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1. Grounding The equipment must be bonded grounded to the truck Grounding reduces the risk of static shock due to static build up on the equipment Refer to your pump instruction manual for grounding instructions hi K ay i r i 7 d Du KH IK d ai CANA yi Installation Typical Layout The installations shown in FIG 3 and FIG 4 are only a guide Contact your Graco distributor for assistance in design ing a system to suit your needs Truck bed or Floor Overhead XD40 only A II F TT B 15 feet 4 6 m max installed height Key Y A To Pump K B B Fluid Inlet FIG 4 C Hose Reel D Dispense Valve E Mounting Channel Key To Pump Fluid Inlet Hose Reel Dispense Valve Mounting Channel Fluid Shutoff Valve m MOOUOW gt 10 3A2990E Pressure Relief Procedure NOTE The following procedure is NOT used to remove tension from the spring See Removing Spring Tension page 16 for this procedure Follow the Pressure Relief Procedure whenever CA you see this symbol MPa ba PSI d I h V D d d Ak MPa bar b i This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing the equipment 1 Turn off power supply to fluid pump 22. Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within
3. Isolate the supply pump fluid supply line 3 Open the dispensing valve until pressure is fully relieved If you suspect the dispensing valve or extension is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen cou pler or hose end coupling to relieve pressure gradually then loosen completely Clear the obstruction 3A2990E Installation Hose Installation NOTE The following instructions assume this is a first time hose installation on a new bare reel For Hose Replacement instructions see Repair Manual Remov ing the Hose instructions 1 Ifthe hose reel is not installed in a fixed location use 2 large c clamps B one on the front and one on the back to secure the hose reel to a flat surface FIG 5 Graco recommends placing a rag over the bottom roller and the back frame to protect these surfaces from damage when the c clamps are tight ened down NOTICE The front c clamp B should only be tightened enough to prevent the reel from moving Overtight ening this clamp could damage the bottom roller FIG 5 2 Verify the spring is not under tension If there is spring tension follow Removing Spring Tension pro cedure provided on page 16 17 Installation 3 For easier hose installation Graco recommends removing the outlet 30 from the spool To do this remove bolts 37 holding outlet to the spool FIG 6 4 Apply pipe thread sealant
4. 1 KIT outlet 3 4 inch npt XD40 includes KIT roller guide XD40 includes 9 23 24 24R055 arts 30 34 37 52 24R072 55 26 27 28 39 40 43 KIT outlet 1 inch npt XD40 includes parts KIT roller guide XD40 includes 23 24 25 24R056 3034 37 24R073 26 27 39 40 24R057 KIT outlet 1 inch npt XD50 includes parts KIT roller guide XD50 includes 9 23 24 27 30 34 37 25 26 27 28 39 40 43 KIT outlet 1 1 4 inch npt XD50 includes RRE parts 30 34 37 52 ae KIT roller guide XD50 includes 23 24 25 e parts 34 30 37 24077 KIT outlet 1 inch BSPP XD40 includes KIT Low Pressure Shaft includes parts 3 4 KIT outlet 1 inch BSPT XD40 includes KIT Medium Pressures shaft includes parts KIT outlet 1 inch BSPP XD50 includes Ti i i KIT inlet hose 1 inch air water and oil 34 includes 1 inch swivel fitting and 1 inch x 28 5i inch coupled hose KIT inlet hose 1 inch waste oil evacuation ER b includes 1 inch swivel fitting and 1 inch x 28 inch coupled hose i KIT inlet hose 1 inch fuel includes 1 inch swivel fitting and 1 inch x 28 inch coupled S hose KIT inlet hose 1 5 inch fuel includes 1 inch swivel fitting and 1 5 inch x 28 inch coupled hose KIT shaft low pressure includes 9 11 12 KIT shaft medium pressure includes 9 11 KIT mounting overhead fits standard l beams with flanges up to 7 in 178 mm KIT outlet 1 5 inch BSPP XD50 includ
5. 48 months of the date of sale or 24 months for all other parts GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest informati
6. 6 a0 i4 tea neh xosonseLP ze Bue B 20 14 mn rouen EIERE Yelow B 20 14 1 i2snnxson wear 2apasa wrie B 20 14 14 125inchxson XD50 NPT Reel with Hose Diesel Fuel Kan ode PSI MPa bar wens zapas Bue B 20 7 gaer ener 246486 verw B 20 17 w inont enz 246487 We B 20 17 1 inon enmz zapase Bue a 20 17 17 stame xosorsaLP zapao Bue B 20 47 17 innn xosorsaLP zapase verw B 20 17 17 i2smnxsn ososBLP zapas wrie B 20 47 17 iann ososBLP ae Bue B 20 17 rann xoso5BLP 246495 verw B 20 17 rann eraaz 246496 wrie B 20 17 17 Eden ener 24407 Bue a 10 40 Eer 6 3A2990E Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion Use equipment only in
