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Contents
1. ROBAND Manufactured By ROBAND AUSTRALIA PTY LTD OPERATING INSTRUCTIONS BAIN MARIE Models BM1 Version 2 BM21 Version 1 BM2 BM4 Version 4 Includes International models UK Version 1 Alternative plate models T Special Features e Slim Line Thermometer e Ultra Durable Stainless Steel Elements e On Off Switch that Electrically Isolates the Unit from Mains Power e Advanced Control Safety Systems CE These instructions cover the models of ROBAND Bain Maries listed above Although there are slight variances between models the installation operation care and maintenance procedure is the same for all 10 04 2015 Roband Australia is a wholly Australian owned company and has been manufacturing quality commercial catering equipment for the food service industry for more than 50 years Roband products are engineered and manufactured to the highest standards to provide functionality reliability and durability and our quality products are exported world wide Included in the comprehensive Roband range are Toasters Fryers Milkshake Mixers Rotisseries Food Display Cabinets and much more Roband Australia also acts as the Australian agents for Vitamix Blenders Noaw Meat Slicers Foie Cookware Robalec Soup Rice Warmers Robatherm Urns Austheat Fryers Dipo Induction amp Autofry Machines Roband also has its own line of commercial cookware and cutlery under the Robinox brand nam2. Australia Pty Ltd ROBAND AUSTRALIA PTY LTD CONTENTS INTRODUJO TOON eean EE E EEEE ER EE E E E E E 1 GENERAEL PRECAUTION es crane eceererne aacerciaand EEEE EEE EEEE AAE EE EEEa 1 PACKA ING eee ee E E E ee E eee 2 HUE 2 INSTACLA MON E 3 OFERA HON lt EK E E 3 OPERATION MODELS WITH THERMOSTAT GONTROL 4 GENERA C SARETI E 5 CLEANING CARE amp MAINTENANE 6 IOI IES IO WIN Ge cssec neces pot EEE E onntedeesareedaneeus SPECIFICATION E CIRCUIT DIAGRAMS trnem 8 APPENDIX Aseri nenea re acneoucwesacenettcecta poseateiathaesubssateintasaaeanbaeateeatnueonanensascues 10 EC DECLARATION OF GONFORMITIN 11 MVP AEE E 12 ROBAND A US TRA LIA OD INTRODUCTION Congratulations on your purchase of this quality ROBAND product With proper care and management your new purchase will give you years of trouble free service By reading these instructions carefully you can ensure that this machine is used and maintained properly helping your new investment to perform well for you now and to continue performing in the many years to come GENERAL PRECAUTIONS This machine must only be operated by qualified person s who are fully versed in the operating and safety instructions described in this manual Servicepersons should be instructed to familiarise themselves with any and all safety instructions described in this manual prior to commencement of any maintenance or service In the case of new personnel training is to be
3. has been provided for reference and to assist qualified service and repair agents only Under no circumstances should a person not suitably qualified attempt repairs to any electrical equipment Page 9 ROBAND AUSTRALIA Foo APPENDIX A RESIDUAL CURRENT DEVICES RCD S Also known as Earth Leakage Protection systems an RCD is a protective device that automatically disconnects the live conductors of a circuit when an earth leakage current reaches a predetermined value Australian and International Standards detail when and where RCD s are to be used in electrical installations but common practice in many countries is to use a 30mA RCD in general commercial applications This is typically done because 30mA RCD s are readily available and are used in domestic installations For Commercial installations and for socket outlets providing power to commercial heating equipment Toasters Bains Marie Grillers 30mA RCD s are typically unsuitable unless they are protecting only one device Higher rated RCD s should be considered if protecting multiple socket outlets giving appropriate consideration to the type of equipment being protected AS NZS3000 2 5 2 gives the following warnings that should have been taken into consideration when an RCD circuit was installed To avoid unwanted tripping due to leakage currents and transient disturbances care should be taken to ensure that the sum of the leakage currents of electrical
4. provided in advance These machines should not be operated by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning the safe use of the appliance by a person responsible for their safety These machines are heating units and as with any commercial heating unit the surfaces on these Bain Maries will get hot Always be careful when near HAZARD an operating Bain Marie and ensure that any risk to unwary customers or Staff is minimised with additional signage if necessary Due to the obvious heat hazard Roband recommends that these units be kept out of reach of children Do not allow children to play with these units These Bain Maries are for use with food placed in pans The performance of these units cannot be guaranteed for applications outside of its design intention The machine should be disconnected from all power and allowed to cool before cleaning HAZARD Roband will accept no liability if Non authorised personnel have tampered with the machine The instructions in this manual have not been followed correctly Non original spare parts are used The machine is not cleaned correctly with the right product There is any damage to the unit The machine has been modified in any way ROBAND AUSTRALIA erem Page 1 PACKAGING All care is taken when packing and R
