU hr 2 3 2100 46 45 5 45 44 5 44A 15 14 5 14 13 12 5 60 860W 2 93 kBTU hr 0 6 4200 28 27 26 25 24A 30 29 28 26 25A 40A 570W 1 95 kBTU hr 1 6 4200 44 43 42 41 40A 30 29 28 26 25A 60A 860W 2 93 kBTU hr 0 9 6300 42 40 5 39 37 5 36A 45
20. rding to a particular condition Use Table 7 to determine and resolve the alarms and conditions Table 7 Battery Charger Module Audible Alarms Audible Alarm Condition Action 1 short 0 5 sec Startup Nothing Module is operating normally 1 short pause 2 short Shorted output error Call your service representative 1 short pause 3 short Battery overvoltage error Call your service representative 1 short pause 4 short Charger failure Call your service representative EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 19 TROUBLESHOOTING Battery Charger Module Replacement The Battery Charger Module may be hot swapped in a manner similar to replacing power modules or battery modules This feature enables you to replace the module without disconnecting the load or damaging the UPS Use care in removing and installing Battery Charger Modules To replace a Battery Charger Module 1 Remove the front cover s of the cabinet The covers have spring latches on the left and right sides that hold them in place Loosen the thumbscrew on the module handle Press down on the latch release at the center of the module handle and pull the handle down As the module handle fully extends the module disconnects Slide the module slowly out of the cabinet Use two hands to support the module When the module is fully extended lower the front slightly and lift the rear e
21. tch 2 5A 2 battery strings 7 2 Ah Off Off 10A 4 battery strings 14 4 Ah On Off 15A 6 battery strings 21 6 Ah Off On 20A 8 battery strings 28 8 Ah On On NOTE A battery string is made up of two battery modules Factory default setting pee Figure 4 DIP Switches Periodic Float Charge To enable automatic float or equalize charging of the battery modules every 30 days set DIP switch 3 to ON NOTE Enable only one Battery Charger Module in external battery cabinets Reserved Switch The function of DIP switch 4 is reserved it should remain in the OFF position EATON Powerware 9170 Battery Charger Module User s Guide 164201399 Rev www powerware com 7 INSTALLATION Battery Charger Module Installation To install the Battery Charger Modules into the UPS or external battery cabinet 1 Remove the front cover s of the cabinet The covers have spring latches on the left and right sides that hold them in place NOTE Place Battery Charger Modules above the battery modules in the UPS cabinet or in any of the top three slots of the ASY 0653 12 slot external battery cabinet 2 Insert the Battery Charger Modules into the cabinet To insert a Battery Charger Module Lower the front slightly and lift the rear edge over the safety stop on the center support rail Keep the module handle extended until the module is fully inserted Raise the Battery Charger
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