7. 60 SCREW cap flange head XD4010AMP 110996 NUT hex flange head 8 3A2990E 27 XD40 XD50 Parts List Ref Part No Description 126503 HOSE coupled 1 inch x 50 ft oil not XD40 models XD4010BMP 126379 HOSE coupled 1 inch x 50 ft 1 waste oil evacuation npt XD40 wi models XD4010CLP f 24R102 HOSE coupled 1 inch x 50 ft 1 fuel not XD40 models 126363 HOSE coupled 1 inch x 75 ft 1 air water npt XD50 models 126364 HOSE coupled 1 inch x 100 ft 1 air water npt XD50 models 126504 HOSE coupled 1 inch x 75 ft 1 oil not XD50 models 4 1726380 HOSE coupled 1 25 inchx35ft cont waste oil evacuation npt XD50 models XD5015BLP 126688 HOSE coupled 1 25 inch x 50ft 1 waste oil evacuation npt XD50 We models XD5015BLP 24R103 HOSE coupled 1 inch x 75 ft 1 fuel not XD50 models 24R106 HOSE coupled 1 inch x 100 ft fuel not XD50 models 24R108 HOSE coupled 1 25 inch x 35ft 1 fuel not XD50 models 24R110 HOSE coupled 1 25 inch x 50 ft fuel not XD50 models XD5015BLP 24R114 HOSE coupled 1 25 inch x 50 ft fuel not XD50 models XD5015ALP e STOR ose WA emer NOT hex jam NUT REM 80 mm OD x 50 mm ID 28 Ret Pari No Description ty inch x 1 inch npt 502851 FITTING bushing reducer 3 4 1 en bauen inch x 1 1 2 inch npt ABEL identification T J se Wem LABEL x00 TI A Replacement Danger and Warning labels tags and ca
8. Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 8 3A2990E Installation Installation Notes e A flexible hose connection must be used between the hose reel inlet and the source of the supply to prevent possible misalignment and binding e Maximum Recommended Installation Height e XD40 15 feet 4 6 meters See FIG 4 page 10 e XD4010CMP 8 feet 2 4 meters e XD50 8 feet 2 4 meters Lifting Hose Reel Always use a hoist or other suitable lifting device to raise hose reel into position Secure a lifting strap around spool as shown in FIG 1 See Technical Data page 30 for hose reel weights Fic 1 3A2990E Installation
9. Do not exceed installation height of 15 ft 4 57 m 6 Position the hose reel so the mounting brackets included in Kit 237932 are facing up FIG 26 19 Installation 7 Line up the 4 holes on the hose reel mounting base with the holes near the ends of the mounting brack ets A FIG 26 and securely bolt the hose reel to the mounting brackets 8 Using a lift truck raise the hose reel as close to the l beam as possible 9 Position adjustable clamps C of the mounting brackets on the flanges of the I beam B FIG 26 Securely tighten clamps to 10 ft lbs 13 5 N m 10 Connect the supply line to the inlet of the reel 11 Be sure the reel is securely mounted before lower ing the lift truck Hose Exit Configurations Truck Bench Hose Extending from Under Spool FIG 27 Wall Mounted with Hose Extending Close to Wall FIG 28 20 Truck Bench Hose Extending from Topside of Spool e a ANS L SE Ce YA FIG 29 Wall Mounted with Hose Extending Away From Wall FIG 30 Roller Support Arm Kits 24R076 24R077 Hose reels are shipped with the hose rollers bolted near the reel mounting base which is the proper position for truck mounted hose reels with hose exit positioned under the spool To mount the reel overhead or with the hose exit position over the spool install support arms to the reel Order Support Arm Kit 24R076 XD40 models or 24R077 XD50 models See Related Kits
10. Evacuation Models Hose Inside TEE enaih Number of Pre Turns Diameter 9 From Relaxed State XD40 50 fee XD50 1 25 inch 36 feet XD50 1 25 inch 50 feet Fuel Models Hose Inside Maier ena Number of Pre Turns Diameter 9 From Relaxed State XD40 50 fee ve eg ve 100 Fee ze XD50 1 25 inch 35 feet XD50 1 25 inch 50 feet ve eg 3A2990E 33 Graco XD40 XD50 Hose Reel Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period as defined in the table below from the date of sale repair or replace equipment covered by this warranty and determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations Wear parts including but not limited to hose swivel seals roller guide bearings latch 12 months Hose reel frame welded base and spool only 84 months This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts
11. Installation and Operating Instructions G GRACO KD40 and XD50 Hose Reels Used in applications requiring long range dispense transfer or evacuation of motor oils diesel fuels lubricants water waste oil and air Not for use with gasoline or other flammable fluid Not approved for use in hazardous or explosive atmosphere locations For professional use only ee Important Safety Instructions Read all warnings and instructions in this Models manual Save these instructions see page 3 for addition model information Spring Hose Reels XD40 Floor Truck bed or Overhead Mounted XD50 Floor or Truck bed Mounted Related Manual 332203 Repair Instructions XD40 XD50 PROVEN QUALITY LEADING TECHNOLOGY Table of Contents Table of Contents le Le EE 3 WAENINGS e ee EE eo ald ee eat AA 7 INSTANAQUOM Aa de wees H Installation Notes 9 Lifting Hose Reel 9 GIOUNGING erzo E hintaan ns Ee 9 Typical Ee EE 10 Truck bed or Floor 10 Overhead XD40 only 10 Pressure Relief Procedure 11 Hose Installation 11 Adjusting Spring Tension 14 Removing Spring Tension 16 Inlet Orientation 17 Bare Reels Only without hose installed 17 Reels with Hoses Installed 17 Mounting Options 19 All Moun
