Jen-ell mister user guide
Contents
1. L oem 9Q01d uonons Ajod FF0Z081 VT 08 S SPAY Or d i umx zwogouoAN 2Z0L081 Vf et I Dune WWOO9 X WWOOL eqn Genen e L oE z Jo 1exseg ee 200 v189 8 8 2 S80 due d Z00ZLSL VF SS L JoujeeJq pue pij yue ULUSSZ 2009v189 afal _ juuug 14 L i ue 9beue5 suejuie Apod 100S O0S t t fof or E E J USEA WWOZ X wig Se SE SR I Wu X ST wogje uojAN yeoolia St i Swais s Buifeids anjen leg lEoavrregyv se LI eg sng bulonpayi SZ 0r z si twf SZ bundnoo abuei Z00S0be vr t 9 EN _ 00S9XZ GL00S9XZ LO0SOXz Sial Seat l _ S6uegjennoue4 WS L ebedisno ses sseureujejsW z909051 Vf aji SEENEN moge iseoj z0S0vZ Vt ze ME E e I I amen eq Kod Keme 02040817 LZ u _ _ l _ T S m SMEA Eq eM E Senger oy LENA ETIN Spee DE ie _ reve ET 69 S I EARE 6 z i 7 I 89 u B i 82 T 2 NC A 19 L DENEN Jojyenjoe Ja i0S0vZ Vn ZZ GM cu oza poe 30ZWV2 99 I E eeu wee EG NK ae wuioz aiddiu Aod LzOZOSL VT S9 _ i SZ dre Jay pee beil HEOHZE I74 CI 1d001 0 ww 9 3uo g abeng 900608L Vf rg wwog moge om ezoLost vr eer Eit EES gz Fa z OUS Sseq1eisu Glosovz vr ett E Du eem Joyseo m er Ze saa Bugunoui enee Sinu o Lui IN PEE DEES abuei 791 1 1059 xoq 6 dtnd oz ozOW OZ 022WOZZ NE E Dune Jojenjoe dog uulsg x OL Wi B Too zz Buisnoy Ue yoq wwz x wwg Toz 6u2. DIAPHRAGM PUMP T MC20 20 ISSUE No C PART No DRAWING No 0192 PAGE 20F3 ZZCMC20 20 ISSUE DATE 26 01 2005 REF PART NUMBER QTY DESCRIPTION NOTES 1 C0437 17 1 Bearing Needle 15x21x12 2 C0601 235 1 Disc Spacer 3 C0010 12 2 Ring Conrod 47x39x5 4 C2813 73 1 Washer Thrust 046x 32 5x3 5 C0001 291 L 1 Crankshaft MC20 20 L 6 C0409 17 1 Gear External 7 C1210 053 T O Ring 1 78x72 75 8 C0438 65 1 Bearing Roller 15x32x9 9 C3002 491 1 Support 10 _ C0019 88 1 Seal Oil 615x30x7 11 C3609 173 4 Bolt Allen Headed 12 C0205 59 2 Conrod Piston 13 2409 23 2 Piston 1 14 3011 06 2 Pin Gudgeon 612x365 15 _ 3020 20 4 Circlip Piston 12mm 16 C0400 69 2 _ Sleeve Piston 645 Diaphragm Piston Head 74 A 18 C060233 172 Disc Diaphragm 19 C360527 2 Stud Piston 20 16122305 1 Cap Pressure Regulator C1802 43 Spring Pressure Regulator 22 C1600 23 1 Lever Pressure Regulator 23 C2811 00 1 Washer 24 _ C0015 13 1 Valve Regulator Pin Regulator 46 C1818 24 Handle MC20 20 Pump Bolt Allen Headed 8x35 Head Air Chamber 26 C1216 06 1 Gasket Viton 6 2x10 1x3 2 27 C0424 046 1 Body Regulator 28 C1200 27 1 Nut Bypass 1 2 GAS El C2800 20 1 Tall Bypass Straight 30__ C1210 057 T 1 O R
3. Jen ell is a division of Silvan Australia Jen ell Mister 500ltr Tray mount 500ltr Trailed User Guide REF 280905 JMIS Jen ell Mister Terms and Conditions sen en Mister Terms and Conditions Silvan Pumps amp Sprayers Aust Pty Ltd Warrants to the owner that it will repair or replace without charge for labour or parts any defective or malfunctioning parts in accordance With the warranty limitations and adjustments schedule below PRODUCT ALL PRIVATE DOMESTIC 12 MONTHS PRIVATE AND COMMERCIAL AGRICULTURE 12 MONTHS AGRICULTURAL CONTRACTORS AND GOVERNMENT DEPTS 6 MONTHS ALL NON AGRICULTURAL APPLICATIONS 3 MONTHS The warranty period will begin on the date the product is delivered to the first retail purchaser THIS WARRANTY COVERS Only conditions resulting from defects in workmanship or material under normal use and service THIS WARRANTY DOES NOT COVER Conditions resulting from misuse negligence alteration accidental damage or failure to perform normal maintenance services Any product which has been repaired by other than authorised Silvan Pumps amp Sprayers Aust Pty Ltd Service outlet so as in any way in the sole and absolute judgement of Silvan Pumps amp Sprayers Aust Pty Ltd To affect adversely its performance and reliability The replacement of lubricating oil filters and belts made in connection with normal maintenance services Loss of time inconvenience loss of use of the prod