5. 6 EC WEEE e Restriction of Hazardous Substances in Electrical and Electronic Equipment 2002 95 EC RoHS e EN60335 1 Household and similar Electrical Appliances e EN60335 2 48 Commercial Electric Toasters and Grillers e EN55014 2 1997 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Immunity ENVIRONMENTAL This product is designed in order to contribute as little as possible to the quantity and noxious nature of waste and risk of pollution or other environmental contamination Packaging materials used in this machine are designed to be recyclable DECLARATION hereby declare under our sole responsibility that the product mentioned above to which this declaration relates complies with the above mentioned standard s Roband Australia has appointed Valera Ltd as our EU Authorised Representative of 5 7 The Glade Business Centre Eastern Ave West Thurrock Essex RM203FH UK Tel 08 45 270 4321 Fax 0845 270 43823 E Mail info valera co uk signature of Authorised Person S Date _1st Sep 2010 Print Name Mal Johnston Position _ Director of Engineering geng ROBAND AUSTRALI A PTYLID WARRANTY Every care is taken to ensure that no defective equipment leaves our factory and all goods manufactured by us are guaranteed against defective workmanship and materials for a period of 12 months from the date of purchase Roband Australia s obligations pursuant to this e
6. PRODUCTS AVAILABLE T PLUS DRINK MIXERS PIE amp FOOD WARMERS GRILLMAX TOASTERS NOAW Slicers Manufactured Imported in Australia by ROBAND A US TRA LI A PTYLID Authorised Distributor Agent ROBAND AUSTRALIA erem
7. ce rated at not less than 30mA for circuit protection when using these units Note that if one RCD is used to protect multiple circuit s with multiple mains outlets the RCD shall be appropriately rated so as to accommodate the total accumulative permissible leakage current of all devices on each protected circuit s Refer to appendix A for more information OPERATION GENERAL To turn on the Bain Marie rotate the ON OFF switch to the ON position The Bain Marie tank element is controlled by an energy regulator located on the control panel The thermometer on the control panel has been designed to function as a guide for operation only It reflects the temperature beneath the pans The thermometer does not directly reflect the temperature of the food in the pans ROBAND FOOD SERVICE EQUIPMENT CAVITY AMYWATER TEMPERATURE Control Panel Display for energy regulator control models DRY OPERATION MODELS BM2 BM21 AND BM4 ONLY Note Do not operate models other than BM2 BM21 and BM4 dry Place all the pans in the Bain Marie Rotate the ON OFF switch to the ON position Set the energy regulator to the desired position and allow the Bain Marie to pre heat for approximately 15 minutes before placing any food in the pans An operating position of around 2 to 2 should suffice but experience will dictate the best position for the particular food being displayed ROBAND AUSTRALIA Foo Page 3 Please note Care sh
8. curred for false claims or faults due to incorrect usage etc are the responsibility of the claimant Roband Australia Pty Ltd nor any subsidiary company or Agent shall be liable for loss of profit or damage to other equipment and property except where it is in breach of the guarantees provided in accordance with Schedule 2 of the Competition and Consumer Act 2010 Cth or the applicable legislation from time to time The goods come with guarantees that cannot be excluded under the Australian Consumer Law ACL You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably forseeable loss or damage You are also entitled to have the goods repaired or replaced if they fail to be of acceptable quality and the failure does not constitute a major failure Generally authorized service agents are located in all areas which have authorized distribution dealers For the name of your nearest Australian authorised service agent please contact Roband Australia Pty Ltd 1 Inman Road Cromer NSW 2099 Warranty Number 1800 268 848 Phone 02 9971 1788 Fax 02 9971 1336 All other countries please contact your selling Agent Please complete the following details and keep this card in a safe place NAME ADDRESS MODEL No SERIAL No DATE PURCHASE NAME OF DEALER PLEASE RETAIN THIS SECTION FOR YOUR RECORDS DO NOT POST ROBAND AUSTRALIA PTY LTD ROBAND Page 12 A US TRA LIA PTYLID OTHER LEADING
