INSTALLATION & OPERATING INSTRUCTIONS
Contents
1. 8 UNLOADING AND UNCHRATINQ ee eoruin e nixa Ln a 9 EXTERIOR mbi ISI IM nr 9 UTILITY SERVICE LAYOUT cu Di Ordo du DU CIIM 9 GODE REFER ENG me 10 RESTRAINT REQUIREMENT 10 OVEN ASSEMBLY RN 11 FINGER ASSEMBLY eem 11 12 FINGER COLUMNATING PLATES ksion a EAE evel acai Eaa 12 PROGRAMMING amp OPERATION DIGITAL ADVANTAGE 13 OVEN OPERATION 1000 1200 SERIES amp 1400 w ANALOG 6 14 PHEVENTIVEMAINTENANGE o donee Di 14 INFORMATION ON USE OF OVEN SERM 15 OPERATOR MAINTENANCE Me eo PE PT DS AER Eee DOCERE 15 CLEANING INSTRUGTIONS ied ein cincti 15 16 FINGER REMOVAL amp DISASSEMBLY FOR 16 CONVEYOR REMOVAL EE 16 CONVEYOR DISASSEMBLY FOR CLEANING amp 16 17 a2. neve ati 18 OVEN STACKING INFORMATION 2 ou unn anara ea aE eaa 18 HOW OBTAIN SERVICE sun 18 FUNCTIONS THERMAL CUT OUT 18 APPENDIX A LABEL cote nudae da 19 WARRANTY inii isa ed eec cuoi oae EO 20 Impinger 1000 Series Operations Manual 3 IMPINGER AND CONVEYOR OVENS MODEL SERIES 1000 AND 1200 UTILITY SPECIFICATIONS REQUIRED ELECTRIC Model Energy Power Voltage Current Phase Hz Specifications Listing dx 5 Wires 3 Poles 1021 xxx E Electric 27 kW 400 230 VAC 40 Amps 3 50 Hz 1N 1G F G 380 220 5 Wires 3 Poles 380 220 5 Wires 3 Poles i 380Y 220 5 Wires 3 Poles UTILITY SPECIFICATIONS REQUIRED GAS 7 Power Voltage Current Phase Frequency Specification Gas Fisting i 120 000 120 230 4 Wires 1 Pole 120 000 BTU at 11 120 000 230 3 Wires 1 Pole 120 000 BTU at 7 120 000 230 3 Wires 1 Pole 120 000 BTU at 11 NOTE All ovens require separate service and dedicated neutral 4 Impinger 1000 Series Operations Manual IMPINGER CONVEYOR OVENS
3. NUMBER STAMPED IN PANEL 6 Assemble fingers as shown in steps 7 and 8 8 Install cover by sliding it on the small end Impinger 1000 Series Operations Manual 9 Insert assembled finger through door opening starting with lower left NOTE The customer MUST tell you what position to place the assembled finger in for their application 11 10 Install finger in the oven by sliding 11 Repeat step 10 until all eight 8 NOTE Prior to inserting into the oven 12 Attach Motor Cover as shown with 12 it over the plenum flange and fingers are installed opening slide the conveyor hold down setting the front bracket BE SURE clips so the screw head is in the left THAT THE FINGER SETS Install conveyor and crumb pans side slot then rotate counter SQUARELY OVER THE PLENUM before operation See page 17 for clockwise to the up position FLANGES AND THE HOLES conveyor installation instructions POINT IN THE PROPER DIRECTION Top fingers point down bottom fingers point up Motor Cover bolts provided N A s 1506 Impinger 1000 Series Operations Manual FINGER HOUSING BAFFLE PLATE ADJUSTEMENTS OF OVEN Finger Housing 2 5 8 1 16 Se View Bending Baffie Downward 3 TO REAR increases Air Fiow to Rear of Oven OF OVEN FINGER HOUSING BAFFLE PLATE DIMENSIONS ARE FACTORY SETTINGS DOWN The finger housing has a baffle mounted inside to balance the air flow to the rear and front of
4. and is intended to be a guideline lt is not a rigid specification Hood dimensions and the positioning of the hood over the oven will vary with hood manufacturers NOTE Lincoln can provide oven spec sheets that show the dimensions of the oven KW or BTU ratings and other information that will be useful to both the ventilation hood supplier and the HVAC contractor IN AUSTRALIA Refer to Standard AS 5601 This standard specifies the requirements for piping flueing ventilation and appliance installation associated with use of or intended use of fuel gases The requirements of AS 5601 are to be used in conjunction with but do not take precedence over any statutory regulations that may apply in any area Impinger 1000 Series Operations Manual 7 LINCOLN IMPINGER OVEN MODEL SERIES 1000 1200 AND 1400 DOUBLE DECK OR SINGLE UNIT CANOPY VENTILATION RECOMMENDATIONS Capture Area Capture Area 5 Min 127 mm AFF Above Finished Floor SMOKE CANDLE TEST VENTILATION SYSTEM VERIFICATION OVEN SET UP FOR THIS TEST 1 This test is to be done on the bottom oven of a multiple oven system or a single oven 2 conveyor must be off The oven temperature must be set and operating at 550 F 288 C TEST PROCEDURE Note Use Lincoln Smoke Candle 369361 in Australia an alternate method of coloring the air may be used 1 Wear heat resistant gloves to prevent burns to your han
5. clearance at the rear of the oven must be obtainable for service access FOR 1000 and 1400 OVENS A permanently installed unmovable oven requires a minimum of 11 feet clearance on the right hand side to allow for conveyor removal cleaning and servicing NOTE On 1200 Series 11 feet on left NOTE Do not install this these oven s any area with an ambient temperature in excess of 95 F 35 C Doing so will cause damage to the unit CAUTION Oven must be operated on approved basis only VENTILATION A VENT IS REQUIRED Local codes prevail These are the authority having jurisdiction as stated by the NATIONAL FIRE PROTECTION ASSOCIATION INC in NFPA 96 latest edition In addition to be in compliance with the NFPA 54 Section 10 3 5 2 this unit must be installed with a ventilation hood interlock that prevents the unit from operating when the ventilation hood is off For further ventilation information see below VENTILATION GUIDELINES A ventilation hood is required to remove heat and cooking odors For gas ovens a ventilation hood is also required to remove the products of combustion The hood and HVAC installation must meet local codes to gain approval by the authority having jurisdiction Requirements may vary throughout the country depending on the location by city county and state Obtain information from the authority having jurisdiction to determine the requirements for your installation Obtain information and review
