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OPERATING INSTRUCTIONS MANUAL FOR “HMS MF

1. nrnna 20 14 Quick ELE 21 Et E ain 22 16 Working procedure set p inire td rione Ee ER d Pn HE SEE EE Pe HF Ee RR 29 17 STROKE WORKING inte s uito ir eco rtr Erin Et m Er rep YS REO ied 31 18 DIMIDE Working ru EE 32 19 MULTIPLY working mode nie timi ctore tiit erret ae ti terre eri t trc i 33 20 Tee lee 34 21 BATCH Working ee EE 22 VOLT working mode 23 mA working MOG E 24 STATISTICS manageilmerit EE 38 25 Dellen EE A0 26 Fee arid main board replacement 1i 121 nu mas uasdrali indatkadl liu si ikundat an l abu ski isinnda tikamantlakir 41 27 Main Board SS A Appendix Ern 43 B Appendix Construction Materials and Technical info a aanvasasvasasassasasansasannasansavanaanasaaaanana 44 Technical Features and Manufacturing materials AER 44 C Appendix Delivery GUIVes rri errare eee iere E ERE HE ERU SEES EFE ERES ES ka sasi EE Po PERF C Appendix Delivery Curves for self purge pump head DAppendbc DIMENSIONS rss ra una Sa e atre en ieu ecc ise cci nei E lr daa eI E rU E Appendix Chemical Compatibility Table anvasaaaasasasaasasassasassavasasaasasaanananaasanaaaanannanananaananaaaaaaa 48 F Appendix Hoses resistance e E 49 G Appendix SEFL Installation nt rentrer neon ne ee x Xe n Ra XO RR Ke eR Fen 50 H Appendix Summary 51 When dismantling a
2. Key See pag 24 y Key See pag 25 y Key See pag 25 Key See pag 26 Key See pag 27 y Key See pag 27 Key Key See pag 28 19 13 Quick Guide Main Menu Prog 3 Stat 20 Key A Key A PROG el SETUP ey Key A E E PROB 1 See pag 18 MODE Key See pag 19 PROG 3 gt T0T D05 STAT COUNTER LIMI Key E 14 Quick Guide Notes Use this page to record pump programming _ m EF H EE HEE FH E E A HEH HEH EH 15 Setup Pump s initial setup Apart of choosen working mode the pump must be prepared to operate by setting the main parameters into SETUP menu To enter into this menu please follow the Quick Guide through menu at page 31 SET OU DESCH Y E key DECH 10 00 SET Ge TEST Y E key TEST GFF ST e
3. nope i E Key Y A PROG 2 E T 19 TT SETUP e ee E Key V A PROG 3 See STAT kay e E 18 Key za e Key Key Key M za za c3 co ODE 3 MULTIPLY ODE D ROKE DE tel IDE lt lt lt E q ca V A Key E Key See page 31 E Key See page 32 E Key See page 33 E Key See page 34 E Key See page 35 E Key See page 36 E Key See page 37 Key PROG D MODE PROG 3 TAT Key 12 Quick Guide Main Menu Prog 2 Setup Key See pag 18 Key Key Key See pag 20 SET un e i m SE STAN SET za m un m ki i lt gt lt gt lt gt lt gt lt P Y CE ST J 05 y o LC gt un m a 08 5 d un gt on TER 08 Key Key See pag 22 Key See pag 22 Key See pag 23 y Key See pag 24 y
4. WM amp b H j 8 WAI 22 CC per Stroke Enter here the cc stroke value obtained during Test mode calibration Use UP key to increase of one unit the blinking digit _ Press RIGHT key to skip on next digit Press E key to save typed datas or press ESC key to exit without saving discarding changes Calibration This procedure defines the cc quantity cubical centimeters that the pump feed every single injection To determine this value the pump must be calibrated 1 Install the pump on plant and insert the suction hose with its level probe foot filter into a BEKER test tube If pump s model is self priming put the discharge hose into the test tube too 2 Power up the pump and turn the flow s knob to required position 3 Fill up the test tube with the chemical until to reach a known value 4 From setup menu choose TEST and insert 20 This value is the strokes that the pump will produce during the procedure 6 Press E The pump will begin to produce the 20 strokes and to suck the chemical from the test tube TEST ON ST aed 7 At the end of 20 strokes the pump will stop Read the value of chemical left into test tube 8 Substract the initial value to the left value 9 Divide the result with the ST value 20 10 Type this value into CC ST Set 01 as previously described 11 If obtained result is too
5. Resistant 1 Fairly resistant 2 Not resistant 3 Materials Polyvinyldene fluoride PVDF Pump Heads valves fitting tubing Polypropylene PP Pump Heads valves fitting level floater PVC PVC Pump Heads Stainless steel SS 316 Pump Heads valves Polymethyl Metacrilate Acrylic PMMA Pump Heads Hastelloy C 276 Hastelloy Injection valve spring Polytetrafluoroethylene PTFE Diaphragm Fluorocarbon Viton B FPM Sealings Ethylene propylene EPDM Sealings Nitrile NBR Sealings Polyethylene PE Tubing 48 F Appendix Hoses resistance table Hose features are very important for a reliable dosage Every pump s model is made to work in the best way using selected hoses according to pump s capacity model Information reported here are intended for standard use only For extended information ask to hose s manufacturer Suction Delivery Hose 4x6 mm PVC 4x8 mm PE 6x8 mm PE 8x12 mm PVC transparent opaque opaque transparent Delivery Hose Working Pressure Breaking Pressure 4x6 mm PE 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 12 bar 10 5 bar 8 5 bar 6 2 bar 36 bar 31 5 bar 25 5 bar 18 5 bar 4x8 mm PE 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 25 bar 22bar 18bar 13 5 bar 60bar 51bar 39bar 25 5 bar 6x8 mm PE 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 8 6 bar 6 8 bar 4 8 bar 2 3 bar 26 bar 20 5 bar 14 5 bar 7 bar 8x12 mm PE 20 C 30 C 40 C 50 C 20 C 30 C 40 C