9. e For a complete set of brochures please contact your nearest authorised dealer or contact Roband directly at our head office Roband Head Office Sydney Australia Roband Australia Pty Ltd 1 Inman Road Dee Why NSW 2099 AUSTRALIA Tel Fax Email Web 612 9971 1788 61 29971 1336 sales roband com au www roband com au International Agents For additional agents please email Head Office Switzer land United Catering Equipment Supplies Ph 357 777 777 24 Hotel Equipment Ltd Ph 679 672 0666 Chung Wah Kitchen Machine Ltd Ph 852 2334 5411 Allied Food Equipment Ph 603 9133 5833 Radiant Heat Maldives Pty Ltd Ph 960 333 4845 Roband New Zealand Ph 649 274 1354 Comptoir Materiel Professionnel Ph 687 28 50 43 Brian Bell amp Company Pty Ltd Ph 675 325 5411 Allied Foodservice Equipment Ph 65 62525880 Cyprus Fiji Hong Kong Malaysia Maldives United New Zealand Noumea Papua New Guinea NDS Singapore GREECE Thailand Kingdom Ph 1 508 361 9226 Ph 1 508 361 9226 NETHERLA Burgi Infra Grill Ph 41 418 554 552 Seven Five Distributors Co Ltd Ph 662 866 5858 United Arab Boncafe Middle East LLC Emirates United Arab Nisa Trading LLC Emirates 9714 282 8742 9714 396 6132 Metcalfe Catering Equipment Ph 44 1766 830 456 AKB Bert Muller Ph 31 306 017 442 K amp N Engineers Ltd Ph 30 210 520 0440 Copyright 2014 Roband
10. e that only qualified people service this machine Never try to move the machine while it is operating or while it is still hot after operation Allow the machine to cool before attempting to move it Never leave an operating machine unattended ROBAND AUSTRALIA erem Page 5 CLEANING CARE amp MAINTENANCE Attention to regular care and maintenance will ensure long and trouble Tree operation of your Bain Marie Although scheduled servicing is not required we do recommend you adopt a program of regular maintenance to ensure that the Bain Marie is clean and functional and to avoid inadvertently damaging the unit When the Bain Marie is being operated wet it must be stressed that clean fresh water should be used at all times The addition of a slice of lemon or lemon drops to the water daily will help to prolong the life of the element Ensure the power is off and the Bain Marie is cool before attempting to clean any part of the machine It is recommended that the water be allowed to cool before draining the tank The tank and element can then be wiped clean To clean the Bain Marie use hot soapy water with a clean sponge or cloth We recommend this be done daily to prolong the life of the element and tank Do not use a metal scourer In some areas hard water may cause a residue to build up on the surface of the tank and element This should be removed to prevent any corrosion to the tank and or element failure Alth
11. equipment on the load side of an RCD is less than 1 3 of its rated residual current To avoid excessive leakage current causing unwanted tripping where socket outlets are protected by one RCD having a rated residual current not greater than 30mA consideration should be given to the number of socket outlets protected and the nature of electrical equipment likely to be connected to the socket outlets Tubular elements Such as those used in this unit reaching temperatures greater than 110 C are subject to moisture absorption and therefore earth leakage current generation Should the installation and use of this unit trip an RCD the unit will need to be run on a circuit without an RCD for approximately 30 60 minutes after which time the elements should have dried out and the machine should function normally If you are unable to locate a circuit without an RCD please contact your Supplier or contact Roband or our Agent for alternative suggestions ROBAND _ Page 10 A US TRA LIA PTYLID EC DECLARATION OF CONFORMITY Roband Australia 1 Inman Rd Manufacturer Cromer NSW 2099 Australia Model Type Date of first CE Marking 1 March 2008 Specific Models BM4 BM4T BM4 UK BM2 BM2T BM2 BM21T H R BM2 UK BM1 BM1T STANDARDS This machine is designed in compliance with e Machinery Directive 2006 42 EC e Low Voltage Directive 2006 95 EC e EMC Directive 89 336 EEC including amendments to 93 68 EEC e WEEE Directive 2002 9
12. gs should be given in regards to the danger of such contact to any repair or maintenance person s prior to commencement of any servicing Do not remove any cover panels that may be on the machine Keep your fingers clear of the louvres on the side of the unit This unit can get very hot ensure everyone is aware that the machine is operating and take care to avoid contact with hot surfaces Use gloves or some other form of protection when handling the Bain Marie National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we would still recommend that a well ventilated air gap of not less than 100mm be maintained If the machine is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing Always ensure the power cable is not in contact with hot parts of the machine when in use Ensure that any damaged power cord is replaced before further mazar use These cords should be replaced by qualified service persons only A Do not clean this unit with the use of a water jet or spray applicator HAZARD A Keep out of reach of children HAZARD A HAZARD A HAZARD A HAZARD Electricity is dangerous and can cause serious injuries and fatalities Make sur