6. heated air directly on the food products Because air is the heat source it is effective even on sensitive foods Compared to conventional ovens and even convection ovens the cooking time of products in the Impinger Conveyor ovens can be as much as two 2 to four 4 times faster Several factors may affect the cooking time of any special product such as 1 oven temperature setting 2 conveyor speed 3 position of columnating plate in oven and 4 adjustments of the 2 baffles on the conveyor openings We encourage you to experiment with the oven by trying different temperature settings and belt speeds Also try to control the cooking of the product by re arranging the optional columnating plates WORK AROUND CONVEYOR BELT WITH LONG HAIR LOOSE CAUTI ON a CLOTHING DANGLING JEWELRY GETTING CAUGHT IN THE BELT COULD RESULT IN DISMEMBERMENT OR FATAL INJURY OPERATOR MAINTENANCE A WARNING DANGER DISCONNECT POWER SUPPLY BEFORE SERVICING OR CLEANING THIS OVEN SAFEGUARD POWER SO IT CAN NOT BE ACCIDENTALLY RESTORED FAILURE TO DO SO COULD RESULT IN DISMEMBERMENT ELECTROCUTION OR FATAL INJURY THERE IS MORE THAN ONE POWER SUPPLY CONECTION POINT WHEN OVENS ARE STACKED SO MAKE SURE THAT ALL SWITCHES ARE IN OFF POSITION BEFORE CLEANING OR MAINTENANCE To maintain maximum efficiency of the oven it is necessary to keep it clean all ventilation louvers on the oven must be cleaned regularly Oven use and type of produ
7. is required by Lincoln Foodservice Products LLC in order to assist the purchaser in proper start up of the oven on site Please note the specific details on the Warranty and make certain connections are made to proper utility services The warranty shall not apply if the oven s are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative TABLE OF CONTENTS WARNING AND SAFETY 2 1 nnn 2 td orate ue E deese Ec 3 UTILITY SPECIFICATIONS MODEL SERIES 1000 amp 1200 GAS amp ELECTRIC 4 UTILITY SPECIFICATIONS MODEL SERIES 1400 GAS amp ELECTRIC 5 MODEL isdem 6 SPACING REQUIREMENTS asra d da Metu Dun 7 VENTILATION GUIDELINES dioc Eo Dee 7 AMBIENT TEMPERATURE 7 CANOPY VENTILATION 65 2 2 8
8. mm into the oven chamber Install drive chain by placing it over the driving sprocket and placing it over the conveyor the screw head is in the left side of the slot rotate clip clockwise to down position and slide so the screw head is in right side of the slot to lock sprocket CAUTION Impinger 1000 Series Operations Manual 17 8 Reinstall convevor crumb pans and chain auard cover SET TENSION ON THE CONVEYOR BELT THE BELT SHOULD BE ABLE TO BE LIFTED ENOUGH TO ALLOW IT TO 7 6 MM FROM THE TOP OF THE CONVEYOR OPENING ON THE OVEN DO NOT OVER TIGHTEN BELT CONCEPTS The Impinger Conveyor Oven produced by Lincoln Foodservice Products LLC utilizes a revolutionary cooking concept called AIR IMPINGEMENT It provides exceptional baked food product quality in far less time than conventional devices on the market The AIR IMPINGEMENT system directs a high velocity stream of heated air at the food product being baked This blast effect penetrates the boundary layer of air encircling the product and heats the food more efficiently because the air concentrates heat on the product Greater heat transfer rates which result in products baking two to four times faster than conventional means are possible with AIR IMPINGEMENT The AIR IMPINGEMENT process develops the high velocity air stream with a specially designed fan that draws super heated air from a heat source either gas or electric This air i
9. pressure testing of that system at test pressures in excess of 2 psig 3 45kPa 2 he oven must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply system at test pressures equal to or less than V2 psig 3 45kPa INMASSACHUSETTS The minimum length of a flexible gas supply hose is thirty six 36 inches IN CANADA The installation of these appliances is to be in accordance with CSA B 149 1 latest version Natural Gas and Propane Installation Code and or local codes IN AUSTRALIA To be installed in accordance with AS 5601 2004 and 4563 2004 Gas Installation Code ELECTRICAL CODE REFERENCE When installed this appliance must be electrically grounded and its installation must comply with the National Electric Code ANSI NFPA 70 latest edition the Manufacturers Installation Instructions and applicable local municipal building codes IN CANADA All electrical connections are to be made in accordance with CSA C22 2 latest version Canadian Electrical Code and or local codes ALL OTHER COUNTRIES Local gas and or electrical codes will prevail 1 Strain Relief is provided with each oven International Dealer Distributors provide applicable power cord plug for each customer 2 All pole disconnection switch 3mm open contact distance To prevent electrical shock an equal potential bonding ground lug is provided in the back This allows the