12. ate spool in the tightening direction to disengage latch 9 Use your hands to unwind reel by rotating the spool in the opposite direction turned in step 8 until it the reel reaches a free state Always keep at least one hand on the spool to prevent free spool rotation NOTE Count the number of turns while unwinding the spool and record the number for use when retensioning the spring later 3A2990E Inlet Orientation e In all installations Graco recommends adjusting the orientation of the inlet prior to installing the hose reel e lf the hose reel is installed on a flat surface such as a truck bed the reel does not have to be removed from it s service location to change the inlet orienta tion e Inlet 6 is designed with a weep hole a FIG 20 to indicate a failed seal Bare Reels Only without hose installed Never allow the reel to spin freely Doing so causes the spool to spin out of control which could cause serious injury 1 Before changing inlet orientation verify the spring is not under tension by performing the Removing Spring Tension procedure page 16 Fic 20 2 Remove six bolts 4 FIG 20 NOTE e tis not necessary to remove inlet 6 to change it s position e The shim 86 may move out of place behind the outlet when the bolts are removed Do not lose this piece It will be needed for reassembly after the outlet location is adjusted 3A2990E Installation 3 Rotate in
13. el tion Fluid leakage from inlet housing Worn swivel seal Replace seal See FIG 20 page 17 weep hole and the XD40 XD50 Repair manual Reel doesn t latch Latch pawl broken Replace latch See XD40 XD50 Repair manual Power spring broken Replace spring canister See XD40 XD50 Repair manual Reel doesn t retract hose all the way Spring hub key broken Replace key See XD40 XD50 Repair manual Fluid leakage from outlet seal Seal failed Replace outlet seal See XD40 XD50 Repair manual 24 3A2990E Notes 3A2990E Notes 25 XD40 XD50 Parts Drawing XD40 XD50 Parts Drawing Medium Pressure Models Low Pressure Models 26 3A2990E XD40 XD50 Parts List XD40 XD50 Parts List ee tease est Part No Description BASE reel 3o SWIVEL outlet SPOOL hose reel XD40 e 218 16P903 RATCHET SWIVEL Low Pressure models Low Pressure models 322049 112961 CAP end K 16P907 SWIVEL Medium Pressure mod al ere ZE ects ng 4 4 4 112586 SCREW cap hex head 341 kaki PACKING o ring o ring ee ln models geseet 9 SHIM frame frame J 16P901 RETAINER bearing Medium el DE cap low pressure Pressure models 374 ger l 751 REW swe nee alel a 108751 SL cap medium pressure 6 380 L NUT nylock st 1 2 13 zinc EA RETAINER bearing pillow block fete ee ee AA KE FETANER oarra pW Bos E Geer e E BEARING ball ber ae and smaller 10F SPRING enclosed enclosed Kua
14. es eee parts 30 34 37 KIT outlet 1 5 inch BSPT XD50 includes PETENS parts 30 34 37 KIT bearing spring side includes 7 8 12 KIT outlet 1 inch BSPT KD5O includes cones parts 30 34 37 099095 SE ballstop 1 2 inch includes parts 45 46 218341 ballstop 3 4 inch includes parts 45 46 237872 KIT ballstop 1 inch includes parts 45 46 4 24R060 KIT ballstop 1 1 4 inch includes parts 45 46 47 KIT ballstop 1 1 2 inch includes parts 45 46 47 KIT power spring D includes 10 12 13 14 32 48 KIT power spring C includes 10 12 13 14 32 48 KIT power spring B includes 10 12 13 14 32 48 24R065 oe spring A includes 10 12 13 14 24RO066 KIT latch includes 17 18 19 20 21 22 23 24R067 KIT inlet 1 inch npt includes A 6 33 24R068 KIT inlet 1 1 2 inch npt includes 4 6 33 24R061 24R062 NO NO NO NO NO NO NO NO NO NO NO NO OO IS IS IS IS IS IS IS IS IS IS IS N JJ JJ JJ JJ JJ JJ JJ I JJ JJ JJ co Te Te OO OO CA O O Q9 S CO CA dk CA N N N E Cd N on NO N O My IS 24R063 24R064 24R674 me 24R677 Sne 3A2990E 29 Technical Data Technical Data XD40 XD50 Hose Reels e E Wee 40 C to 82 C 40 C t0 82 C 40 C to 82 C 40 C to 60 C Inlet Outlet Sizes XD4010 XD5010 Inlet size XD4010 XD5010 Outlet size 1 npt f XD5015 Inlet size 1 1 2 in npt f XD5015 Outlet size 1 1 2 npt f Materials o
15. exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning
16. f construction XD40 Wetted materials 1 npt f carbon steel nickel plated cast iron buna n rubber UHMWPE carbon steel nickel plated cast iron buna n rubber UHMWPE XD50 Wetted materials Noise dBa Sound Pressure Levelt 77 6 dB a Sound Power Levelt 86 8 dB a Weight Bare Reels XD4010BMP modes Ir XD5010 ALP ee Der X50 and XD4010 CMP models B Tee t Calculated at a distance of 1 meter from measurements taken per ISO 9614 2 an assumed retrac tion extension rate of 20 spool revolutions per minute Measured per ISO 9614 2 an assumed retraction extension rate of 20 spool revolutions per minute 30 3A2990E Technical Data Dimensions All dimensions shown in inches K2 eieh e e E zem 13 10 45 11 83 10 91 KZI SEHR ete All dimensions shown in mms Se 72 1 0 npt dE Se SCH 3A2990E 31 Technical Data Mounting Hole Pattern XD40 Reels XD50 Reels C O B2 Bt All dimensions shown in inches Model Spring Model Spring 32 3A2990E Table 1 Spring Tension Pre turns Table 1 Spring Tension Pre turns Air Water Models We Diameter __Hosetenath From Relaxed State Diameter From Relaxed State XD40 100 feet XD40 75 feet XD40 50 Tee ve 75 Teei Oil Models We Diameter riet From Relaxed State Diameter From Relaxed State XD40 100 feet 2 XDA T00 eet 27 6 XD40TOB 50 Tee mp eg TS ve 75 fee Waste Oil
17. ile aa XD40 low pressure C 190363 IPIN PIN roller and D springs kadak 126643 RING retaining 1 969 shaft mW ere Taben miza 110963 SCREW cap flange head x SR Kegel PIN roller XD50 models 1 1 4 halen 1 1 2 inch hoses 1261512 SHAFT XD 40 Medium Pres 42 16P898 INSERT bearing medium pres 1 sure and ALL XD50 low and sure medium pressure A and B 161624 PLATE roller XD40 models 1 Springs inch hose and smaller bie an i KEY EN 16P081 PLATE roller XD50 models 1 1 4 and 1 1 2 inch hoses e reel XD40 low pressure 2 126359 HOSE coupled 1 2 inch x 100 ft and D springs air water npt XD40 mod HUB reel XD 40 Medium Pres els XD4010DLP sure and ALL XD50 low and 126360 HOSE coupled 3 4 inch x 75 ft medium pressure A and B air water not XD40 models springs XD4010DLP 106082 RING retaining 1 126361 HOSE coupled 3 4 inch x 100 ft air water npt XD40 models GE SPACER spring hub spring hub XD4010CLP ee E a latch 44 126362 HOSE coupled 1 inch x 50 ft ee SCREW latch air water npt XD40 models XD4010DLP a omer POST corner 126375 HOSE coupled 1 2 inch x 100ft 1 SA 190376 CAP roller 8 SE WEE eet TUBE roller XD40 1 inch hose CET K smaller 126376 HOSE coupled 3 4 inch x 75 ft 1 2 FH HePT23 TUBE roller XD50 1 1 4 and RK SE WEE 1 1 2 inch hoses 126377 HOSE coupled 3 4 inch x 100 ft 26 190377 TUBE roller 2 oil npt XD40 models 27 1129
18. ions related to those problems 3A2990E Operation Retracting the Hose 1 Pull on the hose to release the latch 2 Without letting go of the hose allow the hose to retract 23 Troubleshooting Troubleshooting Howea Problem Game Solution Power spring not be adjusted Increase spring pre load See Add ing Spring Tension page 14 Hose too stiff Use correct hose for application See Parts beginning on page 27 for the correct hose for you application Excessive swivel friction and hose Reduce operating pressure bending torque Excessive hanging weight of hose Reduce installation height to recom and dispense valve mended values Do not exceed installation height of 15 ft 4 57 m Poor Retract oor Retraction See Parts beginning on page 27 for the correct hose for you application Use recommended reel spring com Incorrect hose reel spring for the bination for application application Do not use low pressure MP reels for medium pressure oil dispense Swivel bearing failure Rebuild or replace swivel bearing See XD40 XD50 Repair manual Spring bearing failure Rebuild or replace spring bearing See XD40 XD50 Repair manual Power spring not correctly adjusted Decrease spring pre load See Adjusting Spring Tension page 14 Excessive Hose Extension Forces Excessive swivel friction Reduce operating pressure Design constraints exceeded for Select a power reel for the applica spring re
19. ispensing lubricant through line until all sol vent is flushed out a Se FIG 35 22 3A2990E Operation SLIPPERY SURFACE HAZARD Wet snow covered or icy surfaces could result in seri ous injury due to slipping or falling when pulling the hose off the reel To prevent injury e If possible walk on a dry or stable surface e If you must walk on a slippery surface wear proper footwear for better traction Check reel for correct operation by slowly pulling out the hose A clicking sound indicates each full revolution 1 Turn on the fluid and or air supply to the hose 2 Pull out the hose and allow it to retract slowly until you hear a click and the reel latches NOTE If the reel does not latch pull the hose out and retract it again Hose Reel Retraction The XD40 and XD50 hose reels provide adequate retraction capability at generally accepted industry stan dard operating pressures by providing a balance between the retraction capability and hose extension forces Hose reel retraction is a function of e the spring pre load setting e hose stiffness e operating pressure e dispense valve weight e amount of vertically hanging hose Use of a stiffer hose than the Graco standard hose offering Parts Ref 44 may result in poor retraction due to the increased hose stiffness See the Troubleshooting section of this manual page 24 to identify possible hose retraction problems and solu t