4. Incorrect or no pressure in the surge damper can cause premature diaphragm failure ALWAYS FLUSH PUMP AFTER EVERY USE It is of utmost importance to ensure the pump is thoroughly flushed AFTER EVERY USE and where possible use a chemical neutralising agent Failure to flush as per recommendation can cause premature diaphragm damage and may also void warranty Oil Changes Engine oil should be changed after 100 operating hours Pump and Gearbox oil should be changed after 200 operating hours NOTE When checking oils it pays to check the diaphragms for wear or cracks and replace as necessary Check inlet and outlet valves at the same time and replace as necessary Worn valves reduce the working life of diaphragms This is a recomended Pre Season maintenace and will help avoid costly downtime Jen ell is a division of Silvan Australia JEN ELLREF 280905 JM Jen ell Mister Basic Operation cont d START UP OF YOUR MISTER cont d Start engine and bring to half operating speed turn sprayagitate valve to agitate and run for 10 min Turn spray agitate valve to spray positionswitch on spray Set pressure control to 400kpa and check for leaks rectify any leaks at this stage You are now ready to calibrate your mister SPRAYING SPEEDS Speeds should be in the region of 5 to 20 kph as higher speeds tend to narrow the swath width so they do not increase the speed of work done Choose a speed which is comfortable and sustainable with out causin
5. 5 10 15 20 25 0 21 R 200 0 32 0 64 0 32 250 0 36 300 0 39 Page 5 Sheet6 70m Swath Width APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate 5 16 20 25 30 kpa Umin km hr km hr km hr km hr km hr 0 55 18 0 14 N 200 0 32 0 62 0 67 0 74 0 79 Page 6 Sheet7 80m Swath Width APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate 5 10 15 25 30 kpa L min km hr km hr km hr km hr km hr 0 08 6801 200 032 048 f 0 36 54 0 09 0 39 0 10 0 11 0 12 Page 7 Sheet8 APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate 10 15 20 25 30 kpa Umin Ge km hr km hr km hr km hr km hr i 0 16 0 17 0 19 Page 8 Sheet9 100m Swath Width APEHGATION RATE Litres per Hectare JET No Pressure Flow Rate Ger 15 20 25 30 kpa L min n km hr sa Tum km hr D
6. LREF 280905 M Jen ell Mister Basic Operation cont Filling Flushing and Maintenance Filling tank and operating suction probe Water mixed chemicals add about 25 water to the tank set the spray agitate valve to agitate and start motor to run at fast idle Use suction probe to add chemicals to tank see suction probe operation below Suction Probe Operation To operate suction probe set spray agitate valve to agitate start the motor and run at idle insert probe into chemical container and change the 3 way valve at the suction filter to the suction probe With some experimentation it is possible to have flow from the tank and the probe simultaneously to aid in mixing the chemical When the chemical transfer is complete change the 3 way sution valve to draw from the tank Rinse the chemical container and use the suction probe to empty repeat 3 times Operating the Mister After agitating the tank contents set the spray agitate valve to spray Note ULV chemicals should be agitated for approximatly10 min to warm up to operating temperatures before spraying making sure the main switch is in the off position increase motor speed to full adjust pressure control to achievethe desired output Turn mister outlet to the appropriate side turn the main electric switch to spray and spray at the selected speed and pressure Flushing The Mister Always endeavour to to finish the spray job with an empty tank to avoid the need to drain chemical r
