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Eaton Rack Power Module User's Guide (24

1. Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 37 SPECIFICATIONS L21 20R Figure 14 Output Receptacle Types 38 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 Chapter 5 Troubleshooting The Rack Power Module RPM 3U 3Ui is designed for durable automatic operation and also alerts you whenever potential operating problems may occur Usually the alarms shown on the front panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Typical Alarms and Conditions Operation on page 29 describes the indicators on the front panel The following table describes typical alarms and conditions For further help please contact the Help Desk Alarm or Condition Possible Cause Action Alarm indicator is illuminated Overload condition Remove some of the equipment from the RPM 3U 3Ui Alarm and Power indicators are One phase is dropped or the TVSS Ifthe condition persists contact your illuminated The TVSS indicator has failed service representative if TVSS is installed is red Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 39 TROUBLESHOOTIN
2. 28 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 Chapter 3 Operation Introduction The Rack Power Module RPM 3U 3Ui distributes output from a UPS or utility power to twelve poles The poles are grouped into two banks of six poles with each bank corresponding to an output plate on the back of the RPM 3U 3Ui Each output plate contains a set of distribution receptacles The two output plates may be of the same receptacle type or different types See Specifications on page 33 for a complete list of available output plate receptacle types Figure 10 shows an example of a rear panel Output Plate Right Output Plate Left Figure 10 RPM 3U 3Ui Rear Panel Plug Receptacle Unit with IEC 320 C19 208 Vac Output Plates Shown Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 29 OPERATION The RPM 3U 3Ui front panel controls the power distribution and communicates its status Figure 11 shows an example of a front panel Transient Voltage Surge Suppression Service Only TVSS Indicator Port and Switches X Slot Communication Bay SERVICE ONLY 100711 Rack Power MODULE E T N Powerware Alarm and Power Indicators Breakers LED Display Figure 11 RPM 3U 3Ui Front Panel Standard 208Y 120V Unit Shown Breakers The breakers on the front panel
3. 400Y 230V Multiple output receptacle options EC 320 C13 IEC 320 C19 5 15R 5 20R L6 15R L6 20R L6 30R L14 20R L14 30R L15 20R L15 30R L21 20R L21 30R e Surge protection with the optional Transient Voltage Surge Suppression TVSS card e Advancing Metering with the Universal Control Board UCB and Power Xperte Gateway Series 1000 Card The RPM 3U 3Ui allows configurations such as Converting three phase inputs to single phase outputs to connect to single phase rack outlet strips Incorporating three way splitter cables to split three phase receptacle voltage into 3x single phase receptacles allowing a single three phase receptacle to feed three racks each containing conventional single phase strips with outlets Such a configuration could support a minimum of two high density racks or a maximum of nine low density approximately 2 kVA racks 10 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INTRODUCTION Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and operation of the RPM 3U 3Ui Please read all instructions before operating the equipment and save this manual for future reference A This RPM 3U 3Ui contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS insi
4. 400Y 230V User s Guide 164201675 Rev 2 SPECIFICATIONS Table 18 Output Plate Receptacle Type L21 30R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 2 3 Phase Phase Phase Neutral Number of Breakers Receptacles per Breaker Breaker Rating 2 three pole breakers 1 30A 5 000 AIC Table 19 Output Plate Receptacle Type IEC 320 013 208Y 120V Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 12 2 Phase to Phase Number of Breakers Receptacles per Breaker Breaker Rating 3 two pole breakers 4 20A 5 000 AIC Table 20 Output Plate Receptacle Type IEC 320 C13 400Y 230V Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 230 Vac 12 1 Phase to Neutral Number of Breakers Receptacles per Breaker Breaker Rating 6 single pole breakers 2 10A 5 000 AIC Table 21 Output Plate Receptacle Type IEC 320 C19 208Y 120V Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 6 2 Phase to Phase Number of Breakers Receptacles per Breaker Breaker Rating 3 two pole breakers 2 20A 5 000 AIC Table 22 Output Plate Receptacle Type IEC 320 C19 400Y 230V Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 230 Vac 6 1 Phase to Neutral Number of Breakers Receptacles per Breaker Breaker Rating 6 single pole breakers 1 16A 5 000 AIC
5. Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 SPECIFICATIONS Table 8 Output Plate Receptacle Type 5 15R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 120 Vac 6 1 Phase to Neutral Number of Breakers Receptacles per Breaker Breaker Rating 6 single pole breakers 1 15A 10 000 AIC Table 9 Output Plate Receptacle Type 5 20R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 120 Vac 6 1 Phase to Neutral Number of Breakers Receptacles per Breaker Breaker Rating 6 single pole breakers 1 20A 10 000 AIC Table 10 Output Plate Receptacle Type L6 15R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 3 2 Phase to Phase Number of Breakers Receptacles per Breaker Breaker Rating 3two pole breakers 1 15A 5 000 AIC Table 11 Output Plate Receptacle Type L6 20R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 3 2 Phase to Phase Number of Breakers Receptacles per Breaker Breaker Rating 3two pole breakers 1 20A 5 000 AIC Table 12 Output Plate Receptacle Type L6 30R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 3 2 Phase to Phase Number of Breakers Receptacles per Breaker Breaker Rating 3two pole breakers 1 30A 5 000 AIC Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User
6. Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 31 OPERATION The LED display contains 15 columns of eight LEDs each From the bottom up the first five LEDs illuminate green the next two illuminate yellow and the top LED illuminates red The RPM 3U 3Ui senses the continously varying analog CT currents samples them calculates their RMS values and then illuminates the correct LEDs to indicate load status Breaker metering is normalized the RPM 3U 3Ui scales the display readings based on the type of breaker 15A 20A 30A used on the output and the ratings on the input If a mix of breaker amperages are connected then all are normalized to the highest rating Alarm and Power Indicators TVSS Indicator The RPM 3U 3Ui has two indicators to the left of the LED display Indicator On Off Alarm Alarm Condition red No alarm present Power On Utility green No utility present Power to internal metering and display is within acceptable limits An alarm sounds an audible buzzer The alarm resets when the condition is corrected For more information about alarm conditions see Troubleshooting on page 39 The 50 kA phase TVSS feature is optional Indicator Green Red Off TVSS Active Fail No TVSS present TVSS failure sounds an audible buzzer See Troubleshooting on page 39 Service Only Port and Switches The DB 9 communication port A B switch and reset switch a
7. Table 1 Gnd Figure 8 RPM 3U 3Ui Terminal Block Table 1 RPM 3U 3Ui Wiring Specifications PDU Wire Function Terminal He TE Ground Gnd Neutral N 2 me onterminelbioek Phase 2 L2 Phase 1 L1 Use 90 C copper wire minimum Suggested wire size is based on full input current rating applied to National Electrical Code NEC Table 310 16 for four 4 current carrying conductors in conduit 9 Replace the input box access cover and secure with the four screws removed in Step 4 26 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INSTALLATION 10 Plug the equipment power cords into the RPM 3U 3Ui output receptacles NOTE The RPM 3U 3Ui receptacles are protected separately by each circuit breaker on the front panel NOTE Confirm that the equipment connected to the RPM 3U 3Ui does not exceed the RPM 3U 3Ui s capacity See Specifications on page 33 for the maximum rating for each receptacle Optional Use the supplied labels to mark the equipment loads 11 Turn on utility power where the RPM 3U 3Ui is connected The Power indicator on the RPM 3U 3Ui illuminates Verify that the Alarm indicator is off If the Alarm indicator is illuminated see Alarm and Power Indicators on page 32 12 Make provision for any required cord retention or strain relief 13 For each receptacle to be monitored turn its circuit breaker on the RPM 3U 3U