13. heck Appendix A on page 13 of this manual on RCD S Only after all these points have been checked should you call for service SPECIFICATION Nominal Dimensions PowerRating ym mm 50Hz 50Hz 50Hz 50Hz 295 305 Bmet ZOU Volts AC 1000 Watts 350 305 50Hz 230 Volts AC Mar ZOU Volts AC 1000 Watts 50Hz 230 Volts AC 4200 Watts 6 560 305 50Hz 230 Volts AC 4200 Watts 6 560 305 50Hz war 220 Mais AC 4200 Watts 560 305 Constant research and development may necessitate specification changes at any time 559 305 999 305 ROBAND AUSTRALIA Foo Page 7 CIRCUIT DIAGRAMS MODELS BM1 BM2 BM21 amp BM4 9A0V OU J ISOLATING SWITCH PILOT ELEMENT ENERGY REGULATOR TOF EGO ane 2 Pe PILOT PILOT Gi NOTE This circuit diagram has been provided for reference and to assist qualified service and repair agents only Under no circumstances should a person not suitably qualified attempt repairs to any electrical equipment ROBAND Page 8 A US TRA LIA PTYLID MODEL BM1T BM2T BM21T amp BM4T TS Thermostat lt 240V L gt ISOLATING SWITCH PILOT E ELEMENT PILOT NOTE This circuit diagram
14. ly be used for WET OPERATION The thermometer on the control panel has been designed to function as a guide for operation only It reflects the temperature beneath the pans The thermometer does not directly reflect the temperature of the food in the pans Generally the operating instruction for models BM1 BM2 amp BM4 that are without thermostat control can be followed for the BM1T BM2T and BM4T with the exception of the control settings The control settings for the T models are outlined below WET OPERATION MODELS BM1T BM2T BM21T amp BM4T An operating setting of 75 80 C should suffice and whilst this type of operating results in a longer heat up time running costs will be lower and heating will be more even after the Bain Marie has reached operating temperature ROBAND aed A US TRA LIA PTYLID AS SAFETY GENERAL SAFETY This machine contains no user serviceable parts Roband Australia one of our agents or a similarly qualified person s should carry out any and all repairs Any repair person s should be instructed to read the Safety warnings within this manual before commencing work on these units Steel cutting processes such as those used in the construction of this em machine may result in sharp edges Whilst any such edges are removed to the best of our ability it is always wise to take care when contacting any edge Particular care should be taken to avoid contact with any steel edge and warnin
15. oband ensures that every unit is functional and undamaged at the time of packaging The Package of these Bain Maries should include 1 One Bain Marie appropriate model 2 Appropriate number of pans depending on model ordered 3 This manual 4 Packaging Materials Any damage to the machine as a result of freight must be reported to the Freight Company and to the agent responsible for the dispatch of said unit within 24 hours of receipt No claims will be accepted or entertained after this period CC COMPLIANCE RCM Roband products have been designed and manufactured to comply with any and all specifications set out by the Australian Communications and Media Authority ACMA in regards to Electromagnetic Compatibility As testament to such compliance these units bear the RCM symbol For further information contact the Australian Communications Authority PO Box 13112 Law Courts Melbourne VIC 8010 CE Roband products bearing the CE compliance mark have been designed and manufactured to comply with European Standards and Directives A copy of the CE Declaration of Conformity is located at the back of these instructions ACSS ADVANCE CONTROL SAFETY SYSTEM The ACSS framework is a stringent and specific set of voluntary requirements aimed at the electrical safety reliability and longevity of equipment used in the foodservice industry The ACSS framework has been developed as both a guide to the engineering and develo
16. oment of products as well as a guarantee to consumers that Roband equipment bearing this mark not only meets the requirements of the Australian Standards they exceed them A unit bearing the ACSS mark is your guarantee that you are purchasing a machine built to far exceed the Australian standards The unit has been designed to be safer particularly from an electrical aspect and last longer than similar units on the market today ROBAND fat A US TRA LIA PTYLID INSTALLATION Remove all the packaging materials and tape as well as any protective plastic from the machine Clean off any glue residue left over from the protective plastic using methylated spirit or white oil Place the Bain Marie on a firm level surface in the required position Adjust the feet if necessary to level the unit if the surface is slightly uneven As a precaution it is recommended that all non metal bench top surfaces be protected from heat with some form of insulation A piece of masonite sheet metal laminate or similar material would be sufficient for this task Before connecting the Bain Marie to the power supply ensure that all the controls are in the OFF position For all models plug the unit into a standard single phase 10Amp power point Always ensure the power cable is not in contact with hot parts of the Bain Marie when in use and have any damaged power cord replaced immediately We recommend the use of an RCD Residual Current Devi