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8. RT UP OF YOUR MISTER After checking all hoses connections bolts nuts and oil levels in motor pump and gearbox 20 NOT ADD ANY CHEMICAL AT THIS POINTI Jen ell is a division of Silvan Australia JEN ELLREF 280905 JM Jen ell Mister Basic Operation cont d USEFUL FORMULAE cont d To calculate correct amount of chemical to add to the tank Chemical needed litres tank volume x chemical rate litres x litres ha application rate l ha eg 500 litres x 0 5 litres ha 1 0 l ha 250 litres chemical NOTE Always the accuracy of your guage and nozzles to ensure correct output rates via a flow test Contact your local Agronomist for advice on appropriate chemicals and application rates for the problem at hand They have up to date information on the latest chemicals and application techniques RECORD for future rference Weather conditions Weed or pest problem Paddock No s Chemical s used Chemical rate Spray application rate Date sprayed Wind and Weather Conditions Wind and weather conditions can have an important impact on your spraying operation when using a mister Wind Conditions Wind speed should idealy be between 5 and 15 km h but not more than 20km h Always travel at 90 deg to wind direction Avoid calm or very light wind conditions as these conditions often indicate inversion layers which are a worse drift hazard than strong winds Temperature Temperature should be at least 15 degrees C and no higher th
9. an 30 degrees C At higher temperatures the use of anti evaporants is recomended for EC chemicals and ULV formulations Jen ell is a division of Silvan Australia JEN ELLREF 280905 M Jen ell Mister Basic Operation cont d Wind and Weather Conditions cont Humidity Humidity should be between 40 and 70 this will reduce evaporation of the spray droplets Misters should not be used on hot windy days Planing Field Operation Spraying should be started at the down wind end of the paddock and work progressively to and fro upwind maintaining right angles to the wind The air outlet can be left in an upright position to give the widest swath width or swung from side to side making sure the outlet remains pointing down wind while spraying It may be necessary to use some form of marking e g foam marker GPS compass or flags Pump Maintenance and Operation The chemical pump is a diaphragm type with a reduction gearbox DO NOT RUN PUMP ABOVE MANUFACTURERS RECOMENDED SPEED as early failure may result and warranty may become void Daily Checks Check oil level in pump sight glass ideally half way up sight glass Check oil in gearbox fill to the level plug Check and clean all filters Blocked filters can place extra strain on the pump Check for loose bolts and hoses Check air in surge damper should be 10 to 1596 of operating pressure excessive vibration in the delivery hose is an indicator of in correct pressure in the surge damper
10. be used for any other purpose Warning Prior to sprayer usage all users and operators must have read and fully understand the content of this operations manual Warning Refer to the chemical manufacturer s label for correct use and safe handling instructions of chemicals before use Warning Never allow inadequately trained personnel to attach or operate the implement Warning Read all of this instruction manual together With the installation procedures before attempting to install or operate the sprayer Warning Before carrying out any maintenance work wash the sprayer thoroughly to remove all toxic chemi cals that may contaminate the machine Warning Do not exceed the vehicle or tractor manufac turers specified safe load carrying and towing capacities Jen ell is a division of Silvan Australia JEN ELLREF 280905 JM Jen ell Mister Pre Operation Check If you do not have the tools or expertise to carry out repairs or servicing yourself please contact your local Silvan Jen ell dealer and they can arrange for the work to be carried out It is important to remember that this machine is only covered during its warranty period if work is carried out by an authorised repairer ahy work performed by a non authorised repairer will render the warranty void Read operators manual thoroughly Always follow Chemical manufacturers label instructions Appropriate protective clothing must be worn at a