20. it Always wear heavy non slippery gloves when adjust ing the spring tension to protect your hands from being cut on the hose reel 18 Use your hand to guide the hose as it rewinds onto the reel 19 Adjust spring tension if needed See Adjusting Spring Tension page 14 20 Install dispense valve to end of hose 14 Adjusting Spring Tension If the hose cannot be pulled all the way out or if it does not retract all the way back onto the hose reel you need to adjust the spring tension e Never allow the reel to spin freely Doing so causes the spool to spin out of control which could cause serious injury if you are hit by the hose Always wear heavy non slippery gloves when adjusting the spring tension to protect your hands from being cut on the hose reel 1 Ifthe hose reel has been in service relieve pres sure page 11 2 Pull the hose out far enough to engage the latch NOTE Listen for the loud click when the spool has latched 3 Attach a c clamp A to the reel spool as shown in FIG 13 to help prevent the reel from unintentionally becoming unlatched and spinning freely FIG 13 If a ball stop and dispensing device are NOT installed on the hose end skip Step 4 and continue instructions with Step 5 3A2990E 4 Remove dispense valve nuts 47 screws 46 and ball stop 45 from end of hose FIG 18 FIG 14 5 Feed the loose end of the hose through the hose rollers and manua
21. let 6 to desired location NOTE The inlet can be rotated and set to 6 possi ble positions 4 Align shim 36 between inlet 6 and bearing retainer 35 FIG 21 Pa a D FIG 21 5 First install the side 2 bolts 4a and 4b as shown in FiG 21through frame and inlet 6 Tighten bolts just enough to hold everything in place 6 Then install the remaining four bolts 4 Hand tighten and then torque all bolts to 25 to 35 ft Ibs 33 9 to 47 45 Nem Reels with Hoses Installed 1 Relieve pressure page 11 2 Disconnect inlet hose from inlet fitting 6 Never allow the reel to spin freely Doing so causes the spool to spin out of control which could cause serious injury if you are hit by the hose 3 Overhead or wall mounted hose reels must be removed from service and secured to a flat surface B FIG 22 before changing the inlet orientation NOTE To secure hose reel to a flat surface use 2 large c clamps B one on the front and one on the back Graco recommends placing a rag over the bottom roller and the back frame to protect these 17 Installation surfaces from damage when the c clamps are tight ened down NOTICE The front c clamp B should only be tightened enough g to prevent the reel from moving Overtightening this clamp could damage the bottom roller A Vy 3 k a FIG 23 6 Remove six bolts 4 YS NOTE The shim 36 may move out of place behi
22. lly wrap and secure the hose onto the reel Fic 15 6 Place tape on the side of the reel flange as a visual reference point for counting reel rotations 7 Remove c clamp A installed in Step 3 8 Rotate reel spool keeping the hose wrapped on the reel NOTE e Each rotation of the reel spool increases or decreases enough spring tension to retract or let out approximately 5 feet 1 5 m of hose Wind spring in one turn increments tighter to increase tension Unwind spring in one turn increments to decrease spring tension e Refer to the Table 1 Spring Tension and Pre turns page 33 to determine the number of spool rotations needed to correctly set the spring tension for your reel model and hose 3A2990E Installation 9 Check the spring tension When it is set correctly after pulling the hose completely off the spool it will retract fully NOTICE Always hold on to the hose while it is rewinding to avoid damage to the reel 10 Repeat Steps 8 and 9 until you have the proper amount of spring tension NOTICE Do not increase the spring tension so much that the spring winds up tightly before the hose is fully extended A spring that is wound too tightly e Stops the reel from rotating before the hose is fully extended which puts excessive strain on the hose and reel spring Can cause the latch and ratchet to lock making disengagement by pulling the hose impossible 11 Rotate spo