8. control the receptacles on the rear panel Retain the breaker tabs Use the tabs to prevent accidental tripping of the breakers 0 NOTE f a current overload occurs the breakers will trip with the breaker tabs in place Color Coded Numbering The breakers are labeled 1 through 12 left to right one label per pole A three color repeating pattern makes it easy to quickly identify the associated number on the receptacles on the rear panel see Figure 10 on page 29 The receptacles are labeled right to left matching the breakers directly connected to them The columns of LEDs in the LED display see Figure 11 are labeled with numbers and colors that match their breaker receptacle pairs 30 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 OPERATION LED Display The LED display indicates the 0 to 100 load capacity of all 12 poles of breakers and three phases of input current using a summation of the output currents to indicate the true Root Mean Square RMS percentage of current capacity regardless of the circuit rating The Output Left LEDs display the load capacity of breaker poles 1 6 the Output Right LEDs display breaker poles 7 12 The Input LEDs display the input current phases A B C for RPM 3U units or L1 L2 L3 for RPM 3Ui units See Figure 12 and Figure 13 Output Left Input Output Right Output Left Input Output Right Figure 13 LED Display RPM 3Ui Units Eaton
9. fasteners mounted on the wall move into the small ends of the keyhole slots Verify the RPM 3U 3Ui is firmly flush against the wall then tighten the two mounting fasteners Secure the RPM 3U 3Ui to the wall with the remaining customer supplied mounting fasteners Verify that the number and type of mounting fasteners are appropriate for the type of wall and the weight of the RPM 3U 3UI any installed options and power cords See Specifications on page 33 for weights Continue to one of the RPM 3U 3Ui installation sections e Plug Receptacle Installation on page 23 Hardwired Installation on page 24 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 19 INSTALLATION Rack Installation NOTE Access to the front rear and both sides of the rack is required to install the RPM 3U 3U in the rack To install the RPM 3U 3Ui in a rack 1 Align the front mounting brackets with the screw holes on the sides of the RPM 3U 3Ui as shown in Figure 3 2 Secure the brackets with the supplied four MA flat head screws j 7 MA Flat Head Screws Mounting Bracket 6 4 places Figure 3 Installing the Front Mounting Brackets Hardwired Unit Shown 20 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INSTALLATION 3 Loosen the wing nuts on both rail assemblies and adjust the rail size for the depth of your rack 4 Use the supplied
10. s Guide 164201675 Rev 2 35 SPECIFICATIONS Table 13 Output Plate Receptacle Type L14 20R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 3 2 Phase Phase Neutral Number of Breakers Receptacles per Breaker Breaker Rating 3 two pole breakers 1 20A 5 000 AIC Table 14 Output Plate Receptacle Type L14 30R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 3 2 Phase Phase Neutral Number of Breakers Receptacles per Breaker Breaker Rating 3 two pole breakers 1 30A 5 000 AIC Table 15 Output Plate Receptacle Type L15 20R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 2 3 Phase Phase Phase Neutral Number of Breakers Receptacles per Breaker Breaker Rating 2 three pole breakers 1 20A 5 000 AIC Table 16 Output Plate Receptacle Type L15 30R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 2 3 Phase Phase Phase Neutral Number of Breakers Receptacles per Breaker Breaker Rating 2 three pole breakers 1 30A 5 000 AIC Table 17 Output Plate Receptacle Type L21 20R Receptacle Voltage Number of Receptacles Receptacle Phases Power Connection 208 Vac 2 3 Phase Phase Phase Neutral Number of Breakers Receptacles per Breaker Breaker Rating 2 three pole breakers 1 20A 5 000 AIC W 6 Eaton Rack Power Module 24 96A 208Y 120V
11. you ordered the Advanced Metering option e Power Xpert Gateway Series 1000 Card installed in the RPM 3U 3UI e Configuration serial cable Ethernet cable Power Xpert Gateway Series 1000 Card registration card Power Xpert Gateway Series 1000 Card Quick Start Instructions NOTE For more detailed information download the Power Xpert Gateway Series 1000 Card User s Guide from the Documentation page on the Power Xpert card once the card is accessible on the user s network 16 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INSTALLATION Cable Tray Installation Optional RPM 3U 3Ui that will be installed in a rack If you are mounting the RPM 3U 3Ui on a wall install the cable tray as part of the wallmount installation See the following section Wallmount Installation 0 NOTE Follow these instructions only if you are installing an optional cable tray on an To install the cable tray on RPM 3U 3Ui that will be installed in a rack 1 Align the cable tray with the screw holes on the sides of the RPM 3U 3Ui as shown in Figure 1 2 Secure the cable tray with the supplied four M4 flat head screws 3 Continue to Rack Installation on page 20 M4 Flat Head Screws 4 places Figure 1 Installing the Cable Tray Plug Receptacle Unit Shown Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 17 INSTALLATION Wallmount Inst