6. key from main screen fig 3 STRUAES IDD SPH fig 3 After about 4 seconds the pump will show the password screen fig 5 PASSWORD 0000 Se Default password is 0000 Just press E key Otherwise insert password using UP and RIGHT keys 14 8 Basic Settings Saving Discarding changes Activating working mode Once edited data into setup menu it s possible to save them by pressing E key or to discard them by pressing ESC key To activate a workgin mode Stroke Divide Multiply PPM Batch Volt mA select the required mode and confirm it using E key Turning on and off the pump ESC key has a double function It can be used to discard all changes made into setup mode or to turn on off the pump To turn on off the pump press and keep pressed this key while in main screen fig 3 The pumps will show fig 6 To return into operating mode press ESC key Alarm output logical working The pump has an Alarm output that uses a N O contact that changes its status from N O to N C when a signal is received from LEVEL and or SEFL To set this alarm refer to related chapter 15 9 Priming PRIMING To proceed follow these steps connect all hoses to the pump open dischage valve by completely turning the discharging knob counter clock wise Power up the pump and turn stroke lenght knob to 100 After pump s intro fig 1 fig 1
7. NG w A Key ST DOCIO MAN NG First of all choose if dosage must be made per strokes or per cc of product Pump must be calibrated TEST function in order to work properly into this mode Do not change flow s knob position leave it as during calibration procedure It s not possible to program the pump for both modes Last entry overwrite previous ones At the beginning the cursor is on CC working unit Press UP key to change it and to work into ST mode Otherwise press RIGHT key to move on required value CUP key to change it Press RIGHT key to move on next digit Now cursor moves on MAN NO Press E key to quit and save If pump must dose immediately the specified amount of product press UP key to change MAN NO into MAN YES Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 35 22 VOLT working mode VOLT mode Voltage from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session Which parameters must be set HIV maximum tension LOV minimum tension SPM strokes per minute MODE 06 VOLT Y E key HIV 10 0 D I IDD w E Key LOV GC SPR 000 sc Key To work in this mode is necessary to specify the HIV maximum working tension LOV minimum working tension and SPM
8. 50 C opaque 12bar 10 5 bar 8 5 bar 6 2 bar 36 bar 31 5 bar 25 5 bar 18 5 bar 4x6 mm PVDF 20 C 30 C 40 C 50 C opaque 45 bar 39bar 34bar 30bar 6x8 mm PVDF 20 C 30 C 40 C 50 C opaque 35 bar 30bar 26bar 24bar 8X10 mm PVDF 20 C 30 C 40 C 50 C opaque 25 bar 22bar 19bar 17 bar 49 G Appendix SEFL Installation 50 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air discharge 6 Level Probe 7 Foot Filter 8 Power Cable 9 Standby Alarm p c H Appendix Summary Summary Vs INMOGUCHION e M 3 2 Unpackilig iati eere deerit iid erint e thi e E taal 4 le eler Le P M 5 4 Betore to Install watilligjs arri ctii ee reete ee de ce bee e rra nb ee a ee dee Fe kun e EE RE A ER E Rae E ERR arias 6 5 Installation Draw 6 Hydraulic Installation i rra t niei tei ah 8 Ta Electrical Installation ote u to E reete aka 12 8 Basic Seting S ioni arem a RT HO EE A aa A A RA AE aA i Raai 14 9 PMN WEE 16 10 PFUMp Tee TEE an Lu e EE 17 12 Quick Guide Main Menu Prog 2 Setup iasaiaaiasaaaavasassasasasaasasaanasanaasanaaaanaaaanananaaaannaaanana 19 13 Quick Guide Main Menu Prog 3 Stat
9. Knob Discharge hose For priming procedure see page 16 10 6 Hydraulic Installation Self venting pump head to discharge hose to delivery hose to suction hose Self venting pump head must be used when using chemicals that produce gas i e hydrogen peroxide ammonium sodium hypoclorite at particular conditions Hoses assembling procedure including purge hose is described in fig A Notes suction delivery and purge valves are DIFFERENT Do not exchange them delivery and purge hoses are made of same material it s allowed to lightly bend discharge hose during calibration procedure TEST insert discharge hose into BECKER test tube 11 7 Electrical Installation All electrical connections must be performed by AUTHORIZED AND QUALIFIED personnel only Before to proceed please verify the following steps verify that pump s label values are compatible with main power supply pump must be connected to a plant with a differential switch 0 03A sensitivity if there isn t a good ground to avoid damages to the pump do not install it in parallel with heavy inductance load for example engines A relay switch must be used See below picture P Dosing Pump R Relay 1 Switch or safety device E Electrovalve or inductance load A Main Power On pump s mother board there is a further protection against over voltages 275V 150V and distribution line n
