Steriflo UV40-20, UV75-25
Contents
1. all Nut _ Open Endcap and Lamp Details Models SF800S SF900S SF940S UV40 20 and UV75 25 use long endcap P No S168A SF1000S and UV130 40 use short endcap P N S333A Electrical Power Surge Protection An electrical power surge or spike can travel on the supply lines and cause serious damage to your electrical equipment The Steriflo control box has a 2 AMP fuse to protect the circuit The fuse is not a lightning arrestor and may not protect the Steriflo if lightning or a very powerful surge hits the unit 5 Electrical Power Surge Protection continued If the installation is subject to electrical power surges or lightning we strongly recommend the use of suitable additional surge protection devices on ALL electrical equipment Davey also recommend the use of an RCD or earth leakage circuit breaker on the power supply to your unit Y Ultra violet radiation is harmful to skin amp eyes NA DO NOT LOOK AT UV LAMP WHILE LAMP IS OPERATING DO NOT DISASSEMBLE ANY COMPONENTS UNTIL YOU HAVE FULLY READ THESE INSTRUCTIONS Pipe Connections NOTE Prior to installation remove the red transport plugs from the inlet outlet and lamp end cap For best performance use copper stainless steel galvanised or polythene pipes at least the same diameter as the inlet and outlet connections Never use PVC pipe directly connected to unit PVC pipe and fittings can be used after 90 bends of a suitable material are2. 1 Power supply control box with indicator light and electrical flex 2 UV lamp 3 Treatment chamber with mounting brackets 3 Choosing a Site Choose a site with a firm mounting position Allow room for removal of the lamp and sleeve during servicing Leave a chamber lengths space at the lamp connector end for lamp removal with 100mm free at the other end for access to the end nut The open end nut and the blank end nut are interchangeable so lamp removal can be from either end Housing your Davey Steriflo System To protect your Davey Steriflo system from the weather make sure the site is both water proof frost free and has adequate ventilation The unit should be either horizontally mounted with the inlet and outlet facing upwards or vertically mounted with the inlet at the bottom Allow for drainage to avoid damage to flooring etc that over time may occur from leaking pipe joints or seals WARNING Some insects such as small ants find electrical devices attractive for various reasons If your site or enclosure is susceptible to insect infestation you should implement a suitable pest control plan 1 Bore water 4 Micron Filter 1 Micro Protiller Filtar 4 Stream or Lake Purripe Prefilter Filler Maintenance continued Reverse procedure when replacing sleeve When replacing quartz sleeve after cleaning the sleeve should stick out about 1cm at each end Place oring over closed nut end and fit c
3. Electrical connections should be serviced only by qualified persons If the electrical supply lead of this system is damaged it must only be replaced by authorised Davey service personnel as special tools are required Connect lead to power supply designated on control box label Do not use long extension leads as they cause substantial voltage drop and or poor lamp performance Earth stainless steel chambers using bolt provided on the chamber see illustration below Install the power supply enclosure above the treatment chamber so that in the event of a leak water cannot drip down the lamp lead into the enclosure CAUTION The supply cord is necessary for lamp changing The three pin supply plug must remain accessible after installation If installed to fixed wiring without the plug a two pole switch must be fitted and its ON and OFF positions shall be marked The Davey Steriflo control box has a red LED alarm indicator light mounted on its front panel adjacent to the amber power on LED This light will be illuminated whenever the Steriflo control box senses lamp failure There is also an audible alarm in the event of lamp failure The LED and or alarm will only work when unit is connected to the correct electrical supply B S P Nipple 334A or 8334C End Washer Quartz Sleeve O Ring S24x3N70 UV lamp Endcap Earth Lug M6 Washer __ _ Cord Grip Earth Stud _