23. nd the outlet when the bolts are removed Do not lose es this piece It will be needed for reassembly after the SSN outlet location is adjusted P i 7 Rotate inlet 6 to desired location 2 NOTE The inlet can be rotated and set to 6 possi ble positions 8 Align shim 86 between inlet 6 and bearing retainer 5 FIG 22 4 The hose must be fully retracted before starting this Wa procedure Be sure the ball stop is in place to help N prevent the reel from unintentionally spinning pe N 5 Engage latch Securely attach a c clamp A to the gt lt A wi spool as shown in FIG 22 to help prevent the reel sech from unintentionally spinning freely L FIG 24 18 3A2990E 9 First install the top 2 bolts 4a and 4b through the frame and inlet 6 as shown in FIG 24 Tighten bolts just enough to hold everything in place 10 Then install the remaining bolts 4 Hand tighten and then torque all bolts to 25 to 35 ft Ibs 33 9 to 47 45 Nem 11 Remove c clamp NOTICE Always hold on to the hose while it is rewinding to avoid damage to the reel 12 If necessary adjust spring tension See Adjusting Spring Tension instructions page 14 Mounting Options All Mountings NOTE e Always use large flat washers with the bolts you use to mount the hose reel pedestal to any surface e In overhead or wall mounted installations if the inlet orientation requires adjustment change the orienta tion of the i
24. nlet prior to installing the hose reel See Inlet Orientation page 17 e In overhead installations the hose should be installed on the reel before you mount the reel See Hose Installation page 11 if the hose is not already installed on the reel Fic 25 Overhead installation shown 3A2990E Installation XD40 Models Only Overhead Mounting Use Graco Overhead Mounting Kit 237932 for mounting the hose reel base to an overhead I beam Contact your Graco distributor or Graco Customer Service for addi tional information about this kit To reduce the risk of injury when mounting a hose reel overhead always use a lift truck Be sure the mounting surface is strong enough to support the reel the weight of the lubricants and the stress caused by hard pulls on the service hoses For the following Steps refer to FIG 26 1 Install hose on reel prior to installation See Hose Installation page 11 2 Verify spring tension is set correctly See Adjusting Spring Tension page 14 3 Adjust inlet orientation if needed See Inlet Orienta tion page 17 4 Install roller arm supports using Roller Arm Kit 24R076 XD40 or 24R077 XD50 Instructions for this procedure are provided in the Roller Arm Kit and should be used for this installation 5 Select the reel mounting location e For high ceilings suspend a suitable support structure for the reels so the hoses will be long enough to reach the service area e
25. ol to engage latch to prevent spool rota tion or unwinding 12 Securely attach a c clamp A to the reel spool as shown in FIG 13 to help prevent the reel from unin tentionally becoming unlatched and spinning freely 13 Route end of the hose through the hose rollers FIG 16 FIG 16 14 Reinstall ball stop and dispensing valve FIG 14 15 Remove c clamp A 16 Pressurize hose reel and reverify spring tension 15 Installation Removing Spring Tension 1 If the hose reel has been in service relieve pres sure page 11 Always wear heavy non slippery gloves when adjust ing the spring tension to protect your hands from being cut on the hose reel 2 Pull the hose out far enough to engage the latch NOTE Listen for the loud click when the spool has latched 3 Attach a c clamp A to the reel spool as shown in FIG 17 to help prevent the reel from unintentionally becoming unlatched and spinning freely Sa Ya ak W We Yl A ee E ec SR ki FIG 17 16 4 Remove dispense valve nuts 47 screws 46 and ball stop 45 from end of hose FIG 18 Cap end of hose if needed to prevent fluid spills FIG 18 5 Feed loose end of hose through the hose rollers and manually wrap and secure hose onto reel FIG 19 FIG 6 Place a piece of tape on the side of the reel flange as a visual reference point for counting reel rota tions 7 Remove c clamp A 8 Rot
26. on about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco cornpatents Original instructions This manual contains English MM 3A2990 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES gt P O BOX 1441 e MINNEAPOLIS MN 55440 1441 e USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com February 2013 revised May 2013