10. by this parameter PPM mode Dosing rate is determined by pulses from a water meter on the base of set PPM chemical product concentration and quantity for each single stroke set during program session BATCH mode Signal from an external contact starts the pump to dose the set quantity VOLT mode Voltage from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session mA mode Current from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session 2 Unpacking Included into package n 4 Dibbles 6 n 4 Self tapping screws 4 5 x 40 n 1 Delayed fuse 5 X 20 n 1 Foot filter with valve n 1 Injection valve n 1 Level probe m2 Delivery pipe opaque PE m2 Suction pipe transparent PVC m2 Discharge pipe transparent PVC m 2 5 Signal cable for Stand by and Alarm n 1 This installation manual If hose is 6x8 there is only a 4meters long hose Cut to obtain suction and delivery hoses Remove the contents from the box PLEASE DO NOT TRASH PACKAGING IT CAN BE USED TO RETURN THE PUMP 3 Pump s description jddns J mod 0 indui jeuBbis pue indui eqoud 8481 suonoeuuoo HEIM pue q puelS xx AMBA uonong esou eDueuosip 0 qou eBueuosiq peeu dwnd AJBA ieNjeg pe 1ewog Daf Suonoeuuoo ugi
11. pump must be checked once for month Wear needed safety devices and check hoses and all hydraulic components for product leak broken hoses corroded connections All maintenance operations must be performed by authorized and trained personnel only If pump needs factory assistance please use original package to return it Before to do it please remove all dosing product inside the pump and hoses Use only original spare parts 43 B Appendix Construction Materials and Technical info Technical Features and Manufacturing materials TECHNICAL FEATURES Pump strokes 0 150 0 120 injections minute Suction Height 1 5 metres Environment Temperature 0 45 C 32 113 F Chemical Temperature 0 50 C 82 122 F Installation Class II Pollution Level 2 Audible Noise 74dbA Packaging and Transporting Temperature 10 50 C MANUFACTURING MATERIALS Case PP Pump head PP PVDF PMMA SS Diaphragm PTFE Balls CERAMIC GLASS PTFE SS Suction Pipe PVC PE Delivery Pipe PE Valve Body PP PVDF SS O ring FP EP WAX SI PTFE Injection connector PP PVDF glass HASTELLOY C276 spring Level Probe PP PVDF Level probe cable PE Foot Filter PP PVDF as ordered according with pump s model Capacity Pressure ml stroke Strokes Hoses ws Shipping bar 07 06 44 C Appendix Delivery Curves Pump Head 913 Pump Head 13 H 18 0
12. pump please separate material types and send them according to local recycling disposal requirements We appreciate your efforts in supporting your local Recycle Environmental Program Working together we ll form an active union to assure the world s invaluable resources are conserved
13. strokes per minute values that pump will produce between the parameters To setup this values enter into VOLT mode The cursor will blink on first digit HIV field Insert maximum tension value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HIV value UP key To move on next digit press RIGHT key Press E key to move on LOV The cursor will blink on first digit LOV field Insert minimum tension value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near LOV value UP key To move on next digit press RIGHT key Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 36 23 mA working mode mA mode Current from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session Which parameters must be set HImA maximum current LOmA minimum current SPM strokes per minute MODE OU M Y EF Tasto Hie UO SPH 100 w E Tasto Lie 00 0 SPA 000 Esc Tasto To work in this mode is necessary to specify the HImA maximum working current LOmA mi
14. to stop or notthe pump Press RIGHT key to skip on next digit Press again RIGHT key to choose the working procedure Press UP key to choose if pump must be stopped after a numbers of pulses YES or continue to dose NO Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu Stand By signal This function allows the pump to dose only when an external signal is received from Stand by input This signal can be enabled as a N O contact Normally Opened N C contact Normally Closed or disabled Use UP key to change working mode for Stand by signal Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 15 Setup Alarms Management SET 05 Use this function to enable disable the relay output for level alarm ni nons lev and or standby stby and or flow sensor sefl If alarm is activated for one or more events then the output relay will Y E Key be enabled the pump will show the alarm status and it ll stop or not the dosing activity ALARAM LEVEN w a Key Use UP key to choose the alarm to set Use RIGHT keyto enable EN or disable DI the alarm ALARM y EN 0 5TBS EN S Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main If alarm is not activated for one or more events