4. Maximum operating pressure for stainless steel UV chambers is 850kPa 125 expose persons to the possibility of personal injury and may result in damage to the UV system or other property Yw Ultra violet radiation is harmful to skin amp eyes N DO NOT LOOK AT UV LAMP WHILE LAMP IS OPERATING DO NOT DISASSEMBLE ANY COMPONENTS UNTIL YOU HAVE FULLY READ THESE INSTRUCTIONS This unit is designed to treat water at ambient temperatures 50C to 4500C Contact your dealer for details of UV systems suitable for hot water service Please pass these instructions on to the operator of this equipment Table of Contents MMU OCUICU OND sictirssitesceoatinatienicegastctsccnmmssteitlesanpatnetiardtona R E A ER Ne 3 Preparing your system ccccseccesscecsececsececeececeusessuseseueeseuseseseeenseeens 3 Choosing a SIE cessaicesari imeen ieie RE Ea E nous RENER 4 Housing your Davey Steriflo System cccceececssseeceeseeseeneeeneeeeenes 4 Power GOMMGECUION iscticcecasiuss snncaeenanemaseaticasienedsunacdadunidd aie anaE 5 Electrical Power Surge Protection cccccccseeeeceeseeeeeseeseeeeeeees 5 6 PIPE COMMCCUONS sic sctezcmctceetecttenticciees const esis cesensbeeuctesiseedesosannscddencoenticivedes 6 Pre treatment drinking Water cccsscccssseecceeeeeceeeeeceesseceenseeseaeeenes 6 Lamp Installation Secceccrscrecioncstsstsciens doicaete i ie e T CDE ele p PPE P TE A NEE AEE EEEE TE EE T TA 7 WIGMILEM
5. AINCS siensia eenia ini aE R ERER 8 9 WV ANGE GUAY ssessieisiprunin e eai R a eaii 9 Lamp FaAlAIAINI sessseiess snena e i ee 9 Trouble Shooting sentitcosnaasenducongaseienuestasataccepdustanddentueeuaderavanseeiedsan 9 10 SGIIC PANS orsi n EE AE EEE 10 Warning UV Radiation scscssiatnsariedecotesuncannsedsinecuiontadue hanehoaegecawancuiamesien 11 Y Ultra violet radiation is harmful to skin amp eyes NA DO NOT LOOK AT UV LAMP WHILE LAMP IS OPERATING l EYES Switch off UV system before removing covers If working within line of sight of UV light ensure that a suitable full face plastic facemask is worn SKIN It is recommended that exposed skin is covered to prevent sunburn possibly severe if working within line of sight of operating UV system Note exposure to UV light results in symptoms that develop slowly the exposure cannot be felt at the time SYMPTOMS EYES Mild exposure irritation developing several hours later Severe exposure sore red eyes sensitive to light painful to keep eyes open SKIN Mild exposure slight reddening tenderness mild sunburn symptoms Severe exposure skin sloughing peeling weeping area severe sunburn symptoms FIRST AID EYES In mild cases if in doubt seek medical attention Severe cases cover eyes with gauze or clean cloth seek medical attention SKIN In mild cases removal from exposure may be sufficient If in doubt seek medical attention In severe cases cover affect
6. AND DEPEND ON Customer Service Centre Customer Service Centre 6 Lakeview Drive 7 Rockridge Avenue DAVEY Scoresby Australia 3179 Penrose Auckland 1061 Ph 1300 367 866 Ph 0800 654 333 WATER PRODUCTS Fax 1300 369 119 Fax 09 527 7654 Website davey com au Website daveynz co nz Davey Water Products Pty Ltd Member of the GUD Group ABN 18 066 327 517 Davey amp Steriflo are registered trade marks of Davey Water Products Pty Ltd Davey Water Products Pty Ltd 2012 P N 400281 10 supersedes P N 400281 9 Installation and operating instructions are included with the product when purchased new They may also be found on our website DEPEND ON DAVEY WATER PRODUCTS Installation and Operating Instructions for Davey Steriflo Ultra Violet Water Treatment System Models SF800S SF900S SF940S SF1000S UV40 20 UV75 25 and UV130 40 Minimum operating pressure is 0kPa Installation on a flooded suction is recommended Installation under vacuum is not advised any damage to persons or associated equipment will not be covered under this guarantee psi If this pressure can be exceeded or if operating close to this pressure fit a suitable pressure limiting valve in the supply to the UV chamber WARNING The UV Chamber operates under pressure Under no circumstances should the UV Chamber be disassembled unless the internal pressure of the unit has been relieved Failure to observe this warning will
7. Davey Repair or Replacement Guarantee In the unlikely event in Australia or New Zealand that this Davey product develops any malfunction within warranty periods beginning from the date of original purchase due to faulty materials or manufacture Davey will at our option repair or replace it for you free of charge subject to the conditions below Davey Guarantee Period Steriflo Controller One Year Steriflo Lamp Six months Should you experience any difficulties with your Davey product we suggest in the first instance that you contact the Davey Dealer from which you purchased the Davey product Alternatively you can phone our Customer Service line on 1300 367 866 in Australia or 0800 654 333 in New Zealand or send a written letter to Davey at the address listed below On receipt of your claim Davey will seek to resolve your difficulties or if the product is faulty or defective advise you on how to have your Davey product repaired obtain a replacement or a refund Your Davey Guarantee naturally does not cover normal wear or tear replacement of product consumables i e mechanical seals bearings or capacitors loss or damage resulting from misuse or negligent handling improper use for which the product was not designed or advertised failure to properly follow the provided installation and operating instructions failure to carry out maintenance corrosive or abrasive water or other liquid lightning or high voltage spikes or unauthor