12. 01675 Rev 2 33 SPECIFICATIONS Table 5 Environmental and Safety Operating Temperature 0 C to 30 C 32 F to 86 F Nonoperating Temperature 25 C to 70 C 13 F to 158 F Relative Humidity 5 95 noncondensing Operating Altitude Up to 3 050 meters 10 006 ft above sea level with no derating Nonoperating Altitude Capable of air transport Acoustical Noise lt 50 dBA EMI Suppression FCC 47 part 15 for Class A devices Electrostatic Discharge ESD IEC 801 2 Up to 25 kV pulse without damage with no adverse effectto critical load Agency Markings VDE 0660 Part 101 UL489 208Y 120V only UL CSA 60950 1 NOM 400Y 230V only CE Mark CB Report IEC EN 60950 1 GOST Seismic Uniform Building Code UBC for Zone 4 Earthquake Table 6 Electrical Input Nominal Voltage Range RPM 3U 208V 176 260V RPM 3Ui 400V 300 460V Nominal Frequency Range 50 60 Hz 45 65 Hz Input Conductor Configuration 3 wire N Gnd Input Power Factor Load dependent Input Current THD Load dependent Table 7 Electrical Input Ratings Model Input Connection Input Rating Derated Input Rating NFPA NEC Only Hardwire 96A 96A BladeUPS 33 3A 33 3A RPM 3U IEC 309 60A 60A 48A L21 30 30A 24A Hardwire 96A 96A RPM 3Ui BladeUPS 33 3A 33 3A NOTE Input power cords are available in the following length options 1 8m 6 ft 3 0m 10 ft 4 6m 15 ft 6 1m 20 ft 34 Eaton Rack Power
13. G Service and Support 40 If you have any questions or problems with the RPM 3U 3Ui call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for an RPM 3U 3Ui technical representative United States 1 800 356 5737 or 1 919 870 3149 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call for service Model number Serial number Date of failure or problem Symptoms of failure or problem Customer return address and contact information Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 Chapter 6 Warranty Limited Factory Warranty Three Phase Eaton Power Distribution Unit PDU and Static Switch STS Products WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Corporation an Ohio Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Eaton Three Phase PDU and STS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User This warranty is not valid unless a separately purchased Startup service is purchased LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and th
14. Powerware Series Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide E T N Powering Business Worldwide Powerware Series Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide E T N Powering Business Worldwide Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives e Harmonized Standard IEC 60950 1 2001 EU Directives 73 23 EEC Council Directive on equipment designed for use within certain voltage limits 93 68 EEC Amending Directive 73 23 EEC 89 336 EEC Council Directive relating to electromagnetic compatibility 92 31 EEC Amending Directive 89 336 EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark For copies of the EC Declaration of Conformity contact Eaton Powerware BladeUPS Power Xpert and X Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates Modbus is a registered trademark of Schneider Electric National Electrical Code and NEC are registered trademarks of National Fire Protection Association Inc All other trademarks are property of their respective companies Copyright 2007 2010 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Special Symbols The following are example
15. RABLE PAR L UTILISATEUR ne se trouve dans la RPM 3U 3Ui ATTENTION Pour r duire les risques d incendie et de d charge lectrique installer la RPM 3U 3Ui uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs o la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 30 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 maximum e Afin d tre conforme aux normes et r glements internationaux de c blage le courant de fuite la terre de la totalit du mat riel branch sur la sortie de la RPM 3U 3Ui ne doit pas d passer 3 5 mA e Afin de CONNECTER DE MANI RE PERMANENTE L QUIPEMENT un dispositif de d connexion ais ment accessible doit tre incorpor au c blage d installation du b timent e En ce qui concerne l QUIPEMENT ENFICHABLE la prise d alimentation doit tre install e pr s de l quipement et doit tre facile d acc s 12 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INTRODUCTION Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enth lt wichtige Hinweise welche Sie bei der Installation und Wartung des RPM 3U 3Ui beachten sollten Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Ger t arbeiten Bewaren Sie das Handbuch zum Nachlesen auf A Die RPM 3U 3Ui f hrt lebensgefahrliche Spannun