15. 2 l h 02 0 2 4 6 8 10 12 14 16 18 Pump Head 022 H Pump Head 22 14 4 Ln Pump Head 022 E Pump Head 22 H Flow rate indicated is for H O at 20 C at the rated pressure Dosing accuracy 2 at constant pressure 0 5 bar 45 C Appendix Delivery Curves for self purge pump head 46 Dimensions 9 29 D Appendix Dimensions bold mm inches 2 J fe K 61 2 40 47 E Appendix Chemical Compatibility Table Solenoid driven metering pumps are widely used to dose chemical fluids and it is important that the most suitable material in contact with fluid is selected for each application This compatibility table serves as a useful help in this respect All the informations in this list are verified periodically and believed to be correct on the date of issuance All the informations in this list are based on manufacturer s data and its own experience but since the resistance of any material depends b
16. M strokes per minute Use UP key to choose between these two modes Use RIGHT key to change value For next digit press again RIGHT key Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu Note last mode displayed before press the E key will be the active one 31 18 DIVIDE working mode DIVIDE mode External pulses are divided by a value set during program session The pump doses with a frequency determined by this parameter Which parameters must be set DIVIDE divisor factor MODE D GABE w E Key DIVIDE 150 0 Use this mode if connected pulse sender water meter produces many pulses and pump must divide them for correct dosing activities See formula below to verify this value Use UP key to modify the value Press RIGHT key to move on next digit Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider to keep desired concentration imp l x cc x 1000 N ppm x K N divisor value to enter into the pump imp l pulses liter from pulse sender water meter cc single injection quantity of dosing pump ppm part per millions product quantity to dose gr m K product dilution coefficient 0 lt K lt 1 100 of product when K 1 If obtained N is lt 1 th
17. TER means strokes numbers since pump last reset 38 Quick Guide Notes Fs bine EE da LED I rrr 25 Troubleshooting Possible Cause Problem Pump doesn t turn on Pump isn t powered Connect it to main supply Pump s protection fuse is broken Replace it See page 41 for replacement procedure Pump s main board is broken Replace it See page 41 for replacement procedure The foot filter is obstructed Clean it Pump is not dosing and solenoid is operating Suction hose is empty Pump must be primed Repeat priming procedure Air bubbles inside hydraulic circuit Check valves hoses fittings Product to dose is generating gas Turn discharge knob and let air flow away Use a self venting pump head Pump is not dosing and solenoid isn t operating or slightly operating Crystals presence inside valves Check them and try to dose 2 3 liters of normal water Change valves Injection valve obstructed Change it ERROR 1 or ERROR2 contact assistance Pump s display show ERROR message followed by a number ERROR 3 verify programming procedu
18. This operating instructions contains safety information that if ignored can endanger life or result in serious injury They are indicated by this icon Use ofthis pump with radioactive chemicals is forbidden Keep the pump protected from sun and water Avoid water splashes OPERATING INSTRUCTIONS MANUAL FOR HMS MF DOSING PUMP Read Carefully ENGLISH Version R1 05 04 Danger Caution HMS MF series solenoid dosing pumps comply with the following European regulations EN60335 1 1995 EN55014 EN50081 1 2 EN50082 1 2 EN6055 2 EN60555 3 Based on directive CEE 73 23 c 93 68 DBT Low voltage directive and directive 89 336 CEE EMC Electromagnetic Compatibility GENERAL SAFETY GUIDELINES In emergencies the pump should be switched off immediately Disconnect the power cable from the power supply When using pump with aggressive chemicals observe the regulations concerning the transport and storage of aggressive fluids When installing always observe national regulations Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury damage to persons or materials Pump must be accessible at all times for both operating and servicing Access must not be obstructed in any way Feeder should be interlocked with a no flow protection device Pump and accessories must be serviced and repaired by qualified and authorized personnel only Always discharge the liqui
19. at page 49 If dosing product is not listed please consult full compatibility table or contact chemical s manufacturer 5 Installation Draw Pump must be installed in a stable support for example a table at a maximum height from tank s bottom of 1 5 meters gt ch x N HHHHHh HE 1 Dosing Pump 2 Suction Hose 3 Delivery Hose 4 Injection Valve 5 Air discharge 6 Level Probe 7 Foot Filter 8 Power Cable 9 Standby Alarm 6 Hydraulic Installation Hydraulic connections are Suction Hose with level probe and foot filter Delivery Hose with injection valve Discharge Hose Suction Hose Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pump s head by screwing down the tightening nut Use only hands to do it Connect other side of the hose to the foot filter using the same procedure Suction Hose Tightening Nut Holding Ring amp Pipe Holder O ring B Valve fig A 6 Hydraulic Installation Assembling foot filter with level probe Delivery Hose Level probe must be assembled with foot filter using the provided kit Foot valve is made to be install