8. Handle only by the ends Quartz Sleeve Cleaning three monthly If dirt is allowed to build up on the quartz sleeve it will impair the UV output The quartz sleeve should be removed after one month and inspected for deposits Clean with calcium lime and rust remover CLR Apply some CLR to a soft cloth and wipe the quartz sleeve Once clean wipe any residual CLR off with a wet soft cloth Handle the sleeve with tissue to keep it clean The sleeve should be cleaned every three months or as required Sleeve removal use care fragile CAUTION Handling lamp and quartz sleeve Keep the quartz components free of finger marks to avoid loss of output through dirt or grease shadows handle the lamps by their ends where possible Wipe lamp and sleeve with clean cloth or tissue if needed The o rings should be replaced annually or if damaged do not grease the o rings 1 Remove lamp as described 2 Remove drain port cap and empty water from chamber 3 Undo nut at one end of the chamber and remove oring repeat with nut at other end and remove oring withdraw sleeve carefully NOTE When withdrawing sleeve take care not to let the end drop into the chamber as it could break a clean dowel inserted right through the sleeve to support it is useful 4 Inspect orings for damage replace annually Power Connection WARNING When servicing or attending your Steriflo always ensure power is switched off and lead unplugged
9. ach the DO NOT LOOK AT LAMP sticker in an obvious position on the treatment chamber check that the chamber is clean to ensure the sticker will adhere correctly The Quartz Sleeve is pre installed in the treatment chamber and provided the endcaps have not been disturbed or undone is able to withstand well in excess of the maximum operating pressures If the chamber test is successful it is now time to insert the lamp DO NOT INSERT THREE PIN POWER PLUG TO POWER OUTLET YET Expose the connection end of the lamp from its transport tube and protective wrapping The lamp connection socket is keyed to ensure correct alignment Carefully remove the tube fully from its transport tube touching the lamp as little as possible Handle the lamp by the ends where possible Wipe with clean cloth and methylated spirits if fingerprints or dirt need removing Slide the lamp into the chamber fit lamp connection socket and then fasten the end washer into the endcap with the screws provided Operation Once all leak testing and lamp fitment has been completed open valves and allow water to fill the chamber Connect three pin plug to outlet and switch on The Mains On Amber LED will be illuminated For the UV130 40 MkII the red alarm light will flash slowly as well Allow two minutes for the UV lamp to reach full intensity before starting water flow Full lamp performance for a new installation will be achieved in 24 hours Ona new insta
10. connected to the inlet and outlet of the chamber Larger diameter pipe may be used to minimise resistance to flow but maximum flow rates should not be exceeded as correct water treatment cannot be assured at higher flows If flows may exceed the design maximum install a flow restriction device Do not use pipe thread sealing compounds especially hemp on any part of this unit ONLY use Teflon sealing tape Use unions at pipe connections to enable easy removal and servicing Use sufficient tape to ensure airtight seal and do not over tighten To prevent strain on unit threads always support heavy inlet and outlet pipes If there is a likelihood the water supply may contain sediment or solid particles such as pieces of plant or vegetable matter a filter should be installed before the Steriflo Pre treatment drinking water Prefiltration is usually required to ensure that particulate matter does not shield micro organisms from the UV light Sand filtration or 20 micron cartridge filtration is the usual minimum In some cases particularly with surface water finer filtration may be necessary or if cysts like Giardia or Cryptosporidium may be present In this case 1 micron filtration is required not necessarily for the whole supply filtration for the drinking tap only may be practical Lamp Installation Once the Steriflo Treatment Chamber has been connected to the pipework the installation should be checked for water leaks Att