10. same for single and double stack oven s 10 Impinger 1000 Series Operations Manual STAND AND FINGER ASSEMBLY 1 The stand is a 40 1016 mm x 49 1245 2 Remove the oven from the dolly and mm rectangle Set it in place with a 40 side facing out This will be the front of the oven Using a carpenter s level level all four 4 sides of the stand To raise or lower the stand use the leg adjusters Ovens on casters require a level floor NOTE The oven top is packed with oven stand Remove top from stand before assembly 4 Before installing the retaining brackets in the oven s be sure all of the packing material is removed from the plenum shroud Install the finger retaining brackets by placing them upside down and hooking the retaining pin as shown above 7 Insert columnating plate so the step goes under the lip of the finger housing and the plate lies flush with the housing side edge set it on the stand The control panel should be on the right rear as you face the oven Be sure that the oven sets squarely on the stand and is fully seated For a single oven install top For double see step 3 5 Rotate the finger brackets until the notches in the brackets sit on the retaining pins If you purchased a double stack oven place the second oven on top of the first one Be sure that it sets on squarely and is fully seated The control panel goes on the right rear Now install oven top
11. the oven If the product is cooking more or less in the rear of the oven than in the front it is possible the finger housing baffle needs to be adjusted If itis deemed necessary to adjust the air balancing baffle be sure to adjust all eight 8 finger housing to exactly the same opening Determine if more air heat is required at front or rear of oven then open or close off that air by bending the baffle in the proper direction See drawing above PROGRAMMING THE DIGITAL ADVANTAGE 1450 SERIES TOUCH PAD INTRODUCTION START UP AND SUT DOWN For the operator the panel has a power up run and program menu modes To start the oven turn the power switch on To shut down the oven turn the power switch off FRONT PANEL LAYOUT The front panel contains four 4 momentary push buttons TEMP TIME UP amp DOWN There is a 2 line x 16 character VFD display TEMPERATURE SETPOINTS For Digital Advantage ovens there is one setpoint To enter the setpoint mode press the TIME amp TEMP buttons together and hold for 5 seconds Pressing the UP or DOWN push buttons will raise or lower the temperature to the desired setting In the Fahrenheit F mode the temperature is adjusted in 5 degree increments When in Centigrade C mode the temperature adjustment will in 1 degree increments Pressing and holding the UP DOWN keys will allow the settings to roll at a much faster rate When the desired temperature is indicated release all keys After
12. 5 seconds the selected setpoints will be stored and remain in memory TIME SETPOINTS There is one setpoint for the conveyor speed Enter the setpoint mode as mentioned above The speed can be set as follows 1 00 to 9 55 in 5 second increments 10 00 to 12 45 in 15 second increments 13 00 to 19 30 in 30 second increments 20 00 to 30 00 in 1 minute increments JUMPING BETWEEN MENUS Pressing the TIME push button while in the TEMP setting mode and vice versa will cause the menu selection to jump over to that mode DIAGNOSTIC MESSAGES The Digital Advantage ovens have diagnostic messages within the control In the unexpected event that there is a failure in the oven operation the following messages will appear in the control OPEN PROBE This occurs when there is no temperature being sent to the controller from the baking chamber SHORTED PROBE This occurs when a constant temperature signal as opposed to the normal cyclical cavity temperature is being sent to the controller from the baking chamber CAUTION This message can also occur when there is no gas supply to the oven If the oven does not detect a temperature fluctuation in 5 minutes the error message will appear Be sure to check the gas valve and gas hose for proper connections BELT JAM This occurs when the conveyor motor fails Impinger 1000 Series Operations Manual 13 CONVEYOR The conveyor for the Digital Advantage oven has a different drive cog than the Full F
13. CTING LINKS 6 PLACES Replace belt and reconnect splice clips as shown in step 7 on page 16 3 The conveyor has no adjustments Series 1200 and 1400 If belt becomes too tight or loose a link will have to be installed or removed Proper tension allows the belt to be lifted within 14 from the top of the conveyor opening sprockets and lay flat on top of the sprockets If the belting does not curl around the sprockets and lay flat remove the belting and turn the belting over Reinstall Pull all of the slack belt through the conveyor until both ends are on top of the conveyor on the left end 4 Model 1000 Series Only Pull idler shaft toward the end of the conveyor and screw tension adjustment knobs back in DO NOT OVER TIGHTEN BELT Tiahten the iam nuts aaainst the adiustment plate TO INSTALL CONVEYOR IN OVEN 5 Insert the conveyor through the opening in the right side Sprocket should be to the right side of the conveyor NOTE For Model Series 1200 step 1 is 7 Lift conveyor just enough to allow you to pull the performed on the left end of the conveyor conveyor toward you until the locking bar is outside of the oven cavity at the same time push the conveyor downward so that the bar locks on the outside of the oven wall Next slide the conveyor hold down clips so 6 Slide conveyor through the oven chamber until the locking bar on driving end of the conveyor is approximately 2 3 50 76
