OPERATING INSTRUCTIONS
Contents
1. 17 0 35 0 52 0 70 8 40 Timing rings and combinations B Black W White R Red QUICK CARTRIDGE OUTPUT SELECTION TABLE FULL STROKE Duration Output cc day Timing ring s Lube cycle 240cc 120cc half 15 12 red white black POD 1 h l 2 52 red black_ 6 One lube cycle of 0 63cc every second day Powerpack must be changed at least every 12 months or together with the lube cartridge Accuracy 3 MEMOLUB HPS SET UP GUIDE FOR BALL AND ROLLER BEARINGS CARTRIDGE REPLACEMENT cc 120cc 240cc DAY 1 month 2 months 3 months 6 months 6 months 12 months 12 months 24 months 50 65 70 80 90 105 110 125 mm Shaft DIAMETER Please note the grease consumption of antifriction bearings depend on many factors such as Bearing type Bearing diameter Bearing speed Sealing arrangement e Ambient condition Operating temperature Load and vibration Lubricant The above table is a guide only The user must select and if necessary adjust output to suit their particular requirements MEMOLUB HPS is principally an automatic lube top up system which when set correctly for the application will assure that the bearing is adequately lubricated and will never run dry Specifications are subject to alteration without notice ik Lube Control Pty Ltd gt L U B E Providing lubrication solutions Unit 5 53 Norfolk Rd t 08 8298 5563 S j Control Marion SA 5043 f 08 822. 98 6253 www lubecontrol com au e info lubecontrol com au
3. MEMOLUB EA OPERATING INSTRUCTIONS MEMOLUB HPS permanent automatic lubrication systems are designed to increase the reliability of your plant and to cut lubrication cost OPERATING PRINCIPLE MEMOLUB gt HPS is a precision electro mechanical dosing pump which supplies a single pump stroke of lubricant at up to 25 bar pressure It offers seven easy to select lube intervals every 1 2 6 12 16 24 48 hours and eight 7 1 piston stroke positions providing 56 potential combinations The volume delivered daily ranges from 0 17 15 12cc Each lube cycle takes about 7 seconds The onboard electronic program controls the lube cycle Lubricant is supplied in 120cc or 240cc MEMOLUB cartridges The 4 5V power pack Part No MH015 must be changed every time a cartridge is replaced or at least every 12 months if the interval selected is longer than a year MEMOLUB HPS units are fully tested at assembly and shipped empty The units are factory set for maximum daily output of 15 12cc i e hourly lube cycle and full stroke This setting requires a RED WHITE BLACK timing ring and NO stroke regulating washers See table on page 4 for all available output settings to choose from MEMOLUB HPS units are designed to operate across a temperature range of 15 C to 55 C The attached WARRANTY sheet provides details of the 24 months product warranty FIRST INSTALLATION 1 Grease bearing with grease gun to ensure passage is not bloc
4. corri icasi Operate MEMOLUB HPS without a product cartridge inserted Operation with an Operate outside temperature range of 15 C to 55 C empty cartridge could Submerge MEMOLUB HPS un prime the pump To re prime use a grease gun without noozle 1 or 2 pump strokes is sufficient Place MEMOLUB HPS in a hostile chemical environment Subject MEMOLUB HPS to excessive vibration mount it remotely if necessary Tamper with or mistreat MEMOLUB HPS SPARE PART LIST EXTERNAL PROTECTION CUP TRANSPARENT HOUSING RGH PRESSURE BYSIN CARTRIDGE COMPRESSION SPRING CARTRIDGE COMPRESSION PLATE LOCKING RING SOLD AS PRODUCT CARTRIDGE available in 120cc or 240cc ONE UNIT see 4 5V POWER PACK MH015 rm Powerpack 4 5V Pan No mHo1s MEMOLUB HPS pumps almost any kind of lubricant regardless of viscosity We offer high quality standard products off the shelf or our custom filling service RUBBER DISC PUMP BODY WASHER RETAINING CLIP STROKE REGULATING WASHERS 1 6 TIMING RING S HOLDER TIMING RINGS EXTERNAL PROTECTION LID MEMOLUB HPS MEMO SET UP TABLE CC DAY TIMING B W B W R R B R W R W B RINGS 1 48H 1 24H 116H 1 12H 1 6H 1 2H 1 1H STROKE WASHERS NONE 0 31 063 0 94 1 26 252 7 56 15 12 CLIP 14 16 1 CLIP__ 0 27 0 55 082 110 220 660 13 20 2 CLIP 12 24 3 CLIP 11 28 4 CLIP 10 32 5 CLIP 9 36 6 CLIP 0