11. e treatment is maintained As part of the timing function the red LED will flash quickly once every ten seconds but the alarm will not sound This is not a fault indication Before installing your new Steriflo please read all instructions carefully as failures caused by incorrect installation or operation are not covered by the guarantee Your Ultra Violet water treatment system is designed to handle clean water The system should not be used for any other purpose without specific referral to Davey The use of the system with flammable corrosive and other materials of a hazardous nature is specifically excluded Alarm LED Red The appliance is not intended for use by young children or infirm persons without supervision Young children should be supervised to ensure they do not Alarm reset UV130 40 only play with the appliance On LED Amber Power Lead 1 5 meter INLET or OUTLET Lamp Lead 1 meter OUTLET Treatment Chamber Quartz Sleeve pre installed in chamber Lamp NOTE The quartz sleeve has been factory fitted and there is no need to remove these endcaps on first installation Before removing endcaps please read the Maintenance section of these instructions completely Preparing your system On removing your Steriflo system from its carton you should check all components especially the lamp to ensure all are present and have not been damaged in transportation You should have
12. ed area loosely with a clean bandage or cloth Seek medical attention Do not apply fat butter or oil to skin The above notes are intended to highlight the dangers of exposure to UV radiation With sensible precautions any hazard can be eliminated Germicidal UV cannot pass through clothing or other opaque materials or clear materials such as plastics or even window glass During service DO NOT use lubricants or sealants of any type on the orings Keep the inside of the quartz sleeve dry and clean WARNING Do not use hydrocarbon based or hydrocarbon propelled sprays around the electrical components of this unit 11 Trouble Shooting continued b UV LAMP FLICKERING ALARM ON 1 Failed lamp 2 Incorrect starter use only S300 electronic starter in SF800S SF900S SF940S UV40 20 and UV75 25 SF1000S and UV130 40 has no starter 3 Incorrect lamp or ballast fitted c UV LAMP OUT ALARM ON 1 Lamp failed 2 Poor connection to lamp check clean connector lamp pins 3 Starter failed or loose in socket not applicable to SF1000S and UV130 40 4 Ballast failed unlikely d LAMP ON ALARM ON 1 Faulty circuit board e LAMP OUT ALARM OFF Loose connection faulty circuit board or possibly faulty lamp WARNING When servicing or attending your Steriflo always ensure power is switched off and lead unplugged Electrical connections should be serviced only by qualified persons If the electrical supply lead of
13. it off disconnecting the lamp and then switching the unit back on The lamp should be replaced after a year s running time The alarm will beep intermittently after the internal clock has measured this time as a reminder to change the lamp Pressing the recessed reset button with a ballpoint pen will silence it for 24 hours at a time to allow time for a new lamp to be obtained Once a new lamp is installed press the reset button for 5 seconds to start another year s timing Do this whenever a new lamp is installed Trouble Shooting Principle The basic electrical circuit is like a fluorescent light A ballast choke provides the correct voltage and current for the lamps a starter provides a high voltage to start the lamp The circuit board monitors the current to the lamp and if it is not present illuminates the red alarm light and sounds the alarm buzzer a squealing noise An orange light indicates the power is on a UV LAMP OUT NO ORANGE ON LIGHT NO ALARM 1 No mains voltage 2 Internal fuse failed 3 Check mains power connections inside power supply Maintenance Lamp removal Quartz sleeve removal CAUTION Lamp changing every year of operation 1 Shut valve s so that water cannot flow through steriliser 2 Switch off steriliser by unplugging mains 3 Unplug lamp connector 4 Remove lamp Reverse procedure when replacing lamp ensuring that lamp is centrally located in the chamber