16. RPM 3U 3Ui input power cord into the UPS Power on the UPS if not already on The Power indicator on the RPM 3U 3Ui illuminates Verify that the Alarm indicator is off If the Alarm indicator is illuminated see Alarm and Power Indicators on page 32 Make provision for any required cord retention or strain relief For each receptacle to be monitored turn its circuit breaker on the RPM 3U 3Ui front panel to the ON position NOTE If power to the RPM 3U 3Ui is interrupted check each circuit breaker and reset if necessary Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 23 INSTALLATION M5 External Ground Bonding Screw Plug Receptacle Unit Hardwired Unit Figure 6 Ground Bonding Screw Hardwired Installation Only qualified service personnel such as a licensed electrician shall perform the electrical installation Risk of electrical shock CAUTION For PERMANENTLY CONNECTED EQUIPMENT a readily accessible disconnect device shall be incorporated in the building installation wiring To prevent mechanical damage coil and secure any excess cable away from the floor e Hardwired units require a customer supplied 125A upstream circuit breaker with 35 mm 1 AWG wiring rated minimum 90 C Consult local electrical codes for other wire and circuit breaker rating options To hardwire the RPM 3U 3UI 1 Verify that the RPM 3U 3Ui is properly instal
17. allation To install the RPM 3U 3Ui on a wall 1 Obtain the appropriate number and type of mounting fasteners for the type of wall and the weight of the RPM 3U 3Ui any installed options and power cords This hardware is not included with the RPM 3U 3Ui See Specifications on page 33 for weights 2 Locate an area on the wall suitable for mounting the RPM 3U 3Ui See Figure 2 to mark the locations on the wall for the customer supplied mounting fasteners NOTE The wallmount brackets and the RPM 3U 3Ui must be installed so that the breakers face LEFT or RIGHT For proper functioning the breakers must NOT face up or down M4 Pan Head ne Screws 8 places p Vertical dimension for customer supplied Keyhole Slots mounting fasteners 4 places 40 6 cm 16 an dimension for customer supplied mounting fasteners Cable Tray optional Figure 2 Wallmount Installation Hardwired Unit Shown 18 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INSTALLATION Secure the two wallmount brackets to the RPM 3U 3Ui with the supplied eight M4 pan head screws see Figure 2 Optional Secure the cable tray to the wallmount brackets with the supplied four MA flat head screws see Figure 2 Install two customer supplied mounting fasteners for the top keyhole slots into the wall do not tighten Place the RPM 3U 3Ui on the wall and adjust the placement so that the
18. cking materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative To assemble the components the following tools may be needed 2 Phillips screwdriver e 5 16 nut driver or socket and wrench For a hardwired installation the following additional tools may be needed e 2 flat bladed screwdriver 1 Phillips screwdriver 10mm nut driver or socket and wrench Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 15 INSTALLATION Checking the Accessory Kit Verify that the following items included with the RPM 3U 3Ui Rail kit items 2 front mounting brackets 8 MA flat head screws plus 2 extra 2 rail assemblies left and right 2 hold down brackets 6 wing nuts 6 flat washers and 6 split lock washers already installed on the rail assemblies and hold down brackets 12 10 32 hex head screws e 4 10 32 clip nuts Other items 1 cable tray 12 cable ties 1 set of cable labels This user s guide If you ordered the wallmount option e 2 wallmount brackets e 4 MA flat head screws 8 M4 pan head screws If
19. dato aee vt love Zee en Pot ef dy oie LU eu fra LU Mx 30 Golor Goded NUMbErING 2222 re ote t ete tad dina cedes ta e ee e 30 HED IVS Un et a et De 31 Alarm and Power Indicators stis cial detail eher eR D per rep b Eiern LE 32 IV SOs NICO DA DEDE AA e tud xat cut e NL A 32 service Only Port and e eR ERR ee Ed pet 32 A Speciic ations sr c ootroi ue ptepIpDE it 33 5 Troubleshooting 2L ea ee eR PE as 39 Typical Alarms NO Conditions t bel ack ae eene e ped Pn eite 39 S nvibe and SUDBOFt s sc aet lorte bia deed ma m anto aba eode adeo ba SUR we ed a ee 40 6 Warranty ten wR E eek epe nite en ese e e dias 2 Limited Factory nie GN ERNM PURIS ERTNTISSUA MEME ed 41 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 7 TABLE OF CONTENTS 8 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 Chapter 1 Introduction The Eatone Rack Power Module RPM 3U 3UI is designed to distribute power within a rack Providing outstanding performance and reliability the RPM 3U 3Ui s unique benefits include the following Provides plug and play primary distribution from a three phase UPS to secondary power distribution devices The RPM 3U 3Ui is ideal for enhancing the output distribution of UPSs such as the Eaton BladeUPSe Functions in a wid