14. INSTALLATION amp OPERATING INSTRUCTIONS for IMPINGER CONVEYOR OVENS MODEL SERIES 1000 1200 and 1400 EX COMCATER foodservice equipment TO BE SERVICED ONLY BY AUTHORIZED PERSONS Lincoln o CC STAR em ann 0063 LISTED 1000seriesops REV 4 3 07 Part Number 2810197 IMPORTANT WARNING AND SAFETY INFORMATION FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation Minimum clearances must be maintained from all walls and combustible materials See spacing instruction on Page 7 Keep the oven free and clear of combustible material Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required not obstruct the ventilation holes in the control panels as these provide the combusti
15. MODEL SERIES 1400 UTILITY SPECIFICATIONS REQUIRED ELECTRIC Recommended Electrical Model Energy Power Voltage Current Phase Hz Specifications Listing dx 5 Wires 3 Poles 1421 xxx E Electric 27 kW 400 230 VAC 40 Amps 3 50 Hz 1 1 1452 27kW 120 208 VAC 80 Amps dip oe A B D F 1453 Electric 27kW 120 240 VAC 70 Amps 60 Hz A P A B D F 1454 27kW 380 220 VAC 41 Amps Ea A OUR 1455 27kW 415 240 38 Amps 3 50Hz ib s ELEM UTILITY SPECIFICATIONS REQUIRED GAS Lum em ne Lane nee men KE Model Energy Power Voltage Current Phase Frequency peccator Gas Listing ETT ETT E Nat Nat Gas 230 VAC 230 VAC ma 50H 50H 22 crow aie i AP sai A B C D E F G H ting Loe wj men vom ome oe isting Electrical Supply for Australia Single Phase 240VAC 50Hz 20 Amp one neutral amp one earth ground Three Phase 240 415 VAC 20 Amp three active one neutral amp one earth ground AGA Australian Gas Association In Australia use 10 Amp General Purpose Outlet Reference Model Key All ovens require separate service and dedicated neutral GAS PRESSURE CONVERSION CHART NOTE For proper operation the gas valve Inches of Millimeters of requires a nominal inlet pressure of 7 inches H20 a column for natural gas and 11 inches of H20 column for L P gas A minimum inlet pressure of 1 0 inch of H20 above the manifol
16. ace on table or approximately 3 76 mm Remove drive chain work surface NOTE For the Model 1200 Series steps 3 and 4 are performed on the left end of conveyor TO REMOVE CONVEYOR BELT CONNECTING LINKS 6 PLACES 5 Locate connecting links on the conveyor belt turn 6 On Model Series 1000 ONLY loosen jam nut and belt to place the links on the top left end of the unscrew the tension adjustment screws Push the idler conveyor approximately 8 203 mm from the shaft in against the conveyor support bars shaft 16 7 You can easily remove the connecting links by grasping them with a pair of pliers and slipping the eye of the connecting link over the wire of the other links Also notice the direction of the opening on the links The belts will have to be reinstalled with the opening facing the same way Carefully pull out the belt rolling it up as you go After removal it may be placed in a pan of detergent solution to soak Rinse with clean water Impinger 1000 Series Operations Manual CONVEYOR REASSEMBLY CONVEYOR BELT INSTALLATION BELT Put conveyor belt back by setting the rolled belt to the left of the conveyor and thread approximately 2 3 of the belt over the bottom slider bed Put the loose end of the belt around the idler shaft and back on the conveyor The belt must lay on top of the upper conveyor slider bed NOTE The belt should curl around the conveyor JS L CONNE
17. an or a Lincoln Foodservice Products LLC Service Representative This service is required by Lincoln Foodservice Products LLC in order to insure the oven s is properly installed and in working order The warranty becomes effective upon verification of proper installation The warranty shall not apply if the oven s are started up and operated prior to the START UP CHECKOUT being performed by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative WAR N 4 IF THE SUPPLY CORD APPEARS BE DAMAGED DO NOT ATTEMPT TO OPERATE UNIT CONTACT A SERVICE AGENT OR QUALIFIED ELECTRICIAN TO REPAIR HOW TO OBTAIN SERVICE If the oven fails to operate check the circuit breaker to be sure it is turned on on a gas oven check the manual gas valve to insure it is in the ON position and check the fuses on the back of the oven to be sure they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located on the oven or contact the factory at 800 678 9511 for the name of the nearest agency FUNCTIONS THERMAL CUT OUT SWITCH The Impinger unit includes a safety thermal cut out switch for your protection This safety related device is designed to insure that the Impinger unit will not overheat and damage the unit In the unlikely event that the Impinger unit would exceed the specified operating temperature range the safety therma
18. arrier as Interstate Commerce Regulations require that the consignee initiate a claim ALL SHIPMENTS TO OTHER COUTRIES Freight terms will be developed and extended on an individual basis Proper and secure storage facilities should be arranged for the oven s If necessary protect it from outdoor or damp conditions at all times before installation UNCRATING When you have all the crates unloaded open the crates and remove the plastic covers Inspect at once for concealed damage If anything appears to be damaged contact the appropriate persons immediately to file a damage claim After completing this inspection finish unpacking the oven and all other components Be sure to remove the cardboard from the plenum shroud Move all components inside near the area where they will be assembled in the order in which they will be assembled THE OVEN WILL CLEAR THROUGH A 30 762 mm DOORWAY BY USING THE FOLLOWING PROCEDURE 1 Model 1000 and 1400 Series A Remove conveyor see page 16 for instructions Some units may have conveyor packed separately B Remove thumb screws and baffle from the left side of the oven C Place the left side on a four wheel moving dolly and it will clear a 30 762 mm doorway 2 Model 1200 Series A Remove conveyor see page 16 for instructions Some units may have conveyor packed separately B Place wood strips on a 4 wheel dolly C Place oven on its back on the 4 wheel dolly placing the wood strips in pr