17. ough every care is taken during manufacture to remove all sharp edges care should be taken when cleaning to avoid injury Particular care should be taken when cleaning under the rim of the tank to avoid contact with possible sharp edges Do not immerse the Bain Marie in water or allow the ingress of water into the ventilation holes or controls Do not clean this unit with the use of a water jet or we spray applicator Spray application cleaners are a leading cause of moisture ingress into the control switches and associated breakdowns CAUTION Although every care is taken during manufacture to remove all sharp edges care should be taken when cleaning and handling the Bain Marie HAZARD to avoid injury CAUTION Some cleaning agents can damage stainless steel usually through prolonged use For this reason we recommend cleaning with soapy water Any damage to the unit through the use of harsh or improper cleaning agents is entirely the fault of the user ROBAND fat A US TRA LIA PTYLID TROUBLESHOOTING If the Bain Marie does not heat up check the following points before calling for service v The Bain Marie is plugged in correctly and the power is switched on v The ON OFF knob is in the on position v The power point is not faulty v The energy regulator thermostat are in the correct relative position v The energy regulator thermostat knob is not loose or broken rendering the switch inoperable v C
18. ould be taken while operating dry not to leave the energy regulator on HIGH for extended periods The build up of excessive HazakD heat may damage the thermometer and significantly overheat the food contents in the pans WET OPERATION MODELS BM1 BM2 BM21 AND BM4 For wet operation the most important factor is the volume of water placed in the tank The tank should be filled with fresh clean water to a level where it just touches the bottom of the element The water level should not be so high as to touch the undersides of the pan If the water level is too high performance will be compromised Once the water has been placed in the tank place all the pans in the Bain Marie Rotate the ON OFF switch to the ON position Turn the energy regulator to high and pre heat the Bain Marie bringing the water up to a temperature of approximately 65 70 C As a guide this will take approximately 20 to 30 minutes When the water has reached this temperature the food may be placed in the pans and the energy regulator can be returned to a lower operating value As for dry operation around 2 to 2 should suffice but experience will dictate the best position for the particular food being displayed OPERATION MODELS WITH THERMOSTAT CONTROL MODELS BM1T BM2T BM21T AND BM4T These models function in the same manner as the models BM1 BM2 BM21 and BM4 but are controlled by a thermostat instead of an energy regulator Note These models can on
19. xpress warranty being limited to the repair or replacement of the defective goods or materials at is option and subject to the terms contained within this Warranty statement Where relevant glass Teflon and lamps are not included in this warranty and RCD tripping due to moisture absorption by Tubular Heating Elements is not considered a warranty fault Generally all goods claimed under this warranty must be returned to the factory or an authorized service agent freight prepaid for inspection All parts deemed to be defective will be replaced however no claims will be entertained for second hand products or parts damaged in transport misused or modified in any way without our approval For machines that are not considered to be portable e g food bars rotisseries large hotplates and some bain maries on site warranty service will be provided in capital city metropolitan areas only In all other locations the customer is responsible for all travelling time service call costs and payment for this will be required prior to the commencement of the repair The labour costs to actually repair the fault will be met by the company Any repairs or replacement of defective goods or materials pursuant to this warranty must be authorized by Roband Australia prior to any action being taken The company reserves the right to reject a claim for warranty if it is not completely satisfied with the circumstances under which it occurred and any other costs in
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