20. d end before servicing the pump Empty and rinse the liquid end before work on a pump which has been used with hazardous or unknown chemicals Always read chemical safety datasheet Always wear protective clothing when handling hazardous or unknown chemicals Introduction Pump s capacity Working modes 1 Introduction Metering Pumps HMS MF Series are the ideal solution for low middle dosing of chemicals All control and setup parameters are available through a digital keyboard and they are displayed on a LCD backlit display Pump has Standby input SEFL input and Alarm N O contact output Note SEFL not included Flow rate is determined by the stroke length and by the stroke speed The stroke length is adjustable from 0 to 100 using the stroke length adjustment knob However dosing accuracy is guarantee within an adjustment range from 30 to 100 Pump can workin 7 differents ways See related chapters for extended description of each single mode STROKE mode Pump doses at a constant rate set in SPH strokes for hour or SPM strokes for minute parameters set during program session DIVIDE mode External pulses from a water meter are divided by a value set during program session The pump doses with a rate determined by this parameter MULTIPLY mode External pulses from a water meter are multiplied by a value set during program session The pump doses with a rate determined
21. ed into tank s bottom without sediments priming problem Completely unscrew level probe s nut and assembly as described in fig B paying attention to the black ring it must be inserted from floater side Lock nut on the opposite side of the floater using hands only to suction hose to BNC connector pump s level input level probe black ring fixing nut foot filter fig B Connect BNC from level probe into pump s level input front side of the pump Put level probe assembled with foot filter into tank s bottom Warning If there is a mixer installed into tank install a suction lance instead of level probe foot filter Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pump s head by screwing down the tightening nut Use only hands to do it Connect other side of the hose to the injection valve using the same procedure 6 Hydraulic Installation Injection Valve Injection valve must be installed on plant from water s input Injection valve will open at pressure greater than 0 3bar Tubo di spurgo Insert one side of discharge hose into discharge connector as shown in fig C Insert other side of discharge hose into product s tank During priming procedure product exceeding will flow into tank Discharge
22. en install a pulse sender water meter that produces more pulses Otherwise use the MULTIPLY mode and multiply for 1 N It s also possible to fix the problem trying to decrease product dilution 32 19 MULTIPLY working mode MULTIPLY mode External pulses are multiplied by a value set during program session The pump doses with a frequency determined by this parameter Which parameters must be set MULTIPLY multiply factor MODE 03 AULTIPLY Y E Key MULTIPLY ag Use this mode if connected pulse sender water meter produces few pulses and pump must multiply them for correct dosing activities See formula below to verify this value Use UP key to modify the value Press RIGHT key to move on next digit Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider to keep desired concentration ppm x K N imp l x cc x 1000 N multiplier value to enter into the pump imp I pulses liter from pulse sender water meter cc single injection product quantity of dosing pump ppm part per millions product quantity to dose gr m K product dilution coefficient 0 lt K lt 1 100 of product when K 1 If obtained N is 1 then install a pulse sender water meter that produces less pulses Otherwise use the DIVIDE mode and divice for 1 N It s also possible to fi
23. ernal pulses from a water meter are divided by a value set during program session The pump doses with a rate determined by this parameter When to use this mode This mode is useful using an external signal from a pulse sender water meter that produces elevated quantities of pulses Pump divides these pulses to allow a correct dosing activity Which parameters must be set DIVIDE division factor External pulses are multiplied by a value set during program session The pump doses with a rate determined by this parameter When to use this mode This mode is useful using an external signal from a pulse sender water meter that produces low quantities of pulses Pump multiplies these pulses to allow a correct dosing activity Which parameters must be set MULTIPLY multiply factor Dosing rate is determined by pulses from a water meter desired concentration in PPM chemical product concentration and quantity for each single stroke set during program session When to use this mode This mode is useful using an external signal from a pulse sender water meter and it s necessary to specify only PPM parts per million and product concentration leaving the pump to manage coming pulses Which parameters must be set PPM parts per million product quantity CONC of product s concentration Water Meter Pulses CC Stroke 29 16 Working procedure setup BATCH mode VOLT mode mA mode 30 Signal from an external c