11. g to vehicle or mister MISTER OUTPUT To determine mister output in l min multiply desired application rate x forward speed x estimated swath width divided by 600 mister output in l min e g 1 00 I ha x 20kph x 80m 600 2 66 l min SWATH WIDTH ULV 40 to 100m ILV EC and flowable liquids 20 to 45m LV Wettable powders 20m It is an idea to test the coverage at the desired swath with using water sensitive paper to save on respraying TO DETERMINE SWATH WIDTH 1 lay out test strips at 5 mtr spacings at right angles to the direction of travel 2 Start the mister spraying 50mtrs before the test strips and continue 50mtrs past the strips 3 Examine the strips and determine where even coverage tapers off This is the maximum swath width Another method is to count the number of droplets in 1 sq cm using a magnifying glass 20 to 30 drops per sq cm is ideal Cutting a 1cm sq hole in a piece of cardboard may assist in the counting of droplets when placed over the test strip The distance between the strips showing the ideal number of droplets is the maximum swath width that should be used USEFUL FORMULAE To calculate application rate To calculate tank volume required to cover a given area Litres ha Spray output l min x 600 Area ha x spray application rate I ha Speed km hr x swath width eg 160 ha x 1 6 I ha 256litres eg 2 66 l min x 600 20 kph x 80m 1 00 litre ha i Jen ell is a division of Silvan Australia JEN EL
12. ing 2 62x10 78 31 3600 88 1 Valve 32 3009 029 171 Seat Regulator 33__ 1209 30 1 Gasket 611x29 7x2 5 A 34 J C0424 050 1 Body Main Control 35 C1200 020 2 Nut Wing 36 C2802 15 1 Tail Outlet 37 C3609 017 2 Bolt Allen Headed 38 C2811 30 4 Washer 6 4x12 5 39 C0604 46 4 Nut Regulator Body 5mm 40 C2811 37 4 Washer 5 3x10x1 41 1C3609 109 4 Bolt Allen Headed 42 en 0 025 1 O Ring 2 9x13 8 A 43 C3202 14 1 Plug Control 44 C1200 20 1 Nut Fly E 45 C1215 014 1 Regulator Assy 1 2 1 NOTES A Items Included in Repair Kit CSK1920 DIAPHRAGM PUMP MC20 20 PART No DRAWING No 0192 PAGE 30F3 ZZCMC20 20 ISSUE DATE 26 01 2005 REF PART NUMBER QTY DESCRIPTION NOTES 49 C0604 63 4 Nut Hex 8mm 50 C3609 162 2 Bolt Allen Headed 8x40 51 C2811 16 2 Washer 52 C3610 03 1 Valve Air 53 C1209 33 2 O Ring Air Valve 14x7 5x2 54 C3218 15 1 Head L H Piston 55 C1800 33 1 Diaphragm Air Chamber A 56 C1800 79 1 Diaphragm Oil Cap 57 C0403 134 1 Crankcase Pump a 58 C1200 08 1 Nut Suction 59 C2800 16 1 Tail Suction Straight 60 C1210 046 4 O Ring 2 62x17 13 A 61 C0604 63 4 Nut Hex 62 C3605 32 4 Stud Wing 63 C0418 18 4 Clamp Valve 64 C2403 75 4 _ Plate 65 C3202 27 4 Plug Valve Assy 66 C3202 214 1 Kit 67 C1210 052 4 O Ring 3 53
13. isking a spill Never under any circumstance should the mister be drained anywhere near Dams Creeks Rivers or anywhere the chemical can enter these areas or ground water this can have a detrimental effect on the immediate environment Drain the tank via the 3 way valve at the sump wash down the inside of the tank and the whole outside of the machine Clean the filters and reassemble partly fill the tank with water and with the electric spray switch set to off and the spray agitate vale set to agitate start the motor and run for 10 min Stop the motor and drain the tank fill partially fill the tank once again and add a spray cleaning agent refer to manufacturers recomendations and run through for a further 10 min Set the spray agitate valve to spray and the electric switch to spray and run through for 5 min to clean the lines and nozzles switch to off again stop motor and drain the tank RE NOTE It is particularly important to maintain the use of a neutralising cleaner to ensure the extended life of the diaphragms and other elastomer parts in the pump and filters especially at completion of use for your spraying program to help preserve the pump during storage untill next use Properly cleaned equipment helps save money and time AGITATE SPRAY LEVER Jen ell is a division of Silvan Australia JEN ELLREF 280905 JM