14. ized persons attempting repairs Where applicable your Davey product must only be connected to the voltage shown on the nameplate Your Davey Guarantee does not cover freight or any other costs incurred in making a claim Please retain your receipt as proof of purchase you MUST provide evidence of the date of original purchase when claiming under the Davey Guarantee Davey shall not be liable for any loss of profits or any consequential indirect or special loss damage or injury of any kind whatsoever arising directly or indirectly from Davey products This limitation does not apply to any liability of Davey for failure to comply with a consumer guarantee applicable to your Davey product under the Australian or New Zealand legislation and does not affect any rights or remedies that may be available to you under the Australian or New Zealand Consumer Legislation In Australia you are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Should your Davey product require repair or service after the guarantee period contact your nearest Davey Dealer or phone the Davey Customer Service Centre on the number listed below For a complete list of Davey Dealers visit our website davey com au or call AUSTRALIA NEW ZEAL
15. llation where no other form of sterilisation has been in constant usage we recommend chemically dosing your rainwater tank with Acquasafe for the first month Acquasafe is tasteless and is suitable for use in drinking water Alternatively you can use a Chlorine flush of the plumbing downstream of the Steriflo system Use a 20mg per litre dose and leave the chlorine dose in the plumbing at least for an hour and preferably overnight damage to the Steriflo system and affect the integrity of the water treatment which will then not be covered by the guarantee 1 Abrasive Materials The passage of abrasive materials will cause Davey Water Products Pty Ltd can not accept responsibility for loss or damage resulting from incorrect or unauthorised installations
16. losed nut fastening it hand tight Hold the other end of the sleeve in position during the tightening with the other hand then fit open end oring and cap A tiny amount of silicon spray or CRC in the end of aluminium endcap threads will aid easy tightening Do not use excessive force when tightening nuts Do not re use quartz sleeve if damaged Water Quality Where the water being pumped contains unusually high levels of dissolved solids hard water iron manganese or biological organisms a deposit build up on the quartz sleeve may occur over time This will compromise the effectiveness of the UV system and the sleeve should be cleaned as required to maintain it in a clean condition Discoloured water will reduce the effectiveness of the UV system and filtration should be installed Lamp Fail Alarm SF800S SF900S SF940S UV40 20 amp UV75 25 All models are fitted with an alarm buzzer which sounds if the lamp is not running To test the alarm switch off the power to the Steriflo at the mains and unplug disconnect the UV lamp white socket inside long endcap and switch the power on again the alarm should now sound Lamp Alarm System SF1000S and UV130 40 If the UV lamp is out due to a failure or bad connection the alarm buzzer will sound and the red LED will light If fitted the optional alarm contacts will changeover These are able to close a normally open solenoid valve The alarm function can be checked by switching the un
17. this system is damaged it must only be replaced by authorised Davey service personnel as special tools are required Care should also be taken when servicing or disassembling the unit and associated pipework to avoid possible injury from pressurised water Unplug power relieve pressure by opening a tap on the discharge side of the unit and allow any water in the unit to cool before attempting to dismantle Service Parts Replacement Lamp Suit SF800S SF900S SF940S UV40 20 amp UV75 25 GPH840N S Suit UV130 40 and SF1000S GPH840N2 S Sleeve Suit SF800S SF900S SF940S UV40 20 amp UV75 25 QS834 Suit UV130 40 and SF1000S QS880 Quartz Sleeve Pressure Ring 113 Starter Suit SF800S SF900S SF940S UV40 20 amp UV75 25 S300 Suit UV130 40 and SF1000S No starter Orings All models S24x3N70 2 per sleeve Lamp Connector All models 114 2 10 Congratulations on your purchase of a high quality Davey Steriflo Ultra Violet water treatment system All components have been designed and manufactured to give trouble free reliable operation Your new Steriflo system incorporates a lamp failure system design feature that enables you to be warned of a lamp failure by 1 Alamp failure red LED 2 An audible alarm 3 Remote alarm contacts only in UV130 40 MkII and SF1000S In addition the UV130 40 mklIl and SF1000S features a UV timer When the alarm beeps on and off the lamp is due to be changed so that effectiv
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