27. or wrap PTFE tape e Never allow the reel to spin freely Doing so around the threads of reducer 53 if needed Then causes the spool to spin out of control which install reducer 53 in the end of the outlet FIG 6 could cause serious injury if you are hit by the Use two wrenches on the flats working in opposite hose directions to securely tighten the reducer to the out let fitting Always wear heavy non slippery gloves when adjusting the spring tension to protect your hands from being cut on the hose reel NOTE A reducer 53 is not required for all installa tions It is only necessary if the hose diameter is smaller than the diameter of the outlet 30 6 Uncoil and extend hose 7 Feed opposite end of the hose through the rollers a then under the reel b and around the back c of the spool WW Cl sl a Kaf Fic 6 Low Pressure Outlet shown Medium Pressure models use 6 bolts ce _ 5 Install the ball stop 45 near the end of the hose using screws 46 and nuts 47 Tighten nuts until the outside edges of the stop contact each other FIG 7 FIG 8 8 Apply pipe thread sealant or wrap hose threads with PTFE tape 12 3A2990E Installation 9 Attach end of the hose to the outlet 80 using two 13 Securely attach a c clamp A to the reel spool as wrenches on the flats working in opposite direc shown in FIG 10 to help prevent the reel from unin tions to securely tighten the ho
28. page 29 or contact Graco Customer Support for additional information about these kits Installation instructions are included in the roller support arm kit and should be used for this installation 3A2990E Installation Installing Inlet Hose Flushing Use Graco Inlet Hose Kits 24R111 24R112 24R115 or 24R117 See Related Kits page 29 My NOTICE Before installing dispense valve to end of hose flush A flexible hose connection must be used between supply line with the fluid you are dispensing the hose reel inlet and the fluid supply hose to pre vent possible misalignment and binding 1 Place end of hose in a waste container 1 Apply pipe thread sealant or wrap PTFE tape d around the threads of inlet hose 2 Apply pipe thread sealant or wrap PTFE tape LA around the threads of a user supplied union gt adapter a 3 Attach union adapter to inlet hose Use a wrench to tighten the connection 4 Attach inlet hose to inlet 6 Fic 31 6 WANGA In Fic 32 E NSA i i gi 2 Blow out entire lubricant supply line with air 4 f as Fai 4 2 i FIG 31 5 Use a wrench to support the inlet fitting while tight ening the hose 6 Flush system by pumping dispensing fluid through line until all solvent has been flushed out See Flushing instructions page 21 FIG 33 3A2990E 21 Installation 3 Flush equipment with a compatible solvent until fluid runs clear FIG 34 4 Pump d
29. rds are available at no cost 55 See the Related Kits Table provided on page 29 to identify the correct kit to use for your hose reel model Parts are included in Outlet Kit 24R056 24R057 24R059 24R665 24R666 24R667 24R668 24R670 24R673 x Parts are included in Outlet Kit 24R053 24R055 24R058 Parts are included in Ballstop Kit 222225 218341 237872 24R060 24R061 t Parts are included in Power Spring Kit 24R062 24R063 24R064 24R065 Parts are included in Latch kit 24R066 vJ Parts are included in Inlet Kit 24R067 24R068 24R674 24R675 24R677 24R678 Parts are included in Low Pressure Bearing Kit 24R070 Parts are included in Medium Pressure Bearing Kit 24R071 x Parts are included in Roller Guide Kit 24R072 24R074 Parts are included in Roller Guide Kit 24R073 24R075 a Parts are included in Spring Side Bearing Kit 24R339 Parts are included in Low Pressure Swivel kit 24R336 Parts are included in Medium Pressure Swivel Kit 24R337 amp Parts are included in Ratchet Kit 24R338 Parts are included in C and D Spring Shaft Replacement Kit 24R953 Parts are included in A and B Spring Shaft Replacement kit 24R954 3A2Z990E XD40 XD50 Parts List Related Kits PartNo Desoripfion KIT bearing low pressure bearing includes KIT outlet 1 2 inch npt XD40 includes 24R071 KIT bearing medium pressure includes 4 24R053 arts 30 34 37 52 24Ro71 K 35 41 42 50 5
30. ressure applications such as Oil Dispense typically under 2000 psi 13 8 MPa 138 bar XD40 Bare Reels Bare Reel Model NPT BSPP BSPT Col Maximum Working Pressure are eet Model models Models Models Sa W s bar xoaovooiP 2arais 24P364 ae Bue D 60 41 a xoaoroore aam 2apsee 2aPaos me D eo a a xoaoroDLP Taas 24P367 2aPaoo wrie 0 eo a a xoaorocLP Tamtam zaparo Bue eo a a xoaorooLp apate za zen vow eo a a Want Jas 24370 mae wrie eo a a EELER zapas Bwe 2000 138 138 pm pe anaes zap Bwe B 200 188 138 mm mee pe ze Yelow B 200 ms 1383 mm pe pe pe White B 200 138 133 Spas zap 2aPara 2apare Bwe a 2000 188 138 XD40 NPT Reel with Hose Air Water Maximum Working Pressure GE Sep PS MPa bar weus ae wel D 30 at a rem weus Lass whe D s at a rem weus zapao Bwe D s at at Lamaen D vmmans Tase white 0 _ XD4010CLP 0101001p Tase Bue 0 wmmans Tase Yelow D vuan Tase wel 0 Tinch x 50 ft 3A2990E 3 Models XD40 NPT Reel with Hose Ou Maximum Working Pressure Truck Mount XD40 NPT Reel with Hose Waste Oil Evacuation Maximum Working Pressure EC color PS W s bar XD4010CLP 24P351 2 ae ee EE 1 inch x 50 ft XD40 NPT Reel with Hose Diesel Fuel Maxim