5. ging the pump stroke To change the stroke lube quantity unscrew the MEMO fitting from the bearing housing and remove all the regulating washers including the retaining clip from the MEMO fitting if there are any This can easily be done by a small screw driver pushing out the washers in the same direction as they were inserted Now insert the appropriate number of stroke regulating washers as per the table on Page 4 Do not forget the retaining clip Screw the MEMO fitting back onto the bearing housing tighten it thoroughly and then reaffix the MEMOLUB HPS pump body FUNCTION TEST UNSCREWING the MEMOLUB HPS pump body by more than 90 degrees and then screwing it down again activates one pump stroke immediately which should be audible If the environment is too noisy or you want to check the MEMOLUB HPS away from the application simply press ANY of the three TIMING ACTIVATION PINS located under the pump body You should be able to hear one seven second cycle and see the product being expelled from the piston MEMOLUB wont start activate NO 4 5V POWERPACK fitted Powerpack empty or low should never happen if replaced as required The coloured TIMING RINGS are missing from the MEMO fitting MEMO fitting has turned itself loose MEMO fitting must be tightly screwed to the bearing housing MEMOLUB won t pump Product cartridge not primed correctly during assembly see point 4 Product cartridge empty DO NOT s
6. ked 2 Remove grease nipple and replace it with the MEMO fitting its special 1 4 BSP thread gives ita superior hold on the bearing housing If the grease nipple has a 1 8 BSP thread change the 1 4 BSP adaptor to the 1 8 BSP included with the unit 3 Decide how much fresh grease you wish to supply DAILY to the bearing see se tup table on page 4 Then fit ONE or MORE timing ring s to provide the particular combination of interval volume that will supply this DAILY amount 4 Load the MEMOLUB HPS pump body with a 120cc or 240cc grease cartridge and 4 5V power pack Part No MH015 To open the unit place the pump body on a flat surface press the transparent housing downward with one hand while the other hand squeezes the rippled part of the locking ring anticlockwise The ring is now unlocked and the transparent housing should easily open up Insert the 4 5 volt power pack into the battery compartment with the pull out strip pointing upwards as shown onthe pump Remove the plug from the lube cartridge and compress it slightly unti grease just appears at the outlet Position the cartridge outlet onto the pump suction inlet Make sure the black rubber disc is on top of the pump body sealing off the battery compartment Insert the cartridge compression spring with its larger diameter first into the transparent housing the clipped on pressure plate is facing the cartridge and slip over the locking ring Now mount this entire assembly
7. over the MEMOLUB HPS pumpbody Press the transparent housing FIRMLY DOWN untill it meets the end position pump ridge then with the other hand turn the locking ring grip area CLOCKWISE to Jock it You should feel hear a firm CLICK 5 Screw down the MEMOLUB HPS pump body onto the provided fitting MEMO by gripping only on the smooth part of the locking ring One full pump cycle will be immediately activated depending on the timing ring s selected the subsequent lube cycles follow automatically The timing ring s control all subsequent cycles 6 If lubrication is not required for a period of time for example during holidays or a plant shut down the unit can be deactivated by unscrewing the MEMOLUB HPS pump body by more than 90 degrees When screwed down again it will activate immediately one full pump stroke audible to the operator before resuming its normal lubrication interval CHANGE OF PRODUCT CARTRIDGE When the product cartridge is empty and needs changing the 4 5V power pack MUST ALWAYS be changed at the same time or at least every 12 months to ensure reliable operation Replacement MEMOLUB HPS product cartridges and MEMOLUB HPS powerpacks are supplied as one kit and come in boxes of 10 120cc and 10 240cc cartridges CHANGE OF PRODUCT OUTPUT PER DAY To increase or to reduce the MEMOLUB HPS s daily output simply change the color coded timing ring combination see table on page 4 Output can also be varied by chan
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