Operating Instructions for RubbaFiX_PRO_6pp_WEB_VERSION
Contents
1. RCM Compliance This is to certify that the above applicator in the design marketed is in conformity with the following EMC guidelines AS NZS 61000 6 3 2012 E1839 Australia Toll Free 1800 352 228 International 61 2 8853 3000 See our full range online at www rubbafix com au For further information on how RubbaFlX solutions can help you with your next project please contact our head office or visit rubbafix com au Head Office Mail To Contact Unit 7 6 Gladstone Road PO Box 6467 Australia Toll Free 1800 352 228 Castle Hill NSW 2154 Baulkham Hills BC NSW 2153 International 61 2 8853 3000 Australia Australia Fax 61 2 9634 7145 Email info rubbafix com au2. Australia Toll Free 1800 352 228 www rubbafix com au International 61 2 8853 3000 Operating Instructions e Fill the tank with the required amount of repair compound e Turn Main Power ON e When the Pump Ready light is on the system will be up to temperature e Turn the Pump Switch ON e Allow approximately 15 minutes of additional warm up time e The pump is activated by the trigger switch located on the gun e The flow control can be adjusted using the Flow Control Knob located on the rear right side of the system RubbaFIX MELTA Pro The RubbaFIX MELTA Pro is designed for the application of adhesive in operations requiring dispersion of the repair compound over large surface areas or in other situations where the RubbaFIX MELTA Mini is not of size The repair compound flow is controlled by using an air regulator and solenoid which delivers atomising air under pressure through an air line integrated with the heated hose to a flow nozzle attached to the gun The flow pattern can be varied by the following 1 Increasing or decreasing the air flow by adjusting the air pressure on the Flow Pattern Regulator e Turn clockwise to increase e Turn counter clockwise to decrease 2 Increasing the repair compound flow by adjusting the Flow Control Knob e Turn clockwise to increase e Turn counter clockwise to decrease 3 Changing the guns Fluid Nozzle can vary the flow pattern e Available Fluid Nozz
3. em is cold e Do not adjust the Flow Control Knob when the system is cold e Do not allow the pump motor to stall A prolonged stall will cause the motor to go into thermal overload e Do not connect or disconnect electrical connectors or remove components with the power on This will prevent arcing of electrical contacts and possible failure of components e Always close and secure the control panel access cover to protect internal electrical components e Always operate the system with the tank lid on WARNING e Working on or around the RubbaFIX MELTA Pro and equipment can cause severe burns e Use eye protection gloves and protective clothing while operating e Before using any RubbaFIX MELTA Pro equipment determine proper electrical requirements as per all applicable codes e At RubbaFIX Pty Ltd we pay special attention to the needs of operators and service personnel when designing equipment but molten repair compounds are dangerous and can cause severe burns Extreme care must be exercised to insure personnel safety e Ensure hazardous material s that are toxic heat or fire sensitive are not located in the immediate vicinity of the RubbaFIX MELTA Pro as fire explosion personal injury property and or equipment damage can result e The RubbaFIX MELTA Pro system is equipped with over temperature protection as a necessary safety device Run away heating can cause hot melt materials to exceed their flash point
4. les 0 060 orifice 0 040 orifice Figure 1 Flow Control Knob There is a direct relationship between the glue pressure and the air pressure See our full range online at www rubbafix com au Control Panel Settings Set Temperatures Figure 2 Control Panel Press and hold the Zone button Tank Hose or Gun 5 for 2 seconds When the Set Mode light illuminates RubDbaFIXY continue to hold and adjust the set temperature up a OC or down using the arrow keys Z Pump Ready Set temperatures cannot be adjusted when the Set et Mode Lock is activated Set temperatures range from oer 38 C 204 C 100 F 400 F in 5 F increments Vv Ideal Temperatures AS ee MELTA Optimal product temperature is 190 C To achieve this the Tank temperature needs to be set between 160 C 170 C the Hose temperature at 180 C and the Gun temperature at 200 C In a cold environment the temperature may need to be adjusted higher to achieve the ideal product temperature The belt may also need to be preheated using a hot air gun to maximise product adhesion Actual Temperature During operation actual temperatures scan every five 5 seconds To read the actual temperature of any zone press the Zone button and the actual temperature will be displayed Standby Press the Standby Button to lower the set temperature in each zone by 50 While in Standby the pump will not operate Pump Ready The pump will
5. operate when the actual tank temperature is within 4 C 25 F of the set temperature The pump will not operate if the system is in Standby or if the actual tank temperature drops 4 C 25 F from the set temperature Over Temperature Protection If any zone reaches 218 C 425 F the Over Temp light will illuminate and the system will shut off The Temperature Display will read OFF and the light adjacent to the faulted zone will flash red Set Lock The Dip Switch on the back of the front panel can be set to lock the set temperatures F Vs C The Dip Switch on the back of the panel can be used to display F or C Basic Electrical Power Connections e Areliable 208 240 VAC is required Heater efficiency will drop with voltages less than 220 VAC Severe performance problems will occur with voltage less than 208 VAC or greater than 240 VAC e Total amp draw will depend on the final system configuration e Do not allow the system to share the same circuit with other electrical items Figure 3 Basic Electrical Power Connections Main Power Breaker L1 L2 The RubbaFIX MELTA Pro can cause severe injury if incorrectly used Those who use and maintain the system should be trained on its proper use warned of its dangers and should read the entire manual before attempting to set up operate or adjust the machine CAUTION e Do not squeeze the trigger switch on the gun when the syst
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