20. de the RPM 3U 3Ui CAUTION To reduce the risk of fire or electric shock install this RPM 3U 3Ui in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 30 C 86 F Do not operate near water or excessive humidity 95 maximum To comply with international standards and wiring regulations the total equipment connected to the output of this RPM 3U 3Ui must not have an earth leakage current greater than 3 5 milliamperes For PERMANENTLY CONNECTED EQUIPMENT a readily accessible disconnect device shall be incorporated in the building installation wiring For PLUGGABLE EQUIPMENT the power outlet shall be installed near the equipment and shall be readily accessible Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 11 INTRODUCTION Consignes de s curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel contient des instructions importantes que vous tes invit suivre lors de toute proc dure d installation et de fonctionnement de RPM 3U 3Ui Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement A Cet RPM 3U 3Ui contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSONNEL QUALIFI AGREE AUCUNE PIECE REPA
21. e District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage and 90 days from the date of Product startup for labor coverage The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Eaton three phase PDU and STS electronics and Eaton provided accessories individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and labor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before i
22. e variety of applications supporting various data center loads at various voltages power cord configurations and layouts Can be installed in any standard 48 cm 19 inch EIA rack or cabinet in 3U applications with included hardware Can be mounted on a wall with the optional wallmount brackets and customer provided fasteners appropriate for the type of wall Organizes power distribution and simplifies cable management making it easier to follow the power path to the load The RPM 3U 3Ui also improves load balancing reducing nuisance overload alarms from the UPS Indicator LEDs that show when incoming power is available to the RPM 3U 3Ui and when an alarm is present Columns of LEDs labeled to match the output breaker poles and the input lines Each column displays a reading of load status Circuit breakers and indicator LEDs located on the front panel for easy access Plug receptacle model that is customer installable without the services of a licensed electrician once the main connection to the UPS is made Backed by worldwide agency approvals Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 9 INTRODUCTION The following options for the RPM 3U 3Ui are available Choice of input power cord lengths 1 8m 6 ft 3 0m 10 ft 4 6m 15 ft 6 1m 20 ft Multiple input options BladeUPS connector 208Y 120V or 400Y 230V EC 309 60A L21 30P Hardwired 208Y 120V or
23. gen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die RPM 3U 3Ui enth lt keine vom Benutzer zu wartenden Komponenten ACHTUNG A Um die Brand oder Elektroschockgefahr zu verringern diese RPM 3U 3Ui nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 30 C nicht bersteigen Die RPM 3U 3Ui nicht in der N he von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 96 betreiben Um internationale Normen und Verdrahtungsvorschriften zu erf llen d rfen die an den Ausgang dieser RPM 3U 3Ui angeschlossenen Ger te zusammen einen Erdableitstrom von insgesamt 3 5 Milliampere nicht berschreiten F r PERMANENT ANGESCHLOSSENE GER TE In der Geb udeverkabelung muss eine leicht zug ngliche Trennvorrichtung enthalten sein F r GER TE MIT STECKERN Die Steckdose muss sich in der N he des Ger ts befinden und leicht zug nglich sein Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 13 INTRODUCTION Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el funcionamiento de la RPM 3U 3Ui Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manua