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15. ll times Check all fittings hose clamps bolts and nuts clean suction filter Connect and check that electric controls operate check for free movement of air outlet boom if left right operates opposite to switch reverse connections on the linear actuator NOTE electrical connection is 12V DC ONLY Check OIL amp fuel levels refer to engine and pump manufacturers specifications Pressurise air chamber to manufacturers spcifications usually 10 1596 of the operating pressure 100 to175kpa 10 15psi NOTE always check jet outputs and pressure guage accuracy via a flow test Simply place jet s in a measure jug and measure mls minute Jen ell Mister Basic Operation Misters have some advantages over other methods of spraying pests They are faster and cheaper under some conditions The dis advantages are the inability to to apply high volumes and variable application especially at wide swath widths However if the operator works within the limitations of the machine they are an effective alternate to aircraft anc boomsprays The mister works by generating high velocity air from a fan and accelerating it through a venturi outlet This high velocity air is combined with the spray from a nozzle to form a mist which is carried on the wind to the desired swath width ULV LV Jltra low volume ULV is spray volumes between 100ml and 3 litres per hectare Low volume LV is spray volumes between 3 litres and 20 litres STA
16. uct or other consequential damages The repair of defective products qualifying under this warranty will be performed by an authorised Silvan Pumps amp Sprayers Aust Pty Ltd Service outlet within a reasonable time following the delivery of the product at the co gt the owner to the service outlet he owner is responsible for the performance of regular maintenance services as specified in the Owners Operator s Manual applicable to the product THIS WARRANTY ISTHE ONLY WARRANTY APPLICABLE TO SILVAN PUMPS amp SPRAYERS AUST PTY LTD NEW PRODUCTS AND TO THE MAXIMUM EXTENT PERMITTED BY LAW IS EXPRESSLY IN LIEU OF ANY OTHER VARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS OR A PARTICULAR PURPOSE SILVAN PUMPS amp SPRAYERS AUST PTY LTD DOES NOT AUTHORISE ANY PERSON TO CREATE FOR IT ANY JTHER OBLIGATION OR LIABILITY IN CONNECTION WITH THESE PRODUCTS SILVAN PUMPS amp SPRAYERS AUST PTY LTD SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM A PRODUCT PERFORMING IN BREACH OF THIS WRITTEN WARRANT Y Jen ell is a division of Silvan Australia JEN ELLREF 280905 JM Jen ell Mister Safety amp Handling A WARNING A WARNING WARNING WARNING A WARNING A WARNING A WARNING Warning This sprayer is designed and manufactured solely for the purpose of applying agricultural chemicals to crops Under no circumstances may it
17. x21 82 A 68 C1205 07 4 Cage Valve 69 C1802 15 4 Spring Valve A 70 C3604 07 4 Poppet Valve 71 C3009 023 4 _ Seat Valve 72 C1210 029 4 _ O Ring 2 62x25 07 A 73 C1212 04 4 Valve Assembl 74 C3218 16 1 Head R H Piston 75 C1210 046 4 O Ring 2 62x17 13 A P C3609 162 8 Bolt Allen Headed 8x40 A 920 L 1 _ Kit Repair L ux Ice ge T E 1 D 4 1 u I SE L r E NOTES A tems Included in Repair Kit CSK1920 Sheet 20m Swath Width APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate 5 10 15 20 25 30 kpa L min km hr km hr km hr km hr km hr km hr 1 92 0 64 0 38 0 32 6501 0 32 0 96 0 72 0 78 0 86 0 92 Sheet2 30m Swath Width APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate 10 15 20 28 30 kpa L min pes km hr km hr km hr km hr km hr 6501 0 64 0 43 0 32 0 48 P N 0 52 Page 2 Sheet3 APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate 5 10 15 20 25 kpa L min km hr km hr km hr km hr km hr 0 32 0 96 0 48 0 32 0 19 0 36 0 39 Page 3 Sheet4 50m Swath Width APERE A HON RATE Litres per Hectare JET No Pressure Flow Rate 10 15 20 25 30 kpa a E km hr km he km hr km hr km hr 6501 200 Page 4 Sheet5 60m Swath Width APPLICATION RATE Litres per Hectare JET No Pressure Flow Rate
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