24. nimum working current and SPM strokes per minute values that pump will produce between the parameters To setup this values enter into mA mode The cursor will blink on first digit HImA field Insert maximum current value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HImA value UP key To move on next digit press RIGHT key Press E key to move on LOmA The cursor will blink on first digit LOmA field Insert minimum current value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near LOmA value UP key To move on next digit press RIGHT key Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 37 24 STATISTICS management Stat To see dosing statistics choose STAT from main menu See quick guide at pag 20 PROG JJ STAT Y E key gt TOT GOS COUNTER w E Key LITRES H A E Key w E Key K RESET e ge RESET M YES TOT 005 gt COUNTER w E Key PULSE 5 w E Key K RESET ri 7 RESET a N YES TOT DOS means total dosed product since pump last reset COUN
25. oises 4KV for max 50usec as shown Vpk 4KV 0 9 Vpk 0 5 Vpk Te 50 S 12 7 Electrical Installation Once verified previous steps proceed as follows check that BNC of level probe has been connected as described in Hydraulic Installation chapter connect BNC and external signal to pump s INPUT connectors Level Probe Input External Signal Input connect alarm and or stand by signal as described below fig D 1 2 1 Green Stand by Input 4 Yellow Stand by Ground 2 Brown Alarm Relay Common Z N s White N O Alarm Relay Contact 4 Max load relay output 0 5A VAC DC fig D Notes Alarm signal isn t fuse protected Standby signal has main priority on pump s enabling disabling proceed to SEFL connection Flow sensor is optional as described in page 50 13 8 Basic Settings CIS LCD backlit display HNS NF 40 60 Storke Lenght Knob 20 50 Scroll and increase digit n Mi 100 a Turn the pump on or off and exit from setup menu without saving parameters 5 B Enter exit from setup menu saving parameters The HMS MF pump is equipped with a keyboard To avoid any misunderstanding during next chapters all keys will be described as shown on this legend ON OFF A UP key Esc ESC key gt RIGHT key E E key Menu navigation To enter into programming mode press and keep pressed E
26. ontact starts the pump to dose product or to produce an amount of strokes set during program session When to use this mode This function allows to begin dosing activities when pump receives an external signal Which parameters must be set ST strokes CC product s quantity to dose Voltage from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session When to use this mode This mode is used with controllers provided of a proportional output in voltage Which parameters must be set HIV maximum tension LOV minimum tension SPM strokes per minute Current from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session When to use this mode This mode is used with controllers provided of a proportional output in current Which parameters must be set HImA maximum current LOmA minimum current SPM strokes per minute 17 STROKE working mode STROKE mode Pump doses at a constant rate set in SPH strokes for hour or SPM strokes for minute parameters set during program session Which parameters must be set SPH strokes per hour or SPM strokes per minute MODE ca STROKE Y E Key STROKE gel SPH w 4 Key STROKE HU SPH gt 4 Key Choose stroke working mode SPH strokes per hour or SP
27. pue q PUBIS 104 EI eBed ees eqe uo pejejoep euo au uey 1912946 ainssaid je esop Win dund eu u y uoliisod 95001 UO 1 US qOUX JI G ON x indu 1498 qouy ujbue exoas x Aeldsig d21 4 Before to Install warnings Pump s installation and operativity is made in 4 main steps Pump s installation Hydraulic Installation hoses level probe injection valve Electrical Installation main power connection SEFL installation priming Programming the pump Before to start please read carefully the following safety information Protective clothes Wear always protective clothes as masks gloves safety glasses and further security devices during ALL installation procedure and while E handling chemicals Installation location Pump must be installed in a safety place and fixed to the table wall to avoid vibration problems Pump must be installed in a easy accessible place Pump must be installed in horizontal position Avoid water splashes and direct sun Hoses and Valves Suction and delivery hoses must be installed in horizontal position All hoses connections must be performed using only hands force No tongs required Delivery hose must be firmly fixed to avoid suddenly movements that could damage near objects Suction hose must be shorter as possible and installed in vertical position to avoid air bubbles suction Use only hoses compatibles with product to dose See chemical compatibility table