24. hardware to secure one rail assembly to the rack as shown in Figure 4 Using two screws attach the rail to the front of the rack Use the top and bottom hole locations on the front of the rail Using two clip nuts and two screws attach the rail to the rear of the rack Attach the clip nuts to the edge of the rack upright then insert the screws 5 Repeat Step 4 for the other rail 6 Tighten the wing nuts on both rail assemblies Rear Rail Hex Head Screws and Clip Nuts Hex Head Screws Figure 4 Securing the Front and Rear of Rails Left Rail on Typical Rack Shown Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 21 INSTALLATION 7 Attach a rear hold down bracket to each rail see Figure 5 Insert the bracket s stud through the rail slot Fasten loosely with two washers and a wing nut Tabs on the bracket keep the bracket upright until secured 8 Slide the RPM 3U 3Ui into the rack 9 Secure the front of the RPM 3U 3Ui to the rack with the supplied screws see Figure 5 10 Loosen the wing nut on each rear hold down bracket so that the bracket slides easily in the rail Align the edge of each bracket with the rear edge of the RPM 3U 3Ui as shown in Figure 5 Verify that the brackets are seated firmly then tighten the wing nuts The RPM 3U 3Ui is now secured in the rack Rear Hold Down Bracke
25. his Warranty Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 41 WARRANTY THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Also during such time the period
26. i front panel to the ON position NOTE If power to the RPM 3U 3Ui is interrupted check each circuit breaker and reset if necessary Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 27 INSTALLATION Advanced Metering Installation Optional 0 NOTE Follow these instructions only if you ordered the Advanced Metering option The Power Xpert Gateway Series 1000 Card shown in Figure 9 is factory installed in the X Slote communication bay on the front of the RPM 3U 3Ui See Figure 11 on page 30 for the location of the communication bay To connect the cables and configure the card 1 Locate the Power Xpert Gateway Series 1000 Card Quick Start Instructions included with the RPM 3U 3Ui 2 Perform all the steps in the quick start instructions ignoring the initial few steps that describe how to install the card in a PDU The quick start instructions direct you to Connect the Ethernet cable Connect the configuration serial cable Configure IP Address assignments 3 For more detailed information about installing the card or using Advanced Metering download the Power Xpert Gateway Series 1000 Card user s guide from the Documentation page on the Power Xpert card once the card is accessible on your network or from www eaton com powerxpert 10101 1 t Configuration Ethernet Ethernet Serial Port Port 1 Port 2 Figure 9 Power Xpert Gateway Series 1000 Card
27. l para referencia en el futuro A Este RPM 3U 3Ui contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TECNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro de la RPM 3U 3Ui PRECAUCION Para reducir el riesgo de incendio o de choque el ctrico instale este RPM 3U 3Ui en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 30 C No trabaje cerca del agua o con humedad excesiva 9596 m ximo e Para cumplir con los est ndares internacionales y las normas de instalaci n la totalidad de los equipos conectados a la salida de este RPM 3U 3Ui no debe tener una intensidad de p rdida a tierra superior a los 3 5 miliamperios e Para EQUIPO CONECTADO PERMANENTEMENTE se debe incorporar un dispositivo de desconexi n f cilmente accesible al cableado de la instalaci n del edificio e Para EQUIPO ENCHUFABLE la salida de alimentaci n debe estar instalada cerca del equipo y estar f cilmente accesible 14 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 Chapter 2 Installation This section explains Equipment inspection Rack Power Module RPM 3U 3Ui setup and installation Inspecting the Equipment Tools Required If any equipment has been damaged during shipment keep the shipping cartons and pa
28. led in the rack or wallmount brackets and that each circuit breaker on the RPM 3U 3Ui front panel is in the OFF position The Power indicator should be off 2 If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw on the RPM 3U 3Ui rear panel Figure 6 shows the location of the ground bonding screw 24 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INSTALLATION Switch off utility power at the distribution point where the RPM 3U 3Ui will be connected Be absolutely sure there is no power Use a Phillips screwdriver to remove the four screws from the input box access cover and retain see Figure 7 Slide the access cover off the input box and retain Figure 7 Removing the Input Box Access Cover 0 NOTE The pre punched wiring access entry accepts a 5 08 cm 2 inner diameter bushing 6 Pull the input wires through conduit leaving approximately 15 cm 6 of exposed wire Attach a polyvinyl chloride PVC fitting to the end of the conduit Insert the fitting through the wiring access entry and secure with a locking nut Strip 1 5 cm 0 5 of insulation from the end of each incoming wire Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 25 INSTALLATION 8 Connect the input wires to the input terminal block according to Figure 8 and