31. se to the outlet fitting tentionally becoming unlatched and spinning freely FIG 9 FIG 9 10 Place a piece of tape on the side of the reel flange as a visual reference point for counting reel rota tions af Fic 10 11 Pre wind hose reel as needed to accommodate the length of hose you are installing Refer to Table 1 Spring Tension and Pre Turns page 33 to deter 14 Verify outlet o ring 34 is in place on outlet 30 Apply a thin layer of grease G to o ring as shown mine the number of turns needed for your hose and DEE reel model G 30 NOTE Wind direction is determined by the direction N See the spool rotates when the hose is extended during O gt WI operation Never allow the reel to spin freely Doing so causes the spool to spin out of control which could cause serious injury if you are hit by the hose or dispense Fic 11 valve 12 Engage the latch Listen for the loud click when the spool has latched 3A2990E 13 Installation 15 Install outlet 30 to spool Replace and tighten all bolts 37 securely Torque bolts to 24 to 30 ft pounds 32 54 to 40 67 N m FIG 12 NOTE e Low Pressure Models shown in FIG 12 use 4 bolts 37 e Medium Pressure Models not shown use 6 bolts 37 e Always use all bolts provided Fic 12 Low Pressure Model Shown 16 Remove c clamp A installed in Step 12 page 13 17 Disengage latch by pulling on hose to release
32. tingS 19 XD40 Models Only Overhead Mounting 19 Hose Exit Configurations 20 Roller Support Arm Kits 20 InstallinginletHose 21 BISU NEE 21 Operation ii etree aa 23 Hose Reel Retraction 23 Troubleshooting 24 Vleit 25 XD40 XD50 Parts Drawing 26 XD40 XD50 Parts List 27 Related Kits 29 Technical Data 30 Dimensions 31 Mounting Hole Pattern 32 Table 1 Spring Tension Pre turns 33 Air Water Models 33 Oil M delS EE 33 Waste Oil Evacuation Models 33 FU MAI ii bb eeh SR 33 Graco XD40 XD50 Hose Reel Warranty 34 Graco Information 34 2 3A2Z990E Models Models Understanding the Bare Reel Model Number Bare reels are assigned a model number This number identifies the frame size port size spring and pressure associated with that reel For example an XD4010DLP model is an XD Model hose reel size 40 frame 1 inch port D spring low pressure e XD Frame Size 40 or 50 e Port Size 10 1 inch 15 1 5 inch e Spring Designation A B C or D e Pressure LP Low Pressure applications such as Air Water Fuel and Waste Oil Evacuation typically under 300 psi 2 1 MPa 21 bar MP Medium P
33. um Working Pressure Ge color per MPa bar 4 3A2990E Models XD50 Bare Reels Bare Reel EEN Porting Color Size Model Models Models Models finches PSI mPa bar XDSO10ALP 24P455 24P500 24P549 Bue A 1 600 44 a XDSO10ALP 24P456 24P503 24P550 Yelow A 1 600 44 In XDSO10ALP 24P457 24P504 24P551 White A 1 600 4 a XDSO15BLP 24P461 24P508 24P555 Bue B 15 600 41 In XDSO15BLP 24P462 24P509 24P556 Yelow B 15 600 41 a XDSO15BLP 24P463 24P510 24P558 White B 15 600 41 In XDSO10BLP 24P464 24P511 24P559 Blue B 1 600 4 a XDSO10BLP 24P465 24P512 24P560 Yelow B 1 600 44 a XDS010BLP 24P466 24P513 24P561 White B 1 600 44 In XDSO15ALP 24P467 24P514 24P563 Bue A 15 600 41 In XDSO15ALP 24P468 24P515 24P564 Yelow A 15 600 41 a XDSO15ALP 24P469 24P516 24P565 White Aa 15 600 41 a C enne ap apen ae Bue a 1 000 18 138 XD50 NPT Reel with Hose Air Water Bare Reel Maximum Working Pressure Color aoe PSI MPa bar XD50 NPT Reel with Hose Oil Bare Reel Col Maximum Working Pressure erg 8 RSC 3A2990E 5 Models XD50 NPT Reel with Hose Waste Oil Evacuation Bare Reel Maximum Working Pressure Color eee ER wo te fom fy wengs as white
34. well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Keep work area free of debris including rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Only use hoses that are compatible with the fluid you are dispensing Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD Pressurized fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a Serious injury that can result in amputation Get immediate surgical treat ment e Do not point dispensing device at anyone or at any part of the body e Do not put your hand over the fluid outlet e Do not stop or deflect leaks with your hand body glove or rag e Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately 3A2990E 7 Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not
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