28. re 40 26 Fuse and main board replacement Fuse or main board replacement is allowed to qualified personnel only Before to operate disconnect the pump from main power and all hydraulic connections For fuse replacement is necessary to use a 3x16 and 3x15 screwdriver and a new fuse same model of old one For main board replacement is necessary to use a 3x16 and 3x15 screwdriver and a new main board same model of old one Fuse replacement procedure Turn pump s injection knob on 0 Remove 6 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Be careful of the knob s spring Locate the blown fuse and replace it Reassemble the pump Be careful to put back the knob s spring Reinsert screws Main board replacement procedure Turn pump s injection knob on 0 Remove 6 screws from pump s back Pull pump s back cover until its completed separated from pump s front Be careful of the knob s spring Remove board s screws Completely disconnect wires from main board and replace it Reinsert screws Reconnect wires to the main board see enclosed picture Reassemble the pump Be careful to put back the knob s spring Reinsert screws 41 27 Main Board 42 TRANSFORMER ruse O O Power Supply H Solenoid CC CI Level other wire to A Appendix Maintenance During normal operating mode
29. roduct in the fastest way From the second pulse the pump will dose the product correctly This function set the maximum time between a pulse and the following one Once that this time is exceeded the pump will reinitialize the dosing activity as the first time that a pulse has been received Use UP key to increase the blinking _ digit Enter number of pulses that pump must receive to stop or not the pump Press RIGHT key for next digit field Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu External Pulses The first time that the pump receives a pulse it doesn t know the the time between this pulse and the following one So the pump will run faster as possible Timeout function forces the pump to work in this way once a specified amount of time has been exceeded After second pulse the pump will know the time between a pulse and the following one So it ll dose optimizing the dosage through the time 15 Setup Unit Change This function allows to choose between liters or gallons measurement unit SET 093 UNIT V E key Use UP key to switch between liter or gallons measurement unit UNT LITRE Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu w A Key UNIT USGAL gt a Key Startup Delay Setup When the pump i
30. s powered is it possible to have a delay time before dosing activities Use UP key to choose the alarm to set Use RIGHT key for next digit POWER ON Press E key to save data and exitto main menu HIN Otherwise press ESC to discard data and exit to main menu Note Press ESC key during delay time to skip it 27 15 Setup SET OU PASSWUORE 28 Y E Key PASSWORD HO Password Setup Setup menu is password protected Default value to enter into setup menu is 0000 only numeric units To change this password proceed as follows KR Use UP key to change first digit Press RIGHT key to move cursor over next digit Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu Note Forlost password please contact Technical Assistance Introduction 16 Working procedure setup MF pump can work in 7 differents modes STROKE mode DIVIDE mode MULTIPLY mode PPM mode Pump doses at a constant rate set in SPH strokes for hour or SPM strokes for minute parameters set during program session When to use this mode This mode is useful when there isn t an input signal to control the dosing activity Pump doses requested product quantity in constantly Which parameters must be set SPH strokes per hour or SPM strokes per minute Ext
31. small or too big please try to change strokes value 20 15 Setup Pre Level Alarm Reserve SET 03 LEVEL This function defines a pre alarm status to inform user that the dosing product is near to end Reserve value to be set must be calculated on product quantity left between foot filter and pump s suction level v Ke lind Use UP key to increase the blinking digit Press RIGHT key to skip on next digit Press E key to save data and exit to main menu Otherwise press ESC to discard data and exitto main menu STGP USG 10 00 SS Foot filter with level probe During the alarm the pump continues to dose but it ll show the following picture ALARIN LEVEL Lo Customizable Reserver v Elke liters gallons ALARN SEFL wv P kKey ALARN 570 89 w key ALARN METER wv key 4 This icon means that ALARIN the alarm is active PER w D Key ALARA gt K POWER Bikey 23 15 Setup SET 0 SEFL Y E Key SEFL 20 STOP SES SET 05 STAND BY Y E Key STAND BY DISRBLED Y 4 Key STAND BY NC Y A Key STAND BY n A Key 24 Flow Sensor SEFL This function enables an external alarm and eventually stops the dosage if the pump doesn t receive a confirmation signal from the SEFL SEFV is optional Use UP key to increase the blinking digit and set the number offailing strokes before