29. nstallation b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or e improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a unless an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment parts or materials and are not included as part of t
30. of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User 42 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 164201675 2
31. re service only features 32 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 Chapter 4 Specifications This section provides the following specifications for the Rack Power Module RPM 3U 3Ui Dimensions and weight Metering Communication options Environmental and safety Electrical input and output Table 2 Dimensions and Weight Dimensions WxHxD Plug Receptacle Units 44 12 x 13 06 x 50 45 cm 17 4 x 5 14 x 19 9 Units are 3U rack height Hardwired Units 44 12 x 13 06 x 66 83 cm 17 4 x 5 14 x 26 3 NOTE Depth varies depending on Cable Tray 44 45 x 12 65 x 17 20 cm 17 5 x 5 x 6 8 installed options Depth of Cable Tray installed is 14 61 cm 5 75 Weight Typical Hardwired Unit 14 5 kg 32 Ib Typical Plug Receptacle Unit 13 6 kg 30 Ib NOTE Weight varies depending on Typical Power Cord up to 9 1 kg 20 Ib installed options Cable Tray 0 85 kg 1 9 Ib Wallmount Brackets 1 0 kg 2 2 Ib Advanced Metering cards 1 4 kg 3 Ib external cables 0 9 kg 2 Ib Table 3 Metering LED Display Configuration 15 columns of 8 LEDs each LED Display Tolerance 9 Table 4 Communication Options X Slot Connectors 1 available X Slot connector Compatible X Slot Cards Power Xpert Gateway Series 1000 Card Modbus Card Serial Port RS 232 DB 9 service only Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 1642
32. s of symbols used on the UPS or accessories to alert you to important information RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center xt gt Table of Contents La Introduction en ara 9 10 Curt ee ute s UR t et ba e ett 1 2 Installation a e Eee erae seed t ec nari ans 15 Inspecting the EQUIPMENT act ut tete tee e ttt btt sa 5 Tools Required oe See ee ete o m OR e IEEE 15 Checking thesAccessory Kiba A ate lll cde e PN Ue at edet e CN at e n 16 Cabl Tray Installation Optio o o nr tete ret ee rette aa 7 Wallmount Installation etim eR mE ERRAT es palit ale en lad ING aid EN A D 8 hack Installatiri ioc tI Rt Ru te Rui 20 Plug Beceptacle Installations ede otn ar ett cL te ERE ER ox ERE Ea 23 Hardwired InstallatlOrio 2 ii een ae al 24 Advanced Metering Installation Optional 28 3 Operation sc ee Re Ne ASS 29 Initfoductioric X Duo oa ee a LM E er 29 Breakers nara
33. ts IR Wing Nuts and Washers Hex Head Screws e Figure 5 Attaching the RPM 3U 3Ui to the Rack Hardwired Unit Shown 11 Continue to one of the RPM 3U 3Ui installation sections e Plug Receptacle Installation on page 23 Hardwired Installation on page 24 22 Eaton Rack Power Module 24 96A 208Y 120V 400Y 230V User s Guide 164201675 Rev 2 INSTALLATION Plug Receptacle Installation CAUTION To prevent mechanical damage coil and secure any excess cable away from the floor To install the plug receptacle RPM 3U 3Ui 1 Verify that the RPM 3U 3Ui is properly installed in the rack or wallmount brackets and that each circuit breaker on the RPM 3U 3Ui front panel is in the OFF position The Power indicator should be off If your rack has conductors for grounding or bonding of ungrounded metal parts connect the ground cable not included to the ground bonding screw on the RPM 3U 3Ui rear panel Figure 6 shows the location of the ground bonding screw Plug the equipment power cords into the RPM 3U 3Ui output receptacles NOTE The RPM 3U 3Ui receptacles are protected separately by each circuit breaker on the front panel NOTE Confirm that the equipment connected to the RPM 3U 3Ui does not exceed the RPM 3U 3Ui s capacity See Specifications on page 33 for the maximum rating for each receptacle Optional Use the supplied labels to mark the equipment loads Plug the

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