19. ceed two hours and mileage not to exceed one hundred 100 miles GOVERNING LAW Limited Warranty shall be governed by the laws of the state of Delaware USA excluding their conflicts of law principles The United Nations Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty Lincoln Foodservice Products LLC 1111 North Hadley Road Fort Wayne Indiana 46804 USA www lincolnfp com 20 Impinger 1000 Series Operations Manual This page intentionally left blank Impinger 1000 Series Operations Manual 21 22 This page intentionally left blank Impinger 1000 Series Operations Manual This page intentionally left blank Impinger 1000 Series Operations Manual 23 7 Lincoln Lincoln Foodservice Products LLC 1111 North Hadley Road Fort Wayne Indiana 46804 United States of America Phone 260 459 8200 U S Fax 888 790 8193 Int l Fax 260 436 0735 Technical Support Hotline 800 678 951 1 www lincolnfp com dV M En ST CERTIFIED SERVICE AND PARTS
20. copies of codes or documents that will be used to inspect and approve your installation Your ventilation hood supplier and HVAC contractor should be contacted to provide guidance A properly engineered and installed ventilation hood and HVAC system will expedite approval and reduce oven maintenance costs Proper ventilation is the oven owner s responsibility The ventilation hood must operate in harmony with the building HVAC system It typically requires between 1200 and 3500 CFM exhaust The Efficiency of various hood designs makes it necessary to specify such a wide range of ventilator CFM Make up air must be supplied by either a hood design or the HVAC system This will vary with hoods from various manufacturers CAUTION Prevent airflow through the cooking tunnel Air must NOT be directed onto the oven front or at side of cooking area or rear of oven Performance will be evaluated during Start up Checkout by conducting a smoke candle test The hood must capture all smoke from the oven This is required to assure proper performance of the oven and to eliminate additional service calls that occur when ambient temperatures are too high In all cases the ambient temperature around the oven must be less than 95 F 35 C when the oven is operating In certain localities other chemical or gaseous methods of detecting adequate capture will be the requirement to meet the local code authority The drawing shown on page 8 is a typical installation
21. ct will actually determine the frequency of cleaning The conveyor drive chain should be checked during the weekly cleaning cycle to see if it has become loose Loose chain operation will DAMAGE the conveyor drive motor If the oven fails to operate check the circuit breaker to be sure it is turned on Also check the fuses on the control panel to be sure that they are good before you call the Authorized Service Agency The name and phone number of the Authorized Service Agency should be located at the bottom of the data plate CLEANING INSTRUCTIONS _ OVEN MUST BE COOL DO NOT USE POWER CLEANING EQUIPMENT STEEL C AUTI ON WOOL OR WIRE BRUSHES ON STAINLESS STEEL SURFACES DAILY 1 Clean exterior surfaces of the oven by wiping it down with a mild detergent and clean water or a commercial stainless cleaner 2 Clean crumb pans and guards by washing with a mild detergent solution and rinsing with clean water 3 Clean the interior by sweeping up all loose particles then wash with a mild detergent solution and rinse with clean water 4 Clean the conveyor belt by wiping with a clean cloth or brushing with a soft wire brush Lincoln catalog 369217 NOTE DO NOT USE CAUSTIC OR ALKALINE BASE CLEANER INTERIOR OF THE OVEN THIS WILL RUIN THE ALUMINIZED FINISH OF THE OVEN INTERIOR On exterior of oven deposits of baked on splatter oil grease or light discoloration may be removed with any of several commercial cleaners Consult with y
22. d setting NAT manifold 3 5 H20 L P manifold 10 H20 must be maintained with no pressure drop from the no load to full load condition The maximum inlet pressure must be maintained at or below PSIG 14 5 inches H2O column Refer to the chart on the left for pressure conversions Impinger 1000 Series Operations Manual 5 COUNTRY 1 France 2 Germany 3 Italy 4 Spain 5 United Kingdom 6 Luxembourg Portugal 8 Denmark 9 Belgium 10 Netherlands 11 Ireland 12 Greece 13 Austria 14 Finland 15 Norway 16 Sweden EXAMPLE 1433 1433 00 LANGUAGE French German Italian Spanish English French Portuguese Danish Dutch French Dutch English Greek German Finnish Norwegian owedish 00 Special Unit Designation 02 B Language 1433 Main Model Number MODEL NUMBER KEY CODE NOT USED B A C L P R Advantage Style E EC Marked Units All Stainless Unit NOTE Date of manufacture is stamped on the rating plate of each oven at the end of the serial number Example XXX 01 96 Impinger 1000 Series Operations Manual SPACING The oven must have 5 inches 127 mm of clearance from combustible surfaces In case other equipment is located on the right side of oven a minimum clearance of 24 inches 609 mm is required from that equipment FOR ALL OVENS A 24 inch 609 mm