32. the pump will show the Delay pump s activation delay as shown fig 2 WAITING 00 59 fig2 Press ESC key to skip the Delay Pump will show Srokes actual strokes as shown in fig 3 STROKES IDD SP fig 3 Press and keep pressed the RIGHT key to enter into priming mode Pump will go for 30 seconds into priming mode as shown in fig 4 PRIMING 30 SEC When the chemical begins to flow out from the outgassing hose then completely close the outgassing knob This ends the priming procedure If countdown for priming is not yet ended press ESC key Now the pump is operative Proceed to setup and programming 16 Pump s functions summary During pump s working mode is it possible to see furthers working information Press more times the UP key to cycle through following information i Working Mode Power Supply Voltage Liters Hour Gallons Hour Dosage Water meter Liters minute Gallons minute Dosage 10 Pump s functions summary STROKES IDD SPH oO Y Key A MODE STROKE y Key M SUPPLY ecu VAL oO Y Key A DOSING 13 LPH y Key INPUT 40 Len Key 11 Quick Guide Main Menu Prog 1 Mode PROG D
33. then the output relay will be disabled the pump will show the alarm status and it ll stop or notthe dosing activity w A Key menu SEFL 3 SEFL EN gt 4 Key Water Meter Setup GET OO Use this function to setup the water meter information UCI By entering the amount of pulses produced by the water meter the pump will optimize the working mode when programmed to work in ppm and update the stats menu Y E Key Use UP key to choose from Pulse L pulse liter or PULSE L L Pulse liter pulse 004 0 Choose Pulse L for a water meter that produces many pulses w Bike Choose L Pulse for a water meter that produces few pulses L PULSE ong Use UP key to increase the blinking _ digit Enter number of pulses that pump must receive to stop or not the pump gt Press RIGHT key for next digit field 4 Key Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 25 15 Setup 26 SET 08 TIMEGUT Y E key TIMEOUT G20 SEC TITI FUE Pulses Timeout only for Multiply working mode When the pump receives a pulse from the water meter it starts the dosing activity through an amount of time from the first pulse to the following one Atthe beginning the pump doesn t know the time lapse between the first and the second pulse So it ll dose the p
34. x the problem trying to decrease product dilution Nota before to use this mode please set the TIMEOUT parameter as described in page 26 33 20 PPM working mode PPM mode Dosing rate is determined by pulses from a water meter PPM chemical product concentration and quantity for each single stroke set during program session Which parameters must be set PPM parts per million product quantity CONC of product s concentration MODE 04 PPA Y E Key PPA 00003 0 w E Key CONC D 0 Use UP key to change selected unit _ blinking cursor of PPM To move on next digit press RIGHT key To modify quantity of product concentration press E key Use UP key to change selected unit _ blinking cursor of CONC To move on next digit press RIGHT key Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 34 21 BATCH working mode BATCH mode Signal from an external contact starts the pump to dose the needed quantity set during program session or for the set number of strokes When to use this mode This function allows to begin dosing activities when pump receives an external signal Which parameters must be set ST strokes CC product s quantity to dose only if programmed to feed a set amount of chemical CC STROKE see page 18 MODE 05 BATCH Y E Key LC DDDID MAN
35. y several factors this list is supplied only as an initial guide in no way EMEC makes warranties of any matter respect to the informations provided in this list Chemical Formula Glass PVDF PP PVC SS 316 PMMA Hastelloy PTFE FPM EPDM NBR PE Acetic Acid Max 75 CH COOH 2 1 1 1 1 3 1 1 3 3 1 Aluminium Sulphate Al SO 1 1 1 1 1 1 1 1 1 1 1 1 Amines R NH 1 2 1 3 1 1 1 3 2 4 1 Calcium Hydroxide Lime Milk Slaked Lime Ca OH 1 1 1 1 1 1 1 1 1 1 1 1 Calcium Hypochlorite Chlorinated Lime Ca OCl 1 1 1 1 3 1 1 1 1 1 3 1 Copper ll Sulphate Roman Vitriol CuSO 1 1 1 1 1 1 1 1 1 1 1 1 Ferric Chloride FeCl 1 1 1 1 3 1 1 1 1 1 1 1 Hydrofluoric Acid 40 HF 3 1 1 2 3 3 2 1 N 3 3 1 Hydrochloric Acid Concentrate HCI 1 1 1 1 3 1 1 1 1 3 3 1 Hydrogen Peroxide 30 Perydrol HO 1 1 1 1 1 3 1 1 1 2 3 1 Nitric Acid 65 HNO 1 1 3 2 3 1 1 1 3 3 2 Phosphoric Acid 50 Orthophosphoric Acid H PO 1 1 1 1 2 1 1 1 1 1 3 1 Potassium Permanganate 10 KMnO 1 1 1 1 1 1 1 1 1 1 3 1 Sodium Bisulphite NaHSO 1 1 1 1 2 1 1 1 1 1 1 1 Sodium Carbonate Soda Na CO 2 1 1 1 1 1 1 1 2 1 1 1 Sodium Hydroxide Caustic Soda NaOH 2 1 1 1 1 1 1 1 2 1 2 1 Sodium Hypochlorite 12 5 NaOCl NaCl 1 1 2 1 3 1 1 1 1 1 2 1 Sulphuric Acid 85 H SO 1 1 1 1 2 3 1 1 1 3 3 1 Sulphuric Acid 98 5 H SO 1 1 3 3 3 3 1 1 1 3 3 3 Resistance rating

OPERATING INSTRUCTIONS MANUAL FOR “HMS MF

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OPERATING INSTRUCTIONS MANUAL FOR &ldquo;HMS MF

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OPERATING INSTRUCTIONS MANUAL FOR “HMS MF