23. d workmanship for a period of one 1 year from the date of purchase During the warranty period Lincoln shall at Lincoln s option repair or replace parts determined by Lincoln to be defective in material or workmanship and with respect to services shall re perform any defective portion of said services The foregoing shall be the sole obligation of Lincoln under this Limited Warranty with respect to the equipment products and services With respect to equipment materials parts and accessories manufactured by others Lincoln s sole obligation shall be to use reasonable efforts to obtain the full benefit of the manufacturer s warranties Lincoln shall have no liability whether in contract tort negligence or otherwise with respect to non Lincoln manufactured products WHO IS COVERED This Limited Warranty is available only to the original purchaser of the product and is not transferable EXCLUSIONS FROM COVERAGE Repair or replacement of parts required because of misuse improper care or storage negligence alteration accident use of incompatible supplies or lack of specified maintenance shall be excluded e Normal maintenance items including but not limited to light bulbs fuses gaskets O rings interior and exterior finishes lubrication conveyor belt motor bushes broken glass etc adjustments and calibrations for temperatures speed and air flows Failures caused by improper or erratic voltages Improper or unauthorized r
24. ds 2 Putthe smoke candle in a cake pan approximately 8 inches 200 mm x 8 inches 200 mm x 2 inches 50 mm deep or equivalent 3 Open the optional access window in the oven door or insert candle through conveyor opening 4 Light the fuse of the smoke candle and immediately put the pan and candle into the center of the oven cavity on the conveyor belt Close the access window or door 5 Observe the smoke pattern coming out of the oven openings and the collection of this smoke by the ventilation system 6 The ventilation system must capture all the smoke from the oven GENERAL INFORMATION The instructions that follow are intended as a guide for preparing for the installation of the Impinger Conveyor Ovens Series 1000 1200 and 1400 First and foremost each crate should be examined before signing the Bill of Lading to report any visible damage caused by the trucker in transit and to account for the proper number of crates 8 Impinger 1000 Series Operations Manual UNLOADING When the oven arrives it should consist of 1 Acrate containing oven body conveyor fingers crumb pans and pan stops Some models may have the conveyor packed separately 2 A package containing the stand and top lt is recommended that you have a material handling device available to unload DO NOT LIFT EXCESSIVE WEIGHT IF THERE IS APPARENT DAMAGE UNITED STATES AND CANADA Arrangements should be made to file a claim against the c
25. eatured Impinger oven The drive cog on the conveyor for the Digital Advantage oven is a 15 tooth cog where the Full Featured Impinger oven has a 10 tooth cog CAUTION On installations where a Digital Advantage Oven is stacked with a Full Featured Impinger oven THE CONVEYORS CANNOT BE INTERCHANGED INTERCHANGING CONVEYORS WILL AFFECT COOKING TIMES The conveyor for the Digital Advantage oven will have a label to identify proper use ADVANTAGE OVENS ONLY REVERSING SWITCH The Digital Advantage ovens have a belt direction reversing switch located on the back of the control box IMPINGER MODEL SERIES 1000 AND 1200 START UP 1 Push switches for FAN CONVEYOR and HEAT to ON The electric oven should come on immediately The gas oven should light in 45 50 seconds 2 GAS OVEN ONLY If the indicator lamp does not light turn HEAT switch off wait 5 minutes and turn HEAT switch on again 3 Turn oven dial to desired temperature 4 Preheat oven for 30 minutes 5 To set belt speed slowly adjust oven time dial to reach desired time 6 After preheat adjust oven temperature and conveyor to final desired settings SHUT DOWN 1 Push switches for FAN CONVEYOR and HEAT to OFF NOTE Prior to serial 20657 the main fan will continue of run until the internal oven wall temperatures fall below 200 F 93 C Temperature indicator will show a lower figure than actual wall reading Temperature display shuts off when oven
26. epair Changes in adjustment and calibration after ninety 90 days from equipment installation date This Limited Warranty will not apply to any parts subject to damage beyond the control of Lincoln or to equipment which has been subject to alteration misuse or improper installation accidents damage in shipment fire floods power changes other hazards or acts of God that are beyond the control of Lincoln e This Limited Warranty does not apply and shall not cover any products or equipment manufactured or sold by Lincoln when such products or commercial equipment is installed or used in a residential or non commercial application Installations not within the applicable building or fire codes render this Limited Warranty and any responsibility or obligations associated therein null and void This includes any damage costs or legal actions resulting from the installation of any Lincoln commercial cooking equipment in a non commercial application or installation where the equipment is being used for applications other than those approved for by Lincoln LIMITATIONS OF LIABILITY The preceding paragraphs set forth the exclusive remedy for all claims based on failure of or defect in products or services sold hereunder whether the failure or defect arises before or during the warranty period and whether a claim however instituted is based on contract indemnity warranty tort including negligence strict liability implied by statute common la
27. fan is turned off ADVANTAGE MODEL SERIES 1400 WITH ANALOG CONTROLS START UP 1 Turn switch on 2 Turn thermostat to desired setting NOTE For gas ovens the lamp should light in 45 50 second If lamp does not light turn switch off wait 5 minutes and restart 3 Preheat oven for 30 minutes NOTE The amber light above the temperature control dial should go on and off indicating heating system operation 4 Adjust conveyor speed time control and readjust if necessary SHUT DOWN 1 To shut down turn off switch PREVENTIVE MAINTENANCE Although this oven has been designed to be as trouble free as possible periodic preventive maintenance is essential to maintain peak performance It is necessary to keep the motors fans and electronic controls free of dirt dust and debris to insure proper cooling Overheating is detrimental to the life of all components mentioned The periodic intervals for preventive cleaning may very greatly depending on the environment in which the oven is operating You must discuss the need for preventive maintenance with your Authorized Service Agency to establish a proper program If there are any questions that the service agency cannot answer please contact Lincoln Foodservice Technical Service Department at 800 678 9511 14 Impinger 1000 Series Operations Manual INFORMATION ON USE OF OVEN As explained in Concepts the Impinger oven functions by directing high velocity streams of
28. l cut out switch will activate thus blocking power to the Impinger unit and causing it to turn off IN ORDER TO AVOID A HAZARD DUE TO INADVERTENT RESETTING OF THE THERMAL CUTOUT CAUTION THIS APPLIANCE MUST NOT BE SUPPLIED THROUGH AN EXTERNAL SWITCHING DEVISE SUCH AS A TIMER OR CONNECTED TO A CIRCUIT THAT IS REGULARLY SWITCHED ON AND OFF BY THE UTILITY 18 Impinger 1000 Series Operations Manual APPENDIX A LABEL DEFINITIONS Fuse TRANSFORMER males EARTH GROUND O QO CONVEYOR CHANGE FUSES 05 TEMPERATURE HEAT kW KILOWATTS HR FAN CAUTION HOT SURFACE VOLTS 1 2 COOK TIME HIGH TEMPERATURE HEAT 5 POWER C POWER OFF D DISCONNECT POWER EQUIPOTENTIALITY GROUND CLOCK TIME SWITCH TIMER ORIFICE LOW FIRE PROTECTIVE EARTH GROUND e ORIFICE MAIN OOD MODEL SERIES 1400 O7 o NOTE TO REVERSE C DIRECTION OF CONVEYOR SWITCH WIRE 24 A WITH 30 A MODEL SERIES s 1000 1200 DANGEROUS VOLTAGE TO MOVE BELT DIRECTION MOVE SWITCH 1 TO NEXT m POSITION SERVICE ACCESSIBILITY PROVIDE MIN REAR AND LEARANCE READY TIMER INDICATOR soem SIDE Impinger 1000 Series Operations Manual ALARM BURNER FLAME OUT LIMITED WARRANTY FOR COMMERCIAL PRODUCTS LIMITED WARRANTY Lincoln Foodservice Products LLC Lincoln warrants this product to be free from defects in material an
29. on air for the burner and cooling air for the controls oven is to be operated only on the type of gas and or electricity as shown on the specification plate The power burner will not operate and gas will not flow through the burner without electrical power This manual should be retained for future reference electrical wiring diagram is located under the control box covers 2 Impinger 1000 Series Operations Manual PURCHASER S RESPONSIBILITY lt is the responsibility of the purchaser 1 see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification 2 To unload uncrate and install the oven its proper location in accordance with this installation operation manual see that the gas and electric services are connected properly by a qualified installer of your choice For installation in the State of Massachusetts Installation of this oven must be performed by a licensed plumber or gas fitter All such connections must be in accordance with applicable code requirements Refer to Page 10 for specific code references 4 Toarrange for inspection and operation check out by an Authorized Service Technician as described below Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products LLC Service Representative This service
30. oper place to avoid crushing wire way and BACK COVER Unit will clear a 30 762 mm doorway EXTERIOR DIMENSIONS Gas and electrical services should be located as shown below If flexible services are provided they must meet code requirements for such installation MANUAL GAS VALVE INSTALLATION When installing the gas valve that is supplied with the oven as shown in the drawing to the right it is our suggestion that an elbow be placed on the oven pipe first This will allow the flexible hose to be attached ina downward direction eliminating possible stress to the hose SPECIFICATIONS Body Stainless Steel Power Gas and or Electric DB Level lt 71dba Operating Temperature Range 300 600 F 149 316 C Impinger 1000 Series Operations Manual 9 This appliance must be properly grounded at time of installation Failure to ensure WARNING S INT L CE By equipment is properly grounded can result in electrocution dismemberment or fatal injury CODE REFERENCE GAS CODE REFERENCE Safe and satisfactory operation of this oven depends to a great extent upon its proper installation and it should be installed as applicable in accordance with the National Fuel Gas Codes ANSI 7223 1 54 latest version Manufacturers installation Instructions and local municipal building codes 1 The oven and its individual shut off valve must be disconnected from the gas supply piping system during any
31. our local supplier a WHEN USING CLEANING SOLUTIONS BE SURE THEY MEET LOCAL AND CA UTI O N NATIONAL HEALTH STANDARDS WEEKLY 1 Remove fingers disassemble and clean Instructions on page 16 2 Remove conveyor disassemble and clean Instructions on page 16 NOTE Be sure to clean and inspect the ventilation hood in accordance with the ventilation hood manufacturer s specifications Impinger 1000 Series Operations Manual 15 FINGER REMOVAL AND DISASSEMBLY FOR CLEANING 1 2 9 4 5 Open door and remove upper fingers Note any particular placement of fingers that you may have such as fully closed half closed or fully open columnating plates Remove conveyor and then remove bottom fingers For finger disassembly see page 11 figures 6 7 and 8 Reassemble fingers in reverse order with the step of the columnating plate facing downward so it fits under the lip of the finger housing Re install finger in oven Be sure that they are fully seated over the plenum flanges and the holes are pointing toward the conveyor CONVEYOR DISASSEMBLY FOR CLEANING TO REMOVE CONVEYOR FROM OVEN CONVEYOR HOLD DOWN CLIP SHOWN IN DOWN LOCKED POSITION Remove conveyor chain guard Remove crumb 2 Next slide the conveyor hold down clips so the pans screw is in the left side of the slot then rotate counterclockwise to the up position Lift right end of conveyor and push in 4 Pull conveyor out the right end Pl
32. oven to be connected to an external bonding system 4 If used as double or triple stack and each oven has its own disconnection switch all switches should be close together RESTRAINT REQUIREMENT GAS OVEN S ON CASTERS U S AND AUSTRALIA 1 The installation shall be made with a gas connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest version and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 latest version IN CANADA The installation shall be made with gas connectors that comply with Canadian Code CSA 6 16 latest version and quick disconnects complying to Canadian Code CSA 6 9 latest version IN AUSTRALIA To be installed in accordance with AS 5601 2004 and 4563 2004 Gas Installation Code 2 The installation of the restraint must limit the movement of the oven s without depending on the connector the quick disconnect device or its associated piping to limit the oven movement 3 If the restraint must be disconnected during maintenance or cleaning it BACK OF DOUBLE OVEN must be reconnected after the oven has been returned to its originally installed position OPERATIONS 1 Screw lifting eye B of cable assembly to hole A 2 Screw eye bolt C of cable assembly to stud in wall or floor anchor srup wau il NOTE Installation point is the
33. s directed through a plenum chamber to patented JET FINGERS which have hundreds of focused jet ports that impinge the heated air onto the product surface The heated air is recycled to the heat source after striking the product thus reducing energy consumption A variable speed conveyor system moves food products through the oven one after another to improve product flow during the cooking process The AIR IMPINGEMENT process is tolerant enough for sensitive food products and effects proper crisping and even browning of such products as they pass through the oven because air is the medium which heats the food product STACKING THE 1000 1200 1400 SERIES WITH OTHER IMPINGER OVENS The Model 1100 Series Ovens Impinger be mounted on top of the 1000 1200 1400 Series units A special mounting kit catalog 1126 and 1122 MUST BE USED The model 1400 Series units may be mounted on either a 1000 Impinger I or a 1200 Impinger III with the addition of a flue cap part 1456 Supplied with the oven to the bottom unit Since the 1400 Series units are flueless they may be mounted below an Impinger or III without a flue extension The 1400 Series units are approved to be mounted with on or below any equipment except an indicated above DO NOT ATTEMPT TO OPERATE THE OVEN until connection of utility service and installation has been fully inspected START UP CHECKOUT by an Authorized Service Technici
34. w or otherwise and Lincoln its servants and agents shall not be liable for any claims for personal injuries incidental or consequential damages or loss howsoever caused Upon the expiration of the warranty period all such liability shall terminate THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL IMPLIED OR STATUTORY NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY LINCOLN DOES NOT WARRANT ANY PRODUCTS OR SERVICES OF OTHERS REMEDIES The liability of Lincoln for breach of any warranty obligation hereunder is limited to i the repair or replacement of the equipment on which the liability is based or with respect to services re performance of the services or ii at Lincoln s option the refund of the amount paid for said equipment or services Any breach by Lincoln with respect to any item or unit of equipment or services shall be deemed a breach with respect to that item or unit or service only WARRANTY CLAIM PROCEDURE Customer shall be responsible to Immediately advise the Dealer or Lincoln s Authorized Service Agent of the equipment serial number and the nature of the problem e Verify the problem is a factory responsibility Improper installation or misuse of equipment are not covered under this Limited Warranty e Cooperate with the Service Agency so that warranty service may be completed during normal working hours e Travel Time not to ex
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